WO2007132657A1 - Polyorganosiloxane-containing graft copolymer, flame retardant composed of the same, and resin composition containing the same - Google Patents

Polyorganosiloxane-containing graft copolymer, flame retardant composed of the same, and resin composition containing the same Download PDF

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Publication number
WO2007132657A1
WO2007132657A1 PCT/JP2007/059015 JP2007059015W WO2007132657A1 WO 2007132657 A1 WO2007132657 A1 WO 2007132657A1 JP 2007059015 W JP2007059015 W JP 2007059015W WO 2007132657 A1 WO2007132657 A1 WO 2007132657A1
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resin
polyorganosiloxane
graft copolymer
weight
polymer
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PCT/JP2007/059015
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French (fr)
Japanese (ja)
Inventor
Kazunori Saegusa
Hiroshi Tone
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Kaneka Corporation
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Priority to JP2008515480A priority Critical patent/JPWO2007132657A1/en
Publication of WO2007132657A1 publication Critical patent/WO2007132657A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/42Block-or graft-polymers containing polysiloxane sequences

Definitions

  • the present invention relates to a polyorganosiloxane-containing graft copolymer, a flame retardant comprising the same, and a resin composition containing the same.
  • phosphorus-based flame retardants are often used as non-halogen-based flame retardants for imparting flame retardancy to rosin. Since phosphorus-based flame retardants have many points to be improved, such as the heat resistance and impact resistance of the final molded product, which are not only in terms of toxicity, there are many reductions in the amount of phosphorus-based flame retardants used. Furthermore, conversion to a non-halogen non-phosphorus flame retardant is required. The use of metal compounds as non-halogen and non-phosphorous flame retardants has been proposed, but these too may cause deterioration in mechanical properties if used in an amount necessary to obtain sufficient flame retardancy. Even when used, it was necessary to reduce the amount.
  • polymers having a low glass transition temperature such as polyorganosiloxane, polyalkyl (meth) acrylate (low glass transition temperature), polybutadiene, polyisobutylene and the like are thermoplastic.
  • a matrix resin such as oil, thermosetting oil, and elastomer.
  • polyorganosiloxane is particularly advantageous due to its excellent low-temperature impact strength. It is known that when blended with the matrix rosin, it is effective for improving low-temperature mechanical properties. Polyorganosiloxane itself is a combustible material. Less heat of combustion compared to other low glass transition temperature polymers such as polyalkyl (meth) acrylate (low glass transition temperature) and polybutadiene. As a result, the molded body of the resin composition obtained by blending the polyorganosiloxane has less reduction in flame retardancy compared to the case of blending other polymers. In some cases, flame retardancy itself can be simultaneously imparted by utilizing the unique reaction of polyorganosiloxane.
  • polyorganosiloxane is blended into the above-mentioned matrix resin, which is poorly compatible with general resin components, and can be made sufficiently fine and uniform even if a molded product is obtained. Therefore, when it is used in a large amount, it often causes problems such as poor appearance of the molded body and delamination of layers to reduce mechanical strength.
  • a resin composition having compatibility with the matrix resin and chemically bonding with a polyorganosiloxane component to form a block copolymer or a graft copolymer many attempts have been made to overcome the challenges.
  • a graft copolymer obtained by graft-bonding the coconut resin component to a polyorganosiloxane component is advantageous in that the dispersion state of the polyorganosiloxane in the matrix cocoon resin can be controlled.
  • Patent Document 1 discloses a method for improving the impact strength of a molded product obtained by molding the obtained graft copolymer by increasing the graft efficiency by using this specific graft crossing agent
  • Patent Document 2 Discloses a method of increasing the impact strength of the final molded body by blending the graft copolymer with a thermoplastic resin.
  • Patent Documents 3 and 4 describe the presence of (modified) polyorganosiloxane in the presence of (modified) polyorganosiloxane for the purpose of simultaneously improving the flame retardancy while maintaining or improving the impact resistance with the least amount of bulle monomer used.
  • a method of using a graft copolymer obtained by first polymerizing a polyfunctional monomer and then polymerizing the vinyl monomer is disclosed.
  • Patent Document 5 discloses a method of further improving the flame retardancy and impact resistance in a balanced manner by using a polyfunctional monomer having a specific molecular structure, preferably a polyfunctional monomer.
  • Patent Document 2 Japanese Patent Laid-Open No. 61-235462
  • Patent Document 3 Japanese Patent Laid-Open No. 2003-238639
  • Patent Document 4 Pamphlet of International Publication No. 2005Z080460
  • Patent Document 5 International Publication No. 2005Z108450 Pamphlet
  • the problem of the present invention is that it has excellent impact resistance particularly at low temperatures, has a reduced halogen 'phosphorus content, and is also non-halogen' non-phosphorus flame retardant 'impact resistance. It is an object of the present invention to provide a graft copolymer as an improving agent capable of providing an excellent resin composition, which can provide an excellent resin composition.
  • the present inventors are excellent in the effect of improving the impact resistance without impairing the flame retardancy of the specific graft copolymer, or flame retardant.
  • the resin composition having excellent impact resistance while maintaining or improving flame retardancy is obtained by simultaneously improving the properties and blending the graft copolymer with a resin such as a thermoplastic resin.
  • the present invention has been completed.
  • the present invention relates to a polyorganosiloxane-containing graft copolymer comprising a polyorganosiloxane (A) moiety and a polymer ( ⁇ ) moiety having at least a unit derived from a radical reactive group-containing ultraviolet absorber ( ⁇ ′). Regarding coalescence.
  • the embodiment further comprises a polyorganosiloxane-containing graph copolymer containing a polymer (C) site, wherein the polymer (C) is a polyfunctional monomer (C ').
  • the polymer (C) is a polyfunctional monomer (C ').
  • 50- a polymer obtained by polymerizing a monomer containing LOO wt% and a radical-reactive monomer (C ") 50-0 wt% copolymerizable therewith, the polyfunctionality
  • the monomer (C ′) is a polyorganosiloxane-containing graft copolymer that is a polyfunctional monomer () having two or more radical reactive groups in the molecule.
  • the polyfunctional monomer () force is a polyorganosiloxane-containing graft copolymer which is at least one selected from the group consisting of a cyanuric acid derivative, an isocyanuric acid derivative, and a biphenyl derivative. It is a polymer.
  • an embodiment is a polyorganosiloxane-containing graft copolymer in which the ultraviolet absorber ( ⁇ ') is a benzotriazole-based compound.
  • the embodiment is a polyorganosiloxane-containing graft copolymer characterized by having a benzotriazole-based compound power phenolic hydroxyl group.
  • an embodiment is a polyorganosiloxane-containing graft copolymer characterized by having a glass transition temperature force of 40 ° C or higher of the polymer (i).
  • the present invention also relates to a flame retardant having a polyorganosiloxane-containing graft copolymer power.
  • the present invention includes one or more selected from the group consisting of thermoplastic resin, thermosetting resin, and elastomer, and the polyorganosiloxane-containing graft copolymer.
  • the present invention relates to a resin composition containing a graft copolymer.
  • the thermoplastic resin is a polycarbonate resin, a polyester resin, a polyester carbonate resin, a polyphenylene ether resin, a polyphenylene sulfide resin, a polysulfone resin, a polyether.
  • Polyamide resin Polyetherimide resin, polyacetal resin, polyvinylacetal resin, polyketone resin, polyetherketone resin, polyetheretherketone resin, polyarylketone resin, polyether-tolyl resin, liquid crystal resin Selected from the group consisting of fat, polybenzimidazole resin, polyparabanic acid resin, Jeny compound, maleimide compound, aromatic alkellui compound, methacrylate ester, acrylate ester, and cyanide butyl compound A polymer obtained by polymerizing or copolymerizing one or more monomers, or a copolymer resin, a polyolefin resin, a salt resin resin, and a salt resin vinyl resin. It is a graft copolymer-containing resin composition characterized by being one or more selected.
  • the thermosetting resin is phenol resin, epoxy resin, urea resin, melamine resin, polyimide resin, polyamideimide resin, thermosetting polyester resin, alkyd.
  • Resin, silicone resin, urethane resin, polybulle ester resin, diaryl polyphthalate resin, bismaleimide-triazine resin, furan resin, xylene resin, guanamine resin, maleic resin, and dicyclopenta A graft copolymer-containing resin composition characterized in that it is at least one selected from Jen resin.
  • an embodiment is a graft copolymer-containing resin composition, wherein the elastomer is at least one selected from the group consisting of natural rubber and synthetic rubber. It is.
  • a preferred embodiment is a graft copolymer-containing resin composition, wherein the thermoplastic resin is an aromatic polycarbonate resin, in which case
  • a graft copolymer-containing resin composition characterized by containing a sulfur-containing organometallic salt is preferable.
  • a resin such as a thermoplastic resin. It has low halogen 'low phosphorus content and non-halogen' non-phosphorus, and has excellent impact resistance at low temperatures, etc. without reducing flame retardancy or improving flame retardancy.
  • a fat composition can be provided.
  • the graft copolymer of the present invention comprises a polyorganosiloxane (A) moiety and a polymer (B) moiety having at least a unit derived from a radical reactive group-containing ultraviolet absorber ( ⁇ '). This is a polyorganosiloxane-containing graft copolymer.
  • the polyorganosiloxane-containing graft copolymer of the present invention is:
  • the polymer further comprises a polymer (C) site having at least a unit derived from a polyfunctional monomer (C ′) having two or more radical reactive groups in the molecule.
  • the strong graft copolymer is obtained, for example, by polymerizing one or more stages of the monomer containing the polyfunctional monomer (C) as necessary in the presence of polyorganosiloxane ( ⁇ ).
  • the polyorganosiloxane-containing graft copolymer of the present invention can be obtained by polymerizing one or more monomers containing a radical reactive group-containing ultraviolet absorber ( ⁇ ′).
  • polymer ( ⁇ ) having at least units derived from ( ⁇ ′) and the polymer (C) having at least units derived from the polyfunctional monomer (C ′) are described below.
  • the polyorganosiloxane ( ⁇ ) used in the present invention is a component for improving impact resistance particularly at low temperatures without lowering flame retardancy, and in some cases, it is difficult for a resin composition containing itself. It is a component that improves flammability.
  • a polyorganosiloxane such as polydimethylsiloxane, polymethylphenylsiloxane, polydimethylsiloxane-diphenylsiloxane copolymer, etc.
  • a part of the side chain alkyl group is substituted with a hydrogen atom.
  • polyorganonoidogen siloxane can be used.
  • polydimethylsiloxane polymethylphenylsiloxane, and polydimethylsiloxane-diphenylsiloxane copolymer are preferred for imparting flame retardancy.
  • Ridimethylsiloxane is most preferred because it is more economically available.
  • the low-temperature characteristics may be further improved, and the polymer (B) and if necessary If the refractive index of the graft copolymer of the present invention together with the polymer (C) is set to be close to that of the matrix resin, transparency and good colorability can be imparted to the resulting resin composition.
  • the polyorganosiloxane (A) preferably has a graft-crossing group because it can exhibit good impact resistance and flame retardancy. Among them, it is particularly preferable to have it in the side chain, among which it is more preferable to have it at the Z or molecular chain end.
  • a solution polymerization method, a suspension polymerization method, an emulsion polymerization method and the like are not particularly limited as a method for obtaining the polyorganosiloxane (A).
  • a method of polymerizing a cyclic, linear or branched organosiloxane, preferably a cyclic organosiloxane, using a catalyst such as an acid, an alkali, a salt or a fluorine compound can be mentioned.
  • the weight average molecular weight (Mw) of the organosiloxane used for the polymerization is preferably ⁇ 20,000 or less, more preferably ⁇ 10,000 or less, and even more preferably ⁇ 5,000 or less, particularly preferably 2. 500 or less.
  • a method using a silane having a graft crossing group together with the organosiloxane and a cyclic, linear, or branched organosiloxane having the same weight average molecular weight (Mw) having a Z or graft crossing group More preferably.
  • a method using a silane having a graft crossing group and a cyclic, linear or branched organosiloxane having the same weight average molecular weight (Mw) having a graft crossing group and Z or a graft crossing group without using the organosiloxane. can be more preferable.
  • the weight average molecular weight (Mw) strength in solution, slurry, or emulsion is preferably ⁇ 20,000 or more, more preferably ⁇ or more, 50, 000 or more, and even ⁇ or 100, 000 or more.
  • a method of balancing can be given.
  • a polyorganosiloxane having a weight average molecular weight (Mw) of preferably 20,000 or more and a graft crossover group having a weight average molecular weight (Mw) of preferably 20,000 or more.
  • Mw weight average molecular weight
  • graft crossover group having a weight average molecular weight (Mw) of preferably 20,000 or more.
  • the polyorganosiloxane (A) is preferably in the form of particles in order to develop the impact resistance of the final molded article satisfactorily.
  • Powerful polyorganosiloxane (A) particles can also be produced by emulsion polymerization as described above.
  • the modified or non-modified polyorganosiloxane (A) obtained by the method of modifying the emulsion polyorganosiloxane as described above, the solution polymerization method, etc. is mechanically used using a high-pressure homogenizer.
  • An emulsion containing polyorganosiloxane (A) particles can also be obtained by a method such as forced emulsification.
  • the particles of polyorganosiloxane (A) are described in detail in JP-A-2000-226420, JP-A-2000-834392, US Pat. Nos. 2891920, 3294725, etc. It can be obtained by a known emulsion polymerization method.
  • a cyclic siloxane represented by 1, 3, 5, 7-otatamethylcyclotetrasiloxane (D4), and a bifunctional group having a hydrolyzable group such as Z or dimethyldimethoxysilane a cyclic siloxane represented by 1, 3, 5, 7-otatamethylcyclotetrasiloxane (D4), and a bifunctional group having a hydrolyzable group such as Z or dimethyldimethoxysilane.
  • Silanes trifunctional or higher functional alkoxysilanes such as methyltriethoxysilane and tetrapropyloxysilane, condensates of trifunctional or higher functional silanes such as methyl orthosilicate, and, if necessary, mercaptopropyldimethoxymethylsilane
  • Polyorganosiloxane (A) particles can be obtained using a grafting agent such as acryloyloxypropyldimethoxymethylsilane, methacryloyloxypropyldimethoxymethylsilane, vinyldimethoxymethylsilane, and vinylphenyldimethoxymethylsilane.
  • the amount of the grafting agent used is 0.03 mol% or more in terms of siloxane units in the resulting polyorganosiloxane from the viewpoint of obtaining good impact resistance in the final molded product. Is not less than 0.06 mol%, more preferably not less than 0.15 mol%, particularly preferably not less than 0.5 mol%, not more than 5 mol%, more preferably not more than 3 mol%, further not more than lmol%.
  • the conditions for the polymerization of the polyorganosiloxane (A) are preferably emulsified using a homogenizer or the like together with water and a surfactant, and mechanically emulsified and dispersed under high pressure as necessary, and then acid.
  • PH is 4 or less, preferably 3 or less, more preferably 2 or less, or base is added and pH is 8 or more, preferably 9.5 or more, more preferably 11 or more.
  • the polyorganosiloxane (A) particles can be obtained.
  • the temperature during the polymerization is 0 ° C or higher, preferably 30 ° C or higher, more preferably 50 ° C or higher, further 60 ° C or higher, 150 ° C or lower, preferably 120 ° C or lower, more preferably A temperature of 95 ° C. or lower can be applied, and it can be preferably obtained by a hydrolysis and condensation reaction in an inert gas atmosphere such as nitrogen or in a vacuum degassed state.
  • a seed polymerization method described below.
  • a method using an organic polymer as seed particles disclosed in JP-A-63-202630, JP-A-63-202631, and JP-A-4-258636, JP-A-60-088040 A method using the polyorganosiloxane latex disclosed in 1) as a seed latex, more preferably a method using an organic polymer having swelling properties with respect to a cyclic siloxane as disclosed in WO 03Z068835, or latex.
  • a method of using a polymer having a particle size of 20 nm or less, preferably 15 nm or less, more preferably lOnm or less as seed particles can be employed.
  • a polymer (B) having at least a unit derived from a radical reactive group-containing ultraviolet absorber ( ⁇ ′) described later can be used as seed particles.
  • the polymer ( ⁇ ) at this time is preferably 20% by weight or less, more preferably 5% by weight or less, and further 2% by weight with respect to the total amount of the polyorganosiloxane ( ⁇ ) and the polymer ( ⁇ ). It is preferable to use less than U.
  • the emulsion of the polyorganosiloxane ( ⁇ ) obtained by the above method usually contains a volatile low molecular weight cyclic siloxane.
  • a volatile low molecular weight cyclic siloxane for the purpose of removing this volatile low-molecular-weight cyclic siloxane, steam stripping as disclosed in US Pat. No. 4,600,436, Japanese Patent Application Laid-Open No. 2002-249582 is applied.
  • Adsorption agent such as diatomaceous earth disclosed in No. 121284 is adsorbed to adsorb volatile low molecular weight cyclic siloxane, and the resulting polyorganosiloxane ( ⁇ ⁇ ⁇ ⁇ ⁇ ) is adsorbed.
  • a filtering method can be applied.
  • the content of volatile low molecular weight siloxane is preferably 5% by weight or less, more preferably 1% by weight or less
  • the weight average molecular weight (Mw) is preferably 20,000 or less, more preferably 10,000 or less, More preferably, it is 5,000 or less, more preferably 2,500 or less, having a condensable group and a Z or hydrolyzable group at the terminal, and if necessary, a mercaptopropyl group, a methacryloyloxypropyl group, or an allyloyl group.
  • a linear or branched modified or non-modified (poly) organosiloxane partially substituted with a radical reactive group such as an oxypropyl group, a butyl group, a vinylphenyl group, or an aryl group can be used.
  • a radical reactive group such as an oxypropyl group, a butyl group, a vinylphenyl group, or an aryl group
  • the condensable group include a hydroxyl group, an amino group
  • examples of the hydrolyzable group include an alkoxyl group, an acyloxy group, a ketoxime group, an alkenoxy group, an amide group, and an aminoxy group.
  • the modified or non-modified (poly) organosiloxane may be used together with a graft crossing agent such as silane having a radical reactive group as described above, and may be added with water, a surfactant, etc. It can be mechanically forcedly emulsified to a desired particle size with a homogenizer, an ultrasonic generator, a hyde mouth share, a membrane emulsifier or a colloidal mill.
  • the polymerization temperature of the modified or non-modified (poly) organosiloxane is 0 ° C or higher, preferably 100 ° C or lower, more preferably 50 ° C or lower, and further 30 ° C or lower, and the pH is preferably
  • the polyorganosiloxane (A) can be obtained by applying the same range method using an acid or a base.
  • ⁇ (poly) organosiloxane with a low content of volatile low molecular weight siloxane is used as a raw material
  • the polyorganosiloxane described above can be reduced in volatile low molecular weight siloxane by selecting the polymerization conditions.
  • Siloxane (A) can be obtained.
  • a surfactant that exhibits surface activity even under acidic conditions.
  • a surfactant for example, a metal salt of an alkyl sulfate ester
  • anionic surfactants such as metal salts of alkyl sulfonic acids and metal salts of alkyl aryl sulfonic acids.
  • the metal salt is preferably an alkali metal salt, particularly a sodium salt or potassium salt. Of these, sodium salt is preferred, and sodium dodecylbenzenesulfonate is most preferred.
  • polyoxyalkylene alkyl ethers typified by polyoxyethylene dodecyl ether
  • polyoxyalkylene alkyl aryl ethers typified by polyoxyethylene norphe ether
  • polyoxyalkylene higher grades typified by polyoxyethylene stearate ester.
  • Nonionic surfactants such as fatty acid esters and sorbitan monolaurate can be used. Alternatively, they can be used in combination with the anionic surfactant.
  • inorganic acids such as sulfuric acid, hydrochloric acid and nitric acid and organic acids such as dodecylbenzenesulfonic acid, dodecylsulfuric acid and trifluoroacetic acid
  • organic acids such as dodecylbenzenesulfonic acid, dodecylsulfuric acid and trifluoroacetic acid
  • Alkylaryl sulfonic acid represented by dodecylbenzene sulfonic acid has a function not only as an acid component but also as a surfactant. In some cases, it may be used alone, and can be preferably used. However, these acids and surfactants are not limited to these and may be either a single component or a combination of multiple components.
  • the latex is aged at a temperature near or below room temperature for several hours or more as necessary, and after the polyorganosiloxane has a high molecular weight, sodium hydroxide, Neutralize the system to pH 5-8 by adding inorganic bases such as potassium hydroxide, sodium carbonate, sodium hydrogen carbonate, ammonia, and organic bases such as alkylamines and alkyl ammonium hydroxides. By doing so, the polymerization of siloxane can be stopped.
  • inorganic bases such as potassium hydroxide, sodium carbonate, sodium hydrogen carbonate, ammonia
  • organic bases such as alkylamines and alkyl ammonium hydroxides.
  • a surfactant that is basic but exhibits surface-active performance.
  • examples of such surfactants include alkyltrimethylammonium salts such as dodecyltrimethylammonium bromide and stearyltrimethylammonium bromide, and dialkyldimethylammonium such as didodecyldimethylammonium bromide. Salt, stearyldimethylbenzyl Examples thereof include cationic surfactants such as alkyl aralkyl ammonium salts such as ammonium chloride. Further, a nonionic surfactant as described above may be used or used in combination.
  • an inorganic base such as lithium hydroxide, potassium hydroxide, sodium hydroxide, cesium hydroxide, or an organic base such as alkyl ammonium hydroxide is used. it can.
  • Tetraorganoammoum hydroxides such as cetyltrimethylammonium hydroxide described in JP-A-2001-106787 have the functions of both a cationic surfactant and a base. May be used preferably because it may be used alone. However, these bases and surfactants are not limited to these and may be either a single component or a combination of a plurality of components.
  • the latex is aged as necessary, and the system is neutralized with an inorganic acid such as sulfuric acid or an organic acid such as acetic acid or dodecylbenzenesulfonic acid as described above. Thus, the polymerization of siloxane can be stopped.
  • the volume average particle diameter of the polyorganosiloxane (A) particles is preferably from 0.008 to 0.6 ⁇ m, more preferably from 0.01 to 0.35 m force. In many cases, it is difficult to stably obtain a volume average particle size of less than 0.008 m. If it exceeds 0.6 m, the flame resistance and impact resistance of the final molded product may be deteriorated.
  • the volume average particle diameter can be measured using, for example, MICROTRAC NPA150 manufactured by Nikkiso Co., Ltd.
  • the polyorganosiloxane (A) used in the present invention has a weight average molecular weight (Mw) of preferably 100,000 or more, more preferably ⁇ 150,000 or more, preferably ⁇ is 1,000,000 or less, More preferably, it is 700,000 or less, and further 300,000 or less. If the weight average molecular weight (Mw) is too low, the flame resistance may deteriorate the impact resistance. In addition, if the weight average molecular weight (Mw) is too high, the productivity may decrease.
  • Mw weight average molecular weight
  • a standard polystyrene conversion value obtained by gel permeation 'chromatography (GPC) analysis can be used.
  • the polyorganosiloxane (A) moiety impairs the flame retardancy of the resulting resin composition. Therefore, it is preferable to contain 50% by weight or more, more preferably 6%. It is preferable to contain 5% by weight or more, further 75% by weight or more, particularly 82.5% by weight or more.
  • the upper limit is preferably 99% by weight, more preferably 98% by weight, and even more preferably 95% by weight in order to improve the dispersion state of the polyorganosiloxane (A) component in the matrix resin.
  • the polymer ( ⁇ ) component used in the present invention is a component that is introduced into the polyorganosiloxane-containing graft copolymer of the present invention in order to ensure compatibility with the matrix resin, and also has radical reactivity. It is characterized by having at least units derived from a group-containing ultraviolet absorber ( ⁇ ′).
  • the radical-reactive group-containing ultraviolet absorber ( ⁇ ') used in the present invention is a monomer component having both an ultraviolet-absorbing group and an ethylenically unsaturated group capable of radical reaction.
  • the ultraviolet absorber ( ⁇ ′) is not limited, but preferably includes a benzotriazole derivative, a hinderdamine derivative, and the like. Although the mechanism of action is unknown, the use of the UV absorber ( ⁇ ′) tends to improve flame retardancy without degrading mechanical properties such as impact resistance.
  • the hindered amine derivative is not limited! /, But a hindered amine derivative represented by the following general formula (I) is preferably used. Specifically, 2, 2, 6, 6-tetramethyl-4- Examples include piperidylmetatalil®, 1, 2, 2, 6, 6-pentamethyl-4-piperidylmethacryla.
  • R 1 is a hydrogen atom or an alkyl group having 1 to 8 carbon atoms
  • R 2 is a hydrogen atom or a methyl group.
  • the benzotriazole derivative is not particularly limited. The mechanism of action is unknown, but in particular Such benzotriazole derivatives are preferred because those having a phenolic hydroxyl group tend to improve flame retardancy.
  • a benzotriazole derivative represented by the following general formula ( ⁇ ) can be preferably used.
  • R 1 are a hydrogen atom, halogen or alkyl having 1 to 18 carbon atoms
  • R 2 is an alkylene group having 1 to 6 carbon atoms, an arylene group having 6 to 12 carbon atoms, or these
  • R 3 is a hydrogen atom or a methyl group.
  • a benzotriazole derivative is more preferably used.
  • 2- (2′-hydroxy 5′-methacryloyloxyethyl) represented by the following chemical formula ( ⁇ ) — 2H-benzotriazole is particularly preferably used.
  • the ultraviolet absorber ( ⁇ ') may be used alone, but can preferably be used by copolymerization with an ethylenically unsaturated monomer.
  • the glass transition temperature of the polymer obtained by polymerizing only the ethylenically unsaturated monomer is preferably 40 ° C or higher, more preferably 60 ° C or higher. More preferably 90 ° C or more.
  • the preferred glass transition temperature of the copolymer comprising the ultraviolet absorber ( ⁇ ′) and, if necessary, an ethylenically unsaturated monomer is the same as described above.
  • the ultraviolet absorber ( ⁇ ') and the ethylenically unsaturated monomer can be polymerized in one stage or in two or more stages, even if they are polymerized in two or more stages. It is also preferable to adjust the monomer composition so that the glass transition temperature of the polymer satisfies the aforementioned range.
  • the ethylenically unsaturated monomer may be a single compound or a mixture of two or more compounds, but the glass transition temperature of the obtained polymer is set as described above. Is preferred.
  • the glass transition temperature referred to in the present invention can be substituted by the one described in the fourth edition of the “Polymer Handbook” published by John Wiley & Son, 1999.
  • the weight fraction in the copolymer can be used. Paying attention to the monomer unit with a ratio of 5% or more, it can be substituted by calculating from the glass transition temperature of the homopolymer of each monomer component and the weight fraction based on the Fox equation.
  • the amount of the ultraviolet absorber ( ⁇ ') used in the preparation of the polymer (B) according to the present invention is based on the total amount of the ultraviolet absorber ( ⁇ ') and the ethylenically unsaturated monomer. It is particularly preferably 0.01% by weight or more, more preferably 1 to 33% by weight, and even more preferably 2 to 13% by weight.
  • the amount of the ultraviolet absorber ( ⁇ ′) is too large, the cost is increased and the polymerization may be difficult.
  • the amount is too small, the effect of improving flame retardancy may not be sufficient.
  • ethylenically unsaturated monomers includes, as specific examples thereof, styrene, a-methino styrene, vinyl retanolene, vinino naphthalene, vinino biphenyl, 1,1'-diphenylethylene, aromatic butyl monomers such as acenaphthylene, cyanuric butyl monomers such as acrylonitrile, methallyl-tolyl, methyl acrylate, ethyl acrylate, butyl acrylate, octyl Atalylate, 2-ethylhexyl Atalylate, lauryl atylate, stearyl atylate, benzyl atylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, octyl methacrylate Alkyl (meth) acrylates such as urylmethacrylate,
  • aromatic styrene monomers such as styrene, (X-methyl styrene, butyl toluene, urnaphthalene, birbiphenyl, etc.
  • Alkyl (meth) atalylates with 2 or less carbon atoms in alkyl groups such as cyanuric bur monomers such as ril, methyl metatalylate, ethyl metatalylate, methyl attalylate, and ethyl acrylate. More preferably, the homopolymer has a glass transition temperature of 40 ° C or higher, more preferably 60 ° C or higher, and even more preferably 90 ° C or higher.
  • Specific examples of powerful monomers include styrene, a-methylenstyrene, vinyltoluene, vinylnaphthalene, vinylenobiphenol, acrylonitrile, metathalonitrile, Such as it is possible to increase the Rume Tatari rate.
  • butyl monomers containing carboxyl groups such as itaconic acid, (meth) acrylic acid, fumaric acid, maleic acid, 4 styrene sulfonic acid, 2 acrylamide-2-methylpropane sulfonic acid, etc.
  • Bulonic monomers containing sulfonic acid groups or sodium salts, potassium salts, calcium salts, magnesium salts, aluminum salts, organic phosphorous salts, organic sulfur salts, organic ammonium salts, glycidyl meta Use together with functional group-containing vinyl monomers such as epoxy group-containing butyl monomers such as talylate, hydroxyl group-containing vinyl monomers such as 2-hydroxyethyl methacrylate and 4-hydroxybutyl acrylate. I can do it.
  • the soot that is not essential is the heat resistance and thermal stability of the resulting polyorganosiloxane-containing graft copolymer. Since both flame retardancy and impact resistance of the molded article may be improved, it is preferable to use a chain transfer agent.
  • chain transfer agents include unsaturated terpenes such as a-vinene, terpinolene and limonene, n-octyl mercaptan, and t-octylme Examples include mercaptans such as lucapbutane, n-dodecyl mercaptan, t-dodecyl mercaptan, 2-ethyl thiolglycolate, among which the mercaptans can be preferably used. Furthermore, since a polyorganosiloxane-containing graft copolymer or rosin composition having no odor is obtained, 2-ethylhexylthioglycolate can be preferably used.
  • the amount of the chain transfer agent used with respect to the total amount of the ultraviolet absorber ( ⁇ ') and the ethylenically unsaturated monomer is preferably 0.01 wt% or more, more preferably 0.05 wt% or more. Further, it is 0.1% by weight or more, preferably 10% by weight or less, more preferably 5% by weight or less, and further 2% by weight or less. Use of a chain transfer agent in excess of 10% by weight reduces the grafting efficiency of the resulting graft copolymer, which may reduce the dispersibility of the graft copolymer of the present invention in the matrix resin. Yes, there are cases where flame retardancy and mechanical properties are not good.
  • a polymer ( ⁇ ) in the emulsion polymerization of an ultraviolet absorber ( ⁇ ') and an ethylenically unsaturated monomer, a polymer ( ⁇ ) can be obtained by polymerization using a known radical polymerization method. it can.
  • a (co) polymer containing a polymer (C) having at least a unit derived from the above-mentioned polyorganosiloxane ( ⁇ ) site and, if necessary, a polyfunctional monomer () described later is obtained as an emulsion.
  • the polymerization of the ultraviolet absorber ( ⁇ ′) and the ethylenically unsaturated monomer is preferably carried out by a emulsion polymerization method.
  • a method of adsorbing the (co) polymer component to droplets of an ultraviolet absorber ( ⁇ ′) and an ethylenically unsaturated monomer, followed by polymerization (hereinafter referred to as a suspension seed polymerization method) is employed. be able to.
  • a known polymerization initiator that is, 2, 2'-azobisoxy-tolyl, hydrogen peroxide, potassium persulfate, ammonium persulfate, etc. is thermally decomposed. It can be used as a polymerization initiator.
  • T-Butylperoxyisopropyl carbonate paramentane hydride peroxide, cumene hydride peroxide, dicumyl Organic peroxides such as peroxides, t-butyl hydride peroxide, di-t-butyl peroxide, t-hexyl silver oxide, or inorganics such as hydrogen peroxide, persulfuric acid lithium and ammonium persulfate Peracids such as peracids and, if necessary, sodium formaldehyde sulfoxylate, reducing agents such as glucose, and transition metal salts such as iron (II) sulfate if necessary, and further Accordingly, it can be used as a redox-type polymerization initiator using a chelating agent such as ethylenediammine tetraacetate and a phosphorus-containing compound such as sodium pyrophosphate if necessary.
  • a chelating agent such as ethylenediammine tetra
  • the peroxide does not substantially thermally decompose! Since the polymerization can be performed even at low temperature, the polymerization temperature can be widened in a range. This is preferable because it can be set. Among them, it is preferable to use an aromatic ring-containing peroxide such as cumene hydride peroxide and dicumyl peroxide as a redox polymerization initiator.
  • the amount of the polymerization initiator used and the amount of the reducing agent / transition metal salt / chelating agent used when a redox type polymerization initiator is used can be used within a known range.
  • a surfactant during or after the polymerization can be used within the publicly known range.
  • a buffering agent such as a pH buffer can be used as necessary, but this can also be used within a known range.
  • the polymerization temperature, pressure, deoxygenation, concentration, stirring, and other conditions for the above polymerization can be in a known range.
  • the ultraviolet absorption is incorporated into the emulsion of the (co) polymer containing the polymer (C) having at least the unit derived from the polyorganosiloxane (A) and the polyfunctional monomer () described below, if necessary.
  • Agent ( ⁇ ') and ethylenically unsaturated monomer are added at once, continuously added, or a single unit containing the ultraviolet absorber ( ⁇ ') and an ethylenically unsaturated monomer.
  • a method in which the polymerization of the polymer (C) is carried out by adding the polymer (C) emulsion to the reactor charged with the polymer can be appropriately employed.
  • a peroxide such as lauryl peroxide or benzoyl peroxide, an azo compound such as azobisisobutyrate-tolyl, and the like, preferably thermally decomposable.
  • the polymerization initiator is dissolved in a monomer containing an ultraviolet absorber ( ⁇ ') and, if necessary, an ethylenically unsaturated monomer, and then the suspension is put into a suspended state and the reaction temperature is increased.
  • ⁇ ' an ultraviolet absorber
  • ⁇ ' ultraviolet absorber
  • the polymerization can be started by raising the temperature to 70 ° C or higher, and further to 80 ° C or higher.
  • a protective colloid agent such as polyvinyl alcohol, polyethylene oxide and calcium phosphate can be used to prevent the suspended particles from becoming unstable and coarsening.
  • Known conditions can be applied to the initiator, the amount of the protective colloid agent used, and the conditions such as pressure, deoxygenation, and stirring.
  • the body Before and after polymerization of the monomer containing the radical-reactive group-containing UV absorber ( ⁇ '), only a single amount without the radical-reactive group-containing UV absorber ( ⁇ ').
  • the body can also be polymerized.
  • the strong monomer those similar to the ethylenically unsaturated monomer described above can be used.
  • chain transfer agents and initiators that can be used in the polymerization.
  • the polymerization temperature, pressure, deoxygenation, additional method, etc. can be applied within a known range.
  • the use of the polymer (C) having at least a unit derived from the polyfunctional monomer () can be expected to improve the following characteristics.
  • the grafting efficiency to the polyorganosiloxane ( ⁇ ) can be increased when the above-mentioned ultraviolet absorber ( ⁇ ') and, if necessary, the ethylenically unsaturated monomer are combined.
  • This makes it possible to ensure the dispersibility of the graft copolymer of the present invention in the matrix resin even if the amount of the polymer ( ⁇ ) site is kept to a minimum, and relatively polyorgano
  • the proportion of the siloxane ( ⁇ ) component can be increased. Can be burned! /, Can reduce the amount of polymer ( ⁇ ) part used as a component, and at the same time increase the amount of polyorganosiloxane ( ⁇ ) component effective for imparting impact resistance.
  • the flame retardancy of the resin composition can be suppressed or improved, and at the same time the impact resistance can be improved. Furthermore, if the polyfunctional monomer (C ′) is appropriately selected, the heat resistance of the polymer (C) site is increased, and the heat resistance of the graft copolymer of the present invention itself is improved. There is a tendency that the heat resistance of the finally obtained resin composition can be maintained or improved.
  • polyfunctional monomer () used in the present invention examples include (meth) alkyl such as aryl (meth) acrylate, ethylene glycol dimethacrylate, 1,3-butylene glycol dimethacrylate.
  • Relate-based polyfunctional monomers gens such as butadiene and isoprene; aromatic bur-based polyfunctional monomers such as divinylbenzene, diisopropenebenzene, divinylnaphthalene, and divinylanthracene; Aromatic polyvalent carboxylic acid esters such as triallylbenzene tricarboxylate and diallyl phthalate; Tertiary amines such as triallylamine
  • Isocyanuric acid derivatives such as diallyl isocyanurate, diallyl n-propyl isocyanurate, triallyl isocyanurate, trimethallyl isocyanurate, tris ((meth) atari mouth kichetil) isocyanurate; Cyanuric acid derivatives typified by: tri (meth) ataryllohexahydrotriazine; 2,2'-divinylbiphenyl, 2,4'-divinylbiphenyl, 3,3 'divinylbiphenyl, 4,4' divinylbif Enil, 2, 4'-bi (2-probe) biphenyl, 4, 4'-di (2-probe) biphenyl, 2, 2 'divinyl 4-ethyl -4'-propyl Biphenyl derivatives such as biphenyl and 3,5,4'-trivinylbiphenyl.
