WO2008079985A1 - Linear motor to control hydraulic force - Google Patents

Linear motor to control hydraulic force Download PDF

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Publication number
WO2008079985A1
WO2008079985A1 PCT/US2007/088387 US2007088387W WO2008079985A1 WO 2008079985 A1 WO2008079985 A1 WO 2008079985A1 US 2007088387 W US2007088387 W US 2007088387W WO 2008079985 A1 WO2008079985 A1 WO 2008079985A1
Authority
WO
WIPO (PCT)
Prior art keywords
linear motor
fluid
force
choke member
choke
Prior art date
Application number
PCT/US2007/088387
Other languages
French (fr)
Inventor
Alan Wayne Burkhard
Nicolas Christopher Wade Thiessen
Original Assignee
M-I Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by M-I Llc filed Critical M-I Llc
Priority to GB0910469A priority Critical patent/GB2458397B/en
Priority to CA 2673051 priority patent/CA2673051C/en
Publication of WO2008079985A1 publication Critical patent/WO2008079985A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B21/00Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
    • E21B21/08Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B21/00Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
    • E21B21/10Valve arrangements in drilling-fluid circulation systems
    • E21B21/106Valve arrangements outside the borehole, e.g. kelly valves
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B34/00Valve arrangements for boreholes or wells
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B41/00Equipment or details not covered by groups E21B15/00 - E21B40/00
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/0318Processes
    • Y10T137/0324With control of flow by a condition or characteristic of a fluid
    • Y10T137/0379By fluid pressure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/1842Ambient condition change responsive
    • Y10T137/1939Atmospheric
    • Y10T137/2012Pressure

Definitions

  • Embodiments disclosed herein relate generally to subterranean boreholes, and in particular, to systems for controlling the operating pressures within subterranean boreholes.
  • a back pressure control device is mounted in the return flow line for the drilling fluid.
  • Back pressure control devices are also necessary for controlling "kicks" in the system caused by the intrusion of salt water or formation gases into the drilling fluid which may lead to a blowout condition. In these situations, sufficient additional back pressure must be imposed on the drilling fluid such that the formation fluid is contained and the well controlled until heavier fluid or mud can be circulated down the drill string and up the annulus to kill the well. It is also desirable to avoid the creation of excessive back pressures which could cause the drill string to stick or cause damage to the formation, the well casing, or the well head equipment.
  • a typical oil or gas well 10 may include a wellbore 12 that has a wellbore casing 16.
  • a drill pipe 18 may be positioned within the wellbore 12.
  • the end of the drill pipe 18 may include a drill bit and drilling mud may be injected through drill pipe 18 to cool the drill bit and remove particles drilled by the drill bit.
  • a mud tank 20 containing a supply of drilling mud may be operably coupled to a mud pump 22 for injecting the drilling mud into the drill pipe 18.
  • the annulus 24 between the wellbore casing 16 and the drill pipe 18 may be sealed in a conventional manner using, for example, a rotary seal 26.
  • a choke 28 may be operably coupled to the annulus 24 in order to controllably bleed pressurized fluidic materials out of the annulus 24 back into the mud tank 20 to thereby create back pressure within the wellbore 12.
  • the choke 28, in some well systems, may be manually controlled by a human operator 30 to maintain one or more of the following operating pressures within the well 10 within acceptable ranges: (1) the operating pressure within the annulus 24 between the wellbore casing 16 and the drill pipe 18, commonly referred to as the casing pressure (CSP); (2) the operating pressure within the drill pipe 18, commonly referred to as the drill pipe pressure (DPP); and (3) the operating pressure within the bottom of the wellbore 12, commonly referred to as the bottom hole pressure (BHP).
  • CSP casing pressure
  • DPP drill pipe pressure
  • BHP bottom hole pressure
  • sensors, 32a, 32b, and 32c may be positioned within the well 10 that provide signals representative of the actual values for CSP 3 DPP, and/or BHP for display on a conventional display panel 34.
  • the sensors, 32a and 32b, for sensing the CSP and DPP, respectively are positioned within the annulus 24 and drill pipe 18, respectively, adjacent to a surface location.
  • the operator 30 may visually observe one or more of the operating pressures, CSP, DPP, and/or BHP using the display panel 34 and may manually maintain the operating pressures within predetermined acceptable limits by manually adjusting the choke 28.
  • U.S. Patent No. 4,355,784 discloses an apparatus and method for controlling back pressure of drilling fluid.
  • a balanced choke device moves in a housing to control the flow and back pressure of the drilling fluid.
  • One end of the choke device is exposed to the pressure of the drilling fluid and its other end is exposed to the pressure of a control fluid.
  • U.S. Patent No. 6,253,787 discloses a system and method where the movement of the choke member from a fully closed position to an open position is dampened.
  • An inlet passage and an outlet passage are formed in a housing, and a choke member is movable in the housing to control the flow of fluid from the inlet passage to the outlet passage and to exert a back pressure on the fluid, thus dampening the movement of the choke member.
  • the choke device may operate automatically to maintain a predetermined back pressure on the flowing fluid despite changes in fluid conditions.
  • U.S. Patent No. 6,575,244 discloses a system and method to monitor and control the operating pressure within tubular members (drill pipe, casing, etc.). The difference between actual and desired operating pressure is used to control the operation of an automatic choke to controllably bleed pressurized fluidic materials out of the annulus.
  • inventions disclosed herein relate to a fluid control system including a choke assembly and a linear motor.
  • the choke assembly may have a housing having an inlet passage, an axial bore, and a chamber, wherein a portion of the axial bore forms an outlet passage, and a choke member adapted for movement in the housing to control the flow of a fluid from the inlet passage to the outlet passage.
  • the linear motor may be configured to control a position of the choke member in the housing.
  • embodiments disclosed herein relate to a method of controlling one or more operating pressures within a subterranean borehole that includes a choke assembly that has a housing having an inlet passage, an axial bore, and a chamber, wherein a portion of the axial bore forms an outlet passage, and a choke member adapted for movement in the housing to control the flow of a fluid from the inlet passage to the outlet passage, the method including controlling a position of the choke member in the housing using a linear motor.
  • Figure 1 is a schematic illustration of an embodiment of a conventional oil or gas well.
