WO2008074166A1 - A bushing and a method for producing the same - Google Patents
A bushing and a method for producing the same Download PDFInfo
- Publication number
- WO2008074166A1 WO2008074166A1 PCT/CH2006/000726 CH2006000726W WO2008074166A1 WO 2008074166 A1 WO2008074166 A1 WO 2008074166A1 CH 2006000726 W CH2006000726 W CH 2006000726W WO 2008074166 A1 WO2008074166 A1 WO 2008074166A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- flange
- contact
- bushing
- matrix material
- bushing according
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/26—Lead-in insulators; Lead-through insulators
- H01B17/265—Fastening of insulators to support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/005—Insulators structurally associated with built-in electrical equipment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/26—Lead-in insulators; Lead-through insulators
- H01B17/28—Capacitor type
Definitions
- the invention concerns a bushing according to the generic part of claim 1 and a method for producing such bushing.
- Bushings of this type are known as electrical condenser bushings and used, in medium and high voltage electrical installations, for leading a conductor through a grounded barrier, e.g., a metal wall of a transformer, tank or substation housing or similar.
- Bushings of the generic type with flanges made of metal, in particular of aluminium, are well known. They are, however, rather expensive. In particular, the manufacturing process is rather complicated. First, a core comprising an electrical field grading insulation and a test tap connection point must be produced, e.g., by moulding and finished by machining. The expensive metal flange must be produced separately and afterwards fixed to the core, usually with an adhesive, and an electrical connection with the test tap connection point established.
- the flange is in one piece with the core, comprising the same insulating matrix material. No machining is required. Production costs are considerably reduced.
- the surface of a plastic flange is usually too soft to withstand the high mechanical loads exerted on it by bolts used to mount the bushing to, e.g., any kind of plane, a housing or a wall.
- the metal flange of known generic bushings is employed for grounding the test contact of the test tap incorporated in the housing, establishing an electrically conductive connection between the grounding contact and the wall via the bolts used for mounting the bushing to the same, such a connection is not automatically present in a bushing with a flange comprising an electrically insulating material.
- the bushing according to the invention is robust and can be reliably fixed to the wall while also establishing the reguired electrically conductive connection of the grounding contact with the same, just as a known .generic bushing with a metal flange would.
- the invention also concerns a particularly simple and cost- efficient way of producing a bushing as claimed where, after positioning elements of the grading insulation and other components in a mould, the bushing, including the flange, is essentially completed in one shot by filling of the mould with insulating matrix material.
- Fig. 1 shows a side view of a bushing according to the invention, and part of a wall the bushing is attached to
- Fig. 2 shows a cross section along II-II in Fig. 1,
- Fig. 3 shows a longitudinal section along III-III in Fig. 1 and
- Fig. 4 shows a portion of Fig. 3, enlarged and with additional details.
- the bushing comprises a core 1 with a roughly cylindrical shell 2 surrounded by a flange 3 with a sleeve surrounding the shell 2 and an annular part for attaching the bushing to a plane grounded wall 4 or the like, e.g., the metal wall of a transformer or substation housing.
- the shell 2 and the flange 3 are in one piece and comprise an insulating matrix material, preferably a plastic material, e.g., a polymer or mixture of polymers or an insulating resin, preferably mixed with an anorganic filler material like silica, alumina or boron nitride.
- a plane first face of the flange 3 is in contact with the wall 4 or a housing.
- the shell 2 encapsulates an electrical field grading insulation 5 (s. Fig. 3) , which is configured as a winding made from a web of porous material, in particular paper or fiber fabric, impregnated with the matrix material, with a plurality of cylindrical coaxial or wound conductor layers configured as sheets of, e.g., metal foil, each placed between subsequent turns of the winding.
- the grading insulation 5 surrounds an axial duct 6 for accommodating a conductor rod (not shown) .
- a sleeve 7 is provided which serves as a contact element for contacting the conductor rod.
- the sleeve 7 consists of metal, e.g., aluminium, and is electrically conductively connected to the innermost conductor layer of the grading insulation 5.
