WO2008042154A2 - Crankshadft with variable stroke and oil seal - Google Patents
Crankshadft with variable stroke and oil seal Download PDFInfo
- Publication number
- WO2008042154A2 WO2008042154A2 PCT/US2007/020640 US2007020640W WO2008042154A2 WO 2008042154 A2 WO2008042154 A2 WO 2008042154A2 US 2007020640 W US2007020640 W US 2007020640W WO 2008042154 A2 WO2008042154 A2 WO 2008042154A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- oil
- fastener
- eccentric
- feed line
- housing
- Prior art date
Links
- 238000007789 sealing Methods 0.000 claims abstract description 40
- 230000006835 compression Effects 0.000 claims abstract description 38
- 238000007906 compression Methods 0.000 claims abstract description 38
- 238000004891 communication Methods 0.000 claims description 26
- 239000012530 fluid Substances 0.000 claims description 26
- 230000037361 pathway Effects 0.000 claims description 24
- 238000011144 upstream manufacturing Methods 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 230000001050 lubricating effect Effects 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 5
- 239000000446 fuel Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical class [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M1/00—Pressure lubrication
- F01M1/06—Lubricating systems characterised by the provision therein of crankshafts or connecting rods with lubricant passageways, e.g. bores
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B75/00—Other engines
- F02B75/04—Engines with variable distances between pistons at top dead-centre positions and cylinder heads
- F02B75/047—Engines with variable distances between pistons at top dead-centre positions and cylinder heads by means of variable crankshaft position
Definitions
- Variable compression ratio can significantly increase the fuel efficiency of reciprocating piston engines used in passenger cars and trucks.
- the present invention relates to variable compression ratio mechanisms having a crankshaft mounted in eccentric supports, and more specifically to the oil supply circuit used to deliver oil to the main bearings of the crankshaft.
- Kurt Imren Yapici shows a variable compression ratio engine in US Patent No. 6,588,384 issued on July 8, 2003 and assigned to FEV GmbH of Germany.
- An oil galley that circumnavigates an eccentric support can be seen in Fig. 7 of the patent.
- a crankshaft main bearing for the engine is located in the eccentric support.
- An engine similar in design was shown in Issue 22 of the FEV publication Spectrum, dated February 2003.
- a similar oiling system is also shown in US Patent No. 6,247,430 issued on June 19, 2001 to Yapici and also assigned to FEV.
- Fig. 3 of the patent shows an oil feed passageway 20 in the engine housing that feeds a shallow channel 17 in the eccentric disk segment 3.2. Oil then flows through drilling 18 to the crankshaft main bearings 2.
- a stiff eccentric carrier is necessary for providing reliable and robust main bearing life.
- the oil flow passageway 18 weakens the bearing cap and compromises stiffness. Oil leakage from the oil circuit is believed to be a problem due to the large area through which oil can leak. However, any further enlargement of the oil flow passageway 18 to accommodate oil sealing means would further risk the structural integrity of the bearing cap.
- oil sealing means could be installed in the housing without compromising the structure of the bearing cap. Referring again to Fig. 7 of US Patent No. 6,588,384, the leaking oil is used to lubricate the outer bearing surface of the eccentric support, with a groove around the outer circumference of the eccentric support being provided for distribution of the oil around the bearing surface.
- variable compression ratio engines offer the potential for significantly improving automobile fuel economy.
- Channel 48 has an exceptionally long length, and it is expected that a significant amount of oil will leak from the system.
- Another problem with the oil circuit shown in Fig. 3 is that it is not streamline. The sharp bends in the oil flow circuit will require use of a higher oil feed pressure, which will result both in increased oil leakage and need for a more power consuming oil pump.
- objectives of the present invention are to provide an oil supply circuit for variable compression ratio engines of the eccentric main bearing support type, that provides minimal oil loss and low manufacture and assembly cost. Another objective is to provide a streamline oil flow circuit in order to minimize the oil pump power requirements. Another objective is to provide an oil supply circuit and eccentric support design that is compact and light in design, while also providing rigid support and alignment of the crankshaft main bearings.
- a variable compression ratio machine having main bearings mounted in an eccentric carrier or support includes an oil seal located primarily in a main bearing cap for minimizing leakage of pressurized main bearing oil.