  • At least one selected from the group consisting of isocyanuric acid derivatives, cyanuric acid derivatives, and biphenyl derivatives is preferable.
  • triallyl isocyanurate, 2, 2'-dibibibiphenyl, 2, 4 '-Divinyl biphenyl, 3, 3'-dibi bibiphenyl, 4, 4' dibibi biphenyl can be most preferably used.
  • the polyfunctional monomer (C ') is also used as a mixture with another radical reactive monomer (C ") copolymerizable with the monomer (C').
  • a radically reactive group-containing ultraviolet absorber ( ⁇ ′) can also be used in combination with the polyfunctional monomer (C) and the above-mentioned copolymerizable radical reactive monomer.
  • the ratio of the polyfunctional monomer (C ′) to the total weight with (C ′′) increases the flame retardancy as the ratio of the polyfunctional monomer (C ′) increases, and conversely as the ratio decreases. Impact resistance may be improved.
  • the proportion of the polyfunctional monomer (C) is preferably 50% by weight or more, and more preferably 80% by weight.
  • the use of the polyfunctional monomer (C) alone, which is particularly preferred, is most preferable in terms of flame retardancy.
  • the proportion of the copolymerizable radical reactive monomer (C ") is preferably 50% by weight or less, more preferably 20% by weight or less, and even more preferably not used! / Favored ,.
  • radical-reactive monomer (C ") examples include copolymerization with a radical-reactive group-containing ultraviolet absorber ( ⁇ ') that can be used as the polymer (B) component V.
  • ⁇ ' radical-reactive group-containing ultraviolet absorber
  • the radical reactive monomer (C ") has a low glass transition temperature of a homopolymer, such as butyl acrylate.
  • 2-ethylhexyl acrylate is used, a graft copolymer having an excellent impact resistance improving effect can be obtained.
  • the copolymerizable radical reactive monomer (C ") to be used, like the polymer ( ⁇ ) component. It is preferable to select such that the glass transition temperature of the polymer obtained is 40 ° C or higher, more preferably 60 ° C or higher, particularly 90 ° C or higher. Preferred when polymerizing radically reactive monomers (C ") that can be copolymerized with C ') in two or more stages U, glass transition temperature in each stage, and ethylenically unsaturated monomers in two or more stages The copolymer when used as a mixture of compounds preferably has the same glass transition temperature as that of the polymer (B) component.
  • the homopolymer has a glass transition temperature of only the same monomer as that described for the polymer (B) component, since it is possible to obtain better flame retardancy.
  • Specific examples of the monomer to be used are the same as those exemplified for the polymer (B) component.
  • the glass transition temperature described for the polymer) is the glass transition temperature of the (co) polymer that is also a component force excluding the polyfunctional monomer (C ') among the monomers constituting the polymer (C). It shall refer to temperature.
  • a polymer (C) can be obtained by polymerizing a monomer or monomer mixture containing such a polyfunctional monomer (C) using a known radical polymerization method.
  • the polymerization of the monomer containing the polyfunctional monomer () is preferably carried out by an emulsion polymerization method.
  • the polyorganosiloxane-containing graft copolymer of the present invention (the copolymer constituting the copolymer)
  • the content of the polymer (C) part having at least units derived from the polyfunctional monomer (C) is the flame retardant of the obtained resin composition.
  • the flame retardant of the obtained resin composition preferably 0.1% by weight or more, more preferably 0.5% by weight or more, further 1% by weight or more, preferably 94% by weight or less, more preferably 30% by weight or less.
  • it is 20% by weight or less, further 10% by weight or less, and the most preferable range is 1 to 5% by weight.
  • the content of the polymer ( ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ) having at least units derived from the radical-reactive group-containing UV absorber ( ⁇ ') does not impair the flame retardancy of the obtained resin composition.
  • it is 0.5% by weight or more, more preferably 3% by weight or more, further 5% by weight or more, preferably 34.9% by weight or less, more preferably 24.5% by weight or less, Is less than 15% by weight.
  • the polyorganosiloxane-containing graft copolymer of the present invention is obtained by emulsion polymerization, the latex of the graft copolymer and salt-calcium, salt-magnesium, magnesium sulfate, salt ⁇ ⁇ ⁇ ⁇
  • a divalent or higher metal salt such as aluminum or calcium acetate
  • the graft copolymer is separated from the aqueous medium by heat treatment 'dehydration', 'washing' and drying according to a known method.
  • a known method As the above-mentioned divalent or higher metal salt, calcium chloride and magnesium chloride are preferred because they are economically available at low cost and are easy to handle.
  • magnesium sulfate can be suitably used as the above-mentioned divalent or higher metal salt.
  • the slurry can be diluted to 20 times, more preferably 30 times, and even 50 times or more of the solid content of the graft copolymer before dehydration.
  • the solid content of the graft copolymer is preferably 3 times, more preferably 5 times, and even 10 times or more.
  • the dehydrated resin is preferably re-dispersed after being redispersed in the above-mentioned solvent having a solid content of 5 times or more, preferably water, to reduce problems such as burning and decomposition during the formation of the matrix resin. A better balance between flammability and mechanical properties.
  • alcohol such as methanol, ethanol and propanol
  • water such as acetone
  • a soluble organic solvent can be added to the latex to precipitate the copolymer, separated from the solvent by centrifugation or filtration, and then dried and isolated.
  • a slightly water-soluble organic solvent such as methylethylketone is added to the latex containing the draft copolymer of the present invention, and the copolymer in the latex is extracted into an organic solvent layer.
  • the solvent layer may be separated and then mixed with water to precipitate the copolymer component.
  • the latex can also be directly powdered by spray drying.
  • the same effect can be obtained by washing the obtained powder with a solvent in the same manner as in the solidification method described above.
  • the same effect can be obtained by adding calcium chloride, magnesium chloride, magnesium sulfate, aluminum chloride, etc. to the obtained powder, preferably in a solution such as an aqueous solution, and re-drying as necessary. Obtainable.
  • the aqueous medium force can also be separated by dehydration-washing-drying. In this case as well, the same effect can be obtained by diluting or washing with a solvent as in the above solidification method.
  • the volume average of the graft copolymer of the present invention is used.
  • the particle size is preferably 1 ⁇ m or more, more preferably 10 ⁇ m or more, further 50 ⁇ m or more, particularly 100 ⁇ m or more, preferably 1 mm or less, more preferably 500 ⁇ m or less, further 200 ⁇ m or less. It is preferable to collect as a lower powder. In particular, it is preferable that the average particle size of the powder of the graft copolymer is close to the average particle size of the powder of the matrix resin, or the same volume average particle size, because it is easily classified.
  • the graft copolymer powder is such that the graft copolymer of the present invention is in a state of gently agglomerating, so that the primary particles of the graft copolymer are easily dispersed in the matrix resin. This is preferable from the viewpoint.
  • the graft ratio of the graft copolymer of the present invention obtained as described above is preferably 1.001 or more, more preferably 1.01 or more, so as not to impair the flame retardancy of the obtained resin composition. Furthermore, it is 1.04 or more, particularly 1.08 or more, preferably 2 or less, more preferably Is 1. 4 or less, even 1.28 or less, especially 1.15 or less.
  • a specific method for calculating the draft rate referred to in the present invention will be described later in [Graft rate] Method for obtaining free polymer molecular weight].
  • the weight average molecular weight in terms of polystyrene by gel 'permeation' chromatography (GPC) of a certain component (free polymer) is preferably 10,000 or more so as not to impair the flame retardancy of the obtained resin composition.
  • the method for separating the components is the same as the method for obtaining the free polymer component obtained by calculating the graft ratio described above.
  • the weight average molecular weight of the free polymer component calculated in this way is the weight average molecular weight of the free polymer component that has not been grafted by those skilled in the art. It is clear that the molecular weight of the graft component of the luganosiloxane-containing graft copolymer is being evaluated.
  • the graft copolymer of the present invention can be blended with a matrix resin such as a thermoplastic resin, a thermosetting resin or an elastomer, and used as a resin composition.
  • a matrix resin such as a thermoplastic resin, a thermosetting resin or an elastomer
  • the graft copolymer of the present invention is characterized in that the mechanical properties such as impact resistance are improved, but there are few bad flame retardances. It can also be used as a flame retardant for the matrix rosin by maintaining and further improving the properties.
  • the resin composition can be used as a flame retardant resin composition capable of imparting high flame retardancy and impact resistance to the finally obtained molded article.
  • the use amount of the graft copolymer of the present invention with respect to the matrix resin gives flame retardancy and impact resistance to the matrix resin, and further improves the balance of mechanical properties represented by them.
  • 0.1 parts by weight or more is preferable, and 0.5 parts by weight or more is more preferable.
  • 1 part by weight or more is blended.
  • 20 parts by weight or less is preferable, and further 10 parts by weight or less is preferable. More preferably, it is 6 parts by weight or less, and most preferably 4 parts by weight or less.
  • Polyburacetal resin Polyketone resin, Polyetherketone resin, Polyether ketone resin, Polyaryl ketone resin, Polyether-tolyl resin, Liquid crystal resin, Polybenzimidazole resin, Polyparabanic acid resin, Geny Compound, maleimide compound, aromatic alkenyl compound, methacrylic acid ester, acrylate ester, cyanide vinyl compound, polymerized or copolymerized with at least one vinyl monomer selected from the group consisting of Examples thereof include bur polymer or copolymer resin, polyolefin resin, and salt resin resin. These can be used alone or in a blend of two or more.
  • the polyorganosiloxane-containing graft copolymer of the present invention exhibits an excellent flame retardant effect especially when used for aromatic polycarbonate-based resins.
  • an aromatic polycarbonate-based resin is preferable.
  • Such an aromatic polycarbonate-based resin is a resin containing 50% by weight or more of aromatic polycarbonate resin with respect to the total amount of the aromatic polycarbonate resin and other resins, and has good flame retardancy. From the viewpoint of obtaining a good balance between impact resistance and the like, those containing 70% by weight or more are preferred. The case where the aromatic polycarbonate resin containing 95% by weight or more is substantially independent is most preferred.
  • aromatic polycarbonate-based resin copolymers such as polyamide polycarbonate resin and polyester-polycarbonate resin can also be used. In this case, it is preferable that the ratio of the polycarbonate unit in the total resin is the same as described above.
  • resins other than the aromatic polycarbonate resins listed in the above-mentioned thermoplastic resin can be used.
  • a sulfur-containing organometallic salt can be included for the purpose of synergistically enhancing flame retardancy.
  • the sulfur-containing organometallic salt may be used alone or in combination of two or more.
  • Preferred sulfur-containing organometallic salts include sulfonic acid metal salts, sulfuric monoester metal salts, sulfonamide metal salts, and the like.
  • sulfonic acid metal salts are preferably used from the viewpoint of flame retardancy, and particularly preferably (alkyl) aromatic sulfonic acid metal salts, perfluoroalkane sulfonic acid metal salts, and aliphatic sulfonic acid metal salts.
  • Diallyl sulfone sulfonic acid metal salt and alkyl sulfate metal salt are used.
  • the metal of the metal salt is preferably sodium, potassium, lithium, rubidium, cesium, beryllium, magnesium, calcium, strontium, norium, aluminum, etc., more preferably sodium, potassium, Alkali metals such as lithium, rubidium and cesium, and sodium or potassium are preferably used.
  • sulfonamide metal salt examples include sodium salt of saccharin, N- (p-tolylsulfol) -p-toluenesulfimide sodium salt, N- ( ⁇ '-benzylaminocarbole) Sodium salt of sulfarimide, sodium salt of —- (phenol carboxyl) -sulfurimide, etc .; (alkyl) aromatic sulfonic acid metal salts include sodium dodecyl benzenesulfonate, sodium paratoluenesulfonate, di- Sodium chlorobenzene sulfonate, sodium benzene sulfonate, sodium xylene sulfonate, sodium tame sulfonate, etc .; perfluoroalkane sulfonic acid metal salts include potassium perfluorobutane sulfonate and perfluoromethyl butane sulfonic acid.
  • aliphatic sulfonic acid metal As sodium dodecyl sulfonate, sodium dioctyl sulfosuccinate, etc .; as diaryl sulfone sulfonic acid metal salt, diphenyl sulfonate-3-potassium sulfonate, 4,4'-dibromodiphenyl sulfonate, 3 -Sulfonic acid Potassium, 4—Black mouth 4 ′ —- Trodiphenyl sulfone 1—Potassium sulfonate, diphenyl sulfone-3,3′-potassium disulfonate, etc .; Examples of alkyl sulfate metal salts include sodium dodecyl sulfate. Of these, those not containing halogen are preferably used.
  • the point that the flame retardancy is good with a small amount is also good because it does not contain potassium perfluorobutane sulfonate or halogen, and the flame retardancy is good with a small amount.
  • Sulfone-3-potassium sulfonate, sodium dodecylbenzenesulfonate, sodium xylenesulfonate, and sodium cumenesulfonate are particularly preferably used.
  • Sodium salts of (alkyl) aromatic sulfonic acids represented by dodecylbenzenesulfonic acid are most preferred because they can be obtained and used industrially at low cost.
  • the sulfur-containing organometallic salt When used, 0.001 part by weight or more is preferable with respect to 100 parts by weight of the aromatic polycarbonate-based resin, more preferably 0.005 part by weight or more. Preferably it is 0.01 part weight or more. Further, 0.5 parts by weight or less is more preferable, 0.3 parts by weight or less, more preferably 0.019 parts by weight or less, particularly preferably 0.015 parts by weight or less, and even more preferably 0.012 parts by weight or less. Is most preferred.
  • a reduction in the strength of the resin composition may be observed in some cases, but the effect of improving flame retardancy is excellent, which is preferable for balancing strength and flame retardancy.
  • the range is the above range. If it is less than the above range, the flammability improving effect is small, or if it is almost too much, flame retardancy may be adversely affected.
  • the polycarbonate resin used in the present invention is obtained by reacting a divalent phenol with phosgene or a power bonate precursor, and includes an aromatic polycarbonate and an aliphatic polycarbonate.
  • bis (hydroxyaryl) alkane is preferred, for example, bis (hydroxyphenol) methane, 1,1-bis (4-hydroxyphenol) ethane, 1,2-bis. (4-hydroxyphenol) ethane, 2,2-bis (hydroxyphenol) propane, 2,2-bis (4-hydroxyphenol 3-methylphenol) propane, 2,2-bis (4 —Hydroxy-1,3,5-dibromophenol) propane, 2,2-bis (4-hydroxy-1,3,5-dichlorophenol) And propane, 2,2-bis (hydroxyphenol) hexafluoropropane, and the like.
  • Other divalent phenols include 1,1-bis (4 hydroxyphenol) cyclohexane; 1,1-bis (4hydroxy-1-methylphenol) cyclohexane; 1, 1- Bis (4hydroxyphenyl) 1,3,3,5 Trimethylcyclohexane; 1,1-bis (4hydroxyphenyl) cyclodecane and other bis (4-hydroxyphenyl) cycloalkanes, 1,1bis (4-hydroxyphenol) phenolic len; 1,1-biscresol fluorene; fluorene derivatives such as 1,1-bisphenoloxyethanol fluorene, phenol bis (hydroxyphenol) methane; diphenol-norelebis (hydroxy) Phenyl) methane; 1-Pheninole-1,1,1 Phenyl group-containing bis (hydroxyphenol) alkanes such as bis (4-hydroxyphenol) ethane, 4,4'-dihydroxydiphenyl- Le, screw (4- Droxyphenyl) oxide, bis (4-hydroxyphenol) sulfide, bis
  • divalent phenols are used alone or in combination. Of these, divalent phenol containing no halogen is preferably used. Particularly preferred divalent phenols are bis (hydroxyphenol) methane, 2,2'-bis (hydroxyphenol) propan, 4,4'-dihydroxydiphenyl, 1,1-bis (4 hydroxy). Phenyl) fluorene.
  • Examples of the carbonate precursor include diaryl carbonates such as diphenyl carbonate, and dialkyl carbonates such as dimethyl carbonate and jetyl carbonate.
  • aliphatic polycarbonate resins such as polyethylene carbonate can also be used. These polycarbonate resins do not work even if dimethylsiloxane is copolymerized in the main chain.
  • the polyester resin that can be used in the present invention is obtained by polycondensation of a dicarboxylic acid or a derivative such as an alkyl ester of a dicarboxylic acid with a diol, Alternatively, a monomer obtained by polycondensing a monomer having both a carboxylic acid or an alkyl ester of a carboxylic acid and a hydroxyl group in one molecule, or a monomer having a cyclic ester structure in one molecule is opened. Ring-polymerized.
  • polyester resin examples include polymethylene terephthalate, polyethylene terephthalate, polypropylene terephthalate, polytetramethylene terephthalate, polybutylene terephthalate, polyhexamethylene terephthalate, polycyclohexane dimethylene terephthalate (PCT).
  • PCT polycyclohexane dimethylene terephthalate
  • Examples of the dicarboxylic acid include terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid, succinic acid, adipic acid, sebacic acid and the like.
  • Examples of the diol include ethane diol, propane diol, butane diol, pentane diol, neopentyl glycol, hexane diol, and cyclohexane dimethanol.
  • Examples of the monomer having both a carboxylic acid or a derivative such as an alkyl ester of carboxylic acid and a hydroxyl group in the molecule include hydroxy, such as lactic acid, hydroxypropionic acid, hydroxybutyric acid, and hydroxyhexanoic acid. Examples include alkanoic acids. Examples of the monomer having a cyclic ester structure in one molecule include force prolatatone.
  • poly (phenylene ether) resin that can be used in the present invention is represented by the following chemical formula (I
  • Qi Q 4 is a group independently selected from the group consisting of hydrogen and hydrocarbon groups, and m is an integer of 30 or more.
  • polyphenylene ether resin examples include poly (2, 6 dimethyl-1, 4 phenol) ether, poly (2-methyl 6 propyl mono 1, 4 phenol) ether, poly ( 2, 6 Jetyl 1,4 Phenyl) ether, Poly (2 Ethyl-6 Propyl-1,4 Phylene) ether, Poly (2,6 Dipropyl mono 1,4 Phylene) ether, (2, 6 Copolymers of dimethyl-1,4-phenylene) and (2,3,6 trimethyl-1,4-phenolene) ether, (2,6 jetyl-1,4-phenylene) ether and (2, Copolymer of 3,6 trimethyl-1,4 phenol) ether, copolymer of (2,6 dimethyl-1,4 phenol) ether and (2,3,6 triethyl-1,4 phenol) ether Etc.
  • poly (phenylene ether) resins are compatible with polystyrene resins at all blending ratios.
  • the degree of polymerization of the polyphenylene ether resin used in the present invention is not particularly limited, but 0.2 g is dissolved in 100 cm 3 of black mouth form, and the reduced viscosity of the solution measured at 25 ° C. Those of 0.3 to 0.7 dlZg are preferably used. If the reduced viscosity is less than 0.3 dlZg, the thermal stability tends to be poor, and if it exceeds 0.7 dlZg, the moldability tends to be impaired.
  • These poly (phenylene ether) resins are used alone or in admixture of two or more.
  • the polyphenylene ether resin can be used by mixing with other resins, and preferably can be used by mixing with polystyrene resin described later. Used by mixing with other resins
  • the preferred mixing ratio between the polyphenylene ether resin and the other resin can be set within a known range.
  • Polyphenylene sulfide resin that can be used in the present invention is a degree of polymerization having a repeating unit represented by the following chemical formula (V) of 50 mol% or more, preferably 70 mol% or more.
  • the unit represented by the chemical formula (VI) can be used as the copolymer component, but the content of these copolymer components is preferably 10 mol% or less.
  • R represents an alkyl group, a nitro group, a phenyl group, an alkoxy group, a carboxylic acid group or a metal salt thereof
  • the polysulfone-based resin is a polymer containing —SO— group, which is aromatic and oleoresin.
  • Aromatic systems are preferred as the matrix resin of the present invention.
  • VIII chemical formula obtained from dichlorodiphenylsulfone and bisphenol A.
  • Polymerization with units The body is mentioned.
  • the former is called polyether sulfone resin and the latter is called polysulfone resin, and these are preferable as the matrix resin of the present invention.
  • polyarylene resin used in the present invention examples include poly (p-phenylene), poly (2,5-chalene), poly (1,4-naphthalene diyl) and the like.
  • polyamide resin examples include aliphatic, alicyclic, or aromatic diamines, aliphatic, alicyclic, or aromatic dicarboxylic acids, and derived polyamides, ⁇ Polyamides obtained by ring-opening polymerization of ratatams such as prolatatam, ⁇ - dodecalactam, or polyamides obtained from 6-aminocaproic acid, 1,1-aminoundecanoic acid, 1,2-aminododecanoic acid, etc.
  • Examples of the aliphatic, alicyclic, or aromatic diamine include ethylene diamine, tetramethylenediamine, hexamethylene diamine, decamethylene diamine, dodecamethylene diamine, 2, 2, 4— and 2, 4, 4-trimethylhexamethylenediamine, 1,3-bis (aminomethyl) cyclohexane, 1,4-bis (aminomethyl) cyclohexane, bis ( ⁇ -aminocyclohexyl) methane , M-xylylenediamine, p-xylenediamine and the like.
  • Examples of the aliphatic, alicyclic, or aromatic dicarboxylic acid include adipic acid, suberic acid, sebacic acid, cyclohexanedicarboxylic acid, terephthalic acid, and isophthalic acid.
  • the polyetherimide resin that can be used in the present invention is a polymer having a repeating unit represented by the following chemical formula (IX) having an ether bond and an imide bond.
  • the polybutacetal rosin that can be used in the present invention is a product obtained by modifying polyvinyl alcohol with an aldehyde, and examples thereof include polybule formal and polyvinyl butyral.
  • Examples of the polyketone resin that can be used in the present invention include an alternating copolymer of ethylene and carbon monoxide, and an alternating copolymer of a-olefin and carbon monoxide-carbon.
  • the polyolefin-based octopus essence that can be used in the present invention is a copolymer of olein and copolymer only from olefins typified by polyethylene, polypropylene, polymethylpentene, polybutene, cycloolefin polymers or copolymers. It can be a copolymer with a compound having at least one double bond.
  • the copolymerizable compound include (meth) acrylic acid and its ester, maleic acid and its ester, maleic anhydride, and butyl acetate. These copolymerizable compounds are preferably used in a proportion of 10% by weight or less.
  • Polyolefins that can be used in the present invention
  • An ethylene-based resin is a copolymer obtained by hydrogenating a copolymer of a gen-based component and another vinyl monomer, such as acrylonitrile mono (ethylene gen-gen-propylene (EPDM))-styrene.
  • This concept includes copolymer (AES) resin.
  • the degree of polymerization of polyolefin resin is preferably 300 to 6000.
  • the salt vinyl resin that can be used in the present invention is a vinyl chloride homopolymer, or other bulle monomer having at least one double bond that can be copolymerized with the salt vinyl.
  • This refers to a copolymer with salt butyl, chlorinated salt vinyl vinyl resin, chlorinated polyethylene resin, and the other vinyl monomer in the copolymer is preferably 50% by weight or less, more preferably 45% by weight or less.
  • Examples of other vinyl monomers having at least one double bond include ethylene, propylene, butyl acetate, (meth) acrylic acid and esters thereof, maleic acid and esters thereof, and salt vinylidene. , Bromobromide and acrylonitrile.
  • vinyl chloride resins are homopolymerized or copolymerized with vinyl chloride alone or with vinyl chloride and other vinyl monomers in the presence of a radical polymerization initiator. It is obtained by polymerization.
  • the degree of polymerization of this salt-bulb resin is usually 400 to 4500, especially 400 to 1500 is preferred!
  • the matrix resin that can be used in the present invention is at least one selected from the group consisting of a gen compound, a maleimide compound, an aromatic alkenyl compound, a methacrylic acid ester, an acrylic acid ester, and a cyanurized vinyl compound.
  • a polymer or copolymer resin obtained by polymerizing or copolymerizing these monomers can be used.
  • polystyrene resin examples include polystyrene resin, s polystyrene resin, polymethyl methacrylate resin, polychlorostyrene resin, polybromostyrene resin, poly a-methyl Styrene resin, styrene-acrylonitrile copolymer resin, styrene-methyl methacrylate copolymer resin, styrene-maleic anhydride copolymer resin, styrene-maleimide copolymer resin, styrene-N-phenol Rumaleimide copolymer resin, styrene-N N-phenolmaleimide-acrylonitrile copolymer resin, methyl methacrylate Tyl acrylate copolymer resin, Methyl methacrylate-ethyl acrylate copolymer resin, Styrene monoacrylonitrile one a —Methyl styrene terpolymer resin resin,
  • Resin unsaturated polyester resin
  • alkyd resin silicone resin
  • urethane resin polybulle ester resin
  • diallyl polyphthalate resin bismaleimide-triazine resin
  • furan resin furan resin
  • xylene resin examples include guanamine resin, maleic resin, and dicyclopentagen resin.
  • a novolac epoxy resin obtained by condensing a nopolac resin obtained by condensing phenols such as phenol novolac type epoxy resin, cresol novolac type epoxy resin, biphenols or naphthols with aldehydes, 2, 2 ', 6, 6'—Biphenol type epoxy resin such as tetramethylbiphenol diglycidyl ether, biphenol or aromatic nucleus-substituted biphenols or polyvalent such as bisphenol A, F, S, trimethylolpropane Polyglycidyl ethers of phenols or polyhydric alcohols, or their condensates, or cycloaliphatic epoxy resins containing a cycloolefin oxide structure skeleton in one molecule.
  • a wide range of epoxy resins can be used.
  • novolac type epoxy resin dicyclopentagel type epoxy resin
  • cycloolefin cycloolefin in one molecule
  • phenolic resins such as phenol novolac, aliphatic amines, aromatic amines, or carboxylic acid derivatives such as acid anhydrides and blocked carboxylic acids.
  • Preferred elastomers that can be used as the matrix resin include natural rubber, acrylic rubber such as butyl acrylate, ethyl acrylate, octyl acrylate, butadiene monoacrylonitrile copolymers, and the like.
  • -Tolyl rubber chloroprene rubber, butadiene rubber, isoprene rubber, isobutylene rubber, styrene butadiene rubber, methyl methacrylate-butyl acrylate block copolymer, styrene isobutylene block copolymer, styrene butadiene block copolymer, hydrogenated styrene butadiene Block copolymer, ethylene propylene copolymer (EPR), hydrogenated ethylene butadiene copolymer (EPDM), polyurethane, chlorosulfonated polyethylene, silicone rubber (millable, room temperature vulcanizable, etc.
  • EPR ethylene propylene copolymer
  • EPDM hydrogenated ethylene butadiene copolymer
  • Mixing of the polyorganosiloxane-containing copolymer of the present invention and the matrix resin is carried out by an ordinary known kneading machine.
  • kneading machines include Mixing Glore, Calender Ronore, Banbury mixer, Henschel mixer, ribbon blender, kneader, extruder, blow molding machine, and inflation molding machine.
  • an antioxidant may be further added to the graft copolymer-containing resin composition.
  • the antioxidants there are no restrictions on the antioxidants that can be used, such as phenolic antioxidants, phosphorus antioxidants, sulfur antioxidants, and the like. These can be used alone or in combination.
  • Specific examples of the phenolic antioxidant include 2,4 dimethyl-6- (1 methylpentadecyl) phenol, 2,6 di tert-butyl-p cresol, 4, 4'-butylidenebis (6- tert).
  • a combination of two or more phenolic acid oxidants is preferable to use.
  • a particularly preferred combination is a combination of 2,4 dimethyl 6- (1-methylpentadecyl) phenol and octadecyl-3- (3,5 di-tert-butyl-4-hydroxyphenol) propionate, tris (3,5-di tert
  • a combination of butyl 4-hydroxybenzyl) isocyanurate with other phenolic antioxidants in particular a combination of 1,1,3 tris (2-methyl-4-hydroxy-5-tertbutylbutyl) butane.
  • phosphorus-based antioxidation agent examples include cyclic neopentanetetraylbis (2,6 di-tert-butyl-4-methylphenol) phosphite, tris (2,4 di-). tert-butylphenyl) phosphite, bis (2,6 di-tert-butyl-4-methylphenol) pentaerythritol phosphite, 2,2-methylenebis (4,6 ditert-butylphenol) octyl phosphite, etc. Is given.
  • sulfur-based antioxidant examples include dilauryl thiodipropionate, distearinolethiodipropionate, dimyristinoretiodipropionate, ditridecinoretiodipropionate, and the like.
  • Tris (3, 5- It is preferable to use di-tert-butyl 4-hydroxybenzyl) isocyanurate in combination with these because flame retardancy is good.
  • 4'-thiobis (6-tert-butyl-3-methylphenol) is used as an antioxidant having both the properties of the phenolic antioxidant and the sulfurous antioxidant. You can also
  • the amount of the anti-oxidation agent used is preferably 0. with respect to 100 parts by weight of the graphitic copolymer-containing resin composition of the present invention in consideration of the balance between the effect and the cost.
  • the amount is 0.075 parts by weight or less.
  • the method of mixing the anti-oxidation agent with the graft copolymer-containing resin composition there is no restriction on the method of mixing the anti-oxidation agent with the graft copolymer-containing resin composition, and the graft copolymer of the present invention can be used with thermoplastic resin, thermosetting resin, elastomer.
  • melt viscosity (elasticity) modifiers such as styrene copolymers, monoglycerides' silicone oil 'A mold release agent such as polyglycerin, a compatibilizing agent, and a coupling agent between a filler and a matrix resin can be appropriately blended.
  • the anti-dripping agent particularly the anti-dripping agent in a combustion test such as UL-94 test, includes fluorine-based resins such as polytetrafluoroethylene and poly (vinylidene fluoride), or polytetrafluoro. Loethylene and (meth) acrylic acid ester, aromatic alcohol compound, cyanide It is possible to use powders, polyorganosiloxanes, etc., which are compounded with other polymers such as polymers obtained by polymerizing bismuth, and the amount is preferably per 100 parts by weight of matrix resin. 2 parts by weight or less, more preferably 1 part by weight or less, further 0.6 parts by weight or less, and preferably 0.1 parts by weight or more, when dripping causes a problem. An effect is acquired and it is preferable.
  • fluorine-based resins such as polytetrafluoroethylene and poly (vinylidene fluoride), or polytetrafluoro.
  • Examples of the flame retardant include phosphoric acid esters represented by red phosphorus, bisphenol monobis (diphenyl phosphate) and triphenyl phosphate, condensed phosphate esters, tetrabromobisphenol mono A, tris. (2, 3 dibromopropyl) isocyanurate, hexose, etc.
  • Examples of the impact resistance improver include butadiene-methyl methacrylate-styrene copolymer (MBS), alkyl (meth) acrylate rubber, or polyorganosiloxane and composite rubber that also has alkyl (meth) acrylate rubber strength.
  • MFS butadiene-methyl methacrylate-styrene copolymer
  • alkyl (meth) acrylate rubber or polyorganosiloxane and composite rubber that also has alkyl (meth) acrylate rubber strength.
  • examples thereof include those obtained by graft copolymerization of metatalylate, styrene, talli mouth-tolyl, and the like.
  • Examples of the filler include talc ⁇ my power ⁇ calcium carbonate ⁇ silica ⁇ polyorganosilsesquioxane 'titanium oxide' oxide and zinc nanoparticle ⁇ layered silicate ⁇ metal fine particle 'carbon nanotube.
  • Examples of the antistatic agent include polyamide, polyether block, alkylene glycol, glycerin, and fatty acid ester.
  • compatibilizer examples include functional group-containing polyorganosiloxane such as epoxy group-containing polyorganosiloxane, (epoxy-modified) styrene butadiene styrene block copolymer, and the like.
  • Examples of the coupling agent between the filler and the matrix resin include a polyol, a silane coupling agent, and a titanium coupling agent.
  • a molding method of the resin composition of the present invention when it is obtained from the polyorganosiloxane copolymer of the present invention and a thermoplastic resin, a molding method used for molding an ordinary thermoplastic resin composition, that is, An injection molding method, an extrusion molding method, a blow molding method, a calendar molding method, an inflation molding method, a rotational molding method, and the like can be applied. Further, when obtained from a thermosetting resin, the resin composition of the present invention is introduced into a mold and then heated. For example, a curing method can be applied. When it is obtained from an elastomer, it is formed into a shape according to the molding purpose by a molding method such as slush molding, injection molding or hot press molding, and vulcanized as necessary to form a molded product.
  • a molding method such as slush molding, injection molding or hot press molding, and vulcanized as necessary to form a molded product.
  • the molded product obtained from the resin composition of the present invention is particularly excellent in impact resistance at low temperatures and excellent in flame retardancy, and its use is not particularly limited.
  • the volume average particle size of the seed polymer, polyorganosiloxane particles, and graft copolymer was measured in the latex state.
  • the volume average particle size ( ⁇ m) was measured using a MICRO TRAC NPA150 manufactured by Nikkiso Co., Ltd. as a measuring device.
  • the graft copolymer of the present invention is precisely weighed, then immersed in about 100 g of 2-butanone, a free polymer extraction solvent, for 12 hours, and then the gel content is precipitated by an ultracentrifuge. And separated into a supernatant and a gel. 2-butanone addition and ultracentrifugation were repeated twice more on the collected gel. The ultracentrifugation was carried out using a super centrifuge CP-60E manufactured by Hitachi, Ltd., equipped with a P70AT as a rotor, at 30, OOOrpm for 1 hour at a time. The gel part finally recovered in this way was dried under reduced pressure at 40 ° C., and the weight after drying was precisely weighed as the gel part residue weight. First, the gel part content was determined according to the following formula 2.
  • the graft ratio was determined according to the following formula 5.
  • the test was conducted according to the UL94 V test and expressed in terms of the total number of combustion seconds.
  • noramentane hydroperoxide 0.01 parts by weight (solids), sodium formaldehyde sulfoxylate (SFS) O. 3 parts by weight, disodium ethylenediamine tetraacetate (EDTA) O. 01 parts by weight, and Ferrous sulfate (FeSO ⁇ 7 ⁇ ⁇ ) was added at 0.025 parts by weight and stirred for 1 hour.
  • SFS sodium formaldehyde sulfoxylate
  • EDTA disodium ethylenediamine tetraacetate
  • FeSO ⁇ 7 ⁇ ⁇ Ferrous sulfate
  • the seed polymer (SD-1, 2) latex produced by the above-described method was added in an amount corresponding to the solid content shown in Table 1, a stirrer, a reflux condenser, a nitrogen blowing port, and a monomer addition port. And warm A five-necked flask equipped with a dynamometer was charged.
  • siloxane emulsion prepared as described above was added all at once to this 5-necked flask, and then the system was stirred at 35 ° C to 80 ° C over 1 hour under nitrogen flow. The temperature rose to.
  • SDBS Sodium dodecylbenzene sulfonate
  • DHPDMS terminal dihydroxypolydimethylsiloxane with an average molecular weight of 2000
  • Example 1 to: L 1 Comparative Examples 1 to 3
  • Polyorganosiloxane-containing graft copolymer (SG — 1 to 11, SG′— 1 to 3)
  • tamenoid oxide 0.04 part by weight of tamenoid oxide was added and stirred for 90 minutes. Thereafter, a mixture of graft monomers (MG-2) having the composition shown in Table 2 was added dropwise at a follow-up acceleration of 20 parts by weight Z hours. Further, when there was an additional component, 1 hour after the completion of the addition, a mixture of graft monomers (MG-3) having the composition shown in Table 2 was added dropwise at a follow-up calorie rate of 20 parts by weight Z hours.
  • polytetrafluoroethylene (trade name: Polyflon FA-500, manufactured by Daikin Industries, Ltd.).
  • Sulfur-containing organometallic salt of the indicated amount (sodium alkylbenzenesulfonate (average chain length of alkyl group is 12), manufactured by Kao Corporation, trade name: Neoperex G-15) was added to 100 parts by weight of polycarbonate resin (manufactured by Teijin Chemicals Ltd., trade name: Panlite L1 225WX).
  • the obtained blend was melted and kneaded at 260 ° C. with a twin-screw extruder (Nihon Steel Works TEX44SS) to produce pellets.
  • the obtained blend was melt kneaded at 250 ° C with a twin-screw extruder (TEX44SS manufactured by Nippon Steel Works, Ltd.) to produce pellets.
  • a FASIOOB injection molding machine manufactured by FANUC Co., Ltd. set to a cylinder temperature of 280 ° C, 1Z16 inch flame retardant evaluation test piece and 1Z4 inch impact resistance evaluation test A piece was made. It evaluated according to the said evaluation method using the obtained test piece.
  • Table 4 shows the impact resistance (30 ° C) and flame retardancy results of the compacts.