- the flange 3, which projects laterally and circumferentially surrounds the outer shell 2, has a plurality of axial through holes 8 equally distributed along its circumference, e.g., twelve of them as shown in Fig. 2. Every one of the through holes 8 is formed by a metal insert 9 partially embedded in the flange 3, each comprising (Fig.
- a threaded ring 10 surrounding the through hole 8 and carrying at its end proximal to a second face of the flange 3 opposite the first face a laterally outward projecting rim 11 that exhibits an annular surface flush with the said second face of the flange 3.
- Every one of the rings 10 accommodates a threaded bolt 12 the head of which abuts against the annular surface of the rim 11 and which extends through the through hole 8 and into an aligned threaded hole in the wall 4.
- the metal inserts 9 which may comprise, e.g., aluminium or steel, they are hard and wear- resistant and considerable force may be applied for ensuring a reliable mechanical connection between the flange 3 and the wall 4 without risk of damage to the surface of the flange 3.
- the flange is typically annular, but any other design suitable for mounting the flange with its first side, which is to be mounted to the wall 4 or housing, can be used (e.g. the flange having an outer rectangular form).
- a test tap 13 which projects radially outward from the cylindrical shell 2.
- the tast tap 13 comprises a test contact shaped as a contact pin 14 which is electrically conductively connected to the outermost conductor layer of the grading insulation 5.
- the contact pin 14 is coaxially surrounded at a distance by a contact ring 15 which serves as a grounding contact.
- An insulating ring 16 separates the contact ring 15 from the contact pin 14 to prevent flashovers.
- Every second one of the metal inserts 9 is electrically conductively connected to the contact ring 15 by a connection element, e.g., a connection wire 17.
- the connection wires 17 each comprise an electrically conductive material, usually metal, e.g., aluminium or copper. They have equal lengths and cross sections so as to exhibit equal electrical resistances.
- test tap 13 is covered by a metal cap (not shown) which electrically conductively connects the contact pin 14 to the contact ring 15 so the outermost conductor layer of the grading insulation 5 is grounded.
- a metal cap (not shown) which electrically conductively connects the contact pin 14 to the contact ring 15 so the outermost conductor layer of the grading insulation 5 is grounded.
- the contact pin 14 is electrically disconnected from the contact ring 15 and can be connected to an input of a measuring instrument, e.g., a voltmeter, and electrical measurements carried out for diagnostic and other purposes.
- the bushing as decribed is produced as follows:
- the winding for the electrical field grading insulation 5 is wound from a web of porous material, with the sheets of metal foil inserted between subsequent turns (or the porous material comprises metal coatings or a net shaped or meshed material is used) , and then fixed inside a mould together with the diverse metal parts, i.e., the sleeve 7, the metal inserts 9, the contact pin 14, the grounding contact 15, the connection wires 17 and other electrical connections.
- the diverse metal parts i.e., the sleeve 7, the metal inserts 9, the contact pin 14, the grounding contact 15, the connection wires 17 and other electrical connections.
- liquid insulating matrix material e.g., a plastic material, in particular a polymer or mixture of polymers or resin, preferably with an admixture of anorganic filler material like silica, alumina, dolomite, wollastonite or boron nitride as described above.
- This step can be carried out in different ways, e.g., involving vacuum casting or, preferably, automated pressure gelation or injection moulding.
- the matrix material forms the shell 2 and the flange 3 and at the same time impregnates the porous material of the winding to complete the formation of the grading insulation 5. Afterwards the matrix material is left to harden. When it has solidified sufficiently the mould is opened and the bushing removed.
- the metal inserts can be of various shapes, e.g., each may comprise a ring extending through the through hole to the first face of the flange and carrying a second rim at the end proximal to the same. It is also possible to replace the plurality of metal inserts by a single metal insert, e.g., in the shape of a ring essentially following the circumference of the flange and forming an annular surface interrupted by the through holes. Connection cables or massive connection pieces may be used in stead of connection wires and various materials can be employed, provided that they offer sufficient electrical conductivity.
- the grounding contact is connected to the at least one contact piece at three or more positions which are essentially equally distributed over the circumference of the flange as in this way an approximately axially symmetrical distribution of currents and electromagnetic fields is achieved.