- the seal is located generally in a first main bearing fastener socket or fastener access cutout in order to minimize structurally compromising the bearing cap, and a portion of the fastener socket preferably is used as an oil passageway as well as for wrench access to the fastener.
- the oil seal and oil circuit of the present invention enable the size of the eccentric support to be minimized while also providing highly effective oil sealing.
- a significant advantage of the present invention is that highly effective oil sealing is attained without compromising the size or structural integrity of the bearing cap.
- a second significant advantage of the present invention is that it can be manufactured and assembled at low cost.
- the oil sealing system of the present invention is robust and highly reliable.
- the seal includes a boss that nests into the fastener socket, thereby providing a low cost means for retaining or holding the seal in position.
- the seal has a hole through the boss for permitting the oil to flow into the lower portion of the fastener socket.
- a short oil passageway or eccentric oil feed line is then used to direct oil from the fastener socket to the main bearings.
- the eccentric oil feed line is relatively short and results in an acceptably small reduction of bearing cap stiffness.
- the oil flow circuit is streamline and permits the oil feed pressure to be minimized.
- the low feed pressure and the effective sealing means according to the present invention enables oil pump power to be minimized and engine efficiency maximized.
- the oil seal is highly reliable and has a low manufacturing and assembly cost.
- Fig. 1 is intended to illustrate a variable compression ratio engine or machine having an oil seal according to the present invention.
- Fig. 2 is a partial cutaway view of a portion of Fig. 1.
- Fig. 3 shows a detail view of the sealing element.
- Fig. 4 shows a second view of the sealing element.
- Fig. 5 is similar to Fig. 2, but shows an alternate location for the internal oil flow passageway.
- Fig. 6 is intended to illustrate a bearing cap having an alternate fastener cutout shape and an alternate seal shape.
- Fig. 7 is intended to illustrate the present invention with the oil sealing element located in the housing.
- Fig. 8 is intended to illustrate the present invention in an eccentric support having a vertical bearing cap.
- Fig. 9 is intended to illustrate a sealing element with an oil bleed groove.
- Figs. 1 and 2 are partial section views that are intended to schematically illustrate the preferred embodiment of the present invention.
- Figs. 1 and 2 show an oil circuit for a variable compression ratio mechanism 1 having an oil supply 2, a housing 4 and at least one cylinder 6 mounted in the housing, a piston 8 mounted for reciprocating movement in the cylinder, a crankshaft 10 defining an axis about which the crankshaft rotates 12, and a connecting rod 14 connecting the piston to the crankshaft.
- the variable compression ratio mechanism further has at least one eccentric support 16 for supporting the crankshaft about the rotational axis of the crankshaft 12.
- the eccentric support is mounted in the housing for pivoting relative to the housing about a pivot axis 18.
- the pivot axis is substantially parallel to and spaced from the rotational axis of the crankshaft.
- Main bearings 20 are mounted in the eccentric support for supporting the crankshaft.
- the variable compression ratio mechanism may be used in an engine or in other applications where a variable compression ratio is useful.
- the variable compression ratio mechanism has a range of compression ratio settings, the range including at least a maximum compression ratio setting and a minimum compression ratio setting.
- the eccentric support includes a bearing cap 22 and a plurality of fasteners 24 for retaining the crankshaft in the eccentric support.
- the eccentric support further includes a first fastener access cutout 26.
- eccentric support 16 also includes an oil seal 28 located primarily in the region of the first access cutout 26.
- Bearing cap 22 further including a bearing socket 30 for retaining one or more of the main bearings 20 in eccentric support 16.
- Housing 4 includes at least one housing oil feed line 32.
- Housing oil feed line 32 has an upstream end 34, the upstream end being in fluid communication with oil supply 2, and a down stream end 36, the down stream end being in fluid communication with first fastener access cutout 26.
- eccentric support 16 includes an eccentric oil feed line 38.
- Eccentric oil feed line 38 has an upstream end 40, the upstream end being connected to the first fastener access cutout 26, and a down stream end 42, the down stream end being in fluid communication with main bearings 20.
- Arrow 44 is intended to illustrate the primary oil flow pathway of the bearing oil.
- Primary oil flow pathway 44 extends from oil supply 2 to main bearings 20.
