WO2008056602A1 - Drain connection device for air conditioner - Google Patents

Drain connection device for air conditioner Download PDF

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Publication number
WO2008056602A1
WO2008056602A1 PCT/JP2007/071375 JP2007071375W WO2008056602A1 WO 2008056602 A1 WO2008056602 A1 WO 2008056602A1 JP 2007071375 W JP2007071375 W JP 2007071375W WO 2008056602 A1 WO2008056602 A1 WO 2008056602A1
Authority
WO
WIPO (PCT)
Prior art keywords
sleeve
drain hose
drain
air conditioner
connection device
Prior art date
Application number
PCT/JP2007/071375
Other languages
French (fr)
Japanese (ja)
Inventor
Shinji Nagaoka
Takahiko Oko
Original Assignee
Daikin Industries, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daikin Industries, Ltd. filed Critical Daikin Industries, Ltd.
Publication of WO2008056602A1 publication Critical patent/WO2008056602A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/22Means for preventing condensation or evacuating condensate
    • F24F13/222Means for preventing condensation or evacuating condensate for evacuating condensate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/22Means for preventing condensation or evacuating condensate
    • F24F13/222Means for preventing condensation or evacuating condensate for evacuating condensate
    • F24F2013/227Condensate pipe for drainage of condensate from the evaporator

Definitions

  • the present invention relates to a drain connection device for an air conditioner that drains condensed water from a drain pan of an indoor unit through a drain hose.
  • An air conditioner is composed of an outdoor unit installed outdoors and an indoor unit installed on a wall surface or the like on the indoor side.
  • drain water condensed by a heat exchanger is formed in this indoor unit.
  • a drain pan is provided to store the water.
  • the drain pan is provided with a connecting cylinder portion for drainage, and a drain hose for drainage is connected to the connecting cylinder portion.
  • Patent Document 1 Japanese Patent Laid-Open No. 9-112948
  • Patent Document 2 Japanese Patent Laid-Open No. 9-112948
  • Patent Document 3 Japanese Patent Laid-Open No. 9-112948
  • the drain hose is formed in a bellows shape, and in the vicinity near the connection point with the drain pan, the bellows-like ridge is set deeper than the other portions, and the drain hose expansion capability in this vicinity is set. Has increased. As a result, when a tensile external force acts on the drain hose in the vicinity of the connection with the drain pan, the extension of the drain hose due to this tension is absorbed in the vicinity, and the drain hose breaks or comes off the drain pan. It is prevented from doing.
  • Patent Document 2 an operation fitting protruding in the front direction of the air conditioner is provided near the connection end of the drain hose to the drain pan, and a locking hole is drilled in the operation fitting.
  • the operation fitting is fixed to the drain pan by inserting a screw into the hole. As a result, the drain pan and drain hose can be easily and safely detached.
  • Patent Document 3 an engagement claw is provided at a drain discharge port of a drain pan disposed below the heat exchanger, and an engagement claw provided on a connection port member of the drain hose Due to this, the drain hose is fixedly connected to the drain outlet with one touch. This As a result, the drain hose is firmly installed in the drain pan without using any accessory parts for fixing the drain hose.
  • Patent Document 1 has a problem that the drain hose is easily detached and water leakage easily occurs because the drain hose is simply connected to the drain pan.
  • Patent Document 2 since the operation fitting is fixed to the drain pan with screws, there is a problem that a screw tightening process is required, the number of work steps is increased, and the workability of assembly is inferior. In addition, since screws are used, the number of parts increases. Further, in Patent Document 3, although the drain hose can be fixed with one touch, there is a problem that a mold for manufacturing a part has a complicated structure.
  • this is a drain hose.
  • a rubber sleeve is interposed at the connecting portion between the connecting tube portion and the connecting cylinder portion, and a ring-shaped fixing bracket is wound around the sleeve and screwed.
  • the drain hose is assembled to the connecting cylinder part provided in the drain pan, the rubber hose inserted inside the drain hose is hard, so the drain hose is assembled to the connecting cylinder part. There is a problem that it is difficult.
  • the present invention has been made to solve the above-described conventional problems, and provides a drain connection device for an air conditioner that can achieve at least the following objects.
  • a drain connection device of an air conditioner for connecting a leading end portion of a drain hose to a connecting cylinder portion for drainage provided in a drain pan of an indoor unit
  • a substantially cylindrical connecting portion formed at the tip of the drain hose
  • the sleeve has at least one protrusion that protrudes radially outward and extends in the circumferential direction on the outer periphery;
  • the sleeve is loosely fitted inside the connecting portion of the drain hose
  • the connecting portion of the drain hose has an engaging portion that comes into contact with the protruding portion of the sleeve when the sleeve moves relative to the drain hose toward the leading end side of the drain hose, and the connecting tube is provided in the sleeve.
  • the connecting tube portion When the drain hose is moved away from the connecting tube portion in a state where the portion is inserted and the inner peripheral surface of the sleeve is crimped to the outer peripheral surface of the connecting tube portion, the connecting tube portion And the engagement portion of the connecting portion compresses and seals the protruding portion of the sleeve, and the tip end portion of the drain hose is fluid-tightly connected to the connecting cylinder portion.
  • An air conditioner drain connection device is provided.
  • the drain connection device for an air conditioner of the present invention in a state where the connecting cylinder portion is inserted into the sleeve and the inner peripheral surface of the sleeve is crimped to the outer peripheral surface of the connecting cylinder portion, By pulling the drain hose to the opposite side of the connecting cylinder, the drain hose 4 can be securely connected and fixed to the connecting cylinder. [0012] Therefore, the workability of connecting the drain hose to the connecting tube portion is improved, and water leakage is simultaneously prevented by the close contact between the protrusion and the engaging portion of the drain hose connecting portion. The quality is improved and the occurrence of defects is suppressed.
  • the drain hose is firmly connected and fixed to the connecting cylinder portion by a simple operation, so that the drain hose can be easily detached. It is possible to improve the connection workability.
  • the inner peripheral surface of the drain hose connection portion is a tapered surface that decreases in diameter toward the tip side.
  • the tapered surface is at least a part of the engaging portion.
  • the inner diameter of the drain hose connection portion is formed in a tapered shape so that the diameter decreases toward the distal end side, the sleeve is inserted or press-fitted into the connecting cylinder portion. Can be facilitated and workability can be improved.
  • the connecting portion of the drain hose protrudes radially inward on the inner peripheral side, and has a protruding surface that contacts the end surface of the protruding portion of the sleeve,
  • the protruding surface is at least a part of the engaging portion.
  • the engaging portion 1 is composed of both the tapered surface and the projecting surface, it is possible to connect more firmly and the sealing performance is improved.
  • One embodiment is:
  • the outer diameter of the connecting cylinder portion becomes smaller as it reaches the tip side!
  • the sleeve can be easily inserted into or pressed into the connecting cylinder part.
  • Sex Improve with power S
  • the sleeve has a convex portion protruding inward in the radial direction and extending in the circumferential direction on the inner peripheral portion.
  • the convex portion is provided around the inner peripheral surface of the sleeve, the connection and fixing between the sleeve and the connecting cylinder portion is further strengthened, and the drain hose is connected to the connecting cylinder portion. Make it hard to escape!
  • the protrusion is formed at the tip of the sleeve
  • the protruding surface is formed at the tip of the connecting portion.
  • the connection and fixing can be further strengthened, the water tightness can be improved, and water leakage can be prevented more reliably.
  • the sleeve is provided with a plurality of the protrusions.
  • the sleeve is made of rubber.
  • the sleeve is made of rubber, it is easy to obtain the material of the sleeve, which is suitable for implementation.
  • FIG. 1 is a perspective view of a main part of an indoor unit in an embodiment of the present invention.
  • FIG. 2a is a side view of the distal end portion of the drain hose in the embodiment of the present invention.
  • FIG. 2b is a front view of the distal end portion of the drain hose in the embodiment of the present invention.
  • FIG. 3 is a cross-sectional view taken along the line AA of FIG. 2a in the embodiment of the present invention.
  • FIG. 4a is a side view of the sleeve in the embodiment of the present invention.
  • FIG. 4b is a front view of the sleeve in the embodiment of the present invention.
  • FIG. 5 is a cross-sectional view taken along the line BB of FIG. 4a in the embodiment of the present invention.
  • FIG. 6a is an operation explanatory diagram when the drain hose in the embodiment of the present invention is connected to the connecting cylinder portion.
  • FIG. 6b is an operation explanatory diagram when the drain hose in the embodiment of the present invention is connected to the connecting cylinder portion.
  • FIG. 6c is an operation explanatory diagram when the drain hose in the embodiment of the present invention is connected to the connecting cylinder portion.
