WO2008008185A2 - Polyoxadiazole composite fibers - Google Patents

Polyoxadiazole composite fibers Download PDF

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Publication number
WO2008008185A2
WO2008008185A2 PCT/US2007/014973 US2007014973W WO2008008185A2 WO 2008008185 A2 WO2008008185 A2 WO 2008008185A2 US 2007014973 W US2007014973 W US 2007014973W WO 2008008185 A2 WO2008008185 A2 WO 2008008185A2
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WO
WIPO (PCT)
Prior art keywords
composite fiber
polymer
polyoxadiazole
fiber
flexible chain
Prior art date
Application number
PCT/US2007/014973
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French (fr)
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WO2008008185A3 (en
Inventor
Kiu-Seung Lee
Jon David Hartzler
Original Assignee
E. I. Du Pont De Nemours And Company
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Publication date
Application filed by E. I. Du Pont De Nemours And Company filed Critical E. I. Du Pont De Nemours And Company
Priority to EP07796527A priority Critical patent/EP2041340A2/en
Priority to JP2009519446A priority patent/JP2009542935A/en
Priority to CN2007800265937A priority patent/CN101490320B/en
Priority to MX2009000354A priority patent/MX2009000354A/en
Priority to CA002655858A priority patent/CA2655858A1/en
Priority to BRPI0713241-7A priority patent/BRPI0713241A2/en
Publication of WO2008008185A2 publication Critical patent/WO2008008185A2/en
Publication of WO2008008185A3 publication Critical patent/WO2008008185A3/en

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/94Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of other polycondensation products
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/12Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyamide as constituent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core

