WO2008066022A1 - Filter material for air cleaning, and air cleaning filter for clean-up of vehicle interior - Google Patents

Filter material for air cleaning, and air cleaning filter for clean-up of vehicle interior Download PDF

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Publication number
WO2008066022A1
WO2008066022A1 PCT/JP2007/072819 JP2007072819W WO2008066022A1 WO 2008066022 A1 WO2008066022 A1 WO 2008066022A1 JP 2007072819 W JP2007072819 W JP 2007072819W WO 2008066022 A1 WO2008066022 A1 WO 2008066022A1
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WO
WIPO (PCT)
Prior art keywords
filter medium
air
proanthocyanidin
nonwoven fabric
filter
Prior art date
Application number
PCT/JP2007/072819
Other languages
French (fr)
Japanese (ja)
Inventor
Yuzuru Yoshinami
Sadahito Goto
Yoshiyuki Kitagawa
Kotaro Shimokawa
Original Assignee
Nissan Motor Co., Ltd.
Kikkoman Corporation
Toyo Boseki Kabushiki Kaisha
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissan Motor Co., Ltd., Kikkoman Corporation, Toyo Boseki Kabushiki Kaisha filed Critical Nissan Motor Co., Ltd.
Publication of WO2008066022A1 publication Critical patent/WO2008066022A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H3/00Other air-treating devices
    • B60H3/06Filtering
    • B60H3/0608Filter arrangements in the air stream
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • A61L9/16Disinfection, sterilisation or deodorisation of air using physical phenomena
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1623Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/28Plant or installations without electricity supply, e.g. using electrets
    • B03C3/30Plant or installations without electricity supply, e.g. using electrets in which electrostatic charge is generated by passage of the gases, i.e. tribo-electricity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0442Antimicrobial, antibacterial, antifungal additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00Details of magnetic or electrostatic separation
    • B03C2201/30Details of magnetic or electrostatic separation for use in or with vehicles

Definitions

  • the filter having such an anti-allergen function includes, for example, an anti-allergen agent that inactivates allergens present in the environment by utilizing the protein binding action of a tannic acid compound, its use, and the above components.
  • a filter or the like having an allergen inactivation performance by applying a tea extract is known (for example, patent documents;! To 3).
  • the tea extract has a unique odor due to volatile components, and catechin gallate has the problem that the binding activity to the target allergen is not sufficient. Therefore, if such a substance is supported on a substrate such as a nonwoven fabric to obtain a filter having an anti-allergen function with a sufficient effect, the amount of the support must be increased.
  • Proanthocyanidins are known as compounds different from catechins having an anti-allergen function, and filters using polyphenols mixed with chlorogenic acid or the like as filters using the proanthocyanidins Are known (for example, Patent Documents 5 and 6).
  • Patent Document 2 Japanese Patent Laid-Open No. 06-279273
  • Patent Document 3 Japanese Patent Laid-Open No. 2000-5531
  • Patent Document 4 Japanese Laid-Open Patent Publication No. 2003-210559 (Paragraph [0009])
  • Patent Document 5 JP 2000-334230
  • the present invention has been made against the background of the problems of the prior art described above, and is excellent in dust removal performance and antibacterial and antiallergen performance, and further has a low airflow resistance that prevents generation of odors from the filter medium and detachment of drugs! /, It aims at providing the filter medium and filter for air purification. Means for solving the problem
  • a filter medium loaded with proanthocyanidins particularly a grape extract
  • the inventors have found that it is possible to develop excellent filter performance by generating the odor component and removing the active agent, and further by laminating the filter medium and the electret filter.
  • the present invention relates to the following.
  • a filter medium for air cleaning wherein an upstream member made of a nonwoven fabric carrying a proanthocyanidin-containing material and a downstream member made of an electret nonwoven fabric are laminated.
  • the proanthocyanidins refer to a group of compounds in which flavan-3ol or flavan 3,4 diol is a structural unit and bonded by condensation or polymerization at the 46th or 48th positions.
  • Proanthocyanidins can be obtained by chemical or semi-synthetic methods, or by using plant materials such as buds, oysters, apples, pine, peanuts, chestnuts, azuki beans, cranberries, etc. with water or organic solvents. Get tomorrow.
  • the grape extract is particularly suitable as the plant extract of the present invention because it is very excellent in allergen inactivation and antibacterial properties and is safe.
  • Polyphenols such as catechin, tannin, anthocyanin, chlorogenic acid, and gallic acid, which have been widely used in the past, are monomers and have high odor volatility with few active sites, while grape extract has a large amount.
  • the proanthocyanidins which are the body, are contained in large quantities, and this multimer has the ability to bind to allergen proteins and fungi in three dimensions, so it has excellent antiallergenic and antibacterial properties. It is thought that performance is exhibited.
  • a molecular weight of 3000 or more, preferably a molecular weight Broanthocyanidins containing many fractions of 10,000 or less can be obtained.
  • odor If odor is generated, the processability of attaching to the nonwoven fabric may be reduced. High purity! / Proanthocyanidin crystallizes and is easily removed from the fiber! /.
  • a method for obtaining a proanthocyanidin extract having a content of 80% by mass or more from grape raw materials is disclosed in, for example, JP-A-11-080148, and is well known.
  • a commercially available product such as Dara Vinol SL (manufactured by Kikkoman Corporation) can also be used.
  • a known nonwoven fabric can be used as the nonwoven fabric that carries the proanthocyanidin-containing material, particularly the grape extract, and constitutes the upstream member.
  • polyolefin fibers such as polypropylene fibers and polyethylene fibers, polyester fibers, and polyamide fibers. Examples thereof include fibers, acrylic fibers, polybulal alcohol fibers, rayon and polynosic.
  • polyester fiber, polyamide fiber or rayon fiber is used, and it is particularly preferable that it can be supported without using a binder by impregnating and attaching to an aqueous solution to form an upstream member. Its detailed mechanism is unknown.
  • Proanthocyanidins or other extract components with a high molecular weight structure in grape extract have excellent binding strength and adhesiveness to fibers, and can be removed without using a binder. It is presumed that it is supported on the fiber without any failure. As a result of not using the solder, the grape extract, which is an active agent, is not covered or shielded by the binder, so that the proanthocyanidin-containing material exhibits its original characteristics in the upstream member of the present invention. be able to.
  • a fiber material such as a woven fabric or a net other than the nonwoven fabric may be used as long as the air permeability is similar to that of the nonwoven fabric and the amount of the proanthocyanidin-containing material can be adjusted to the same level.
  • the fiber material constituting the upstream member it is preferable not to use an electret nonwoven fabric.
  • the proanthocyanidin-containing material is directly supported on the electret fiber, charge neutralization or shielding occurs due to the components of the proanthocyanidin-containing component, and the collection efficiency decreases.
  • the fibers sprayed on the fibers are immersed and dried, the electret charges disappear.
  • the method for supporting the proanthocyanidin-containing material in forming the upstream member is not particularly limited, but an aqueous solution of the proanthocyanidin-containing material such as grape extract is prepared, and the impregnation method, spray method, coating method, etc. It is possible to support by applying and drying. Further, if necessary, a small amount of a binder or a functional agent such as an antibacterial agent or an antifungal agent may be added to the aqueous solution containing the proanthocyanidins.
  • the loading amount of the proanthocyanidin-containing material in the upstream member is preferably from 0.;! To 10. Og / m 2, more preferably 0.5 to 8. Og / m 2 , more preferably 1. Ru 0 ⁇ 5. Og / m 2 der. If it is less than 0. lg / m 2 , the antibacterial and anti-allergen performance decreases, and if it exceeds 10. Og / m 2 , the ventilation resistance of the filter medium increases.
  • the method of laminating the electret nonwoven fabric and the proanthocyanidin-containing nonwoven fabric, which are downstream members, is not particularly limited, but is mechanically entangled by needle punch, water punch, etc., powder, liquid or fibrous adhesive resin Can be widely used for laminating method with adhesive using adhesive sheet, embossing, heat fusion method with calendering, etc.
  • Mechanismal entanglement method with needle punch maintains or reduces density of electret nonwoven fabric Therefore, it is preferable in applications where dust retention is required, such as a cabin filter, because clogging is suppressed and the life is increased.
  • the method for obtaining the electret nonwoven fabric is not particularly limited, and a sheet electret method is provided in which a nonwoven fabric made of a dielectric material such as polyolefin, polyester, polylactic acid, polycarbonate, polychlorinated butyl, and polyvinylidene chloride is subjected to corona charging treatment.
  • a film splitting method in which an electret film is cut into a nonwoven fabric to form a nonwoven fabric
  • a friction charging method in which fibers having different charge trains are mixed and rubbed into a nonwoven fabric can be used.
  • an electret non-woven fabric by a film splitting method or a tribocharging method capable of reducing the density is more preferable.
  • the electret non-woven fabric that is the downstream member preferably has an activated carbon-containing layer.
  • the activated carbon-containing layer may be disposed on either the upstream side or the downstream side of the electret nonwoven fabric, but more preferably on the downstream side. According to such a configuration, it is possible to remove odorous components and harmful components such as exhaust gas, tobacco odor, VOC, livestock odor, body odor, etc., as well as generate particle components collected with proanthocyanidin-containing nonwoven fabric or electret nonwoven fabric. It is preferable because odor can be removed.
  • the activated carbon-containing layer needs to be arranged on the downstream side of the electret non-woven fabric in order to prevent a decrease in adsorption performance due to dust, oil, and mist adhering to the activated carbon pores.
