WO2008082108A1 - Organic copolymer for preparing organic antireflective coating, method of preparing the same, and composition comprising the same - Google Patents
Organic copolymer for preparing organic antireflective coating, method of preparing the same, and composition comprising the same Download PDFInfo
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- WO2008082108A1 WO2008082108A1 PCT/KR2007/006691 KR2007006691W WO2008082108A1 WO 2008082108 A1 WO2008082108 A1 WO 2008082108A1 KR 2007006691 W KR2007006691 W KR 2007006691W WO 2008082108 A1 WO2008082108 A1 WO 2008082108A1
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- WIPO (PCT)
- Prior art keywords
- methyl
- butyl
- antireflective coating
- alkyl
- organic
- Prior art date
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- 239000006117 anti-reflective coating Substances 0.000 title claims abstract description 56
- 239000000203 mixture Substances 0.000 title claims abstract description 28
- 229920001577 copolymer Polymers 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000000178 monomer Substances 0.000 claims description 47
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 claims description 16
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 15
- 229920000642 polymer Polymers 0.000 claims description 15
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 12
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 10
- 125000000217 alkyl group Chemical group 0.000 claims description 10
- 239000001257 hydrogen Substances 0.000 claims description 10
- 229910052739 hydrogen Inorganic materials 0.000 claims description 10
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 10
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 10
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 claims description 5
- -1 Ci-C6 alkyl Chemical group 0.000 claims description 5
- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 5
- 125000001188 haloalkyl group Chemical group 0.000 claims description 5
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 claims description 5
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 5
- 125000001412 tetrahydropyranyl group Chemical group 0.000 claims description 5
- KJKAGCFETNBGOC-UHFFFAOYSA-N (2,5-dioxo-3-phenylpyrrol-1-yl) cyanate Chemical compound O=C1N(OC#N)C(=O)C=C1C1=CC=CC=C1 KJKAGCFETNBGOC-UHFFFAOYSA-N 0.000 claims description 4
- QNRSQFWYPSFVPW-UHFFFAOYSA-N 5-(4-cyanobutyldiazenyl)pentanenitrile Chemical compound N#CCCCCN=NCCCCC#N QNRSQFWYPSFVPW-UHFFFAOYSA-N 0.000 claims description 4
- 239000004342 Benzoyl peroxide Substances 0.000 claims description 4
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 claims description 4
- 235000019400 benzoyl peroxide Nutrition 0.000 claims description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 claims description 4
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 claims description 4
- 239000003960 organic solvent Substances 0.000 claims description 4
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 claims description 3
- 239000013538 functional additive Substances 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 2
- 239000003849 aromatic solvent Substances 0.000 claims description 2
- 229940116333 ethyl lactate Drugs 0.000 claims description 2
- 239000003505 polymerization initiator Substances 0.000 claims description 2
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims 3
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 claims 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims 2
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 claims 2
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 claims 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims 1
- 230000000996 additive effect Effects 0.000 claims 1
- 229930188620 butyrolactone Natural products 0.000 claims 1
- 239000012969 di-tertiary-butyl peroxide Substances 0.000 claims 1
- 229940113088 dimethylacetamide Drugs 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract description 18
- 239000004065 semiconductor Substances 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000004971 Cross linker Substances 0.000 abstract description 8
- 125000001651 cyanato group Chemical group [*]OC#N 0.000 abstract description 6
- 239000000758 substrate Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 239000008199 coating composition Substances 0.000 abstract description 3
- 238000000206 photolithography Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 18
- 229920002120 photoresistant polymer Polymers 0.000 description 16
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 11
- 241000428352 Amma Species 0.000 description 10
- 239000000047 product Substances 0.000 description 9
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 238000004132 cross linking Methods 0.000 description 7
- 238000003786 synthesis reaction Methods 0.000 description 7
- 229920006029 tetra-polymer Polymers 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000005227 gel permeation chromatography Methods 0.000 description 6
- 239000012153 distilled water Substances 0.000 description 5
- 239000010408 film Substances 0.000 description 5
- 229920000620 organic polymer Polymers 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- 238000002835 absorbance Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- 239000012299 nitrogen atmosphere Substances 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- 229920001897 terpolymer Polymers 0.000 description 4
- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 4
- VISOTGQYFFULBK-UHFFFAOYSA-N 3-hydroxy-4-phenylpyrrole-2,5-dione Chemical compound O=C1C(=O)NC(O)=C1C1=CC=CC=C1 VISOTGQYFFULBK-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N argon Substances [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000007870 radical polymerization initiator Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 238000004528 spin coating Methods 0.000 description 3
- BLLFPKZTBLMEFG-UHFFFAOYSA-N 1-(4-hydroxyphenyl)pyrrole-2,5-dione Chemical compound C1=CC(O)=CC=C1N1C(=O)C=CC1=O BLLFPKZTBLMEFG-UHFFFAOYSA-N 0.000 description 2
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- BUDQDWGNQVEFAC-UHFFFAOYSA-N Dihydropyran Chemical compound C1COC=CC1 BUDQDWGNQVEFAC-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 2
- 229910052743 krypton Inorganic materials 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- AZQFAMKEDIARJR-WAYWQWQTSA-N (z)-4-(4-hydroxyanilino)-4-oxobut-2-enoic acid Chemical compound OC(=O)\C=C/C(=O)NC1=CC=C(O)C=C1 AZQFAMKEDIARJR-WAYWQWQTSA-N 0.000 description 1
- BDJNHBXIIGGASM-UHFFFAOYSA-N 1-(oxan-2-yloxy)pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1OC1OCCCC1 BDJNHBXIIGGASM-UHFFFAOYSA-N 0.000 description 1