  • Figure 2 is a cross sectional view of a choke valve useful in embodiments disclosed herein.
  • Figures 3a and 3b are schematic illustrations of a linear motor driven hydraulic system in accordance with embodiments disclosed herein.
  • Figure 4 is a schematic illustration of a linear motor driven hydraulic system in accordance with embodiments disclosed herein.
  • Figures 5a-5c are schematic illustrations of a linear motor driven hydraulic system in accordance with embodiments disclosed herein.
  • Figure 6 is a schematic illustration of a linear motor driven choke system in accordance with embodiments disclosed herein.
  • Figures 7a and 7b are schematic illustrations of a rotary servo motor driven hydraulic system in accordance with embodiments disclosed herein.
  • embodiments disclosed herein relate to the use of electrical energy to generate the hydraulic force necessary to operate a choke system.
  • the electrical energy may be directly correlated to hydraulic energy without positional constraints.
  • a control system may use proportional, integral, and/or derivative (PID) functions to control the hydraulic set point in order to achieve control of the casing pressure in maintaining pressure near the user set point.
  • PID proportional, integral, and/or derivative
  • Choke system 40 includes a housing 42 having an axial bore 44 extending through its length and having a discharge end 44a.
  • a radially extending inlet passage 46 is also formed in the housing 42 and intersects the bore 44. It is understood that connecting flanges, or the like, (not shown) may be provided at the discharge end 44a of the bore 44 and at the inlet end of the passage 46 to connect them to appropriate flow lines. Drilling fluid from a downhole well is introduced into the inlet passage 46, passes through the housing 42 and normally discharges from the discharge end 44a of the bore 44 for recirculation.
  • a bonnet 48 is secured to the end of the housing 42 opposite the discharge end 44a of the bore 44.
  • the bonnet 48 is substantially T-shaped in cross section and has a cylindrical portion 48a extending into the bore 44 of the housing.
  • the bonnet 48 also includes a cross portion 48b that extends perpendicular to the cylindrical portion 48a and is fastened to the corresponding end of the housing 42 by any conventional manner, for example, bonnet 48 may be threadedly or weldably connected to housing 42,
  • a mandrel 50 is secured in the end portion of the bonnet 48, and a rod 60 is slidably mounted in an axial bore 49 extending through the mandrel 50.
  • a first end portion of the rod 60 extends from a first end of the mandrel 50 and the bonnet 48, and a second end portion of the rod 60 extends from a second end of the mandrel 50 and into the bore 44.
  • a spacer 64 is mounted on the second end of the rod 60 in any known manner and may be disposed between two snap rings 65a and 65b.
  • a cylindrical choke member 66 is disposed in the bore 44 with one end abutting the spacer 64.
  • the choke member 66 is shown in its fully closed position in Figure 2, wherein choke member 66 extends in the intersection of the bore 44 with the inlet passage 46 to control the flow of fluid from inlet passage 46 to bore 44.
  • a cylindrical shuttle 70 is slidably mounted over the mandrel 50.
  • the 70 has a reduced-diameter portion 70a that defines, with the inner surface of the housing 42, a fluid chamber 76a.
  • Another fluid chamber 76b is defined between the outer surface of the mandrel 50 and the corresponding inner surface of the bonnet portion 48a.
  • the chambers 76a and 76b communicate and receive a control fluid from a passage 78a formed through the bonnet 48.
  • Passage 78a is connected to a hydraulic system as described below for circulating the control fluid into and from the passage.
  • a passage 78b may also be formed through the bonnet portion 48 for bleeding air from the system through a bleed valve, or the like (not shown), before operation.
  • the control fluid is introduced into the passage 78a, and therefore, the chambers 76a and 76b, at a predetermined set point pressure.
  • the control fluid enters the chambers 76a and 76b and applies pressure against the corresponding exposed end portions of the shuttle 70.
  • the shuttle 70 is designed to move so the force caused by the pressure of the control fluid from the chambers 76a and 76b at the predetermined set point pressure acting on the corresponding exposed end portions of the shuttle is equal to the force caused by the pressure of the drilling fluid in the passage 46 acting on the corresponding exposed end portions of the other end of the shuttle 70 and a retainer 80.
  • Axial movement of the shuttle 70 over the fixed mandrel 50 causes corresponding axial movement of the choke member 66, and therefore the spacer 64 and the rod 60.
  • choke valves that may be useful in embodiments disclosed herein may include actuated rod systems.
  • an air or hydraulic actuator may controllably move the rod, varying shuttle position to control system pressure.
  • Other embodiments of choke valves that may be useful in embodiments disclosed herein may include those described in U.S. Patent Nos. 4,355,784, 6,253,787 and 7,004,448, assigned to the assignee of the present invention and incorporated by reference herein.
  • the position of the shuttle within the choke system may be controlled in some embodiments by one or more linear motors directly or indirectly coupled to the rod.
  • a linear motor directly or indirectly coupled to the rod may directly provide a force to the shuttle.
  • a hydraulic force supplied to a control fluid used to control the shuttle position may be supplied by one or more linear motors.
  • Linear motors use electromagnetism to controllably vary the position or force of a movable component with respect to a stationary component.
  • the linear motors used in embodiments disclosed herein may include flat linear motors, tubular linear motors, or combinations thereof. Where reference may be made to flat linear motors in some embodiments, tubular linear motors may also be used, and vice versa.
  • Linear motors may include moving coil, moving magnet, alternating current
  • AC AC switched reluctance design
  • AC synchronous design AC induction or traction design
  • linear stepping design direct current (DC) brushed design
  • DC brushless design DC brushless design
  • a moving coil design for example, the coil moves and the magnet is fixed.
  • a moving magnet design for example, the magnet moves and the coil is fixed.
  • Important specifications to consider include rated continuous thrust force, peak force, maximum speed, maximum acceleration, nominal stator length, slider or carriage travel, slide or carriage width, and slider or carriage length.
  • rated continuous thrust force peak force
  • maximum speed maximum acceleration
  • nominal stator length slider or carriage travel
  • slide or carriage width slider or carriage length
  • Linear motors allow for relatively fast accelerations and relatively high velocities of the movable component, which may allow for tighter control of the shuttle position or hydraulic pressure set point.
