WO2008001784A1 - Method for producing curable polymer exhibiting excellent curability - Google Patents

Method for producing curable polymer exhibiting excellent curability Download PDF

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Publication number
WO2008001784A1
WO2008001784A1 PCT/JP2007/062824 JP2007062824W WO2008001784A1 WO 2008001784 A1 WO2008001784 A1 WO 2008001784A1 JP 2007062824 W JP2007062824 W JP 2007062824W WO 2008001784 A1 WO2008001784 A1 WO 2008001784A1
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WIPO (PCT)
Prior art keywords
polymer
group
curable composition
curable
compound
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PCT/JP2007/062824
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French (fr)
Japanese (ja)
Inventor
Tatsuhiro Futami
Yuuji Kimura
Hideaki Tanaka
Genichirou Enna
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Asahi Glass Company, Limited
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Application filed by Asahi Glass Company, Limited filed Critical Asahi Glass Company, Limited
Priority to JP2008522596A priority Critical patent/JP5556013B2/en
Publication of WO2008001784A1 publication Critical patent/WO2008001784A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/71Monoisocyanates or monoisothiocyanates
    • C08G18/718Monoisocyanates or monoisothiocyanates containing silicon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4833Polyethers containing oxyethylene units
    • C08G18/4837Polyethers containing oxyethylene units and other oxyalkylene units
    • C08G18/4845Polyethers containing oxyethylene units and other oxyalkylene units containing oxypropylene or higher oxyalkylene end groups

Definitions

  • the present invention relates to a method for producing a curable polymer that exhibits excellent curability and can obtain a cured product having excellent hardness, and a curable composition containing the curable polymer.
  • a polymer having a hydrolyzable silicone group at the end of a polyoxyalkylene chain (also referred to as a modified silicone polymer) is a powerful curable composition that is cured by moisture to form a cured product having excellent rubber elasticity. To do. For this reason, the curable composition is widely used as an adhesive, a coating agent, and a sealing material. Among them, a curable composition comprising a polymer having a methyldimethoxysilyl group at the end of a polyoxyalkylene chain is widely accepted as a sealing material in the market due to its excellent elongation property (see Patent Document 1). ).
  • a curable composition containing a polymer having a polyoxyalkylene chain and a trialkoxysilyl group has a fast curing speed and a high crosslink density, so that it can be used as a fast-curing adhesive and a coating material.
  • Patent Document 2 a curable composition containing a polymer having a polyoxyalkylene chain and a trialkoxysilyl group has a fast curing speed and a high crosslink density, so that it can be used as a fast-curing adhesive and a coating material.
  • the curable composition includes a trialkoxy bonded to a polyoxyalkylene chain and an end of the polyoxyalkylene chain via a —OCH CH CH— group or one SCH CH CH— group.
  • the curable composition containing is known (refer patent document 3 and patent document 4).
  • curable compositions can be used for adhesives, coating agents, sealing materials, and other applications, and in the same applications, the hardness of the cured product (hereinafter referred to as the type and location of the substrate). , Called hardness).
  • a specific polymer having a polyoxyalkylene chain and a trialkoxysilyl group bonded to the polyoxyalkylene chain end via a urethane bond usually contains a compound having an isocyanate group and a trialkoxysilyl group, and a hydroxy group at the chain end.
  • Polyoxyalkyl having It can be produced by reacting with the hydroxyl group at the chain end of the len chain. At this time, if a compound such as water is mixed during the production, the isocyanate group reacts with moisture and does not react with the hydroxyl group at the chain end of the polyoxyalkylene chain.
  • a specific polymer having a polyoxyalkylene chain and a trialkoxysilyl group bonded to the end of the polyoxyalkylene chain via a urethane bond is usually used.
  • the reaction between the isocyanate group and the compound having a trialkoxysilyl group is performed.
  • a polymer may be produced in which the hardness of the cured product of the curable composition is lowered.
  • Patent Document 1 Japanese Patent Laid-Open No. 03-072527
  • Patent Document 2 Japanese Patent Laid-Open No. 03 047825
  • Patent Document 3 Japanese Patent Laid-Open No. 10-245482
  • Patent Document 4 JP-A-11 124509
  • the present invention increases the hardness of a cured product of a curable composition containing a specific polymer having a polyoxyalkylene chain and an alkoxysilyl group bonded to the end of the polyoxyalkylene chain via a urethane bond.
  • An object of the present invention is to provide a method for producing a curable polymer, and a curable composition containing the curable polymer.
  • the present invention has the following gist.
  • each X 1 is independently an alkoxyl group having 1 to 6 carbon atoms
  • R is an alkyl group having 6 to 6 carbon atoms
  • a is 2 or 3
  • b is 0 or 1
  • a + b is 3
  • Q U is a divalent organic group having carbon number:! -20.
  • the ratio of the total number of isocyanate groups of the compound (U) to the total number of hydroxy groups of the polymer (pP) (isocyanate group Z hydroxy group) is 0.8 to: 1.05 above (1) or ( The method for producing a curable polymer as described in 2).
  • a curable composition comprising a curable polymer produced by the production method described in (1) to (6) above.
  • the curable composition containing the curable polymer obtained by the method for producing a curable polymer of the present invention has excellent curability, and can increase the hardness of the cured product of the curable composition. That is, the curable composition of the present invention can increase the hardness by increasing the crosslink density of the resin, can improve the tensile strength useful in the adhesive field, and improve the adhesiveness. You can make it S. Further, the tensile strength useful as a sealing material can be improved, the elastic modulus can be increased, and the weather resistance can be improved.
  • the curable composition of the present invention is useful as an adhesive or a sealing material used for various applications.
  • the number average molecular weight is denoted by Mn
  • the weight average molecular weight is denoted by Mw
  • the molecular weight distribution is denoted by MwZMn.
  • ppm the unit of substance content, means mass ppm.
  • the polymer (pP) used in the production method of the present invention is a polymer having a polyoxyalkylene chain and a hydroxyl group.
  • the polyoxyalkylene chain in the polymer (pP) is preferably composed of an oxyalkylene polymer unit formed by ring-opening polymerization of an alkylene oxide having 2 to 6 carbon atoms.
  • the arrangement of the two or more types of oxyalkylene polymer units may be block or random.
  • the hydroxy group is preferably located at the end of the polyoxyalkylene chain.
  • the polymer (pP) is a polymer (pPl) obtained by ring-opening polymerization of an alkylene oxide to a compound having an active hydrogen atom in the presence of a double metal cyanide complex catalyst having an organic ligand.
  • a double metal cyanide complex having an organic ligand is also referred to as a DMC complex
  • a double metal cyanide complex catalyst having an organic ligand is also referred to as a DMC catalyst.
  • the DMC complex as a DMC catalyst used in the present invention has a skeleton of a cyanide complex of a composite metal composed of a combination of zinc and cobalt or a combination of zinc and iron. I like it.
  • those having zinc hexocyanobaltate as a skeleton or those having zinc hexocyano iron as a skeleton are preferred.
  • the organic ligand in the DMC complex is preferably an ether ligand or an alcohol ligand.
  • the ether ligand include ethylene glycol dimethyl ether (glyme), diethylene glycol dimethyl ether (diglyme), and triethylene glycol dimethyl ether.
  • alcohol-based ligands include ter t-butinoreanoreconole, n_butinoleanoreconole, sec-butinoreanoreconole, iso-butinoreanoreconole, tert-pentenoreanorecole Nole, iso-pentenoreanoreconole, ethylene glycol mono-tert-butyl ether.
  • the compound having an active hydrogen atom is a compound having 1 to 6 hydroxy groups, which is preferably a compound having a hydroxy group or an amino group, which is preferably an organic compound having an active hydrogen atom. Further preferred are compounds having 1 to 4 preferred hydroxy groups.
  • organic compound having an active hydrogen atom examples include ethylene glycol, propylene glycol, dipropylene glycol, butanediol, hexamethylene glycol, hydrogenated bisphenol A, neopentyl glycol, polybutadiene glycol, and jetylene.
  • Alcohols such as glycol, triethylene glycol, aryl alcohol, methallyl alcohol, glycerin, trimethylol methane, trimethylol propane, pentaerythritol; polyoxypropylene monool, polyoxypropylene diol, polyoxypropylene triol, polyoxy Examples thereof include polymeric alcohols selected from the group consisting of ethylene monool, polyoxyethylene diol, and polyoxyethylene triol.
  • the Mn (number average molecular weight) per hydroxyl group of the polymer-like alcohol is preferably 300 to 2000, more preferably 400 to 1900.
  • the compound having an active hydrogen atom one kind may be used, or two or more kinds may be used.
  • a compound having two or more kinds of active hydrogen atoms it is preferable to use a polymer alcohol having two hydroxy groups and a polymer alcohol having three hydroxy groups.
  • the polymerization temperature at the time of polymerizing the polymer (pPl) may be appropriately selected, but usually 80 to 15: 0 ° C is preferred. 100 to 140 ° C is more preferred.
  • one kind of polymer (pP) may be used, or two or more kinds of polymers (pP) may be used.
  • the compound (U) used in the present invention is a compound having an alkoxysilyl group and an isocyanate group, and is a compound represented by the following formula (1).
  • each X 1 is independently an alkoxyl group having 1 to 6 carbon atoms
  • R is an alkyl group having 6 to 6 carbon atoms
  • a is 2 or 3
  • b is 0 or 1
  • a + b is 3
  • Q U is a divalent organic group having carbon number:! -20.
  • X 1 in the formula (1) is particularly preferably a methoxy group, preferably a methoxy group, an ethoxy group, a propoxy group, a butoxy group, a pentyloxy group, or a hexenoreoxy group.
  • Two or three X 1 in the formula (1) may be the same group or different groups, but are preferably the same group.
  • R is particularly preferably a methyl group, preferably a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, or a hexyl group.
  • a is 2 or 3, with 3 being preferred.
  • Equation (1) is a divalent organic group having 1 to 20 carbon atoms.
  • the divalent organic group is particularly preferably an alkylene group having 1 to 5 carbon atoms, more preferably an alkylene group having 1 to 10 carbon atoms, preferably an alkylene group having 1 to 14 carbon atoms.
  • a particularly preferable divalent organic group is a trimethylene group or a methylene group.
  • Specific examples of the compound (U) include 1-isocyanate methyltrimethoxysilane, 2-isocyanate trimethylsilane, 3-isocyanate propyltrimethoxysilane, 3-
  • 1_isocyanate methinoret triethoxysilane 2_isocyanate ethinoretriethoxysilane, 3_isocyanate propyltriethoxysilane, 3_isocyanate butyltriethoxysilane, 3_isocyanate pentyltri Examples include ethoxysilane, 1_isocyanate probitrimethoxysilane, 1_isocyanate methyldimethoxymethylsilane, 1_isocyanate propyltriethoxysilane. Of these, 3_isocyanatepropyltrimethoxysilane or 1-isocyanatemethyldimethoxymethylsilane is preferred.
  • the water content of the polymer (pP) is reduced to 150 ppm or less for the urethanation reaction.
  • the water content of the polymer (P P) is preferably not more than 120 ppm, particularly preferably at most LOOppm.
  • compound (U) since compound (U) has an isocyanate group, it is managed so that moisture does not enter.
  • a polymer (pP) and a compound (U) are present, and usually a small amount of a urethanization catalyst is present.
  • This urethanization reaction is preferably performed under conditions where moisture does not enter.
  • the measurement of the amount of water is not particularly limited as long as a minute amount of water can be evaluated, and the measurement by the coulometric titration method, which is preferable to the volumetric titration method, is more preferable.
  • the anolyte used in the coulometric titration method is not particularly limited as long as the sample is dissolved satisfactorily.
  • a methanol solvent product is preferred, which contains black mouth form as a solvent. It is more preferable because it is dissolved.
  • the peroxide value (hereinafter referred to as POV) of the polymer (pP) is preferably 170 ppm or less, preferably 60 ppm or less. More preferably, it is 3 ppm or less.
  • the POV of the polymer (pP) indicates the content of peroxide groups generated by oxidation of the polyoxyalkylene chain of the polymer (pP). If the POV of the polymer (pP) exceeds 170 ppm, the urethanization reaction may be delayed, or a cured product that does not exhibit sufficient hardness may be obtained when attempting to cure as a curable composition.
  • an antioxidant when the urethane reaction is carried out. Addition of an antioxidant prevents PV increase during the reaction and oxidation of the polyoxyalkylene chain, preventing side reactions in the urethanization reaction and reactions such as acids. Generation of the inhibiting factor can be prevented, and it becomes easy to produce a polymer that provides a cured product exhibiting sufficient hardness.
  • Antioxidants are not particularly limited, and are capable of using various antioxidants.
  • Hindered phenolic antioxidants or hindered phenolic antioxidants that are preferred are hindered amine antioxidants. Particularly preferred.
  • Specific examples of preferred antioxidants include, for example, 2,6-di_tert_butyl_4_methylphenol, pentaerythritol tetrakis [3- (3,5_di-tert-butyl_4-hydroxyphenyl) propionate ] (Manufactured by Chinoku 'Specialty' Chemicals, trade name “IRGAN ⁇ X1010”), 6 _Methylheptyl 1 3 _ (3,5-di-tert-butyl _4-hydroxyphenol) propionate (Chinoku.
  • the antioxidant may be used alone or in combination of two or more.
  • the amount of the antioxidant added is 0.001 to 100 parts by mass of the polymer (pP): ! Parts by mass are preferred 0. 01-0. 1 part by mass is particularly preferred.
  • a catalyst for the urethane reaction of the polymer (pP) and the compound (U) examples include organic tin compounds (dibutyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate, etc.), metal catalysts such as bismuth compounds, and base catalysts such as organic amines.
  • the urethanization reaction can be performed without adding any other catalyst. . In that case, since a tin catalyst or the like is not added, the storage stability of the final product is good, which is preferable.
  • the water content of the polymer is urethanated at 150 PP m or less, so that it can be obtained not only with good storage stability. Further, the hardness of the cured product of the curable composition can be further increased.
  • the DMC complex used as a catalyst in the urethane-like reaction is in an activated state so that the polymer (pP) and the compound (U) can undergo a urethanation reaction.
  • the activated DMC catalyst include, for example, a DMC complex obtained by ring-opening polymerization of an alkylene oxide to a compound having an active hydrogen atom in the presence of a DMC complex, or a DMC complex in a similar state. Is mentioned.
  • the DMC complex may be the one immediately after the initiation of the ring-opening polymerization reaction of the alkylene oxide, or may be in the middle of the ring-opening polymerization reaction, or the ring-opening polymerization reaction. Even after the end.
  • the polymer (pP) contained in the polymer (pPl) obtained by ring-opening polymerization of alkylene oxide with a compound having an active hydrogen atom in the presence of a DMC catalyst is produced. If the polymer (pPl) and the compound (U) are urethanated using the DMC catalyst used for purification without purification, the urethanation reaction proceeds efficiently.
  • the polymer (pPl) containing the DMC catalyst used to produce the polymer (pPl) can be used alone or in combination of two or more.
  • the amount of catalyst used in the urethanization reaction of the polymer (pP) and the compound (U) is preferably 5 to 500 ppm force S, more preferably 10 to 200 ppm force S based on the polymer (pP). , 20 ⁇ : OOppm is particularly preferred. If the amount exceeds 500 ppm, the long-term storage stability of the polymer itself will decrease, and if it is less than 5 ppm, the urethane reaction will not proceed easily.
  • the amount of DMC catalyst used may be an amount that allows the urethanation reaction, but it is 5 to 500 ppm in terms of metal amount with respect to the mass of the polymer (pP) Force S preferred, 5 to 200 ppm force S preferred, 8 to:! OOppm force S more preferred, 10 to 80 ppm force S Particularly preferred.
  • the ratio of the total number of isocyanate groups of the compound (U) to the total number of hydroxy groups of the polymer (pP) in the urethane reaction is from 0.8 to: 1 .05 force S preferred, 0.85 ⁇ : 1. 0 particularly preferred, 0 in this range, the rapid curability and storage stability of the curable composition containing the polymer (P) are remarkable. There is an effect to improve. The reason for this is not necessarily clear, but in this range, even if hydroxy groups remain in the obtained polymer (P), since there are few hydroxy groups, the hydroxyl group in the polymer (P) The number of alcohol exchange reactions is small, so the storage stability of the polymer is low.
  • C force Refractive degree ⁇ or 20-200.
  • the urethanization reaction is more preferably performed in a nitrogen gas atmosphere, which is preferably performed in an inert gas atmosphere.
  • an alkoxysilyl group-containing oxyalkylene polymer (P) having a urethane bond can be produced.
  • This polymer (P) is a polymer having curability and having the following formula (2) and a polyoxyalkylene chain.
  • each X 1 is independently an alkoxyl group having 1 to 6 carbon atoms
  • R is an alkyl group having 6 to 6 carbon atoms
  • a is 2 or 3
  • b is 0 or 1
  • a + b is 3
  • Q U is a divalent organic group having carbon number:! -20.
  • the polymer (P) obtained by the urethanization reaction can be obtained without separating or removing the urethanization catalyst to obtain the curable composition of the present invention.
  • the curable composition of the present invention is a curable composition containing the polymer (P) obtained by the above production method.
  • the curable composition of the present invention can contain a curing catalyst when cured.
  • the strong curing catalyst is not particularly limited as long as it is a compound that acts as a catalyst for the crosslinking reaction by hydrolysis reaction of the alkoxysilyl group of the polymer.
  • Specific examples of the curing catalyst include organotin compounds, organometallic compounds containing metals other than tin, metallic organic alkoxides, complexes containing metals other than tin, organic amines, and other catalysts.
  • Organotin compounds containing sulfur atoms such as H 2 COOC H
  • Organic stanoxide compounds such as (n-C H) SnO and (n-C H) SnO;
  • Reaction product obtained by reacting sid with estenole ethenoresilicate, dimethyl maleate, cetinole maleate, dioctyl maleate, dimethyl phthalate, jetyl phthalate, dioctyl phthalate, etc.