- HHVCCCZZVQMAMT-UHFFFAOYSA-N 1-hydroxy-3-phenylpyrrole-2,5-dione Chemical compound O=C1N(O)C(=O)C=C1C1=CC=CC=C1 HHVCCCZZVQMAMT-UHFFFAOYSA-N 0.000 description 1
- ACZCBBMLOVPHGL-UHFFFAOYSA-N 4-aminophenol;furan-2,5-dione Chemical compound O=C1OC(=O)C=C1.NC1=CC=C(O)C=C1 ACZCBBMLOVPHGL-UHFFFAOYSA-N 0.000 description 1
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 1
- KISXEYFYGOSMSK-UHFFFAOYSA-N [4-(2,5-dioxopyrrol-1-yl)phenyl] cyanate Chemical group O=C1C=CC(=O)N1C1=CC=C(OC#N)C=C1 KISXEYFYGOSMSK-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000008033 biological extinction Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 229920001688 coating polymer Polymers 0.000 description 1
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate group Chemical group [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 description 1
- ATDGTVJJHBUTRL-UHFFFAOYSA-N cyanogen bromide Chemical compound BrC#N ATDGTVJJHBUTRL-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000001312 dry etching Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- BHXIWUJLHYHGSJ-UHFFFAOYSA-N ethyl 3-ethoxypropanoate Chemical compound CCOCCC(=O)OCC BHXIWUJLHYHGSJ-UHFFFAOYSA-N 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- BDJSOPWXYLFTNW-UHFFFAOYSA-N methyl 3-methoxypropanoate Chemical compound COCCC(=O)OC BDJSOPWXYLFTNW-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 125000006239 protecting group Chemical group 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- 238000012876 topography Methods 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1092—Polysuccinimides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/12—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D135/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least another carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D135/02—Homopolymers or copolymers of esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L35/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least one other carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L35/02—Homopolymers or copolymers of esters
Definitions
- the present invention relates to a cyanato crosslinker-containing organic copolymer for the formation of a bottom antireflective coating layer capable of suppressing reflective notching that occurs on a substrate underlying a photoresist and of eliminating standing wave effects caused due to the use of a light source and a thickness variation in the photoresist during photolithography, which is an exposure process for the formation of large-scale semiconductor integrated circuits on a sub-micron scale using deep UV light of short wavelength.
- the present invention also relates to a method for preparing the organic copolymer and an antireflective coating composition comprising the organic copolymer.
- Antireflective coating is a very thin photosensitive material layer that absorbs light, and is used in photolithographyfor stably forming sub-micron circuits on the order of 70-150 nm or less, which are essential for the manufacture of gigabit (Gb) level, very large-scale integrated semiconductor devices. Accordingly, antireflective coating is required to have interfacial and optical properties that match those of high- resolution photoresist (PR) materials currently used in semiconductor manufacturing processes. This antireflective coating is called a bottom antireflective coating (BARC or bottom ARC) because it is primarily coated on a substrate surface under the photoresist for exposing the process of deep ultraviolet light.
- BARC bottom antireflective coating
- the organic bottom antireflective coating layer with a high absorbance is generally used in current advanced photolithographic techniques for the formation of large-scale semiconductor integrated circuits.
- the ARC layer must have an excellent property of light absorption, as the wavelength of light source is shortened (G-line, I-line, KrF, ArF, F 2 , etc.) in accordance with the technology of submicron-level, large-scale integrated chip advanced [M. Padmanaban et al., Proc. SPIE, 3678, 550 (1999); G. E. Bailey et al. Proc. SPIE, 3999, 521 (2000); M. Padmanaban et al, Proc. SPIE, 333, 206 (1998)].
- the ARC layer serves to eliminate standing wave effects caused by interference between incident light and light reflected from a substrate within a photoresist layer upon being irradiated with light, and to prevent or markedly reduce the reflection of light due to a topography resulting from existing circuit layers or reflective notching at edges. Accordingly, the antireflective coating layer plays a role in accurately controlling a desired critical dimension (CD) of sub-micron circuits to achieve increased process latitude of manufacturing conditions.
- Materials for antireflective coating are divided into organic materials by spin coating and inorganic materials by chemical vapor deposition according to their compositions. At present, the antireflective coating layer formed of organic materials is predominantly used because of convenience in terms of processing.
- the organic bottom antireflective coatings layer used in deep UV irradiation processes must meet the following requirements [H. Yoshino et al., Proc. SPIE, 3333, 655 (1998); P. Trefonas et al., Proc. SPIE, 3678, 701 (1999); S. Malik et al., J. Photopolym. Sci. Technol., 14, 489 (2001); R. Huang et al., Proc. SPIE, 5753, 637 (2005); C. Y. Chang et al., Proc. SPIE, 6153, 61530M (2006)]:
- the organic bottom antireflective coating layer is required to have appropriate optical constants, such as refractive index (n) and extinction coefficient (k), for light sources used in semiconductor manufacturing processes;
- the organic bottom antireflective coating layer is required to have a higher selectivity with respect to a plasma dry etch rate than overlying photoresists and leave no defects upon dry etching;
- the organic bottom antireflective coating layer must be formed of organic polymers having reactive groups capable of forming suitable crosslinked structures in the organic polymer chains in order to prevent intermixing with overlying photoresist layers;
- KrF nm-krypton fluoride
- ArF 193 nm-argon fluoride
- R is H, tetrahydropyranyl, -COOR 5 (R 5 is methyl, ?-butyl or C 2 -C 3 alkyl), (SiRe) 3 (R 6 is methyl, t-butyl or C 2 -C 3 alkyl) or t-butyl, [21] R 1 and R 3 are each independently hydrogen, Ci-C 6 alkyl, alkoxyalkyl, hydroxy alkyl or haloalkyl,
- R 2 and R 4 are each independently hydrogen or methyl
- the organic antireflective coating using the copolymer as a basic structure has new thermally crosslinkable cyanato crosslinkers introduced into the polymer chain by covalent bonding.
- the presence of the crosslinkers makes the organic antireflective coating very safe against heat because almost no gas is generated during high- temperature crosslinking.
