WO2008011127A3 - Nano-composite door facings, and related door assemblies and methods - Google Patents

Nano-composite door facings, and related door assemblies and methods Download PDF

Info

Publication number
WO2008011127A3
WO2008011127A3 PCT/US2007/016418 US2007016418W WO2008011127A3 WO 2008011127 A3 WO2008011127 A3 WO 2008011127A3 US 2007016418 W US2007016418 W US 2007016418W WO 2008011127 A3 WO2008011127 A3 WO 2008011127A3
Authority
WO
WIPO (PCT)
Prior art keywords
door
nano
methods
assemblies
facings
Prior art date
Application number
PCT/US2007/016418
Other languages
French (fr)
Other versions
WO2008011127A2 (en
Inventor
James P Pfau
Liqun Xu
Original Assignee
Masonite Corp
James P Pfau
Liqun Xu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Masonite Corp, James P Pfau, Liqun Xu filed Critical Masonite Corp
Priority to CA002657772A priority Critical patent/CA2657772A1/en
Priority to JP2009520850A priority patent/JP2009544870A/en
Priority to EP07836165A priority patent/EP2049756A2/en
Publication of WO2008011127A2 publication Critical patent/WO2008011127A2/en
Publication of WO2008011127A3 publication Critical patent/WO2008011127A3/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B3/7001Coverings therefor; Door leaves imitating traditional raised panel doors, e.g. engraved or embossed surfaces, with trim strips applied to the surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/02Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements, e.g. non-specified reinforcements, fibrous reinforcing inserts and fillers, e.g. particulate fillers, incorporated in matrix material, forming one or more layers and with or without non-reinforced or non-filled layers
    • B29C70/026Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements, e.g. non-specified reinforcements, fibrous reinforcing inserts and fillers, e.g. particulate fillers, incorporated in matrix material, forming one or more layers and with or without non-reinforced or non-filled layers and with one or more layers of pure plastics material, e.g. foam layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/02Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements, e.g. non-specified reinforcements, fibrous reinforcing inserts and fillers, e.g. particulate fillers, incorporated in matrix material, forming one or more layers and with or without non-reinforced or non-filled layers
    • B29C70/028Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements, e.g. non-specified reinforcements, fibrous reinforcing inserts and fillers, e.g. particulate fillers, incorporated in matrix material, forming one or more layers and with or without non-reinforced or non-filled layers and with one or more layers of non-plastics material or non-specified material, e.g. supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B3/72Door leaves consisting of frame and panels, e.g. of raised panel type
    • E06B3/78Door leaves consisting of frame and panels, e.g. of raised panel type with panels of plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/724Doors

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Securing Of Glass Panes Or The Like (AREA)
  • Laminated Bodies (AREA)
  • Special Wing (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

A door skin adapted for construction of a door assembly is provided. The door skin is embodied as a rectangular solid sheet having interior and exterior opposing surfaces. The solid sheet contains a polymeric material and a nanocomponent. Also provided are door assemblies, and related methods.
PCT/US2007/016418 2006-07-21 2007-07-20 Nano-composite door facings, and related door assemblies and methods WO2008011127A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CA002657772A CA2657772A1 (en) 2006-07-21 2007-07-20 Nano-composite door facings, and related door assemblies and methods
JP2009520850A JP2009544870A (en) 2006-07-21 2007-07-20 Nanocomposite door exterior material, door structure, and manufacturing method
EP07836165A EP2049756A2 (en) 2006-07-21 2007-07-20 Nano-composite door facings, and related door assemblies and methods

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US83212606P 2006-07-21 2006-07-21
US60/832,126 2006-07-21

Publications (2)

Publication Number Publication Date
WO2008011127A2 WO2008011127A2 (en) 2008-01-24
WO2008011127A3 true WO2008011127A3 (en) 2008-03-20

Family

ID=38814449

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2007/016418 WO2008011127A2 (en) 2006-07-21 2007-07-20 Nano-composite door facings, and related door assemblies and methods

Country Status (7)

Country Link
US (1) US20080016819A1 (en)
EP (1) EP2049756A2 (en)
JP (1) JP2009544870A (en)
CN (1) CN101505946A (en)
CA (1) CA2657772A1 (en)
RU (1) RU2009106068A (en)
WO (1) WO2008011127A2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080090067A1 (en) * 2006-10-13 2008-04-17 Orlando De La Rosa Manufactured door
US8771581B2 (en) 2010-12-22 2014-07-08 Masonite Corporation Method of making annealed door skins and composite door assemblies, and related articles
GB2520658A (en) 2012-09-21 2015-05-27 Masonite Corp Surface texture for molded articles
CA2905388A1 (en) 2013-03-12 2014-10-09 Masonite Corporation Reinforced door skin, reinforced door including same, and methods of making same

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030199625A1 (en) * 2002-04-16 2003-10-23 Helena Twardowska Low-density thermosetting sheet molding compounds
US20030226328A1 (en) * 1998-07-16 2003-12-11 Tt Technologies, Inc. Compression molded door assembly

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3264171B2 (en) * 1996-03-18 2002-03-11 凸版印刷株式会社 Moisture-proof sheet, moisture-proof decorative board, and method for manufacturing flash door using the same
US6226958B1 (en) * 1997-09-02 2001-05-08 Therma-Tru Corporation Insulated door assembly with low thermal deflection
US6092343A (en) * 1998-07-16 2000-07-25 Therma-Tru Corporation Compression molded door assembly
ATE325155T1 (en) * 2001-03-02 2006-06-15 Southern Clay Prod Inc PRODUCTION OF POLYMER NANOVER COMPOSITE MATERIALS BY DISPERSION DESTABILIZATION
US6841607B2 (en) * 2002-11-05 2005-01-11 Ashland Inc. Thermosetting inorganic clay nanodispersions and their use
CN1867749B (en) * 2003-06-23 2011-10-05 Ppg工业俄亥俄公司 Integrated window sash and methods of making an integrated window sash
AU2005238969A1 (en) * 2004-04-21 2005-11-10 Jeld-Wen, Inc Fiber-reinforced composites and building structures comprising fiber-reinforced composites
US20070191526A1 (en) * 2006-02-15 2007-08-16 Jordan Michael D Ionomeric nanoclay compositions for use in golf balls
US20070212528A1 (en) * 2006-03-09 2007-09-13 Board Of Trustees Of Michigan State University Process for producing polymer multilayers of segregated nanoparticles

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030226328A1 (en) * 1998-07-16 2003-12-11 Tt Technologies, Inc. Compression molded door assembly
US20030199625A1 (en) * 2002-04-16 2003-10-23 Helena Twardowska Low-density thermosetting sheet molding compounds

Also Published As

Publication number Publication date
CN101505946A (en) 2009-08-12
RU2009106068A (en) 2010-08-27
US20080016819A1 (en) 2008-01-24
JP2009544870A (en) 2009-12-17
CA2657772A1 (en) 2008-01-24
WO2008011127A2 (en) 2008-01-24
EP2049756A2 (en) 2009-04-22

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