WO2007139143A1 - Truss material and method of producing diagonal members of three-dimensional truss - Google Patents
Truss material and method of producing diagonal members of three-dimensional truss Download PDFInfo
- Publication number
- WO2007139143A1 WO2007139143A1 PCT/JP2007/060978 JP2007060978W WO2007139143A1 WO 2007139143 A1 WO2007139143 A1 WO 2007139143A1 JP 2007060978 W JP2007060978 W JP 2007060978W WO 2007139143 A1 WO2007139143 A1 WO 2007139143A1
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- WO
- WIPO (PCT)
- Prior art keywords
- truss
- rear direction
- straight
- cuts
- right direction
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D31/00—Other methods for working sheet metal, metal tubes, metal profiles
- B21D31/04—Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C3/08—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with apertured web, e.g. with a web consisting of bar-like components; Honeycomb girders
- E04C3/083—Honeycomb girders; Girders with apertured solid web
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/19—Three-dimensional framework structures
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/19—Three-dimensional framework structures
- E04B1/1903—Connecting nodes specially adapted therefor
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0426—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by material distribution in cross section
- E04C2003/0439—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by material distribution in cross section the cross-section comprising open parts and hollow parts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0443—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by substantial shape of the cross-section
- E04C2003/0469—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by substantial shape of the cross-section triangular-shaped
Definitions
- the present invention relates to a truss material capable of integrally forming a diagonal member of a three-dimensional truss and a method for manufacturing the three-dimensional truss diagonal member.
- Three-dimensional trusses are used for the skeletons of various structures including the field of architecture and civil engineering.
- a three-dimensional truss usually has a large number of diagonal members arranged one by one, and both ends of the diagonal member must be joined to the string member by bolts, nuts, welding, etc., which is very laborious to assemble.
- Patent Document 1. o
- Patent Document 2 as the truss bars used for the precast concrete plate, a large number of cuts are formed in the longitudinal direction of the strip-shaped plate material, and the plate material is stretched in the width direction to form an expanded metal shape. The sheet is then formed by bending the stretched sheet material into a mountain shape at the center in the width direction. According to this method, it is not necessary to connect a plurality of members by welding or the like, and a single plate member force mountain-shaped truss can be manufactured.
- Patent Document 3 discloses a three-dimensional truss diagonal material (lattice material) formed into a zigzag shape or a spiral shape by applying a crushing force and a bending force to a single pipe-shaped rod. It is described.
- Patent Document 1 Japanese Patent Laid-Open No. 2003-268872
- Patent Document 2 JP-A 63-70748
- Patent Document 3 Japanese Patent Laid-Open No. 9-302841
- Patent Document 2 is troublesome to manufacture because the truss body cannot be formed unless the plate material is stretched and then bent.
- the portion corresponding to the diagonal material intersected in a lattice pattern the load could not be sufficiently supported, and the cross section of the diagonal material was plate-shaped, resulting in low strength.
- Patent Document 3 performs crushing and bending of a large number of bent portions one by one. Therefore, it must be formed sequentially, and the production is very troublesome and expensive.
- the truss material according to the first invention is formed in a corrugated plate shape having alternating peaks and valleys in the left-right direction, and is orthogonal to the ridgeline of the peaks and valleys. It is characterized in that the cuts left by cutting off the bottom and the cuts perpendicular to the valley bottom line of the valley and cutting off the top of the peak are alternately provided in the front-rear direction.
- the truss material according to the second invention is formed in a cylindrical shape having crests and troughs alternately in the circumferential direction, perpendicular to the ridgeline of the crests and leaving the bottom of the troughs,
- the present invention is characterized in that cuts that intersect the valley bottom line of the valley and leave the top of the mountain are alternately provided at intervals in the front-rear direction.
- the truss material according to the third invention is formed in a cylindrical shape having a polygonal cross section, and cuts are provided intermittently along the longitudinal direction on the peripheral wall and the ridge line part, and the cuts are provided on the peripheral wall. It is characterized in that it is arranged in a staggered manner with its position shifted in the longitudinal direction between the ridge and the ridge line portion.
- a first preferable aspect is characterized in that, in the configuration of the first invention, the length of the plurality of intermittently provided cuts is gradually increased or shortened in the direction of intermittent cuts.
- a second preferred embodiment is characterized in that, in any one of the first to third inventions, reinforcing portions are formed on both sides or one side of the cut.
- a third preferred embodiment is the invention according to any one of the first to third aspects, wherein the reinforcing portion is parallel to the cut at a position between the cuts adjacent to each other in a direction orthogonal to the direction in which the cut is interrupted. And it is formed continuously.
- a truss material according to a fourth invention has an upper and lower wall and a plurality of vertical walls arranged at intervals in the left-right direction, and the upper and lower walls have cuts between the vertical walls in the front-rear direction.
- the cuts are adjacent to each other in the left-right direction and the positions are shifted in the front-rear direction.
- the vertical walls are aligned with the length and the position in the front-rear direction of one of the cuts that are shifted in the front-rear direction on the upper and lower walls. It is characterized by being provided intermittently.
- the truss material according to the fifth invention has an upper and lower wall and a plurality of vertical walls arranged at intervals in the left-right direction, and the upper and lower walls have cuts between the vertical walls in the front-rear direction.
- the cuts are arranged in a staggered pattern with the positions adjacent to each other in the left-right direction shifted in the front-rear direction, and the vertical walls are provided shifted in the front-rear direction on the upper and lower walls.
- the length of the cut and the length and the position in the front-rear direction are matched with one of the cuts, and the cut has a portion intermittently provided along the front-rear direction and only one of the upper and lower walls.
- the upper wall or the lower wall is intermittently provided along the front-rear direction with a gap in the left-right direction, and the cuts are adjacent to each other in the left-right direction and are shifted in the front-rear direction and arranged in a staggered pattern.
- the part is provided adjacent to each other in the left-right direction.
- the truss material according to the sixth aspect of the invention has upper and lower walls and connecting portions alternately in the left-right direction, and the connecting portions include the four walls of the upper and lower walls located on the left side and the upper and lower walls located on the right side.
- the upper and lower walls and the connecting part are provided with cuts intermittently along the front-rear direction, and the cuts are located in the front-rear direction between those provided on the upper and lower walls and those provided on the connection part. It is characterized by being arranged in a staggered pattern.
- the truss material according to the seventh invention has upper and lower walls and a connecting portion alternately in the left-right direction, and the connecting portion includes four walls, ie, an upper and lower wall located on the left side and an upper and lower wall located on the right side.
- the upper and lower walls and the connecting part are provided with cuts intermittently along the front-rear direction, and the cuts are located in the front-rear direction between those provided on the upper and lower walls and those provided on the connection part. It has a staggered arrangement with only one of the upper and lower walls shifted, and the upper and lower walls are interrupted along the front-rear direction with a gap in the left-right direction.
- the cuts are adjacent to each other in the left-right direction, and the portions arranged in a zigzag pattern with the positions shifted in the front-rear direction are integrally provided adjacent to each other in the left-right direction.
- a fourth preferred aspect is characterized in that, in the sixth or seventh invention, the connecting portion is formed in a substantially X-shaped cross section.
- a plurality of grooves are provided in the left-right direction.
- the upper member and the lower member are joined to each other at the end of each groove portion to form the upper and lower walls and the connecting portion.
- the length of the plurality of intermittent cuts is gradually increased or shortened as the cut progresses in the intermittent direction. It is characterized by being.
- the reinforcing portion is formed on both sides or one side of the cut.
- the reinforcement is provided at a position between the cuts adjacent to each other in a direction orthogonal to the direction in which the cuts are interrupted.
- the portion is formed in parallel and continuously with the cut line.
- the truss material according to the eighth invention has a plurality of upper members adjacent to the upper surface on the upper surface side in the left-right direction, and a plurality of lower members symmetrical to the upper member on the lower surface side adjacent to the left-right direction.
- the upper member has an upper wall and side walls extending downward on either one of the left and right sides of the upper wall, the adjacent upper members are arranged so as to be symmetrical with each other, and the lower member is a lower wall.
- a portion having the upper member and the lower member facing each other and only one of the upper member and the lower member are adjacent in the left-right direction.
- a tenth preferred embodiment is characterized in that, in the eighth invention, each member has a reinforcing portion formed continuously between the upper and lower walls and the side wall in the front-rear direction.
- An eleventh preferred aspect is characterized in that, in the eighth invention, the front-rear direction spacing between the joining portions is gradually lengthened or shortened toward the rear side.
- a manufacturing method for a three-dimensional truss diagonal member according to a ninth invention is the method according to any one of the fourth to eighth inventions.
- the truss material or the truss material according to the ninth preferred embodiment is expanded in the vertical direction, the chord material is fixed to the diagonal lattice points formed at the upper and lower ends, fixed in the front-rear direction, and then expanded in the left-right direction. It is characterized by doing.
- the truss material according to the tenth invention is formed in a rectangular parallelepiped or cubic block shape, and is parallel to the left and right side surfaces and cut off the upper surface portion, and is cut parallel to the left and right side surfaces and cut off the lower surface portion.
- the truss material according to the eleventh invention is formed in a rectangular parallelepiped or cubic block shape, is parallel to the left and right side surfaces and cuts off the upper surface portion and the lower surface portion, is parallel to the left and right side surfaces, and is intermediate in the vertical direction.
- the cuts that are left uncut are alternately provided in the left-right direction, and the cuts that are parallel to the front and rear surfaces and that leave the upper and lower surfaces cut away are parallel to the front and rear surfaces and in the middle in the vertical direction. It is characterized in that the cuts that are left uncut are alternately provided in the front-rear direction.
- a truss material according to a twelfth aspect of the present invention is formed in a rectangular parallelepiped or cubic block shape, and is parallel to the left and right side surfaces and cut off the upper surface portion, and is cut parallel to the left and right side surfaces and cut off the lower surface portion.
- Interleaved and alternating parts rectangular parallelepiped or cubic block, parallel to the left and right sides and cut off from the top and bottom, and parallel to the left and right sides and vertically intermediate
- the cuts that are left uncut are alternately provided in the left-right direction, and the cuts that are parallel to the front and rear surfaces and that leave the upper and lower surfaces cut away are parallel to the front and rear surfaces and intermediate in the vertical direction.
- Front and rear direction is the cut that left the part And a portion that is provided alternately at intervals, characterized in that is provided integrally adjacent to the left-right direction or the front-rear direction.
- a method for manufacturing a three-dimensional truss diagonal member according to a thirteenth aspect of the invention includes expanding the truss material of any one of the tenth to twelfth inventions in either the front-rear direction or the left-right direction, Fix the chord material in one direction to the diagonal grid point formed at the end, and then fix it in the other direction. It is characterized by expanding.
