WO2007080969A1 - Heating element and packaged heating element - Google Patents

Heating element and packaged heating element Download PDF

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Publication number
WO2007080969A1
WO2007080969A1 PCT/JP2007/050326 JP2007050326W WO2007080969A1 WO 2007080969 A1 WO2007080969 A1 WO 2007080969A1 JP 2007050326 W JP2007050326 W JP 2007050326W WO 2007080969 A1 WO2007080969 A1 WO 2007080969A1
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WO
WIPO (PCT)
Prior art keywords
heating element
section
heating
heat generating
outer bag
Prior art date
Application number
PCT/JP2007/050326
Other languages
French (fr)
Japanese (ja)
Inventor
Toshihiro Dodo
Original Assignee
Mycoal Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mycoal Co., Ltd. filed Critical Mycoal Co., Ltd.
Publication of WO2007080969A1 publication Critical patent/WO2007080969A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F7/02Compresses or poultices for effecting heating or cooling
    • A61F7/03Compresses or poultices for effecting heating or cooling thermophore, i.e. self-heating, e.g. using a chemical reaction
    • A61F7/032Compresses or poultices for effecting heating or cooling thermophore, i.e. self-heating, e.g. using a chemical reaction using oxygen from the air, e.g. pocket-stoves

Definitions

  • the present invention relates to a heating element having a heat generating portion in which a plurality of section heat generating portions are provided at intervals by a section containing a heat generating composition that generates heat in the presence of air.
  • a heating element that contains a heat-generating composition that generates heat in the presence of air in a breathable bag can be removed from an air-tight (non-breathable) outer bag at the time of use without using fire. Heat can be obtained quickly, and it is convenient to carry and use easily. For this reason, it is widely used for use, throwing away warmers and medical warm compresses.
  • Such a heating element includes a means for preventing the heating element from moving in close contact with a desired part during use, and is widely used.
  • disposable warmers that do not have an adhesive layer
  • disposable warmers that have a sticky part on the outer surface of the inner bag
  • plaster-type adhesive layers or gels that can be applied directly to the human body
  • a heating element such as a hot compress with a compress layer.
  • These heating elements are housed in an airtight outer bag in a state where the adhesive portion, the gel layer, and the compress layer are covered with a peelable member until use.
  • the type of body warmer or hot compress that is used to cut out a part of the outer bag or to open the outer bag by opening the outer bag and take out the heating element, especially for pasting. Further, the peelable member is peeled off from the heating element and then applied to a desired site to start use.
  • an object of the present invention is to provide a heating element package with improved heat generation characteristics, waste of resources, and cost reduction.
  • the heating element of the present invention is formed by covering a heating composition that generates heat upon contact with air with a packaging material as described in claim 1, and bulges on both sides of the front and back sides.
  • Two or more divided heat generating portions are provided via the divided portions, and at least a part of each divided heat generating portion has air permeability, and can be folded at a predetermined divided portion.
  • the heat generating element is configured so that the width of the divided section is larger than 0.5 times the sum of the thicknesses of the divided heat generating sections on both sides.
  • the predetermined section to be folded can be folded with a portion having air permeability inside.
  • the invention according to claim 3 is characterized in that in the heating element according to claim 1 or 2, the number of the divided heating parts is four or more.
  • the present invention according to claim 4 is the heating element according to any one of claims 1 to 3, characterized in that the divided heat generating portions are provided in a stripe shape.
  • the invention according to claim 5 is the heating element according to any one of claims 1 to 4, characterized in that a fixing means is provided on at least a part of the exposed portion of the heating element.
  • the invention according to claim 6 is the heating element according to any one of claims 1 to 5, wherein the fixing means is an adhesive layer, and a separator is provided thereon. Let's say.
  • the heating element package of the present invention is an outer bag which is an airtight storage bag, as described in claim 7, wherein the heating element according to any one of claims 1 to 6 is folded at a predetermined section. It is characterized by being sealed in.
  • the heating element package of the present invention is an outer bag which is an airtight storage bag, as described in claim 8, wherein the heating element according to any one of claims 1 to 6 is folded at a predetermined section. And at least a part of the exposed part of the heating element is temporarily attached to at least a part of the outer bag. It is characterized by.
  • the heating element package according to claim 9 is the heating element package according to claim 8, wherein the heating element has a 180 degree peel strength (JISZ-0237) force of 0.001 to 0.9 kg / It is characterized by being temporarily attached within a range of 25 mm.
  • JISZ-0237 180 degree peel strength
  • the heating element package according to claim 10 is the heating element package according to any one of claims 7 to 9, wherein an opening notch is provided in a seal portion of the outer bag which is the airtight storage bag. It is characterized by that.
  • the heating element package according to claim 11 is the heating element package according to claim 10, wherein the notch does not contact at least the side of the outer bag which is an airtight storage bag, and the airtightness is reduced. It was provided in the seal part of the outer bag which is a bag delivery.
  • the heating element package of the present invention has two or more heating elements, each having a plurality of divided heating parts with the dividing part as an interval, and with the heating element force breathable part provided at an interval inside.
  • a heating element package that is folded into a plurality of pieces and enclosed in a heat-sealed airtight outer bag, wherein each section heating section bulges on both sides with respect to the section section. Formed in a protruding shape, both sides of the heat generating part are uneven surfaces, and the heating element is not fixed to the airtight outer bag,
  • the heating element contains a heat generating composition that generates heat upon contact with air, and the partitioning part is a seal part that does not contain a heat generating composition, and is a classification part corresponding to a folding part that exists in the heating element.
  • the width of the part is preferably larger than 0.5 times the sum of the thicknesses of the divided heat generating parts on both sides.
  • the number of the divided heat generating portions is four or more.
  • the heating element package of this invention is that a division
  • the heating element package of the present invention preferably has a fixing means in a part of the exposed portion of the heating element.
  • the heating element package of the present invention at least a part of the heating element is applied to at least a part of the inner surface of the airtight outer bag with a 180-degree pinole strength (JISZ-0237) force of 0.001 to 0.00. It is preferable to wear a 9Kg / 25mm temporary dress.
  • the heating element package according to the present invention has two or more, preferably three or more, more preferably four or more heating elements provided with a plurality of divided heating parts spaced apart from each other.
  • the heat generating element is not fixed to the airtight outer bag, and the heat generating element is
  • the section heat generating portion contains a heat generating composition that generates heat upon contact with air, the section is a seal portion that does not contain a heat generating composition, and the width of the section corresponding to the folded portion existing in the heat generating element is on both sides thereof. It is preferable that it is formed to be larger than 0.5 times the sum of the thicknesses of the segmental heating parts. Yes.
  • the divided heat generating portion is four or more divided heat generating portions.
  • the said heating element package is that the said division
  • the heating element package is temporarily attached to at least a part of an outer bag in which at least a part of the heating element is an airtight storage bag.
  • the temporary heating of the heating element package is characterized in that it is temporary wearing in the range of 180 degree peel strength (JIS Z-0237) force 001-0.9 kg / 25 mm.
  • the heating element is folded into two or more with the air-permeable surface inside, and sealed in an air-tight outer bag, thereby saving the air-tight packaging material and reducing the heating element during storage. Prevents deterioration, can be stored stably for a long time, the large-sized heating element is compact, convenient to carry, stable storage in a stable airtight outer bag, easy to use, Manufacturing costs are reduced and transportation is advantageous.
  • the heating element can be prevented from being deteriorated during storage with a small amount of water evaporated in the heating composition. Also, by temporarily attaching at least a part of the exposed portion of the heating element to the outer bag packaging material, folding it, and sealing the peripheral portion of the outer bag packaging material excluding the area corresponding to the folded heating element Further, the heating element can be prevented from being displaced during folding, the folding speed can be increased, and the yield (yield) of the heating element package is greatly improved.
  • FIG. 1 (a) is a plan view showing an example of a heating element of the present invention. (B) It is sectional drawing of ZZ.
  • FIG. 2 is an explanatory cross-sectional view for explaining the relationship between the width of the crease portion and the heat generating portion or the divided heat generating portion having the maximum thickness on each side across the crease.
  • FIG. 3 (a) is a plan view showing another example of the heating element folded in two enclosed in the outer bag of the present invention. (B) It is the sectional view of YY.
  • FIG. 4 is a plan view showing another example of the heating element of the present invention.
  • FIG. 5 is an explanatory view showing another example of the heating element of the present invention.
  • FIG. 6 is an explanatory view showing another example of the heating element of the present invention.
  • FIG. 7 is an explanatory view showing another example of the heating element of the present invention.
  • FIG. 8 is an explanatory view showing another example of the heating element of the present invention.
  • the heating element of the present invention is provided with two or more divided heat generating parts via the dividing part, and at least a part of each divided heat generating part has air permeability and is folded at a predetermined dividing part.
  • the heating element is configured so that the width of the bent section to be bent is greater than 0.5 times the sum of the thicknesses of the section heating sections on both sides. Contains a heat-generating composition that generates heat upon contact.
  • the heating element package of the present invention is a heating element package containing a folded heating element.
  • the folded heating element of the present invention may be either on the inside or on the outside, but a heating element folded with the breathable surface of the heating element on the inside is preferable.
  • Etc. are mentioned as an example. In particular, 2) and 3) are preferred.
  • the heating element package of the present invention is a heating element package in which a heating element is enclosed in a space of an outer bag formed by using a non-breathable packaging material and hermetically sealing a peripheral portion thereof.
  • a heating element package of the present invention is a heating element package in which a heating element is enclosed in a space of an outer bag formed by using a non-breathable packaging material and hermetically sealing a peripheral portion thereof.
  • a heating element package in which a folded heating element is enclosed in an outer bag which is an airtight storage bag.
  • a heating element package in which a folded heating element is enclosed in an outer bag, which is an airtight storage bag, and at least a part of an exposed portion of the heating element is temporarily attached to at least a part of the outer bag.
  • heating element package of the present invention is a heat generation in which an opening sealing means such as a notch is provided in a sealing portion at a peripheral edge of an outer bag that is a non-breathable storage bag corresponding to a storage space of the heating element. It is a body package.
  • the packaging material used for the outer bag which is a non-breathable storage bag a non-breathable packaging material described later can be used.
  • the heating element of the present invention is a heating element sealed in an outer bag which is an airtight storage bag
  • a notch for opening is provided in a seal portion of the outer bag which is an airtight storage bag.
  • the notch is provided at least in the seal portion of the outer bag which is an airtight storage bag and is not in contact with the inner side of the seal portion.
  • An example is a notch that comes into contact with the outer side of the outer bag seal part, or a notch that is in the outer bag seal part and is not in contact with both the inner side that is the side of the stored heating element and the outer side that is the opposite side.
  • the notches of the present invention are not limited, but I notches, V notches, U notches and the like are examples.
  • the seal part of the outer bag which is a non-breathable storage bag, is formed near the outside of the peripheral edge of the heating element, so that the outer bag packaging material and the heating element are in close contact, and the heating element is folded. Combined with packaging in a state, the whole is extremely compact.
  • the heating element Even if the heating element is large, the number of members can be reduced compared to a conventional heating element that does not fold, and the cost can be reduced. In addition, there is an advantage that it can reduce dust generated during use and is friendly to the global environment.
  • the notches of the present invention are not limited, but I notches, V notches, U notches and the like are examples.
  • the notch allows the user to easily tear and open the outer bag.
  • the notch forming means for forming the notch may be disposed on the downstream side of the sealing process by the sealing device, for example.
  • the outer bag may have two or more storage spaces in a chain, and the storage space hermetically seals the middle part thereof to form a plurality of storage spaces partitioned from each other. May be. In that case, it is preferable to provide an opening means such as a notch in the peripheral sealing portion of the outer bag corresponding to the storage space of each heating element.
  • “Folding” in the present invention means that at least a part of the folded portion is in contact with the region of the non-folded portion.
  • the width of the section corresponding to the folded part of the heating element is formed to be larger than 0.5 times the sum of the thicknesses of the section heating sections on both sides. That is, if the width of the section to be folded is C, and the height of the section heating section on both sides is H and L, respectively, the ratio of C to (H + L), that is, the folding ratio C / ( H + L) is usually 0.5 or more, preferably 0.5 to 10, more preferably 0.55 to 10 and even more preferably 0.6 to 10, even more preferably. 0.7 to 10, more preferably 1.0 to 10, more preferably 1.2 to 10, more preferably 1.2 to 5, and still more preferably 1.2 to 3. is there.
  • the short length is C if the heating section of the heating element is different on one side and the other side. Since the heating element of the present invention is a double-sided uneven heating element in which the section is a recess (flat shape) and the section heating section is a projection, the folding ratio (C / (H + L)) is 0.5 or more It can be folded at the section that is less than 1.
  • the narrow and (short) width shall be the width C of the section.
  • the heating element is configured such that the width of the bent section is greater than 0.5 times the sum of the maximum thicknesses of the section heating sections on both sides thereof. is there.
  • the exothermic composition used in the heating element of the present invention has moldability, the moisture in the exothermic composition does not function as an air blocking layer, and generates heat when in contact with air (oxygen).
  • the composition is not limited, but contains iron powder, carbon component, reaction accelerator and water as essential components, and contains excess water with a mobile water value of 0.01 or more and less than 14 and is contained in the exothermic composition.
  • Moisture does not function as an air barrier, and immediately after production, heat is generated in a moldable surplus water that generates heat with a temperature rise of 2 ° C within 5 minutes after being left in air at 20 ° C without wind Compositions are preferred.
  • the exothermic composition containing moldable excess water contains a water retention agent, a water-absorbing polymer, a hydrogen generation inhibitor, a pH adjuster, an aggregate, a functional substance, a molding aid, a polyoxy Far-infrared radiation from nonionics such as ethylene alkyl ethers, zwitterions, anions, cationic surfactants, hydrophobic polymer compounds such as polyethylene and polypropylene, organic key compounds such as dimethyl silicone oil, pyroelectric materials, ceramics, etc.
  • nonionics such as ethylene alkyl ethers, zwitterions, anions, cationic surfactants
  • hydrophobic polymer compounds such as polyethylene and polypropylene
  • organic key compounds such as dimethyl silicone oil, pyroelectric materials, ceramics, etc.
  • negative ion generators such as tourmaline
  • exothermic aids such as FeCl
  • metals other than iron such as silicon and aluminum
  • Metal oxides other than iron oxide such as manganese dioxide, acid substances such as hydrochloric acid, maleic acid and acetic acid, fibrous materials such as pulp, fertilizer components such as urea, moisturizers such as glycerin and D-sorbitol, mold release You may contain at least 1 type chosen from the additional component which consists of an agent or these mixtures.
  • any components of the exothermic compositions that have been disclosed in the past, are commercially available, or are used for known disposable warmers and heating elements can be appropriately selected and used. .
  • the mixing ratio of the exothermic composition is not particularly limited, the carbon component is 1.0 to 50 parts by weight with respect to 100 parts by weight of the iron powder, and the reaction accelerator is 1.0. It is a mixture containing ⁇ 50 parts by weight and water 1.0 to 60 parts by weight as essential components.
  • the following composition may be added to the exothermic composition at the following blending ratio. That is, with respect to 100 parts by weight of iron powder, water retention agent 0.01 to 10 parts by weight, water-absorbing polymer 0.01 to 20 parts by weight, pH adjuster 0.01 to 5 parts by weight, hydrogen generation inhibitor 0. 01 ⁇ : 12 parts by weight, metals other than iron 1.0-50 parts by weight, metal oxides other than iron oxide 1.0-0-50 parts by weight, surfactant 0.01- 5 parts by weight, hydrophobic polymer Compounds, aggregates, fibrous materials, functional substances, organic silicon compounds, pyroelectric substances are each 0.01--10 parts by weight, moisturizers, fertilizer components, and fever aids are 0.01--10 parts each. Parts, molding aids, and mold release agents are 0.00:! To 5 parts by weight, and acidic substances are 0.01 to 1 parts by weight. It should be noted that the proportion of the magnetic material may be further blended if necessary.
  • This blending ratio can also be applied to a reaction mixture and an exothermic mixture.
  • the mobile water value of the reaction mixture is usually less than 0.01.
  • the exothermic composition should be left in air in a 20 ° C-free environment immediately after production. It is preferable to generate fever, which has a temperature rise of more than 2 ° C within a minute.
  • heat generation with a temperature rise of 2 ° C or more within 5 minutes after standing in air at 20 ° C without wind immediately after production means a aging period such as standing for 24 hours after production.
  • a non-water-absorbing material such as polyethylene film or polyester film sheet in air in a windless 20 ° C environment immediately after manufacturing, it must be within 5 minutes.
  • the exothermic composition generates heat with a temperature rise of 2 ° C.
  • the temperature rise within 5 minutes is preferably 2 ° C or higher, more preferably 5 ° C or higher, further preferably 10 ° C or higher, and more preferably 20 ° C. or higher, more preferably, the temperature increase within 3 minutes is 10 ° C. or higher.
  • the exothermic composition temperature rise measuring method is to use the exothermic composition immediately after production or the exothermic composition molded body. Use in a wind-free environment with an ambient temperature of 20 soil C. When the sample is measured, measure it in contact with air.
  • Adhesive layer with a thickness of about 80 ⁇ m 25 ⁇ Length 250 mm X Width 200 mm Polyethylene film is attached to the support plate via the adhesive layer so that the center of the polyethylene film is at the sensor. wear.
  • the iron powder is preferably normal iron powder, iron alloy powder, or active iron powder made of iron powder or iron alloy powder having an oxygen-containing film on at least a part of the surface of the iron powder.
  • the iron oxide film is a film made of iron containing oxygen, such as iron oxide, hydroxide, and oxyhydroxide.
  • Active iron powder is an iron oxide film that is at least locally formed on the surface of the iron powder, and is formed by local batteries formed between the ground iron and the iron oxide film or by pits inside and outside the iron oxide film. The oxidation reaction promoting effect can be obtained.
  • iron powder examples include, but are not limited to, pig iron iron powder, atomized iron powder, electrolytic iron powder, reduced iron powder, sponge iron powder, and iron alloy powder thereof. Furthermore, these iron powders may contain carbon or oxygen, or iron containing 50% or more of iron and other metals. There are no particular restrictions on the type of metal contained in the alloy, etc., as long as the iron component acts as a component of the exothermic composition. However, metals such as ano-reminimum, manganese, copper, nickel, silicon, cobalt, palladium and molybdenum An example is a semiconductor. The metal of the present invention includes a semiconductor. These metals and alloys may be present only on the surface or inside, or on both the surface and inside.
  • the content of the metal other than iron is usually 0.01 to 50% by weight, preferably 0.0 :! to 10% by weight, based on the whole iron powder.
  • the water may be from a suitable source. There are no restrictions on the purity and type.
  • the content of water preferably contains:! To 70% by weight of the exothermic composition.
  • reaction mixture and the exothermic mixture before the contact treatment with the oxidizing gas preferably 0.5 to 20% by weight of the reaction mixture or the exothermic mixture is contained.
  • the carbon component is not limited as long as it contains carbon as a component.
  • adsorption protection Preferable activated charcoal,
  • the reaction accelerator is not limited as long as it can accelerate the reaction of the exothermic substance.
  • examples include metal halides, nitrates, acetates, carbonates, metal sulfates and the like.
  • An example of the metal halide is sodium chloride.
  • the water retention agent is not limited as long as it can retain water.
  • An example is wood flour.
  • the water-absorbing polymer is not particularly limited as long as it has a cross-linked structure and has a water absorption ratio of 3 times or more with respect to its own weight. It can also be a bridge between the surfaces. Conventionally known water-absorbing polymers and commercially available products can also be used. An example of the water-absorbing polymer is a crosslinked poly (meth) acrylic acid.
  • the pH adjusting agent is not limited as long as the pH can be adjusted. Alkali metal weak acid salts, hydroxides, etc. or alkaline earth metal weak acid salts, hydroxides, etc., Ca (OH) etc.
  • the hydrogen generation inhibitor is not limited as long as it suppresses the generation of hydrogen.
  • An example is a compound comprising at least one or more selected from the group consisting of xio compounds, oxidants, alkaline substances, xio, antimony, selenium and tellurium.
  • the iodo compounds include compounds with alkali metals and alkaline earth metals, metal sulfides such as sulfidizing power, metal sulfites such as sodium sulfite, and metal thiosulfates such as sodium thiosulfate. .
  • the aggregate is not particularly limited as long as it is useful as a filler and is useful for making Z or a porous heat-generating composition.
  • Examples include fossil corals (coral fossils, weathered reef corals, etc.), bamboo charcoal, and bincho charcoal.
  • the molding aid is a moldability improving agent that improves the moldability of the excess water exothermic composition in combination with moisture.
  • the molding aid is not limited as long as it is water-soluble or hydrophilic and improves the moldability of the excess water heating composition, but glucose, fructose, sorbitol, maltose, lactose are not limited.
  • Sugars such as saccharose, trenorose, pectin, sugar alcohols such as mannitol, sonorebitol, maltitol, erythritol, xylitol, corn starch, wheat starch, rice starch, corn starch, potato starch, dextrin, Rufferized starch, partially alpha-monified starch, hydroxypropyl starch, carboxymethyl starch, dicyclodextrin, ⁇ -cyclodextrin, pullulan sugar starch, crystalline cellulose, carboxymethylcellulose, hydroxypropyl cellulose, low substituted hydroxy Celluloses such as propylcellulose, hydroxypropylmethylcellulose, methenoresenololose, canoleboxymethin
  • the release agent is not limited, but is a lubricating oil composed of mineral oil, synthetic oil, animal or vegetable oil, etc., high viscosity lubricating oil such as grease, natural wax, synthetic wax, silicone oil, Examples of such resins include fluorine resins, stearic acid, and stearates.
  • the functional substance is not limited as long as it has a certain function such as medicinal properties and aroma, but specific examples include acidic mucopolysaccharides, force mitsule, catechins, chitin and chitin.
  • Hamamelis extract vitamin ⁇ , nicotinic acid derivative, algiroid, blood circulation promoters; citrus tincture, flavone derivative, naphthalene sulfonic acid derivative, anthocyanidin, vitamin ⁇ , chickenpox, concolitic acid, silanol, terminaria, bisnaga
  • mayus Swelling agent such as aminophylline, tea extract, caffeine, xanthene derivative, inosit, dextran sulfate derivative, cypress, multiplin, anthocyanidin, organic iodine compound, hardwood leather, shimoké leather, cedar, mannenrou, ginseng, Iyoukidzuta, Chiomukaze, slim agent such as
  • the percutaneously absorbable drug is not particularly limited as long as it is percutaneously absorbable.
  • skin stimulants analgesic anti-inflammatory agents such as salicylic acid and indomethacin
  • central nervous system agents such as a central nervous system agents.
  • analgesic anti-inflammatory agents such as salicylic acid and indomethacin
  • central nervous system agents such as a central nervous system agents.
  • the exothermic composition molded body of the present invention is usually similar to or similar to the sectioned exothermic part, and the exothermic composition part molded body of the present invention is composed of the exothermic composition part molded body and the compressed exothermic composition component. It means both exothermic composition compressed bodies that are shapes (hereinafter, exothermic composition compacts include exothermic composition compressed bodies).
  • the similar shape is a shape in which the shape of the divided heat generation and the shape of the exothermic composition molded body are placed in a planar shape or a three-dimensional shape, and the planar shape is similar.
  • the planar shape and the three-dimensional shape are similar.
  • the peripheral portion of the heat generating portion and the section heat generating portion is usually sealed and the peripheral portion is curved, while the exothermic composition molded body has a linear peripheral portion, Unless both are large and different in shape, such as a circle and a rectangle, the exothermic part and the segmental exothermic part and the exothermic composition molded body are regarded as similar shapes.
  • the similar form is also included in the similar form
  • the mobile water value (0 to 100) of the moldable water-containing exothermic composition of the present invention is preferably 0.01 or more and less than 14 and more preferably 0.1 to 13.5. Yes, more preferably ⁇ or 0.01-: 13, more preferably 0.01-12, still more preferably 0.01--11, still more preferably:!-11, Preferably 3 to: 11. If it exceeds 14, the exothermic properties deteriorate, and if it becomes larger, heat will not be generated unless excess water is removed from the exothermic molded product by water absorption or dehydration after molding.
  • a solid excluding a reaction accelerator, a water-soluble substance, and water The maximum particle size of the component is preferably 1 mm or less, more preferably 500 zm or less, more preferably 300 xm or less, still more preferably 250 zm or less, and even more preferably 200 ⁇ m or less. More preferably 100 ⁇ m or less.
  • the particle size of 80% or more of the water-insoluble solid component excluding the reaction accelerator, the water-soluble substance and water is preferably 300 zm or less, more preferably 25 O xm Or less, more preferably 200 zm or less, still more preferably 150 ⁇ m or less, and still more preferably 90.
  • the particle size of 0 or more is 150 zm or less, more preferably 90% or more of the particle size is 100 ⁇ m or less.
  • the moldability and shape retention of the exothermic composition are improved as the particle size of the water-insoluble solid component excluding the reaction accelerator, the water-soluble substance and water is smaller.
  • the heating element of the present invention is obtained by laminating a heating composition molded body obtained by molding a heating composition on a substrate, further covering with a coating material, and sealing the peripheral edge of the heating composition molded body.
  • the heat generating part of the body is a divided heat generating part heating element composed of a heat generating part in which a plurality of divided heat generating parts are provided by a dividing part.
  • These heating elements may have fixing means in at least a part of the exposed portion.
  • the exothermic composition molded body is a molded body molded from the exothermic composition and having a certain shape, and it is sufficient that it can be laminated on at least the base material and the shape is maintained on the base material.
  • non-water-absorbing films and sheets such as polyethylene, polypropylene, and polyester in an airless environment at 20 ° C and cause an exothermic reaction within 5 minutes.
  • the heat generating element according to the present invention includes a heat generating composition or a heat generating composition containing a heat generating composition and a heat generating composition or a heat generating composition formed body that does not contain a heat generating composition.
  • the section heat generating portion is a heat generating body that houses the heat generating composition or the heat generating composition molded body, the section is a seal section, and the section heat generating section is provided at intervals with the section being an interval.
  • the exothermic composition molded body or the section heat generating portion may have any shape, but it may be a planar shape such as a circle, an ellipse, a football, a triangle, a square, a rectangle, a hexagon, a polygon, a star, a flower, A ring shape etc. are mentioned as an example.
  • disk shape In three-dimensional shape, disk shape, pyramid shape, spherical shape, cubic shape, polygonal pyramid shape, cone shape, frustum shape, spherical shape, parallelepiped shape, cylindrical shape, rectangular parallelepiped shape, polyhedron shape, ellipsoid shape
  • examples include a semi-cylindrical shape, a semi-elliptical cylinder shape, a mortar shape, a cylindrical shape, and an elliptic cylinder shape.
  • these shapes may be provided with rounded corners, the corners may be curved or curved, or the center may have a recess.
  • the shape of the heating element, the shape of the segment heating part, and the shape of the heating part do not have to be the same shape.
  • a heating element having a segment heating part provided in a stripe shape (pleated heating element, pleated sheet, pleated heating element, pleated pack, pleated pad, pleated warmer, thermal pleat, hot pleat, hot pleat, hot cloth,
  • the shape of the segmented heat generating part is a parallelepiped shape that is a flat and elongated rectangle, and is arranged in stripes (stripes) at intervals. Examples include a heating element having a rectangular shape, a heating element having a bowl shape, and a heating element having a foot shape.
