WO2008029462A1 - Exterior wall body - Google Patents

Exterior wall body Download PDF

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Publication number
WO2008029462A1
WO2008029462A1 PCT/JP2006/317679 JP2006317679W WO2008029462A1 WO 2008029462 A1 WO2008029462 A1 WO 2008029462A1 JP 2006317679 W JP2006317679 W JP 2006317679W WO 2008029462 A1 WO2008029462 A1 WO 2008029462A1
Authority
WO
WIPO (PCT)
Prior art keywords
heat insulating
wall
joint
steel column
insulating material
Prior art date
Application number
PCT/JP2006/317679
Other languages
French (fr)
Japanese (ja)
Inventor
Ryuichi Kudo
Hiroshi Nanaoka
Koki Tsuda
Yosuke Fujiwara
Kiyoshi Tanaka
Original Assignee
Daiwa House Industry Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daiwa House Industry Co., Ltd. filed Critical Daiwa House Industry Co., Ltd.
Priority to CN2006800557593A priority Critical patent/CN101506441B/en
Priority to PCT/JP2006/317679 priority patent/WO2008029462A1/en
Publication of WO2008029462A1 publication Critical patent/WO2008029462A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/56Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
    • E04B2/58Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B2001/2481Details of wall panels

Definitions

  • the present invention relates to an outer wall body that constitutes a wall portion of a building having an outer heat insulating structure.
  • the outer wall is constructed by attaching the outer wall that has been pre-assembled to a steel column, etc., reducing the number of on-site construction work and shortening the construction period. ing.
  • Patent Document 1 Japanese Patent Application Laid-Open No. 2002-348981
  • an outer heat insulating material is interposed between the steel frame and the outer wall surface material.
  • an outer heat insulating material is used in order to attach the outer wall surface material stably without using a hardware such as a spacer.
  • the heat insulating material is hard. While being strong, it is generally used as a hard insulation material.
  • the foamed plastic insulation has a problem that it easily causes internal condensation due to its high moisture resistance. Therefore, Patent Document 1 proposes an outer wall panel using a hard heat insulating material such as foamed plastic partially.
  • a hard heat insulating material such as foamed plastic partially.
  • Patent Document 1 a ventilation layer is provided between the outer heat insulating material and the outer wall surface material.
  • sufficient waterproof measures are taken when moisture enters the ventilation layer, and the force is sufficient. I got it. Therefore, once rainwater or the like has entered the ventilation layer, there has been a problem that the steel structure housing side is easily flooded.
  • the present invention has been made in view of the above-mentioned problems, and the object thereof is to provide an outer wall body formed by joining a paneled outer wall to a steel column, so that the joint portion becomes a thermal bridge portion. Another object of the present invention is to provide an outer wall body having an outer heat insulating structure configured as described above. Another object of the present invention is to provide an outer wall body having an outer heat insulating structure that is easy to apply and hardly causes poor construction. Another object of the present invention is to provide an outer wall body in which heat insulation measures, waterproofing measures, and ventilation measures including joints are sufficiently taken to prevent the occurrence of internal condensation in the wall body. Means for solving the problem
  • An outer wall body of the present invention is an outer wall body including a steel column and an outer wall panel attached to a side of the steel column, and the outer wall panel is a panel frame joined to the steel column.
  • a heat insulation board attached to the outdoor side of the panel frame, and an outer wall surface material attached to the outdoor side of the heat insulation board, and the two pieces of the heat insulation disposed with the steel column interposed therebetween A joint between the boards is provided on the outdoor side of the steel column, and a heat insulating material for the joint is attached to the surface on the outdoor side of the steel column corresponding to the joint between the heat insulating boards.
  • the outer wall formed as a panel can be attached between steel columns to form the outer wall, it is possible to reduce the number of on-site work and shorten the construction period. .
  • quality control can be performed appropriately and costs can be reduced by pre-standardizing the outer wall panels and producing them at the factory. Therefore, stable quality and cost outside A wall can be formed.
  • the outer wall panel constituting the outer wall body of the present invention has an outer heat insulating structure in which the ventilation layer and the heat insulating layer are disposed on the outdoor side of the structural housing.
  • the structural housing is not easily cooled by the influence of external temperature changes.
  • the ventilation layer moisture entering from the outside can be efficiently discharged. Therefore, dew condensation occurs on the surface of the structural body, and the durability of the structural body is improved.
  • the joint of the heat insulation board which is the outer heat insulating material
  • the joint heat insulator is attached to the joint portion on the outdoor side of the steel column.
  • At least one of the heat insulating board and the joint heat insulating material is configured to have a foamed resin heat insulating material force.
  • At least one of the heat insulating board and the joint heat insulating material has one side of an inorganic fiber heat insulating material having a density of 98 kgZm 3 or more formed of an aluminum layer on the upper surface of the lattice network. It is preferable that the other side is reinforced with glass paper and the other side is reinforced with glass paper.
  • the outer heat insulating material when the surface of the outer heat insulating material is reinforced, the outer heat insulating material can be held in a plate-like form. Therefore, the workability is excellent and the outer wall surface material can be stably attached.
  • one side of the high-density inorganic fiber heat insulating material is reinforced with a skin material composed of a lattice network (reinforcing layer) and an aluminum layer, and the other side is reinforced with glass paper,
  • the outdoor side of the steel column or the like can be efficiently insulated by the fibrous heat insulating material and the aluminum layer, and the joint sealing material can be supported.
  • the back side reinforced with glass paper is smooth, it can be easily attached to the outdoor side of steel columns and the like with adhesive tape, and even if it is bent during construction, etc. Since it is held by the (reinforcing layer) and is not separated, it has excellent workability.
  • the split fiber nonwoven fabric in which the skin material is made of polyolefin resin. It is preferable that the aluminum foil is configured to be crimped to.
  • the inorganic fiber heat insulating material is configured to have a glass wool force.
  • the outer wall surface member has a side end portion extending a predetermined dimension from the side end surface of the panel frame toward the steel column side, thereby interposing the steel column.
  • a joint between the two outer wall materials arranged between the outer wall materials is provided on the outdoor side of the steel column, and a joint corresponding to the joint between the outer wall materials is provided on the outdoor side of the joint heat insulating material. It is preferable that a seal member is attached. In this way, the joint heat insulating material can be used as a backup material for the joint seal material attached to the joint of the outer wall surface material, so that the joint seal material can be constructed with high accuracy.
  • the heat insulating board and the outer wall surface material are arranged with a predetermined gap therebetween, and a vertical ventilation trunk edge that divides the gap is arranged in the gap, and It is preferable that the gap defined by the trunk edge communicates with the upper space and the lower space of the heat insulating board so as to function as a ventilation layer. In this way, since the ventilation layer is provided on the outdoor side of the structural housing, moisture that has entered from the outside due to ventilation in the wall can be efficiently discharged.
  • the ventilation layer and the heat insulating layer are disposed on the outdoor side of the structural housing and have an outer heat insulating structure, so that the structural housing is less susceptible to the influence of external temperature changes. It is hard to be done. Further, by providing the ventilation layer, moisture entering from the outside can be efficiently discharged. As a result, the durability of the structural housing, where condensation on the surface of the structural housing is difficult to occur, is improved.
  • the joint of the heat insulation board which is the outer heat insulating material
  • the joint heat insulating material is attached to the outdoor side of the steel column and disposed on the joint part.
  • the outer heat insulating material Since the surface of the heat insulating board, which is the outer heat insulating material, is reinforced, the outer heat insulating material can be held in a plate shape. Therefore, the workability is excellent and the outer wall surface material can be attached stably.
  • FIG. 1 is a cross-sectional view of an outer wall body of the present invention.
  • FIG. 2 is a longitudinal sectional view (XX sectional view of FIG. 1) of the outer wall body of the present invention.
  • FIG. 3 is a partially cutaway explanatory view of the outer wall body of the present invention.
  • FIG. 1 to 3 show an embodiment of the outer wall body of the present invention.
  • FIG. 1 is a transverse sectional view of the outer wall body
  • FIG. 2 is a longitudinal sectional view of the outer wall body (XX sectional view of FIG. 1).
  • FIG. 3 is a partially cutaway explanatory view of the outer wall body.
  • outer wall body of the present invention is applied to an outer wall W formed by joining an outer wall panel A and a steel column B used for forming an outer wall portion of a building such as a house or various structures. Will be described.
  • the outer wall panel A (panelized outer wall body) in this example is installed between the steel column B standing up as a structural frame of the building, so that the outer wall W of the building together with the steel column B Is composed.
  • the outer wall panel A unitized into this steel column B
  • the outer wall W can be constructed simply by attaching. Therefore, the number of on-site construction man-hours can be reduced, and the construction period can be shortened.
  • quality control can be performed appropriately and costs can be reduced. Therefore, the outer wall W can be formed with stable quality and cost.
  • the outer wall W formed by joining the outer wall panel A and the steel column B has such a stable quality. Is suitable for buildings that are mass-produced such as houses. In addition, since the constituent members are unitized, it is suitable for system construction configured using parts that have been pre-defined in advance! / Also, the outer wall panel A of the outer wall W of the present invention is provided inside. It has a ventilation layer and a heat insulation layer, and the ventilation layer and the heat insulation layer are disposed on the outdoor side of the structural housing. Therefore, the heat insulation of the place that was formerly the thermal bridge is improved. As a result, the structural housing is cooled by the influence of external temperature changes. In addition, moisture provided from the outside can be efficiently discharged by providing the ventilation layer. As a result, condensation on the surface of the structural body is less likely to occur, and the durability of the structural body is improved.
  • the outer wall panel A is attached to the panel frame 10, the heat insulating material 20 loaded on the inner peripheral side of the panel frame 10, and the outdoor surface of the panel frame 10, as shown in FIGS.
  • the main components are a moisture-proof film 60 affixed to the indoor-side surface and a base frame 70 fixed to the indoor side of the moisture-proof film 60.
  • the panel frame 10 is formed by joining a steel material having a predetermined cross section to a shape (eg, a rectangle) corresponding to the outer shape of the outer wall panel A by welding or the like.
  • the outer height dimension of the panel frame 10 is a dimension corresponding to the floor height of the building
  • the width dimension is a dimension corresponding to the interval between adjacent steel columns.
  • the width dimension of the panel frame 10 is usually a dimension corresponding to an integral multiple of the module dimension.
  • the panel frame 10 of this example may use a steel material such as a force angle material, a C-shaped cross-section material, and a prismatic material formed using a steel material having a groove-shaped cross section.
  • steel instead of steel, aluminum or other alloy may be used, and an anti-fouling treatment or a tacking treatment may be performed as appropriate.
  • the outer wall panel A is attached between adjacent steel columns B by bringing the vertical frame members on both sides of the panel frame 10 into contact with the side surfaces of the steel columns B and integrally joining them with bolts or the like.
  • the upper and lower horizontal frame members of the panel frame 10 are joined to the base plate joined to the upper end of the foundation or the upper end face or the lower end face of the beam member.
  • Various joining methods can be used, such as using bolts or joint hardware.
  • a vertical beam 11 is attached to the center of the panel frame 10.
  • the upper and lower ends of the vertical beam 11 are fixed to the upper and lower horizontal frames of the panel frame 10.