  • the one or more linear motors may have a velocity between end points of up to 500 in/sec; up to 400 in/sec in other embodiments; up to 300 in/sec in other embodiments; up to 250 in/sec in other embodiments; up to 200 in/sec in other embodiments; and up to 100 in/sec in yet other embodiments.
  • the velocity between endpoints may be variable and/or controllable.
  • the linear motor may accelerate a movable component at rates as high as 98 m/s 2 (10 G's); up to 8 G's in other embodiments; up to 6 G's in other embodiments; and up to 5 G's in yet other embodiments.
  • the linear motor may rapidly open and close the shuttle to maintain pressure in the tubulars around the set point pressure.
  • Linear motors may advantageously provide a constant and reversible force.
  • a tubular linear motor having a moving magnet similar to a piston moving within a cylinder
  • magnetic-attractive forces may be applied causing the magnet to move with a constant force.
  • Application of a constant force may provide for consistency of operation of the choke, for example, where a linear motor is used to generate a hydraulic force to operate the shuttle.
  • the moving magnet When the pressure (CSP, DPP, and/or BHP as appropriate) exceeds the force applied by the linear motor, the moving magnet may be moved toward an open position so as to allow the pressure in the tubular(s) to be vented while maintaining a force on the shuttle toward a closed position with the linear motor.
  • the shuttle will automatically move toward the closed position, maintaining pressure control within the tubulars.
  • Linear motors also allow for a relatively high degree of precision in controlling the position of the movable component relative to the stationary component.
  • the positioning may be repeatable to within 10 microns of previous cycles; within 5 microns in other embodiments; and within 1 micron in yet other embodiments. Repeatable positioning may provide for consistency of operation of the choke due to reliable positioning, for example, where a linear motor is used to directly operate the shuttle.
  • a linear motor may be attached to a hydraulic cylinder used to supply a control fluid to a choke.
  • the linear motor may have sufficient motor force and cylinder ratio to drive the choke.
  • a linear motor, having a movable component and a stationary component, may be directly or indirectly coupled to a hydraulic cylinder.
  • the current (amperage) supplied to the linear motor may be used to generate a constant force on a piston of a hydraulic cylinder supplying the hydraulic pressure to the control fluid in the choke system, such as the control fluid flowing into and out of passage 78a ( Figure 2).
  • a linear motor 102 having a movable component 104 and a stationary component 106, may be coupled to rod 107 of hydraulic cylinder 108.
  • linear motor 102 may be a flat linear motor; as illustrated in Figure 3b, linear motor 102 may be a tubular linear motor.
  • Linear motor 102 may supply a constant force F to rod 107 and piston 109, which translates to a hydraulic force HF by acting upon a fluid within hydraulic cylinder 108.
  • Linear motor 102 may use amperage control to directly generate the desired hydraulic force HF supplying the hydraulic pressure to the control fluid.
  • the motor controller coupled to the hydraulic system, may continuously attempt to close the choke shuttle.
  • the controller may vary the current supplied to the linear motor, varying the strength of the magnetic attractive force between the stationary component 106 and the movable component 104, generating the desired hydraulic force.
  • the controller may incorporate PID control to not only set the hydraulic output based on the set point pressure, but may also vary the output to maintain tighter set point control.
  • One benefit of using a linear motor may be in the automatic response of the choke system. Because the linear motor movable component may be free-floating with respect to the stationary component, and the controller may provide only the force necessary to maintain set point pressure, the position of movable component 104 may fluctuate to intermittently allow fluid to pass through the choke system, maintaining pressure control. For example, referring to Figures 2 and 3, as pressure in inlet 46 increases above a set point pressure, shuttle 70 may be moved toward an open position, increasing control fluid pressure, which in turn may move moveable component 104 on track 106. As pressure in inlet 46 decreases below a set point pressure, shuttle 70 may be moved back toward a closed position due to the constant force applied by linear motor 102. A change in pressure would not need to be sensed and then "released," as in a positional type choke, thus resulting in a quicker response time for controlling system pressure.
  • linear motor is not positionally bound, as in a screw type motor, the linear motor does not need to correlate position to pressure.
  • the linear motor position may be held only by electrical energy and may be allowed to freely move along the track in either direction as the system forces dictate.
  • a linear motor 110 may be indirectly coupled to hydraulic cylinder 112 supplying a control fluid to a choke.
  • Linear motor may be indirectly coupled to the hydraulic cylinder 112 using lever arm 1 14 across a pivot point 1 15. Similar to the system described above, linear motor 110, having moving component 116 and stationary component 118, coupled to hydraulic cylinder 112, may deliver a constant hydraulic force to the control fluid.
  • the use of a lever arm 114 may provide a mechanical advantage between the linear motor and the hydraulic cylinder by increasing the force F supplied by the linear motor. In this manner, the amount of hydraulic force available at the cylinder may be increased, the size of the linear motor may be decreased, or the diameter of the hydraulic cylinder may be increased, thereby decreasing the travel distance and allowing for a more compact system.
  • a linear motor 120 having a stationary component 121 and a movable component 122, may be mounted vertically, or at some angle relative to horizontal, and coupled directly or indirectly to the hydraulic cylinder 124.
  • the weight of the movable component 122 (the forcer or the track, depending on which is surface mounted) may be used to increase the maximum force F applied to the hydraulic cylinder 124.
  • Gravity adds the weight W of the forcer 122 (or a fraction of the weight when disposed at an angle to horizontal other than vertically) to the continuous force F applied by the movable component, thus supplying a greater amount of hydraulic force HF than with the linear motor in a horizontal position. In this manner, gravity may allow the use of a smaller motor than would be required otherwise.
  • weights 126 may be added to the movable component 122 to increase the hydraulic force HF available.
  • linear motor 120 may supply a magnetic attractive force to force the movable component 122 upward to counteract the combined weight of the movable component 122 and weights 126. hi this manner, the size of the linear motor required to generate the desired hydraulic force may be decreased.
  • springs 128 may be used to provide additional force to the movable component 122, increasing the available force.
  • the linear motor 120 may supply a magnetic attractive force to move the movable component 122 to counteract the force applied by spring 128. In this manner, the size of the linear motor required to generate the desired hydraulic force HF may be decreased.
  • the use of springs may be used to provide additional force to a horizontally, vertically, or otherwise disposed movable component.