  • FIG. 6d is an operation explanatory diagram when the drain hose in the embodiment of the present invention is connected to the connecting cylinder portion.
  • FIG. 1 is a perspective view of a main part of the indoor unit 1, and a drain pan 2 for storing condensation generated in the heat exchanger is disposed below the heat exchanger (not shown) of the indoor unit 1.
  • An end portion of the drain pan 2 is provided with a substantially cylindrical connecting tube portion 3 protruding backward, and the tip end portion of the bellows-shaped drain hose 4 is connected to the connecting tube portion 3. Yes.
  • FIG. 2a shows a side view of the distal end portion of the drain hose 4, and FIG. 2b shows a front view.
  • Fig. 3 is a cross-sectional view taken along line AA in Fig. 2a.
  • a flexible cylindrical drain hose 4 has a substantially cylindrical connecting portion 10 formed at the tip of the bellows-like portion 12, and the tip 11 on the tip side of the connecting portion 10 is It is shaped to expand outward so that it can be easily inserted into the connecting cylinder part 3.
  • the connecting portion 10 itself has rigidity, and is formed in a tapered shape that gradually increases in diameter from the tip portion 11 side to the bellows-like portion 12. In particular, as shown in FIG.
  • connection portion 10 is formed such that the diameter increases as the space portion 13 approaches the bellows-like portion 12. That is, conversely, the connecting portion 10 is formed in a tapered shape having a diameter that decreases toward the distal end side, and an inner peripheral surface thereof is a tapered surface 17. Further, at the distal end portion of the connecting portion 10 of the drain hose 4, a protruding surface 15 that protrudes radially inward on the inner peripheral side and abuts on an end surface of a protruding portion 21 of a sleeve 20 described later is formed. . The tapered surface 17 and the projecting surface 15 constitute an engaging portion 16 having a function described later. [0033] FIGS.
  • FIG. 4a, 4b and 5 show a sleeve 20 which is loosely arranged inside the connecting portion 10 of the drain hose 4,
  • FIG. 4a is a side view of the sleeve 20, and
  • FIG. 4b is a front view.
  • FIG. 5 is a cross-sectional view taken along the line BB in FIG. 4a.
  • four protrusions 21, 22, 23, 24 are provided at predetermined intervals on the outer peripheral surface of a substantially cylindrical sleeve 20 made of rubber and other living bodies.
  • a first convex portion 25 and a second convex portion 26 having a substantially triangular shape such as a right triangle are provided on the inner peripheral surface of the inner peripheral surface.
  • the first convex portion 25 is formed at a substantially central portion of the sleeve 20 in the axial direction
  • the second convex portion 26 is formed larger than the first convex portion 25, and is adjacent to the protruding portion 24 (connection of the drain hose 4). It is formed at the back of part 10. Since the sleeve 20 itself is made of rubber, the sleeve 20 itself has elasticity, and the protrusions 2 !! to 24 and the first and second protrusions 25 and 26 naturally have elasticity. Have.
  • the outer diameter and length of the sleeve 20 are formed smaller than the outer diameter and length of the connecting portion 10 of the drain hose 4 as shown in FIG. 6a.
  • the connecting tube portion 3 on the drain pan 2 side to which 4 is connected has a tapered portion 5 having a diameter smaller toward the tip.
  • the sleeve 20 is made of rubber, and its outer diameter and length are smaller than the outer diameter and length of the connection portion 10 of the drain hose 4. Even if the protruding surface 15 is provided, the sleeve 20 can be easily inserted into the connecting portion 10. At this time, the protruding surface 15 of the connecting portion 10 functions to prevent the sleeve 20 from coming off.
  • the opening portion of the distal end portion 11 of the drain hose 4 is inserted into the connecting tube portion 3.
  • the outer diameter of the connecting tube portion 3 is set to be substantially the same as or slightly larger than the inner diameter of the sleeve 20.
  • the outer peripheral surface of the connecting tube portion 3 is press-fitted into the inner peripheral surface of the sleeve 20, and the sleeve 20 is moved to the back of the connecting portion 10 by the surface pressure.
  • the back end surface of the sleeve 20 including the back-side protruding portion 24 of the sleeve 20 comes into contact with the stopper portion 14 formed in the stepped shape of the connecting portion 10, and the sleeve 20 20 movements are restricted and stop.
  • the connecting part 10 of the drain hose 4 is pushed toward the connecting cylinder part 3, the connecting cylinder part 3 is pressed into the sleeve 20 as shown in FIG. 6c.
  • the drain hose 4 is pulled toward the bellows-shaped part 12 side (that is, the direction in which the drain hose 4 comes out of the connecting cylinder part 3).
  • the protruding surface 15 at the tip of the connecting portion 10 of the drain hose 4 hits the leading end surface of the protruding portion 21 of the sleeve 20.
  • the inner peripheral surface of the connecting portion 10 and the outer peripheral surface of the protruding portion 21 are subjected to surface pressure, and the protruding surface 15 at the distal end of the connecting portion 10 is in close contact with the distal end surface of the sleeve 20 on the protruding portion 21 side. .
  • the sleeve 20 is compressed in the axial direction, and the sleeve 20 is compressed between the inner peripheral surface of the connecting portion 10 of the drain hose 4 and the outer peripheral surface of the connecting cylindrical portion 3, so that the connecting cylindrical portion 3 The surface pressure against increases.
  • the drain hose 4 including the sleeve 20 is firmly fixed to the connecting cylinder part 3, and the drain hose 4 is restricted from coming out of the connecting cylinder part 3. That is, the projecting portion 21 of the sleeve 20 is sealed with the outer peripheral surface of the connecting tube portion 3, the inner peripheral surface of the connecting portion 10, and the projecting surface 15 of the connecting portion 10, whereby the drain hose is connected to the connecting tube portion 3.
  • the tip of 4 is connected.
  • the reason for this will be described.
  • the pressing force from the projecting surface 15 compresses the vicinity of the projecting portion 21 of the sleeve 20, and this portion is elastically deformed radially outward and radially inward.
  • the protrusion 21 and the vicinity thereof are pressed against the tapered surface 17 of the connecting portion 10 and the outer peripheral surface of the connecting tube portion 3, but even if the tensile force of the drain hose 4 is released in this state,
  • the elastic deformation of the protrusion 21 and the vicinity thereof is caused by frictional forces between the protrusion 21 and the vicinity thereof, the outer peripheral surface of the connecting tube portion 3, the tapered surface 17 of the connecting portion 10, and the protruding surface 15 of the connecting portion 10.
  • both the tapered surface 17 and the protruding surface 15 are the engaging portions 16. Is used to perform the sealing function by contacting the protrusion 21. However, even when the projecting surface 15 does not contact the projecting portion 21 and only the tapered surface 17 contacts the projecting portion 21, the sealed state can be obtained. Therefore, the engaging portion 16 can be configured with only the tapered surface 17. In this case, the projecting surface 15 serves to prevent the sleeve 20 from coming out of the connecting portion 10 in the initial state of FIG. 6a.
  • the engaging portion 16 that seals the protruding portion 21 with only the protruding surface 15 without providing the tapered surface 17 (the inner peripheral surface of the connecting portion 10 is formed in a cylindrical shape).
  • the engaging portion 16 is composed of both the tapered surface 17 and the projecting surface 15 as in the embodiment, there is an advantage that water leakage can be reliably prevented and connection fixation can be performed firmly. .
  • the outer peripheral surface of the projection 21 of the sleeve 20 and the inner peripheral surface of the connection portion 10 of the drain hose 4, and the tip end surface of the sleeve 20 including the projection 21 and the connection portion 10 It is in close contact with the projecting surface 15 at the tip at two power points, thereby preventing water leakage. Therefore, in order to prevent water leakage, the force that conventionally used fixing brackets and screws has been used. In this embodiment, fixing brackets and screws are used! Reductions can be made and costs can be reduced. In addition, since the outer peripheral surfaces of the plurality of projections 21... 24 are in pressure contact with the inner peripheral surface of the connecting portion 10, water leakage can be prevented more reliably in this respect.
  • the connecting portion 10 of the drain hose 4 is inserted into the connecting tube portion 3, and the drain hose 4 is connected to the connecting tube portion at a position where insertion of the drain hose 4 is restricted.
  • the drain hose 4 can be securely connected and fixed to the connecting tube 3 by a simple operation of pulling to the opposite side of 3. Therefore, the connection workability of the drain hose 4 to the connecting cylinder part 3 is improved, and water leakage is prevented at the same time by the close contact between the outer peripheral surface of the projection 21 and the inner peripheral surface of the connection part 10 of the drain hose 4. As a result, quality is improved and complaints from the factory are also reduced.