  • a fixing plate 12 for fixing the outer wall surface material 50 to the outdoor side surface is attached to the vertical beam 11.
  • the panel frame 10 can be attached to the outer wall panel A with an opening, a ventilation opening, or the like by appropriately attaching a vertical beam or a horizontal beam at a predetermined position of the panel frame 10 as a base material.
  • an X-shaped brace material is attached to the panel frame 10.
  • flat steel (flat bar) or turnbuckle is used. If the outer wall panel A is a non-bearing panel, no brace material is required.
  • the heat insulating material 20 is loaded so as to have a thickness substantially the same as the thickness dimension of the panel frame 10.
  • the heat insulating material 20 is also disposed in the opening of the groove-shaped cross section. Yes.
  • braces, vertical bars, and horizontal bars are attached at predetermined positions within the thickness dimension of the panel frame 10, they are embedded in the heat insulating material 20.
  • braces, vertical bars, horizontal bars, etc. are provided so as to be flush with the surface of the panel frame 10 on the outdoor side or indoor side, they are exposed on the surface of the heat insulating material 20.
  • glass wool is used as the heat insulating material 20
  • Other fiber-based heat insulating materials such as rock wool and foamed resin heat insulating materials such as urethane foam may be used.
  • the heat insulating board 30 is a plate-like member that abuts on the outdoor side surface of the panel frame 10 and covers the outdoor side of the panel frame 10 without a gap, and the outer shape thereof is substantially the same as the outer shape of the panel frame 10. ing.
  • the heat insulation board 30 of this example is formed of an inorganic fiber heat insulation material (for example, glass wool) having a predetermined density (for example, 98 kgZm 3 or more) in a plate shape, and one of the front surface and the back surface has a lattice network.
  • the upper surface is reinforced with a skin material formed of an aluminum layer, and the other surface is reinforced with a glass bevel.
  • the heat insulation board 30 is maintaining the plate-shaped form by having the structure which reinforced the surface. Therefore, the panel frame 10 can be brought into contact with the surface on the outdoor side and joined, and the panel frame 10 can be connected to the outdoor temperature environment. Can be surely insulated.
  • the heat insulation board 30 Even if the heat insulation board 30 is refracted during construction or the like, the internal inorganic fiber heat insulating material is held and separated by the lattice mesh (reinforcing layer) of the skin material. Therefore, it is excellent in workability. Further, the heat insulating board 30 has both heat insulating properties and fireproofing properties due to such a configuration.
  • the surface of the heat insulation board 30 reinforced with glass paper is brought into contact with the panel frame 10. Since the surface reinforced with glass paper is smooth, it can be easily attached to the surface of steel, etc. with double-sided adhesive tape. Also
  • an adhesive may be applied and adhered.
  • a skin material formed by forming an aluminum layer on the top surface of the lattice network is provided as a surface material on the outdoor side of the heat insulation board 30, a skin material formed by forming an aluminum layer on the top surface of the lattice network is provided. It can be well insulated.
  • the aluminum layer serves as a moisture-proof layer, and the strength of the aluminum layer covers the outside of the panel frame 10 without any gap, so that moisture can be prevented from entering the panel frame 10 from the outside.
  • double-sided waterproof tape is continuously applied between the panel frame 10 and the heat insulating board 30, it is possible to prevent moisture from entering the side of the panel frame 10 as much as possible.
  • a moisture permeable waterproof layer may be formed by attaching a moisture permeable waterproof sheet.
  • the moisture permeable waterproof layer allows moisture such as steam to pass through but does not allow moisture such as rainwater to pass through. Accordingly, moisture can be discharged from the panel frame 10 side to the outdoor side (the ventilation layer 41 side described later), while the outdoor side force can also prevent moisture from entering the panel frame 10 side.
  • the panel frame 10 side force also has a high resistance to moisture permeation to the outdoor side (the ventilation layer 41 side described later), so when moisture flows from the indoor side to the panel frame 10 side. Increases the possibility of internal condensation.
  • Examples of the inorganic fiber insulation used for the heat insulation board 30 of this example include heat-resistant ceramic fibers such as glass wool and rock wool. Glass wool (short glass fiber) having excellent heat insulation performance is particularly preferable.
  • As the inorganic fiber heat insulating material a high density material having a density of 98 kgZm 3 or more, preferably 120 kgZm 3 or more, more preferably 130 kgZm 3 or more is used. The reason for using high-density inorganic fiber heat insulating material in this way is that it has a moderate rigidity and good shape retention, so it can be easily formed into a board shape and has a short shape with a flat cross section. It is because it is obtained.
  • a low density inorganic fiber heat insulating material with a density smaller than 98 kgZm 3 is not preferable because it is easy to break if it is long and thin, which is difficult to form in a board shape, and the workability deteriorates.
  • the upper limit of the density of the inorganic fiber heat insulating material is not particularly limited, but it becomes heavier and economically disadvantageous as the density increases. Taking these into consideration, the density of the inorganic fiber insulation is preferably 400 kgZm 3 or less.
  • the density of the glass wool is higher than that of low-density (for example, 80 kgZm 3 or less) glass wool generally used as a heat insulating material.
  • low-density glass wool compresses short glass fibers that have been fiberized in the normal glass wool manufacturing process until the desired density and thickness are obtained, and in this state the fibers are fixed together with a binder to form a plate shape. Can be obtained.
  • the skin material used for the heat insulating board 30 of this example is a surface reinforcing material of an inorganic fiber heat insulating material, and has a composite structure in which an aluminum layer is formed on a lattice network.
  • This aluminum layer has a function to improve heat insulation performance by heat reflection and fire resistance, and since it can be easily combined with the lattice network, an aluminum foil is usually used. It may be formed as.
  • compounding with the lattice network can be performed by pressure bonding or adhesion.
  • the thickness of the aluminum foil is preferably 7 to 50 / ⁇ ⁇ . If it has a thickness in this range, there is no problem in strength, and it can be easily combined with a lattice network. Note that the upper limit of the thickness is determined for the sake of convenience, because even if it is thicker than 50 m, the cost increases and the performance is almost unchanged.
  • the main role of the lattice network used in the heat insulating board 30 of this example is to reinforce the surface of the inorganic fiber heat insulating material, but at the same time, the aluminum layer is formed by interposing the lattice network as a carrier for the aluminum layer. Can be easily applied to the surface of the inorganic fiber heat insulating material.
  • the surface of the inorganic fiber heat insulating material is reinforced with a skin material by attaching a lattice network to the surface of the inorganic fiber heat insulating material, and at the same time, the surface of the inorganic fiber heat insulating material is covered with an aluminum layer. It is.
  • examples of the lattice network include a split fiber nonwoven fabric, a net-like material such as polyethylene or polypropylene, an organic fiber nonwoven fabric, a glass scrim cloth, and a glass fiber nonwoven fabric.
  • a split fiber nonwoven fabric made of polyolefin resin such as polyethylene resin or polypropylene resin is used.
  • polyolefin resin such as polyethylene resin or polypropylene resin
  • Nisseki Rif (trade name) is suitable as a split fiber nonwoven fabric made of polyolefin resin. It is.
  • This split fiber nonwoven fabric is, for example, a stretched and reinforced multilayer polyolefin split fiber that is continuously laminated vertically and horizontally and heat-sealed into a mesh structure.
  • This mesh structure allows breathability, water permeability, It possesses excellent properties such as lightness, high strength, and light transmission.
  • This mesh structure is also suitable for combining a lattice network and an aluminum layer due to fine irregularities on the surface.
  • the thickness of the lattice network is not limited, but is preferably about 50 to 200 / ⁇ ⁇ for practical use, and typically about 100 ⁇ m.
  • the glass paper used for the heat insulating board 30 of this example is made by combining glass fibers with a sizing agent into a paper shape. By attaching this glass paper to the back surface of the inorganic fiber heat insulating material, inorganic glass paper is used. The back side of the fiber insulation can be reinforced.
  • the surface of the very rough inorganic fiber heat insulating material can be smoothed by covering it with glass paper, and it has excellent fire resistance. In other words, the smooth surface of the glass paper itself can be obtained by covering the outer surface of the inorganic fiber heat insulating material with the force glass paper having irregularities that cannot be adapted to adhesion as it is.
  • the outer joint heat insulating material can be easily attached to, for example, a double-sided adhesive tape on a steel column.
  • Known glass paper can be used as appropriate, and its thickness and manufacturing method are not specified.
  • a weight of about 15 to 60 gZm 2 is preferable, and typically about 25 gZm. 2 .
  • the heat insulating board 30 of the present example more specifically has a polyolefin-based surface on the surface of a long inorganic fiber heat insulating material having a glass wool force with a density of about 140 kgZm 3 , for example.
  • Adhere a surface material made by crimping an aluminum foil with a thickness of about 7 ⁇ m on the top surface of a split fiber nonwoven fabric made of coconut resin (Nisseki Rif: trade name), and a glass paper with a weight of about 25 g / m 2 on the back surface. It is formed by bonding and reinforcing one.
  • the ventilator rim 40 is a plate material having a predetermined thickness, and three pieces are vertically attached to the outdoor side surface of the heat insulation board 30. In other words, the ventilator rim 40 is vertically aligned with the left and right ends of the panel frame 10. It is arranged at a position that overlaps the frame material and a position that overlaps the central vertical rail 11. As shown in FIGS. 2 and 3, a ventilation space (ventilation layer 41) is formed between the adjacent ventilation trunk edges 40 so as to communicate the upper end side and the lower end side of the outer wall panel A up and down. .
  • the ventilator rims 40 disposed at the left and right ends of the panel frame 10 are extended by a predetermined dimension from the left and right ends of the heat insulation board 30 to the steel column B side.
  • the ventilator rim 40 may be arranged at a narrower pitch than in this example.
  • four or more ventilator rims 40 may be disposed on the surface of the heat insulating board 30 on the outdoor side.
  • the outer wall surface material 50 is attached to a further outdoor surface of the ventilator rim 40, and is disposed so as to cover the outer surface of the outer wall panel A.
  • a ceramic siding material such as a fiber reinforced cement board is used as the outer wall surface material 50.
  • ALC plates with closed cells or siding materials with tiles or metal plates attached to the surface are used as the outer wall surface material 50.
  • the outer wall surface member 50 is fixed to the ventilator rim 40 by a fixing screw from the outdoor side.
  • fixing screws pass through the ventilation trunk edge 40 and the heat insulating board 30 to reach the panel frame 10. Accordingly, the three members of the outer wall surface material 50, the ventilating drum edge 40, and the heat insulation board 30 are fixed to the panel frame 10 by the fixing screws. Further, in the center of the outer wall panel A, the fixing screw passes through the outer wall surface material 50 and the ventilation trunk edge 40 and reaches the fixing plate 12 disposed on the outdoor side of the vertical beam 11. As a result, the outer wall surface material 50 and the ventilation trunk edge 40 are fixed to the vertical beam 11 via the fixing plate 12.
  • the outer wall surface material 50 is flush with the end surface of the ventilator rim 40 projecting toward the steel column B side at the end surface forces on the left and right ends.
  • outer wall panels A are attached to both side surfaces of the steel column B. Therefore, the left and right side forces extend to the outdoor side of the steel column B so that the ventilator rim 40 and the outer wall surface material 50 face each other, and their end faces face each other with a predetermined gap therebetween. In other words, joints of the outer wall material 50 are formed on the outdoor side of the steel column B.