  • the activated carbon-containing layer can be prepared by molding particulate, powdered, or fibrous activated carbon into a sheet by a known method.
  • the air purification filter medium of the present invention can be cut into a desired size in the state of a single filter medium, but can be filled with a large amount of filter medium within the same opening area by pleating. Since it can be used with force S, it can greatly improve the collection efficiency, antibacterial performance, and antiallergen performance, and it can prevent clogging during dust loading and is effective in extending the service life.
  • air purification filters for vehicle interior purification use a pleated type because more dust is supplied to the filter medium than outside air.
  • the shape is a preferred use form.
  • the usage environment in vehicles is higher than that of residential filters, and the filter medium and filter of the present invention exhibit stable antiallergen performance even at high temperatures of 80 ° C. Suitable for indoor purification.
  • the filter medium was ventilated at a passing line speed of 10 cm / s, and the differential pressure upstream and downstream of the filter medium was measured.
  • the upstream and downstream concentrations of the filter were measured with a gas detector tube at a linear speed of 30 cm / s, and the value obtained by subtracting the downstream gas concentration from the upstream gas concentration was divided by the upstream gas concentration. It was expressed as a percentage of the value obtained.
  • the upstream concentration was 80 ⁇ 5 ppm
  • the temperature was 25 ⁇ 3 ° C
  • the relative humidity was 50 ⁇ 5%
  • the removal rate data one minute after the start of gas introduction was described in the examples.
  • Grape seed extract (Gravuinol SL manufactured by Kikkoman Corporation; 84% proanthocyanidin) dissolved in water and the amount of grape seed extract added to polyester 12g / m 2 spunbond nonwoven fabric (R004 manufactured by Mitsui Chemicals, Inc.) After impregnation to give 3g / m 2 , drying at 80 ° C for 30 minutes, the upstream member (supporting substrate: polyester, support material: grape extract) that is a grape seed extract-supporting sheet Created.
  • support substrate polyester, support material: grape extract
  • stacked laminated mist synthetic rubber based hot melt resin 2 g / m 2 sprayed to between the downstream member comprising from the upstream member and the electret nonwoven fabric is the grape seed extract carrying sheet, filter medium for air cleaning (E1) was obtained.
  • Example 1 is the same as Example 1 except that the electret nonwoven fabric in Example 1 is changed to an electret of polypropylene short fibers (2.2T x 51mm)! /, Na! /, And a spunlace nonwoven fabric is used as the downstream member. In the same manner, an air purification filter medium (R1) was obtained.
  • Example 2 a non-electret spunlace nonwoven fabric of polypropylene short fibers (2.2T x 51mm) is used, and the nonwoven fabric (supporting substrate) on which the grape seed extract is further supported is polypropylene.
  • An air purification filter medium (R2) was prepared in the same manner as in Example 1 except that 12 g / m 2 spunbond manufactured by Mitsui Chemicals, Inc. was used.
  • An air purification filter medium (R3) was prepared in the same manner as in Example 1 except that instead of the grape seed extract of Example 1, a tea extract (Shirai Matsushin Pharmaceutical Co., Ltd., 30 g of catechin) was used.
  • Example 2 Electret in the same manner as in Example 1 except that instead of the grape seed extract-carrying sheet of Example 1, a 12 g / m 2 spunbond nonwoven fabric made of polyester (R004 made by Mitsui Chemicals) was used as the upstream member. A laminate with a non-woven fabric was prepared, and this and the activated carbon-containing non-woven fabric prepared in Example 2 were laminated with a mist-like synthetic rubber hot melt resin (2 g / m 2 ) to obtain a filter medium for air purification ( R4) was obtained.
  • R4 mist-like synthetic rubber hot melt resin
  • Example 1 evaluation results of Example 1 (filter medium E1) and comparative examples;! To 3 (filter medium R1 to R3) are shown in Table 1, and Example 2 (filter medium E2) and a comparative example in which active carbon-containing layers are laminated 4 (filter medium R4)!
  • Table 2 shows the evaluation results for evaluating the rate.
  • it was also evaluated for the extractability of the extract and the odor of the filter medium supported by the filter medium, which is problematic in manufacturing and handling. The drop-off property was judged by whether the extract-carrying sheet alone was struck several times on the white sheet and the powder-like material could be dropped off.
  • odor the odor of the filter medium itself in the state where the filter medium was laminated was judged by a sensory test, and the presence or absence of the odor was evaluated.
  • the filter using the filter medium in which the upstream side material carrying the grape seed extract and the downstream side member made of electret non-woven fabric shown in the examples are laminated is a fine material equivalent to an allergen substance. It has excellent trapping efficiency for small particles and has an allergen reduction rate of 99% or more, and has an excellent filtration function and reduction effect for allergen substances.
  • the upstream member used in the filter of the example has excellent antibacterial properties. Since there is no odor of the member itself that does not drop off the dough seed material, the odor generated by the bacterial propagation is prevented, and the odor component removal performance of the downstream member during use can be maintained for a long time.
  • Example 2 when combined with an activated carbon-containing layer, automobile exhaust gas, soot odor, indoor VOC, and the like, which are typical examples of toluene, can be purified, further reducing the odor of downstream members and removing harmful substances. It is effective for.
  • the filter medium of Comparative Example 1 there is no downstream member of the electret nonwoven fabric V. Therefore, fine dust cannot be collected and fine allergen substances are not collected, and the downstream side of the filter medium is not collected. Leaked into The filter medium of Comparative Example 2 not only collects fine dust, but also broantcyanidine-containing materials fall off, so that the amount supported during production and use cannot be stably maintained, and the fallen matter scatters downstream. It had a problem of end.
  • the filter medium of Comparative Example 3 has a fine dust collection efficiency, it has insufficient allergen reduction effect and antibacterial property, and furthermore, since the filter medium itself has a tea-like odor, odor is also generated on the downstream side of the filter medium. It was not preferable from the viewpoint of air purification.
  • the filter medium of Comparative Example 4 was insufficient in both allergen reduction rate and antibacterial properties.
  • the filter of the present invention can remove dust, diesel exhaust gas, pollen, dust and the like in the air with high efficiency, and further reduces the effect of reducing allergen substances effectively on the filter medium and suppresses bacterial growth. Has antibacterial effect and no odor generation. Therefore, particulate materials such as air-conditioning equipment, textile products such as woven fabrics and non-woven fabrics, masks, air purification filters for vehicles, air purification filters for household appliances, air cleaner filters for vinole's factories, air purification filters for office equipment, etc. It can be widely used in fields where allergen substances and fungus odor are problematic.

Abstract

Disclosed are a filter material and a filter for air cleaning, each of which has excellent dust removal performance and anti-bacterial/anti-allergen performance, produces no odor or causes no removal of an active substance from the filter material, and has low air-flow resistance. The filter material for air cleaning comprises an upstream-side member comprising a proanthocyanidin-containing material or a glucose extract carried on a non-woven fabric and a downstream-side member comprising an electret non-woven fabric, wherein the upstream-side material and the downstream-side material are laminated on each other.

Description

明 細 書  Specification
空気清浄用濾材及び車室内浄化用空気清浄フィルタ  Air purification filter medium and air purification filter for vehicle interior purification
技術分野  Technical field
[0001] 本発明は空気清浄用濾材及び該空気清浄用濾材を濾材部構成材料とする車室 内浄化用空気清浄フィルタに関し、さらに詳しくは低い通気抵抗を維持しながら微細 塵捕集性能、抗アレルゲン性能及び抗菌性能が付与された用空気清浄濾材及び車 室内浄化用空気清浄フィルタに関する。  TECHNICAL FIELD [0001] The present invention relates to an air cleaning filter medium and an air purification filter for purifying an interior of a vehicle using the air cleaning filter medium as a constituent material of the filter medium. More specifically, the present invention relates to a fine dust collecting performance and anti-resistance while maintaining low ventilation resistance. The present invention relates to an air purification filter medium to which allergen performance and antibacterial performance are imparted, and an air purification filter for vehicle interior purification.
背景技術  Background art
[0002] 従来から、車室内への砂塵、花粉、排ガス粒子、排気ガス等の流入の抑制のため、 並びに車室内で発生するか、ある!/、は車室外から侵入した粒子状物質や臭気物質 を除去するために、自動車エアコン内や、車室内空気清浄機に空気清浄フィルタ(キ ャビンフィルタ)が使用されてきた。  [0002] Conventionally, in order to suppress the inflow of dust, pollen, exhaust gas particles, exhaust gas, etc. into the passenger compartment, and / or have occurred in the passenger compartment! In order to remove substances, air purifier filters (cabin filters) have been used in automobile air conditioners and cabin air purifiers.
[0003] 近年、上述のフィルタに求められる機能は集塵や脱臭にとどまらず、抗菌、抗ウィル ス、抗アレルゲンなどの付加機能を有した機能性部材としての役割を求められるよう になってきている。フィルタに求められる抗アレルゲン機能は、外部から進入するスギ 、ヒノキ、ブタクサ等に代表される花粉粒子及び車室内由来のダニ虫体やその排泄 物、場合によってはペットの体毛等を除去ないし不活性化することも目的としている。  [0003] In recent years, the functions required of the above-mentioned filters are not limited to dust collection and deodorization, but have been required to play a role as functional members having additional functions such as antibacterial, antiviral, and antiallergens. Yes. The anti-allergen function required for filters removes or inactivates pollen particles, such as cedar, cypress, and ragweed entering from outside, and mite bodies and their excreta derived from the passenger compartment, and in some cases pet hair. The purpose is to make it.