- the shape of the core can be, at least in part, frustoconical.
- the flange can be reinforced by ribs or reinforcing materials, e.g., glass fibers. List of reference symbols
Landscapes
- Insulators (AREA)
- Housings And Mounting Of Transformers (AREA)
- Insulating Bodies (AREA)
- Cable Accessories (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/CH2006/000726 WO2008074166A1 (en) | 2006-12-20 | 2006-12-20 | A bushing and a method for producing the same |
CN200680056716.7A CN101669178B (en) | 2006-12-20 | 2006-12-20 | A bushing and a method for producing the same |
EP06817776A EP2095378A1 (en) | 2006-12-20 | 2006-12-20 | A bushing and a method for producing the same |
BRPI0622234-0A BRPI0622234A2 (en) | 2006-12-20 | 2006-12-20 | bushing and method to produce the same |
JP2009541722A JP2010514395A (en) | 2006-12-20 | 2006-12-20 | Bushing and method for manufacturing the bushing |
US12/487,336 US7812266B2 (en) | 2006-12-20 | 2009-06-18 | Bushing and a method for producing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/CH2006/000726 WO2008074166A1 (en) | 2006-12-20 | 2006-12-20 | A bushing and a method for producing the same |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/487,336 Continuation US7812266B2 (en) | 2006-12-20 | 2009-06-18 | Bushing and a method for producing the same |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008074166A1 true WO2008074166A1 (en) | 2008-06-26 |
Family
ID=38325514
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CH2006/000726 WO2008074166A1 (en) | 2006-12-20 | 2006-12-20 | A bushing and a method for producing the same |
Country Status (6)
Country | Link |
---|---|
US (1) | US7812266B2 (en) |
EP (1) | EP2095378A1 (en) |
JP (1) | JP2010514395A (en) |
CN (1) | CN101669178B (en) |
BR (1) | BRPI0622234A2 (en) |
WO (1) | WO2008074166A1 (en) |
Cited By (7)
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---|---|---|---|---|
EP2276040A1 (en) | 2009-07-15 | 2011-01-19 | ABB Research Ltd. | A device for electric connection, a method for producing such a device, and an electric installation |
EP2276041A1 (en) | 2009-07-15 | 2011-01-19 | ABB Research Ltd. | A device for electric connection and an electric installation |
RU2491673C2 (en) * | 2011-09-09 | 2013-08-27 | Егор Олегович Кошелев | High-voltage post-type insulator |
EP2806432A1 (en) | 2013-05-23 | 2014-11-26 | ABB Technology Ltd | Insulation body for providing electrical insulation of a conductor and an electrical device comprising such insulation body |
RU2560965C1 (en) * | 2014-03-05 | 2015-08-20 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Томский государственный университет систем управления и радиоэлектроники" | Method for manufacturing high-voltage vacuum bushing insulator |
WO2016185419A1 (en) * | 2015-05-19 | 2016-11-24 | Tyco Electronics (Shanghai) Co. Ltd. | Insulation assembly |
US10410770B2 (en) | 2015-05-19 | 2019-09-10 | Tyco Electronics (Shanghai) Co. Ltd. | Insulation assembly |
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CN101136280A (en) * | 2006-08-31 | 2008-03-05 | Abb技术有限公司 | High voltage device, high voltage bushing and method of assembling said device |
WO2010014530A1 (en) * | 2008-07-28 | 2010-02-04 | Agt Services, Inc. | High voltage bushing and flange with interior seal |
JP5548567B2 (en) * | 2010-09-16 | 2014-07-16 | 昭和電線ケーブルシステム株式会社 | Epoxy bushing |
EP2482290B1 (en) * | 2011-01-28 | 2017-07-19 | ABB Schweiz AG | Temperature compensated bushing design |