- a truss material according to a fourteenth invention includes a plurality of straight members and a plurality of connecting members, the straight members are arranged side by side in the left-right direction, and the connecting members are inserted into at least two left and right straight members.
- the connecting members adjacent to each other in the front-rear direction are arranged in a staggered manner so as to be shifted in the left-right direction by the distance between the left and right straight member insertion portions.
- a plurality of connecting members arranged at intervals in the front-rear direction are alternately inserted into the left and right straight member insertion portions, and the plurality of connecting members are connected in a horizontal direction with connecting members arranged in a staggered manner. It is characterized by that.
- the truss material according to the twelfth preferred embodiment is the structure of the fourteenth aspect, wherein the straight members are stacked one above the other, and the left and right straight member insertion portions are disposed alternately in the front-rear direction. It is characterized in that the upper and lower linear members are connected by four connecting members having upper and lower two stages.
- a truss material according to a fifteenth invention includes a plurality of linear members and a plurality of connecting members, and the linear members are arranged in the left-right direction and stacked in two upper and lower stages.
- straight materials are inserted into the left and right straight material insertion portions of a plurality of connecting materials arranged at intervals in the front-rear direction, and a plurality of straight materials are connected in a staggered manner. It is connected in the left-right direction, and is connected by upper and lower linear members.
- the truss material according to the thirteenth preferred embodiment is characterized in that the interval between the left and right linear member insertion portions of the connecting material is set to 1Z2 in the horizontal dimension of the connecting material.
- a truss material according to a sixteenth invention includes a plurality of linear members and a plurality of connecting members, and the linear members are arranged side by side in the left-right direction, and the connecting member includes four linear member insertion portions.
- the first connecting material and the second connecting material in a line in the left-right direction are shifted in the left-right direction alternately with a space in the front-rear direction and with a distance of two straight material insertion portions.
- the second connecting member is placed above the first member and the second member each having two straight member insertion portions.
- the straight material is inserted alternately into the left and right straight material insertion portions of the plurality of connecting materials arranged at intervals in the front-rear direction, and the plurality of straight materials are connected to the left and right by the connecting material. It is connected in the direction.
- the truss material according to the fifteenth preferred embodiment is
- the shape is a rectangular parallelepiped or a cubic block.
- the truss material according to the sixteenth preferred embodiment is such that the distance between the connecting members in the front-rear direction is gradually increased or decreased from the front side toward the rear side.
- the truss material according to the seventeenth preferred embodiment is configured such that at least the straight member has a non-circular cross-sectional shape inserted into the straight member insertion portion of the connecting member.
- the shape of the straight material insertion portion is the same as the cross-sectional shape of the straight material insertion portion, or an engaging portion is provided to engage with the straight material and the linear material insertion portion of the connecting material. It is characterized by this.
- the straight member insertion portion of the connecting member is a hole having a cross section smaller than the cross section between the connecting members of the straight member, or a straight line. It is characterized by being formed in a protrusion shape with a cross section smaller than the cross section of the material.
- a method for manufacturing a diagonal member of a three-dimensional truss according to a seventeenth invention includes a plurality of straight members, at least left and right straight member insertion portions on the left and right sides of a plurality of connecting members having two straight member insertion portions.
- Each line material is bent into a zigzag shape by alternately inserting them into the left and right and connecting them side by side, and pulling the connecting material up and down and left and right to widen the space between the connecting materials in the up and down direction and left and right.
- each cut is widened and expanded, and the three-dimensional truss diagonal member in which the diagonal member is connected in the front-rear direction and the left-right direction in a quadrangular pyramid arrangement is simplified. Can be formed.
- each diagonal member supports a tensile and compressive load, and the advantages of the truss structure are fully exhibited.
- each cut is widened and expanded, and the three-dimensional truss diagonal member in which the diagonal member is connected in the front-rear direction and the circumferential direction in a quadrangular pyramid shape is simplified. Can be formed. In the three-dimensional truss diagonal formed in this way, each diagonal supports the tensile and compressive loads, and the advantages of the truss structure are fully exhibited.
- each cut is widened and widened, and the diagonal material has an X-shaped arrangement in the front-rear direction.
- the three-dimensional truss diagonal members connected in the circumferential direction can be easily formed integrally. In the three-dimensional truss diagonal member formed in this way, each diagonal member supports tensile and compressive loads, and the advantages of the truss structure are fully exhibited.
- the length of the oblique material is increased by making the length of the plurality of intermittently provided cuts gradually longer or shorter as it advances in the intermittent direction of the cuts. Since it gradually becomes longer or shorter as it goes in the direction, it spreads in a fan shape when it is stretched, for example, a bowl-shaped three-dimensional truss whose height gradually increases, or a tower-shaped three-dimensional truss whose surrounding thickness gradually increases
- the material can be formed integrally.
- each diagonal member is reinforced by the reinforcing portion, and the strength against buckling or bending of the diagonal member is increased. Therefore, the strength of the three-dimensional truss can be further increased.
- each diagonal member is reinforced by the reinforcing portion, and the strength against buckling or bending of the diagonal member is increased. Therefore, the strength of the three-dimensional truss can be further increased. Further, since the reinforcing portion can be continuously formed regardless of the discontinuity of the cut, the reinforcing portion can be easily formed by extrusion or the like.
- each cut is widened and expanded, and the diagonal member is arranged such that the quadrangular pyramids are connected vertically.
- the three-dimensional truss diagonal member connected to can be easily formed integrally. In the three-dimensional truss diagonal formed in this way, each diagonal supports the tensile and compressive load, and the advantages of the truss structure are fully exhibited.
- the truss material according to the fifth aspect of the invention is stretched in the up-down direction and the left-right direction to expand at each cut.
- the part that has the upper and lower walls facing each other is arranged such that the diagonal material connects the quadrangular pyramids up and down, and the part that has only one of the upper and lower walls is arranged in the shape of a quadrangular pyramid. Therefore, a three-dimensional truss diagonal member whose thickness is changed in the left-right direction can be obtained integrally.
- each cut is widened and widened, and the diagonal member of the solid truss having the same form as that of the fourth invention is simply integrated. Since the connecting part is cut in the left-right direction and the up-down direction by making a cut from the vertical direction in the connecting part, it is not necessary to process the cut from the horizontal direction.
- the portion having the upper and lower walls facing each other is arranged such that the diagonal material connects the quadrangular pyramids up and down. Since the diagonal member is arranged in a quadrangular pyramid shape in the portion having only one of the upper and lower walls, a three-dimensional truss diagonal member having a thickness changed in the left-right direction can be obtained integrally. In addition, as in the sixth aspect of the invention, it is not necessary to cut the cut from the horizontal direction.
- the connecting portion can be separated in the left-right direction and the up-down direction by making a cut from the up-down direction in the connecting portion having an approximately X-shaped cross section. Cut processing is not required.
- each notch expands and expands, and a three-dimensional truss diagonal material similar to that of the fourth invention is formed.
- it is not necessary to cut in the horizontal direction, and it is further divided into an upper member and a lower member.
- the degree of freedom of shape is improved, and there is an advantage that the shape can be flexibly dealt with. Also, it can be easily manufactured even with a wide width in the left-right direction.
- the length of the diagonal member is such that the length of the plurality of intermittently provided cuts is gradually increased or shortened as it advances in the intermittent direction of the cuts. Since it gradually becomes longer or shorter as it advances in the front-rear direction, it spreads in a fan shape when it is stretched, for example, a slant of a bowl-shaped three-dimensional truss whose height gradually increases or a tower-shaped three-dimensional truss whose surrounding thickness gradually increases The material can be formed integrally.
- each diagonal material is reinforced by the reinforcing portion, and the diagonal material is resistant to buckling and bending. Since the degree is improved, the strength of the three-dimensional truss can be further increased.
- each diagonal member is reinforced by the reinforcing portion, and the strength against buckling and bending of the diagonal member is improved. Therefore, the strength of the three-dimensional truss can be further increased. Further, since the reinforcing portion can be continuously formed regardless of the discontinuity of the cut line, the reinforcing portion can be easily formed by extrusion or the like.
- the truss material according to the eighth invention is the same as having cuts between the joints of the upper and lower walls and between the joints of the side walls, and by stretching in the vertical and horizontal directions, Each member expands between the joints, and a diagonal member of a solid truss having the same form as that of the fourth invention can be easily formed integrally. No cut processing is required. Each member can be used by bending the plate material in the same shape and changing the orientation.
- the truss material according to the ninth preferred embodiment is expanded in the up-down direction and the left-right direction, the portion having the upper member and the lower member facing each other is arranged such that the diagonal member connects the quadrangular pyramids up and down, Since the diagonal material has a quadrangular pyramid arrangement in the part that has only one of the upper member and the lower member adjacent to each other in the left-right direction, the three-dimensional truss diagonal material whose thickness is changed in the left-right direction is integrated. Obtainable. Further, as in the eighth invention, no cut processing is required.
- each diagonal member is reinforced by the reinforcing portion when stretched, and the strength of each diagonal member against buckling and bending is improved, so that the strength of the three-dimensional truss is further increased. Can be increased.
- the length of the diagonal member is increased by increasing the length of the diagonal member in the front-rear direction as the distance between the front and rear direction of the joint is gradually increased or decreased. Since it gradually becomes longer or shorter as it goes to the side, it spreads in a fan shape when stretched in the left-right direction.
- a bowl-shaped three-dimensional truss whose height gradually increases or a tower-shaped three-dimensional truss whose surrounding thickness gradually increases
- the diagonal material can be formed integrally.
- the manufacturing method of the three-dimensional truss diagonal member according to the ninth invention expands the truss material of the fourth invention to the eighth invention (including the fourth to eleventh preferred embodiments) vertically and horizontally. By simply doing this, it is possible to easily form a solid truss diagonal material, and when the truss material is expanded in the vertical direction, the string material is attached to quickly install the string material in a narrow space. Can do. Ma In addition, when expanding in the left-right direction, the expansion work can be easily performed by holding and pulling the chord material.
- each notch is expanded and expanded, and the three-dimensional truss diagonal material similar to that of the first invention is integrated. Easy to form. Since it is formed in a rectangular parallelepiped or cubic block shape, it is easy to transport and store.
- each cut line expands and expands, and the oblique member of the three-dimensional truss similar to that of the fourth invention is simply formed integrally. it can. Since it is formed in a rectangular parallelepiped or cubic block shape, it is easy to transport and store.
