WO2007137463A1 - A method for reducing decelerator noise of washing machine and a decelerator of washing machine thereof - Google Patents
A method for reducing decelerator noise of washing machine and a decelerator of washing machine thereof Download PDFInfo
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- WO2007137463A1 WO2007137463A1 PCT/CN2006/003096 CN2006003096W WO2007137463A1 WO 2007137463 A1 WO2007137463 A1 WO 2007137463A1 CN 2006003096 W CN2006003096 W CN 2006003096W WO 2007137463 A1 WO2007137463 A1 WO 2007137463A1
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- Prior art keywords
- washing machine
- wheel
- transmission
- belt
- output shaft
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
- D06F37/304—Arrangements or adaptations of electric motors
Definitions
- the technical solution of the present invention relates to the technical field of washing machines, and in particular to a washing machine reducer. Background technique
- the reducer of the conventional pulsator washing machine is generally a spur gear or a planetary gear transmission.
- the input shaft is driven by a speed reducer to drive the pulsator or drive the inner drum at the same time, and rotates according to a set ratio, but the stability of the conventional gear transmission is poor.
- the noise is large, and it is difficult to meet the standard requirements for the working noise of the washing machine in the national standard for household electric washing machines, and the washing machine reducer is the main generating component of the washing machine noise. How to reduce the working noise of the washing machine reducer has become a top priority. Summary of the invention
- the object of the invention is: to invent a method for reducing the noise of a washing machine reducer and a washing machine reducer thereof, and to provide a transmission scheme, which completely or partially replaces the gear transmission in the conventional pulsator washing machine reducer, so that the washing machine works smoothly and reduces the washing machine Working noise.
- a method for reducing the noise of a washing machine reducer characterized in that: mainly, the transmission mechanism of the washing machine reducer is used alone or in combination of at least one of a belt drive, a chain drive and an elastic gear transmission to reduce the noise of the washing machine reducer .
- the washing machine reducer is a fixed shaft transmission, mainly composed of a housing, an input shaft, a driving wheel, one or more driven wheels and one or more output shafts; the driving wheel is fixed in On the input shaft, the driven wheel is fixed on the output shaft; the utility model is characterized in that: the driving wheel and the driven wheel can be a pulley, a sprocket or an elastic gear, and the input shaft is correspondingly driven by a transmission belt, a transmission chain or an elastic gear to reduce the output.
- the axis rotates.
- the output shaft can be offset, the number can be 1 ⁇ 6, and the output shaft can have a camber angle, that is, the angle between the center line of the input shaft is 0° ⁇ 60°, and the main and driven wheels should be corresponding.
- Elastic straight or bevel gear drive
- the upper end of the input shaft can be extended above the reducer as a central output small shaft.
- the washing machine reducer is a planetary gear
- the transmission type is mainly composed of a housing, an input shaft, a driving wheel, a planetary wheel, a planet carrier, an inner wheel, a center wheel, an output shaft and an output sleeve;
- the driving wheel or the carrier is fixed on the input shaft, the center wheel or
- the planet carrier is fixed on the output shaft, and the inner wheel is fixed on the casing or the output sleeve;
- the utility model is characterized in that: the driving wheel and the planetary wheel can be a pulley, a sprocket or an elastic gear, and the inner wheel can be a timing belt.
- Wheel, the input shaft correspondingly drives the output shaft through the belt, the drive chain or the elastic gear to reduce the rotation of the output shaft.
- the upper end of the input shaft can pass from the hollow output shaft to the top of the reducer as a central output small shaft.
- the belt can be a timing belt, a V-belt, a V-ribbed belt or a circular belt.
- the drive belt is preferably a timing belt.
- the timing belt can be a double-sided toothed belt or a single-toothed belt, and the tooth shape can be trapezoidal, circular or involute.
- the drive chain is preferably a toothed chain.
- the planetary gear drive can be a small tooth difference, a cycloidal tooth or a movable tooth drive.
- the elastic gear is composed of an elastic wear resistant material.
- the elastic gear can also be composed of a rigid gear body coated with an elastic wear-resistant material.
- the invention adopts a reducer with a belt drive, a chain drive and an elastic gear alone or in combination, and the instantaneous speed is even and stable, the transmission efficiency is high, and the impact vibration is good.
- the belt-driven washing machine reducer made by the invention has the advantages of simple and compact structure, good oil resistance and wear resistance, no lubrication, simplified sealing structure, simple and economical maintenance, durable components and long service life.
- the washing machine reducer made according to the invention can effectively reduce the noise and operate under no-load condition, and the working noise is not more than 52dB.
- the washing machine equipped with the reducer of the invention has stable work, good impact and vibration resistance, low noise, reliability, durability, long service life, time saving and power saving, and can effectively improve the overall quality of the washing machine.
- FIG. 1 is a schematic structural view of an embodiment of a low-noise washing machine reducer, a fixed-shaft transmission type, an offset double-output shaft (a counter-rotating) type, and a single double-sided toothed belt drive according to the present invention
- FIG. 1A is an outward view of FIG.
- FIG. 1B is a schematic plan view of the tensioning tensioner of the tensioning wheel of FIG. 1;
- Figure 2 is a low noise washing machine reducer of the present invention, fixed shaft transmission type, offset double output shaft (counting rotation) Schematic diagram of an embodiment of a single-type, double-sided toothed belt drive, and FIG. 2A is a schematic view of the top view of FIG.
- FIG. 3 is a structural schematic view of an embodiment of a low-noise washing machine speed reducer, a fixed-shaft transmission type, an offset double-output shaft (counter-rotation) type, a single-face tooth synchronous belt and a double-sided tooth timing belt combination drive according to the present invention
- FIG. 3A is a schematic view
- Figure 3 is a schematic view of the transmission;
- FIG. 4 is a schematic structural view of an embodiment of a low-noise washing machine speed reducer, a fixed-shaft transmission type, an offset double-output shaft (counter-rotation) type, a single-face tooth synchronous belt and a pair of elastic gears, and
- FIG. 4A is a view 4 schematic view of the transmission;
- FIG. 5 is a structural schematic view of an embodiment of a low-noise washing machine reducer, a fixed-shaft transmission type, an offset dual-output shaft (counter-rotation) type, a single-face tooth synchronous belt and a circular belt combined transmission according to the present invention
- FIG. 5A is FIG. a schematic view of the transmission
- FIG. 6 is a structural schematic view of an embodiment of a low-noise washing machine speed reducer, a fixed-shaft transmission type, an offset double-output shaft (counter-rotation) type, a single-face tooth synchronous belt and two large elastic gears combined with the present invention
- FIG. 6A is a schematic view
- Figure 6 is a schematic view of the transmission
- FIG. 7 is a schematic structural view of an embodiment of a low-noise washing machine reducer, a fixed-shaft transmission type, an offset double-output shaft (co-rotating) type, a single double-sided tooth synchronous belt transmission, and FIG. 7A is a top view transmission diagram of FIG. ;
- FIG. 8 is a schematic structural view of an embodiment of a low-noise washing machine reducer, a fixed-shaft transmission type, an offset double-output shaft (co-rotating) type, and a double-single-single-tooth synchronous belt drive according to the present invention
- FIG. 8A is a top view transmission of FIG. Schematic diagram
- Figure 9 is a schematic view showing the structure of an embodiment of the elastic gear transmission of the low-noise washing machine reducer of the present invention, the fixed-shaft transmission type, the offset double-output shaft (without the intermediate wheel rotating in the same direction and the intermediate wheel rotating),
- Fig. 9A, 9B is a schematic view of the top view of FIG. 9;
- FIG. 10 is a schematic structural view of a low-noise washing machine speed reducer of the present invention, a planetary transmission type, a concentric single output shaft type, and a double-sided toothed belt drive
- FIG. 10A is a schematic view of the top view of FIG.
- FIG. 11 is a schematic structural view of an embodiment of a low-noise washing machine speed reducer, a planetary transmission type, a concentric single output shaft type, a double-sided tooth synchronous belt and a double-sided tooth synchronous belt assembly, and FIG. 11A is a top view transmission diagram of FIG. 11;
- FIG. 12 is a schematic structural view of an embodiment of a low-noise washing machine speed reducer, a planetary transmission type, a concentric single output shaft type, an elastic planetary gear transmission
- FIG. 12A is a top view transmission diagram of FIG.
- Figure 13 is a schematic view showing the structure of a low-noise washing machine reducer of the present invention, a planetary transmission type, a concentric double output shaft type, a double double-sided tooth synchronous belt and a double inner wheel combined transmission
- Figs. 13A and 13B are the two of Fig. 13 a schematic view of the transmission;
- FIGS. 14A and 14B are diagrams.