[0004] 係る抗アレルゲン機能を有するフィルタとしては、例えばタンニン酸化合物の蛋白 結合作用を利用し、環境中に存在するアレルゲンを不活性化する抗アレルゲン剤な らびにその利用法や、上記成分を含有する茶抽出物を塗布することにより、アレルゲ ン不活化性能を有したフィルタ等が公知である(例えば特許文献;!〜 3)。  [0004] The filter having such an anti-allergen function includes, for example, an anti-allergen agent that inactivates allergens present in the environment by utilizing the protein binding action of a tannic acid compound, its use, and the above components. A filter or the like having an allergen inactivation performance by applying a tea extract is known (for example, patent documents;! To 3).
[0005] しかしながら、茶抽出物は揮発成分による独特の臭気を有するとともに、没食子酸 ゃカテキンは、対象とするアレルゲンへの結合活性が十分とは言えないという問題を 有していた。従って、このような物質を不織布などの基材に担持させて十分な効果を 抗アレルゲン機能を有するフィルタを得ようとすると、その担持量を多くせざるを得ず [0005] However, the tea extract has a unique odor due to volatile components, and catechin gallate has the problem that the binding activity to the target allergen is not sufficient. Therefore, if such a substance is supported on a substrate such as a nonwoven fabric to obtain a filter having an anti-allergen function with a sufficient effect, the amount of the support must be increased.
、その結果フィルタの通気抵抗が高くなり、また臭気成分の散逸量が多くなるとの問 題を有していた。 [0006] また、自動車の車室内空気浄化用に力テキンを担持した消臭フィルタが公知である (特許文献 4)。しかし、特許文献 4開示の消臭フィルタの製造においては、カテキンと バインダー成分との混合担持が必要であり、そのためフィルタの通気抵抗が高ぐま たバインダーの使用によりカテキン自身の活性がマスキングされ、性能が十分ではな い。 As a result, there were problems that the ventilation resistance of the filter was increased and the amount of odorous components dissipated was increased. [0006] Furthermore, a deodorizing filter carrying a force techin for purifying air in a passenger compartment of an automobile is known (Patent Document 4). However, in the manufacture of the deodorizing filter disclosed in Patent Document 4, it is necessary to mix and carry catechin and a binder component. For this reason, the activity of catechin itself is masked by the use of a binder that increases the ventilation resistance of the filter. Is not enough.
[0007] 抗アレルゲン機能を有する、カテキンとは別の化合物としてプロアントシァニジンが 公知であり、該プロアントシァニジンを用いたフィルタとして、クロロゲン酸等と混合し たポリフエノールを付着加工したフィルタが知られている(例えば特許文献 5、 6)。  [0007] Proanthocyanidins are known as compounds different from catechins having an anti-allergen function, and filters using polyphenols mixed with chlorogenic acid or the like as filters using the proanthocyanidins Are known (for example, Patent Documents 5 and 6).
[0008] 特許文献 1 :特開昭 61— 44821号公報 Patent Document 1: Japanese Patent Application Laid-Open No. 61-44821
特許文献 2:特開平 06— 279273号公報  Patent Document 2: Japanese Patent Laid-Open No. 06-279273
特許文献 3:特開 2000— 5531号公報  Patent Document 3: Japanese Patent Laid-Open No. 2000-5531
特許文献 4 :特開 2003— 210559号広報 (段落 [0009] )  Patent Document 4: Japanese Laid-Open Patent Publication No. 2003-210559 (Paragraph [0009])
特許文献 5:特開 2000— 334230号広報  Patent Document 5: JP 2000-334230
特許文献 6 :特開 2002— 95916号広報  Patent Document 6: Japanese Unexamined Patent Publication No. 2002-95916
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0009] ところが、上記特許文献 5及び 6においては、薬剤単体の消臭作用ゃ抗酸化作用 のみが考慮されている他、特許文献 5においては、帯電繊維製の不織布(エレクトレ ット不織布)に該ポリフエノールが含浸加工されているために帯電繊維製の不織布の 電荷が消失し、フィルタの捕集効率が十分ではなぐ特許文献 6においては、該ポリ フエノールがネット状物に付着 ·接着 ·塗布等により担持された部材使用されているた め、やはり捕集効率の点でもフィルタとしての性能が十分とは言えない。また特許文 献 5及び 6においては、プロアントシァニジンの他にクロロゲン酸ゃフラボノール類が 50%程度混合使用されており、アレルゲン蛋白に対する活性という機能が十分とは いえず、さらにフィルタから特有の臭気が発生するという問題を有するものである。ま た所望の活性を得るための薬剤必要量について記載されておらず、該ポリフエノー ノレ組成にて十分な性能を得る薬剤量を担持させると、特に不織布の場合にはフィル タ通気抵抗が高くなるという問題が発生する。 [0010] 本発明は上記の従来技術の課題を背景になされたものであり、除塵性能、抗菌抗 アレルゲン性能に優れ、濾材からの臭気の発生や薬剤の脱落がなぐさらに通気抵 抗の低!/、空気浄化用濾材及びフィルタを提供することを目的とするものである。 課題を解決するための手段 [0009] However, in Patent Documents 5 and 6 described above, only the deodorizing action and the antioxidant action of the drug alone are considered, and in Patent Document 5, a non-woven fabric made of charged fibers (electret nonwoven fabric) is used. In Patent Document 6, where the polyphenol is impregnated and the non-woven fabric made of charged fibers disappears and the filter collection efficiency is not sufficient, the polyphenol adheres to the net-like material. Therefore, the filter performance is not sufficient in terms of collection efficiency. In Patent Documents 5 and 6, about 50% of chlorogenic acid flavonols are used in addition to proanthocyanidins, and the function of activity against allergen proteins is not sufficient. It has a problem that odor is generated. Also, there is no description about the required amount of the drug for obtaining the desired activity, and if the amount of the drug that obtains sufficient performance with the polyphenolate composition is loaded, the filter ventilation resistance increases particularly in the case of the nonwoven fabric. The problem occurs. [0010] The present invention has been made against the background of the problems of the prior art described above, and is excellent in dust removal performance and antibacterial and antiallergen performance, and further has a low airflow resistance that prevents generation of odors from the filter medium and detachment of drugs! /, It aims at providing the filter medium and filter for air purification. Means for solving the problem
[0011] 本発明者らは上記課題を解決するため鋭意研究した結果、プロアントシァニジン含 有物、とりわけブドウ抽出物を担持させた濾材が高!/、抗アレルゲン性と抗菌性を有し ながらも臭気成分の発生や有効薬剤の脱落が無ぐさらには該濾材とエレクトレツトフ ィルタとの積層によって優れたフィルタ性能を発現させることが可能となること見出し、 本発明を完成した。  [0011] As a result of intensive studies to solve the above problems, the present inventors have found that a filter medium loaded with proanthocyanidins, particularly a grape extract, has high! /, Antiallergenicity and antibacterial properties. However, the inventors have found that it is possible to develop excellent filter performance by generating the odor component and removing the active agent, and further by laminating the filter medium and the electret filter.
[0012] 即ち、本発明は、以下に関する。  That is, the present invention relates to the following.
(1)プロアントシァニジン含有物が担持された不織布からなる上流側部材とエレクトレ ット不織布からなる下流側部材とが積層されていることを特徴とする空気清浄用濾材  (1) A filter medium for air cleaning, wherein an upstream member made of a nonwoven fabric carrying a proanthocyanidin-containing material and a downstream member made of an electret nonwoven fabric are laminated.
(2)前記プロアントシァニジン含有物がブドウ抽出物であることを特徴とする上記(1 ) 記載の空気清浄用濾材。 (2) The air-cleaning filter medium as described in (1) above, wherein the proanthocyanidin-containing material is a grape extract.
(3)前記プロアントシァニジン含有物は、プロアントシァニジン含有量が 80質量%以 上であることを特徴とする上記(1 )又は(2)に記載の空気清浄用濾材。  (3) The air-cleaning filter medium according to (1) or (2), wherein the proanthocyanidin-containing material has a proanthocyanidin content of 80% by mass or more.
(4)前記上流側部材の前記プロアントシァニジン含有物の担持量力 S 0.;! 10. Og /m2であることを特徴とする上記(1)〜(3)いずれかに記載の空気清浄用濾材。 (5 )前記下流側部材は、さらに活性炭含有層が積層されたものであることを特徴とする 上記(1) (4) V、ずれかに記載の空気清浄用濾材。 (4) The air according to any one of the above (1) to (3), wherein the carrying amount force of the proanthocyanidin-containing material in the upstream member is S 0 .;! 10. Og / m 2 . Filter media for cleaning. (5) The air purifying filter medium according to (1), (4) V, or any of the above, wherein the downstream member is further laminated with an activated carbon-containing layer.
(6)前記上流側部材を構成する前記不織布は、ポリエステル不織布であることを特 徴とする上記(1) (5)いずれかに記載の空気清浄用濾材。  (6) The air purifying filter medium according to any one of (1) and (5) above, wherein the nonwoven fabric constituting the upstream member is a polyester nonwoven fabric.
(7)前記プロアントシァニジン含有物に含有されるプロアントシァニジンは、分子量が 3000以上であることを特徴とする上記(1) (6)いずれかに記載の空気清浄用濾材  (7) The air filter medium according to any one of (1) and (6) above, wherein the proanthocyanidins contained in the proanthocyanidin-containing material have a molecular weight of 3000 or more.