  • the polyorganosiloxane-containing graft copolymer of the present invention By blending the polyorganosiloxane-containing graft copolymer of the present invention with a resin such as a thermoplastic resin, it is non-halogen and non-phosphorus and does not decrease or improve the flame retardancy. Thus, it is possible to provide a resin composition having excellent impact resistance.

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Abstract

Disclosed is a resin composition having excellent impact resistance at low temperatures wherein the contents of halogens and phosphorus are reduced and the balance between flame retardance and impact resistance is excellent. Further disclosed is a halogen-free, phosphorus-free resin composition having excellent impact resistance at low temperatures wherein the balance between flame retardance and impact resistance is excellent. Also disclosed is a graft copolymer as a modifier which enables to obtain such a resin composition. Specifically disclosed is a polyorganosiloxane-containing graft copolymer containing a polyorganosiloxane moiety (A) and a polymer moiety (B) having at least a unit derived from a radical reactive group-containing ultraviolet absorbent (B'). Also specifically disclosed are a flame retardant composed of such a graft copolymer and a resin composition containing such a graft copolymer.

Description

明 細 書  Specification
ポリオルガノシロキサン含有グラフト共重合体、それからなる難燃剤、及び それを含有する樹脂組成物  Polyorganosiloxane-containing graft copolymer, flame retardant comprising the same, and resin composition containing the same
技術分野  Technical field
[0001] 本発明はポリオルガノシロキサン含有グラフト共重合体、それからなる難燃剤、及び それを含有する榭脂組成物に関する。  The present invention relates to a polyorganosiloxane-containing graft copolymer, a flame retardant comprising the same, and a resin composition containing the same.
背景技術  Background art
[0002] 難燃性でかつ機械的特性に優れた榭脂組成物は、電気'電子関連の市場をはじ めとして大きな需要があり、高 、性能が求められて 、る。  [0002] Flame retardant and excellent mechanical properties of a resin composition are in great demand, particularly in the electrical and electronic markets, and high performance is required.
[0003] 榭脂への難燃性の付与に関しては、近年、非ハロゲン系難燃剤としてリン系難燃剤 が多く用いられている。し力 リン系難燃剤は、毒性問題の面ばかりでなぐ最終成形 体の耐熱性'耐衝撃性の低下など、改良すべき点が多く存在するため、リン系難燃 剤の使用量の低減、さらには非ハロゲン非リン系難燃剤への転換が求められている。 非ハロゲン非リン系難燃剤として金属化合物の使用が提案されているが、これらも充 分な難燃性を得るために必要な量を用いると機械的特性の低下を引き起こす場合な どがあり、使用するにしてもその量を低減する必要があった。  [0003] In recent years, phosphorus-based flame retardants are often used as non-halogen-based flame retardants for imparting flame retardancy to rosin. Since phosphorus-based flame retardants have many points to be improved, such as the heat resistance and impact resistance of the final molded product, which are not only in terms of toxicity, there are many reductions in the amount of phosphorus-based flame retardants used. Furthermore, conversion to a non-halogen non-phosphorus flame retardant is required. The use of metal compounds as non-halogen and non-phosphorous flame retardants has been proposed, but these too may cause deterioration in mechanical properties if used in an amount necessary to obtain sufficient flame retardancy. Even when used, it was necessary to reduce the amount.
[0004] 機械的特性の付与に関しては、ポリオルガノシロキサン、ポリアルキル (メタ)アタリレ ート (ガラス転移温度が低いもの)、ポリブタジエン、ポリイソプチレンなどの低ガラス転 移温度を有する重合体を熱可塑性榭脂、熱硬化性榭脂、エラストマ一などのマトリツ タスとなる榭脂に配合して分散させ、それらの耐衝撃性 ·弓 I張特性と!ヽつた特性を改 良する方法が広く用いられている。しかしながら、ポリオルガノシロキサン以外の重合 体では、その添カ卩により榭脂組成物の難燃性を低下させる問題を有しているため、 難燃性と機械的特性とを両立させることが困難である場合が多い。難燃剤の添加に よる機械的特性の低下を回復することを目的として前記低ガラス転移温度を有する 重合体を配合すると難燃性が低下し、そのため難燃剤を増量すると機械的特性が低 下するといつた問題に直面することが多くあった。  [0004] With regard to imparting mechanical properties, polymers having a low glass transition temperature such as polyorganosiloxane, polyalkyl (meth) acrylate (low glass transition temperature), polybutadiene, polyisobutylene and the like are thermoplastic. There are widely used methods to improve the impact resistance, bow I tension characteristics, and characteristics of these oils, which are mixed with and dispersed in a matrix resin such as oil, thermosetting oil, and elastomer. Yes. However, since polymers other than polyorganosiloxane have a problem of reducing the flame retardancy of the resin composition due to the addition of the polymer, it is difficult to achieve both flame retardancy and mechanical properties. There are many cases. When the polymer having the low glass transition temperature is blended for the purpose of recovering the deterioration of the mechanical properties due to the addition of the flame retardant, the flame retardancy is lowered. Therefore, when the amount of the flame retardant is increased, the mechanical properties are lowered. I often faced problems.
[0005] 一方、ポリオルガノシロキサンは、その優れた低温での耐衝撃性強度により、特に 前記マトリックス榭脂に配合した場合に、低温機械的特性の改良に効果を奏すること が知られている。ポリオルガノシロキサンはそれ自体可燃物ではある力 ポリアルキル (メタ)アタリレート (ガラス転移温度が低 、もの)、ポリブタジエンなど他の低ガラス転 移温度を有する重合体と比較して燃焼熱が少なぐ結果的にポリオルガノシロキサン を配合して得られた榭脂組成物の成形体は難燃性の低下が他の重合体を配合する 場合に比べて少なくて済む。また、ポリオルガノシロキサンの特異な反応を活かすこと で逆に難燃性そのものを同時に付与できる場合もある。 [0005] On the other hand, polyorganosiloxane is particularly advantageous due to its excellent low-temperature impact strength. It is known that when blended with the matrix rosin, it is effective for improving low-temperature mechanical properties. Polyorganosiloxane itself is a combustible material. Less heat of combustion compared to other low glass transition temperature polymers such as polyalkyl (meth) acrylate (low glass transition temperature) and polybutadiene. As a result, the molded body of the resin composition obtained by blending the polyorganosiloxane has less reduction in flame retardancy compared to the case of blending other polymers. In some cases, flame retardancy itself can be simultaneously imparted by utilizing the unique reaction of polyorganosiloxane.
[0006] し力しながら、ポリオルガノシロキサンは一般的な榭脂成分との相溶性に乏しぐ前 記マトリックス榭脂に配合,混練し成形体を得ても充分な程度の微細化や均一化が 困難なため、多く用いると成形体の外観が悪ィ匕したり層状剥離して機械的強度が低 下したりするなどの問題を生じることが多力つた。  [0006] However, polyorganosiloxane is blended into the above-mentioned matrix resin, which is poorly compatible with general resin components, and can be made sufficiently fine and uniform even if a molded product is obtained. Therefore, when it is used in a large amount, it often causes problems such as poor appearance of the molded body and delamination of layers to reduce mechanical strength.
[0007] そのため前記マトリックス榭脂との相溶性を有する榭脂成分をポリオルガノシロキサ ン成分と化学的に結合させ、ブロック共重合体ゃグラフト共重合体を形成させて用い ることにより、前記課題を克服する試みが多くなされている。特にポリオルガノシロキ サン成分に前記榭脂成分をグラフト結合したグラフト共重合体は、マトリックス榭脂中 でのポリオルガノシロキサンの分散状態を制御できるという点などで有利である。  [0007] Therefore, by using a resin composition having compatibility with the matrix resin and chemically bonding with a polyorganosiloxane component to form a block copolymer or a graft copolymer, Many attempts have been made to overcome the challenges. In particular, a graft copolymer obtained by graft-bonding the coconut resin component to a polyorganosiloxane component is advantageous in that the dispersion state of the polyorganosiloxane in the matrix cocoon resin can be controlled.
[0008] ポリオルガノシロキサンそのものと前記榭脂成分を形成するビュル単量体の反応性 が乏しいために、ラジカル重合反応性を有する、いわゆるグラフト交叉剤単位で変性 されたポリオルガノシロキサンを用いて効率よくグラフト共重合体を形成する方法は公 知である。例えば、特許文献 1及び 2には (メタ)アタリロイル基を有するグラフト交叉 剤を用いた例が示されている。特許文献 1には、この特定のグラフト交叉剤を使用す ることによりグラフト効率を高め、得られたグラフト共重合体を成形して得た成形体の 耐衝撃強度を改良する方法、特許文献 2には、該グラフト共重合体を熱可塑性榭脂 と配合することにより最終成形体の耐衝撃強度を高める方法が開示されている。  [0008] Since the reactivity between the polyorganosiloxane itself and the bulle monomer that forms the resin component is poor, the efficiency is improved by using polyorganosiloxane modified with a so-called graft-crosslinking unit having radical polymerization reactivity. Methods for forming graft copolymers are well known. For example, Patent Documents 1 and 2 show examples using a graft crossing agent having a (meth) attalyloyl group. Patent Document 1 discloses a method for improving the impact strength of a molded product obtained by molding the obtained graft copolymer by increasing the graft efficiency by using this specific graft crossing agent, Patent Document 2 Discloses a method of increasing the impact strength of the final molded body by blending the graft copolymer with a thermoplastic resin.
[0009] このようにグラフト交叉剤を特定して効率よくポリオルガノシロキサン含有グラフト共 重合体を得ても、依然として相当量の前記ビニル単量体を必要とし、これが物性項目 によっては悪影響をもたらす場合がある。例えば、上述の様に難燃性と耐衝撃性を ノ ランス良く改良するためにポリオルガノシロキサン含有グラフト共重合体を採用した 場合において、ポリオルガノシロキサン成分のマトリックス榭脂中での分散状態が良 好で耐衝撃性は発現しても、前記ビニル単量体成分が多すぎるために難燃性が悪 化する場合がある。 [0009] Even when the graft crossing agent is specified and the polyorganosiloxane-containing graft copolymer is efficiently obtained as described above, a considerable amount of the vinyl monomer is still required, and this may cause an adverse effect depending on physical properties. There is. For example, as described above, a polyorganosiloxane-containing graft copolymer was used to improve the flame retardancy and impact resistance with good tolerance. In some cases, even if the dispersion state of the polyorganosiloxane component in the matrix resin is good and impact resistance is exhibited, the flame retardancy may be deteriorated due to the excessive amount of the vinyl monomer component. .
[0010] なるべく少量のビュル単量体使用量で耐衝撃性を維持もしくは向上しながら難燃 性をも同時に改良することを目的として、特許文献 3及び 4には (変性)ポリオルガノシ ロキサン存在下にまず多官能性単量体を重合し、その後に前記ビニル単量体を重 合して得られるグラフト共重合体を用いる方法が開示されて 、る。  [0010] Patent Documents 3 and 4 describe the presence of (modified) polyorganosiloxane in the presence of (modified) polyorganosiloxane for the purpose of simultaneously improving the flame retardancy while maintaining or improving the impact resistance with the least amount of bulle monomer used. A method of using a graft copolymer obtained by first polymerizing a polyfunctional monomer and then polymerizing the vinyl monomer is disclosed.
[0011] これら先行技術ではポリオルガノシロキサン成分の分散状態を良好に保ったままそ の導入量を極めて高くすることができ、対応して燃えやすい前記ビニル単量体由来 の榭脂成分を減らすことができるため、難燃性と耐衝撃性が非常にバランス良く改善 されうる。また、さらに特定の分子構造を有する、好ましくは多官能性単量体を同様に 用いることによりさらに難燃性と耐衝撃性をバランス良く改良する方法が特許文献 5 に開示されている。  [0011] In these prior arts, the amount of introduction of the polyorganosiloxane component can be made extremely high while maintaining a well-dispersed state of the polyorganosiloxane component. Therefore, flame retardancy and impact resistance can be improved in a well-balanced manner. Further, Patent Document 5 discloses a method of further improving the flame retardancy and impact resistance in a balanced manner by using a polyfunctional monomer having a specific molecular structure, preferably a polyfunctional monomer.
[0012] し力しながら、これら先行技術を用いても、依然として前記ビニル単量体由来の榭 脂成分に着目した難燃性および耐衝撃性などの特性の改良の余地が残されている 特許文献 1:特開昭 60 - 252613号公報  However, even if these prior arts are used, there is still room for improvement in characteristics such as flame retardancy and impact resistance, focusing on the resin component derived from the vinyl monomer. Reference 1: JP-A-60-252613
特許文献 2:特開昭 61— 235462号公報  Patent Document 2: Japanese Patent Laid-Open No. 61-235462
特許文献 3:特開 2003 - 238639号公報  Patent Document 3: Japanese Patent Laid-Open No. 2003-238639
特許文献 4 :国際公開第 2005Z080460号パンフレット  Patent Document 4: Pamphlet of International Publication No. 2005Z080460
特許文献 5:国際公開第 2005Z108450号パンフレット  Patent Document 5: International Publication No. 2005Z108450 Pamphlet
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0013] 本発明の課題は、特に低温での耐衝撃性に優れ、ハロゲン 'リン含有量が低減され た、さらには非ハロゲン '非リン系であって難燃性 '耐衝撃性のノ ランスに優れた榭脂 組成物を提供することを最終目標とし、またカゝかる榭脂組成物を与えることのできる 改良剤としてのグラフト共重合体を提供することである。 [0013] The problem of the present invention is that it has excellent impact resistance particularly at low temperatures, has a reduced halogen 'phosphorus content, and is also non-halogen' non-phosphorus flame retardant 'impact resistance. It is an object of the present invention to provide a graft copolymer as an improving agent capable of providing an excellent resin composition, which can provide an excellent resin composition.
課題を解決するための手段 [0014] 本発明者らは、上記課題を解決するため鋭意検討を重ねた結果、特定のグラフト 共重合体が難燃性を損なわせることなく耐衝撃性を改良する効果に優れ、または難 燃性も同時に改良すること、かつ該グラフト共重合体を熱可塑性榭脂などの榭脂に 配合することにより難燃性を維持もしくは改良しながら耐衝撃性にも優れた榭脂組成 物を得ることができることを見いだし、本発明を完成するに至った。 Means for solving the problem [0014] As a result of intensive studies to solve the above-mentioned problems, the present inventors are excellent in the effect of improving the impact resistance without impairing the flame retardancy of the specific graft copolymer, or flame retardant. The resin composition having excellent impact resistance while maintaining or improving flame retardancy is obtained by simultaneously improving the properties and blending the graft copolymer with a resin such as a thermoplastic resin. The present invention has been completed.
[0015] すなわち本発明は、ポリオルガノシロキサン (A)部位、及びラジカル反応性基含有 紫外線吸収剤 (Β')由来の単位を少なくとも有する重合体 (Β)部位を含むポリオルガ ノシロキサン含有グラフト共重合体に関する。  That is, the present invention relates to a polyorganosiloxane-containing graft copolymer comprising a polyorganosiloxane (A) moiety and a polymer (Β) moiety having at least a unit derived from a radical reactive group-containing ultraviolet absorber (Β ′). Regarding coalescence.
[0016] 好ま 、実施態様は、さらに、重合体 (C)部位を含むポリオルガノシロキサン含有グ ラフト共重合体であって、前記重合体 (C)が、多官能性単量体 (C') 50〜: LOO重量 %、及びこれと共重合可能なラジカル反応性単量体 (C") 50〜0重量%、を含む単 量体を重合して得られる重合体であり、前記多官能性単量体 (C ')が、その分子内に 2個以上のラジカル反応性基を有する多官能性単量体 ( )であるポリオルガノシロ キサン含有グラフト共重合体とすることである。  [0016] Preferably, the embodiment further comprises a polyorganosiloxane-containing graph copolymer containing a polymer (C) site, wherein the polymer (C) is a polyfunctional monomer (C '). 50-: a polymer obtained by polymerizing a monomer containing LOO wt% and a radical-reactive monomer (C ") 50-0 wt% copolymerizable therewith, the polyfunctionality The monomer (C ′) is a polyorganosiloxane-containing graft copolymer that is a polyfunctional monomer () having two or more radical reactive groups in the molecule.
[0017] 好ま 、実施態様は、記多官能性単量体 ( )力 シァヌル酸誘導体、イソシァヌル 酸誘導体、及びビフエ二ル誘導体からなる群より選択される 1種以上であるポリオル ガノシロキサン含有グラフト共重合体とすることである。  [0017] Preferably, in the embodiment, the polyfunctional monomer () force is a polyorganosiloxane-containing graft copolymer which is at least one selected from the group consisting of a cyanuric acid derivative, an isocyanuric acid derivative, and a biphenyl derivative. It is a polymer.
[0018] 好ま 、実施態様は、前記紫外線吸収剤 (Β')が、ベンゾトリアゾール系化合物であ ることを特徴とするポリオルガノシロキサン含有グラフト共重合体とすることである。  [0018] Preferably, an embodiment is a polyorganosiloxane-containing graft copolymer in which the ultraviolet absorber (Β ') is a benzotriazole-based compound.
[0019] 好ま 、実施態様は、前記べンゾトリアゾール系化合物力 フエノール性水酸基を 有することを特徴とする、ポリオルガノシロキサン含有グラフト共重合体とすることであ る。  [0019] Preferably, the embodiment is a polyorganosiloxane-containing graft copolymer characterized by having a benzotriazole-based compound power phenolic hydroxyl group.
[0020] 好ま 、実施態様は、前記重合体 (Β)のガラス転移温度力 40°C以上であることを 特徴とする、ポリオルガノシロキサン含有グラフト共重合体とすることである。  [0020] Preferably, an embodiment is a polyorganosiloxane-containing graft copolymer characterized by having a glass transition temperature force of 40 ° C or higher of the polymer (i).
[0021] また、本発明は、前記ポリオルガノシロキサン含有グラフト共重合体力もなる難燃剤 に関する。  [0021] The present invention also relates to a flame retardant having a polyorganosiloxane-containing graft copolymer power.
[0022] さらに、本発明は、熱可塑性榭脂、熱硬化性榭脂、及びエラストマ一力 なる群より 選択される 1種以上、及び前記ポリオルガノシロキサン含有グラフト共重合体、を含有 することを特徴とする、グラフト共重合体含有榭脂組成物に関する。 [0022] Further, the present invention includes one or more selected from the group consisting of thermoplastic resin, thermosetting resin, and elastomer, and the polyorganosiloxane-containing graft copolymer. The present invention relates to a resin composition containing a graft copolymer.
[0023] 好ま ヽ実施態様は、前記熱可塑性榭脂が、ポリカーボネート榭脂、ポリエステル 榭脂、ポリエステルカーボネート榭脂、ポリフエ二レンエーテル榭脂、ポリフエ二レンス ルフイド榭脂、ポリスルフォン榭脂、ポリエーテルスルフォン榭脂、ポリアリーレン榭脂 [0023] Preferably, in the embodiment, the thermoplastic resin is a polycarbonate resin, a polyester resin, a polyester carbonate resin, a polyphenylene ether resin, a polyphenylene sulfide resin, a polysulfone resin, a polyether. Sulphone resin, polyarylene resin
、ポリアミド榭脂、ポリエーテルイミド榭脂、ポリアセタール榭脂、ポリビニルァセタール 榭脂、ポリケトン樹脂、ポリエーテルケトン樹脂、ポリエーテルエーテルケトン樹脂、ポ リアリールケトン樹脂、ポリエーテル-トリル榭脂、液晶榭脂、ポリべンズイミダゾール 榭脂、ポリパラバン酸榭脂、ジェンィ匕合物、マレイミド化合物、芳香族ァルケ-ルイ匕 合物、メタクリル酸エステル、アクリル酸エステル、及びシアン化ビュル化合物力 な る群より選ばれる 1種以上の単量体を重合、又は共重合させて得られる重合体、又は 共重合体榭脂と、ポリオレフイン系榭脂と、塩ィ匕ビ二ル系榭脂と、力 なる群から選択 される 1種以上であることを特徴とする、グラフト共重合体含有榭脂組成物とすること である。 Polyamide resin, polyetherimide resin, polyacetal resin, polyvinylacetal resin, polyketone resin, polyetherketone resin, polyetheretherketone resin, polyarylketone resin, polyether-tolyl resin, liquid crystal resin Selected from the group consisting of fat, polybenzimidazole resin, polyparabanic acid resin, Jeny compound, maleimide compound, aromatic alkellui compound, methacrylate ester, acrylate ester, and cyanide butyl compound A polymer obtained by polymerizing or copolymerizing one or more monomers, or a copolymer resin, a polyolefin resin, a salt resin resin, and a salt resin vinyl resin. It is a graft copolymer-containing resin composition characterized by being one or more selected.
[0024] 好ま ヽ実施態様は、前記熱硬化性榭脂が、フエノール榭脂、エポキシ榭脂、尿素 榭脂、メラミン榭脂、ポリイミド榭脂、ポリアミドイミド榭脂、熱硬化性ポリエステル榭脂、 アルキド榭脂、シリコーン榭脂、ウレタン榭脂、ポリビュルエステル榭脂、ポリフタル酸 ジァリル榭脂、ビスマレイミドートリアジン榭脂、フラン榭脂、キシレン榭脂、グアナミン 榭脂、マレイン榭脂、及びジシクロペンタジェン榭脂から選択される 1種以上であるこ とを特徴とする、グラフト共重合体含有榭脂組成物とすることである。  [0024] Preferably, in the embodiment, the thermosetting resin is phenol resin, epoxy resin, urea resin, melamine resin, polyimide resin, polyamideimide resin, thermosetting polyester resin, alkyd. Resin, silicone resin, urethane resin, polybulle ester resin, diaryl polyphthalate resin, bismaleimide-triazine resin, furan resin, xylene resin, guanamine resin, maleic resin, and dicyclopenta A graft copolymer-containing resin composition characterized in that it is at least one selected from Jen resin.
[0025] 好ま ヽ実施態様は、前記エラストマ一が、天然ゴム、及び合成ゴムからなる群から 選択される 1種以上であることを特徴とする、グラフト共重合体含有榭脂組成物とする ことである。  [0025] Preferably, an embodiment is a graft copolymer-containing resin composition, wherein the elastomer is at least one selected from the group consisting of natural rubber and synthetic rubber. It is.
[0026] 好ま ヽ実施態様は、前記熱可塑性榭脂が、芳香族ポリカーボネート系榭脂である ことを特徴とする、グラフト共重合体含有榭脂組成物とすることであり、その場合は、さ らに、硫黄含有有機金属塩を含むことを特徴とする、グラフト共重合体含有榭脂組成 物とすることが好ましい。  [0026] A preferred embodiment is a graft copolymer-containing resin composition, wherein the thermoplastic resin is an aromatic polycarbonate resin, in which case In addition, a graft copolymer-containing resin composition characterized by containing a sulfur-containing organometallic salt is preferable.
発明の効果  The invention's effect
[0027] 本発明のグラフト共重合体を、例えば熱可塑性榭脂などの榭脂に配合することによ り、低ハロゲン '低リン含有、さらには非ハロゲン '非リン系であって、難燃性を低下さ せず、もしくは難燃性を向上させながら、低温などでの耐衝撃性に優れた榭脂組成 物を与えることができる。 [0027] By blending the graft copolymer of the present invention with a resin such as a thermoplastic resin. It has low halogen 'low phosphorus content and non-halogen' non-phosphorus, and has excellent impact resistance at low temperatures, etc. without reducing flame retardancy or improving flame retardancy. A fat composition can be provided.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0028] 以下に、本発明の好ましい実施の形態を説明する。  [0028] Hereinafter, preferred embodiments of the present invention will be described.
[0029] 本発明のグラフト共重合体は、ポリオルガノシロキサン (A)部位、及びラジカル反応 性基含有紫外線吸収剤 (Β')由来の単位を少なくとも有する重合体 (B)部位を含ん で構成されるポリオルガノシロキサン含有グラフト共重合体である。燃えやす 、成分 である前記重合体 (Β)成分の使用量を低減して難燃性と耐衝撃性をさらにバランス 良く改良するためには、本発明のポリオルガノシロキサン含有グラフト共重合体は、 好ましくはさらに分子内に 2以上のラジカル反応性基を有する多官能性単量体 (C') 由来の単位を少なくとも有する重合体 (C)部位を含んで構成されることが好ましい。  [0029] The graft copolymer of the present invention comprises a polyorganosiloxane (A) moiety and a polymer (B) moiety having at least a unit derived from a radical reactive group-containing ultraviolet absorber (Β '). This is a polyorganosiloxane-containing graft copolymer. In order to improve the flame retardancy and impact resistance in a well-balanced manner by reducing the amount of the polymer (Β) component, which is a flammable component, the polyorganosiloxane-containing graft copolymer of the present invention is: Preferably, the polymer further comprises a polymer (C) site having at least a unit derived from a polyfunctional monomer (C ′) having two or more radical reactive groups in the molecule.
[0030] 力かるグラフト共重合体は、例えば、ポリオルガノシロキサン (Α)の存在下に、必要 に応じて前記多官能性単量体 (C)を含む単量体を 1段以上重合した後に、ラジカル 反応性基含有紫外線吸収剤 (Β')を含む単量体を 1段以上重合することにより、本発 明のポリオルガノシロキサン含有グラフト共重合体として得ることができる。  [0030] The strong graft copolymer is obtained, for example, by polymerizing one or more stages of the monomer containing the polyfunctional monomer (C) as necessary in the presence of polyorganosiloxane (Α). The polyorganosiloxane-containing graft copolymer of the present invention can be obtained by polymerizing one or more monomers containing a radical reactive group-containing ultraviolet absorber (Β ′).
[0031] 本発明に用いるポリオルガノシロキサン (Α)、ラジカル反応性基含有紫外線吸収剤  [0031] Polyorganosiloxane (Α) used in the present invention, radical-reactive group-containing ultraviolet absorber
(Β')由来の単位を少なくとも有する重合体 (Β)、並びに多官能性単量体 (C')由来 の単位を少なくとも有する重合体 (C)の具体例を次に説明する。  Specific examples of the polymer (Β) having at least units derived from (Β ′) and the polymer (C) having at least units derived from the polyfunctional monomer (C ′) are described below.
[0032] [ポリオルガノシロキサン (Α) ]  [0032] [Polyorganosiloxane (Α)]
本発明に用いるポリオルガノシロキサン (Α)は、難燃性を低下させることなく特に低 温での耐衝撃性を向上させるための成分であり、場合によってはそれ自身を含む榭 脂組成物の難燃性を向上させる成分である。前記ポリオルガノシロキサン (Α)として は、ポリジメチルシロキサン、ポリメチルフエニルシロキサン、ポリジメチルシロキサン— ジフエ-ルシロキサン共重合体などのポリオルガノシロキサン、側鎖アルキル基の一 部が水素原子に置換されたポリオルガノノヽイドロジェンシロキサンなどを用いることが できる。なかでもポリジメチルシロキサン、ポリメチルフエニルシロキサン、ポリジメチル シロキサンージフエニルシロキサン共重合体が難燃性を付与する上では好ましぐポ リジメチルシロキサンがさらに経済的にも容易に入手できるので最も好ましい。 The polyorganosiloxane (Α) used in the present invention is a component for improving impact resistance particularly at low temperatures without lowering flame retardancy, and in some cases, it is difficult for a resin composition containing itself. It is a component that improves flammability. As the polyorganosiloxane (Α), a polyorganosiloxane such as polydimethylsiloxane, polymethylphenylsiloxane, polydimethylsiloxane-diphenylsiloxane copolymer, etc., a part of the side chain alkyl group is substituted with a hydrogen atom. In addition, polyorganonoidogen siloxane can be used. Of these, polydimethylsiloxane, polymethylphenylsiloxane, and polydimethylsiloxane-diphenylsiloxane copolymer are preferred for imparting flame retardancy. Ridimethylsiloxane is most preferred because it is more economically available.
[0033] ポリメチルフエ-ルシロキサン、ポリジメチルシロキサンージフエ-ルシロキサン共重 合体を用いた場合には、低温特性をさらに改良できる場合があり、また重合体 (B)な らびに必要に応じて重合体 (C)とともに本発明のグラフト共重合体の屈折率をマトリツ クス榭脂のそれに近づけるよう設定すれば、得られる榭脂組成物に透明性や良好な 着色性を付与することもできる。  [0033] When polymethylphenol siloxane or polydimethylsiloxane-diphenylsiloxane copolymer is used, the low-temperature characteristics may be further improved, and the polymer (B) and if necessary If the refractive index of the graft copolymer of the present invention together with the polymer (C) is set to be close to that of the matrix resin, transparency and good colorability can be imparted to the resulting resin composition.
[0034] 前記ポリオルガノシロキサン (A)は、耐衝撃性 ·難燃性を良好に発現できるために、 グラフト交叉基を有することが好ましぐ少なくとも 1分子あたり複数個のグラフト交叉 基を側鎖および Zまたは分子鎖末端に有するのがより好ましぐ中でも側鎖に有する ことが特に好ましい。  [0034] The polyorganosiloxane (A) preferably has a graft-crossing group because it can exhibit good impact resistance and flame retardancy. Among them, it is particularly preferable to have it in the side chain, among which it is more preferable to have it at the Z or molecular chain end.
[0035] 前記ポリオルガノシロキサン (A)を得る方法に特に限定はなぐ溶液重合法、懸濁 重合法、乳化重合法などが用いられうる。  [0035] A solution polymerization method, a suspension polymerization method, an emulsion polymerization method and the like are not particularly limited as a method for obtaining the polyorganosiloxane (A).
[0036] 例えば、環状、直鎖状または分岐状のオルガノシロキサン、好ましくは環状オルガノ シロキサンを、酸、アルカリ、塩、フッ素化合物などの触媒を用いて重合する方法をあ げることができる。前記重合に用いるオルガノシロキサンの重量平均分子量 (Mw)は 、好まし <は 20, 000以下、より好まし <は 10, 000以下、さらに好まし <は 5, 000以 下、特に好ましくは 2, 500以下である。前記方法において、前記オルガノシロキサン とともにグラフト交叉基を有するシランおよび Zまたはグラフト交叉基を有する前記同 様の重量平均分子量 (Mw)の環状、直鎖状、または分岐状オルガノシロキサンを用 いる方法を、より好ましくあげることができる。または、前記方法において前記オルガノ シロキサンを用いずにグラフト交叉基を有するシランおよび Zまたはグラフト交叉基を 有する前記同様の重量平均分子量 (Mw)の環状、直鎖状、または分岐状オルガノシ ロキサンを用いる方法を、より好ましくあげることができる。  [0036] For example, a method of polymerizing a cyclic, linear or branched organosiloxane, preferably a cyclic organosiloxane, using a catalyst such as an acid, an alkali, a salt or a fluorine compound can be mentioned. The weight average molecular weight (Mw) of the organosiloxane used for the polymerization is preferably <20,000 or less, more preferably <10,000 or less, and even more preferably <5,000 or less, particularly preferably 2. 500 or less. In the above method, a method using a silane having a graft crossing group together with the organosiloxane and a cyclic, linear, or branched organosiloxane having the same weight average molecular weight (Mw) having a Z or graft crossing group. More preferably. Alternatively, in the above method, a method using a silane having a graft crossing group and a cyclic, linear or branched organosiloxane having the same weight average molecular weight (Mw) having a graft crossing group and Z or a graft crossing group without using the organosiloxane. Can be more preferable.
[0037] あるいは、溶液中、スラリー中、もしくはェマルジヨン中において重量平均分子量( Mw)力 好まし <ίま 20, 000以上、より好まし <ίま 50, 000以上、さらに ίま 100, 000 以上のポリオルガノシロキサンと、好ましくはグラフト交叉基を有するシランおよび Ζま たは重量平均分子量 (Mw)が好ましくは 20, 000以下のグラフト交叉基を有する環 状、直鎖状または分岐状オルガノシロキサンとを前述と同様の触媒などの存在下で 平衡ィ匕する方法をあげることができる。または、溶液中、スラリー中、もしくはェマルジ ヨン中において、重量平均分子量(Mw)が好ましくは 20, 000以上のポリオルガノシ ロキサンと、同じく重量平均分子量 (Mw)が好ましくは 20, 000以上のグラフト交叉 基を有するポリオルガノシロキサンとを前述のごとき触媒などの存在下で平衡ィ匕する 方法などもあげることができる。 [0037] Alternatively, the weight average molecular weight (Mw) strength in solution, slurry, or emulsion is preferably <20,000 or more, more preferably <ί or more, 50, 000 or more, and even ί or 100, 000 or more. A silane having a graft crossover group and a cyclic, linear or branched organosiloxane having a graft crossover group having a weight average molecular weight (Mw) of preferably 20,000 or less. In the presence of the same catalyst as above A method of balancing can be given. Or in solution, slurry, or emulsion, a polyorganosiloxane having a weight average molecular weight (Mw) of preferably 20,000 or more and a graft crossover group having a weight average molecular weight (Mw) of preferably 20,000 or more. Examples thereof include a method of equilibrating a polyorganosiloxane having a hydrogen atom in the presence of a catalyst as described above.
[0038] 最終成形体の耐衝撃性を良好に発現させるために、前記ポリオルガノシロキサン( A)は粒子状であることが好ましい。力かるポリオルガノシロキサン (A)の粒子は、前 述のごときオルガノシロキサン力も乳化重合法により製造することができる。乳化重合 法に代わって、ェマルジヨン状態のポリオルガノシロキサンを前述のごとく変性する方 法、溶液重合法などにより得た変性若しくは非変性のポリオルガノシロキサン (A)を 高圧ホモジナイザーなどを用いて機械的に強制乳化する方法などによりポリオルガノ シロキサン (A)の粒子を含むェマルジヨンを得ることもできる。  [0038] The polyorganosiloxane (A) is preferably in the form of particles in order to develop the impact resistance of the final molded article satisfactorily. Powerful polyorganosiloxane (A) particles can also be produced by emulsion polymerization as described above. Instead of the emulsion polymerization method, the modified or non-modified polyorganosiloxane (A) obtained by the method of modifying the emulsion polyorganosiloxane as described above, the solution polymerization method, etc. is mechanically used using a high-pressure homogenizer. An emulsion containing polyorganosiloxane (A) particles can also be obtained by a method such as forced emulsification.
[0039] ポリオルガノシロキサン (A)の粒子は、詳しくは、特開 2000— 226420号公報、特 開 2000— 834392号公報、米国特許第 2891920号明細書、同第 3294725号明 細書などに記載の公知の乳化重合法により得ることができる。  [0039] The particles of polyorganosiloxane (A) are described in detail in JP-A-2000-226420, JP-A-2000-834392, US Pat. Nos. 2891920, 3294725, etc. It can be obtained by a known emulsion polymerization method.
[0040] 具体的には、例えば、 1, 3, 5, 7—オタタメチルシクロテトラシロキサン (D4)に代表 される環状シロキサン、および Zまたはジメチルジメトキシシランなどの加水分解性基 を有する 2官能シラン、必要に応じてメチルトリエトキシシラン、テトラプロピルォキシシ ランなどの 3官能以上のアルコキシシラン、メチルオルソシリケートなどの 3官能以上 のシランの縮合体、並びに必要に応じてメルカプトプロピルジメトキシメチルシラン、ァ クリロイルォキシプロピルジメトキシメチルシラン、メタクリロイルォキシプロピルジメトキ シメチルシラン、ビニルジメトキシメチルシラン、ビニルフエ二ルジメトキシメチルシラン などのグラフト交叉剤を用いてポリオルガノシロキサン (A)の粒子を得ることができる。 好ま 、グラフト交叉剤の使用量は、最終成形体にお!、て良好な耐衝撃性を得る観 点から、得られるポリオルガノシロキサン中のシロキサン単位に換算して 0. 03mol% 以上、より好ましくは 0. 06mol%以上、さらには 0. 15mol%以上、特に好ましくは 0 . 5mol%以上であり、 5mol%以下、より好ましくは 3mol%以下、さらには lmol%以 下である。 [0041] ポリオルガノシロキサン (A)の重合の際の条件としては、好ましくは、水、界面活性 剤とともにホモジナイザーなどを用いて乳化し、必要に応じて高圧下機械的に乳化 分散させ、その後酸を加えて pHを 4以下、好ましくは 3以下、より好ましくは 2以下の 条件下に、または塩基をカ卩えて pHを 8以上、好ましくは 9. 5以上、より好ましくは 11 以上の条件下におくことにより、前記ポリオルガノシロキサン (A)の粒子を得ることが できる。重合の際の温度は 0°C以上、好ましくは 30°C以上、より好ましくは 50°C以上 、さらには 60°C以上であり、 150°C以下、好ましくは 120°C以下、より好ましくは 95°C 以下が適用でき、好ましくは窒素などの不活性ガス雰囲気下もしくは真空脱気した状 態下で、加水分解 '縮合反応させることにより得ることができる。 [0040] Specifically, for example, a cyclic siloxane represented by 1, 3, 5, 7-otatamethylcyclotetrasiloxane (D4), and a bifunctional group having a hydrolyzable group such as Z or dimethyldimethoxysilane. Silanes, trifunctional or higher functional alkoxysilanes such as methyltriethoxysilane and tetrapropyloxysilane, condensates of trifunctional or higher functional silanes such as methyl orthosilicate, and, if necessary, mercaptopropyldimethoxymethylsilane, Polyorganosiloxane (A) particles can be obtained using a grafting agent such as acryloyloxypropyldimethoxymethylsilane, methacryloyloxypropyldimethoxymethylsilane, vinyldimethoxymethylsilane, and vinylphenyldimethoxymethylsilane. . Preferably, the amount of the grafting agent used is 0.03 mol% or more in terms of siloxane units in the resulting polyorganosiloxane from the viewpoint of obtaining good impact resistance in the final molded product. Is not less than 0.06 mol%, more preferably not less than 0.15 mol%, particularly preferably not less than 0.5 mol%, not more than 5 mol%, more preferably not more than 3 mol%, further not more than lmol%. [0041] The conditions for the polymerization of the polyorganosiloxane (A) are preferably emulsified using a homogenizer or the like together with water and a surfactant, and mechanically emulsified and dispersed under high pressure as necessary, and then acid. PH is 4 or less, preferably 3 or less, more preferably 2 or less, or base is added and pH is 8 or more, preferably 9.5 or more, more preferably 11 or more. Thus, the polyorganosiloxane (A) particles can be obtained. The temperature during the polymerization is 0 ° C or higher, preferably 30 ° C or higher, more preferably 50 ° C or higher, further 60 ° C or higher, 150 ° C or lower, preferably 120 ° C or lower, more preferably A temperature of 95 ° C. or lower can be applied, and it can be preferably obtained by a hydrolysis and condensation reaction in an inert gas atmosphere such as nitrogen or in a vacuum degassed state.