  • the drain hose 4 is firmly connected and fixed to the connecting cylinder part 3 as described above, so that the drain hose 4 cannot be easily disconnected. Product You can improve your work.
  • the tip end surface of the protrusion 21 of the sleeve 20 and the protrusion surface 15 of the connection portion 10 of the drain hose 4 are in close contact, the outer peripheral surface of the protrusion 21 and the inner peripheral surface of the connection portion 10 are Water leakage can be completely prevented at the close contact portion and the close contact portion between the tip end surface of the protrusion 21 and the close contact portion between the protruding surface 15 of the connecting portion 10. Further, since the tapered portion 5 is formed such that the outer diameter of the connecting tube portion 3 decreases toward the tip side, the sleeve 20 can be easily inserted into or pressed into the connecting tube portion 3 to improve workability. Can be improved.
  • first convex portion 25 and the second convex portion 26 are provided around the inner peripheral surface of the sleeve 20, the connection and fixing between the sleeve 20 and the connecting cylinder portion 3 are further strengthened and connected.
  • the drain hose 4 is pulled out from the tube 3. Any one of the first convex portion 25 and the second convex portion 26 may be provided, but it is preferable to provide two or more.
  • the outer surface of the sleeve 20 is provided with four protrusions 2;! To 24. Only the protrusion 21 at the front end may be used. Also, the width of the protrusion 21 is made wider than in the illustrated example, and the drain hose 4 The surface pressure with the inner periphery of the connecting portion 10 may be further increased, or water leakage may be further prevented.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Devices For Blowing Cold Air, Devices For Blowing Warm Air, And Means For Preventing Water Condensation In Air Conditioning Units (AREA)

Abstract

A drain connection device enhancing work efficiency in drain hose connection work. This is achieved by improving work efficiency in connecting the drain hose to a connection tube part for draining water from a drain pan, preventing water leakage after the connection, and making the drain hose not easily come out during the connecting operation. Projections (21 to 24) are formed on the outer peripheral surface of a cylindrical sleeve (20) loosely fitted in the cylindrical connection part (10) of the drain hose (4). When the drain hose (4) is pulled with the connection tube part (3) press-fitted in the sleeve (20), the projection surface (15) of the drain hose (4) at the forward end of the connection part (10) is in contact with the forward end surface of the projection (21) of the sleeve (20). The inner peripheral surface of the connection part (10) and the outer peripheral surface of the projection (21) receive surface pressure, and projection surface (15) at the forward end of the connection part (10) is in intimate contact with the forward end surface of the sleeve (20) on the projection (21) side. Thus, the projection surface (15) seals the projection (21) of the sleeve (20).

Description

明 細 書  Specification
空気調和機のドレン接続装置  Drain connection device for air conditioner
技術分野  Technical field
[0001] この発明は、室内ユニットのドレンパンの結露水をドレンホースを介して排水する空 気調和機のドレン接続装置に関するものである。  TECHNICAL FIELD [0001] The present invention relates to a drain connection device for an air conditioner that drains condensed water from a drain pan of an indoor unit through a drain hose.
背景技術  Background art
[0002] 空気調和機は、屋外に設置される室外ユニットと、室内側の壁面等に設置される室 内ユニットとで構成されており、この室内ユニット内には熱交換器で結露したドレン水 を貯溜するドレンパンが設けられている。そして、このドレンパンには排水用の連結筒 部が設けられていて、この連結筒部に排水用のドレンホースが接続されるようになつ ている。  [0002] An air conditioner is composed of an outdoor unit installed outdoors and an indoor unit installed on a wall surface or the like on the indoor side. In this indoor unit, drain water condensed by a heat exchanger is formed. A drain pan is provided to store the water. The drain pan is provided with a connecting cylinder portion for drainage, and a drain hose for drainage is connected to the connecting cylinder portion.
[0003] 上記排水用の連結筒部にドレンホースを接続するようにした従来例としては、例え ば特許文献 1 (特開平 5— 196245号公報)、特許文献 2 (特開 2004— 93049号公 報)、特許文献 3 (特開平 9— 112948号公報)を挙げることができる。  [0003] As conventional examples in which a drain hose is connected to the drainage connecting cylinder portion, for example, Patent Document 1 (JP-A-5-196245), Patent Document 2 (JP-A-2004-93049) ) And Patent Document 3 (Japanese Patent Laid-Open No. 9-112948).
[0004] 上記特許文献 1では、ドレンホースを蛇腹状に形成し、ドレンパンとの接続箇所に 近い近傍部は蛇腹状の襞を他の部分より深く設定し、この近傍部におけるドレンホー スの伸張能力を大きくしている。これにより、ドレンパンとの接続部の近傍でドレンホ ースに引っ張りの外力が作用した場合、この引っ張りに伴うドレンホースの伸びを近 傍部において吸収し、ドレンホースが破断したり、ドレンパンから外れたりするのを防 止している。  [0004] In Patent Document 1 described above, the drain hose is formed in a bellows shape, and in the vicinity near the connection point with the drain pan, the bellows-like ridge is set deeper than the other portions, and the drain hose expansion capability in this vicinity is set. Has increased. As a result, when a tensile external force acts on the drain hose in the vicinity of the connection with the drain pan, the extension of the drain hose due to this tension is absorbed in the vicinity, and the drain hose breaks or comes off the drain pan. It is prevented from doing.
[0005] また、特許文献 2では、ドレンホースのドレンパンへの接続端部近傍に、空気調和 機前面方向へ突出する操作金具を設けて、この操作金具に係止孔を穿孔し、この係 止孔にネジを差し込んで、操作金具がドレンパンに固定されるようになっている。これ により、ドレンパンとドレンホースを容易且つ安全に脱着させるようにしている。  [0005] Also, in Patent Document 2, an operation fitting protruding in the front direction of the air conditioner is provided near the connection end of the drain hose to the drain pan, and a locking hole is drilled in the operation fitting. The operation fitting is fixed to the drain pan by inserting a screw into the hole. As a result, the drain pan and drain hose can be easily and safely detached.
[0006] さらに、特許文献 3では、熱交換器の下方に配置されるドレンパンのドレン排出口に 係合爪を設け、この係合爪とドレンホースの接続口部材に設けられた係合爪との係 合によってドレンホースをドレン排出口にワンタッチで固定接続するようにしている。こ れにより、ドレンホースの固定に付属部品を使用することなくドレンホースをドレンパン に強固に設置している。 [0006] Further, in Patent Document 3, an engagement claw is provided at a drain discharge port of a drain pan disposed below the heat exchanger, and an engagement claw provided on a connection port member of the drain hose Due to this, the drain hose is fixedly connected to the drain outlet with one touch. This As a result, the drain hose is firmly installed in the drain pan without using any accessory parts for fixing the drain hose.
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0007] しかしながら、上記特許文献 1は、単にドレンホースをドレンパンに接続しているだ けなので、ドレンホースが外れ易い構造であり、また、水漏れも生じ易いという問題を 有している。特許文献 2においては、ネジにより操作金具をドレンパンに固定している ので、ネジ締め工程が必要となり、作業工数が増加すると共に、組み付けの作業性 が劣るという問題を有している。また、ネジを用いているので、部品点数が増加してし まうことになる。更に、特許文献 3では、ドレンホースの固定がワンタッチで可能ではあ るが、部品を製造するための金型が複雑な構造となるという問題がある。  [0007] However, Patent Document 1 has a problem that the drain hose is easily detached and water leakage easily occurs because the drain hose is simply connected to the drain pan. In Patent Document 2, since the operation fitting is fixed to the drain pan with screws, there is a problem that a screw tightening process is required, the number of work steps is increased, and the workability of assembly is inferior. In addition, since screws are used, the number of parts increases. Further, in Patent Document 3, although the drain hose can be fixed with one touch, there is a problem that a mold for manufacturing a part has a complicated structure.
