WO2008028328A1 - A hot and cold water mixing valve device - Google Patents

A hot and cold water mixing valve device Download PDF

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Publication number
WO2008028328A1
WO2008028328A1 PCT/CN2006/002228 CN2006002228W WO2008028328A1 WO 2008028328 A1 WO2008028328 A1 WO 2008028328A1 CN 2006002228 W CN2006002228 W CN 2006002228W WO 2008028328 A1 WO2008028328 A1 WO 2008028328A1
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Prior art keywords
water
hot
cold
mixer
cold water
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PCT/CN2006/002228
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French (fr)
Chinese (zh)
Inventor
Zhiguang Yang
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Zhiguang Yang
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Priority to PCT/CN2006/002228 priority Critical patent/WO2008028328A1/en
Publication of WO2008028328A1 publication Critical patent/WO2008028328A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/02Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
    • F16K11/06Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
    • F16K11/072Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted closure members
    • F16K11/074Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted closure members with flat sealing faces

Definitions

  • the solar water heater adopts the heating method of canned water storage.
  • the output of hot water is limited by the volume of the water storage tank. Once the hot water is exhausted, hot water regeneration cannot be achieved in a short time.
  • Low hot water output pressure The drop type solar water heater is limited by the installation height.
  • the hot water output pressure is usually several times or even ten times lower than the cold water supply pressure (the hot water pressure is usually only 0.03 ⁇ 0.05MPa; the cold water pressure is generally in the 0.15 ⁇ 0.4MPa). If using conventional manual It is difficult for the water mixer to master the proportion of cold and hot water in the mixed water temperature, especially when the cold water supply pressure is too high, and the decompression and current limiting device is not installed at the cold water inlet end of the mixer. Inadvertently, it is easy to cause cold water to flow back into the hot water supply line.
  • the existing commercially available ordinary thermostatic mixers are difficult to handle the extremely special low-heat water pressure output environment of the drop-type solar water heater.
  • the reason is that the ordinary constant temperature water mixer uses a single switch mode (see 0 in Fig. 6) to control the water discharge of the mixed water to realize the opening or closing of the hot and cold water supply of the constant temperature water mixer. Since the hot and cold water supply has formed a cold water chamber water inlet (23) inside the constant temperature water mixer, the mixed water chamber (28) and the hot water input water channel (15) are physically connected. Therefore, to prevent heat and cold
  • the water supply pressure difference causes leakage backflow (the water level at one end of the high water pressure flows to the low water pressure end and is called reflux).
  • one-way check valves (61) and (62) are installed respectively (the forward water supply is turned on, reversed) The return water is cut off).
  • the use of one-way check valves in thermostatic water mixers is an important reason for hindering the application of thermostatic mixers in drop-type solar water heaters.
  • One-way check valve has defects in the use of constant temperature water mixer
  • the object of the present invention is to provide a situation in which the objective water consumption in China is combined, and the utility model has the defects of low reliability and poor adaptability caused by the use of the one-way check valve for the ordinary thermostatic water mixer, and has been improved in practicality.
  • the hot and cold water synchronous switch thermostatic water mixer can not only control the opening and closing of the hot and cold water supply in the left end of the main body of the constant temperature water mixer without using the one-way check valve, and the synchronous switch also It has the characteristics of withstanding ultra-high temperature hot water.
  • the invention has the beneficial effects of: ensuring the reliability of the hot water and hot water synchronous switch of the constant temperature water mixer, improving the high temperature resistance index of the synchronous switch, reducing the dynamic water resistance of the constant temperature water mixer, and improving the high temperature water mixing device at a high temperature.
  • the adaptability of the pressure difference between cold and hot water supply environment solves the problem that the constant temperature water mixer cannot be used normally on the falling type solar water heater with low pressure hot water output.
  • Figure 1A is a plan view of a synchronous switch mounting cavity.
  • Figure 2 is a cross-sectional view showing the entire structure rotated 90° of the present invention.
  • Figure 3A is a top plan view of a ceramic rotor.
  • Figure 3B is a bottom plan view of the ceramic rotor.
  • Figure 4A is a top plan view of a ceramic stator.
  • Figure 4B is a bottom plan view of a ceramic stator.
  • Figure 4C is a schematic side view of a ceramic stator.
  • Figure 5 is a cross-sectional view of the valve body of the hot and cold water synchronous switch thermostatic mixer in comparison with Figure 6.
  • Synchronous switch knob 2. Switch lining fixing bolt, 3. Nylon switch lining, 4. Sealing pottery Porcelain switch assembly assembly gland, 5. Ceramic rotor 90° rotation limit plate, 6. Moving plate dial and synchronous switch shaft handle, 7. Ceramic rotor, 8. Ceramic stator, 9. Synchronous switch total Into the installation cavity, 15. Hot water input channel to the thermostat controller, 16. Mixed water output channel, 17. Mixed water outlet port, 18. Hot water chamber, 19. Heat sensitive temperature head (selected by VERNET, France) Special temperature control device for internal combustion engine thermostat), 20. Temperature controlled piston return spring, 21. Hot water chamber inlet seal, 22. Temperature controlled piston, 23. Cold water chamber inlet seal, 24. Heat sensitive temperature head expansion thimble 25. Temperature setting regulator, 26. High temperature setting protection button, 27. Temperature setting knob, 28. Mixed water chamber, 41B. Ceramic stator side end seal with "0"-shaped silicone rubber ring.
  • FIG. 1 is a schematic cross-sectional view of the thermostatic mixer rotated 90°:
  • Figure 3A is a schematic view of the top of the ceramic rotor: (Note: the shaded portion of the figure is shown as a flat sinking portion)
  • mixed water outlet hole 82. hot water inlet hole, 83. mixed water inlet hole, 84. hot water outlet hole, 45. ceramic stator positioning pin hole, 46A. three-hole flower-shaped silicone rubber pad installation groove, 47. Hot water splitter.
  • Figure 5 is a cross-sectional view of the main body of the hot and cold water synchronous switch thermostatic mixer: (the shaded part in the figure is shown as the flat sinking part)
  • Synchronous switch assembly mounting cavity 10. Hot water through hole, 11. Ceramic fixed piece positioning pin hole, 12. Hot water through hole, 13. Mixed water through hole, 14. Mixed water output through water Hole, 17. Mixed water outlet port, 23. Cold water chamber inlet seal, 25K temperature setting regulator mounting hole, 28. Mixed water chamber, 29. Hot water inlet port, 30. Cold water inlet port.
  • the present invention adopts a synchronous control method of hot water inflow and mixed water effluent, and uses a special sealed ceramic sheet (see FIG. 3 and FIG. 4 ) and a dedicated thermostatic water mixing valve body to design the process of the present invention. Provides a very effective solution.
  • the special sealing ceramic sheets used in the present invention need to be considered in consideration of five design factors and corresponding solutions in order to be applicable to the application of the present invention.
  • the ceramic stator is designed with two symmetrical shapes of four holes (see Figure 4A), ceramic rotor and stator.
  • the flat end of the piece is tightly combined with two geometrically completely symmetrical water-returning troughs 72, 73 with a phase difference of 180°.
  • the sealing ceramic piece will be at 90° under the action of the limiting device and the switch handle. Rotate and rotate in the range to form the relative misalignment between the groove and the hole between the sealing ceramic and the fixed piece.
  • the groove and the hole are aligned with the two-way water opening, and the groove and the hole are separated by the two-way water to realize the synchronous control of the two-way water inlet.
  • the opening angle of the synchronous dual control switch is 90°.
  • the water guiding grooves 85 and 86 are respectively added to each of the water outlet holes 81 and 84 of the ceramic stator.
  • Ceramic stator design diameter is The 8mm large aperture enters and exits the water hole, and increases the depth and width 72, 73 of the ceramic moving piece back to the sink.
  • the design uses an embedded assembly process in which the ceramic stator and rotor are directly mounted in the copper valve body of the mixer (see Figure 1 and Figure 2).