[0042] ここで、前記環状シロキサンおよび Zまたはシラン等を重合するに際しては、以下 に記載されているシード重合法を適用することが好ましい。例えば、特開昭 63— 202 630号公報、特開昭 63— 202631号公報、特開平 4— 258636号公報に開示され る有機重合体をシード粒子として用いる方法、特開昭 60— 088040号公報に開示さ れるポリオルガノシロキサンラテックスをシードラテックスとして用いる方法、さらに好ま しくは国際公開第 03Z068835号パンフレットで開示されるごとく環状シロキサンに 対する膨潤性を有する有機重合体をシード粒子として用いる方法、またはラテックス 粒子径が 20nm以下、好ましくは 15nm以下、より好ましくは lOnm以下の重合体を シード粒子として用いる方法を採用することができる。また、後述のラジカル反応性基 含有紫外線吸収剤 (Β')由来の単位を少なくとも有する重合体 (B)をシード粒子とし て使用することもできる。この際の重合体 (Β)は、ポリオルガノシロキサン (Α)と重合 体 (Β)の合計量に対して、好ましくは 20重量%以下、より好ましくは 5重量%以下、さ らには 2重量%以下用いることが好ま U、。  [0042] Here, when polymerizing the cyclic siloxane and Z or silane, it is preferable to apply a seed polymerization method described below. For example, a method using an organic polymer as seed particles disclosed in JP-A-63-202630, JP-A-63-202631, and JP-A-4-258636, JP-A-60-088040 A method using the polyorganosiloxane latex disclosed in 1) as a seed latex, more preferably a method using an organic polymer having swelling properties with respect to a cyclic siloxane as disclosed in WO 03Z068835, or latex. A method of using a polymer having a particle size of 20 nm or less, preferably 15 nm or less, more preferably lOnm or less as seed particles can be employed. Further, a polymer (B) having at least a unit derived from a radical reactive group-containing ultraviolet absorber (Β ′) described later can be used as seed particles. The polymer (重合) at this time is preferably 20% by weight or less, more preferably 5% by weight or less, and further 2% by weight with respect to the total amount of the polyorganosiloxane (Α) and the polymer (Β). It is preferable to use less than U.
[0043] 前記方法により得られたポリオルガノシロキサン (Α)のェマルジヨンには、通常、揮 発性の低分子量環状シロキサンが含有されている。本発明においては、この揮発性 の低分子量環状シロキサンを除去する目的で、米国特許第 4600436号明細書、特 開 2002— 249582号公報に開示されるごとぐ蒸気ストリツビングを適用したり、特開 2002— 121284号公報に開示されている珪藻土などの吸着剤を添加して揮発性の 低分子量環状シロキサンを吸着させた後に、得られたポリオルガノシロキサン (Α)を 濾別する方法を適用したりすることができる。 [0043] The emulsion of the polyorganosiloxane (Α) obtained by the above method usually contains a volatile low molecular weight cyclic siloxane. In the present invention, for the purpose of removing this volatile low-molecular-weight cyclic siloxane, steam stripping as disclosed in US Pat. No. 4,600,436, Japanese Patent Application Laid-Open No. 2002-249582 is applied. — Adsorption agent such as diatomaceous earth disclosed in No. 121284 is adsorbed to adsorb volatile low molecular weight cyclic siloxane, and the resulting polyorganosiloxane (シ ロ キ サ ン) is adsorbed. For example, a filtering method can be applied.
[0044] ェマルジヨン状態にある前記ポリオルガノシロキサン (A)を得る別の方法として、特 開平 11— 222554号公報、特開 2001— 288269号公報などに開示された方法を 用いることができる。例えば、好ましくは揮発性の低分子量シロキサンの含有量が 5 重量%以下、より好ましくは 1重量%以下で、重量平均分子量 (Mw)が好ましくは 20 , 000以下、より好ましくは 10, 000以下、さらに好ましくは 5, 000以下、さらには 2, 500以下の、末端に縮合性基および Zまたは加水分解性基を有し、必要に応じてメ ルカプトプロピル基、メタクリロイルォキシプロピル基、アタリロイルォキシプロピル基、 ビュル基、ビニルフエニル基、ァリル基などのラジカル反応性基で部分置換された直 鎖または分岐鎖状の変性若しくは非変性の(ポリ)オルガノシロキサンを用いることが できる。縮合性基としてはヒドロキシル基、アミノ基、加水分解性基としてはアルコキシ ル基、ァシロキシ基、ケトォキシム基、アルケノキシ基、アミド基、またはアミノキシ基な どをあげることができる。  [0044] As another method for obtaining the polyorganosiloxane (A) in the emulsion state, methods disclosed in JP-A-11-222554, JP-A-2001-288269, and the like can be used. For example, the content of volatile low molecular weight siloxane is preferably 5% by weight or less, more preferably 1% by weight or less, and the weight average molecular weight (Mw) is preferably 20,000 or less, more preferably 10,000 or less, More preferably, it is 5,000 or less, more preferably 2,500 or less, having a condensable group and a Z or hydrolyzable group at the terminal, and if necessary, a mercaptopropyl group, a methacryloyloxypropyl group, or an allyloyl group. A linear or branched modified or non-modified (poly) organosiloxane partially substituted with a radical reactive group such as an oxypropyl group, a butyl group, a vinylphenyl group, or an aryl group can be used. Examples of the condensable group include a hydroxyl group, an amino group, and examples of the hydrolyzable group include an alkoxyl group, an acyloxy group, a ketoxime group, an alkenoxy group, an amide group, and an aminoxy group.
[0045] 前記の変性若しくは非変性の(ポリ)オルガノシロキサンは、必要に応じて前記した ラジカル反応性基を有するシランなどのグラフト交叉剤とともに用いて、水、界面活性 剤などを加え、例えば高圧ホモジナイザー、超音波発生機、ハイド口シェア、膜乳化 装置ゃコロイダルミルなどにより所望の粒子径になるよう機械的に強制乳化すること ができる。前記の変性若しくは非変性の(ポリ)オルガノシロキサンの重合温度として は 0°C以上、好ましくは 100°C以下、より好ましくは 50°C以下、さらには 30°C以下で あり、 pHは、好ましくは前記同様に酸あるいは塩基などを用いて同様の範囲にする 方法を適用してポリオルガノシロキサン (A)を得ることができる。なお、原料として揮 発性の低分子量シロキサン含有量が少な ヽ(ポリ)オルガノシロキサンを用いた場合 には、重合条件を選択することにより、揮発性の低分子量シロキサンが低減された前 記ポリオルガノシロキサン (A)を得ることができる。 [0045] The modified or non-modified (poly) organosiloxane may be used together with a graft crossing agent such as silane having a radical reactive group as described above, and may be added with water, a surfactant, etc. It can be mechanically forcedly emulsified to a desired particle size with a homogenizer, an ultrasonic generator, a hyde mouth share, a membrane emulsifier or a colloidal mill. The polymerization temperature of the modified or non-modified (poly) organosiloxane is 0 ° C or higher, preferably 100 ° C or lower, more preferably 50 ° C or lower, and further 30 ° C or lower, and the pH is preferably In the same manner as described above, the polyorganosiloxane (A) can be obtained by applying the same range method using an acid or a base. When ヽ (poly) organosiloxane with a low content of volatile low molecular weight siloxane is used as a raw material, the polyorganosiloxane described above can be reduced in volatile low molecular weight siloxane by selecting the polymerization conditions. Siloxane (A) can be obtained.
[0046] 前記環状シロキサンおよび Zまたはシラン等の重合、または変性若しくは非変性の [0046] Polymerization of the cyclic siloxane and Z or silane, or modified or non-modified
(ポリ)オルガノシロキサンの強制乳化重合に際して酸性重合条件を用いる場合には 、界面活性剤としては酸性下でも界面活性能が発揮される界面活性剤を用いること が好ましい。その様な界面活性剤としては、例えば、アルキル硫酸エステルの金属塩 、アルキルスルフォン酸の金属塩、アルキルァリールスルホン酸の金属塩などのァニ オン系界面活性剤をあげることができる。 When acidic polymerization conditions are used in the forced emulsion polymerization of (poly) organosiloxane, it is preferable to use a surfactant that exhibits surface activity even under acidic conditions. As such a surfactant, for example, a metal salt of an alkyl sulfate ester And anionic surfactants such as metal salts of alkyl sulfonic acids and metal salts of alkyl aryl sulfonic acids.
[0047] 前記金属塩としては、好ましくはアルカリ金属塩、特にナトリウム塩、カリウム塩が選 ばれる。中でもナトリウム塩が好ましぐさらにはドデシルベンゼンスルホン酸ナトリウム が最も好ましい。また、ポリオキシエチレンドデシルエーテルに代表されるポリオキシ アルキレンアルキルエーテル、ポリオキシエチレンノ-ルフエ-ルエーテルに代表さ れるポリオキシアルキレンアルキルァリールエーテル、ポリオキシエチレンステアリン 酸エステルに代表されるポリオキシアルキレン高級脂肪酸エステル、ソルビタンモノラ ゥリン酸エステルなどのノ-オン系界面活性剤を使用することができる。あるいはそれ らと前記ァニオン系界面活性剤とを併用することもできる。  [0047] The metal salt is preferably an alkali metal salt, particularly a sodium salt or potassium salt. Of these, sodium salt is preferred, and sodium dodecylbenzenesulfonate is most preferred. In addition, polyoxyalkylene alkyl ethers typified by polyoxyethylene dodecyl ether, polyoxyalkylene alkyl aryl ethers typified by polyoxyethylene norphe ether, and polyoxyalkylene higher grades typified by polyoxyethylene stearate ester. Nonionic surfactants such as fatty acid esters and sorbitan monolaurate can be used. Alternatively, they can be used in combination with the anionic surfactant.
[0048] 酸性条件にするための酸としては、硫酸、塩酸、硝酸などの無機酸や、ドデシルべ ンゼンスルホン酸、ドデシル硫酸、トリフルォロ酢酸などの有機酸を用いることができ る。ドデシルベンゼンスルホン酸に代表されるアルキルァリールスルホン酸は、酸成 分としてのみでなく界面活性剤としての機能も有し、場合によってはそれのみの使用 ですむ場合があり、好ましく用いられうる。しかしこれに限定されるものではなぐこれ ら酸、界面活性剤はそれぞれ単一、複数成分の組み合わせ、いずれであっても良い [0048] As the acid for making the acidic condition, inorganic acids such as sulfuric acid, hydrochloric acid and nitric acid and organic acids such as dodecylbenzenesulfonic acid, dodecylsulfuric acid and trifluoroacetic acid can be used. Alkylaryl sulfonic acid represented by dodecylbenzene sulfonic acid has a function not only as an acid component but also as a surfactant. In some cases, it may be used alone, and can be preferably used. However, these acids and surfactants are not limited to these and may be either a single component or a combination of multiple components.
[0049] 酸性条件下で重合が終了した後には、必要に応じてラテックスを室温付近またはそ れ以下の温度で数時間以上熟成してポリオルガノシロキサンを高分子量ィヒした後に 、水酸化ナトリウム、水酸ィ匕カリウム、炭酸ナトリウム、炭酸水素ナトリウム、アンモニア などの無機塩基、アルキルァミン、アルキルアンモ-ゥムヒドロキサイドなどの有機塩 基を添加して系を pHが 5〜8になるように中和することによりシロキサンの重合を停止 することができる。 [0049] After the polymerization is completed under acidic conditions, the latex is aged at a temperature near or below room temperature for several hours or more as necessary, and after the polyorganosiloxane has a high molecular weight, sodium hydroxide, Neutralize the system to pH 5-8 by adding inorganic bases such as potassium hydroxide, sodium carbonate, sodium hydrogen carbonate, ammonia, and organic bases such as alkylamines and alkyl ammonium hydroxides. By doing so, the polymerization of siloxane can be stopped.
[0050] 同様に塩基性重合条件を用いる場合には、界面活性剤としては塩基性でも界面活 性能が発揮される界面活性剤を用いることが好ま 、。その様な界面活性剤としては 、例えば、ドデシルトリメチルアンモ -ゥムブロマイド、ステアリルトリメチルアンモ-ゥ ムブロマイドなどのアルキルトリメチルアンモ -ゥム塩、ジドデシルジメチルアンモ-ゥ ムブロマイドなどのジアルキルジメチルアンモ -ゥム塩、ステアリルジメチルベンジル アンモ-ゥムクロライドなどのアルキルァラルキルアンモ-ゥム塩などのカチオン系界 面活性剤をあげることができる。また、前述のごときノ-オン系界面活性剤を用いるこ と、もしくは併用することもできる。塩基性条件にするための塩基としては、水酸化リチ ゥム、水酸ィ匕カリウム、水酸化ナトリウム、水酸化セシウムなどの無機塩基、アルキル アンモ-ゥムヒドロキサイドなどの有機塩基を用いることができる。 [0050] Similarly, when basic polymerization conditions are used, it is preferable to use a surfactant that is basic but exhibits surface-active performance. Examples of such surfactants include alkyltrimethylammonium salts such as dodecyltrimethylammonium bromide and stearyltrimethylammonium bromide, and dialkyldimethylammonium such as didodecyldimethylammonium bromide. Salt, stearyldimethylbenzyl Examples thereof include cationic surfactants such as alkyl aralkyl ammonium salts such as ammonium chloride. Further, a nonionic surfactant as described above may be used or used in combination. As the base for the basic condition, an inorganic base such as lithium hydroxide, potassium hydroxide, sodium hydroxide, cesium hydroxide, or an organic base such as alkyl ammonium hydroxide is used. it can.
[0051] 特開 2001— 106787号公報に記載のセチルトリメチルアンモ-ゥムヒドロキサイド などのテトラオルガノアンモ-ゥムヒドロキサイドは、カチオン系界面活性剤と塩基の 両方の機能を有し、場合によってはそれのみの使用で済む場合があり、好ましく用い られうる。し力しこれに限定するものではなぐこれら塩基、界面活性剤はそれぞれ単 一、複数成分の組み合わせ、いずれであっても良い。塩基性条件下で重合が終了し た後は、必要に応じてラテックスを熟成し、硫酸などの無機酸、または酢酸、ドデシル ベンゼンスルホン酸などの有機酸などで系を前述同様に中和することにより、シロキ サンの重合を停止することができる。  [0051] Tetraorganoammoum hydroxides such as cetyltrimethylammonium hydroxide described in JP-A-2001-106787 have the functions of both a cationic surfactant and a base. May be used preferably because it may be used alone. However, these bases and surfactants are not limited to these and may be either a single component or a combination of a plurality of components. After the polymerization is completed under basic conditions, the latex is aged as necessary, and the system is neutralized with an inorganic acid such as sulfuric acid or an organic acid such as acetic acid or dodecylbenzenesulfonic acid as described above. Thus, the polymerization of siloxane can be stopped.
[0052] ポリオルガノシロキサン (A)の粒子の体積平均粒子径は 0. 008〜0. 6 μ mが好ま しく、 0. 01〜0. 35 m力さらに好ましい。体積平均粒子径カ 0. 008 m未満のも のを安定的に得ることは難しい場合が多ぐ 0. 6 mを越えると最終成形体の難燃性 ゃ耐衝撃性が悪くなる恐れがある。また体積平均粒子径は、例えば、 日機装株式会 社製の MICROTRAC NPA150を用いて測定することができる。  [0052] The volume average particle diameter of the polyorganosiloxane (A) particles is preferably from 0.008 to 0.6 μm, more preferably from 0.01 to 0.35 m force. In many cases, it is difficult to stably obtain a volume average particle size of less than 0.008 m. If it exceeds 0.6 m, the flame resistance and impact resistance of the final molded product may be deteriorated. The volume average particle diameter can be measured using, for example, MICROTRAC NPA150 manufactured by Nikkiso Co., Ltd.
[0053] 本発明に用いるポリオルガノシロキサン (A)の重量平均分子量 (Mw)は、好ましく は 100, 000以上、より好まし <は 150, 000以上、好まし <は 1, 000, 000以下、より 好ましくは 700, 000以下、さらには 300, 000以下である。重量平均分子量(Mw) が低すぎる場合は、難燃性ゃ耐衝撃性が悪くなる恐れがある。また、重量平均分子 量 (Mw)が高すぎる場合は生産性が低下する場合がある。前記重量平均分子量 (M w)はゲル ·パーミエーシヨン'クロマトグラフィ(GPC)分析による標準ポリスチレン換 算値を用いることができる。  [0053] The polyorganosiloxane (A) used in the present invention has a weight average molecular weight (Mw) of preferably 100,000 or more, more preferably <150,000 or more, preferably <is 1,000,000 or less, More preferably, it is 700,000 or less, and further 300,000 or less. If the weight average molecular weight (Mw) is too low, the flame resistance may deteriorate the impact resistance. In addition, if the weight average molecular weight (Mw) is too high, the productivity may decrease. As the weight average molecular weight (Mw), a standard polystyrene conversion value obtained by gel permeation 'chromatography (GPC) analysis can be used.
[0054] 本発明のポリオルガノシロキサン含有グラフト共重合体 (該共重合体全体を 100重 量%とする)において、ポリオルガノシロキサン (A)部位は得られる榭脂組成物の難 燃性を損なわな 、ために 50重量%以上含有して 、ることが好ましく、より好ましくは 6 5重量%以上、さらには 75重量%以上、特には 82. 5重量%以上含有することが好 ましい。上限は、マトリックス榭脂中でのポリオルガノシロキサン (A)成分の分散状態 を良好にするために、好ましくは 99重量%であり、より好ましくは 98重量%、さらには 95重量%が特に好ましい。 [0054] In the polyorganosiloxane-containing graft copolymer of the present invention (with the entire copolymer being 100% by weight), the polyorganosiloxane (A) moiety impairs the flame retardancy of the resulting resin composition. Therefore, it is preferable to contain 50% by weight or more, more preferably 6%. It is preferable to contain 5% by weight or more, further 75% by weight or more, particularly 82.5% by weight or more. The upper limit is preferably 99% by weight, more preferably 98% by weight, and even more preferably 95% by weight in order to improve the dispersion state of the polyorganosiloxane (A) component in the matrix resin.
[0055] [ラジカル反応性基含有紫外線吸収剤 (Β')由来の単位を少なくとも有する重合体( Β) ] [0055] [Polymer having at least units derived from radical-reactive group-containing ultraviolet absorber (Β ') (Β)]
本発明に用いる重合体 (Β)成分は、そのマトリックス榭脂との相溶性を確保するた めに本発明のポリオルガノシロキサン含有グラフト共重合体に導入される成分であり 、また、ラジカル反応性基含有紫外線吸収剤 (Β')由来の単位を少なくとも有すること により特徴づけられる。  The polymer (Β) component used in the present invention is a component that is introduced into the polyorganosiloxane-containing graft copolymer of the present invention in order to ensure compatibility with the matrix resin, and also has radical reactivity. It is characterized by having at least units derived from a group-containing ultraviolet absorber (Β ′).
[0056] 本発明に用いるラジカル反応性基含有紫外線吸収剤 (Β')は、紫外線吸収性基と、 ラジカル反応可能なエチレン性不飽和基と、をともに備える単量体成分である。かか る紫外線吸収剤(Β')には限定はないが、好ましくはべンゾトリアゾール誘導体、ヒン ダードァミン誘導体などが挙げられる。作用機構は不明だが、該紫外線吸収剤 (Β') の使用により、耐衝撃性などの機械的特性を落とすことなく難燃性が向上する傾向が ある。  [0056] The radical-reactive group-containing ultraviolet absorber (Β ') used in the present invention is a monomer component having both an ultraviolet-absorbing group and an ethylenically unsaturated group capable of radical reaction. The ultraviolet absorber (Β ′) is not limited, but preferably includes a benzotriazole derivative, a hinderdamine derivative, and the like. Although the mechanism of action is unknown, the use of the UV absorber (Β ′) tends to improve flame retardancy without degrading mechanical properties such as impact resistance.
[0057] 前記ヒンダードァミン誘導体には限定はな!/、が、下記一般式 (I)で表されるヒンダ一 ドアミン誘導体が好ましく用いられ、具体的には 2, 2, 6, 6—テトラメチルー 4ーピぺ リジルメタタリラー卜、 1, 2, 2, 6, 6—ペンタメチル— 4—ピペリジルメタクリラ一卜など を例示できる。  [0057] The hindered amine derivative is not limited! /, But a hindered amine derivative represented by the following general formula (I) is preferably used. Specifically, 2, 2, 6, 6-tetramethyl-4- Examples include piperidylmetatalil®, 1, 2, 2, 6, 6-pentamethyl-4-piperidylmethacryla.
[0058] [化 1]  [0058] [Chemical 1]
Figure imgf000014_0001
Figure imgf000014_0001
(式中、 R1は水素原子または炭素数 1〜8のアルキル基であり、 R2は水素原子またはメ チル基である。 ) 前記べンゾトリアゾール誘導体には特に限定はない。作用機構は不明だが、特に フエノール系水酸基を併せ持つものが難燃性を向上させる傾向があることから、この ようなベンゾトリアゾール誘導体が好ましい。力かる化合物として、下記一般式 (Π)で 表されるベンゾトリアゾール誘導体が好ましく用いられうる。 (Wherein R 1 is a hydrogen atom or an alkyl group having 1 to 8 carbon atoms, and R 2 is a hydrogen atom or a methyl group.) The benzotriazole derivative is not particularly limited. The mechanism of action is unknown, but in particular Such benzotriazole derivatives are preferred because those having a phenolic hydroxyl group tend to improve flame retardancy. As a powerful compound, a benzotriazole derivative represented by the following general formula (Π) can be preferably used.
[0060] 具体的には、 2- (2' ヒドロキシ 5'—メタクリロイルォキシェチルフエ-ル) 2H 一べンゾトリァゾール、 2—(2' ヒドロキシ 5'—メタクリロイルォキシェチルフエニル )—5 クロ口一 2H ベンゾトリァゾール、 2— (2'—ヒドロキシ一 5'—メタクリロイルォ キシプロピルフエ-ル) 2H ベンゾトリァゾール、 2- (2'—ヒドロキシー 5'—メタタリ ロイルォキシプロピルフエ-ル) 5 クロ口一 2H ベンゾトリァゾール、 2— (2'—ヒ ドロキシ 5 ' メタタリロイルォキシプロピル 3 '— t ブチルフエニル) 2H—ベン ゾトリアゾールなどを例示できる。  [0060] Specifically, 2- (2 'hydroxy 5'-methacryloyloxychetylphenol) 2H monobenzotriazole, 2- (2' hydroxy 5'-methacryloyloxychetyl phenyl) -5 2H benzotriazole, 2- (2'-hydroxy-5'-methacryloyloxypropyl phenol) 2H benzotriazole, 2- (2'-hydroxy-5'-methacryloyloxypropyl phenol) Examples thereof include 5) 2H benzotriazole, 2— (2′-hydroxy-5′-metatalyloxypropyl 3′-t-butylphenyl) 2H-benzotriazole, and the like.
[0061] [化 2]  [0061] [Chemical 2]
Figure imgf000015_0001
Figure imgf000015_0001
(式中、 X、 R1は水素原子、 ハロゲンまたは炭素数 1〜1 8のアルキル であり、 R2は 炭素数 1 ~ 6のアルキレン基、 炭素数 6〜1 2のァリーレン基、 またはこれらの組み合わ せであり、 R3は水素原子またはメチル基である。 ) (Wherein X and R 1 are a hydrogen atom, halogen or alkyl having 1 to 18 carbon atoms, R 2 is an alkylene group having 1 to 6 carbon atoms, an arylene group having 6 to 12 carbon atoms, or these And R 3 is a hydrogen atom or a methyl group.)
[0062] なかでも難燃性が著しく向上することから、ベンゾトリアゾール誘導体がより好ましく 用いられ、下記化学式 (ΠΙ)で表される 2—(2' ヒドロキシ 5'—メタクリロイルォキシ ェチルフエ-ル)— 2H—ベンゾトリアゾールが特に好ましく用いられる。 [0062] In particular, since the flame retardancy is remarkably improved, a benzotriazole derivative is more preferably used. 2- (2′-hydroxy 5′-methacryloyloxyethyl) represented by the following chemical formula (ΠΙ) — 2H-benzotriazole is particularly preferably used.
[0063] [化 3]  [0063] [Chemical 3]
Figure imgf000015_0002
( I I I ) [0064] 前記紫外線吸収剤 (Β')は単独で用いても良いが、好ましくはエチレン性不飽和単 量体と共重合して用いることができる。難燃性を悪ィ匕させないために、該エチレン性 不飽和単量体のみを重合して得られる重合体のガラス転移温度は好ましくは 40°C以 上であり、 60°C以上がより好ましぐ 90°C以上がさらに好ましい。さらに良好な難燃性 を得るために、前記紫外線吸収剤 (Β')と必要に応じてエチレン性不飽和単量体とか らなる共重合体の好ましいガラス転移温度は上記と同様である。前記紫外線吸収剤 ( Β')とエチレン性不飽和単量体は 1段で重合しても 2段以上で重合しても力まわな ヽ 力 2段以上で重合する場合でも、いずれの段においても重合体のガラス転移温度 が前述の範囲を満たすように単量体組成を調整することが好ま 、。
Figure imgf000015_0002
(III) [0064] The ultraviolet absorber (Β ') may be used alone, but can preferably be used by copolymerization with an ethylenically unsaturated monomer. In order not to deteriorate the flame retardancy, the glass transition temperature of the polymer obtained by polymerizing only the ethylenically unsaturated monomer is preferably 40 ° C or higher, more preferably 60 ° C or higher. More preferably 90 ° C or more. In order to obtain better flame retardancy, the preferred glass transition temperature of the copolymer comprising the ultraviolet absorber (Β ′) and, if necessary, an ethylenically unsaturated monomer is the same as described above. The ultraviolet absorber (Β ') and the ethylenically unsaturated monomer can be polymerized in one stage or in two or more stages, even if they are polymerized in two or more stages. It is also preferable to adjust the monomer composition so that the glass transition temperature of the polymer satisfies the aforementioned range.
[0065] また前記エチレン性不飽和単量体は、単一化合物でも 2以上の化合物の混合物で あってもかまわな 、が、得られる重合体のガラス転移温度は前述の通りに設定するこ とが好ましい。なお、本発明でいうガラス転移温度は、 John Wiley & Son社出版「ポ リマーハンドブック」 1999年、第 4版記載のもので代用でき、共重合体である場合に は共重合体中の重量分率が 5%以上を占める単量体単位に着目し、各単量体成分 の単独重合体のガラス転移温度と前記重量分率から Foxの式に基づいて算出したも ので代用できる。  [0065] The ethylenically unsaturated monomer may be a single compound or a mixture of two or more compounds, but the glass transition temperature of the obtained polymer is set as described above. Is preferred. The glass transition temperature referred to in the present invention can be substituted by the one described in the fourth edition of the “Polymer Handbook” published by John Wiley & Son, 1999. In the case of a copolymer, the weight fraction in the copolymer can be used. Paying attention to the monomer unit with a ratio of 5% or more, it can be substituted by calculating from the glass transition temperature of the homopolymer of each monomer component and the weight fraction based on the Fox equation.
[0066] 本発明に係る重合体 (B)の調製における前記紫外線吸収剤 (Β')の使用量は、紫 外線吸収剤(Β')とエチレン性不飽和単量体の合計量を基準として、好ましくは 0. 01 重量%以上、より好ましくは 1〜33重量%、さらには 2〜13重量%であることが特に 好ましい。紫外線吸収剤 (Β')が多すぎる場合には、コストがかさみ、また重合が困難 になる場合があり、少なすぎると難燃性改良効果が十分でなくなる場合がある。  [0066] The amount of the ultraviolet absorber (Β ') used in the preparation of the polymer (B) according to the present invention is based on the total amount of the ultraviolet absorber (Β') and the ethylenically unsaturated monomer. It is particularly preferably 0.01% by weight or more, more preferably 1 to 33% by weight, and even more preferably 2 to 13% by weight. When the amount of the ultraviolet absorber (Β ′) is too large, the cost is increased and the polymerization may be difficult. When the amount is too small, the effect of improving flame retardancy may not be sufficient.
[0067] 前記エチレン性不飽和単量体としては種々のものが使用できる力 その具体例とし ては、スチレン、 aーメチノレスチレン、ビニノレトノレェン、ビニノレナフタレン、ビニノレビフ ェ -ル、 1, 1'ージフエ-ルエチレン、ァセナフチレンなどの芳香族ビュル系単量体、 アクリロニトリル、メタタリ口-トリルなどのシアン化ビュル系単量体、メチルアタリレート 、ェチルアタリレート、ブチルアタリレート、ォクチルアタリレート、 2—ェチルへキシル アタリレート、ラウリルアタリレート、ステアリルアタリレート、ベンジルアタリレート、メチ ルメタタリレート、ェチルメタタリレート、ブチルメタタリレート、ォクチルメタタリレート、ラ ゥリルメタタリレート、ミリスチルメタタリレート、ステアリルメタタリレート、ベへニルメタク リレート、ベンジルメタタリレートなどのアルキル (メタ)アタリレート、アクリルアミド、メタ クリルアミド、ドデシルメタクリルアミド、シクロドデシルメタクリルアミド、ァダマンチルメ タクリルアミドなどの (メタ)アクリルアミド類などがあげられる。なお、本発明において は、特に断らない限り、例えば (メタ)アクリルとは、アクリルおよび Zまたはメタクリルを 意味する。 [0067] The ability to use various types of ethylenically unsaturated monomers includes, as specific examples thereof, styrene, a-methino styrene, vinyl retanolene, vinino naphthalene, vinino biphenyl, 1,1'-diphenylethylene, aromatic butyl monomers such as acenaphthylene, cyanuric butyl monomers such as acrylonitrile, methallyl-tolyl, methyl acrylate, ethyl acrylate, butyl acrylate, octyl Atalylate, 2-ethylhexyl Atalylate, lauryl atylate, stearyl atylate, benzyl atylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, octyl methacrylate Alkyl (meth) acrylates such as urylmethacrylate, myristylmethacrylate, stearylmethacrylate, behenylmethacrylate, benzylmethacrylate, acrylamide, methacrylate, dodecylmethacrylamide, cyclododecylmethacrylamide, adamantylmethacrylamide (Meth) acrylamides such as In the present invention, unless otherwise specified, for example, (meth) acryl means acryl and Z or methacryl.
[0068] 中でも、良好な難燃性を得るためには、スチレン、 (X—メチルスチレン、ビュルトル ェン、ビュルナフタレン、ビ-ルビフエ-ルなどの芳香族ビュル系単量体、アタリ口-ト リルなどのシアン化ビュル系単量体、メチルメタタリレート、ェチルメタタリレート、メチ ルアタリレート、ェチルアタリレートなどのアルキル基の炭素数が 2以下のアルキル (メ タ)アタリレートが好ましい。より好ましくは、単独重合体のガラス転移温度が 40°C以 上、さらに好ましくは 60°C以上、さらには 90°C以上である単量体のみを用いるとさら に良好な難燃性を得ることができる。力かる単量体の具体例としてはスチレン、 a—メ チノレスチレン、ビニルトルエン、ビニルナフタレン、ビニノレビフエ二ノレ、アクリロニトリル 、メタタリロニトリル、メチルメタタリレートなどをあげることができる。  [0068] Among these, in order to obtain good flame retardancy, aromatic styrene monomers such as styrene, (X-methyl styrene, butyl toluene, urnaphthalene, birbiphenyl, etc. Alkyl (meth) atalylates with 2 or less carbon atoms in alkyl groups such as cyanuric bur monomers such as ril, methyl metatalylate, ethyl metatalylate, methyl attalylate, and ethyl acrylate. More preferably, the homopolymer has a glass transition temperature of 40 ° C or higher, more preferably 60 ° C or higher, and even more preferably 90 ° C or higher. Specific examples of powerful monomers include styrene, a-methylenstyrene, vinyltoluene, vinylnaphthalene, vinylenobiphenol, acrylonitrile, metathalonitrile, Such as it is possible to increase the Rume Tatari rate.
[0069] 必要に応じてィタコン酸、(メタ)アクリル酸、フマル酸、マレイン酸などのカルボキシ ル基含有ビュル系単量体、 4 スチレンスルホン酸、 2 アクリルアミドー 2—メチルプ 口パンスルホン酸などのスルホン酸基含有ビュル系単量体またはそれらのナトリウム 塩、カリウム塩、カルシウム塩、マグネシウム塩、アルミニウム塩、有機フォスフォ -ゥム 塩、有機スルフォ-ゥム塩ゃ有機アンモ-ゥム塩、グリシジルメタタリレートなどのェポ キシ基含有ビュル系単量体、 2 ヒドロキシェチルメタタリレート、 4ーヒドロキシブチ ルアタリレートなどの水酸基含有ビニル系単量体などの官能基含有ビニル系単量体 を併用することちできる。  [0069] If necessary, such as butyl monomers containing carboxyl groups such as itaconic acid, (meth) acrylic acid, fumaric acid, maleic acid, 4 styrene sulfonic acid, 2 acrylamide-2-methylpropane sulfonic acid, etc. Bulonic monomers containing sulfonic acid groups or sodium salts, potassium salts, calcium salts, magnesium salts, aluminum salts, organic phosphorous salts, organic sulfur salts, organic ammonium salts, glycidyl meta Use together with functional group-containing vinyl monomers such as epoxy group-containing butyl monomers such as talylate, hydroxyl group-containing vinyl monomers such as 2-hydroxyethyl methacrylate and 4-hydroxybutyl acrylate. I can do it.
[0070] 前記紫外線吸収剤 (Β')とエチレン性不飽和単量体との重合に際しては、必須では な ヽが、得られるポリオルガノシロキサン含有グラフト共重合体の耐熱性や熱安定性 、最終成形体の難燃性'耐衝撃性などがともに改良される場合があることから、連鎖 移動剤を用いることが好ましい。具体的な連鎖移動剤としては、 a—ビネン、ターピノ 一レン、リモネンなどの不飽和テルペン類、 n—ォクチルメルカプタン、 tーォクチルメ ルカブタン、 n—ドデシルメルカプタン、 tードデシルメルカプタン、 2—ェチルへキシ ルチオグリコレートなどのメルカプタン類などが例示され、中でも前記メルカプタン類 が好ましく用いられうる。さらに臭気のないポリオルガノシロキサン含有グラフト共重合 体もしくは榭脂組成物が得られることから、 2—ェチルへキシルチオグリコレートがもつ とも好ましく用いられうる。 [0070] In the polymerization of the ultraviolet absorber (Β ') with an ethylenically unsaturated monomer, the soot that is not essential is the heat resistance and thermal stability of the resulting polyorganosiloxane-containing graft copolymer. Since both flame retardancy and impact resistance of the molded article may be improved, it is preferable to use a chain transfer agent. Specific examples of chain transfer agents include unsaturated terpenes such as a-vinene, terpinolene and limonene, n-octyl mercaptan, and t-octylme Examples include mercaptans such as lucapbutane, n-dodecyl mercaptan, t-dodecyl mercaptan, 2-ethyl thiolglycolate, among which the mercaptans can be preferably used. Furthermore, since a polyorganosiloxane-containing graft copolymer or rosin composition having no odor is obtained, 2-ethylhexylthioglycolate can be preferably used.