  • the primary gasket 51 is installed on the most outdoor side, and the secondary gasket 52 is installed on the inside. Between the secondary gasket 52 and the steel column B, a joint insulation 31 for thermal bridge protection is disposed.
  • the joint insulation 31 is hard. Quality urethane foam material is used.
  • the same heat insulating material as the heat insulating board 30 may be used as the heat insulating material 31 for joints.
  • the joint heat insulating material 31 can be attached to the steel column B by a double-sided adhesive tape in the same manner as the heat insulating board 30.
  • the secondary gasket 52 can be attached to the joint insulation 31 using a double-sided adhesive tape.
  • the thickness and width of the joint heat insulating material 31 are appropriately determined according to the location where the joint heat insulating material 31 is applied.
  • the thickness is set to be equal to or smaller than the depth dimension of the gap between the ventilator edge 40 and the steel column B.
  • the thickness obtained by taking the thickness of the secondary gasket 52 into consideration is set to be approximately equal to the depth dimension. It is preferable.
  • the length of the joint insulation 31 is too short, a large number of joint insulations 31 must be attached along the steel columns, etc. In addition, the production is also complicated, which is not preferable. On the other hand, if the length is too long, it will be easy to break and handleability and workability will deteriorate.
  • a moisture-proof film 60 is attached to the surface of the panel frame 10 on the indoor side.
  • an aluminum vapor-deposited film is used as the moisture-proof film 60! /.
  • a base frame 70 such as a wooden frame is fixed to a predetermined position on the indoor side of the moisture-proof film 60 with a screw or the like.
  • a base board 71 such as a gypsum board is fixed to the base bar 70 and becomes a base for the interior finishing material on the indoor side.
  • the base beam 70 is included in the component parts of the outer wall panel A and unitized, but it may be constructed on the site after the outer wall panel A and the steel column B are joined.
  • the base board 71 is constructed on site.
  • the outdoor of the steel column B is The joint portion of the outer wall panel A is formed on the side.
  • the joint insulation 31 and the secondary gasket 52 which are attached to the outdoor side of the steel column B in advance with double-sided adhesive tape, are accommodated in this gap.
  • the joint portion of the outer wall panel A is formed along the steel column B outside the joint heat insulating material 31 and the secondary gasket 52 accommodated in the gap portion, and the joint portion is sealed by the primary gasket 51.
  • the heat insulating board 30 as an external heat insulating material is provided on the outdoor side of the steel column B and the panel frame 10, and the heat insulating material 31 for the joint is provided at the joint between the outer wall panels A.
  • the heat insulation is improved and the structural frame of the outer wall W is difficult to be cooled.
  • the joints of the outer wall W are protected so as not to become thermal bridges, so that the heat insulation is improved and internal condensation occurs. Therefore, durability is improved.
  • the ventilation trunk edge 40 between the heat insulation board 30 and the outer wall material 50, the upper end side and the lower end side of the outer wall panel A are turned up and down on the outdoor side of the heat insulation board 30. A communicating ventilation space is formed. Thereby, ventilation in the wall can be performed, and moisture in the wall can be discharged to the outside.
  • the use of the heat insulating board 30 that has both heat insulation and fire resistance and has a reinforced surface as the outer heat insulating material enables stable installation of an outer wall material with good workability.

Abstract

An exterior wall (W) formed by joining exterior wall panels (A) to both sides of steel beam columns (B). Each exterior wall panel (A) has a heat insulating board (30) as an exterior heat insulating material bonded to a panel frame (10) on its surface on the exterior side, and also has ventilation furring strips (40) fixed to the heat insulating board (30) on its surface on the exterior side. The ventilation furring strips (40) provide a ventilation layer (41) between an exterior wall surface material (50) and the heat insulating board (30). A joint of the heat insulating board (30) is located on a steel beam column (B) on its exterior side. A heat insulating material (31) for the joint is applied to the steel beam column (B) on its exterior side, and this prevents the joint from functioning as a heat bridge. Because of the presence of the ventilation layer (41), moisture entering from the outside can be efficiently discharged. Dew condensation is less likely to occur on the surface of a structure body and as a result the durability of the structure body is enhanced.

Description

外壁体  Outer wall
技術分野  Technical field
[0001] 本発明は、外断熱構造の建物の壁部を構成する外壁体に関する。  The present invention relates to an outer wall body that constitutes a wall portion of a building having an outer heat insulating structure.
背景技術  Background art
[0002] 近年、一般住宅等では、施工性と耐震性が優れて!/ヽると!/ヽぅ面から構造躯体を鉄 骨で構成した建物が多く建設されている。また、鉄骨構造躯体の建物において、あら カゝじめパネルイ匕された外壁体を鉄骨柱等に取り付けることによって外壁を構築し、現 場施工の作業工数を減らして工期を短縮することが行われている。  [0002] In recent years, in general homes and the like, there are many buildings that are excellent in workability and earthquake resistance! In addition, in a building with a steel structure, the outer wall is constructed by attaching the outer wall that has been pre-assembled to a steel column, etc., reducing the number of on-site construction work and shortening the construction period. ing.
一方、このような建物において、鉄骨構造躯体は熱伝導性が良いために壁体内で 内部結露が発生しやすぐ断熱対策と防水対策及び通気対策が建物の耐久性に大 きく影響している。そこで、外壁部の断熱構造として、構造躯体の屋外側に断熱層及 び通気層を設けた外断熱構造が採用されている (例えば、特許文献 1参照)。  On the other hand, in such buildings, the steel structure frame has good thermal conductivity, so internal condensation occurs in the wall, and the insulation, waterproofing and ventilation measures have a great influence on the durability of the building. Therefore, an outer heat insulating structure in which a heat insulating layer and a ventilation layer are provided on the outdoor side of the structural housing is employed as the heat insulating structure of the outer wall portion (see, for example, Patent Document 1).
[0003] 特許文献 1 :特開 2002— 348981号公報 [0003] Patent Document 1: Japanese Patent Application Laid-Open No. 2002-348981
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0004] しカゝしながら、パネル化した外壁を鉄骨柱に接合する工法で外断熱構造の建物を 建設する場合には、外壁パネル間の継ぎ目である目地部において、断熱性と防水性 が確保されるように施工する必要があった力 このような施工は困難であった。すなわ ち、目地部では外壁パネルに組み込まれた外断熱材にも隙間が生じるが、この目地 部が熱橋部にならないようにするためには、従来の目地シール材(防水パッキン等) でなぐ周囲の外断熱材と同レベルの断熱性を確保できる目地用断熱材を用いる必 要があった。また、目地部の基本性能として、同時に防火性、防水性を備えている必 要があった。 [0004] However, when building a building with an outer heat insulation structure by joining a paneled outer wall to a steel column, the heat insulation and waterproofing are provided at the joint that is the joint between the outer wall panels. The force that needed to be constructed to ensure it was difficult. In other words, there are gaps in the outer heat insulating material built into the outer wall panel at the joint, but in order to prevent this joint from becoming a thermal bridge, a conventional joint sealing material (waterproof packing, etc.) is used. It was necessary to use joint insulation that can ensure the same level of heat insulation as the surrounding outer insulation. In addition, the basic performance of the joints had to be fireproof and waterproof at the same time.
[0005] また、外断熱構造では鉄骨構造躯体と外壁面材との間に外断熱材を介在させるが 、スぺーサなどの金物を用いずに外壁面材を安定よく取り付けるためには、外断熱材 が硬質であると好適である。し力しながら、硬質な断熱材として一般に用いられる発 泡プラスチック系の断熱材は、透湿抵抗が高いために内部結露を生じさせやすいと いう問題点があった。そこで、特許文献 1では部分的に発泡プラスチック等の硬質の 断熱材を用いた外壁パネルが提案されて ヽるが、このような外壁パネルは製造に手 間がかかると共に、断熱材の継ぎ目が多いために継ぎ目部分で施工不良が発生し やす 、という問題点があった。 [0005] In the outer heat insulating structure, an outer heat insulating material is interposed between the steel frame and the outer wall surface material. However, in order to attach the outer wall surface material stably without using a hardware such as a spacer, an outer heat insulating material is used. It is preferable that the heat insulating material is hard. While being strong, it is generally used as a hard insulation material. The foamed plastic insulation has a problem that it easily causes internal condensation due to its high moisture resistance. Therefore, Patent Document 1 proposes an outer wall panel using a hard heat insulating material such as foamed plastic partially. However, such an outer wall panel takes time to manufacture and has many seams of the heat insulating material. For this reason, there was a problem that construction defects were likely to occur at the joints.
[0006] さらにまた、特許文献 1では外断熱材と外壁面材との間に通気層を設けているが、 通気層内に水分が侵入した場合の防水対策が十分にはなされて 、な力つた。従って 、一旦通気層内に雨水等が侵入すると、鉄骨構造躯体側が容易に被水してしまうと いう問題点があった。  [0006] Further, in Patent Document 1, a ventilation layer is provided between the outer heat insulating material and the outer wall surface material. However, sufficient waterproof measures are taken when moisture enters the ventilation layer, and the force is sufficient. I got it. Therefore, once rainwater or the like has entered the ventilation layer, there has been a problem that the steel structure housing side is easily flooded.
[0007] 本発明は上記問題に鑑みてなされたものであり、その目的は、パネル化した外壁を 鉄骨柱に接合して形成される外壁体にぉ 、て、目地部が熱橋部とならな 、ように構 成された外断熱構造の外壁体を提供することにある。また、本発明の他の目的は、施 ェが容易で施工不良が発生しにくい外断熱構造の外壁体を提供することにある。ま た、本発明の他の目的は、目地部を含めて断熱対策、防水対策及び通気対策が十 分になされ、壁体内での内部結露の発生が防止された外壁体を提供することにある 課題を解決するための手段  [0007] The present invention has been made in view of the above-mentioned problems, and the object thereof is to provide an outer wall body formed by joining a paneled outer wall to a steel column, so that the joint portion becomes a thermal bridge portion. Another object of the present invention is to provide an outer wall body having an outer heat insulating structure configured as described above. Another object of the present invention is to provide an outer wall body having an outer heat insulating structure that is easy to apply and hardly causes poor construction. Another object of the present invention is to provide an outer wall body in which heat insulation measures, waterproofing measures, and ventilation measures including joints are sufficiently taken to prevent the occurrence of internal condensation in the wall body. Means for solving the problem
[0008] 本発明の外壁体は、鉄骨柱と、該鉄骨柱の側方に取り付けられる外壁パネルと、を 備えた外壁体であって、前記外壁パネルは、前記鉄骨柱に接合されるパネルフレー ムと、該パネルフレームの屋外側に取り付けられる断熱ボードと、該断熱ボードの屋 外側に取り付けられる外壁面材と、を備え、前記鉄骨柱を間に挟んで配設された 2枚 の前記断熱ボード間の目地が前記鉄骨柱の屋外側に設けられ、前記鉄骨柱の屋外 側の面に、前記断熱ボード間の目地に対応して目地用断熱材が取り付けられたこと を特徴とする。 [0008] An outer wall body of the present invention is an outer wall body including a steel column and an outer wall panel attached to a side of the steel column, and the outer wall panel is a panel frame joined to the steel column. A heat insulation board attached to the outdoor side of the panel frame, and an outer wall surface material attached to the outdoor side of the heat insulation board, and the two pieces of the heat insulation disposed with the steel column interposed therebetween A joint between the boards is provided on the outdoor side of the steel column, and a heat insulating material for the joint is attached to the surface on the outdoor side of the steel column corresponding to the joint between the heat insulating boards.