(8)プリーツ形状に形成された上記(1) (7)のいずれかに記載の空気清浄用濾材 を濾材部とすることを特徴とする車室内浄化用空気清浄フィルタ。 発明の効果 (8) An air purifying filter for purifying a vehicle interior, wherein the air purifying filter medium according to any one of the above (1) and (7) formed in a pleat shape is used as a filter medium part. The invention's effect
[0013] 本発明によれば、低!/、通気抵抗で除塵性能、抗菌抗アレルゲン性能に優れ、臭気 発生や薬剤脱落がない空気清浄用濾材及び車室内浄化用空気清浄フィルタが得ら れる。  [0013] According to the present invention, it is possible to obtain an air purifying filter medium and a vehicle interior purifying air purifying filter that are low! /, Excellent in dust removal performance and antibacterial antiallergen performance due to ventilation resistance, and free from odor generation and chemical removal.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0014] 本発明の空気清浄用濾材は、プロアントシァニジン含有物が担持された不織布か らなる上流側部材とエレクトレット不織布からなる下流側部材とが積層されていること を特徴とする。 [0014] The air-cleaning filter medium of the present invention is characterized in that an upstream member made of a nonwoven fabric carrying a proanthocyanidin-containing material and a downstream member made of an electret nonwoven fabric are laminated.
[0015] 下流側部材を構成するエレクトレット不織布は、静電気の作用により 1 m以下の 微細な粉塵も捕集できるため、自動車排ガス粒子や砂塵、カーボンブラックの他、ァ レルゲン物質の担体となる 10 以下の花粉物質、ダニの排泄物や死骸、猫や犬 のフケ、カビの胞子等、種々の微粒子を捕捉することが可能である。  [0015] The electret non-woven fabric constituting the downstream member can collect fine dust of 1 m or less due to the action of static electricity, and therefore is 10 or less that becomes a carrier for allergen substances in addition to automobile exhaust particles, sand dust, carbon black, etc. It is possible to capture various fine particles such as pollen, tick excrement and carcass, dandruff in cats and dogs, and mold spores.
[0016] 上流側部材に担持されるプロアントシァニジン含有物は、アレルゲン蛋白との強い 結合作用によりアレルゲン物質を不活性化する作用を有し、さらに強力な抗菌作用 を有する。該プロアントシァニジン含有物を不織布に担持させ、フィルタにおける空 気の流れに関してエレクレット不織布の上流側に配設、積層することによりブドウ抽出 物が担持された不織布上に捕集されたアレルゲン物質の不活性化、菌の繁殖の防 止効果が得られる。該上流側部材は、さらに隣接するエレクトレット不織布上に捕集 されたアレルゲン物質の不活化ゃ菌の繁殖を抑制でき、濾材下流側への微細塵物 質、アレルゲン物質、菌類の初期流出、及び再飛散を効果的に防止する作用を有す  [0016] The proanthocyanidin-containing product carried on the upstream member has an action of inactivating the allergen substance by a strong binding action with the allergen protein, and further has a strong antibacterial action. The allergen substance collected on the nonwoven fabric carrying the grape extract by carrying the proanthocyanidin-containing material on the nonwoven fabric and arranging and laminating on the upstream side of the electret nonwoven fabric with respect to the air flow in the filter Inactivation and prevention of fungal growth. The upstream member can further suppress the inactivation of the allergen substance collected on the adjacent electret nonwoven fabric, thereby preventing the growth of the fungus, and the initial outflow and re-flow of fine dust, allergen substance, fungus to the downstream side of the filter medium. Has the effect of effectively preventing scattering
[0017] プロアントシァニジンとは、フラバンー3 オールまたはフラバン 3, 4 ジオール を構成単位として、 4 6位又は 4 8位で縮合もしくは重合により結合した化合物群 をいう。プロアントシァニジンは、化学合成又は半合成により得ることができるし、ブド ゥ、カキ、リンゴ、マツ、落花生、くり、ァズキ、クランベリー等の植物原料を、水や有機 溶媒で由出することにより得ることあでさる。 [0017] The proanthocyanidins refer to a group of compounds in which flavan-3ol or flavan 3,4 diol is a structural unit and bonded by condensation or polymerization at the 46th or 48th positions. Proanthocyanidins can be obtained by chemical or semi-synthetic methods, or by using plant materials such as buds, oysters, apples, pine, peanuts, chestnuts, azuki beans, cranberries, etc. with water or organic solvents. Get tomorrow.
[0018] 本発明でいうプロアントシァニジン含有物とは、プロアントシァニジンのみからなるも のであってもよいし、アレルゲン物質の不活性化作用や抗菌作用等の本発明の効果 を発揮する限り、プロアントシァニジン及び他の成分を含む組成物であってもよい。 他の成分とは、例えば、プロアントシァニジンの抽出に用いた植物原料由来の物質、 プロアントシァニジンの安定化剤や変質防止剤、上流側部材にプロアントシァニジン を担持させるための結着剤や乳化剤等である。 [0018] The proanthocyanidin-containing product as used in the present invention may be composed only of proanthocyanidins, and the effects of the present invention such as inactivation action and antibacterial action of allergen substances. As long as it exhibits, it may be a composition containing proanthocyanidins and other components. Examples of other components include substances derived from plant raw materials used for the extraction of proanthocyanidins, proanthocyanidin stabilizers and anti-degeneration agents, and linking for supporting proanthocyanidins on upstream members. It is an adhesive and an emulsifier.
[0019] 精製度の調節や入手が容易である点から、本発明のプロアントシァニジン含有物と しては、プロアントシァニジンを含有する植物、例えば、ブドウ、カキ、リンゴ、マツ、落 花生、くり、ァズキ、クランベリー等の抽出物が好適に使用できる。植物抽出物は、例 えば、以下の方法で得られる。すなわち、樹皮、果実、果皮、種子等の組織を、水や 有機溶媒で抽出し、次いで得られた抽出物を減圧留去、スプレードライ、凍結乾燥等 に供することにより溶媒を除去して、調製することがプロアントシァニジン含量を高め ること力 Sできる。また、カラムクロマトグラフ、セルロース膜等を用いた膜分離、酢酸ェ チル一水等を用いた液液分離、酵母等の微生物の添加による不純物の分解など精 製-分離操作を行うことにより、植物抽出物中のプロアントシァニジン含量を更に高め ること力 Sでさる。 [0019] The proanthocyanidin-containing product of the present invention includes a plant containing proanthocyanidins, such as grapes, oysters, apples, pine trees, and drops, because the degree of purification is easily adjusted and available. Extracts such as flower plants, chestnuts, azuki bean and cranberries can be preferably used. The plant extract can be obtained, for example, by the following method. That is, the tissues such as bark, fruit, pericarp and seed are extracted with water or an organic solvent, and then the obtained extract is subjected to vacuum distillation, spray drying, freeze drying, etc. to remove the solvent and prepare Can increase the proanthocyanidin content. Also, by performing purification-separation operations such as column chromatography, membrane separation using cellulose membranes, liquid-liquid separation using ethyl acetate monohydrate, etc., and decomposition of impurities by adding microorganisms such as yeast, etc. The ability to further increase the proanthocyanidin content in the extract is reduced by S.
[0020] ブドウ抽出物は、アレルゲン不活化作用及び抗菌性に大変優れており、かつ安全 であることから、本発明の植物抽出物として特に好適である。従来広く利用されてい るカテキン、タンニン、アントシァニン、クロロゲン酸、没食子酸などのポリフエノール 類が単量体であって活性点が少なぐ臭気揮散性が高いのに対して、ブドウ抽出物 には多量体であるプロアントシァニジンが多量に含まれており、この多量体がアレル ゲン蛋白や菌類と三次元的に多点で結合できる機能を有するために、抗アレルゲン 性や抗菌性に大変すぐれた性能を発現すると考えられる。よって従来薬剤に対して、 少量の使用で効果的な性能を有するので、濾材への担持量が少なくて済み、通気 抵抗の低減化が可能となるばかりか、従来のポリフエノール類特有の臭気も抑制でき る。プロアントシァニジンは、種々の分子量(重合度)のプロアントシァニジンの混合 物として使用できる力 特に分子量 3000以上であること力 抗アレルゲン効果が高く 、また低分子量の揮散が少なくて発生臭気が少なぐ下流側に好ましく設けられる活 性炭含有層の活性炭の寿命低下を起こさなレ、ので好まし!/、。  [0020] The grape extract is particularly suitable as the plant extract of the present invention because it is very excellent in allergen inactivation and antibacterial properties and is safe. Polyphenols such as catechin, tannin, anthocyanin, chlorogenic acid, and gallic acid, which have been widely used in the past, are monomers and have high odor volatility with few active sites, while grape extract has a large amount. The proanthocyanidins, which are the body, are contained in large quantities, and this multimer has the ability to bind to allergen proteins and fungi in three dimensions, so it has excellent antiallergenic and antibacterial properties. It is thought that performance is exhibited. Therefore, since it has effective performance with a small amount of use compared to conventional drugs, it can be carried in a small amount on the filter medium, and it is possible to reduce the ventilation resistance as well as the odor peculiar to conventional polyphenols. Can be suppressed. Proanthocyanidins can be used as a mixture of proanthocyanidins of various molecular weights (degrees of polymerization), especially those having a molecular weight of 3000 or more High antiallergenic effect, low volatilization of low molecular weight, and generation of odor This is preferable because it does not cause a decrease in the life of the activated carbon in the active charcoal-containing layer preferably provided on the downstream side!