- Figure 2 is a schematic view of two top views of the transmission;
- Figure 15 is a structural schematic view of an embodiment of a low-noise washing machine speed reducer of the present invention, a planetary transmission type, a concentric double output shaft type, a double double-sided tooth synchronous belt and a double-drive driving wheel, and Figs. 15A and 15B are two of Fig. 15 a schematic view of the transmission;
- Figure 16 is a schematic view showing the structure of a low-noise washing machine reducer, a planetary transmission type, a concentric double output shaft type, and a double-set elastic planetary gear combination transmission
- Figure 16A is a schematic view of the top view of Figure 16
- FIG. 17A is a schematic diagram of the top view of FIG. 17
- FIG. 17 is a schematic view of the low-noise washing machine of the present invention
- FIG. 18A is a schematic view showing the structure of the transmission of the transmission type, the concentric double output shaft type, the double-drive driving wheel and the elastic planetary wheel
- FIG. 19 is a schematic structural view of an embodiment of a low-noise washing machine speed reducer of the present invention, a planetary transmission type, a concentric double output shaft type, a double single-sided tooth synchronous belt and a differential center wheel combined transmission, and FIG. 19A is a top view transmission diagram of FIG. ;
- FIG. 20 is a schematic structural view of an embodiment of a low-noise washing machine speed reducer, a planetary transmission type, a concentric double output shaft type, an elastic transmission of a planetary wheel and a differential center wheel
- FIG. 20A is a top view of the transmission diagram of FIG.
- FIG. 21A is a schematic diagram of the top view of the noise canceling machine, the planetary transmission type, the concentric double output shaft type, the planetary wheel and the differential inner wheel elastic transmission.
- Double-sided toothed timing belt 6. Output shaft 7. Tensioning wheel 8, 8a. Intermediate wheel
- the speed reducer is mainly composed of a housing 1, an input shaft 2, a driving wheel 3, a driven wheel 4, a double-sided toothed timing belt 5, an output shaft 6, a tensioning pulley 7 and/or an intermediate wheel 8; the input shaft 2 can be in the shell
- the center hole of the lower part of the body 1 rotates, and the driving wheel 3 is fixed on the upper end of the input shaft 2, and two output shafts 6 offset from the center of rotation of the input shaft 2, wherein the driven wheel 4 and the driving wheel 3 are fixed by the double
- the surface tooth timing belt 5 simultaneously drives the two driven wheels 4 and the two output shafts 6 to rotate in opposite directions.
- Figure 1A has an outwardly tensioned tensioning pulley 7.
- the double-sided toothed timing belt 5 can be a normal double-sided trapezoidal tooth, a special double-sided circular tooth or a special double-sided multi-ribbed belt, and is equipped with a corresponding pulley.
- Figure 1B shows the tensioning wheel 7 which is tensioned inward (if the belt length is suitable, the tensioning wheel is not included), the inner circumference of the double-sided toothed belt 5 is a common trapezoidal tooth or an arc tooth, and the outer circumference is a special standard tooth height. Involute teeth, and with the corresponding pulley and involute driven external gear.
- Figure 2 has an outwardly tensioned tensioning pulley 7 and an intermediate wheel 8, which can be a common double-sided trapezoidal tooth, a special double-sided circular arc tooth or a special double-sided multi-ribbed tooth belt, and correspondingly With the pulley, all of the pulleys of this embodiment have a large wrap angle.
- FIG. 4 is an embodiment of a low-noise washing machine speed reducer, a fixed-shaft transmission type, and a biased dual output shaft (counter-rotating) type transmission according to the present invention, wherein FIG. 3 is a single-sided toothed timing belt and two-sided Tooth timing belt combined transmission, Figure 4 is a single-face timing belt and a pair of elastic gear combination transmission. They are mainly composed of a housing 1, an input shaft 2, a driving wheel 3, a driven wheel 4, a double-sided toothed timing belt 5, a single-sided toothed timing belt 9, an output shaft 6, a tensioning pulley 7, and/or elastic gears 12, 13.
- the input shaft 2 is rotatable in a central hole in the lower portion of the housing 1, and the driving wheel 3 has upper and lower portions, or includes a gear 12 fixed to the upper end of the input shaft 2 and offset from the center of rotation of the input shaft 2
- the output shafts 6 are respectively provided with a driven wheel 4 or a gear 13 respectively, and the driving wheel 3 passes through the single-face timing belt 9 and the double-sided tooth timing belt 5 or the elastic gears 12 and 13, simultaneously driving two
- the output shafts 6 rotate in opposite directions to each other, and the double-sided toothed timing belt 5 can be a common double-sided trapezoidal tooth or a special double-sided circular arc tooth or a special double-sided multi-ribbed tooth belt, and the single-sided tooth synchronous belt 9 can be a common trapezoidal tooth.
- FIG. 6 is an embodiment of a low-noise washing machine speed reducer, a fixed-shaft transmission type, and a biased dual output shaft (counter-rotating) type transmission according to the present invention, wherein FIG. 5 is a single-sided toothed timing belt and a circular belt. Combined drive, Figure 6 is a single-sided toothed timing belt combined with two large elastic gears.
- the input shaft 2 is rotatable in a central hole in the lower part of the casing 1, the driving wheel 3 is fixed on the upper end of the input shaft 2, and the middle and upper parts of the two output shafts 6 are fixed with two circular pulleys 11 or two.
- the elastic bull gear 14 has a driven wheel 4 fixed to the middle and lower part of one of the output shafts.
- the driving wheel 3 drives a driven wheel 4 through the single-faced timing belt 9, and the circular belt 10 crosses to drive the other circular pulley.
- the single-faced timing belt 9 can be a common trapezoidal tooth, a circular arc tooth, a V-ribbed belt, a V-belt or a toothed chain, and is equipped with a corresponding pulley or sprocket. All or one of the two large gears 14 may be an elastic gear.
- FIG. 7 , 8 and 9 which are embodiments of a low-noise washing machine reducer, a fixed-shaft transmission type, and a biased dual-output shaft type transmission
- FIG. 7 is a single double-sided tooth synchronous belt transmission, and an output shaft Rotating in the same direction
- Figure 8 is a double-single-plane toothed belt drive with the output shaft rotating in the same direction
- Figure 9 shows the elastic gear drive. They are mainly composed of a housing 1, an input shaft 2, a driving wheel 3, a driven wheel 4, an output shaft 6, a tensioning pulley 7, a double-sided toothed timing belt 5 or a single-sided toothed timing belt 9 or an elastic gear 13, and an elastic intermediate wheel 8a.
- the input shaft 2 is rotatable in a central hole in the lower portion of the casing 1, the driving wheel 3 is fixed on the upper end of the input shaft 2, and the driven wheel 4 is fixed on the two output shafts 6 offset from the center of rotation of the input shaft.
- the elastic gear 13, the driving wheel 3 passes through a single double-sided toothed belt 5 or a double single-toothed timing belt 9 or an elastic gear 13, or includes an elastic intermediate wheel 8a to simultaneously drive the two output shafts 6 to rotate in the same direction or in opposite directions.
- Fig. 9A shows that the driving wheel 3 is directly meshed with the two elastic gears 13, and the two output shafts 6 rotate in the same direction
- Fig. 9B shows that the driving wheel 3 is directly meshed with one elastic gear 13, and the other elastic gear 13 is meshed with the intermediate wheel 8a.
- the two output shafts 6 rotate in opposite directions to each other.
- the output shaft 6 is biased, which may be 1 ⁇ 6, and the output shaft may have a camber angle, that is, the angle between the center line of the input shaft 2 and the center line of the input shaft 2 may be 0° to 60°.
- the main and driven wheels should be driven by corresponding elastic straight or bevel gears.
- FIG. 10 is a double-sided tooth synchronous belt transmission
- FIG. 11 is a double-sided belt.
- the tooth timing belt is combined with the single-face timing belt
- Figure 12 is the elastic planetary gear transmission.
- the input shaft 2 can be in the shell Rotating in the center hole of the lower part of the body 1, the driving wheel 3 is fixed At the upper end of the input shaft 2, the planetary carrier 16 and the output shaft 6 fixed thereto are rotated by the single-stage planetary transmission deceleration; the inner wheel 17 of Fig. 10 is an internal tooth synchronous pulley, the driving wheel 3 and the planetary gear 15a. All of the timing pulleys, the single-face timing belt 9 of Fig.
- the driving wheel 3 is the timing pulley
- the lower portion of the planetary pulley 15a is driven by the double-sided tooth timing belt 5.
- the upper portion is meshed with the single-toothed timing belt 9;
- the driving wheel 3 of FIG. 12 and the inner wheel 17 fixed to the inner circumference of the casing 1 are conventional involute gears, and the planetary gear 15b is an elastic gear, and the driving wheel 3
- the inner wheel 17 is meshed by the elastic gear 15b.
- the double-sided toothed timing belt 5 can be a common double-sided trapezoidal tooth or a special double-sided circular arc tooth or a special double-sided multi-ribbed belt
- the single-sided toothed timing belt 9 can be a common trapezoidal or arc-shaped tooth, and is equipped with a corresponding pulley. .
- FIG. 13 is a double-sided double-sided toothed belt and a double The inner wheel combination transmission
- Fig. 14 is a single-face tooth synchronous belt, a double-sided tooth synchronous belt and a double planetary gear combined transmission
- Fig. 15 is a double double-sided tooth synchronous belt and a double-drive driving combination drive.
- a housing 1 An input shaft 2, a driving pulley 3, a double-sided toothed timing belt 5 or a single-sided toothed timing belt 9, an output shaft 6, a planetary gear 15b, 15c or a double planetary gear 15d, 15e, a carrier 16
- the input shaft 2 is rotatable in a central hole in the lower part of the casing 1, and the driving wheels 3 and 3a are fixed on the input shaft 2
- the upper end, the inner wheels 17, 17a are internal tooth synchronous pulleys, the inner wheel 17 is fixed on the lower end of the output sleeve 19, the inner wheel 17a is fixed to the casing, and the carrier 16 or the center wheel 18b is fixed on the output shaft 6.