- the diagonal member connects the pyramid with the portion in which the diagonal member is arranged in a quadrangular pyramid shape. Since such a portion can be continuously formed in the left-right direction or the front-rear direction, a three-dimensional truss diagonal member having a thickness changed in the left-right direction or the front-rear direction can be obtained integrally.
- the manufacturing method of the three-dimensional truss diagonal member according to the thirteenth invention allows the three-dimensional truss diagonal member to be simply formed simply by expanding the truss material of the tenth to twelfth inventions in the front-rear direction and the left-right direction.
- the chord material can be quickly attached in a narrow space.
- the expansion work can be performed easily by pulling with the string material.
- the truss material according to the fourteenth invention can be bent into a zigzag shape by simply pulling the connecting member in the up-down direction and the left-right direction. Is in a state of being connected by a connecting material, and a diagonal member of a three-dimensional truss can be easily manufactured integrally.
- the truss material according to the twelfth preferred embodiment has four straight strips arranged in the vertical direction, and has two left and right straight plug sections arranged in the front-rear direction. Since the upper and lower linear members are connected by the connecting material, it can be greatly expanded in the vertical direction.
- the truss material according to the fifteenth invention pulls the two connecting members in the vertical direction and the horizontal direction. It is possible to bend diagonally by bending a plurality of straight members into a zigzag shape, and the diagonal members are connected by a connecting material. Can be easily manufactured integrally.
- the distance between the left and right linear member insertion portions of the connecting material is set to 1 Z2 in the horizontal dimension of the connecting material, so that the connecting material adheres in the left-right direction.
- the overall horizontal dimension can be reduced.
- the truss material according to the sixteenth aspect of the invention is an oblique material obtained by bending a plurality of linear members into a zigzag shape by simply pulling the first member and the second member of the second connecting member in the vertical direction and the horizontal direction.
- the diagonal members are connected to each other by the connecting material, and the diagonal members of the three-dimensional truss in which the diagonal members are stacked in two upper and lower layers can be manufactured easily.
- the truss material according to the fourteenth preferred embodiment has the chord material mounting portion on the connecting material, the chord material can be easily attached to the connecting material, and the three-dimensional truss can be easily assembled.
- the truss material according to the fifteenth preferred embodiment is such that the shape of the connecting material is a rectangular parallelepiped or a cubic block, so that a chord material or the like can be easily attached to the peripheral surface of the connecting material.
- the truss can be easily assembled and the connecting material can be easily manufactured.
- the interval in the front-rear direction between the connecting members gradually becomes longer or shorter from the front side toward the rear side. Since the length of the diagonal is gradually longer or shorter as it goes to the rear side, it spreads in a fan shape when viewed from above, for example, a bowl-shaped three-dimensional truss whose height gradually increases,
- the tower-shaped solid truss diagonal members that gradually increase in thickness can be integrally formed.
- the straight member is prevented from rotating by inserting the straight member insertion portion into the connecting member straight member insertion portion, and the work of fixing the straight member and the connecting member is omitted. Or it can be simplified.
- the truss material according to the aspect is such that the straight member insertion portion of the connecting member has a hole shape with a cross section smaller than the cross section between the connecting members of the straight member, or a cross section smaller than the cross section of the straight member.
- a method for manufacturing a diagonal member of a three-dimensional truss in which a plurality of linear members are connected in the left-right direction by a connecting member, and then the connecting member is pulled in the up-down direction and the left-right direction.
- the diagonal member can be bent to form a diagonal member, and the diagonal member is connected to the connecting member by the connecting member, so that the diagonal member of the three-dimensional truss can be easily manufactured integrally.
- by appropriately adjusting the total length and number of straight members, the front-rear direction and the left-right spacing of the connecting members, etc. it is possible to deal with a three-dimensional truss of any size and shape.
- FIG. 1 is a perspective view showing a first embodiment of a truss material of the present invention.
- FIG. 2 is a perspective view showing a state in which the truss material according to the first embodiment is stretched in the front-rear direction.
- FIG. 3 is a perspective view sequentially illustrating the manufacturing procedure of the truss material of the first embodiment.
- FIG. 4 is a perspective view showing another example of the manufacturing procedure of the truss material according to the first embodiment.
- FIG. 5 is a perspective view showing an example of how to stretch the truss material according to the first embodiment.
- FIG. 6 is a perspective view showing an application example of the truss material of the first embodiment.
- FIG. 7 is a perspective view showing an application example of the truss material of the first embodiment.
- FIG. 8 (a) is a perspective view showing an example of a truss material reinforcing part of the first embodiment, and (b) is (a)
- FIG. 9 is a perspective view showing an example of how to provide a truss material reinforcing portion according to the first embodiment.
- FIG. 10 is a perspective view showing another example of the reinforcing portion of the truss material according to the first embodiment.
- FIG. 11 is a perspective view showing a second embodiment of the truss material of the present invention, where (a) shows a state before a cut is made, and (b) shows a state after the cut is made! / Speak.
- FIG. 12 is a perspective view showing an application example of the truss material of the second embodiment.
- FIG. 13 is a perspective view showing a third embodiment of the truss material of the present invention.
- FIG. 14 is a perspective view showing a state in which the truss material according to the third embodiment is stretched.
- FIG. 15 is a perspective view showing an example of a usage state of the truss material of the third embodiment.
- FIG. 16 (a) is a plan view showing a fourth embodiment of the truss material of the present invention, (b) is a side view thereof, and (c) is a front view thereof. [17] FIG. 17] Perspective views sequentially showing the manufacturing procedure of the truss material of the fourth embodiment.
- FIG. 18 (a) is a perspective view showing a state in which the truss material of the fourth embodiment is stretched in the vertical direction
- FIG. 18b is a perspective view showing a state in which the truss material is further stretched in the left-right direction.
- FIG. 19 (a) is a plan view of the truss material of the fourth embodiment stretched in the vertical and horizontal directions
- FIG. 19 (b) is a front view thereof.
- FIG. 20 (a) is a perspective view showing a state in which the truss material of the fourth embodiment is expanded in the vertical direction
- FIG. 20 (b) is a perspective view showing a state in which a chord material is attached thereto.
- FIG. 21 is a perspective view showing an example of a method of fixing a chord member to a diagonal lattice point of a truss material.
- FIG. 22 (a) is a perspective view showing an application example of the truss material of the fourth embodiment
- FIG. 22 (b) is a perspective view showing a state in which the truss material is extended in the vertical direction.
- a perspective view showing a fifth embodiment of the truss material of the present invention wherein (a) shows a state in which cuts are machined in the upper and lower walls, and (b) shows a state in which cuts are further machined in the vertical walls. Show me!
- FIG. 24A is a perspective view showing a state in which the truss material according to the fifth embodiment is stretched in the vertical direction
- FIG. 24B is a perspective view showing a state in which the truss material is further stretched in the left-right direction.
- FIG. 25 is a perspective view seen obliquely from above, with the truss material of the fifth embodiment stretched vertically and horizontally.
- FIG. 26 (a) is a plan view showing a sixth embodiment of the truss material of the present invention, (b) is a side view thereof, and (c) is a front view thereof.
- FIG. 27 is a perspective view sequentially illustrating the procedure for manufacturing the truss material according to the sixth embodiment.
- FIG. 28 (a) is a perspective view showing a state in which the truss material according to the sixth embodiment is stretched in the vertical direction, and (b) is a perspective view showing a state in which the truss material is further stretched in the left-right direction.
- FIG. 29 is a front view showing an application example of the truss material of the sixth embodiment.
- FIG. 30 (a) is a plan view showing a seventh embodiment of the truss material of the present invention
- FIG. 30 (b) is a side view thereof
- FIG. 30 (c) is a front view thereof.
- FIG. 31 is a perspective view sequentially illustrating the procedure for manufacturing the truss material according to the seventh embodiment.
- FIG. 32 (a) is a perspective view showing a state in which the truss material according to the seventh embodiment is stretched in the vertical direction, and (b) is a perspective view showing a state in which the truss material is further stretched in the left-right direction.
- FIG. 33 Front view showing a state in which the truss material according to the seventh embodiment is expanded in the vertical direction and the horizontal direction.
- FIG. 34 (a) is a plan view showing an eighth embodiment of the truss material of the present invention, (b) is a side view thereof, and (c) is a front view thereof.
- FIG. 35 is a perspective view sequentially illustrating the procedure for manufacturing the truss material according to the eighth embodiment.
- FIG. 36 is a front view showing a state where the truss material according to the eighth embodiment is expanded in the vertical direction and the horizontal direction.
- FIG. 37 is a perspective view showing a ninth embodiment of the truss material of the present invention, showing a state before the cut is processed.
- FIG. 38 (a) is a plan view showing the arrangement of truss material cuts of the ninth embodiment
- FIG. 38 (b) is a cross-sectional view taken along the line AA of FIG.
- FIG. 39 (a) is a plan view showing a tenth embodiment of the truss material of the present invention, and (b) is a front view thereof.
- a perspective view showing an eleventh embodiment of the truss material of the present invention wherein (a) shows a state in which the upper member and the lower member are separated, and (b) shows a state in which the upper member and the lower member are joined. ing.
- FIG. 42 A perspective view showing a modification of the eleventh embodiment, wherein (a) shows a state in which the upper member and the lower member are separated, and (b) shows a state in which the upper member and the lower member are joined. .
- FIG. 43 (a) is a plan view showing a twelfth embodiment of the truss material of the present invention, and (b) is a front view thereof.
- FIG. 44 is a perspective view of the truss material according to the twelfth embodiment in a state where the upper member and the lower member are separated.
- FIG. 45 (a) is a plan view showing a modification of the twelfth embodiment, and (b) is a front view of the truss material.
- FIG. 46 is a perspective view showing an application example of the truss material of the twelfth embodiment, showing a state where the upper member and the lower member are separated from each other! / Speak.
- FIG. 47 is a plan view of the truss material of FIG. 46 in a state where the upper member and the lower member are joined together.
- FIG. 48 A perspective view showing a thirteenth embodiment of the truss material of the present invention.
- FIG. 49 is a perspective view of the truss material of FIG. 48 stretched in the left-right direction.
- FIG. 50 is a perspective view showing a fourteenth embodiment of the truss material of the present invention.
- FIG. 51 is a perspective view of the truss material of FIG. 50 stretched in the left-right direction.
- FIG. 52 (a) is a perspective view showing a fifteenth embodiment of the truss material of the present invention
- FIG. 52 (b) is a perspective view of the truss material stretched in the left-right direction.
- FIG. 53 is a perspective view showing an example of a usage state of the truss material of the present invention.