Definitions

  • the present invention is directed to preparation of a polyoxadiazole composite fiber and articles produced therefrom.
  • a need is present for a composite fiber comprising polyoxadiazole which exhibits dyeability and improved UV stability.
  • the present invention is directed to a composite fiber comprising a polyoxadiazole polymer and a flexible chain non-polyoxadiazole polymer.
  • the present invention relates to composite fibers of a polyoxadiazole and a flexible chain polymer and the preparation thereof.
  • fiber is used herein interchangeably with “filament”, and means a relatively flexible, macroscopically homogeneous body having a high ratio of length to width across its cross- sectional area perpendicular to its length.
  • the fiber cross section can be any shape, but is often somewhat circular.
  • Fiber spun onto a bobbin in a package is referred to as continuous fiber. Fiber can be cut into short lengths called staple fiber. Fiber can be cut into even smaller lengths called floe. Multifilament yarns can be combined to form cords. Yarn can be intertwined and/or twisted.
  • polyoxadiazole useful in this invention include any polyoxadiazole polymer which has suitable properties to allow it to be solution spun into a fiber from a solvent in which the second polymer can similarly be spun into a fiber can be used to produce composite fibers of this invention.
  • the polyoxadiazole polymers are 1 ,3,4-polyoxadiazole polymers or copolymers. More preferably, the polyoxadiazole polymers including copolymers include but are not limited to polyoxadiazoles comprising the repeat units:
  • the second polymer can be any polymer selected from known flexible chain polymers which include copolymers, but preferred polymers are those that form isotropic solutions in mineral acids, including chlorosulfonic acid and fluorosulfonic acid, particularly sulfuric acid.
  • a highly preferred polymer for use in the isotropic solution is polyvinylpyrrolidone (PVP).
  • PVP polyvinylpyrrolidone
  • suitable polymers include aliphatic polyamides (e.g., 6-nylon, 6,6-nylon, and 6,12- nylon), polyaniline, polyether ketone ketone (PEKK), aromatic polyamides (MPD-I, MPD-I/T), and copolymers of PVP, such as PVP/VA(Vinyl Acetate).
  • Polyoxadiazole polymers and flexible chain polymers can be combined in any ratio that allows the solution to be spun into a fiber.
  • any ratio of polyoxadiazole polymer to flexible chain polymer can be spun into a fiber.
  • One in the art will typically use the rule of mixtures to determine the ratio of the polymers that will produce a fiber with desired properties.
  • each polymer will be present by weight in the amount of at least 2 percent in order to produce a measureable change in properties of the resulting composite fiber.
  • Composite fibers of this invention can be spun by the process of continuously combining an isotropic polymer solution of a polyoxadiazole polymer and an isotropic solution of a second polymer to form a combined polymer solution; passing the combined polymer solution through at least one static mixer to form a spin dope; and extruding the spin dope through a spinneret to form a composite fiber.
  • the process can further include passing the composite fiber through an air gap; contacting the composite/dope fiber with a quench solution to form a coagulated composite fiber; contacting the coagulated composite fiber with a wash solution; contacting the washed composite fiber with a neutralization solution to form a neutralized and washed composite fiber; drying the neutralized and washed composite fiber; and winding up the dried composite fiber.
  • the dried composite fiber can be wound onto a bobbin on a windup device.
  • the polyoxadiazole composite fibers exhibit improved dyeability over fibers of polyoxadiazole polymers alone.
  • the composite fibers can be solution dyed using both basic or acidic dyes.
  • Basic dyes or cationic dyes
  • Cationic dyes such as Basacryl Red GL(Basic Red 29 by Color Index) are frequently used for this purpose because of the depth of the color it generates.
  • Dyes are usually soluble in most of organic solvent and in aqueous medium, but dyeability was tested in aqueous medium.
  • Slight acidity(pH of 4-6) is required to achieve level dyeing with basic dyes. Without being bound to any theory it is believed that improved dyeability of the composite fiber is due to a diffusive channel created by chain mobility of the flexible chain polymer.
  • polyoxadiazole composite fibers typically improved over fibers of polyoxadiazole alone.
  • Polyoxadiazole fibers alone when exposed to a Xenon lamp for 20 hours typically do not exhibit measureable tenacity.
  • Composite fibers of polyoxadiazoles having at least 2 percent by weight of the second polymer when exposed to UV radiation using a Xenon lamp for 20 hours can retain measureable tenacity.
  • polyoxadiazole composite fibers contain a sufficient amount of the second polymer to retain greater than 20 percent of their tenacity after 20 hours of exposure to a Xenon lamp.
  • polyoxadiazole composite fibers contain a sufficient amount of the second polymer to retain greater than 35 percent of their tenacity after 20 hours of exposure to a Xenon lamp. Most preferably, polyoxadiazole composite fibers contain a sufficient amount of the second polymer to retain greater than 50 percent of their tenacity after 20 hours of exposure to a Xenon lamp.
  • Each polymer solution and/or the combined stream can contain additives such as anti-oxidants, lubricants, ultra-violet screening agents, colorants and the like which are commonly incorporated. All percentages are by weight unless otherwise indicated.
  • a polyoxadiazole copolymer was prepared by mixing 86.885 grams (0.668 moles) solid hydrazine sulfate, 88.74grams (0.534 moles) of solid terephthalic acid, and 22.18 grams (0.133 moles) of solid isophthalic acid were mixed and blended together in a mixer for 30 min. To this blended mixture of solids was added a first addition of 30% Oleum, 534 grams Oleum (2.001 moles of SO3) at 25 degrees Celsius.
  • the mixture was mechanically stirred at 25 degrees Celsius for 15 minutes to dissolve the solids and form a solution.
  • the solution was then heated to 120 degrees Celsius with mechanical stirring until a constant torque (constant viscosity) was observed on the mixer (60 minutes).
  • the fiber sample prepared the same way except that low molecular weight PVP(K-30 with a weight average molecular weight of about 60,000) instead of K-90, was also dyed deep with Basacryl Red GL(a basic dye).

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Artificial Filaments (AREA)

Abstract

The present invention is directed to preparation of a composite fiber comprising a polyoxadiazole and a flexible chain polymer which is not a polyoxadiazole polymer, and articles produced therefrom.