  • a linear motor 130 having a stationary component
  • a linear motor may use amperage control to directly generate a desired force.
  • a linear motor coupled directly or indirectly to the rod may be used to control the force applied to the shuttle 70, thereby eliminating the need for the intermediate hydraulic system.
  • the servo controller (not shown) may continuously apply a force toward a closed position to choke 66 by applying a force to rod 60.
  • the controller may vary the current supplied to the linear motor 130, varying the strength of the magnetic attractive force between the stationary component 132 and the movable component 134, generating the desired force.
  • the controller may incorporate PID control to not only set the output based on the set point pressure, but may also vary the output to maintain tighter set point control. Because the linear motor may be operated in a constant force control mode, it may provide instantaneous pressure response, generating a direct correlation between current and pressure.
  • a linear motor 130 may be directly or indirectly coupled to the rod 60 of the choke 40 to control the position of shuttle 70.
  • a linear motor similar to an air or hydraulic actuator, may control the position of the shuttle 70 in response to tubular pressures.
  • flat and tubular linear motors may be used to control shuttle position, and may advantageously provide for the direct correlation of electrical current (magnetic forces) and hydraulic energy. Due to the free-floating nature of linear motors, the hydraulic power generated may control the system pressure without positional restrictions (i.e., motor position does not correlate to force generated).
  • FIG. 7a and 7b Another method that may allow for the generation of hydraulic power without positional restrictions is illustrated in Figure 7a and 7b.
  • a rotary servo motor 200 having electrical windings 202 and a magnetic rotor 204, may be used to generate the hydraulic power.
  • Magnetic rotor 204 may be coupled to gear 206 for translating the rotary motion or the rotor into hydraulic pressure, such as by controlling the position of rack and pinion toothed shaft 208 of hydraulic cylinder 210.
  • Gear 206 may be any type of gear useful in converting rotary motion into a linear or reciprocating type motion.
  • Electrical current may be used to control the torque T applied to gear 206 driving shaft 208, generating a force F on the piston 212 within hydraulic cylinder 210, and generating the desired set point pressure of the control fluid, such as the control fluid flowing in and out of passage 78a ( Figure 2) for example.
  • a constant torque may be applied with rotary servo motor 200, when the casing pressure is greater than the set point pressure, the gears may freely rotate in a direction opposite to the applied torque, allowing the shuttle to move toward an open position. As casing pressure decreases, the applied torque drives the gears, moving hydraulic fluid through passage 78a, and moving the shuttle toward a closed position.
  • embodiments disclosed herein may provide for choke systems and methods for controlling pressure within tubulars.
  • Other embodiments may advantageously provide for the direct correlation of electrical energy to hydraulic energy, allowing for improved pressure control.

Abstract

Disclosed are a fluid control system and a method of controlling operating pressures within a fluid system. The fluid control system may include a choke assembly and a linear motor. The choke assembly may have a housing having an inlet passage, an axial bore, and a chamber, wherein a portion of the axial bore forms an outlet passage, and a choke member adapted for movement in the housing to control the flow of a fluid from the inlet passage to the outlet passage. The linear motor may control a position of the choke member in the housing.

Description

LINEAR MOTOR TO CONTROL HYDRAULIC FORCE
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to U.S. Provisional Application Serial No.
60/871,207, filed on December 21, 2006, and U.S. Patent Application Serial No. 11/959,292, filed December 18, 2007, all incorporated by reference in their entirety.
BACKGROUND OF INVENTION
Field of the Invention
[0002] Embodiments disclosed herein relate generally to subterranean boreholes, and in particular, to systems for controlling the operating pressures within subterranean boreholes.
Background
[0003] There are many applications in which there is a need to control the back pressure of a fluid flowing in a system. For example, in the drilling of oil wells it is customary to suspend a drill pipe in the wellbore with a bit on the lower end thereof and, as the bit is rotated, to circulate a drilling fluid, such as a drilling mud, down through the interior of the drill string, out through the bit, and up the annulus of the wellbore to the surface. This fluid circulation is maintained for the purpose of removing cuttings from the wellbore, for cooling the bit, and for maintaining hydrostatic pressure in the wellbore to control formation gases and prevent blowouts, and the like. In those cases where the weight of the drilling mud is not sufficient to contain the bottom hole pressure in the well, it becomes necessary to apply additional back pressure on the drilling mud at the surface to compensate for the lack of hydrostatic head and thereby keep the well under control. Thus, in some instances, a back pressure control device is mounted in the return flow line for the drilling fluid.
[0004] Back pressure control devices are also necessary for controlling "kicks" in the system caused by the intrusion of salt water or formation gases into the drilling fluid which may lead to a blowout condition. In these situations, sufficient additional back pressure must be imposed on the drilling fluid such that the formation fluid is contained and the well controlled until heavier fluid or mud can be circulated down the drill string and up the annulus to kill the well. It is also desirable to avoid the creation of excessive back pressures which could cause the drill string to stick or cause damage to the formation, the well casing, or the well head equipment.
[0005] Referring to Figure 1, a typical oil or gas well 10 may include a wellbore 12 that has a wellbore casing 16. During operation of the well 10, a drill pipe 18 may be positioned within the wellbore 12. As will be recognized by persons having ordinary skill in the art, the end of the drill pipe 18 may include a drill bit and drilling mud may be injected through drill pipe 18 to cool the drill bit and remove particles drilled by the drill bit. A mud tank 20 containing a supply of drilling mud may be operably coupled to a mud pump 22 for injecting the drilling mud into the drill pipe 18. The annulus 24 between the wellbore casing 16 and the drill pipe 18 may be sealed in a conventional manner using, for example, a rotary seal 26.
[0006] In order to control the operating pressures within the well 10 within acceptable ranges, a choke 28 may be operably coupled to the annulus 24 in order to controllably bleed pressurized fluidic materials out of the annulus 24 back into the mud tank 20 to thereby create back pressure within the wellbore 12.