- FIG. 54 (a) is a perspective view showing a sixteenth embodiment of the truss material of the present invention
- FIG. 54 (b) is a perspective view showing a state in which the truss material is expanded in the vertical direction.
- c) is a perspective view showing a state in which the truss material is further expanded in the left-right direction.
- FIG. 55 (a) is a plan view of the truss material of the sixteenth embodiment, (b) is a side view thereof, and (c) is a front view thereof.
- FIG. 56 (a) is a plan view of a connecting member used for the truss material of the sixteenth embodiment, (b) is a side view thereof, and (c) is a front view thereof.
- FIG. 57 is a perspective view showing a state in which the truss material shown in FIG. 54 (a) is expanded in the left-right direction.
- FIG. 58 is a perspective view showing a state when the linear member and the connecting member are fixed.
- FIG. 59 is a perspective view of a three-dimensional truss using the truss material according to the sixteenth embodiment.
- FIG. 60 (a) is a perspective view showing a seventeenth embodiment of the truss material of the present invention
- FIG. 60 (b) is a perspective view showing a state in which the truss material is expanded in the vertical direction.
- c) is a perspective view showing a state in which the truss material is further expanded in the left-right direction.
- FIG. 61 is a perspective view of a three-dimensional truss using the truss material according to the seventeenth embodiment.
- FIG. 62 A perspective view showing an eighteenth embodiment of the truss material of the present invention.
- FIG. 63 (a) is a perspective view showing a nineteenth embodiment of the truss material of the present invention
- FIG. 63 (b) is a perspective view showing a state in which the truss material is expanded in the vertical direction
- c) is a perspective view showing a state in which the truss material is further expanded in the left-right direction.
- FIG. 64 (a) is a front view of the truss material in the state of FIG. 63 (a), (b) is a front view of the state of FIG. 63 (b), and (c) is in the state of FIG. 63 (c). It is a front view.
- FIG. 65 (a) is a perspective view of a first connecting member used for the truss material of the nineteenth embodiment, and (b) is a second connecting member used for the truss material of the nineteenth embodiment. It is a perspective view shown in the state which separated into 1 member and 2nd member up and down, (c) is the state which combined the 1st member and the 2nd member It is a perspective view of the 2nd connecting material shown in a state.
- FIG. 66 (a) is a perspective view showing a twentieth embodiment of the truss material of the present invention
- FIG. 66 (b) is a perspective view showing a state in which the truss material is expanded in the vertical direction
- c) is a perspective view showing a state in which the truss material is further expanded in the left-right direction.
- FIG. 67 is a perspective view showing a telescopic truss formed of the truss material according to the sixteenth embodiment.
- FIG. 68 is a perspective view showing an example of a usage state of the telescopic truss of FIG. 67.
- FIG. 69 is a perspective view showing another embodiment of a connector.
- FIG. 70 is a perspective view showing a state when the connecting member, the chord member, and the horizontal member of FIG. 69 are fixed.
- FIG. 71 is a perspective view of a three-dimensional truss formed by using the connecting member of FIG. 69 as the truss material of the sixteenth embodiment.
- FIG. 70 is a perspective view of a three-dimensional truss formed by using the connecting member of FIG. 69 as the truss material of the seventeenth embodiment.
- FIG. 73 is a perspective view showing an embodiment of a straight member and a straight member insertion portion of a connecting member.
- FIG. 74 is a perspective view showing an embodiment of a straight member and a straight member inserting portion of a connecting member.
- linking materials (linking materials)
- connection material connection material
- connection material connection material
- FIG. 1 shows a first embodiment of the truss material of the present invention (embodiment of the first invention).
- This truss material is made of a metal plate such as aluminum and is formed into a corrugated plate shape having crests 1 and troughs 2 alternately in the left-right direction.
- the truss material is orthogonal to the ridgeline 3 of crest 1 and trough 2
- the cuts 4a in which the bottom part of the trough 2 is left uncut and the cuts 4b that are perpendicular to the bottom line 5 of the trough part 2 and leave the top part of the peak part 1 are alternately provided in the front-rear direction at intervals.
- each cut 4a, 4b expands and expands, and four diagonal members 6 arranged in a quadrangular pyramid shape as shown in Fig. 2 are taken as one unit. It is possible to integrally form a diagonal member of a three-dimensional truss that is connected in the left-right direction and the front-rear direction.
- This three-dimensional truss diagonal can be used for a flat three-dimensional truss that supports a roof or a floor, for example.
- the truss material shown in Fig. 1 is manufactured by bending a rectangular metal plate 7 into a corrugated plate as shown in Fig. 3 (b).
- the upper and lower side forces can also be produced by making cuts 4a and 4b with a circular saw-shaped cutter 8.
- the sheet material 7 can be manufactured by making a cut in a corrugated cross-sectional extruded shape that is not bent.
- Fig. 4 (a) As shown in Fig. 4 (b), first, cuts 4a and 4b are made in a staggered arrangement on the plate material 7, and then as shown in Fig. 4 (b). It is also possible to manufacture by alternately mountain-folding and valley-folding at the middle position of the length of the cut lines 4a, 4b. According to this method, it is possible to make a cut with a small diameter V and a cutter 8, and it is possible to easily manufacture a product having a height dimension H.
- the truss material is stretched in the front-rear direction by running a tool 9 having an abacus ball connected in the left-right direction in the front-rear direction above and below the truss material. Can do. At that time, the tool 9 may be powered in the front-rear direction, or the tool 9 may be fixed to power the truss material. It should be noted that the truss material can be stretched simply by pulling it in the front-rear direction without using such a method.
- this truss material has height dimensions H and h within one truss material. Can be different.
- Figs. 6 (b) to (d) show an example in which the extruded profile 10 is used.
- Fig. 6 (b) shows a large case when the load applied to the truss differs depending on the location. The plate thickness T is increased at the portion where the load F1 is applied, and the plate thickness t is decreased at the portion where the load F2 is small.
- Fig. 6 (c) shows a drooping wall 11 that hangs downward from the top of the peak 1 to increase the strength.
- FIG. 6 (d) shows an increase in strength and light weight using a hollow extruded shape member 10 having a hollow portion 11.
- this truss material is initially formed with a narrow width and shape! Then, as shown in Fig. 7 (b), the truss material is stretched in the left-right direction. Can be expanded to any width.
- this truss material is pressed along the cut lines 4a and 4b on the plate material 7 before being bent into a corrugated plate shape, and the cut pieces 4a and 4b are pressed.
- Fin-shaped reinforcing portions 11 and 11 are formed on both sides, and the strength against buckling and bending of each diagonal member 6 can be improved.
- the reinforcing portion 11 can be provided only on one side of the cuts 4a and 4b.
- FIG. 9 (a) is an embodiment in which reinforcing portions 11 are provided on both sides of all the cuts 4a, 4b.
- the cross section of each diagonal member 6 is channel-shaped.
- FIG. 9 (b) shows an embodiment in which the reinforcing portion 11 is provided on one side of all the cut lines 4a and 4b. In this case, the cross section force angle of each diagonal member 6 is formed.
- Fig. 9 (c) shows an example in which reinforcing portions 11 are provided on both sides of each cut 4b where the top of the crest 1 is left uncut. become
- FIG. 10 shows another example of how to provide the reinforcing portion 11.
- the plate material 7 before being bent into a corrugated plate is formed by continuously forming a plurality of substantially circular cross-sectional reinforcing portions 11 by extrusion molding, and the cuts 4a and 4b are formed between the reinforcing portions 11. In parallel with each other.
- the plate material 7 is bent into a corrugated plate to become a truss material.
- each diagonal member 6 is reinforced by the reinforcing portion 11 when the truss material is stretched.
- the reinforcing portion 11 can also be formed in a fin shape.
- FIG. 11 shows a second embodiment of the truss material of the present invention (embodiment of the second invention;).
- this truss material is formed into a cylindrical extruded profile 12 having crests 1 and troughs 2 alternately in the circumferential direction, as shown in Fig. 11 (b).
- Fig. 11 (a) this truss material is formed into a cylindrical extruded profile 12 having crests 1 and troughs 2 alternately in the circumferential direction, as shown in Fig. 11 (b).
- Fig. 11 (b) Perpendicular to ridgeline 3 of mountain 1 and valley 2
- the cuts 4a that are left uncut from the bottom and the cuts 4b that are perpendicular to the bottom line 5 of the valley 2 and leave the top of the peak 1 are alternately provided at intervals in the front-rear direction.
- the cuts 4a and 4b can be formed by cutting using a circular saw, jigsaw, end mill or the like, or by pressing with a press.
- an extruded profile 12 having a star-shaped cross section as shown in FIG. 12 (a) is placed on the outer peripheral side as shown in FIG. 12 (b).
- it can also form by welding the both ends of the board
- each cut 4a, 4b expands and expands, and four diagonal members 6 arranged in a quadrangular pyramid form one unit, which is the circumferential direction and the front-rear direction. It is possible to integrally form an oblique member of a three-dimensional truss with a cylindrical shape (the shape of Fig. 2 curved in the left-right direction).
- the reinforcing part 11 can be continuously formed in parallel with the cut lines 4a and 4b at a position between them, so that the strength of the diagonal member 6 can be improved.
- FIG. 13 shows a third embodiment of the truss material of the present invention (third embodiment of the invention;).
- This truss material uses a hollow extruded aluminum shape 13 with a square cross section, and the cuts 4a and 4b are intermittent along the longitudinal direction at the center of the four peripheral walls 14 and at the four ridges 15. It is provided.
- the cuts are arranged in a staggered manner by shifting the positions in the longitudinal direction between the cuts 4a provided in the peripheral wall 14 and the cuts 4b provided in the ridge line part 15.
- this truss material expands each slit 4a, 4b by spreading each peripheral wall 14 in the width direction so that each ridge line portion 15 spreads to the outer peripheral side,
- the diagonal member 6 is arranged in an X shape, and a columnar three-dimensional truss diagonal member can be formed integrally.
- FIG. 15 shows a tower 17 using this three-dimensional truss diagonal member.
- the three-dimensional truss diagonal member formed as described above is vertically installed, and the chord member 16 is formed on the surrounding ridgeline portion. Is installed. Also, when the cuts 4a and 4b are made in the truss material, the length of the cuts 4a and 4b is gradually increased toward the lower side of the tower, so that the length of the diagonal 6 increases toward the lower side. Tatsumi 17 is getting thicker as you go down.