- the center wheel 18a is fixed at the lower end of the carrier 16, and the input shaft 2 is decelerated by the timing belt and the pulleys of the two-stage planetary transmission, so that the concentric output shaft 6 and the output sleeve 19 can be driven to rotate in opposite directions.
- FIG. 16 is a double-set elastic planetary gear combination transmission
- 17 is a schematic diagram of the transmission structure of the double elastic planetary gear combination
- FIG. 18 is a combined transmission of the double driving wheel and the elastic planetary gear.
- the input shaft 2 is rotatable within a central bore of the lower portion of the housing 1, the drive wheel 3 (or including 3a) is fixed to the upper end of the input shaft 2, and the inner wheel 17 is fixed to the output sleeve 19
- the driving wheel 3, 3a, the center wheel 18a, 18b and the inner wheels 17, 17a are conventional involute gears, the planetary gears 15b, 15c and 15d, 15e are elastic gears, and the driving wheels 3, 3a mesh with
- FIG. 20 and FIG. 21 which are embodiments of a low-noise washing machine reducer, a planetary transmission type, a concentric dual output shaft, and a double-drive type transmission, wherein FIG. 19 is a double-single-sided toothed belt and a difference.
- the dynamic center wheel combined transmission Fig. 20 is the elastic transmission of the planetary wheel and the differential center wheel
- Fig. 21 is the elastic transmission of the planetary wheel and the differential inner wheel.
- FIG. 19 has no inner wheel, and the input shaft 2 passes through the carrier 16, the planetary gear 15d.
- 15e double single-toothed timing belt 9 drives the central wheels 18a, 18b and the output shaft 6 and the output sleeve 19 respectively fixed with them, and is mutually differentially rotated;
- FIG. 15e double single-toothed timing belt 9 drives the central wheels 18a, 18b and the output shaft 6 and the output sleeve 19 respectively fixed with them, and is mutually differentially rotated;
- the 20 has no inner wheel, its planetary wheel and center All or part of the wheel is an elastic gear, and the input shaft 2 drives the center wheels 18a, 18b through the carrier 16, the planet wheels 15d, 15e, and the output shaft 6 and the output sleeve 19 respectively fixed to them to rotate in opposite directions; Without the center wheel, the planetary wheel and the inner wheel are all or part of the elastic gear, and the input shaft 2 drives the inner wheels 17, 17a through the carrier 16, the planetary gears 15d, 15e, and the output bushing 19 and the output shaft respectively fixed to them. 6 mutual differential rotation.
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Abstract
A method for reducing decelerator noise of washing machine and a decelerator of washing machine thereof are disclosed. The method substantially comprises using one of a belt transmission, a chain transmission and a flexible gear transmission or their combination as the transmission mechanism of the decelerator of washing machine. The decelerator of washing machine is a fix axle transmission or a planetary transmission, in which an output shaft and/or an output bushing is/are driven by the input shaft via a belt, a chain or a flexible gear. The decelerator of washing machine according to the present invention is advantageous in that the instantaneous velocity is uniform and that the oil resistance and the abrasion resistance are excellent and that it is easy and inexpensive to maintain the decelerator. Furthermore the noise of the decelerator can be reduced, so that the working noise in an idling condition is not more than 52db. The washing machine with the decelerator of the present invention can steadily run, be good at shockproof performance, cause less noise and be durable, thereby the general quality of the washing machine can be improved significantly.
Description
降低洗衣机减速器噪声的方法及其洗衣机减速器 技术领域 Method for reducing noise of washing machine reducer and washing machine reducer thereof
本发明技术方案涉及洗衣机技术领域, 特别涉及洗衣机减速器。 背景技术 The technical solution of the present invention relates to the technical field of washing machines, and in particular to a washing machine reducer. Background technique
常规波轮洗衣机的减速器, 一般为直齿圆柱齿轮定轴传动或行星齿轮传动, 由输入轴通过减速器减速驱动波轮或同时驱动内桶, 按设定比率旋转, 但常规齿 轮传动的平稳性差, 噪声较大, 难以达到家用电动洗衣机国家标准中有关洗衣机 工作噪声的标准要求, 而洗衣机减速器为洗衣机噪声的主要发生部件。 如何降低 洗衣机减速器的工作噪声, 成为当务之急。 发明内容 The reducer of the conventional pulsator washing machine is generally a spur gear or a planetary gear transmission. The input shaft is driven by a speed reducer to drive the pulsator or drive the inner drum at the same time, and rotates according to a set ratio, but the stability of the conventional gear transmission is poor. The noise is large, and it is difficult to meet the standard requirements for the working noise of the washing machine in the national standard for household electric washing machines, and the washing machine reducer is the main generating component of the washing machine noise. How to reduce the working noise of the washing machine reducer has become a top priority. Summary of the invention
本发明的目的是: 发明一种降低洗衣机减速器噪声的方法及其洗衣机减速 器, 提供一种传动方案, 全部或部分取代常规波轮洗衣机减速器中的齿轮传动, 使洗衣机工作平稳, 降低洗衣机工作噪声。 The object of the invention is: to invent a method for reducing the noise of a washing machine reducer and a washing machine reducer thereof, and to provide a transmission scheme, which completely or partially replaces the gear transmission in the conventional pulsator washing machine reducer, so that the washing machine works smoothly and reduces the washing machine Working noise.
本发明采用的技术方案如下: The technical solution adopted by the present invention is as follows:
一种降低洗衣机减速器噪声的方法, 其特征在于: 它主要为, 将洗衣机减速 器的传动机构单独或组合采用带传动、 链传动和弹性齿轮传动中的至少一种, 以 降低洗衣机减速器噪声。 A method for reducing the noise of a washing machine reducer, characterized in that: mainly, the transmission mechanism of the washing machine reducer is used alone or in combination of at least one of a belt drive, a chain drive and an elastic gear transmission to reduce the noise of the washing machine reducer .
降低噪声的洗衣机减速器的第一种基本技术方案为: 洗衣机减速器为定轴传 动, 主要由壳体、 输入轴、 主动轮、 一个以上从动轮及一个以上输出轴组成; 主 动轮固装在输入轴上, 从动轮固装在输出轴上; 其特征在于: 它的主动轮、 从动 轮可为带轮、 链轮或弹性齿轮, 输入轴相应地通过传动带、 传动链或弹性齿轮减 速驱动输出轴旋转。 The first basic technical solution of the noise reduction washing machine reducer is: The washing machine reducer is a fixed shaft transmission, mainly composed of a housing, an input shaft, a driving wheel, one or more driven wheels and one or more output shafts; the driving wheel is fixed in On the input shaft, the driven wheel is fixed on the output shaft; the utility model is characterized in that: the driving wheel and the driven wheel can be a pulley, a sprocket or an elastic gear, and the input shaft is correspondingly driven by a transmission belt, a transmission chain or an elastic gear to reduce the output. The axis rotates.
输出轴可被偏置, 其数量可为 1〜6个, 输出轴可有内倾角, 即与输入轴中 心线之间的夹角为 0° 〜60° , 其时主、 从动轮应为相应弹性直齿或锥齿轮传动。 The output shaft can be offset, the number can be 1~6, and the output shaft can have a camber angle, that is, the angle between the center line of the input shaft is 0°~60°, and the main and driven wheels should be corresponding. Elastic straight or bevel gear drive.
输入轴的上端可伸出到减速器上面, 作为中心输出小轴。 The upper end of the input shaft can be extended above the reducer as a central output small shaft.
传动带、 传动链可通过中间轮过渡, 并通过张紧轮自动张紧。 The drive belt and drive chain can be transitioned through the intermediate wheel and automatically tensioned by the tensioning wheel.
降低噪声的洗衣机减速器的第二种基本技术方案为: 洗衣机减速器为行星轮
传动式的, 主要由壳体、 输入轴、 主动轮、 行星轮、 行星架、 内轮、 中心轮、 输 出轴及输出轴套组成; 主动轮或行星架固装在输入轴上, 中心轮或行星架固装在 输出轴上, 内轮固装在壳体或输出轴套上; 其特征在于: 它的主动轮、 行星轮可 为带轮、 链轮或弹性齿轮, 内轮可为同步带轮, 输入轴相应地通过传动带、 传动 链或弹性齿轮减速驱动输出轴或同时驱动输出轴套旋转。 The second basic technical solution of the noise reduction washing machine reducer is: The washing machine reducer is a planetary gear The transmission type is mainly composed of a housing, an input shaft, a driving wheel, a planetary wheel, a planet carrier, an inner wheel, a center wheel, an output shaft and an output sleeve; the driving wheel or the carrier is fixed on the input shaft, the center wheel or The planet carrier is fixed on the output shaft, and the inner wheel is fixed on the casing or the output sleeve; the utility model is characterized in that: the driving wheel and the planetary wheel can be a pulley, a sprocket or an elastic gear, and the inner wheel can be a timing belt. Wheel, the input shaft correspondingly drives the output shaft through the belt, the drive chain or the elastic gear to reduce the rotation of the output shaft.
输入轴的上端可从中空的输出轴内穿过到减速器上面, 作为中心输出小轴。 传动带可以为同步带、 V形带、 多楔带或圆形带。 The upper end of the input shaft can pass from the hollow output shaft to the top of the reducer as a central output small shaft. The belt can be a timing belt, a V-belt, a V-ribbed belt or a circular belt.