Description

TITLE
Polyoxadiazole Composite Fibers
BACKGROUND OF THE INVENTION
The present invention is directed to preparation of a polyoxadiazole composite fiber and articles produced therefrom.
A need is present for a composite fiber comprising polyoxadiazole which exhibits dyeability and improved UV stability.
SUMMARY OF THE INVENTION
The present invention is directed to a composite fiber comprising a polyoxadiazole polymer and a flexible chain non-polyoxadiazole polymer.
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to composite fibers of a polyoxadiazole and a flexible chain polymer and the preparation thereof.
For purposes herein, the term "fiber" is used herein interchangeably with "filament", and means a relatively flexible, macroscopically homogeneous body having a high ratio of length to width across its cross- sectional area perpendicular to its length. The fiber cross section can be any shape, but is often somewhat circular. Fiber spun onto a bobbin in a package is referred to as continuous fiber. Fiber can be cut into short lengths called staple fiber. Fiber can be cut into even smaller lengths called floe. Multifilament yarns can be combined to form cords. Yarn can be intertwined and/or twisted.
The term spin as used herein refers to the extrusion of a polymer solution through a spinneret. Polyoxadiazole useful in this invention include any polyoxadiazole polymer which has suitable properties to allow it to be solution spun into a fiber from a solvent in which the second polymer can similarly be spun into a fiber can be used to produce composite fibers of this invention. Preferably, the polyoxadiazole polymers are 1 ,3,4-polyoxadiazole polymers or copolymers. More preferably, the polyoxadiazole polymers including copolymers include but are not limited to polyoxadiazoles comprising the repeat units:
Figure imgf000003_0001
Figure imgf000003_0002
Figure imgf000003_0003
Figure imgf000004_0001
Processes for the production of polyoxadiazole polymers are well known in the art. Examples of processes for the production of polyoxadiazole (POD) polymers can be found in the Journal of Polymer Science: Part A, 3, 45-54 (1965), Journal of Polymer Science: Part A-1, 6, 3357-3370, (1968), Advanced Materials, 9(8), 601-613; (1997) and U.S. Patent Application 11/415026. It is preferred to have a polyoxadiazole polymer of high inherent viscosity such as those produced by the method disclosed in U.S. Patent Application 11/415026.
The second polymer can be any polymer selected from known flexible chain polymers which include copolymers, but preferred polymers are those that form isotropic solutions in mineral acids, including chlorosulfonic acid and fluorosulfonic acid, particularly sulfuric acid. A highly preferred polymer for use in the isotropic solution is polyvinylpyrrolidone (PVP). Examples of suitable polymers include aliphatic polyamides (e.g., 6-nylon, 6,6-nylon, and 6,12- nylon), polyaniline, polyether ketone ketone (PEKK), aromatic polyamides (MPD-I, MPD-I/T), and copolymers of PVP, such as PVP/VA(Vinyl Acetate). Polyoxadiazole polymers and flexible chain polymers can be combined in any ratio that allows the solution to be spun into a fiber. Typically, any ratio of polyoxadiazole polymer to flexible chain polymer can be spun into a fiber. One in the art will typically use the rule of mixtures to determine the ratio of the polymers that will produce a fiber with desired properties. Typically, each polymer will be present by weight in the amount of at least 2 percent in order to produce a measureable change in properties of the resulting composite fiber.
Composite fibers of this invention can be spun by the process of continuously combining an isotropic polymer solution of a polyoxadiazole polymer and an isotropic solution of a second polymer to form a combined polymer solution; passing the combined polymer solution through at least one static mixer to form a spin dope; and extruding the spin dope through a spinneret to form a composite fiber. Additionally, the process can further include passing the composite fiber through an air gap; contacting the composite/dope fiber with a quench solution to form a coagulated composite fiber; contacting the coagulated composite fiber with a wash solution; contacting the washed composite fiber with a neutralization solution to form a neutralized and washed composite fiber; drying the neutralized and washed composite fiber; and winding up the dried composite fiber. The dried composite fiber can be wound onto a bobbin on a windup device. Extrusion processes suitable for use in making composite fibers within the scope of the present invention are disclosed in U.S. Patents 4,340,559, 4,298,565 and 4,965,033.