- the organic antireflective coating of the present invention has good adhesion to a substrate and has a sufficiently high absorbance. Based on these advantages, the organic antireflective coating of the present invention suppresses reflective notching that occurs on an underlying layer and can eliminate standing wave effects caused due to the use of a light source and a thickness variation in the photoresist upon exposure to light. Furthermore, the organic antireflective coating of the present invention can stably transfer circuits to a substrate due to its high etching capability with respect to plasma.
- the present invention provides an organic copolymer of three or four different monomers selected from monomers containing anthracene and hydroxyphenyl- maleimide chromophores with a high absorbance at exposure wavelengths of 248 and 193 nm, respectively, a monomer containing cyanate groups that are crosslinked to form an antireflective coating, a comonomer for controlling the physical properties of the copolymer, and other monomers.
- the organic copolymer of the present invention may be a terpolymer, tetrapolymer or pentapolymer prepared from the three or four different monomers.
- the hydroxyphenylmaleimide monomer is properly protected for ease of preparation of the polymer or has the ability to be crosslinked.
- R is H, tetrahydropyranyl, -COOR 5 (R 5 is methyl, t-butyl or C 2 -C 3 alkyl),
- Ri and R 3 are each independently hydrogen, Ci-C 6 alkyl, alkoxyalkyl, hydroxyalkyl or haloalkyl,
- R 2 and R 4 are each independently hydrogen or methyl
- the organic polymer of Formula 1 according to the present invention may be generally represented by (M a ) k -(M b )r(M c ) m -(M d )i.
- M a is a hydroxyphenylmaleimide monomer, exactly N-(4-hydroxyphenyl)maleimide, or has an N- (4-hydroxyphenyl)maleimide structure protected with an appropriate protecting group (R in Formula 1)
- M b is a methacrylic acid ester structure having an appropriate group (Ri in Formula 1)
- M c is an N-(4-cyanatophenyl)maleimide structure having the ability to be crosslinked
- M d represents a 9-nthracenemethylmethacrylate monomer that has the ability to absorb light.
- the cyanato crosslinker-containing polymer of Formula 1 according to the present invention exhibits markedly improved adhesion to a wafer as compared to hydroxyl crosslinker-containing derivatives and has improved crosslinking properties to prevent intermixing with a photoresist layer.
- the present invention also provides a method for preparing the polymer of Formula
- the polymer of Formula 1 can be prepared by reacting the monomers in the presence of a radical polymerization initiator under an inert atmosphere, such as nitrogen or argon, for 2 to 24 hours.
- a radical polymerization initiator such as nitrogen or argon
- Any known thermal polymerization initiator may be used as the radical polymerization initiator and examples thereof include azobis- isobutyronitrile (AIBN), azobisvaleronitrile (AIVN), benzoyl peroxide (BPO) and di-t - butyl peroxide (DTBP).
- AIBN azobis- isobutyronitrile
- AIVN azobisvaleronitrile
- BPO benzoyl peroxide
- DTBP di-t - butyl peroxide
- the reaction is preferably carried out at a temperature ranging from 50 to 9O 0 C.
- the polymerization reaction may be carried out in a solvent, such as dioxane, tetrahydrofuran or an aromatic solvent (e.g., benzene).
- a solvent such as dioxane, tetrahydrofuran or an aromatic solvent (e.g., benzene).
- the molecular weight of the polymer required in a semiconductor exposure process may be optimized by varying the weight ratio between the monomers and the polymerization solvent or the amount of the radical polymerization initiator used.
- the polymerization conditions of the polymer of Formula 1 may be varied such that the polymer has a molecular weight of 5,000 to 100,000, as measured by gel permeation chromatography (GPC).
- the optimal molecular weight of the polymer is determined in view of coatability for the formation of an antireflective coating.
- the present invention also provides a composition for forming an organic antireflective coating.
- the organic antireflective coating composition of the present invention is prepared by dissolving 0.2 to 20% by weight of the polymer of Formula 1 in an organic solvent, such as propylene glycol monomethyl ether acetate (PGMEA), ethyl 3-ethoxypropionate, ethyl lactate, methyl 3-methoxypropionate or cyclo- hexanone, and adding an appropriate amount of at least one functional additive to the solution.
- the solvent is preferably one that has superior ability to form a coating and is used in photolithographic techniques for the formation of semiconductor integrated circuits.
- the functional additive may be a crosslinking binder.
- the crosslinking binder may be used in an amount of 0.1 to 10% by weight, based on the weight of the polymer.
- the composition in a solution state is passed through a filter to remove fine particles, spin-coated on a silicon wafer, and crosslinked at a suitable temperature to form a desired antireflective coating.
- the antireflective coating thus formed plays a role in eliminating problems caused by the reflection of light during processing of sub-micron circuits with deep UV light of short wavelength, leading to the manufacture of semiconductor devices without any particular difficulty.
- the cyanato crosslinker-containing polymer of the present invention is suitable for use in an organic antireflective coating for the formation of sub-micron circuits at exposure wavelengths of 248 nm, 193 nm and 157 nm as deep UV light sources of short wavelength.
- the antireflective coating formed using the coating polymer of the present invention exhibits good adhesiveness and excellent superior crosslinking properties when compared to hydroxyl crosslinker-based antireflective coatings. From these advantages, it is confirmed that the antireflective coating of the present invention is useful for the formation of sub-micron circuits of semiconductor devices.
- EXAMPLE 4 Synthesis of terpolvmer using monomer 3. anthracene methyl- methacylate and methyl methacrylate
- each of the copolymers prepared in Examples 4 to 7 was dissolved in propylene glycol monomethyl ether acetate (PGMEA), which is known to have superior ability to form a coating.
- PMEA propylene glycol monomethyl ether acetate
- the weight ratio of the copolymer to the solvent was adjusted to about 1:20 to about 1:50.
- additives such as a thermal crosslinking binder and a stabilizer, were added to the solution, stirred and passed through a mi- croporous membrane filter to prepare an organic antireflective coating solution for irradiation with deep UV light of short wavelength.