传动带最佳为同步带。 The drive belt is preferably a timing belt.
同步带可为双面齿同步带或单面齿同步带, 其齿形可为梯形、 圆弧形或渐开 线齿形。 The timing belt can be a double-sided toothed belt or a single-toothed belt, and the tooth shape can be trapezoidal, circular or involute.
传动链最佳为齿形链。 The drive chain is preferably a toothed chain.
行星轮传动可以为少齿差、 摆线齿或活齿传动。 The planetary gear drive can be a small tooth difference, a cycloidal tooth or a movable tooth drive.
弹性齿轮由弹性耐磨材料构成。 The elastic gear is composed of an elastic wear resistant material.
弹性齿轮也可由刚性齿轮本体外包覆弹性耐磨材料而构成。 The elastic gear can also be composed of a rigid gear body coated with an elastic wear-resistant material.
对照现有技术, 本发明的优点及有益效果 Advantages and benefits of the present invention against the prior art
1、 本发明采用带传动、 链传动与弹性齿轮单独或组合成的减速器, 瞬时速 度均匀平稳, 传动效率高, 耐冲击振动好。 1. The invention adopts a reducer with a belt drive, a chain drive and an elastic gear alone or in combination, and the instantaneous speed is even and stable, the transmission efficiency is high, and the impact vibration is good.
2、 采用本发明制作的带传动洗衣机减速器, 结构简单、 紧凑, 耐油、 耐磨 性好, 不需润滑, 可简化密封结构, 维修简便经济, 部件坚固耐用、 寿命长。 2. The belt-driven washing machine reducer made by the invention has the advantages of simple and compact structure, good oil resistance and wear resistance, no lubrication, simplified sealing structure, simple and economical maintenance, durable components and long service life.
3、 按本发明制作的洗衣机减速器, 可有效降低噪声, 在空载状态下运转, 其工作噪声不大于 52dB。 3. The washing machine reducer made according to the invention can effectively reduce the noise and operate under no-load condition, and the working noise is not more than 52dB.
4、 装有本发明减速器的洗衣机, 工作平稳, 耐冲击振动好, 噪声小, 可靠 耐用, 寿命长, 并可省时、 省电, 可有效促进洗衣机整体质量的提高。 附图说明 4. The washing machine equipped with the reducer of the invention has stable work, good impact and vibration resistance, low noise, reliability, durability, long service life, time saving and power saving, and can effectively improve the overall quality of the washing machine. DRAWINGS
图 1为本发明低噪声洗衣机减速器, 定轴传动式、偏置双输出轴(异向旋转) 型, 单条双面齿同步带传动的实施例结构示意图, 图 1A为图 1 的有向外张紧的 张紧轮的俯视传动示意图, 图 1B为图 1 的有向内张紧的张紧轮的俯视传动示意 图; 1 is a schematic structural view of an embodiment of a low-noise washing machine reducer, a fixed-shaft transmission type, an offset double-output shaft (a counter-rotating) type, and a single double-sided toothed belt drive according to the present invention, and FIG. 1A is an outward view of FIG. FIG. 1B is a schematic plan view of the tensioning tensioner of the tensioning wheel of FIG. 1; FIG.
图 2为本发明低噪声洗衣机减速器, 定轴传动式、偏置双输出轴(异向旋转)
型、 单条双面齿同步带传动的实施例结构示意图, 图 2A为图 2 的俯视传动示意 图; Figure 2 is a low noise washing machine reducer of the present invention, fixed shaft transmission type, offset double output shaft (counting rotation) Schematic diagram of an embodiment of a single-type, double-sided toothed belt drive, and FIG. 2A is a schematic view of the top view of FIG.
图 3为本发明低噪声洗衣机减速器, 定轴传动式、偏置双输出轴(异向旋转) 型、 单面齿同步带与双面齿同步带组合传动的实施例结构示意图, 图 3A为图 3 的俯视传动示意图; 3 is a structural schematic view of an embodiment of a low-noise washing machine speed reducer, a fixed-shaft transmission type, an offset double-output shaft (counter-rotation) type, a single-face tooth synchronous belt and a double-sided tooth timing belt combination drive according to the present invention, FIG. 3A is a schematic view Figure 3 is a schematic view of the transmission;
图 4为本发明低噪声洗衣机减速器, 定轴传动式、偏置双输出轴(异向旋转) 型、 单面齿同步带与一对弹性齿轮组合传动的实施例结构示意图, 图 4A为图 4 的俯视传动示意图; 4 is a schematic structural view of an embodiment of a low-noise washing machine speed reducer, a fixed-shaft transmission type, an offset double-output shaft (counter-rotation) type, a single-face tooth synchronous belt and a pair of elastic gears, and FIG. 4A is a view 4 schematic view of the transmission;
图 5为本发明低噪声洗衣机减速器, 定轴传动式、偏置双输出轴(异向旋转) 型、 单面齿同步带与圆形带组合传动的实施例结构示意图, 图 5A为图 5 的俯视 传动示意图; 5 is a structural schematic view of an embodiment of a low-noise washing machine reducer, a fixed-shaft transmission type, an offset dual-output shaft (counter-rotation) type, a single-face tooth synchronous belt and a circular belt combined transmission according to the present invention, and FIG. 5A is FIG. a schematic view of the transmission;
图 6为本发明低噪声洗衣机减速器, 定轴传动式、偏置双输出轴(异向旋转) 型、 单面齿同步带与二个大弹性齿轮组合传动的实施例结构示意图, 图 6A为图 6 的俯视传动示意图; 6 is a structural schematic view of an embodiment of a low-noise washing machine speed reducer, a fixed-shaft transmission type, an offset double-output shaft (counter-rotation) type, a single-face tooth synchronous belt and two large elastic gears combined with the present invention, FIG. 6A is a schematic view Figure 6 is a schematic view of the transmission;
图 7为本发明低噪声洗衣机减速器, 定轴传动式、偏置双输出轴(同向旋转) 型, 单条双面齿同步带传动的实施例结构示意图, 图 7A为图 7的俯视传动示意 图; 7 is a schematic structural view of an embodiment of a low-noise washing machine reducer, a fixed-shaft transmission type, an offset double-output shaft (co-rotating) type, a single double-sided tooth synchronous belt transmission, and FIG. 7A is a top view transmission diagram of FIG. ;
图 8为本发明低噪声洗衣机减速器, 定轴传动式、偏置双输出轴(同向旋转) 型, 双条单面齿同步带传动的实施例结构示意图, 图 8A为图 7的俯视传动示意 图; 8 is a schematic structural view of an embodiment of a low-noise washing machine reducer, a fixed-shaft transmission type, an offset double-output shaft (co-rotating) type, and a double-single-single-tooth synchronous belt drive according to the present invention, and FIG. 8A is a top view transmission of FIG. Schematic diagram
图 9为本发明低噪声洗衣机减速器, 定轴传动式、 偏置双输出轴 (无中间轮 同向旋转及有中间轮异向旋转) 型, 弹性齿轮传动的实施例结构示意图, 图 9A、 9B为图 9的俯视传动示意图; Figure 9 is a schematic view showing the structure of an embodiment of the elastic gear transmission of the low-noise washing machine reducer of the present invention, the fixed-shaft transmission type, the offset double-output shaft (without the intermediate wheel rotating in the same direction and the intermediate wheel rotating), Fig. 9A, 9B is a schematic view of the top view of FIG. 9;
图 10 为本发明低噪声洗衣机减速器, 行星传动式、 同心单输出轴型, 双面 齿同步带传动的实施例结构示意图, 图 10A为图 10的俯视传动示意图; 10 is a schematic structural view of a low-noise washing machine speed reducer of the present invention, a planetary transmission type, a concentric single output shaft type, and a double-sided toothed belt drive, and FIG. 10A is a schematic view of the top view of FIG.