  • the working process of the synchronous dual-control switch When the ceramic rotor synchronous switch knob 1 is rotated counterclockwise by 90°, the two return water tanks 72, 73 on the ceramic rotor 7 will be facing the ceramic.
  • the two water inlet holes 82, 83 on the fixed piece, the groove and the hole alignment synchronous switch are opened, the hot water supply is input from the water mixer hot water inlet port 29, and flows out from the water heater hot water outlet hole 12, 'Entering the ceramic
  • the hot water inlet hole 82 at the bottom of the stator flows out in the upper part of the ceramic stator, returns to the ceramic fixed hot water outlet hole 84 through the ceramic rotor hot water return water tank 72, and passes through the hot water distribution tank 47 on the ceramic stator to heat
  • the water is sent to the three hot water passing holes 10, and then sent to the hot water chamber 18 of the thermostat controller via the hot water input water channel 15 to be mixed with the cold water.
  • the ceramic fixed piece is heated and mixed with water.
  • the water inlet holes 82, 83 will be blocked by the sealing plane on the ceramic moving piece 74, the synchronous switch is closed, and the hot water inlet water is shut off, and the water outlet passage of the mixed water is also shut off. Since there is no hot water in the mixed water chamber 28 of the constant temperature water mixer, the mixed water chamber 28 will also become a cold water chamber, and the synchronous double control switch can completely shut off the cold and hot water supply.
  • Figure 1 and Figure 2 show the constant temperature water mixer with the synchronous switch. The following is an example of analysis.
  • the movement adjusting rod in the temperature regulator 25 Since the movement adjusting rod in the temperature regulator 25 has been artificially set in a relatively fixed position, after the expansion thimble 24 hits the temperature regulator, it acts on the return spring 20, and rapidly opens the cold water chamber water inlet seal while compressing the spring.
  • the gap of 23, and the equal amplitude reduces the gap of the water inlet seal 21 of the hot water chamber.
  • the cold water supply passes through the cold water chamber inlet seal 23 and the temperature control piston 22, enters the mixed water chamber 28, and mixes with the hot water, the heat sensitive temperature head 19 continuously adjusts the expansion thimble according to the temperature change of the mixed water.
  • the high and low output temperature of the mixed water depends on the adjustment of the stroke gap between the heat sensitive temperature head expansion thimble 24 and the movement adjustment rod in the temperature setting regulator 25. The larger the gap, the higher the output temperature of the mixed water. The opposite is the lower.
  • the accurately proportioned mixed water flows out of the mixed water chamber 28, flows into the mixed water output water passage 16 through the mixed water passage hole 13 through the ceramic rotating and moving sheets 8, 7 of the synchronous switch, and finally is output from the mixed water outlet port 17.
  • the amount of hot water inflow is reduced, thereby achieving the purpose of stabilizing the temperature of the mixed water.
  • the cold water supply pressure suddenly rises, the amount of cold water flowing through the cold water chamber inlet seal 23 suddenly increases, resulting in a decrease in the temperature of the mixed water.
  • the heat sensitive temperature head 19 will shrink rapidly due to the cold, and the gap between the expansion thimble 24 and the temperature setting regulator 25 will increase accordingly.
  • the temperature control piston 22 Under the action of the temperature control piston return spring 20, the temperature control piston 22 will rapidly Moving to the temperature setting regulator 25-end, while rapidly reducing the gap of the cold water chamber inlet seal 23, the gap of the hot water chamber inlet seal 21 is increased in an equal manner, and finally, the water intake of the cold water is reduced.
  • the water intake of the hot water is increased, the requirement of the temperature setting value is reached, the ratio of the hot and cold water supply is automatically performed, and the process of the constant temperature control is completed.
  • the invention can be applied to a constant temperature water mixer equipped with a one-way check valve structure in the sanitary market.
  • the reliability of the hot and cold water synchronous switch of the constant temperature water mixer can be ensured, the high temperature resistance index of the synchronous switch is improved, the dynamic water resistance of the constant temperature water mixer is reduced, and the high pressure difference of the constant temperature water mixer is improved.
  • the adaptability in the hot and cold water supply environment solves the problem that the constant temperature water mixer cannot be used normally on the drop type solar water heater with low pressure hot water output.

Abstract

A hot and cold water mixing valve device comprises a faucet, which can supply hot and cold water simultaneously. The faucet comprises a pair of circular ceramic sealed plates composed of a movable valve plate (7) and a fixed valve plate (8). Two pairs of symmetrical shaped through holes composed of two inlet holes (82, 83) and two outlet holes (81, 84) are provided on the fixed valve plate (8), which is connected to the mixing valve body. A four-way through hole corresponding to the two pairs of through holes is provided in the mixing valve body. Two hot and cold water return flumes (72, 73) are provided on the flat end of the movable valve plate (7), on whose end the movable valve plate (7) is combined with the fixed valve plate (8) tightly. Two flumes (72, 73) have the same shape and a phase difference of 180°. The outside of the movable valve plate (7) is connected to the main shaft of the faucet. When using, under the action of a stop means (5) and a handle (1), the movable valve plate (7) is rotated within the range of 90° to and fro. Thereby the flumes (72, 73) of the movable valve plate (7) are aligned with or deflected from the holes (81, 82, 83, 84) of the fixed valve plate (8). Two hot and cold water supply passages are opened or closed when the flumes (72, 73)are aligned with or deflected from the holes (81, 82, 83, 84).

Description

一种冷热水混水器 技术领域  Cold and hot water mixer
本发明是针对目前卫浴市场上广泛采用装有单向止回阀结构的恒温 混水器(俗称恒温水龙头), 因其在结构上存在设计缺陷而无法在低水压 落差式太阳热水器上推广应用的现状, 由此提出的一种新型结构的改进 方案。 其相关技术涉及到太阳热水器的基本特性及陶瓷密封水阀的工艺 和汽车节温器专用热敏感温器件在恒温混水器中的应用。  The invention is directed to a constant temperature water mixer (commonly known as a constant temperature faucet) which is widely used in the sanitary ware market, and cannot be promoted and applied on a low water pressure drop type solar water heater because of structural defects in its structure. The status quo, an improved solution for a new structure proposed. The related technology relates to the basic characteristics of the solar water heater and the process of the ceramic sealing water valve and the application of the heat sensitive temperature device for the automobile thermostat in the constant temperature water mixer.
背景技术 Background technique
太阳热水器的特点与分析  Characteristics and analysis of solar water heaters
太阳热水器的热水输出模式可分为落差和承压两种形式, 前者的热 水输出方式是依据供与用之间形成的水位差来实现的, 后者的改进特点 则是利用冷水供水的压力为太阳热水器提供相对恒定压力的热水输出。 尽管太阳热水器是人类利用太空可再生能源最为成功的范例, 然而, 针 对在使用性能上的实用性改进, 尚存在着某些无法克服的技术难点, 大 致可归纳以下四点特征:  The hot water output mode of the solar water heater can be divided into two types: the drop and the pressure. The former's hot water output is based on the water level difference between the supply and the use, and the latter is based on the pressure of the cold water supply. Provides a relatively constant pressure of hot water output to the solar water heater. Although solar water heaters are the most successful example of human use of space renewable energy, there are some technical difficulties that cannot be overcome in view of the practical improvement in performance. The following four characteristics can be summarized:
1.热水生成周期长: 太阳热水器采用罐装储水的加热方式, 热水的产 出量因受储水罐容积的限制, 一旦热水耗尽短时间内无法实现热水再生。  1. Long hot water generation period: The solar water heater adopts the heating method of canned water storage. The output of hot water is limited by the volume of the water storage tank. Once the hot water is exhausted, hot water regeneration cannot be achieved in a short time.