  • estenole ethenoresilicate, dimethyl maleate, cetinole maleate, dioctyl maleate, dimethyl phthalate, jetyl phthalate, dioctyl phthalate, etc.
  • organotins such as bis (acetylacetonate) tin
  • Compound chelate reaction product obtained by reacting organotin compound chelate with alkoxysilane (tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, etc.); (n — CH) (CH COO) SnOSn ( OCOCH) (nC H), (nC H) (CH 0) SnO
  • Organotin compounds having SnOSn bonds such as Sn (OCH) (n-C H);
  • Examples include divalent sulphate salts such as tin norehexanoate, tin n-octylate, tin naphthenate and tin stearate.
  • acac represents a acetylacetonate ligand
  • etac represents an ethylacetoacetate ligand (the same applies hereinafter).
  • organometallic compounds containing metals other than tin include calcium carboxylate, zirconium carboxylate, iron carboxylate, vanadium carboxylate, bismuth tris 2-ethylhexoate, and other bismuth carboxylates and lead carboxylates. , Titanium carboxylate and nickel carboxylate.
  • organometallic alkoxide tetraisopropyl titanate, Tetorapuchi Norechitaneto, tetramethyl titanate
  • titanium alkoxides such as tetra (Kishiruchitaneto to 2_ Echiru); aluminum isopropylate, mono - sec _ butoxy aluminum Jie Aluminum alkoxides such as so-propylate; Zirconium alkoxides such as zirconium n-propylate, zirconium _n-butyrate; titanium tetraacetyl acetonate, titanium ethinoreacetoacetate, titanium oxytylene glycolate, titanium latate And titanium alkoxides.
  • the complex containing a metal other than tin include aluminum chelates such as aluminum trisacetylacetonate, aluminum trisethylacetate acetate, and diisopropoxyaluminum ethyl acetate acetate; Zirconium chelates such as cetyl acetate, zirconium bisacetyl acetate, zirconium acetyl acetate bisacetate, and zirconium acetate.
  • organic amines include aliphatic monoamines such as butyramine, hexylamine, octylamine, decenoreamine, laurylamine; aliphatic diamines such as ethylenediamine, hexanediamine; triethylamine, diethylenetriamine, triethylenetetramine, teto Aliphatic polyamines such as raethylenepentamine; heterocyclic amines such as piperidine and piperazine; aromatic amines such as metaphenylenediamine; monoethanolamine, diethanolamine, triethanolamine, etc. Alkanolamines: various modified amines used for curing epoxy resins.
  • the curing catalyst is preferably an organic tin hydrate compound from the viewpoint of handleability. From the viewpoint of fast curing, (n- C H) Sn (acac), (n— C H) Sn (acac), (n— C H)
  • the curing rate of the curable composition of the present invention can be decreased by selecting a catalyst having low activity as the curing catalyst.
  • the low activity catalyst examples include specific organotin compounds containing a sulfur atom in the ligand (trade name UL-29, manufactured by Crompton Co., Ltd., and trade name Neostan U-860, manufactured by Nitto Kasei Co., Ltd.). It is done.
  • the curable composition of the present invention may contain one or more curing catalysts or two or more curing catalysts.
  • the curable composition of the present invention is excellent in curability, and therefore preferably contains an organic tin compound and an organic amine.
  • the curable composition of the present invention preferably contains 0.00 :! to 10 parts by mass of the curing catalyst with respect to 100 parts by mass of the polymer (P). In this case, there is an effect that the curing speed is high, foaming during curing is suppressed, and the durability of the cured product is excellent.
  • the curable composition of the present invention further includes one or more additives selected from the group consisting of a filler, a plasticizer, an adhesiveness imparting agent, a solvent, a dehydrating agent, a thixotropic agent, an antiaging agent, and a pigment.
  • An agent may be included.
  • the filler in the present invention include calcium carbonate, calcium carbonate, silica, anhydrous key acid, carbon black, magnesium carbonate, diatomaceous earth, clay, talc, titanium oxide, bentonite, ferric oxide, zinc oxide, charcoal. , Pulp, cotton chips, my strength, crushed rice flour, and rice husk flour.
  • the filler may be a fine hollow body (silica balloon, shirasu balloon, glass balloon, resin balloon, etc.) which may be a fine powder.
  • the curable composition of the present invention may contain one or more fillers and may contain two or more fillers.
  • the calcium carbonate is preferably calcium carbonate surface-treated with a fatty acid or a resin acid.
  • Calcium carbonate is either colloidal calcium carbonate with an average particle size of 1 / im or less, light calcium carbonate with an average particle size of 1 to 3 ⁇ m, or heavy carbonated lucium with an average particle size:! To 20 ⁇ m. preferable.
  • the curable composition of the present invention particularly preferably contains 50 to 250 parts by mass, preferably 1000 parts by mass or less of the filler, with respect to 100 parts by mass of the polymer (P).
  • the plasticizer in the present invention includes phthalate esters such as dioctyl phthalate, dibutyl phthalate, and butyryl phthalate; dioctyl adipate, bis (2-methylnonyl) succinate, dibutyl sebacate, butyl oleate Aliphatic carboxylic acid esters such as pentaerythritol ester, etc .; Phosphate esters such as trioctyl phosphate and tricresyl phosphate; Epoxidized soybean oil, 4,5_Epoxyhexahydrophthalate dioctyl, Epoxy stearin Epoxy plasticizers such as acid benzil; Chlorine paraffins; Polyester plasticizers obtained by reacting dibasic acids with dihydric alcohols; Polyether plastics such as polyoxypropylene glycol 1J; Styrene plasticizers such as monomethylstyrene and polystyrene Polybutadiene, buta
  • the curable composition of the present invention preferably contains 1000 parts by mass or less of the plasticizer with respect to 100 parts by mass of the polymer (P).
  • adhesion-imparting agent in the present invention include organic silane cups such as a silane having a (meth) ataryloxy group, a silane having an amino group, a silane having an epoxy group, and a silane having a carboxynole group. Ring agent; isopropyl tri (N aminoethylamino) organometallic coupling agent; epoxy resin.
  • silane having a (meth) attayloxy group examples include 3-methacryloyl acryloyloxypropyl methyldimethoxysilane.
  • silane having an amino group examples include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropylmethyldimethoxysilane, N- (2-aminoethyl) 3 aminopropyltri Methoxysilane, N— (2 aminoethyl) 3 aminopropylmethyldimethoxysilane, N— (2 aminoethyl) 3 aminopropyltriethoxysilane, 3 Ureidopropyltriethoxysilane, N— (N-Buylbenzyl 2-silane Is mentioned.
  • silane having an epoxy group examples include 3-glycidyloxypropyltrimethoxysilane, 3-glycidyloxypropylmethyldimethoxysilane, and 3-glycidyloxypropyltriethoxysilane.
  • carboxyl group-containing silanes include: 2_carboxyethyltriethoxysilane, 2_carboxyethylphenylbis (2-methoxyethoxy) silane, N_ (N-force carboxymethyl 2-aminoethyl) _ 3-Aminopropyltrimethoxysilane and the like.
  • a reaction product obtained by reacting two or more silane coupling agents may be used as an adhesion-imparting agent.
  • the reactant it has a silane having an amino group and an epoxy group.
  • a reaction product obtained by reacting silane, a reaction product obtained by reacting a silane having an amino group and a silane having a (meth) taroyloxy group, a silane having an epoxy group and a silane having a mercapto group are reacted. And reaction products of silanes having different mercapto groups.
  • epoxy resin examples include bisphenol A-diglycidyl ether type epoxy resin, bisphenol F-diglycidyl ether type epoxy resin, tetrabromobisphenol A-glycidyl ether type epoxy resin, novolac type epoxy resin.
  • Hydrogenated Bisphenol A type epoxy resin Bisphenol A-propylene oxide adduct glycidyl ether type epoxy resin, 4-Glycidyloxybenzoic acid glycidyl, Phthalic acid diglycidyl, Tetrahydrophthalic acid diglycidyl, Hexahydrophthalic acid diglycidyl , Diglycidyl ester epoxy resin, m-aminophenol epoxy resin, diaminodiphenylmethane epoxy resin, urethane-modified epoxy resin, N, N-diglycidyl aniline, N, N-diglycidyl o-Toluidine, triglycidyl isocyanurate, polyalkylene glycol diglycidyl ether, glycidyl ether of polyhydric alcohol (glycerin etc.), hydantoin type epoxy resin, unsaturated polymer (petroleum resin etc.) epoxy resin It is done.
  • the curable composition of the present invention contains the silane coupling agent, it preferably contains more than 0 to 30 parts by mass of the silane coupling agent with respect to 100 parts by mass of the polymer (P). .
  • the curable composition of this invention contains the said epoxy resin, it is preferable that 100 mass parts or less of an epoxy resin is included with respect to 100 mass parts of a polymer (P).
  • the solvent in the present invention include aliphatic hydrocarbons, aromatic hydrocarbons, halogenated hydrocarbons, alcohols, ketones, esters, ethers, ester alcohols, ketanololeconore, etherenorenorenorenore. , Ketone ester, ketone ester, and esterol.
  • alcohol is particularly preferably methanol, ethanol, isopropanol, isopentyl alcohol or methanol or ethanol, more preferably hexyl alcohol, which is preferably an alkyl alcohol having 1 to 10 carbon atoms.
  • the curable composition of the present invention contains a solvent, it is dissolved in 100 parts by mass of the polymer (P). It is preferable to contain 500 parts by mass or less of the agent.
  • dehydrating agent in the present invention examples include trialkyl orthoformate such as trimethyl orthoformate, triethyl orthoformate, tripropyl orthoformate, tributyl orthoformate; trimethyl orthoacetate, triethyl orthoacetate, orthoacetic acid And trialkyl orthoacetate such as tripropyl and tributyl orthoacetate.
  • the curable composition of the present invention contains a dehydrating agent, it preferably contains 0.00 :! to 30 parts by mass of the dehydrating agent with respect to 100 parts by mass of the polymer (P).
  • thixotropic agent in the present invention examples include hydrogenated castor oil and fatty acid amide.
  • antioxidants in the present invention include antioxidants for polyurethane resins, ultraviolet absorbers, and light stabilizers.
  • anti-aging agents include hindered amines, benzotriazoles, benzophenones, benzoates, cyanoacrylates, acrylates, hindered phenols, phosphorus, or sulfur. It is done.
  • pigment in the present invention examples include inorganic pigments such as iron oxide, chromium oxide and titanium oxide; organic pigments such as phthalocyanine blue and phthalocyanine green.
  • the method for producing the curable composition of the present invention is not particularly limited. For example, 100 parts by mass of a polymer), the curing catalyst, the filler, the adhesiveness-imparting agent, the solvent, the desorbing agent. Water solution, the thixotropic agent, the anti-aging agent, the pigment and the like. ) (Hereinafter referred to as other components), the order of blending the other components is not particularly limited, but after mixing the polymer (P) and other components other than the curing catalyst, the curing catalyst Les, which is preferable to mix.
  • the curing method of the curable composition of the present invention is not particularly limited, and the curable composition of the present invention and other desired components are mixed and stored, and are used in the air when used. Curing of the curable composition with moisture
  • the curing method of the one-component curable composition, or the two-component curable composition in which the curable composition of the present invention and the desired other components are mixed and cured as needed It is preferred to use a method of curing the product.
  • the curable composition of the present invention is capable of forming a cured product having high curability and good mechanical properties.
  • the curable composition of the present invention is a cured composition for coating and sealing. It is useful as a building sealant, waterproofing material, adhesive, or coating agent, and particularly useful as an adhesive.
  • the curable composition of the present invention and other desired components are blended and stored, and are used in the air when used.
  • examples thereof include a one-component curable adhesive that cures the adhesive by moisture, or a two-component curable adhesive that is mixed and cured when the curable composition of the present invention and other desired components are used.
  • the ratio of the total amount of isocyanate groups of the compound (U) to the total amount of hydroxy groups of the polymer (pP) is represented by NCO / It is called OH.
  • the total amount of hydroxy groups in the polymer (pP) was calculated from the hydroxyl value (mgK0H / g) measured according to JIS K1557 6.4.
  • a coulometric titration moisture meter (CA-06 type / Ver 5.0) manufactured by Mitsubishi Kasei Co., Ltd. (currently Dai Instruments Inc.) was used.
  • Aquamicron AS manufactured by API Corporation
  • Aquamicron CXU manufactured by API Corporation
  • the amount of sample collected at the time of measurement was adjusted according to the water content of the sample, and an appropriate amount was used in the range of 0.1 lg to 10 g.
  • the measurement was performed 5 times, and the average value of 3 points excluding the maximum and minimum values was taken as the measurement value.
  • the hardness is measured by measuring the hardness of the resulting cured product with a hardness meter (DD2-C2 type, manufactured by Kobunshi Keiki Co., Ltd.) It measured using. The hardness was measured at 5 points, and the average value of 3 points excluding the maximum and minimum values was used.
  • the reaction time was defined as the time (hr) from when the raw material was charged into the reactor until the completion of the reaction could be confirmed.
  • a curable composition and a cured product (C-12) were obtained in the same manner as in Example 1 except that the polymer (P-2) obtained in [1] was used.
  • a curable composition and a cured product (C3) were obtained in the same manner as in Example 1 except that the polymer (P-3) obtained in [1] was used.
  • a polymer (P-4) was obtained in the same manner as in Example 1 except that dehydration under reduced pressure was performed until the water content became 9 ppm.
  • a curable composition and a cured product (C-14) were obtained in the same manner as in Example 1 except that the polymer (P-4) obtained in [1] was used. [0064] [Comparative Example 1]
  • a curable composition and a cured product (C-15) were obtained in the same manner as in Example 1 except that the polymer (P-5) obtained in [1] was used.
  • Comparative Example 1 when a cured product was prepared using a polymer (P-5) produced with a water content exceeding 150 ppm, a cured product with extremely low hardness was obtained. This indicates that the isocyanate group of isocyanatopropyltrimethoxysilane reacts with moisture in the reaction system and deactivates, and the trimethoxysilyl group is not sufficiently introduced into the polyoxyalkylene polymer.
  • a curable composition and a cured product (C-16) were obtained in the same manner as in Example 1 except that the polymer (P-6) obtained in [1] was used.
  • a polymer (P_7) was obtained in the same manner as in Example 1 except that BHT was changed to lOOOOppm of IRGANOX 1076 (manufactured by Ciba 'Specialty' Chemicals) and dehydrated under reduced pressure until the water content became 31 ppm.
  • BHT was changed to lOOOOppm of IRGANOX 1076 (manufactured by Ciba 'Specialty' Chemicals) and dehydrated under reduced pressure until the water content became 31 ppm.
  • IRGANOX 1076 manufactured by Ciba 'Specialty' Chemicals
  • a curable composition and a cured product (C7) were obtained in the same manner as in Example 1 except that the polymer (P-7) obtained in [1] was used.
  • a polymer (P_8) was obtained in the same manner as in Example 1 except that BHT was changed to lOOOppm of IRGAN ⁇ X1135 (manufactured by Ciba 'Specialty' Chemicals) and dehydrated under reduced pressure until the water content became 26 ppm.
  • BHT was changed to lOOOppm of IRGAN ⁇ X1135 (manufactured by Ciba 'Specialty' Chemicals) and dehydrated under reduced pressure until the water content became 26 ppm.
  • a curable composition and a cured product (C-18) were obtained in the same manner as in Example 1 except that the polymer (P-8) obtained in [1] was used.
  • a polymer (P_9) was obtained in the same manner as in Example 1 except that BHT was changed to 1 OOOppm of IRGANOX 1010 (manufactured by Ciba Specialty Chemicals) and dehydrated under reduced pressure until the water content became 42 ppm.
  • BHT was changed to 1 OOOppm of IRGANOX 1010 (manufactured by Ciba Specialty Chemicals) and dehydrated under reduced pressure until the water content became 42 ppm.
  • IRGANOX 1010 manufactured by Ciba Specialty Chemicals
  • a curable composition and a cured product (C-9) were obtained in the same manner as in Example 1 except that the polymer (P-9) obtained in [1] was used.
  • a curable composition and a cured product (C10) were obtained in the same manner as in Example 1 except that the polymer (P-10) obtained in [1] was used.
  • a polymer (P-11) was obtained in the same manner as in Example 1 except that BHT was not added and dehydration was performed under reduced pressure until the water content became 21 ppm.
  • BHT was not added and dehydration was performed under reduced pressure until the water content became 21 ppm.
  • a curable composition and a cured product (C-11) were obtained in the same manner as in Example 1, except that the polymer (P-11) obtained in [1] was used.
  • Table 2 shows the production conditions of the polymer in 10 and the hardness of the obtained cured product. Show.
  • Irl076 means IRGANOX1076, Irll35 means IRGANOX1135, and IrlOlO means IRGANOX1010.
  • the curable composition of the present invention is a curable composition capable of forming a cured product having excellent hardness.
  • the curable composition of the present invention comprises a sealing material (elastic sealant for building, sealant for double-glazed glass, etc.), sealant (anti-glazing at the edge of glass, waterproof sealant, solar cell backside seal It is useful as an adhesive used in the fields of electrical insulation materials (insulation coatings for electric wires and cables).
  • the curable composition of the present invention can also be used as an adhesive, a coating material, a film material, a gasket material, and a casting material.
  • the Japanese patent application 2006-18001 filed on June 30, 2006 To incorporate.

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Abstract

Disclosed is a method for producing a curable polymer whose cured product is excellent in hardness. Also disclosed is a curable composition. Specifically disclosed is a method for producing a curable polymer, which is characterized in that when a polymer (pP) having a polyoxyalkylene chain and a hydroxy group and a compound (U) having an alkoxysilyl group and an isocyanate group are urethanized, the polymer (pP) is urethanized while controlling the moisture content thereof to be 150 ppm or less, thereby producing an alkoxysilyl group-containing oxyalkylene polymer (P) having a urethane bond. Also specifically disclosed is a curable composition containing the thus-produced curable polymer.