[0071] 紫外線吸収剤 (Β')とエチレン性不飽和単量体との合計量に対する前記連鎖移動 剤の使用量は、好ましくは 0. 01重量%以上、より好ましくは 0. 05重量%以上、さら には 0. 1重量%以上であり、好ましくは 10重量%以下、より好ましくは 5重量%以下 、さらには 2重量%以下である。 10重量%を超えての連鎖移動剤の使用は、得られ るグラフト共重合体におけるグラフト効率が低下するため、本発明のグラフト共重合体 のマトリックス榭脂中での分散性が低下する場合があり、難燃性や機械的特性にお Vヽて悪ィ匕が見られる場合がある。  [0071] The amount of the chain transfer agent used with respect to the total amount of the ultraviolet absorber (Β ') and the ethylenically unsaturated monomer is preferably 0.01 wt% or more, more preferably 0.05 wt% or more. Further, it is 0.1% by weight or more, preferably 10% by weight or less, more preferably 5% by weight or less, and further 2% by weight or less. Use of a chain transfer agent in excess of 10% by weight reduces the grafting efficiency of the resulting graft copolymer, which may reduce the dispersibility of the graft copolymer of the present invention in the matrix resin. Yes, there are cases where flame retardancy and mechanical properties are not good.
[0072] 例えば、紫外線吸収剤 (Β')およびエチレン性不飽和単量体を乳化重合するに際 して、公知のラジカル重合法を用いて重合することにより重合体 (Β)を得ることができ る。前述のポリオルガノシロキサン (Α)部位および必要に応じて後述の多官能性単 量体 ( )由来の単位を少なくとも有する重合体 (C)を含む (共)重合体をェマルジョ ンとして得た場合には、紫外線吸収剤 (Β')とエチレン性不飽和単量体の重合は乳 化重合法により行うことが好ましい。別の好ましい方法として、前記(共)重合体のェ マルジヨンを硫酸ナトリウム、塩ィ匕カルシウム、硫酸マグネシウムなどを用いて塩析す るなどで破壊して得たスラリーと、紫外線吸収剤 (Β')およびエチレン性不飽和単量 体を共存させ、または液滴状の紫外線吸収剤 (Β')およびエチレン性不飽和単量体 と前記(共)重合体ェマルジヨンの混合物に塩などを添加して前記(共)重合体成分を 紫外線吸収剤 (Β')およびエチレン性不飽和単量体の液滴に吸着させ、引き続いて 重合を行う方法 (以下懸濁シード重合法と言う)などを採用することができる。  [0072] For example, in the emulsion polymerization of an ultraviolet absorber (Β ') and an ethylenically unsaturated monomer, a polymer (Β) can be obtained by polymerization using a known radical polymerization method. it can. When a (co) polymer containing a polymer (C) having at least a unit derived from the above-mentioned polyorganosiloxane (Α) site and, if necessary, a polyfunctional monomer () described later is obtained as an emulsion. The polymerization of the ultraviolet absorber (Β ′) and the ethylenically unsaturated monomer is preferably carried out by a emulsion polymerization method. As another preferred method, a slurry obtained by salting out the emulsion of the (co) polymer with sodium sulfate, sodium chloride calcium, magnesium sulfate or the like, and an ultraviolet absorber (Β ′) ) And an ethylenically unsaturated monomer, or a salt or the like is added to the mixture of the droplet-like ultraviolet absorber (Β ') and the ethylenically unsaturated monomer and the (co) polymer emulsion. A method of adsorbing the (co) polymer component to droplets of an ultraviolet absorber (Β ′) and an ethylenically unsaturated monomer, followed by polymerization (hereinafter referred to as a suspension seed polymerization method) is employed. be able to.
[0073] 乳化重合法を採用する場合には、公知の重合開始剤、すなわち 2, 2'—ァゾビスィ ソブチ口-トリル、過酸化水素、過硫酸カリウム、過硫酸アンモ-ゥムなどを熱分解型 重合開始剤として用いることができる。また、 t—ブチルパーォキシイソプロピルカー ボネート、パラメンタンハイド口パーオキサイド、クメンハイド口パーオキサイド、ジクミル パーオキサイド、 t ブチルハイド口パーオキサイド、ジー t ブチルパーオキサイド、 t 一へキシルバーオキサイドなどの有機過酸ィ匕物、若しくは過酸化水素、過硫酸力リウ ム、過硫酸アンモ-ゥムなどの無機過酸ィ匕物といった過酸ィ匕物と、必要に応じてナト リウムホルムアルデヒドスルホキシレート、グルコースなどの還元剤、および必要に応 じて硫酸鉄 (II)などの遷移金属塩、さらに必要に応じてエチレンジァミン四酢酸ニナ トリウムなどのキレート剤、さらに必要に応じてピロリン酸ナトリウムなどのリン含有ィ匕合 物などを併用したレドックス型重合開始剤として使用することもできる。 [0073] When the emulsion polymerization method is employed, a known polymerization initiator, that is, 2, 2'-azobisoxy-tolyl, hydrogen peroxide, potassium persulfate, ammonium persulfate, etc. is thermally decomposed. It can be used as a polymerization initiator. T-Butylperoxyisopropyl carbonate, paramentane hydride peroxide, cumene hydride peroxide, dicumyl Organic peroxides such as peroxides, t-butyl hydride peroxide, di-t-butyl peroxide, t-hexyl silver oxide, or inorganics such as hydrogen peroxide, persulfuric acid lithium and ammonium persulfate Peracids such as peracids and, if necessary, sodium formaldehyde sulfoxylate, reducing agents such as glucose, and transition metal salts such as iron (II) sulfate if necessary, and further Accordingly, it can be used as a redox-type polymerization initiator using a chelating agent such as ethylenediammine tetraacetate and a phosphorus-containing compound such as sodium pyrophosphate if necessary.
[0074] レドックス型重合開始剤系を用いた場合には、前記過酸化物が実質的に熱分解し な!、低 、温度でも重合を行うことができることから、重合温度を広!、範囲で設定でき るようになり好ましい。中でもクメンハイド口パーオキサイド、ジクミルパーオキサイドな どの芳香族環含有過酸ィ匕物をレドックス型重合開始剤として用いることが好まし 、。 前記重合開始剤の使用量、またレドックス型重合開始剤を用いる場合の前記還元剤 •遷移金属塩'キレート剤などの使用量は、公知の範囲で用いることができる。  [0074] In the case of using a redox type polymerization initiator system, the peroxide does not substantially thermally decompose! Since the polymerization can be performed even at low temperature, the polymerization temperature can be widened in a range. This is preferable because it can be set. Among them, it is preferable to use an aromatic ring-containing peroxide such as cumene hydride peroxide and dicumyl peroxide as a redox polymerization initiator. The amount of the polymerization initiator used and the amount of the reducing agent / transition metal salt / chelating agent used when a redox type polymerization initiator is used can be used within a known range.
[0075] なお、重合中または後に追カ卩的に界面活性剤を添加することができる力 これも公 知の範囲で用いることができる。また、必要に応じて pHバッファーなどの緩衝剤を用 いることもできるが、これも公知の範囲で用いることができる。  [0075] It should be noted that the ability to add a surfactant during or after the polymerization can be used within the publicly known range. Further, a buffering agent such as a pH buffer can be used as necessary, but this can also be used within a known range.
[0076] 前記の重合に際しての重合温度、圧力、脱酸素、濃度、攪拌などの条件は、公知 の範囲のものが適用できる。前述のポリオルガノシロキサン (A)部位および必要に応 じて後述の多官能性単量体 ( )由来の単位を少なくとも有する重合体 (C)を含む( 共)重合体のェマルジヨンに、前記紫外線吸収剤 (Β')とエチレン性不飽和単量体を 、一度に添加する方法、連続追加する方法、あら力 め前記紫外線吸収剤(Β')とェ チレン性不飽和単量体を含む単量体が仕込まれた反応器に前記重合体 (C)のエマ ルジョンを加えて力も重合を実施する方法などを適宜採用することができる。  [0076] The polymerization temperature, pressure, deoxygenation, concentration, stirring, and other conditions for the above polymerization can be in a known range. The ultraviolet absorption is incorporated into the emulsion of the (co) polymer containing the polymer (C) having at least the unit derived from the polyorganosiloxane (A) and the polyfunctional monomer () described below, if necessary. Agent (Β ') and ethylenically unsaturated monomer are added at once, continuously added, or a single unit containing the ultraviolet absorber (Β') and an ethylenically unsaturated monomer. A method in which the polymerization of the polymer (C) is carried out by adding the polymer (C) emulsion to the reactor charged with the polymer can be appropriately employed.
[0077] 前記の懸濁シード重合法により重合するに際しては、好ましくはあらかじめラウロイ ルパーオキサイド、ベンゾィルパーオキサイドなどの過酸化物、ァゾビスイソブチ口- トリルなどのァゾィ匕合物など、好ましくは熱分解性の重合開始剤を事前に紫外線吸 収剤 (Β')及び必要に応じてエチレン性不飽和単量体とを含む単量体に溶解させて おき、その後懸濁状態にして力も反応液の温度を好ましくは 60°C以上、より好ましく は 70°C以上、さらには 80°C以上に昇温して重合を開始させることができる。 [0077] In the polymerization by the suspension seed polymerization method, preferably a peroxide such as lauryl peroxide or benzoyl peroxide, an azo compound such as azobisisobutyrate-tolyl, and the like, preferably thermally decomposable. In advance, the polymerization initiator is dissolved in a monomer containing an ultraviolet absorber (Β ') and, if necessary, an ethylenically unsaturated monomer, and then the suspension is put into a suspended state and the reaction temperature is increased. Is preferably 60 ° C or more, more preferably The polymerization can be started by raising the temperature to 70 ° C or higher, and further to 80 ° C or higher.
[0078] この際、懸濁粒子が不安定ィ匕して粗大化することを防止するためにポリビニルアル コール、ポリエチレンオキサイド、リン酸カルシウムなどの保護コロイド剤を使用するこ とができる。前記開始剤、保護コロイド剤の使用量、ならびに圧力、脱酸素、攪拌など の条件は公知の条件を適用できる。 [0078] At this time, a protective colloid agent such as polyvinyl alcohol, polyethylene oxide and calcium phosphate can be used to prevent the suspended particles from becoming unstable and coarsening. Known conditions can be applied to the initiator, the amount of the protective colloid agent used, and the conditions such as pressure, deoxygenation, and stirring.
[0079] 前記ラジカル反応性基含有紫外線吸収剤 (Β')を含む単量体の重合前および Ζま たは後に、前記ラジカル反応性基含有紫外線吸収剤 (Β')を含まな ヽ単量体を重合 することもできる。力かる単量体としては前述のエチレン性不飽和単量体同様のもの を使用することができる。その重合に際して用いることができる連鎖移動剤、開始剤も 同様である。また重合温度、圧力、脱酸素、追加方法などの条件は、公知の範囲の ものが適用できる。 [0079] Before and after polymerization of the monomer containing the radical-reactive group-containing UV absorber (Β '), only a single amount without the radical-reactive group-containing UV absorber (Β'). The body can also be polymerized. As the strong monomer, those similar to the ethylenically unsaturated monomer described above can be used. The same applies to chain transfer agents and initiators that can be used in the polymerization. The polymerization temperature, pressure, deoxygenation, additional method, etc. can be applied within a known range.
[0080] [多官能性単量体 ( )由来の単位を少なくとも有する重合体 (C) ]  [0080] [Polymer (C) having at least units derived from polyfunctional monomer ()]
本発明にお 、て多官能性単量体 ( )由来の単位を少なくとも有する重合体 (C)を 用いることにより、次の特性の向上効果が期待できる。  In the present invention, the use of the polymer (C) having at least a unit derived from the polyfunctional monomer () can be expected to improve the following characteristics.
[0081] 例えば、前述の紫外線吸収剤 (Β')と必要に応じてエチレン性不飽和単量体を重 合する際のポリオルガノシロキサン (Α)へのグラフト効率を高めることができると考えら れ、これにより重合体 (Β)部位の量をなるベく少なく抑えても本発明のグラフト共重合 体のマトリックス榭脂中への分散性を確保することが可能になり、相対的にポリオルガ ノシロキサン (Α)成分の割合を高めることができる。燃えやす!/、成分である重合体 (Β )部位の使用量を低減し、同時に耐衝撃性の付与に有効なポリオルガノシロキサン( Α)成分の使用量を増大することができるので、得られる榭脂組成物の難燃性の悪ィ匕 を抑制、もしくは改善し、同時に耐衝撃性も改良することができる。さらには、多官能 性単量体 (C')を適切に選択すれば重合体 (C)部位の耐熱性が高まり、ひ!、ては本 発明のグラフト共重合体自体の耐熱性を向上させることができる傾向があり、最終的 に得られる榭脂組成物の耐熱性を維持または向上できる傾向がある。  [0081] For example, it is considered that the grafting efficiency to the polyorganosiloxane (Α) can be increased when the above-mentioned ultraviolet absorber (Β ') and, if necessary, the ethylenically unsaturated monomer are combined. This makes it possible to ensure the dispersibility of the graft copolymer of the present invention in the matrix resin even if the amount of the polymer (Β) site is kept to a minimum, and relatively polyorgano The proportion of the siloxane (Α) component can be increased. Can be burned! /, Can reduce the amount of polymer (Β) part used as a component, and at the same time increase the amount of polyorganosiloxane (Α) component effective for imparting impact resistance. The flame retardancy of the resin composition can be suppressed or improved, and at the same time the impact resistance can be improved. Furthermore, if the polyfunctional monomer (C ′) is appropriately selected, the heat resistance of the polymer (C) site is increased, and the heat resistance of the graft copolymer of the present invention itself is improved. There is a tendency that the heat resistance of the finally obtained resin composition can be maintained or improved.
[0082] [多官能性単量体 (C') ]  [0082] [Polyfunctional monomer (C ')]
本発明に用いる多官能性単量体 ( )としては、ァリル (メタ)アタリレート、エチレン グリコールジメタタリレート、 1, 3—ブチレングリコールジメタタリレートなどの(メタ)ァク リレート系の多官能性単量体;ブタジエン、イソプレンなどのジェン類;ジビニルベン ゼン、ジイソプロぺ-ルベンゼン、ジビ-ルナフタレン、ジビ-ルアントラセンなどの芳 香族ビュル系の多官能性単量体;トリアリルベンゼントリカルボキシレート、ジァリルフ タレートなどの芳香族多価カルボン酸エステル類;トリアリルァミンなどの三級アミン類Examples of the polyfunctional monomer () used in the present invention include (meth) alkyl such as aryl (meth) acrylate, ethylene glycol dimethacrylate, 1,3-butylene glycol dimethacrylate. Relate-based polyfunctional monomers; gens such as butadiene and isoprene; aromatic bur-based polyfunctional monomers such as divinylbenzene, diisopropenebenzene, divinylnaphthalene, and divinylanthracene; Aromatic polyvalent carboxylic acid esters such as triallylbenzene tricarboxylate and diallyl phthalate; Tertiary amines such as triallylamine
;ジァリルイソシァヌレート、ジァリル一 n—プロピルイソシァヌレート、トリアリルイソシァ ヌレート、トリメタリルイソシァヌレート、トリス((メタ)アタリ口キシェチル)イソシァヌレー トなどのイソシァヌル酸誘導体;トリァリルシアヌレートに代表されるシァヌル酸誘導体 ;トリ(メタ)アタリロイルへキサハイドロトリアジン; 2, 2'—ジビニルビフエニル、 2, 4'— ジビニルビフエニル、 3, 3' ジビニルビフエニル、 4, 4' ジビニルビフエニル、 2, 4' ージ(2—プロべ-ル)ビフエ-ル、 4, 4'ージ(2—プロべ-ル)ビフエ-ル、 2, 2' ジ ビニルー 4ーェチルー 4 '—プロピルビフエニル、 3, 5, 4 '—トリビニルビフエニルなど のビフエニル誘導体などがあげられる。中でもイソシァヌル酸誘導体、シァヌル酸誘 導体、ビフ ニル誘導体力 なる群より選択される少なくとも 1種であることが好ましく 、特にトリアリルイソシァヌレート、 2, 2'—ジビ-ルビフエ-ル、 2, 4'—ジビニルビフエ -ル、 3, 3'—ジビ-ルビフエ-ル、 4, 4' ジビ-ルビフエ-ルが最も好ましく用いら れうる。 Isocyanuric acid derivatives such as diallyl isocyanurate, diallyl n-propyl isocyanurate, triallyl isocyanurate, trimethallyl isocyanurate, tris ((meth) atari mouth kichetil) isocyanurate; Cyanuric acid derivatives typified by: tri (meth) ataryllohexahydrotriazine; 2,2'-divinylbiphenyl, 2,4'-divinylbiphenyl, 3,3 'divinylbiphenyl, 4,4' divinylbif Enil, 2, 4'-bi (2-probe) biphenyl, 4, 4'-di (2-probe) biphenyl, 2, 2 'divinyl 4-ethyl -4'-propyl Biphenyl derivatives such as biphenyl and 3,5,4'-trivinylbiphenyl. Of these, at least one selected from the group consisting of isocyanuric acid derivatives, cyanuric acid derivatives, and biphenyl derivatives is preferable. Particularly, triallyl isocyanurate, 2, 2'-dibibibiphenyl, 2, 4 '-Divinyl biphenyl, 3, 3'-dibi bibiphenyl, 4, 4' dibibi biphenyl can be most preferably used.
[0083] 本発明においては多官能性単量体 (C')は、当該単量体 (C')と共重合可能な他の ラジカル反応性単量体 (C")との混合物としても用いることができる。さらには、ラジカ ル反応性基含有紫外線吸収剤 (Β')を混合して用いることもできる。多官能性単量体 (C)と前記共重合可能なラジカル反応性単量体 (C")との合計重量に対する多官能 性単量体 (C')の割合は、多官能性単量体 (C')の割合が高 、ほど難燃性が向上し、 逆に低いほど耐衝撃性が向上する場合がある。しかしながら、共重合する単量体の 種類によっては著しく難燃性を損なう場合があるので、前記多官能性単量体 (C)の 割合は、 50重量%以上が好ましぐさらには 80重量%以上が特に好ましぐ多官能 性単量体 (C)単独で用いることが難燃性発現の上で最も好ましい。同様に、前記共 重合可能なラジカル反応性単量体 (C")の割合は、 50重量%以下が好ましぐ 20重 量%以下がより好ましぐ更には用いな!/、ことが特に好ま 、。  [0083] In the present invention, the polyfunctional monomer (C ') is also used as a mixture with another radical reactive monomer (C ") copolymerizable with the monomer (C'). Furthermore, a radically reactive group-containing ultraviolet absorber (Β ′) can also be used in combination with the polyfunctional monomer (C) and the above-mentioned copolymerizable radical reactive monomer. The ratio of the polyfunctional monomer (C ′) to the total weight with (C ″) increases the flame retardancy as the ratio of the polyfunctional monomer (C ′) increases, and conversely as the ratio decreases. Impact resistance may be improved. However, since the flame retardancy may be significantly impaired depending on the type of monomer to be copolymerized, the proportion of the polyfunctional monomer (C) is preferably 50% by weight or more, and more preferably 80% by weight. The use of the polyfunctional monomer (C) alone, which is particularly preferred, is most preferable in terms of flame retardancy. Similarly, the proportion of the copolymerizable radical reactive monomer (C ") is preferably 50% by weight or less, more preferably 20% by weight or less, and even more preferably not used! / Favored ,.
[0084] [ラジカル反応性単量体 (C") ] 前記共重合可能なラジカル反応性単量体 (C")の具体例は、重合体 (B)成分にお V、て用いることのできるラジカル反応性基含有紫外線吸収剤 (Β')と共重合可能なェ チン性不飽和単量体と同じものを挙げることができる。ここで、前記ラジカル反応性単 量体 (C")として、単独重合体のガラス転移温度が低い、例えばブチルアタリレート、 2—ェチルへキシルアタリレートなどを用いると、耐衝撃性改良効果に優れるグラフト 共重合体を得ることができる。しかしながら、難燃性を損なわずに耐衝撃性を改良す るために、重合体 (Β)成分と同様に、好ましくは用いる共重合可能なラジカル反応性 単量体 (C")のみを重合して得られる重合体のガラス転移温度が 40°C以上、より好ま しくは 60°C以上、特に 90°C以上となるように選択することが好ましい。同じ理由で、 多官能性単量体 (C')と共重合可能なラジカル反応性単量体 (C")を 2段以上で重 合するときの好ま U、各段のガラス転移温度、エチレン性不飽和単量体を 2以上の化 合物の混合物として用いるときの共重合体の好まし 、ガラス転移温度は、重合体 (B) 成分の場合と同様である。中でも、その単独重合体のガラス転移温度が、重合体 (B) 成分に関して述べたのと同様の単量体のみを用いると、さらに良好な難燃性を得るこ とができるため、好ましい。力かる単量体の具体例は、重合体 (B)成分に関して例示 したものと同じものが挙げられる。なお、重合体 )に関して述べるガラス転移温度は 、重合体 (C)を構成する単量体のうち、多官能性単量体 (C')を除いた成分力もなる( 共)重合体のガラス転移温度を指すものとする。 [0084] [Radically reactive monomer (C ")] Specific examples of the copolymerizable radical-reactive monomer (C ") include copolymerization with a radical-reactive group-containing ultraviolet absorber (Β ') that can be used as the polymer (B) component V. The same as the possible ethically unsaturated monomers can be mentioned, where the radical reactive monomer (C ") has a low glass transition temperature of a homopolymer, such as butyl acrylate. When 2-ethylhexyl acrylate is used, a graft copolymer having an excellent impact resistance improving effect can be obtained. However, in order to improve the impact resistance without impairing the flame retardancy, it is preferable to polymerize only the copolymerizable radical reactive monomer (C ") to be used, like the polymer (重合) component. It is preferable to select such that the glass transition temperature of the polymer obtained is 40 ° C or higher, more preferably 60 ° C or higher, particularly 90 ° C or higher. Preferred when polymerizing radically reactive monomers (C ") that can be copolymerized with C ') in two or more stages U, glass transition temperature in each stage, and ethylenically unsaturated monomers in two or more stages The copolymer when used as a mixture of compounds preferably has the same glass transition temperature as that of the polymer (B) component. Among them, it is preferable that the homopolymer has a glass transition temperature of only the same monomer as that described for the polymer (B) component, since it is possible to obtain better flame retardancy. Specific examples of the monomer to be used are the same as those exemplified for the polymer (B) component. Note that the glass transition temperature described for the polymer) is the glass transition temperature of the (co) polymer that is also a component force excluding the polyfunctional monomer (C ') among the monomers constituting the polymer (C). It shall refer to temperature.
[0085] かかる多官能性単量体 (C)を含む単量体若しくは単量体混合物を、公知のラジカ ル重合法を用いて重合することにより重合体 (C)を得ることができる。ポリオルガノシ ロキサン (A)をェマルジヨンとして得た場合には、多官能性単量体 ( )を含む単量 体の重合は乳化重合法により行うことが好ましい。  [0085] A polymer (C) can be obtained by polymerizing a monomer or monomer mixture containing such a polyfunctional monomer (C) using a known radical polymerization method. When the polyorganosiloxane (A) is obtained as an emulsion, the polymerization of the monomer containing the polyfunctional monomer () is preferably carried out by an emulsion polymerization method.
[0086] 乳化重合法を採用する場合に用いる重合開始剤、レドックス型重合開始剤を用い る場合における還元剤 ·遷移金属塩 'キレート剤、連鎖移動剤、追加の界面活性剤、 緩衝剤、及びそれらの使用量、ならびに重合温度、圧力、脱酸素、濃度、多官能性 単量体 (C)を含む単量体若しくは単量体混合物の追加方法、攪拌などの諸条件は 、重合体 (B)成分に関して述べたのと同様である。  [0086] Polymerization initiator used in the case of employing an emulsion polymerization method, reducing agent in the case of using a redox type polymerization initiator · transition metal salt 'chelating agent, chain transfer agent, additional surfactant, buffer agent, and The amount of their use, as well as the polymerization temperature, pressure, deoxygenation, concentration, addition method of the monomer or monomer mixture containing the polyfunctional monomer (C), and other conditions such as stirring are as follows. ) The same as described for the component.
[0087] 本発明のポリオルガノシロキサン含有グラフト共重合体 (該共重合体を構成するシ ロキサン及びモノマー単位の総量を 100重量%とする)において、多官能性単量体( C)由来の単位を少なくとも有する重合体 (C)部位の含有量は、得られる榭脂組成 物の難燃性を損なわないために、好ましくは 0. 1重量%以上、より好ましくは 0. 5重 量%以上、さらには 1重量%以上であり、好ましくは 94重量%以下、より好ましくは 30 重量%以下、さらには 20重量%以下、さらには 10重量%以下であり、もっとも好まし い範囲は 1〜5重量%である。 [0087] The polyorganosiloxane-containing graft copolymer of the present invention (the copolymer constituting the copolymer) The content of the polymer (C) part having at least units derived from the polyfunctional monomer (C) is the flame retardant of the obtained resin composition. In order not to impair the properties, preferably 0.1% by weight or more, more preferably 0.5% by weight or more, further 1% by weight or more, preferably 94% by weight or less, more preferably 30% by weight or less. Furthermore, it is 20% by weight or less, further 10% by weight or less, and the most preferable range is 1 to 5% by weight.
[0088] また、同様にラジカル反応性基含有紫外線吸収剤 (Β')由来の単位を少なくとも有 する重合体 (Β)の含有量は、得られる榭脂組成物の難燃性を損なわないために、好 ましくは 0. 5重量%以上、より好ましくは 3重量%以上、さらには 5重量%以上であり、 好ましくは 34. 9重量%以下、より好ましくは 24. 5重量%以下、さらには 15重量%以 下である。 [0088] Similarly, the content of the polymer (少 な く と も) having at least units derived from the radical-reactive group-containing UV absorber (Β ') does not impair the flame retardancy of the obtained resin composition. Preferably, it is 0.5% by weight or more, more preferably 3% by weight or more, further 5% by weight or more, preferably 34.9% by weight or less, more preferably 24.5% by weight or less, Is less than 15% by weight.
[0089] 力べして乳化重合により本発明のポリオルガノシロキサン含有グラフト共重合体を得 た場合には、該グラフト共重合体のラテックスと塩ィ匕カルシウム、塩ィ匕マグネシウム、 硫酸マグネシウム、塩ィ匕アルミニウム、酢酸カルシウムなどの二価以上の金属塩を混 合することにより凝固した後に、公知の方法に従って、熱処理'脱水 '洗浄'乾燥する ことにより、グラフト共重合体を水性媒体力 分離することができる (凝固法)。上記二 価以上の金属塩としては、特に経済的に安価に入手でき、さらに取扱いやすい点か ら、塩化カルシウム、塩化マグネシウムが好ましい。  [0089] When the polyorganosiloxane-containing graft copolymer of the present invention is obtained by emulsion polymerization, the latex of the graft copolymer and salt-calcium, salt-magnesium, magnesium sulfate, saltグ ラ フ ト After solidifying by mixing a divalent or higher metal salt such as aluminum or calcium acetate, the graft copolymer is separated from the aqueous medium by heat treatment 'dehydration', 'washing' and drying according to a known method. (Coagulation method) As the above-mentioned divalent or higher metal salt, calcium chloride and magnesium chloride are preferred because they are economically available at low cost and are easy to handle.
[0090] 環境への配慮力 微量のハロゲンも含まないことが望まれる場合には、上記二価以 上の金属塩として、硫酸マグネシウムが好適に用いられうる。塩凝固の後の工程にお いて、脱水前までにスラリーをグラフト共重合体の固形分の好ましくは 20倍、より好ま しくは 30倍、さらには 50倍以上に希釈する力 脱水後の工程でグラフト共重合体の 固形分の好ましくは 3倍、より好ましくは 5倍、さらには 10倍以上の溶剤、好ましくは環 境負荷の観点力ゝら水を散布して洗浄するか、脱水後の工程で脱水榭脂を好ましくは 固形分の 5倍以上の前記溶剤、好ましくは水に再分散した後再度脱水することにより 、マトリックス榭脂の成形時の焼けや分解などの問題を減少したり、難燃性と機械的 特性のバランスをより良好にすることができる。  [0090] When it is desired not to contain a trace amount of halogen, magnesium sulfate can be suitably used as the above-mentioned divalent or higher metal salt. In the process after salt coagulation, the slurry can be diluted to 20 times, more preferably 30 times, and even 50 times or more of the solid content of the graft copolymer before dehydration. The solid content of the graft copolymer is preferably 3 times, more preferably 5 times, and even 10 times or more. The dehydrated resin is preferably re-dispersed after being redispersed in the above-mentioned solvent having a solid content of 5 times or more, preferably water, to reduce problems such as burning and decomposition during the formation of the matrix resin. A better balance between flammability and mechanical properties.
[0091] または、メタノール、エタノール、プロパノールなどのアルコール、アセトンなどの水 溶性有機溶剤をラテックスに添加して共重合体を析出させ、遠心または濾過などによ り溶剤と分離した後、乾燥させ、単離することもできる。別の方法として、本発明のダラ フト共重合体を含むラテックスにメチルェチルケトンなどの若干の水溶性を有する有 機溶剤を加えてラテックス中の共重合体を有機溶剤層に抽出し、有機溶剤層を分離 した後、水などと混合して共重合体成分を析出させる方法などをあげることができる。 [0091] Or alcohol such as methanol, ethanol and propanol, water such as acetone A soluble organic solvent can be added to the latex to precipitate the copolymer, separated from the solvent by centrifugation or filtration, and then dried and isolated. As another method, a slightly water-soluble organic solvent such as methylethylketone is added to the latex containing the draft copolymer of the present invention, and the copolymer in the latex is extracted into an organic solvent layer. For example, the solvent layer may be separated and then mixed with water to precipitate the copolymer component.
[0092] また、ラテックスを噴霧乾燥法により直接粉体ィ匕することもできる。この場合、得られ た粉体を前述の凝固法同様に溶剤で洗浄することにより、同様の効果を得ることがで きる。または得られた粉体に塩ィ匕カルシウム、塩化マグネシウム、硫酸マグネシウム、 塩ィ匕アルミニウムなどを、好ましくは水溶液などの溶液で添加し、必要に応じて再乾 燥することにより、同様の効果を得ることができる。  [0092] The latex can also be directly powdered by spray drying. In this case, the same effect can be obtained by washing the obtained powder with a solvent in the same manner as in the solidification method described above. Alternatively, the same effect can be obtained by adding calcium chloride, magnesium chloride, magnesium sulfate, aluminum chloride, etc. to the obtained powder, preferably in a solution such as an aqueous solution, and re-drying as necessary. Obtainable.
[0093] 前記の懸濁シード重合法により本発明のグラフト共重合体を得た場合には、脱水- 洗浄'乾燥することにより、水性媒体力も分離することができる。この場合にも上記凝 固法と同様に、溶剤で希釈または洗浄することにより、同様の効果を得ることができる  [0093] When the graft copolymer of the present invention is obtained by the suspension seed polymerization method, the aqueous medium force can also be separated by dehydration-washing-drying. In this case as well, the same effect can be obtained by diluting or washing with a solvent as in the above solidification method.
[0094] 本発明のグラフト共重合体を配合して榭脂組成物を得る際に、マトリックス榭脂とし て粉体状のものを用いる場合には、本発明のグラフト共重合体を、体積平均粒子径 が好ましくは 1 μ m以上、より好ましくは 10 μ m以上、さらには 50 μ m以上、特に 100 μ m以上、好ましくは lmm以下、より好ましくは 500 μ m以下、さらには 200 μ m以 下の粉体として回収することが好ましい。特に、グラフト共重合体の粉体の平均粒子 径カ マトリックス榭脂の粉体の平均粒子径に近い、あるいは同様の体積平均粒子 径であることが、分級しに《なるので好ましい。前記グラフト共重合体の粉体としては 、本発明のグラフト共重合体が緩やかに凝集した状態のものであることが、マトリック ス榭脂中において、グラフト共重合体の一次粒子が容易に分散する観点から、好ま しい。 [0094] When a powdered resin is used as the matrix resin when the resin composition is obtained by blending the graft copolymer of the present invention, the volume average of the graft copolymer of the present invention is used. The particle size is preferably 1 μm or more, more preferably 10 μm or more, further 50 μm or more, particularly 100 μm or more, preferably 1 mm or less, more preferably 500 μm or less, further 200 μm or less. It is preferable to collect as a lower powder. In particular, it is preferable that the average particle size of the powder of the graft copolymer is close to the average particle size of the powder of the matrix resin, or the same volume average particle size, because it is easily classified. The graft copolymer powder is such that the graft copolymer of the present invention is in a state of gently agglomerating, so that the primary particles of the graft copolymer are easily dispersed in the matrix resin. This is preferable from the viewpoint.
[0095] [グラフト率 'フリーポリマー分子量]  [0095] [Graft Rate 'Free Polymer Molecular Weight]
前述のようにして得られる本発明のグラフト共重合体のグラフト率は、得られる榭脂 組成物の難燃性を損なわないために、好ましくは 1. 001以上、より好ましくは 1. 01 以上、さらには 1. 04以上、特には 1. 08以上であり、好ましくは 2以下、より好ましく は 1. 4以下、さらには 1. 28以下、特には 1. 15以下である。なお、本発明でいうダラ フト率の具体的な算出方法については、 [グラフト率 'フリーポリマー分子量の求め方 ]で後述する。 The graft ratio of the graft copolymer of the present invention obtained as described above is preferably 1.001 or more, more preferably 1.01 or more, so as not to impair the flame retardancy of the obtained resin composition. Furthermore, it is 1.04 or more, particularly 1.08 or more, preferably 2 or less, more preferably Is 1. 4 or less, even 1.28 or less, especially 1.15 or less. A specific method for calculating the draft rate referred to in the present invention will be described later in [Graft rate] Method for obtaining free polymer molecular weight].
[0096] また、同様に後述する [グラフト率 'フリーポリマー分子量の求め方]に記載の方法 によって得られる、本発明のグラフト共重合体に含まれる 2—ブタノンに可溶かつメタ ノールに不溶である成分(フリーポリマー)のゲル'パーミエーシヨン'クロマトグラフィ 一 (GPC)によるポリスチレン換算重量平均分子量は、得られる榭脂組成物の難燃性 を損なわないために、好ましくは 10, 000以上であり、より好ましくは 30, 000以上、 さら【こ好ましく ίま 50, 000以上、特【こ好ましく ίま 80, 000以上であり、好ましく ίま 1, 00 0, 000以下、より好ましくは 450, 000以下、さらに好ましくは 200, 000以下、特に 好ましくは 150, 000以下である。該成分を分離する方法は、前述のグラフト率の算 出にて得たフリーポリマー成分を得る方法と同一である。このようにして算出される、 フリーポリマー成分の重量平均分子量は、当業者ならこれが、グラフトしな力つたフリ 一ポリマー成分の重量平均分子量であって、これを代替的に測定することで、ポリオ ルガノシロキサン含有グラフト共重合体のグラフト成分の分子量を評価していることは 明らかである。  [0096] Similarly, it is soluble in 2-butanone contained in the graft copolymer of the present invention and insoluble in methanol, which is obtained by the method described later in [Method of obtaining graft ratio 'free polymer molecular weight]. The weight average molecular weight in terms of polystyrene by gel 'permeation' chromatography (GPC) of a certain component (free polymer) is preferably 10,000 or more so as not to impair the flame retardancy of the obtained resin composition. More preferably 30,000 or more, more preferably ί or 50,000 or more, specially preferably ί or 80,000 or more, preferably ί or 1,00 0,000 or less, more preferably 450, 000 In the following, it is more preferably 200,000 or less, particularly preferably 150,000 or less. The method for separating the components is the same as the method for obtaining the free polymer component obtained by calculating the graft ratio described above. The weight average molecular weight of the free polymer component calculated in this way is the weight average molecular weight of the free polymer component that has not been grafted by those skilled in the art. It is clear that the molecular weight of the graft component of the luganosiloxane-containing graft copolymer is being evaluated.
[0097] [マトリックス榭脂]  [0097] [Matrix fat]
本発明では、熱可塑性榭脂ゃ熱硬化性榭脂、エラストマ一などのマトリックス榭脂 に本発明のグラフト共重合体を配合して、榭脂組成物として用いることができる。本発 明のグラフト共重合体は耐衝撃性など機械的特性を改良しながらも難燃性の悪ィ匕が 少ないことに特徴があり、対象榭脂ゃ配合剤を好ましく調整することで難燃性を維持 、さらには向上させ、該マトリックス榭脂用の難燃剤として用いることもできる。前記榭 脂組成物は、最終的に得られる成形体に高度の難燃性と耐衝撃性を付与することの できる難燃性榭脂組成物として用いることができる。  In the present invention, the graft copolymer of the present invention can be blended with a matrix resin such as a thermoplastic resin, a thermosetting resin or an elastomer, and used as a resin composition. The graft copolymer of the present invention is characterized in that the mechanical properties such as impact resistance are improved, but there are few bad flame retardances. It can also be used as a flame retardant for the matrix rosin by maintaining and further improving the properties. The resin composition can be used as a flame retardant resin composition capable of imparting high flame retardancy and impact resistance to the finally obtained molded article.