- Primary oil flow pathway 44 including a first pathway section 45 extending from oil supply 2 to first fastener access cutout 26, and a second pathway section 47 extending from first fastener access cutout 26 to main bearings 20.
- the oil primarily flows directly out of the first pathway section 45 into the second pathway section 47, with the junction of the two pathways being located within the first fastener access cutout.
- Eccentric support 16 has an outer bearing surface 46 having an outer circumference 48 for pivotably supporting eccentric support 16 in housing 4.
- a small clearance gap 49 separates bearing surface 46 from housing 4.
- the oil circuit further has a sealing curtain area 43 around first fastener access cutout 26 .
- the preferred embodiment of the present invention includes sealing means for providing a small sealing curtain area 43 through which oil can leak from the oil flow pathway 44.
- the present invention includes sealing means for minimizing oil leakage between the housing oil feed line 32 and eccentric oil feed line 38.
- the sealing curtain area 43 is generally the product of the average or approximate radial clearance gap 49 between the eccentric outer bearing surface including the sealing means and the housing 4 around curtain 43, and the minimum perimeter length around oil flow pathway 44 at the interface of the outer bearing surface 46 and housing 4.
- sealing curtain area 43 is generally the smallest imaginary surface that if it was impermeable, would seal the clearance gap between the housing oil feed line 32 and the eccentric oil feed line 38 and stop oil leakage.
- oil seal 28 forms a seal with housing 4 for minimizing the oil sealing curtain area 43, and thereby minimizing oil leakage.
- the sealing function is preferably primarily located in or generally in the first fastener access cutout in order to minimize the length of the sealed perimeter and in turn minimize curtain area.
- oil seal 28 is located in first fastener access cutout 26, although the sealing means may extend outside of first fastener cutout 26 in some embodiments of the present invention.
- oil supply 2 is in fluid communication with first fastener access cutout 26 through housing oil feed line 32, and first fastener access cutout 26 is in fluid communication with main bearings 20 through eccentric oil feed line 38, thereby providing an oil supply circuit for delivering oil from oil supply 2 to the main bearings 20 with minimal oil leakage.
- the downstream end of the housing oil feed line 36 is directly or almost directly aligned with first fastener access cutout 26 at all compression ratio settings, to provide streamlined flow of oil from the first pathway section 45 into the second pathway section 47, for reducing the required oil pressure of the lubrication system.
- Bearing cap 22 has a first fastener 50, and first fastener 50 has a first fastener line of action 52.
- First fastener 50 has a first fastener head 54 having an approximate first fastener head circumference 56.
- First fastener head circumference 56 and line of action 52 define an imaginary cylinder 58.
- first fastener access cutout 26 includes at least the region inside imaginary cylinder 58 and inside outer circumference 48 that can be occupied with oil that is freely in fluid communication with main bearings 20.
- first fastener access cutout 26 also refers to the region inside seal 28.
- first fastener access cutout 26 extends slightly outside 27 of imaginary cylinder 58.
- the oil circuit passes through first fastener access cutout 26, and in more detail eccentric oil feed line 38 and second pathway 47 do not bypass first fastener access cutout 26.
- the fastener access cutout 26 includes retaining means for retaining the oil seal in location.
- Eccentric support 16 may optionally include a first fastener socket 60 or 6OB.
- the access cutout may be the first fastener socket.
- Fig. 7 shows a first fastener access cutout that is simply the first fastener socket.
- Preferably first fastener socket 60 is slightly larger in diameter than imaginary cylinder 58 to provide access for assembly and wrench access.
- First fastener 50 may be a hex head bolt, a 12 point bolt (shown), a socket head bolt, or another functional type of fastener.
- oil seal 28 or 28B further includes a boss 62 or 62B.
- boss 62 or 62B is positioned in first fastener socket 60 or 6OB for retaining oil seal 28 or 28B in position for oil sealing.
- eccentric oil feed line 38 is connected to first fastener socket 60 downstream of said first fastener access cutout 26.
- Oil seal 28 is intended to substantively minimizing leakage of oil between housing oil feed line 32 and eccentric oil feed line 38.
- Figs. 1 through 4 show oil seal 28.