Description

明 細 書  Specification
優れた硬化性を発現する硬化性重合体の製造方法  Method for producing curable polymer exhibiting excellent curability
技術分野  Technical field
[0001] 本発明は、優れた硬化性を発現し、硬度に優れた硬化体を得ることができる硬化性 重合体の製造方法、およびその硬化性重合体を含む硬化性組成物に関する。 背景技術  TECHNICAL FIELD [0001] The present invention relates to a method for producing a curable polymer that exhibits excellent curability and can obtain a cured product having excellent hardness, and a curable composition containing the curable polymer. Background art
[0002] ポリオキシアルキレン鎖の末端に加水分解性ケィ素基を有する重合体 (変成シリコ ーンポリマーともいう。 )力 なる硬化性組成物は、湿分硬化してゴム弾性に優れた硬 化物を形成する。そのため、該硬化性組成物は、接着剤、コーティング剤、シーリン グ材として広く使用されている。なかでも、ポリオキシアルキレン鎖の末端にメチルジ メトキシシシリル基を有する重合体からなる硬化性組成物は、その優れた伸び物性か ら、シーリング材として広く市場に受け入れられている(特許文献 1参照)。  [0002] A polymer having a hydrolyzable silicone group at the end of a polyoxyalkylene chain (also referred to as a modified silicone polymer) is a powerful curable composition that is cured by moisture to form a cured product having excellent rubber elasticity. To do. For this reason, the curable composition is widely used as an adhesive, a coating agent, and a sealing material. Among them, a curable composition comprising a polymer having a methyldimethoxysilyl group at the end of a polyoxyalkylene chain is widely accepted as a sealing material in the market due to its excellent elongation property (see Patent Document 1). ).
[0003] さらに、ポリオキシアルキレン鎖とトリアルコキシシリル基を有する重合体を含む硬化 性組成物は、硬化速度が速ぐかつ架橋密度が高いため速硬化性の接着剤、コーテ イング斉 ' シーリング材として有用である(特許文献 2参照)。  [0003] Further, a curable composition containing a polymer having a polyoxyalkylene chain and a trialkoxysilyl group has a fast curing speed and a high crosslink density, so that it can be used as a fast-curing adhesive and a coating material. As useful (see Patent Document 2).
該硬化性組成物としては、ポリオキシアルキレン鎖と該ポリオキシアルキレン鎖端に -OCH CH CH—基もしくは一 SCH CH CH—基を介して結合したトリアルコキ The curable composition includes a trialkoxy bonded to a polyoxyalkylene chain and an end of the polyoxyalkylene chain via a —OCH CH CH— group or one SCH CH CH— group.
2 2 2 2 2 2 2 2 2 2 2 2
シシリル基とを有する特定重合体、またはポリオキシアルキレン鎖と該ポリオキシアル キレン鎖端にウレタン結合を介して結合したトリアルコキシシリル基とを有する特定重 合体、あるいはァミノ基とアルコキシシリル基を有する化合物を含む硬化性組成物が 知られている(特許文献 3、特許文献 4参照)。  A specific polymer having a silyl group, a specific polymer having a polyoxyalkylene chain and a trialkoxysilyl group bonded to the end of the polyoxyalkylene chain via a urethane bond, or a compound having an amino group and an alkoxysilyl group The curable composition containing is known (refer patent document 3 and patent document 4).
[0004] また、これらの硬化性組成物は、接着剤、コーティング剤、シーリング材等とレ、つた 用途や、同じ用途の中でも基材の種類、部位にあわせて、硬化物の硬さ(以下、硬度 という)が調整される。  [0004] In addition, these curable compositions can be used for adhesives, coating agents, sealing materials, and other applications, and in the same applications, the hardness of the cured product (hereinafter referred to as the type and location of the substrate). , Called hardness).
ポリオキシアルキレン鎖と該ポリオキシアルキレン鎖端にウレタン結合を介して結合 したトリアルコキシシリル基とを有する特定の重合体は、通常イソシァネート基とトリア ルコキシシリル基とを有する化合物と、鎖端にヒドロキシ基を有するポリオキシアルキ レン鎖の鎖端のヒドロキシ基とを反応させて製造することができる。この時、製造中に 水などの化合物が混入していると、イソシァネート基が水分と反応し、ポリオキシァノレ キレン鎖の鎖端のヒドロキシ基とは反応しなくなってしまう。 A specific polymer having a polyoxyalkylene chain and a trialkoxysilyl group bonded to the polyoxyalkylene chain end via a urethane bond usually contains a compound having an isocyanate group and a trialkoxysilyl group, and a hydroxy group at the chain end. Polyoxyalkyl having It can be produced by reacting with the hydroxyl group at the chain end of the len chain. At this time, if a compound such as water is mixed during the production, the isocyanate group reacts with moisture and does not react with the hydroxyl group at the chain end of the polyoxyalkylene chain.
[0005] このような副反応を防ぐため、通常ポリオキシアルキレン鎖と該ポリオキシアルキレ ン鎖端にウレタン結合を介して結合したトリアルコキシシリル基とを有する特定の重合 体を製造する場合は、あら力、じめ鎖端にヒドロキシ基を有するポリオキシアルキレンを 脱水するなどして、水分を除去する工程を行ってから、イソシァネート基とトリアルコキ シシリル基を有する化合物との反応を行う。しかし、このように脱水した場合でも、硬 化性組成物の硬化体の硬度が低くなつてしまう重合体が生成する場合があり問題と なっていた。  [0005] In order to prevent such a side reaction, a specific polymer having a polyoxyalkylene chain and a trialkoxysilyl group bonded to the end of the polyoxyalkylene chain via a urethane bond is usually used. After the step of removing moisture by dehydrating polyoxyalkylene having a hydroxy group at the first chain end, etc., the reaction between the isocyanate group and the compound having a trialkoxysilyl group is performed. However, even when dehydrated in this manner, there is a problem in that a polymer may be produced in which the hardness of the cured product of the curable composition is lowered.
[0006] 特許文献 1 :特開平 03— 072527号公報  [0006] Patent Document 1: Japanese Patent Laid-Open No. 03-072527
特許文献 2:特開平 03 047825号公報  Patent Document 2: Japanese Patent Laid-Open No. 03 047825
特許文献 3:特開平 10— 245482号公報  Patent Document 3: Japanese Patent Laid-Open No. 10-245482
特許文献 4:特開平 11 124509号公報  Patent Document 4: JP-A-11 124509
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0007] 本発明は、ポリオキシアルキレン鎖と該ポリオキシアルキレン鎖端にウレタン結合を 介して結合したアルコキシシリル基とを有する特定の重合体を含有する硬化性組成 物の硬化体の硬度を高くすることができる、硬化性重合体の製造方法、およびその 硬化性重合体を含む硬化性組成物を提供することを目的とする。 [0007] The present invention increases the hardness of a cured product of a curable composition containing a specific polymer having a polyoxyalkylene chain and an alkoxysilyl group bonded to the end of the polyoxyalkylene chain via a urethane bond. An object of the present invention is to provide a method for producing a curable polymer, and a curable composition containing the curable polymer.
課題を解決するための手段  Means for solving the problem
[0008] 本発明者らは、様々な製造条件について鋭意検討を進めた結果、硬化性組成物 の硬化体の硬度が低くならずに、高レ、硬度を発現する硬化性重合体を得る製造方 法を見出し、本発明を完成するに至った。  [0008] As a result of diligent investigations on various production conditions, the present inventors have produced a curable polymer that exhibits high hardness and hardness without lowering the hardness of the cured product of the curable composition. The method has been found and the present invention has been completed.
[0009] すなわち、本発明は、以下の要旨を有する。  That is, the present invention has the following gist.
(1)ポリオキシアルキレン鎖及びヒドロキシ基を有する重合体 (pP)と、下式(1)で表さ れるアルコキシシリル基及びイソシァネート基を有する化合物(U)と、をウレタン化反 応させるに際し、前記重合体 (pP)の水分量を 150PPm以下にしてウレタン化反応さ せ、ウレタン結合を有する、アルコキシシリル基含有ォキシアルキレン重合体(P)を製 造することを特徴とする硬化性重合体の製造方法。 (1) When the polymer (pP) having a polyoxyalkylene chain and a hydroxy group and the compound (U) having an alkoxysilyl group and an isocyanate group represented by the following formula (1) are subjected to a urethanization reaction, The polymer (pP) was urethanated with a water content of 150 PP m or less. A method for producing a curable polymer, comprising producing an alkoxysilyl group-containing oxyalkylene polymer (P) having a urethane bond.
(X1 -) (R—) Si-Qu-NCO (1) (X 1- ) (R—) Si-Q u -NCO (1)
a b  a b
(式中、 X1は、それぞれ独立に、炭素数 1〜6のアルコキシル基であり、 Rは、炭素数 :!〜 6のアルキル基であり、 aは 2または 3であり、 bは 0または 1であり、 a + bは 3であり 、 QUは、炭素数:!〜 20の 2価の有機基である。 ) (In the formula, each X 1 is independently an alkoxyl group having 1 to 6 carbon atoms, R is an alkyl group having 6 to 6 carbon atoms, a is 2 or 3, and b is 0 or 1, a + b is 3, and Q U is a divalent organic group having carbon number:! -20.
(2)前記重合体 (pP)の水分量を 120ppm以下にしてウレタンィ匕反応させる上記(1) に記載の硬化性重合体の製造方法。  (2) The method for producing a curable polymer according to the above (1), wherein the polymer (pP) has a water content of 120 ppm or less and undergoes a urethane reaction.
(3)前記重合体 (pP)のヒドロキシ基の総数に対する化合物(U)のイソシァネート基 の総数の比(イソシァネート基 Zヒドロキシ基)が 0. 8〜: 1. 05である上記(1)又は(2) に記載の硬化性重合体の製造方法。  (3) The ratio of the total number of isocyanate groups of the compound (U) to the total number of hydroxy groups of the polymer (pP) (isocyanate group Z hydroxy group) is 0.8 to: 1.05 above (1) or ( The method for producing a curable polymer as described in 2).
(4)前記重合体 (pP)が、有機配位子を有する複合金属シアン化物錯体触媒の存在 下、活性水素原子を有する化合物にアルキレンォキシドを開環重合させて得られた 重合体 (pPl)である上記(1)〜(3)のいずれかに記載の硬化性重合体の製造方法  (4) The polymer (pP) obtained by ring-opening polymerization of an alkylene oxide on a compound having an active hydrogen atom in the presence of a double metal cyanide complex catalyst having an organic ligand (pPl ) The method for producing a curable polymer according to any one of the above (1) to (3)
(5)前記重合体 (pP)の過酸化物価 POV (ポリオキシアルキレン鎖が酸化されて発生 する過酸化基の含有量) 1 170ppm以下である上記(1)〜(4)のいずれかに記載 の硬化性重合体の製造方法。 (5) Peroxide value of the polymer (pP) POV (content of peroxide group generated by oxidation of a polyoxyalkylene chain) 1 Any one of the above (1) to (4) which is 170 ppm or less A method for producing a curable polymer.
(6)前記ウレタン化反応を、酸化防止剤の存在下で行う上記(1)〜(5)のレ、ずれかに 記載の硬化性重合体の製造方法。  (6) The method for producing a curable polymer according to (1) to (5) above, wherein the urethanization reaction is performed in the presence of an antioxidant.
(7)上記(1)〜(6)のレ、ずれかに記載の製造方法で製造された硬化性重合体を含 有することを特徴とする硬化性組成物。  (7) A curable composition comprising a curable polymer produced by the production method described in (1) to (6) above.
(8)上記(7)に記載の硬化性組成物が硬化してなる硬化体。  (8) A cured product obtained by curing the curable composition according to (7).
発明の効果 The invention's effect
本発明の硬化性重合体の製造方法で得られた硬化性重合体を含む硬化性組成 物は、硬化性に優れており、硬化性組成物の硬化体の硬度を高くすることができる。 すなわち、本発明の硬化性組成物は樹脂の架橋密度を上げることで硬度を高くする ことができ、接着剤分野で有用な引張り強度を向上させることができ、接着性を向上 させること力 Sできる。また、シーリング材として有用な引張り強度を向上させることがで き、弾性率を高くすることができ、耐候性を向上できる。本発明の硬化性組成物は、 種々の用途に用いられる接着剤、シーリング材等として有用である。 The curable composition containing the curable polymer obtained by the method for producing a curable polymer of the present invention has excellent curability, and can increase the hardness of the cured product of the curable composition. That is, the curable composition of the present invention can increase the hardness by increasing the crosslink density of the resin, can improve the tensile strength useful in the adhesive field, and improve the adhesiveness. You can make it S. Further, the tensile strength useful as a sealing material can be improved, the elastic modulus can be increased, and the weather resistance can be improved. The curable composition of the present invention is useful as an adhesive or a sealing material used for various applications.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0011] 本明細書においては、数平均分子量を Mnと、重量平均分子量を Mwと、分子量分 布を MwZMnと、記す。また、物質の含有量の単位である ppmは、質量 ppmの意味 である。 In the present specification, the number average molecular weight is denoted by Mn, the weight average molecular weight is denoted by Mw, and the molecular weight distribution is denoted by MwZMn. In addition, ppm, the unit of substance content, means mass ppm.
[0012] 本発明の製造方法において用いる重合体 (pP)は、ポリオキシアルキレン鎖及びヒ ドロキシ基を有する重合体である。  [0012] The polymer (pP) used in the production method of the present invention is a polymer having a polyoxyalkylene chain and a hydroxyl group.
重合体(pP)におけるポリオキシアルキレン鎖は、炭素数 2〜6のアルキレンォキシ ドの開環重合により形成されたォキシアルキレンの重合単位からなるのが好ましぐェ チレンォキシド、プロピレンォキシド、ブチレンォキシド、およびへキシレンォキシド力 らなる群から選ばれる 1種以上のアルキレンォキシドの開環重合により形成されたォ キシアルキレンの重合単位からなるのがより好ましぐプロピレンォキシドの開環重合 により形成されたォキシアルキレンの重合単位からなるのが特に好ましレ、。ポリオキシ アルキレン鎖が 2種以上のォキシアルキレンの重合単位からなる場合、 2種以上のォ キシアルキレンの重合単位の並び方は、ブロック状であってもよくランダム状であって あよい。  The polyoxyalkylene chain in the polymer (pP) is preferably composed of an oxyalkylene polymer unit formed by ring-opening polymerization of an alkylene oxide having 2 to 6 carbon atoms. Ethylene oxide, propylene oxide, Formed by ring-opening polymerization of propylene oxide, more preferably composed of polymerized units of oxyalkylene formed by ring-opening polymerization of one or more alkylene oxides selected from the group consisting of butylene oxide and hexylene oxide force It is particularly preferred to consist of polymerized oxyalkylene units. When the polyoxyalkylene chain is composed of two or more types of oxyalkylene polymer units, the arrangement of the two or more types of oxyalkylene polymer units may be block or random.
[0013] ヒドロキシ基は、ポリオキシアルキレン鎖の末端に配置しているものが好ましい。  [0013] The hydroxy group is preferably located at the end of the polyoxyalkylene chain.
重合体(PP)のヒドロキシ基あたりの Mnfま、 1000〜18000力 S好ましく、 3000〜15 000が特に好ましい。 Mnf or per hydroxy group of the polymer (P P), 1000~18000 force S, and particularly preferably 3000 to 15 000.
重合体 (pP)は、有機配位子を有する複合金属シアン化物錯体触媒の存在下、活 性水素原子を有する化合物にアルキレンォキシドを開環重合させて得られた重合体 (pPl)であるのが好ましい。以下、それぞれ、有機配位子を有する複合金属シアン 化物錯体を DMC錯体、有機配位子を有する複合金属シアン化物錯体触媒を DMC 触媒ともいう。  The polymer (pP) is a polymer (pPl) obtained by ring-opening polymerization of an alkylene oxide to a compound having an active hydrogen atom in the presence of a double metal cyanide complex catalyst having an organic ligand. Is preferred. Hereinafter, a double metal cyanide complex having an organic ligand is also referred to as a DMC complex, and a double metal cyanide complex catalyst having an organic ligand is also referred to as a DMC catalyst.
[0014] 本発明において使用する DMC触媒としての DMC錯体は、亜鉛とコバルトの組合せ 、もしくは亜鉛と鉄の組合せからなる複合金属のシアン化物錯体を骨格とするものが 好ましレ、。特に、亜鉛へキサシァノコバルテートを骨格とするもの、もしくは亜鉛へキ サシァノ鉄を骨格とするものが好ましい。 [0014] The DMC complex as a DMC catalyst used in the present invention has a skeleton of a cyanide complex of a composite metal composed of a combination of zinc and cobalt or a combination of zinc and iron. I like it. In particular, those having zinc hexocyanobaltate as a skeleton or those having zinc hexocyano iron as a skeleton are preferred.
DMC錯体における有機配位子は、エーテル系配位子またはアルコール系配位子 が好ましい。エーテル系配位子の具体例としては、エチレングリコールジメチルエー テル(グライム)、ジエチレングリコールジメチルエーテル(ジグライム)、トリエチレング リコールジメチルエーテルが挙げられる。アルコール系配位子の具体例としては、 ter t—ブチノレアノレコーノレ、 n_ブチノレアノレコーノレ、 sec—ブチノレアノレコーノレ、 iso—ブチ ノレアノレコーノレ、 tert—ペンチノレアノレコーノレ、 iso—ペンチノレアノレコーノレ、エチレングリ コールモノ— tert_ブチルエーテルが挙げられる。  The organic ligand in the DMC complex is preferably an ether ligand or an alcohol ligand. Specific examples of the ether ligand include ethylene glycol dimethyl ether (glyme), diethylene glycol dimethyl ether (diglyme), and triethylene glycol dimethyl ether. Specific examples of alcohol-based ligands include ter t-butinoreanoreconole, n_butinoleanoreconole, sec-butinoreanoreconole, iso-butinoreanoreconole, tert-pentenoreanorecole Nole, iso-pentenoreanoreconole, ethylene glycol mono-tert-butyl ether.