  • the shape of the divided heat generating portion is a planar shape and an oval shape, and they are arranged at intervals, and a heating element having a bowl shape or a rectangular heating element is one. Take as an example.
  • Providing the heat generating portions of the present invention in stripes means that a plurality of segmented heat generating portions are provided at intervals (parallel lines) in the form of stripes.
  • One streak is preferably composed of one section heat generating portion.
  • one streak is composed of two or more divided heat generating parts and one or more divided parts.
  • T is T ⁇ 2S, and preferably T ⁇ 2.5S.
  • is ⁇ , preferably ⁇ 0.5 ⁇ .
  • T Length of one section heating part
  • stripes consisting of heat-generating sections in parallel stripes (vertical stripes, horizontal stripes, diagonal stripes, vertical wave stripes, horizontal wave stripes, diagonal wave stripes, etc.).
  • the size of the section heat generating portion or the exothermic composition molded body is not limited, but the preferred size is as follows.
  • the diameter is preferably from about 1 mm to about 60 mm, more preferably from 2 mm to 50 mm, still more preferably from 10 mm to 40 mm, and even more preferably from 20 mm to 30 mm.
  • the height is preferably from 0.1 mm to 20 mm, more preferably from 0.3 mm to 20 mm, still more preferably from 0.5 mm to 20 mm, still more preferably from 1 mm to 20 mm, more preferably 1. 5 mm to: 10 mm, more preferably 3 mm to 9 mm, further preferably 4 mm to 8 mm, and further preferably 5 mm to 7 mm.
  • the volume is preferably from about 0.0045 cm 3 to about 20 cm 3 , more preferably from about 0.2 cm 3 to about 11 cm 3 .
  • the width is preferably 0.5 mm to 60 mm, more preferably 0.5 mm to 50 mm, preferably 0.5 mm to 50 mm, more preferably lmm to 50 mm, and even more preferably 3 mm to 50 mm. More preferably, it is 3 mm to 30 mm, more preferably 5 mm to 20 mm, more preferably 5 mm to 15 mm, and still more preferably 5 mm to 10 mm.
  • the height is preferably 0.1 mm to 30 mm, more preferably 0.1 mm to 20 mm, still more preferably 0.1 mm to 10 mm, still more preferably 0.3 mm to 10 mm, More preferably, it is 0.5 mm to 10 mm, more preferably 1 mm to 10 mm, and further preferably 2 mm to 1 Omm.
  • the length is preferably 5 mm to 300 mm, more preferably 5 mm to 200 mm, more preferably 5 mm to 100 mm, and further preferably 20 mm to 150 mm. More preferably, it is 30 mm to 100 mm.
  • the surface area is not limited as long as it has a function as a segmented heat generating portion, but is preferably about 50 cm 2 or less, more preferably about 40 cm 2 or less, still more preferably less than about 25 cm 2 , preferably less than 20 cm 2.
  • the volume of the segmented heat generating part or the volume of the exothermic composition molded body is preferably 0.015 cm 3 to 500 cm 3 , preferably 0.04 cm 3 to 500 cm 3 , and more preferably f 0.04 cm 3 to a 30 cm 3, still more preferably 0. lcm 3 ⁇ 30cm 3, more preferably from lcm 3 ⁇ 30c m 3, still more preferably from 1 ⁇ 25cm 3 ⁇ 20cm 3, more preferably 1 ⁇ 25 cm 3 a to 10 cm 3, more preferably 3 cm 3 ⁇ : a 1 OCM 3.
  • the exothermic composition molded body which is the exothermic composition molded body occupation area when the exothermic composition molded body is accommodated in the segmented exothermic part which is the exothermic composition part accommodating area.
  • the volume ratio between the volumetric product and the volume of the exothermic composition storage area is usually 0.6 to 1, preferably 0.7 to:!, More preferably 0.8 to! And more preferably 0.9 to:!.
  • the segmented heat generating portion is formed in a unified structure having at least two facing surfaces, preferably the surface of the film layer substrate, and at least one surface is oxygen (air) permeable, and the heat generating composition When the molded object is stored,
  • the exothermic composition molded body volume, the space volume, and the section heating part volume have the following relationship.
  • the exothermic composition molded body volume is the volume of the exothermic composition molded body itself
  • the space volume is the volume that is not occupied by the exothermic composition molded body
  • the divided exothermic part volume is the divided exothermic part. Which is the sum of the space volume and the exothermic composition molded body volume.
  • the width of the section is not limited as long as the section heat generating section can be provided at intervals, but is usually 0.1 mm to 50 mm, preferably 0.3 mm to 50 mm. More preferably 0.3 mm to 50 mm, still more preferably 0.3 mm to 40 mm, still more preferably 0.5 mm to 30 mm, still more preferably lmm to 20 mm, still more preferably 3 mm to 10 mm. is there.
  • the base material and the covering material in the present invention are not distinguished from each other by the material structure, and the material on which the exothermic composition molded body is laminated is defined as the base material.
  • Covered The material to be applied is defined as a covering material.
  • the base material and the covering material are preferably made of a packaging material such as a heat-sealable thermoplastic resin film or sheet.
  • a packaging material such as a heat-sealable thermoplastic resin film or sheet.
  • the base material is non-breathable and the covering material is breathable.
  • the base material may be breathable, and the covering material may be non-breathable or forceful, and both may be breathable.
  • packaging materials can be used as the packaging material that contains the exothermic composition and that constitutes the inner bag, which is a storage bag composed of a base material and a covering material.
  • a conventionally known packaging material can also be used for the outer bag which is a non-breathable storage bag for enclosing and storing the heating element.
  • packaging material examples include a breathable packaging material, a non-breathable packaging material, a stretchable packaging material, a non-stretchable packaging material, a water-absorbing packaging material, and a non-water-absorbing packaging material.
  • the packaging material used for the heating element of the present invention is appropriately selected from any packaging materials that have been disclosed in the past, are commercially available, or are used for known disposable warmers or heating elements. Can be used.
  • breathable inner bag means that at least a part of the inner bag has a breathable portion.
  • a substrate or a covering material such as a porous film, a mechanically perforated non-breathable film, paper, a woven fabric, or a nonwoven fabric is generally used in a single layer or multiple layers.
  • a covering material such as a porous film, a mechanically perforated non-breathable film, paper, a woven fabric, or a nonwoven fabric is generally used in a single layer or multiple layers.
  • films include film-like materials such as polyethylene, polypropylene, nylon, and rayon, and breathable sheets laminated with non-woven fabrics.
  • the air permeability of the packaging material of the inner bag is the moisture permeability according to the Rissi method (JIS K-7129A method), preferably 50 to 10, OOOgZm so 24hr, more preferably 100 to 5, OOOgZm SO 24hr, more preferably 100 to 600g / m 2 / 24hr, more preferably 150 to 500g Zm 2 / 24hr.
  • the Rissi method JIS K-7129A method
  • the air permeability is low or the moisture permeability is lower than these ranges, the amount of heat generation tends to be insufficient.On the other hand, if the air permeability is high or the moisture permeability is high, the maximum temperature of the heating element becomes too high and the human body is burned. This is because there is a risk of incurring. Depending on the application, it can be used outside the above range.
  • the non-breathable packaging material is not particularly limited as long as it is non-breathable, but KOP (vinyl chloride).
  • Metals with oxygen and nitrogen such as K-coating (vinylidene chloride coating) film such as biliden coating (biaxially oriented polypropylene film), vapor deposition film (silicon oxide, aluminum oxide, silicon nitride, aluminum nitride, and silicon oxynitride)
  • K-coating (vinylidene chloride coating) film such as biliden coating (biaxially oriented polypropylene film), vapor deposition film (silicon oxide, aluminum oxide, silicon nitride, aluminum nitride, and silicon oxynitride)
  • Single-layer or laminated film e.g., a film on which a compound or a metal such as aluminum is deposited
  • metal compounds include semiconductors
  • styrene butadiene styrene block copolymer polymer SBS
  • a synthetic rubber such as urethane, 0.88 to 0. Density force of 900 g / cm 3 even amorphous Orefuin system selected Examples include a film made of resin as a raw material, an apertured foam film, a net, a foamed foam sheet, and an extensible nonwoven fabric.
  • a non-extensible material may be used with imparting extensibility.
  • a method of cutting a cut line or a circle can be used.
  • a fixing means may be provided at least in part on the exposed surface of the inner bag.
  • a part having a thermal package for a joint peripheral part or a heating part is fixed to a required part.
  • Removable fixing means are preferred.
  • the adjustment fixing means may be further constituted by a combination of a hook-and-loop fastener and an adhesive layer.
  • the separator can be overlapped with the fixing means as protection until it is used.
  • the separator may be provided with a cut or the like such as a split so that the separation can be facilitated.
  • At least a part of the pressure-sensitive adhesive layer or the exposed portion of the heating element includes a water retention agent, a water-absorbing polymer, a pH adjuster, a surfactant, an organic silicon compound, a hydrophobic polymer compound, a pyroelectric material, and an antioxidant.
  • it may contain at least one selected from the group consisting of an aggregate, a fibrous material, a moisturizing agent, a functional substance or a mixture of these components.
  • the pressure-sensitive adhesive constituting the pressure-sensitive adhesive layer is not limited as long as it has an adhesive force necessary to adhere to the skin or clothes. Solvent type, aqueous type, emulsion type, hot melt type, reactivity, sensitivity Various forms such as a pressure system, a non-hydrophilic pressure-sensitive adhesive, a mixed pressure-sensitive adhesive, a hydrophilic pressure-sensitive adhesive (Giel etc.) are used. As the pressure-sensitive adhesive, known pressure-sensitive adhesives used for warmers and heating elements can be used.
  • the pressure-sensitive adhesive layer may be air permeable or non-air permeable. What is necessary is just to select suitably according to a use. As for air permeability, it is only necessary to have air permeability as a whole.
  • a pressure-sensitive adhesive layer in which the pressure-sensitive adhesive is partially present and there is a portion in which the pressure-sensitive adhesive is not present partially and the entire region is breathable can be given as an example.
  • the pressure-sensitive adhesive layer is partially printed by printing or transferring the pressure-sensitive adhesive.
  • the non-laminated part is used as a ventilation part, and the adhesive is moved in a two-dimensional direction, such as moving in one direction or moving in a zigzag while drawing a circle in a string
  • the adhesive is moved in a two-dimensional direction, such as moving in one direction or moving in a zigzag while drawing a circle in a string
  • the adhesive that constitutes the adhesive layer include a method in which the gap between the thread-like adhesives has air permeability or moisture permeability, a method of foaming the adhesive, or a layer formed by a melt blow method.
  • known ones conventionally used can be used.
  • a copolymer containing an aromatic butyl polymer such as styrene, and an alkyl or alkenyl (meth) acrylate, such as butyl (meth) acrylate, stearinole (meth) acrylate, and styrene is a mixture with styrene resin such as (meth) Styrenic pressure-sensitive adhesives, styrene-butadiene-styrene block copolymers (SBS), styrene-isoprene-styrene block copolymers (SIS), or their hydrogenated types (SEBS, SIPS) Examples thereof include hot melt adhesives and acrylic adhesives.
  • polyacrylic acid such as polyacrylic acid, sodium polyacrylate, carboxymethyl cellulose, sodium carboxymethyl cellulose, hydroxyethyl cellulose, and other hydrophilic polymers such as polyacrylic acid, polyacrylate, and cellulose derivatives.
  • hydrophilic pressure-sensitive adhesive composed mainly of a sticky agent.
  • the temporary sealing portion is formed through an adhesive layer, but the adhesive constituting the adhesive layer is a layer formed of a polymer composition having tack at normal temperature, and there is no limitation as long as it can be heat sealed after temporary attachment.
  • the pressure-sensitive adhesive constituting the pressure-sensitive adhesive layer used for temporary attachment the pressure-sensitive adhesive in the pressure-sensitive adhesive layer can be used.
  • Non-hydrophilic adhesive is preferred.
  • the melting point of the base polymer of the pressure-sensitive adhesive having good compatibility with the heat sealing material constituting the heat seal layer is preferably equal to or lower than the melting point of the heat seal material.
  • a hot melt adhesive is preferable for the hot melt adhesive.
  • the heat seal material is an olefin-based material
  • an example of a preferable example of the pressure-sensitive adhesive is an olefin-based pressure-sensitive adhesive.
  • the method of providing the pressure-sensitive adhesive layer, the pressure-sensitive adhesive layer, and the adhesive layer may be provided on the entire surface, may be provided only in an area necessary for fixing, or may be provided partially or intermittently.
  • Various shapes such as a mesh shape, a stripe shape, a dot shape, a lattice shape, a stripe shape, and a belt shape can be given as examples. In particular, those provided in a net shape (spider web) by the melt blow method are useful.
  • the adhesive strength can be easily adjusted by changing the arrangement density. Air permeability can be secured between the tempered sheets.
  • the pressure-sensitive adhesive layer is a hydrophilic pressure-sensitive adhesive layer
  • the hydrophilic pressure-sensitive adhesive layer and the exothermic composition If there is a difference in moisture retention between the molded body and the molded body, the moisture will move through the packaging material such as the base material between them, causing inconvenience for both. This happens especially during storage. In order to prevent this, it is preferable that the intervening packaging material has a water vapor transmission rate of 2 gZm 2 Zday or less, at least according to the Lissy method.
  • the moisture permeability of the moisture-proof packaging material provided between the exothermic composition molded body and the hydrophilic pressure-sensitive adhesive layer is within the range that does not affect the heat generation performance. There is no limit if the movement of minutes can be prevented, but the moisture permeability by the Lissy method (Lyssy method) is preferably 2 g / m 2 / day or less, more preferably 1.0 g / m 2 / day or less. Yes, more preferably 0.5 g / m 2 / day or less, and still more preferably 0.01 to 0.5 g / m 2 / day.
  • the values are under the conditions of 40 ° C and 90% RH under atmospheric pressure.
  • the moisture-proof packaging material can be used as a base material or a coating material, or can be laminated alone on a base material or a coating material.
  • the pressure-sensitive adhesive layer is covered with a peelable member until use so as not to directly contact the inner surface of the outer bag.
  • the peelable member should be a thin material having an exfoliating property that enables at least one attachment / detachment to / from the adhesive layer.
  • a substrate treated with a release agent is preferred.
  • films, sheets, paper, non-woven fabrics, composite materials of these, etc. such as polypropylene, polyethylene, polybutyl alcohol, and PET are used.
  • release agent silicone-based, fluorine-based, isocyanate-based and the like are preferable. These release agents (release agents) can be applied to a packaging material such as a base material by a known method.
  • Two or more, preferably three or more, more preferably four or more, multiple heating sections having a plurality of section heating sections according to the present invention are provided with cuts in at least a part of the region other than the section heating section. You can take it.
  • the incision in the present invention is a through notch constituted by a connecting portion and an incision that are intervals of the incision.
  • the tip of the cut may not be in contact with the side of the heating element, or the tip of at least one cut of the cut may be in contact with at least one side of the heating element.
  • the installation location and number of cuts in the heating element of the present invention can be provided in any number other than the section heating section, but the section section is preferred as the installation area.
  • the cut provided in the heating element having the separator may be a cut that penetrates the separator or a cut that does not penetrate the separator.
  • the shape, type and size (length, width, etc.) of the incision the shape, type, size (length, width, etc.) and notch of the joint, and notch (V notch, U notch, I notch, etc.) There are no restrictions, and any combination or repeated combination of them can be used.
  • connection part between cuts is shorter than a cut.
  • the at least one notch has at least one notch (V notch, U notch,
  • I notch etc.
  • I notch may or may not have contacts.
  • incisions include staggered incisions, perforations (such as perforated perforations), V-notched incisions, staggered incisions with V-notches, perforated with V-notches (can be hand-cut with V-notches)
  • perforations such as perforated perforations
  • V-notched incisions staggered incisions with V-notches
  • V-notches staggered incisions with V-notches
  • V-notches can be hand-cut with V-notches
  • An example is a perforation).
  • the staggered cuts When the staggered cuts are stretched, the staggered cuts can be extended or contracted by deforming the shapes of a plurality of cuts penetrating in the thickness direction.
  • the staggered arrangement means that the incisions can be changed so that the incision can be deformed into a mesh shape so that it can be stretched (stretched) even with packaging materials such as non-stretchable materials and non-stretchable materials.
  • it is a staggered arrangement that overlaps somewhere, and unlike a net that has been laced with a string, etc., the joint is integral, and the mesh is expanded while being spread by a certain notch length. Can be formed.
  • the staggered cuts are preferably provided in a direction substantially perpendicular to the direction in which expansion and contraction is desired.
  • the number of cuts, the number of rows of cuts, and the like can be appropriately selected and used.
  • the length, the longest diameter, or the longest side of the notch is not limited.
  • the size of the mesh shape after extending the cut is not limited.
  • the shape of the cut is not limited, but examples of the shape include a straight line, a rhombus, a hexagon, a shape of an ellipse, an ellipse, a circle, and an X shape in plan view.
  • the extensibility of the present invention means that, when an external force is applied, at least a part is longer than the length before the external force is applied in at least the direction in which the external force is applied.
  • the length does not matter. Extensibility includes elasticity.
  • the elongation rate is not limited as long as it exceeds 1, but the force depending on the application is preferably 1.005 to 10, More preferably ⁇ MA 1. 01 to: 10, more preferably ⁇ or 1. 01 to 5, more preferably ⁇ or 1. 01 to 5, more preferably ⁇ or 1. 01 to 3. More preferably, ⁇ 1 ⁇ 01 to 2, more preferably ⁇ or 1. 02 to 2, more preferably ⁇ or 1. 03 to 2, more preferably ⁇ or 1. 04 to 2, and further Preferably it is 1.05-2.
  • the alternate cut usually has a function of imparting extensibility and stretchability.
  • the stretchability of the present invention means that when an external force is applied, it stretches, and when the external force is removed, it becomes shorter than the length when stretched.
  • the degree of shortening is not limited, but if the degree of shortening is displayed with a shortening rate, if the shortening rate exceeds 1, there is no limit, but the power depending on the application is preferably 1.005 to 10 More preferably, ⁇ or 1.01 to: 10, more preferably ⁇ or 1. 01 to 5, more preferably ⁇ or 1. 01 to 5, more preferably ⁇ or 1. 01 to 3. More preferred ⁇ MA 1. 01 to 2, more preferred It is preferably ⁇ MA 1.02-2, more preferably ⁇ MA 1.03-2, more preferably ⁇ MA 1.04-2, and more preferably 1.05-2.
  • the shortening rate means a quotient obtained by dividing the length when extended by the length after removing the external force.
  • the shortening rate of the heating element the length when the heating element is extended / the length of the heating element after the external force is removed.
  • tensile strength of the stretchable or stretchable heating element of the present invention there is no limitation on the tensile strength of the stretchable or stretchable heating element of the present invention, but a preferable example is 3N / 50 mm or more.
  • a heating element package in which two or more heating elements are folded and stored in the outer bag which is the non-breathable storage bag of the present invention, is useful for storage and transportation. As long as the outer bag is non-breathable, it may be laminated without any other restrictions.
  • the packaging material of the airtight outer bag that accommodates the heating element should be substantially impermeable to air (oxygen).
  • the non-breathable material or a conventionally known packaging material can be used.
  • the hermetic outer bag is formed by sealing around the wrapping material so as not to substantially transmit air (oxygen).
  • air oxygen
  • Known sealing methods can be used. Usually, heat sealing is performed.
  • the manufactured heating element is interposed between two non-breathable films or sheets, and the two films or sheets are attached to the heating element at the same time as or after this intervention.
  • An example is a heating element package in which the two films or sheets are sealed in a peripheral portion exceeding the size of the heating element at the same time after punching or after punching.
  • At least one part of the exposed portion of the heating element may be temporarily attached to the inner surface of the outer bag, which is a non-breathable storage bag (hereinafter referred to as outer temporary attachment).
  • the separator is also handled as a heating element.
  • a pressure-sensitive adhesive constituting a removable weak pressure-sensitive adhesive layer used for external temporary attachment (hereinafter, this pressure-sensitive adhesive is referred to as " There is no limitation as long as the heating element can be held in the packaging material until the folding operation with weak adhesive force is completed.
  • An example of a removable adhesive that can be used is a weak adhesive.
  • hot-melt adhesives there are hot-melt adhesives, emulsion adhesives, solvent-based adhesives, etc.
  • acrylics that have a high glass transition temperature are preferred, and the ratio of acrylic acid components is increased.
  • rubbers those containing a high melting point tack fire are preferred.
  • hot melt adhesives particularly hot melt adhesives (polypropylene adhesives, polyethylene adhesives, ethylene propylene copolymer adhesives, etc.) are preferred.
  • thermoplastic elastomer thermoplastic elastomer, etc.
  • thermoplastic resin thermoplastic resin
  • base polymer may be used alone or in combination.
  • thermoplastic elastomer of the base polymer in the hot melt adhesive include styrene isoprene, styrene block copolymer (SIS), and styrene butadiene-styrene block copolymer.
  • SBS Styrene / Ethylene / Butylene / Styrene Block Copolymer
  • SEBS Styrene / Ethylene / Butylene / Styrene Block Copolymer
  • SEPS Styrene / Ethylene / Propylene Block Copolymer
  • SEP Styrene / Ethylene / Propylene Block Copolymer
  • Styrenic thermoplastic elastomers styrenic block copolymers; eg, styrene-containing styrene block copolymers containing 5% by weight or more of styrene); polyurethane thermoplastic elastomers; polyester thermoplastic elastomers; polypropylene and EPT (ternary system) Ethylene-propylene rubber) Examples thereof include a blended thermoplastic elastomer such as a polymer blend.
  • thermoplastic resin of the base polymer in the hot-melt pressure-sensitive adhesive examples include polyolefin resins, vinyl acetate resins, polyester resins, styrene resins, acrylic resins, polyamide resins, and the like. It is done.
  • a polyolefin resin Is for example, an ethylene-unsaturated copolymer such as an ethylene-vinyl acetate copolymer (EVA); an ethylene-acrylic acid copolymer (EAA), an ethylene-methacrylic acid copolymer (EMAA), etc.
  • polymers ethylene-butyl alcohol copolymers, etc.
  • polyethylene low density polyethylene, linear low density polyethylene, meta-catalyzed polyethylene, medium density polyethylene, high density polyethylene, etc.
  • polypropylene, ⁇ -olefin Copolymer ethylene propylene copolymer, ethylene-butene monocopolymer, propylene-butene Polyolefins such as polypropylene copolymers; polypropylene modified resins and the like.
  • butyl acetate resin examples include poly (vinyl acetate), vinyl acetate- (meth) acrylic acid ester copolymer, vinyl acetate vinyl ester copolymer, vinyl acetate-maleic acid ester copolymer, and the like. It is done.
  • thermoplastic elastomer particularly, a polyolefin-based thermoplastic elastomer or a styrene-based thermoplastic elastomer
  • the adhesives such as emulsion adhesives and solvent-based adhesives include acrylic adhesives, rubber adhesives, polyester adhesives, urethane adhesives, polyamide adhesives, and epoxy adhesives.
  • adhesives such as bulle alkyl ether adhesives, silicone adhesives, fluorine adhesives, etc., and adhesives in their respective forms (eg, emulsion form, solution form, etc.).
  • the adhesive may be a cross-linking agent (for example, a polyisocyanate-based cross-linking agent, an alkyl etherified melamine, depending on the type of the pressure-sensitive adhesive).
  • a cross-linking agent for example, a polyisocyanate-based cross-linking agent, an alkyl etherified melamine, depending on the type of the pressure-sensitive adhesive.
  • tackifiers for example, rosin derivative resins, polyterpene resins, petroleum resins, phenol resins, etc.
  • plasticizers for example, rosin derivative resins, polyterpene resins, petroleum resins, phenol resins, etc.
  • fillers for anti-aging agents and the like.
  • the adhesive strength is not limited as long as the heating element and the packaging material can be adhered until the folding operation is completed, but preferably 180 degree peel strength JISZ-02 37) is from 0.001 to 0.9 kg / 25 mm, more preferably from 0.001 to 0.5 kg / 25 mm, and still more preferably from 0.001 to 0.1 kg / 25 mm, More preferably, it is 0.005 to 0. lkg / 25mm, more preferably 0.1 to 100gZ25mm, more preferably ⁇ 0.:! To 50g / 25mm, more preferably ⁇ 0. ! ⁇ 30g / 25mm, more preferably ⁇ 0.:! ⁇ 25gZ25mm.
  • the coating thickness is not particularly limited, but is preferably 3 mm or less, more preferably 0.1 x 3 to 3 mm, and still more preferably 0.1 x 2 to 2 mm. Is from 0.1 / im to: 1 mm, more preferably from 0.01 to 500 xm, more preferably from 0.1 to 100 ⁇ , and even more preferably from 0.1 to 40/1. 111, preferably 0.1 to 40 xm, more preferably 0.:! To 30 / im, more preferably:! To 30 ⁇ m, more preferably 5 to 30 xm, more preferably 5 to 30 / im.
  • a known forming method can be employed. Examples thereof include a hot melt coating method and a solution type coating method. Moreover, it can be in any form such as a whole surface, a partial shape, a solid shape, a net shape, a rod shape, a stripe shape, and a polka dot shape.
  • the separator when a separator is provided on the heating element, it is preferable to provide the separator so as not to separate from the heating element.
  • the heating element of the present invention is a heating element with a separator, the separator is included in the exposed portion of the heating element.
  • the heating element of the present invention can be obtained in various shapes, thicknesses, and temperature zones, it is not for normal body warming, for joints, for facial use, for eyes, for slimming, for drip solution heating / warming.
  • thermal compresses for medicine warmers, for neck, for waist, for masks, for gloves, for heels, or for alleviating symptoms such as shoulder pain, muscle pain, or physical pain, for cushions, during surgery It can be used for various purposes such as warming of the human body, warming sheet, transpiration, aroma, abdomen, transpiration insecticide, and medical treatment.
  • machines can be used for warming pets and other purposes.
  • the easy water value is a value indicating the amount of excess water that can move out of the composition in the exothermic composition. This easy water value will be described.
  • Place a template with a length of 150 mm x width of 100 mm with a hollow cylindrical hole with an inner diameter of 20 mm x height of 8 mm in the center of the paper place a sample near the hollow cylindrical hole, and place the push-in plate on the template. The sample is pushed into the hollow cylindrical hole while pushing the sample, and the sample is worn along the template surface (indentation molding).
  • a non-water-absorbing 70 xm polyethylene film is placed so as to cover the hole, and a stainless steel flat plate with a thickness of 5 mm x length 150 mm x width 150 mm is placed thereon so that no exothermic reaction occurs. And hold for 5 minutes. After that, take out the paper and follow the bleed path of the water or aqueous solution along the radial line as the distance from the circumference that is the edge of the hole of the hollow cylinder to the tip of the bleed. Read with. Similarly, read the distance from each line and obtain a total of 8 values. Each of the 8 values (a, b, c, d, e, f, g, h) read is taken as the measured moisture value.
  • the arithmetic average of the eight measured moisture values is taken as the moisture straightness (mm) of the sample.
  • the moisture content for measuring the true moisture straightness is the blended moisture content of the exothermic composition corresponding to the weight of the exothermic composition having an inner diameter of 20 mm and a height of 8 mm, and only water corresponding to the moisture content is used. Measure in the same way, and calculate the same value as the true water straightness (mm). The value obtained by dividing the moisture value by the true Minamata and multiplying it by 100 is the mobile water value.