The polyoxadiazole composite fibers exhibit improved dyeability over fibers of polyoxadiazole polymers alone. The composite fibers can be solution dyed using both basic or acidic dyes. Basic dyes (or cationic dyes) are used to check the dyeability of the composite fibers. Cationic dyes such as Basacryl Red GL(Basic Red 29 by Color Index) are frequently used for this purpose because of the depth of the color it generates. Dyes are usually soluble in most of organic solvent and in aqueous medium, but dyeability was tested in aqueous medium. Slight acidity(pH of 4-6) is required to achieve level dyeing with basic dyes. Without being bound to any theory it is believed that improved dyeability of the composite fiber is due to a diffusive channel created by chain mobility of the flexible chain polymer.
The UV stability of polyoxadiazole composite fibers is typically improved over fibers of polyoxadiazole alone. Polyoxadiazole fibers alone when exposed to a Xenon lamp for 20 hours typically do not exhibit measureable tenacity. Composite fibers of polyoxadiazoles having at least 2 percent by weight of the second polymer when exposed to UV radiation using a Xenon lamp for 20 hours can retain measureable tenacity. Preferably, polyoxadiazole composite fibers contain a sufficient amount of the second polymer to retain greater than 20 percent of their tenacity after 20 hours of exposure to a Xenon lamp. More preferably, polyoxadiazole composite fibers contain a sufficient amount of the second polymer to retain greater than 35 percent of their tenacity after 20 hours of exposure to a Xenon lamp. Most preferably, polyoxadiazole composite fibers contain a sufficient amount of the second polymer to retain greater than 50 percent of their tenacity after 20 hours of exposure to a Xenon lamp.
Each polymer solution and/or the combined stream can contain additives such as anti-oxidants, lubricants, ultra-violet screening agents, colorants and the like which are commonly incorporated. All percentages are by weight unless otherwise indicated.
EXAMPLE 1
A polyoxadiazole copolymer was prepared by mixing 86.885 grams (0.668 moles) solid hydrazine sulfate, 88.74grams (0.534 moles) of solid terephthalic acid, and 22.18 grams (0.133 moles) of solid isophthalic acid were mixed and blended together in a mixer for 30 min. To this blended mixture of solids was added a first addition of 30% Oleum, 534 grams Oleum (2.001 moles of SO3) at 25 degrees Celsius.
The mixture was mechanically stirred at 25 degrees Celsius for 15 minutes to dissolve the solids and form a solution. The solution was then heated to 120 degrees Celsius with mechanical stirring until a constant torque (constant viscosity) was observed on the mixer (60 minutes).
To this solution was added a second addition of 30% Oleum, 611 grams oleum (2.290 moles of SO3) at 130 degrees Celsius. The temperature was maintained at 130 degrees Celsius for 2 hours until the viscosity of the solution reached a plateau. The solution was then cooled to room temperature.
A small sample was removed from the cooled solution and added to water at 0 degrees Celsius to precipitate the polymer. The polymer was washed with water until a neutral pH was reached. The polymer was dried under vacuum and an inherent viscosity of 2.60. The solution was diluted to 5.0% solid by adding 581 grams of concentrated sulfuric acid.
To the rest of polymer solution prepared above, 5.06 grams of K-90 polyvinylpyrrolidone powder with a weight average molecular weight of about 90,000 was added at room temperature and stirred until all added solid was dissolved. The solution showed some shear opalescence and silky appearance. This solution was spun into fiber by air-gap spinning into coagulation bath of 7% sulfuric acid solution at room temperature followed by washing and neutralized in sodium bicarbonate. The resulting fiber was dried overnight in 120 C oven. Dyeability of the fiber was tested in 0.5% Basacryl Red GL(a basic dye) solution in acidic pH=4-5. The fiber was dyed deep, while the fiber prepared without added PVP was not dyed.
EXAMPLE 2
The fiber sample prepared the same way except that low molecular weight PVP(K-30 with a weight average molecular weight of about 60,000) instead of K-90, was also dyed deep with Basacryl Red GL(a basic dye).