[0009] このように本発明では、パネル化された外壁体を鉄骨柱の間に取り付けて外壁を形 成することができるので、現場施工の作業工数を減らすことができ、工期が短縮でき る。また、外壁パネルを予め規格ィ匕して工場生産することにより、品質管理を適正に 行うことができ、コストの低減を図ることができる。よって、安定した品質及びコストで外 壁を形成することができる。 [0009] As described above, in the present invention, since the outer wall formed as a panel can be attached between steel columns to form the outer wall, it is possible to reduce the number of on-site work and shorten the construction period. . In addition, quality control can be performed appropriately and costs can be reduced by pre-standardizing the outer wall panels and producing them at the factory. Therefore, stable quality and cost outside A wall can be formed.
また、本発明の外壁体を構成する外壁パネルは、通気層と断熱層が構造躯体より も屋外側に配設されており、外断熱構造となっている。外断熱構造では、構造躯体が 外部の温度変化の影響を受けにくぐ冷却されにくい。また、通気層を設けたことによ り外部から侵入した湿気を効率的に排出することができる。よって、構造躯体表面で の結露が起こりに《なっており、構造躯体の耐久性が向上する。  Further, the outer wall panel constituting the outer wall body of the present invention has an outer heat insulating structure in which the ventilation layer and the heat insulating layer are disposed on the outdoor side of the structural housing. In the outer heat insulating structure, the structural housing is not easily cooled by the influence of external temperature changes. Further, by providing the ventilation layer, moisture entering from the outside can be efficiently discharged. Therefore, dew condensation occurs on the surface of the structural body, and the durability of the structural body is improved.
また、本発明の外壁体では、外断熱材である断熱ボードの目地が鉄骨柱の屋外側 に位置しており、鉄骨柱の屋外側に目地用断熱材を取り付けて目地部分に配設して いる。このように、外断熱材の目地部が熱橋とならないように保護されていることにより 、断熱性が向上し、内部結露が発生しに《なっている。よって、耐久性が向上されて いる。  Further, in the outer wall body of the present invention, the joint of the heat insulation board, which is the outer heat insulating material, is located on the outdoor side of the steel column, and the joint heat insulator is attached to the joint portion on the outdoor side of the steel column. Yes. Thus, by protecting the joint portion of the outer heat insulating material so as not to become a thermal bridge, the heat insulating property is improved and internal dew condensation occurs. Therefore, durability is improved.
[0010] また、より具体的には、前記断熱ボード又は前記目地用断熱材の少なくともいずれ かは、発泡榭脂製断熱材力もなるように構成すると好適である。  [0010] More specifically, it is preferable that at least one of the heat insulating board and the joint heat insulating material is configured to have a foamed resin heat insulating material force.
また、より具体的には、前記断熱ボード又は前記目地用断熱材の少なくともいずれ かは、密度が 98kgZm3以上の無機繊維断熱材の片側面が、格子網状体の上面に アルミ層を層成してなる表皮材で補強され、もう一方の片側面がガラスペーパーで補 強されてなるように構成すると好適である。 More specifically, at least one of the heat insulating board and the joint heat insulating material has one side of an inorganic fiber heat insulating material having a density of 98 kgZm 3 or more formed of an aluminum layer on the upper surface of the lattice network. It is preferable that the other side is reinforced with glass paper and the other side is reinforced with glass paper.
[0011] このように、外断熱材の表面を補強していると、外断熱材を板状の形態に保持する ことができる。従って、施工性に優れ、外壁面材を安定よく取り付けることができる。 また、このように、高密度の無機繊維断熱材の片面が格子網状体 (補強層)とアルミ 層とからなる表皮材で補強され、もう一方の片面がガラスペーパーで補強された構成 とすると、鉄骨柱等の室外側を前記繊維状断熱材とアルミ層とによって効率よく断熱 できると共に目地シール材を支持することができる。 [0011] Thus, when the surface of the outer heat insulating material is reinforced, the outer heat insulating material can be held in a plate-like form. Therefore, the workability is excellent and the outer wall surface material can be stably attached. In addition, when one side of the high-density inorganic fiber heat insulating material is reinforced with a skin material composed of a lattice network (reinforcing layer) and an aluminum layer, and the other side is reinforced with glass paper, The outdoor side of the steel column or the like can be efficiently insulated by the fibrous heat insulating material and the aluminum layer, and the joint sealing material can be supported.
また、ガラスペーパーで補強されている裏面が平滑になっているので、鉄骨柱等の 室外側に接着テープによって容易に取り付け施工でき、さらに施工時等において屈 折しても表皮材の格子網状体 (補強層)によって保持され分離しな ヽので施工性に 優れている。  In addition, since the back side reinforced with glass paper is smooth, it can be easily attached to the outdoor side of steel columns and the like with adhesive tape, and even if it is bent during construction, etc. Since it is held by the (reinforcing layer) and is not separated, it has excellent workability.
[0012] また、より具体的には、前記表皮材がポリオレフイン系榭脂からなる割繊維不織布 にアルミ箔を圧着してなるように構成すると好適である。 [0012] More specifically, the split fiber nonwoven fabric in which the skin material is made of polyolefin resin. It is preferable that the aluminum foil is configured to be crimped to.
また、より具体的には、前記無機繊維断熱材がグラスウール力もなるように構成する と好適である。  More specifically, it is preferable that the inorganic fiber heat insulating material is configured to have a glass wool force.
[0013] また、本発明にお 、て、前記外壁面材は、その側端部が前記パネルフレームの側 端面よりも前記鉄骨柱側に所定寸法延出されたことにより、前記鉄骨柱を間に挟んで 配設された 2枚の前記外壁面材間の目地が前記鉄骨柱の屋外側に設けられ、前記 目地用断熱材の屋外側に、前記外壁面材間の目地に対応して目地シール部材が 取り付けられていると好適である。このようにすれば、目地用断熱材を外壁面材の目 地に取り付ける目地シール材のバックアップ材として用いることができるので、目地シ 一ル材を精度良く施工することができる。  [0013] Further, in the present invention, the outer wall surface member has a side end portion extending a predetermined dimension from the side end surface of the panel frame toward the steel column side, thereby interposing the steel column. A joint between the two outer wall materials arranged between the outer wall materials is provided on the outdoor side of the steel column, and a joint corresponding to the joint between the outer wall materials is provided on the outdoor side of the joint heat insulating material. It is preferable that a seal member is attached. In this way, the joint heat insulating material can be used as a backup material for the joint seal material attached to the joint of the outer wall surface material, so that the joint seal material can be constructed with high accuracy.
[0014] また、本発明において、前記断熱ボードと前記外壁面材は所定の隙間を隔てて配 設され、該隙間には該隙間を区画する縦向きの通気胴縁が配設され、該通気胴縁 によって区画された前記隙間が前記断熱ボードの上方空間と下方空間に連通された ことにより、通気層として機能するように構成すると好適である。このようにすると、構 造躯体よりも屋外側に通気層が設けられているので、壁体内通気により外部から侵 入した湿気を効率的に排出することができる。  [0014] Further, in the present invention, the heat insulating board and the outer wall surface material are arranged with a predetermined gap therebetween, and a vertical ventilation trunk edge that divides the gap is arranged in the gap, and It is preferable that the gap defined by the trunk edge communicates with the upper space and the lower space of the heat insulating board so as to function as a ventilation layer. In this way, since the ventilation layer is provided on the outdoor side of the structural housing, moisture that has entered from the outside due to ventilation in the wall can be efficiently discharged.
発明の効果  The invention's effect
[0015] 本発明によれば、以下の効果を奏する。 [0015] According to the present invention, the following effects can be obtained.
本発明の外壁体では、通気層と断熱層が構造躯体よりも屋外側に配設されており、 外断熱構造となっているので、構造躯体が外部の温度変化の影響を受けにくぐ冷 却されにくい。また、通気層を設けたことにより外部から侵入した湿気を効率的に排 出することができる。よって、構造躯体表面での結露が起こりにくぐ構造躯体の耐久 性が向上する。  In the outer wall body of the present invention, the ventilation layer and the heat insulating layer are disposed on the outdoor side of the structural housing and have an outer heat insulating structure, so that the structural housing is less susceptible to the influence of external temperature changes. It is hard to be done. Further, by providing the ventilation layer, moisture entering from the outside can be efficiently discharged. As a result, the durability of the structural housing, where condensation on the surface of the structural housing is difficult to occur, is improved.
また、本発明の外壁体では、外断熱材である断熱ボードの目地が鉄骨柱の屋外側 に位置しており、鉄骨柱の屋外側に目地用断熱材を取り付けて目地部分に配設して いる。従って、外断熱材の目地部が熱橋とならないので、断熱性が向上し、内部結露 が発生しにくい。また、目地用断熱材を外壁面材の目地に取り付ける目地シール材 のバックアップ材として用いることができるので、目地シール材を精度良く施工するこ とがでさる。 Further, in the outer wall body of the present invention, the joint of the heat insulation board, which is the outer heat insulating material, is located on the outdoor side of the steel column, and the joint heat insulating material is attached to the outdoor side of the steel column and disposed on the joint part. Yes. Accordingly, since the joints of the outer heat insulating material do not become a thermal bridge, the heat insulating property is improved and internal condensation is unlikely to occur. In addition, since the joint heat insulating material can be used as a backup material for the joint sealing material that is attached to the joint of the outer wall material, the joint sealing material can be applied with high accuracy. Togashi.
外断熱材である断熱ボードの表面を補強して ヽるので、外断熱材を板状の形態に 保持することができる。従って、施工性に優れ、外壁面材を安定よく取り付けることが できる。  Since the surface of the heat insulating board, which is the outer heat insulating material, is reinforced, the outer heat insulating material can be held in a plate shape. Therefore, the workability is excellent and the outer wall surface material can be attached stably.
図面の簡単な説明  Brief Description of Drawings
[0016] [図 1]本発明の外壁体の横断面図である。  FIG. 1 is a cross-sectional view of an outer wall body of the present invention.
[図 2]本発明の外壁体の縦断面図(図 1の X— X断面図)である。  FIG. 2 is a longitudinal sectional view (XX sectional view of FIG. 1) of the outer wall body of the present invention.
[図 3]本発明の外壁体の一部切り欠き説明図である。  FIG. 3 is a partially cutaway explanatory view of the outer wall body of the present invention.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0017] 以下、本発明の実施形態を図面に基づいて説明する。なお、以下に説明する部材 、配置、構成等は、本発明を限定するものでなぐ本発明の趣旨の範囲内で種々改 変することができるものである。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. It should be noted that the members, arrangement, configuration, and the like described below can be variously modified within the scope of the present invention, which does not limit the present invention.