  • the moisture content for measuring the true moisture value is calculated by calculating the moisture content of the exothermic composition from the moisture content measurement using an infrared moisture meter of the exothermic composition. Based on this, the amount of water necessary for the measurement is calculated, and the true water value is measured and calculated from the amount of water.
  • the exothermic composition having a mobile water value of less than 14 is placed with a non-water-absorbing 70 xm polyethylene film so as to cover the hole, and further, a thickness of 5 mm x length 150 mm x width 150 mm. If a windshield is put on instead of placing a stainless steel flat plate, the exothermic composition of the present invention undergoes an exothermic reaction during measurement, making measurement impossible.
  • the true moisture value is invalid regardless of the true moisture value. Even if it is bright, the exothermic water value of the exothermic composition is 0.
  • the exothermic composition part molded body of the present invention is molded by a mold-forming method such as a mold-through molding method containing a moldable water-containing exothermic composition, and a method for producing the exothermic composition molded body of the present invention is as follows.
  • mold forming methods include mold-through molding methods such as mold forming methods. Mold-forming exothermic compositions formed from a moldable hydrous exothermic composition by a molding method using mold-through molding methods. A body or a plurality of exothermic composition molded bodies are laminated on a substrate at intervals.
  • the heat generating part or the divided heat generating part is provided by covering with a covering material and sealing the peripheral part of the exothermic composition molded body.
  • the peripheral edge of the heat generating part is sealed (crimp seal or thermo-compression seal or heat seal).
  • the section heat generating section is composed of a plurality of parts, and each section heat generating section is separated by a section that is a heat seal section, forming a collective force heat generating section of the section heat generating section, and a peripheral portion of the section heat generating section.
  • the periphery of the heating element is sealed (pressure seal, thermocompression seal, heat seal, etc.). Heat sealing is particularly preferable
  • a heating element is manufactured through a cutting process or the like.
  • the sealing step, the cutting step, etc. may be used by appropriately selecting from conventional methods and apparatuses.
  • the mold-through molding method is to produce a heat-generating composition molded body by using a punching die, molding a heat-generating composition, and laminating a punch-shaped heat-generating composition molded body on a substrate. It is a method to do.
  • the punching die is a die having a through hole having a desired shape and thickness.
  • a drum-shaped forming device in which the through-hole is provided on the rotating surface of a hollow drum-like rotating body, a strut-conveyor-like forming device using a strut-conveyor-like rotating body provided with a plurality of struts having the through-hole, etc. Is given as an example.
  • a rotary punching die is used, and a molding machine for laminating a die-shaped exothermic composition molded body on a long base material and covering it with a long covering material.
  • a rotary sealer that can seal the surrounding part of the section and the base material and coating material (heat seal, pressure seal, heat seal, etc.), and the exothermic composition through the seal
  • An example is a continuous forming method in which the necessary portions of the periphery and the section of the molded body are heat sealed and sealed.
  • the squeeze molding method is a method for producing a exothermic composition molded body by filling the exothermic composition into a squeeze mold having recesses and laminating the molded exothermic composition molded body on a substrate. It is.
  • the punching die is a die having a recess having a desired shape and thickness.
  • An example is a heat generating composition molded body manufacturing apparatus in which a concave portion is provided on the outer surface of a drum-shaped rotating body or a hollow drum-shaped rotating body.
  • a molding machine for laminating a heat generating composition molded body on a long base material by covering the concave portion with a drum-shaped rotating body and transferring it to the base material, and covering it with a long covering material are used.
  • a rotary sealer that can seal the target section and the periphery of the base material and coating material (heat seal, pressure seal, thermocompression seal, etc.)
  • heat-generating composition molding through the seal An example is a continuous forming method in which the necessary parts of the twill part and the part of the body are heat sealed and encapsulated.
  • the heating element 1 shown in the plan view of Fig. 1 (a) and the cross-sectional view of Fig. 1 (b) uses a non-breathable base material 4 in which an adhesive layer 7 and a separator 9 are provided on a polyethylene film.
  • a moldable surplus water exothermic composition with a mobile water value of 8 was prepared by mixing iron powder, activated carbon, wood powder, water-absorbing polymer, slaked lime, sodium sulfite and 11% saline.
  • the section heat generating section 3 is configured such that at least a part thereof has air permeability so that oxygen can be supplied to the internal heat generating composition molded body 2.
  • Covering material 5 has air permeability, and a porous film is placed on the inner side of the nonwoven fabric sheet.
  • a non-breathable base material made of a non-breathable synthetic resin film is used as the base material 4.
  • As the breathable coating material a non-woven sheet with a synthetic resin film laminated on a wrapping material can be used.
  • the heating element 1 of the present embodiment is formed in a substantially rectangular shape in a plan view, and in this rectangle, four divided heat generating portions each having a substantially rectangular shape in a plan view, on both sides of the central section 12 '. 3 are arranged symmetrically. Further, the corners of the heating element 1 are cut off in an R shape, and the corners of the section heating unit 3 are also formed in an R shape.
  • Each heating section 3 of the heating element 1 is formed in a bilaterally bulging shape that bulges toward the non-breathable base material 4 and the breathable coating material 5. That is, although there is a difference in bulging, as shown in the sectional view of FIG. 2, the divided heat generating section 3 includes a plurality of, for example, four, substantially surrounding upper and lower surfaces facing each other and surrounding them.
  • the side surface made of the breathable coating material 5 and the side surface made of the non-breathable base material 4 constitute the side surface of the divided heat generating portion 3.
  • each section heat-generating part 3 and each heat-generating composition molded body 2 inside thereof have substantially the same thickness over substantially the entire flat direction. Also, the rising force from the upper surface side of the side surface made of the breathable coating material 5 and the rising degree from the lower surface side of the side surface made of the non-breathable base material 4 are not necessarily the same.
  • the thickness of the segment heating part 3, that is, the thickness of the heating composition molded body 2 is substantially constant in the flat direction from the central part to the peripheral part.
  • the peripheral portion does not become a wedge shape and is substantially constant in the flat direction. Since the thickness is maintained, the heat generation failure due to the lack of the exothermic composition molded body 2 at the peripheral portion does not occur.
  • the exothermic composition molded body 2 inside the section heating section 3 is pushed and widened in the flat direction. The greater the acting force, the more uniform the thickness of the segmented heat generating part 3 in the flat direction.
  • An adhesive layer 7 made of an acrylic adhesive is provided on the outer surface side of the non-breathable substrate 4 of the heating element 1.
  • the heating element 1 is formed such that the width of the central section 12 ′ is greater than 0.5 times the sum of the thicknesses of the section heating sections Al and B 1 on both sides.
  • Fig. 2 is an enlarged view of the folded part.
  • the folded portion is in the center, and the width (C) of the folding portion 12 'is 12mm.
  • the thickness of the divided heating portions Al and B1 on both sides of the dividing portion 12' is as described above.
  • the sum (H + L) of each is 5mm, which is larger than 0.5 times the sum of 10mm.
  • the heating element 1 folded along the central section 20 is not crushed when the segment heating sections Al and B1 are pulled toward the center.
  • the thickness of the segment heat generating part 3 is kept substantially constant from the central part to the peripheral part. There will be no heat generation failure due to 2A shortage.
  • FIG. 3 (a) is a plan view of the heating element package of the present invention
  • FIG. 3 (b) is a cross-sectional view thereof. It is formed by enclosing the heating element 1 in an outer bag 15 which is a non-breathable storage bag and storing it in the space of the outer bag 15 in a folded state.
  • a notch 16 serving as an opening means is provided at the end of the seal portion 21 of the outer bag, which is a non-breathable storage bag, corresponding to the storage space for the heating element.
  • the notch 16 is not in contact with the outer side of the outer bag 15 and is provided in the seal portion of the outer bag 15. It should be provided in contact with the outer side of the outer bag 15 in the inner area of the seal part of the outer bag 15.
  • the heating element 1 generates heat so that the breathable coating 5 is on the inside and the non-breathable substrate 4 is on the outside, and the separator 9 is on the outside so that the outside of the adhesive layer 7 is covered tightly. Folded in half along the section 12 'at the center of body 1. Further, the heating element 1 and the outer bag 15 are partly attached to each other and are temporarily attached 22 by an external temporary attachment type adhesive 23.
  • the outer bag 15 has a predetermined width between adjacent edges of the peripheral portion excluding the heating element 1. By sealing in an airtight manner, it is sealed in a bag shape.
  • the heating element 1 is enclosed in a folded state, even if the heating element 1 is large, the heating element 1 is very compact in a packaged state, and has an advantage of excellent portability.
  • the surface area of the heating element 1 is almost halved, the number of members can be reduced and the cost can be reduced as compared with a conventional disposable body warmer with little change in heat generation characteristics over time. There is also an advantage that it can be reduced and it is friendly to the global environment.
  • the packaging material used for the outer bag which is a non-breathable storage bag, can use the non-breathable packaging material and the like. It is desirable to form the above notches (I-notch, U-notch, V-notch, etc.) so that the user can easily tear and open the outer bag. Moreover, what is necessary is just to arrange
  • the outer bag 15 which is a non-breathable storage bag, is formed of a non-breathable sheet and covers the periphery of the heating element 1 with a heat seal or the like in an airtight manner until the heating element 1 is used. Exothermic The supply of oxygen to the molded product is cut off.
  • the outer bag 15 may be a so-called easy peel film that, when sealed, becomes a soft-adhesive state that can be easily peeled off.
  • a known material such as a non-breathable synthetic resin film coated with an easy peel styrene resin or the like can be appropriately used.
  • the outer bag 15 is formed in a shape that is slightly larger than that of the heating element 1 according to the folded shape of the heating element 1 (here, substantially rectangular).
  • FIG. 4 is a plan view of a heating element according to another example of the present invention.
  • the section heating section 3 is circular and can be folded at the center.
  • FIG. 5 (a) shows that a striped adhesive layer 7 is provided on the ventilation surface of the heating element 1 having two divided heating parts 3 across the dividing part 12 'which is a seal part at the center.
  • FIG. 2 is a plan view of a heating element 1 obtained. At the end of the seal portion 21 of the outer bag 15, a notch 16 that is an opening means is provided corresponding to the storage space for the heating element.
  • the notch 16 is an inner region of the seal portion of the outer bag 15 and is provided in contact with the outer side of the outer bag 15. It is.
  • the outer bag 15 may be provided in the seal portion of the outer bag 15 without contacting the outer side of the outer bag 15. This is a type of heating element 1 that is used with the adhesive layer side in contact with clothes and the surface on which the adhesive layer 7 is not provided in contact with the body.
  • FIG. 5B shows a cross-sectional view of the pressure-sensitive adhesive layer 7 provided with a separator 9.
  • FIG. 5 (c) is a plan view of the heating element package 19 which is folded into two at the center with the air-permeable surface inside and sealed in the outer bag 15 which is a non-air-permeable storage bag.
  • Figure 5 (d) is a cross-sectional view of W_W.
  • the heating element 1 in Fig. 6 (a) is an example of the heating element 1 formed by enclosing the heating element 1 in an outer bag 15 in a folded state.
  • a notch 16 is provided in the seal portion 21 of the outer bag 15 which is a non-breathable storage bag.
  • the air-permeable pressure-sensitive adhesive layer 8 on the ventilation surface is provided with a separator 9, and a flat shape in which four section heat generating sections 3 are provided on both sides of the central section 12 'at an interval.
  • the width of the bent portion 12 ' is 11 mm
  • the width of the section heating section 3 on both sides of the section heating section 3 is an uneven heating element 1.
  • the thickness is 7 mm each
  • the width of the central section 12 ′ is 0.64 times the sum of the thickness of the section heating sections 3 on both sides.
  • Fig. 6 (b) is a cross-sectional view of V-V.
  • FIG. 6 (c) is a plan view of the heating element package in which the separator 9 is folded and the outer bag 15 is enclosed along the central section 12 ′.
  • Figure 6 (c) is a cross-sectional view of U-U.
  • the adhesive layer 7 is provided at both end portions on the non-venting surface side
  • the separator 9 is provided on the entire non-venting surface side
  • the width of the section 12 ′ is 15 mm
  • the thickness of the section heating section 3 on both sides of the section 12 ′ is 6 mm
  • the width of the center section 12 ′ is the section heat generation on both sides. 1.25 times the sum of the thicknesses of part 3.
  • FIG. 7 (c) shows a cross section of the heating element package enclosed in the outer bag, folded along the central section 12 'with the airflow side facing inward and the non-airflow side separator 9 facing outward.
  • FIG. 8 (a) is a plan view of the heating element 1 in which the air conditioning material 6 made of polyethylene film is fixed by an adhesive layer at the top of the section heating unit 3 and both ends in the longitudinal direction of the heating element 1.
  • each heating section 3 is 1.5mm thick x 70mm long x 10mm wide, each section 3 is 30mm wide, and the width of the central section 12 ' More than 2.0 times half the sum of the thickness of the heat generating part 3.
  • FIG. 8B is a cross-sectional view of the heating element package in which the heating element 1 is folded in three and enclosed in the outer bag 15.
  • the air flow adjusting material means that a space is formed in at least a part of the peripheral edge of the section heat generating portion by covering the section heat generating portion with the air flow adjusting material. It adjusts the temper and also provides a heat retaining effect.
  • the packaging material used for the base material and the covering material can be used. Any packaging material that is commercially available or is used for known disposable warmers or heating elements can be selected as appropriate.
  • the air-conditioning material of the present invention is not limited if the air flow to the segmented heat generating part is adjusted, but the air-conditioning material is not limited to the heat-generating part or the heating element body provided with the air-adjusting material.
  • the air permeability is lower than the air permeability of the air surface.
  • Examples include a porous film, a nonwoven fabric, a breathable material such as a film or sheet having holes formed by perforation, and a composite such as a laminate including at least one of them as part of constituent members. Particularly preferred are films, sheets and composites provided with holes by perforation.
  • an area (ventilation hole) having a larger air permeability than the heat generation part or the ventilation surface (ventilation hole) of the heating element is provided to increase local air permeability. May have a substantially non-breathing force or may keep air permeability lower than the air permeability of the ventilation surface of the divided heat generating portion, and may control the flow passage and flow of a gas such as air.
  • the air-conditioning material is not limited as long as it is a plastic film or sheet having a non-breathable city area and a breathable area.
  • the material constituting the air-conditioning material has conventionally been a heating element or chemical force ( The materials used in breathable storage bags (inner bags) and non-breathable storage bags (outer bags)) and the materials used in the base materials, covering materials, and outer bags described in the specification of the present invention can be used. Therefore, it may be selected as appropriate.
  • Non-breathable films, sheets, and laminates containing them are useful films, sheets and laminates comprising vents provided by perforation.
  • a plastic film or sheet having vent holes by perforation obtained by perforating a non-breathable plastic film or sheet is an example.
  • the air permeability can be adjusted relatively easily by adjusting the size of the needle hole.
  • a plastic film or sheet with a smooth outer surface is used, when the vent hole is covered with another non-air-permeable plastic film or sheet, the plastic film or sheet is tightly bonded tightly to the periphery of the vent hole. can do.
  • the non-breathable packaging material can be given as an example.
  • a non-breathable air-blocking sheet made of a non-breathable packaging material or the like may be fixed with a pressure-sensitive adhesive or the like in a breathable region such as a vent hole of the air conditioning material.
  • air (oxygen) enters the inside of the separate heat generating part from the ventilation surface during storage and transportation. Storage that does nothing can prevent heat generation during transportation.
  • air permeability can be secured by removing the air-blocking sheet from the air-conditioning material during use, it is possible to generate heat during normal use.

Abstract

A packaged heating element which has improved heating properties and eliminates a waste of resources to attain a reduction in cost. Also provided is a heating element (1) characterized by comprising two or more separated heating parts (3) formed by covering a heating composition (2) which generates heat upon contact with air with packaging materials (4 and 5) so that the separated heating parts (3) each protrudes on both of the front and back sides, the heating parts (3) being separated from each other by separating parts (12). It is further characterized by having a constitution in which at least part of each separated heating part (3) has air permeability and the heating element (1) can be folded at a given separating part (12), the width of the separating part (12) where folding is possible is larger than 0.5 times the sum of the thicknesses of the separated heating parts (3) located on both sides of the separating part (12).

Description

明 細 書  Specification
発熱体及び発熱体包装物  Heating element and heating element package
技術分野  Technical field
[0001] 本発明は、空気の存在下で発熱する発熱組成物を含有する、複数の区分発熱部 が区分け部による間隔を置いて設けた発熱部を有する発熱体に関する。  [0001] The present invention relates to a heating element having a heat generating portion in which a plurality of section heat generating portions are provided at intervals by a section containing a heat generating composition that generates heat in the presence of air.
背景技術  Background art
[0002] 通気性を有する袋に空気の存在下で発熱する発熱組成物を収容した発熱体は、 使用時に気密性 (非通気性)の外袋から取り出すことにより、火を使わずに適度の温 熱を迅速に得ることができ、携帯に便利で、簡便に使用することができる。そのため、 使レ、捨てカイロや医療用温湿布等として広く用いられてレ、る。  [0002] A heating element that contains a heat-generating composition that generates heat in the presence of air in a breathable bag can be removed from an air-tight (non-breathable) outer bag at the time of use without using fire. Heat can be obtained quickly, and it is convenient to carry and use easily. For this reason, it is widely used for use, throwing away warmers and medical warm compresses.
[0003] このような発熱体には、使用に際して発熱体が所望の部位に密着して移動しなレ、よ うにする手段を備えたものがあり、広範に使用されている。例えば、粘着剤層を有しな い使い捨てカイロや内袋の外表面に粘着性部分を有するいわゆる「貼るタイプ」の使 い捨てカイロや、人体に直接貼付可能なプラスタータイプの、粘着層又はゲル湿布 層を有する温湿布等の発熱体がある。これらの発熱体は、その粘着性部分、ゲル層 及び湿布層が使用時まで剥離性部材によって覆われた状態で気密性外袋に収容さ れている。そのため、使用に際しては、まず外袋の一部を切り取るか裂け目を入れる ことにより外袋を開封して、発熱体を取り出し、特に貼るタイプのカイロや温湿布は。 更に発熱体から剥離性部材をはがしてから、所望の部位に貼付することにより、使用 が開始される。  [0003] Such a heating element includes a means for preventing the heating element from moving in close contact with a desired part during use, and is widely used. For example, disposable warmers that do not have an adhesive layer, disposable warmers that have a sticky part on the outer surface of the inner bag, or plaster-type adhesive layers or gels that can be applied directly to the human body There is a heating element such as a hot compress with a compress layer. These heating elements are housed in an airtight outer bag in a state where the adhesive portion, the gel layer, and the compress layer are covered with a peelable member until use. Therefore, when using, the type of body warmer or hot compress that is used to cut out a part of the outer bag or to open the outer bag by opening the outer bag and take out the heating element, especially for pasting. Further, the peelable member is peeled off from the heating element and then applied to a desired site to start use.
また、発熱体も従来のやや小さめのものから大型化した発熱体の市場要求が高ま つてきた。また、従来にない柔軟性を有した発熱体の要求も高まっている。  In addition, there has been an increasing market demand for heating elements that are larger than the conventional slightly smaller ones. In addition, there is an increasing demand for a heating element having unprecedented flexibility.
[0004] しかし、上記の発熱体の大型に伴って、外袋も大きくなり、水分の飛散量の増加等 による発熱持続時間の減少、コスト高、廃棄包材の増加があった。また、ゴミの低減も 叫ばれている。 [0004] However, as the heating element becomes larger, the outer bag also becomes larger, resulting in a decrease in heat generation duration, an increase in cost, and an increase in waste packaging due to an increase in the amount of scattered water. There is also a call for reducing waste.
発明の開示  Disclosure of the invention
発明が解決しょうとする課題 [0005] そこで、本発明は、発熱特性を改良し、資源の無駄を省き、コストの低減を図った発 熱体包装物を提供することを目的とする。 Problems to be solved by the invention [0005] Accordingly, an object of the present invention is to provide a heating element package with improved heat generation characteristics, waste of resources, and cost reduction.
課題を解決するための手段  Means for solving the problem
[0006] 本発明者は鋭意研究を重ね、上記問題を解決して、本発明を完成した。 [0006] The inventor has conducted extensive research and solved the above problems, thereby completing the present invention.
即ち、本発明の発熱体は、請求項 1に記載の通り、空気と接触して発熱する発熱組 成物を、包装材により被覆して表裏の両側に膨出するようにして形成された、 2個以 上複数の区分発熱部を、区分け部を介して設け、少なくとも各区分発熱部の一部は 通気性を有し、所定の区分け部において、折り畳むことができるようにし、前記折り曲 げられる区分け部の幅を、その両側の区分発熱部の厚さの和の 0· 5倍より大きくなる ように構成した発熱体としたことを特徴とする。  That is, the heating element of the present invention is formed by covering a heating composition that generates heat upon contact with air with a packaging material as described in claim 1, and bulges on both sides of the front and back sides. Two or more divided heat generating portions are provided via the divided portions, and at least a part of each divided heat generating portion has air permeability, and can be folded at a predetermined divided portion. The heat generating element is configured so that the width of the divided section is larger than 0.5 times the sum of the thicknesses of the divided heat generating sections on both sides.
また、請求項 2に記載の本発明は、請求項 1に記載の発熱体において、前記折り畳 まれる所定の区分け部において、通気性を有する部分を内側にして折り畳むことが できるようにしたことを特徴とする発熱体。  Further, in the present invention described in claim 2, in the heating element according to claim 1, the predetermined section to be folded can be folded with a portion having air permeability inside. A heating element characterized by
また、請求項 3に記載の本発明は、請求項 1又は 2に記載の発熱体において、前記 区分発熱部は、 4個以上あることを特徴とする。  The invention according to claim 3 is characterized in that in the heating element according to claim 1 or 2, the number of the divided heating parts is four or more.
また、請求項 4に記載の本発明は、請求項 1乃至 3の何れかに記載の発熱体にお いて、前記区分発熱部は、ストライプ状に設けられていることを特徴とする。  Further, the present invention according to claim 4 is the heating element according to any one of claims 1 to 3, characterized in that the divided heat generating portions are provided in a stripe shape.
また、請求項 5に記載の本発明は、請求項 1乃至 4の何れかに記載の発熱体にお いて、前記発熱体の露出部の少なくとも一部に固定手段を有することを特徴とする。 また、請求項 6に記載の本発明は、請求項 1乃至 5の何れかに記載の発熱体にお いて、前記固定手段は、粘着剤層であり、その上に、セパレータを設けることを特徴と する。  The invention according to claim 5 is the heating element according to any one of claims 1 to 4, characterized in that a fixing means is provided on at least a part of the exposed portion of the heating element. The invention according to claim 6 is the heating element according to any one of claims 1 to 5, wherein the fixing means is an adhesive layer, and a separator is provided thereon. Let's say.
また、本発明の発熱体包装物は、請求項 7に記載の通り、請求項 1乃至 6の何れか に記載の発熱体が所定の区分け部で折り畳まれて、気密性収納袋である外袋に封 入されることを特徴とする。  Moreover, the heating element package of the present invention is an outer bag which is an airtight storage bag, as described in claim 7, wherein the heating element according to any one of claims 1 to 6 is folded at a predetermined section. It is characterized by being sealed in.
また、本発明の発熱体包装物は、請求項 8に記載の通り、請求項 1乃至 6の何れか に記載の発熱体が所定の区分け部で折り畳まれて、気密性収納袋である外袋に封 入し、発熱体の露出部の少なくとも一部が外袋の少なくとも一部と仮着されていること を特徴とする。 In addition, the heating element package of the present invention is an outer bag which is an airtight storage bag, as described in claim 8, wherein the heating element according to any one of claims 1 to 6 is folded at a predetermined section. And at least a part of the exposed part of the heating element is temporarily attached to at least a part of the outer bag. It is characterized by.
また、請求項 9に記載の発熱体包装物は、請求項 8に記載の発熱体包装物におい て、前記発熱体は、 180度ピール強度 (JISZ— 0237)力 0. 001〜0. 9kg/25m mの範囲で仮着されてレ、ることを特徴とする。  Further, the heating element package according to claim 9 is the heating element package according to claim 8, wherein the heating element has a 180 degree peel strength (JISZ-0237) force of 0.001 to 0.9 kg / It is characterized by being temporarily attached within a range of 25 mm.
また、請求項 10に記載の発熱体包装物は、請求項 7乃至 9の何れかに記載の発熱 体包装物において、前記気密性収納袋である外袋のシール部に開口用のノッチが 設けられたことを特徴とする。  The heating element package according to claim 10 is the heating element package according to any one of claims 7 to 9, wherein an opening notch is provided in a seal portion of the outer bag which is the airtight storage bag. It is characterized by that.
また、請求項 11に記載の発熱体包装物は、請求項 10に記載の発熱体包装物にお いて、前記ノッチが少なくとも気密性収納袋である外袋の辺に接触せず、気密性収 納袋である外袋のシール部内に設けられたことを特徴とする。  In addition, the heating element package according to claim 11 is the heating element package according to claim 10, wherein the notch does not contact at least the side of the outer bag which is an airtight storage bag, and the airtightness is reduced. It was provided in the seal part of the outer bag which is a bag delivery.
また、本発明の発熱体包装物は、 2個以上複数の区分発熱部が区分け部を間隔と して、間隔をおいて設けられている発熱体力 通気性を有する部分を内側にして 2つ 以上複数に折り畳まれて、ヒートシールされた機気密性外袋に封入されてレ、る発熱 体包装物であって、該各区分発熱部が該区分け部に対して、両側に膨出する両側 膨出状に形成され、発熱部の両面が凹凸状の面であり、該発熱体が該機気密性外 袋に固定されておらず、  In addition, the heating element package of the present invention has two or more heating elements, each having a plurality of divided heating parts with the dividing part as an interval, and with the heating element force breathable part provided at an interval inside. A heating element package that is folded into a plurality of pieces and enclosed in a heat-sealed airtight outer bag, wherein each section heating section bulges on both sides with respect to the section section. Formed in a protruding shape, both sides of the heat generating part are uneven surfaces, and the heating element is not fixed to the airtight outer bag,
該発熱体が、該区分発熱部は空気と接触して発熱する発熱組成物を含有し、該区 分け部は発熱組成物を含有しないシール部であり、発熱体に存在する折り畳み部に あたる区分け部の幅はその両側の区分発熱部の厚さの和の 0. 5倍より大に形成され ていることが好ましい。  The heating element contains a heat generating composition that generates heat upon contact with air, and the partitioning part is a seal part that does not contain a heat generating composition, and is a classification part corresponding to a folding part that exists in the heating element. The width of the part is preferably larger than 0.5 times the sum of the thicknesses of the divided heat generating parts on both sides.
また、本発明の発熱体包装物は、区分発熱部が 4個以上複数の区分発熱部である ことが好ましい。  In the heating element package of the present invention, it is preferable that the number of the divided heat generating portions is four or more.
また、本発明の発熱体包装物は、区分発熱部がストライプ状であること好ましい。 また、本発明の発熱体包装物は、発熱体の露出部の一部に固定手段を有すること が好ましい。  Moreover, it is preferable that the heating element package of this invention is that a division | segmentation heat_generation | fever part is striped. In addition, the heating element package of the present invention preferably has a fixing means in a part of the exposed portion of the heating element.