2.热水输出压力低: 落差式太阳热水器受安装高度的限制, 热水输出 压力通常比冷水供水压力低数倍甚至十几倍(热水压力通常只有 0.03 ~ 0.05MPa; 冷水压力一般均在 0.15 ~ 0.4MPa )。 使用中若采用常规手动 混水器则很难掌握调试混合水温的冷热进水比例, 尤其当冷水供水压力 过高, 且又未在混水器冷水进水端加装减压限流装置的情况下, 调试中 稍有不慎, 极易造成冷水向热水供水管路中倒流。 2. Low hot water output pressure: The drop type solar water heater is limited by the installation height. The hot water output pressure is usually several times or even ten times lower than the cold water supply pressure (the hot water pressure is usually only 0.03 ~ 0.05MPa; the cold water pressure is generally in the 0.15 ~ 0.4MPa). If using conventional manual It is difficult for the water mixer to master the proportion of cold and hot water in the mixed water temperature, especially when the cold water supply pressure is too high, and the decompression and current limiting device is not installed at the cold water inlet end of the mixer. Inadvertently, it is easy to cause cold water to flow back into the hot water supply line.
3.热水温度变化大: 太阳热水器的热水加热能量受季节、 气候、 气温 和日照条件等因素的影响, 在日照充分的夏秋季节,其热水输出温度使用 前后有高达 50余度的变化幅度。  3. The hot water temperature changes greatly: The hot water heating energy of the solar water heater is affected by factors such as season, climate, temperature and sunshine conditions. In the full summer and autumn of sunshine, the hot water output temperature has a variation of up to 50 degrees before and after use. Amplitude.
4.热水输出温度高:由于太阳热水器的热水加热上限温度不能人为设 定与控制, 超高温热水输出的现象难以避免, 酷署烈日之时热水输出温 度经常在 90。C以上, 承压式太阳热水器储水罐中的带压温度将大于 100 °C , 因此, 安全使用太阳热水器已成为人们十分关注的问题。  4. The hot water output temperature is high: Since the upper limit temperature of the hot water heating of the solar water heater cannot be artificially set and controlled, the phenomenon of ultra-high temperature hot water output is difficult to avoid, and the hot water output temperature is often 90 when the sun is in the hot sun. Above C, the pressure in the water storage tank of the pressurized solar water heater will be greater than 100 °C. Therefore, the safe use of solar water heaters has become a matter of great concern.
鉴于太阳热水器的上述四点特征, 采用恒温混水器作为太阳热水器 的终端用水设备应该是最佳的选择。 恒温混水器是卫浴市场的新一代终 端洗浴设备, 其工作原理是: 利用装置在恒温混水器内具有热胀冷缩物 理特性的热敏元件(不同品牌选用不同的温控器件及温控方式), 实现自 动调控恒温混水器内冷热进水口的间隙, 按人为预先设定的温度值, 准 确调节冷热进水的混合比例, 达到恒定出水温度的目的。 其方便使用, 安全节水的优势无庸质疑。 可是, 现有市售的普通恒温混水器(见图 6 ), 都难以胜任落差式太阳热水器极其特殊的低热水压力输出的使用环境。 究其原因, 在于普通恒温混水器无一例外采用以控制混合水出水的单一 开关模式(见图 6中的 0 ), 实现对恒温混水器冷热水供水的开启或关断。 由于冷热供水在恒温混水器内部已形成了冷水腔进水口 (23 )、 混合水腔 体(28 ) 与热水输入水道(15 )在物理上的连接。 因此, 为防止因冷热 供水的压力差而造成漏水回流现象(高水压一端的水位流向低水压一端 称之为回流)。又都无一例外的在恒温混水器的冷热进水口处( 30 )、 ( 29 ), 分别加装了单向止回阀( 61 )、( 62 )(正向供水导通,反向回流水被截止)。 单向止回阀在恒温混水器中的使用, 正是阻碍恒温混水器在落差式太阳 热水器上推广应用的重要原因。 In view of the above four characteristics of the solar water heater, the use of a constant temperature water mixer as the terminal water equipment for the solar water heater should be the best choice. The constant temperature water mixer is a new generation of terminal bathing equipment in the sanitary ware market. Its working principle is: Using the thermal element with thermal expansion and contraction physical properties in the constant temperature water mixer (different brands use different temperature control devices and temperature control) Mode), realize the automatic control of the gap between the cold and hot water inlet in the constant temperature water mixer, and accurately adjust the mixing ratio of the hot and cold water inlet to achieve the constant water temperature according to the artificially preset temperature value. Its convenient use, the advantages of safe water saving is unquestionable. However, the existing commercially available ordinary thermostatic mixers (see Figure 6) are difficult to handle the extremely special low-heat water pressure output environment of the drop-type solar water heater. The reason is that the ordinary constant temperature water mixer uses a single switch mode (see 0 in Fig. 6) to control the water discharge of the mixed water to realize the opening or closing of the hot and cold water supply of the constant temperature water mixer. Since the hot and cold water supply has formed a cold water chamber water inlet (23) inside the constant temperature water mixer, the mixed water chamber (28) and the hot water input water channel (15) are physically connected. Therefore, to prevent heat and cold The water supply pressure difference causes leakage backflow (the water level at one end of the high water pressure flows to the low water pressure end and is called reflux). In addition, in the hot and cold water inlets of the constant temperature water mixer (30), (29), one-way check valves (61) and (62) are installed respectively (the forward water supply is turned on, reversed) The return water is cut off). The use of one-way check valves in thermostatic water mixers is an important reason for hindering the application of thermostatic mixers in drop-type solar water heaters.
单向止回阀在恒温混水器使用中存在的缺陷  One-way check valve has defects in the use of constant temperature water mixer
1.每只单向止回阀 (61 )、 (62 )安装在恒温混水器通路中必须配备 两道 "0" 形密封橡胶圈, 其中外圆橡胶圈 (63 ) 用于单向止回阀与进 水管道内壁之间的密封。 内圓橡胶圈 (64 )用于单向止回阀实现控制反 向水流的密封。 由于橡胶圈的密封功能的实现在于受外力的挤压, 所以, 当单向止回阀与进水管内壁之间存在空隙或水垢杂物在单向止回阀处的 沉积, 以及冷热水供水在单向止回阀两端形成的压力差较小时, 两道密 封橡胶圈都会因受挤压力的减小或异物的遮挡, 而降低密封特性造成冷 热供水之间漏水回流现象。  1. Each one-way check valve (61), (62) must be equipped with two "0"-shaped sealing rubber rings installed in the thermostatic mixer passage, wherein the outer rubber ring (63) is used for one-way check The seal between the valve and the inner wall of the inlet pipe. The inner rubber ring (64) is used for a one-way check valve to control the sealing of the reverse flow. Since the sealing function of the rubber ring is achieved by the external force, there is a gap between the one-way check valve and the inner wall of the inlet pipe or the deposition of scale debris at the one-way check valve, and the hot and cold water supply. When the pressure difference formed at both ends of the one-way check valve is small, the two sealing rubber rings are reduced in the pressing force or the foreign matter is blocked, and the sealing property is lowered to cause the water leakage between the hot and cold water supply.
2.—旦恒温混水器内的单向止回阀产生漏水回流现象,将是长期不间 断的, 使用者无法察觉, 不仅导致冷热供水管网的用水混乱, 更会使用 户蒙受无法预料的经济损失。  2. Once the one-way check valve in the constant temperature water mixer produces water leakage, it will be uninterrupted for a long time, and the user can not detect it, which will not only cause water confusion in the hot and cold water supply pipe network, but also cause the user to suffer unpredictable Economic loss.
3.针对落差式太阳热水器超低压力热水输出的现象,单向止回阀在恒 温混水器热水进水口的设置, 无疑增大了热水供水水路的水阻。  3. For the phenomenon of ultra-low pressure hot water output of the falling solar water heater, the setting of the one-way check valve in the hot water inlet of the constant temperature water mixer undoubtedly increases the water resistance of the hot water supply waterway.