図 1〜図 3は本発明の外壁体の一実施形態を示すものであり、図 1は外壁体の横 断面図、図 2は外壁体の縦断面図(図 1の X— X断面図)、図 3は外壁体の一部切り 欠き説明図である。  1 to 3 show an embodiment of the outer wall body of the present invention. FIG. 1 is a transverse sectional view of the outer wall body, and FIG. 2 is a longitudinal sectional view of the outer wall body (XX sectional view of FIG. 1). FIG. 3 is a partially cutaway explanatory view of the outer wall body.
[0018] 本発明の外壁体を、住宅等の建物や各種構造物の外壁部を形成するために用い られる外壁パネル Aと鉄骨柱 Bを接合して形成された外壁 Wに適用した一実施形態 について説明する。  [0018] An embodiment in which the outer wall body of the present invention is applied to an outer wall W formed by joining an outer wall panel A and a steel column B used for forming an outer wall portion of a building such as a house or various structures. Will be described.
[0019] 本例の外壁パネル A (パネル化された外壁体)は、建物の構造躯体として立設され た鉄骨柱 Bの間に取り付け施工されることにより、この鉄骨柱 Bと共に建物の外壁 Wを 構成するものである。このように、建物の外壁 Wを構成する各部材を予めパネル化し ておくと、建設現場では、建て方により鉄骨柱 Bを建ち上げた後、この鉄骨柱 Bにュ ニット化された外壁パネル Aを取り付けるだけで外壁 Wを構築できる。従って、現場 施工の作業工数を減らすことができ、工期が短縮できる。また、外壁パネル Aを予め 規格ィ匕して工場生産することにより、品質管理を適正に行うことができ、コストの低減 を図ることができる。よって、安定した品質及びコストで外壁 Wを形成することができる  [0019] The outer wall panel A (panelized outer wall body) in this example is installed between the steel column B standing up as a structural frame of the building, so that the outer wall W of the building together with the steel column B Is composed. In this way, if each member constituting the outer wall W of the building is made into a panel in advance, at the construction site, after the steel column B is erected according to the building method, the outer wall panel A unitized into this steel column B The outer wall W can be constructed simply by attaching. Therefore, the number of on-site construction man-hours can be reduced, and the construction period can be shortened. In addition, by producing the outer wall panel A in advance with standard specifications, quality control can be performed appropriately and costs can be reduced. Therefore, the outer wall W can be formed with stable quality and cost.
[0020] 外壁パネル Aと鉄骨柱 Bを接合して形成された外壁 Wは、このように安定した品質 が得られる点で住宅等の量産される建物に好適である。また、構成部材をユニットィ匕 して 、るので、予め規格ィ匕された部品を用いて構成されるシステム建築に適して!/、る また、本発明の外壁 Wの外壁パネル Aは、内部に通気層と断熱層を有しており、通 気層と断熱層が構造躯体よりも屋外側に配設されている。従って、従来熱橋部分とな つていた箇所の断熱性が向上している。これにより、構造躯体が外部の温度変化の 影響を受けにくぐ冷却されに《なっている。また、通気層を設けたことにより外部か ら侵入した湿気を効率的に排出することができる。これにより、構造躯体表面での結 露が起こりにくくなつており、構造躯体の耐久性が向上している。 [0020] The outer wall W formed by joining the outer wall panel A and the steel column B has such a stable quality. Is suitable for buildings that are mass-produced such as houses. In addition, since the constituent members are unitized, it is suitable for system construction configured using parts that have been pre-defined in advance! / Also, the outer wall panel A of the outer wall W of the present invention is provided inside. It has a ventilation layer and a heat insulation layer, and the ventilation layer and the heat insulation layer are disposed on the outdoor side of the structural housing. Therefore, the heat insulation of the place that was formerly the thermal bridge is improved. As a result, the structural housing is cooled by the influence of external temperature changes. In addition, moisture provided from the outside can be efficiently discharged by providing the ventilation layer. As a result, condensation on the surface of the structural body is less likely to occur, and the durability of the structural body is improved.
[0021] 外壁パネル Aは、図 1〜図 3に示すように、パネルフレーム 10と、パネルフレーム 10 の内周側に装填される断熱材 20と、パネルフレーム 10の屋外側の面に貼設される 板状の断熱ボード 30と、断熱ボード 30の屋外側の面に固定される通気胴縁 40と、 通気胴縁 40の更に屋外側の面に取り付けられる外壁面材 50と、パネルフレーム 10 の室内側の面に貼設される防湿フィルム 60と、防湿フィルム 60の室内側に固定され る下地桟 70と、を主要構成要素とする。  [0021] The outer wall panel A is attached to the panel frame 10, the heat insulating material 20 loaded on the inner peripheral side of the panel frame 10, and the outdoor surface of the panel frame 10, as shown in FIGS. A plate-like heat insulation board 30, a ventilation trunk edge 40 fixed to the outdoor side surface of the insulation board 30, an outer wall surface material 50 attached to the outdoor side surface of the ventilation trunk edge 40, and a panel frame 10 The main components are a moisture-proof film 60 affixed to the indoor-side surface and a base frame 70 fixed to the indoor side of the moisture-proof film 60.
[0022] パネルフレーム 10は、所定断面の鋼材を外壁パネル Aの外形に対応した形状 (例 えば矩形)に溶接等により接合して形成されている。本例では、パネルフレーム 10の 外形高さ寸法は建物の階高に対応した寸法とされ、幅寸法は隣り合う鉄骨柱の間隔 に対応する寸法とされている。システム建築の場合には、柱などの構造材は一定の モジュール間隔で配置されているので、パネルフレーム 10の幅寸法は、通常はモジ ユール寸法の整数倍に対応する寸法となる。  The panel frame 10 is formed by joining a steel material having a predetermined cross section to a shape (eg, a rectangle) corresponding to the outer shape of the outer wall panel A by welding or the like. In this example, the outer height dimension of the panel frame 10 is a dimension corresponding to the floor height of the building, and the width dimension is a dimension corresponding to the interval between adjacent steel columns. In the case of system construction, since structural members such as pillars are arranged at a constant module interval, the width dimension of the panel frame 10 is usually a dimension corresponding to an integral multiple of the module dimension.
[0023] 本例のパネルフレーム 10は溝形断面の鋼材を用いて形成されている力 アングル 材、 C型断面材、角柱材等の鋼材を用いてもよい。また、鋼材に代えてアルミ材ゃ他 の合金等を用いても良く、適宜防鲭処理やめつき処理を施してもょ ヽ。  [0023] The panel frame 10 of this example may use a steel material such as a force angle material, a C-shaped cross-section material, and a prismatic material formed using a steel material having a groove-shaped cross section. In addition, instead of steel, aluminum or other alloy may be used, and an anti-fouling treatment or a tacking treatment may be performed as appropriate.
外壁パネル Aは、パネルフレーム 10の両側の縦フレーム材を鉄骨柱 Bの側面に当 接させてボルト等により一体に接合することにより、隣り合う鉄骨柱 Bの間に取り付けら れる。また、パネルフレーム 10の上下の横フレーム材は、基礎の上端に接合したベ ースプレートや、梁部材の上端面あるいは下端面に接合される。接合方法は、各種 ボルトや接合金物を用いるなど、公知の方法を種々用いることができる。 The outer wall panel A is attached between adjacent steel columns B by bringing the vertical frame members on both sides of the panel frame 10 into contact with the side surfaces of the steel columns B and integrally joining them with bolts or the like. In addition, the upper and lower horizontal frame members of the panel frame 10 are joined to the base plate joined to the upper end of the foundation or the upper end face or the lower end face of the beam member. Various joining methods Various known methods can be used, such as using bolts or joint hardware.
[0024] また、パネルフレーム 10には、その中央に縦桟 11が取り付けられている。縦桟 11 は、その上下端がパネルフレーム 10の上下の横フレームに固定されている。また、縦 桟 11には、その屋外側の面に外壁面材 50を固定するための固定プレート 12が取り 付けられている。なお、パネルフレーム 10には、その所定位置に適宜縦桟ゃ横桟を 取り付けることにより、これらを下地材として外壁パネル Aに開口や換気口などを取り 付けることができる。また、外壁パネル Aを耐カパネルとして用いる場合には、パネル フレーム 10には X字状のブレース材が取り付けられる。ブレース材には、平鋼(フラッ トバー)やターンバックル等が用いられる。また、外壁パネル Aが非耐力パネルの場 合には、ブレース材は不要とされている。  In addition, a vertical beam 11 is attached to the center of the panel frame 10. The upper and lower ends of the vertical beam 11 are fixed to the upper and lower horizontal frames of the panel frame 10. Further, a fixing plate 12 for fixing the outer wall surface material 50 to the outdoor side surface is attached to the vertical beam 11. It should be noted that the panel frame 10 can be attached to the outer wall panel A with an opening, a ventilation opening, or the like by appropriately attaching a vertical beam or a horizontal beam at a predetermined position of the panel frame 10 as a base material. In addition, when the outer wall panel A is used as a proof panel, an X-shaped brace material is attached to the panel frame 10. For the brace material, flat steel (flat bar) or turnbuckle is used. If the outer wall panel A is a non-bearing panel, no brace material is required.
[0025] 断熱材 20は、パネルフレーム 10の厚み寸法と略同一の厚みになるように装填され ている。本例では、縦横のフレーム材の溝形断面の開口側をパネルの内周側に向け てパネルフレーム 10を形成しているので、断熱材 20は溝形断面の開口内にも配設 されている。パネルフレーム 10の厚み寸法内の所定位置にブレースや縦桟、横桟を 取り付けた場合には、これらは断熱材 20の内部に埋め込まれた状態となる。一方、 ブレースや縦桟、横桟等をパネルフレーム 10の屋外側又は屋内側の面と面一となる ように設けた場合には、これらが断熱材 20の表面に露出した状態となる。なお、本例 では、断熱材 20としてグラスウールが用いられている力 ロックウール等の他の繊維 系断熱材や、発泡ウレタンなどの発泡榭脂製断熱材を用いてもょ 、。  The heat insulating material 20 is loaded so as to have a thickness substantially the same as the thickness dimension of the panel frame 10. In this example, since the panel frame 10 is formed with the opening side of the groove-shaped cross section of the vertical and horizontal frame materials facing the inner peripheral side of the panel, the heat insulating material 20 is also disposed in the opening of the groove-shaped cross section. Yes. When braces, vertical bars, and horizontal bars are attached at predetermined positions within the thickness dimension of the panel frame 10, they are embedded in the heat insulating material 20. On the other hand, when braces, vertical bars, horizontal bars, etc. are provided so as to be flush with the surface of the panel frame 10 on the outdoor side or indoor side, they are exposed on the surface of the heat insulating material 20. In this example, glass wool is used as the heat insulating material 20 Other fiber-based heat insulating materials such as rock wool and foamed resin heat insulating materials such as urethane foam may be used.
[0026] 断熱ボード 30は、パネルフレーム 10の屋外側の面に当接してパネルフレーム 10の 屋外側を隙間なく覆う板状の部材であり、その外形はパネルフレーム 10の外形と略 同一となっている。  [0026] The heat insulating board 30 is a plate-like member that abuts on the outdoor side surface of the panel frame 10 and covers the outdoor side of the panel frame 10 without a gap, and the outer shape thereof is substantially the same as the outer shape of the panel frame 10. ing.