- the coating solution was spin- coated on a silicon wafer and crosslinked at 100-250 0 C for 10-120 seconds to form an antireflective coating capable of preventing intermixing with a photoresist.
- a commercial photoresist was spin-coated on the antireflective coating in accordance with a general photolithographic process for forming sub-micron circuits.
- the organic antireflective coating compositions using the respective copolymers prepared in Examples 4 to 7 were found to be in acid equilibrium with photoresists upon development after irradiation with light. As a result, no undercutting or footing was observed under fine patterns of the photoresists. In addition, a dimensional variation in sub-micron circuits of the patterns resulting from reflective notching was very small, indicating that high-resolution sub-micron circuits on the order of 70-150 nm were stably formed. [75]
- the organic antireflective coating using the polymer of the present invention can be irradiated with excimer laser of 248 nm, 193 nm and 157 nm to stably manufacture 1 -gigabit DRAM or higher memory devices or system integrated circuits on the order of 70-150nm. Therefore, the organic antireflective coating of the present invention can contribute to an increase in the yield of semiconductor devices.
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Abstract
A cyanato crosslinker-containing copolymer is provided. The copolymer can be used for the formation of an antireflective coating in photolithography for forming sub-micron circuits using deep UV light. Further provided are a method for preparing the copolymer, an organic antireflective coating composition comprising the copolymer, and an organic antireflective coating formed using the coating composition. When the organic antireflective coating is used to manufacture a gigabit (Gb) level, large-scale integrated DRAM device, it has good adhesion to a substrate and suppresses the occurrence of reflective notching between circuit layers and standing wave effects. Therefore, the organic antireflective coating can contribute to an increase in the yield of the semiconductor device.
Description
Description
ORGANIC COPOLYMER FOR PREPARING ORGANIC ANTI- REFLECTIVE COATING, METHOD OF PREPARING THE SAME, AND COMPOSITION COMPRISING THE SAME
Technical Field
[1] The present invention relates to a cyanato crosslinker-containing organic copolymer for the formation of a bottom antireflective coating layer capable of suppressing reflective notching that occurs on a substrate underlying a photoresist and of eliminating standing wave effects caused due to the use of a light source and a thickness variation in the photoresist during photolithography, which is an exposure process for the formation of large-scale semiconductor integrated circuits on a sub-micron scale using deep UV light of short wavelength. The present invention also relates to a method for preparing the organic copolymer and an antireflective coating composition comprising the organic copolymer.
[2]
Background Art
[3] Antireflective coating (ARC) is a very thin photosensitive material layer that absorbs light, and is used in photolithographyfor stably forming sub-micron circuits on the order of 70-150 nm or less, which are essential for the manufacture of gigabit (Gb) level, very large-scale integrated semiconductor devices. Accordingly, antireflective coating is required to have interfacial and optical properties that match those of high- resolution photoresist (PR) materials currently used in semiconductor manufacturing processes. This antireflective coating is called a bottom antireflective coating (BARC or bottom ARC) because it is primarily coated on a substrate surface under the photoresist for exposing the process of deep ultraviolet light. The organic bottom antireflective coating layer with a high absorbance is generally used in current advanced photolithographic techniques for the formation of large-scale semiconductor integrated circuits. The ARC layer must have an excellent property of light absorption, as the wavelength of light source is shortened (G-line, I-line, KrF, ArF, F2, etc.) in accordance with the technology of submicron-level, large-scale integrated chip advanced [M. Padmanaban et al., Proc. SPIE, 3678, 550 (1999); G. E. Bailey et al. Proc. SPIE, 3999, 521 (2000); M. Padmanaban et al, Proc. SPIE, 333, 206 (1998)].
[4] With the recent remarkable progress in the manufacturing technology of very large- scale integrated semiconductor devices, it is impossible to stably form sub-micron circuits on the order of 70-150 nm by conventional photolithographic techniques wherein a photosensitive material (i.e. a photoresist) is applied to a silicon wafer by
spin coating, followed by irradiation with light to form circuits. Thus, there has been an increasing demand for the formation of special thin films under photoresist layers to prevent light from being reflected during irradiation.
[5] The ARC layer serves to eliminate standing wave effects caused by interference between incident light and light reflected from a substrate within a photoresist layer upon being irradiated with light, and to prevent or markedly reduce the reflection of light due to a topography resulting from existing circuit layers or reflective notching at edges. Accordingly, the antireflective coating layer plays a role in accurately controlling a desired critical dimension (CD) of sub-micron circuits to achieve increased process latitude of manufacturing conditions. Materials for antireflective coating are divided into organic materials by spin coating and inorganic materials by chemical vapor deposition according to their compositions. At present, the antireflective coating layer formed of organic materials is predominantly used because of convenience in terms of processing.
[6] Since photolithographic techniques using deep UV light of short wavelength, particularly 248 nm-krypton fluoride (KrF) excimer laser, have come into practical use, the role of antireflective coatings has gained importance. Organic polymers using aromatic derivatives containing chromophores, such as anthracene and naphthalene, with a high absorbance in the deep UV region are widely used as antireflective coating materials to form sub-micron circuits of 150 nm or smaller, i.e. the order of 100 nm [J. Meador et al., Proc. SPIE, 3678, 800 (1999); G. Taylor et al., Proc. SPIE, 3678, 174 (1999); X. Shao et al., J. Photopolym. Sci. Technol., 14, 481 (2001); MyoungSoo Kim et al., Proc. SPIE, 5753, 644 (2005); K. Mizutani et al., Proc. SPIE, 3678, 518 (1999)]. In this connection, some techniques are found in U.S. Patent Nos. 5,693,691, 5,886,102, 5,919,599, 6,033,830, 6,080,530, 6,156,479 and 6,602,652.