[0015] 本発明において、活性水素原子を有する化合物は、活性水素原子を有する有機 化合物が好ましぐヒドロキシ基またはアミノ基を有する化合物がより好ましぐヒドロキ シ基を 1〜6個有する化合物がさらに好ましぐヒドロキシ基を 1〜4個有する化合物が 特に好ましい。 In the present invention, the compound having an active hydrogen atom is a compound having 1 to 6 hydroxy groups, which is preferably a compound having a hydroxy group or an amino group, which is preferably an organic compound having an active hydrogen atom. Further preferred are compounds having 1 to 4 preferred hydroxy groups.
[0016] 活性水素原子を有する有機化合物の具体例としては、エチレングリコール、プロピ レングリコール、ジプロピレングリコール、ブタンジオール、へキサメチレングリコール、 水素化ビスフエノール A、ネオペンチルグリコール、ポリブタジエングリコール、ジェチ レングリコール、トリエチレングリコール、ァリルアルコール、メタリルアルコール、グリセ リン、トリメチロールメタン、トリメチロールプロパン、ペンタエリスリトール等のアルコー ノレ類;ポリオキシプロピレンモノオール、ポリオキシプロピレンジオール、ポリオキシプ ロピレントリオール、ポリオキシエチレンモノオール、ポリオキシエチレンジオール、お よびポリオキシエチレントリオールからなる群から選ばれる重合体状のアルコールが 挙げられる。重合体状のアルコールの水酸基あたりの Mn (数平均分子量)は、 300 〜2000カ好ましく、 400〜1900力 Sさらに好ましレ、。  Specific examples of the organic compound having an active hydrogen atom include ethylene glycol, propylene glycol, dipropylene glycol, butanediol, hexamethylene glycol, hydrogenated bisphenol A, neopentyl glycol, polybutadiene glycol, and jetylene. Alcohols such as glycol, triethylene glycol, aryl alcohol, methallyl alcohol, glycerin, trimethylol methane, trimethylol propane, pentaerythritol; polyoxypropylene monool, polyoxypropylene diol, polyoxypropylene triol, polyoxy Examples thereof include polymeric alcohols selected from the group consisting of ethylene monool, polyoxyethylene diol, and polyoxyethylene triol. The Mn (number average molecular weight) per hydroxyl group of the polymer-like alcohol is preferably 300 to 2000, more preferably 400 to 1900.
[0017] 活性水素原子を有する化合物は、 1種を用いてもよぐ 2種以上を用いてもよい。 2 種以上の活性水素原子を有する化合物を用いる場合には、ヒドロキシ基の 2個を有 する重合体状アルコールと、ヒドロキシ基の 3個を有する重合体状アルコールを用い るのが好ましい。  [0017] As the compound having an active hydrogen atom, one kind may be used, or two or more kinds may be used. When a compound having two or more kinds of active hydrogen atoms is used, it is preferable to use a polymer alcohol having two hydroxy groups and a polymer alcohol having three hydroxy groups.
重合体 (pPl)を重合する際の重合温度は、適宜選定すればよいが、通常 80〜: 15 0°Cが好ましぐ 100〜140°Cがさらに好ましい。 The polymerization temperature at the time of polymerizing the polymer (pPl) may be appropriately selected, but usually 80 to 15: 0 ° C is preferred. 100 to 140 ° C is more preferred.
本発明においては、 1種の重合体 (pP)を用いてもよぐ 2種以上の重合体 (pP)を 用いてもよい。  In the present invention, one kind of polymer (pP) may be used, or two or more kinds of polymers (pP) may be used.
[0018] 本発明において用いる化合物(U)は、アルコキシシリル基及びイソシァネート基を 有する化合物であり、下記式(1)で表される化合物である。  [0018] The compound (U) used in the present invention is a compound having an alkoxysilyl group and an isocyanate group, and is a compound represented by the following formula (1).
(X1 -) (R-) Si-Qu-NCO (1) (X 1- ) (R-) Si-Q u -NCO (1)
a b  a b
(式中、 X1は、それぞれ独立に、炭素数 1〜6のアルコキシル基であり、 Rは、炭素数 :!〜 6のアルキル基であり、 aは 2または 3であり、 bは 0または 1であり、 a + bは 3であり 、 QUは、炭素数:!〜 20の 2価の有機基である。 ) (In the formula, each X 1 is independently an alkoxyl group having 1 to 6 carbon atoms, R is an alkyl group having 6 to 6 carbon atoms, a is 2 or 3, and b is 0 or 1, a + b is 3, and Q U is a divalent organic group having carbon number:! -20.
[0019] 式(1)における X1は、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基、ペンチル ォキシ基、またはへキシノレォキシ基が好ましぐメトキシ基が特に好ましい。式(1)に おける 2個または 3個の X1は、同一の基であっても異なる基であってもよレ、が、同一の 基であるのが好ましい。 Rは、メチル基、ェチル基、プロピル基、ブチル基、ペンチル 基、またはへキシル基が好ましぐメチル基が特に好ましい。 aは 2または 3であるが、 3が好ましい。 [0019] X 1 in the formula (1) is particularly preferably a methoxy group, preferably a methoxy group, an ethoxy group, a propoxy group, a butoxy group, a pentyloxy group, or a hexenoreoxy group. Two or three X 1 in the formula (1) may be the same group or different groups, but are preferably the same group. R is particularly preferably a methyl group, preferably a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, or a hexyl group. a is 2 or 3, with 3 being preferred.
[0020] 式(1)における Quは、炭素数 1〜20の 2価の有機基である。 Q u in [0020] Equation (1) is a divalent organic group having 1 to 20 carbon atoms.
この 2価の有機基は、炭素数 1〜: 14のアルキレン基が好ましぐ炭素数 1〜: 10のァ ルキレン基がより好ましぐ炭素数 1〜5のアルキレン基が特に好ましい。  The divalent organic group is particularly preferably an alkylene group having 1 to 5 carbon atoms, more preferably an alkylene group having 1 to 10 carbon atoms, preferably an alkylene group having 1 to 14 carbon atoms.
2価の有機基の特に好ましいものは、トリメチレン基、又はメチレン基である。  A particularly preferable divalent organic group is a trimethylene group or a methylene group.
[0021] 化合物(U)の具体例としては、 1—イソシァネートメチルトリメトキシシラン、 2—イソ シァネートェチルトリメトキシシラン、 3—イソシァネートプロピルトリメトキシシラン、 3— [0021] Specific examples of the compound (U) include 1-isocyanate methyltrimethoxysilane, 2-isocyanate trimethylsilane, 3-isocyanate propyltrimethoxysilane, 3-
1 _イソシァネートメチノレトリエトキシシラン、 2 _イソシァネートェチノレトリエトキシシラ ン、 3 _イソシァネートプロピルトリエトキシシラン、 3 _イソシァネートブチルトリェトキ シシラン、 3 _イソシァネートペンチルトリエトキシシラン、 1 _イソシァネートプロビルト リメトキシシラン、 1 _イソシァネートメチルジメトキシメチルシラン、 1 _イソシァネート プロピルトリエトキシシランが挙げられる。なかでも、 3 _イソシァネートプロピルトリメト キシシラン又は 1—イソシァネートメチルジメトキシメチルシランが好ましレ、。 本発明においては、重合体 (pP)と化合物(U)とをウレタン化反応させるに際し、重 合体 (pP)の水分量を 150ppm以下にしてウレタン化反応させる。これにより、得られ た硬化性組成物の硬化物の硬度を高くすることができる。 1_isocyanate methinoret triethoxysilane, 2_isocyanate ethinoretriethoxysilane, 3_isocyanate propyltriethoxysilane, 3_isocyanate butyltriethoxysilane, 3_isocyanate pentyltri Examples include ethoxysilane, 1_isocyanate probitrimethoxysilane, 1_isocyanate methyldimethoxymethylsilane, 1_isocyanate propyltriethoxysilane. Of these, 3_isocyanatepropyltrimethoxysilane or 1-isocyanatemethyldimethoxymethylsilane is preferred. In the present invention, when the polymer (pP) and the compound (U) are subjected to a urethanization reaction, the water content of the polymer (pP) is reduced to 150 ppm or less for the urethanation reaction. Thereby, the hardness of the hardened | cured material of the obtained curable composition can be made high.
重合体(PP)の水分量は、好ましくは 120ppm以下であり、特に好ましくは lOOppm 以下である。 The water content of the polymer (P P) is preferably not more than 120 ppm, particularly preferably at most LOOppm.
なお、化合物(U)は、イソシァネート基を有しているため、水分が入らないように管 理される。  In addition, since compound (U) has an isocyanate group, it is managed so that moisture does not enter.
また、ウレタン化反応系においては、重合体 (pP)と化合物(U)が存在し、通常さら に、少量のウレタン化触媒が存在する。このウレタン化反応は水分の入らない条件で 行うことが好ましい。  In the urethanization reaction system, a polymer (pP) and a compound (U) are present, and usually a small amount of a urethanization catalyst is present. This urethanization reaction is preferably performed under conditions where moisture does not enter.
なお、ウレタン化反応系に、溶剤などの他の化合物を添加してもよいが、その場合 は、当該化合物中の水分量を減らすことが好ましぐさらに、ウレタン化反応系の水分 量を上記範囲内にすることが好ましレ、。  In addition, other compounds such as a solvent may be added to the urethanization reaction system. In that case, it is preferable to reduce the water content in the compound. Les, preferably within the range.
水分量の測定は、微量の水分量を評価できる限り特に限定されず、容量滴定法が 好ましぐ電量滴定法による測定がより好ましい。また、電量滴定法において使用す る陽極液は、試料が良好に溶解されるかぎり特に限定されず、メタノール溶媒品が好 ましぐクロ口ホルムを溶媒として含有しているもの力 試料をより良好に溶解させるこ とからより好ましい。  The measurement of the amount of water is not particularly limited as long as a minute amount of water can be evaluated, and the measurement by the coulometric titration method, which is preferable to the volumetric titration method, is more preferable. In addition, the anolyte used in the coulometric titration method is not particularly limited as long as the sample is dissolved satisfactorily. A methanol solvent product is preferred, which contains black mouth form as a solvent. It is more preferable because it is dissolved.
また、本発明においては、ウレタンィ匕反応させるに際し、重合体 (pP)の過酸化物価 (以下、 POVという。)は、 170ppm以下であることが好ましぐ 60ppm以下であること 力はり好ましぐ 3ppm以下であることがさらに好ましい。ここで、重合体 (pP)の POVと は、重合体 (pP)のポリオキシアルキレン鎖が酸化されて発生する過酸化基の含有量 を示すものである。重合体(pP)の POVが 170ppmを超えると、ウレタン化反応が遅く なったり、硬化性組成物として硬化させようとしたとき、十分な硬度を発現しない硬化 体になることがある。  In the present invention, in the urethane reaction, the peroxide value (hereinafter referred to as POV) of the polymer (pP) is preferably 170 ppm or less, preferably 60 ppm or less. More preferably, it is 3 ppm or less. Here, the POV of the polymer (pP) indicates the content of peroxide groups generated by oxidation of the polyoxyalkylene chain of the polymer (pP). If the POV of the polymer (pP) exceeds 170 ppm, the urethanization reaction may be delayed, or a cured product that does not exhibit sufficient hardness may be obtained when attempting to cure as a curable composition.
また、本発明においては、ウレタンィ匕反応させるに際し、酸化防止剤を含有させるこ とが好ましい。酸化防止剤を添加すると、反応中の P〇Vの増大や、ポリオキシアルキ レン鎖の酸化が防止されるため、ウレタン化反応における副反応や、酸などの反応を 阻害する因子の発生を防ぐことができ、十分な硬度を発現する硬化体を提供する重 合体を製造し易くなる。 In the present invention, it is preferable to contain an antioxidant when the urethane reaction is carried out. Addition of an antioxidant prevents PV increase during the reaction and oxidation of the polyoxyalkylene chain, preventing side reactions in the urethanization reaction and reactions such as acids. Generation of the inhibiting factor can be prevented, and it becomes easy to produce a polymer that provides a cured product exhibiting sufficient hardness.
酸化防止剤としては、特に限定されるものではなぐ種々の酸化防止剤が使用でき る力 ヒンダードフヱノール系酸化防止剤、又はヒンダードアミン系酸化防止剤が好ま しぐヒンダードフエノール系酸化防止剤が特に好ましい。好ましい酸化防止剤の具 体例としては、例えば、 2, 6—ジ _tert_ブチル _4_メチルフエノール、ペンタエリ スリトールテトラキス [3— (3, 5_ジ一 tert—ブチル _4—ヒドロキシフエニル)プロピ ォネート] (チノく'スペシャルティ'ケミカルズ社製、商品名「IRGAN〇X1010」)、 6 _ メチルヘプチル一 3 _ (3, 5—ジ一tert—ブチル _4—ヒドロキシフエ二ノレ)プロピオ ネート(チノく.スペシャルティ.ケミカルズ社製、商品名「IRGAN〇X1135」)、ォクタ デシル _ 3_ (3, 5 _ジ一 tert—ブチル _4—ヒドロキシフエニル)プロピオネート(チ バ 'スペシャルティ'ケミカルズ社製、商品名「IRGAN〇X1076」)などが挙げられる。 酸化防止剤は、 1種単独で用いてもよいし、 2種以上を組み合わせて用いてもよい 酸化防止剤の添加量は、重合体 (pP) 100質量部に対して、 0. 001〜:!質量部が 好ましぐ 0. 01-0. 1質量部が特に好ましい。  Antioxidants are not particularly limited, and are capable of using various antioxidants. Hindered phenolic antioxidants or hindered phenolic antioxidants that are preferred are hindered amine antioxidants. Particularly preferred. Specific examples of preferred antioxidants include, for example, 2,6-di_tert_butyl_4_methylphenol, pentaerythritol tetrakis [3- (3,5_di-tert-butyl_4-hydroxyphenyl) propionate ] (Manufactured by Chinoku 'Specialty' Chemicals, trade name “IRGAN〇X1010”), 6 _Methylheptyl 1 3 _ (3,5-di-tert-butyl _4-hydroxyphenol) propionate (Chinoku. Specialty Chemicals, trade name “IRGAN〇X1135”), Octadecyl _ 3_ (3, 5 _di-tert-butyl _4-hydroxyphenyl) propionate (Ciba 'Specialty' Chemicals, trade name “IRGAN”) O X1076 ”). The antioxidant may be used alone or in combination of two or more. The amount of the antioxidant added is 0.001 to 100 parts by mass of the polymer (pP): ! Parts by mass are preferred 0. 01-0. 1 part by mass is particularly preferred.
[0023] 本発明において、重合体 (pP)と化合物(U)のウレタンィ匕反応に、触媒を用いること が好ましい。触媒としては、例えば、有機スズィ匕合物(ジブチルスズジアセテート、ジ ブチルスズジラウレート、ジォクチルスズジラウレート等。)、ビスマス化合物等の金属 触媒、有機アミン等の塩基触媒が挙げられる。また、重合体 (pP)について、 DMC触 媒を用いて製造した場合、その後、当該 DMC触媒が存在していれば、それ以外に、 触媒等を添加せずにウレタン化反応をさせることができる。その場合は、錫触媒等を 入れないため、最終製品の貯蔵安定性が良好であり、好ましい。特に、 DMC触媒を 用レ、て重合体 (pP)を合成した後、重合体の水分量を 150PPm以下でウレタン化反 応させることにより、貯蔵安定性が良好であるだけでなぐ得られた硬化性組成物の 硬化物の硬度をより高くすることができる。 In the present invention, it is preferable to use a catalyst for the urethane reaction of the polymer (pP) and the compound (U). Examples of the catalyst include organic tin compounds (dibutyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate, etc.), metal catalysts such as bismuth compounds, and base catalysts such as organic amines. In addition, when the polymer (pP) is produced using a DMC catalyst, if the DMC catalyst is present, the urethanization reaction can be performed without adding any other catalyst. . In that case, since a tin catalyst or the like is not added, the storage stability of the final product is good, which is preferable. In particular, after synthesizing a polymer (pP) using a DMC catalyst, the water content of the polymer is urethanated at 150 PP m or less, so that it can be obtained not only with good storage stability. Further, the hardness of the cured product of the curable composition can be further increased.
[0024] 本発明において、ウレタンィ匕反応において触媒として用いられる DMC錯体は、重合 体 (pP)と化合物(U)がウレタン化反応し得るように活性化された状態であればょレ、。 活性化された状態の DMC触媒としては、例えば、 DMC錯体の存在下で、活性水素 原子を有する化合物にアルキレンォキシドを開環重合させたときの状態の DMC錯体 や、同様な状態の DMC錯体が挙げられる。この場合、 DMC錯体は、アルキレンォキ シドの開環重合反応開始直後のものであってもよいし、該開環重合反応の途中のも のであってもよレ、し、又は該開環重合反応の終了後のものであってもよレ、。 [0024] In the present invention, the DMC complex used as a catalyst in the urethane-like reaction is in an activated state so that the polymer (pP) and the compound (U) can undergo a urethanation reaction. Examples of the activated DMC catalyst include, for example, a DMC complex obtained by ring-opening polymerization of an alkylene oxide to a compound having an active hydrogen atom in the presence of a DMC complex, or a DMC complex in a similar state. Is mentioned. In this case, the DMC complex may be the one immediately after the initiation of the ring-opening polymerization reaction of the alkylene oxide, or may be in the middle of the ring-opening polymerization reaction, or the ring-opening polymerization reaction. Even after the end.