[0007] The choke 28, in some well systems, may be manually controlled by a human operator 30 to maintain one or more of the following operating pressures within the well 10 within acceptable ranges: (1) the operating pressure within the annulus 24 between the wellbore casing 16 and the drill pipe 18, commonly referred to as the casing pressure (CSP); (2) the operating pressure within the drill pipe 18, commonly referred to as the drill pipe pressure (DPP); and (3) the operating pressure within the bottom of the wellbore 12, commonly referred to as the bottom hole pressure (BHP). In order to facilitate the manual human control 30 of the CSP3 the DPP, and the BHP, sensors, 32a, 32b, and 32c, respectively, may be positioned within the well 10 that provide signals representative of the actual values for CSP3 DPP, and/or BHP for display on a conventional display panel 34. Typically, the sensors, 32a and 32b, for sensing the CSP and DPP, respectively, are positioned within the annulus 24 and drill pipe 18, respectively, adjacent to a surface location. The operator 30 may visually observe one or more of the operating pressures, CSP, DPP, and/or BHP using the display panel 34 and may manually maintain the operating pressures within predetermined acceptable limits by manually adjusting the choke 28. If the CSP, DPP, and/or the BHP are not maintained within acceptable ranges, an underground blowout can occur, thereby potentially damaging the production zones within the subterranean formation 14. The manual operator control 30 of the CSP, DPP, and/or the BHP may be imprecise, unreliable, and unpredictable. As a result, underground blowouts occur, thereby diminishing the commercial value of many oil and gas wells.
[0008] Alternatives to manual control may include balanced fluid control and automatic choke control. For example, U.S. Patent No. 4,355,784 discloses an apparatus and method for controlling back pressure of drilling fluid. A balanced choke device moves in a housing to control the flow and back pressure of the drilling fluid. One end of the choke device is exposed to the pressure of the drilling fluid and its other end is exposed to the pressure of a control fluid.
[0009] U.S. Patent No. 6,253,787 discloses a system and method where the movement of the choke member from a fully closed position to an open position is dampened. An inlet passage and an outlet passage are formed in a housing, and a choke member is movable in the housing to control the flow of fluid from the inlet passage to the outlet passage and to exert a back pressure on the fluid, thus dampening the movement of the choke member. The choke device may operate automatically to maintain a predetermined back pressure on the flowing fluid despite changes in fluid conditions.
[0010] U.S. Patent No. 6,575,244 discloses a system and method to monitor and control the operating pressure within tubular members (drill pipe, casing, etc.). The difference between actual and desired operating pressure is used to control the operation of an automatic choke to controllably bleed pressurized fluidic materials out of the annulus.
[0011] Accordingly, there exists a need for a system capable of tighter control of system pressure (CSP, BHP, and/or DPP) in maintaining the user set point pressure (the desired pressure to be maintained in the casing, drillpipe, or borehole). SUMMARY OF INVENTION
[0012] In one aspect, embodiments disclosed herein relate to a fluid control system including a choke assembly and a linear motor. The choke assembly may have a housing having an inlet passage, an axial bore, and a chamber, wherein a portion of the axial bore forms an outlet passage, and a choke member adapted for movement in the housing to control the flow of a fluid from the inlet passage to the outlet passage. The linear motor may be configured to control a position of the choke member in the housing. [0013] In other aspects, embodiments disclosed herein relate to a method of controlling one or more operating pressures within a subterranean borehole that includes a choke assembly that has a housing having an inlet passage, an axial bore, and a chamber, wherein a portion of the axial bore forms an outlet passage, and a choke member adapted for movement in the housing to control the flow of a fluid from the inlet passage to the outlet passage, the method including controlling a position of the choke member in the housing using a linear motor. [0014] Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
BRIEF DESCRIPTION OF DRAWINGS [0015] Figure 1 is a schematic illustration of an embodiment of a conventional oil or gas well. [0016] Figure 2 is a cross sectional view of a choke valve useful in embodiments disclosed herein. [0017] Figures 3a and 3b are schematic illustrations of a linear motor driven hydraulic system in accordance with embodiments disclosed herein. [0018] Figure 4 is a schematic illustration of a linear motor driven hydraulic system in accordance with embodiments disclosed herein. [0019] Figures 5a-5c are schematic illustrations of a linear motor driven hydraulic system in accordance with embodiments disclosed herein. [0020] Figure 6 is a schematic illustration of a linear motor driven choke system in accordance with embodiments disclosed herein. [0021] Figures 7a and 7b are schematic illustrations of a rotary servo motor driven hydraulic system in accordance with embodiments disclosed herein.
DETAILED DESCRIPTION
[0022] In one aspect, embodiments disclosed herein relate to the use of electrical energy to generate the hydraulic force necessary to operate a choke system. In some embodiments, the electrical energy may be directly correlated to hydraulic energy without positional constraints. In other embodiments, a control system may use proportional, integral, and/or derivative (PID) functions to control the hydraulic set point in order to achieve control of the casing pressure in maintaining pressure near the user set point.
[0023] A choke system useful in embodiments disclosed herein is illustrated in Figure
2. Choke system 40 includes a housing 42 having an axial bore 44 extending through its length and having a discharge end 44a. A radially extending inlet passage 46 is also formed in the housing 42 and intersects the bore 44. It is understood that connecting flanges, or the like, (not shown) may be provided at the discharge end 44a of the bore 44 and at the inlet end of the passage 46 to connect them to appropriate flow lines. Drilling fluid from a downhole well is introduced into the inlet passage 46, passes through the housing 42 and normally discharges from the discharge end 44a of the bore 44 for recirculation.
[0024] As shown, a bonnet 48 is secured to the end of the housing 42 opposite the discharge end 44a of the bore 44. The bonnet 48 is substantially T-shaped in cross section and has a cylindrical portion 48a extending into the bore 44 of the housing. The bonnet 48 also includes a cross portion 48b that extends perpendicular to the cylindrical portion 48a and is fastened to the corresponding end of the housing 42 by any conventional manner, for example, bonnet 48 may be threadedly or weldably connected to housing 42,
[0025] A mandrel 50 is secured in the end portion of the bonnet 48, and a rod 60 is slidably mounted in an axial bore 49 extending through the mandrel 50. A first end portion of the rod 60 extends from a first end of the mandrel 50 and the bonnet 48, and a second end portion of the rod 60 extends from a second end of the mandrel 50 and into the bore 44.