本例の断熱ボード 30は、所定の密度 (例えば、 98kgZm3以上)の無機繊維断熱 材 (例えば、グラスウール)を板状に形成し、その表面と裏面のうち、一方の面が格子 網状体の上面にアルミ層を層成してなる表皮材で補強され、他方の面がガラスべ一 パーで補強されたものである。このように表面を補強した構造となっていることにより、 断熱ボード 30は板状の形態を保持している。従って、パネルフレーム 10の屋外側の 面に当接させて接合することができ、パネルフレーム 10をその屋外側の温度環境か ら確実に断熱することができる。また、施工時等に断熱ボード 30が屈折しても、内部 の無機繊維断熱材が表皮材の格子網状体 (補強層)によって保持され分離しな ヽ。 従って、施工性に優れている。また、断熱ボード 30は、このような構成により断熱性と 防火性を兼ね備えたものとなって 、る。 The heat insulation board 30 of this example is formed of an inorganic fiber heat insulation material (for example, glass wool) having a predetermined density (for example, 98 kgZm 3 or more) in a plate shape, and one of the front surface and the back surface has a lattice network. The upper surface is reinforced with a skin material formed of an aluminum layer, and the other surface is reinforced with a glass bevel. Thus, the heat insulation board 30 is maintaining the plate-shaped form by having the structure which reinforced the surface. Therefore, the panel frame 10 can be brought into contact with the surface on the outdoor side and joined, and the panel frame 10 can be connected to the outdoor temperature environment. Can be surely insulated. Also, even if the heat insulation board 30 is refracted during construction or the like, the internal inorganic fiber heat insulating material is held and separated by the lattice mesh (reinforcing layer) of the skin material. Therefore, it is excellent in workability. Further, the heat insulating board 30 has both heat insulating properties and fireproofing properties due to such a configuration.
[0027] 本例では、断熱ボード 30のガラスペーパーで補強された側の面をパネルフレーム 10に当接させている。ガラスペーパーで補強されている面は平滑になっているので、 鋼材等の表面に両面接着テープによって容易に取り付け施工することができる。またIn this example, the surface of the heat insulation board 30 reinforced with glass paper is brought into contact with the panel frame 10. Since the surface reinforced with glass paper is smooth, it can be easily attached to the surface of steel, etc. with double-sided adhesive tape. Also
、接着剤を塗布して接着してもよい。 Alternatively, an adhesive may be applied and adhered.
また、断熱ボード 30の屋外側の表面材として、格子網状体の上面にアルミ層を層 成してなる表皮材を備えていることにより、無機繊維断熱材に加えてこの表皮材によ つて効率よく断熱することができる。また、このアルミ層は防湿層となり、し力もパネル フレーム 10の屋外側を隙間なく覆っているので、パネルフレーム 10内への屋外側か らの湿気の侵入が防止される。また、パネルフレーム 10と断熱ボード 30の間に両面 防水テープを連続的に施工すれば、パネルフレーム 10の側面側力もの湿気の侵入 を防止することも可能である。  In addition, as a surface material on the outdoor side of the heat insulation board 30, a skin material formed by forming an aluminum layer on the top surface of the lattice network is provided. It can be well insulated. In addition, the aluminum layer serves as a moisture-proof layer, and the strength of the aluminum layer covers the outside of the panel frame 10 without any gap, so that moisture can be prevented from entering the panel frame 10 from the outside. In addition, if double-sided waterproof tape is continuously applied between the panel frame 10 and the heat insulating board 30, it is possible to prevent moisture from entering the side of the panel frame 10 as much as possible.
[0028] また、このアルミ層又はガラスペーパー層に代えて、透湿防水シートを取り付けるこ とにより透湿防水層を形成してもよい。透湿防水層は、蒸気等の湿気は通過させるが 雨水などの水分は通過させない。従って、パネルフレーム 10側から屋外側(後述す る通気層 41側)へ湿気を排出することができる一方、屋外側力もパネルフレーム 10 側への水分の侵入を防止することができる。 [0028] Further, instead of the aluminum layer or the glass paper layer, a moisture permeable waterproof layer may be formed by attaching a moisture permeable waterproof sheet. The moisture permeable waterproof layer allows moisture such as steam to pass through but does not allow moisture such as rainwater to pass through. Accordingly, moisture can be discharged from the panel frame 10 side to the outdoor side (the ventilation layer 41 side described later), while the outdoor side force can also prevent moisture from entering the panel frame 10 side.
なお、このような断熱ボード 30に代えて、従来用いられていた発泡プラスチック系断 熱材 (発泡榭脂製断熱材)のボードを使用することにより安価な構成とすることもでき る。し力しながら、この場合には、パネルフレーム 10側力も屋外側(後述する通気層 4 1側)への透湿抵抗が高 、ため、屋内側からパネルフレーム 10側へ湿気が流入した 場合には、内部結露が生じる可能性が高くなる。  It is to be noted that, instead of such a heat insulating board 30, it is possible to obtain an inexpensive structure by using a board of a foamed plastic type heat insulating material (foamed resin heat insulating material) which has been conventionally used. However, in this case, the panel frame 10 side force also has a high resistance to moisture permeation to the outdoor side (the ventilation layer 41 side described later), so when moisture flows from the indoor side to the panel frame 10 side. Increases the possibility of internal condensation.
[0029] 次に、断熱ボード 30の構成及び特徴についてより詳しく述べる。 [0029] Next, the configuration and characteristics of the heat insulating board 30 will be described in more detail.
本例の断熱ボード 30に用いる無機繊維断熱材としては、グラスウール、ロックウー ルなどの耐熱性のある窯業系繊維が挙げられる力 生産性よく低コストで製造できか つ断熱性能の優れるグラスウール (ガラス短繊維)は特に好ましい。無機繊維断熱材 は密度が 98kgZm3以上、好ましくは 120kgZm3以上、より好ましくは 130kgZm3 以上である高密度のものが使用される。このように高密度の無機繊維断熱材を用い る理由は、適度の剛性を有し保形性がよいので容易にボード状に形成しやすぐ断 面が扁平な短形状の長尺体が容易に得られるからである。密度が 98kgZm3より小 さい低密度の無機繊維断熱材では、ボード状に形成し難ぐ長尺で薄い場合には簡 単に折れてしまうため施工性が悪くなるので好ましくない。また、無機繊維断熱材の 密度の上限は特に限定されないが、密度が大きくなると重くなり経済的にも不利とな る。これらを考慮して無機繊維断熱材の密度としては 400kgZm3以下が好ま 、。 Examples of the inorganic fiber insulation used for the heat insulation board 30 of this example include heat-resistant ceramic fibers such as glass wool and rock wool. Glass wool (short glass fiber) having excellent heat insulation performance is particularly preferable. As the inorganic fiber heat insulating material, a high density material having a density of 98 kgZm 3 or more, preferably 120 kgZm 3 or more, more preferably 130 kgZm 3 or more is used. The reason for using high-density inorganic fiber heat insulating material in this way is that it has a moderate rigidity and good shape retention, so it can be easily formed into a board shape and has a short shape with a flat cross section. It is because it is obtained. A low density inorganic fiber heat insulating material with a density smaller than 98 kgZm 3 is not preferable because it is easy to break if it is long and thin, which is difficult to form in a board shape, and the workability deteriorates. In addition, the upper limit of the density of the inorganic fiber heat insulating material is not particularly limited, but it becomes heavier and economically disadvantageous as the density increases. Taking these into consideration, the density of the inorganic fiber insulation is preferably 400 kgZm 3 or less.
[0030] 従って、無機繊維断熱材がグラスウールの場合、このグラスウールの密度は断熱材 として一般的に使用されている低密度 (例えば 80kgZm3以下)のグラスウールより高 い。このような高密度のグラスウールは、通常のグラスウールの製造工程において繊 維化されたガラス短繊維を所望の密度と厚さが得られるまで圧縮し、この状態で繊維 同士をバインダーで固着し板状にすることによって得ることができる。 [0030] Therefore, when the inorganic fiber heat insulating material is glass wool, the density of the glass wool is higher than that of low-density (for example, 80 kgZm 3 or less) glass wool generally used as a heat insulating material. Such high-density glass wool compresses short glass fibers that have been fiberized in the normal glass wool manufacturing process until the desired density and thickness are obtained, and in this state the fibers are fixed together with a binder to form a plate shape. Can be obtained.
[0031] また、本例の断熱ボード 30に用いる表皮材は無機繊維断熱材の表面補強材で、 格子網状体の上にアルミ層を層成してなる複合構造を有している。このアルミ層は熱 反射によって断熱性能を向上させる機能と防火性を有し、格子網状体との複合化が 容易であることから通常アルミ箔が使用されるが、格子網状体に直接アルミ蒸着層と して形成してもよい。アルミ箔の場合、格子網状体との複合化は圧着又は接着によつ て行うことができる。この場合、アルミ箔の厚さとしては 7〜50 /ζ πιが好ましい。この範 囲の厚さを有して 、れば強度的にも問題なく、格子状網体との複合化も容易にでき る。なお、厚さの上限は 50 mより厚くしてもコスト高になるば力りで性能面ではほと んど変わりないので便宜的に決めたものである。  [0031] The skin material used for the heat insulating board 30 of this example is a surface reinforcing material of an inorganic fiber heat insulating material, and has a composite structure in which an aluminum layer is formed on a lattice network. This aluminum layer has a function to improve heat insulation performance by heat reflection and fire resistance, and since it can be easily combined with the lattice network, an aluminum foil is usually used. It may be formed as. In the case of aluminum foil, compounding with the lattice network can be performed by pressure bonding or adhesion. In this case, the thickness of the aluminum foil is preferably 7 to 50 / ζ πι. If it has a thickness in this range, there is no problem in strength, and it can be easily combined with a lattice network. Note that the upper limit of the thickness is determined for the sake of convenience, because even if it is thicker than 50 m, the cost increases and the performance is almost unchanged.