4.在冷热供水压力差较大的使用环境中,恒温混水器内低水压一端的 单向止回阀, 会受高水压供水一端动态压力的制约而不能完全开启, 由 此造成低水压供水一端进水不畅或断流的现象。 反映在落差式太阳能热 水器上的症状为: 热水不能正常输入至恒温混水器中。 4. In the environment where the pressure difference between the hot and cold water supply is large, the one-way check valve at the low water pressure end of the constant temperature water mixer will be restricted by the dynamic pressure of the high water pressure water supply end and cannot be completely opened. The phenomenon of poor water flow or disconnection at one end of the low water pressure water supply. Reflected in the difference of solar heat The symptoms on the water heater are: Hot water cannot be properly input into the thermostatic mixer.
5.釆用塑料材盾骨架及使用常规丁晴橡胶作为密封介质的单向止回 阀。 其极限使用温度仅有 so °c , 面对太阳热水器具有近 locrc超高温热 水输出的使用环境, 其耐高温性和抗老化指标难以得到保证。  5. Use a plastic shield frame and a one-way check valve using conventional nitrile rubber as the sealing medium. Its ultimate operating temperature is only so °c. In the face of the solar water heater with near locrc ultra-high temperature hot water output environment, its high temperature resistance and anti-aging indicators are difficult to guarantee.
由此可见, 单向止回阀在恒温混水器中的使用, 致使恒温混水器的 实际应用领域受到了很大程度的局限。 例如, 在太阳热水器领域及冷热 供水的温度及供水压力差变化较大的环境中, 原本可以充分体现出恒温 混水器的使用优势, 但却因为安装了单向止回阀而无法一显身手。 发明内容  It can be seen that the use of the one-way check valve in the constant temperature water mixer has caused the practical application field of the constant temperature water mixer to be greatly limited. For example, in the field of solar water heaters and the environment where the temperature of the hot and cold water supply and the pressure difference of the water supply vary greatly, the advantage of the thermostatic mixer can be fully demonstrated, but it cannot be displayed because of the installation of the one-way check valve. skill. Summary of the invention
本发明的目的是提供一种以结合我国客观用水的状况, 并针对普通 恒温混水器因使用了单向止回阀所造成的产品应用可靠性低、 适应性差 等缺陷, 经过实用性改进的冷热水同步开关恒温混水器在不使用单向止 回阀的情况下, 不仅可在恒温混水器主岡体左端同步控制冷热两路供水 的开启与关断, 而且该同步开关还具有承受超高温热水的特性。  The object of the present invention is to provide a situation in which the objective water consumption in China is combined, and the utility model has the defects of low reliability and poor adaptability caused by the use of the one-way check valve for the ordinary thermostatic water mixer, and has been improved in practicality. The hot and cold water synchronous switch thermostatic water mixer can not only control the opening and closing of the hot and cold water supply in the left end of the main body of the constant temperature water mixer without using the one-way check valve, and the synchronous switch also It has the characteristics of withstanding ultra-high temperature hot water.
本发明解决其技术问题的方案是: 1.使用特殊设计的冷热水双控陶瓷 片密封同步开关作为恒温混水器的冷热供水同步开关, 以取代普通恒温 混水器必须由两个单向止回阀与一个单水流陶瓷密封开关三个配件组合 而成的用水开关系统; 2.改进恒温混水器阀体的进出水结构,在恒温混水 器阔体内设计出四路不同流向的通水孔, 以实现恒温混水器与陶瓷定片 的功能连接, 解决了因恒温混水器冷热进水口间距过大, 工艺上无法实 现在混水器左端同步控制冷热两路供水的技术难题。 3.采用将冷热水双控 开关密封陶瓷片在铜廣混水器阀体内直接安装的嵌入式装配工艺, 密封 陶瓷定片起着连接恒温混水器阀体中的冷热供水作用, 密封陶瓷动片的 限位旋转则是用于改变冷热供水的通断。 The solution to solve the technical problem of the invention is as follows: 1. Using a specially designed hot and cold water double-control ceramic sheet sealing synchronous switch as a hot and cold water supply synchronous switch of the constant temperature water mixer, in order to replace the ordinary constant temperature water mixer, it is necessary to have two single A water switch system combining a check valve with a single-flow ceramic seal switch; 2. improving the inlet and outlet water structure of the thermostatic mixer body, and designing four different flow directions in the constant temperature mixer body. Through the water hole, to realize the functional connection between the constant temperature water mixer and the ceramic stator, the distance between the hot and cold water inlet of the constant temperature water mixer is too large, and the process can not realize the simultaneous control of the hot and cold water supply at the left end of the water mixer. technical challenge. 3. Adopt dual control of hot and cold water The embedded assembly process of the switch-sealed ceramic piece directly installed in the valve body of the copper-growth mixer, the sealing ceramic stator acts as a hot and cold water supply connected to the valve body of the constant-temperature water mixer, and the limit rotation of the sealed ceramic rotor piece is Used to change the on/off of hot and cold water supply.
本发明的有益效果是: 确保了恒温混水器冷热水同步开关的可靠性, 提高了同步开关的耐高温指标, 降低了恒温混水器的动态水阻, 改善了 恒温混水器在高压力差冷热供水环境中的适应能力, 解决了恒温混水器 在低压力热水输出的落差式太阳热水器上不能正常使用的难题。 附图说明 图 1A是同步开关安装腔体平面示意图。  The invention has the beneficial effects of: ensuring the reliability of the hot water and hot water synchronous switch of the constant temperature water mixer, improving the high temperature resistance index of the synchronous switch, reducing the dynamic water resistance of the constant temperature water mixer, and improving the high temperature water mixing device at a high temperature. The adaptability of the pressure difference between cold and hot water supply environment solves the problem that the constant temperature water mixer cannot be used normally on the falling type solar water heater with low pressure hot water output. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1A is a plan view of a synchronous switch mounting cavity.
图 2是本发明旋转 90° 的整体结构剖面图。  Figure 2 is a cross-sectional view showing the entire structure rotated 90° of the present invention.
图 3A是陶瓷动片顶部平面图。  Figure 3A is a top plan view of a ceramic rotor.
图 3B是陶瓷动片底部平面图。  Figure 3B is a bottom plan view of the ceramic rotor.
图 4A是陶瓷定片顶部平面图。  Figure 4A is a top plan view of a ceramic stator.
图 4B是陶瓷定片底部平面图。  Figure 4B is a bottom plan view of a ceramic stator.
图 4C是陶瓷定片侧面示意图。  Figure 4C is a schematic side view of a ceramic stator.
图 5是对比于图 6的冷热水同步开关恒温混水器阀体剖面图 。  Figure 5 is a cross-sectional view of the valve body of the hot and cold water synchronous switch thermostatic mixer in comparison with Figure 6.
图 6是采用单向止回阀的恒温混水器阀体剖面图。  Figure 6 is a cross-sectional view of the valve body of the thermostatic mixer using a one-way check valve.
图 1中各部件名称分别为: (注: 图中的阴影部分表示为平面的下沉 部分)  The names of the parts in Figure 1 are: (Note: The shaded part in the figure is shown as the sunken part of the plane)
1.同步开关旋叙、 2.开关内衬固定螺栓、 3.尼龙开关内衬、 4.密封陶 瓷片开关总成装配压盖、 5.陶瓷动片 90° 转动限位片、 6.动片拨盘及同 步开关轴柄、 7.陶瓷动片、 8.陶瓷定片、 9.同步开关总成安装腔体、 15. 通向恒温控制器的热水输入水道、 16.混合水输出水道、 17.混合水出水接 口、 18.热水腔、 19.热敏感温头(选用法国 VERNET公司生产的内燃机 节温器专用温控器件)、 20.温控活塞复位弹簧、 21.热水腔进水封口、 22. 温控活塞、 23.冷水腔进水封口、 24.热敏感温头膨胀顶针、 25.温度设定 调节器、 26.高温设定保护按钮、 27.温度设定旋钮、 28.混合水腔体、 41B. 陶瓷定片侧端密封用 "0" 形硅橡胶圈。 1. Synchronous switch knob, 2. Switch lining fixing bolt, 3. Nylon switch lining, 4. Sealing pottery Porcelain switch assembly assembly gland, 5. Ceramic rotor 90° rotation limit plate, 6. Moving plate dial and synchronous switch shaft handle, 7. Ceramic rotor, 8. Ceramic stator, 9. Synchronous switch total Into the installation cavity, 15. Hot water input channel to the thermostat controller, 16. Mixed water output channel, 17. Mixed water outlet port, 18. Hot water chamber, 19. Heat sensitive temperature head (selected by VERNET, France) Special temperature control device for internal combustion engine thermostat), 20. Temperature controlled piston return spring, 21. Hot water chamber inlet seal, 22. Temperature controlled piston, 23. Cold water chamber inlet seal, 24. Heat sensitive temperature head expansion thimble 25. Temperature setting regulator, 26. High temperature setting protection button, 27. Temperature setting knob, 28. Mixed water chamber, 41B. Ceramic stator side end seal with "0"-shaped silicone rubber ring.