[0026] A spacer 64 is mounted on the second end of the rod 60 in any known manner and may be disposed between two snap rings 65a and 65b. A cylindrical choke member 66 is disposed in the bore 44 with one end abutting the spacer 64. The choke member 66 is shown in its fully closed position in Figure 2, wherein choke member 66 extends in the intersection of the bore 44 with the inlet passage 46 to control the flow of fluid from inlet passage 46 to bore 44.
[0027] A cylindrical shuttle 70 is slidably mounted over the mandrel 50. The shuttle
70 has a reduced-diameter portion 70a that defines, with the inner surface of the housing 42, a fluid chamber 76a. Another fluid chamber 76b is defined between the outer surface of the mandrel 50 and the corresponding inner surface of the bonnet portion 48a. The chambers 76a and 76b communicate and receive a control fluid from a passage 78a formed through the bonnet 48. Passage 78a is connected to a hydraulic system as described below for circulating the control fluid into and from the passage. A passage 78b may also be formed through the bonnet portion 48 for bleeding air from the system through a bleed valve, or the like (not shown), before operation. In this context, the control fluid is introduced into the passage 78a, and therefore, the chambers 76a and 76b, at a predetermined set point pressure.
[0028] The control fluid enters the chambers 76a and 76b and applies pressure against the corresponding exposed end portions of the shuttle 70. The shuttle 70 is designed to move so the force caused by the pressure of the control fluid from the chambers 76a and 76b at the predetermined set point pressure acting on the corresponding exposed end portions of the shuttle is equal to the force caused by the pressure of the drilling fluid in the passage 46 acting on the corresponding exposed end portions of the other end of the shuttle 70 and a retainer 80. Axial movement of the shuttle 70 over the fixed mandrel 50 causes corresponding axial movement of the choke member 66, and therefore the spacer 64 and the rod 60.
[0029] Those having ordinary skill in the art will appreciate that the above system is representative and that fewer or greater numbers of components may be used without departing from the scope of embodiments disclosed herein. Other embodiments of choke valves that may be useful in embodiments disclosed herein may include actuated rod systems. For example, an air or hydraulic actuator may controllably move the rod, varying shuttle position to control system pressure. Other embodiments of choke valves that may be useful in embodiments disclosed herein may include those described in U.S. Patent Nos. 4,355,784, 6,253,787 and 7,004,448, assigned to the assignee of the present invention and incorporated by reference herein.
[0030] The position of the shuttle within the choke system may be controlled in some embodiments by one or more linear motors directly or indirectly coupled to the rod. In other embodiments, a linear motor directly or indirectly coupled to the rod may directly provide a force to the shuttle. In other embodiments, a hydraulic force supplied to a control fluid used to control the shuttle position may be supplied by one or more linear motors. These and other embodiments for use of linear motors with a choke system are described in more detail below. [0031] Linear motors use electromagnetism to controllably vary the position or force of a movable component with respect to a stationary component. In some embodiments, the linear motors used in embodiments disclosed herein may include flat linear motors, tubular linear motors, or combinations thereof. Where reference may be made to flat linear motors in some embodiments, tubular linear motors may also be used, and vice versa.
[0032] Linear motors may include moving coil, moving magnet, alternating current
(AC) switched reluctance design, AC synchronous design, AC induction or traction design, linear stepping design, direct current (DC) brushed design, and DC brushless design, as known in the art. In a moving coil design, for example, the coil moves and the magnet is fixed. In a moving magnet design, for example, the magnet moves and the coil is fixed.
[0033] Important specifications to consider include rated continuous thrust force, peak force, maximum speed, maximum acceleration, nominal stator length, slider or carriage travel, slide or carriage width, and slider or carriage length. For example, for use of a linear motor to supply a constant force, the rated continuous thrust force, the maximum rated current that can be supplied to the motor windings without overheating, is an important design variable.
[0034] Linear motors allow for relatively fast accelerations and relatively high velocities of the movable component, which may allow for tighter control of the shuttle position or hydraulic pressure set point. In some embodiments, the one or more linear motors may have a velocity between end points of up to 500 in/sec; up to 400 in/sec in other embodiments; up to 300 in/sec in other embodiments; up to 250 in/sec in other embodiments; up to 200 in/sec in other embodiments; and up to 100 in/sec in yet other embodiments. In other embodiments, the velocity between endpoints may be variable and/or controllable. In some embodiments, the linear motor may accelerate a movable component at rates as high as 98 m/s2 (10 G's); up to 8 G's in other embodiments; up to 6 G's in other embodiments; and up to 5 G's in yet other embodiments. Thus, in some embodiments, such as where a linear motor is directly coupled to the rod for example, the linear motor may rapidly open and close the shuttle to maintain pressure in the tubulars around the set point pressure.
[0035] Linear motors may advantageously provide a constant and reversible force.
For example, for a tubular linear motor having a moving magnet (similar to a piston moving within a cylinder), magnetic-attractive forces may be applied causing the magnet to move with a constant force. Application of a constant force may provide for consistency of operation of the choke, for example, where a linear motor is used to generate a hydraulic force to operate the shuttle. When the pressure (CSP, DPP, and/or BHP as appropriate) exceeds the force applied by the linear motor, the moving magnet may be moved toward an open position so as to allow the pressure in the tubular(s) to be vented while maintaining a force on the shuttle toward a closed position with the linear motor. Thus, when the pressure decreases, the shuttle will automatically move toward the closed position, maintaining pressure control within the tubulars.
[0036] Linear motors also allow for a relatively high degree of precision in controlling the position of the movable component relative to the stationary component. In some embodiments, the positioning may be repeatable to within 10 microns of previous cycles; within 5 microns in other embodiments; and within 1 micron in yet other embodiments. Repeatable positioning may provide for consistency of operation of the choke due to reliable positioning, for example, where a linear motor is used to directly operate the shuttle.
[0037] In one embodiment, a linear motor may be attached to a hydraulic cylinder used to supply a control fluid to a choke. The linear motor may have sufficient motor force and cylinder ratio to drive the choke. A linear motor, having a movable component and a stationary component, may be directly or indirectly coupled to a hydraulic cylinder. The current (amperage) supplied to the linear motor may be used to generate a constant force on a piston of a hydraulic cylinder supplying the hydraulic pressure to the control fluid in the choke system, such as the control fluid flowing into and out of passage 78a (Figure 2).