[0008] また、他の背景技術 (本発明の課題を説明する便宜上、記載するもので、この背景 技術は公知になっていなぐしたがって、従来技術ではない。)を説明すると、これは 、ドレンホースと連結筒部との接続部にゴム製のスリーブを介設したもので、さらにそ の上に環状の固定金具を巻回し、これをネジ止めしておくという構造のものである。こ の構造においては、ドレンホースをドレンパンに設けられている連結筒部に組み付け る時、ドレンホースの先端の内部に入れているゴム製のスリーブが硬いために、連結 筒部にドレンホースを組み付け難いという問題点がある。そのため、ドレンホースの連 結筒部への組み付けを向上させるために、スリーブの内径を大きくするとスリーブの 内周面と連結筒部の外周面との間に隙間が生じて水漏れが生じたり、接続作業の際 にドレンホースが引っ張られるとドレンホースが連結筒部から抜けたりするという不具 合が発生する。また、この抜け防止に固定金具を付けてネジ止めをしているため、別 部品として、固定金具やネジが必要となり、部品点数が増加し、また、組み付けの作 業工数が増えるという問題が生じる。  [0008] Further, when explaining other background art (which is described for convenience of explaining the problem of the present invention, and this background art is not publicly known, it is not prior art), this is a drain hose. In this structure, a rubber sleeve is interposed at the connecting portion between the connecting tube portion and the connecting cylinder portion, and a ring-shaped fixing bracket is wound around the sleeve and screwed. In this structure, when the drain hose is assembled to the connecting cylinder part provided in the drain pan, the rubber hose inserted inside the drain hose is hard, so the drain hose is assembled to the connecting cylinder part. There is a problem that it is difficult. Therefore, in order to improve the assembly of the drain hose to the connecting cylinder part, if the inner diameter of the sleeve is increased, a gap will be generated between the inner peripheral surface of the sleeve and the outer peripheral surface of the connecting cylinder part, causing water leakage, If the drain hose is pulled during connection, the drain hose may come off from the connecting cylinder. In addition, since fixing brackets are attached and screwed to prevent this from coming off, fixing brackets and screws are required as separate parts, increasing the number of parts and increasing the number of assembly steps. .
[0009] この発明は上記従来の問題を解決するためになされたものであって、少なくとも以 下に示す目的を達成することが可能な空気調和機のドレン接続装置を提供するもの である。  [0009] The present invention has been made to solve the above-described conventional problems, and provides a drain connection device for an air conditioner that can achieve at least the following objects.
(1)ドレンパンからの排水用の連結筒部へのドレンホースの接続の作業性を向上さ せること。 (1) Improved workability for connecting the drain hose to the connecting cylinder for drainage from the drain pan Make it.
(2)接続後の水漏れを防止して品質を向上させること。  (2) Improve quality by preventing water leakage after connection.
(3)接続作業でドレンホースが簡単に外れないようにして、接続作業性の向上を図 ること。  (3) Improve the connection workability by preventing the drain hose from being easily detached during the connection work.
(4)従来別途必要としていた固定金具やネジを無くして、作業工数と部品点数を削 減してコストダウンを図ること。  (4) To reduce costs by reducing the number of man-hours and parts by eliminating fixtures and screws that were previously required separately.
課題を解決するための手段  Means for solving the problem
[0010] 前記課題を解決するため、  [0010] In order to solve the above problems,
室内ユニットのドレンパンに設けられている排水用の連結筒部にドレンホースの先 端部分を接続する空気調和機のドレン接続装置であって、  A drain connection device of an air conditioner for connecting a leading end portion of a drain hose to a connecting cylinder portion for drainage provided in a drain pan of an indoor unit,
前記ドレンホースの先端部分に形成された略円筒状の接続部と、  A substantially cylindrical connecting portion formed at the tip of the drain hose;
弾性体より成る略円筒状のスリーブと  A substantially cylindrical sleeve made of an elastic material;
を備え、  With
前記スリーブは、外周部に径方向の外側に突出すると共に周方向に延びる少なくと も 1つの突部を有し、  The sleeve has at least one protrusion that protrudes radially outward and extends in the circumferential direction on the outer periphery;
前記スリーブは、前記ドレンホースの接続部の内部に遊嵌されており、  The sleeve is loosely fitted inside the connecting portion of the drain hose,
前記ドレンホースの接続部は、上記スリーブがドレンホースに対してそのドレンホー スの先端側へ相対移動したときに前記スリーブの突部に接触する係合部を有し、 前記スリーブ内に前記連結筒部が挿入されて、該スリーブの内周面が前記連結筒 部の外周面に圧着された状態において、前記ドレンホースが連結筒部から離脱する 方向に移動させられたときに、前記連結筒部と、前記接続部の係合部とで、前記スリ 一ブの突部を圧縮し、かつ、密封して、前記前記連結筒部にドレンホースの先端部 分が流体密に接続されることを特徴とする空気調和機のドレン接続装置が提供され  The connecting portion of the drain hose has an engaging portion that comes into contact with the protruding portion of the sleeve when the sleeve moves relative to the drain hose toward the leading end side of the drain hose, and the connecting tube is provided in the sleeve. When the drain hose is moved away from the connecting tube portion in a state where the portion is inserted and the inner peripheral surface of the sleeve is crimped to the outer peripheral surface of the connecting tube portion, the connecting tube portion And the engagement portion of the connecting portion compresses and seals the protruding portion of the sleeve, and the tip end portion of the drain hose is fluid-tightly connected to the connecting cylinder portion. An air conditioner drain connection device is provided.
[0011] 本発明の空気調和機のドレン接続装置によれば、前記スリーブ内に連結筒部を揷 入し、該スリーブの内周面を前記連結筒部の外周面に圧着させた状態において、前 記ドレンホースを連結筒部とは反対側に引っ張ることで、ドレンホース 4連結筒部に 確実に接続固定できる。 [0012] そのため、前記ドレンホースの連結筒部への接続作業性が向上し、しかも、突部と ドレンホースの接続部の係合部との密着により水漏れも同時に防止しているので、品 質が向上し、不具合の発生が抑制されることになる。 [0011] According to the drain connection device for an air conditioner of the present invention, in a state where the connecting cylinder portion is inserted into the sleeve and the inner peripheral surface of the sleeve is crimped to the outer peripheral surface of the connecting cylinder portion, By pulling the drain hose to the opposite side of the connecting cylinder, the drain hose 4 can be securely connected and fixed to the connecting cylinder. [0012] Therefore, the workability of connecting the drain hose to the connecting tube portion is improved, and water leakage is simultaneously prevented by the close contact between the protrusion and the engaging portion of the drain hose connecting portion. The quality is improved and the occurrence of defects is suppressed.
[0013] また、この連結筒部へのドレンホースの接続作業では、上述したようにドレンホース は、簡単な作業によって、連結筒部に強固に接続固定されるので、ドレンホースは容 易に外れることはなぐ接続作業性の向上を図ることができる。 [0013] In addition, in the operation of connecting the drain hose to the connecting cylinder portion, as described above, the drain hose is firmly connected and fixed to the connecting cylinder portion by a simple operation, so that the drain hose can be easily detached. It is possible to improve the connection workability.
[0014] 1実施の形態では、 [0014] In one embodiment,
前記ドレンホースの接続部の内周面は、先端側に至るほど径小となるテーパ面であ り、  The inner peripheral surface of the drain hose connection portion is a tapered surface that decreases in diameter toward the tip side.
前記テーパ面は、前記係合部の少なくとも一部である。  The tapered surface is at least a part of the engaging portion.
[0015] 前記実施の形態によれば、前記係合部の少なくとも一部を前記テーパ面で構成し ているので、製造が容易であると同時に確実な接続状態が得られる。 [0015] According to the embodiment, since at least a part of the engaging portion is formed by the tapered surface, it is easy to manufacture and at the same time a reliable connection state is obtained.
[0016] また、前記実施の形態によれば、前記ドレンホースの接続部の内径を先端側に至 るほど径小となるテーパ状に形成したので、連結筒部へのスリーブの揷入ないし圧入 が容易となり、作業性を向上させることができる。 [0016] Further, according to the embodiment, since the inner diameter of the drain hose connection portion is formed in a tapered shape so that the diameter decreases toward the distal end side, the sleeve is inserted or press-fitted into the connecting cylinder portion. Can be facilitated and workability can be improved.
[0017] 1実施の形態では、 [0017] In one embodiment,
前記ドレンホースの接続部は、内周側に径方向内方へと突出すると共に、前記スリ 一ブの突部の端面に当接する突出面を有し、  The connecting portion of the drain hose protrudes radially inward on the inner peripheral side, and has a protruding surface that contacts the end surface of the protruding portion of the sleeve,
前記突出面は、前記係合部の少なくとも一部である。  The protruding surface is at least a part of the engaging portion.
[0018] 前記実施の形態によれば、前記係合部の少なくとも一部を前記突出面で構成して いるので、製造が容易であると同時に確実な接続状態が得られる。 [0018] According to the embodiment, since at least a part of the engaging portion is configured by the projecting surface, manufacturing is easy and at the same time a reliable connection state is obtained.
[0019] 殊に、前記係合部 1を前記テーパ面と突出面との両者で構成した場合には、一段と 強固に接続することが可能であるし、またシール性も向上する。 [0019] In particular, when the engaging portion 1 is composed of both the tapered surface and the projecting surface, it is possible to connect more firmly and the sealing performance is improved.