[7] To form sub-micron circuits, the organic bottom antireflective coatings layer used in deep UV irradiation processes must meet the following requirements [H. Yoshino et al., Proc. SPIE, 3333, 655 (1998); P. Trefonas et al., Proc. SPIE, 3678, 701 (1999); S. Malik et al., J. Photopolym. Sci. Technol., 14, 489 (2001); R. Huang et al., Proc. SPIE, 5753, 637 (2005); C. Y. Chang et al., Proc. SPIE, 6153, 61530M (2006)]:
[8] - The organic bottom antireflective coating layer is required to have appropriate optical constants, such as refractive index (n) and extinction coefficient (k), for light sources used in semiconductor manufacturing processes;
[9] - The organic bottom antireflective coating layer is required to have a higher selectivity with respect to a plasma dry etch rate than overlying photoresists and leave no defects upon dry etching;
[10] - The organic bottom antireflective coating layer must be formed of organic polymers having reactive groups capable of forming suitable crosslinked structures in the
organic polymer chains in order to prevent intermixing with overlying photoresist layers;
[H] - The ability to optimize the thickness of thin films, good film formation properties and coating uniformity upon spin coating are required in organic bottom antireflective coating.
[12]
Disclosure of Invention Technical Problem
[13] It is therefore a feature of an embodiment to provide a novel cyanato crosslinker- containing organic copolymer that can be used for the formation of sub-micron circuits using 248 nm-krypton fluoride (KrF) excimer laser or 193 nm-argon fluoride (ArF) excimer laser as an exposure light source in a very large-scale integrated semiconductor device manufacturing process, and a method for preparing the organic copolymer.
[14] It is therefore another feature of an embodiment to provide an organic polymeric material that is capable of preventing reflective notching from an underlying layer upon irradiation with short- wavelength light and exhibits good adhesiveness and crosslinking performance, and a method for preparing the organic polymeric material.
[15] It is therefore still another feature of an embodiment to provide a bottom antireflective coating composition using the organic polymeric material and a bottom antireflective coating formed using the coating composition.
[16]
Technical Solution [17] In accordance with one aspect of the present invention for accomplishing the above objects, there is provided an N-cyanatophenylmaleimide-containing copolymer represented by Formula 1 :
(1)
[19] [20] wherein R is H, tetrahydropyranyl, -COOR5 (R5 is methyl, ?-butyl or C2-C3 alkyl), (SiRe)3 (R6 is methyl, t-butyl or C2-C3 alkyl) or t-butyl,
[21] R1 and R3 are each independently hydrogen, Ci-C6 alkyl, alkoxyalkyl, hydroxy alkyl or haloalkyl,
[22] R2 and R4 are each independently hydrogen or methyl,
[23] k, 1, m and n representing the mole fractions of the monomers satisfy the relations of
0 = k/(k + 1 + m + n) = 0.3, 0 = l/(k + 1 + m + n) =0.7, 0.1 =m/(k + 1 + m + n) = 0.5, 0.1
= n/(k + 1 + m + n) = 0.4, with the proviso that two kinds of N-phenylmaleimide monomers (k) may be provided depending on the choice of R. [24] In accordance with another aspect of the present invention, there is provided a method for preparing the copolymer. [25] In accordance with another aspect of the present invention, there is provided an organic antireflective coating composition comprising the copolymer. [26] In accordance with yet another aspect of the present invention, there is provided an organic antireflective coating formed using the coating composition. [27]
Advantageous Effects
[28] The organic antireflective coating using the copolymer as a basic structure has new thermally crosslinkable cyanato crosslinkers introduced into the polymer chain by covalent bonding. The presence of the crosslinkers makes the organic antireflective coating very safe against heat because almost no gas is generated during high- temperature crosslinking. In addition, the organic antireflective coating of the present invention has good adhesion to a substrate and has a sufficiently high absorbance. Based on these advantages, the organic antireflective coating of the present invention suppresses reflective notching that occurs on an underlying layer and can eliminate standing wave effects caused due to the use of a light source and a thickness variation in the photoresist upon exposure to light. Furthermore, the organic antireflective coating of the present invention can stably transfer circuits to a substrate due to its high etching capability with respect to plasma.
[29]
Best Mode for Carrying Out the Invention
[30] Preferred embodiments of the present invention will now be described in greater detail.
[31] The present invention provides an organic copolymer of three or four different monomers selected from monomers containing anthracene and hydroxyphenyl- maleimide chromophores with a high absorbance at exposure wavelengths of 248 and 193 nm, respectively, a monomer containing cyanate groups that are crosslinked to form an antireflective coating, a comonomer for controlling the physical properties of the copolymer, and other monomers. Specifically, the organic copolymer of the present
invention may be a terpolymer, tetrapolymer or pentapolymer prepared from the three or four different monomers. Preferably, the hydroxyphenylmaleimide monomer is properly protected for ease of preparation of the polymer or has the ability to be crosslinked.
[32] The organic polymer of the present invention satisfying all characteristics described above has a structure represented by Formula 1 :
(1)
[34] wherein R is H, tetrahydropyranyl, -COOR5 (R5 is methyl, t-butyl or C2-C3 alkyl),
(SiRe)3 (R6 is methyl, t-butyl or C2-C3 alkyl) or t-butyl,
[35] Ri and R3 are each independently hydrogen, Ci-C6 alkyl, alkoxyalkyl, hydroxyalkyl or haloalkyl,
[36] R2 and R4 are each independently hydrogen or methyl,
[37] k, 1, m and n representing the mole fractions of the monomers satisfy the relations of
0 = k/(k + 1 + m + n) = 0.3, 0 = l/(k + 1 + m + n) =0.7, 0.1 =m/(k + 1 + m + n) = 0.5, 0.1 = n/(k + 1 + m + n) = 0.4, with the proviso that two kinds of N-phenylmaleimide monomers (k) may be provided depending on the choice of R.