[0025] 本発明においては、 DMC触媒の存在下、活性水素原子を有する化合物にアルキ レンォキシドを開環重合させて得られた重合体 (pPl)中に含まれる、該重合体 (pP) を製造するために使用した DMC触媒を精製除去することなぐそのまま用いて、重合 体 (pPl)と化合物(U)をウレタン化反応させた場合には、ウレタン化反応が効率的 に進行する効果がある。重合体 (pPl)を製造するのに使用された DMC触媒を含む 重合体 (pPl)は、 1種又は 2種以上を組み合わせて用いることができる。  [0025] In the present invention, the polymer (pP) contained in the polymer (pPl) obtained by ring-opening polymerization of alkylene oxide with a compound having an active hydrogen atom in the presence of a DMC catalyst is produced. If the polymer (pPl) and the compound (U) are urethanated using the DMC catalyst used for purification without purification, the urethanation reaction proceeds efficiently. The polymer (pPl) containing the DMC catalyst used to produce the polymer (pPl) can be used alone or in combination of two or more.
[0026] 重合体 (pPl)を製造するのに使用された DMC触媒を含む重合体 (pPl)の 2種以 上を組み合わせて用いると、含まれる DMC触媒の量を調整することができる。  [0026] When two or more of the polymers (pPl) containing the DMC catalyst used to produce the polymer (pPl) are used in combination, the amount of the DMC catalyst contained can be adjusted.
本発明において、重合体 (pP)と化合物(U)のウレタン化反応時の触媒の使用量 ίま、重合体(pP)に対して、 5〜500ppm力 S好ましく、 10〜200ppm力 Sより好ましく、 2 0〜: !OOppmが特に好ましレ、。 500ppmを超えて添カロすると、ポリマー自体の長期貯 蔵安定性が低下し、 5ppm未満の場合は、ウレタンィ匕反応が進み難い。  In the present invention, the amount of catalyst used in the urethanization reaction of the polymer (pP) and the compound (U) is preferably 5 to 500 ppm force S, more preferably 10 to 200 ppm force S based on the polymer (pP). , 20 ~: OOppm is particularly preferred. If the amount exceeds 500 ppm, the long-term storage stability of the polymer itself will decrease, and if it is less than 5 ppm, the urethane reaction will not proceed easily.
ウレタン化反応時の触媒として、 DMC触媒を用いる場合、 DMC触媒の使用量は、 ウレタン化反応できる量であればよいが、重合体 (pP)の質量に対して、金属量換算 で 5〜500ppm力 S好ましぐ、 5〜200ppm力 Sより好ましぐ、 8〜: !OOppm力 Sさらに好まし く、 10〜80ppm力 S特に好ましレ、。  When a DMC catalyst is used as a catalyst for the urethanization reaction, the amount of DMC catalyst used may be an amount that allows the urethanation reaction, but it is 5 to 500 ppm in terms of metal amount with respect to the mass of the polymer (pP) Force S preferred, 5 to 200 ppm force S preferred, 8 to:! OOppm force S more preferred, 10 to 80 ppm force S Particularly preferred.
[0027] 本発明において、ウレタンィ匕反応における重合体 (pP)のヒドロキシ基の総数に対 する化合物(U)のイソシァネート基の総数の比 (イソシァネート基 Zヒドロキシ基)は、 0. 8〜: 1. 05力 S好ましく、 0. 85〜: 1. 0カ特に好ましレ、0この範囲であれは、、重合体( P)を含む硬化性組成物の速硬化性及び貯蔵安定性を顕著に向上する効果がある。 その理由は必ずしも明確ではないが、この範囲においては、得られた重合体(P)中 にヒドロキシ基が残存するとしても、該ヒドロキシ基が少ないため、重合体 (P)中のァ ルコキシシリル基とアルコール交換反応する数が少なぐそのため重合体の貯蔵安 定性や貯蔵後の重合体の速硬化性が維持できる。また、ウレタン化反応における副 反応(ァロファネート化反応、イソシァヌレートイ匕反応等。)が抑制されるため、副反応 物が生成しにくぐ硬化性組成物が増粘しにくいと考えられる。 In the present invention, the ratio of the total number of isocyanate groups of the compound (U) to the total number of hydroxy groups of the polymer (pP) in the urethane reaction (isocyanate group Z hydroxy group) is from 0.8 to: 1 .05 force S preferred, 0.85 ~: 1. 0 particularly preferred, 0 in this range, the rapid curability and storage stability of the curable composition containing the polymer (P) are remarkable. There is an effect to improve. The reason for this is not necessarily clear, but in this range, even if hydroxy groups remain in the obtained polymer (P), since there are few hydroxy groups, the hydroxyl group in the polymer (P) The number of alcohol exchange reactions is small, so the storage stability of the polymer is low. Qualitative properties and fast curability of the polymer after storage can be maintained. In addition, since side reactions (allophanate reaction, isocyanurate reaction, etc.) in the urethanization reaction are suppressed, it is considered that the curable composition, which is difficult to produce side reaction products, is difficult to thicken.
[0028] 反 ? 度 ίま、 20〜200。C力 子ましく、 50〜: 150。C力 り女子ましく、 50〜: 120。C力 S に好ましい。また、ウレタン化反応は、不活性ガス雰囲気下に行うのが好ましぐ窒素 ガス雰囲気下がより好ましい。  [0028] Refractive degree ί or 20-200. C force, 50 ~: 150. C-powered girls, 50-: 120. Preferred for C force S. Further, the urethanization reaction is more preferably performed in a nitrogen gas atmosphere, which is preferably performed in an inert gas atmosphere.
[0029] 本発明の硬化性重合体の製造方法により、ウレタン結合を有する、アルコキシシリ ル基含有ォキシアルキレン重合体 (P)を製造することができる。この重合体 (P)は、 硬化性を有し、下記の式(2)およびポリオキシアルキレン鎖を有する重合体である。  [0029] According to the method for producing a curable polymer of the present invention, an alkoxysilyl group-containing oxyalkylene polymer (P) having a urethane bond can be produced. This polymer (P) is a polymer having curability and having the following formula (2) and a polyoxyalkylene chain.
(X1 -) (R-) Si-Qu-NHCOO- (2) (X 1- ) (R-) Si-Q u -NHCOO- (2)
a b  a b
(式中、 X1は、それぞれ独立に、炭素数 1〜6のアルコキシル基であり、 Rは、炭素数 :!〜 6のアルキル基であり、 aは 2または 3であり、 bは 0または 1であり、 a + bは 3であり 、 QUは、炭素数:!〜 20の 2価の有機基である。 ) (In the formula, each X 1 is independently an alkoxyl group having 1 to 6 carbon atoms, R is an alkyl group having 6 to 6 carbon atoms, a is 2 or 3, and b is 0 or 1, a + b is 3, and Q U is a divalent organic group having carbon number:! -20.
ウレタン化反応により得られた重合体 (P)は、ウレタン化触媒を分離除去することな ぐ又は分離除去して、本発明の硬化性組成物を得ることができる。  The polymer (P) obtained by the urethanization reaction can be obtained without separating or removing the urethanization catalyst to obtain the curable composition of the present invention.
[0030] すなわち、本発明の硬化性組成物は、上記の製造方法で得られた重合体 (P)を含 有する硬化性組成物である。 That is, the curable composition of the present invention is a curable composition containing the polymer (P) obtained by the above production method.
本発明の硬化性組成物は、硬化させる場合は、硬化触媒を含有させることができる  The curable composition of the present invention can contain a curing catalyst when cured.
力かる硬化触媒は、重合体 )のアルコキシシリル基の加水分解反応による架橋 反応の触媒として働く化合物であれば、特に限定されない。硬化触媒の具体例とし ては、有機スズ化合物、スズ以外の金属を含む有機金属化合物、金属有機アルコキ シド、スズ以外の金属を含む錯体、有機ァミン、その他の触媒が挙げられる。 The strong curing catalyst is not particularly limited as long as it is a compound that acts as a catalyst for the crosslinking reaction by hydrolysis reaction of the alkoxysilyl group of the polymer. Specific examples of the curing catalyst include organotin compounds, organometallic compounds containing metals other than tin, metallic organic alkoxides, complexes containing metals other than tin, organic amines, and other catalysts.
[0031] 有機スズ化合物の具体例としては、ジブチルスズジアセテート、ジブチルスズジラウ レート、ジォクチルスズジラウレート、 (n-C H ) Sn (OCOCH = CHCOOCH ) 、 [0031] Specific examples of the organic tin compound include dibutyltin diacetate, dibutyltin dilaurate, dioctyltin dilaurate, (n-C H) Sn (OCOCH = CHCOOCH),
4 9 2 3 2 4 9 2 3 2
(n-C H ) Sn (OC〇CH = CHCO〇(n_C H ) ) 、 (n-C H ) Sn (〇COCH(n-C H) Sn (OC ○ CH = CHCO〇 (n_C H)), (n-C H) Sn (〇COCH
4 9 2 4 9 2 8 17 24 9 2 4 9 2 8 17 2
= CHCOOCH ) 、 (n-C H ) Sn (〇C〇CH = CHCO〇(n_C H ) ) 、 (n-C = CHCOOCH), (n-C H) Sn (〇C〇CH = CHCO〇 (n_C H)), (n-C
3 2 8 17 2 4 9 2 8 3 2 8 17 2 4 9 2 8
H ) Sn (OCOCH = CHCOO (iso-C H ) ) 等の有機スズカルボン酸塩;(n_C H ) Sn (SCH COO) , (n— C H ) Sn (SCH COO)、(n— C H ) Sn (SCHOrganotin carboxylates such as H) Sn (OCOCH = CHCOO (iso-C H)); (n_C H) Sn (SCH COO), (n— CH) Sn (SCH COO), (n— CH) Sn (SCH
4 9 2 2 8 17 2 2 8 17 2 24 9 2 2 8 17 2 2 8 17 2 2
CH COO) , (n-C H ) Sn (SCH COOCH CH OCOCH S)、(n— C H ) S CH COO), (n-C H) Sn (SCH COOCH CH OCOCH S), (n— C H) S
2 8 17 2 2 2 2 2 4 9 2 n (SCH COO (iso-C H ) ) 、 (n-C H ) Sn (SCH CO〇(iso— C H ) ) 、( 2 8 17 2 2 2 2 2 4 9 2 n (SCH COO (iso-C H)), (n-C H) Sn (SCH COO (iso— C H)), (
2 8 17 2 8 17 2 2 8 17 2 n-C H ) Sn (SCH COO (n_C H ) ) 、 (n-C H ) SnS、 (C H ) Sn (SC 2 8 17 2 8 17 2 2 8 17 2 n-C H) Sn (SCH COO (n_C H)), (n-C H) SnS, (C H) Sn (SC
8 17 2 2 8 17 2 4 9 2 8 17 2  8 17 2 2 8 17 2 4 9 2 8 17 2
H COOC H ) 等の硫黄原子を含む有機スズ化合物;  Organotin compounds containing sulfur atoms such as H 2 COOC H);
2 8 17 2  2 8 17 2
[0032] (n-C H ) SnO、 (n-C H ) Sn〇等の有機スズォキシド化合物;有機スズォキ  [0032] Organic stanoxide compounds such as (n-C H) SnO and (n-C H) SnO;
4 9 2 8 17 2  4 9 2 8 17 2
シドとエステノレ(ェチノレシリケート、マレイン酸ジメチル、マレイン酸ジェチノレ、マレイン 酸ジォクチル、フタル酸ジメチル、フタル酸ジェチル、フタル酸ジォクチル等。)を反 応させて得た反応生成物; (n-C H ) Sn (acac) 、 (n-C H ) Sn (acac) 、 (n  Reaction product obtained by reacting sid with estenole (ethenoresilicate, dimethyl maleate, cetinole maleate, dioctyl maleate, dimethyl phthalate, jetyl phthalate, dioctyl phthalate, etc.); (nC H) Sn (acac), (nC H) Sn (acac), (n
4 9 2 2 8 17 2 2  4 9 2 2 8 17 2 2
-C H ) Sn (OC H ) (acac)、 (n-C H ) Sn (etac) 、 (n-C H ) Sn (etac)  -C H) Sn (OC H) (acac), (n-C H) Sn (etac), (n-C H) Sn (etac)
4 9 2 8 17 4 9 2 2 8 17 2 2 4 9 2 8 17 4 9 2 2 8 17 2 2
、 (n-C H ) Sn (OC H ) (etac)、ビスァセチルァセトナートスズ等の有機スズ化, (N-C H) Sn (OC H) (etac), organotins such as bis (acetylacetonate) tin
4 9 2 8 17 4 9 2 8 17
合物のキレート;有機スズ化合物のキレートとアルコキシシラン(テトラメトキシシラン、 テトラエトキシシラン、テトラプロボキシシラン等。)を反応させて得た反応生成物; (n — C H ) (CH COO)SnOSn (OCOCH ) (n-C H ) 、 (n-C H ) (CH 0)SnO  Compound chelate; reaction product obtained by reacting organotin compound chelate with alkoxysilane (tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, etc.); (n — CH) (CH COO) SnOSn ( OCOCH) (nC H), (nC H) (CH 0) SnO
4 9 2 3 3 4 9 2 4 9 2 3  4 9 2 3 3 4 9 2 4 9 2 3
Sn (OCH ) (n-C H ) 等の SnOSn 結合を有する有機スズ化合物; 2—ェチ  Organotin compounds having SnOSn bonds such as Sn (OCH) (n-C H);
3 4 9 2  3 4 9 2
ノレへキサン酸スズ、 n—ォクチル酸スズ,ナフテン酸スズ,ステアリン酸スズ等の 2価ス ズカルボン酸塩が挙げられる。ただし、 acacはァセチルァセトナト配位子を、 etacは ェチルァセトアセテート配位子を、それぞれ示す(以下同様)。  Examples include divalent sulphate salts such as tin norehexanoate, tin n-octylate, tin naphthenate and tin stearate. However, acac represents a acetylacetonate ligand, and etac represents an ethylacetoacetate ligand (the same applies hereinafter).
[0033] スズ以外の金属を含む有機金属化合物の具体例としては、カルボン酸カルシウム、 カルボン酸ジルコニウム、カルボン酸鉄、カルボン酸バナジウム、ビスマストリス 2— ェチルへキソエートなどのカルボン酸ビスマス、カルボン酸鉛、カルボン酸チタニウム 、カルボン酸ニッケルが挙げられる。  [0033] Specific examples of organometallic compounds containing metals other than tin include calcium carboxylate, zirconium carboxylate, iron carboxylate, vanadium carboxylate, bismuth tris 2-ethylhexoate, and other bismuth carboxylates and lead carboxylates. , Titanium carboxylate and nickel carboxylate.
[0034] 有機金属アルコキシドの具体例としては、テトライソプロピルチタネート、テトラプチ ノレチタネート、テトラメチルチタネート、テトラ(2_ェチルへキシルチタネート)等のチ タンアルコキシド;アルミニウムイソプロピレート、モノ— sec_ブトキシアルミニウムジィ ソプロピレート等のアルミニウムアルコキシド;ジルコニウム一 n—プロピレート、ジルコ ニゥム _n—ブチレート等のジルコニウムアルコキシド;チタンテトラァセチルァセトナ ート、チタンェチノレアセトアセテート、チタンオタチレングリコレート、チタンラタテート 等のチタンアルコキシドが挙げられる。 [0034] Specific examples of the organometallic alkoxide, tetraisopropyl titanate, Tetorapuchi Norechitaneto, tetramethyl titanate, titanium alkoxides such as tetra (Kishiruchitaneto to 2_ Echiru); aluminum isopropylate, mono - sec _ butoxy aluminum Jie Aluminum alkoxides such as so-propylate; Zirconium alkoxides such as zirconium n-propylate, zirconium _n-butyrate; titanium tetraacetyl acetonate, titanium ethinoreacetoacetate, titanium oxytylene glycolate, titanium latate And titanium alkoxides.
[0035] スズ以外の金属を含む錯体の具体例としては、アルミニウムトリスァセチルァセトナ ート、アルミニウムトリスェチルァセトアセテート、ジイソプロポキシアルミニウムェチル ァセトアセテート等のアルミニウムキレート;ジルコニウムテトラァセチルァセトナート、 ジルコニウムビスァセチルァセトナート、ジルコニウムァセチルァセトナートビスェチル ァセトアセテート、ジルコニウムアセテート等のジルコニウムキレートが挙げられる。  [0035] Specific examples of the complex containing a metal other than tin include aluminum chelates such as aluminum trisacetylacetonate, aluminum trisethylacetate acetate, and diisopropoxyaluminum ethyl acetate acetate; Zirconium chelates such as cetyl acetate, zirconium bisacetyl acetate, zirconium acetyl acetate bisacetate, and zirconium acetate.
[0036] 有機ァミンの具体例としては、ブチルァミン、へキシルァミン、ォクチルァミン、デシ ノレアミン、ラウリルアミン等の脂肪族モノアミン;エチレンジァミン、へキサンジァミン等 の脂肪族ジァミン;トリェチルァミン、ジエチレントリァミン、トリエチレンテトラミン、テト ラエチレンペンタミン等の脂肪族ポリアミン;ピぺリジン、ピぺラジン等の複素環式アミ ン類;メタフエ二レンジァミン等の芳香族ァミン;モノエタノールァミン、ジエタノールァ ミン、トリエタノールァミン等のアルカノールァミン;エポキシ樹脂の硬化に用いられる 各種変性ァミンが挙げられる。  [0036] Specific examples of organic amines include aliphatic monoamines such as butyramine, hexylamine, octylamine, decenoreamine, laurylamine; aliphatic diamines such as ethylenediamine, hexanediamine; triethylamine, diethylenetriamine, triethylenetetramine, teto Aliphatic polyamines such as raethylenepentamine; heterocyclic amines such as piperidine and piperazine; aromatic amines such as metaphenylenediamine; monoethanolamine, diethanolamine, triethanolamine, etc. Alkanolamines: various modified amines used for curing epoxy resins.
[0037] その他の化合物の具体例としては、リン酸、 p—トルエンスルホン酸、フタル酸が挙 げられる。 [0037] Specific examples of other compounds include phosphoric acid, p-toluenesulfonic acid, and phthalic acid.