[0021] 分子量 3000以上のプロアントシァニジンを得る方法としては、例えばブドウ果実の 搾汁粕又は種子を原料とし、水 エタノールの混合溶媒を用いて抽出することにより 得ること力 Sできる。また、このようにして得たプロアントシァニジンを、例えば、 HP20等 の合成樹脂を用いたクロマ卜グラフ法 Sci. FoodAgric. , 251537—1545 (1 974) ]、酢酸ェチル等の有機溶媒にて不要な分画を除く溶媒抽出除去法 (特開平 1 1— 335369)、分子量分画膜を用いた膜分離法 (特公平 6— 31208)等を用いるこ とにより、分子量 3000以上、好ましくは分子量 10000以下の分画を多く含むブロア ントシァニジンを得ることができる。 [0021] As a method for obtaining proanthocyanidins having a molecular weight of 3000 or more, for example, grapefruit It can be obtained by extracting from the squeezed meal or seeds using a mixed solvent of water ethanol. In addition, the proanthocyanidins thus obtained can be obtained by using, for example, a chromatographic method using a synthetic resin such as HP20 Sci. FoodAgric., 251537-1545 (1974)], an organic solvent such as ethyl acetate. By using a solvent extraction removal method to remove unnecessary fractions (JP-A-11-335369), a membrane separation method using a molecular weight fractionation membrane (JP-B 6-31208), etc., a molecular weight of 3000 or more, preferably a molecular weight Broanthocyanidins containing many fractions of 10,000 or less can be obtained.
[0022] ブドウ抽出物の原料となるブドウの種類は特に限定されず、白ブドウ、赤ブドウ、黒 ブドウ等のいずれでもよぐ例えばシャルドネ種、リースリング種、ミラトルガウ種、ナイ ァガラ種、ネオ 'マスカット種、甲州種、白羽種 (リカチテリ種)、巨峰種、デラウェア種 、セレサ種、マスカットベリー Α種等が挙げられる。  [0022] The type of grape used as a raw material for the grape extract is not particularly limited, and any of white grape, red grape, black grape, etc. may be used. For example, Chardonnay, Riesling, Miratorgau, Niagara, Neo 'Muscat Species, Koshu species, Shirahane species (Licatiteri species), Kyoho species, Delaware species, Selesa species, Muscat berry varieties, and the like.
[0023] ブドウ抽出物は、ブドウの果皮、果肉、種子の少なくともいずれ力、からの抽出物であ つて、プロアントシァニジンを含有するものであれば限定なく使用できる力 ブドウの 種子抽出物であることがより好ましぐプロアントシァニジンの含有量が 80質量%以 上であることがより好ましぐプロアントシァニジンの含有量が 80質量%以上のブドウ 種子抽出物であることがさらに好ましい。抗菌抗アレルゲン性の有効成分であるプロ アントシァニジンは、ブドウの果皮や果肉より種子に大部分が存在するからである。ブ ドウ抽出物中のプロアントシァニジンの含有量は、 95質量%以下であることが好まし ぐ 90質量%以下であることがより好ましい。プロアントシァニジンの含有量が 80質量 %より少な!/、と抗菌抗アレルゲン性が十分でな!/、場合もあり、臭気の発生ゃ不織布 への添着加工性が低下する場合もある。また純度の高!/、プロアントシァニジンは結晶 化して繊維より脱落しやす!/、。ブドウ原料から含有率が 80質量%以上のプロアントシ ァニジン抽出物を得る方法は、例えば特開平 11— 080148号公報に開示されており 、公知である。プロアントシァニジン含有率が 80質量%以上のブドウ抽出物は、ダラ ヴィノール SL (キッコーマン株式会社製)等の市販品を使用することもできる。  [0023] The grape extract is an extract from grape skin, pulp, and seeds, and can be used without limitation as long as it contains proanthocyanidins. A grape seed extract having a proanthocyanidin content of 80% by mass or more, which is more preferably 80% by mass or more. preferable. This is because proanthocyanidins, which are antibacterial and antiallergenic active ingredients, are mostly present in seeds rather than grape skins and flesh. The content of proanthocyanidins in the extract is preferably 95% by mass or less, more preferably 90% by mass or less. In some cases, the content of proanthocyanidins is less than 80% by mass! /, And the antibacterial and antiallergenic properties are sufficient! /. If odor is generated, the processability of attaching to the nonwoven fabric may be reduced. High purity! / Proanthocyanidin crystallizes and is easily removed from the fiber! /. A method for obtaining a proanthocyanidin extract having a content of 80% by mass or more from grape raw materials is disclosed in, for example, JP-A-11-080148, and is well known. As the grape extract having a proanthocyanidin content of 80% by mass or more, a commercially available product such as Dara Vinol SL (manufactured by Kikkoman Corporation) can also be used.
[0024] プロアントシァニジン含有物、とりわけブドウ抽出物を担持させて上流側部材を構成 する不織布としては、公知の不織布を使用することができる。具体的にはポリプロピレ ン繊維、ポリエチレン繊維などのポリオレフイン繊維、ポリエステル繊維、ポリアミド繊 維、アクリル繊維、ポリビュルアルコール系繊維、レーヨン、ポリノジック等が例示され る。これらの中でも、ポリエステル繊維、ポリアミド繊維又はレーヨン繊維を使用し、水 溶液に含浸添着して上流側部材とするとバインダーを使用することなく担持すること ができ、とりわけ好ましい。その詳細機構は不明である力 ブドウ抽出物中の高分子 量構造を有するプロアントシァニジンないしその他の抽出成分が繊維に対して優れ た結合力、接着性を有し、バインダーを用いなくとも脱落することなく繊維に担持され るものと推測される。ノ^ンダ一を使用しない結果、有効薬剤であるブドウ抽出物が バインダーによる被覆、遮蔽を受けないために、本発明の上流側部材においては、 プロアントシァニジン含有物が本来の特性を発揮することができる。通気性が不織布 と同程度であり、プロアントシァニジン含有物の担持量を同程度に調整できる範囲に おいては、不織布以外の織布、ネット等の繊維材料を使用してもよい。 [0024] A known nonwoven fabric can be used as the nonwoven fabric that carries the proanthocyanidin-containing material, particularly the grape extract, and constitutes the upstream member. Specifically, polyolefin fibers such as polypropylene fibers and polyethylene fibers, polyester fibers, and polyamide fibers. Examples thereof include fibers, acrylic fibers, polybulal alcohol fibers, rayon and polynosic. Among these, polyester fiber, polyamide fiber or rayon fiber is used, and it is particularly preferable that it can be supported without using a binder by impregnating and attaching to an aqueous solution to form an upstream member. Its detailed mechanism is unknown. Proanthocyanidins or other extract components with a high molecular weight structure in grape extract have excellent binding strength and adhesiveness to fibers, and can be removed without using a binder. It is presumed that it is supported on the fiber without any failure. As a result of not using the solder, the grape extract, which is an active agent, is not covered or shielded by the binder, so that the proanthocyanidin-containing material exhibits its original characteristics in the upstream member of the present invention. be able to. A fiber material such as a woven fabric or a net other than the nonwoven fabric may be used as long as the air permeability is similar to that of the nonwoven fabric and the amount of the proanthocyanidin-containing material can be adjusted to the same level.
[0025] 上流側部材を構成する繊維材料としては、エレクトレット不織布を使用しな!/、ことが 好ましい。エレクトレット繊維にプロアントシァニジン含有物を直接担持させると、プロ アントシァニジン含有物構成成分により電荷の中和あるいは遮蔽が起こり、捕集効率 が低下するので好ましくなぐプロアントシァニジン含有物の溶液をエレクトレット繊維 に噴霧あるレ、は浸漬して乾燥すると、エレクトレットの電荷の消失が起こる。  [0025] As the fiber material constituting the upstream member, it is preferable not to use an electret nonwoven fabric. When the proanthocyanidin-containing material is directly supported on the electret fiber, charge neutralization or shielding occurs due to the components of the proanthocyanidin-containing component, and the collection efficiency decreases. When the fibers sprayed on the fibers are immersed and dried, the electret charges disappear.
[0026] 上流側部材形成におけるプロアントシァニジン含有物の担持方法は特に限定され ないが、ブドウ抽出物等のプロアントシァニジン含有物の水溶液を作成し、含浸法、 スプレー法、コーティング法等により塗布、乾燥することにより担持すること力 Sできる。 また該プロアントシァニジン含有物の水溶液には、必要に応じて適宜少量のバインダ 一や、抗菌剤、防カビ剤などの機能性薬剤を添加してもよい。  [0026] The method for supporting the proanthocyanidin-containing material in forming the upstream member is not particularly limited, but an aqueous solution of the proanthocyanidin-containing material such as grape extract is prepared, and the impregnation method, spray method, coating method, etc. It is possible to support by applying and drying. Further, if necessary, a small amount of a binder or a functional agent such as an antibacterial agent or an antifungal agent may be added to the aqueous solution containing the proanthocyanidins.
[0027] 上流側部材におけるプロアントシァニジン含有物の担持量は、 0. ;!〜 10. Og/m2 が好ましぐより好ましくは 0. 5〜8. Og/m2,さらに好ましくは 1. 0〜5. Og/m2であ る。 0. lg/m2より少ないと抗菌抗アレルゲン性能が低下し、 10. Og/m2を超えると 濾材通気抵抗が増大する。 [0027] The loading amount of the proanthocyanidin-containing material in the upstream member is preferably from 0.;! To 10. Og / m 2, more preferably 0.5 to 8. Og / m 2 , more preferably 1. Ru 0~5. Og / m 2 der. If it is less than 0. lg / m 2 , the antibacterial and anti-allergen performance decreases, and if it exceeds 10. Og / m 2 , the ventilation resistance of the filter medium increases.