- eccentric oil feed line 38B bypasses first fastener socket 6OB.
- Oil seal 28B is similar to oil seal 28, but accommodates eccentric oil feed line 38B.
- oil seal 28C has an alternate shape.
- an optional housing oil seal 29 is located in housing 4.
- Sealing means may be provided in some embodiments of the present invention by minimizing perimeter length around oil flow pathway 44 at the interface of the outer bearing surface 46 and housing 4, and by employing small assembly tolerances to minimizing the radial clearance gap between the eccentric outer bearing surface 46 and the housing 4 and thereby provide an acceptably small sealing curtain area.
- a removable oil seal is used such as oil seal 28, however, some embodiments of the present invention may be practiced without a removable sealing element, and in more detail where the sealing means includes small mechanical tolerances to provide a small radial clearance gap, and a short perimeter length to provide a small oil sealing curtain area.
- the upstream end of said eccentric oil feed line 38 is in fluid communication with first fastener socket 60, and boss 62 has a cutaway section or hole 64 to permit flow of oil from the housing oil feed line 32 to the eccentric oil feed line 38.
- the upstream end of housing oil feed line 34 is in fluid communication with oil supply 2, and the down stream end of housing oil feed line 36 is in fluid communication with first fastener socket 60.
- the upstream end of eccentric oil feed line 38 is in fluid communication with first fastener socket 60, and the down stream end of eccentric oil feed line 42 is in fluid communication with main bearings 20.
- oil supply 2 is in fluid communication with first fastener socket 60 through housing oil feed line 32, and first fastener socket 60 is in fluid communication with main bearings 20 through eccentric oil feed line 38, thereby providing an oil supply circuit for delivering oil from the oil supply 2 to the main bearings 20.
- primary oil flow pathway 44 from oil supply 2 to main bearings 20 is open at all of said compression ratio settings.
- primary oil flow pathway 44 including a first pathway section 45 from oil supply 2 to imaginary cylinder 58 into first fastener socket 60 and a second pathway section from first fastener socket 60 through eccentric oil feed line 38 to main bearings 20 that is streamline and open at all compression ratio settings, thereby providing a streamline flow passageway with minimal pressure loss.
- variable compression ratio mechanism 1 has a plurality of compression ratio settings including a first compression ratio setting 66.
- Flow pathway 44 also includes a first flow segment 68 at first compression ratio setting 66.
- first flow stream segment 68 and first fastener line of action 52 are generally aligned at first compression ratio setting 66, thereby providing a streamlined flow path.
- first flow segment 68 passes through oil seal 28.
- Fig. 5 shows a blocked first fastener socket 6OB.
- first fastener socket 6OB is not considered part of first fastener access cutout 26 because oil cannot flow freely to main bearings 20 through first fastener socket 6OB.
- the upstream end of eccentric oil feed line 38B may optionally bypasses first fastener socket 6OB.
- first fastener access cutout 26 extends slightly outside 27 of imaginary cylinder 58, as depicted in Figs. 2 and 5.
- the oil circuit passes through first fastener access cutout 26, and in more detail eccentric oil feed line 38 or 38B does not bypass first fastener access cutout 26.
- eccentric oil feed line 38B may optionally bypass first fastener socket 6OB, while being in fluid communication with first fastener cutout 26 according to the present invention.
- oil seal 28 is made out of an elastic or compressive material to provide sealing contact between the oil seal and housing 4.
- Oil seal 28 may be formed out of PTFE or another functional material.
- Oil seal 28 may additionally be made out of a composition of materials, such as a metal backed seal having a PTFE sliding surface.
- a spring 70 may be used to bias oil seal 28B into contact with housing 4 for providing a sealing contact. If used, preferably spring 70 is located in first fastener socket 6OB.
- first fastener access cutout 26 is located in bearing cap 22.
- first fastener access cutout 26D is located in the primary support structure 76 of the eccentric support 16B.
- eccentric support 16 has one or more eccentric support outer bearings 46 that ride on a suitably formed mating surface in housing 4.
- oil seal 28E may include bleed holes or grooves 74 for release of oil from the oil supply circuit for lubricating the eccentric support outer bearings 46.
- bearing cap 22 has a parting surface 78 and a normal imaginary plane 80.