[0032] 一方、本例の断熱ボード 30に用いる格子網状体の主な役割は無機繊維断熱材の 表面を補強することにあるが、同時にアルミ層の担体として格子網状体を介すること によりアルミ層を無機繊維断熱材の表面に簡単に被着させることができる。具体的に は格子網状体を無機繊維断熱材の表面に貼り付けることによって無機繊維断熱材 の表面を表皮材で補強し、同時に無機繊維断熱材の表面をアルミ層で被覆するもの である。このため格子網状体として、割繊維不織布、ポリエチレン又はポリプロピレン カゝらなるネット状物、有機繊維不織布、ガラススクリムクロス、ガラス繊維不織布などが 挙げられる。好ましくは、ポリエチレン系榭脂、ポリプロピレン系榭脂などのポリオレフ イン系榭脂からなる割繊維不織布が用いられ、例えば、ポリオレフイン系榭脂からなる 割繊維不織布として、 日石ヮリフ(商品名)が好適である。この割繊維不織布は、例え ば延伸強化された多層ポリオレフインの割繊維を、縦'横に連続的に積層、熱融着し てメッシュ構造にしたもので、このメッシュ構造により通気性、通水性、透光性などの 特性をもちながら、軽量で高強度を維持し優れた特性を有している。そして、このメッ シュ構造は表面の微細な凹凸により格子網状体とアルミ層との複合化にも好適する。 なお、格子網状体の厚さは限定されないが、実用的は 50〜200 /ζ πι程度が好ましく 、典型的には 100 μ m程度である。 [0032] On the other hand, the main role of the lattice network used in the heat insulating board 30 of this example is to reinforce the surface of the inorganic fiber heat insulating material, but at the same time, the aluminum layer is formed by interposing the lattice network as a carrier for the aluminum layer. Can be easily applied to the surface of the inorganic fiber heat insulating material. Specifically, the surface of the inorganic fiber heat insulating material is reinforced with a skin material by attaching a lattice network to the surface of the inorganic fiber heat insulating material, and at the same time, the surface of the inorganic fiber heat insulating material is covered with an aluminum layer. It is. For this reason, examples of the lattice network include a split fiber nonwoven fabric, a net-like material such as polyethylene or polypropylene, an organic fiber nonwoven fabric, a glass scrim cloth, and a glass fiber nonwoven fabric. Preferably, a split fiber nonwoven fabric made of polyolefin resin such as polyethylene resin or polypropylene resin is used. For example, Nisseki Rif (trade name) is suitable as a split fiber nonwoven fabric made of polyolefin resin. It is. This split fiber nonwoven fabric is, for example, a stretched and reinforced multilayer polyolefin split fiber that is continuously laminated vertically and horizontally and heat-sealed into a mesh structure. This mesh structure allows breathability, water permeability, It possesses excellent properties such as lightness, high strength, and light transmission. This mesh structure is also suitable for combining a lattice network and an aluminum layer due to fine irregularities on the surface. The thickness of the lattice network is not limited, but is preferably about 50 to 200 / ζ πι for practical use, and typically about 100 μm.
[0033] また、本例の断熱ボード 30に用いるガラスペーパーは、ガラス繊維をサイジング剤 で結合してペーパー状にしたもので、このガラスペーパーを無機繊維断熱材の裏面 に貼り付けることにより、無機繊維断熱材の裏面を補強できる。また、非常にラフな無 機繊維断熱材の表面をガラスペーパーで覆うことによって平滑ィ匕でき、防火性にも優 れている。つまり、無機繊維断熱材の外面はそのままでは接着に馴染まない凹凸を 有している力 ガラスペーパーで覆うことによってガラスペーパー自体の平滑な表面 が得られる。これにより、外側目地用断熱材を鉄骨柱等に例えば両面接着テープで 簡単に取り付け施工できる。このガラスペーパーとしては公知のものを適宜使用でき 、その厚さ及び製造方法は特定されないが、 目付けとしては所望の強度が得られる ためには約 15〜60gZm2が好ましく、典型的には約 25gZm2である。 [0033] Further, the glass paper used for the heat insulating board 30 of this example is made by combining glass fibers with a sizing agent into a paper shape. By attaching this glass paper to the back surface of the inorganic fiber heat insulating material, inorganic glass paper is used. The back side of the fiber insulation can be reinforced. In addition, the surface of the very rough inorganic fiber heat insulating material can be smoothed by covering it with glass paper, and it has excellent fire resistance. In other words, the smooth surface of the glass paper itself can be obtained by covering the outer surface of the inorganic fiber heat insulating material with the force glass paper having irregularities that cannot be adapted to adhesion as it is. As a result, the outer joint heat insulating material can be easily attached to, for example, a double-sided adhesive tape on a steel column. Known glass paper can be used as appropriate, and its thickness and manufacturing method are not specified. However, in order to obtain a desired strength, a weight of about 15 to 60 gZm 2 is preferable, and typically about 25 gZm. 2 .
[0034] 上記のような特徴に基づき、本例の断熱ボード 30は、より具体的には、例えば密度 が約 140kgZm3のグラスウール力もなる長尺状の無機繊維断熱材の表面に、ポリオ レフイン系榭脂からなる割繊維不織布 (日石ヮリフ:商品名)の上面に厚さ約 7 μ mの アルミ箔を圧着してなる表皮材を接着し、裏面に目付け約 25g/m2のガラスぺーパ 一を接着し補強して形成されて 、る。 [0034] Based on the above-described features, the heat insulating board 30 of the present example more specifically has a polyolefin-based surface on the surface of a long inorganic fiber heat insulating material having a glass wool force with a density of about 140 kgZm 3 , for example. Adhere a surface material made by crimping an aluminum foil with a thickness of about 7 μm on the top surface of a split fiber nonwoven fabric made of coconut resin (Nisseki Rif: trade name), and a glass paper with a weight of about 25 g / m 2 on the back surface. It is formed by bonding and reinforcing one.
[0035] 通気胴縁 40は所定の厚みの板材であり、断熱ボード 30の屋外側の面に縦に 3本 取り付けられている。すなわち、通気胴縁 40は、パネルフレーム 10の左右両端の縦 フレーム材に重なる位置と、中央の縦桟 11に重なる位置に配設されている。そして、 隣り合う通気胴縁 40の間には、図 2、図 3に示すように、外壁パネル Aの上端側と下 端側を上下に連通する通気空間(通気層 41)が形成されている。パネルフレーム 10 の左右両端に配設された通気胴縁 40は、断熱ボード 30の左右両端よりも鉄骨柱 B 側に所定寸法だけ延出されて 、る。 The ventilator rim 40 is a plate material having a predetermined thickness, and three pieces are vertically attached to the outdoor side surface of the heat insulation board 30. In other words, the ventilator rim 40 is vertically aligned with the left and right ends of the panel frame 10. It is arranged at a position that overlaps the frame material and a position that overlaps the central vertical rail 11. As shown in FIGS. 2 and 3, a ventilation space (ventilation layer 41) is formed between the adjacent ventilation trunk edges 40 so as to communicate the upper end side and the lower end side of the outer wall panel A up and down. . The ventilator rims 40 disposed at the left and right ends of the panel frame 10 are extended by a predetermined dimension from the left and right ends of the heat insulation board 30 to the steel column B side.
なお、通気胴縁 40を本例よりも狭いピッチで配設してもよい。例えば、通気胴縁 40 を断熱ボード 30の屋外側の面に 4本以上配設してもよい。但し、通気胴縁 40の配設 位置には固定用の下地桟等を設ける必要がある。  The ventilator rim 40 may be arranged at a narrower pitch than in this example. For example, four or more ventilator rims 40 may be disposed on the surface of the heat insulating board 30 on the outdoor side. However, it is necessary to provide a fixing base frame or the like at the position where the ventilator rim 40 is disposed.
[0036] 外壁面材 50は、通気胴縁 40の更に屋外側の面に取り付けられており、外壁パネ ル Aの屋外側の表面を覆うように配設されている。本例では、外壁面材 50として、繊 維補強セメント板などのセラミック系のサイディング材を用いている。また、独立気泡 を有する ALC板や、表面にタイルや金属板等を取り付けたサイディング材を用いるこ とちでさる。 [0036] The outer wall surface material 50 is attached to a further outdoor surface of the ventilator rim 40, and is disposed so as to cover the outer surface of the outer wall panel A. In this example, a ceramic siding material such as a fiber reinforced cement board is used as the outer wall surface material 50. Use ALC plates with closed cells or siding materials with tiles or metal plates attached to the surface.
[0037] 外壁面材 50は、その屋外側から固定ビスによって通気胴縁 40に固定されている。  [0037] The outer wall surface member 50 is fixed to the ventilator rim 40 by a fixing screw from the outdoor side.
外壁パネル Aの左右両端では、固定ビスが通気胴縁 40及び断熱ボード 30を貫通し てパネルフレーム 10に到達している。従って、外壁面材 50、通気胴縁 40、断熱ボー ド 30の 3部材が固定ビスによってパネルフレーム 10に固定されている。また、外壁パ ネル Aの中央では、固定ビスが、外壁面材 50及び通気胴縁 40を貫通して、縦桟 11 の屋外側に配設された固定プレート 12に到達している。これにより、外壁面材 50及 び通気胴縁 40が固定プレート 12を介して縦桟 11に固定されている。  At the left and right ends of the outer wall panel A, fixing screws pass through the ventilation trunk edge 40 and the heat insulating board 30 to reach the panel frame 10. Accordingly, the three members of the outer wall surface material 50, the ventilating drum edge 40, and the heat insulation board 30 are fixed to the panel frame 10 by the fixing screws. Further, in the center of the outer wall panel A, the fixing screw passes through the outer wall surface material 50 and the ventilation trunk edge 40 and reaches the fixing plate 12 disposed on the outdoor side of the vertical beam 11. As a result, the outer wall surface material 50 and the ventilation trunk edge 40 are fixed to the vertical beam 11 via the fixing plate 12.
[0038] 外壁面材 50は、その左右両端の端面力 鉄骨柱 B側に張り出した通気胴縁 40の 端面と面一になつている。本例では、鉄骨柱 Bの両側面に外壁パネル Aが取り付けら れている。従って、鉄骨柱 Bの屋外側に左右両側力も通気胴縁 40及び外壁面材 50 が向かい合って延出されており、その端面が所定の隙間を隔てて対向している。す なわち、鉄骨柱 Bの屋外側に、外壁面材 50の目地が形成されている。  [0038] The outer wall surface material 50 is flush with the end surface of the ventilator rim 40 projecting toward the steel column B side at the end surface forces on the left and right ends. In this example, outer wall panels A are attached to both side surfaces of the steel column B. Therefore, the left and right side forces extend to the outdoor side of the steel column B so that the ventilator rim 40 and the outer wall surface material 50 face each other, and their end faces face each other with a predetermined gap therebetween. In other words, joints of the outer wall material 50 are formed on the outdoor side of the steel column B.
この目地部分には、最も屋外側に一次ガスケット 51が施工されており、その内側に 二次ガスケット 52が施工されている。二次ガスケット 52と鉄骨柱 Bとの間には、熱橋 保護用の目地用断熱材 31が配設されている。本例では、 目地用断熱材 31として硬 質ウレタンフォーム材を用いている。なお、目地用断熱材 31として上記断熱ボード 3 0と同一の断熱材を用いてもょ 、。 At the joint, the primary gasket 51 is installed on the most outdoor side, and the secondary gasket 52 is installed on the inside. Between the secondary gasket 52 and the steel column B, a joint insulation 31 for thermal bridge protection is disposed. In this example, the joint insulation 31 is hard. Quality urethane foam material is used. The same heat insulating material as the heat insulating board 30 may be used as the heat insulating material 31 for joints.
[0039] 目地用断熱材 31の鉄骨柱 Bへの取り付けは、断熱ボード 30と同様に両面接着テ ープにより行うことができる。また、二次ガスケット 52の目地用断熱材 31への取付も 同様に、両面接着テープにより行うことができる。  [0039] The joint heat insulating material 31 can be attached to the steel column B by a double-sided adhesive tape in the same manner as the heat insulating board 30. Similarly, the secondary gasket 52 can be attached to the joint insulation 31 using a double-sided adhesive tape.