また、本発明の発熱体包装物は、前記発熱体の少なくとも一部が、前記気密性外 袋の内表面の少なくとも一部に、 180度ピーノレ強度 (JISZ— 0237)力 0. 001〜0. 9Kg/25mmの仮着がされてレ、ることが好ましレ、。 [0007] 以下に、本発明の好ましい態様について説明する。 In the heating element package of the present invention, at least a part of the heating element is applied to at least a part of the inner surface of the airtight outer bag with a 180-degree pinole strength (JISZ-0237) force of 0.001 to 0.00. It is preferable to wear a 9Kg / 25mm temporary dress. [0007] Hereinafter, preferred embodiments of the present invention will be described.
本発明の発熱体包装物は、 2個以上、好ましくは 3個以上、より好ましくは 4個以上 複数の区分発熱部が区分け部を間隔として、間隔をおいて設けられている発熱体が 、通気性を有する部分を内側にして 2つ以上複数に折り畳まれて、ヒートシールされ た機気密性外袋に封入されている発熱体包装物であって、該各区分発熱部が該区 分け部に対して、両側に膨出する両側膨出状に形成され、発熱部の両面が凹凸状 の面であり、該発熱体が該機気密性外袋に固定されておらず、該発熱体が、該区分 発熱部は空気と接触して発熱する発熱組成物を含有し、該区分け部は発熱組成物 を含有しないシール部であり、発熱体に存在する折り畳み部にあたる区分け部の幅 はその両側の区分発熱部の厚さの和の 0. 5倍より大に形成されていることが好まし い。  The heating element package according to the present invention has two or more, preferably three or more, more preferably four or more heating elements provided with a plurality of divided heating parts spaced apart from each other. A heating element package enclosed in a heat-sealed airtight outer bag that is folded into two or more with the portion having the property inside, and each of the divided heat generating portions is divided into the divided portions. On the other hand, it is formed in a bulging shape on both sides that bulges on both sides, both surfaces of the heat generating part are uneven surfaces, the heat generating element is not fixed to the airtight outer bag, and the heat generating element is The section heat generating portion contains a heat generating composition that generates heat upon contact with air, the section is a seal portion that does not contain a heat generating composition, and the width of the section corresponding to the folded portion existing in the heat generating element is on both sides thereof. It is preferable that it is formed to be larger than 0.5 times the sum of the thicknesses of the segmental heating parts. Yes.
また、発熱体包装物は、前記区分発熱部が 4個以上複数の区分発熱部であること が好ましい。  Further, in the heating element package, it is preferable that the divided heat generating portion is four or more divided heat generating portions.
また、発熱体包装物は、前記区分発熱部がストライプ状であることが好ましい。 また、発熱体包装物は、前記発熱体の露出部の一部に固定手段を有することが好 ましい。  Moreover, it is preferable that the said heating element package is that the said division | segmentation heat generating part is stripe shape. Further, the heating element package preferably has a fixing means in a part of the exposed portion of the heating element.
また、発熱体包装物は、前記発熱体の少なくとも一部が気密性収納袋である外袋 の少なくとも一部に仮着されていることが好ましい。  Moreover, it is preferable that the heating element package is temporarily attached to at least a part of an outer bag in which at least a part of the heating element is an airtight storage bag.
また、発熱体包装物の仮着は、 180度ピール強度 (JIS Z— 0237)力 001-0. 9kg/25mmの範囲での仮着であることを特徴とする。  Further, the temporary heating of the heating element package is characterized in that it is temporary wearing in the range of 180 degree peel strength (JIS Z-0237) force 001-0.9 kg / 25 mm.
発明の効果  The invention's effect
[0008] 本発明の通り、発熱体を通気性面を内側にして 2つ以上複数に折り畳まれ気密性 の外袋に封入することにより、気密性包材を節約し、保存時の発熱体の劣化を防止 し、長時間安定した保存ができ、大型サイズの発熱体もコンパクトになり、持ち運びも に便利であり、安定した気密性の外袋への安定した収納、簡易に使用を開始でき、 製造コストが安価になり、運送上も有利になる。  [0008] According to the present invention, the heating element is folded into two or more with the air-permeable surface inside, and sealed in an air-tight outer bag, thereby saving the air-tight packaging material and reducing the heating element during storage. Prevents deterioration, can be stored stably for a long time, the large-sized heating element is compact, convenient to carry, stable storage in a stable airtight outer bag, easy to use, Manufacturing costs are reduced and transportation is advantageous.
また、本発明では、通気性面を内側にして折り畳むようにしたので、発熱組成物中 の水分の蒸発量が少なぐ保存中に発熱体が劣化することを防ぐことができる。 また、少なくとも発熱体の露出部の一部を外袋用包装材に仮着し、折り畳み、折り 畳まれた発熱体に対応する領域を除いた外袋用包装材の周縁部をシールすること により、折り畳み時の発熱体のズレを防止でき、折り畳み速度も上げることができ、発 熱体包装物の歩留まり(収率)が大幅に向上する。 Further, in the present invention, since the air-permeable surface is folded inward, the heating element can be prevented from being deteriorated during storage with a small amount of water evaporated in the heating composition. Also, by temporarily attaching at least a part of the exposed portion of the heating element to the outer bag packaging material, folding it, and sealing the peripheral portion of the outer bag packaging material excluding the area corresponding to the folded heating element Further, the heating element can be prevented from being displaced during folding, the folding speed can be increased, and the yield (yield) of the heating element package is greatly improved.
図面の簡単な説明  Brief Description of Drawings
[0009] [図 1] (a)本発明の発熱体の一例を示す平面図である。 (b)同 Z— Zの断面図である。  FIG. 1 (a) is a plan view showing an example of a heating element of the present invention. (B) It is sectional drawing of ZZ.
[図 2]折り目部分の幅と折り目を挟んだそれぞれの側での最大の厚さを有する発熱部 又は区分発熱部との関係を説明する説明断面図である。  FIG. 2 is an explanatory cross-sectional view for explaining the relationship between the width of the crease portion and the heat generating portion or the divided heat generating portion having the maximum thickness on each side across the crease.
[図 3] (a)本発明の外袋に封入された 2つに折り畳まれた発熱体の他の一例を示す平 面図である。 (b)同 Y— Yの断面図である。  FIG. 3 (a) is a plan view showing another example of the heating element folded in two enclosed in the outer bag of the present invention. (B) It is the sectional view of YY.
[図 4]本発明の発熱体の他の一例を示す平面図である。  FIG. 4 is a plan view showing another example of the heating element of the present invention.
[図 5]本発明の発熱体の他の一例を示す説明図である。  FIG. 5 is an explanatory view showing another example of the heating element of the present invention.
[図 6]本発明の発熱体の他の一例を示す説明図である。  FIG. 6 is an explanatory view showing another example of the heating element of the present invention.
[図 7]本発明の発熱体の他の一例を示す説明図である。  FIG. 7 is an explanatory view showing another example of the heating element of the present invention.
[図 8]本発明の発熱体の他の一例を示す説明図である。  FIG. 8 is an explanatory view showing another example of the heating element of the present invention.
符号の説明  Explanation of symbols
[0010] 1 発熱体 [0010] 1 Heating element
2 発熱組成物又は発熱組成物成形体  2 Exothermic composition or exothermic composition molded body
3 区分発熱部  3-segment heating section
4 基材  4 Base material
5 被覆材  5 Coating material
6 通気調整材  6 Ventilation regulator
7 粘着剤層  7 Adhesive layer
8 通気性粘着剤層  8 Breathable adhesive layer
9 セノ レータ  9 Senator
10 通気性面  10 Breathable surface
11 折り目  11 Crease
12 シール部(区分け部) 12' 中央の区分け部 12 Sealing part (partitioning part) 12 'center section
13 ヒートシール部  13 Heat seal part
15 外袋 (非通気性収納袋)  15 Outer bag (non-breathable storage bag)
16 ノッチ  16 notches
21 シール部  21 Seal part
22 外仮着  22 Outerwear
23 外仮着型粘着剤  23 Outer temporary adhesive
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0011] 本発明の発熱体は、 2個以上複数の区分発熱部を、区分け部を介して設け、少なく とも各区分発熱部の一部は通気性を有し、所定の区分け部において、折り畳むこと ができるようにし、前記折り曲げられる区分け部の幅を、その両側の区分発熱部の厚 さの和の 0. 5倍より大きくなるように構成した発熱体であり、区分発熱部は、空気と接 触して発熱する発熱組成物を含有する。  [0011] The heating element of the present invention is provided with two or more divided heat generating parts via the dividing part, and at least a part of each divided heat generating part has air permeability and is folded at a predetermined dividing part. The heating element is configured so that the width of the bent section to be bent is greater than 0.5 times the sum of the thicknesses of the section heating sections on both sides. Contains a heat-generating composition that generates heat upon contact.
本発明の発熱体包装物は、折り畳まれた発熱体を含有する発熱体包装物である。 本発明の折り畳まれた発熱体は、発熱体の通気性面が内側になっても、外側にな つても、よいが、発熱体の通気性面を内側にして折り畳まれた発熱体が好ましい。  The heating element package of the present invention is a heating element package containing a folded heating element. The folded heating element of the present invention may be either on the inside or on the outside, but a heating element folded with the breathable surface of the heating element on the inside is preferable.
[0012] 本発明の折り畳まれた発熱体の好ましレ、例として、  [0012] The preferred heating element of the present invention, for example,
1)全ての区分け部で折り畳まれている折り畳まれた発熱体、  1) A folded heating element that is folded at all sections,
2)区分け部の少なくとも 1個は折り畳み部ではなぐ折り畳まれずに残存している折 り畳まれた発熱体  2) A folded heating element in which at least one of the sections remains unfolded at the folding section.
等が一例として挙げられる。特に、 2)及び 3)が好ましい。  Etc. are mentioned as an example. In particular, 2) and 3) are preferred.
[0013] 本発明の発熱体包装物は、非通気性包装材を使用し、その周縁部を密封シール することにより作成された外袋の空間に発熱体を封入した発熱体包装物である。 本発明の発熱体包装物の好ましい例として、 [0013] The heating element package of the present invention is a heating element package in which a heating element is enclosed in a space of an outer bag formed by using a non-breathable packaging material and hermetically sealing a peripheral portion thereof. As a preferable example of the heating element package of the present invention,
1)折り畳まれた発熱体を、気密性収納袋である外袋に封入した発熱体包装物。 1) A heating element package in which a folded heating element is enclosed in an outer bag which is an airtight storage bag.
2)折り畳まれた発熱体を、気密性収納袋である外袋に封入し、発熱体の露出部の 少なくとも一部が外袋の少なくとも一部と仮着されている発熱体包装物。 2) A heating element package in which a folded heating element is enclosed in an outer bag, which is an airtight storage bag, and at least a part of an exposed portion of the heating element is temporarily attached to at least a part of the outer bag.
3)折り畳まれた発熱体を、気密性収納袋である外袋に封入し、発熱体の露出部の 少なくとも一部が外袋の少なくとも一部と仮着され、該仮着が、 180度ピール強度 αι S Ζ— 0287)力 001〜0. 9kg/2 5mmの範囲での仮着である発熱体包装物。 等が一例として挙げられる。 3) Enclose the folded heating element in an outer bag, which is an airtight storage bag. Heating element packaging in which at least a portion is temporarily attached to at least a portion of the outer bag, and the temporary attachment is temporary attachment in a range of 180 degree peel strength αι S Ζ— 0287) force 001 to 0.9 kg / 2 5 mm. object. Etc. are mentioned as an example.
[0014] 本発明の発熱体包装物の他の一例は、非通気性収納袋である外袋の周縁部密封 シール部に発熱体の収納空間に対応してノッチ等の開封手段を設けた発熱体包装 物である。 [0014] Another example of the heating element package of the present invention is a heat generation in which an opening sealing means such as a notch is provided in a sealing portion at a peripheral edge of an outer bag that is a non-breathable storage bag corresponding to a storage space of the heating element. It is a body package.
[0015] 非通気性収納袋である外袋に使用するの包装材には、後記非通気性包材等が使 用できる。  [0015] As the packaging material used for the outer bag which is a non-breathable storage bag, a non-breathable packaging material described later can be used.
本発明の発熱体が気密性収納袋である外袋に封入された発熱体の場合、気密性 収納袋である外袋のシール部に開口用のノッチが設けられることが好ましい。  In the case where the heating element of the present invention is a heating element sealed in an outer bag which is an airtight storage bag, it is preferable that a notch for opening is provided in a seal portion of the outer bag which is an airtight storage bag.
また、前記ノッチが少なくとも気密性収納袋である外袋のシール部に設けられ、シ ール部の内側辺に当接していなければ制限はない。外袋のシール部の外側辺と当 接触するノッチや、外袋のシール部内にあり、収納された発熱体側である内側辺及 びその反対側である外側辺の双方に当接していないノッチが一例として挙げられる。 本発明のノッチは制限はなレ、が、 Iノッチ、 Vノッチ、 Uノッチ等が一例として挙げら れる。  Further, there is no limitation as long as the notch is provided at least in the seal portion of the outer bag which is an airtight storage bag and is not in contact with the inner side of the seal portion. An example is a notch that comes into contact with the outer side of the outer bag seal part, or a notch that is in the outer bag seal part and is not in contact with both the inner side that is the side of the stored heating element and the outer side that is the opposite side. As mentioned. The notches of the present invention are not limited, but I notches, V notches, U notches and the like are examples.
非通気性収納袋である外袋のシール部は、発熱体の周縁部の外側近傍に形成さ れているため、外袋用包材と発熱体とが略密着状態となり、発熱体を折り畳んだ状態 で包装していることとも相まって全体が極めてコンパクトになる。  The seal part of the outer bag, which is a non-breathable storage bag, is formed near the outside of the peripheral edge of the heating element, so that the outer bag packaging material and the heating element are in close contact, and the heating element is folded. Combined with packaging in a state, the whole is extremely compact.
発熱体が大きくなつても、折り畳まない従来の発熱体と比べて部材数を少なくでき、 コストを削減できる他、使用時に出るゴミを削減でき、地球環境に優しいという利点も ある。  Even if the heating element is large, the number of members can be reduced compared to a conventional heating element that does not fold, and the cost can be reduced. In addition, there is an advantage that it can reduce dust generated during use and is friendly to the global environment.
本発明のノッチは制限はなレ、が、 Iノッチ、 Vノッチ、 Uノッチ等が一例として挙げら れる。  The notches of the present invention are not limited, but I notches, V notches, U notches and the like are examples.
該ノッチにより使用者が外袋を容易に引き裂いて開封できるようにすることが望まし レ、。  It is desirable that the notch allows the user to easily tear and open the outer bag.
また、ノッチを形成するノッチ形成手段は、例えば、封止装置による封止工程の下 流側に配置すればよい。 [0016] 外袋は 2個以上の収納空間を連鎖して有していてもよぐ該収納空間はそれらの中 間部を密封シールして、お互いに区画された複数の収納空間を形成してもよい。 その場合、外袋の周縁部密封シール部に、それぞれの発熱体の収納空間に対応 してノッチ等の開封手段を設けることが好ましい。 Further, the notch forming means for forming the notch may be disposed on the downstream side of the sealing process by the sealing device, for example. [0016] The outer bag may have two or more storage spaces in a chain, and the storage space hermetically seals the middle part thereof to form a plurality of storage spaces partitioned from each other. May be. In that case, it is preferable to provide an opening means such as a notch in the peripheral sealing portion of the outer bag corresponding to the storage space of each heating element.
[0017] 本発明の「折り畳む」とは、少なくとも折り畳み部の先端等の一部が非折り畳み部の 領域に接触していることをいう。 “Folding” in the present invention means that at least a part of the folded portion is in contact with the region of the non-folded portion.
また、発熱体の折り畳み部にあたる区分け部の幅はその両側の区分発熱部の厚さ の和の 0. 5倍より大に形成されている。即ち、折り畳まれる区分け部の幅が Cであり、 その両側の区分発熱部の高さがそれぞれ H、 Lとすると、 Cと(H + L)との比、即ち、 折り畳み比である C/ (H + L)は、通常 0. 5以上であり、好ましくは 0. 5〜10であり、 より好ましくは 0. 55〜: 10であり、更に好ましくは 0. 6〜10であり、更に好ましくは 0. 7〜10であり、更に好ましくは 1. 0〜10であり、更に好ましくは 1. 2〜10であり、更に 好ましくは 1. 2〜5であり、更に好ましくは 1. 2〜3である。  The width of the section corresponding to the folded part of the heating element is formed to be larger than 0.5 times the sum of the thicknesses of the section heating sections on both sides. That is, if the width of the section to be folded is C, and the height of the section heating section on both sides is H and L, respectively, the ratio of C to (H + L), that is, the folding ratio C / ( H + L) is usually 0.5 or more, preferably 0.5 to 10, more preferably 0.55 to 10 and even more preferably 0.6 to 10, even more preferably. 0.7 to 10, more preferably 1.0 to 10, more preferably 1.2 to 10, more preferably 1.2 to 5, and still more preferably 1.2 to 3. is there.
区分発熱部間が発熱体の一面側と他面側で異なる場合は短い長さを Cとする。 本発明の発熱体は、区分け部を凹部(平坦状)とし、区分発熱部が凸部とする両面 凹凸状発熱体であるので、折り畳み比(C/ (H + L) )は 0. 5以上 1未満でもよぐ該 区分け部で折り畳むことができる。  The short length is C if the heating section of the heating element is different on one side and the other side. Since the heating element of the present invention is a double-sided uneven heating element in which the section is a recess (flat shape) and the section heating section is a projection, the folding ratio (C / (H + L)) is 0.5 or more It can be folded at the section that is less than 1.
また、発熱体の折り畳み部にあたる区分け部の幅が、一面側と他面側とで異なる場 合は、狭レ、 (短い)幅を区分け部の幅 Cとする。  Also, if the width of the section corresponding to the folded part of the heating element is different between the one side and the other side, the narrow and (short) width shall be the width C of the section.
また、本発明においては、より好ましくは、前記折り曲げられる区分け部の幅をその 両側の区分発熱部のそれぞれの最大の厚さの和の 0. 5倍より大きくなるように構成し た発熱体である。  In the present invention, more preferably, the heating element is configured such that the width of the bent section is greater than 0.5 times the sum of the maximum thicknesses of the section heating sections on both sides thereof. is there.
[0018] 本発明の発熱体に使用される、発熱組成物としては、成形性があり、発熱組成物中 の水分が空気遮断層として機能せず、空気(酸素)と接触して発熱する発熱組成物 であれば制限はないが、鉄粉、炭素成分、反応促進剤及び水を必須成分とし、易動 水値が 0. 01以上〜 14未満の余剰水を含有し、発熱組成物中の水分が空気遮断層 として機能せず、製造直後、風のない 20°Cの環境下の空気中に放置後 5分以内に 2 °Cの温度上昇がある発熱をする成形性含余剰水の発熱組成物が好ましい。 [0019] 前記成形性含余剰水の発熱組成物は、上記成分の他に、保水剤、吸水性ポリマー 、水素発生抑制剤、 pH調整剤、骨材、機能性物質、成形助剤、ポリオキシエチレン アルキルエーテル等のノニオン、両性イオン、ァニオン、カチオンの界面活性剤、ポリ エチレンやポリプロピレン等の疎水性高分子化合物、ジメチルシリコーンオイル等の 有機ケィ素化合物、焦電物質、セラミック等の遠赤外線放射物質、トルマリン等のマ ィナスイオン発生剤、 FeCl等の発熱助剤、ケィ素やアルミニウム等の鉄以外の金属 [0018] The exothermic composition used in the heating element of the present invention has moldability, the moisture in the exothermic composition does not function as an air blocking layer, and generates heat when in contact with air (oxygen). The composition is not limited, but contains iron powder, carbon component, reaction accelerator and water as essential components, and contains excess water with a mobile water value of 0.01 or more and less than 14 and is contained in the exothermic composition. Moisture does not function as an air barrier, and immediately after production, heat is generated in a moldable surplus water that generates heat with a temperature rise of 2 ° C within 5 minutes after being left in air at 20 ° C without wind Compositions are preferred. [0019] In addition to the above components, the exothermic composition containing moldable excess water contains a water retention agent, a water-absorbing polymer, a hydrogen generation inhibitor, a pH adjuster, an aggregate, a functional substance, a molding aid, a polyoxy Far-infrared radiation from nonionics such as ethylene alkyl ethers, zwitterions, anions, cationic surfactants, hydrophobic polymer compounds such as polyethylene and polypropylene, organic key compounds such as dimethyl silicone oil, pyroelectric materials, ceramics, etc. Substances, negative ion generators such as tourmaline, exothermic aids such as FeCl, metals other than iron such as silicon and aluminum
2  2
、二酸化マンガン等の酸化鉄以外の金属酸化物、塩酸やマレイン酸や酢酸等の酸 性物質、パルプ等の繊維状物、尿素等の肥料成分、グリセリンや D—ソルビトール等 の保湿剤、離型剤又はこれらの混合物からなる付加的な成分から選ばれた少なくとも 一種を含有してもよい。  , Metal oxides other than iron oxide such as manganese dioxide, acid substances such as hydrochloric acid, maleic acid and acetic acid, fibrous materials such as pulp, fertilizer components such as urea, moisturizers such as glycerin and D-sorbitol, mold release You may contain at least 1 type chosen from the additional component which consists of an agent or these mixtures.
尚、本発明の発熱組成物の成分は、従来より開示されている又市販されている又 は公知の使い捨てカイロや発熱体に使用される発熱組成物の如何なる成分をも適宜 選択して使用できる。  As the components of the exothermic composition of the present invention, any components of the exothermic compositions that have been disclosed in the past, are commercially available, or are used for known disposable warmers and heating elements can be appropriately selected and used. .
[0020] 前記発熱組成物は、その配合割合は特に限定されるものではなレ、が、鉄粉 100重 量部に対して、炭素成分 1. 0〜50重量部、反応促進剤 1. 0〜50重量部、水 1. 0〜 60重量部を必須成分とする混合物である。  [0020] Although the mixing ratio of the exothermic composition is not particularly limited, the carbon component is 1.0 to 50 parts by weight with respect to 100 parts by weight of the iron powder, and the reaction accelerator is 1.0. It is a mixture containing ˜50 parts by weight and water 1.0 to 60 parts by weight as essential components.
更に、前記発熱組成物に下記のものを下記の配合割合でカ卩えてもよい。 即ち、鉄粉 100重量部に対して、保水剤 0. 01〜: 10重量部、吸水性ポリマー 0. 01 〜20重量部、 pH調整剤 0. 01〜5重量部、水素発生抑制剤 0. 01〜: 12重量部、鉄 以外の金属 1. 0〜50重量部、酸化鉄以外の金属酸化物 1. 0〜50重量部、界面活 性剤 0. 01〜5重量部、疎水性高分子化合物、骨材、繊維状物、機能性物質、有機 ケィ素化合物、焦電物質はそれぞれ 0. 01〜: 10重量部、保湿剤、肥料成分、発熱助 剤はそれぞれ 0. 01〜: 10重量部、成形助剤、離型剤はそれぞれ 0. 00:!〜 5重量部 、酸性物質 0. 01〜1重量部である。尚、磁性体を更に配合するようにしてもよぐ配 合割合は所望により適宜決めればょレ、。  Further, the following composition may be added to the exothermic composition at the following blending ratio. That is, with respect to 100 parts by weight of iron powder, water retention agent 0.01 to 10 parts by weight, water-absorbing polymer 0.01 to 20 parts by weight, pH adjuster 0.01 to 5 parts by weight, hydrogen generation inhibitor 0. 01 ~: 12 parts by weight, metals other than iron 1.0-50 parts by weight, metal oxides other than iron oxide 1.0-0-50 parts by weight, surfactant 0.01- 5 parts by weight, hydrophobic polymer Compounds, aggregates, fibrous materials, functional substances, organic silicon compounds, pyroelectric substances are each 0.01--10 parts by weight, moisturizers, fertilizer components, and fever aids are 0.01--10 parts each. Parts, molding aids, and mold release agents are 0.00:! To 5 parts by weight, and acidic substances are 0.01 to 1 parts by weight. It should be noted that the proportion of the magnetic material may be further blended if necessary.
尚、この配合割合は、反応混合物、発熱混合物にも適用することができる。また、反 応混合物の易動水値は通常 0. 01未満である。  This blending ratio can also be applied to a reaction mixture and an exothermic mixture. The mobile water value of the reaction mixture is usually less than 0.01.
また、前記発熱組成物は、製造直後、風のない 20°Cの環境下の空気中に放置後 5 分以内に 2°C以上の温度上昇がある発熱をすることが好ましレ、。 In addition, the exothermic composition should be left in air in a 20 ° C-free environment immediately after production. It is preferable to generate fever, which has a temperature rise of more than 2 ° C within a minute.
前記「製造直後、風のない 20°Cの環境下の空気中に放置後 5分以内に 2°C以上の 温度上昇がある発熱をする」とは、製造後 24時間放置等の熟成期間をおかず、製造 直後、風のない 20°Cの環境下の空気中で、ポリエチレンフィルム、ポリエステルフィ ルムゃシート等の非吸水性素材の上に発熱組成物を放置したときに、 5分以内に前 記発熱組成物が 2°Cの温度上昇がある発熱をすることである。  The above-mentioned “heat generation with a temperature rise of 2 ° C or more within 5 minutes after standing in air at 20 ° C without wind immediately after production” means a aging period such as standing for 24 hours after production. When the exothermic composition is left on a non-water-absorbing material such as polyethylene film or polyester film sheet in air in a windless 20 ° C environment immediately after manufacturing, it must be within 5 minutes. The exothermic composition generates heat with a temperature rise of 2 ° C.
下記発熱組成物温度上昇測定方法において、 5分以内の温度上昇分が、好ましく は 2°C以上あり、より好ましくは 5°C以上あり、更に好ましくは 10°C以上あり、更に好ま しくは、 20°C以上であり、更に好ましくは 3分以内に温度の上昇分が 10°C以上である ここで、発熱組成物温度上昇測定方法は、製造直後の発熱組成物や発熱組成物 成形体を使用し、風のない、周囲温度 20土 Cの条件下、試料が測定時、空気と接 触できる状態で測定する。  In the following exothermic composition temperature rise measurement method, the temperature rise within 5 minutes is preferably 2 ° C or higher, more preferably 5 ° C or higher, further preferably 10 ° C or higher, and more preferably 20 ° C. or higher, more preferably, the temperature increase within 3 minutes is 10 ° C. or higher. Here, the exothermic composition temperature rise measuring method is to use the exothermic composition immediately after production or the exothermic composition molded body. Use in a wind-free environment with an ambient temperature of 20 soil C. When the sample is measured, measure it in contact with air.
1.発熱組成物の場合  1. In case of exothermic composition
1)脚付き支持台の塩化ビニル製支持板(厚さ 5mm X長さ 600mm X幅 600mm) の裏面の中央部付近に成形型の抜き穴形状を覆うように磁石を設ける。  1) Install a magnet so as to cover the shape of the punched hole of the mold near the center of the back of the support plate made of vinyl chloride (thickness 5mm x length 600mm x width 600mm).
2)温度センサーを支持板中央部上に置く。  2) Place the temperature sensor on the center of the support plate.