[0098] 本発明のグラフト共重合体のマトリックス榭脂に対する使用量は、難燃性と耐衝撃 性をマトリックス榭脂に付与し、さらに、それらに代表される機械的特性のバランスを 向上するという観点で、それらマトリックス榭脂 100重量部当たり、 0. 1重量部以上が 好ましぐさらには 0. 5重量部以上がより好ましぐ特に好ましくは 1重量部以上配合 することであり、また、配合後の榭脂組成物の、成形性を確保し、かつ、耐熱性の低 下を防止する観点から、 20重量部以下が好ましぐさらには 10重量部以下がより好 ましぐ特に好ましくは 6重量部以下であり、 4重量部以下が最も好ましい。 [0098] The use amount of the graft copolymer of the present invention with respect to the matrix resin gives flame retardancy and impact resistance to the matrix resin, and further improves the balance of mechanical properties represented by them. From the viewpoint, per 100 parts by weight of the matrix resin, 0.1 parts by weight or more is preferable, and 0.5 parts by weight or more is more preferable. Particularly preferably, 1 part by weight or more is blended. In addition, from the viewpoint of securing moldability and preventing deterioration of heat resistance of the resin composition after blending, 20 parts by weight or less is preferable, and further 10 parts by weight or less is preferable. More preferably, it is 6 parts by weight or less, and most preferably 4 parts by weight or less.
[0099] [熱可塑性榭脂] [0099] [Thermoplastic resin]
前記マトリックス榭脂として用いることができる好まし 、熱可塑性榭脂としては、例え ば、ポリカーボネート榭脂、ポリエステル榭脂、ポリエステルカーボネート榭脂、 ポリフエ-レンエーテル榭脂、ポリフエ-レンスルフイド榭脂、ポリエーテルスルフォン 榭脂、ポリスルフォン系榭脂、ポリアリーレン榭脂、ナイロンなどのポリアミド榭脂、 ポリエーテルイミド榭脂、ポリオキシメチレンなどのポリアセタール榭脂、  Preferred examples of the thermoplastic resin that can be used as the matrix resin include polycarbonate resin, polyester resin, polyester carbonate resin, polyphenylene ether resin, polyphenylene sulfide resin, and polyether resin. Sulphone resin, polysulfone resin, polyarylene resin, polyamide resin such as nylon, polyetherimide resin, polyacetal resin such as polyoxymethylene,
ポリビュルァセタール榭脂、ポリケトン樹脂、ポリエーテルケトン樹脂、ポリエーテノレエ ーテルケトン榭脂、ポリアリールケトン榭脂、ポリエーテル-トリル榭脂、液晶榭脂、ポ リベンズイミダゾール榭脂、ポリパラバン酸榭脂、ジェンィ匕合物、マレイミドィ匕合物、芳 香族アルケニル化合物、メタクリル酸エステル、アクリル酸エステルおよびシアンィ匕ビ 二ルイ匕合物力 なる群より選ばれる 1種以上のビニル単量体を重合若しくは共重合さ せて得られるビュル系重合体若しくは共重合体榭脂、ポリオレフイン系榭脂、塩ィ匕ビ 二ル系榭脂があげられる。これらは単独で、あるいは 2種以上をブレンドして用いるこ とがでさる。  Polyburacetal resin, Polyketone resin, Polyetherketone resin, Polyether ketone resin, Polyaryl ketone resin, Polyether-tolyl resin, Liquid crystal resin, Polybenzimidazole resin, Polyparabanic acid resin, Geny Compound, maleimide compound, aromatic alkenyl compound, methacrylic acid ester, acrylate ester, cyanide vinyl compound, polymerized or copolymerized with at least one vinyl monomer selected from the group consisting of Examples thereof include bur polymer or copolymer resin, polyolefin resin, and salt resin resin. These can be used alone or in a blend of two or more.
[0100] [芳香族ポリカーボネート系榭脂]  [0100] [Aromatic polycarbonate-based resin]
これら熱可塑性榭脂の中でも、本発明のポリオルガノシロキサン含有グラフト共重 合体は、特に芳香族ポリカーボネート系榭脂に対して用いるとき優れた難燃ィ匕効果 が発現することから、前記マトリックス榭脂としては、芳香族ポリカーボネート系榭脂が 好適である。このような芳香族ポリカーボネート系榭脂は、芳香族ポリカーボネート榭 脂と他の樹脂との総量に対して芳香族ポリカーボネート榭脂を 50重量%以上含有す る榭脂であり、良好な難燃性と耐衝撃性とをバランスよく得る観点カゝらは、 70重量% 以上含むものが好ましぐ 95重量%以上含む実質的に芳香族ポリカーボネート榭脂 が単独である場合が最も好ま ヽ。  Among these thermoplastic resins, the polyorganosiloxane-containing graft copolymer of the present invention exhibits an excellent flame retardant effect especially when used for aromatic polycarbonate-based resins. As such, an aromatic polycarbonate-based resin is preferable. Such an aromatic polycarbonate-based resin is a resin containing 50% by weight or more of aromatic polycarbonate resin with respect to the total amount of the aromatic polycarbonate resin and other resins, and has good flame retardancy. From the viewpoint of obtaining a good balance between impact resistance and the like, those containing 70% by weight or more are preferred. The case where the aromatic polycarbonate resin containing 95% by weight or more is substantially independent is most preferred.
[0101] また、このような芳香族ポリカーボネート系榭脂としては、ポリアミド ポリカーボネー ト榭脂、ポリエステル一ポリカーボネート榭脂などの共重合体も用いることができるが 、その場合には全榭脂中のポリカーボネート単位の割合が前記と同様になるようにす るのが好ましい。芳香族ポリカーボネート系榭脂に含まれる他の榭脂としては、前述 の熱可塑性榭脂にあげた芳香族ポリカーボネート榭脂以外の榭脂を用いることがで きる。 [0101] As such aromatic polycarbonate-based resin, copolymers such as polyamide polycarbonate resin and polyester-polycarbonate resin can also be used. In this case, it is preferable that the ratio of the polycarbonate unit in the total resin is the same as described above. As other resins included in the aromatic polycarbonate-based resin, resins other than the aromatic polycarbonate resins listed in the above-mentioned thermoplastic resin can be used.
[0102] [硫黄含有有機金属塩]  [0102] [Sulfur-containing organometallic salt]
芳香族ポリカーボネート系榭脂を用いる場合、相乗的に難燃性を高める目的で硫 黄含有有機金属塩を含めることができる。前記硫黄含有有機金属塩は単独で用いて もよぐ 2種以上を併用してもよい。力かる硫黄含有有機金属塩としては、好ましくは、 スルホン酸金属塩、硫酸モノエステル金属塩、スルホンアミド金属塩等があげられる。 このうち、難燃性の観点から好ましくはスルホン酸金属塩が使用され、特に好ましくは 、 (アルキル)芳香族スルホン酸金属塩、パーフルォロアルカンスルホン酸金属塩、脂 肪族スルホン酸金属塩、ジァリールスルホンスルホン酸金属塩、アルキル硫酸金属 塩が使用される。  When an aromatic polycarbonate-based resin is used, a sulfur-containing organometallic salt can be included for the purpose of synergistically enhancing flame retardancy. The sulfur-containing organometallic salt may be used alone or in combination of two or more. Preferred sulfur-containing organometallic salts include sulfonic acid metal salts, sulfuric monoester metal salts, sulfonamide metal salts, and the like. Of these, sulfonic acid metal salts are preferably used from the viewpoint of flame retardancy, and particularly preferably (alkyl) aromatic sulfonic acid metal salts, perfluoroalkane sulfonic acid metal salts, and aliphatic sulfonic acid metal salts. , Diallyl sulfone sulfonic acid metal salt and alkyl sulfate metal salt are used.
[0103] 前記金属塩の金属としては、好ましくはナトリウム、カリウム、リチウム、ルビジウム、 セシウム、ベリリウム、マグネシウム、カルシウム、ストロンチウム、ノ リウム、アルミ-ゥ ム等があげられ、より好ましくはナトリウム、カリウム、リチウム、ルビジウム、セシウムな どのアルカリ金属、さらにはナトリウム又はカリウムが好適に用いられる。  [0103] The metal of the metal salt is preferably sodium, potassium, lithium, rubidium, cesium, beryllium, magnesium, calcium, strontium, norium, aluminum, etc., more preferably sodium, potassium, Alkali metals such as lithium, rubidium and cesium, and sodium or potassium are preferably used.
[0104] 前記スルホンアミド金属塩の具体例としては、サッカリンのナトリウム塩、 N— (p—ト リルスルホ -ル)—p—トルエンスルホイミドのナトリウム塩、 N— (Ν' —ベンジルァミノ カルボ-ル)スルファ-ルイミドのナトリウム塩、 Ν— (フエ-ルカルボキシル)—スルフ ァ-ルイミドのナトリウム塩等;(アルキル)芳香族スルホン酸金属塩としては、ドデシル ベンゼンスルホン酸ナトリウム、パラトルエンスルホン酸ナトリウム、ジクロロベンゼンス ルホン酸ナトリウム、ベンゼンスルホン酸ナトリウム、キシレンスルホン酸ナトリウム、タメ ンスルホン酸ナトリウム等;パーフルォロアルカンスルホン酸金属塩としては、パーフ ルォロブタンスルホン酸カリウム、パーフルォロメチルブタンスルホン酸カリウム等;脂 肪族スルホン酸金属塩としては、ドデシルスルホン酸ナトリウム、ジォクチルスルホコ ハク酸ナトリウム等;ジァリールスルホンスルホン酸金属塩としては、ジフエ-ルスルホ ン— 3—スルホン酸カリウム、 4, 4'—ジブロモジフエ-ルースルホン— 3—スルホン酸 カリウム、 4—クロ口一 4'— -トロジフエ-ルスルホン一 3—スルホン酸カリウム、ジフエ ニルスルホン— 3, 3 '—ジスルホン酸カリウム等;アルキル硫酸金属塩としてはドデシ ル硫酸ナトリウムなどがあげられる。これらのうちで、ハロゲンを含有しないものが好ま しく用いられる。 [0104] Specific examples of the sulfonamide metal salt include sodium salt of saccharin, N- (p-tolylsulfol) -p-toluenesulfimide sodium salt, N- (Ν'-benzylaminocarbole) Sodium salt of sulfarimide, sodium salt of —- (phenol carboxyl) -sulfurimide, etc .; (alkyl) aromatic sulfonic acid metal salts include sodium dodecyl benzenesulfonate, sodium paratoluenesulfonate, di- Sodium chlorobenzene sulfonate, sodium benzene sulfonate, sodium xylene sulfonate, sodium tame sulfonate, etc .; perfluoroalkane sulfonic acid metal salts include potassium perfluorobutane sulfonate and perfluoromethyl butane sulfonic acid. Potassium, etc .; aliphatic sulfonic acid metal As sodium dodecyl sulfonate, sodium dioctyl sulfosuccinate, etc .; as diaryl sulfone sulfonic acid metal salt, diphenyl sulfonate-3-potassium sulfonate, 4,4'-dibromodiphenyl sulfonate, 3 -Sulfonic acid Potassium, 4—Black mouth 4 ′ —- Trodiphenyl sulfone 1—Potassium sulfonate, diphenyl sulfone-3,3′-potassium disulfonate, etc .; Examples of alkyl sulfate metal salts include sodium dodecyl sulfate. Of these, those not containing halogen are preferably used.
[0105] 上記のうち、難燃性が少量で良好になるという点力もパーフルォロブタンスルホン 酸カリウム、あるいはハロゲンを含まないことおよび難燃性が少量で良好になるという 点から、ジフエニルスルホン一 3—スルホン酸カリウム、ドデシルベンゼンスルホン酸 ナトリウム、キシレンスルホン酸ナトリウム、クメンスルホン酸ナトリウムが特に好ましく使 用される。ドデシルベンゼンスルホン酸に代表される(アルキル)芳香族スルホン酸の ナトリウム塩が、工業的に安価に入手して利用でき、最も好ましい。  [0105] Among the above, the point that the flame retardancy is good with a small amount is also good because it does not contain potassium perfluorobutane sulfonate or halogen, and the flame retardancy is good with a small amount. Sulfone-3-potassium sulfonate, sodium dodecylbenzenesulfonate, sodium xylenesulfonate, and sodium cumenesulfonate are particularly preferably used. Sodium salts of (alkyl) aromatic sulfonic acids represented by dodecylbenzenesulfonic acid are most preferred because they can be obtained and used industrially at low cost.
[0106] 前記硫黄含有有機金属塩を用いる場合には、前記芳香族ポリカーボネート系榭脂 100重量部に対して 0. 001重量部以上が好ましぐより好ましくは 0. 005重量部以 上、さらに好ましくは 0. 01重量部以上である。また、 0. 5重量部以下が好ましぐより 好ましくは 0. 3重量部以下、さらに好ましくは 0. 019重量部以下、特に好ましくは 0. 015重量部以下、さらには 0. 012重量部以下が最も好ましい。前記硫黄含有有機 金属塩の存在により、場合によっては榭脂組成物の強度の低下が認められる場合は あるが、難燃性の改良効果が優れ、強度と難燃性のバランスを取る上で好ましい範 囲が上記の範囲である。上記範囲より少ないと燃焼性改良効果が少ない、あるいは ほとんどなぐ多いと逆に難燃性が悪ィ匕する場合がある。  [0106] When the sulfur-containing organometallic salt is used, 0.001 part by weight or more is preferable with respect to 100 parts by weight of the aromatic polycarbonate-based resin, more preferably 0.005 part by weight or more. Preferably it is 0.01 part weight or more. Further, 0.5 parts by weight or less is more preferable, 0.3 parts by weight or less, more preferably 0.019 parts by weight or less, particularly preferably 0.015 parts by weight or less, and even more preferably 0.012 parts by weight or less. Is most preferred. Depending on the presence of the sulfur-containing organometallic salt, a reduction in the strength of the resin composition may be observed in some cases, but the effect of improving flame retardancy is excellent, which is preferable for balancing strength and flame retardancy. The range is the above range. If it is less than the above range, the flammability improving effect is small, or if it is almost too much, flame retardancy may be adversely affected.
[0107] [ポリカーボネート榭脂]  [0107] [Polycarbonate resin]
本発明に用いられるポリカーボネート榭脂とは、二価フエノールとホスゲンまたは力 ーボネート前駆体とを反応させて得られるものであり、芳香族ポリカーボネート、脂肪 族ポリカーボネートなどがある。  The polycarbonate resin used in the present invention is obtained by reacting a divalent phenol with phosgene or a power bonate precursor, and includes an aromatic polycarbonate and an aliphatic polycarbonate.
[0108] 二価フエノールとしては、ビス(ヒドロキシァリール)アルカンが好ましぐ例えばビス ( ヒドロキシフエ-ル)メタン、 1, 1—ビス(4—ヒドロキシフエ-ル)ェタン、 1, 2—ビス(4 —ヒドロキシフエ-ル)ェタン、 2, 2—ビス(ヒドロキシフエ-ル)プロパン、 2, 2—ビス( 4—ヒドロキシフエ-ルー 3—メチルフエ-ル)プロパン、 2, 2—ビス(4—ヒドロキシ一 3 , 5—ジブロモフエ-ル)プロパン、 2, 2—ビス(4—ヒドロキシ一 3, 5—ジクロロフエ二 ル)プロパン、 2, 2—ビス(ヒドロキシフエ-ル)へキサフルォロプロパンなどが挙げら れる。 [0108] As the divalent phenol, bis (hydroxyaryl) alkane is preferred, for example, bis (hydroxyphenol) methane, 1,1-bis (4-hydroxyphenol) ethane, 1,2-bis. (4-hydroxyphenol) ethane, 2,2-bis (hydroxyphenol) propane, 2,2-bis (4-hydroxyphenol 3-methylphenol) propane, 2,2-bis (4 —Hydroxy-1,3,5-dibromophenol) propane, 2,2-bis (4-hydroxy-1,3,5-dichlorophenol) And propane, 2,2-bis (hydroxyphenol) hexafluoropropane, and the like.
[0109] 他の二価フエノールとしては、 1, 1—ビス(4 ヒドロキシフエ-ル)シクロへキサン; 1 , 1—ビス(4 ヒドロキシ一 2—メチルフエ-ル)シクロへキサン; 1, 1—ビス(4 ヒドロ キシフエ二ル)一 3, 3, 5 トリメチルシクロへキサン; 1, 1—ビス(4 ヒドロキシフエ二 ル)シクロデカンなどのビス(4 -ヒドロキシフエ-ル)シクロアルカン、 1, 1 ビス(4 - ヒドロキシフエ-ル)フノレ才レン;1, 1—ビスクレゾールフルオレン;1, 1—ビスフエノキ シエタノールフルオレンなどのフルオレン誘導体、フエ-ルビス(ヒドロキシフエ-ル)メ タン;ジフエ-ノレビス(ヒドロキシフエ-ル)メタン; 1―フエ二ノレ - 1 , 1 ビス(4 -ヒドロ キシフエ-ル)ェタンなどのフエ-ル基含有ビス(ヒドロキシフエ-ル)アルカン、 4, 4' -ジヒドロキシジフエ-ル、ビス(4 -ヒドロキシフエ-ル)ォキシド、ビス(4 -ヒドロキシ フエ-ル)スルフイド、ビス(4 -ヒドロキシフエ-ル)スノレホン、ビス(4 -ヒドロキシフエ -ル)スルホキシド、ビス(4—ヒドロキシフエ-ル)ケトン、ハイドロキノン、ピぺラジン、 ジピペリジルハイドロキノン、レゾルシン等などがあげられる。  [0109] Other divalent phenols include 1,1-bis (4 hydroxyphenol) cyclohexane; 1,1-bis (4hydroxy-1-methylphenol) cyclohexane; 1, 1- Bis (4hydroxyphenyl) 1,3,3,5 Trimethylcyclohexane; 1,1-bis (4hydroxyphenyl) cyclodecane and other bis (4-hydroxyphenyl) cycloalkanes, 1,1bis (4-hydroxyphenol) phenolic len; 1,1-biscresol fluorene; fluorene derivatives such as 1,1-bisphenoloxyethanol fluorene, phenol bis (hydroxyphenol) methane; diphenol-norelebis (hydroxy) Phenyl) methane; 1-Pheninole-1,1,1 Phenyl group-containing bis (hydroxyphenol) alkanes such as bis (4-hydroxyphenol) ethane, 4,4'-dihydroxydiphenyl- Le, screw (4- Droxyphenyl) oxide, bis (4-hydroxyphenol) sulfide, bis (4-hydroxyphenol) snorephone, bis (4-hydroxyphenol) sulfoxide, bis (4-hydroxyphenol) ketone, Hydroquinone, piperazine, dipiperidyl hydroquinone, resorcin, and the like.
[0110] これらの二価フ ノールは、単独または混合して用いられる。またこれらのうちで、ハ ロゲンを含まな 、二価フエノールが好ましく用いられる。特に好ましく用いられる二価 フエノールは、ビス(ヒドロキシフエ-ル)メタン、 2, 2'—ビス(ヒドロキシフエ-ル)プロ パン、 4, 4'—ジヒドロキシジフエニル、 1, 1—ビス(4 ヒドロキシフエニル)フルオレン である。  [0110] These divalent phenols are used alone or in combination. Of these, divalent phenol containing no halogen is preferably used. Particularly preferred divalent phenols are bis (hydroxyphenol) methane, 2,2'-bis (hydroxyphenol) propan, 4,4'-dihydroxydiphenyl, 1,1-bis (4 hydroxy). Phenyl) fluorene.
[0111] カーボネート前駆体としては、ジフエニルカーボネート等のジァリールカーボネート 、ジメチルカーボネート、ジェチルカーボネート等のジアルキルカーボネートなどをあ げることができる。  [0111] Examples of the carbonate precursor include diaryl carbonates such as diphenyl carbonate, and dialkyl carbonates such as dimethyl carbonate and jetyl carbonate.
[0112] これら芳香族系のポリカーボネート榭脂の他に、ポリエチレンカーボネートのような 脂肪族ポリカーボネート榭脂も使用することができる。これらポリカーボネート榭脂は 主鎖中にジメチルシロキサンが共重合されたものであっても力まわない。  [0112] In addition to these aromatic polycarbonate resins, aliphatic polycarbonate resins such as polyethylene carbonate can also be used. These polycarbonate resins do not work even if dimethylsiloxane is copolymerized in the main chain.
[0113] [ポリエステル榭脂]  [0113] [Polyester resin]
本発明に用いることができるポリエステル榭脂とは、ジカルボン酸、又はジカルボン 酸のアルキルエステルのような誘導体と、ジオールと、の重縮合よつて得られたもの、 あるいは一分子中に、カルボン酸またはカルボン酸のアルキルエステルのような誘導 体と、水酸基と、をともに有する単量体を重縮合したもの、一分子中に環状エステル 構造を有する単量体を開環重合したものである。 The polyester resin that can be used in the present invention is obtained by polycondensation of a dicarboxylic acid or a derivative such as an alkyl ester of a dicarboxylic acid with a diol, Alternatively, a monomer obtained by polycondensing a monomer having both a carboxylic acid or an alkyl ester of a carboxylic acid and a hydroxyl group in one molecule, or a monomer having a cyclic ester structure in one molecule is opened. Ring-polymerized.
[0114] このようなポリエステル榭脂の具体例としては、ポリメチレンテレフタレート、ポリェチ レンテレフタレート、ポリプロピレンテレフタレート、ポリテトラメチレンテレフタレート、ポ リブチレンテレフタレート、ポリへキサメチレンテレフタレート、ポリシクロへキサンジメ チレンテレフタレート(PCT)、ポリ(エチレン シクロへキセンジメチレン)テレフタレー ト(PETG)、ポリエチレンナフタレート、ポリトリメチレンナフタレート、ポリシクロへキサ ンジメチレンナフタレート、ポリアリレート、ポリ乳酸、ポリヒドロキシ酪酸、ポリ(ヒドロキ シ酪酸-ヒドロキシへキサン酸)、ポリコハク酸エチレン、ポリコハク酸ブチレン、ポリア ジピン酸ブチレン、ポリ ε一力プロラタトン、ポリ(α ォキシ酸)およびこれらの共 重合体、ならびにこれらのブレンド物が例示される力 本発明においてはポリブチレ ンテレフタレート、ポリエチレンテレフタレート、 PETG、ポリ乳酸が特に好ましい。  [0114] Specific examples of such polyester resin include polymethylene terephthalate, polyethylene terephthalate, polypropylene terephthalate, polytetramethylene terephthalate, polybutylene terephthalate, polyhexamethylene terephthalate, polycyclohexane dimethylene terephthalate (PCT). , Poly (ethylene cyclohexene dimethylene) terephthalate (PETG), polyethylene naphthalate, polytrimethylene naphthalate, polycyclohexanedimethylene naphthalate, polyarylate, polylactic acid, polyhydroxybutyric acid, poly (hydroxybutyric acid- Hydroxyhexanoic acid), ethylene polysuccinate, butylene polysuccinate, polybutylene adipate, poly ε-strength prolatatone, poly (α-oxyacid) and their copolymerization And polybutylene terephthalate in the force present invention these blends are exemplified, polyethylene terephthalate, PETG, polylactic acid are particularly preferred.
[0115] 前記ジカルボン酸としては、テレフタル酸、イソフタル酸、ナフタレンジカルボン酸、 コハク酸、アジピン酸、セバシン酸などがあげられる。前記ジオールとしては、ェタン ジオール、プロパンジオール、ブタンジオール、ペンタンジオール、ネオペンチルグリ コール、へキサンジオール、シクロへキサンジメタノールなどがあげられる。前記一分 子中に、カルボン酸またはカルボン酸のアルキルエステルのような誘導体と、水酸基 と、をともに有する単量体としては、乳酸、ヒドロキシプロピオン酸、ヒドロキシ酪酸、ヒ ドロキシへキサン酸などのヒドロキシアルカン酸があげられる。前記一分子中に環状 エステル構造を有する単量体としては力プロラタトンなどがあげられる。  [0115] Examples of the dicarboxylic acid include terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid, succinic acid, adipic acid, sebacic acid and the like. Examples of the diol include ethane diol, propane diol, butane diol, pentane diol, neopentyl glycol, hexane diol, and cyclohexane dimethanol. Examples of the monomer having both a carboxylic acid or a derivative such as an alkyl ester of carboxylic acid and a hydroxyl group in the molecule include hydroxy, such as lactic acid, hydroxypropionic acid, hydroxybutyric acid, and hydroxyhexanoic acid. Examples include alkanoic acids. Examples of the monomer having a cyclic ester structure in one molecule include force prolatatone.
[0116] [ポリフエ二レンエーテル榭脂] [0116] [Polyphenylene ether oil]
本発明にお 、て用いることができるポリフエ-レンエーテル榭脂とは、下記化学式 (I In the present invention, poly (phenylene ether) resin that can be used in the present invention is represented by the following chemical formula (I
V)で表される繰り返し単位を有する単独重合体または共重合体である。 A homopolymer or copolymer having a repeating unit represented by V).
[0117] [化 4]
Figure imgf000031_0001
[0117] [Chemical 4]
Figure imgf000031_0001
(式中、 Qi Q4は、 水素および炭化水素基からなる群からそれぞれ独立に選択される基 であり、 mは 3 0以上の整数である。 ) (In the formula, Qi Q 4 is a group independently selected from the group consisting of hydrogen and hydrocarbon groups, and m is an integer of 30 or more.)
[0118] 前記ポリフエ-レンエーテル榭脂の具体例としては、ポリ(2, 6 ジメチルー 1, 4 フエ-レン)エーテル、ポリ(2—メチル 6 プロピル一 1, 4 フエ-レン)エーテル、 ポリ(2, 6 ジェチルー 1, 4 フエ-レン)エーテル、ポリ(2 ェチルー 6 プロピル —1, 4 フエ-レン)エーテル、ポリ(2, 6 ジプロピル一 1, 4 フエ-レン)エーテ ル、 (2, 6 ジメチル— 1, 4 フエ-レン)エーテルと(2, 3, 6 トリメチル—1, 4— フエ-レン)エーテルの共重合体、(2, 6 ジェチルー 1, 4 フエ-レン)エーテルと (2, 3, 6 トリメチルー 1, 4 フエ-レン)エーテルの共重合体、(2, 6 ジメチルー 1, 4 フエ-レン)エーテルと(2, 3, 6 トリェチルー 1, 4 フエ-レン)エーテルの 共重合体などが挙げられる。 [0118] Specific examples of the polyphenylene ether resin include poly (2, 6 dimethyl-1, 4 phenol) ether, poly (2-methyl 6 propyl mono 1, 4 phenol) ether, poly ( 2, 6 Jetyl 1,4 Phenyl) ether, Poly (2 Ethyl-6 Propyl-1,4 Phylene) ether, Poly (2,6 Dipropyl mono 1,4 Phylene) ether, (2, 6 Copolymers of dimethyl-1,4-phenylene) and (2,3,6 trimethyl-1,4-phenolene) ether, (2,6 jetyl-1,4-phenylene) ether and (2, Copolymer of 3,6 trimethyl-1,4 phenol) ether, copolymer of (2,6 dimethyl-1,4 phenol) ether and (2,3,6 triethyl-1,4 phenol) ether Etc.
[0119] 特にポリ(2, 6 ジメチルー 1, 4 フエ-レン)エーテル、および(2, 6 ジメチルー 1, 4 フエ-レン)エーテルと(2, 3, 6 トリメチルー 1, 4 フエ-レン)エーテルとの 共重合体が好ましぐポリ(2, 6 ジメチルー 1 , 4 フエ-レン)エーテルが最も好ま しい。  [0119] Especially with poly (2,6 dimethyl-1,4 phenylene) ether, and (2,6 dimethyl-1,4 phenylene) ether and (2,3,6 trimethyl-1,4 phenylene) ether Poly (2, 6 dimethyl-1, 4 phenylene) ether is most preferred, with the copolymer being preferred.
[0120] これらのポリフエ-レンエーテル榭脂は、あらゆる配合比率においてポリスチレン榭 脂と相溶性を有する。本発明にお 、て用いられるポリフエ-レンエーテル榭脂の重合 度に特に限定はないが、 0. 2gを 100cm3のクロ口ホルムに溶解し、当該溶液を 25°C で測定した還元粘度が 0. 3〜0. 7dlZgのものが好ましく用いられる。還元粘度が 0 . 3dlZg未満のものでは熱安定性が悪くなる傾向があり、 0. 7dlZgを超えるもので は成形性が損なわれる傾向がある。これらポリフエ-レンエーテル榭脂は、単独でま たは 2種以上混合して用いられる。 [0120] These poly (phenylene ether) resins are compatible with polystyrene resins at all blending ratios. In the present invention, the degree of polymerization of the polyphenylene ether resin used in the present invention is not particularly limited, but 0.2 g is dissolved in 100 cm 3 of black mouth form, and the reduced viscosity of the solution measured at 25 ° C. Those of 0.3 to 0.7 dlZg are preferably used. If the reduced viscosity is less than 0.3 dlZg, the thermal stability tends to be poor, and if it exceeds 0.7 dlZg, the moldability tends to be impaired. These poly (phenylene ether) resins are used alone or in admixture of two or more.
[0121] 前記ポリフエ-レンエーテル榭脂は、他の樹脂と混合して用いることができ、好まし くは後述のポリスチレン榭脂と混合して用いることができる。他の樹脂と混合して用い る時のポリフエ-レンエーテル榭脂と他の樹脂との好ましい混合比率は公知の範囲 で設定することができる。 [0121] The polyphenylene ether resin can be used by mixing with other resins, and preferably can be used by mixing with polystyrene resin described later. Used by mixing with other resins The preferred mixing ratio between the polyphenylene ether resin and the other resin can be set within a known range.
[0122] [ポリフエ-レンスルフイド榭脂]  [0122] [Polyphenol-Rensulfide oil]
本発明に用いることができるポリフエ-レンスルフイド樹脂とは、下記化学式 (V)で 表される繰り返し単位を 50モル%以上、好ましくは 70モル%以上有する重合度 80 Polyphenylene sulfide resin that can be used in the present invention is a degree of polymerization having a repeating unit represented by the following chemical formula (V) of 50 mol% or more, preferably 70 mol% or more.
〜 300の重合体である。 ~ 300 polymers.
[0123] [化 5] [0123] [Chemical 5]
Figure imgf000032_0001
Figure imgf000032_0001
[0124] 共重合成分として化学式 (VI)で表される単位を使用することができるが、これらの 共重合成分は 10モル%以下が好ましい。 [0124] The unit represented by the chemical formula (VI) can be used as the copolymer component, but the content of these copolymer components is preferably 10 mol% or less.
[0125] [化 6] [0125] [Chemical 6]
Figure imgf000032_0002
Figure imgf000032_0002
(式中、 Rはアルキル基、 ニトロ基、 フエニル基、 アルコキシ基、 カルボン酸基またはそ の金属塩を示す) (Wherein R represents an alkyl group, a nitro group, a phenyl group, an alkoxy group, a carboxylic acid group or a metal salt thereof)
[0126] [ポリエーテルスルフォン榭脂、ポリスルフォン系榭脂] [Polyether sulfone resin, polysulfone resin]
前記ポリスルフォン系榭脂とは、—SO—基を含有するポリマーで、芳香族系とォレ  The polysulfone-based resin is a polymer containing —SO— group, which is aromatic and oleoresin.
2  2
フィン系に大別される力 本発明のマトリックス榭脂としては好ましいのは芳香族系で ある。例えば、ジクロロジフヱ-ルスルフォンの縮重合反応によって得られる下記化学 式 (VII)で表される繰り返し単位を有する重合体、ジクロロジフエ-ルスルフォンとビ スフェノール Aから得られる下記化学式 (VIII)で表される繰り返し単位を有する重合 体が挙げられる。一般に、前者はポリエーテルスルフォン榭脂、後者はポリスルフォン 榭脂と呼ばれており、これらは本発明のマトリックス榭脂として好ましい。 Forces roughly classified into fin systems Aromatic systems are preferred as the matrix resin of the present invention. For example, a polymer having a repeating unit represented by the following chemical formula (VII) obtained by polycondensation reaction of dichlorodiphenylsulfone, a repeating formula represented by the following chemical formula (VIII) obtained from dichlorodiphenylsulfone and bisphenol A. Polymerization with units The body is mentioned. In general, the former is called polyether sulfone resin and the latter is called polysulfone resin, and these are preferable as the matrix resin of the present invention.
[化 7]  [Chemical 7]
Figure imgf000033_0001
Figure imgf000033_0001
[0129] [ポリアリーレン榭脂] [0129] [Polyarylene resin]
本発明に用いられるポリアリーレン榭脂としては、例えばポリ(p—フエ-レン)、ポリ( 2, 5—チェ-レン)、ポリ(1, 4—ナフタレンジィル)などがあげられる。  Examples of the polyarylene resin used in the present invention include poly (p-phenylene), poly (2,5-chalene), poly (1,4-naphthalene diyl) and the like.
[0130] [ポリアミド榭脂] [0130] [Polyamide resin]
本発明に用いることができるポリアミド榭脂としては、脂肪族、脂環族、又は芳香族 のジァミンと、脂肪族、脂環族、又は芳香族のジカルボン酸と、力 導かれるポリアミド 、 ε一力プロラタタム、 ω—ドデカラクタムなどのラタタム類を開環重合することによつ て得られるポリアミド、又は 6—アミノカプロン酸、 1, 1—アミノウンデカン酸、 1, 2—ァ ミノドデカン酸など力 得られるポリアミド等の単独重合体、これらのポリアミドの共重 合体、及びブレンド物があげられるが、その中でも、工業的に安価かつ多量に製造さ れるナイロン 6、ナイロン 6, 6、ナイロン 11、ナイロン 12、ナイロン 6, 10、ナイロン 4, 6 、これらの共重合体、又はこれらのブレンド物が好適である。 Examples of the polyamide resin that can be used in the present invention include aliphatic, alicyclic, or aromatic diamines, aliphatic, alicyclic, or aromatic dicarboxylic acids, and derived polyamides, ε Polyamides obtained by ring-opening polymerization of ratatams such as prolatatam, ω- dodecalactam, or polyamides obtained from 6-aminocaproic acid, 1,1-aminoundecanoic acid, 1,2-aminododecanoic acid, etc. Homopolymers such as these, copolymers of these polyamides, and blends, among which nylon 6, nylon 6, 6, nylon 11, nylon 12, nylon, which are industrially inexpensive and manufactured in large quantities 6,10, nylon 4,6, copolymers thereof, or blends thereof are preferred.
[0131] 前記脂肪族、脂環族、又は芳香族のジァミンとしては、エチレンジァミン、テトラメチ レンジァミン、へキサメチレンジァミン、デカメチレンジァミン、ドデカメチレンジァミン、 2, 2, 4—および 2, 4, 4—トリメチルへキサメチレンジァミン、 1, 3—ビス(アミノメチ ル)シクロへキサン、 1, 4—ビス(アミノメチル)シクロへキサン、ビス(ρ -アミノシクロへ キシル)メタン、 m—キシリレンジァミン、 p—キシレンジァミンなどが挙げられる。 [0132] 前記脂肪族、脂環族、又は芳香族のジカルボン酸としては、アジピン酸、スベリン酸 、セバシン酸、シクロへキサンジカルボン酸、テレフタル酸、イソフタル酸などが挙げら れる。 [0131] Examples of the aliphatic, alicyclic, or aromatic diamine include ethylene diamine, tetramethylenediamine, hexamethylene diamine, decamethylene diamine, dodecamethylene diamine, 2, 2, 4— and 2, 4, 4-trimethylhexamethylenediamine, 1,3-bis (aminomethyl) cyclohexane, 1,4-bis (aminomethyl) cyclohexane, bis (ρ-aminocyclohexyl) methane , M-xylylenediamine, p-xylenediamine and the like. [0132] Examples of the aliphatic, alicyclic, or aromatic dicarboxylic acid include adipic acid, suberic acid, sebacic acid, cyclohexanedicarboxylic acid, terephthalic acid, and isophthalic acid.
[0133] [ポリエーテルイミド榭脂]  [0133] [Polyetherimide resin]
本発明に用いることができるポリエーテルイミド榭脂とは、エーテル結合とイミド結合 とを持ち合わせた下記化学式 (IX)で表される繰り返し単位を有する重合体である。  The polyetherimide resin that can be used in the present invention is a polymer having a repeating unit represented by the following chemical formula (IX) having an ether bond and an imide bond.
[0134] [化 9] [0134] [Chemical 9]
Figure imgf000034_0001
Figure imgf000034_0001
( I X)  (I X)
[0135] [ポリビニルァセタール榭脂] [0135] [Polyvinylacetal resin]
本発明に用いることができるポリビュルァセタール榭脂とは、ポリビニルアルコール をアルデヒド類で変性したもので、ポリビュルフォルマール、ポリビニルブチラールな どをあげることができる。  The polybutacetal rosin that can be used in the present invention is a product obtained by modifying polyvinyl alcohol with an aldehyde, and examples thereof include polybule formal and polyvinyl butyral.