- the truss material of the third embodiment is not limited to a square cross section, but a triangular or hexagonal cross section. It can also be formed in a cylindrical shape. Further, at the position between the cut 4a of the peripheral wall 14 and the cut 4b of the ridge line portion 15, a rod-like or fin-like reinforcing portion is continuously formed in the longitudinal direction by extrusion molding, and the diagonal member 6 can be reinforced. Further, as shown in FIG. 8, the reinforcing portions 11 can be formed on both sides or one side of the cuts 4a and 4b by performing press processing along the cuts 4a and 4b.
- FIGS. 16 (a) to (c) show a fourth embodiment (embodiment of the fourth invention) of the truss material of the present invention
- FIGS. 17 (a) to (c) show this embodiment.
- the manufacturing procedure of truss material is shown.
- this truss material has an upper wall 18, a lower wall 19, and a plurality of vertical walls 20 arranged at equal intervals in the left-right direction.
- a porous extruded shape 22 formed side by side is cut and formed.
- the vertical forces 18 and 19 are cut by the end mill 23, so that the cuts 4a and 4b are interrupted along the longitudinal direction between the vertical walls 20. Is provided.
- FIG. 17 (a) shows a fourth embodiment of the fourth invention of the truss material of the present invention
- FIGS. 17 (a) to (c) show this embodiment.
- the manufacturing procedure of truss material is shown.
- this truss material has an upper wall 18, a lower wall 19, and a plurality of vertical walls
- the upper and lower wall cuts 4a and 4b are arranged in a staggered manner with their positions adjacent to each other in the left-right direction shifted in the front-rear direction.
- the vertical wall 20 is intermittently provided with cuts 4c along the front-rear direction by causing the end-mill 23 to carry out a calorie check.
- the vertical wall cut 4c consists of one of the cuts 4a and 4b provided on the upper and lower walls 18 and 19 shifted in the front-rear direction, and the length and the front-rear direction. Match the position of The lengths of the cuts 4a, 4b, 4c are constant.
- the upper and lower walls 18, 19 have the same arrangement as that of the vertical wall 20, and are provided with a rod-shaped portion 24 having a circular cross section as a reinforcing portion continuously in the front-rear direction. 19 and vertical wall 20 have cuts 4a, 4b and 4c.
- this truss material is pulled and bent in the vertical direction to widen and widen the cut 4c of the vertical wall 20 in the vertical direction.
- Fig. 19 (a) and Fig. 19 (b) as shown in Fig. 19 (a) (b)
- the three-dimensional truss diagonal member as shown in Fig. 1 can be formed integrally.
- the diagonal member 6 is arranged in the shape of a quadrangular pyramid connected vertically, as shown in Fig. 19 (a) in plan view, and in the form of an oblique lattice, as shown in Fig. 19 (b) in front view and side view.
- the diagonal 6 has a double warren shape that intersects in an X-shape. If the string material is fixed to the diagonal lattice points 37a and 37b of the three-dimensional truss diagonal material in the front-rear direction and the left-right direction, it becomes a three-dimensional truss.
- the string material may be attached after the truss material is expanded in the vertical direction and the horizontal direction, but is expanded in the vertical direction as shown in Fig. 20 (a) and formed at the upper and lower ends thereof.
- the chord 16 may be fixed to the diagonal lattice points 37a and 37b in the front-rear direction and then expanded in the left-right direction. In this way, the string member 16 can be quickly mounted in a narrow space, and when expanding in the left-right direction, the string member 16 can be pulled and pulled easily. be able to.
- FIG. 21 shows an example of a method of fixing the chord 16 to the diagonal lattice points 37a.
- the top wall 18 is cut and raised at the diagonal lattice point 37a to form a claw 38, and the chord material 16 is a long groove-like material, with a claw on the bottom wall.
- a slot 39 into which 38 is inserted is formed.
- the claw 38 is inserted into the slot 39, and the chord 16 is placed on the diagonal grid point 37a, and as shown in FIG. Fold inward and squeeze the nail 38 from above with a tool.
- the string material 16 can be fixed more easily and reliably than by welding screws.
- the truss material cuts 4a, 4b, 4c may be formed into a narrow slit shape using a circular saw or the like, as shown in FIGS. 22 (a) and 22 (b).
- Circular through-holes 25 are formed at the longitudinal center and both ends of the cuts 4a, 4b, 4c.
- the through holes 25 provided at both ends of the cuts 4a, 4b, 4c have the effect of preventing the progress of the cuts 4a, 4b, 4c when the truss material is pulled and bent in the vertical direction or the horizontal direction.
- the through-hole 25 provided in the central part of 4a, 4b, 4c has an effect of making the cuts 4a, 4b, 4c easily spread.
- fin-shaped reinforcing portions 11 are continuously formed in the front-rear direction on the upper and lower walls 18, 19 in the same arrangement as the vertical wall 20. As shown in FIG. 8, the reinforcing portions 11 can be provided on both sides of the cuts 4a and 4b in the upper and lower walls.
- FIG. 23 shows a fifth embodiment of the truss material of the present invention (fourth preferred embodiment).
- the length of the cuts 4a, 4b, 4c is constant regardless of the position in the front-rear direction. , 4b, 4c lengths LI, L2, L3, L4, L5 as soon as possible!
- Fig. 24 (a) shows a state in which this truss material is pulled and bent in the vertical direction, and the cut 4c of the vertical wall 20 is widened and expanded, and Fig. 24 (b) shows this further in the horizontal direction. Pull and bend over and over The cuts 4a and 4b of the lower walls 18 and 19 are shown expanded.
- the diagonal material 6 forces ⁇ the one that is in the rear edge J becomes longer, as shown in FIG. As shown, it expands in a fan shape when viewed from above.
- This three-dimensional truss diagonal material can be suitably used for, for example, a bowl-like structure whose height gradually increases or a tower-like structure that becomes thicker as it goes down.
- the length of the cuts 4a, 4b, 4c is arbitrarily determined depending on the position in the front-rear direction, and is not limited to the one that expands into a fan shape as described above. Only the lengths of the rear cuts 4a, 4b, 4c are gradually increased or shortened, or some of the middle cuts 4a, 4b, 4c in the front-rear direction are made longer or shorter than others. It may be.
- FIGS. 26 (a) to 26 (c) show a sixth embodiment (embodiment of the fourth invention) of the truss material of the present invention
- FIGS. 27 (a) and 27 (b) show this truss material.
- the material production procedure is shown.
- this truss material has upper and lower walls 18, 19 and connecting sections 26 with X-shaped sections alternately in the left-right direction, and hollow sections 21 with hexagonal sections are formed side by side.
- a cut is formed in the porous extruded shape member 22 formed.
- the vertical forces 18 and 19 and the connecting part 26 are intermittently provided along the front-rear direction by cutting the vertical force with the end mill 23.
- the cut lines are arranged in a staggered manner with the cut lines 4b provided in the upper and lower walls and the cut lines 4a provided in the connecting portion shifted in the front-rear direction.
- the upper and lower walls 18, 19 are provided with a bar-shaped part 24 having a circular cross section as a reinforcing part continuously in the front-rear direction at the connection part with the connecting part 24, and the cut lines 4 a, 4 b are left so as to leave the bar-shaped part 24.
- the truss material of the present embodiment cuts the connecting portion 26 having an X-shaped cross section from above and below, so that the connecting portion 26 extends in the left-right direction and the up-down direction as shown in Fig. 26 (c). Since it is separated, there is an advantage that the cutting of the cut from the left-right direction can be omitted compared to the fourth embodiment. As shown in FIGS. 28 (a) and 28 (b), this truss material is stretched and bent in the vertical and horizontal directions to widen and widen the cut lines 4a and 4b. The same three-dimensional truss diagonal material can be integrally formed.
- the cross-sectional shape of the hollow extruded portion 22 that is the basis of the truss material is not limited to the hexagonal shape of the hollow portion 21, and the cross-sectional shape of the hollow portion 21 is elliptical as shown in Fig. 29 (a).
- Figure 29 (b ) As shown in FIG.
- FIGS. 30 (a) to 30 (c) show a seventh embodiment (embodiment of the seventh invention) of the truss material of the present invention.
- FIGS. 31 (a) and 31 (b) show the truss material according to the seventh embodiment. The material production procedure is shown. Like the truss material of the sixth embodiment, this truss material has opposed upper and lower walls 18, 19 and connecting portions 26 alternately in the left-right direction, and the upper and lower walls 18, 19 and connecting portions 26 are front and rear.
- this truss material has upper and lower walls 18, 19 and connecting sections 26 with X-shaped cross sections alternately in the left and right direction, and hollow sections 21 with hexagonal cross sections are formed side by side.
- the vertical force in the end mill 23 is also measured on the porous extruded shape member 22 that is connected to the connecting portions 26 on both sides thereof and is provided with only the upper wall 18 projecting laterally.
- the upper wall 18, the lower wall 19, and the connecting portion 26 are formed by providing the front and rear cuts 4 a and 4 b in a staggered arrangement.
- this truss material is pulled up and down and left and right, and when it is expanded by spreading each cut 4a and 4b,
- the part 40 with the walls 18 and 19 facing each other has an arrangement in which the diagonal 6 has a quadrangular pyramid connected up and down, and when viewed from the front, the diagonal 6 is X-shaped as shown in Fig. 33.
- the part 41 having only the upper wall 18 in a crossed double warren shape is a single warren shape in which the diagonal 6 is arranged in a quadrangular pyramid shape, and the diagonal 6 is arranged in a zigzag shape when viewed from the front force. Become.
- a double-walled type and a single-walled type three-dimensional truss diagonal material having different thicknesses.
- Such a three-dimensional truss diagonal material can be used, for example, as a floor material of a truck bed.
- the portion 40 having only the upper wall 18 on both sides of the portion 40 having the upper and lower walls 18, 19 facing each other (the portion having the double warren shape) 41 (the portion having the single warren shape) It is also possible to provide a portion 41 having only the upper wall 18 between the portions 40 having the upper and lower walls 18 and 19 facing each other. It is also possible to provide a portion having only the lower wall 19 which is not the upper wall 18. Also in the present embodiment, as in the fifth embodiment, the lengths LI, L2, L3, L4, and L5 of the cuts 4a and 4b are gradually lengthened as the force is applied from the front side to the rear side. I'll do it with you.
- FIGS. 34 (a) to (c) show an eighth embodiment (embodiment of the fifth invention) of the truss material of the present invention, which is an embodiment in this case, and FIGS. 35 (a) to (c) ) Shows the procedure for manufacturing this truss material. As shown in FIG.
- this truss material has a hollow section 21 having a rectangular cross section composed of upper and lower walls 18, 19 and a vertical wall 20 formed side by side, and only the upper wall 18 is located on both sides thereof. It is formed by making a cut in a porous extruded shape member 22 that protrudes in the direction.