3)厚さ約 80 μ mの粘着剤層付き厚さ 25 μ τη 長さ 250mm X幅 200mmのポリエ チレンフィルムの中央がセンサーのところにくるようにして、粘着剤層を介して支持板 に貼り付ける。  3) Adhesive layer with a thickness of about 80 μm 25 μττη Length 250 mm X Width 200 mm Polyethylene film is attached to the support plate via the adhesive layer so that the center of the polyethylene film is at the sensor. wear.
4)前記ポリエチレンフィルムの中央部上に、長さ 80mm X幅 50mm X高さ 3mmの 抜き穴を持つ長さ 250mm X幅 200mmの型板を置き、その抜き穴付近に試料を置 き、押し込み板を型板上に沿って動かし、試料を押し込みながら抜き穴へ入れ、型板 面に沿って、試料を押し込みながら擦り切り(型押し込み成形)、型内に試料を充填 する。次に、支持板下の磁石を除き、温度測定を開始する。  4) Place a template of length 250mm x width 200mm with a hole of 80mm length x width 50mm x height 3mm on the center of the polyethylene film, place the sample near the hole, and push the plate Is moved along the template, and the sample is pushed into the punch hole, and the sample is rubbed while pushing the sample along the template surface (mold push molding), and the sample is filled into the mold. Next, temperature measurement is started except for the magnet under the support plate.
発熱温度の測定はデータコレクタを用レ、、測定タイミング 2秒で、 10分間温度測定 をし、 3分後の温度をもって、発熱立ち上がり性を判定する。  Use a data collector to measure the exothermic temperature, measure the temperature for 10 minutes at a measurement timing of 2 seconds, and determine the heat generation startability with the temperature after 3 minutes.
2.発熱組成物成形体の場合、 1)〜3)は発熱組成物の場合と同じである。 2. For exothermic composition molded bodies, 1) to 3) are the same as in the case of the exothermic composition.
4)前記ポリエチレンフィルムの中央部上に、発熱組成物成形体を置き、温度測定 を開始する。  4) Place the exothermic composition molded body on the center of the polyethylene film and start temperature measurement.
発熱温度の測定はデータコレクタを用レ、、測定タイミング 2秒で、 10分間温度測定 をし、 0分時、 1分時、 3分時、 5分時、 6分時、 7分時の温度を測定し、 5分以内の温 度で、発熱性を判定する。  Use a data collector to measure the exothermic temperature, measure the temperature for 10 minutes at 2 seconds, and measure the temperature at 0 minutes, 1 minute, 3 minutes, 5 minutes, 6 minutes, and 7 minutes. Measure the exotherm at a temperature within 5 minutes.
[0022] 前記鉄粉とは、通常の鉄粉、鉄合金粉、鉄粉の表面の少なくとも一部に酸素含有 皮膜を有する鉄粉又は鉄合金粉からなる活性鉄粉が好ましい。尚、鉄酸化物皮膜と は、鉄の酸化物、水酸化物、ォキシ水酸化物等の酸素を含む鉄からなる皮膜である 。また、活性鉄粉とは、鉄粉表面に鉄酸化物皮膜を少なくとも局部的に形成したもの で、地鉄と鉄酸化物皮膜間に形成される局部電池や鉄酸化物皮膜内外のピットによ る酸化反応促進効果が得られるものである。  [0022] The iron powder is preferably normal iron powder, iron alloy powder, or active iron powder made of iron powder or iron alloy powder having an oxygen-containing film on at least a part of the surface of the iron powder. The iron oxide film is a film made of iron containing oxygen, such as iron oxide, hydroxide, and oxyhydroxide. Active iron powder is an iron oxide film that is at least locally formed on the surface of the iron powder, and is formed by local batteries formed between the ground iron and the iron oxide film or by pits inside and outside the iron oxide film. The oxidation reaction promoting effect can be obtained.
前記鉄粉は、限定はされないが、铸鉄鉄粉、アトマイズ鉄粉、電解鉄粉、還元鉄粉 、スポンジ鉄粉及びそれらの鉄合金粉等が一例として使用できる。更に、これら鉄粉 が炭素や酸素を含有していてもよぐまた、鉄を 50%以上含む鉄で、他の金属を含 んでレ、てもよレ、。合金等として含まれる金属の種類は鉄成分が発熱組成物の成分と して働けば特に制限はなレ、が、ァノレミニゥム、マンガン、銅、ニッケル、ケィ素、コバル ト、パラジウム及びモリブデン等の金属、半導体が一例として挙げられる。本発明の 金属には半導体も含める。これらの金属及び合金は表面のみ又は内部のみに有し ていても表面と内部との両方に有していてもよい。  Examples of the iron powder include, but are not limited to, pig iron iron powder, atomized iron powder, electrolytic iron powder, reduced iron powder, sponge iron powder, and iron alloy powder thereof. Furthermore, these iron powders may contain carbon or oxygen, or iron containing 50% or more of iron and other metals. There are no particular restrictions on the type of metal contained in the alloy, etc., as long as the iron component acts as a component of the exothermic composition. However, metals such as ano-reminimum, manganese, copper, nickel, silicon, cobalt, palladium and molybdenum An example is a semiconductor. The metal of the present invention includes a semiconductor. These metals and alloys may be present only on the surface or inside, or on both the surface and inside.
本発明の鉄粉において、前記鉄以外の金属の含有量は、鉄粉全体に対して通常 0 . 01〜50重量%であり、好ましくは 0.:!〜 10重量%である。  In the iron powder of the present invention, the content of the metal other than iron is usually 0.01 to 50% by weight, preferably 0.0 :! to 10% by weight, based on the whole iron powder.
[0023] 前記水としては、適当なソースからのものでよい。その純度及び種類等には制限は ない。水の含有量は、発熱組成物の場合、好ましくは発熱組成物の:!〜 70重量%を 含有する。  [0023] The water may be from a suitable source. There are no restrictions on the purity and type. In the case of the exothermic composition, the content of water preferably contains:! To 70% by weight of the exothermic composition.
また、酸化性ガスによる接触処理をする前の反応混合物及び発熱混合物の場合、 好ましくは反応混合物又は発熱混合物の 0. 5〜20重量%を含有する。  Further, in the case of the reaction mixture and the exothermic mixture before the contact treatment with the oxidizing gas, preferably 0.5 to 20% by weight of the reaction mixture or the exothermic mixture is contained.
[0024] 前記炭素成分としては、炭素を成分としたものであれば制限はない。特に、吸着保 持能を有する活性炭が好ましレ、。 [0024] The carbon component is not limited as long as it contains carbon as a component. In particular, adsorption protection Preferable activated charcoal,
[0025] 前記反応促進剤としては、発熱物質の反応促進ができるものであれば制限はない 。金属ハロゲン化物、硝酸塩、酢酸塩、炭酸塩、金属硫酸塩類等が一例として挙げら れる。金属ハロゲン化物としては、塩化ナトリウム等が一例として挙げられる。  [0025] The reaction accelerator is not limited as long as it can accelerate the reaction of the exothermic substance. Examples include metal halides, nitrates, acetates, carbonates, metal sulfates and the like. An example of the metal halide is sodium chloride.
[0026] 前記保水剤としては、保水できれば制限はなレ、。木粉等が一例として挙げられる。  [0026] The water retention agent is not limited as long as it can retain water. An example is wood flour.
[0027] 前記吸水性ポリマーとしては、架橋構造を有し、かつ自重に対するイオン交換水の 吸水倍率が 3倍以上の樹脂であれば特に限定されるものではなレ、。また、表面を架 橋したものでもよレ、。従来公知の吸水性ポリマーや市販のものも用いることもできる。 吸水性ポリマーとしては、ポリ(メタ)アクリル酸架橋体等が一例として挙げられる。  The water-absorbing polymer is not particularly limited as long as it has a cross-linked structure and has a water absorption ratio of 3 times or more with respect to its own weight. It can also be a bridge between the surfaces. Conventionally known water-absorbing polymers and commercially available products can also be used. An example of the water-absorbing polymer is a crosslinked poly (meth) acrylic acid.
[0028] 前記 pH調整剤としては、 pHが調整できれば制限はない。アルカリ金属の弱酸塩、 水酸化物等、或いは、アルカリ土類金属の弱酸塩、水酸化物等があり、 Ca (OH) 等  [0028] The pH adjusting agent is not limited as long as the pH can be adjusted. Alkali metal weak acid salts, hydroxides, etc. or alkaline earth metal weak acid salts, hydroxides, etc., Ca (OH) etc.
2 がー例として挙げられる。  2 is an example.
[0029] 前記水素発生抑制剤としては、水素の発生を抑制するものであれば制限はない。 [0029] The hydrogen generation inhibitor is not limited as long as it suppresses the generation of hydrogen.
ィォゥ化合物、酸化剤、アルカリ性物質、ィォゥ、アンチモン、セレン及びテルルから なる群より選ばれた少なくとも 1種又は 2種以上からなるものが一例として挙げられる。 尚、ィォゥ化合物としては、アルカリ金属やアルカリ土類金属との化合物で、硫化力 ルシゥム等の金属硫化物、亜硫酸ナトリウム等の金属亜硫酸塩ゃチォ硫酸ナトリウム 等金属チォ硫酸塩等が一例として挙げられる。  An example is a compound comprising at least one or more selected from the group consisting of xio compounds, oxidants, alkaline substances, xio, antimony, selenium and tellurium. Examples of the iodo compounds include compounds with alkali metals and alkaline earth metals, metal sulfides such as sulfidizing power, metal sulfites such as sodium sulfite, and metal thiosulfates such as sodium thiosulfate. .
[0030] 前記骨材としては、充填剤として有用であり、及び Z又は、発熱組成物の多孔質化 に有用であれば制限はない。化石サンゴ (サンゴ化石、風化造礁サンゴ等)、竹炭、 備長炭等が挙げられる。  [0030] The aggregate is not particularly limited as long as it is useful as a filler and is useful for making Z or a porous heat-generating composition. Examples include fossil corals (coral fossils, weathered reef corals, etc.), bamboo charcoal, and bincho charcoal.
[0031] 成形助剤とは、水分との組み合わせにより、含余剰水発熱組成物の成形性を改善 する成形性改善剤である。  [0031] The molding aid is a moldability improving agent that improves the moldability of the excess water exothermic composition in combination with moisture.
[0032] 成形助剤としては、水溶性又は親水性があり、含余剰水発熱組成物の成形性を改 善するものであれば制限はないが、ブドウ糖、果糖、ソルビトール、マルトース、ラクト ース、サッカロース、トレノヽロース、ぺクチン等の糖類、マンニトーノレ、ソノレビトーノレ、マ ルチトール、エリスリトール、キシリトール等の糖アルコール類、トウモロコシデンプン、 コムギデンプン、コメデンプン、コーンスターチ、バレイショデンプン、デキストリン、ァ ルファー化デンプン、部分アルファ一化デンプン、ヒドロキシプロピルスターチ、カル ボキシルメチルスターチ、 ひ一シクロデキストリン、 β—シクロデキストリン、プルラン糖 のデンプン類、結晶セルロース、カルボキシメチルセルロース、ヒドロキシプロピルセ ノレロース、低置換度ヒドロキシプロピルセルロース、ヒドロキシプロピルメチルセルロー ス、メチノレセノレロース、カノレボキシメチノレセノレロースナトリウム、カノレメロース、力ノレメロ ースカノレシゥム、カノレメロースナトリウム、クロスカノレメロースナトリウム、酢酸ェチノレセ ノレロース、ヒドロキシメチルセルロース等のセルロース類、ポリビュルピロリドン、ポリビ ニルアルコール、ステアリン酸塩、ポリアクリル酸ナトリウム、寒天、アラビアゴム、アル ギン酸ナトリウム、ゼラチン、コーンシロップ、マンニットシロップ、カラギーナン、トラン トガム、カラャガム、キサンタンガム、ジュランガム、プノレラン、ガードラン、ゼラチン、ァ ルブミン、カゼイン、大豆蛋白質、小麦蛋白質、ァラピノガラクタン、グァガム、ロー力 ストビーンガム、タマリンドシードガム、タラガム、トラガカントゴム、ポリ Ν ビニノレア セトアミド、アクリル酸—デンプン共重合体、微晶質セルロース、 Ν ビニルァセトアミ ド共重合体、ベントナイト、カオリン、珪酸ソーダ、塩ィ匕カルシウム、モンモリロナイト、 珪酸アルミニウム又はポリ酢酸ビュルェマルジヨン等の水分散ェマルジヨン等の単独 又は組み合わせの使用が一例として挙げられる。 [0032] The molding aid is not limited as long as it is water-soluble or hydrophilic and improves the moldability of the excess water heating composition, but glucose, fructose, sorbitol, maltose, lactose are not limited. , Sugars such as saccharose, trenorose, pectin, sugar alcohols such as mannitol, sonorebitol, maltitol, erythritol, xylitol, corn starch, wheat starch, rice starch, corn starch, potato starch, dextrin, Rufferized starch, partially alpha-monified starch, hydroxypropyl starch, carboxymethyl starch, dicyclodextrin, β-cyclodextrin, pullulan sugar starch, crystalline cellulose, carboxymethylcellulose, hydroxypropyl cellulose, low substituted hydroxy Celluloses such as propylcellulose, hydroxypropylmethylcellulose, methenoresenololose, canoleboxymethinoresenololose sodium, canolemellose, force nomeroscanum, canolemellose sodium, croscanolemellose sodium, ethinoreserolose acetate, hydroxymethylcellulose , Polypyrrole pyrrolidone, polyvinyl alcohol, stearate, sodium polyacrylate, agar, arabi Gum, sodium alginate, gelatin, corn syrup, mannitol syrup, carrageenan, gum tart, caraja gum, xanthan gum, julan gum, punoreran, guard run, gelatin, albumin, casein, soy protein, wheat protein, arapinogalactan, guagam , Low power Stobing gum, tamarind seed gum, tara gum, tragacanth gum, poly Ν vinylenorea cetamide, acrylic acid-starch copolymer, microcrystalline cellulose, ビ ニ ル vinylacetamide copolymer, bentonite, kaolin, sodium silicate, salt 匕 calcium, Examples include the use of montmorillonite, aluminum silicate or water-dispersed emulsion such as polyacetate bouillemarsion alone or in combination.
[0033] 前記離型剤としては、制限はないが、鉱物油、合成油、動植物油等で構成される潤 滑油、グリース、天然ワックス、合成ワックス等の高粘性潤滑油、シリコーンオイル、フ ッ素樹脂、ステアリン酸、ステアリン酸塩類等が一例として挙げられる。  [0033] The release agent is not limited, but is a lubricating oil composed of mineral oil, synthetic oil, animal or vegetable oil, etc., high viscosity lubricating oil such as grease, natural wax, synthetic wax, silicone oil, Examples of such resins include fluorine resins, stearic acid, and stearates.
[0034] 前記機能性物質としては、薬効、芳香等の何らかの機能を有する物質であれば制 限はないが、具体的に一例を挙げれば、酸性ムコポリサッカライド、力ミツレ、カテキン 、セィヨウトチノキ、イチヨウ、ハマメリスエキス、ビタミン Ε、ニコチン酸誘導体、アル力 ロイド化合物等の血行促進剤;セィヨウトチンキ、フラボン誘導体、ナフタリンスルホン 酸誘導体、アントシァニジン、ビタミン Ρ、きんせんか、コンコリット酸、シラノール、テル ミナリア、ビスナガ、マユス等のむくみ改善剤;アミノフィリン、茶エキス、カフェイン、キ サンテン誘導体、イノシット、デキストラン硫酸誘導体、セィヨウトチノキ、エスシン、ァ ントシァニジン、有機ヨウ素化合物、オトギリ革、シモッケ革、スギナ、マンネンロウ、朝 鮮人参、セィヨウキヅタ、チォムカーゼ、ヒアルゥロニダーゼ等のスリム化剤;インドメタ シン、 dl—カンフル、ケトプロフェン、ショーガエキス、トウガラシエキス、ピロキシカム、 フエルビナック、サリチル酸メチル、サリチル酸グリコール等の鎮痛剤;ラベンダー、口 ーズマリー、シトロン、ジ工ニノ一、ぺノ一ミント、ユーカリ、ベノレガモット、イランイラン 、ローズウッド、オレンジ等の香料等が挙げられ、一種以上を用いることができる。 [0034] The functional substance is not limited as long as it has a certain function such as medicinal properties and aroma, but specific examples include acidic mucopolysaccharides, force mitsule, catechins, chitin and chitin. , Hamamelis extract, vitamin Ε, nicotinic acid derivative, algiroid, blood circulation promoters; citrus tincture, flavone derivative, naphthalene sulfonic acid derivative, anthocyanidin, vitamin Ρ, chickenpox, concolitic acid, silanol, terminaria, bisnaga, mayus Swelling agent such as aminophylline, tea extract, caffeine, xanthene derivative, inosit, dextran sulfate derivative, cypress, cincin, anthocyanidin, organic iodine compound, hardwood leather, shimoké leather, cedar, mannenrou, ginseng, Iyoukidzuta, Chiomukaze, slim agent such as hyaluronan © Russia Nida zero; Indometa Syn, dl-camphor, ketoprofen, shoga extract, capsicum extract, piroxicam, fuerbinac, methyl salicylate, glycol salicylate, etc .; lavender, oral mary, citron, di-nino, penomint, eucalyptus, benoregamot, iran Examples include fragrances such as Iran, rosewood and orange, and one or more fragrances can be used.
[0035] 前記経皮吸収性薬物としては、経皮吸収性のものであれば特に限定されるもので はないが、例えば、皮膚刺激剤、サリチル酸やインドメタシン等の沈痛消炎剤、中枢 神経作用剤(睡眠鎮静剤、抗てんかん剤、精神神経用剤)、利尿剤、血圧降下剤、 蓮血管拡張剤、鎮咳去疾剤、抗ヒスタミン剤、不整脈用剤、強心剤、副腎皮質ホルモ ン剤、局所麻酔剤等が挙げられる。これら薬剤は、一種又は必要に応じて二種以上 配合されて用いられる。 [0035] The percutaneously absorbable drug is not particularly limited as long as it is percutaneously absorbable. For example, skin stimulants, analgesic anti-inflammatory agents such as salicylic acid and indomethacin, and central nervous system agents. (Sleep sedatives, antiepileptics, neuropsychiatric agents), diuretics, antihypertensives, lotus vasodilators, antitussives, antihistamines, arrhythmic agents, cardiotonic agents, corticosteroids, local anesthetics, etc. Is mentioned. These drugs are used alone or in combination of two or more as required.
[0036] 本発明の発熱組成物成形体は、通常、区分発熱部と相似形又はその類似形であり 、本発明の発熱組成部成形体は発熱組成部成形体及び圧縮された発熱組成物成 形体である発熱組成物圧縮体の双方を意味する(以下、発熱組成物成形体は発熱 組成物圧縮体を含む)。  [0036] The exothermic composition molded body of the present invention is usually similar to or similar to the sectioned exothermic part, and the exothermic composition part molded body of the present invention is composed of the exothermic composition part molded body and the compressed exothermic composition component. It means both exothermic composition compressed bodies that are shapes (hereinafter, exothermic composition compacts include exothermic composition compressed bodies).
[0037] 相似形とは、区分発熱分の形状と、発熱組成物成形体の形状が平面形状、立体形 状に置いて、平面形状が相似形である。又は平面形状及び立体形状が相似形であ る。ただし、通常、発熱部及び区分発熱部は周縁部がシールされており、その周縁 部が曲面的になっており、一方、発熱組成物成形体はその周縁部が直線的になって いても、円と長方形のように、双方が大きく形状が異なることがなければ、発熱部及び 区分発熱部と発熱組成物成形体とは、相似形とみなす。その類似形も相似形に含む [0037] The similar shape is a shape in which the shape of the divided heat generation and the shape of the exothermic composition molded body are placed in a planar shape or a three-dimensional shape, and the planar shape is similar. Alternatively, the planar shape and the three-dimensional shape are similar. However, the peripheral portion of the heat generating portion and the section heat generating portion is usually sealed and the peripheral portion is curved, while the exothermic composition molded body has a linear peripheral portion, Unless both are large and different in shape, such as a circle and a rectangle, the exothermic part and the segmental exothermic part and the exothermic composition molded body are regarded as similar shapes. The similar form is also included in the similar form
[0038] 本発明の成形性含水発熱組成物の易動水値(0〜: 100)は、好ましくは 0. 01以上 〜14未満であり、より好ましく ίま 0. 01〜: 13. 5であり、更に好ましく ίま 0. 01〜: 13であ り、更に好ましくは 0. 01〜12であり、更に好ましくは 0. 01〜: 11であり、更に好ましく は:!〜 11であり、更に好ましくは 3〜: 11である。 14を超えると発熱特性が悪化し、更 に大きくなると成形後吸水や脱水等により発熱組成物成形体から余剰水を除かない と発熱しなくなる。 [0038] The mobile water value (0 to 100) of the moldable water-containing exothermic composition of the present invention is preferably 0.01 or more and less than 14 and more preferably 0.1 to 13.5. Yes, more preferably ί or 0.01-: 13, more preferably 0.01-12, still more preferably 0.01--11, still more preferably:!-11, Preferably 3 to: 11. If it exceeds 14, the exothermic properties deteriorate, and if it becomes larger, heat will not be generated unless excess water is removed from the exothermic molded product by water absorption or dehydration after molding.
[0039] 本発明の発熱組成物を構成する成分中、反応促進剤と水溶性物質と水を除く固形 成分の最大粒径は好ましくは lmm以下であり、より好ましくは 500 z m以下であり、 更に好ましくは 300 x m以下であり、更に好ましくは 250 z m以下であり、更に好まし くは 200 μ m以下であり、更に好ましくは 100 μ m以下である。 [0039] Among the components constituting the exothermic composition of the present invention, a solid excluding a reaction accelerator, a water-soluble substance, and water The maximum particle size of the component is preferably 1 mm or less, more preferably 500 zm or less, more preferably 300 xm or less, still more preferably 250 zm or less, and even more preferably 200 μm or less. More preferably 100 μm or less.
且つ、発熱組成物を構成する成分中、反応促進剤と水溶性物質と水を除く非水溶 性固形成分の 80%以上の粒径が、好ましくは 300 z m以下であり、より好ましくは 25 O x m以下であり、更に好ましくは 200 z m以下であり、更に好ましくは 150 μ m以下 であり、更に好ましくは 90。/0以上の粒径が 150 z m以下であり、更に好ましくは 90% 以上の粒径が 100 μ m以下である。 In addition, among the components constituting the exothermic composition, the particle size of 80% or more of the water-insoluble solid component excluding the reaction accelerator, the water-soluble substance and water is preferably 300 zm or less, more preferably 25 O xm Or less, more preferably 200 zm or less, still more preferably 150 μm or less, and still more preferably 90. The particle size of 0 or more is 150 zm or less, more preferably 90% or more of the particle size is 100 μm or less.
尚、発熱組成物の成形性及び保形性は反応促進剤と水溶性物質と水を除く非水 溶性固形成分の粒径が小さければ小さいほど良くなる。  In addition, the moldability and shape retention of the exothermic composition are improved as the particle size of the water-insoluble solid component excluding the reaction accelerator, the water-soluble substance and water is smaller.
[0040] 本発明の発熱体は発熱組成物を成形した発熱組成物成形体を基材に積層し、更 に被覆材で覆い、発熱組成物成形体の周縁部をシールしたものであり、発熱体の発 熱部が 4個以上複数個の区分発熱部が区分け部により間隔をおいて設けられている 発熱部からなる区分発熱部発熱体である。 [0040] The heating element of the present invention is obtained by laminating a heating composition molded body obtained by molding a heating composition on a substrate, further covering with a coating material, and sealing the peripheral edge of the heating composition molded body. The heat generating part of the body is a divided heat generating part heating element composed of a heat generating part in which a plurality of divided heat generating parts are provided by a dividing part.
これらの発熱体はその露出部の少なくとも一部に固定手段を有してもよい。  These heating elements may have fixing means in at least a part of the exposed portion.
[0041] 前記発熱組成物成形体とは、発熱組成物から成形され、一定の形状をした成形体 であり、少なくとも基材上に積層でき、基材上で形状が保たれておればよい。 [0041] The exothermic composition molded body is a molded body molded from the exothermic composition and having a certain shape, and it is sufficient that it can be laminated on at least the base material and the shape is maintained on the base material.
また、風のない空気中、 20°Cの環境下、ポリエチレン、ポリプロピレン、ポリエステル 等の非吸水性フィルムやシートの上に放置し、 5分以内に発熱反応を起こすことが好 ましい。  It is also preferable to leave it on non-water-absorbing films and sheets such as polyethylene, polypropylene, and polyester in an airless environment at 20 ° C and cause an exothermic reaction within 5 minutes.
[0042] 本発明の区分発熱部発熱体とは、発熱組成物又は発熱組成物成形体を収容する 区分発熱部と発熱組成物又は発熱組成物成形体を収容しない区分け部とからなり、 2個以上、好ましくは 3個以上、より好ましくは 4個以上複数個の区分発熱部が区分け 部を間隔として、間隔をおいて設けられている発熱部を有する発熱体である。発熱体 の少なくとも一部は通気性を有する。  [0042] The heat generating element according to the present invention includes a heat generating composition or a heat generating composition containing a heat generating composition and a heat generating composition or a heat generating composition formed body that does not contain a heat generating composition. As described above, a heating element having a heat generating portion in which a plurality of divided heat generating portions, preferably three or more, more preferably four or more, are provided with a space between the divided portions. At least a part of the heating element has air permeability.
前記区分発熱部は、前記発熱組成物又は発熱組成物成形体を収納し、前記区分 け部がシール部であり、前記区分発熱部が区分け部を間隔として間隔をおいて設け られる発熱体である。 [0043] 前記発熱組成物成形体又は区分発熱部の形状は如何なるものでもよいが、平面 形状で、円、楕円、フットボール形、三角形、正方形、長方形、六角形、多角形、星 形、花形、リング形等が一例として挙げられる。立体形状では、ディスク状、ピラミッド 状、球状、立方体状、多角錐形状、円錐形状、錐台形状、球形状、平行六面体形状 、円筒体形状、長方形状平行六面体形状、多面体形状、楕円体形状、半円柱体形 状、半楕円柱体形状、蒲鉢形状体、円柱体形状、楕円柱体形状等が一例として挙 げられる。 The section heat generating portion is a heat generating body that houses the heat generating composition or the heat generating composition molded body, the section is a seal section, and the section heat generating section is provided at intervals with the section being an interval. . [0043] The exothermic composition molded body or the section heat generating portion may have any shape, but it may be a planar shape such as a circle, an ellipse, a football, a triangle, a square, a rectangle, a hexagon, a polygon, a star, a flower, A ring shape etc. are mentioned as an example. In three-dimensional shape, disk shape, pyramid shape, spherical shape, cubic shape, polygonal pyramid shape, cone shape, frustum shape, spherical shape, parallelepiped shape, cylindrical shape, rectangular parallelepiped shape, polyhedron shape, ellipsoid shape, Examples include a semi-cylindrical shape, a semi-elliptical cylinder shape, a mortar shape, a cylindrical shape, and an elliptic cylinder shape.
また、これらの形状は角部にアールを設け、角部を曲線状や曲面状にしてもよいし 、中央部等に凹部があってもよい。  In addition, these shapes may be provided with rounded corners, the corners may be curved or curved, or the center may have a recess.