图 11 为本发明低噪声洗衣机减速器, 行星传动式、 同心单输出轴型, 双面 齿同步带与双面齿同步带组合传动的实施例结构示意图, 图 11A为图 11 的俯视 传动示意图; 11 is a schematic structural view of an embodiment of a low-noise washing machine speed reducer, a planetary transmission type, a concentric single output shaft type, a double-sided tooth synchronous belt and a double-sided tooth synchronous belt assembly, and FIG. 11A is a top view transmission diagram of FIG. 11;
图 12 为本发明低噪声洗衣机减速器, 行星传动式、 同心单输出轴型, 弹性 行星齿轮传动的实施例结构示意图, 图 12A为图 12的俯视传动示意图;
图 13 为本发明低噪声洗衣机减速器, 行星传动式、 同心双输出轴型, 双条 双面齿同步带与双联内轮组合传动的实施例结构示意图, 图 13A、 13B为图 13的 二个俯视传动示意图; 12 is a schematic structural view of an embodiment of a low-noise washing machine speed reducer, a planetary transmission type, a concentric single output shaft type, an elastic planetary gear transmission, and FIG. 12A is a top view transmission diagram of FIG. Figure 13 is a schematic view showing the structure of a low-noise washing machine reducer of the present invention, a planetary transmission type, a concentric double output shaft type, a double double-sided tooth synchronous belt and a double inner wheel combined transmission, and Figs. 13A and 13B are the two of Fig. 13 a schematic view of the transmission;
图 14为本发明低噪声洗衣机减速器, 行星传动式、 同心双输出轴型, 单面 齿同步带、双面齿同步带与双联行星轮组合传动的实施例结构示意图,图 14A、 14B 为图 14的二个俯视传动示意图; 14 is a schematic structural view of an embodiment of a low-noise washing machine speed reducer of the present invention, a planetary transmission type, a concentric double output shaft type, a single-sided tooth synchronous belt, a double-sided tooth synchronous belt and a double planetary gear combination transmission, and FIGS. 14A and 14B are diagrams. Figure 2 is a schematic view of two top views of the transmission;
图 15 为本发明低噪声洗衣机减速器, 行星传动式、 同心双输出轴型, 双条 双面齿同步带与双联主动轮组合传动的实施例结构示意图, 图 15A、 15B为图 15 的二个俯视传动示意图; Figure 15 is a structural schematic view of an embodiment of a low-noise washing machine speed reducer of the present invention, a planetary transmission type, a concentric double output shaft type, a double double-sided tooth synchronous belt and a double-drive driving wheel, and Figs. 15A and 15B are two of Fig. 15 a schematic view of the transmission;
图 16 为本发明低噪声洗衣机减速器, 行星传动式、 同心双输出轴型, 双套 弹性行星齿轮组合传动的实施例结构示意图, 图 16A为图 16的俯视传动示意图; 图 17 为本发明低噪声洗衣机减速器, 行星传动式、 同心双输出轴型, 双联 弹性行星齿轮组合传动的实施例结构示意图, 图 17A为图 17的俯视传动示意图; 图 18 为本发明低噪声洗衣机减速器, 行星传动式、 同心双输出轴型, 双联 主动轮与弹性行星轮组合传动的实施例结构示意图, 图 18A为图 18 的俯视传动 示意图; Figure 16 is a schematic view showing the structure of a low-noise washing machine reducer, a planetary transmission type, a concentric double output shaft type, and a double-set elastic planetary gear combination transmission, and Figure 16A is a schematic view of the top view of Figure 16; FIG. 17A is a schematic diagram of the top view of FIG. 17 and FIG. 17 is a schematic view of the low-noise washing machine of the present invention; FIG. FIG. 18A is a schematic view showing the structure of the transmission of the transmission type, the concentric double output shaft type, the double-drive driving wheel and the elastic planetary wheel; FIG.
图 19 为本发明低噪声洗衣机减速器, 行星传动式、 同心双输出轴型, 双条 单面齿同步带与差动中心轮组合传动的实施例结构示意图, 图 19A为图 19 的俯 视传动示意图; 19 is a schematic structural view of an embodiment of a low-noise washing machine speed reducer of the present invention, a planetary transmission type, a concentric double output shaft type, a double single-sided tooth synchronous belt and a differential center wheel combined transmission, and FIG. 19A is a top view transmission diagram of FIG. ;
图 20 为本发明低噪声洗衣机减速器, 行星传动式、 同心双输出轴型, 行星 轮与差动中心轮弹性传动的实施例结构示意图, 图 20A为图 20 的俯视传动示意 图 21 为本发明低噪声洗衣机减速器, 行星传动式、 同心双输出轴型, 行星 轮与差动内轮弹性传动的实施例结构示意图, 图 21A为图 21的俯视传动示意图。 20 is a schematic structural view of an embodiment of a low-noise washing machine speed reducer, a planetary transmission type, a concentric double output shaft type, an elastic transmission of a planetary wheel and a differential center wheel, and FIG. 20A is a top view of the transmission diagram of FIG. FIG. 21A is a schematic diagram of the top view of the noise canceling machine, the planetary transmission type, the concentric double output shaft type, the planetary wheel and the differential inner wheel elastic transmission. FIG.
其中: (图中弧线箭头表示相关零件旋转方向的相互关系) Where: (The arc arrows in the figure indicate the relationship between the rotation directions of the relevant parts)
1.壳体 2.输入轴 3、 3a.主动轮 4.从动轮 1. Housing 2. Input shaft 3, 3a. Driving wheel 4. Drive wheel
5.双面齿同步带 6.输出轴 7.张紧轮 8、 8a.中间轮5. Double-sided toothed timing belt 6. Output shaft 7. Tensioning wheel 8, 8a. Intermediate wheel
9.单面齿同步带 10.圆形带 11.圆形带轮 12、 13、 14.弹性齿轮 15、 15a〜e.行星轮 16. 行星架 17、 17a.内轮 18a、 18b.中心轮 •19.输出轴套 20.固定行星轴
具体实施方式 9. Single-toothed timing belt 10. Round belt 11. Round pulleys 12, 13, 14. Elastic gears 15, 15a~e. Planetary wheels 16. Planetary carriages 17, 17a. Inner wheels 18a, 18b. Center wheels • 19. Output sleeve 20. Fixed planetary shaft detailed description
结合图 1、 图 2, 为本发明低噪声洗衣机减速器, 定轴传动式, 偏置双输出 轴 (异向旋转) 型传动的实施例, 单条双面齿同步带传动的结构示意图。 该减速 器主要由壳体 1、 输入轴 2、 主动轮 3、 从动轮 4、 双面齿同步带 5、 输出轴 6、 张紧轮 7和 /或中间轮 8组成; 输入轴 2可在壳体 1下部的中心孔内旋转, 主动 轮 3固装在输入轴 2的上端, 与输入轴 2旋转中心偏置的二个输出轴 6, 其中部 固装有从动轮 4、 主动轮 3通过双面齿同步带 5同时驱动二个从动轮 4及二个输 出轴 6相互异向旋转。 1 and 2 are a schematic diagram of a low-noise washing machine speed reducer, a fixed-shaft transmission type, an offset double-output shaft (counter-rotating) type transmission, and a single double-sided tooth synchronous belt transmission. The speed reducer is mainly composed of a housing 1, an input shaft 2, a driving wheel 3, a driven wheel 4, a double-sided toothed timing belt 5, an output shaft 6, a tensioning pulley 7 and/or an intermediate wheel 8; the input shaft 2 can be in the shell The center hole of the lower part of the body 1 rotates, and the driving wheel 3 is fixed on the upper end of the input shaft 2, and two output shafts 6 offset from the center of rotation of the input shaft 2, wherein the driven wheel 4 and the driving wheel 3 are fixed by the double The surface tooth timing belt 5 simultaneously drives the two driven wheels 4 and the two output shafts 6 to rotate in opposite directions.
图 1A有向外张紧的张紧轮 7, 双面齿同步带 5可为普通双面梯形齿、 特制 双面圆弧齿或特制双面多楔齿带, 并配用相应带轮。 Figure 1A has an outwardly tensioned tensioning pulley 7. The double-sided toothed timing belt 5 can be a normal double-sided trapezoidal tooth, a special double-sided circular tooth or a special double-sided multi-ribbed belt, and is equipped with a corresponding pulley.
图 1B有向内张紧的张紧轮 7 (如带长合适, 可不装张紧轮), 双面齿同步带 5 的内周为普通梯形齿或弧齿, 其外周为特制标准齿高的渐开线齿, 并配用相应 带轮及渐开线从动外齿轮。 Figure 1B shows the tensioning wheel 7 which is tensioned inward (if the belt length is suitable, the tensioning wheel is not included), the inner circumference of the double-sided toothed belt 5 is a common trapezoidal tooth or an arc tooth, and the outer circumference is a special standard tooth height. Involute teeth, and with the corresponding pulley and involute driven external gear.
图 2有向外张紧的张紧轮 7及中间轮 8, 双面齿同步带 5可为普通双面梯形 齿、 特制双面圆弧齿或特制双面多楔齿带, 并配用相应带轮, 此实施例的所有带 轮包角较大。 Figure 2 has an outwardly tensioned tensioning pulley 7 and an intermediate wheel 8, which can be a common double-sided trapezoidal tooth, a special double-sided circular arc tooth or a special double-sided multi-ribbed tooth belt, and correspondingly With the pulley, all of the pulleys of this embodiment have a large wrap angle.