DE102012203709B4 (en) * | 2012-03-08 | 2024-04-04 | Siemens Energy Global GmbH & Co. KG | High-voltage feedthrough for direct voltage |
EP2777905B1 (en) * | 2013-03-14 | 2017-07-12 | ABB Schweiz AG | Mold for impregnating a prefabricated condenser core of a high-voltage bushing and device for forming a condenser core of a high-voltage bushing |
US9887026B2 (en) * | 2014-05-12 | 2018-02-06 | Siemens Aktiengesellschaft | High-voltage bushing and method for the production thereof |
JP5766372B1 (en) * | 2014-07-22 | 2015-08-19 | 三菱電機株式会社 | Gas bushing and oil-filled electrical equipment |
DE102015006558A1 (en) * | 2015-01-29 | 2016-08-04 | Liebherr-Hausgeräte Lienz Gmbh | Vacuum-tight foil feedthrough |
EP3096334B1 (en) * | 2015-05-22 | 2020-12-30 | ABB Power Grids Switzerland AG | Electrical bushing |
KR101720237B1 (en) * | 2015-05-26 | 2017-04-10 | 주식회사 효성 | Bushing for condenser and making method of the same |
EP3148027B1 (en) * | 2015-09-25 | 2020-01-15 | ABB Schweiz AG | A cable fitting for connecting a high-voltage cable to a high-voltage component |
US11146053B2 (en) * | 2016-01-29 | 2021-10-12 | Power Hv Inc. | Bushing for a transformer |
CN105655069B (en) * | 2016-04-11 | 2017-05-03 | 孟繁恒 | Impregnation method for dry capacitance type high-voltage bushing core |
CN109421357A (en) * | 2017-08-30 | 2019-03-05 | 林明仪 | Waterproof moisture permeable PU thin sleeve |
DE102018201224A1 (en) | 2018-01-26 | 2019-08-01 | Siemens Aktiengesellschaft | Plug-in high-voltage bushing and electrical device with the plug-in high-voltage bushing |
EP3544028B1 (en) * | 2018-03-22 | 2022-01-05 | Hitachi Energy Switzerland AG | A bushing with a tap assembly |
CN108565800A (en) * | 2018-05-03 | 2018-09-21 | 国网甘肃省电力公司经济技术研究院 | A kind of electrical threading connector sleeve |
CN108889130A (en) * | 2018-06-26 | 2018-11-27 | 湖州科滤膜技术有限公司 | A kind of membrane separation plant that security performance is high connection protection pipe |
DE102018215274A1 (en) * | 2018-09-07 | 2020-03-12 | Siemens Aktiengesellschaft | Arrangement and method for potential reduction in high voltage technology |
EP3667684A1 (en) * | 2018-12-12 | 2020-06-17 | ABB Schweiz AG | Electrical bushing |
DE102020200662A1 (en) * | 2020-01-21 | 2021-07-22 | Siemens Aktiengesellschaft | High-voltage bushing and process for its manufacture |
EP3979267A1 (en) * | 2020-09-30 | 2022-04-06 | Hitachi Energy Switzerland AG | Electrical bushing and method of producing an electrical bushing |
WO2022262976A1 (en) * | 2021-06-17 | 2022-12-22 | Siemens Energy Global GmbH & Co. KG | High-voltage bushing |
KR102485199B1 (en) * | 2021-06-23 | 2023-01-05 | 효성중공업 주식회사 | Rotating device for busing |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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GB620822A (en) * | 1947-01-27 | 1949-03-30 | Herbert Friedrich Maass | Improvements relating to high voltage insulators |
EP0075471A1 (en) * | 1981-09-21 | 1983-03-30 | RAYCHEM CORPORATION (a California corporation) | Electrical bushing and method of manufacture thereof |
US20020104679A1 (en) * | 2001-02-02 | 2002-08-08 | Krol Robert A. | Apparatus bushing with silicone-rubber housing |
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US3861777A (en) * | 1973-09-20 | 1975-01-21 | Permali Inc | Separable electrical connector |
JPS5572314A (en) * | 1978-11-17 | 1980-05-31 | Westinghouse Electric Corp | High voltage terminal bushing |
JPS62143321A (en) * | 1985-12-17 | 1987-06-26 | 株式会社東芝 | Manufacture of resin mold bushing |