图 1A为恒温混水器同步开关总成安装腔体平面图:  Figure 1A is a plan view of the mounting cavity of the thermostatic mixer synchronous switch assembly:
10.热水通水孔、 11.陶瓷定片定位销孔、 12.进入陶瓷定片的热水通 水孔、 13.进入陶瓷定片的混合水通水孔、 14.陶瓷定片的混合水输出通水 孔。  10. Hot water through hole, 11. Ceramic fixed piece positioning pin hole, 12. Hot water through hole entering ceramic stator, 13. Mixed water through hole entering ceramic stator, 14. Ceramic fixed piece mixing The water output passes through the water hole.
图 2为恒温混水器旋转 90° 的剖面图示意图:  Figure 2 is a schematic cross-sectional view of the thermostatic mixer rotated 90°:
28.混合水腔体、 29.热水进水接口、 30.冷水进水接口、 41B. 陶瓷定 片侧端密封用 "0" 形硅橡胶圈、 46B.三孔花形硅橡胶垫。  28. Mixed water chamber, 29. Hot water inlet port, 30. Cold water inlet port, 41B. Ceramic stator side end seal with "0"-shaped silicone rubber ring, 46B. Three-hole flower-shaped silicone rubber pad.
图 3A是陶瓷动片顶部示意图: (注: 图中的阴影部分表示为平面的 下沉部分)  Figure 3A is a schematic view of the top of the ceramic rotor: (Note: the shaded portion of the figure is shown as a flat sinking portion)
71.转动拨盘所用的四个定位销。  71. Turn the four locating pins used on the dial.
图 3B是陶瓷动片底部示意图:  Figure 3B is a schematic view of the bottom of the ceramic rotor:
72.热水回水槽、 73.混合水回水槽、 74.动片密封平面。  72. Hot water back to the sink, 73. Mixed water back to the sink, 74. The moving piece seals the plane.
图 4A是陶瓷定片顶部示意图: (注: 图中的阴影部分表示为平面的 81.混合水出水孔、 82.热水进水孔、 83.混合水进水孔、 84.热水出水 孔、 85.混合水出水孔引水槽、 86.热水出水孔引水槽。 Figure 4A is a schematic view of the top of the ceramic stator: (Note: the shaded portion of the figure is shown as a flat 81. Mixed water outlet hole, 82. Hot water inlet hole, 83. Mixed water inlet hole, 84. Hot water outlet hole, 85. Mixed water outlet hole introduction tank, 86. Hot water outlet hole introduction tank.
图 4B是陶瓷定片底部示意图: (注: 图中的阴影部分表示为平面的 下沉部分)  Figure 4B is a schematic view of the bottom of the ceramic stator: (Note: the shaded portion of the figure is shown as a flat sinking portion)
81.混合水出水孔、 82.热水进水孔、 83.混合水进水孔、 84.热水出水 孔、 45.陶瓷定片定位销孔、 46A.三孔花形硅橡胶垫安装槽、 47.热水分 流槽。  81. mixed water outlet hole, 82. hot water inlet hole, 83. mixed water inlet hole, 84. hot water outlet hole, 45. ceramic stator positioning pin hole, 46A. three-hole flower-shaped silicone rubber pad installation groove, 47. Hot water splitter.
图 4C是陶瓷定片侧面示意图:  Figure 4C is a side view of the ceramic stator:
41A.陶瓷定片侧端 "0" 形硅橡胶密封圈安装槽。  41A. Ceramic stator side end "0"-shaped silicone rubber seal ring mounting groove.
图 5是冷热水同步开关恒温混水器主阔体剖面图: (图中的阴影部分 表示为平面的下沉部分)  Figure 5 is a cross-sectional view of the main body of the hot and cold water synchronous switch thermostatic mixer: (the shaded part in the figure is shown as the flat sinking part)
9.同步开关总成安装腔体、 10.热水通水孔、 11.陶瓷定片定位销孔、 12.热水通水孔、 13.混合水通水孔、 14.混合水输出通水孔、 17.混合水出 水接口、 23.冷水腔进水封口、 25K温度设定调节器安装孔、 28. 混合水 腔体、 29.热水进水接口、 30.冷水进水接口。  9. Synchronous switch assembly mounting cavity, 10. Hot water through hole, 11. Ceramic fixed piece positioning pin hole, 12. Hot water through hole, 13. Mixed water through hole, 14. Mixed water output through water Hole, 17. Mixed water outlet port, 23. Cold water chamber inlet seal, 25K temperature setting regulator mounting hole, 28. Mixed water chamber, 29. Hot water inlet port, 30. Cold water inlet port.
图 6是采用单向止回阀的恒温混水器主阀体剖面图:  Figure 6 is a cross-sectional view of the main valve body of a constant temperature water mixer using a one-way check valve:
0.混合水单水流截止开关安装孔、 15.通向恒温控制器的热水输入水 道、 17.混合水出水接口、 23.冷水腔进水封口、 25K温度设定调节器安 装孔、 28.混合水腔体、 29.热水进水接口、 30.冷水进水接口、 61.冷水进 水端口单向止回阀、 62.热水进水端口单向止回阀、 63.单向止回阀外圆密 封橡胶圈、 64.单向止回阀内圆密封橡胶圈。 具体实施方式 0. Mixed water single water flow cutoff switch mounting hole, 15. Hot water input water channel to the thermostat controller, 17. Mixed water outlet port, 23. Cold water chamber inlet seal, 25K temperature setting regulator mounting hole, 28. Mixed water chamber, 29. hot water inlet port, 30. cold water inlet port, 61. cold water inlet port one-way check valve, 62. hot water inlet port one-way check valve, 63. one-way Return valve outer ring seal rubber ring, 64. one-way check valve inner circle seal rubber ring. detailed description
根据常规手动冷热混水龙头 "左热右冷" 用水标准的规范, 及恒温 控制器的安装要求, 冷热水同步开关恒温混水器的两个进水口也是 "左 热右冷"(见图 5中的 29、 30 )。 阀体左端是同步双控开关单元, 右端为恒 温控制器混合水温度调节单元(见图 2 ), 其混水器的冷热进水口间距也 按 100mm的通用标准确定。 由于混水器冷水进水口接口 30的位置距同步 双控开关的安装位置 9间距过大, 理论上的冷热水同步开关是无法实现 的。 因此, 本发明采用了同步控制热水进水与混合水出水的方式, 并使 用特殊的密封陶瓷片 (见图 3、 图 4 ) 与专用的恒温混水器阀体, 为本发 明的工艺设计提供了十分有效的解决方案。  According to the specifications of the conventional manual hot and cold water mixing faucet "left hot right cold" water standard, and the installation requirements of the thermostat controller, the two water inlets of the hot and cold water synchronous switch thermostatic mixer are also "left hot right cold" (see figure 29, 30 in 5). The left end of the valve body is a synchronous dual-control switch unit, and the right end is a constant temperature controller mixed water temperature adjustment unit (see Figure 2). The hot and cold water inlet spacing of the water mixer is also determined according to the universal standard of 100mm. Since the position of the cold water inlet port 30 of the water mixer is too far from the installation position 9 of the synchronous double control switch, the theoretical hot and cold water synchronous switch cannot be realized. Therefore, the present invention adopts a synchronous control method of hot water inflow and mixed water effluent, and uses a special sealed ceramic sheet (see FIG. 3 and FIG. 4 ) and a dedicated thermostatic water mixing valve body to design the process of the present invention. Provides a very effective solution.