结合图 3、 图 4, 为本发明低噪声洗衣机减速器, 定轴传动式, 偏置双输出 轴 (异向旋转)型传动的实施例, 其中, 图 3为单面齿同步带与双面齿同步带组 合传动, 图 4为单面齿同步带与一对弹性齿轮组合传动。 它们主要由壳体 1、 输 入轴 2、 主动轮 3、 从动轮 4、 双面齿同步带 5、 单面齿同步带 9、 输出轴 6、 张 紧轮 7和 /或弹性齿轮 12、 13组成; 输入轴 2可在壳体 1下部的中心孔内旋转, 主动轮 3有上、 下二部分, 或包括齿轮 12, 固装在输入轴 2的上端, 与输入轴 2 旋转中心偏置的二个输出轴 6, 其中部上、下偏置各装有一个从动轮 4或齿轮 13, 主动轮 3通过单面齿同步带 9及双面齿同步带 5或弹性齿轮 12、 13, 同时驱动二 个输出轴 6相互异向旋转, 双面齿同步带 5可为普通双面梯形齿或特制双面圆弧 齿或特制双面多楔齿带, 单面齿同步带 9可为普通梯形齿、 圆弧齿、 多楔带、 V 形带或齿形链, 并配用相应带轮或链轮。 齿轮 12、 13 可全部或其中之一为弹性 齿轮。 该弹性齿轮可以整个地由弹性耐磨材料构成, 也可以由刚性齿轮本体外包 覆弹性耐磨材料而构成。
结合图 5、 图 6, 为本发明低噪声洗衣机减速器, 定轴传动式、 偏置双输出 轴 (异向旋转)型传动的实施例, 其中, 图 5为单面齿同步带与圆带组合传动, 图 6为单面齿同步带与二个大弹性齿轮组合传动。 它们主要由壳体 1、 输入轴 2、 主动轮 3、 从动轮 4、 单面齿同步带 9、 输出轴 6、 张紧轮 7、 圆形带 10、 圆形带 轮 11或大弹性齿轮 14组成; 输入轴 2可在壳体 1下部的中心孔内旋转, 主动轮 3固装在输入轴 2的上端, 二个输出轴 6的中上部固装有二个圆形带轮 11或二个 弹性大齿轮 14, 其中一个输出轴的中下部固装有一个从动轮 4, 主动轮 3通过单 面齿同步带 9带动一个从动轮 4, 并由圆形带 10交叉带动另一个圆形带轮或由二 个弹性大齿轮 14啮合传动, 同时驱动二个输出轴 6相互异向旋转。 单面齿同步 带 9可为普通梯形齿、 圆弧齿、 多楔带、 V形带或齿形链, 并配用相应带轮或链 轮。 二个大齿轮 14可全部或其中之一为弹性齿轮。 3, FIG. 4 is an embodiment of a low-noise washing machine speed reducer, a fixed-shaft transmission type, and a biased dual output shaft (counter-rotating) type transmission according to the present invention, wherein FIG. 3 is a single-sided toothed timing belt and two-sided Tooth timing belt combined transmission, Figure 4 is a single-face timing belt and a pair of elastic gear combination transmission. They are mainly composed of a housing 1, an input shaft 2, a driving wheel 3, a driven wheel 4, a double-sided toothed timing belt 5, a single-sided toothed timing belt 9, an output shaft 6, a tensioning pulley 7, and/or elastic gears 12, 13. The input shaft 2 is rotatable in a central hole in the lower portion of the housing 1, and the driving wheel 3 has upper and lower portions, or includes a gear 12 fixed to the upper end of the input shaft 2 and offset from the center of rotation of the input shaft 2 The output shafts 6 are respectively provided with a driven wheel 4 or a gear 13 respectively, and the driving wheel 3 passes through the single-face timing belt 9 and the double-sided tooth timing belt 5 or the elastic gears 12 and 13, simultaneously driving two The output shafts 6 rotate in opposite directions to each other, and the double-sided toothed timing belt 5 can be a common double-sided trapezoidal tooth or a special double-sided circular arc tooth or a special double-sided multi-ribbed tooth belt, and the single-sided tooth synchronous belt 9 can be a common trapezoidal tooth. Arc teeth, V-ribbed belts, V-belts or toothed chains with corresponding pulleys or sprockets. All or one of the gears 12, 13 may be an elastic gear. The elastic gear may be entirely composed of an elastic wear-resistant material, or may be composed of a rigid gear body coated with an elastic wear-resistant material. 5, FIG. 6 is an embodiment of a low-noise washing machine speed reducer, a fixed-shaft transmission type, and a biased dual output shaft (counter-rotating) type transmission according to the present invention, wherein FIG. 5 is a single-sided toothed timing belt and a circular belt. Combined drive, Figure 6 is a single-sided toothed timing belt combined with two large elastic gears. They are mainly composed of a housing 1, an input shaft 2, a driving wheel 3, a driven wheel 4, a single-toothed timing belt 9, an output shaft 6, a tensioning pulley 7, a circular belt 10, a circular pulley 11 or a large elastic gear 14. The input shaft 2 is rotatable in a central hole in the lower part of the casing 1, the driving wheel 3 is fixed on the upper end of the input shaft 2, and the middle and upper parts of the two output shafts 6 are fixed with two circular pulleys 11 or two. The elastic bull gear 14 has a driven wheel 4 fixed to the middle and lower part of one of the output shafts. The driving wheel 3 drives a driven wheel 4 through the single-faced timing belt 9, and the circular belt 10 crosses to drive the other circular pulley. Or by two elastic bull gears 14 meshing transmission, while driving the two output shafts 6 to rotate in opposite directions. The single-faced timing belt 9 can be a common trapezoidal tooth, a circular arc tooth, a V-ribbed belt, a V-belt or a toothed chain, and is equipped with a corresponding pulley or sprocket. All or one of the two large gears 14 may be an elastic gear.
结合图 7、 图 8及图 9, 为本发明低噪声洗衣机减速器, 定轴传动式、 偏置 双输出轴型传动的实施例, 其中, 图 7为单条双面齿同步带传动, 输出轴同向旋 转, 图 8为双条单面齿同步带传动, 输出轴同向旋转, 图 9为弹性齿轮传动。 它 们主要由壳体 1、 输入轴 2、 主动轮 3、 从动轮 4、 输出轴 6、 张紧轮 7、 双面齿 同步带 5或单面齿同步带 9或弹性齿轮 13、 弹性中间轮 8a组成; 输入轴 2可在 壳体 1下部的中心孔内旋转、 主动轮 3固装在输入轴 2的上端, 与输入轴旋转中 心偏置的二个输出轴 6上固装有从动轮 4或弹性齿轮 13, 主动轮 3通过单条双面 齿同步带 5或双条单面齿同步带 9或弹性齿轮 13, 或包括弹性中间轮 8a同时驱 动二个输出轴 6相互同向或异向旋转。 图 9A为主动轮 3与二个弹性齿轮 13直接 啮合, 二个输出轴 6相互同向旋转, 图 9B为主动轮 3与一个弹性齿轮 13直接啮 合, 与另一个弹性齿轮 13通过中间轮 8a啮合, 二个输出轴 6相互异向旋转。 7 , 8 and 9 , which are embodiments of a low-noise washing machine reducer, a fixed-shaft transmission type, and a biased dual-output shaft type transmission, wherein FIG. 7 is a single double-sided tooth synchronous belt transmission, and an output shaft Rotating in the same direction, Figure 8 is a double-single-plane toothed belt drive with the output shaft rotating in the same direction. Figure 9 shows the elastic gear drive. They are mainly composed of a housing 1, an input shaft 2, a driving wheel 3, a driven wheel 4, an output shaft 6, a tensioning pulley 7, a double-sided toothed timing belt 5 or a single-sided toothed timing belt 9 or an elastic gear 13, and an elastic intermediate wheel 8a. The input shaft 2 is rotatable in a central hole in the lower portion of the casing 1, the driving wheel 3 is fixed on the upper end of the input shaft 2, and the driven wheel 4 is fixed on the two output shafts 6 offset from the center of rotation of the input shaft. The elastic gear 13, the driving wheel 3 passes through a single double-sided toothed belt 5 or a double single-toothed timing belt 9 or an elastic gear 13, or includes an elastic intermediate wheel 8a to simultaneously drive the two output shafts 6 to rotate in the same direction or in opposite directions. Fig. 9A shows that the driving wheel 3 is directly meshed with the two elastic gears 13, and the two output shafts 6 rotate in the same direction, and Fig. 9B shows that the driving wheel 3 is directly meshed with one elastic gear 13, and the other elastic gear 13 is meshed with the intermediate wheel 8a. The two output shafts 6 rotate in opposite directions to each other.
图 9的弹性齿轮传动, 其输出轴 6被偏置, 可为 1〜6个, 输出轴可有内倾 角, 即与输入轴 2 中心线之间的夹角可为 0° 〜60° , 其时主、 从动轮应为相应 弹性直齿或锥齿轮传动。 In the elastic gear transmission of Fig. 9, the output shaft 6 is biased, which may be 1~6, and the output shaft may have a camber angle, that is, the angle between the center line of the input shaft 2 and the center line of the input shaft 2 may be 0° to 60°. The main and driven wheels should be driven by corresponding elastic straight or bevel gears.