[0028] 本発明の上流側部材にて広範囲のアレルゲンを除去できる力 具体的にはィヌ、 ネコ、鳥の体毛など家畜(ペット)由来、スギ、ブタクサ等の植物由来、ダニ、ゴキブリ 本体もしくはその排泄物などの動植物蛋白質を例示することができる。 [0029] 下流側部材であるエレクトレット不織布とプロアントシァニジン含有物担持不織布の 積層方法は特に限定されないが、ニードルパンチ、ウォーターパンチなどによる機械 的交絡法、粉末状、液体状あるいは繊維状接着樹脂、接着性シートなどを用いた接 着剤による積層法、エンボス加工、カレンダー加工による熱融着法等を広く利用でき る力 ニードルパンチによる機械的交絡法がエレクトレット不織布の密度を維持ある いは減少させ、空隙を高める効果があるため、特にキャビンフィルタのような粉塵保持 が必要な用途では、 目詰まりを抑制し、長寿命化効果があるので好ましい。 [0028] The ability to remove a wide range of allergens by the upstream member of the present invention Specifically, derived from domestic animals (pets) such as inu, cats, bird hair, derived from plants such as cedar and ragweed, mite, cockroach body or Examples of such animal and plant proteins such as excreta can be given. [0029] The method of laminating the electret nonwoven fabric and the proanthocyanidin-containing nonwoven fabric, which are downstream members, is not particularly limited, but is mechanically entangled by needle punch, water punch, etc., powder, liquid or fibrous adhesive resin Can be widely used for laminating method with adhesive using adhesive sheet, embossing, heat fusion method with calendering, etc.Mechanical entanglement method with needle punch maintains or reduces density of electret nonwoven fabric Therefore, it is preferable in applications where dust retention is required, such as a cabin filter, because clogging is suppressed and the life is increased.
[0030] エレクトレット不織布を得る方法は、特に限定されず、ポリオレフイン、ポリエステル、 ポリ乳酸、ポリカーボネート、ポリ塩化ビュル、ポリ塩化ビニリデン等の誘電体材料か らなる不織布にコロナ荷電処理を施すシートエレクトレット化法、エレクトレット化され たフィルムを割裁繊維化して不織布にするフィルムスプリット法、帯電列の異なる繊維 を混繊摩擦して不織布化する摩擦帯電法などの方法が広く使用できる。粉塵堆積に よる目詰まり抑制、長寿命化用途では、低密度化が可能なフィルムスプリット法や摩 擦帯電法によるエレクトレット不織布がより好ましい。  [0030] The method for obtaining the electret nonwoven fabric is not particularly limited, and a sheet electret method is provided in which a nonwoven fabric made of a dielectric material such as polyolefin, polyester, polylactic acid, polycarbonate, polychlorinated butyl, and polyvinylidene chloride is subjected to corona charging treatment. Various methods such as a film splitting method in which an electret film is cut into a nonwoven fabric to form a nonwoven fabric, and a friction charging method in which fibers having different charge trains are mixed and rubbed into a nonwoven fabric can be used. For the purpose of suppressing clogging due to dust accumulation and extending the service life, an electret non-woven fabric by a film splitting method or a tribocharging method capable of reducing the density is more preferable.
[0031] 本発明にお!/、て、下流側部材であるエレクトレット不織布は、活性炭含有層を有す るものであることが好ましい。活性炭含有層は、エレクトレット不織布の上流側、下流 側のいずれに配設されてもよいが、下流側であることがより好ましい。係る構成によれ ば、排気ガス、タバコ臭、 VOC,家畜臭、体臭などの臭気成分や有害成分を除去で きる他、プロアントシァニジン含有物担持不織布あるいはエレクトレット不織布で捕集 した粒子成分力 発する臭気を除去できるので好ましい。活性炭含有層は、塵埃、 油分、ミストが活性炭細孔に付着することによる吸着性能の低下を防止するためにも 、エレクトレット不織布の下流側に配置する必要がある。活性炭含有層は、粒子状、 粉末状、繊維状の活性炭を既知の方法で成型、シート化して作成することができる。  [0031] In the present invention, the electret non-woven fabric that is the downstream member preferably has an activated carbon-containing layer. The activated carbon-containing layer may be disposed on either the upstream side or the downstream side of the electret nonwoven fabric, but more preferably on the downstream side. According to such a configuration, it is possible to remove odorous components and harmful components such as exhaust gas, tobacco odor, VOC, livestock odor, body odor, etc., as well as generate particle components collected with proanthocyanidin-containing nonwoven fabric or electret nonwoven fabric. It is preferable because odor can be removed. The activated carbon-containing layer needs to be arranged on the downstream side of the electret non-woven fabric in order to prevent a decrease in adsorption performance due to dust, oil, and mist adhering to the activated carbon pores. The activated carbon-containing layer can be prepared by molding particulate, powdered, or fibrous activated carbon into a sheet by a known method.
[0032] 本発明の空気浄化濾材は、濾材単板の状態で所望の大きさに切り取り使用するこ とちできるが、プリーツ加工を施すことにより同じ開口面積内で濾材を多量に充填す ること力 Sできるため、捕集効率、抗菌性能、抗アレルゲン性能を大幅に向上できる他 、粉塵負荷時の目詰まりを抑制でき長寿命化に対して効果的である。特に車室内浄 化用空気清浄フィルタは、外気より多量の粉塵が濾材に供給されるため、プリーツ形 状が好ましい使用形態である。また、車両中での使用環境は住宅用フィルタと比較し て高温高湿状態となる力 S、本発明の濾材及びフィルタは 80°Cの高温化でも安定した 抗アレルゲン性能を発現するので、車室内浄化用には好適である。 [0032] The air purification filter medium of the present invention can be cut into a desired size in the state of a single filter medium, but can be filled with a large amount of filter medium within the same opening area by pleating. Since it can be used with force S, it can greatly improve the collection efficiency, antibacterial performance, and antiallergen performance, and it can prevent clogging during dust loading and is effective in extending the service life. In particular, air purification filters for vehicle interior purification use a pleated type because more dust is supplied to the filter medium than outside air. The shape is a preferred use form. In addition, the usage environment in vehicles is higher than that of residential filters, and the filter medium and filter of the present invention exhibit stable antiallergen performance even at high temperatures of 80 ° C. Suitable for indoor purification.
実施例  Example
[0033] 以下本発明を実施例によって更に詳細に説明する力 下記実施例は本発明を限 定する性質のものではなく、前 ·後記の趣旨に沿って設計変更することはレ、ずれも本 発明の技術的範囲に含まれるものである。  [0033] The ability to explain the present invention in more detail below by way of examples The following examples are not of the nature limiting the present invention, and it is possible to change the design in accordance with the gist of the preceding and following descriptions. It is included in the technical scope of the invention.
[0034] (測定方法)  [0034] (Measurement method)
<通気抵抗〉  <Ventilation resistance>
通過線速 10cm/sにて濾材に通風し、濾材の上流と下流の差圧を測定した。  The filter medium was ventilated at a passing line speed of 10 cm / s, and the differential pressure upstream and downstream of the filter medium was measured.
[0035] く 1 · Ο μ m除塵効率〉 [0035] Ku · 1 μm dust removal efficiency>
濾材線速 10cm/sにて濾材に大気塵粒子を通風し、濾材上流と下流において 1. 0〜2. 0 m粒子の数をパーティクルカウンター(リオン社製 KC01B)で測定し、下 記計算式により算出した。  Atmospheric dust particles are passed through the filter medium at a linear speed of 10 cm / s, and the number of particles of 1.0 to 2.0 m is measured with a particle counter (KC01B manufactured by Rion Co.) upstream and downstream of the filter medium. Calculated by
1. Ο ΐη除塵効率 [%] =〔(上流粒子数一下流粒子数) /上流粒子数〕 X 100 [0036] <脱臭効率〉  1. Ο ΐη Dust removal efficiency [%] = [(number of upstream particles minus number of downstream particles) / number of upstream particles] X 100 [0036] <Deodorization efficiency>
トルエンガスを用いて線速 30cm/sにおいてフィルタ上下流の濃度をそれぞれガ ステック製検知管で測定し、上流側のガス濃度から下流側のガス濃度を減じた値を 上流側のガス濃度で除した値の百分率で示した。なお、上流側濃度は 80 ± 5ppm、 温度 25 ± 3°C、相対湿度 50 ± 5%とし、ガス導入開始から 1分後の除去率のデータ を実施例に記載した。  Using toluene gas, the upstream and downstream concentrations of the filter were measured with a gas detector tube at a linear speed of 30 cm / s, and the value obtained by subtracting the downstream gas concentration from the upstream gas concentration was divided by the upstream gas concentration. It was expressed as a percentage of the value obtained. The upstream concentration was 80 ± 5 ppm, the temperature was 25 ± 3 ° C, the relative humidity was 50 ± 5%, and the removal rate data one minute after the start of gas introduction was described in the examples.