[0044] 発熱体の形状と区分発熱部の形状と発熱部の形状は同じ形状を取る必要はなぐ 異なった形状を形成してレ、てもよレ、。 [0044] The shape of the heating element, the shape of the segment heating part, and the shape of the heating part do not have to be the same shape.
例えば、ストライプ状に設けられた区分発熱部を有する発熱体 (プリーツ形発熱体、 プリーツシート、プリーツ発熱体、プリーツパック、プリーツパッド、プリーツカイロ、温 熱プリーツ、ほっとプリーツ、ホットプリーツ、ほっとクロス、ホットクロス、温熱クロス、プ リーツクロス等)の場合、区分発熱部形状が平面形状で細長い長方形である平行六 面体形であり、スジ状 (ストライプ状)に間隔を置いて配置されており、発熱体形状が 長方形である発熱体や繭形である発熱体、足形である発熱体等が一例として挙げら れる。  For example, a heating element having a segment heating part provided in a stripe shape (pleated heating element, pleated sheet, pleated heating element, pleated pack, pleated pad, pleated warmer, thermal pleat, hot pleat, hot pleat, hot cloth, In the case of hot cloth, thermal cloth, pleated cloth, etc., the shape of the segmented heat generating part is a parallelepiped shape that is a flat and elongated rectangle, and is arranged in stripes (stripes) at intervals. Examples include a heating element having a rectangular shape, a heating element having a bowl shape, and a heating element having a foot shape.
また、他の例としては、区分発熱部の形状が平面形状で楕円形であり、間隔を置い て配置されており、発熱体形状が繭形である発熱体や長方形である発熱体等が一 例として挙げられる。  As another example, the shape of the divided heat generating portion is a planar shape and an oval shape, and they are arranged at intervals, and a heating element having a bowl shape or a rectangular heating element is one. Take as an example.
[0045] 本発明の発熱部を「ストライプ状に設ける」とは、複数の区分発熱部が、スジ状に間 隔をおいて(平行線状に)設けられたものである。  [0045] "Providing the heat generating portions of the present invention in stripes" means that a plurality of segmented heat generating portions are provided at intervals (parallel lines) in the form of stripes.
1本のスジは 1個の区分発熱部により構成されていることが好ましい。  One streak is preferably composed of one section heat generating portion.
また、下記の条件を満たしていれば、 1本のスジは 2個以上の区分発熱部と 1個以 上の区分け部とから構成されてレ、てもよレ、。  In addition, if the following conditions are satisfied, one streak is composed of two or more divided heat generating parts and one or more divided parts.
Tは、 T≥2Sであり、好ましくは、 T≥ 2. 5Sである。  T is T≥2S, and preferably T≥2.5S.
Ρは、 Ρ≤Τであり、好ましくは、 Ρ≤0. 5Τである。 T : 1個の区分発熱部の長さ Ρ is Ρ≤Τ, preferably Ρ≤0.5Τ. T: Length of one section heating part
S : 1個の区分発熱部の幅  S: Width of one section heating part
Ρ : 区分け部の長さ  Ρ: Length of the section
一例として、平行縞状 (縦縞、横縞、斜め縞、縦波縞、横波縞、斜め波縞等)に区分 発熱部からなるスジを配置することをレ、う  As an example, it is possible to arrange stripes consisting of heat-generating sections in parallel stripes (vertical stripes, horizontal stripes, diagonal stripes, vertical wave stripes, horizontal wave stripes, diagonal wave stripes, etc.).
前記区分発熱部又は前記発熱組成物成形体のサイズは制限はなレ、が、好ましレヽ サイズは以下の通りである。  The size of the section heat generating portion or the exothermic composition molded body is not limited, but the preferred size is as follows.
1)円形状、ディスク形状及びディスク類似形状の場合  1) In the case of circular shape, disc shape and disc-like shape
直径は、好ましくは約 lmm〜約 60mmであり、より好ましくは 2mm〜50mmであり 、更に好ましくは 10mm〜40mmであり、更に好ましくは 20mm〜30mmである。 高さは、好ましくは 0. lmm〜20mmであり、より好ましくは 0. 3mm〜20mmであり、 更に好ましくは 0. 5mm〜20mmであり、更に好ましくは lmm〜20mmであり、より 好ましくは 1. 5mm〜: 10mmであり、更に好ましく 3mm〜 9mmであり、更に好ましく は 4mm〜8mmであり、更に好ましくは 5mm〜 7mmである。  The diameter is preferably from about 1 mm to about 60 mm, more preferably from 2 mm to 50 mm, still more preferably from 10 mm to 40 mm, and even more preferably from 20 mm to 30 mm. The height is preferably from 0.1 mm to 20 mm, more preferably from 0.3 mm to 20 mm, still more preferably from 0.5 mm to 20 mm, still more preferably from 1 mm to 20 mm, more preferably 1. 5 mm to: 10 mm, more preferably 3 mm to 9 mm, further preferably 4 mm to 8 mm, and further preferably 5 mm to 7 mm.
容積は、好ましくは約 0. 0045cm3〜約 20cm3であり、より好ましくは約 0. 2cm3〜 約 11cm3である。 The volume is preferably from about 0.0045 cm 3 to about 20 cm 3 , more preferably from about 0.2 cm 3 to about 11 cm 3 .
2)前記 1)以外の形状 (矩形、矩形類似形状等)である場合  2) When the shape is other than 1) (rectangular, rectangular-like shape, etc.)
幅は、好ましくは 0. 5mm〜60mmであり、より好ましくは 0. 5mm〜50mmであり、 好ましくは 0. 5mm〜50mmであり、更に好ましくは lmm〜50mmであり、更に好ま しくは 3mm〜50mmであり、更に好ましくは 3mm〜30mmであり、更に好ましくは 5 mm〜 20mmであり、更に好ましくは 5mm〜 15mmであり、更に好ましくは 5mm〜l Ommで fcる。  The width is preferably 0.5 mm to 60 mm, more preferably 0.5 mm to 50 mm, preferably 0.5 mm to 50 mm, more preferably lmm to 50 mm, and even more preferably 3 mm to 50 mm. More preferably, it is 3 mm to 30 mm, more preferably 5 mm to 20 mm, more preferably 5 mm to 15 mm, and still more preferably 5 mm to 10 mm.
また、高さは、好ましくは 0. lmm〜30mmであり、より好ましくは 0. lmm〜20mm であり、更に好ましくは 0. lmm〜10mmであり、更に好ましくは 0. 3mm〜: 10mmで あり、更に好ましくは 0. 5mm〜10mmであり、更に好ましくは lmm〜: 10mmであり、 更に好ましくは 2mm〜 1 Ommである。  The height is preferably 0.1 mm to 30 mm, more preferably 0.1 mm to 20 mm, still more preferably 0.1 mm to 10 mm, still more preferably 0.3 mm to 10 mm, More preferably, it is 0.5 mm to 10 mm, more preferably 1 mm to 10 mm, and further preferably 2 mm to 1 Omm.
また、長さは、好ましくは 5mm〜300mmであり、より好ましくは 5mm〜200mmで あり、より好ましくは 5mm〜: 100mmであり、更に好ましくは 20mm〜150mmであり、 更に好ましくは 30mm〜 100mmである。 The length is preferably 5 mm to 300 mm, more preferably 5 mm to 200 mm, more preferably 5 mm to 100 mm, and further preferably 20 mm to 150 mm. More preferably, it is 30 mm to 100 mm.
また、表面積は区分発熱部としての機能を有すれば制限はないが、好ましくは約 5 0cm2以下であり、より好ましくは約 40cm2以下であり、更に好ましくは約 25cm2未満 であり、更に好ましくは 20cm2未満である。 Further, the surface area is not limited as long as it has a function as a segmented heat generating portion, but is preferably about 50 cm 2 or less, more preferably about 40 cm 2 or less, still more preferably less than about 25 cm 2 , preferably less than 20 cm 2.
前記区分発熱部の容積又は発熱組成物成形体の容積は、好ましくは 0. 015cm3 〜500cm3であり、好ましく ίま 0. 04cm3〜500cm3であり、より好ましく fま 0. 04cm3〜 30cm3であり、更に好ましくは 0. lcm3〜30cm3であり、更に好ましくは lcm3〜30c m3であり、更に好ましくは 1 · 25cm3〜20cm3であり、更に好ましくは 1 · 25cm3〜10 cm3であり、更に好ましくは 3cm3〜: 1 Ocm3である。 The volume of the segmented heat generating part or the volume of the exothermic composition molded body is preferably 0.015 cm 3 to 500 cm 3 , preferably 0.04 cm 3 to 500 cm 3 , and more preferably f 0.04 cm 3 to a 30 cm 3, still more preferably 0. lcm 3 ~30cm 3, more preferably from lcm 3 ~30c m 3, still more preferably from 1 · 25cm 3 ~20cm 3, more preferably 1 · 25 cm 3 a to 10 cm 3, more preferably 3 cm 3 ~: a 1 OCM 3.
[0047] 前記区分発熱部におレ、て、発熱組成部物収納領域である区分発熱部に発熱組成 物成形体が収容された時に、発熱組成物成形体占有領域である発熱組成物成形体 の容積積と発熱組成物収納領域である区分発熱部の容積との容積比は通常 0. 6〜 1であり、好ましくは 0. 7〜:!であり、より好ましくは 0. 8〜:!であり、更に好ましくは 0. 9〜:!である。 [0047] The exothermic composition molded body which is the exothermic composition molded body occupation area when the exothermic composition molded body is accommodated in the segmented exothermic part which is the exothermic composition part accommodating area. The volume ratio between the volumetric product and the volume of the exothermic composition storage area is usually 0.6 to 1, preferably 0.7 to:!, More preferably 0.8 to! And more preferably 0.9 to:!.
[0048] 区分発熱部は、少なくとも 2つの対面する表面、好ましくはフィルム層基材表面有す る統一した構造に形成され、その際少なくとも 1つの表面は酸素(空気)透過性であり 、発熱組成物成形体が収納されたとき、  [0048] The segmented heat generating portion is formed in a unified structure having at least two facing surfaces, preferably the surface of the film layer substrate, and at least one surface is oxygen (air) permeable, and the heat generating composition When the molded object is stored,
発熱組成物成形体容積、空間容積、区分発熱部容積は、次の関係を有する。発熱 組成物成形体容積は、発熱組成物成形体自身の容積であり、空間容積は区分発熱 部内で、発熱組成物成形体に占められていない容積であり、区分発熱部容積は区 分発熱部の容積であり、空間容積と発熱組成物成形体容積の和である。  The exothermic composition molded body volume, the space volume, and the section heating part volume have the following relationship. The exothermic composition molded body volume is the volume of the exothermic composition molded body itself, the space volume is the volume that is not occupied by the exothermic composition molded body, and the divided exothermic part volume is the divided exothermic part. Which is the sum of the space volume and the exothermic composition molded body volume.
[0049] 前記区分け部の幅は区分発熱部を間隔を置いて設けることができる区分けができ れば制限はないが、通常 0. lmm〜50mmであり、好ましくは 0. 3mm〜50mmであ り、より好ましくは 0. 3mm〜50mmであり、更に好ましくは 0. 3mm〜40mmであり、 更に好ましくは 0. 5mm〜30mmであり、更に好ましくは lmm〜20mmであり、更に 好ましくは 3mm〜 10mmである。  [0049] The width of the section is not limited as long as the section heat generating section can be provided at intervals, but is usually 0.1 mm to 50 mm, preferably 0.3 mm to 50 mm. More preferably 0.3 mm to 50 mm, still more preferably 0.3 mm to 40 mm, still more preferably 0.5 mm to 30 mm, still more preferably lmm to 20 mm, still more preferably 3 mm to 10 mm. is there.
[0050] ここで、本発明における基材と被覆材は素材構成で区別するのではなぐ発熱組成 物成形体が積層される素材を基材と定義し、その後、基材ゃ発熱組成物成形体に被 せられる素材を被覆材と定義する。 [0050] Here, the base material and the covering material in the present invention are not distinguished from each other by the material structure, and the material on which the exothermic composition molded body is laminated is defined as the base material. Covered The material to be applied is defined as a covering material.
基材と被覆材はヒートシール可能な熱可塑性樹脂フィルムやシート等の包材からな ることが好ましぐ通常、基材は非通気性であり、被覆材は通気性である。しかし、基 材が通気性であり、被覆材は非通気性でも力まわなし、双方が通気性を有していても よい。  The base material and the covering material are preferably made of a packaging material such as a heat-sealable thermoplastic resin film or sheet. Usually, the base material is non-breathable and the covering material is breathable. However, the base material may be breathable, and the covering material may be non-breathable or forceful, and both may be breathable.
[0051] 発熱組成物を収容し、基材及び被覆材から構成される収納袋である内袋を構成す る包材は、従来公知である包材が使用できる。また、発熱体を封入収納する非通気 性収納袋である外袋も従来公知である包材が使用できる。  [0051] Conventionally known packaging materials can be used as the packaging material that contains the exothermic composition and that constitutes the inner bag, which is a storage bag composed of a base material and a covering material. A conventionally known packaging material can also be used for the outer bag which is a non-breathable storage bag for enclosing and storing the heating element.
前記包材には通気性包材、非通気性包材、伸縮性包材、非伸縮性包材、吸水性 包材、非吸水性包材等が一例として挙げられる。  Examples of the packaging material include a breathable packaging material, a non-breathable packaging material, a stretchable packaging material, a non-stretchable packaging material, a water-absorbing packaging material, and a non-water-absorbing packaging material.
尚、本発明の発熱発熱体に使用される包装材は、従来より開示されている又市販さ れている又は公知の使い捨てカイロや発熱体に使用されている如何なる包装材をも 適宜選択して使用できる。  The packaging material used for the heating element of the present invention is appropriately selected from any packaging materials that have been disclosed in the past, are commercially available, or are used for known disposable warmers or heating elements. Can be used.
本明細書において、通気性内袋という場合、内袋の少なくとも一部に通気性を有す る部分があればよい。  In this specification, the term “breathable inner bag” means that at least a part of the inner bag has a breathable portion.
通気性包材としては、一般に多孔質フィルム、機械的に穿孔した有孔非通気性フィ ルム、紙、織布、不織布等の基材又は被覆材が、単層又は複層で使用されている。 ポリエチレン、ポリプロピレン、ナイロン、レーヨン等のフィルム状物やそれらと不織布 とのラミネートした通気性シートが一例として挙げられる。  As a breathable packaging material, a substrate or a covering material such as a porous film, a mechanically perforated non-breathable film, paper, a woven fabric, or a nonwoven fabric is generally used in a single layer or multiple layers. . Examples include film-like materials such as polyethylene, polypropylene, nylon, and rayon, and breathable sheets laminated with non-woven fabrics.
[0052] 内袋の包材の通気性は、リツシ一法 (JIS K—7129A法)による透湿度で,好まし くは 50〜: 10, OOOgZmソ 24hrであり、より好ましくは 100〜5, OOOgZmソ 24hr であり、更 (こ好ましく ίま 100〜600g/m2/24hrであり更 (こ好ましく 150〜500g Zm2/24hrである。 [0052] The air permeability of the packaging material of the inner bag is the moisture permeability according to the Rissi method (JIS K-7129A method), preferably 50 to 10, OOOgZm so 24hr, more preferably 100 to 5, OOOgZm SO 24hr, more preferably 100 to 600g / m 2 / 24hr, more preferably 150 to 500g Zm 2 / 24hr.
これらの範囲より通気性が低い又は透湿度が低いと、発熱量が不充分になり易ぐ 一方、通気性が高い又は透湿度が高いと、発熱体の最高温度が高くなりすぎ、人体 に熱傷を負わせる危険性があるためである。用途によっては前記範囲外でも使用で きる。  If the air permeability is low or the moisture permeability is lower than these ranges, the amount of heat generation tends to be insufficient.On the other hand, if the air permeability is high or the moisture permeability is high, the maximum temperature of the heating element becomes too high and the human body is burned. This is because there is a risk of incurring. Depending on the application, it can be used outside the above range.
[0053] 前記非通気性包材としては、非通気性であれば特に制限はなレ、が、 KOP (塩化ビ 二リデンコート 2軸延伸ポリプロピレンフィルム)等の Kコート(塩化ビニリデンコート)フ イルム、蒸着フィルム(酸化ケィ素、酸化アルミニウム、窒化ケィ素、窒化アルミニウム 、酸窒化ケィ素等の酸素や窒素等との金属化合物又はアルミのような金属を蒸着し たフィルム)等の単層又は積層フィルム、ポリエチレン、ポリプロピレン、ナイロン、ァク リル、ポリエステル、ポリ塩化ビュル、ポリ塩化ビユリデン、ポリビュルアルコール、ポリ ウレタン、ポリスチレン、天然ゴム、再生ゴム及び合成ゴム鹼化工チレン一酢酸ビュル 共重合体、エチレン一酢酸ビュル重合体等のポリマーのフィルムやシート塗布物及 びそれらにアルミニウム等の金属や酸化ケィ素や酸化アルミニウムと等の金属化合 物(金属には半導体も含む)を蒸着やスパッタリング等で積層したフィルムやシートや それらの積層体やアルミニウム等の金属箔ゃ該金属箔を前記フィルムやシートで挟 み積層したものやそれらを使った複合素材が一例として挙げられる。 [0053] The non-breathable packaging material is not particularly limited as long as it is non-breathable, but KOP (vinyl chloride). Metals with oxygen and nitrogen, such as K-coating (vinylidene chloride coating) film such as biliden coating (biaxially oriented polypropylene film), vapor deposition film (silicon oxide, aluminum oxide, silicon nitride, aluminum nitride, and silicon oxynitride) Single-layer or laminated film (e.g., a film on which a compound or a metal such as aluminum is deposited), polyethylene, polypropylene, nylon, acrylic, polyester, polybutyl chloride, polyvinylidene chloride, polybutyl alcohol, polyurethane, polystyrene, Natural rubber, reclaimed rubber and synthetic rubber hatching styrene-acetic acid butyl copolymer, polymer film and sheet coatings such as ethylene monoacetic acid butyl polymer, and metals such as aluminum, silicon oxide and aluminum oxide, etc. Of metal compounds (metals include semiconductors) Wherein the metal foil Ya gold Shokuhaku of such laminated films and sheets and laminates thereof and aluminum sputtering such as a film or sheet obtained by sandwiching viewed laminated with or composite materials using them as an example.
[0054] 伸縮性を有する材料としては、例えば、スチレン ブタジエン スチレンブロック共 重合体(SBS)、ウレタン等の合成ゴム、 0. 88〜0. 900g/cm3の密度力も選ばれる 非晶性ォレフイン系樹脂を原料としたフィルム、開孔フォームフィルム、ネット、発泡フ オームシート、伸長性不織布等が一例として挙げられる。 [0054] As a material having stretchability, for example, styrene butadiene styrene block copolymer polymer (SBS), a synthetic rubber such as urethane, 0.88 to 0. Density force of 900 g / cm 3 even amorphous Orefuin system selected Examples include a film made of resin as a raw material, an apertured foam film, a net, a foamed foam sheet, and an extensible nonwoven fabric.
非伸長性の材料に伸長性を付与して使用してもよい。  A non-extensible material may be used with imparting extensibility.
伸長性を付与する他の方法としては、切れ目線、円状に切り抜く等の方法も使用で きる。  As another method for imparting extensibility, a method of cutting a cut line or a circle can be used.
[0055] 以下で説明するように、内袋の露出面に少なくとも一部に固定手段を設けてもよい 固定手段としては、関節周囲部用温熱包装体や発熱部を有するものを所要部に固 定できる固定能力を有するものであれば制限はない。取り外し可能な固定手段が好 ましい。  [0055] As will be described below, a fixing means may be provided at least in part on the exposed surface of the inner bag. As the fixing means, a part having a thermal package for a joint peripheral part or a heating part is fixed to a required part. There is no limitation as long as it has a fixed capacity that can be determined. Removable fixing means are preferred.
前記固定手段として一般的に採用されている、粘着剤層、鍵ホック、ホックボタン、 ベルク口等の面ファスナー(マジックテープ (登録商標))、マグネット、バンド、ひも等 及びそれらを組み合わせたものを任意に使用できる。  Adhesive layers, key hooks, hook buttons, hook-and-loop fasteners (magic tape (registered trademark)), magnets, bands, strings, etc., which are generally used as the fixing means, and combinations thereof Can be used arbitrarily.
尚、バンドの場合、面ファスナーと粘着剤層との組み合わせで調整用固定手段を 更に構成しても構わない。 また、使用されるまでの間の保護としてセパレータを固定手段に重ね合わせることも できる。前記セパレータには背割り等の切り込み等を設けてその剥離が容易となるよ うにしてもよい。 In the case of a band, the adjustment fixing means may be further constituted by a combination of a hook-and-loop fastener and an adhesive layer. In addition, the separator can be overlapped with the fixing means as protection until it is used. The separator may be provided with a cut or the like such as a split so that the separation can be facilitated.
前記粘着剤層又は発熱体の露出部の少なくとも一部は、保水剤、吸水性ポリマー、 pH調整剤、界面活性剤、有機ケィ素化合物、疎水性高分子化合物、焦電物質、酸 化防止剤、骨材、繊維状物、保湿剤、機能性物質又はこれらの混合物からなる付カロ 的な成分力も選ばれた少なくとも 1種を含有してもよい。  At least a part of the pressure-sensitive adhesive layer or the exposed portion of the heating element includes a water retention agent, a water-absorbing polymer, a pH adjuster, a surfactant, an organic silicon compound, a hydrophobic polymer compound, a pyroelectric material, and an antioxidant. In addition, it may contain at least one selected from the group consisting of an aggregate, a fibrous material, a moisturizing agent, a functional substance or a mixture of these components.
前記粘着剤層を構成する粘着剤としては、皮膚や衣服に付着するに必要な粘着力 を有するものであれば、制限はなぐ溶剤系、水性系、ェマルジヨン型、ホットメルト型 、反応性、感圧系、或いは、非親水性粘着剤、混合粘着剤、親水性粘着剤 (ジエル 等)等の各種形態が用いられる。粘着剤は公知のカイロや発熱体に使用される粘着 剤が使用できる。  The pressure-sensitive adhesive constituting the pressure-sensitive adhesive layer is not limited as long as it has an adhesive force necessary to adhere to the skin or clothes. Solvent type, aqueous type, emulsion type, hot melt type, reactivity, sensitivity Various forms such as a pressure system, a non-hydrophilic pressure-sensitive adhesive, a mixed pressure-sensitive adhesive, a hydrophilic pressure-sensitive adhesive (Giel etc.) are used. As the pressure-sensitive adhesive, known pressure-sensitive adhesives used for warmers and heating elements can be used.
また、粘着剤層としては、通気性を有するものであっても、通気性を有しないもので あってもよい。用途に応じて適宜選択をすればよい。通気性としては、全体として通 気性があればよい。例えば、部分的に粘着剤が存在し、部分的に粘着剤の存在しな い部分があり、領域全体として通気性がある粘着剤層が一例として挙げられる。 通気性の基材及び/又は被覆材に粘着剤をそのまま層状に積層するにあたり、そ の通気性を維持する方法としては、例えば、粘着剤を印刷、或いは、転写により、粘 着剤層を部分的に積層し、その非積層部を通気部とする方法と、粘着剤を糸状に円 を描きながら、一方向に移動させたり、ジグザグに移動させたりする等適宜二次元方 向に運行させ、その糸状の粘着剤の隙間が通気性ないし透湿性を推持させたり、粘 着剤を発泡させる方法やメルトブロー方式で形成された層とがー例として挙げられる 粘着剤層を構成する粘着剤は、従来から用いられてる公知のものが用いることがで きる。  Further, the pressure-sensitive adhesive layer may be air permeable or non-air permeable. What is necessary is just to select suitably according to a use. As for air permeability, it is only necessary to have air permeability as a whole. For example, a pressure-sensitive adhesive layer in which the pressure-sensitive adhesive is partially present and there is a portion in which the pressure-sensitive adhesive is not present partially and the entire region is breathable can be given as an example. When laminating the pressure-sensitive adhesive as it is on the air-permeable base material and / or coating material, as a method for maintaining the air-permeability, for example, the pressure-sensitive adhesive layer is partially printed by printing or transferring the pressure-sensitive adhesive. And the non-laminated part is used as a ventilation part, and the adhesive is moved in a two-dimensional direction, such as moving in one direction or moving in a zigzag while drawing a circle in a string, Examples of the adhesive that constitutes the adhesive layer include a method in which the gap between the thread-like adhesives has air permeability or moisture permeability, a method of foaming the adhesive, or a layer formed by a melt blow method. In addition, known ones conventionally used can be used.
具体的に言えば、粘着剤として、スチレン等の芳香族ビュルポリマー及びブチル (メ タ)アタリレート、ステアリノレ (メタ)アタリレート等のアルキル若しくはアルケニル (メタ) アタリレートを含有する共重合体とスチレン等のスチレン樹脂との混合物である (メタ) アタリレートスト系粘着剤やスチレン一ブタジエン一スチレンブロック共重合体(SBS) 、スチレン一イソプレン一スチレンブロック共重合体(SIS)、又はこれらの水添タイプ( SEBS、 SIPS)等のスチレン系粘着剤等ホットメルト系の粘着剤やアクリル系粘着剤 等が一例として挙げられる。 Specifically, as an adhesive, a copolymer containing an aromatic butyl polymer such as styrene, and an alkyl or alkenyl (meth) acrylate, such as butyl (meth) acrylate, stearinole (meth) acrylate, and styrene. It is a mixture with styrene resin such as (meth) Styrenic pressure-sensitive adhesives, styrene-butadiene-styrene block copolymers (SBS), styrene-isoprene-styrene block copolymers (SIS), or their hydrogenated types (SEBS, SIPS) Examples thereof include hot melt adhesives and acrylic adhesives.
前記親水性粘着剤の構成成分としては、従来から用いられてる公知のものが用い られる。  As the constituent component of the hydrophilic pressure-sensitive adhesive, known ones that have been conventionally used are used.
具体的に言えば、ポリアクリル酸、ポリアクリル酸ナトリウム、カルボキシメチルセル口 ース、カルボキシメチルセルロースナトリウム、ヒドロキシェチルセルロース等のポリア クリル酸、ポリアクリル酸塩、セルロース誘導体等の親水性高分子増粘剤を主要成分 として構成される親水性粘着剤が一例として挙げられる。  Specifically, polyacrylic acid such as polyacrylic acid, sodium polyacrylate, carboxymethyl cellulose, sodium carboxymethyl cellulose, hydroxyethyl cellulose, and other hydrophilic polymers such as polyacrylic acid, polyacrylate, and cellulose derivatives. An example is a hydrophilic pressure-sensitive adhesive composed mainly of a sticky agent.
仮着シール部は、粘着層を介して形成されるが、粘着層を構成する粘着剤は常温 でタックがある高分子組成物で形成された層で、仮着後ヒートシールできれば限定は ない。  The temporary sealing portion is formed through an adhesive layer, but the adhesive constituting the adhesive layer is a layer formed of a polymer composition having tack at normal temperature, and there is no limitation as long as it can be heat sealed after temporary attachment.
また、仮着に使用される粘着層を構成する粘着剤は粘着剤層の粘着剤が使用でき る。  In addition, as the pressure-sensitive adhesive constituting the pressure-sensitive adhesive layer used for temporary attachment, the pressure-sensitive adhesive in the pressure-sensitive adhesive layer can be used.