[0020] 1実施の形態は、 [0020] One embodiment is:
前記連結筒部を備え、  Comprising the connecting cylinder part;
前記連結筒部の外径は、先端側に至るほど径小となって!/、る。  The outer diameter of the connecting cylinder portion becomes smaller as it reaches the tip side!
[0021] 前記実施の形態によれば、前記連結筒部の外径を先端側に至るほど径小としたり しているので、前記連結筒部へのスリーブの揷入ないし圧入が容易となり、作業性を 向上させること力 Sでさる。 [0021] According to the embodiment, since the outer diameter of the connecting cylinder part is made smaller toward the distal end side, the sleeve can be easily inserted into or pressed into the connecting cylinder part. Sex Improve with power S
[0022] 1実施の形態では、 [0022] In one embodiment,
前記スリーブは、内周部に径方向の内側に突出する共に周方向に延びる凸部を有 する。  The sleeve has a convex portion protruding inward in the radial direction and extending in the circumferential direction on the inner peripheral portion.
[0023] 前記実施の形態によれば、前記スリーブの内周面に凸部を周設しているので、スリ ーブと連結筒部との接続固定を一層強固にし、連結筒部からドレンホースを抜けにく くして!/、る。  [0023] According to the embodiment, since the convex portion is provided around the inner peripheral surface of the sleeve, the connection and fixing between the sleeve and the connecting cylinder portion is further strengthened, and the drain hose is connected to the connecting cylinder portion. Make it hard to escape!
[0024] 1実施の形態では、 [0024] In one embodiment,
前記突部はスリーブの先端部に形成され、  The protrusion is formed at the tip of the sleeve,
前記突出面は接続部の先端部に形成されている。  The protruding surface is formed at the tip of the connecting portion.
[0025] 前記実施の形態によれば、前記突部の弾性変形量を大きくできるので、接続固定 を一段と強固に行えると共に、水密性が向上し、水漏れを一段と確実に防止すること ができる。 [0025] According to the embodiment, since the amount of elastic deformation of the protrusion can be increased, the connection and fixing can be further strengthened, the water tightness can be improved, and water leakage can be prevented more reliably.
[0026] 1実施の形態では、 [0026] In one embodiment,
前記スリーブには、複数の前記突部が並設されている。  The sleeve is provided with a plurality of the protrusions.
[0027] 前記実施の形態によれば、複数の前記突部の外周面とドレンホースの接続部の内 周面とが接触するので、接続固定を一段と強固に行えると共に、水密性が向上し、水 漏れを一段と確実に防止することができる。 [0027] According to the embodiment, since the outer peripheral surface of the plurality of protrusions and the inner peripheral surface of the connection portion of the drain hose are in contact with each other, it is possible to more firmly fix the connection and improve water tightness, Water leakage can be prevented more reliably.
[0028] 1実施の形態では、 [0028] In one embodiment,
前記スリーブがゴム製である。  The sleeve is made of rubber.
[0029] 前記実施の形態によれば、前記スリーブがゴム製であるから、そのスリーブの材料 の入手が容易で、実施に好適である。 [0029] According to the embodiment, since the sleeve is made of rubber, it is easy to obtain the material of the sleeve, which is suitable for implementation.
図面の簡単な説明  Brief Description of Drawings
[0030] [図 1]本発明の実施の形態における室内ユニットの要部斜視図である。  FIG. 1 is a perspective view of a main part of an indoor unit in an embodiment of the present invention.
[図 2a]本発明の実施の形態におけるドレンホースの先端部分の側面図である。  FIG. 2a is a side view of the distal end portion of the drain hose in the embodiment of the present invention.
[図 2b]本発明の実施の形態におけるドレンホースの先端部分の正面図である。  FIG. 2b is a front view of the distal end portion of the drain hose in the embodiment of the present invention.
[図 3]本発明の実施の形態における図 2aの A— A断面図である。  FIG. 3 is a cross-sectional view taken along the line AA of FIG. 2a in the embodiment of the present invention.
[図 4a]本発明の実施の形態におけるスリーブの側面図である。 [図 4b]本発明の実施の形態におけるスリーブの正面図である。 FIG. 4a is a side view of the sleeve in the embodiment of the present invention. FIG. 4b is a front view of the sleeve in the embodiment of the present invention.
[図 5]本発明の実施の形態における図 4aの B— B断面図である。  FIG. 5 is a cross-sectional view taken along the line BB of FIG. 4a in the embodiment of the present invention.
[図 6a]本発明の実施の形態におけるドレンホースを連結筒部に接続する場合の作用 説明図である。  FIG. 6a is an operation explanatory diagram when the drain hose in the embodiment of the present invention is connected to the connecting cylinder portion.
[図 6b]本発明の実施の形態におけるドレンホースを連結筒部に接続する場合の作用 説明図である。  FIG. 6b is an operation explanatory diagram when the drain hose in the embodiment of the present invention is connected to the connecting cylinder portion.
[図 6c]本発明の実施の形態におけるドレンホースを連結筒部に接続する場合の作用 説明図である。  FIG. 6c is an operation explanatory diagram when the drain hose in the embodiment of the present invention is connected to the connecting cylinder portion.
[図 6d]本発明の実施の形態におけるドレンホースを連結筒部に接続する場合の作用 説明図である。  FIG. 6d is an operation explanatory diagram when the drain hose in the embodiment of the present invention is connected to the connecting cylinder portion.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0031] 以下、本発明の実施の形態につき、図面を参照して詳細に説明する。図 1は室内 ユニット 1の要部斜視図を示し、室内ユニット 1の熱交換器(図示せず)の下方には該 熱交換器に発生した結露を貯溜するドレンパン 2が配設されて!/、る。このドレンパン 2 の端部には背方に突出した略円筒状の連結筒部 3が設けられており、この連結筒部 3に蛇腹状のドレンホース 4の先端部分が接続されるようになっている。  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a perspective view of a main part of the indoor unit 1, and a drain pan 2 for storing condensation generated in the heat exchanger is disposed below the heat exchanger (not shown) of the indoor unit 1. RU An end portion of the drain pan 2 is provided with a substantially cylindrical connecting tube portion 3 protruding backward, and the tip end portion of the bellows-shaped drain hose 4 is connected to the connecting tube portion 3. Yes.
[0032] 図 2aはドレンホース 4の先端部分の側面図を示し、図 2bは正面図を示している。ま た、図 3は図 2aの A— A断面図である。全体としては可撓性を有するドレンホース 4の 蛇腹状部 12の先端部分には略円筒状の接続部 10がー体的に形成されており、この 接続部 10の先端側の先端部 11は連結筒部 3に揷入し易いように外側に拡開した形 状としてある。また、前記接続部 10自体は剛性を有しており、先端部 11側から蛇腹 状部 12にかけて徐々に径大となるテーパ状に形成されている。特に、接続部 10の 内部は図 3に示すように、空間部 13が蛇腹状部 12に近づくほど径が大きくなるように 形成されている。すなわち、逆にいうと、接続部 10は、先端側に至るほど径小になる テーパ状に形成されており、その内周面がテーパ面 17となされている。また、ドレン ホース 4の接続部 10の先端部には、内周側に径方向内方へと突出すると共に、後述 するスリーブ 20の突部 21の端面に当接する突出面 15を形成している。そして、上記 テーパ面 17とこの突出面 15とで、後述する機能を奏する係合部 16が構成されてい [0033] 図 4a、 4b及び図 5は上記ドレンホース 4の接続部 10の内部に遊嵌状態で配置され るスリーブ 20を示し、図 4aはスリーブ 20の側面図を、図 4bは正面図をそれぞれ示し ている。また、図 5は図 4aの B— B断面図を示している。例えば、ゴムのような弹十生体 より成る略円筒状のスリーブ 20の外周面には 4つの突部 21、 22、 23、 24が所定の 間隔をあけて周設されており、また、スリーブ 20の内周面には図 5に示すように、断面 を例えば直角三角形等の略三角形状とした第 1凸部 25と第 2凸部 26とが周設されて いる。第 1凸部 25はスリーブ 20の軸方向の略中央部分に形成されており、第 2凸部 2 6は第 1凸部 25よりは大きく形成され、突部 24の近傍(ドレンホース 4の接続部 10の 奥部)に形成されている。なおスリーブ 20自体は材料をゴム材としているので、スリー ブ 20自体は弾性を有し、また、各突部 2;!〜 24及び第 1、第 2凸部 25、 26も当然に 弾力性を有している。 FIG. 2a shows a side view of the distal end portion of the drain hose 4, and FIG. 2b shows a front view. Fig. 3 is a cross-sectional view taken along line AA in Fig. 2a. As a whole, a flexible cylindrical drain hose 4 has a substantially cylindrical connecting portion 10 formed at the tip of the bellows-like portion 12, and the tip 11 on the tip side of the connecting portion 10 is It is shaped to expand outward so that it can be easily inserted into the connecting cylinder part 3. Further, the connecting portion 10 itself has rigidity, and is formed in a tapered shape that gradually increases in diameter from the tip portion 11 side to the bellows-like portion 12. In particular, as shown in FIG. 3, the inside of the connection portion 10 is formed such that the diameter increases as the space portion 13 approaches the bellows-like portion 12. That is, conversely, the connecting portion 10 is formed in a tapered shape having a diameter that decreases toward the distal end side, and an inner peripheral surface thereof is a tapered surface 17. Further, at the distal end portion of the connecting portion 10 of the drain hose 4, a protruding surface 15 that protrudes radially inward on the inner peripheral side and abuts on an end surface of a protruding portion 21 of a sleeve 20 described later is formed. . The tapered surface 17 and the projecting surface 15 constitute an engaging portion 16 having a function described later. [0033] FIGS. 4a, 4b and 5 show a sleeve 20 which is loosely arranged inside the connecting portion 10 of the drain hose 4, FIG. 4a is a side view of the sleeve 20, and FIG. 4b is a front view. Each is shown. FIG. 5 is a cross-sectional view taken along the line BB in FIG. 4a. For example, four protrusions 21, 22, 23, 24 are provided at predetermined intervals on the outer peripheral surface of a substantially cylindrical sleeve 20 made of rubber and other living bodies. As shown in FIG. 5, a first convex portion 25 and a second convex portion 26 having a substantially triangular shape such as a right triangle are provided on the inner peripheral surface of the inner peripheral surface. The first convex portion 25 is formed at a substantially central portion of the sleeve 20 in the axial direction, the second convex portion 26 is formed larger than the first convex portion 25, and is adjacent to the protruding portion 24 (connection of the drain hose 4). It is formed at the back of part 10. Since the sleeve 20 itself is made of rubber, the sleeve 20 itself has elasticity, and the protrusions 2 !! to 24 and the first and second protrusions 25 and 26 naturally have elasticity. Have.