[0038] For example, as illustrated in Figures 3a and 3b, a linear motor 102, having a movable component 104 and a stationary component 106, may be coupled to rod 107 of hydraulic cylinder 108. As illustrated in Figure 3a, linear motor 102 may be a flat linear motor; as illustrated in Figure 3b, linear motor 102 may be a tubular linear motor. Linear motor 102 may supply a constant force F to rod 107 and piston 109, which translates to a hydraulic force HF by acting upon a fluid within hydraulic cylinder 108. [0039] Linear motor 102 may use amperage control to directly generate the desired hydraulic force HF supplying the hydraulic pressure to the control fluid. In this manner, the motor controller, coupled to the hydraulic system, may continuously attempt to close the choke shuttle. The controller may vary the current supplied to the linear motor, varying the strength of the magnetic attractive force between the stationary component 106 and the movable component 104, generating the desired hydraulic force. In some embodiments, the controller may incorporate PID control to not only set the hydraulic output based on the set point pressure, but may also vary the output to maintain tighter set point control.
[0040] One benefit of using a linear motor may be in the automatic response of the choke system. Because the linear motor movable component may be free-floating with respect to the stationary component, and the controller may provide only the force necessary to maintain set point pressure, the position of movable component 104 may fluctuate to intermittently allow fluid to pass through the choke system, maintaining pressure control. For example, referring to Figures 2 and 3, as pressure in inlet 46 increases above a set point pressure, shuttle 70 may be moved toward an open position, increasing control fluid pressure, which in turn may move moveable component 104 on track 106. As pressure in inlet 46 decreases below a set point pressure, shuttle 70 may be moved back toward a closed position due to the constant force applied by linear motor 102. A change in pressure would not need to be sensed and then "released," as in a positional type choke, thus resulting in a quicker response time for controlling system pressure.
[0041] Additionally, because a linear motor is not positionally bound, as in a screw type motor, the linear motor does not need to correlate position to pressure. The linear motor position may be held only by electrical energy and may be allowed to freely move along the track in either direction as the system forces dictate.
[0042] Referring now to Figure 4, a linear motor 110 may be indirectly coupled to hydraulic cylinder 112 supplying a control fluid to a choke. Linear motor may be indirectly coupled to the hydraulic cylinder 112 using lever arm 1 14 across a pivot point 1 15. Similar to the system described above, linear motor 110, having moving component 116 and stationary component 118, coupled to hydraulic cylinder 112, may deliver a constant hydraulic force to the control fluid. [0043] The use of a lever arm 114 may provide a mechanical advantage between the linear motor and the hydraulic cylinder by increasing the force F supplied by the linear motor. In this manner, the amount of hydraulic force available at the cylinder may be increased, the size of the linear motor may be decreased, or the diameter of the hydraulic cylinder may be increased, thereby decreasing the travel distance and allowing for a more compact system.
[0044] The linear motors of Figures 3 and 4 described above are illustrated as being horizontally disposed. Referring now to Figure 5a, a linear motor 120, having a stationary component 121 and a movable component 122, may be mounted vertically, or at some angle relative to horizontal, and coupled directly or indirectly to the hydraulic cylinder 124. The weight of the movable component 122 (the forcer or the track, depending on which is surface mounted) may be used to increase the maximum force F applied to the hydraulic cylinder 124. Gravity adds the weight W of the forcer 122 (or a fraction of the weight when disposed at an angle to horizontal other than vertically) to the continuous force F applied by the movable component, thus supplying a greater amount of hydraulic force HF than with the linear motor in a horizontal position. In this manner, gravity may allow the use of a smaller motor than would be required otherwise.
[0045] Referring now to Figure 5b, in other embodiments, weights 126 may be added to the movable component 122 to increase the hydraulic force HF available. To reduce the hydraulic pressure below the weight of the movable component 122 and the weights 126, linear motor 120 may supply a magnetic attractive force to force the movable component 122 upward to counteract the combined weight of the movable component 122 and weights 126. hi this manner, the size of the linear motor required to generate the desired hydraulic force may be decreased.
[0046] Referring now to Figure 5c, in other embodiments, springs 128 may be used to provide additional force to the movable component 122, increasing the available force. To reduce the hydraulic pressure, the linear motor 120 may supply a magnetic attractive force to move the movable component 122 to counteract the force applied by spring 128. In this manner, the size of the linear motor required to generate the desired hydraulic force HF may be decreased. The use of springs may be used to provide additional force to a horizontally, vertically, or otherwise disposed movable component. [0047] Referring now to Figure 6, a linear motor 130, having a stationary component
132 and a movable component 134, may be directly or indirectly coupled to the rod 60 of a choke valve 40 to provide a pressure balancing force. A linear motor, as stated above, may use amperage control to directly generate a desired force. As opposed to controlling the hydraulic pressure of a control fluid, a linear motor coupled directly or indirectly to the rod may be used to control the force applied to the shuttle 70, thereby eliminating the need for the intermediate hydraulic system. In this manner, the servo controller (not shown) may continuously apply a force toward a closed position to choke 66 by applying a force to rod 60. The controller may vary the current supplied to the linear motor 130, varying the strength of the magnetic attractive force between the stationary component 132 and the movable component 134, generating the desired force. In some embodiments, the controller may incorporate PID control to not only set the output based on the set point pressure, but may also vary the output to maintain tighter set point control. Because the linear motor may be operated in a constant force control mode, it may provide instantaneous pressure response, generating a direct correlation between current and pressure.
[0048] In other embodiments, a linear motor 130 may be directly or indirectly coupled to the rod 60 of the choke 40 to control the position of shuttle 70. A linear motor, similar to an air or hydraulic actuator, may control the position of the shuttle 70 in response to tubular pressures.
[0049] As described above, flat and tubular linear motors may be used to control shuttle position, and may advantageously provide for the direct correlation of electrical current (magnetic forces) and hydraulic energy. Due to the free-floating nature of linear motors, the hydraulic power generated may control the system pressure without positional restrictions (i.e., motor position does not correlate to force generated).