[0136] [ポリケトン樹脂] [0136] [Polyketone resin]
本発明にお 、て用いることのできるポリケトン樹脂としては、エチレンと一酸化炭素 の交互共重合体、 aーォレフインと一酸ィ匕炭素の交互共重合体などをあげることが できる。  Examples of the polyketone resin that can be used in the present invention include an alternating copolymer of ethylene and carbon monoxide, and an alternating copolymer of a-olefin and carbon monoxide-carbon.
[0137] [ポリオレフイン系榭脂]  [0137] [Polyolefin resin]
本発明に用いることができるポリオレフイン系榭月旨とは、ポリエチレン、ポリプロピレン 、ポリメチルペンテン、ポリブテン、シクロォレフイン重合体若しくは共重合体に代表さ れるォレフインのみからの重合体だけでなぐォレインと共重合性二重結合を少なくと も 1個有する化合物との共重合体であることができる。この共重合性ィ匕合物としては、 (メタ)アクリル酸およびそのエステル、マレイン酸およびそのエステル、無水マレイン 酸、酢酸ビュルなどをあげることができる。これらの共重合性ィ匕合物は、 10重量%以 下の割合で用いられることが好ま 、。また本発明に用いることができるポリオレフィ ン系榭脂とは、ジェン系成分と他のビニル系単量体との共重合体を水添して得られ る共重合体、例えばアクリロニトリル一(エチレン一ジェン一プロピレン(EPDM) )— スチレン共重合体 (AES)榭脂なども含む概念である。また、ポリオレフイン系榭脂の 重合度は、 300〜6000であること力好ましい。 The polyolefin-based octopus essence that can be used in the present invention is a copolymer of olein and copolymer only from olefins typified by polyethylene, polypropylene, polymethylpentene, polybutene, cycloolefin polymers or copolymers. It can be a copolymer with a compound having at least one double bond. Examples of the copolymerizable compound include (meth) acrylic acid and its ester, maleic acid and its ester, maleic anhydride, and butyl acetate. These copolymerizable compounds are preferably used in a proportion of 10% by weight or less. Polyolefins that can be used in the present invention An ethylene-based resin is a copolymer obtained by hydrogenating a copolymer of a gen-based component and another vinyl monomer, such as acrylonitrile mono (ethylene gen-gen-propylene (EPDM))-styrene. This concept includes copolymer (AES) resin. Further, the degree of polymerization of polyolefin resin is preferably 300 to 6000.
[0138] [塩ィ匕ビュル系榭脂] [0138] [Salt-bulu oil]
本発明に用いることができる塩ィ匕ビ二ル系榭脂とは、塩化ビニル単独重合体、又は 塩ィ匕ビュルと共重合し得る二重結合を少なくとも 1個有する他のビュル単量体と塩ィ匕 ビュルとの共重合体、塩素化塩ィ匕ビニル榭脂、塩素化ポリエチレン榭脂をいい、共 重合体中の他のビニル単量体は、好ましくは 50重量%以下、より好ましくは 45重量 %以下である。  The salt vinyl resin that can be used in the present invention is a vinyl chloride homopolymer, or other bulle monomer having at least one double bond that can be copolymerized with the salt vinyl. This refers to a copolymer with salt butyl, chlorinated salt vinyl vinyl resin, chlorinated polyethylene resin, and the other vinyl monomer in the copolymer is preferably 50% by weight or less, more preferably 45% by weight or less.
[0139] 上記二重結合を少なくとも 1個有する他のビニル単量体の例としては、エチレン、プ ロピレン、酢酸ビュル、(メタ)アクリル酸およびそのエステル、マレイン酸およびその エステル、塩ィ匕ビユリデン、臭化ビュルならびにアクリロニトリル等があげられる。  [0139] Examples of other vinyl monomers having at least one double bond include ethylene, propylene, butyl acetate, (meth) acrylic acid and esters thereof, maleic acid and esters thereof, and salt vinylidene. , Bromobromide and acrylonitrile.
[0140] これらの塩ィ匕ビ二ル系榭脂は、塩ィ匕ビニル単独または塩ィ匕ビニルと前記他のビ- ル単量体とをラジカル重合開始剤の存在下で単独重合または共重合することによつ て得られるものである。この塩ィ匕ビュル系榭脂の重合度は、通常 400〜4500であり、 特に 400〜 1500力好まし!/ヽ。  [0140] These vinyl chloride resins are homopolymerized or copolymerized with vinyl chloride alone or with vinyl chloride and other vinyl monomers in the presence of a radical polymerization initiator. It is obtained by polymerization. The degree of polymerization of this salt-bulb resin is usually 400 to 4500, especially 400 to 1500 is preferred!
[0141] [その他のビュル系榭脂]  [0141] [Other Bull oil]
本発明に用いることができるマトリックス榭脂としては、ジェン化合物、マレイミド化合 物、芳香族アルケニル化合物、メタクリル酸エステル、アクリル酸エステルおよびシァ ン化ビ-ルイ匕合物力 なる群より選ばれる 1種以上の単量体を重合若しくは共重合さ せて得られる重合体若しくは共重合体榭脂を用いることができる。  The matrix resin that can be used in the present invention is at least one selected from the group consisting of a gen compound, a maleimide compound, an aromatic alkenyl compound, a methacrylic acid ester, an acrylic acid ester, and a cyanurized vinyl compound. A polymer or copolymer resin obtained by polymerizing or copolymerizing these monomers can be used.
[0142] カゝかる重合体若しくは共重合体榭脂としては、ポリスチレン榭脂、 s ポリスチレン榭 脂、ポリメチルメタタリレート榭脂、ポリクロルスチレン榭脂、ポリブロムスチレン榭脂、 ポリ a—メチルスチレン榭脂、スチレン一アクリロニトリル共重合体榭脂、スチレン一メ チルメタタリレート共重合体榭脂、スチレン 無水マレイン酸共重合体榭脂、スチレン マレイミド共重合体榭脂、スチレン—N—フエ-ルマレイミド共重合体榭脂、スチレ ン一 N フエ-ルマレイミドーアクリロニトリル共重合体榭脂、メチルメタタリレート一ブ チルアタリレート共重合体榭脂、メチルメタクリレートーェチルアタリレート共重合体榭 脂、スチレン一アクリロニトリル一 a—メチルスチレン三元共重合体榭脂、ブタジエン スチレン共重合体 (HIPS)榭脂、アクリロニトリル ブタジエンゴム スチレン共重 合体 (ABS)榭脂、アクリロニトリル—ブタジエンゴム— a—メチルスチレン共重合体 榭脂、芳香族ァルケ-ル化合物一ジェン一シアンィ匕ビュル -N-フエ-ルマレイミド 共重合体榭脂等が挙げられる。 [0142] Examples of the polymer or copolymer resin include polystyrene resin, s polystyrene resin, polymethyl methacrylate resin, polychlorostyrene resin, polybromostyrene resin, poly a-methyl Styrene resin, styrene-acrylonitrile copolymer resin, styrene-methyl methacrylate copolymer resin, styrene-maleic anhydride copolymer resin, styrene-maleimide copolymer resin, styrene-N-phenol Rumaleimide copolymer resin, styrene-N N-phenolmaleimide-acrylonitrile copolymer resin, methyl methacrylate Tyl acrylate copolymer resin, Methyl methacrylate-ethyl acrylate copolymer resin, Styrene monoacrylonitrile one a —Methyl styrene terpolymer resin resin, Butadiene styrene copolymer (HIPS) resin, Acrylonitrile Butadiene rubber Styrene copolymer (ABS) resin, Acrylonitrile-Butadiene rubber- a —Methylstyrene copolymer resin, aromatic alkenyl compound, mono-cyanyl-bulle-N-phenolmaleimide copolymer resin Etc.
[0143] [熱硬化性榭脂] [0143] [Thermosetting resin]
前記マトリックス榭脂として用いることができる好まし 、熱硬化性榭脂としては、ェポ キシ榭脂、フエノール榭脂、尿素樹脂、メラミン榭脂、ポリイミド榭脂、ポリアミドイミド榭 脂、熱硬化性ポリエステル榭脂 (不飽和ポリエステル榭脂)、アルキド榭脂、シリコー ン榭脂、ウレタン榭脂、ポリビュルエステル榭脂、ポリフタル酸ジァリル榭脂、ビスマレ イミドートリアジン榭脂、フラン榭脂、キシレン榭脂、グアナミン榭脂、マレイン榭脂、ジ シクロペンタジェン榭脂などがあげられる。  Preferred examples of the thermosetting resin that can be used as the matrix resin include epoxy resin, phenol resin, urea resin, melamine resin, polyimide resin, polyamideimide resin, and thermosetting polyester. Resin (unsaturated polyester resin), alkyd resin, silicone resin, urethane resin, polybulle ester resin, diallyl polyphthalate resin, bismaleimide-triazine resin, furan resin, xylene resin, Examples include guanamine resin, maleic resin, and dicyclopentagen resin.
[0144] [エポキシ榭脂]  [0144] [Epoxy resin]
本発明に用いることができるエポキシ榭脂としては、公知のものが利用可能である。 例えば、フエノールノボラック型エポキシ榭脂、クレゾ一ルノボラック型エポキシ榭脂 等のフエノール類、ビフエノール類或いはナフトール類をアルデヒド類と縮合して得ら れるノポラック榭脂をグリシジルエーテル化したノボラック型エポキシ榭脂、 2, 2', 6, 6'—テトラメチルビフエノールジグリシジルエーテル等のビフエ-ル型エポキシ榭脂、 ビフエノール或いは芳香核置換ビフヱノール類或いはビスフエノール A、 F、 S、トリメ チロールプロパン等の多価フエノール類または多価アルコール類のポリグリシジルェ 一テル或!、はその縮合物、或いは 1分子中にシクロォレフインォキシド構造骨格を含 有する脂環式エポキシ榭脂等、当該分野で一般的に使用されるエポキシ榭脂が幅 広く使用可能である。  Known epoxy resins can be used in the present invention. For example, a novolac epoxy resin obtained by condensing a nopolac resin obtained by condensing phenols such as phenol novolac type epoxy resin, cresol novolac type epoxy resin, biphenols or naphthols with aldehydes, 2, 2 ', 6, 6'—Biphenol type epoxy resin such as tetramethylbiphenol diglycidyl ether, biphenol or aromatic nucleus-substituted biphenols or polyvalent such as bisphenol A, F, S, trimethylolpropane Polyglycidyl ethers of phenols or polyhydric alcohols, or their condensates, or cycloaliphatic epoxy resins containing a cycloolefin oxide structure skeleton in one molecule. A wide range of epoxy resins can be used.
[0145] これらのなかでも、ビフエノールまたは芳香核置換ビフエノールのジグリシジルエー テル或いはその縮合物、ノボラック型エポキシ榭脂、ジシクロペンタジェ-ル型ェポ キシ榭脂、 1分子中にシクロォレフインォキシド構造骨格を含有する脂環式エポキシ 榭脂から選ばれる 1種以上のエポキシ榭脂を、熱硬化性榭脂の全量に対して 50重 量%以上含有することが好ま U、。これらはフエノールノボラック等のフエノール榭脂 、脂肪族ァミン、芳香族ァミン、あるいは酸無水物やブロック化カルボン酸等のカルボ ン酸誘導体などを用いて硬化することができる。この中では特に、得られる硬化物の 耐熱性が高くなるという点より、フエノール榭脂を使用することがより好ましい。 [0145] Of these, diglycidyl ether of biphenol or aromatic nucleus-substituted biphenol or its condensate, novolac type epoxy resin, dicyclopentagel type epoxy resin, cycloolefin in one molecule One or more epoxy resins selected from alicyclic epoxy resins containing an inoxide structure skeleton, 50 times the total amount of thermosetting resins U, preferably containing more than%. These can be cured using phenolic resins such as phenol novolac, aliphatic amines, aromatic amines, or carboxylic acid derivatives such as acid anhydrides and blocked carboxylic acids. Among these, it is more preferable to use phenol resin from the viewpoint that the obtained cured product has high heat resistance.
[0146] [エラストマ一]  [0146] [Elastomer]
前記マトリックス榭脂として用いることができる好ましいエラストマ一としては、天然ゴ ム、あるいはブチルアタリレートゴム、ェチルアタリレートゴム、ォクチルアタリレートゴ ムなどのアクリルゴム、ブタジエン一アクリロニトリル系共重合体などの-トリルゴム、ク ロロプレンゴム、ブタジエンゴム、イソプレンゴム、イソブチレンゴム、スチレン ブタジ ェンゴム、メチルメタクリレートーブチルアタリレートブロック共重合体、スチレン イソ ブチレンブロック共重合体、スチレン ブタジエンブロック共重合体、水添スチレン ブタジエンブロック共重合体、エチレン プロピレン共重合体(EPR)、水添エチレン ブタジエン共重合体(EPDM)、ポリウレタン、クロロスルホン化ポリエチレン、シリコ ーンゴム(ミラブル型、室温加硫型など)、ブチルゴム、フッ素ゴム、ォレフィン系熱可 塑性エラストマ一、スチレン系熱可塑性エラストマ一、塩ビ系熱可塑性エラストマ一、 ウレタン系熱可塑性エラストマ一、ポリアミド系熱可塑性エラストマ一、ポリエステル系 熱可塑性エラストマ一、フッ素系熱可塑性エラストマ一などの合成ゴムがあげられ、 様々なものを用いることができる。  Preferred elastomers that can be used as the matrix resin include natural rubber, acrylic rubber such as butyl acrylate, ethyl acrylate, octyl acrylate, butadiene monoacrylonitrile copolymers, and the like. -Tolyl rubber, chloroprene rubber, butadiene rubber, isoprene rubber, isobutylene rubber, styrene butadiene rubber, methyl methacrylate-butyl acrylate block copolymer, styrene isobutylene block copolymer, styrene butadiene block copolymer, hydrogenated styrene butadiene Block copolymer, ethylene propylene copolymer (EPR), hydrogenated ethylene butadiene copolymer (EPDM), polyurethane, chlorosulfonated polyethylene, silicone rubber (millable, room temperature vulcanizable, etc. ), Butyl rubber, Fluoro rubber, Olefin thermoplastic elastomer, Styrenic thermoplastic elastomer, PVC thermoplastic elastomer, Urethane thermoplastic elastomer, Polyamide thermoplastic elastomer, Polyester thermoplastic elastomer And synthetic rubbers such as fluorine-based thermoplastic elastomers, and various types can be used.
[0147] [混合]  [0147] [mixed]
本発明のポリオルガノシロキサン含有共重合体と前記マトリックス榭脂との混合は、 通常の公知の混練機械によって行なわれる。このような機械としては、ミキシングロー ル、カレンダーローノレ、バンバリ一ミキサー、ヘンシェルミキサー、リボンブレンダー、 ニーダー、押出機、ブロー成形機、インフレーション成形機等をあげることができる。  Mixing of the polyorganosiloxane-containing copolymer of the present invention and the matrix resin is carried out by an ordinary known kneading machine. Examples of such machines include Mixing Glore, Calender Ronore, Banbury mixer, Henschel mixer, ribbon blender, kneader, extruder, blow molding machine, and inflation molding machine.
[0148] [酸化防止剤] [0148] [Antioxidant]
本発明においては、前記グラフト共重合体含有榭脂組成物に、さらに酸化防止剤 を配合することができる。使用できる酸ィ匕防止剤には制約はなぐフエノール系酸ィ匕 防止剤、リン系酸化防止剤、硫黄系酸ィ匕防止剤などを使用することができる。これら は単独で、または組み合わせて使用することができる。 [0149] 前記フエノール系酸化防止剤の具体例としては、 2, 4 ジメチルー 6—(1 メチル ペンタデシル)フエノール、 2, 6 ジ tert—ブチルー p クレゾール、 4, 4' ーブ チリデンビス一(6— tert—ブチルー 3 メチルフエノール)、 2, 2' ーメチレンビス (4ーメチルー 6—tert ブチルフエノール)、 2, 2' ーメチレンビス一(4ーェチルー 6—tert ブチルフエノール)、 2, 6 ジ tert—ブチルー 4 ェチルフエノール、 1 , 1, 3 トリス(2—メチルー 4ーヒドロキシ 5—tert ブチルフエニル)ブタン、ォクタ デシルー 3— (3, 5—ジ tert—ブチルー 4ーヒドロキシフエ-ル)プロピオネート、テ トラキス〔メチレンー3— (3, 5—ジ tert—ブチルー 4ーヒドロキシフエ-ル)プロピオ ネート〕メタン、トリエチレングリコールビス〔3— (3— tert ブチル 4—ヒドロキシ一 5 メチルフエ-ル)プロピオネート〕、トリス(3, 5—ジ—tert—ブチルー 4ーヒドロキシ ベンジル)イソシァヌレート、ブチリデン一 1, 1—ビス一(2—メチル 4 ヒドロキシ一 5— t ブチル—フエ-ル)などがあげられる。これらは単独で、または組み合わせて 使用することができる。 In the present invention, an antioxidant may be further added to the graft copolymer-containing resin composition. There are no restrictions on the antioxidants that can be used, such as phenolic antioxidants, phosphorus antioxidants, sulfur antioxidants, and the like. These can be used alone or in combination. [0149] Specific examples of the phenolic antioxidant include 2,4 dimethyl-6- (1 methylpentadecyl) phenol, 2,6 di tert-butyl-p cresol, 4, 4'-butylidenebis (6- tert). —Butyl-3 methylphenol), 2, 2'-methylenebis (4-methyl-6-tertbutylphenol), 2,2'-methylenebis (4-ethyl-6-tertbutylphenol), 2,6 ditert-butyl-4-ethylphenol, 1, 1, 3 Tris (2-methyl-4-hydroxy-5-tertbutylphenyl) butane, Octadecyl 3- (3,5-di-tert-butyl-4-hydroxyphenol) propionate, tetrakis [methylene-3- (3,5-di-tert —Butyl-4-hydroxyphenol) propionate] methane, triethylene glycol bis [3- (3-tert-butyl 4-hydroxy-5-methyl -L) propionate], tris (3,5-di-tert-butyl-4-hydroxybenzyl) isocyanurate, butylidene-1,1-bis (2-methyl-4-hydroxy-1-5-butyl-phenol), and the like It is done. These can be used alone or in combination.
[0150] 中でも難燃性を良好にするために、好ましくは 2種以上のフエノール系酸ィ匕防止剤 を組み合わせて用いることができる。特に好ましい組み合わせとして、 2, 4 ジメチ ルー 6— (1—メチルペンタデシル)フエノールとォクタデシルー 3— (3, 5 ジ一 tert ーブチルー 4ーヒドロキシフエ-ル)プロピオネートとの組み合わせ、トリス(3, 5—ジ tert ブチル 4 ヒドロキシベンジル)イソシァヌレートと他のフエノール系酸化 防止剤との組み合わせ、特に 1, 1, 3 トリス(2—メチル—4 ヒドロキシ— 5— tert ブチルフエ-ル)ブタンとの組み合わせをあげることができる。  [0150] In particular, in order to improve the flame retardancy, it is preferable to use a combination of two or more phenolic acid oxidants. A particularly preferred combination is a combination of 2,4 dimethyl 6- (1-methylpentadecyl) phenol and octadecyl-3- (3,5 di-tert-butyl-4-hydroxyphenol) propionate, tris (3,5-di tert A combination of butyl 4-hydroxybenzyl) isocyanurate with other phenolic antioxidants, in particular a combination of 1,1,3 tris (2-methyl-4-hydroxy-5-tertbutylbutyl) butane.
[0151] 前記リン系酸ィ匕防止剤の具体例としては、サイクリックネオペンタンテトライルビス(2 , 6 ジ— t—ブチル—4—メチルフエ-ル)ホスファイト、トリス(2, 4 ジ— tert—ブ チルフエ-ル)ホスファイト、ビス(2, 6 ジ tーブチルー 4 メチルフエ-ル)ペンタ エリスリトールホスファイト、 2, 2—メチレンビス(4, 6 ジ一 t—ブチルフエ-ル)オタ チルホスファイトなどがあげられる。  [0151] Specific examples of the phosphorus-based antioxidation agent include cyclic neopentanetetraylbis (2,6 di-tert-butyl-4-methylphenol) phosphite, tris (2,4 di-). tert-butylphenyl) phosphite, bis (2,6 di-tert-butyl-4-methylphenol) pentaerythritol phosphite, 2,2-methylenebis (4,6 ditert-butylphenol) octyl phosphite, etc. Is given.
[0152] 前記硫黄系酸化防止剤の具体例としては、ジラウリルチォジプロピオネート、ジステ ァリノレチォジプロピオネート、ジミリスチノレチォジプロピオネート、ジトリデシノレチォジ プロピオネートなどがあげられる。前記フエノール系酸ィ匕防止剤であるトリス(3, 5— ジ tert ブチル 4 ヒドロキシベンジル)イソシァヌレートとこれらを組み合わせて 用いると難燃性が良好となり好ましい。 [0152] Specific examples of the sulfur-based antioxidant include dilauryl thiodipropionate, distearinolethiodipropionate, dimyristinoretiodipropionate, ditridecinoretiodipropionate, and the like. . Tris (3, 5- It is preferable to use di-tert-butyl 4-hydroxybenzyl) isocyanurate in combination with these because flame retardancy is good.
[0153] 前記フ ノール系酸化防止剤と前記硫黄系酸化防止剤の両方の性質を兼ね備え た酸化防止剤として、たとえば 4, 4' ーチォビス一(6— tert—ブチルー 3—メチルフ ェノール)などを用いることもできる。 [0153] For example, 4, 4'-thiobis (6-tert-butyl-3-methylphenol) is used as an antioxidant having both the properties of the phenolic antioxidant and the sulfurous antioxidant. You can also
[0154] これらの酸ィ匕防止剤の使用量は、効果とコストとのバランスを考慮して、本発明のグ ラフト共重合体含有榭脂組成物 100重量部に対して、好ましくは 0. 001重量部以上 、さらには 0. 01重量部以上、特に好ましくは 0. 015重量部以上であり、好ましくは 1 重量部以下、より好ましくは 0. 4重量部以下、さらには 0. 1重量部以下、特には 0. 0 75重量部以下である。  [0154] The amount of the anti-oxidation agent used is preferably 0. with respect to 100 parts by weight of the graphitic copolymer-containing resin composition of the present invention in consideration of the balance between the effect and the cost. 001 parts by weight or more, further 0.01 parts by weight or more, particularly preferably 0.015 parts by weight or more, preferably 1 part by weight or less, more preferably 0.4 parts by weight or less, and further 0.1 parts by weight. In particular, the amount is 0.075 parts by weight or less.
[0155] 前記酸ィ匕防止剤のグラフト共重合体含有榭脂組成物との混合方法には制約が無く 、本発明のグラフト共重合体と熱可塑性榭脂、熱硬化性榭脂、エラストマ一から選択 される少なくとも 1つの樹脂との混合に際して酸ィ匕防止剤の混合を同時に行なう方法 、あらかじめ前記樹脂に酸ィ匕防止剤を混合したものに前記グラフト共重合体を混合 する方法、あらかじめ酸ィ匕防止剤とグラフト共重合体とを混合したものに前記榭脂を 混合する方法、あらかじめグラフト共重合体と前記樹脂とを混合したものに酸ィ匕防止 剤を混合する方法などがあげられる。  [0155] There is no restriction on the method of mixing the anti-oxidation agent with the graft copolymer-containing resin composition, and the graft copolymer of the present invention can be used with thermoplastic resin, thermosetting resin, elastomer. A method of simultaneously mixing an antioxidant when mixing with at least one resin selected from the group consisting of: a method of mixing the graft copolymer with a mixture of the resin and an antioxidant; A method of mixing the resin with a mixture of an anti-wetting agent and a graft copolymer, a method of mixing an anti-oxidation agent with a mixture of the graft copolymer and the resin in advance, and the like. .
[0156] 己合剤]  [0156] Self-mixing]
このとき、必要に応じて、通常使用される配合剤、すなわち、滴下 (ドリップ)防止剤 、難燃剤、耐衝撃性改良剤、可塑剤、滑剤、高分子量ポリメチルメタタリレート系榭脂 などの溶融粘度 (弾性)調整剤、紫外線吸収剤、顔料、ガラス繊維などの繊維強化剤 、帯電防止剤、充填材、テルペン榭脂 'アクリロニトリル スチレン共重合体などの流 動性改良剤、モノグリセリド'シリコーンオイル'ポリグリセリンなどの離型剤、相溶化剤 、及び充填剤とマトリックス榭脂とのカップリング剤等などを適宜配合することができる  At this time, if necessary, commonly used compounding agents, such as dripping (anti-drip) agents, flame retardants, impact modifiers, plasticizers, lubricants, high molecular weight polymethylmetatalate-based fats, etc. Melt viscosity (elasticity) modifiers, UV absorbers, pigments, fiber reinforcing agents such as glass fibers, antistatic agents, fillers, terpene resin 'Acryonitrile' Fluidity modifiers such as styrene copolymers, monoglycerides' silicone oil 'A mold release agent such as polyglycerin, a compatibilizing agent, and a coupling agent between a filler and a matrix resin can be appropriately blended.
[0157] 前記滴下防止剤、特に、 UL— 94試験などの燃焼試験時の滴下防止剤、としては 、ポリテトラフルォロエチレン、ポリフッ化ビ-リデンなどのフッ素系榭脂、またはポリテ トラフルォロエチレンと (メタ)アクリル酸エステル、芳香族ァルケ-ル化合物、シアン 化ビュルなどを重合して得られる重合体などの他の重合体とを複合化させた粉体、 ポリオルガノシロキサンなどを用いることが可能であり、その量はマトリックス榭脂 100 重量部あたり好ましくは 2重量部以下、より好ましくは 1重量部以下、さらには 0. 6重 量部以下であり、好ましくは 0. 1重量部以上の範囲で用いると、滴下が問題となる場 合に、その防止効果が得られて好ましい。 [0157] The anti-dripping agent, particularly the anti-dripping agent in a combustion test such as UL-94 test, includes fluorine-based resins such as polytetrafluoroethylene and poly (vinylidene fluoride), or polytetrafluoro. Loethylene and (meth) acrylic acid ester, aromatic alcohol compound, cyanide It is possible to use powders, polyorganosiloxanes, etc., which are compounded with other polymers such as polymers obtained by polymerizing bismuth, and the amount is preferably per 100 parts by weight of matrix resin. 2 parts by weight or less, more preferably 1 part by weight or less, further 0.6 parts by weight or less, and preferably 0.1 parts by weight or more, when dripping causes a problem. An effect is acquired and it is preferable.
[0158] 前記難燃剤としては、赤リン、ビスフエノール一ビス(ジフエ-ルフォスフェート)やトリ フエニルフォスフェートに代表されるリン酸エステル、縮合リン酸エステル、テトラブロ モビスフエノール一 A、トリス(2, 3 ジブロモプロピル)イソシァヌレート、へキサブ口 モシクロデカンなどが挙げられる。 [0158] Examples of the flame retardant include phosphoric acid esters represented by red phosphorus, bisphenol monobis (diphenyl phosphate) and triphenyl phosphate, condensed phosphate esters, tetrabromobisphenol mono A, tris. (2, 3 dibromopropyl) isocyanurate, hexose, etc.
[0159] 前記耐衝撃性改良剤としては、ブタジエンーメチルメタクリレートースチレン共重合 体(MBS)、アルキル (メタ)アタリレートゴムまたはポリオルガノシロキサンとアルキル( メタ)アタリレートゴム力もなる複合ゴムにメチルメタタリレート、スチレン、アタリ口-トリ ルなどをグラフト共重合したもの等が挙げられる。  [0159] Examples of the impact resistance improver include butadiene-methyl methacrylate-styrene copolymer (MBS), alkyl (meth) acrylate rubber, or polyorganosiloxane and composite rubber that also has alkyl (meth) acrylate rubber strength. Examples thereof include those obtained by graft copolymerization of metatalylate, styrene, talli mouth-tolyl, and the like.
[0160] 前記充填材としては、タルク ·マイ力 ·炭酸カルシウム ·シリカ ·ポリオルガノシルセス キォキサン'酸化チタン'酸ィ匕亜鉛ナノ微粒子 ·層状珪酸塩 ·金属微粒子 'カーボンナ ノチューブなどが挙げられる。また、前記帯電防止剤としては、ポリアミド ポリエーテ ルブロック体 ·アルキレングリコール ·グリセリン ·脂肪酸エステルなどが挙げられる。  [0160] Examples of the filler include talc · my power · calcium carbonate · silica · polyorganosilsesquioxane 'titanium oxide' oxide and zinc nanoparticle · layered silicate · metal fine particle 'carbon nanotube. Examples of the antistatic agent include polyamide, polyether block, alkylene glycol, glycerin, and fatty acid ester.
[0161] 前記相溶化剤としては、エポキシ基含有ポリオルガノシロキサンなどの官能基含有 ポリオルガノシロキサン、(エポキシ変性)スチレン ブタジエン スチレンブロック共 重合体などが挙げられる。  Examples of the compatibilizer include functional group-containing polyorganosiloxane such as epoxy group-containing polyorganosiloxane, (epoxy-modified) styrene butadiene styrene block copolymer, and the like.
[0162] 前記充填剤とマトリックス榭脂とのカップリング剤としては、ポリオ一ノレ、シランカップ リング剤、チタンカップリング剤などが挙げられる。  [0162] Examples of the coupling agent between the filler and the matrix resin include a polyol, a silane coupling agent, and a titanium coupling agent.
[0163] [成形法]  [0163] [Molding method]
本発明の榭脂組成物の成形法としては、本発明のポリオルガノシロキサン系共重 合体と熱可塑性榭脂から得られる場合は通常の熱可塑性榭脂組成物の成形に用い られる成形法、すなわち、射出成形法、押出成形法、ブロー成形法、カレンダー成形 法、インフレーション成形法、回転成形法などを適用することができる。また熱硬化性 榭脂とから得られる場合には、型などに本発明の榭脂組成物を導入した後、加熱な どにより硬化させる方法などを適用することができる。エラストマ一とから得られる場合 には、例えば、スラッシュ成形、射出成形や熱プレス成形といった成形方法で、成形 目的に応じた形状に成形され、必要に応じて加硫されて成形品となる。 As a molding method of the resin composition of the present invention, when it is obtained from the polyorganosiloxane copolymer of the present invention and a thermoplastic resin, a molding method used for molding an ordinary thermoplastic resin composition, that is, An injection molding method, an extrusion molding method, a blow molding method, a calendar molding method, an inflation molding method, a rotational molding method, and the like can be applied. Further, when obtained from a thermosetting resin, the resin composition of the present invention is introduced into a mold and then heated. For example, a curing method can be applied. When it is obtained from an elastomer, it is formed into a shape according to the molding purpose by a molding method such as slush molding, injection molding or hot press molding, and vulcanized as necessary to form a molded product.
[0164] [成型品用途]  [0164] [Use of molded products]
本発明の榭脂組成物カゝら得られる成形品は、特に低温における耐衝撃性に優れ、 難燃性に優れたものとなるので、その用途としては、特に限定されないが、例えば、 デスクトップ型コンピュータ一'ノート型コンピュータ一'液晶ディスプレイ ·プラズマデ イスプレイ ·フィールドェミッションディスプレイ ·プロジェクタ^ ~ ·プロジェクシヨンテレビ •PDA'プリンター 'コピー機'ファックス'(携帯型)オーディオ機器'(携帯型)ビデオ 機器 ·(携帯)電話機 ·照明機器 'ゲーム機'デジタルビデオカメラ ·デジタルカメラ ·ビ デォレコ一ダ^ ~ .ハードディスクビデオレコ一ダ^ ~ · DVDレコ一ダ^ ~ ·湯沸かし器 ·炊 飯器'電子レンジ 'オーブンレンジ '時計'自動改札機'自動発券機'ヒートポンプ (ェ アコンなど) 'コジェネレーターなどオフィス製品'家電製品'産業機器、ベンチ'遊具 、 自動車用などのバッテリー 'キャパシタの部品、 LED映像表示装置'電源ボックス内 の表示素材 ·電話ジャック ·端子台カバー ·コイルボビン ·変圧器などの電子 ·電機部 品、封止剤などの電気'電子材料、接着剤、シール材、ガラスの振動防止材、ヒータ ファン'ハンドル'防振材などの自動車部材など、耐衝撃性や難燃性、耐寒性などが 必要となる用途があげられる。  The molded product obtained from the resin composition of the present invention is particularly excellent in impact resistance at low temperatures and excellent in flame retardancy, and its use is not particularly limited. Computer's' notebook computer 'LCD · Plasma display · Field emission display · Projector ^ ~ · Projection TV • PDA' Printer 'Copier' Fax '(portable) audio device' (portable) video device · (Mobile) Phone · Lighting equipment 'Game machine' Digital video camera · Digital camera · Video recorder ^ ~. Hard disk video recorder ^ ~ · DVD recorder ^ ~ · Water heater · Rice cooker 'Microwave oven' Range 'Watches' Automatic ticket gates' Automatic ticketing machines' Heat pumps (air conditioners, etc.)' Office products such as co-generators 'Household appliances' Industrial equipment, benches' playground equipment, automotive batteries, etc.' Capacitor parts, LED video display devices' Display materials in power boxes · Telephone jacks · Terminal block covers · Coil bobbins · Electronics such as transformers · Electrical parts Products such as electrical and electronic materials such as sealants, adhesives, seal materials, glass vibration prevention materials, automotive parts such as heater fan 'handle' vibration insulation materials, etc. have impact resistance, flame resistance, cold resistance, etc. Necessary uses are listed.
実施例  Example
[0165] 以下、本発明を、実施例により具体的に説明するが、本発明はこれらの実施例に限 定されるものではない。なお、以下における測定および試験はつぎのようにして行つ た。  [0165] The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples. The following measurements and tests were performed as follows.
[0166] [重合転化率]  [0166] [Polymerization conversion]
まず、得られたラテックスの一部を採取 '精秤し、それを熱風乾燥器中で 130°C、 1 時間乾燥し、その乾燥後の重量を固形分量として精秤した。次に、乾燥前後の精秤 結果の比率をラテックス中の固形成分比率として求めた。最後に、この固形成分比率 を用いて、以下の数式 1により重合転ィ匕率を算出した。なお、この数式 1において、連 鎖移動剤は仕込み単量体として取り扱った。 [0167] [数 1] First, a part of the obtained latex was collected and precisely weighed and dried in a hot air dryer at 130 ° C. for 1 hour, and the weight after drying was precisely weighed as the solid content. Next, the ratio of the precision weighing results before and after drying was determined as the ratio of solid components in the latex. Finally, using this solid component ratio, the polymerization conversion rate was calculated by the following formula 1. In Formula 1, the chain transfer agent was handled as a charged monomer. [0167] [Equation 1]
重合添加率  Polymerization addition rate
= (仕込み原料総重量 X固形成分比率—水 ·単量体以外の原料総重量) ノ仕込み単量体重量 X 1 0 0 (%)  = (Total weight of raw materials charged X ratio of solid components—total weight of raw materials other than water / monomer) Weight of raw monomers charged X 1 0 0 (%)
(数式 1 )  (Formula 1)
[0168] [体積平均粒子径]  [0168] [Volume average particle diameter]
シードポリマー、ポリオルガノシロキサン粒子、及びグラフト共重合体の体積平均粒 子径をラテックスの状態で測定した。測定装置として、 日機装株式会社製の MICRO TRAC NPA150を用いて体積平均粒子径( μ m)を測定した。  The volume average particle size of the seed polymer, polyorganosiloxane particles, and graft copolymer was measured in the latex state. The volume average particle size (μm) was measured using a MICRO TRAC NPA150 manufactured by Nikkiso Co., Ltd. as a measuring device.
[0169] [グラフト率.フリーポリマー分子量の求め方]  [0169] [Graft rate. Determination of free polymer molecular weight]
本発明のグラフト共重合体約 2gを精秤し、次に、フリーポリマーの抽出溶媒である 2 —ブタノン約 100gの中に 12時間浸漬し、次に、超遠心分離機によりゲル分を沈降さ せて上澄みとゲル分とに分離した。回収されたゲル分に対し、 2—ブタノンの追加と 超遠心分離操作とをさらに 2回繰り返して行なった。前記超遠心分離は、 日立ェ機( 株)製の超遠心分離機 CP— 60Eを用いて、ローターとして P70ATを装着して、 30, OOOrpmにおいて、 1回あたり 1時間の条件で実施した。このようにして最終的に回収 されたゲル分を 40°Cで減圧乾燥させ、その乾燥後の重量をゲル分残渣重量として 精秤し、まず、ゲル分含有率を下記数式 2に従って求めた。  About 2 g of the graft copolymer of the present invention is precisely weighed, then immersed in about 100 g of 2-butanone, a free polymer extraction solvent, for 12 hours, and then the gel content is precipitated by an ultracentrifuge. And separated into a supernatant and a gel. 2-butanone addition and ultracentrifugation were repeated twice more on the collected gel. The ultracentrifugation was carried out using a super centrifuge CP-60E manufactured by Hitachi, Ltd., equipped with a P70AT as a rotor, at 30, OOOrpm for 1 hour at a time. The gel part finally recovered in this way was dried under reduced pressure at 40 ° C., and the weight after drying was precisely weighed as the gel part residue weight. First, the gel part content was determined according to the following formula 2.