[38] The organic polymer of Formula 1 according to the present invention may be generally represented by (Ma)k-(Mb)r(Mc)m-(Md)i. Herein, Ma is a hydroxyphenylmaleimide monomer, exactly N-(4-hydroxyphenyl)maleimide, or has an N- (4-hydroxyphenyl)maleimide structure protected with an appropriate protecting group (R in Formula 1), Mb is a methacrylic acid ester structure having an appropriate group (Ri in Formula 1), Mc is an N-(4-cyanatophenyl)maleimide structure having the ability to be crosslinked, and Md represents a 9-nthracenemethylmethacrylate monomer that has the ability to absorb light.
[39] The cyanato crosslinker-containing polymer of Formula 1 according to the present invention exhibits markedly improved adhesion to a wafer as compared to hydroxyl crosslinker-containing derivatives and has improved crosslinking properties to prevent intermixing with a photoresist layer.
[40] The present invention also provides a method for preparing the polymer of Formula
1. Specifically, the polymer of Formula 1 can be prepared by reacting the monomers in the presence of a radical polymerization initiator under an inert atmosphere, such as
nitrogen or argon, for 2 to 24 hours. Any known thermal polymerization initiator may be used as the radical polymerization initiator and examples thereof include azobis- isobutyronitrile (AIBN), azobisvaleronitrile (AIVN), benzoyl peroxide (BPO) and di-t - butyl peroxide (DTBP). The reaction is preferably carried out at a temperature ranging from 50 to 9O0C. The polymerization reaction may be carried out in a solvent, such as dioxane, tetrahydrofuran or an aromatic solvent (e.g., benzene). The molecular weight of the polymer required in a semiconductor exposure process may be optimized by varying the weight ratio between the monomers and the polymerization solvent or the amount of the radical polymerization initiator used. The polymerization conditions of the polymer of Formula 1 may be varied such that the polymer has a molecular weight of 5,000 to 100,000, as measured by gel permeation chromatography (GPC). The optimal molecular weight of the polymer is determined in view of coatability for the formation of an antireflective coating.
[41] The present invention also provides a composition for forming an organic antireflective coating. The organic antireflective coating composition of the present invention is prepared by dissolving 0.2 to 20% by weight of the polymer of Formula 1 in an organic solvent, such as propylene glycol monomethyl ether acetate (PGMEA), ethyl 3-ethoxypropionate, ethyl lactate, methyl 3-methoxypropionate or cyclo- hexanone, and adding an appropriate amount of at least one functional additive to the solution. The solvent is preferably one that has superior ability to form a coating and is used in photolithographic techniques for the formation of semiconductor integrated circuits. The functional additive may be a crosslinking binder. For example, the crosslinking binder may be used in an amount of 0.1 to 10% by weight, based on the weight of the polymer.
[42] The composition in a solution state is passed through a filter to remove fine particles, spin-coated on a silicon wafer, and crosslinked at a suitable temperature to form a desired antireflective coating. The antireflective coating thus formed plays a role in eliminating problems caused by the reflection of light during processing of sub-micron circuits with deep UV light of short wavelength, leading to the manufacture of semiconductor devices without any particular difficulty.
[43] The cyanato crosslinker-containing polymer of the present invention is suitable for use in an organic antireflective coating for the formation of sub-micron circuits at exposure wavelengths of 248 nm, 193 nm and 157 nm as deep UV light sources of short wavelength. The antireflective coating formed using the coating polymer of the present invention exhibits good adhesiveness and excellent superior crosslinking properties when compared to hydroxyl crosslinker-based antireflective coatings. From these advantages, it is confirmed that the antireflective coating of the present invention is useful for the formation of sub-micron circuits of semiconductor devices.
[44]
Mode for the Invention
[45] Hereinafter, the present invention will be explained in more detail with reference to the following examples. However, these examples are given for the purpose of illustration and not intended to limit the present invention.
[46]
[47] EXAMPLES
[48] EXAMPLE 1: Synthesis of N-hvdroxyphenylmaleimide (HOPMI. 'Monomer Y)
maleic anhydride 4-aminophenol HOPMAA 1 (HOPMI)
[50] Maleic anhydride (39.2Og, 0.40 mol) and 4-aminophenol (41.4Og, 0.38 mol) were dissolved in 50 ml of dimethylformamide (DMF) in a 250 ml round-bottom flask equipped with a reflux condenser. The mixture was allowed to react for 90 minutes. Filtration of the reaction mixture gave a yellow solid product. The product was washed with distilled water 3-4 times and dried to afford 75.4Og (yield 96.0%) of N- (4-hydroxyphenyl)maleamic acid (HOPMA, m.p. 18O0C).
[51] The product (75.4Og, 0.36 mol) was introduced into a 250 ml round-bottom flask equipped with a reflux condenser, and then phosphorus pentoxide (P2O5, 10.0g, 0.07 mol) was slowly added thereto to react at 8O0C. After the by-product (water) was removed, a dilute solution of 4 ml of sulfuric acid in 20 ml of DMF was slowly added. The reaction was carried out for 2 hours. The reaction product was precipitated in an excess of distilled water to give a monomeric product. The monomeric product was re- crystallized from propanol to afford 56.37g (yield 81.9%) of N- hydroxyphenylmaleimide (HOPMI, 'monomer 1') as an orange crystal (m.p. 1820C).
[52]
[53] EXAMPLE 2: Synthesis of N-(4-tetrahvdropyranyloxyphenyl)maleimide
(THP-OPMI. Monomer 2)
HOPMl Dihydropyran 2 (THP-OPMI)
[55] Monomer 1 (47.3Og, 0.25 mol) and dihydropyrane (105.2Og, 1.25 mol) were dissolved in 150 ml of tetrahydrofuran (THF) in a 500 ml round-bottom flask. To the mixture was slowly added dropwise a dilute solution of 0.5 ml of concentrated sulfuric acid in 100 ml of THF. The resulting mixture was allowed to react with stirring at
room temperature for 12 hours. After completion of the reaction, the solvent was removed by distillation under reduced pressure. The residue was precipitated in an excess of distilled water and filtered. The filtered product was washed with distilled water several times and recrystallized from propanol to afford 53.2Og (yield 77.9%) of N-tetrahydropyranyloxymaleimide (THP-OPMI, 'Monomer 2' as an orange crystal (m.p. 12O0C). Monomer 2 is a protected form of monomer 1.