脱臭効率 [%] =〔(上流側濃度 下流側濃度) /上流側濃度〕 X 100  Deodorization efficiency [%] = [(Upstream concentration Downstream concentration) / Upstream concentration] X 100
[0037] <アレルゲン減少率(ELISA法)〉 [0037] <Allergen reduction rate (ELISA method)>
活性炭によるアレルゲン物質の吸着の影響を考慮し、濾材中の活性炭部を除外し たブドウ抽出物含有部位のみを lcm X 4cmサイズにカットし、エツペンチューブに 50 ng/mlの抗原溶液 (精製ダニ抗原 Der f 11/アサヒフードアンドへルスケア株式会 社)を 200 1入れ、 24時間接触させる。 96wellプレートに 1次抗体溶液(Der f2 : 抗ー精製ダニ抗原(Der fll) ; Ab - Der fII ( 15El l ) (mo) (M)、 Affin/アサヒ フードアンドへルスケア株式会社)を 50 ,1 1/well分注し、室温にて 3時間静置する。 プレートを 3回洗浄後、ブロッキング液を 300 1/well分注し、 4°Cにてー晚静置。 プレートを 3回洗浄後、抗原溶液を 50 1/well分注し、室温にて 2時間静置。プレ ートを 3回洗浄後、 2次抗体溶液 (Der f2:杭-精製ダニ抗原 (Der fll)— HRP; Ab -Der fll (13A4) (mo) (M) ,Affin. —HRP/アサヒフードアンドへルスケア株式 会社)を 50 1/well分注し、室温にて 2時間静置。プレートを 3回洗浄後、 TMB試 薬を 100 H 1/well加え、酵素反応を開始。次に 1M塩酸を 100 μ 1/well加え、酵 素反応を停止し、プレートリーダにて、 415nmの吸光度を測定する。別途、標準液に て吸光度 アレルゲン濃度の検量線を作成し、アレルゲン濃度を算出し、以下の式 にてアレルゲン減少率を算出した。 Considering the effect of adsorption of allergen substances by activated carbon, only the grape extract-containing part excluding the activated carbon part in the filter medium was cut into lcm x 4cm size, and 50 ng / ml antigen solution (purified tick) Antigen Der f 11 / Asahi Food and Health Care Co., Ltd.) 200 1 is put in contact for 24 hours. Primary antibody solution (Der f2: anti-purified mite antigen (Der fll); Ab-Der fII (15El l) (mo) (M), Affin / Asahi Dispense 50,11 / well of Food and Health Care Co., Ltd.) and leave it at room temperature for 3 hours. After washing the plate 3 times, dispense 300 1 / well of blocking solution and leave it at 4 ° C. After washing the plate 3 times, dispense 50 1 / well of antigen solution and let stand at room temperature for 2 hours. After washing the plate 3 times, the secondary antibody solution (Der f2: stake-purified mite antigen (Der fll) —HRP; Ab-Der fll (13A4) (mo) (M), Affin. —HRP / Asahi Food Dispense 50 1 / well and leave at room temperature for 2 hours. After washing the plate 3 times, add TMB reagent 100 H 1 / well and start the enzyme reaction. Next, add 100 μl / well of 1M hydrochloric acid to stop the enzyme reaction, and measure the absorbance at 415 nm with a plate reader. Separately, a calibration curve of absorbance allergen concentration was prepared in the standard solution, the allergen concentration was calculated, and the allergen reduction rate was calculated by the following formula.
アレルゲン減少率[%] =〔(50 アレルゲン濃度)/ 50〕 X 100  Allergen reduction rate [%] = [(50 Allergen concentration) / 50] X 100
[0038] <抗菌性〉 [0038] <Antimicrobial properties>
JIS L 1902 繊維製品の抗菌性試験方法 ·抗菌効果 (定量試験)に従って実施し た。  JIS L 1902 Antibacterial test method for textile products · Antibacterial effect (quantitative test).
[0039] (実施例 1)  [0039] (Example 1)
ブドウ種子抽出物(キッコーマン株式会社製グラヴイノール SL ;プロアントシァニジ ン量 84%)を水に溶解し、ポリエステル製 12g/m2スパンボンド不織布(三井化学株 式会社製 R004)にブドウ種子抽出物量が 3g/m2となるよう含浸後、 80°Cにて 30分 間乾燥して、ブドウ種子抽出物担持シートである上流側部材 (担持基材:ポリエステ ノレ、担持物質:ブドウ抽出物)を作成した。 Grape seed extract (Gravuinol SL manufactured by Kikkoman Corporation; 84% proanthocyanidin) dissolved in water and the amount of grape seed extract added to polyester 12g / m 2 spunbond nonwoven fabric (R004 manufactured by Mitsui Chemicals, Inc.) After impregnation to give 3g / m 2 , drying at 80 ° C for 30 minutes, the upstream member (supporting substrate: polyester, support material: grape extract) that is a grape seed extract-supporting sheet Created.
[0040] エレクトレット不織布として、ポリプロピレン短繊維 (宇部日東化成株式会社製 NC 2. 2T X 51mm)とポリエステル短繊維 (東洋紡績株式会社製ハイム 1 · 7T X 44m m)の混繊不織布を摩擦帯電法により荷電し、下流側部材となるエレクトレット不織布 25g/m2を作成した。 [0040] As an electret nonwoven fabric, a mixed nonwoven fabric of polypropylene short fibers (NC 2.2T x 51mm manufactured by Ube Nitto Kasei Co., Ltd.) and polyester short fibers (Hyme 1.7T x 44mm manufactured by Toyobo Co., Ltd.) is triboelectrically charged. The electret nonwoven fabric 25g / m < 2 > used as a downstream member was produced.
[0041] 上記ブドウ種子抽出物担持シートである上流側部材とエレクトレット不織布からなる 下流側部材の間に霧状合成ゴム系ホットメルト樹脂を 2g/m2散布して積層ラミネート し、空気浄化用濾材 (E1)を得た。 [0041] stacked laminated mist synthetic rubber based hot melt resin 2 g / m 2 sprayed to between the downstream member comprising from the upstream member and the electret nonwoven fabric is the grape seed extract carrying sheet, filter medium for air cleaning (E1) was obtained.
[0042] (実施例 2) 活性炭含有不織布として、粒径 SOO ^ mの粒状ヤシ殻系活性炭を 70重量部、 8デ ニール X繊維長 8mmのレーヨン繊維を 10重量部、シースコア構造のポリエステル複 合繊維を 8重量部、 1デニール X繊維長 3mmのポリビュルアルコール繊維を 6重量 部、さらに粉末状ポリビュルアルコールを 6重量部用いて、湿式抄紙法にて目付 120 g/m2の活性炭含有不織布を作成した。実施例 1にて作成した濾材のエレクトレット 不織布側に該活性炭含有不織布を実施例 1と同様に霧状合成ゴム系ホットメルト樹 脂(2g/m2)にて積層ラミネートし、空気浄化用濾材 (E2)を得た。 [Example 2] 70 parts by weight of granular coconut shell activated carbon with a particle size of SOO ^ m, 10 parts by weight of rayon fiber with 8 denier X fiber length, 8 parts by weight of polyester composite fiber with seascore structure, 1 A non-woven fabric containing activated carbon having a basis weight of 120 g / m 2 was prepared by a wet papermaking method using 6 parts by weight of polybulal alcohol fiber having a denier X fiber length of 3 mm and 6 parts by weight of powdered polybulal alcohol. The electret of the filter medium prepared in Example 1 The activated carbon-containing nonwoven fabric was laminated on the nonwoven fabric side in the same manner as in Example 1 with a mist-like synthetic rubber hot melt resin (2 g / m 2 ), and the air purification filter medium ( E2) was obtained.
[0043] (比較例 1) [0043] (Comparative Example 1)
実施例 1中のエレクトレット不織布に変えて、ポリプロピレン短繊維(2. 2T X 51mm )のエレクトレット化されて!/、な!/、スパンレース不織布を下流側部材として用いた以外 は、実施例 1と同様にして空気浄化用濾材 (R1 )を得た。  Example 1 is the same as Example 1 except that the electret nonwoven fabric in Example 1 is changed to an electret of polypropylene short fibers (2.2T x 51mm)! /, Na! /, And a spunlace nonwoven fabric is used as the downstream member. In the same manner, an air purification filter medium (R1) was obtained.
[0044] (比較例 2) [0044] (Comparative Example 2)
実施例 1中のエレクトレット不織布に変えて、ポリプロピレン短繊維(2. 2T X 51mm )のエレクトレット化されていないスパンレース不織布を用い、さらにブドウ種子抽出物 を担持させる不織布(担持基材)に、ポリプロピレン製 12g/m2スパンボンド(三井化 学株式会社製 シンテックス)を用いる以外は、実施例 1と同様にして空気浄化用濾 材 (R2)を作成した。 Instead of the electret nonwoven fabric in Example 1, a non-electret spunlace nonwoven fabric of polypropylene short fibers (2.2T x 51mm) is used, and the nonwoven fabric (supporting substrate) on which the grape seed extract is further supported is polypropylene. An air purification filter medium (R2) was prepared in the same manner as in Example 1 except that 12 g / m 2 spunbond manufactured by Mitsui Chemicals, Inc. was used.
[0045] (比較例 3)  [0045] (Comparative Example 3)
実施例 1のブドウ種子抽出物に変えて、茶抽出物(白井松新薬株式会社 カテキン 30g)を用いた以外は、実施例 1と同様にして空気浄化用濾材 (R3)を作成した。  An air purification filter medium (R3) was prepared in the same manner as in Example 1 except that instead of the grape seed extract of Example 1, a tea extract (Shirai Matsushin Pharmaceutical Co., Ltd., 30 g of catechin) was used.
[0046] (比較例 4)  [Comparative Example 4]
実施例 1のブドウ種子抽出物担持シートに変えて、上流側部材としてポリエステル 製 12g/m2スパンボンド不織布(三井化学株式会社製 R004)を用いた以外は、実 施例 1と同様にしてエレクトレット不織布との積層体を作成し、これと実施例 2で作成し た活性炭含有不織布とを霧状合成ゴム系ホットメルト樹脂(2g/m2)にて積層ラミネ ートし、空気浄化用濾材 (R4)を得た。 Electret in the same manner as in Example 1 except that instead of the grape seed extract-carrying sheet of Example 1, a 12 g / m 2 spunbond nonwoven fabric made of polyester (R004 made by Mitsui Chemicals) was used as the upstream member. A laminate with a non-woven fabric was prepared, and this and the activated carbon-containing non-woven fabric prepared in Example 2 were laminated with a mist-like synthetic rubber hot melt resin (2 g / m 2 ) to obtain a filter medium for air purification ( R4) was obtained.