- the upper wall 18 and the lower wall 19 are also processed by the end mill 23 so that the cuts 4a and 4b are intermittently adjacent to each other in the front-rear direction and in the left-right direction.
- the vertical force on the vertical wall 20 is cut by the end mill 23 as shown in Fig. 35 (c). Eyes 4c are provided intermittently along the front-rear direction.
- the vertical wall cut 4c has the same position and length in the front-rear direction as the upper wall and lower wall cut 4a.
- this truss material is expanded in the vertical and horizontal directions as shown in FIG. 32, the portion 40 having the upper and lower walls 18, 19 facing each other as shown in FIG.
- the warren-type arrangement is adopted, and the part 41 having only the upper wall 18 has the diagonal 6 in the single-warren arrangement.
- the connecting portion 26 does not necessarily have an X-shaped cross section.
- FIG. 37 shows a ninth embodiment of the present invention.
- FIG. 38 is a perspective view of the porous extruded shape 22 of the truss material (embodiment of the sixth invention) before the cut is processed, and FIGS. 38 (a) and 38 (b) show the state of the cut of the truss material. It is a top view and AA sectional drawing. In FIG. 38 (a), the cuts 4a and 4b are hatched, and in FIG. 38 (b), the cuts 4a and 4b are shown by dotted lines.
- the connecting portion 26 is formed in an H-shaped cross section, and the upper and lower walls 18, 19 are reinforced in an X-shaped cross section at the connecting portion with the connecting portion 26. Part 11 is provided.
- the connecting portions 26 and the upper and lower walls 18 and 19 are provided with cuts 4a and 4b in the front-rear direction in a staggered arrangement. The cuts 4a and 4b are processed by the end mill 23 from the top and bottom as shown in Fig. 38 (b).
- FIG. 39 and FIG. 40 show a tenth embodiment of the truss material of the present invention (embodiment of the sixth invention).
- This truss material is also formed by making a cut in the porous extruded member 22, and the porous extruded member 22 has upper and lower walls 18, 19 as shown in Fig. 39 (b). It has cross-sectional connecting parts 26 that are S-shaped reversed left and right alternately in the left and right direction, and the upper and lower walls 18 and 19 are connected to the connecting part 26 and the rod-like part 24 with a circular cross section is the front and rear direction. Are formed continuously. The horizontal widths of the upper and lower walls 18 and 19 and the connecting portion 26 are very narrow compared to those in FIG. Then, as shown in FIGS.
- the upper and lower walls 18, 19 and the connecting portion 26 are provided with cuts 4a, 4b along the front-rear direction in a staggered arrangement.
- the cuts 4a and 4b are processed by passing through a plate-like cutting blade 27 from above and below and performing press-cutting.
- the embodiment has a smaller area where the cuts 4a and 4b are inserted and the material is removed, so that waste of the material can be eliminated and the cuts 4a and 4b can be eliminated. Can be processed quickly.
- the truss material of the ninth embodiment and the tenth embodiment also has a three-dimensional structure similar to that of the fourth embodiment by performing bending in the vertical direction and the horizontal direction, and widening and opening each cut. Truss diagonal material can be formed integrally.
- the truss material of the present invention includes an upper member 29 and a lower member 30 having a plurality of groove portions 28 in the left-right direction without using the porous extruded shape member 22 as shown in Fig. 27 (a).
- the upper and lower walls 18, 19 and the connecting portion 26 are formed by joining at the tips of 28 and 28, and the upper and lower walls 18, 19 and the connecting portion 26 are formed by forming staggered cuts 4a and 4b. You can also.
- FIG. 41 shows an eleventh embodiment (embodiment of the fifth preferred embodiment) of the present invention by this technique.
- the upper member 29 is a metal plate material. Is bent by a roll forming machine, so that a plurality of grooves 28 with a V-shaped cross section are provided in the left-right direction, and a reinforcing part 11 with a U-shaped cross section is provided at the continuous part of the upper wall 18 with the groove 28. It is.
- the lower member 30 is used by turning the upper member 29 upside down.
- the upper member 29 and the lower member 30 are stacked one above the other, and as shown in FIG.
- the ends of the grooves 28, 28 are welded over the front length in the front-rear direction, and a connecting portion having an X-shaped cross section is obtained. 26 is formed. Thereafter, as shown in FIG. 27 (b), the cuts 4a and 4b are intermittently formed in the staggered arrangement in the upper and lower walls 18, 19 and the connecting portion 26 along the front-rear direction. .
- the truss material formed in this way is subjected to a tensile bending force in the vertical and horizontal directions to widen and widen the cut lines 4a and 4b.
- the three-dimensional truss diagonal member similar to that of the fourth embodiment can be integrally formed.
- FIG. 42 shows a modification of the truss material according to the eleventh embodiment, and shows a case where a double-walled and single-walled three-dimensional truss diagonal member is integrally formed.
- the entire width of the upper member 29 and the lower member 30 is made different, and a portion 42 having the upper member 29 and the lower member 30 facing each other and a portion 43 in which only the upper member 29 protrudes to the side are provided.
- the front and rear walls 18, 19 and the connecting portion 26 have front and rear cuts 4a, 4b in a staggered pattern.
- the upper wall 18 and the groove 28 are provided with the front and rear cuts 4a and 4b in a staggered arrangement in the portion 43 formed by the arrangement and having only the upper member 29 projecting laterally. If this truss material is expanded in the vertical direction and the horizontal direction as shown in FIG. 32, the portion 42 having the upper member 29 and the lower member 30 facing each other has an oblique material 6 in a double-Warren shape. In the portion 43 where only the member 29 protrudes, the diagonal member 6 is arranged in a cylindrical shape.
- FIG. 43 (a) is a plan view showing a twelfth embodiment (embodiment of the eighth invention) of the truss material of the present invention
- FIG. 43 (b) is a front view of the truss material. is there.
- This truss material has substantially the same cross-sectional shape as that of the eleventh embodiment, but the first upper member 31a and the second upper member 31b are alternately arranged in the left-right direction on the upper surface side, and the lower surface On the side, first lower members 32a and second lower members 32b are alternately arranged in the left-right direction.
- the first upper member 31a includes an upper wall 18, a U-shaped reinforcing portion 11 continuously formed on the left side of the upper wall 18, and a reinforcing member.
- the left side of the portion 11 has a side wall 33a extending obliquely downward.
- the side wall 33a is formed with a joining piece 34 by bending the front end portion in the horizontal direction.
- the second upper member 31b is symmetrical with the first upper member 31a, has the upper wall 18 on the left side, has a side wall 33a extending obliquely downward on the right side, and is located between the upper wall 18 and the side wall 33. Reinforcing part 11 is provided.
- the first lower member 32a is vertically symmetrical with the first upper member 31a, has a lower wall 19 on the right side, and has a side wall 33b extending obliquely upward on the left side. There is a reinforcing part 11 between them.
- the second lower member 32b is vertically symmetrical with the second upper member 31b, has a lower wall 19 on the left side, and has a side wall 33b extending obliquely upward on the right side.
- a reinforcement 11 is provided between the wall 19 and the side wall 33.
- Each member 31a, 31b, 32a, 32b is formed by bending a strip-shaped metal plate material that is long in the front-rear direction in the same shape and changing the direction.
- the tip of the upper wall 18 of the first upper member 31a and the tip of the upper wall 18 of the second upper member 31b are overlapped. Are joined by welding at joint portions 35a provided at intervals in the front-rear direction, and similarly, the tip of the lower wall 19 of the first lower member 32a and the tip of the lower wall 19 of the second lower member 32b And are joined together by welding at a joint 35a spaced in the front-rear direction.
- the joining piece 34 of the side wall 33a of the first upper member 31a and the joining piece 34 of the side wall 33a of the second upper member 31b and the joining piece 34 of the side wall 33b of the first lower member 32a and the side wall 33b of the second lower member 32b is joined by welding at a joining portion 35b provided at an interval in the front-rear direction.
- the joint portions 35a and 35b are arranged in a staggered manner with their positions shifted in the front-rear direction between the joint portion 35a between the upper and lower walls 18 and 19 and the joint portion 35b between the side walls 33a and 33b.
- the first upper member 31a, the second upper member 31b, the first lower member 32a, and the second lower member 32b form a hollow portion 21 having a substantially hexagonal cross section similar to that of the eleventh embodiment.
- this truss material is configured by dividing the hollow portion 21 into four members 31a, 31b, 32a, and 32b, and the joint portions 35a and 35b of each member are staggered. Since the gaps between the upper and lower wall joints 35a and between the side wall joints 35b are expanded in the same way as the cuts are made, the bending process must be performed in the vertical and horizontal directions. Thus, a three-dimensional truss diagonal member similar to that of the fourth embodiment can be integrally formed.
- FIG. 45 shows a modification of the truss material according to the twelfth embodiment, in which a double-warren-type and a single-warren-shaped three-dimensional truss diagonal member are integrally formed! /.
- this truss material the first and second upper members 31a and 31b and the first and second upper members adjacent to the side of the portion 44 having the first and second lower members 32a and 32b facing each other vertically.
- a portion 45 having only 31a and 31b adjacent to each other in the left-right direction is integrally provided.
- the joint portion 35a between the upper walls 18 and the joint portion 35b between the side walls are arranged in a staggered manner. Yes.
- this truss material is expanded in the vertical and horizontal directions as shown in FIG. 32, the first and second upper members 31a and 31b and the first and second lower members 32a and 32
- the part 44 having b facing up and down has the diagonal 6 in a staggered arrangement, and the part 45 having only the first and second upper parts 31a and 31b adjacent in the left-right direction has the diagonal 6 Single-walled arrangement.
- this truss material has a joint portion 35a at the tip of the upper wall 18 or lower wall 19 of each member 31a, 31b, 32a, 32b and the joint piece 34 of the side walls 33a, 33b. , 35b is provided to leave only 35b.
- the cuts 4a and 4b are formed between the joint portions 35a of the upper and lower walls 18 and 19, and between the joint portions 35b of the side walls 33a and 33b. Expansion can be done easily by inserting expansion jigs (not shown) into 4a and 4b.
- the distance in the front-rear direction between the joint portions 35a, 35b can be varied depending on the location in the front-rear direction.
- the distance between the joint portions 35a and 35b in the front-rear direction can be gradually increased from the front side toward the rear side so as to be fan-shaped as shown in FIG. .
- Fig. 48 shows a thirteenth embodiment (embodiment of the tenth invention) of the truss material of the present invention.