非親水の粘着剤が好ましレ、。粘着層を構成する粘着剤はヒートシール層を構成す るヒートシール材ヒートシール材と相溶性が良ぐ粘着剤のベースポリマーの融点はヒ 一トシール材の融点以下が好ましい。特に、ホットメルト系接着剤にはホットメルト系 粘着剤が好ましい。また、ヒートシール材がォレフイン系の素材である場合は粘着剤 としては、ォレフィン系の粘着剤が好ましい一例として挙げられる。  Non-hydrophilic adhesive is preferred. The melting point of the base polymer of the pressure-sensitive adhesive having good compatibility with the heat sealing material constituting the heat seal layer is preferably equal to or lower than the melting point of the heat seal material. In particular, a hot melt adhesive is preferable for the hot melt adhesive. Further, when the heat seal material is an olefin-based material, an example of a preferable example of the pressure-sensitive adhesive is an olefin-based pressure-sensitive adhesive.
また、粘着剤層、粘着層、接着層の設ける方法については、制限はな 全面に設 けても、固定するのに必要な領域のみに設けても、部分的や間欠的に設けてもよい。 網目状、ストライプ状、ドット状、格子状、縞状、帯状等、各種形状が一例として挙げ られる。特にメルトブロー法で網状(蜘蛛の巣状)に設けたものは有用である。  In addition, the method of providing the pressure-sensitive adhesive layer, the pressure-sensitive adhesive layer, and the adhesive layer may be provided on the entire surface, may be provided only in an area necessary for fixing, or may be provided partially or intermittently. . Various shapes such as a mesh shape, a stripe shape, a dot shape, a lattice shape, a stripe shape, and a belt shape can be given as examples. In particular, those provided in a net shape (spider web) by the melt blow method are useful.
粘着剤層を縞状、ドット状等に形成すれば、その配置密度を変化させることで粘着 力を容易に調整することができ、また肌に直接貼り付けて使用する場合には肌と非通 気性シートとの間で通気性が確保できる。  If the pressure-sensitive adhesive layer is formed in stripes, dots, etc., the adhesive strength can be easily adjusted by changing the arrangement density. Air permeability can be secured between the tempered sheets.
また、粘着剤層を親水性粘着剤層にした場合、前記親水性粘着剤層と発熱組成物 成形体との間に水分保持力の差がある場合にはその間にある基材等の包材を介し て、水分の移動が起こり、双方に取って、不都合が起こる。特に保存中に多く起こる。 これを防止するために、これらの間に介在する包材は、透湿度が、少なくとも、リツシ 一法(Lyssy法)による透湿度で、 2gZm2Zday以下であることが好ましレ、。これを使 用することにより、発熱体を非通気性収納袋である外袋に収納し保存する場合、水分 移動が防げる。 When the pressure-sensitive adhesive layer is a hydrophilic pressure-sensitive adhesive layer, the hydrophilic pressure-sensitive adhesive layer and the exothermic composition If there is a difference in moisture retention between the molded body and the molded body, the moisture will move through the packaging material such as the base material between them, causing inconvenience for both. This happens especially during storage. In order to prevent this, it is preferable that the intervening packaging material has a water vapor transmission rate of 2 gZm 2 Zday or less, at least according to the Lissy method. By using this, when the heating element is stored and stored in an outer bag which is a non-breathable storage bag, moisture movement can be prevented.
粘着剤層に親水性粘着剤層を使用した場合、発熱組成物成形体と親水性粘着剤 層との間に設けられた防湿性包装材の透湿度は、発熱性能に影響しない範囲で、水 分の移動が防止できれば制限はないが、リツシ一法(Lyssy法)による透湿度で、好 ましくは 2g/m2/day以下であり、より好ましくは 1. 0g/m2/day以下であり、更に 好ましくは 0. 5g/m2/day以下であり、更に好ましくは 0. 01〜0. 5g/m2/dayで ある。ここで、大気圧下、 40°C、 90%RHという条件下の値である。尚、前記防湿性 包装材は基材ゃ被覆材としても使用できるし、単独で基材ゃ被覆材等に積層しても よい。 When a hydrophilic pressure-sensitive adhesive layer is used for the pressure-sensitive adhesive layer, the moisture permeability of the moisture-proof packaging material provided between the exothermic composition molded body and the hydrophilic pressure-sensitive adhesive layer is within the range that does not affect the heat generation performance. There is no limit if the movement of minutes can be prevented, but the moisture permeability by the Lissy method (Lyssy method) is preferably 2 g / m 2 / day or less, more preferably 1.0 g / m 2 / day or less. Yes, more preferably 0.5 g / m 2 / day or less, and still more preferably 0.01 to 0.5 g / m 2 / day. Here, the values are under the conditions of 40 ° C and 90% RH under atmospheric pressure. The moisture-proof packaging material can be used as a base material or a coating material, or can be laminated alone on a base material or a coating material.
[0057] 粘着剤層は、外袋の内表面に直接接しないように、使用時まで剥離性部材によつ て覆われている。剥離性部材は、粘着剤層に対して少なくとも 1回の着脱を可能にす る剥敵性を有する薄材であればよぐ通常は、剥離剤処理を施された基材が好まし レ、。  [0057] The pressure-sensitive adhesive layer is covered with a peelable member until use so as not to directly contact the inner surface of the outer bag. The peelable member should be a thin material having an exfoliating property that enables at least one attachment / detachment to / from the adhesive layer. Usually, a substrate treated with a release agent is preferred.
[0058] セパレータの基材としては、ポリプロピレン、ポリエチレン、ポリビュルアルコール、 P ET等のフィルム、シート、紙、不織布及びこれらの複合材料等が使用される。  [0058] As the base material of the separator, films, sheets, paper, non-woven fabrics, composite materials of these, etc., such as polypropylene, polyethylene, polybutyl alcohol, and PET are used.
[0059] 剥離剤(離型剤)としては、シリコーン系、フッ素系、イソシァネート系等のものが好 ましい。これらの剥離剤(離型剤)は、公知の方法で基材等の包材に塗布することで きる。  [0059] As the release agent (release agent), silicone-based, fluorine-based, isocyanate-based and the like are preferable. These release agents (release agents) can be applied to a packaging material such as a base material by a known method.
[0060] 本発明の、 2個以上、好ましいくは 3個以上、より好ましいくは 4個以上複数の区分 発熱部を有する発熱体の区分発熱部以外の領域の少なくとも一部に、切り込みを設 けてもよレ、。  [0060] Two or more, preferably three or more, more preferably four or more, multiple heating sections having a plurality of section heating sections according to the present invention are provided with cuts in at least a part of the region other than the section heating section. You can take it.
[0061] 本発明における切り込みとは、切り込みの間隔である繋ぎ部及び切り込みから構成 される貫通した切り込みである。 切り込みの先端部は発熱体の辺と接触していなくてもよいし、切り込みの少なくとも 一つの切り込みの先端部は発熱体の少なくとも一つの辺と接触していてもよい。 [0061] The incision in the present invention is a through notch constituted by a connecting portion and an incision that are intervals of the incision. The tip of the cut may not be in contact with the side of the heating element, or the tip of at least one cut of the cut may be in contact with at least one side of the heating element.
[0062] 本発明の発熱体における切り込みの設置場所、数としては、区分発熱部以外の任 意の領域に、任意の数で設けることができるが、設置領域としては、区分け部が好ま しい。 [0062] The installation location and number of cuts in the heating element of the present invention can be provided in any number other than the section heating section, but the section section is preferred as the installation area.
また、セパレータを有する発熱体に設けられた切り込みは、セパレータを貫通する 切り込みでもよいし、セパレータを貫通しない切り込みでもよい。  Further, the cut provided in the heating element having the separator may be a cut that penetrates the separator or a cut that does not penetrate the separator.
[0063] 本発明における切り込みにおいて、切り込みの形状、種類やサイズ (長さや幅等) や繋ぎ部の形状、種類やサイズ (長さや幅等)やノッチ (Vノッチ、 Uノッチ、 Iノッチ等) の制限はなぐ又それらの任意の組み合わせや任意の繰り返し組み合わせをするこ とがでさる。 [0063] In the incision according to the present invention, the shape, type and size (length, width, etc.) of the incision, the shape, type, size (length, width, etc.) and notch of the joint, and notch (V notch, U notch, I notch, etc.) There are no restrictions, and any combination or repeated combination of them can be used.
また、切り込み間の繋ぎ部は、切り込みよりも短いことが好ましい。  Moreover, it is preferable that the connection part between cuts is shorter than a cut.
[0064] 少なくとも一つの切り込みの最先端部は少なくとも一つのノッチ(Vノッチ、 Uノッチ、[0064] The at least one notch has at least one notch (V notch, U notch,
Iノッチ等)と接点を有してももよし、有しなくてもよレ、。 I notch etc.) and may or may not have contacts.
[0065] また、切り込みの例としては、互い違い切り込み、ミシン目(手切れ可能なミシン目 等)、 Vノッチ付き切り込み、 Vノッチ付き互い違い切り込み、 Vノッチ付きミシン目(Vノ ツチ付き手切れ可能なミシン目等)等が一例として挙げられる。 [0065] Examples of incisions include staggered incisions, perforations (such as perforated perforations), V-notched incisions, staggered incisions with V-notches, perforated with V-notches (can be hand-cut with V-notches) An example is a perforation).
[0066] 前記互い違い切り込みは、引き延ばされた場合、互い違いに配設した厚さ方向に 貫通する複数の切り込みの形状が変形することにより、伸長や伸縮することができる。 互い違いに配設するとは、非伸長性材料や非伸縮性材料等の包材でも、伸縮 (伸 長)ができるように、切り込みが網目状等に変形できるように、切りこみを互レ、違いに 配設することを意味し、即ち、どこかで重なりのある互い違いの配置であり、ひも等を 綱加工したネットと異なり、接合部分が一体であり、一定の切り込み部長さだけ拡開し つつ網目を形成することができる。 [0066] When the staggered cuts are stretched, the staggered cuts can be extended or contracted by deforming the shapes of a plurality of cuts penetrating in the thickness direction. The staggered arrangement means that the incisions can be changed so that the incision can be deformed into a mesh shape so that it can be stretched (stretched) even with packaging materials such as non-stretchable materials and non-stretchable materials. In other words, it is a staggered arrangement that overlaps somewhere, and unlike a net that has been laced with a string, etc., the joint is integral, and the mesh is expanded while being spread by a certain notch length. Can be formed.
前記互い違いの切り込みは伸縮させたい方向と略直交する方向に設けることが好 ましい。切り込みの数、切り込みの列の数等は適宜選択して使用できる。  The staggered cuts are preferably provided in a direction substantially perpendicular to the direction in which expansion and contraction is desired. The number of cuts, the number of rows of cuts, and the like can be appropriately selected and used.
前記切り込みの寸法は、長さ、最長径又は最長辺は制限はない。  The length, the longest diameter, or the longest side of the notch is not limited.
前記互い違いの切り込みを延伸した後の形状に制限はなぐまた、この互い違いの 切り込みを延伸した後の網目形状の寸法は制限はない。 There is no limit to the shape after stretching the staggered cuts. The size of the mesh shape after extending the cut is not limited.
[0067] 前記切り込みの形状は、制限はないが、平面視で、直線、菱形、六辺形、ヨロィ形、 楕円形、円形、 X形等の形状が一例として挙げられる。 [0067] The shape of the cut is not limited, but examples of the shape include a straight line, a rhombus, a hexagon, a shape of an ellipse, an ellipse, a circle, and an X shape in plan view.
[0068] また、切り込み付き発熱体の一例として、 [0068] Further, as an example of the heating element with a cut,
1)少なくとも 1個の前記区分け部間に、互い違い切り込みを設けた切り込み付き発熱 体は区分発熱部間の伸縮 (伸長)を可能にした発熱体、  1) A heating element with notches in which staggered cuts are provided between at least one of the sectioned parts, and a heating element that enables expansion and contraction (extension) between the sectioned heating parts,
2)少なくとも 1個の前記区分け部間に、ミシン目状の切り込みを設けた切り込み付き 発熱体はこの切り込みにより区分発熱部を分割(分離)可能にした発熱体  2) A heating element with a notch in which a perforated cut is provided between at least one of the sectioned parts.
が挙げられる。  Is mentioned.
[0069] 本発明の伸長性とは、外力が加えられた場合、少なくとも外力の加わった方向に外 力が加わる前の長さより、少なくとも一部が長くなることであり、外力を取り除いた後の 長さは問わない。伸長性は伸縮性も含む。  [0069] The extensibility of the present invention means that, when an external force is applied, at least a part is longer than the length before the external force is applied in at least the direction in which the external force is applied. The length does not matter. Extensibility includes elasticity.
伸長性のある発熱体の場合、伸長性を伸長率で表示すれば、伸長率は、 1を越え ていれば、制限はないが、用途にもよる力 好ましくは 1. 005〜10であり、より好まし く ίま 1. 01〜: 10であり、更に好ましく ίま 1. 01〜5であり、更に好ましく ίま 1. 01〜5で あり、更に好ましく ίま 1. 01〜3であり、更に好ましく ίま 1 · 01〜2であり、更に好ましく ίま 1. 02〜2であり、更に好ましく ίま 1. 03〜2であり、更に好ましく ίま 1. 04〜2であり 、更に好ましくは 1. 05〜2である。  In the case of a heating element with extensibility, if extensibility is expressed in terms of elongation rate, the elongation rate is not limited as long as it exceeds 1, but the force depending on the application is preferably 1.005 to 10, More preferably ίMA 1. 01 to: 10, more preferably ί or 1. 01 to 5, more preferably ί or 1. 01 to 5, more preferably ί or 1. 01 to 3. More preferably, ί 1 · 01 to 2, more preferably ί or 1. 02 to 2, more preferably ί or 1. 03 to 2, more preferably ί or 1. 04 to 2, and further Preferably it is 1.05-2.
ここで、伸長率とは、伸長後の長さを伸長前の長さで除した商を意味する。 即ち、発熱体の伸長率 =発熱体の伸長後の長さ/発熱体の伸長前の長さである。 10を超えると、網目の開口部が大きくなりすぎ、引張強度が低下する畏れがある。 互い違い切り込みは、通常、伸長性と伸縮性を付与する機能を有している。  Here, the extension ratio means a quotient obtained by dividing the length after extension by the length before extension. That is, the elongation rate of the heating element = length after extension of the heating element / length before extension of the heating element. If it exceeds 10, the opening of the mesh becomes too large, and the tensile strength may decrease. The alternate cut usually has a function of imparting extensibility and stretchability.
[0070] 本発明の伸縮性とは、外力が加わった場合、伸長し、外力を取り去ると伸長時の長 さより短くなることである。 [0070] The stretchability of the present invention means that when an external force is applied, it stretches, and when the external force is removed, it becomes shorter than the length when stretched.
短くなる程度は制限はないが、短くなる程度を短縮率で表示すれば、短縮率は、 1 を越えていれば、制限はないが、用途にもよる力 好ましくは 1. 005〜10であり、より 好ましく ίま 1. 01〜: 10であり、更に好ましく ίま 1. 01〜5であり、更に好ましく ίま 1. 01 〜5であり、更に好ましく ίま 1. 01〜3であり、更に好ましく ίま 1. 01〜2であり、更に好 ましく ίま 1. 02〜2であり、更に好ましく ίま 1. 03〜2であり、更に好ましく ίま 1. 04〜2 であり、更に好ましくは 1. 05〜2である。 The degree of shortening is not limited, but if the degree of shortening is displayed with a shortening rate, if the shortening rate exceeds 1, there is no limit, but the power depending on the application is preferably 1.005 to 10 More preferably, ί or 1.01 to: 10, more preferably ί or 1. 01 to 5, more preferably ί or 1. 01 to 5, more preferably ί or 1. 01 to 3. More preferred ίMA 1. 01 to 2, more preferred It is preferably ίMA 1.02-2, more preferably ίMA 1.03-2, more preferably ίMA 1.04-2, and more preferably 1.05-2.
ここで、短縮率とは、伸長時の長さを外力を取り去った後の長さで除した商を意味 する。  Here, the shortening rate means a quotient obtained by dividing the length when extended by the length after removing the external force.
即ち、発熱体の短縮率 =発熱体の伸長時の長さ/外力を取り去った後の発熱体 の長さである。  That is, the shortening rate of the heating element = the length when the heating element is extended / the length of the heating element after the external force is removed.
また、本発明の伸長性又は伸縮性の発熱体の引っ張り強度の制限はないが、好ま しい一例としては、 3N/50mm以上である。  Further, there is no limitation on the tensile strength of the stretchable or stretchable heating element of the present invention, but a preferable example is 3N / 50 mm or more.
[0071] 本発明の非通気性収納袋である外袋に発熱体が 2つ以上複数折りされて、収納さ れた発熱体包装物は、保管、輸送に有用である。前記外袋は非通気性のものであれ ばそのほかの制限はなぐラミネートされているものでもよい。 [0071] A heating element package in which two or more heating elements are folded and stored in the outer bag, which is the non-breathable storage bag of the present invention, is useful for storage and transportation. As long as the outer bag is non-breathable, it may be laminated without any other restrictions.
[0072] 発熱体を収容する気密性外袋の包材は、空気 (酸素)を実質的に透過させないも のであればょレ、。前記前記非通気性素材や従来公知の包材が使用できる。 [0072] The packaging material of the airtight outer bag that accommodates the heating element should be substantially impermeable to air (oxygen). The non-breathable material or a conventionally known packaging material can be used.
気密性外袋は、包材の周囲を、空気(酸素)を実質的に透過させないようにシール されて形成される。そのようなシール方法は公知のものが使用できる。通常は、ヒート シールが行われている。  The hermetic outer bag is formed by sealing around the wrapping material so as not to substantially transmit air (oxygen). Known sealing methods can be used. Usually, heat sealing is performed.
その例としては、製造された発熱体を 2枚の非通気性フィルム又はシートの間に介 在させ、この介在と同時に、又は、この介在後に、前記 2枚のフィルム又はシートを前 記発熱体以上の大きさに打ち抜き、この打ち抜きと同時に、若しくは打ち抜き後に、 前記発熱体の大きさを超える周辺部において、前記 2枚のフィルム又はシートを封着 した発熱体包装物が一例として挙げられる。  As an example, the manufactured heating element is interposed between two non-breathable films or sheets, and the two films or sheets are attached to the heating element at the same time as or after this intervention. An example is a heating element package in which the two films or sheets are sealed in a peripheral portion exceeding the size of the heating element at the same time after punching or after punching.
[0073] 発熱体の露出部の少なくとも 1部は、非通気性収納袋である外袋の内面と仮着(以 下、外仮着という)されていてもよい。 [0073] At least one part of the exposed portion of the heating element may be temporarily attached to the inner surface of the outer bag, which is a non-breathable storage bag (hereinafter referred to as outer temporary attachment).
外仮着とは、発熱体と非通気性収納袋とが再剥離性弱粘着剤層を介して、少なくと も一部で接触していることである。これにより、少なくとも発熱体が折り畳まれるまで、 発熱体の外袋の包装材上の移動が防止できる。外仮着の数、面積等に制限はない Outer temporary attachment means that the heating element and the non-breathable storage bag are at least partially in contact with each other via the removable weak adhesive layer. Thereby, the movement of the outer bag of the heating element on the packaging material can be prevented at least until the heating element is folded. There are no restrictions on the number, area, etc.
。セパレータを有する発熱体の場合は、セパレータも発熱体として扱う。 . In the case of a heating element having a separator, the separator is also handled as a heating element.
[0074] 外仮着に使用される再剥離性弱粘着剤層を構成する粘着剤 (以下この粘着剤を「 外仮着型粘着剤」と称する)は、粘着力が弱ぐ折り畳み作業が終わるまで、発熱体 を包装材に保留させることができれば、制限はない。使用可能な再剥離性粘着剤の 一例を挙げるとすれば、弱粘着性接着剤が挙げられる。 [0074] A pressure-sensitive adhesive constituting a removable weak pressure-sensitive adhesive layer used for external temporary attachment (hereinafter, this pressure-sensitive adhesive is referred to as " There is no limitation as long as the heating element can be held in the packaging material until the folding operation with weak adhesive force is completed. An example of a removable adhesive that can be used is a weak adhesive.
具体的には、ホットメルト型粘着剤、ェマルジヨン系粘着剤、溶剤系粘着剤等がある 特に、ガラス転移温度を高くした配合のものが好ましぐアクリル系ではアクリル酸の 成分の比率を高くしたもの、ゴム系では高融点のタツキフアイヤーを配合したもの等 が好ましい。  Specifically, there are hot-melt adhesives, emulsion adhesives, solvent-based adhesives, etc. Especially, acrylics that have a high glass transition temperature are preferred, and the ratio of acrylic acid components is increased. In the case of rubbers, those containing a high melting point tack fire are preferred.
また、ポストイット /POSTIT (スリーェム社の商品名)として販売されている着脱型 の付箋紙に使用される粘着剤も使用できる。  It is also possible to use the adhesive used for removable sticky notes sold as Post-it / POSITIT (trade name of 3EM).
また、ホットメルト型粘着剤、特に、ホットメルト系粘着剤(ポリプロピレン系粘着剤、 ポリエチレン系粘着剤、エチレン プロピレン共重合体系粘着剤等)が好ましい。  Further, hot melt adhesives, particularly hot melt adhesives (polypropylene adhesives, polyethylene adhesives, ethylene propylene copolymer adhesives, etc.) are preferred.
[0075] ホットメルト型粘着剤としては、エラストマ一(熱可塑性エラストマ一等)や熱可塑性 樹脂等をベースポリマーとしている。尚、ベースポリマーは、単独又は混合してもよい ホットメルト型粘着剤におけるベースポリマーの熱可塑性エラストマ一としては、例え ば、スチレン イソプレン スチレンブロック共重合体(SIS)、スチレン ブタジエン —スチレンブロック共重合体(SBS)、スチレン一エチレン一ブチレン一スチレンブロ ック共重合体(SEBS)、スチレン一エチレン一プロピレン一スチレンブロック共重合 体(SEPS)、スチレン一エチレン一プロピレンブロック共重合体(SEP)等のスチレン 系熱可塑性エラストマ一(スチレン系ブロックコポリマー;例えば、スチレン含有 5重量 %以上のスチレン系ブロックコポリマー);ポリウレタン系熱可塑性エラストマ一;ポリエ ステル系熱可塑性エラストマ一;ポリプロピレンと EPT (三元系エチレン一プロピレン ゴム)とのポリマーブレンド等のブレンド系熱可塑性エラストマ一等を挙げることができ る。  [0075] As the hot-melt adhesive, an elastomer (thermoplastic elastomer, etc.), a thermoplastic resin, or the like is used as a base polymer. The base polymer may be used alone or in combination. Examples of the thermoplastic elastomer of the base polymer in the hot melt adhesive include styrene isoprene, styrene block copolymer (SIS), and styrene butadiene-styrene block copolymer. Polymer (SBS), Styrene / Ethylene / Butylene / Styrene Block Copolymer (SEBS), Styrene / Ethylene / Propylene / Styrene Block Copolymer (SEPS), Styrene / Ethylene / Propylene Block Copolymer (SEP), etc. Styrenic thermoplastic elastomers (styrenic block copolymers; eg, styrene-containing styrene block copolymers containing 5% by weight or more of styrene); polyurethane thermoplastic elastomers; polyester thermoplastic elastomers; polypropylene and EPT (ternary system) Ethylene-propylene rubber) Examples thereof include a blended thermoplastic elastomer such as a polymer blend.
[0076] また、ホットメルト型粘着剤におけるベースポリマーの熱可塑性樹脂としては、例え ば、ポリオレフイン系樹脂、酢酸ビニル系樹脂、ポリエステル系樹脂、スチレン系樹脂 、アクリル系樹脂、ポリアミド系樹脂等が挙げられる。尚、ポリオレフイン系樹脂として は、例えば、エチレン系共重合体(例えば、エチレン—酢酸ビニル共重合体(EVA) ;エチレン—アクリル酸共重合体(EAA)、エチレン—メタクリル酸共重合体(EMAA )等のエチレン—不飽和カルボン酸共重合体;アイオノマー;エチレン—アクリル酸 2 —ェチルへキシル共重合体、エチレン—メタアクリル酸メチル共重合体、エチレン— メタクリル酸ェチル共重合体等のエチレン—(メタ)アクリル酸エステル共重合体;ェ チレン—ビュルアルコール共重合体等)の他、ポリエチレン(低密度ポリエチレン、線 状低密度ポリエチレン、メタ口セン触媒法ポリエチレン、中密度ポリエチレン、高密度 ポリエチレン等)、ポリプロピレン、 α—ォレフイン共重合体(エチレン プロピレン共 重合体、エチレンーブテン一共重合体、プロピレンーブテン共重合体等)等のポリオ レフイン;ポリプロピレン変性樹脂等が挙げられる。また、酢酸ビュル系樹脂としては、 例えば、ポリ酢酸ビュル、酢酸ビニルー(メタ)アクリル酸エステル共重合体、酢酸ビ 二ルービュルエステル共重合体、酢酸ビニル—マレイン酸エステル共重合体等が挙 げられる。 [0076] In addition, examples of the thermoplastic resin of the base polymer in the hot-melt pressure-sensitive adhesive include polyolefin resins, vinyl acetate resins, polyester resins, styrene resins, acrylic resins, polyamide resins, and the like. It is done. In addition, as a polyolefin resin Is, for example, an ethylene-unsaturated copolymer such as an ethylene-vinyl acetate copolymer (EVA); an ethylene-acrylic acid copolymer (EAA), an ethylene-methacrylic acid copolymer (EMAA), etc. Carboxylic acid copolymers; ionomers; ethylene- (meth) acrylic acid ester copolymers such as ethylene-acrylic acid 2-ethyl hexyl copolymer, ethylene-methyl methacrylate copolymer, ethylene-ethyl methacrylate copolymer In addition to polymers (ethylene-butyl alcohol copolymers, etc.), polyethylene (low density polyethylene, linear low density polyethylene, meta-catalyzed polyethylene, medium density polyethylene, high density polyethylene, etc.), polypropylene, α -olefin Copolymer (ethylene propylene copolymer, ethylene-butene monocopolymer, propylene-butene Polyolefins such as polypropylene copolymers; polypropylene modified resins and the like. Examples of the butyl acetate resin include poly (vinyl acetate), vinyl acetate- (meth) acrylic acid ester copolymer, vinyl acetate vinyl ester copolymer, vinyl acetate-maleic acid ester copolymer, and the like. It is done.
[0077] ホットメルト型粘着剤としては、ベースポリマーが熱可塑性エラストマ一(特に、ポリ ォレフィン系熱可塑性エラストマ一やスチレン系熱可塑性エラストマ一)であるホットメ ルト型粘着剤が好適である。  [0077] As the hot-melt pressure-sensitive adhesive, a hot-melt pressure-sensitive adhesive whose base polymer is a thermoplastic elastomer (particularly, a polyolefin-based thermoplastic elastomer or a styrene-based thermoplastic elastomer) is suitable.