Claims

What is claimed is:
1. A composite fiber comprising: at least one polyoxadiazole polymer; and at least one flexible chain polymer, wherein, the flexible chain polymer is not a polyoxadiazole polymer.
The composite fiber of claim 1 , wherein: the polyoxadiazole polymer comprises a repeat unit selected from the list consisting of
Figure imgf000008_0001
Figure imgf000008_0002
Figure imgf000008_0003
Figure imgf000009_0001
and
Figure imgf000009_0002
The composite fiber of claim 2, wherein: the polyoxadiazole polymer comprises at least two repeat units selected from the list consisting of
Figure imgf000009_0003
Figure imgf000009_0004
Figure imgf000009_0005
Figure imgf000010_0001
and
Figure imgf000010_0002
The composite fiber of claim 1 , wherein: the flexible chain polymer is selected from the list consisting of 6-ny!on, 6,6-nylon, 6,12- nylon, polyaniline, polyether ketone ketone (PEKK), aromatic polyamides, polyvinylpyrrolidone (PVP), and copolymers of polyvinypyrrolidione (PVP).
The composite fiber of claim 4, wherein: the flexible chain polymer is polyvinylpyrrolidione or a copolymer of polyvinylpyrrolidione. The composite fiber of claim 1 , wherein: the polyoxadiazole polymer is a copolymer.
7. The composite fiber of claim 6, wherein: the polyoxadiazole copolymer comprises at least two aromatic ring systems selected from the list consisting of:
Figure imgf000011_0001
Figure imgf000011_0002
8. The composite fiber of claim 1 , wherein: the composite fiber retains at least 15 percent of its tenacity after exposure to a Xenon lamp for 20 hours.
9. The composite fiber of claim 1 , wherein: the composite fiber is dyeable.
10. The composite fiber of claim 1 , wherein: the flexible chain polymer is present in an amount between about 2 and 98 percent by weight.
11. The composite fiber of claim 10, wherein: the flexible chain polymer is present in an amount between about 5 and 98 percent by weight.
12. The composite fiber of claim 10, wherein: the composite fiber retains at least 15 percent of its tenacity after exposure to a Xenon lamp for 20 hours.
13. The composite fiber of claim 10, wherein: the composite fiber retains at least 35 percent of its tenacity after exposure to a Xenon lamp for 20 hours.
14. An article containing the composite fiber of claim 1.
PCT/US2007/014973 2006-07-13 2007-06-27 Polyoxadiazole composite fibers WO2008008185A2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
EP07796527A EP2041340A2 (en) 2006-07-13 2007-06-27 Polyoxadiazole composite fibers
JP2009519446A JP2009542935A (en) 2006-07-13 2007-06-27 Polyoxadiazole composite fiber
CN2007800265937A CN101490320B (en) 2006-07-13 2007-06-27 Polyoxadiazole composite fibers
MX2009000354A MX2009000354A (en) 2006-07-13 2007-06-27 Polyoxadiazole composite fibers.
CA002655858A CA2655858A1 (en) 2006-07-13 2007-06-27 Polyoxadiazole composite fibers
BRPI0713241-7A BRPI0713241A2 (en) 2006-07-13 2007-06-27 composite fiber and article

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US11/486,243 US20080014440A1 (en) 2006-07-13 2006-07-13 Polyoxadiazole composite fibers
US11/486,243 2006-07-13

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WO2008008185A2 true WO2008008185A2 (en) 2008-01-17
WO2008008185A3 WO2008008185A3 (en) 2008-05-02

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EP (1) EP2041340A2 (en)
JP (1) JP2009542935A (en)
KR (1) KR20090031431A (en)
CN (1) CN101490320B (en)
BR (1) BRPI0713241A2 (en)
CA (1) CA2655858A1 (en)
MX (1) MX2009000354A (en)
WO (1) WO2008008185A2 (en)

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Publication number Priority date Publication date Assignee Title
US7528217B2 (en) * 2006-10-06 2009-05-05 E.I. Du Pont De Nemours And Company Polymers and fibers formed therefrom
DE102008027499A1 (en) * 2008-06-10 2009-12-17 Gkss-Forschungszentrum Geesthacht Gmbh Production of composites from polyoxadiazole polymers
WO2014007948A2 (en) * 2012-06-15 2014-01-09 E. I. Du Pont De Nemours And Company Flame resistant spun staple yarns made from blends of fibers derived from sulfonated naphthalene polyoxadiazole polymers

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See also references of EP2041340A2 *

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CA2655858A1 (en) 2008-01-17
US20080014440A1 (en) 2008-01-17
CN101490320A (en) 2009-07-22
MX2009000354A (en) 2009-01-27
EP2041340A2 (en) 2009-04-01
CN101490320B (en) 2011-11-23
WO2008008185A3 (en) 2008-05-02
BRPI0713241A2 (en) 2012-04-17
KR20090031431A (en) 2009-03-25
JP2009542935A (en) 2009-12-03

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