[0047] 実施例 1 (濾材 E1)及び比較例;!〜 3 (濾材 R1〜R3)の評価結果を表 1に、また活 性炭含有層を積層した実施例 2 (濾材 E2)と比較例 4 (濾材 R4)につ!/、ては、脱臭効 率も評価した評価結果を表 2に示した。濾材としての特性の他、製造上、取り扱い上 で問題となる濾材に担持されて!/、る抽出物の脱落性、及び濾材の臭気にっレ、ても評 価した。脱落性は、抽出物担持シート単独で、白色シート上に数回叩きつけ、粉状物 の脱落が目視できるかどうかで判定した。また臭いは、濾材を積層した状態での濾材 自体の臭気を官能試験によって判定し、臭気の有無を評価した。 [0047] Evaluation results of Example 1 (filter medium E1) and comparative examples;! To 3 (filter medium R1 to R3) are shown in Table 1, and Example 2 (filter medium E2) and a comparative example in which active carbon-containing layers are laminated 4 (filter medium R4)! Table 2 shows the evaluation results for evaluating the rate. In addition to its characteristics as a filter medium, it was also evaluated for the extractability of the extract and the odor of the filter medium supported by the filter medium, which is problematic in manufacturing and handling. The drop-off property was judged by whether the extract-carrying sheet alone was struck several times on the white sheet and the powder-like material could be dropped off. As for odor, the odor of the filter medium itself in the state where the filter medium was laminated was judged by a sensory test, and the presence or absence of the odor was evaluated.
[表 1][table 1]
Figure imgf000013_0001
[表 2]
Figure imgf000013_0001
[Table 2]
Figure imgf000013_0002
表 1から明らかなように、実施例に示したブドウ種子抽出物が担持された上流側部 材とエレクトレット不織布からなる下流側部材とが積層された濾材を使用したフィルタ は、アレルゲン物質相当の微細な粒子に対して捕集効率に優れ、かつアレルゲン減 少率が 99%以上と優れたアレルゲン物質に対する濾過機能と減少効果を有してい ること力 Sわ力、る。実施例のフィルタに使用した上流側部材は抗菌性に優れており、ブ ドウ種子物質の脱落もなぐ部材自体の臭いも無いことから、菌繁殖によって発生す る臭気ゃ部材自体の臭気は防止され、使用時の下流側部材の臭気成分除去性能が 長期にわたって維持できる。実施例 2のように、さらに活性炭含有層と組み合わせる ことによって、トルエンを代表例とする自動車排ガス、煤煙臭気、室内 VOCなどを浄 化できるので、下流側部材のさらなる臭気の低減、有害物質の除去に有効である。
Figure imgf000013_0002
As is apparent from Table 1, the filter using the filter medium in which the upstream side material carrying the grape seed extract and the downstream side member made of electret non-woven fabric shown in the examples are laminated is a fine material equivalent to an allergen substance. It has excellent trapping efficiency for small particles and has an allergen reduction rate of 99% or more, and has an excellent filtration function and reduction effect for allergen substances. The upstream member used in the filter of the example has excellent antibacterial properties. Since there is no odor of the member itself that does not drop off the dough seed material, the odor generated by the bacterial propagation is prevented, and the odor component removal performance of the downstream member during use can be maintained for a long time. As in Example 2, when combined with an activated carbon-containing layer, automobile exhaust gas, soot odor, indoor VOC, and the like, which are typical examples of toluene, can be purified, further reducing the odor of downstream members and removing harmful substances. It is effective for.
[0051] 一方、比較例 1の濾材においては、エレクトレット不織布の下流側部材が存在しな V、ために、微細塵が捕集できず微細なアレルゲン物質は捕集されることなく濾材下 流側へ漏洩してしまう。比較例 2の濾材は、微細塵が捕集できないばかりか、ブロア ントシァニジン含有物が脱落してしまい、製造時、使用時に担持量を安定に維持でき ず、また脱落物が下流側に飛散してしまうという問題を有するものであった。比較例 3 の濾材は、微細塵捕集効率は有するものの、アレルゲン減少効果及び抗菌性が不 十分であり、さらに濾材自体に茶様臭があるため、濾材下流側にも臭気が発生し、空 気浄化の観点で好ましくないものであった。比較例 4の濾材は、アレルゲン減少率、 抗菌性共に不十分であった。 [0051] On the other hand, in the filter medium of Comparative Example 1, there is no downstream member of the electret nonwoven fabric V. Therefore, fine dust cannot be collected and fine allergen substances are not collected, and the downstream side of the filter medium is not collected. Leaked into The filter medium of Comparative Example 2 not only collects fine dust, but also broantcyanidine-containing materials fall off, so that the amount supported during production and use cannot be stably maintained, and the fallen matter scatters downstream. It had a problem of end. Although the filter medium of Comparative Example 3 has a fine dust collection efficiency, it has insufficient allergen reduction effect and antibacterial property, and furthermore, since the filter medium itself has a tea-like odor, odor is also generated on the downstream side of the filter medium. It was not preferable from the viewpoint of air purification. The filter medium of Comparative Example 4 was insufficient in both allergen reduction rate and antibacterial properties.
産業上の利用可能性  Industrial applicability
[0052] 本発明のフィルタは、空気中の塵埃、ディーゼル排ガス、花粉、ほこり等を高効率で 除去可能で、さらに濾材上において効果的なアレルゲン物質の減少効果と、菌の繁 殖を抑制する抗菌効果を有し、臭気発生も無い。このため、空調機器、織布、不織布 等の繊維製品、マスク、車両用空気浄化フィルタ、家電製品用空気浄化フィルタ、ビ ノレ'工場用空気浄化フィルタ、事務機器用空気浄化フィルタ等、粒子状物質、アレル ゲン物質、菌ゃ臭いが問題となる分野において広く利用することができる。 [0052] The filter of the present invention can remove dust, diesel exhaust gas, pollen, dust and the like in the air with high efficiency, and further reduces the effect of reducing allergen substances effectively on the filter medium and suppresses bacterial growth. Has antibacterial effect and no odor generation. Therefore, particulate materials such as air-conditioning equipment, textile products such as woven fabrics and non-woven fabrics, masks, air purification filters for vehicles, air purification filters for household appliances, air cleaner filters for vinole's factories, air purification filters for office equipment, etc. It can be widely used in fields where allergen substances and fungus odor are problematic.

Claims

請求の範囲 The scope of the claims
[1] プロアントシァニジン含有物が担持された不織布からなる上流側部材とエレクトレツ ト不織布からなる下流側部材とが積層されていることを特徴とする空気清浄用濾材。  [1] An air purifying filter medium, wherein an upstream member made of a nonwoven fabric carrying a proanthocyanidin-containing material and a downstream member made of an electret nonwoven fabric are laminated.
[2] 前記プロアントシァニジン含有物力 ブドウ抽出物であることを特徴とする請求項 1 記載の空気清浄用濾材。  [2] The air purifying filter medium according to [1], wherein the proanthocyanidin-containing material is a grape extract.
[3] 前記プロアントシァニジン含有物は、プロアントシァニジン含有量が 80質量%以上 であることを特徴とする請求項 1又は 2に記載の空気清浄用濾材。 [3] The air purification filter medium according to claim 1 or 2, wherein the proanthocyanidin-containing material has a proanthocyanidin content of 80% by mass or more.
[4] 前記上流側部材の前記プロアントシァニジン含有物の担持量力 0. ;!〜 10. 0g/ m2であることを特徴とする請求項 1〜3いずれかに記載の空気清浄用濾材。 [4] The air-cleaning filter medium according to any one of claims 1 to 3, wherein the carrying capacity of the proanthocyanidin-containing material in the upstream member is from 0.;! To 10.0 g / m 2. .
[5] 前記下流側部材は、さらに活性炭含有層が積層されたものであることを特徴とする 請求項;!〜 4いずれかに記載の空気清浄用濾材。 [5] The air-cleaning filter medium according to any one of [1] to [4], wherein the downstream member further includes an activated carbon-containing layer.
[6] 前記上流側部材を構成する前記不織布は、ポリエステル不織布であることを特徴と する請求項;!〜 5いずれかに記載の空気清浄用濾材。 [6] The air-cleaning filter medium according to any one of [5] to [5], wherein the nonwoven fabric constituting the upstream member is a polyester nonwoven fabric.
[7] 前記プロアントシァニジン含有物に含有されるプロアントシァニジンは、分子量が 3[7] Proanthocyanidins contained in the proanthocyanidin-containing product have a molecular weight of 3
000以上であることを特徴とする請求項 1〜6いずれかに記載の空気清浄用濾材。 It is 000 or more, The filter medium for air cleaning in any one of Claims 1-6 characterized by the above-mentioned.
[8] プリーツ形状に形成された請求項 1〜7のいずれかに記載の空気清浄用濾材を濾 材部とすることを特徴とする車室内浄化用空気清浄フィルタ。 [8] An air purifying filter for purifying a vehicle interior, wherein the air purifying filter medium according to any one of claims 1 to 7 formed in a pleat shape is used as a filter medium part.
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