- the normal imaginary plane is normal to parting surface78, and the rotational axis of the crankshaft 12 lies entirely within imaginary plane 80.
- Bearing cap 22 has a minor half 82 located on one side of said normal imaginary plane, and a major half 84 located on the other side of said normal imaginary plane, where the major half of the bearing cap is generally larger than the minor half of the bearing cap.
- first fastener access cutout 26 is located in the major half 84 of bearing cap 22, for providing a small diameter eccentric 16 having a first fastener access cutout 26 long enough for an open oil circuit at all compression ratio settings.
- connecting rod 14 advances from the region adjacent to minor half 82 of bearing cap 22 to the region adjacent to major half 84 of said bearing cap 22, thereby providing a crankshaft rotational direction yielding an eccentric support that is stiff and compact while also having a first fastener access cutout and an eccentric oil feed line drilled hole that can weaken the part due to removed metal.
- the downstream end 42 of flow pathway 47 introduces oil to the crankshaft main bearings 20 slightly after piston 8 reaches its highest location in cylinder 6, thereby providing optimum lubrication of main bearings 20 and crankshaft 10.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Output Control And Ontrol Of Special Type Engine (AREA)
- Sealing Of Bearings (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0907293A GB2456941B (en) | 2006-10-03 | 2007-09-25 | Oil Circuit |
US12/311,561 US20100006057A1 (en) | 2006-10-03 | 2007-09-25 | Oil seal |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US84931406P | 2006-10-03 | 2006-10-03 | |
US60/849,314 | 2006-10-03 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2008042154A2 true WO2008042154A2 (en) | 2008-04-10 |
WO2008042154A3 WO2008042154A3 (en) | 2008-08-07 |
Family
ID=39268960
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2007/020640 WO2008042154A2 (en) | 2006-10-03 | 2007-09-25 | Crankshadft with variable stroke and oil seal |
Country Status (3)
Country | Link |
---|---|
US (1) | US20100006057A1 (en) |
GB (1) | GB2456941B (en) |
WO (1) | WO2008042154A2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5331588B2 (en) * | 2009-06-19 | 2013-10-30 | 本田技研工業株式会社 | Crankcase for internal combustion engine |
US8851030B2 (en) * | 2012-03-23 | 2014-10-07 | Michael von Mayenburg | Combustion engine with stepwise variable compression ratio (SVCR) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6247430B1 (en) * | 1997-10-31 | 2001-06-19 | Fev Motorentechnik Gmbh & Co. Kommandgesellschaft | Compression ratio setting device for an internal-combustion engine |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2897804A (en) * | 1958-01-15 | 1959-08-04 | Cooper Bessemer Corp | Means to vary the compression ratio of an internal combustion engine during operation |
US6443107B1 (en) * | 1999-05-27 | 2002-09-03 | Edward Charles Mendler | Rigid crankshaft cradle and actuator |
DE10051271B4 (en) * | 2000-10-16 | 2015-07-16 | Fev Gmbh | In their compression ratio adjustable piston internal combustion engine with integrated Verstellaktuator |
US6637348B1 (en) * | 2002-07-02 | 2003-10-28 | Siemens Sgp Verkehrstechnik Gmbh | Level-adjustable main spring and actively biased emergency spring with fail-safe behavior |
US7370613B2 (en) * | 2004-11-30 | 2008-05-13 | Caterpillar Inc. | Eccentric crank variable compression ratio mechanism |
-
2007
- 2007-09-25 WO PCT/US2007/020640 patent/WO2008042154A2/en active Application Filing
- 2007-09-25 US US12/311,561 patent/US20100006057A1/en not_active Abandoned
- 2007-09-25 GB GB0907293A patent/GB2456941B/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6247430B1 (en) * | 1997-10-31 | 2001-06-19 | Fev Motorentechnik Gmbh & Co. Kommandgesellschaft | Compression ratio setting device for an internal-combustion engine |
Also Published As
Publication number | Publication date |
---|---|
US20100006057A1 (en) | 2010-01-14 |
GB0907293D0 (en) | 2009-06-10 |
GB2456941A (en) | 2009-08-05 |
WO2008042154A3 (en) | 2008-08-07 |
GB2456941B (en) | 2011-07-06 |
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