结合图 10、 图 11及图 12, 为本发明低噪声洗衣机减速器, 行星传动式、 同 心单输出轴型传动的实施例, 其中, 图 10为双面齿同步带传动, 图 11为双面齿 同步带与单面齿同步带组合传动, 图 12为弹性行星齿轮传动。它们主要由壳体 1、 输入轴 2、 主动轮 3、 双面齿同步带 5、 单面齿同步带 9、 行星轮 15a、 15b、 行星 架 16、 内轮 17组成; 输入轴 2可在壳体 1下部的中心孔内旋转, 主动轮 3固装
在输入轴 2的上端, 通过单级行星传动减速, 可驱动行星架 16及与它固装的输 出轴 6旋转; 图 10的内轮 17为内齿同步带轮, 主动轮 3及行星轮 15a均为同步 带轮, 图 11的单面齿同步带 9固装在壳体 1的内周作内轮用, 主动轮 3为同步 带轮, 通过双面齿同步带 5带动行星带轮 15a的下部, 其上部与单面齿同步带 9 啮合; 图 12的主动轮 3及固装在壳体 1的内周的内轮 17为常规的渐开线齿轮, 行星轮 15b为弹性齿轮, 主动轮 3通过弹性齿轮 15b与内轮 17啮合。 双面齿同 步带 5可为普通双面梯形齿或特制双面圆弧齿或特制双面多楔带, 单面齿同步带 9可为普通梯形齿或圆弧齿, 并配用相应带轮。 10, FIG. 11 and FIG. 12, which are embodiments of a low-noise washing machine speed reducer, a planetary transmission type, and a concentric single output shaft type transmission, wherein FIG. 10 is a double-sided tooth synchronous belt transmission, and FIG. 11 is a double-sided belt. The tooth timing belt is combined with the single-face timing belt, and Figure 12 is the elastic planetary gear transmission. They are mainly composed of a housing 1, an input shaft 2, a driving pulley 3, a double-sided tooth timing belt 5, a single-sided tooth timing belt 9, a planetary gear 15a, 15b, a carrier 16, and an inner wheel 17; the input shaft 2 can be in the shell Rotating in the center hole of the lower part of the body 1, the driving wheel 3 is fixed At the upper end of the input shaft 2, the planetary carrier 16 and the output shaft 6 fixed thereto are rotated by the single-stage planetary transmission deceleration; the inner wheel 17 of Fig. 10 is an internal tooth synchronous pulley, the driving wheel 3 and the planetary gear 15a. All of the timing pulleys, the single-face timing belt 9 of Fig. 11 is fixed to the inner circumference of the casing 1 for the inner wheel, and the driving wheel 3 is the timing pulley, and the lower portion of the planetary pulley 15a is driven by the double-sided tooth timing belt 5. The upper portion is meshed with the single-toothed timing belt 9; the driving wheel 3 of FIG. 12 and the inner wheel 17 fixed to the inner circumference of the casing 1 are conventional involute gears, and the planetary gear 15b is an elastic gear, and the driving wheel 3 The inner wheel 17 is meshed by the elastic gear 15b. The double-sided toothed timing belt 5 can be a common double-sided trapezoidal tooth or a special double-sided circular arc tooth or a special double-sided multi-ribbed belt, and the single-sided toothed timing belt 9 can be a common trapezoidal or arc-shaped tooth, and is equipped with a corresponding pulley. .
结合图 13、 图 14及图 15, 为本发明低噪声洗衣机减速器, 行星传动式、 同 心双输出轴、 双驱动型传动的实施例, 其中, 图 13 为双条双面齿同步带与双联 内轮组合传动, 图 14为单面齿同步带、 双面齿同步带与双联行星轮组合传动, 图 15为双条双面齿同步带与双联主动轮组合传动。它们主要由壳体 1、输入轴 2、 主动轮 3、 双面齿同步带 5或单面齿同步带 9、 输出轴 6、 行星轮 15b、 15c或双 联行星轮 15d、 15e, 行星架 16、 内轮 17、 17a, 中心轮 18a或 18b、 输出轴套 19 及固定行星轴 20组成;输入轴 2可在壳体 1下部的中心孔内旋转,主动轮 3及 3a 固装在输入轴 2的上端, 内轮 17、 17a为内齿同步带轮, 内轮 17固装在输出轴 套 19的下端, 内轮 17a与壳体固装, 行星架 16或中心轮 18b固装在输出轴 6的 下端, 中心轮 18a固装在行星架 16的下端, 输入轴 2通过同步带及诸带轮双级 行星传动减速, 可同时驱动同心的输出轴 6及输出轴套 19相互异向旋转。 13, FIG. 14 and FIG. 15, which are embodiments of a low-noise washing machine reducer, a planetary transmission type, a concentric double output shaft, and a double-drive type transmission, wherein FIG. 13 is a double-sided double-sided toothed belt and a double The inner wheel combination transmission, Fig. 14 is a single-face tooth synchronous belt, a double-sided tooth synchronous belt and a double planetary gear combined transmission, and Fig. 15 is a double double-sided tooth synchronous belt and a double-drive driving combination drive. They are mainly composed of a housing 1, an input shaft 2, a driving pulley 3, a double-sided toothed timing belt 5 or a single-sided toothed timing belt 9, an output shaft 6, a planetary gear 15b, 15c or a double planetary gear 15d, 15e, a carrier 16 The inner wheel 17, 17a, the center wheel 18a or 18b, the output sleeve 19 and the fixed planet shaft 20; the input shaft 2 is rotatable in a central hole in the lower part of the casing 1, and the driving wheels 3 and 3a are fixed on the input shaft 2 The upper end, the inner wheels 17, 17a are internal tooth synchronous pulleys, the inner wheel 17 is fixed on the lower end of the output sleeve 19, the inner wheel 17a is fixed to the casing, and the carrier 16 or the center wheel 18b is fixed on the output shaft 6. At the lower end, the center wheel 18a is fixed at the lower end of the carrier 16, and the input shaft 2 is decelerated by the timing belt and the pulleys of the two-stage planetary transmission, so that the concentric output shaft 6 and the output sleeve 19 can be driven to rotate in opposite directions.
结合图 16、 图 17及图 18, 为本发明低噪声洗衣机减速器, 行星传动式、 同 心双输出轴、 双驱动型传动的实施例, 其中, 图 16 为双套弹性行星齿轮组合传 动, 图 17为双联弹性行星齿轮组合传动结构示意图, 图 18为双联主动轮与弹性 行星齿轮组合传动。 它们主要由壳体 1、 输入轴 2、 主动轮 3、 3a、 行星轮 15b、 15c或双联行星轮 15d、 15e、 行星架 16、 内轮 17、 17a、 中心轮 18a或 18b、 输 出轴套 19及固定行星轴 20组成; 输入轴 2可在壳体 1下部的中心孔内旋转, 主 动轮 3 (或包括 3a)固装在输入轴 2的上端, 内轮 17固装在输出轴套 19的下端, 内轮 17a与壳体固装,行星架 16或中心轮 18b固装在输出轴 6的下端,中心轮 18a 固装在行星架 16的下端; 其中, 主动轮 3、 3a、 中心轮 18a、 18b及内轮 17、 17a 为常规渐开线齿轮, 行星轮 15b、 15c及 15d、 15e为弹性齿轮, 主动轮 3、 3a通 过弹性行星轮 15b、 15c及 15d、 15e与内轮 17啮合。 输入轴 2通过双级行星传
动减速, 可同时驱动同心的输出轴 6及输出轴套 19相互异向旋转。 16, FIG. 17, and FIG. 18, which are embodiments of a low-noise washing machine speed reducer, a planetary transmission type, a concentric double output shaft, and a double-drive type transmission, wherein FIG. 16 is a double-set elastic planetary gear combination transmission, 17 is a schematic diagram of the transmission structure of the double elastic planetary gear combination, and FIG. 18 is a combined transmission of the double driving wheel and the elastic planetary gear. They are mainly composed of a housing 1, an input shaft 2, a driving wheel 3, 3a, a planetary gear 15b, 15c or a double planetary gear 15d, 15e, a carrier 16, an inner wheel 17, 17a, a center wheel 18a or 18b, an output bushing 19 and a fixed planetary shaft 20; the input shaft 2 is rotatable within a central bore of the lower portion of the housing 1, the drive wheel 3 (or including 3a) is fixed to the upper end of the input shaft 2, and the inner wheel 17 is fixed to the output sleeve 19 The lower end, the inner wheel 17a is fixed to the casing, the carrier 16 or the center wheel 18b is fixed to the lower end of the output shaft 6, and the center wheel 18a is fixed to the lower end of the carrier 16; wherein, the driving wheel 3, 3a, the center wheel 18a, 18b and the inner wheels 17, 17a are conventional involute gears, the planetary gears 15b, 15c and 15d, 15e are elastic gears, and the driving wheels 3, 3a mesh with the inner wheel 17 via the elastic planet wheels 15b, 15c and 15d, 15e . Input shaft 2 passes through two-stage planetary transmission The dynamic deceleration can simultaneously drive the concentric output shaft 6 and the output sleeve 19 to rotate in opposite directions.
结合图 19、 图 20及图 21, 为本发明低噪声洗衣机减速器, 行星传动式、 同 心双输出轴、 双驱动型传动的实施例, 其中, 图 19 为双条单面齿同步带与差动 中心轮组合传动, 图 20为行星轮与差动中心轮弹性传动, 图 21为行星轮与差动 内轮弹性传动。 它们主要由壳体 1、 输入轴 2、 行星架 16、 单面齿同步带 9、 输 出轴 6、 输出轴套 19、 行星架 16、 双联行星轮 15d、 15e、 中心轮 18a、 18b或内 轮 17、 17a组成; 输入轴 1可在壳体 1下部的中心孔内旋转, 行星架 16固装在 输入轴 2的上端, 图 19无内轮, 输入轴 2通过行星架 16、 行星轮 15d、 15e双条 单面齿同步带 9驱动中心轮 18a、 18b及与它们分别固装的输出轴 6及输出轴套 19, 相互差动异向旋转; 图 20无内轮, 其行星轮及中心轮全部或部分为弹性齿 轮, 输入轴 2通过行星架 16、 行星轮 15d、 15e驱动中心轮 18a、 18b及与它们分 别固装的输出轴 6及输出轴套 19差动异向旋转; 图 21无中心轮, 其行星轮及内 轮全部或部分为弹性齿轮, 输入轴 2通过行星架 16、 行星轮 15d、 15e驱动内轮 17、 17a及与它们分别固装的输出轴套 19及输出轴 6相互差动异向旋转。
19, FIG. 20 and FIG. 21, which are embodiments of a low-noise washing machine reducer, a planetary transmission type, a concentric dual output shaft, and a double-drive type transmission, wherein FIG. 19 is a double-single-sided toothed belt and a difference. The dynamic center wheel combined transmission, Fig. 20 is the elastic transmission of the planetary wheel and the differential center wheel, and Fig. 21 is the elastic transmission of the planetary wheel and the differential inner wheel. They are mainly composed of a housing 1, an input shaft 2, a carrier 16, a single-sided timing belt 9, an output shaft 6, an output sleeve 19, a carrier 16, a double planet 15d, 15e, a center wheel 18a, 18b or The wheels 17 and 17a are composed; the input shaft 1 is rotatable in a central hole in the lower portion of the casing 1, the carrier 16 is fixed on the upper end of the input shaft 2, and FIG. 19 has no inner wheel, and the input shaft 2 passes through the carrier 16, the planetary gear 15d. 15e double single-toothed timing belt 9 drives the central wheels 18a, 18b and the output shaft 6 and the output sleeve 19 respectively fixed with them, and is mutually differentially rotated; FIG. 20 has no inner wheel, its planetary wheel and center All or part of the wheel is an elastic gear, and the input shaft 2 drives the center wheels 18a, 18b through the carrier 16, the planet wheels 15d, 15e, and the output shaft 6 and the output sleeve 19 respectively fixed to them to rotate in opposite directions; Without the center wheel, the planetary wheel and the inner wheel are all or part of the elastic gear, and the input shaft 2 drives the inner wheels 17, 17a through the carrier 16, the planetary gears 15d, 15e, and the output bushing 19 and the output shaft respectively fixed to them. 6 mutual differential rotation.