目地用断熱材 31の厚さ及び幅は、この目地用断熱材 31を適用する箇所に合わせ て適宜決められる。例えば厚さは、通気胴縁 40と鉄骨柱 Bとの間の隙間の奥行き寸 法と同じか、それより小さく設定される。本例では、目地用断熱材 31の外側に二次ガ スケット 52を施工するので、二次ガスケット 52の厚さをカ卩味した厚さが前記奥行き寸 法とほぼ同等になるように設定することが好ましい。また、目地用断熱材 31の長さに ついては、短すぎると多数の目地用断熱材 31を鉄骨柱等に沿って繋いで取り付け なければならないため、作業性が悪くなるおそれが生じるば力りでなく製造も煩雑さ を増すので好ましくない。逆に長すぎると、折れやすくなるとともに取扱い性や施工性 が悪化するため、これらを考慮して長さを設定する。  The thickness and width of the joint heat insulating material 31 are appropriately determined according to the location where the joint heat insulating material 31 is applied. For example, the thickness is set to be equal to or smaller than the depth dimension of the gap between the ventilator edge 40 and the steel column B. In this example, since the secondary gasket 52 is installed outside the joint heat insulating material 31, the thickness obtained by taking the thickness of the secondary gasket 52 into consideration is set to be approximately equal to the depth dimension. It is preferable. In addition, if the length of the joint insulation 31 is too short, a large number of joint insulations 31 must be attached along the steel columns, etc. In addition, the production is also complicated, which is not preferable. On the other hand, if the length is too long, it will be easy to break and handleability and workability will deteriorate.
[0040] パネルフレーム 10の室内側の面には防湿フィルム 60が貼設されている。本例では 防湿フィルム 60としてアルミ蒸着フィルムが用いられて!/、る。このように室内側に防湿 フィルム 60を取り付けると、室内側からのパネルフレーム 10側への水分の侵入が防 止される。また、防湿フィルム 60の室内側には所定位置に木桟などの下地桟 70がビ ス等により固定されている。この下地桟 70に石膏ボード等の下地ボード 71が固定さ れ、室内側の内装仕上材の下地となる。下地桟 70は本例では外壁パネル Aの構成 部品に含まれユニット化されるが、外壁パネル Aと鉄骨柱 Bとの接合後に現場で施工 してもよい。また、下地ボード 71は現場で施工される。  [0040] A moisture-proof film 60 is attached to the surface of the panel frame 10 on the indoor side. In this example, an aluminum vapor-deposited film is used as the moisture-proof film 60! /. When the moisture-proof film 60 is attached to the indoor side in this way, moisture can be prevented from entering the panel frame 10 from the indoor side. Further, a base frame 70 such as a wooden frame is fixed to a predetermined position on the indoor side of the moisture-proof film 60 with a screw or the like. A base board 71 such as a gypsum board is fixed to the base bar 70 and becomes a base for the interior finishing material on the indoor side. In this example, the base beam 70 is included in the component parts of the outer wall panel A and unitized, but it may be constructed on the site after the outer wall panel A and the steel column B are joined. The base board 71 is constructed on site.
[0041] 外壁パネル Aを鉄骨柱 Bの両側に取り付け施工する際には、まず、鉄骨柱 Bに目地 用断熱材 31と二次ガスケット 52を取り付けてから、パネルフレーム 10で鉄骨柱 Bを 左右両側から挟むようにボルトゃネジ等によって固定する。そして、鉄骨柱 Bの内部 に、断熱材 20 (例えばグラスウール)を室内側の開口部力も適宜装填する。そして、 外壁パネル Aの室内側に下地ボード 71が下地桟 70に釘等で取り付け施工される。  [0041] When installing the outer wall panel A on both sides of the steel column B, first attach the joint insulation 31 and the secondary gasket 52 to the steel column B, then use the panel frame 10 to move the steel column B left and right. Fix with bolts and screws so that they are pinched from both sides. Then, a heat insulating material 20 (for example, glass wool) is appropriately loaded into the steel column B with the opening force on the indoor side. Then, the base board 71 is attached to the base bar 70 with nails or the like on the indoor side of the outer wall panel A.
[0042] そして、外壁パネル Aが鉄骨柱 Bに取り付けされた状態にぉ 、て、鉄骨柱 Bの室外 側に外壁パネル Aの目地部が形成される。鉄骨柱 Bの室外側に事前に両面接着テ ープで取り付けられた目地用断熱材 31と二次ガスケット 52はこの隙間部に収容され る。そして、外壁パネル Aの目地部はこの隙間部内に収容された目地用断熱材 31と 二次ガスケット 52の外側に鉄骨柱 Bに沿って形成され、この目地部は一次ガスケット 51によってシールされる。 [0042] In the state where the outer wall panel A is attached to the steel column B, the outdoor of the steel column B is The joint portion of the outer wall panel A is formed on the side. The joint insulation 31 and the secondary gasket 52, which are attached to the outdoor side of the steel column B in advance with double-sided adhesive tape, are accommodated in this gap. The joint portion of the outer wall panel A is formed along the steel column B outside the joint heat insulating material 31 and the secondary gasket 52 accommodated in the gap portion, and the joint portion is sealed by the primary gasket 51.
[0043] 以上のように、本例では、鉄骨柱 B及びパネルフレーム 10よりも屋外側に外断熱材 としての断熱ボード 30を設けると共に、外壁パネル A間の目地部に目地用断熱材 31 を設けたことにより、断熱性が向上して外壁 Wの構造躯体が冷却されにくくなつてい る。特に、外壁 Wの目地部が熱橋とならないように保護されていることにより、断熱性 が向上し、内部結露が発生しに《なっている。よって、耐久性が向上している。  [0043] As described above, in this example, the heat insulating board 30 as an external heat insulating material is provided on the outdoor side of the steel column B and the panel frame 10, and the heat insulating material 31 for the joint is provided at the joint between the outer wall panels A. By providing it, the heat insulation is improved and the structural frame of the outer wall W is difficult to be cooled. In particular, the joints of the outer wall W are protected so as not to become thermal bridges, so that the heat insulation is improved and internal condensation occurs. Therefore, durability is improved.
[0044] また、本例では、断熱ボード 30と外壁面材 50の間に通気胴縁 40を取り付けたこと により、断熱ボード 30の屋外側に、外壁パネル Aの上端側と下端側を上下に連通す る通気空間が形成されている。これにより、壁体内通気を行うことができ、壁体内の湿 気を外部に排出することができる。  [0044] Further, in this example, by installing the ventilation trunk edge 40 between the heat insulation board 30 and the outer wall material 50, the upper end side and the lower end side of the outer wall panel A are turned up and down on the outdoor side of the heat insulation board 30. A communicating ventilation space is formed. Thereby, ventilation in the wall can be performed, and moisture in the wall can be discharged to the outside.
また、断熱性と防火性を兼ね備え、かつ、表面を補強した断熱ボード 30を外断熱 材として用いたことにより、施工性が良ぐ外壁面材を安定よく取り付けることができる  In addition, the use of the heat insulating board 30 that has both heat insulation and fire resistance and has a reinforced surface as the outer heat insulating material enables stable installation of an outer wall material with good workability.

Claims

請求の範囲 The scope of the claims
[1] 鉄骨柱と、該鉄骨柱の側方に取り付けられる外壁パネルと、を備えた外壁体であつ て、  [1] An outer wall body comprising a steel column and an outer wall panel attached to a side of the steel column,
前記外壁パネルは、前記鉄骨柱に接合されるパネルフレームと、該パネルフレーム の屋外側に取り付けられる断熱ボードと、該断熱ボードの屋外側に取り付けられる外 壁面材と、を備え、  The outer wall panel includes a panel frame joined to the steel column, a heat insulating board attached to the outdoor side of the panel frame, and an outer wall surface material attached to the outdoor side of the heat insulating board,
前記鉄骨柱を間に挟んで配設された 2枚の前記断熱ボード間の目地が前記鉄骨 柱の屋外側に設けられ、  A joint between the two heat insulating boards arranged with the steel column in between is provided on the outdoor side of the steel column,
前記鉄骨柱の屋外側の面に、前記断熱ボード間の目地に対応して目地用断熱材 が取り付けられたことを特徴とする外壁体。  An outer wall body characterized in that a joint heat insulating material is attached to a surface on the outdoor side of the steel column corresponding to the joint between the heat insulating boards.
[2] 前記断熱ボード又は前記目地用断熱材の少なくとも!ヽずれかは、発泡榭脂製断熱 材からなることを特徴とする請求項 1に記載の外壁体。 [2] The outer wall body according to [1], wherein at least one of the heat insulating board and the joint heat insulating material is made of a foamed resin heat insulating material.
[3] 前記断熱ボード又は前記目地用断熱材の少なくともいずれかは、密度が 98kgZm[3] At least one of the heat insulating board and the joint heat insulating material has a density of 98 kgZm.
3以上の無機繊維断熱材の片側面力 格子網状体の上面にアルミ層を層成してなる 表皮材で補強され、もう一方の片側面がガラスペーパーで補強されてなることを特徴 とする請求項 1に記載の外壁体。 One- sided force of three or more inorganic fiber heat insulating materials Reinforced with a skin material formed by laminating an aluminum layer on the upper surface of the lattice network, and the other side surface is reinforced with glass paper Item 2. The outer wall body according to item 1.
[4] 前記表皮材がポリオレフイン系榭脂からなる割繊維不織布にアルミ箔を圧着してな ることを特徴とする請求項 3に記載の外壁体。 [4] The outer wall body according to [3], wherein the skin material is formed by pressure-bonding an aluminum foil to a split fiber nonwoven fabric made of polyolefin resin.
[5] 前記無機繊維断熱材がグラスウール力 なることを特徴とする請求項 3に記載の外 壁体。 5. The outer wall body according to claim 3, wherein the inorganic fiber heat insulating material has a glass wool force.
[6] 前記外壁面材は、その側端部が前記パネルフレームの側端面よりも前記鉄骨柱側 に所定寸法延出されたことにより、前記鉄骨柱を間に挟んで配設された 2枚の前記 外壁面材間の目地が前記鉄骨柱の屋外側に設けられ、  [6] The outer wall surface material is arranged in such a manner that the side end portion thereof is extended to the steel column side by a predetermined dimension from the side end surface of the panel frame, so that the two outer wall materials are disposed with the steel column interposed therebetween. A joint between the outer wall materials is provided on the outdoor side of the steel column;
前記目地用断熱材の屋外側に、前記外壁面材間の目地に対応して目地シール部 材が取り付けられたことを特徴とする請求項 1に記載の外壁体。  2. The outer wall body according to claim 1, wherein a joint sealing member is attached to the outdoor side of the joint heat insulating material so as to correspond to the joint between the outer wall surface materials.
[7] 前記断熱ボードと前記外壁面材は所定の隙間を隔てて配設され、該隙間には該隙 間を区画する縦向きの通気胴縁が配設され、該通気胴縁によって区画された前記隙 間が前記断熱ボードの上方空間と下方空間に連通されたことにより、通気層として機 f "ることを特徴とする請求項 1に記載の外壁体。 [7] The heat insulating board and the outer wall surface material are disposed with a predetermined gap therebetween, and a vertical ventilation trunk edge that divides the gap is disposed in the gap, and is partitioned by the ventilation trunk edge. In addition, since the gap communicated with the upper space and the lower space of the heat insulation board, it functions as a ventilation layer. The outer wall body according to claim 1, wherein the outer wall body is f ”.
PCT/JP2006/317679 2006-09-06 2006-09-06 Exterior wall body WO2008029462A1 (en)

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