[0034] ここで、上記スリーブ 20の外径、及び長さは、図 6aに示すようにドレンホース 4の接 続部 10の外径、及び長さよりも小さく形成されており、また、ドレンホース 4が接続され るドレンパン 2側の連結筒部 3は先端ほど径小としたテーパ部 5としてある。なお、スリ ーブ 20はゴム製であり、その外径、及び長さをドレンホース 4の接続部 10の外径、及 び長さより小さくしているので、上記のように、前記接続部 10の突出面 15を有してい ても、スリーブ 20を接続部 10の内部に簡単に入れることができる。なおこのとき、上 記接続部 10の突出面 15は、スリーブ 20の抜け出しを防止する機能を奏する。  Here, the outer diameter and length of the sleeve 20 are formed smaller than the outer diameter and length of the connecting portion 10 of the drain hose 4 as shown in FIG. 6a. The connecting tube portion 3 on the drain pan 2 side to which 4 is connected has a tapered portion 5 having a diameter smaller toward the tip. Note that the sleeve 20 is made of rubber, and its outer diameter and length are smaller than the outer diameter and length of the connection portion 10 of the drain hose 4. Even if the protruding surface 15 is provided, the sleeve 20 can be easily inserted into the connecting portion 10. At this time, the protruding surface 15 of the connecting portion 10 functions to prevent the sleeve 20 from coming off.
[0035] 次に、図 6a、 6b、 6c、 6dにより連結筒部 3へのドレンホース 4の接続作業について 説明する。先ず図 6aに示すように、ドレンホース 4の先端部 11の開口部分を連結筒 部 3に揷入する。ここで、連結筒部 3の外径はスリーブ 20の内径とほぼ同一か若干大 きく設定されている。ドレンホース 4の接続部 10を連結筒部 3に揷入していくと、スリー ブ 20が連結筒部 3に圧入していく。このとき、図 6bに示すように、連結筒部 3の外周 面がスリーブ 20の内周面に圧入していき、その面圧力によりスリーブ 20を接続部 10 の奥方へ移動させる。スリーブ 20が奥方へ移動させられると、スリーブ 20の奥側突部 24を含めた該スリーブ 20の奥端面が接続部 10の段部状に形成されているストッパ 部 14に当接して、該スリーブ 20の移動が規制されて停止する。 [0036] さらに、ドレンホース 4の接続部 10を連結筒部 3側に押していくと、図 6cに示すよう に、連結筒部 3がスリーブ 20内に圧入していく状態となり、そのため、スリーブ 20は外 径側に伸びて該スリーブ 20の内径は拡がっていく。また、スリーブ 20の奥の端部の 突部 24が外径側に伸びていくが、接続部 10の端部は径大となるテーパ状としてその 内部の空間部 13を突部 24等が拡がるスペースとして利用することで、作業性を向上 している。また、連結筒部 3がスリーブ 20内に圧入されていくと、第 1凸部 25、第 2凸 部 26が順次連結筒部 3の外周面に密着ないし圧接し、スリーブ 20が連結筒部 3に強 固に固定されることになる。 [0035] Next, the operation of connecting the drain hose 4 to the connecting cylinder portion 3 will be described with reference to Figs. 6a, 6b, 6c, and 6d. First, as shown in FIG. 6 a, the opening portion of the distal end portion 11 of the drain hose 4 is inserted into the connecting tube portion 3. Here, the outer diameter of the connecting tube portion 3 is set to be substantially the same as or slightly larger than the inner diameter of the sleeve 20. When the connecting part 10 of the drain hose 4 is inserted into the connecting cylinder part 3, the sleeve 20 is press-fitted into the connecting cylinder part 3. At this time, as shown in FIG. 6b, the outer peripheral surface of the connecting tube portion 3 is press-fitted into the inner peripheral surface of the sleeve 20, and the sleeve 20 is moved to the back of the connecting portion 10 by the surface pressure. When the sleeve 20 is moved to the back, the back end surface of the sleeve 20 including the back-side protruding portion 24 of the sleeve 20 comes into contact with the stopper portion 14 formed in the stepped shape of the connecting portion 10, and the sleeve 20 20 movements are restricted and stop. [0036] Further, when the connecting part 10 of the drain hose 4 is pushed toward the connecting cylinder part 3, the connecting cylinder part 3 is pressed into the sleeve 20 as shown in FIG. 6c. Elongates to the outer diameter side and the inner diameter of the sleeve 20 increases. In addition, the protrusion 24 at the back end of the sleeve 20 extends to the outer diameter side, but the end of the connection part 10 has a tapered shape with a large diameter, and the protrusion 24 etc. expands in the internal space 13. Workability is improved by using it as a space. Further, when the connecting cylinder portion 3 is press-fitted into the sleeve 20, the first convex portion 25 and the second convex portion 26 are brought into close contact or pressure contact with the outer peripheral surface of the connecting cylindrical portion 3 in sequence, and the sleeve 20 is connected to the connecting cylindrical portion 3 It will be firmly fixed to.