硬化触媒は、取扱性の観点からは、有機スズィヒ合物であるのが好ましい。速硬化 性の観点からは、 (n- C H ) Sn (acac) 、 (n— C H ) Sn (acac) 、(n— C H )  The curing catalyst is preferably an organic tin hydrate compound from the viewpoint of handleability. From the viewpoint of fast curing, (n- C H) Sn (acac), (n— C H) Sn (acac), (n— C H)
4 9 2 2 8 17 2 2 4 9 2 4 9 2 2 8 17 2 2 4 9 2
Sn (OC H ) (acac)、(n— C H ) Sn (etac) 、または(n— C H ) Sn (etac) でSn (OC H) (acac), (n— C H) Sn (etac), or (n— C H) Sn (etac)
8 17 4 9 2 2 8 17 2 2 あるのが特に好ましい。 8 17 4 9 2 2 8 17 2 2 is particularly preferred.
[0038] また、硬化触媒を適宜選択して硬化性組成物の硬化速度を制御することも可能で ある。たとえば、硬化触媒として活性の低い触媒を選択することにより、本発明の硬化 性組成物の硬化速度を遅くすることも可能である。  [0038] It is also possible to appropriately select a curing catalyst to control the curing rate of the curable composition. For example, the curing rate of the curable composition of the present invention can be decreased by selecting a catalyst having low activity as the curing catalyst.
活性の低い触媒の具体例としては、特定の、配位子中に硫黄原子を含む有機スズ 化合物(クロンプトン社製商品名 UL— 29、 日東化成社製商品名ネオスタン U— 860 等。)が挙げられる。  Specific examples of the low activity catalyst include specific organotin compounds containing a sulfur atom in the ligand (trade name UL-29, manufactured by Crompton Co., Ltd., and trade name Neostan U-860, manufactured by Nitto Kasei Co., Ltd.). It is done.
[0039] 本発明の硬化性組成物は、硬化触媒の 1種を含んでいてもよぐ硬化触媒の 2種以 上を含んでいてもよい。硬化触媒の 2種以上を含む場合、本発明の硬化性組成物は 、硬化性に優れることから、有機スズィ匕合物と有機アミンを含むのが好ましい。 本発明の硬化性組成物は、重合体 (P)の 100質量部に対して、硬化触媒の 0. 00 :!〜 10質量部を含むのが好ましい。この場合、硬化速度が速ぐかつ硬化時の発泡 が抑制され、さらに硬化物の耐久性が優れるという効果がある。 [0039] The curable composition of the present invention may contain one or more curing catalysts or two or more curing catalysts. When two or more kinds of curing catalysts are contained, the curable composition of the present invention is excellent in curability, and therefore preferably contains an organic tin compound and an organic amine. The curable composition of the present invention preferably contains 0.00 :! to 10 parts by mass of the curing catalyst with respect to 100 parts by mass of the polymer (P). In this case, there is an effect that the curing speed is high, foaming during curing is suppressed, and the durability of the cured product is excellent.
[0040] 本発明の硬化性組成物は、さらに、充填材、可塑剤、接着性付与剤、溶剤、脱水 剤、チキソ付与剤、老化防止剤、および顔料からなる群から選ばれる 1以上の添加剤 を含んでいてもよい。 [0040] The curable composition of the present invention further includes one or more additives selected from the group consisting of a filler, a plasticizer, an adhesiveness imparting agent, a solvent, a dehydrating agent, a thixotropic agent, an antiaging agent, and a pigment. An agent may be included.
本発明における充填材の具体例としては、炭酸カルシウム、炭酸カルシウム、シリカ 、無水ケィ酸、カーボンブラック、炭酸マグネシウム、ケイソゥ土、クレー、タルク、酸化 チタン、ベントナイト、酸化第二鉄、酸化亜鉛、木炭、パルプ、木綿チップ、マイ力、く るみ殻粉、もみ殻粉が挙げられる。充填材は、微少粉体であってもよぐ微小中空体 ( シリカバルーン、シラスバルーン、ガラスバルーン、樹脂バルーン等。)であってもよい 。本発明の硬化性組成物は、充填材の 1種を含んでいてもよぐ充填材の 2種以上を 含んでいてもよい。  Specific examples of the filler in the present invention include calcium carbonate, calcium carbonate, silica, anhydrous key acid, carbon black, magnesium carbonate, diatomaceous earth, clay, talc, titanium oxide, bentonite, ferric oxide, zinc oxide, charcoal. , Pulp, cotton chips, my strength, crushed rice flour, and rice husk flour. The filler may be a fine hollow body (silica balloon, shirasu balloon, glass balloon, resin balloon, etc.) which may be a fine powder. The curable composition of the present invention may contain one or more fillers and may contain two or more fillers.
[0041] 炭酸カルシウムは、脂肪酸または樹脂酸により表面処理された炭酸カルシウムであ るのが好ましい。炭酸カルシウムは、平均粒径 1 /i m以下の膠質炭酸カルシウム、平 均粒径 1〜3 μ mの軽質炭酸カルシウム、または平均粒径:!〜 20 μ mの重質炭酸力 ルシゥムであるのが好ましい。  [0041] The calcium carbonate is preferably calcium carbonate surface-treated with a fatty acid or a resin acid. Calcium carbonate is either colloidal calcium carbonate with an average particle size of 1 / im or less, light calcium carbonate with an average particle size of 1 to 3 μm, or heavy carbonated lucium with an average particle size:! To 20 μm. preferable.
本発明の硬化性組成物は、重合体 (P)の 100質量部に対して、充填材の 1000質 量部以下を含むのが好ましぐ 50〜250質量部を含むのが特に好ましい。  The curable composition of the present invention particularly preferably contains 50 to 250 parts by mass, preferably 1000 parts by mass or less of the filler, with respect to 100 parts by mass of the polymer (P).
[0042] 本発明における可塑剤は、フタル酸ジォクチル、フタル酸ジブチル、フタル酸ブチ ルベンジル等のフタル酸エステル類;アジピン酸ジォクチル、コハク酸ビス(2—メチ ルノニル)、セバシン酸ジブチル、ォレイン酸ブチル等の脂肪族カルボン酸エステル 類;ペンタエリスリトールエステル等のアルコールエステル類;リン酸トリオクチル、リン 酸トリクレジル等のリン酸エステル類;エポキシ化大豆油、 4, 5_エポキシへキサヒド ロフタル酸ジォクチル、エポキシステアリン酸べンジル等のエポキシ系可塑剤;塩素 ィ匕パラフィン; 2塩基酸と 2価アルコールを反応させて得たポリエステル系可塑剤類; ポリオキシプロピレングリコール等のポリエーテル系可塑斉 1J ;ポリ一ひ一メチルスチレ ン、ポリスチレン等のスチレン系可塑剤;ポリブタジエン、ブタジエン一アタリロニトリノレ 共重合体、ポリクロ口プレン、ポリイソプレン、ポリブテン、水添ポリブテン、エポキシィ匕 ポリブタジエン等の高分子可塑剤が挙げられる。 [0042] The plasticizer in the present invention includes phthalate esters such as dioctyl phthalate, dibutyl phthalate, and butyryl phthalate; dioctyl adipate, bis (2-methylnonyl) succinate, dibutyl sebacate, butyl oleate Aliphatic carboxylic acid esters such as pentaerythritol ester, etc .; Phosphate esters such as trioctyl phosphate and tricresyl phosphate; Epoxidized soybean oil, 4,5_Epoxyhexahydrophthalate dioctyl, Epoxy stearin Epoxy plasticizers such as acid benzil; Chlorine paraffins; Polyester plasticizers obtained by reacting dibasic acids with dihydric alcohols; Polyether plastics such as polyoxypropylene glycol 1J; Styrene plasticizers such as monomethylstyrene and polystyrene Polybutadiene, butadiene one Atari Roni Turin Les Examples thereof include polymer plasticizers such as copolymers, polychloroprene, polyisoprene, polybutene, hydrogenated polybutene, and epoxy polybutadiene.
[0043] 本発明の硬化性組成物は、重合体 (P)の 100質量部に対して、可塑剤の 1000質 量部以下を含むのが好ましい。  [0043] The curable composition of the present invention preferably contains 1000 parts by mass or less of the plasticizer with respect to 100 parts by mass of the polymer (P).
本発明における接着性付与剤の具体例としては、 (メタ)アタリロイルォキシ基を有 するシラン、アミノ基を有するシラン、エポキシ基を有するシラン、カルボキシノレ基を有 するシラン等の有機シランカップリング剤;イソプロピルトリ(N アミノエチル一ァミノ 有機金属カップリング剤;エポキシ樹脂が挙げられる。  Specific examples of the adhesion-imparting agent in the present invention include organic silane cups such as a silane having a (meth) ataryloxy group, a silane having an amino group, a silane having an epoxy group, and a silane having a carboxynole group. Ring agent; isopropyl tri (N aminoethylamino) organometallic coupling agent; epoxy resin.
[0044] (メタ)アタリロイルォキシ基を有するシランの具体例としては、 3—メタクリロイルォキ タクリロイルォキシプロピルメチルジメトキシシランが挙げられる。 [0044] Specific examples of the silane having a (meth) attayloxy group include 3-methacryloyl acryloyloxypropyl methyldimethoxysilane.
アミノ基を有するシランの具体例としては、 3—ァミノプロピルトリメトキシシラン、 3 - ァミノプロピルトリエトキシシラン、 3 ァミノプロピルメチルジメトキシシラン、 N—(2— アミノエチル) 3 ァミノプロピルトリメトキシシラン、 N— (2 アミノエチル) 3 ァ ミノプロピルメチルジメトキシシラン、 N— (2 アミノエチル) 3 ァミノプロピルトリエ トキシシラン、 3 ウレイドプロピルトリエトキシシラン、 N— (N—ビュルベンジル一 2— ランが挙げられる。  Specific examples of the silane having an amino group include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropylmethyldimethoxysilane, N- (2-aminoethyl) 3 aminopropyltri Methoxysilane, N— (2 aminoethyl) 3 aminopropylmethyldimethoxysilane, N— (2 aminoethyl) 3 aminopropyltriethoxysilane, 3 Ureidopropyltriethoxysilane, N— (N-Buylbenzyl 2-silane Is mentioned.
[0045] エポキシ基を有するシランの具体例としては、 3 グリシジルォキシプロピルトリメト キシシラン、 3—グリシジルォキシプロピルメチルジメトキシシラン、 3—グリシジルォキ シプロピルトリエトキシシランが挙げられる。  [0045] Specific examples of the silane having an epoxy group include 3-glycidyloxypropyltrimethoxysilane, 3-glycidyloxypropylmethyldimethoxysilane, and 3-glycidyloxypropyltriethoxysilane.
カルボキシル基含有シラン類の具体例としては、 2 _カルボキシェチルトリエトキシ シラン、 2_カルボキシェチルフエニルビス(2—メトキシエトキシ)シラン、 N_ (N—力 ルボキシルメチル一 2 _アミノエチル) _ 3—ァミノプロピルトリメトキシシランなどが挙 げられる。  Specific examples of carboxyl group-containing silanes include: 2_carboxyethyltriethoxysilane, 2_carboxyethylphenylbis (2-methoxyethoxy) silane, N_ (N-force carboxymethyl 2-aminoethyl) _ 3-Aminopropyltrimethoxysilane and the like.
[0046] また、接着性付与剤として、 2種以上のシランカップリング剤を反応させて得た反応 物を用いてもよレ、。該反応物としては、アミノ基を有するシランとエポキシ基を有する シランを反応させて得た反応物、アミノ基を有するシランと (メタ)アタリロイルォキシ基 を有するシランを反応させて得た反応物、エポキシ基を有するシランとメルカプト基を 有するシランを反応させて得た反応物、異なるメルカプト基を有するシランの反応物 が挙げられる。 [0046] Alternatively, a reaction product obtained by reacting two or more silane coupling agents may be used as an adhesion-imparting agent. As the reactant, it has a silane having an amino group and an epoxy group. A reaction product obtained by reacting silane, a reaction product obtained by reacting a silane having an amino group and a silane having a (meth) taroyloxy group, a silane having an epoxy group and a silane having a mercapto group are reacted. And reaction products of silanes having different mercapto groups.
[0047] エポキシ樹脂の具体例としては、ビスフエノール A—ジグリシジルエーテル型ェポキ シ樹脂、ビスフエノール F—ジグリシジルエーテル型エポキシ樹脂、テトラブロモビス フエノール A—グリシジルエーテル型エポキシ樹脂、ノボラック型エポキシ樹脂、水添 ビスフエノーノレ A型エポキシ樹脂、ビスフエノーノレ A—プロピレンォキシド付加物のグ リシジルエーテル型エポキシ樹脂、 4—グリシジルォキシ安息香酸グリシジル、フタル 酸ジグリシジル、テトラヒドロフタル酸ジグリシジル、へキサヒドロフタル酸ジグリシジル 、ジグリシジルエステル系エポキシ樹脂、 m—ァミノフエノール系エポキシ樹脂、ジアミ ノジフエニルメタン系エポキシ樹脂、ウレタン変性エポキシ樹脂、 N, N—ジグリシジル ァニリン、 N, N—ジグリシジル一 o—トルイジン、トリグリシジルイソシァヌレート、ポリア ルキレングリコールジグリシジルエーテル、多価アルコール(グリセリン等。)のグリシジ ルエーテル、ヒダントイン型エポキシ樹脂、不飽和重合体 (石油樹脂等。)エポキシ樹 脂が挙げられる。  [0047] Specific examples of the epoxy resin include bisphenol A-diglycidyl ether type epoxy resin, bisphenol F-diglycidyl ether type epoxy resin, tetrabromobisphenol A-glycidyl ether type epoxy resin, novolac type epoxy resin. , Hydrogenated Bisphenol A type epoxy resin, Bisphenol A-propylene oxide adduct glycidyl ether type epoxy resin, 4-Glycidyloxybenzoic acid glycidyl, Phthalic acid diglycidyl, Tetrahydrophthalic acid diglycidyl, Hexahydrophthalic acid diglycidyl , Diglycidyl ester epoxy resin, m-aminophenol epoxy resin, diaminodiphenylmethane epoxy resin, urethane-modified epoxy resin, N, N-diglycidyl aniline, N, N-diglycidyl o-Toluidine, triglycidyl isocyanurate, polyalkylene glycol diglycidyl ether, glycidyl ether of polyhydric alcohol (glycerin etc.), hydantoin type epoxy resin, unsaturated polymer (petroleum resin etc.) epoxy resin It is done.
[0048] 本発明の硬化性組成物が前記シランカップリング剤を含む場合、重合体 (P)の 10 0質量部に対して、シランカップリング剤の 0超〜 30質量部を含むのが好ましい。本 発明の硬化性組成物が前記エポキシ樹脂を含む場合、重合体 (P)の 100質量部に 対して、エポキシ樹脂の 100質量部以下を含むのが好ましい。  [0048] When the curable composition of the present invention contains the silane coupling agent, it preferably contains more than 0 to 30 parts by mass of the silane coupling agent with respect to 100 parts by mass of the polymer (P). . When the curable composition of this invention contains the said epoxy resin, it is preferable that 100 mass parts or less of an epoxy resin is included with respect to 100 mass parts of a polymer (P).
[0049] 本発明における溶剤の具体例としては、脂肪族炭化水素、芳香族炭化水素、ハロ ゲン化炭化水素、アルコール、ケトン、エステル、エーテル、エステルアルコール、ケ トンァノレコ一ノレ、ェ一テノレアノレコ一ノレ、ケトンェ一テノレ、ケトンエステノレ、エステノレエ一 テルが挙げられる。アルコールを用いた場合には、硬化性組成物の保存安定性が向 上する。該アルコールとしては、炭素数 1〜: 10のアルキルアルコールが好ましぐメタ ノーノレ、エタノール、イソプロパノール、イソペンチルアルコール、またはへキシルァ ルコールがより好ましぐメタノールまたはエタノールが特に好ましい。  [0049] Specific examples of the solvent in the present invention include aliphatic hydrocarbons, aromatic hydrocarbons, halogenated hydrocarbons, alcohols, ketones, esters, ethers, ester alcohols, ketanololeconore, etherenorenorenorenore. , Ketone ester, ketone ester, and esterol. When alcohol is used, the storage stability of the curable composition is improved. The alcohol is particularly preferably methanol, ethanol, isopropanol, isopentyl alcohol or methanol or ethanol, more preferably hexyl alcohol, which is preferably an alkyl alcohol having 1 to 10 carbon atoms.
[0050] 本発明の硬化性組成物が溶剤を含む場合、重合体 (P)の 100質量部に対して、溶 剤の 500質量部以下を含むのが好ましい。 [0050] When the curable composition of the present invention contains a solvent, it is dissolved in 100 parts by mass of the polymer (P). It is preferable to contain 500 parts by mass or less of the agent.
本発明における脱水剤の具体例としては、オルトぎ酸トリメチル、オルトぎ酸トリェチ ノレ、オルトぎ酸トリプロピル、オルトぎ酸トリブチル等のオルトぎ酸トリアルキル;オルト 酢酸トリメチル、オルト酢酸トリェチル、オルト酢酸トリプロピル、オルト酢酸トリブチル 等のオルト酢酸トリアルキルが挙げられる。  Specific examples of the dehydrating agent in the present invention include trialkyl orthoformate such as trimethyl orthoformate, triethyl orthoformate, tripropyl orthoformate, tributyl orthoformate; trimethyl orthoacetate, triethyl orthoacetate, orthoacetic acid And trialkyl orthoacetate such as tripropyl and tributyl orthoacetate.
[0051] 本発明の硬化性組成物が脱水剤を含む場合、重合体 (P)の 100質量部に対して、 脱水剤の 0. 00:!〜 30質量部を含むのが好ましい。 [0051] When the curable composition of the present invention contains a dehydrating agent, it preferably contains 0.00 :! to 30 parts by mass of the dehydrating agent with respect to 100 parts by mass of the polymer (P).