[56]
[57] EXAMPLE 3: Synthesis of N-f4-cvanatophenvDmaleimide (CvPMI. Monomer 3)
HOPMI 3 (CyPMI)
[59] Monomer 1 (15.0Og, 0.79 mol) and cyanogen bromide (lO.lOg, 0.95 mol) were dissolved in 120 ml of acetone in a 250 ml round-bottom flask and cooled in an ice bath at O0C. To the mixture was slowly added triethylamine (9.6Og, 0.95 mol) over 20 minutes. The resulting mixture was allowed to react for 4 hours. The reaction mixture was filtered to remove ammonium salts, and then the filtrate was precipitated in an excess of distilled water. The precipitate was collected and recrystallized from a mixture of hexane and acetone (6:1) to afford 13.74g (yield 80.90%) of N- cyanatophenylmaleimide (CyPMI, 'monomer 3' as an orange crystal (m.p. 1320C).
[60]
[61] EXAMPLE 4: Synthesis of terpolvmer using monomer 3. anthracene methyl- methacylate and methyl methacrylate
[62] Monomer 3 (7.84g, 36 mmol), anthracene methylmethacylate (AMMA, 10.22g, 36 mmol), methyl methacrylate (MMA, 7.32g, 72 mmol) and 3 mol% of AIBN as a radical initiator were dissolved in dioxane (50 ml) in a polymerization reactor. The mixture was polymerized under a nitrogen atmosphere at a temperature of 6O0C for 10 hours. The polymerization product was precipitated in an excess of methanol, filtered and dried to afford terpolymer P (CyPMFAMMA/MMA) in a yield of 86%. The terpolymer was found to have a weight average molecular weight of about 43,000, as measured by GPC. A film was formed with no difficulty using the terpolymer.
[63]
[64] EXAMPLE 5: Synthesis of tetrapolymer using monomer 1. monomer 3. AMMA and
MMA
[65] Monomer 1 (7.1 Ig, 36 mmol), monomer 3 (7.84g, 36 mmol), AMMA (10.22g, 36 mmol), MMA (7.32g, 72 mmol) and 3 mol% of AIBN as a radical initiator were dissolved in dioxane (50 ml) in a polymerization reactor. The mixture was polymerized under a nitrogen atmosphere at a temperature of 6O0C for 10 hours. The polymerization
product was precipitated in an excess of methanol, filtered and dried to afford tet- rapolymer P (HOPMI/CyPMI/AMMA/MMA) in a yield of 88%. The tetrapolymer P was found to have a weight average molecular weight of about 41,000, as measured by GPC. A film was formed with no difficulty using the tetrapolymer.
[66]
[67] EXAMPLE 6: Synthesis of tetrapolvmer using monomer 2. monomer 3. AMMA and
MMA
[68] Monomer 2 (10.0g, 36 mmol), monomer 3 (7.84g, 36 mmol), AMMA (10.22g, 36 mmol), MMA (7.32g, 72 mmol) and 3 mol% of AIBN as a radical initiator were dissolved in dioxane (50 ml) in a polymerization reactor. The mixture was polymerized under a nitrogen atmosphere at a temperature of 6O0C for 10 hours. The polymerization product was precipitated in an excess of methanol, filtered and dried to afford tetrapolymer P (THP-OPMI/CyPMI/AMMA/MMA) in a yield of 91%. The tetrapolymer P was found to have a weight average molecular weight of about 42,500, as measured by GPC. A film was formed with no difficulty using the tetrapolymer.
[69]
[70] EXAMPLE 7: Synthesis of pentapolymer using monomer 1. monomer 2. monomer
3. AMMA and MMA
[71] Monomer 1 (7.11g, 36 mmol), monomer 2 (10.0g, 36 mmol), monomer 3 (7.84g, 36 mmol), AMMA (10.22g, 36 mmol), MMA (7.32g, 72 mmol) and 3 mol% of AIBN as a radical initiator were dissolved in dioxane (50 ml) in a polymerization reactor. The mixture was polymerized under a nitrogen atmosphere at a temperature of 6O0C for 10 hours. The polymerization product was precipitated in an excess of methanol, filtered and dried to afford pentapolymer P (HOPMI/THP-OPMI/CyPMI/AMMA/MMA) in a yield of 87%. The pentapolymer P was found to have a weight average molecular weight of about 40,500, as measured by GPC. A film was formed with no difficulty using the pentapolymer.
[72]
[73] EXAMPLE 8: Preparation and application of organic antireflective coating compositions
[74] Each of the copolymers prepared in Examples 4 to 7 was dissolved in propylene glycol monomethyl ether acetate (PGMEA), which is known to have superior ability to form a coating. At this time, the weight ratio of the copolymer to the solvent was adjusted to about 1:20 to about 1:50. Various additives, such as a thermal crosslinking binder and a stabilizer, were added to the solution, stirred and passed through a mi- croporous membrane filter to prepare an organic antireflective coating solution for irradiation with deep UV light of short wavelength. The coating solution was spin- coated on a silicon wafer and crosslinked at 100-2500C for 10-120 seconds to form an
antireflective coating capable of preventing intermixing with a photoresist. A commercial photoresist was spin-coated on the antireflective coating in accordance with a general photolithographic process for forming sub-micron circuits. The organic antireflective coating compositions using the respective copolymers prepared in Examples 4 to 7 were found to be in acid equilibrium with photoresists upon development after irradiation with light. As a result, no undercutting or footing was observed under fine patterns of the photoresists. In addition, a dimensional variation in sub-micron circuits of the patterns resulting from reflective notching was very small, indicating that high-resolution sub-micron circuits on the order of 70-150 nm were stably formed. [75]
Industrial Applicability
[76] The organic antireflective coating using the polymer of the present invention can be irradiated with excimer laser of 248 nm, 193 nm and 157 nm to stably manufacture 1 -gigabit DRAM or higher memory devices or system integrated circuits on the order of 70-150nm. Therefore, the organic antireflective coating of the present invention can contribute to an increase in the yield of semiconductor devices.