用于本发明中的专用密封陶瓷片需要考虑五种设计因素及釆用相应 的解决方法, 方可适用本发明的应用。  The special sealing ceramic sheets used in the present invention need to be considered in consideration of five design factors and corresponding solutions in order to be applicable to the application of the present invention.
1.要在直径为 35mm、 厚度为 8mm的陶瓷定片上实现两进水两出水 的同步双控功能, 陶瓷定片采用形状对称两组四孔的设计(见图 4A ), 陶 瓷动片与定片紧密结合的平面端含有两个几何形状完全对称, 相位相差 180° 的双水路回水槽 72、 73, 使用时, 在限位装置与开关手柄的作用 下, 密封陶瓷动片将在 90° 的范围内往返转动, 形成密封陶瓷动、 定片 之间槽与孔的相对错位, 槽、 孔对齐双路水开, 槽、 孔分离双路水关, 从而实现对双路进水的同步控制。  1. It is necessary to realize the synchronous dual control function of two water inlets and two water outlets on a ceramic stator with a diameter of 35mm and a thickness of 8mm. The ceramic stator is designed with two symmetrical shapes of four holes (see Figure 4A), ceramic rotor and stator. The flat end of the piece is tightly combined with two geometrically completely symmetrical water-returning troughs 72, 73 with a phase difference of 180°. When used, the sealing ceramic piece will be at 90° under the action of the limiting device and the switch handle. Rotate and rotate in the range to form the relative misalignment between the groove and the hole between the sealing ceramic and the fixed piece. The groove and the hole are aligned with the two-way water opening, and the groove and the hole are separated by the two-way water to realize the synchronous control of the two-way water inlet.
2.要确保同步双控开关的开启角度为 90° 的使用标准。 设计上采用 在陶瓷定片的每路出水孔 81、 84处分别增加了引水槽 85、 86。  2. Make sure that the opening angle of the synchronous dual control switch is 90°. In the design, the water guiding grooves 85 and 86 are respectively added to each of the water outlet holes 81 and 84 of the ceramic stator.
3.要保证同步双控开关每一路的通水流量。 陶瓷定片设计直径为 8mm的大孔径进出通水孔,并加大陶瓷动片回水槽的深度与宽度 72、 73。3. To ensure the flow of water through each channel of the synchronous dual control switch. Ceramic stator design diameter is The 8mm large aperture enters and exits the water hole, and increases the depth and width 72, 73 of the ceramic moving piece back to the sink.
4.要尽可能降低陶瓷定、动片的外形厚度。 因同步双控开关的所有零 件是安装在同步开关旋钮内腔中 (见图 1、 图 2 ), 所以, 同步双控陶瓷阀 芯的安装空间非常有限, 在不影响其通水流量的情况下, 陶瓷定、 动片 的实际厚度均为 8mm。 4. It is necessary to reduce the thickness of the ceramic stator and the moving piece as much as possible. Since all the parts of the synchronous dual-control switch are installed in the inner cavity of the synchronous switch knob (see Figure 1, Figure 2), the installation space of the synchronous double-control ceramic valve core is very limited, without affecting the flow rate of the water. The actual thickness of the ceramic fixed and moving piece is 8mm.
5.要提高同步欢控开关的耐高温性能。设计上采用将陶瓷定、动片直 接安装在混水器铜质阀体内 (见图 1、 图 2 ) 的嵌入式装配工艺。  5. To improve the high temperature performance of the synchronous joystick switch. The design uses an embedded assembly process in which the ceramic stator and rotor are directly mounted in the copper valve body of the mixer (see Figure 1 and Figure 2).
同步汉控开关与恒温混水器阀体中各路水道的相互关系  The relationship between the synchronous Han control switch and the water channel in the valve body of the constant temperature water mixer
如图 1〜图 6所示, 同步双控开关的工作过程: 陶瓷动片同步开关旋 鈕 1反时针限位转动 90° 时, 陶瓷动片 7上的两个回水槽 72、 73将正对于 陶瓷定片上的两个进水孔 82、 83, 槽、 孔对齐同步开关被开启, 热水供 水从混水器热水进水接口 29输入, 从混水器热水出水孔 12流出, '进入陶 瓷定片底部热水进水孔 82在陶瓷定片上部流出, 通过陶瓷动片热水回水 槽 72返回至陶瓷定片热水出水孔 84,并通过陶瓷定片上的热水分流槽 47 , 将热水分别送入三个热水通水孔 10、 再经热水输入水道 15送至恒温控制 器的热水腔 18与冷水进行混合。 由于恒温混水器同步开关安装腔体中的 三个热水通水孔 10的特殊设计位置, 因此, 在陶瓷定片底部只能使用三 孔组合式花形硅橡胶垫 46B, 为保证热水通路的密封特性,设计上釆用在 陶瓷定片侧面外圆上加装了 "0" 形硅橡胶圈 41B。  As shown in Figure 1 to Figure 6, the working process of the synchronous dual-control switch: When the ceramic rotor synchronous switch knob 1 is rotated counterclockwise by 90°, the two return water tanks 72, 73 on the ceramic rotor 7 will be facing the ceramic. The two water inlet holes 82, 83 on the fixed piece, the groove and the hole alignment synchronous switch are opened, the hot water supply is input from the water mixer hot water inlet port 29, and flows out from the water heater hot water outlet hole 12, 'Entering the ceramic The hot water inlet hole 82 at the bottom of the stator flows out in the upper part of the ceramic stator, returns to the ceramic fixed hot water outlet hole 84 through the ceramic rotor hot water return water tank 72, and passes through the hot water distribution tank 47 on the ceramic stator to heat The water is sent to the three hot water passing holes 10, and then sent to the hot water chamber 18 of the thermostat controller via the hot water input water channel 15 to be mixed with the cold water. Due to the special design position of the three hot water through holes 10 in the thermostatic mixer synchronous switch installation cavity, only the three-hole combined flower-shaped silicone rubber pad 46B can be used at the bottom of the ceramic stator to ensure the hot water passage. The sealing characteristics are designed to be applied to the outer circumference of the ceramic stator to the "0"-shaped silicone rubber ring 41B.
在开启热水通路的同时, 混合水的出水通路也将同步开启, 混合水 则通过恒温混水器混合水腔体 28流向混水器混合水出水孔 13, 经陶瓷定 片底部混合水进水孔 83在定片上端出水孔 83流出, 经陶瓷动片混合水回 水槽 73转向回流至陶瓷定片混合水出水孔 81经陶瓷定片底端出水孔 81与 恒温混水器混合水输出通水孔 14送至混水器阀体的混合水输出水道 16最 终通过混合水出水接口 17输出可供使用的混合水。 While the hot water passage is opened, the water outlet passage of the mixed water will also be simultaneously opened, and the mixed water flows through the mixed water chamber 28 of the constant temperature mixer to the mixed water outlet hole 13 of the mixer, and the water is mixed into the water through the bottom of the ceramic stator. The hole 83 flows out at the upper end of the stator, and the water is mixed back through the ceramic piece. The water tank 73 is turned back to the ceramic fixed piece mixed water outlet hole 81 through the ceramic stator bottom end water outlet hole 81 and the constant temperature water mixer mixed water output water outlet hole 14 is sent to the mixed water output water passage 16 of the water mixing valve body to finally pass the mixing. The water outlet port 17 outputs mixed water that can be used.