本発明におけるチキソ性付与剤の具体例としては、水添ひまし油、脂肪酸アミドが 挙げられる。  Specific examples of the thixotropic agent in the present invention include hydrogenated castor oil and fatty acid amide.
[0052] 本発明における老化防止剤の具体例としては、ポリウレタン樹脂用の酸化防止剤、 紫外線吸収剤、光安定剤が挙げられる。老化防止剤の具体例としては、ヒンダードァ ミン系、ベンゾトリアゾール系、ベンゾフヱノン系、ベンゾエート系、シァノアクリレート 系、アタリレート系、ヒンダードフエノール系、リン系、または硫黄系の老化防止剤が挙 げられる。  [0052] Specific examples of the antioxidant in the present invention include antioxidants for polyurethane resins, ultraviolet absorbers, and light stabilizers. Specific examples of anti-aging agents include hindered amines, benzotriazoles, benzophenones, benzoates, cyanoacrylates, acrylates, hindered phenols, phosphorus, or sulfur. It is done.
本発明における顔料の具体例としては、酸化鉄,酸化クロム,酸化チタン等の無機 顔料;フタロシアニンブルー、フタロシアニングリーン等の有機顔料が挙げられる。  Specific examples of the pigment in the present invention include inorganic pigments such as iron oxide, chromium oxide and titanium oxide; organic pigments such as phthalocyanine blue and phthalocyanine green.
[0053] 本発明の硬化性組成物の製造方法は、特に限定されず、たとえば、重合体 )の 100質量部と、前記硬化触媒、前記充填剤、前記接着性付与剤、前記溶剤、前記脱 水剤、前記チキソ性付与剤、前記老化防止剤、前記顔料等。 ) (以下、他の成分とい う。)を含む場合、他の成分を配合する順序は、特に限定されないが、重合体 (P)と 硬化触媒以外の他の成分とを混合した後に、硬化触媒を混合するのが好ましレ、。 [0053] The method for producing the curable composition of the present invention is not particularly limited. For example, 100 parts by mass of a polymer), the curing catalyst, the filler, the adhesiveness-imparting agent, the solvent, the desorbing agent. Water solution, the thixotropic agent, the anti-aging agent, the pigment and the like. ) (Hereinafter referred to as other components), the order of blending the other components is not particularly limited, but after mixing the polymer (P) and other components other than the curing catalyst, the curing catalyst Les, which is preferable to mix.
[0054] また、本発明の硬化性組成物の硬化方法は、特に限定されず、本発明の硬化性組 成物と所望の他の成分とを混合密封して保存し、使用に際して空気中の湿気により 硬化性組成物を硬化させる 1液型硬化組成物の硬化方法、あるいは、本発明の硬化 性組成物と所望の他の成分とを使用に際して混合して、適宜硬化させる 2液型硬化 組成物の硬化方法を使用するのが好ましい。  [0054] The curing method of the curable composition of the present invention is not particularly limited, and the curable composition of the present invention and other desired components are mixed and stored, and are used in the air when used. Curing of the curable composition with moisture The curing method of the one-component curable composition, or the two-component curable composition in which the curable composition of the present invention and the desired other components are mixed and cured as needed It is preferred to use a method of curing the product.
[0055] 本発明の硬化性組成物は、硬化性が高ぐかつ良好な機械物性を有する硬化物を 形成可能である。本発明の硬化性組成物は、被覆'密封用の硬化組成物として、建 築用シーラント、防水材、接着剤、又はコーティング剤として有用であり、特に接着剤 として有用である。 [0055] The curable composition of the present invention is capable of forming a cured product having high curability and good mechanical properties. The curable composition of the present invention is a cured composition for coating and sealing. It is useful as a building sealant, waterproofing material, adhesive, or coating agent, and particularly useful as an adhesive.
[0056] 本発明の硬化性組成物からなる接着剤の好ましい使用態様としては、本発明の硬 化性組成物と所望の他の成分とを配合密封して保存し、使用に際しては空気中の湿 気により接着剤を硬化させる 1液硬化型接着剤、あるいは、本発明の硬化性組成物 と所望の他の成分とを使用に際して混合して硬化させる 2液硬化型接着剤が挙げら れる。  [0056] As a preferred mode of use of the adhesive comprising the curable composition of the present invention, the curable composition of the present invention and other desired components are blended and stored, and are used in the air when used. Examples thereof include a one-component curable adhesive that cures the adhesive by moisture, or a two-component curable adhesive that is mixed and cured when the curable composition of the present invention and other desired components are used.
実施例  Example
[0057] 以下、本発明を実施例により具体的に説明するが、本発明はこれらに限定されない 重合体 (pP)のヒドロキシ基の総量に対する化合物(U)のイソシァネート基の総量 の比を NCO/OHという。重合体(pP)のヒドロキシ基の総量は、 JIS K1557 6. 4 に準拠して測定した水酸基価 (mgK〇H/g)より算出した。  Hereinafter, the present invention will be specifically described by way of examples. However, the present invention is not limited thereto. The ratio of the total amount of isocyanate groups of the compound (U) to the total amount of hydroxy groups of the polymer (pP) is represented by NCO / It is called OH. The total amount of hydroxy groups in the polymer (pP) was calculated from the hydroxyl value (mgK0H / g) measured according to JIS K1557 6.4.
分子量と分子量分布は、ゲルパーミエーシヨンクロマトグラフィー法 (標品:ポリスチ レン)により測定した。  Molecular weight and molecular weight distribution were measured by gel permeation chromatography (standard: polystyrene).
水分量測定では、三菱化成社製 (現ダイァインスツルメンッ社)電量滴定式水分測 定装置(CA—06型/ Ver5. 0)を使用した。陽極液にはアクアミクロン AS (エーピー アイコーポレーション社製)を使用し、陰極液にはアクアミクロン CXU (エーピーアイコ 一ポレーシヨン社製)を使用した。測定時の試料採取量は、試料の含水量に応じて 調整し、 0. lg〜10gの範囲で適正な量を用いた。測定は 5回行い、最大値および最 小値を除いた 3点の平均値を測定値とした。  For the moisture content measurement, a coulometric titration moisture meter (CA-06 type / Ver 5.0) manufactured by Mitsubishi Kasei Co., Ltd. (currently Dai Instruments Inc.) was used. Aquamicron AS (manufactured by API Corporation) was used as the anolyte, and Aquamicron CXU (manufactured by API Corporation) was used as the catholyte. The amount of sample collected at the time of measurement was adjusted according to the water content of the sample, and an appropriate amount was used in the range of 0.1 lg to 10 g. The measurement was performed 5 times, and the average value of 3 points excluding the maximum and minimum values was taken as the measurement value.
POVの測定は、 300mLのヨウ素フラスコに試料を 10g秤量し、イソプロピルアルコ ールを 50mL入れ、試料を溶解した。ヨウ化カリウム lgを添カ卩し、酢酸と水の質量比 力 対 1の混合液を 2mL加えた。ヨウ素フラスコに栓をして、イソプロピルアルコール でシールした。 100°Cで 20分間加熱し、過酸化物とヨウ化カリウムを反応させ、ヨウ素 を遊離させた。チォ硫酸ナトリウム(200N)にて滴定することにより、過酸化物価を測 定した。  For POV measurement, 10 g of a sample was weighed in a 300 mL iodine flask, and 50 mL of isopropyl alcohol was added to dissolve the sample. Potassium iodide (lg) was added, and 2 mL of a mixture of acetic acid and water mass ratio to 1 was added. The iodine flask was stoppered and sealed with isopropyl alcohol. The mixture was heated at 100 ° C for 20 minutes to react peroxide and potassium iodide to liberate iodine. The peroxide value was measured by titration with sodium thiosulfate (200N).
硬度の測定は、得られた硬化体の硬度を硬度計(高分子計器社製 DD2— C2型) を用いて測定した。硬度測定は 5点行い最大値および最小値を除いた 3点の平均値 とした。 The hardness is measured by measuring the hardness of the resulting cured product with a hardness meter (DD2-C2 type, manufactured by Kobunshi Keiki Co., Ltd.) It measured using. The hardness was measured at 5 points, and the average value of 3 points excluding the maximum and minimum values was used.
反応時間は、反応器内に原料を投入してから反応の終結が確認できるまでの時間 (hr)とした。  The reaction time was defined as the time (hr) from when the raw material was charged into the reactor until the completion of the reaction could be confirmed.
[0058] [実施例 1]  [Example 1]
[1]重合体 (P— 1)の製造  [1] Production of polymer (P-1)
配位子がグライムである亜鉛へキサシァノコバルテート 960mgの存在下、ポリオキ シプロピレンジオール(Mnl000) 300gにプロピレンォキシド 4500gを開環重合させ てポリオキシァノレキレンジォーノレ(Mnl 6000、水酸基価 7. 4) (重合体(ρΡ_ 1) )を 得た。この重合体 (pP_ l)に酸化防止剤としてプチル化ヒドロキシトルエン (2, 6 - ジ _tert_ブチル _4_メチルフエノールともいう。以下、 BHTと略す。)を 500ppm 添加したもの 3000gを、耐圧反応器(内容積 5L)に入れ、内温を 110°Cに保持しな 力 Sら水分が 112ppmになるまで減圧脱水した。なお、この段階で測定した重合体 (pP 1)の POVを表 1に示す。残存複合金属シアン化物錯体の触媒量は、亜鉛が 21. 5ppmであり、コノ ノレトカ 9· 2ppmであった。  In the presence of 960 mg of zinc hexanocobaltate whose ligand is glyme, 4500 g of propylene oxide was ring-opened and polymerized with 300 g of polyoxypropylene diol (Mnl000) to produce polyoxyanoloxy diethanolol (Mnl 6000 Thus, a hydroxyl value of 7.4) (polymer (ρΡ_1)) was obtained. 3000g of this polymer (pP_l) with 500ppm of pylated hydroxytoluene (2,6-di_tert_butyl_4_methylphenol, hereinafter abbreviated as BHT) as an antioxidant is added to the pressure reactor. (Internal volume: 5L), and dehydrating under reduced pressure until the water content became 112ppm with force S, keeping the internal temperature at 110 ° C. The POV of the polymer (pP 1) measured at this stage is shown in Table 1. The catalyst amount of the remaining composite metal cyanide complex was 21.5 ppm for zinc and 9.2 ppm for Konoletoka.
[0059] つぎに、反応器内を窒素ガスで置換し、内温を 50°Cに保持しながら、 NCO/OH が 0· 97となるように、 γ イソシァネートプロピルトリメトキシシラン (ィ匕合物(U—l)、 純度 95%)の 82· 8gを投入し、 80°Cに昇温して、 80°Cに保持しながら撹拌した。フ 一リエ変換赤外分光光度計にて分析し、ヒドロキシ基とイソシァネート基の反応の終 結を確認できるまで反応させた。反応器内容物を分析した結果、ウレタン結合および ポリオキシプロピレン鎖、そしてトリメトキシシリル基を有する重合体(Mn= 16000、 Mw/Mn= l . 3) (重合体(P_ l) )の生成を確認した。ポリオキシプロピレン鎖の末 端にトリメトキシシリル基を有する重合体が得られた。  [0059] Next, the inside of the reactor was replaced with nitrogen gas, and while maintaining the internal temperature at 50 ° C, γ-isocyanate propyltrimethoxysilane (I 匕) was adjusted so that NCO / OH became 0 · 97. 82.8 g of a compound (U-1), purity 95%) was added, and the mixture was heated to 80 ° C and stirred while maintaining at 80 ° C. Analysis was performed with a Flier-transform infrared spectrophotometer, and the reaction was continued until the completion of the reaction between the hydroxy group and the isocyanate group could be confirmed. As a result of analyzing the contents of the reactor, it was found that a polymer (Mn = 16000, Mw / Mn = l.3) (polymer (P_l)) having urethane bonds, polyoxypropylene chains, and trimethoxysilyl groups was formed. confirmed. A polymer having a trimethoxysilyl group at the end of the polyoxypropylene chain was obtained.
[0060] [2]硬化性組成物及び硬化体の製造 [0060] [2] Production of curable composition and cured product
上記 [1]で得られた重合体(P_ l) 30gに、ジォクチノレフタレート 20g、イオン交換 水 0. 15g、重質炭酸カルシウム(ホワイトン SB :白石カルシウム社製) 10g、有機錫触 媒 (No918 :三共有機合成社製) 0. 75gをよく混合し、硬化性組成物を得た。次いで 、ステンレス製の型に投入し、窒素気流で泡抜きした後 100°Cで 30分間養生して厚 さ 9mmの硬化体(C 1)を得た。 30 g of the polymer (P_l) obtained in [1] above, 20 g of dioctino phthalate, 0.15 g of ion-exchanged water, 10 g of heavy calcium carbonate (Whiteon SB: manufactured by Shiroishi Calcium Co., Ltd.), organotin catalyst Medium (No918: manufactured by Sansha Co., Ltd.) 0.75 g was mixed well to obtain a curable composition. Next, it was put into a stainless steel mold, defoamed with a nitrogen stream, and then cured at 100 ° C for 30 minutes. A 9 mm cured body (C1) was obtained.
[0061] [実施例 2] [0061] [Example 2]
[1]重合体 (P— 2)の製造  [1] Production of polymer (P-2)
水分 71ppmになるまで減圧脱水した以外は実施例 1と同様にして重合体 (P— 2) を得た。反応器内容物を分析した結果、ウレタン結合およびポリオキシプロピレン鎖、 そしてトリメトキシシリル基を有する重合体(Mn= 18000、 MwZMn= 1. 5) (重合 体(P_ 2) )の生成を確認した。  A polymer (P-2) was obtained in the same manner as in Example 1 except that dehydration under reduced pressure was performed until the water content became 71 ppm. As a result of analyzing the contents of the reactor, it was confirmed that a polymer having a urethane bond, a polyoxypropylene chain, and a trimethoxysilyl group (Mn = 18000, MwZMn = 1.5) (polymer (P_2)) was formed. .
[2]硬化性組成物及び硬化体の製造  [2] Production of curable composition and cured product
上記 [1]で得られた重合体 (P— 2)を用いた以外は、実施例 1と同様にして、硬化性 組成物及び硬化体(C一 2)を得た。  A curable composition and a cured product (C-12) were obtained in the same manner as in Example 1 except that the polymer (P-2) obtained in [1] was used.
[0062] [実施例 3] [Example 3]
[1]重合体 (P— 3)の製造  [1] Production of polymer (P-3)
水分 22ppmになるまで減圧脱水した以外は実施例 1と同様にして重合体 (P— 3) を得た。反応器内容物を分析した結果、ウレタン結合およびポリオキシプロピレン鎖、 そしてトリメトキシシリル基を有する重合体(Mn= 19000、 Mw/Mn= l . 4) (重合 体 (P— 3) )の生成を確認した。  A polymer (P-3) was obtained in the same manner as in Example 1 except that it was dehydrated under reduced pressure until the water content became 22 ppm. As a result of analysis of the reactor contents, formation of a polymer (Mn = 19000, Mw / Mn = l. 4) (polymer (P-3)) with urethane bonds, polyoxypropylene chains, and trimethoxysilyl groups It was confirmed.
[2]硬化性組成物及び硬化体の製造  [2] Production of curable composition and cured product
上記 [1]で得られた重合体 (P— 3)を用いた以外は、実施例 1と同様にして、硬化性 組成物及び硬化体 (C 3)を得た。  A curable composition and a cured product (C3) were obtained in the same manner as in Example 1 except that the polymer (P-3) obtained in [1] was used.
[0063] [実施例 4] [0063] [Example 4]
[1]重合体 (P— 4)の製造  [1] Production of polymer (P— 4)
水分 9ppmになるまで減圧脱水した以外は実施例 1と同様にして重合体 (P—4)を 得た。反応器内容物を分析した結果、ウレタン結合およびポリオキシプロピレン鎖、そ してトリメトキシシリル基を有する重合体(Mn= 18000、 Mw/Mn= l . 4) (重合体( P_ 4) )の生成を確認した。  A polymer (P-4) was obtained in the same manner as in Example 1 except that dehydration under reduced pressure was performed until the water content became 9 ppm. As a result of analysis of the contents of the reactor, the polymer (Mn = 18000, Mw / Mn = l. 4) (polymer (P_4)) having urethane bonds and polyoxypropylene chains and trimethoxysilyl groups was obtained. Confirmed generation.
[2]硬化性組成物及び硬化体の製造  [2] Production of curable composition and cured product
上記 [1]で得られた重合体 (P— 4)を用いた以外は、実施例 1と同様にして、硬化 性組成物及び硬化体 (C一 4)を得た。 [0064] [比較例 1] A curable composition and a cured product (C-14) were obtained in the same manner as in Example 1 except that the polymer (P-4) obtained in [1] was used. [0064] [Comparative Example 1]
[1]重合体 (P— 5)の製造  [1] Production of polymer (P-5)
水分 195ppmになるまで減圧脱水した以外は実施例 1と同様にして重合体 (P— 5) を得た。反応器内容物を分析した結果、ウレタン結合およびポリオキシプロピレン鎖、 そしてトリメトキシシリル基を有する重合体(Mn= 17000、 Mw/Mn= l . 4) (重合 体(P_ 5) )の生成を確認した。  A polymer (P-5) was obtained in the same manner as in Example 1 except that it was dehydrated under reduced pressure until the water content reached 195 ppm. As a result of analyzing the reactor contents, it was found that a polymer having a urethane bond, a polyoxypropylene chain, and a trimethoxysilyl group (Mn = 17000, Mw / Mn = l. 4) (polymer (P_5)) was formed. confirmed.
[2]硬化性組成物及び硬化体の製造  [2] Production of curable composition and cured product
上記 [1]で得られた重合体 (P— 5)を用いた以外は、実施例 1と同様にして、硬化 性組成物及び硬化体 (C一 5)を得た。  A curable composition and a cured product (C-15) were obtained in the same manner as in Example 1 except that the polymer (P-5) obtained in [1] was used.