- This truss material has a rectangular parallelepiped block shape, and includes a cut 4a that is parallel to the left and right side surfaces and leaves the upper surface portion cut off, and a cut 4b that is parallel to the left and right side surfaces and leaves the lower surface portion cut off.
- the gap 4c is alternately provided with a gap in the left-right direction, parallel to the front and rear surfaces and left to cut off the upper surface, and to the cut 4d that is parallel to the front and rear and left to cut off the lower surface. They are provided alternately.
- a through hole 25 is formed at the tip of each cut 4a, 4b, 4c, 4d.
- FIG. 50 shows a fourteenth embodiment (embodiment of the eleventh invention) of the truss material of the present invention.
- This truss material has a rectangular parallelepiped block shape, a cut 4a that is parallel to the left and right side surfaces and leaves the top and bottom surfaces cut off, and parallel to the left and right side surfaces and in the vertical direction.
- the cuts 4b that are left uncut are alternately provided in the left-right direction
- the cuts 4c that are parallel to the front and back surfaces and that leave the top and bottom surfaces cut off are parallel to the front and back surfaces and up and down
- the cuts 4d that are left uncut in the middle of the direction are alternately provided at intervals in the front-rear direction.
- a through hole 25 is formed at the tip of each cut 4a, 4b, 4c, 4d.
- Fig. 52 shows a fifteenth embodiment (embodiment of the twelfth invention) of the truss material of the present invention.
- this truss material is a portion 46 corresponding to the truss material of the thirteenth embodiment, that is, a block shape whose outer shape is a rectangular parallelepiped, which is parallel to the left and right side surfaces and the upper surface portion is left uncut.
- the cut 4a and the cut 4b that is parallel to the left and right side surfaces and that has been cut off from the lower surface portion are alternately provided in the left-right direction, the cut line 4c that is parallel to the front and rear surfaces and that has been cut off from the upper surface portion, and A portion parallel to the front and rear surfaces and the cuts 4d left uncut from the lower surface are alternately provided in the front and rear direction, and a portion 47 corresponding to the truss material of the fourteenth embodiment, that is, the outer shape is a rectangular parallelepiped.
- a cut 4f that is parallel to the left and right side surfaces and leaves the middle part in the vertical direction spaced apart in the left-right direction.
- the lower surface is aligned with the part where the cut 4g which is left uncut from the face part and the cut 4h which is parallel to the front and back face and left behind the middle part in the vertical direction are spaced apart in the front-rear direction. They are provided adjacent to each other in the left-right direction.
- the portion 46 corresponding to the truss material of the thirteenth embodiment and the portion 47 corresponding to the truss material of the fourteenth embodiment may be provided integrally in a form adjacent to each other in the front-rear direction. Both parts Minutes can also be provided adjacent to each other with the upper surface side matched. According to the truss material of the present embodiment, it is possible to integrally form a three-dimensional truss diagonal member having an uneven portion at any position in the left-right direction and the front-rear direction.
- a number of cuts are formed in a member formed using a plastically deformable material. This is common in that a three-dimensional truss diagonal member can be easily formed integrally by stretching it in a predetermined direction. If the truss material of the present invention is used, there is no need to arrange a large number of diagonal members one by one as in the prior art, so it is possible to easily manufacture a solid truss in a short time and greatly increase the manufacturing cost. Can be reduced.
- the truss materials of the first to fifteenth implementations can be used for three-dimensional trusses that form the framework of various structures such as building slabs, roofs, and towers. It can also be used as a truss reinforcement embedded in concrete.
- the form of the three-dimensional truss is not limited to a flat plate or columnar one. By bending it, an arch-shaped three-dimensional truss as shown in Fig. 53 (a) or a dowel as shown in Fig. 53 (b) is used. It can also be used for a three-dimensional truss.
- the material can be aluminum, iron, stainless steel, magnesium alloy, titanium alloy, or the like.
- FIG. 55 shows a sixteenth embodiment of the truss material of the present invention
- FIG. 54 shows a procedure for manufacturing a three-dimensional truss diagonal member by expanding the truss material vertically and horizontally.
- this truss material consists of eight straight members 1A arranged side by side in the left-right direction, and two straight members left and right with straight members 1A arranged in a staggered pattern in plan view. It is connected by a plurality of connecting materials 3A having insertion portions 2L, 2R.
- the connecting material 3A has a rectangular parallelepiped block shape, and the two round and hole-shaped linear material insertion portions 2L and 2R are spaced forward and backward in the left-right direction. Through in the direction It is provided.
- the left and right straight material insertion sections 2L and 2R are spaced at the same distance from the left and right side surfaces with a spacing XI of 1Z2 in the horizontal dimension X of the connecting material 3A.
- the diameters of the straight material insertion portions 2L and 2R are slightly larger than the diameter of the straight material 1A.
- the connecting members 3A are arranged in five rows at a position where the entire length of the linear member 1A is divided into four equal parts in a state of being closely aligned in the left-right direction.
- the distance between the connecting members 3 in the front-rear direction is constant regardless of the position in the front-rear direction.
- the connecting material 3A is staggered so that the connecting material 3A in the 1st, 3rd and 5th rows and the connecting material 3A in the 2nd and 4th rows are shifted in the left-right direction by a distance XI between the left and right straight material insertion portions.
- this truss material can be assembled by sequentially inserting the connecting material 3A into the straight material 1A, or straight with respect to the connecting material 3A. It is also possible to assemble by sequentially inserting material 1A.
- the material of the straight member 1A and the connecting member 3A can be, for example, an aluminum alloy.
- the straight material 1A may be a solid round bar or a pipe.
- the procedure for manufacturing a three-dimensional truss using this truss material is as follows. First, as shown in Fig. 54 (b), with the connecting material 3A in the first, third, and fifth rows fixed, Pull the connecting material 3A in the fourth row upward and bend each straight material 1A in a zigzag shape. Thereafter, as shown in FIG. 54 (c), the connecting members 3A in the second and fourth rows are pulled in the left-right direction to expand in the left-right direction. As shown in FIG. 57, it is also possible to perform the expansion in the left-right direction first and then expand in the vertical direction. Next, as shown in FIG.
- the connecting member 3A is clamped with a tool 4A from above and below to fix the connecting member 3A and the linear member 1A.
- the straight member 1A and the connecting member 3A can be fixed by screwing, riveting, welding, or the like.
- the strip-like string material 6A is passed in the left-right direction on the upper surface 5a of the second and fourth rows of connecting members 3A, and further the strip-like horizontal material 7A is passed in the front-rear direction. Fix the string material 6 A and horizontal material 7A to the connecting material 3A with screws 8A. 1st, 3rd, 5th row of connecting material Pass A and fix to connecting material 3A with screw 8A.
- the string material 6A and the horizontal material 7A can be fixed to the connecting material 3A by force, riveting, welding or the like.
- the flat truss 10A in which the diagonal members 9A are arranged in a quadrangular pyramid shape can be easily manufactured.
- the three-dimensional truss 10A formed in this way can be used, for example, to support the roof and floor of a building.
- FIG. 60 shows a seventeenth embodiment of the truss material of the present invention.
- the linear members 1 are arranged in the left-right direction and stacked in two upper and lower stages.
- the connecting members are spaced in the front-rear direction and arranged in a staggered manner in all five rows, and the connecting members 11A arranged in the first, third, and fifth rows are
- two linear material insertion parts 2L, 2R in the upper and lower two stages as four connecting materials 11, and in the second and fourth rows, two connecting materials 3A ( (Same as those in the sixteenth embodiment) are arranged in two upper and lower layers.
- this truss material is formed by bending the two connecting members 3A, 3A arranged in the second and fourth rows up and down to bend each straight member 1A in a zigzag shape.
- the two connecting members 3A and 3A arranged in the 2nd and 4th rows are pulled in the left-right direction and expanded in the left-right direction, so that the three-dimensional truss diagonal Can be easily formed integrally.
- the straight member 1A and the connecting members 3A, 11A are fixed by crimping, riveting, etc., and as shown in Fig.
- the two connecting members 3A, 3A arranged in the second and fourth rows are connected to the chord member 6A. Pass the horizontal member 7A and fix it with screws 8A.
- This three-dimensional truss 10A is arranged in the shape of diagonal material 9A connecting quadrangular pyramids up and down, and when viewed from the front and side, the diagonal material 9A has a double warren shape intersecting in an X shape.
- FIG. 62 shows an eighteenth embodiment of the present invention, in which the linear members 1A are arranged so as to overlap three upper and lower stages.
- the first, third, and fifth rows are four on the connecting material 3A.
- two connecting members 3A are stacked on the four connecting members 11A.
- FIG. 65 (a) shows the first connecting member 12A used for the truss material.
- 65 (b) shows the second connecting material 13A used for this truss material.
- the linear members 1A are arranged in a line in the left-right direction, and the connecting members are arranged in a total of five rows in a staggered manner at intervals in the front-rear direction, as in the sixteenth embodiment. is there.
- the first connecting members having equal intervals in the 1 2 1 2 direction are arranged side by side in the left-right direction.
- the second connecting members 13A having equal intervals are arranged side by side in the left-right direction. As shown in FIG. 63 (a), the first connecting member 12A and the second connecting member 13A are shifted in the left-right direction by two intervals between the straight member insertion portions. As shown in FIG. 65 (b), the second connecting member 13A has a first U-shaped first part having a first straight wire insertion part 2L from the left and a third straight material insertion part 2R from the left.
- Material 13a, the second straight material insertion part 2L from the left, and the left force also has the fourth straight material insertion part 2R
- the second member 13b is an upward U-shaped second member 13b that is 2 2, and the first member 13a and the second member 13b can be separated vertically.
- the first member 13a and the second member 13b are used in the same direction upside down.
- the second connecting member 13A includes the first member 13a having the first and fourth straight member insertion portions 2L and 2R from the left, and the second and third straight member insertion portions 2 from the left.
- A is respectively applied to the straight member insertion portion 2R on the right side of the first member 13a of the second connecting member 13A and the straight member insert portion 2R on the right side of the second connecting member 13b. Plugged in.
- the second connecting member 13A has a straight member insertion portion 2L on the left side of the first member 13a and the second connecting member 13b.
- the wire 1A is connected in the left-right direction by the first connecting member 12A and the second connecting member 13A.
- the truss material configured as described above includes the first member 13a and the second member of the second connecting member 13A arranged in the second and fourth rows as shown in FIGS. 63 (b) and 64 (b). Pull the member 13b up and down to expand it in the up and down direction, and then pull the first member 13a and the second member 13 b left and right as shown in Figs. 63 (c) and 64 (c). By expanding in the direction, it is possible to easily and integrally form a diagonal material of a double-walled solid truss similar to that of the seventeenth embodiment. This truss material does not require the linear material 1A to be laminated in two stages, and therefore, it is easy to twist.