当同步开关旋钮 1顺时针回转 90° 时,陶瓷动片上的两个冷热水回水 槽 72、 73与陶瓷定片上两个出水孔 81、 84重合时, 陶瓷定片上热水与混 合水的两个进水孔 82、 83将被陶瓷动片上的密封平面所封堵 74, 同步开 关关闭, 在热水进水被关断的同时, 混合水的出水通路也随之被关断。 由于恒温混水器的混合水腔体 28中没有了热水, 因此, 混合水腔体 28也 将变成冷水腔, 同步双控开关近而实现了彻底关断冷热供水的目的。  When the synchronous switch knob 1 is rotated 90° clockwise, when the two hot and cold water returning water tanks 72 and 73 on the ceramic moving piece overlap with the two water discharging holes 81 and 84 on the ceramic stator, the ceramic fixed piece is heated and mixed with water. The water inlet holes 82, 83 will be blocked by the sealing plane on the ceramic moving piece 74, the synchronous switch is closed, and the hot water inlet water is shut off, and the water outlet passage of the mixed water is also shut off. Since there is no hot water in the mixed water chamber 28 of the constant temperature water mixer, the mixed water chamber 28 will also become a cold water chamber, and the synchronous double control switch can completely shut off the cold and hot water supply.
恒温混水器的工作原理  How the thermostatic mixer works
图 1、 图 2是釆用同步开关的恒温混水器, 以下作为分析实例。  Figure 1 and Figure 2 show the constant temperature water mixer with the synchronous switch. The following is an example of analysis.
1.静态分析: 在开启恒温混水器的同步开关旋钮 1之前, 恒温混水器 的热水供水被截止, 冷水供水因混合水路的关闭也处于截止状态, 且冷、 热供水之间形成了彻底隔离。 恒温混水器的温度设定旋钮 27的刻度处在 38°C的洗浴常温状态。 其恒温混水器中热敏感温头 19在没有热水触发的 情况下, 应处在收缩静止状态, 膨胀顶针 24没有伸出。 并在温控活塞复 位弹簧 20的作用下, 温控活塞 22被推至到温度设定调节器 25的固定平面 端, 形成冷水进水封口 23呈关闭状态。 由于冷、 热进水封口之间呈反比 关系的开启间隙, 因此, 在冷水腔进水封口 23被关闭的同时, 热水腔进 水封口 21—定会被充分开启, 形成热水常开, 冷水常闭的初始状态。  1. Static analysis: Before the synchronous switch knob 1 of the constant temperature water mixer is turned on, the hot water supply of the constant temperature water mixer is cut off, and the cold water supply is also closed due to the closing of the mixed water circuit, and a cold water supply is formed between the cold water and the hot water supply. Thorough isolation. The temperature setting knob 27 of the thermostatic mixer is at a normal temperature of 38 °C. The heat sensitive temperature head 19 of the constant temperature water mixer should be in a state of contraction and rest without the trigger of hot water, and the expansion thimble 24 does not protrude. Under the action of the temperature-controlled piston reset spring 20, the temperature-controlled piston 22 is pushed to the fixed plane end of the temperature setting regulator 25 to form a cold water inlet seal 23 which is closed. Because of the opening gap between the cold and hot water inlet seals, the water inlet seal 23 of the cold water chamber is closed, and the hot water inlet seal 21 will be fully opened, forming hot water normally open. The initial state of cold water normally closed.
2.动态分析: 开启恒温混水器的同步开关旋钮 1 , 陶瓷动片与定片形 成开启状态, 接通热水进水路和混合水输出水路, 此时, 滞留在恒温混 水器中和热水管路中的存留冷水被一起排出。 热水供水经同步开关的动、 定陶瓷片 7、 8, 经混水器热水输入水道 15, 输入至恒温混水器热水腔 18。 热敏感温头 19在高温热水的触发下, 迅速受热膨胀, 其热敏感温头膨胀 顶针 24迅速向温度设定调节器 25—端伸出。 由于温度调节器 25内的移动 调节杆已被人为设定在相对固定的位置,膨胀顶针 24碰到温度调节器后, 反作用于复位弹簧 20, 在将弹簧压缩的同时迅速开启冷水腔进水封口 23 的间隙, 且等幅度减小了热水腔进水封口 21的间隙。 冷水供水通过冷水 腔进水封口 23和温控活塞 22, 进入混合水腔 28, 在与热水进行配比混合 的同时, 热敏感温头 19会根据混合水的温度变化, 不断调整其膨胀顶针 24的伸缩长度, 进而改变温控活塞 22处在冷热进水口的位置比例, 实现 自动调控冷热进水口的间隙, 直至达到恒定的出水温度。 其混合水温度 输出的高与低, 取决于热敏感温头膨胀顶针 24与温度设定调节器 25内的 移动调节杆之间行程间隙的调整, 其间隙越大则混合水的输出温度越高, 反之则越低。 经准确配比的混合水从混合水腔 28中流出, 通过混合水通 水孔 13经同步开关的陶瓷定、 动片 8、 7流入混合水输出水道 16, 最终从 混合水出口接口 17输出。 2. Dynamic analysis: Turn on the synchronous switch knob 1 of the thermostatic mixer. The ceramic rotor and the stator are opened, and the hot water inlet and the mixed water output water are connected. At this time, the temperature is mixed in the constant temperature. The remaining cold water in the water and in the hot water line is discharged together. The hot water supply is sent to the hot water chamber 18 of the constant temperature water mixer through the dynamic and fixed ceramic plates 7 and 8 of the synchronous switch through the hot water input water passage 15 of the water mixer. The heat sensitive temperature head 19 is rapidly heated and expanded by the high temperature hot water, and the heat sensitive temperature head expansion thimble 24 quickly protrudes toward the temperature setting regulator 25 end. Since the movement adjusting rod in the temperature regulator 25 has been artificially set in a relatively fixed position, after the expansion thimble 24 hits the temperature regulator, it acts on the return spring 20, and rapidly opens the cold water chamber water inlet seal while compressing the spring. The gap of 23, and the equal amplitude reduces the gap of the water inlet seal 21 of the hot water chamber. The cold water supply passes through the cold water chamber inlet seal 23 and the temperature control piston 22, enters the mixed water chamber 28, and mixes with the hot water, the heat sensitive temperature head 19 continuously adjusts the expansion thimble according to the temperature change of the mixed water. The telescopic length of 24, and thus the proportion of the position of the temperature control piston 22 at the hot and cold water inlet, automatically adjusts the gap between the hot and cold water inlet until a constant outlet temperature is reached. The high and low output temperature of the mixed water depends on the adjustment of the stroke gap between the heat sensitive temperature head expansion thimble 24 and the movement adjustment rod in the temperature setting regulator 25. The larger the gap, the higher the output temperature of the mixed water. The opposite is the lower. The accurately proportioned mixed water flows out of the mixed water chamber 28, flows into the mixed water output water passage 16 through the mixed water passage hole 13 through the ceramic rotating and moving sheets 8, 7 of the synchronous switch, and finally is output from the mixed water outlet port 17.