[0170] [数 2]  [0170] [Equation 2]
ゲル分含有率 =ゲル分残渣重量/グラフト共重合体重量 (数式 2 )  Gel content = gel residue weight / graft copolymer weight (Formula 2)
[0171] 次に、先の 2—ブタノン可溶成分の上澄みすベてをあわせて溶液が約 20gになるま で濃縮し、これを 300mlのメタノール中に滴下してメタノール不溶の成分としてフリー ポリーマーを再沈殿させ、さらに、これを乾燥することで、乾燥したフリーポリマーを回 収し、その重量を精秤し、フリーポリマー含有率を下記数式 3により求めた。 [0171] Next, all the supernatants of the 2-butanone soluble component are combined and concentrated until the solution is about 20 g, and this is dropped into 300 ml of methanol to form a free polymer as a methanol insoluble component. Then, the dried free polymer was recovered, and its weight was precisely weighed, and the free polymer content was determined by the following formula 3.
[0172] [数 3] フリーポリマー含有率 [0172] [Equation 3] Free polymer content
=フリ一ポリマー重量 グラフト共重合体重量 (数式 3 )  = Free polymer weight Graft copolymer weight (Formula 3)
[0173] 次に、表 2に示す値に基づいて、下記数式 4により、シロキサン使用率を求めた。 [0173] Next, based on the values shown in Table 2, the siloxane usage rate was determined by the following formula 4.
[0174] [数 4] シロキサン使用率 [0174] [Equation 4] Siloxane usage rate
=ポリオルガノシロキサン成分のみの原料重量 Zポリオルガノシロキサン成分と単量体の総重量  = Raw material weight of polyorganosiloxane component only Z Total weight of polyorganosiloxane component and monomer
(数式 4 )  (Formula 4)
[0175] 以上で得られたゲル分含有率、フリーポリマー含有率、及びシロキサン使用率を用 いて下記数式 5によりグラフト率を求めた。 [0175] Using the gel content, free polymer content, and siloxane usage rate obtained above, the graft ratio was determined according to the following formula 5.
[0176] [数 5] グラフト率 [0176] [Equation 5] Graft rate
=ゲル分含有率 Z ( (ゲル分含有率 +フリーポリマー含有率) Xシロキサン使用率)  = Gel content Z ((gel content + free polymer content) X siloxane usage rate)
(数式 5 )  (Formula 5)
[0177] 上記と同様にして乾燥したフリーポリマーを得た後、これを、約 5mgZ3mlのクロ口 ホルム溶液とし、その溶液をゲル ·パーミエーシヨン ·クロマトグラフィー(GPC)分析す ることにより重量平均分子量 (Mw)を決定した。 GPC分析においては、 Waters社製 GPCシステムを使用し、カラムはポリスチレンゲノレカラム Shodex K— 806および K805 (昭和電工 (株)製)を用い、クロ口ホルムを溶出液とし、ポリスチレン換算で解 祈した。 [0177] After obtaining a dried free polymer in the same manner as described above, this was converted to a chloroform solution of about 5 mgZ3 ml, and the solution was subjected to gel-permeation-chromatography (GPC) analysis to obtain a weight average. Molecular weight (Mw) was determined. For GPC analysis, a Waters GPC system was used, and polystyrene genore columns Shodex K-806 and K805 (manufactured by Showa Denko Co., Ltd.) were used as the column. .
[0178] [耐衝撃性]  [0178] [Shock resistance]
ASTM D— 256に準じて、アイゾット試験により評価した。  According to ASTM D-256, it was evaluated by an Izod test.
[0179] [難燃性]  [0179] [Flame Retardancy]
UL94 V試験に準じて行い、燃焼総秒数で表した。  The test was conducted according to the UL94 V test and expressed in terms of the total number of combustion seconds.
[0180] (製造例 1) ポリブチルアタリレート系シードポリマー(SD— 1)の製造  [0180] (Production Example 1) Production of polybutyl attalylate seed polymer (SD-1)
撹拌機、還流冷却器、窒素吹込口、単量体追加口、及び温度計を備えた 5口フラ スコに、水 400重量部、及び 15重量%ドデシルベンゼンスルホン酸ナトリウム水溶液 (花王株式会社製、ネオべレックス G15) 12重量部(固形分)を仕込んだのち、 50°C に昇温し、液温が 50°Cに達した後、窒素置換を行った。その後、ブチルアタリレート 1 0重量部、及び tードデシルメルカプタン 3重量部をカ卩えた。 30分後、ノ ラメンタンハイ ドロパーオキサイド 0. 01重量部(固形分)、ナトリウムホルムアルデヒドスルホキシレ ート(SFS) O. 3重量部、エチレンジァミン四酢酸ニナトリウム(EDTA) O. 01重量部 、及び硫酸第一鉄 (FeSO · 7Η Ο) 0. 0025重量部を添加し、 1時間攪拌した。  To a 5-neck flask equipped with a stirrer, reflux condenser, nitrogen inlet, monomer addition port, and thermometer, 400 parts by weight of water and 15% by weight sodium dodecylbenzenesulfonate aqueous solution (manufactured by Kao Corporation, After adding 12 parts by weight (solid content) of Neobelex G15), the temperature was raised to 50 ° C, and after the liquid temperature reached 50 ° C, nitrogen substitution was performed. Thereafter, 10 parts by weight of butyl acrylate and 3 parts by weight of tododecyl mercaptan were obtained. 30 minutes later, noramentane hydroperoxide 0.01 parts by weight (solids), sodium formaldehyde sulfoxylate (SFS) O. 3 parts by weight, disodium ethylenediamine tetraacetate (EDTA) O. 01 parts by weight, and Ferrous sulfate (FeSO · 7Η Ο) was added at 0.025 parts by weight and stirred for 1 hour.
4 2  4 2
[0181] その後、ブチルアタリレート 90重量部、 tードデシルメルカプタン 27重量部、及びパ ラメンタンノヽィドロパーオキサイド 0. 09重量部(固形分)の混合液を 3時間かけて連 続的に追加し、さらに、 2時間の後重合を行い、体積平均粒子径が 0. 03 ^ m,重合 転化率が 90% (t—ドデシルメルカプタンをモノマー原料成分とみなした)のシードポ リマー(SD— 1)を含むラテックスを得た。 [0181] Thereafter, 90 parts by weight of butyl acrylate, 27 parts by weight of tododecyl mercaptan, and A liquid mixture of 0.09 parts by weight (solid content) of ramentan nanodropperoxide was continuously added over 3 hours, followed by post-polymerization for 2 hours, and a volume average particle size of 0.03 ^ m, A latex containing seed polymer (SD-1) having a polymerization conversion rate of 90% (t-dodecyl mercaptan was regarded as a monomer raw material component) was obtained.
[0182] (製造例 2) ラジカル反応性基含有紫外線吸収剤 (Β')を含むシードポリマー(SD [0182] (Production Example 2) Seed polymer containing radically reactive group-containing UV absorber (Β ') (SD
2)の製造  2) Manufacture
撹拌機、還流冷却器、窒素吹込口、単量体追加口、及び温度計を備えた 5口フラ スコに、水 400重量部、及び 15重量%ドデシルベンゼンスルホン酸ナトリウム水溶液 (花王株式会社製、ネオべレックス G15) 6重量部(固形分)を仕込んだのち、 50°Cに 昇温し、液温が 50°Cに達した後、窒素置換を行った。その後、メチルメタタリレート 9 重量部、 2- (2'—ヒドロキシ一 5'—メタクリロイルォキシェチルフエ-ル) 2H ベン ゾトリアゾール(大塚ィ匕学株式会社製、商品名: RUVA— 93) 1重量部、及び t—ドデ シルメルカプタン 3重量部をカ卩えた。 30分後、パラメンタンノヽィドロパーオキサイド 0. 01重量部(固形分)、ナトリウムホルムアルデヒドスルホキシレート(SFS) O. 3重量部 、エチレンジァミン四酢酸ニナトリウム (EDTA) O. 01重量部、及び硫酸第一鉄 (Fe SO · 7Η Ο) 0. 0025重量部を添加し、 1時間攪拌した。  To a 5-neck flask equipped with a stirrer, reflux condenser, nitrogen inlet, monomer addition port, and thermometer, 400 parts by weight of water and 15% by weight sodium dodecylbenzenesulfonate aqueous solution (manufactured by Kao Corporation, After charging 6 parts by weight (solid content) of Neo Belex G15), the temperature was raised to 50 ° C, and after the liquid temperature reached 50 ° C, nitrogen substitution was performed. Then, 9 parts by weight of methylmethalate, 2- (2'-hydroxy-1 5'-methacryloyloxychetylphenol) 2H benzotriazole (Otsuka Chemical Co., Ltd., trade name: RUVA-93) 1 part by weight and 3 parts by weight of t-dodecyl mercaptan were obtained. After 30 minutes, 0.01 parts by weight of paramenthanohydroperoxide (solid content), 3 parts by weight of sodium formaldehyde sulfoxylate (SFS) O., 1 part by weight of disodium ethylenediamine tetraacetate (EDTA), and sulfuric acid One iron (Fe SO · 7Η Η) was added at 0.200 parts by weight and stirred for 1 hour.
4 2  4 2
[0183] その後、メチルメタタリレート 81重量部、 2—(2' ヒドロキシ 5'—メタクリロイルォ キシェチルフエ-ル) 2Η べンゾトリアゾール 9重量部、 tードデシルメルカプタン 2 7重量部、及びパラメンタンノ、イド口パーオキサイド 0. 09重量部(固形分)の混合液 を 3時間かけて連続的に追加し、さらに、 2時間の後重合を行い、体積平均粒子径が 0. 05 ^ m,重合転化率が 90% (t—ドデシルメルカプタンをモノマー原料成分とみな した)のシードポリマー(SD— 2)を含むラテックスを得た。  [0183] Thereafter, 81 parts by weight of methylmethacrylate, 2- (2'hydroxy 5'-methacryloyloxychetylphenol), 2 parts 9 parts by weight of benzotriazole, 7 parts by weight of tododecyl mercaptan, and paramenthano, id A liquid mixture of 0.09 parts by weight (solid content) of mouth peroxide was continuously added over 3 hours, followed by post-polymerization for 2 hours, a volume average particle size of 0.05 m, and a polymerization conversion rate. A latex containing 90% of the seed polymer (SD-2) (90% t-dodecyl mercaptan was regarded as a monomer raw material component) was obtained.
[0184] (製造例 3、 4) ポリオルガノシロキサン粒子(S— 1、 2)の製造  [0184] (Production Examples 3 and 4) Production of polyorganosiloxane particles (S-1 and 2)
まず、表 1のシロキサンェマルジヨンの製造例 3、及び製造例 4の各欄に示す組成 で混合した混合物を、ホモミキサーにより 7500rpmで 5分間撹拌して、シロキサンェ マノレジヨンを調製した。  First, a mixture obtained by mixing the compositions shown in the respective columns of Production Example 3 and Production Example 4 in Table 1 with stirring was stirred at 7500 rpm for 5 minutes with a homomixer to prepare a siloxane emulsion.
[0185] 別途、上述の方法で製造したシードポリマー(SD— 1、 2)ラテックスを、表 1に示す 固形分に相当する量、撹拌機、還流冷却器、窒素吹込口、単量体追加口、及び温 度計を備えた 5口フラスコに仕込んだ。 [0185] Separately, the seed polymer (SD-1, 2) latex produced by the above-described method was added in an amount corresponding to the solid content shown in Table 1, a stirrer, a reflux condenser, a nitrogen blowing port, and a monomer addition port. And warm A five-necked flask equipped with a dynamometer was charged.
[0186] 次に、この 5口フラスコに、前述により調製済みのシロキサンェマルジヨンを一括して 添加した後、窒素気流下、系を撹拌しながら、 1時間かけて 35°Cから 80°Cに昇温し た。 [0186] Next, the siloxane emulsion prepared as described above was added all at once to this 5-necked flask, and then the system was stirred at 35 ° C to 80 ° C over 1 hour under nitrogen flow. The temperature rose to.
[0187] 次に、 10重量%ドデシルベンゼンスルホン酸 (DBSA、花王株式会社製、商品名: ネオべレックス GS)水溶液 1重量部(固形分)を添加し、 15時間反応させた。  [0187] Next, 1 part by weight (solid content) of 10 wt% dodecylbenzenesulfonic acid (DBSA, manufactured by Kao Corporation, trade name: Neobelex GS) was added, and allowed to react for 15 hours.
[0188] 最後に、系を 25°Cに冷却して 20時間放置後、 pHを 3重量%炭酸水素ナトリウム水 溶液で 6. 5にして重合を終了し、ポリオルガノシロキサン粒子(S— l、 2)を含むラテ ックスを得た。重合転化率、ポリオルガノシロキサン粒子のラテックスの体積平均粒子 径を測定した結果を表 1に示す。  [0188] Finally, the system was cooled to 25 ° C and allowed to stand for 20 hours, then the pH was adjusted to 6.5 with a 3 wt% aqueous sodium hydrogen carbonate solution to terminate the polymerization, and polyorganosiloxane particles (S-l, A latex including 2) was obtained. Table 1 shows the results of measurement of polymerization conversion and volume average particle diameter of polyorganosiloxane latex.
[0189] (製造例 5) ポリオルガノシロキサン粒子(S— 3)の製造  [0189] (Production Example 5) Production of polyorganosiloxane particles (S-3)
表 1のシロキサンェマルジヨンの製造例 5の欄に示す組成で混合した混合物を、ホ モミキサーにより lOOOOrpmで 5分間撹拌後、高圧ホモジナイザーに 500barの圧力 下で 3回通過させて、シロキサンェマルジヨンを調製し、それを速やかに撹拌機、還 流冷却器、窒素吹込口、単量体追加口、及び温度計を備えた 5口フラスコに一括し て仕込み、さらに、系を撹拌しながら、 30°Cで 16時間反応させた。  Production Example of Siloxane Emulsion in Table 1 A mixture mixed with the composition shown in the column 5 is stirred for 5 minutes at lOOOOrpm with a homomixer, and then passed through a high-pressure homogenizer three times under a pressure of 500 bar to obtain a siloxane emulsion. And immediately charge it into a 5-necked flask equipped with a stirrer, return cooler, nitrogen inlet, additional monomer port, and thermometer. The reaction was performed at ° C for 16 hours.
[0190] その後、系を 23°Cに冷却して 20時間放置後、 pHを 3重量%炭酸水素ナトリウム水 溶液で 6. 8にして重合を終了し、ポリオルガノシロキサン粒子(S— 3)を含むラテック スを得た。重合転化率、ポリオルガノシロキサン粒子のラテックスの体積平均粒子径 を測定した結果を表 1に示す。  [0190] Thereafter, the system was cooled to 23 ° C and allowed to stand for 20 hours, after which the polymerization was terminated by setting the pH to 6.8 with a 3 wt% aqueous sodium hydrogen carbonate solution, and polyorganosiloxane particles (S-3) were obtained. Latex containing was obtained. Table 1 shows the results of measurement of polymerization conversion and volume average particle diameter of latex of polyorganosiloxane particles.
[0191] [表 1] [0191] [Table 1]
ポリオルガノシロキサン粒子 S-1 S-2 S-3 シードポリマ SD-1 重量部 2 ― 一 一 SD-2 重量部 - 5 - シロキサン イオン交換水 里部 280 280 200 ェマルジヨン SDBS 重量部 0.5 0.5 1 Polyorganosiloxane particles S-1 S-2 S-3 Seed polymer SD-1 parts by weight 2-1 SD-2 parts by weight-5-Siloxane ion-exchanged water 280 280 200 Emulsion SDBS parts by weight 0.5 0.5 1
DBSA 重量部 - - 1  DBSA parts by weight--1
D4 重量部 93 91 - D4 Weight part 93 91-
DHPDMS 重量部 - 一 97.5DHPDMS parts by weight-1 97.5
DSMA 皇 ^ 5 4 2.5 重合触媒 DBSA 重量部 1 1 - 重合転化率 86% 87% 97% 体積平均粒子径 II m 0.23 0.22 0.28 DSMA Emperor ^ 5 4 2.5 Polymerization catalyst DBSA parts by weight 1 1-Polymerization conversion 86% 87% 97% Volume average particle size II m 0.23 0.22 0.28
SDBS: ドデシルペンゼンスルホン酸ナトリウム SDBS: Sodium dodecylbenzene sulfonate
DBSA: ドデシルペンゼンスルホン酸  DBSA: dodecylbenzene sulfonic acid
D4: 才クタメチルシクロテ卜ラシロキサン  D4: Talented Kutamethylcyclotetrasiloxane
DHPDMS: 平均分子量 2000の末端ジヒドロキシポリジメチルシロキサン  DHPDMS: terminal dihydroxypolydimethylsiloxane with an average molecular weight of 2000
DSMA: Tーメタウリロイル才キシプロピルメチルジメ卜キシシラン  DSMA: T-methacryloyl-aged xylpropylmethyldimethylsilane
[0192] (実施例 1〜: L 1、比較例 1〜3) ポリオルガノシロキサン含有グラフト共重合体 (SG — 1〜11、 SG'— 1〜3) (Example 1 to: L 1, Comparative Examples 1 to 3) Polyorganosiloxane-containing graft copolymer (SG — 1 to 11, SG′— 1 to 3)
撹拌機、還流冷却器、窒素吹込口、単量体追加口、及び温度計を備えた 5口フラ スコにイオン交換水 240重量部 (オルガノシロキサン粒子を含むラテックス力ゝらの持ち 込み分を含む)、及び製造例 3〜5で得たポリオルガノシロキサン粒子(S— 1〜3)の ラテックスを表 2に示す量 (ただし、表 2は固形分相当)仕込み、系を撹拌しながら窒 素気流下に表 2に示す温度まで昇温した。表 2に示す温度到達の 1時間後に、ナトリ ゥムホルムアルデヒドスルホキシレート(SFS) O. 25重量部、エチレンジァミン 4酢酸 2 ナトリウム (EDTA) O. 002重量部、硫酸第一鉄 0. 0005重量部を添カ卩したのち、表 2に示す組成のグラフト単量体の混合物(MG— 1)を一括で追加し、 30分間撹拌を 続けた。  240 parts by weight of ion-exchanged water in a 5-neck flask equipped with a stirrer, reflux condenser, nitrogen inlet, additional monomer port, and thermometer (including the amount of latex power including organosiloxane particles) ), And the amount of polyorganosiloxane particles (S-1 to 3) obtained in Production Examples 3 to 5 as shown in Table 2 (however, Table 2 corresponds to the solid content), and a nitrogen stream while stirring the system The temperature was raised to the temperature shown in Table 2 below. One hour after reaching the temperature shown in Table 2, sodium formaldehyde sulfoxylate (SFS) O. 25 parts by weight, ethylenediamine tetrasodium acetate 2 (EDTA) O. 002 parts by weight, ferrous sulfate 0.005 parts by weight After mixing, a mixture of graft monomers (MG-1) having the composition shown in Table 2 was added all at once, and stirring was continued for 30 minutes.
[0193] その後、さらにタメンノヽイド口パーオキサイドを 0. 04重量部添加して 90分間攪拌し た後、表 2に示す組成のグラフト単量体の混合物(MG— 2)を 20重量部 Z時間の追 加速度で滴下追加した。さらに追加成分のある場合には、追加終了後から 1時間の 後、表 2に示す組成のグラフト単量体の混合物(MG— 3)を 20重量部 Z時間の追カロ 速度で滴下追加した。 MG— 2あるいは MG— 3の追加終了後、さらに 2時間撹拌を 続け、さらにクメンハイド口パーオキサイド 0. 05重量部を添加してから、 30分後にナ トリウムホルムアルデヒドスルホキシレート 0. 025重量部を添カ卩し、さらに 30分間攪拌 を続けることによってポリオルガノシロキサン含有グラフト共重合体 (SG— 1〜 11、 S G'— 1〜3)のラテックスを得た。グラフト成分すベての重合転化率、ラテックスの体積 平均粒子径を測定した結果を表 2に示す。 [0193] Then, 0.04 part by weight of tamenoid oxide was added and stirred for 90 minutes. Thereafter, a mixture of graft monomers (MG-2) having the composition shown in Table 2 was added dropwise at a follow-up acceleration of 20 parts by weight Z hours. Further, when there was an additional component, 1 hour after the completion of the addition, a mixture of graft monomers (MG-3) having the composition shown in Table 2 was added dropwise at a follow-up calorie rate of 20 parts by weight Z hours. After addition of MG-2 or MG-3, stirring was continued for another 2 hours, and 0.05 parts by weight of cumene hydride peroxide was added, and 30 minutes later, 0.025 part by weight of sodium formaldehydesulfoxylate was added. Then, the mixture was further stirred for 30 minutes to obtain a latex of a polyorganosiloxane-containing graft copolymer (SG-1 to 11, SG′-1 to 3). Table 2 shows the results of measuring the polymerization conversion rate of all graft components and the volume average particle diameter of latex.
[0194] 別途、塩ィ匕カルシウム 4重量部(固形分)を溶力したイオン交換水 700重量部を 80 °Cに昇温し、攪拌下そこに前記ラテックスを一度に加え、凝固スラリーを得た。得られ た凝固スラリーを 125°Cまで加熱し、 125°Cで 2分間保持した後、 70°Cまで冷却して 脱水し、榭脂量の 15倍の水で洗浄後、乾燥させてポリオルガノシロキサン含有グラフ ト共重合体の粉体を得た。グラフト率、重量平均分子量を分析した結果を表 2に示す [0194] Separately, 700 parts by weight of ion-exchanged water in which 4 parts by weight of calcium chloride (solid content) was melted was heated to 80 ° C, and the above-mentioned latex was added thereto at once with stirring to obtain a coagulated slurry. It was. The obtained coagulated slurry was heated to 125 ° C and held at 125 ° C for 2 minutes, then cooled to 70 ° C, dehydrated, washed with 15 times the amount of oil, dried, and then polyorgano A powder of siloxane-containing graft copolymer was obtained. Table 2 shows the results of analysis of the graft ratio and weight average molecular weight.
[0195] [表 2] [0195] [Table 2]
Figure imgf000048_0001
Figure imgf000048_0001
(実施例 12 20、比較例 4 7) ポリカーボネート榭月旨の難燃ィ匕 (Example 12 20, Comparative Example 4 7) Flame retardant
表 3に示すポリオルガノシロキサン含有グラフト共重合体の粉体 0または 3重量部を ポリテトラフルォロエチレン (ダイキン工業株式会社製、商品名 ポリフロン FA— 500 ) 0. 4重量部、表 3に示す量の硫黄含有有機金属塩 (アルキルベンゼンスルホン酸 ナトリウム (アルキル基の平均鎖長は 12)、花王株式会社製、商品名:ネオペレックス G— 15)とともにポリカーボネート榭脂 (帝人化成株式会社製、商品名:パンライト L1 225WX) 100重量部に対して配合した。得られた配合物を 2軸押出機 (株式会社日 本製鋼所製 TEX44SS)で 260°Cにて溶融混鍊し、ペレットを製造した。 0 or 3 parts by weight of the polyorganosiloxane-containing graft copolymer powder shown in Table 3 is added to polytetrafluoroethylene (trade name: Polyflon FA-500, manufactured by Daikin Industries, Ltd.). Sulfur-containing organometallic salt of the indicated amount (sodium alkylbenzenesulfonate (average chain length of alkyl group is 12), manufactured by Kao Corporation, trade name: Neoperex G-15) was added to 100 parts by weight of polycarbonate resin (manufactured by Teijin Chemicals Ltd., trade name: Panlite L1 225WX). The obtained blend was melted and kneaded at 260 ° C. with a twin-screw extruder (Nihon Steel Works TEX44SS) to produce pellets.
[0197] 得られたペレットを用い、シリンダー温度 290°Cに設定した株式会社ファナック (FA NUC)製の FASIOOB射出成形機で 1Z20インチの難燃性評価用試験片および 1 Z4インチの耐衝撃性評価用試験片を作製した。得られた試験片を用いて前記評価 方法に従って評価した。成形体の耐衝撃性(一 30°C)と難燃性の結果を表 3に併せ て示す。  [0197] Using the pellets obtained, FASIOOB injection molding machine manufactured by FANUC Corporation with a cylinder temperature set to 290 ° C, 1Z20 inch flame retardant test piece and 1 Z4 inch impact resistance An evaluation test piece was prepared. The obtained test piece was used for evaluation according to the evaluation method. Table 3 shows the results of impact resistance (30 ° C) and flame retardancy of the compacts.
[0198] [表 3] [0198] [Table 3]
Figure imgf000050_0001
表 3に見るように、比較例に比べ、実施例の共重合体を用いた場合には難燃性、耐 衝撃性がともに優れることが分力^)。
Figure imgf000050_0001
As can be seen in Table 3, when using the copolymer of the example, compared with the comparative example, both flame retardancy and impact resistance are superior ^).
(実施例 21、 22、比較例 8) リン系難燃ポリカーボネート ABS樹脂の難燃化 表 4に示すポリオルガノシロキサン含有グラフト共重合体の粉体 3重量部をポリテト ラフルォロエチレン (ダイキン工業株式会社製、商品名:ポリフロン FA— 500) 0. 5重 量部、芳香族縮合リン酸エステル (大八化学工業株式会社製、商品名: PX—200)と ともにポリカーボネート榭脂(出光興産株式会社製、商品名:タフロン A1900) 80重 量部、 ABS榭脂(日本 A&L (株)、商品名:サンタック AT— 08) 20重量部に対して 配合した。 (Examples 21 and 22 and Comparative Example 8) Phosphorus flame retardant polycarbonate ABS resin flame retardant 3 parts by weight of polyorganosiloxane-containing graft copolymer powder shown in Table 4 was added to polytetrafluoroethylene (Daikin Industries Ltd.) Made by company, product name: Polyflon FA-500) 0.5 parts by weight, aromatic condensed phosphate ester (made by Daihachi Chemical Industry Co., Ltd., product name: PX-200) Both were blended with 80 parts by weight of polycarbonate resin (made by Idemitsu Kosan Co., Ltd., trade name: Toughlon A1900) and 20 parts by weight of ABS resin (Japan A & L Co., Ltd., trade name: Santac AT-08).
[0200] 得られた配合物を 2軸押出機 (株式会社日本製鋼所製 TEX44SS)で 250°Cにて 溶融混鍊し、ペレットを製造した。得られたペレットを用いて、シリンダー温度 280°C に設定した株式会社ファナック (FANUC)製の FASIOOB射出成形機で 1Z16イン チの難燃性評価用試験片および 1Z4インチの耐衝撃性評価用試験片を作製した。 得られた試験片を用いて前記評価方法に従って評価した。成形体の耐衝撃性( 3 0°C)と難燃性の結果を表 4に併せて示す。  [0200] The obtained blend was melt kneaded at 250 ° C with a twin-screw extruder (TEX44SS manufactured by Nippon Steel Works, Ltd.) to produce pellets. Using the obtained pellets, a FASIOOB injection molding machine manufactured by FANUC Co., Ltd., set to a cylinder temperature of 280 ° C, 1Z16 inch flame retardant evaluation test piece and 1Z4 inch impact resistance evaluation test A piece was made. It evaluated according to the said evaluation method using the obtained test piece. Table 4 shows the impact resistance (30 ° C) and flame retardancy results of the compacts.
[0201] [表 4]  [0201] [Table 4]
Figure imgf000051_0001
Figure imgf000051_0001
PTFE: ポリテ卜ラフル才ロエチレン PTFE: Polytetrafluoroethylene
PX-200: 芳香族縮合リン酸 Iステル  PX-200: Aromatic condensed phosphate I Stell
[0202] 表 4に見るように、比較例に比べ、実施例の共重合体を用いた場合には難燃性、耐 衝撃性がともに優れることが分かる。 [0202] As shown in Table 4, in comparison with the comparative example, when the copolymer of the example was used, the flame retardancy and It can be seen that both impact properties are excellent.
産業上の利用可能性 Industrial applicability
本発明のポリオルガノシロキサン含有グラフト共重合体を熱可塑性榭脂などの榭脂 に配合することにより、非ハロゲン '非リン系であって、難燃性を低下させず、もしくは 向上させながら、低温などでの耐衝撃性に優れた榭脂組成物を提供することができ る。  By blending the polyorganosiloxane-containing graft copolymer of the present invention with a resin such as a thermoplastic resin, it is non-halogen and non-phosphorus and does not decrease or improve the flame retardancy. Thus, it is possible to provide a resin composition having excellent impact resistance.

Claims

請求の範囲 The scope of the claims
[1] ポリオルガノシロキサン (A)部位、及びラジカル反応性基含有紫外線吸収剤 (Β') 由来の単位を少なくとも有する重合体 (Β)部位を含むポリオルガノシロキサン含有グ ラフト共重合体。  [1] A polyorganosiloxane-containing graph copolymer containing a polyorganosiloxane (A) moiety and a polymer (Β) moiety having at least a unit derived from a radical reactive group-containing ultraviolet absorber () ′).
[2] さらに、重合体 (C)部位を含む請求項 1に記載のポリオルガノシロキサン含有グラフ ト共重合体であって、  [2] The polyorganosiloxane-containing graft copolymer according to claim 1, further comprising a polymer (C) site,
該重合体 (C)が、多官能性単量体 (C') 50〜: LOO重量%、及びこれと共重合可能 なラジカル反応性単量体 (C") 50〜0重量%、を含む単量体を重合して得られる重 合体であり、  The polymer (C) contains 50% by weight of a polyfunctional monomer (C ′): 50% by weight of LOO and a radical reactive monomer (C ″) copolymerizable therewith. It is a polymer obtained by polymerizing monomers,
該多官能性単量体 (C ')が、その分子内に 2個以上のラジカル反応性基を有する 多官能性単量体 (C')である請求項 1記載のポリオルガノシロキサン含有グラフト共重 合体。  The polyorganosiloxane-containing graft copolymer according to claim 1, wherein the polyfunctional monomer (C ') is a polyfunctional monomer (C') having two or more radical reactive groups in the molecule. Polymer.
[3] 前記多官能性単量体 (C)が、シァヌル酸誘導体、イソシァヌル酸誘導体、及びビ フエニル誘導体力もなる群より選択される 1種以上であることを特徴とする、請求項 2 記載のポリオルガノシロキサン含有グラフト共重合体。  [3] The polyfunctional monomer (C) is at least one selected from the group consisting of cyanuric acid derivatives, isocyanuric acid derivatives, and biphenyl derivatives. Polyorganosiloxane-containing graft copolymer.
[4] 前記紫外線吸収剤 (Β')が、ベンゾトリアゾール系化合物であることを特徴とする、 請求項 1、又は 2に記載のポリオルガノシロキサン含有グラフト共重合体。 [4] The polyorganosiloxane-containing graft copolymer according to claim 1 or 2, wherein the ultraviolet absorber (Β ') is a benzotriazole-based compound.
[5] 前記べンゾトリアゾール系化合物力 フエノール性水酸基を有することを特徴とする[5] The benzotriazole-based compound has a phenolic hydroxyl group
、請求項 4記載のポリオルガノシロキサン含有グラフト共重合体。 5. A polyorganosiloxane-containing graft copolymer according to claim 4.
[6] 前記重合体 (Β)のガラス転移温度力 40°C以上であることを特徴とする、請求項 1[6] The glass transition temperature force of the polymer (Β) is 40 ° C or more.
、又は 2に記載のポリオルガノシロキサン含有グラフト共重合体。 Or a polyorganosiloxane-containing graft copolymer according to 2,
[7] 請求項 1、又は 2に記載のポリオルガノシロキサン含有グラフト共重合体力 なる難 燃剤。 [7] A flame retardant comprising a polyorganosiloxane-containing graft copolymer according to claim 1 or 2.
[8] 熱可塑性榭脂、熱硬化性榭脂、及びエラストマ一からなる群より選択される 1種以 上、及び請求項 1または 2に記載のポリオルガノシロキサン含有グラフト共重合体、を 含有することを特徴とする、グラフト共重合体含有榭脂組成物。  [8] One or more selected from the group consisting of thermoplastic resin, thermosetting resin, and elastomer, and the polyorganosiloxane-containing graft copolymer according to claim 1 or 2. A graft copolymer-containing resin composition characterized by that.
[9] 前記熱可塑性榭脂が、ポリカーボネート榭脂、ポリエステル榭脂、ポリエステルカー ボネート榭脂、ポリフエ二レンエーテル榭脂、ポリフエ二レンスルフイド榭脂、ポリスル フォン榭脂、ポリエーテルスルフォン榭脂、ポリアリーレン榭脂、ポリアミド榭脂、ポリエ 一テルイミド榭脂、ポリアセタール榭脂、ポリビニルァセタール榭脂、ポリケトン樹脂、 ポリエーテルケトン樹脂、ポリエーテルエーテルケトン樹脂、ポリアリールケトン榭脂、 ポリエーテル-トリル榭脂、液晶榭脂、ポリべンズイミダゾール榭脂、ポリパラバン酸 榭脂、ジェンィ匕合物、マレイミドィ匕合物、芳香族アルケニル化合物、メタクリル酸エス テル、アクリル酸エステル、及びシアンィ匕ビ二ルイ匕合物からなる群より選ばれる 1種以 上の単量体を重合、又は共重合させて得られる重合体、又は共重合体榭脂と、ポリ ォレフィン系榭脂と、塩ィ匕ビ二ル系榭脂と、力 なる群力 選択される 1種以上である ことを特徴とする、請求項 8記載のグラフト共重合体含有榭脂組成物。 [9] The thermoplastic resin is polycarbonate resin, polyester resin, polyester carbonate resin, polyphenylene ether resin, polyphenylene sulfide resin, polysulfur resin, Phon resin, Polyether sulfone resin, Polyarylene resin, Polyamide resin, Polyetherimide resin, Polyacetal resin, Polyvinylacetal resin, Polyketone resin, Polyether ketone resin, Polyether ether ketone resin, Poly Aryl ketone resin, polyether-tolyl resin, liquid crystal resin, polybenzimidazole resin, polyparabanic acid resin, Jeny compound, maleimide compound, aromatic alkenyl compound, methacrylate ester, acrylic acid A polymer obtained by polymerizing or copolymerizing one or more monomers selected from the group consisting of an ester and a cyanide vinyl compound, or a copolymer resin and a polyolefin-based polymer; 9. One or more selected from fat, salt-based vinyl sebum, and powerful group power Graft copolymer-containing 榭脂 composition.
[10] 前記熱硬化性榭脂が、フエノール榭脂、エポキシ榭脂、尿素樹脂、メラミン榭脂、ポ リイミド榭脂、ポリアミドイミド榭脂、熱硬化性ポリエステル榭脂、アルキド榭脂、シリコ ーン榭脂、ウレタン榭脂、ポリビュルエステル榭脂、ポリフタル酸ジァリル榭脂、ビスマ レイミド―トリアジン樹脂、フラン榭脂、キシレン榭脂、グアナミン榭脂、マレイン榭脂、 及びジシクロペンタジェン榭脂から選択される 1種以上であることを特徴とする、請求 項 8記載のグラフト共重合体含有榭脂組成物。 [10] The thermosetting resin is phenol resin, epoxy resin, urea resin, melamine resin, polyimide resin, polyamideimide resin, thermosetting polyester resin, alkyd resin, silicone. Select from resin, urethane resin, polybulle ester resin, diaryl polyphthalate resin, bismaleimide-triazine resin, furan resin, xylene resin, guanamine resin, malein resin, and dicyclopentagen resin The graft copolymer-containing resin composition according to claim 8, wherein the composition is at least one selected from the group consisting of:
[11] 前記エラストマ一が、天然ゴム、及び合成ゴムからなる群から選択される 1種以上で あることを特徴とする、請求項 8記載のグラフト共重合体含有榭脂組成物。 [11] The graft copolymer-containing resin composition according to claim 8, wherein the elastomer is at least one selected from the group consisting of natural rubber and synthetic rubber.
[12] 前記熱可塑性榭脂が、芳香族ポリカーボネート系榭脂であることを特徴とする、請 求項 9記載のグラフト共重合体含有榭脂組成物。 [12] The graft copolymer-containing resin composition according to claim 9, wherein the thermoplastic resin is an aromatic polycarbonate resin.
[13] 請求項 12に記載のグラフト共重合体含有榭脂組成物であって、さらに、硫黄含有 有機金属塩を含むことを特徴とする、グラフト共重合体含有榭脂組成物。 [13] The graft copolymer-containing resin composition according to claim 12, further comprising a sulfur-containing organometallic salt.
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