- FIG. 66 shows a 20th embodiment of the truss material of the present invention. As shown in Fig. 66 (a), this truss material consists of the first and third rows of connecting material 3 in the front-rear direction L1, and the third and fifth rows of connecting material 3 in the front-rear direction. L2 is different (L2 is longer than L1.) 0
- the connecting material 3A in the second row is placed in the middle of the connecting material 3A in the first and third rows.
- the 4th IJ connecting material 3A is located between the 3rd IJ and 5th IJ connecting material 3 in between. The other points are the same as those in the sixteenth embodiment.
- this truss material pulls the connecting material 3A in the second and fourth rows upward, and then in the second and fourth rows as shown in Fig. 66 (c).
- the connecting material 3A is pulled in the left-right direction, it expands into a fan shape when viewed from above.
- the three-dimensional truss diagonal member formed in this way can be suitably used for, for example, a bowl-like structure whose height gradually increases or a tower-like structure that becomes thicker toward the bottom.
- the manner in which the space in the front-rear direction between the connecting members 3A is made different depending on the location in the front-rear direction is arbitrary, and is not limited to the one that expands into a fan shape as described above, for example, the front side in the front-rear direction
- the longitudinal distance between the connecting members 3A is gradually increased or shortened only in some sections on the rear side, and the longitudinal distance between the connecting members 3A is increased only in some intermediate sections in the front and rear direction. It may be longer or shorter.
- the truss material of the present invention includes a plurality of linear members 1A and a plurality of connecting members 3A, 11A, 12A, 13A are connected in the left-right direction, and the connecting material arranged in every other row in the front-rear direction (2A, connecting material 3A, 11A, 13A arranged in the fourth row) is pulled up and down and left and right
- the diagonal material 9A is connected to the diagonal material 9A by the connecting materials 3A, 11A, 12A, 13A.
- Diagonal materials can be easily manufactured integrally. This method also facilitates mechanical automation when manufacturing diagonal members for three-dimensional trusses.
- the truss material of the present invention is a three-dimensional truss of any size and shape by appropriately adjusting the total length and number of linear members 1A, the front-rear direction and the left-right spacing of the connecting members 3A, 11A, 12A, 13A. Compatible with 10A.
- the truss material of the present invention does not fix the straight member 1 and the connecting members 3A, 11A, 12A, 13A, and the straight member 1A can rotate with respect to the straight member insertion portions 2L, 2R.
- FIG. 67 an extendable truss 19A that freely expands and contracts in the left-right direction can be provided.
- Fig. 68 shows an example of the usage state of the telescopic truss 19A.
- the telescopic truss 19A is arranged vertically, and the connecting members 3A and 3A located at both ends of the straight member 1 are connected to the left and right vertical rails.
- the shutter is guided to 20A and 20A so as to be movable up and down, and can be expanded and contracted in the vertical direction.
- Fig. 69 shows another example of the connecting member 3A
- Fig. 71 shows a three-dimensional truss 1OA when the connecting member 3A is used in the sixteenth embodiment.
- This connecting material 3A is provided above the left and right straight material insertion portions 2L, 2R by penetrating a round hole-shaped string material insertion portion 15A in the left-right direction.
- a round hole-shaped horizontal material insertion portion 16A is provided penetrating in the front-rear direction.
- Three-dimensional truss 10A is made by connecting round bar-like string material 6A and horizontal material 7A into string material insertion part 15A and horizontal material insertion part 16A of connection material 3A and connecting them as shown in Fig. 70.
- the vertical force of the material 3A is also crushed and crushed by the punch 17A, thereby fixing the string material 6A and the horizontal material 7A to the connecting material 3A. If this connecting material 3A is used, the string material 6A and the horizontal material 7A can be easily attached, and the assembly of the three-dimensional truss 10A becomes easy.
- the present connecting material 3A can be used as it is as the two connecting materials 3A of the seventeenth embodiment.
- the chord material insertion part 15A and the horizontal material insertion part 16A can be provided in a stepped manner up and down.
- the cross-sectional shape of the linear member 1A is arbitrary.
- the cross-sectional shape of the linear member 1A is a quadrangle.
- the straight material insertion portions 2L and 2R of the straight material 1A may be round holes even when the cross-sectional shape of the straight material 1A is a square, or as shown in FIG. 73 (b).
- a square hole can be formed in accordance with the cross-sectional shape of the linear member 1A.
- the straight material 1A is prevented from rotating by simply inserting the straight material 1A into the straight material insertion part 2L, 2R.
- Fig. 54 (b) after bending the linear material 1A in a zigzag shape, the connecting material 3A does not move, so the work of fixing the linear material 1A and the connecting material 3A is not possible. Can be omitted or simplified. As shown in FIG.
- a groove 21A is formed in the longitudinal direction on the outer periphery of the linear member 1A having a circular cross section, and the ridge 22A is engaged with the groove 21A in the linear member insertion portions 2L and 2R of the connecting member 3A. And the straight wire 1A can be prevented from rotating by engaging the groove 21A and the protrusion 22A.
- the linear material 1A is formed so that the ridge 22A provided on the straight material insertion portions 2L and 2R abuts on the outer circumferential surface and corners of the linear material 1A having a non-circular cross section. Can also be prevented.
- the straight member 1A has an insertion portion 18A inserted into the straight member insertion portions 2L and 2R of the connecting member 3A, one turn from the cross section between the connecting members 3A. It is formed in a small cross section, and the connecting material 3A is divided into an upper member 3a and a lower member 3b, and the connecting material 3A has the same size as the straight material insertion portion 18A on the joint surface, and the straight material insertion portion 2L. , 2R, and the straight wire insertion portion 18A can be passed through the straight material insertion portions 2L, 2R.
- the straight member 1A is formed by dividing it before and after the connecting member 3A, and a protruding insertion portion 18A formed at the end of the straight member 1A is provided on the connecting member 3A. It can also be inserted into the formed hole-shaped linear material insertion portions 2L, 2R.
- the linear member 1A and the connecting member 3A can be prevented from relatively moving in the front-rear direction, and the straight wire member 1A can have any cross-sectional shape regardless of the shape of the straight member insertion portions 2L and 2R. I can do it.
- the straight member insertion portions 2L and 2R are formed in a protruding shape on the connecting member 3A, and the insertion portion 18A is formed in a hole shape at the end of the straight member 1A. You can also.
- the straight member 18A is formed in a non-circular cross section and the straight member 1A is prevented from rotating.
- the truss materials of the sixteenth to twentieth embodiments are various such as building floor slabs, roofs and towers. It can be used for a three-dimensional truss that forms a structure. It can also be used as a truss reinforcement embedded in concrete. Furthermore, it can also be used for a shutter or the like as a stretchable three-dimensional truss.
- the form of the three-dimensional truss is not limited to a flat plate shape or a column shape.
- the material of the linear member is not limited to an aluminum alloy as long as it is a metal material that can be plastically processed, and may be iron, stainless steel, magnesium alloy, titanium alloy, or the like.
- the material of the connecting material is not particularly limited, and may be a metal material made of high power resin.
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Abstract
Description
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Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US11/992,286 US20090158686A1 (en) | 2006-05-31 | 2007-05-30 | Truss Elements and Space Truss Diagonal Member Manufacturing Method |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
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JP2006-152805 | 2006-05-31 | ||
JP2006152805 | 2006-05-31 | ||
JP2006152806A JP2007321436A (en) | 2006-05-31 | 2006-05-31 | Truss member, and method of producing diagonal of three-dimensional truss |
JP2006-152806 | 2006-05-31 | ||
JP2007134833A JP2008008134A (en) | 2006-05-31 | 2007-05-21 | Truss material and method of manufacturing space truss diagonal member |
JP2007-134833 | 2007-05-21 |
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WO2007139143A1 true WO2007139143A1 (en) | 2007-12-06 |
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Cited By (4)
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US8297027B2 (en) * | 2008-03-28 | 2012-10-30 | The United States Of America As Represented By The Secretary Of Agriculture | Engineered molded fiberboard panels and methods of making and using the same |
WO2016138912A1 (en) | 2015-03-02 | 2016-09-09 | Al-Tuhami Al-Tuhami Abuzeid | Truss reinforcement and their mechanical coupler joints for structural concrete utilizing |
US20190136572A1 (en) * | 2017-11-06 | 2019-05-09 | Nissin Precision Machines Co., Ltd. | Frame structures |
JP2021505788A (en) * | 2017-12-06 | 2021-02-18 | トゥウェンティ・スリーTwenty Three | Modular support frames for LED panels and LED walls containing such support frames |
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JPS5781932A (en) * | 1980-11-07 | 1982-05-22 | Nagaoohashi Sekkei Center:Kk | Reticulated material having three-dimensional structure |
JPH01118321A (en) * | 1987-10-29 | 1989-05-10 | Showa Alum Corp | Manufacture of space type frame for vehicle |
JPH10305309A (en) * | 1997-05-07 | 1998-11-17 | Showa Alum Corp | Manufacturing method of structural material for construction |
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JPS5781932A (en) * | 1980-11-07 | 1982-05-22 | Nagaoohashi Sekkei Center:Kk | Reticulated material having three-dimensional structure |
JPH01118321A (en) * | 1987-10-29 | 1989-05-10 | Showa Alum Corp | Manufacture of space type frame for vehicle |
JPH10305309A (en) * | 1997-05-07 | 1998-11-17 | Showa Alum Corp | Manufacturing method of structural material for construction |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8297027B2 (en) * | 2008-03-28 | 2012-10-30 | The United States Of America As Represented By The Secretary Of Agriculture | Engineered molded fiberboard panels and methods of making and using the same |
US8936699B2 (en) | 2008-03-28 | 2015-01-20 | Noble Environmental Technologies Corporation | Engineered molded fiberboard panels and methods of making and using the same |
WO2016138912A1 (en) | 2015-03-02 | 2016-09-09 | Al-Tuhami Al-Tuhami Abuzeid | Truss reinforcement and their mechanical coupler joints for structural concrete utilizing |
US20190136572A1 (en) * | 2017-11-06 | 2019-05-09 | Nissin Precision Machines Co., Ltd. | Frame structures |
US10494831B2 (en) * | 2017-11-06 | 2019-12-03 | Nissin Precision Machines Co., Ltd. | Frame structures |
JP2021505788A (en) * | 2017-12-06 | 2021-02-18 | トゥウェンティ・スリーTwenty Three | Modular support frames for LED panels and LED walls containing such support frames |
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