[0037] 次に、図 6cの状態から図 6dに示すように、ドレンホース 4を蛇腹状部 12側(つまり、 ドレンホース 4が連結筒部 3から抜け出す方向)に引っ張る。ドレンホース 4を引っ張る と、ドレンホース 4の接続部 10の先端の突出面 1 5がスリーブ 20の突部 21の先端面 に当たる。このとき、接続部 10の内周面と突部 21の外周面とが面圧力を受けると共 に、接続部 10の先端の突出面 15がスリーブ 20の突部 21側の先端面に密着する。こ の状態では、スリーブ 20は軸方向に縮んだ状態で、ドレンホース 4の接続部 10の内 周面と連結筒部 3の外周面との間でスリーブ 20が圧縮されて、連結筒部 3に対しての 面圧力が増加する。これにより、スリーブ 20を含めたドレンホース 4は連結筒部 3に強 固に固定され、ドレンホース 4は連結筒部 3からの抜け出しが規制される。すなわち、 連結筒部 3の外周面と、接続部 10の内周面と、接続部 10の突出面 15とで、スリーブ 20の突部 21を圧封し、これにより連結筒部 3にドレンホース 4の先端部分を接続して いるのである。この理由について説明すると、突出面 15からの押圧力によって、スリ ーブ 20の突部 21の近傍が圧縮され、この部分が径方向外方へも、また径方向内方 へも弾性変形し、この力でもって、突部 21及びその近傍が接続部 10のテーパ面 17 と連結筒部 3の外周面とに圧接するが、この状態で、ドレンホース 4の引っ張り力を解 除しても、上記突部 21及びその近傍の弾性変形は、突部 21及びその近傍と、連結 筒部 3の外周面、接続部 10のテーパ面 17、接続部 10の突出面 15との摩擦力によつ て復元されず、この状態が維持されるためであって、この明細書では、このような状態 のことを、「圧封」と呼んでいる。そして、この状態から、さらにドレンホース 4の引っ張 つても、上記弾性変形量が増加し、「圧封量」が増加するので、ドレンホース 4は一層 抜け出しにくくなる。 Next, as shown in FIG. 6d from the state of FIG. 6c, the drain hose 4 is pulled toward the bellows-shaped part 12 side (that is, the direction in which the drain hose 4 comes out of the connecting cylinder part 3). When the drain hose 4 is pulled, the protruding surface 15 at the tip of the connecting portion 10 of the drain hose 4 hits the leading end surface of the protruding portion 21 of the sleeve 20. At this time, the inner peripheral surface of the connecting portion 10 and the outer peripheral surface of the protruding portion 21 are subjected to surface pressure, and the protruding surface 15 at the distal end of the connecting portion 10 is in close contact with the distal end surface of the sleeve 20 on the protruding portion 21 side. . In this state, the sleeve 20 is compressed in the axial direction, and the sleeve 20 is compressed between the inner peripheral surface of the connecting portion 10 of the drain hose 4 and the outer peripheral surface of the connecting cylindrical portion 3, so that the connecting cylindrical portion 3 The surface pressure against increases. As a result, the drain hose 4 including the sleeve 20 is firmly fixed to the connecting cylinder part 3, and the drain hose 4 is restricted from coming out of the connecting cylinder part 3. That is, the projecting portion 21 of the sleeve 20 is sealed with the outer peripheral surface of the connecting tube portion 3, the inner peripheral surface of the connecting portion 10, and the projecting surface 15 of the connecting portion 10, whereby the drain hose is connected to the connecting tube portion 3. The tip of 4 is connected. The reason for this will be described. The pressing force from the projecting surface 15 compresses the vicinity of the projecting portion 21 of the sleeve 20, and this portion is elastically deformed radially outward and radially inward. With this force, the protrusion 21 and the vicinity thereof are pressed against the tapered surface 17 of the connecting portion 10 and the outer peripheral surface of the connecting tube portion 3, but even if the tensile force of the drain hose 4 is released in this state, The elastic deformation of the protrusion 21 and the vicinity thereof is caused by frictional forces between the protrusion 21 and the vicinity thereof, the outer peripheral surface of the connecting tube portion 3, the tapered surface 17 of the connecting portion 10, and the protruding surface 15 of the connecting portion 10. This state is maintained without being restored, and in this specification, such a state is referred to as “pressing”. From this state, even if the drain hose 4 is further pulled, the amount of elastic deformation increases and the “seal amount” increases. It becomes difficult to escape.
[0038] ここで、上記圧封状態についてさらに説明すると、上記実施の形態では、ドレンホ ース 4の接続部 10において、テーパ面 17と突出面 15との両者を係合部 16とし、これ らを突部 21に接触させて圧封機能を果たすものとして使用している。しかしながら、 突出面 15は突部 21に接触せず、テーパ面 17だけが突部 21に接触するような場合 でも、圧封状態は得られることになる。従って、係合部 16としては、テーパ面 17だけ で構成可能である。この場合、突出面 15は、図 6aの初期状態において、スリーブ 20 が接続部 10から抜け出すのを防止する作用をなす。また、テーパ面 17を設けず (接 続部 10の内周面を円筒状に形成し)、突出面 15だけで突部 21を圧封する係合部 1 6を形成することも可能である。もっとも、実施形態のように、係合部 16をテーパ面 17 と突出面 15との両者で構成した場合には、水漏れ防止を確実に行なえ、接続固定を 強固に行なえるとの利点が生じる。  Here, the above-described sealed state will be further described. In the above embodiment, in the connection portion 10 of the drain hose 4, both the tapered surface 17 and the protruding surface 15 are the engaging portions 16. Is used to perform the sealing function by contacting the protrusion 21. However, even when the projecting surface 15 does not contact the projecting portion 21 and only the tapered surface 17 contacts the projecting portion 21, the sealed state can be obtained. Therefore, the engaging portion 16 can be configured with only the tapered surface 17. In this case, the projecting surface 15 serves to prevent the sleeve 20 from coming out of the connecting portion 10 in the initial state of FIG. 6a. It is also possible to form the engaging portion 16 that seals the protruding portion 21 with only the protruding surface 15 without providing the tapered surface 17 (the inner peripheral surface of the connecting portion 10 is formed in a cylindrical shape). . However, when the engaging portion 16 is composed of both the tapered surface 17 and the projecting surface 15 as in the embodiment, there is an advantage that water leakage can be reliably prevented and connection fixation can be performed firmly. .
[0039] 上記実施の形態においては、スリーブ 20の突部 21の外周面とドレンホース 4の接 続部 10の内周面、及び突部 21を含めたスリーブ 20の先端面と接続部 10の先端の 突出面 15との 2力所で密着しており、これにより水漏れを防止することができる。した がって、水漏れを防止するのに、従来では固定金具やネジを用いていた力 本実施 形態では、固定金具やネジを用いて!/、なレ、ので、作業工数と部品点数の削減が図ら れ、コストダウンを図ることができる。また、複数の突部 21 · · 24の外周面が接続部 10 の内周面に圧接するので、この点において、一段と確実に水漏れを防止することが できる。  In the above embodiment, the outer peripheral surface of the projection 21 of the sleeve 20 and the inner peripheral surface of the connection portion 10 of the drain hose 4, and the tip end surface of the sleeve 20 including the projection 21 and the connection portion 10 It is in close contact with the projecting surface 15 at the tip at two power points, thereby preventing water leakage. Therefore, in order to prevent water leakage, the force that conventionally used fixing brackets and screws has been used. In this embodiment, fixing brackets and screws are used! Reductions can be made and costs can be reduced. In addition, since the outer peripheral surfaces of the plurality of projections 21... 24 are in pressure contact with the inner peripheral surface of the connecting portion 10, water leakage can be prevented more reliably in this respect.
[0040] このように、本実施形態では、ドレンホース 4の接続部 10を連結筒部 3に揷入してい き、ドレンホース 4の揷入が規制された位置でドレンホース 4を連結筒部 3とは反対側 に引っ張るという簡単な作業で、ドレンホース 4を連結筒部 3に確実に接続固定でき る。そのため、ドレンホース 4の連結筒部 3への接続作業性が向上し、しかも、突部 21 の外周面とドレンホース 4の接続部 10の内周面との密着により水漏れも同時に防止 しているので、品質が向上し、巿場からのクレームも減少することになる。また、この連 結筒部 3へのドレンホース 4の接続作業では、上述したようにドレンホース 4は連結筒 部 3に強固に接続固定されるので、ドレンホース 4は容易に外れることはなぐ接続作 業^の向上を図ることができる。 Thus, in the present embodiment, the connecting portion 10 of the drain hose 4 is inserted into the connecting tube portion 3, and the drain hose 4 is connected to the connecting tube portion at a position where insertion of the drain hose 4 is restricted. The drain hose 4 can be securely connected and fixed to the connecting tube 3 by a simple operation of pulling to the opposite side of 3. Therefore, the connection workability of the drain hose 4 to the connecting cylinder part 3 is improved, and water leakage is prevented at the same time by the close contact between the outer peripheral surface of the projection 21 and the inner peripheral surface of the connection part 10 of the drain hose 4. As a result, quality is improved and complaints from the factory are also reduced. In addition, in the operation of connecting the drain hose 4 to the connecting cylinder part 3, the drain hose 4 is firmly connected and fixed to the connecting cylinder part 3 as described above, so that the drain hose 4 cannot be easily disconnected. Product You can improve your work.
[0041] また、スリーブ 20の突部 21の先端面とドレンホース 4の接続部 10の突出面 15とを 密着させているので、突部 21の外周面と接続部 10の内周面との密着部、及び突部 21の先端面と接続部 10の突出面 15との密着部との 2力所での密着部分で、水漏れ を完全に防止することができる。更には、連結筒部 3の外径を先端側に至るほど径小 としたテーパ部 5を形成しているので、連結筒部 3へのスリーブ 20の揷入ないし圧入 が容易となり、作業性を向上させることができる。  [0041] Since the tip end surface of the protrusion 21 of the sleeve 20 and the protrusion surface 15 of the connection portion 10 of the drain hose 4 are in close contact, the outer peripheral surface of the protrusion 21 and the inner peripheral surface of the connection portion 10 are Water leakage can be completely prevented at the close contact portion and the close contact portion between the tip end surface of the protrusion 21 and the close contact portion between the protruding surface 15 of the connecting portion 10. Further, since the tapered portion 5 is formed such that the outer diameter of the connecting tube portion 3 decreases toward the tip side, the sleeve 20 can be easily inserted into or pressed into the connecting tube portion 3 to improve workability. Can be improved.