Claims
(1) wherein R is H, tetrahydropyranyl, -COOR5 (R5 is methyl, ?-butyl or C2-C3 alkyl), (SiR6)3 (R6 is methyl, ?-butyl or C2-C3 alkyl) or ?-butyl,
Ri and R3 are each independently hydrogen, Ci-C6 alkyl, alkoxyalkyl, hy- droxyalkyl or haloalkyl,
R2 and R4 are each independently hydrogen or methyl, k, 1, m and n representing the mole fractions of the monomers satisfy the relations of 0 = k/(k + 1 + m + n) = 0.3, 0 = l/(k + 1 + m + n) =0.7, 0.1 =m/(k + 1 + m + n) = 0.5, 0.1 = n/(k + 1 + m + n) = 0.4, with the proviso that one or two kinds of N-phenylmaleimide monomers (k) are provided depending on the choice of R.
[2] The copolymer according to claim 1, wherein the copolymer has an average molecular weight of 10,000 to 100,000. [3] A method for preparing an N-cyanatophenylmaleimide-containing copolymer represented by Formula 1, the method comprising reacting the monomers in a solvent selected from the group consisting of dioxane, tetrahydrofuran, methyl ethyl ketone and aromatic solvents in the presence of a polymerization initiator selected from the group consisting of azobisisobutyronitrile (AIBN), di-?-butyl peroxide (DTBP), benzoyl peroxide (BPO) and azobisvaleronitrile (AIVN).
(1) wherein R is H, tetrahydropyranyl, -COOR5 (R5 is methyl, ?-butyl or C2-C3
alkyl), (SiR6)3 (R6 is methyl, t-butyl or C2-C3 alkyl) or t-butyl,
R1 and R3 are each independently hydrogen, Ci-C6 alkyl, alkoxyalkyl, hy- droxyalkyl or haloalkyl,
R2 and R4 are each independently hydrogen or methyl, k, 1, m and n representing the mole fractions of the monomers satisfy the relations of 0 = k/(k + 1 + m + n) = 0.
3, 0 = l/(k + 1 + m + n) =0.7, 0.1 =m/(k + 1 + m + n) = 0.5, 0.1 = n/(k + 1 + m + n) = 0.4, with the proviso that one or two kinds of N-phenylmaleimide monomers (k) are provided depending on the choice of R,
[4] An organic antireflective coating composition comprising an organic solvent, at least one additive and a polymer represented by Formula 1 :
(1) wherein R is H, tetrahydropyranyl, -COOR5 (R5 is methyl, t-butyl or C2-C3 alkyl), (SiR6)3 (R6 is methyl, t-butyl or C2-C3 alkyl) or t-butyl, R1 and R3 are each independently hydrogen, Ci-C6 alkyl, alkoxyalkyl, hy- droxyalkyl or haloalkyl,
R2 and R4 are each independently hydrogen or methyl, k, 1, m and n representing the mole fractions of the monomers satisfy the relations of 0 = k/(k + 1 + m + n) = 0.3, 0 = l/(k + 1 + m + n) =0.7, 0.1 =m/(k + 1 + m + n) = 0.5, 0.1 = n/(k + 1 + m + n) = 0.4, with the proviso that one or two kinds of N-phenylmaleimide monomers (k) are provided depending on the choice of R.
[5] The composition according to claim 4, wherein the composition is prepared by dissolving 0.2 to 20% by weight of the polymer in the organic solvent and adding 0.2 to 10% by weight of the functional additive to the solution.
[6] The composition according to claim 4, wherein the organic solvent is selected from the group consisting of butyrolactone, cyclopentanone, cyclohexanone, dime thylacetamide, dimethylformamide, dimethylsulfoxide, N- methylpyrrolidone, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, ethyl lactate, and mixtures thereof.
[7] An organic antireflective coating formed using the composition according to any one of claims 4 to 6.
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Cited By (2)
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US8940472B2 (en) * | 2009-02-08 | 2015-01-27 | James F. Cameron | Coating compositions suitable for use with an overcoated photoresist |
US10526623B2 (en) | 2008-09-10 | 2020-01-07 | Poet Research, Inc. | Oil composition and method of recovering same |
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JPH1048833A (en) * | 1996-08-07 | 1998-02-20 | Fuji Photo Film Co Ltd | Composition for antireflection film material |
US5886102A (en) * | 1996-06-11 | 1999-03-23 | Shipley Company, L.L.C. | Antireflective coating compositions |
US6329117B1 (en) * | 1997-10-08 | 2001-12-11 | Clariant International, Ltd. | Antireflection or light-absorbing coating composition and polymer therefor |
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2006
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US5886102A (en) * | 1996-06-11 | 1999-03-23 | Shipley Company, L.L.C. | Antireflective coating compositions |
JPH1048833A (en) * | 1996-08-07 | 1998-02-20 | Fuji Photo Film Co Ltd | Composition for antireflection film material |
US6329117B1 (en) * | 1997-10-08 | 2001-12-11 | Clariant International, Ltd. | Antireflection or light-absorbing coating composition and polymer therefor |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US10526623B2 (en) | 2008-09-10 | 2020-01-07 | Poet Research, Inc. | Oil composition and method of recovering same |
US11359218B2 (en) | 2008-09-10 | 2022-06-14 | Poet Research, Inc. | Oil composition and method of recovering same |
US8940472B2 (en) * | 2009-02-08 | 2015-01-27 | James F. Cameron | Coating compositions suitable for use with an overcoated photoresist |
US10539873B2 (en) | 2009-02-08 | 2020-01-21 | Rohm And Haas Electronic Materials Llc | Coating compositions suitable for use with an overcoated photoresist |
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