実施例:!〜 4及び比較例 1における重合体の製造条件、及び、得られた硬化体の 硬度を表 1に示す。  Examples:! To 4 and the production conditions of the polymers in Comparative Example 1 and the hardness of the obtained cured products are shown in Table 1.
[0065] [表 1] [0065] [Table 1]
Figure imgf000021_0001
Figure imgf000021_0001
[0066] 水分量が 150ppm以下で製造した重合体(P—:!)〜(P— 4)を用レ、た実施例 1〜4 では、比較例 1と比べると、得られた硬化体の硬度の値が著しく高くなつており、優れ た硬度を発現することがわかる。さらに、水分量は 120ppm以下が好ましぐ ΙΟΟρρ m以下が特に好ましレ、ことがわかる。 [0066] In Examples 1 to 4 where the polymers (P— :!) to (P-4) prepared with a water content of 150 ppm or less were used, the cured product obtained was compared with Comparative Example 1. It can be seen that the hardness value is remarkably high, and that it exhibits excellent hardness. Furthermore, it is understood that the moisture content is preferably 120 ppm or less, and particularly preferably ρρρm or less.
一方、比較例 1に示すように、水分量が 150ppmを超えて製造した重合体 (P— 5) を使用して硬化体を作成すると、著しく硬度の低い硬化体となった。これは、イソシァ ナトプロピルトリメトキシシランのイソシァネート基が反応系中の水分と反応し、失活し てしまい、ポリオキシアルキレンポリマーにトリメトキシシリル基が充分に導入されてい ないことを示している。  On the other hand, as shown in Comparative Example 1, when a cured product was prepared using a polymer (P-5) produced with a water content exceeding 150 ppm, a cured product with extremely low hardness was obtained. This indicates that the isocyanate group of isocyanatopropyltrimethoxysilane reacts with moisture in the reaction system and deactivates, and the trimethoxysilyl group is not sufficiently introduced into the polyoxyalkylene polymer.
[0067] [実施例 5]  [0067] [Example 5]
[1]重合体 (P— 6)の製造 水分 12ppmになるまで減圧脱水した以外は実施例 1と同様にして重合体 (P— 6) を得た。反応器内容物を分析した結果、ウレタン結合およびポリオキシプロピレン鎖、 そしてトリメトキシシリル基を有する重合体(Mn= 18000、 Mw/Mn= l . 3) (重合 体(P_ 6) )の生成を確認した。 [1] Production of polymer (P-6) A polymer (P-6) was obtained in the same manner as in Example 1 except that dehydration under reduced pressure was performed until the water content became 12 ppm. As a result of analyzing the contents of the reactor, it was found that a polymer having a urethane bond, a polyoxypropylene chain, and a trimethoxysilyl group (Mn = 18000, Mw / Mn = l.3) (polymer (P_6)) was formed. confirmed.
[2]硬化性組成物及び硬化体の製造  [2] Production of curable composition and cured product
上記 [1]で得られた重合体 (P— 6)を用いた以外は、実施例 1と同様にして、硬化 性組成物及び硬化体 (C一 6)を得た。  A curable composition and a cured product (C-16) were obtained in the same manner as in Example 1 except that the polymer (P-6) obtained in [1] was used.
[0068] [実施例 6] [Example 6]
[1]重合体 (P— 7)の製造  [1] Production of polymer (P-7)
BHTを IRGANOX1076 (チバ 'スペシャルティ'ケミカルズ社製)の lOOOppmに 変え、水分 31ppmになるまで減圧脱水した以外は実施例 1と同様にして重合体 (P _ 7)を得た。反応器内容物を分析した結果、ウレタン結合およびポリオキシプロピレ ン鎖、そしてトリメトキシシリル基を有する重合体(Mn= 18000、 Mw/Mn= l . 5) ( 重合体 (P— 7) )の生成を確認した。  A polymer (P_7) was obtained in the same manner as in Example 1 except that BHT was changed to lOOOOppm of IRGANOX 1076 (manufactured by Ciba 'Specialty' Chemicals) and dehydrated under reduced pressure until the water content became 31 ppm. As a result of analyzing the contents of the reactor, a polymer having a urethane bond, a polyoxypropylene chain, and a trimethoxysilyl group (Mn = 18000, Mw / Mn = l.5) (Polymer (P-7)) Confirmed the generation of.
[2]硬化性組成物及び硬化体の製造  [2] Production of curable composition and cured product
上記 [1]で得られた重合体 (P— 7)を用いた以外は、実施例 1と同様にして、硬化 性組成物及び硬化体 (C 7)を得た。  A curable composition and a cured product (C7) were obtained in the same manner as in Example 1 except that the polymer (P-7) obtained in [1] was used.
[0069] [実施例 7] [0069] [Example 7]
[1]重合体 (P— 8)の製造  [1] Production of polymer (P-8)
BHTを IRGAN〇X1135 (チバ'スペシャルティ'ケミカルズ社製)の lOOOppmに 変え、水分 26ppmになるまで減圧脱水した以外は実施例 1と同様にして重合体 (P _ 8)を得た。反応器内容物を分析した結果、ウレタン結合およびポリオキシプロピレ ン鎖、そしてトリメトキシシリル基を有する重合体(Mn= 19000、 Mw/Mn= l . 4) ( 重合体 (P— 8) )の生成を確認した。  A polymer (P_8) was obtained in the same manner as in Example 1 except that BHT was changed to lOOOppm of IRGAN ○ X1135 (manufactured by Ciba 'Specialty' Chemicals) and dehydrated under reduced pressure until the water content became 26 ppm. As a result of analyzing the contents of the reactor, a polymer having a urethane bond, a polyoxypropylene chain, and a trimethoxysilyl group (Mn = 19000, Mw / Mn = l.4) (Polymer (P-8)) Confirmed the generation of.
[2]硬化性組成物及び硬化体の製造  [2] Production of curable composition and cured product
上記 [1]で得られた重合体 (P— 8)を用いた以外は、実施例 1と同様にして、硬化 性組成物及び硬化体 (C一 8)を得た。  A curable composition and a cured product (C-18) were obtained in the same manner as in Example 1 except that the polymer (P-8) obtained in [1] was used.
[0070] [実施例 8] [1]重合体 (P— 9)の製造 [0070] [Example 8] [1] Production of polymer (P-9)
BHTを IRGANOX1010 (チバ ·スペシャルティ ·ケミカルズ社製)の 1 OOOppmに 変え、水分 42ppmになるまで減圧脱水した以外は実施例 1と同様にして重合体 (P _ 9)を得た。反応器内容物を分析した結果、ウレタン結合およびポリオキシプロピレ ン鎖、そしてトリメトキシシリル基を有する重合体(Mn= 19000、 Mw/Mn= l . 4) ( 重合体 (P— 9) )の生成を確認した。  A polymer (P_9) was obtained in the same manner as in Example 1 except that BHT was changed to 1 OOOppm of IRGANOX 1010 (manufactured by Ciba Specialty Chemicals) and dehydrated under reduced pressure until the water content became 42 ppm. As a result of analyzing the contents of the reactor, a polymer having urethane bonds, polyoxypropylene chains, and trimethoxysilyl groups (Mn = 19000, Mw / Mn = l. 4) (Polymer (P-9)) Confirmed the generation of.
[2]硬化性組成物及び硬化体の製造  [2] Production of curable composition and cured product
上記 [1]で得られた重合体 (P— 9)を用いた以外は、実施例 1と同様にして、硬化 性組成物及び硬化体 (C一 9)を得た。  A curable composition and a cured product (C-9) were obtained in the same manner as in Example 1 except that the polymer (P-9) obtained in [1] was used.
[0071] [実施例 9] [0071] [Example 9]
[1]重合体 (P— 10)の製造  [1] Production of polymer (P-10)
BHTを添加せず、水分 20PPmになるまで減圧脱水した以外は実施例 1と同様にし て重合体 (P— 10)を得た。反応器内容物を分析した結果、ウレタン結合およびポリ ォキシプロピレン鎖、そしてトリメトキシシリル基を有する重合体(Mn= 17000、 Mw /Mn= l . 5) (重合体 (P— 10) )の生成を確認した。 A polymer (P-10) was obtained in the same manner as in Example 1 except that no BHT was added and dehydration was performed under reduced pressure until the water content became 20 PP m. As a result of analyzing the contents of the reactor, it was found that a polymer having a urethane bond, a polyoxypropylene chain, and a trimethoxysilyl group (Mn = 17000, Mw / Mn = l.5) (polymer (P-10)) Confirmed generation.
[2]硬化性組成物及び硬化体の製造  [2] Production of curable composition and cured product
上記 [1]で得られた重合体 (P— 10)を用いた以外は、実施例 1と同様にして、硬化 性組成物及び硬化体 (C 10)を得た。  A curable composition and a cured product (C10) were obtained in the same manner as in Example 1 except that the polymer (P-10) obtained in [1] was used.
[0072] [実施例 10] [0072] [Example 10]
[1]重合体 (P— 11)の製造  [1] Production of polymer (P-11)
BHTを添加せず、水分 21ppmになるまで減圧脱水した以外は実施例 1と同様にし て重合体 (P— 11)を得た。反応器内容物を分析した結果、ウレタン結合およびポリ ォキシプロピレン鎖、そしてトリメトキシシリル基を有する重合体(Mn= 17000、 Mw /Mn= l . 5) (重合体(P_ 11) )の生成を確認した。  A polymer (P-11) was obtained in the same manner as in Example 1 except that BHT was not added and dehydration was performed under reduced pressure until the water content became 21 ppm. As a result of analysis of the reactor contents, formation of a polymer (Mn = 17000, Mw / Mn = l.5) (polymer (P_11)) with urethane bonds, polyoxypropylene chains, and trimethoxysilyl groups It was confirmed.
[2]硬化性組成物及び硬化体の製造  [2] Production of curable composition and cured product
上記 [1]で得られた重合体 (P—11)を用いた以外は、実施例 1と同様にして、硬化 性組成物及び硬化体 (C一 11)を得た。  A curable composition and a cured product (C-11) were obtained in the same manner as in Example 1, except that the polymer (P-11) obtained in [1] was used.
実施例 5〜: 10における重合体の製造条件、及び、得られた硬化体の硬度を表 2に 示す。 Examples 5 to: Table 2 shows the production conditions of the polymer in 10 and the hardness of the obtained cured product. Show.
[0073] [表 2]  [0073] [Table 2]
Figure imgf000024_0001
表中、 Irl076は IRGANOX1076を、 Irl l35は IRGANOX1135を、 IrlOlOは I RGANOX1010を、それぞれ意味する。
Figure imgf000024_0001
In the table, Irl076 means IRGANOX1076, Irll35 means IRGANOX1135, and IrlOlO means IRGANOX1010.
[0074] 水分量が lOOppm以下、 POVが 170ppm以下で製造した重合体(P— 6)〜(P— 11)を用いた実施例 5〜: 10では、比較例 1と比べると、得られた硬化体の硬度の値が 著しく高くなつており、優れた硬度を発現することがわかる。中でも、 POVが 60ppm 以下で製造した重合体 (P— 6)〜(P— 10)を用レ、た実施例 5〜 9では、得られた硬 化体の硬度の値がより高くなつており、優れた硬度を発現することがわかる。特に、 P OVが 3ppm以下で製造した重合体(P— 6)〜(P— 9)を用いた実施例 5〜8では、得 られた硬化体の硬度の値がさらに高くなつており、特に優れた硬度を発現することが わかる。また、 POVが 3ppm以下で製造した場合は、ヒドロキシ基とイソシァネート基 との反応時間が短ぐ短時間で重合体が製造できることがわかる。  [0074] In Examples 5 to 10 using polymers (P-6) to (P-11) produced with a water content of lOOppm or less and a POV of 170 ppm or less, it was obtained as compared with Comparative Example 1 It can be seen that the hardness value of the cured product is remarkably high, and exhibits excellent hardness. In particular, in Examples 5 to 9 where polymers (P-6) to (P-10) produced with a POV of 60 ppm or less were used, the hardness values of the obtained cured products were higher. It can be seen that it exhibits excellent hardness. In particular, in Examples 5 to 8 using the polymers (P-6) to (P-9) produced with a POV of 3 ppm or less, the hardness value of the obtained cured product was further increased. It can be seen that it exhibits excellent hardness. It can also be seen that when the POV is produced at 3 ppm or less, the polymer can be produced in a short time with a short reaction time between the hydroxy group and the isocyanate group.
産業上の利用可能性  Industrial applicability
[0075] 本発明の硬化性組成物は、硬度が優れた硬化物を形成可能な硬化性組成物であ る。本発明の硬化性組成物は、シーリング材 (建築用弾性シーリング材シーラント、複 層ガラス用シーリング材等。)、封止剤 (ガラス端部の防鲭 '防水用封止剤、太陽電池 裏面封止剤等。)、電気絶縁材料 (電線'ケーブル用絶縁被覆剤。)等の分野に用い られる接着剤として有用である。また、本発明の硬化性組成物は、粘着剤、塗料材料 、フィルム材料、ガスケット材料、注型材料としても使用できる。 なお、 2006年 6月 30曰に出願された曰本特許出願 2006— 182001号の明糸田書 して取り入れるものである。 [0075] The curable composition of the present invention is a curable composition capable of forming a cured product having excellent hardness. The curable composition of the present invention comprises a sealing material (elastic sealant for building, sealant for double-glazed glass, etc.), sealant (anti-glazing at the edge of glass, waterproof sealant, solar cell backside seal It is useful as an adhesive used in the fields of electrical insulation materials (insulation coatings for electric wires and cables). The curable composition of the present invention can also be used as an adhesive, a coating material, a film material, a gasket material, and a casting material. In addition, the Japanese patent application 2006-18001, filed on June 30, 2006 To incorporate.

Claims

請求の範囲 The scope of the claims
[1] ポリオキシアルキレン鎖及びヒドロキシ基を有する重合体 (PP)と、下式(1)で表され るアルコキシシリル基及びイソシァネート基を有する化合物(U)と、をウレタン化反応 させるに際し、前記重合体 (pP)の水分量を 150ppm以下にしてウレタン化反応させ 、ウレタン結合を有する、アルコキシシリル基含有ォキシアルキレン重合体 (P)を製造 することを特徴とする硬化性重合体の製造方法。 [1] polyoxyalkylene chain and a polymer having a hydroxy group and (P P), upon a compound having an alkoxysilyl group and Isoshianeto group express by the following formula (1) and (U), is allowed to urethanization reaction, Production of a curable polymer, characterized in that an alkoxysilyl group-containing oxyalkylene polymer (P) having a urethane bond is produced by urethanizing the polymer (pP) with a water content of 150 ppm or less. Method.
(X1 -) (R—) Si-Qu-NCO (1) (X 1- ) (R—) Si-Q u -NCO (1)
a b  a b
(式中、 X1は、それぞれ独立に、炭素数:!〜 6のアルコキシル基であり、 Rは、炭素数(In the formula, each X 1 is independently an alkoxyl group having from 6 to 6 carbon atoms, and R is a carbon number.
:!〜 6のアルキル基であり、 aは 2または 3であり、 bは 0または 1であり、 a + bは 3であり:! To 6 alkyl groups, a is 2 or 3, b is 0 or 1, a + b is 3
、 QUは、炭素数:!〜 20の 2価の有機基である。 ) Q U is a divalent organic group having 20 to 20 carbon atoms. )
[2] 前記重合体 (pP)の水分量を 120ppm以下にしてウレタンィ匕反応させる請求項 1に 記載の硬化性重合体の製造方法。 [2] The method for producing a curable polymer according to [1], wherein the polymer (pP) has a water content of 120 ppm or less and undergoes a urethane reaction.
[3] 前記重合体 (pP)のヒドロキシ基の総数に対する化合物(U)のイソシァネート基の 総数の比(イソシァネート基/ヒドロキシ基)が 0. 8〜: 1. 05である請求項 1または 2に 記載の硬化性重合体の製造方法。 [3] The ratio of the total number of isocyanate groups of the compound (U) to the total number of hydroxy groups of the polymer (pP) (isocyanate groups / hydroxy groups) is 0.8 to 1.05. The manufacturing method of curable polymer of description.
[4] 前記重合体 (pP)が、有機配位子を有する複合金属シアン化物錯体触媒の存在下[4] The polymer (pP) is present in the presence of a double metal cyanide complex catalyst having an organic ligand.
、活性水素原子を有する化合物にアルキレンォキシドを開環重合させて得られた重 合体 (pPl)である請求項 1〜3のいずれかに記載の硬化性重合体の製造方法。 4. The method for producing a curable polymer according to any one of claims 1 to 3, which is a polymer (pPl) obtained by ring-opening polymerization of an alkylene oxide to a compound having an active hydrogen atom.
[5] 前記重合体 (pP)の過酸化物価 POV (ポリオキシアルキレン鎖が酸化されて発生す る過酸化基の含有量)が、 170PPm以下である請求項 1〜4のいずれかに記載の硬 化性重合体の製造方法。 [5] The polymer (pP) has a peroxide value POV (content of peroxide group generated by oxidation of a polyoxyalkylene chain) of 170 PP m or less. A method for producing the curable polymer as described.
[6] 前記ウレタン化反応を、酸化防止剤の存在下で行う請求項 1〜5のいずれかに記 載の硬化性重合体の製造方法。 [6] The method for producing a curable polymer according to any one of [1] to [5], wherein the urethanization reaction is performed in the presence of an antioxidant.
[7] 請求項:!〜 6のいずれかに記載の製造方法で製造された硬化性重合体を含有する ことを特徴とする硬化性組成物。 [7] Claim: A curable composition comprising the curable polymer produced by the production method according to any one of! To 6.
[8] 請求項 7に記載の硬化性組成物が硬化してなる硬化体。 [8] A cured product obtained by curing the curable composition according to claim 7.
PCT/JP2007/062824 2006-06-30 2007-06-26 Method for producing curable polymer exhibiting excellent curability WO2008001784A1 (en)

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