[0042] また、スリーブ 20の内周面に第 1凸部 25及び第 2凸部 26を周設しているので、スリ ーブ 20と連結筒部 3との接続固定を一層強固にし、連結筒部 3からドレンホース 4を 抜けに《している。なお、この第 1凸部 25と第 2凸部 26は、いずれか一方があれば 良いが、 2つあるいはそれ以上設けるのが好適例である。また、スリーブ 20の外周面 には 4つの突部 2;!〜 24を設けていた力 先端の突部 21のみでも良ぐまた、突部 21 の幅を図示例より広くして、ドレンホース 4の接続部 10の内周との面圧力を一層増加 させたり、水漏れを一層防止したりするようにしても良い。  [0042] Further, since the first convex portion 25 and the second convex portion 26 are provided around the inner peripheral surface of the sleeve 20, the connection and fixing between the sleeve 20 and the connecting cylinder portion 3 are further strengthened and connected. The drain hose 4 is pulled out from the tube 3. Any one of the first convex portion 25 and the second convex portion 26 may be provided, but it is preferable to provide two or more. Also, the outer surface of the sleeve 20 is provided with four protrusions 2;! To 24. Only the protrusion 21 at the front end may be used. Also, the width of the protrusion 21 is made wider than in the illustrated example, and the drain hose 4 The surface pressure with the inner periphery of the connecting portion 10 may be further increased, or water leakage may be further prevented.

Claims

請求の範囲 The scope of the claims
[1] 室内ユニット(1)のドレンパン(2)に設けられている排水用の連結筒部(3)にドレン ホース(4)の先端部分を接続する空気調和機のドレン接続装置であって、 [1] A drain connection device for an air conditioner that connects the drain hose ( 4 ) to the drainage connecting cylinder (3) provided in the drain pan (2) of the indoor unit (1),
前記ドレンホース(4)の先端部分に形成された略円筒状の接続部(10)と、 弾性体より成る略円筒状のスリーブ(20)と  A substantially cylindrical connecting portion (10) formed at a tip portion of the drain hose (4), a substantially cylindrical sleeve (20) made of an elastic body, and
を備え、  With
前記スリーブ(20)は、外周部に径方向の外側に突出すると共に周方向に延びる少 なくとも 1つの突部(21)を有し、  The sleeve (20) has at least one protrusion (21) that protrudes outward in the radial direction and extends in the circumferential direction on the outer peripheral portion;
前記スリーブ(20)は、前記ドレンホース(4)の接続部(10)の内部に遊嵌されてお り、  The sleeve (20) is loosely fitted inside the connecting portion (10) of the drain hose (4),
前記ドレンホース(4)の接続部(10)は、上記スリーブ(20)がドレンホース(4)に対 してそのドレンホース(4)の先端側へ相対移動したときに前記スリーブ(20)の突部( 21)に接触する係合部(16)を有し、  The connecting portion (10) of the drain hose (4) is arranged so that the sleeve (20) moves when the sleeve (20) moves relative to the drain hose (4) toward the distal end of the drain hose (4). Having an engaging part (16) in contact with the protrusion (21);
前記スリーブ(20)内に前記連結筒部(3)が揷入されて、該スリーブ(20)の内周面 が前記連結筒部(3)の外周面に圧着された状態にお!/、て、前記ドレンホース(4)が 連結筒部(3)から離脱する方向に移動させられたときに、前記連結筒部(3)と、前記 接続部(10)の係合部(16)とで、前記スリーブ(20)の突部(21)を圧縮し、かつ、密 封して、前記前記連結筒部(3)にドレンホース(4)の先端部分が流体密に接続され ることを特徴とする空気調和機のドレン接続装置。  The connecting cylinder part (3) is inserted into the sleeve (20), and the inner peripheral surface of the sleeve (20) is crimped to the outer peripheral surface of the connecting cylinder part (3). And when the drain hose (4) is moved in a direction away from the connecting tube portion (3), the connecting tube portion (3) and the engaging portion (16) of the connecting portion (10) Then, the protrusion (21) of the sleeve (20) is compressed and sealed, and the tip of the drain hose (4) is fluid-tightly connected to the connecting cylinder (3). A drain connection device for an air conditioner.
[2] 請求項 1に記載の空気調和機のドレン接続装置にお!/、て、 [2] The drain connection device for an air conditioner according to claim 1! /,
前記ドレンホース(4)の接続部(10)の内周面は、先端側に至るほど径小となるテ ーパ面(17)であり、  The inner peripheral surface of the connection portion (10) of the drain hose (4) is a taper surface (17) that decreases in diameter toward the tip side.
前記テーパ面(17)は、前記係合部(16)の少なくとも一部であることを特徴とする 空気調和機のドレン接続装置。  The tapered surface (17) is at least a part of the engaging portion (16). A drain connection device for an air conditioner.
[3] 請求項 1または 2に記載の空気調和機のドレン接続装置において、 [3] In the air conditioner drain connection device according to claim 1 or 2,
前記ドレンホース(4)の接続部(10)は、内周側に径方向内方へと突出すると共に 、前記スリーブ(20)の突部(21)の端面に当接する突出面(15)を有し、  The connecting portion (10) of the drain hose (4) protrudes radially inward on the inner peripheral side, and has a protruding surface (15) that contacts the end surface of the protruding portion (21) of the sleeve (20). Have
前記突出面(15)は、前記係合部(16)の少なくとも一部であることを特徴とする空 気調和機のドレン接続装置。 The projecting surface (15) is at least a part of the engaging portion (16). Air conditioner drain connection device.
[4] 請求項 1から 3迄のいずれか 1つに記載の空気調和機において、 [4] In the air conditioner according to any one of claims 1 to 3,
前記連結筒部 (3)を備え、  Comprising the connecting tube portion (3),
前記連結筒部(3)の外径は、先端側に至るほど径小となっていることを特徴とする 空気調和機のドレン接続装置。  The drain connection device for an air conditioner, wherein an outer diameter of the connecting tube portion (3) decreases toward the tip end side.
[5] 請求項 1から 4迄のいずれか 1つに記載の空気調和機において、 [5] In the air conditioner according to any one of claims 1 to 4,
前記スリーブ(20)は、内周部に径方向の内側に突出する共に周方向に延びる凸 部(25) (26)を有することを特徴とする空気調和機のドレン接続装置。  The drain connection device for an air conditioner, wherein the sleeve (20) has a convex portion (25) (26) projecting inward in the radial direction and extending in the circumferential direction on an inner peripheral portion.
[6] 請求項 3に記載の空気調和機のドレン接続装置において、 [6] In the air conditioner drain connection device according to claim 3,
前記突部(21)はスリーブ(20)の先端部に形成され、  The protrusion (21) is formed at the tip of the sleeve (20),
前記突出面( 15)は接続部(10)の先端部に形成されて!/、ることを特徴とする空気 調和機のドレン接続装置。  A drain connection device for an air conditioner, wherein the projecting surface (15) is formed at the tip of the connection portion (10)! /.
[7] 請求項 1から 6迄のいずれか 1つに記載の空気調和機において、 [7] In the air conditioner according to any one of claims 1 to 6,
前記スリーブ(20)には、複数の前記突部(21 · · 24)が並設されてレ、ることを特徴と する空気調和機のドレン接続装置。  A drain connection device for an air conditioner, wherein the sleeve (20) is provided with a plurality of the protrusions (21, 24) arranged side by side.
[8] 請求項 1から 7迄のいずれか 1つに記載の空気調和機において、 [8] In the air conditioner according to any one of claims 1 to 7,
前記スリーブ(20)がゴム製であることを特徴とする空気調和機のドレン接続装置。  A drain connection device for an air conditioner, wherein the sleeve (20) is made of rubber.
PCT/JP2007/071375 2006-11-06 2007-11-02 Drain connection device for air conditioner WO2008056602A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2006-299950 2006-11-06
JP2006299950A JP4640317B2 (en) 2006-11-06 2006-11-06 Drain connection device for air conditioner

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WO2008056602A1 true WO2008056602A1 (en) 2008-05-15

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CN110410875A (en) * 2019-07-19 2019-11-05 泉州台商投资区泰全机械科技有限公司 A kind of vertical air conditioner equipment
US10718547B2 (en) 2016-05-31 2020-07-21 Mitsubishi Electric Corporation Air-conditioning apparatus having a drain sensor and associated compressor control

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CN110410875A (en) * 2019-07-19 2019-11-05 泉州台商投资区泰全机械科技有限公司 A kind of vertical air conditioner equipment

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