US4965407A (en) * | 1988-12-09 | 1990-10-23 | Cooper Industries, Inc. | Modular bushing |
JPH07272568A (en) * | 1994-03-29 | 1995-10-20 | Ngk Insulators Ltd | Capacitor bushing and its manufacture |
JPH1153943A (en) * | 1997-08-01 | 1999-02-26 | Kureha Chem Ind Co Ltd | Cable part |
AUPP921899A0 (en) * | 1999-03-17 | 1999-04-15 | Electrical Moulded Components Pacific Pty Ltd | Improved electrical bushings with resin casting |
DE50113402D1 (en) * | 2001-08-13 | 2008-01-31 | Abb Schweiz Ag | Method for producing a high voltage feedthrough |
JP2004185996A (en) * | 2002-12-04 | 2004-07-02 | Mitsubishi Electric Corp | Gas-insulated electric device |
JP4195848B2 (en) * | 2003-10-08 | 2008-12-17 | 昭和電線ケーブルシステム株式会社 | Air end polymer sleeve and cable air end connection using the same |
-
2006
- 2006-12-20 EP EP06817776A patent/EP2095378A1/en not_active Withdrawn
- 2006-12-20 WO PCT/CH2006/000726 patent/WO2008074166A1/en active Application Filing
- 2006-12-20 CN CN200680056716.7A patent/CN101669178B/en not_active Expired - Fee Related
- 2006-12-20 BR BRPI0622234-0A patent/BRPI0622234A2/en not_active IP Right Cessation
- 2006-12-20 JP JP2009541722A patent/JP2010514395A/en active Pending
-
2009
- 2009-06-18 US US12/487,336 patent/US7812266B2/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB620822A (en) * | 1947-01-27 | 1949-03-30 | Herbert Friedrich Maass | Improvements relating to high voltage insulators |
EP0075471A1 (en) * | 1981-09-21 | 1983-03-30 | RAYCHEM CORPORATION (a California corporation) | Electrical bushing and method of manufacture thereof |
US20020104679A1 (en) * | 2001-02-02 | 2002-08-08 | Krol Robert A. | Apparatus bushing with silicone-rubber housing |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2276040A1 (en) | 2009-07-15 | 2011-01-19 | ABB Research Ltd. | A device for electric connection, a method for producing such a device, and an electric installation |
EP2276041A1 (en) | 2009-07-15 | 2011-01-19 | ABB Research Ltd. | A device for electric connection and an electric installation |
US8366484B2 (en) | 2009-07-15 | 2013-02-05 | Abb Research Ltd. | Device for electric connection, a method for producing such a device, and an electric installation |
RU2491673C2 (en) * | 2011-09-09 | 2013-08-27 | Егор Олегович Кошелев | High-voltage post-type insulator |
EP2806432A1 (en) | 2013-05-23 | 2014-11-26 | ABB Technology Ltd | Insulation body for providing electrical insulation of a conductor and an electrical device comprising such insulation body |
WO2014187605A1 (en) | 2013-05-23 | 2014-11-27 | Abb Technology Ltd | Insulation body for providing electrical insulation of a conductor and an electrical device comprising such insulation body |
RU2560965C1 (en) * | 2014-03-05 | 2015-08-20 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Томский государственный университет систем управления и радиоэлектроники" | Method for manufacturing high-voltage vacuum bushing insulator |
WO2016185419A1 (en) * | 2015-05-19 | 2016-11-24 | Tyco Electronics (Shanghai) Co. Ltd. | Insulation assembly |
US10410770B2 (en) | 2015-05-19 | 2019-09-10 | Tyco Electronics (Shanghai) Co. Ltd. | Insulation assembly |
Also Published As
Publication number | Publication date |
---|---|
US7812266B2 (en) | 2010-10-12 |
EP2095378A1 (en) | 2009-09-02 |
CN101669178B (en) | 2011-12-14 |
JP2010514395A (en) | 2010-04-30 |
US20090288878A1 (en) | 2009-11-26 |
CN101669178A (en) | 2010-03-10 |
BRPI0622234A2 (en) | 2012-01-03 |
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