Claims
1、 一种降低洗衣机减速器噪声的方法, 其特征在于: 将洗衣机减速器的传 动机构单独或组合釆用带传动、 链传动和弹性齿轮传动中的至少一种, 以降低洗 衣机减速器噪声。 A method for reducing the noise of a reducer of a washing machine, characterized in that: the driving mechanism of the speed reducer of the washing machine is used alone or in combination with at least one of a belt drive, a chain drive and an elastic gear drive to reduce the noise of the washer reducer.
2、 一种利用权利要求 1 所述的降低洗衣机减速器噪声的方法制作的洗衣机 减速器, 它为定轴传动式, 主要由壳体(1)、 输入轴 (2)、 主动轮 (3)、 一个以 上从动轮 (4)及一个以上输出轴 (6) 组成; 主动轮 (3) 固装在输入轴上, 从 动轮(4) 固装在输出轴上; 其特征在于: 它的主动轮(3)、 从动轮(4)为带轮、 链轮或弹性齿轮, 输入轴 (2) 相应地通过传动带、 传动链或弹性齿轮减速驱动 输出轴 (6)旋转。 2. A washing machine reducer manufactured by the method for reducing noise of a washing machine reducer according to claim 1, which is a fixed shaft transmission type, mainly composed of a housing (1), an input shaft (2), and a driving wheel (3) More than one driven wheel (4) and more than one output shaft (6); the driving wheel (3) is fixed on the input shaft, and the driven wheel (4) is fixed on the output shaft; the characteristic wheel is: (3) The driven wheel (4) is a pulley, a sprocket or an elastic gear, and the input shaft (2) is correspondingly driven to rotate by the transmission belt, the transmission chain or the elastic gear to reduce the output shaft (6).
3、 根据权利要求 2所述的洗衣机减速器, 其特征在于: 传动带、 传动链通 过中间轮(8)过渡, 并通过张紧轮(7) 自动张紧。 3. A washing machine speed reducer according to claim 2, characterized in that the drive belt and the drive train are transitioned through the intermediate wheel (8) and automatically tensioned by the tensioning wheel (7).
4、 根据权利要求 2所述的洗衣机减速器, 其特征在于: 所述的输出轴 (6) 被偏置, 其数量为 1〜6个, 输出轴的内倾角, 即与输入轴 (2) 中心线之间的夹 角为 0° 〜60° , 其时主、 从动轮为相应弹性直齿或锥齿轮传动。 4. The washing machine reducer according to claim 2, wherein: said output shaft (6) is biased, the number of which is 1 to 6, and the inner tilt angle of the output shaft, that is, the input shaft (2) The angle between the center lines is 0 ° ~ 60 °, when the main and driven wheels are the corresponding elastic straight or bevel gear transmission.
5、 根据权利要求 2所述的洗衣机减速器, 其特征在于: 所述的输入轴 (2), 其上端伸出到减速器上面, 作为中心输出小轴。 The washing machine speed reducer according to claim 2, characterized in that: the input shaft (2) has an upper end projecting above the speed reducer as a center output small shaft.
6、 一种利用权利要求 1·所述的降低洗衣机减速器噪声的方法制作的洗衣机 减速器, 它为行星轮传动式, 主要由壳体(1)、 输入轴 (2)、 主动轮 (3)、 行星 轮(15)、 行星架(16)、 内轮(17)、 中心轮(18a或 18b)、 输出轴 (6)及输出 轴套(19)组成; 主动轮(3)或行星架(16)固装在输入轴(2)上, 中心轮(18a 或 18b) 或行星架 (16) 固装在输出轴 (6)上, 内轮 (17) 固装在壳体(1)或 输出轴套 (19)上; 其特征在于: 它的主动轮(3)、 行星轮 (15) 为带轮、 链轮 或弹性齿轮, 内轮 (17) 为同步带轮, 输入轴 (2) 相应地通过传动带、 传动链 或弹性齿轮减速驱动输出轴 (6) 或同时驱动输出轴套 (19)旋转。 6. A washing machine reducer manufactured by the method of claim 1 for reducing noise of a washing machine reducer, which is a planetary gear transmission type, mainly comprising a housing (1), an input shaft (2), and a driving wheel (3) ), planetary gear (15), planet carrier (16), inner wheel (17), center wheel (18a or 18b), output shaft (6) and output bushing (19); drive wheel (3) or planet carrier (16) fixed on the input shaft (2), the center wheel (18a or 18b) or the carrier (16) is fixed on the output shaft (6), and the inner wheel (17) is fixed in the housing (1) or The output sleeve (19); characterized in that: the driving wheel (3), the planetary gear (15) is a pulley, a sprocket or an elastic gear, the inner wheel (17) is a synchronous pulley, and the input shaft (2) Accordingly, the output shaft (6) is driven by the belt, the drive chain or the elastic gear to reduce the rotation of the output shaft (19).
7、 根据权利要求 6所述的洗衣机减速器, 其特征在于: 所述的输入轴 (2), 其上端从中空的输出轴 (6) 穿过到减速器上面, 作为中心输出小轴。 7. The washing machine speed reducer according to claim 6, wherein: the input shaft (2) has an upper end passing through the hollow output shaft (6) to the top of the speed reducer as a center output small shaft.
8、 根据权利要求 2或 6所述的洗衣机减速器, 其特征在于: 所述的传动带 从包括同步带、 V形带、 多楔带和圆形带的组中选用。
8. A washing machine speed reducer according to claim 2 or claim 6 wherein: said drive belt is selected from the group consisting of a timing belt, a V-belt, a V-ribbed belt and a circular belt.
9、 根据权利要求 8所述的洗衣机减速器, 其特征在于: 所述的同步带为双 面齿同步带 (5 )或单面齿同步带 (9), 其齿形为梯形、 圆弧形或渐开线齿形。 9. The washing machine speed reducer according to claim 8, wherein: the timing belt is a double-sided tooth timing belt (5) or a single-sided tooth timing belt (9), and the tooth shape is trapezoidal or circular. Or involute tooth profile.
10、 根据权利要求 2或 6所述的洗衣机减速器, 其特征在于: 所述的传动链 为齿形链。 A washing machine speed reducer according to claim 2 or 6, wherein: said transmission chain is a toothed chain.
11、 根据权利要求 6所述的洗衣机减速器, 其特征在于: 行星轮传动为少齿 差、 摆线齿或活齿传动。 11. The washing machine speed reducer according to claim 6, wherein: the planetary gear transmission is a small tooth difference, a cycloidal tooth or a movable tooth drive.
12、 根据权利要求 2或 6所述的洗衣机减速器, 其特征在于: 所述的弹性齿 轮由弹性耐磨材料构成。 A washing machine speed reducer according to claim 2 or 6, wherein: said elastic gear is made of an elastic wear resistant material.
13、 根据权利要求 2或 6所述的洗衣机减速器, 其特征在于: 所述的弹性齿 轮由刚性齿轮本体外包覆弹性耐磨材料而构成。
The washing machine reducer according to claim 2 or 6, wherein the elastic gear is composed of a rigid gear body covered with an elastic wear-resistant material.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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ITMC20090014A1 (en) * | 2009-02-03 | 2010-08-04 | Gaposa Srl | PLANETARY REDUCER. |
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JP2000027971A (en) * | 1998-07-10 | 2000-01-25 | Showa Eng:Kk | Rotary motion device |
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GB686503A (en) * | 1951-04-11 | 1953-01-28 | Baker Perkins Ltd | Improvements in and relating to tensioning means for chain drives |
US3965768A (en) * | 1975-07-25 | 1976-06-29 | Franklin Manufacturing Company | Slipping belt clutch |
JPH03191993A (en) * | 1989-12-20 | 1991-08-21 | Matsushita Electric Ind Co Ltd | Reduction device for washing machine |
US5267456A (en) * | 1990-06-26 | 1993-12-07 | Sanyo Electric Co., Ltd. | Drum-type washing machine |
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