[0050] Another method that may allow for the generation of hydraulic power without positional restrictions is illustrated in Figure 7a and 7b. A rotary servo motor 200 having electrical windings 202 and a magnetic rotor 204, may be used to generate the hydraulic power. Magnetic rotor 204 may be coupled to gear 206 for translating the rotary motion or the rotor into hydraulic pressure, such as by controlling the position of rack and pinion toothed shaft 208 of hydraulic cylinder 210. Gear 206 may be any type of gear useful in converting rotary motion into a linear or reciprocating type motion.
[0051] Electrical current may be used to control the torque T applied to gear 206 driving shaft 208, generating a force F on the piston 212 within hydraulic cylinder 210, and generating the desired set point pressure of the control fluid, such as the control fluid flowing in and out of passage 78a (Figure 2) for example. Because a constant torque may be applied with rotary servo motor 200, when the casing pressure is greater than the set point pressure, the gears may freely rotate in a direction opposite to the applied torque, allowing the shuttle to move toward an open position. As casing pressure decreases, the applied torque drives the gears, moving hydraulic fluid through passage 78a, and moving the shuttle toward a closed position.
[0052] Advantageously, embodiments disclosed herein may provide for choke systems and methods for controlling pressure within tubulars. Other embodiments may advantageously provide for the direct correlation of electrical energy to hydraulic energy, allowing for improved pressure control.
[0053] While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.

Claims

CLAIMSWhat is claimed:
1. A fluid control system, comprising: a choke assembly comprising: a housing having an inlet passage, an axial bore, and a chamber, wherein a portion of the axial bore forms an outlet passage; and a choke member adapted for movement in the housing to control the flow of a fluid from the inlet passage to the outlet passage; and a linear motor configured to control a position of the choke member in the housing.
2. The fluid control system of claim I3 wherein the fluid applies a force on one end of the choke member, and wherein the linear motor controls a force applied on an other end of the choke member, wherein the difference in applied forces controls the position of the choke member in the housing.
3. The fluid control system of claim 1, further comprising a lever, wherein the lever couples the linear motor to the choke assembly.
4. The fluid control system of claim 1, wherein the linear motor comprises a stationary component, a movable component, and a mass disposed on the movable component, wherein the force applied by the linear motor on the other end of the choke member comprises a weight of the mass and a force generated by the linear motor.
5. The fluid control system of claim 1 , wherein the linear motor comprises a stationary component, a movable component, and a spring coupled to the movable component, wherein the force applied by the linear motor on the other end of the choke member comprises a force provided by the spring and a force generated by the linear motor.
6. The fluid control system of claim I3 wherein the fluid applies a force on one end of the choke member, the system further comprising: a source of control fluid connected to the chamber so that the control fluid applies a force on the other end of the choke member to control a position of the choke member in the housing; and wherein the linear motor controls the force applied by the control fluid.
7. The fluid control system of claim 6, wherein the source of control fluid comprises a hydraulic cylinder, and wherein the linear motor is directly coupled to the hydraulic cylinder.
8. The fluid control system of claim 6, wherein the source of control fluid comprises a hydraulic cylinder, and wherein the linear motor is indirectly coupled to the hydraulic cylinder.
9. The fluid control system of claim 8, further comprising a lever and a pivot, wherein the lever couples the linear motor to the hydraulic cylinder.
10. The fluid control system of claim 6, wherein the linear motor comprises a stationary component, a movable component, and a weight disposed on the movable component, wherein the force applied by the linear motor on the other end of the choke member comprises a weight of the mass and a force generated by the linear motor.
11. The fluid control system of claim 6, wherein the linear motor comprises a stationary component, a movable component, and a spring coupled to the movable component, wherein the force applied by the linear motor on the other end of the choke member comprises a force provided by the spring and a force generated by the linear motor.
12. A method of controlling one or more operating pressures within a subterranean borehole that includes a choke assembly comprising a housing having an inlet passage, an axial bore, and a chamber, wherein a portion of the axial bore forms an outlet passage, and a choke member adapted for movement in the housing to control the flow of a fluid from the inlet passage to the outlet passage, the method comprising: controlling a position of the choke member in the housing using a linear motor.
13. The method of claim 12, wherein the linear motor directly controls the position of the choke member.
14. The method of claim 12, wherein the linear motor indirectly controls the position of the choke member.
15. The method of claim 12, wherein the fluid applies a force on one end of the choke member, and wherein the linear motor controls a force applied on an other end of the choke member, wherein the difference in applied forces controls the position of the choke member in the housing.
16. The method of claim 12, further comprising a lever, wherein the lever couples the linear motor to the choke assembly.
17. The fluid method of claim 15, wherein the linear motor comprises a stationary component, a movable component, and a mass disposed on the movable component, wherein the force applied by the linear motor on the other end of the choke member comprises a weight of the mass and a force generated by the linear motor.
18. The method of claim 15, wherein the linear motor comprises a stationary component, a movable component, and a spring coupled to the movable component, wherein the force applied by the linear motor on the other end of the choke member comprises a force provided by the spring and a force generated by the linear motor.
19. The method of claim 12, wherein the fluid applies a force on one end of the choke member, the system further comprising: a source of control fluid connected to the chamber so that the control fluid applies a force on the other end of the choke member to control a position of the choke member in the housing; and wherein the linear motor controls the force applied by the control fluid.
20. The method of claim 19, wherein the source of control fluid comprises a hydraulic cylinder, and wherein the linear motor is directly coupled to the hydraulic cylinder.
21. The method of claim 19, wherein the source of control fluid comprises a hydraulic cylinder, and wherein the linear motor is indirectly coupled to the hydraulic cylinder.
22. The method of claim 21, further comprising a lever and a pivot, wherein the lever couples the linear motor to the hydraulic cylinder.
23. The method of claim 19, wherein the linear motor comprises a stationary component, a movable component, and a weight disposed on the movable component, wherein the force applied by the linear motor on the other end of the choke member comprises a weight of the mass and a force generated by the linear motor.
24. The method of claim 19, wherein the linear motor comprises a stationary component, a movable component, and a spring coupled to the movable component, wherein the force applied by the linear motor on the other end of the choke member comprises a force provided by the spring and a force generated by the linear motor.
PCT/US2007/088387 2006-12-21 2007-12-20 Linear motor to control hydraulic force WO2008079985A1 (en)

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US20080149182A1 (en) 2008-06-26
GB2458397B (en) 2011-12-14
GB0910469D0 (en) 2009-07-29

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