3.恒温控制过程的原理: 在冷热水腔进水封口 23和 21进水口间隙相 对稳定的状态下, 恒温混水器应有恒定温度的混合水输出。 此时, 若热 水供水温度忽然上升, 热敏感温头 19受热迅速膨胀, 膨胀顶针 24根据温 度上升的幅度, 增加了与温度设定调节器 25之间的反作用力, 使温控活 塞 22迅速移向热水腔进水封口 21—端, 形成了冷水腔进水封口 23的间隙 迅速加大的瞬间, 冷水进水量增大, 热水腔进水封口 21的间隙迅速等幅 度减小的同时, 热水进水量减小, 从而实现了稳定混合水温度的目的。 若是冷水供水压力突然上升时, 流过冷水腔进水封口 23的冷水进水量会 突然增大, 导致混合水温度的下降。 热敏感温头 19则会因受冷而迅速收 缩, 膨胀顶针 24与温度设定调节器 25之间的间隙随之加大, 在温控活塞 复位弹簧 20的作用下, 温控活塞 22会迅速移向温度设定调节器 25—端, 在迅速减小冷水腔进水封口 23间隙的同时, 会等幅度加大热水腔进水封 口 21的间隙, 最终实现了减小冷水的进水量, 提高了热水的进水量, 达 到了按温度设定值的要求, 自动进行冷热供水的配比, 完成了恒温控制 的过程。 3. Principle of constant temperature control process: In the state where the gap between the inlet and outlet of the hot and cold water inlets 23 and 21 is relatively stable, the constant temperature water mixer should have a constant temperature mixed water output. At this time, if the hot water supply temperature suddenly rises, the heat sensitive temperature head 19 is rapidly expanded by the heat, and the expansion thimble 24 increases the reaction force with the temperature setting regulator 25 according to the magnitude of the temperature rise, so that the temperature control piston 22 is rapidly Moved to the 21st end of the water inlet seal of the hot water chamber, forming a moment when the gap of the cold water chamber inlet seal 23 is rapidly increased, the amount of cold water inlet is increased, and the gap of the hot water chamber inlet seal 21 is rapidly equal. While the degree is reduced, the amount of hot water inflow is reduced, thereby achieving the purpose of stabilizing the temperature of the mixed water. If the cold water supply pressure suddenly rises, the amount of cold water flowing through the cold water chamber inlet seal 23 suddenly increases, resulting in a decrease in the temperature of the mixed water. The heat sensitive temperature head 19 will shrink rapidly due to the cold, and the gap between the expansion thimble 24 and the temperature setting regulator 25 will increase accordingly. Under the action of the temperature control piston return spring 20, the temperature control piston 22 will rapidly Moving to the temperature setting regulator 25-end, while rapidly reducing the gap of the cold water chamber inlet seal 23, the gap of the hot water chamber inlet seal 21 is increased in an equal manner, and finally, the water intake of the cold water is reduced. The water intake of the hot water is increased, the requirement of the temperature setting value is reached, the ratio of the hot and cold water supply is automatically performed, and the process of the constant temperature control is completed.
4.安全保护的功能:在冷水供水突然断流的情况下, 由于混合水腔体 28内无冷水流入而出现高温, 热敏感温头 19会因受高温而强烈膨胀, 在 膨胀顶针 24与温度设定调节器 25之间的高反作用力下, 温控活塞 22将迅 速移至热水腔进水封口 21并切断热水进水的通路, 实现了安全防烫的保 护功能。 工业实用性  4. Function of safety protection: In the case of sudden interruption of cold water supply, high temperature occurs due to the inflow of cold water in the mixed water chamber 28, and the heat sensitive temperature head 19 will be strongly expanded due to high temperature, in the expansion thimble 24 and temperature. When the high reaction force between the regulators 25 is set, the temperature control piston 22 will quickly move to the hot water chamber inlet seal 21 and cut off the passage of the hot water into the water, thereby realizing the safety protection function. Industrial applicability
本发明可应用于目前卫浴市场上广泛采用装有单向止回阀结构的恒 温混水器。 通过应用本发明, 可确保恒温混水器冷热水同步开关的可靠 性, 提高了同步开关的耐高温指标, 降低了恒温混水器的动态水阻, 改 善了恒温混水器在高压力差冷热供水环境中的适应能力, 解决了恒温混 水器在低压力热水输出的落差式太阳热水器上不能正常使用的难题。  The invention can be applied to a constant temperature water mixer equipped with a one-way check valve structure in the sanitary market. By applying the invention, the reliability of the hot and cold water synchronous switch of the constant temperature water mixer can be ensured, the high temperature resistance index of the synchronous switch is improved, the dynamic water resistance of the constant temperature water mixer is reduced, and the high pressure difference of the constant temperature water mixer is improved. The adaptability in the hot and cold water supply environment solves the problem that the constant temperature water mixer cannot be used normally on the drop type solar water heater with low pressure hot water output.

Claims

权利要求 Rights request
1. 冷热水同步开关恒温混水器是由内含四路冷热通水孔的圆柱形 恒温混水器主阀体、 冷热水双控密封陶瓷片、 限位装置、 开关手柄、 冷 热进水接头、 混合水输出接头、 热敏感温器件、 可移动阀塞、 输出水温 调节器、 调节器手柄所构成, 其特征是: 冷热水同步开关恒温混水器的 用水开关, 采用了专门设计的陶瓷片密封冷热水同步双控开关。 1. Hot and cold water synchronous switch The constant temperature water mixer is a cylindrical constant temperature water mixer main valve body containing four channels of hot and cold water passing holes, hot and cold water double control sealing ceramic piece, limit device, switch handle, cold A hot water inlet joint, a mixed water outlet joint, a heat sensitive temperature device, a movable valve plug, an output water temperature regulator, and a regulator handle are characterized in that: a water switch for a hot water synchronous switch thermostatic water mixer is used. Specially designed ceramic sheet sealed cold and hot water synchronous dual control switch.
2. 根据权利要求 1所述的冷热水同步开关恒温混水器, 其特征是: 冷热水同步开关是采用特殊设计的动、 定两片密封陶瓷片, 定片上有两 对几何形状完全对称的进出水孔, 带有引水槽的两个孔是密封陶瓷片开 关的出水孔, 无引水槽的两个孔是密封陶瓷片开关的进水孔, 并在陶瓷 定片的圓周侧面设有一条 "0"形圈槽。 密封陶瓷动片上含有两个几何形 状完全对称, 相位相差 180°的冷热回水槽。  2. The hot and cold water synchronous switch thermostatic water mixer according to claim 1, wherein: the hot and cold water synchronous switch adopts a specially designed movable and fixed two-piece sealing ceramic piece, and the pair has two pairs of geometric shapes completely. Symmetrical inlet and outlet holes, two holes with a water guiding groove are the water outlet holes of the sealed ceramic plate switch, and two holes without the water guiding groove are water inlet holes for the sealing ceramic plate switch, and are provided on the circumferential side of the ceramic stator piece A "0"-shaped circle groove. The sealed ceramic rotor has two geothermally symmetrical water-cooled back-water tanks with a phase difference of 180°.
3. 根据权利要求 1所述的冷热水同步开关恒温混水器, 其特征是: 同步开关总成的安装结构采用了将专用密封陶瓷动、 定片直接嵌入在含 四路通水孔的专用圆柱形恒温混水器铜质阀体内的装配工艺。  3. The hot and cold water synchronous switch thermostatic water mixer according to claim 1, wherein: the mounting structure of the synchronous switch assembly adopts a special sealing ceramic dynamic and fixed piece directly embedded in the four-way water-passing hole. The assembly process of the special cylindrical constant temperature water mixer copper valve body.
PCT/CN2006/002228 2006-08-30 2006-08-30 A hot and cold water mixing valve device WO2008028328A1 (en)

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WO2011116628A1 (en) * 2010-03-21 2011-09-29 Zhang Yufei Thermostatic cold and hot water valve
CN102996857A (en) * 2012-12-10 2013-03-27 宁波洁谊洁具有限公司 Constant-temperature water faucet
CN108343763A (en) * 2018-01-29 2018-07-31 胡永 Prevent the anti-constant-temperature water faucet filled of hot water pipe
CN108662197A (en) * 2018-08-03 2018-10-16 潍坊康斯拓普温控卫浴有限公司 Combined type water mixing valve cavity
CN108916418A (en) * 2018-09-18 2018-11-30 泉州万滤达净水科技有限公司 A kind of drawing and pulling type hot and cold water tap terminal purifier
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WO2011116628A1 (en) * 2010-03-21 2011-09-29 Zhang Yufei Thermostatic cold and hot water valve
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CN112555453A (en) * 2020-12-10 2021-03-26 开平市凯赛德水暖配件有限公司 Cold and hot water mixing valve core

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