[0078] また、ェマルジヨン系粘着剤や溶剤系粘着剤等の粘着剤としては、アクリル系粘着 剤、ゴム系粘着剤、ポリエステル系粘着剤、ウレタン系粘着剤、ポリアミド系粘着剤、 エポキシ系粘着剤、ビュルアルキルエーテル系粘着剤、シリコーン系粘着剤、フッ素 系粘着剤等の粘着剤であって、それぞれの形態(例えば、ェマルジヨンの形態、溶液 の形態等)の粘着剤が挙げられる。  [0078] The adhesives such as emulsion adhesives and solvent-based adhesives include acrylic adhesives, rubber adhesives, polyester adhesives, urethane adhesives, polyamide adhesives, and epoxy adhesives. In addition, adhesives such as bulle alkyl ether adhesives, silicone adhesives, fluorine adhesives, etc., and adhesives in their respective forms (eg, emulsion form, solution form, etc.).
[0079] 尚、粘着剤は、粘着性成分 (ベースポリマー)等のポリマー成分の他に、粘着剤の 種類等に応じて、架橋剤(例えば、ポリイソシァネート系架橋剤、アルキルエーテル化 メラミン化合物系架橋剤等)、粘着付与剤 (例えば、ロジン誘導体樹脂、ポリテルペン 樹脂、石油樹脂、フエノール樹脂等)、可塑剤、充填剤、老化防止剤等の適宜添カロ 剤を含んでもよい。  [0079] In addition to the polymer component such as an adhesive component (base polymer), the adhesive may be a cross-linking agent (for example, a polyisocyanate-based cross-linking agent, an alkyl etherified melamine, depending on the type of the pressure-sensitive adhesive). Compound-based crosslinking agents, etc.), tackifiers (for example, rosin derivative resins, polyterpene resins, petroleum resins, phenol resins, etc.), plasticizers, fillers, anti-aging agents and the like may be added as appropriate.
[0080] 前記粘着力については、折り畳み作業が終わるまで、発熱体と包材とを貼着してお くことができるものであれば制限はないが、好ましくは、 180度ピール強度 JISZ— 02 37)は、 0. 001〜0. 9kg/25mmであり、より好ましくは、 0. 001〜0. 5kg/25m mであり、更に好ましく ίま、 0. 001〜0. lkg/25mmであり、更に好ましく ίま、 0. 00 5〜0. lkg/25mmであり、より好ましくは 0. 1〜: 100gZ25mmであり、より好ましく ίま 0.:!〜 50g/25mm、より好ましく ίま 0.:!〜 30g/25mmであり、より好ましく ίま 0. :!〜 25gZ25mmである。 [0080] The adhesive strength is not limited as long as the heating element and the packaging material can be adhered until the folding operation is completed, but preferably 180 degree peel strength JISZ-02 37) is from 0.001 to 0.9 kg / 25 mm, more preferably from 0.001 to 0.5 kg / 25 mm, and still more preferably from 0.001 to 0.1 kg / 25 mm, More preferably, it is 0.005 to 0. lkg / 25mm, more preferably 0.1 to 100gZ25mm, more preferably ί0.:! To 50g / 25mm, more preferably ί0. ! ~ 30g / 25mm, more preferably ί0.:! ~ 25gZ25mm.
[0081] また、その塗布厚についても特に制限はなレ、が、好ましくは 3mm以下であり、より 好ましくは 0. l x m〜3mmであり、更に好ましくは 0. l x m〜2mmであり、更に好ま しくは 0. 1 /i m〜: 1mmであり、更に好ましくは 0. 01〜500 x mであり、更に好ましく ίま 0. 01〜: 100 μ ΐηであり、更に好ましく ίま 0. 01〜40 /1 111でぁり、ょり好ましくま0. 1 〜40 x mであり、より好ましくは 0.:!〜 30 /i mであり、より好ましくは:!〜 30 μ mであり 、より好ましくは 5〜30 x mであり、更に好ましくは 5〜30 /i mである。  [0081] In addition, the coating thickness is not particularly limited, but is preferably 3 mm or less, more preferably 0.1 x 3 to 3 mm, and still more preferably 0.1 x 2 to 2 mm. Is from 0.1 / im to: 1 mm, more preferably from 0.01 to 500 xm, more preferably from 0.1 to 100 μΐη, and even more preferably from 0.1 to 40/1. 111, preferably 0.1 to 40 xm, more preferably 0.:! To 30 / im, more preferably:! To 30 μm, more preferably 5 to 30 xm, more preferably 5 to 30 / im.
[0082] 塗布乃至形成方法については、公知の形成方法を採用することができる。例えば、 ホットメルト塗工方法や、溶液型塗工方法等が挙げられる。また、全面、部分的、ソリ ッド状、網状、棒状、ストライプ状、水玉状等の任意の形態とすることができる。  As the coating or forming method, a known forming method can be employed. Examples thereof include a hot melt coating method and a solution type coating method. Moreover, it can be in any form such as a whole surface, a partial shape, a solid shape, a net shape, a rod shape, a stripe shape, and a polka dot shape.
[0083] 尚、外仮着部位 (外仮着位置)についての制限もなぐ好ましくは袋の開口部付近、 より好ましくは、開口に対して平行に設けることが好ましい。  [0083] It should be noted that it is preferably provided near the opening of the bag, more preferably parallel to the opening, with no restriction on the external temporary attachment site (external temporary attachment position).
また、発熱体にセパレータが設けられている場合には、セパレータが発熱体から剥 離しないように設けることが好ましい。本発明の発熱体がセパレータ付き発熱体であ る場合、セパレータは、該発熱体の露出部に含まれる。  Further, when a separator is provided on the heating element, it is preferable to provide the separator so as not to separate from the heating element. When the heating element of the present invention is a heating element with a separator, the separator is included in the exposed portion of the heating element.
[0084] 本発明の発熱体は、各種形状、厚み、温度帯のものが得られるため、通常の身体 採暖用の外、関節用、美顔用、 目用、痩身用、点滴液加温 ·保温用、温熱湿布用、 薬剤カイロ用、頸部用、腰用、マスク用、手袋用、痔痩用、或いは、肩癖、筋肉痛、生 理痛等の症状緩和用、座布団用、手術中の人体加温'保温用、温熱シート用、蒸散 芳香用、腹部用、蒸散殺虫用、療治療用等の各用途に用いることができる。更に、機 械類ゃペット等への加温'保温用等へ利用できる。  [0084] Since the heating element of the present invention can be obtained in various shapes, thicknesses, and temperature zones, it is not for normal body warming, for joints, for facial use, for eyes, for slimming, for drip solution heating / warming. , For thermal compresses, for medicine warmers, for neck, for waist, for masks, for gloves, for heels, or for alleviating symptoms such as shoulder pain, muscle pain, or physical pain, for cushions, during surgery It can be used for various purposes such as warming of the human body, warming sheet, transpiration, aroma, abdomen, transpiration insecticide, and medical treatment. In addition, machines can be used for warming pets and other purposes.
[0085] 前記易動水値とは、発熱組成物中の組成物外へ移動できる余剰水分の量を示す 値である。この易動水値について説明する。中心点から放射状に 45度間隔で 8本の 線が書かれた No. 2 JIS P3801 2種)の濾紙を、ステンレス板上に置き、前記濾 紙の中心に、内径 20mm X高さ 8mmの中空円筒状の穴を持つ長さ 150mm X幅 1 00mmの型板を置き、その中空円筒状の穴付近に試料を置き、押し込み板を型板 上に沿って動かし、試料を押し込みながら中空円筒状の穴へ入れ、型板面に沿って 、試料をすり切る(押し込み成形)。次に、前記穴を覆うように非吸水性の 70 x mポリ エチレンフィルムを置き、更にその上に、厚さ 5mm X長さ 150mm X幅 150mmのス テンレス製平板を置き、発熱反応が起こらないようにして、 5分間保持する。その後、 漉紙を取り出し、放射状に書かれた線に沿って、水又は水溶液の浸みだし軌跡を中 空円筒の穴の縁である円周部から浸みだし先端までの距離として、 0. 5mm単位で 読み取る。同様にして、各線上からその距離を読み取り、合計 8個の値を得る。読み 取った 8個の各値(a, b, c, d, e, f, g, h)を測定水分値とする。 [0085] The easy water value is a value indicating the amount of excess water that can move out of the composition in the exothermic composition. This easy water value will be described. Place No. 2 JIS P3801 type 2) filter paper with 8 lines written at 45 degree intervals radially from the center point on a stainless steel plate. Place a template with a length of 150 mm x width of 100 mm with a hollow cylindrical hole with an inner diameter of 20 mm x height of 8 mm in the center of the paper, place a sample near the hollow cylindrical hole, and place the push-in plate on the template. The sample is pushed into the hollow cylindrical hole while pushing the sample, and the sample is worn along the template surface (indentation molding). Next, a non-water-absorbing 70 xm polyethylene film is placed so as to cover the hole, and a stainless steel flat plate with a thickness of 5 mm x length 150 mm x width 150 mm is placed thereon so that no exothermic reaction occurs. And hold for 5 minutes. After that, take out the paper and follow the bleed path of the water or aqueous solution along the radial line as the distance from the circumference that is the edge of the hole of the hollow cylinder to the tip of the bleed. Read with. Similarly, read the distance from each line and obtain a total of 8 values. Each of the 8 values (a, b, c, d, e, f, g, h) read is taken as the measured moisture value.
その 8個の測定水分値を算術平均したものをその試料の水分直 (mm)とする。 また、真の水分直を測定するための水分量は内径 20mm X高さ 8mmの前記発熱 組成物の重量に相当する前記発熱組成物の配合水分量とし、その水分量に相当す る水のみで同様に測定し、同様に算出したものを真の水釧直 (mm)とする。水分値 を真の水釧直で除したものに 100をかけた値が易動水値である。  The arithmetic average of the eight measured moisture values is taken as the moisture straightness (mm) of the sample. In addition, the moisture content for measuring the true moisture straightness is the blended moisture content of the exothermic composition corresponding to the weight of the exothermic composition having an inner diameter of 20 mm and a height of 8 mm, and only water corresponding to the moisture content is used. Measure in the same way, and calculate the same value as the true water straightness (mm). The value obtained by dividing the moisture value by the true Minamata and multiplying it by 100 is the mobile water value.
即ち、  That is,
易動水値 = [水分値(mm) /真の水分値(mm) ] X 100  Easy water value = [moisture value (mm) / true water value (mm)] X 100
同一試料に対して、 5点測定し、その 5個の易勤水値を平均し、その平均値をその 試料の易勤水値とする。  Measure five points on the same sample, average the five commuting water values, and use the average value as the commuting water value of the sample.
また、発熱体中の発熱組成物の易動水値を測定する場合、真の水分値を測定する 水分量は発熱組成物の赤外線水分計による水分量測定から発熱組成物の含水率を 算出し、それを基に、測定に必要な水分量を算出し、前記水分量により真の水分値 を測定算出する。  In addition, when measuring the mobile water value of the exothermic composition in the heating element, the moisture content for measuring the true moisture value is calculated by calculating the moisture content of the exothermic composition from the moisture content measurement using an infrared moisture meter of the exothermic composition. Based on this, the amount of water necessary for the measurement is calculated, and the true water value is measured and calculated from the amount of water.
また、易動水値が 14未満の発熱組成物は、前記穴を覆うように非吸水性の 70 x m ポリエチレンフィルムを置き、更に、その上に、厚さ 5mm X長さ 150mm X幅 150m mのステンレス製平板を置く代わりに、風防を被せた場合は本発明の発熱組成物は 測定中に発熱反応が起こり、測定不能になる。  In addition, the exothermic composition having a mobile water value of less than 14 is placed with a non-water-absorbing 70 xm polyethylene film so as to cover the hole, and further, a thickness of 5 mm x length 150 mm x width 150 mm. If a windshield is put on instead of placing a stainless steel flat plate, the exothermic composition of the present invention undergoes an exothermic reaction during measurement, making measurement impossible.
また、水分値が 0の場合は、真の水分の値に係わらず、たとえ、真の水分の値が不 明であっても、その発熱組成物の易動水値は 0とする。 In addition, when the moisture value is 0, the true moisture value is invalid regardless of the true moisture value. Even if it is bright, the exothermic water value of the exothermic composition is 0.
[0086] 本発明の発熱組成部物成形体は成形性含水発熱組成物を型通し成形法ゃ铸込 み成型等の型成型方法により成形され、本発明の発熱組成物成形体の製造方法は 、型成形方法であり、型通し成形方法ゃ铸込み成形方法等が一例として挙げられる 型通し成形法ゃ鎳込み成型法による成形方式により、成形性含水発熱組成物を成 形した発熱組成物成形体又は複数個の発熱組成物成形体を、基材上に、間隔を空 けて積層する。 [0086] The exothermic composition part molded body of the present invention is molded by a mold-forming method such as a mold-through molding method containing a moldable water-containing exothermic composition, and a method for producing the exothermic composition molded body of the present invention is as follows. Examples of mold forming methods include mold-through molding methods such as mold forming methods. Mold-forming exothermic compositions formed from a moldable hydrous exothermic composition by a molding method using mold-through molding methods. A body or a plurality of exothermic composition molded bodies are laminated on a substrate at intervals.
更に被覆材で覆い、前記発熱組成物成形体の周辺部をシールすることにより、発 熱部又は区分発熱部を設ける。発熱部の周縁部はシール (圧着シールや熱圧着シ ールゃヒートシール等)がしてある。前記区分発熱部は複数個からなり、ヒートシール 部である区分け部により、各区分発熱部が離れて配置され、前記区分発熱部の集合 力 発熱部が形成されており、区分発熱部の周縁部、発熱体の周辺部がシール (圧 着シールや熱圧着シールやヒートシール等)がしてある。特にヒートシールが好ましい  Further, the heat generating part or the divided heat generating part is provided by covering with a covering material and sealing the peripheral part of the exothermic composition molded body. The peripheral edge of the heat generating part is sealed (crimp seal or thermo-compression seal or heat seal). The section heat generating section is composed of a plurality of parts, and each section heat generating section is separated by a section that is a heat seal section, forming a collective force heat generating section of the section heat generating section, and a peripheral portion of the section heat generating section. The periphery of the heating element is sealed (pressure seal, thermocompression seal, heat seal, etc.). Heat sealing is particularly preferable
次に、カット工程等を経て発熱体を製造する。前記シール工程、カット工程等は従 来方法、装置から適宜選択して使用すればよい。 Next, a heating element is manufactured through a cutting process or the like. The sealing step, the cutting step, etc. may be used by appropriately selecting from conventional methods and apparatuses.
[0087] 前記型通し成形方法とは、抜き型を使用し、発熱組成物を成形し、基材の上に型 の抜き形状の発熱組成物成形体を積層し、発熱組成物成形体を製造する方法であ る。 [0087] The mold-through molding method is to produce a heat-generating composition molded body by using a punching die, molding a heat-generating composition, and laminating a punch-shaped heat-generating composition molded body on a substrate. It is a method to do.
抜き型とは、所望の形状、厚さを持った貫通口を有した型である。  The punching die is a die having a through hole having a desired shape and thickness.
中空のドラム状回転体の回転面に前記貫通口が設けられてレ、るドラム状成形装置 や前記貫通口を有するストラットを複数個設けたストラットコンベア状回転体を使った ストラットコンベア状成形装置等が一例として挙げられる。  A drum-shaped forming device in which the through-hole is provided on the rotating surface of a hollow drum-like rotating body, a strut-conveyor-like forming device using a strut-conveyor-like rotating body provided with a plurality of struts having the through-hole, etc. Is given as an example.
連続製造方法としては、回転式抜き型を使用し、長尺の基材の上に型の抜き形状 の発熱組成物成形体を積層する成形機とそれを長尺の被覆材で覆い、 目的とする 区分け部分及び基材と被覆材の周辺部をシール (ヒートシールや圧着シールや熱圧 着シール等)できる回転式のシール器を用いて、そのシール器を介し、発熱組成物 成形体の周辺部及び区分け部分の必要箇所をヒートシールし、封入処理する連続 形成方法が一例として挙げられる。 As a continuous manufacturing method, a rotary punching die is used, and a molding machine for laminating a die-shaped exothermic composition molded body on a long base material and covering it with a long covering material. Use a rotary sealer that can seal the surrounding part of the section and the base material and coating material (heat seal, pressure seal, heat seal, etc.), and the exothermic composition through the seal An example is a continuous forming method in which the necessary portions of the periphery and the section of the molded body are heat sealed and sealed.
[0088] 前記鎳込み成形法とは、発熱組成物を凹部を有する鎳込み型へ充填し、成形した 発熱組成物成形体を基材へ積層することにより、発熱組成物成形体を製造する方法 である。抜き型とは、所望の形状、厚さを持った凹部を有した型である。  [0088] The squeeze molding method is a method for producing a exothermic composition molded body by filling the exothermic composition into a squeeze mold having recesses and laminating the molded exothermic composition molded body on a substrate. It is. The punching die is a die having a recess having a desired shape and thickness.
ドラム状回転体や中空のドラム状回転体の外面に凹部を設けられているた発熱組 成物成形体製造装置等が一例として挙げられる。  An example is a heat generating composition molded body manufacturing apparatus in which a concave portion is provided on the outer surface of a drum-shaped rotating body or a hollow drum-shaped rotating body.
連続製造方法としては、ドラム状回転体による凹部への充填と基材への移設により 、発熱組成物成形体を長尺基材上へ積層する成形機とそれを長尺の被覆材で覆レ、 、 目的とする区分け部分及び基材と被覆材の周辺部をシール (ヒートシールや圧着 シールや熱圧着シール等)できる回転式のシール器を用いて、そのシール器を介し 、発熱組成物成形体の綾部及び区分け部分の必要箇所をヒートシールし、封入処理 する連続形成方法が一例として挙げられる。  As a continuous manufacturing method, a molding machine for laminating a heat generating composition molded body on a long base material by covering the concave portion with a drum-shaped rotating body and transferring it to the base material, and covering it with a long covering material are used. Using a rotary sealer that can seal the target section and the periphery of the base material and coating material (heat seal, pressure seal, thermocompression seal, etc.), heat-generating composition molding through the seal An example is a continuous forming method in which the necessary parts of the twill part and the part of the body are heat sealed and encapsulated.
[0089] 以下、図面を使用して本発明を説明する。  Hereinafter, the present invention will be described with reference to the drawings.
[0090] 図 1 (a)の平面図及び図 1 (b)の断面図に示す発熱体 1は、ポリエチレンフィルムに 粘着剤層 7及びセパレータ 9が設けられた非通気性の基材 4を用い、そのポリェチレ ンフィルム側上に、鉄粉、活性炭、木粉、吸水性ポリマー、消石灰、亜硫酸ナトリウム 、 11 %食塩水を混合した、易動水値が 8の成形性含余剰水発熱組成物を用いて、 厚さ 2mmの抜き型を使用して、厚さ 2mm、縦 115mm、横 80mmの平面が長方形 状の発熱組成物成形体 2を 8個成形し、基材上に積層した。更に、その上に、ナイ口 ン製不織布とポリエチレン製多孔質フィルムが積層された通気性包材を被覆材 5に 用レ、、ポリエチレンフィルム面と多孔質フィルム面が互いに接するようにして重ね合わ せて、発熱組成物成形体 2の周縁部及び発熱体 1の周辺部をヒートシールし、中央 部の区分け部の両側に 4個ずつ、合計 8個の区分発熱部 3をストライプ状に設けた、 区分発熱部 3の厚さが 5mmの矩形状の凹凸状発熱体 1である。  [0090] The heating element 1 shown in the plan view of Fig. 1 (a) and the cross-sectional view of Fig. 1 (b) uses a non-breathable base material 4 in which an adhesive layer 7 and a separator 9 are provided on a polyethylene film. On the polyethylene film side, a moldable surplus water exothermic composition with a mobile water value of 8 was prepared by mixing iron powder, activated carbon, wood powder, water-absorbing polymer, slaked lime, sodium sulfite and 11% saline. Using a punching die having a thickness of 2 mm, eight exothermic composition molded bodies 2 having a thickness of 2 mm, a length of 115 mm, and a width of 80 mm having a rectangular plane were formed and laminated on a substrate. Furthermore, a breathable wrapping material on which a nylon nonwoven fabric and a polyethylene porous film are laminated is applied to the covering material 5, and the polyethylene film surface and the porous film surface are overlapped with each other. Then, the peripheral part of the exothermic composition molded body 2 and the peripheral part of the heating element 1 were heat-sealed, and four pieces on each side of the central section were provided in a total of eight section heating sections 3 in a stripe shape. This is a rectangular concavo-convex heating element 1 having a thickness of 5 mm.
[0091] 区分発熱部 3は、内部の発熱組成物成形体 2に酸素を供給できるように少なくとも その一部分が通気性を有するように構成される。  [0091] The section heat generating section 3 is configured such that at least a part thereof has air permeability so that oxygen can be supplied to the internal heat generating composition molded body 2.
被覆材 5は通気性を有し、不織布シートの内側に多孔質フィルムを通気性粘着剤 層を介してラミネートした通気性被覆材であり、基材 4は、非通気性の合成樹脂フィル ムからなる非通気性基材が使用されている。通気性被覆材は不織布シートの内側に 合成樹脂フィルムをラミネートした包装材を穿孔したものも使用できる。 Covering material 5 has air permeability, and a porous film is placed on the inner side of the nonwoven fabric sheet. A non-breathable base material made of a non-breathable synthetic resin film is used as the base material 4. As the breathable coating material, a non-woven sheet with a synthetic resin film laminated on a wrapping material can be used.
[0092] 本実施の形態の発熱体 1は、平面視略長方形に形成され、この長方形の中に、中 央の区分け部 12'の両側に、それぞれ 4個の平面視略長方形の区分発熱部 3が対 称に配置されている。また、発熱体 1の角部は R状に切り落とされ、更に区分発熱部 3 の角部も R状に形成されている。  [0092] The heating element 1 of the present embodiment is formed in a substantially rectangular shape in a plan view, and in this rectangle, four divided heat generating portions each having a substantially rectangular shape in a plan view, on both sides of the central section 12 '. 3 are arranged symmetrically. Further, the corners of the heating element 1 are cut off in an R shape, and the corners of the section heating unit 3 are also formed in an R shape.
[0093] 発熱体 1の各区分発熱部 3は、非通気性基材 4及び通気性被覆材 5側に膨出する 両側膨出状に形成されている。即ち、膨出の差があるが、区分発熱部 3は、図 2の断 面図に示すように、互いに対向する略平面状の上面及び下面とそれらの周囲を取り 囲む複数、例えば、 4つの側面とで扁平状の多面体、例えば、略 6面体状に形成され た発熱組成物成形体 2を覆ってレヽる。  [0093] Each heating section 3 of the heating element 1 is formed in a bilaterally bulging shape that bulges toward the non-breathable base material 4 and the breathable coating material 5. That is, although there is a difference in bulging, as shown in the sectional view of FIG. 2, the divided heat generating section 3 includes a plurality of, for example, four, substantially surrounding upper and lower surfaces facing each other and surrounding them. A flat polyhedron, for example, a heat-generating composition molded body 2 formed in a substantially hexahedron shape, is covered with the side surface.
また、通気性被覆材 5よりなる側面と非通気性基材 4よりなる側面とにより区分発熱 部 3側面が構成されている。  In addition, the side surface made of the breathable coating material 5 and the side surface made of the non-breathable base material 4 constitute the side surface of the divided heat generating portion 3.
通気性被覆材 5よりなる側面は、区分け部 12よりなる上面側から垂直、又はある角 度で立ち上がっており、非通気性基材 4よりなる側面は、区分け部 12よりなる下面側 から垂直、又はある角度で立ち上がつており、各区分発熱部 3及びその内部の各発 熱組成物成形体 2はその扁平方向の略全体にわたって略同一厚さとなっている。 また、通気性被覆材 5よりなる側面の上面側からの立ち上力^程度と非通気性基材 4よりなる側面の下面側からの立ち上がり程度は必ずしも双方同じである必要ではな レ、。  The side surface made of the breathable covering material 5 is vertical or rises at an angle from the upper surface side made of the section 12, and the side surface made of the non-breathable base material 4 is vertical from the lower surface side made of the section 12, Alternatively, each section heat-generating part 3 and each heat-generating composition molded body 2 inside thereof have substantially the same thickness over substantially the entire flat direction. Also, the rising force from the upper surface side of the side surface made of the breathable coating material 5 and the rising degree from the lower surface side of the side surface made of the non-breathable base material 4 are not necessarily the same.
[0094] 以上のことから、本実施の形態の発熱体 1は、区分発熱部 3の厚さ、即ち、発熱組 成物成形体 2の厚さが中央部分から周辺部分まで扁平方向に略一定であり、扁平方 向に各区分発熱部 3間に温度ムラが生じ難いという利点がある。また、例えば、区分 発熱部 3に対して内部の発熱組成物成形体 2を扁平方向に押し広げるような力が作 用したとしても、周縁部分が楔状になることはなく扁平方向に略一定の厚さが保持さ れるため、周縁部において発熱組成物成形体 2不足による発熱不良が生じることは ない。逆に、区分発熱部 3に対して内部の発熱組成物成形体 2を扁平方向に押し広 げるような力が作用するほど、区分発熱部 3の厚さは扁平方向に均一化される。 From the above, in the heating element 1 of the present embodiment, the thickness of the segment heating part 3, that is, the thickness of the heating composition molded body 2 is substantially constant in the flat direction from the central part to the peripheral part. In addition, there is an advantage that temperature unevenness hardly occurs between the divided heat generating portions 3 in the square direction. Further, for example, even if a force that pushes the exothermic composition molded body 2 in the flat direction is applied to the divided heat generating portion 3, the peripheral portion does not become a wedge shape and is substantially constant in the flat direction. Since the thickness is maintained, the heat generation failure due to the lack of the exothermic composition molded body 2 at the peripheral portion does not occur. On the contrary, the exothermic composition molded body 2 inside the section heating section 3 is pushed and widened in the flat direction. The greater the acting force, the more uniform the thickness of the segmented heat generating part 3 in the flat direction.
[0095] 発熱体 1の非通気性基材 4の外面側には、アクリル形系粘着剤よりなる粘着剤層 7 が設けられている。 [0095] An adhesive layer 7 made of an acrylic adhesive is provided on the outer surface side of the non-breathable substrate 4 of the heating element 1.
[0096] 本発明では、発熱体 1は、中央の区分け部 12'の幅は、両側の区分発熱部 Al、 B 1の厚さの和の 0. 5倍より大きく形成されている。  In the present invention, the heating element 1 is formed such that the width of the central section 12 ′ is greater than 0.5 times the sum of the thicknesses of the section heating sections Al and B 1 on both sides.
図 2は折り畳み部分の拡大図である。本例では折り畳み部分が中央部にあたり、折 り畳み部の区分け部 12'の幅(C)は 12mmであり、上述したようにその区分け部 12' の両側の区分発熱部 Al、 B1の厚さの和(H + L)はそれぞれ 5mmであり、その和の 10mmの 0. 5倍よりも大きレヽ。  Fig. 2 is an enlarged view of the folded part. In this example, the folded portion is in the center, and the width (C) of the folding portion 12 'is 12mm. As described above, the thickness of the divided heating portions Al and B1 on both sides of the dividing portion 12' is as described above. The sum (H + L) of each is 5mm, which is larger than 0.5 times the sum of 10mm.
即ち、 C = 12であり、 0. 5 X (H + L) =0. 5 X (5 + 5) = 5であり、 12 > 5 (C > 0. 5 X (H + L) )である。  That is, C = 12, 0.5 X (H + L) = 0.5 X (5 + 5) = 5, and 12> 5 (C> 0.5 X (H + L)) .
この中央部の区分け部 20に沿って折り畳まれた発熱体 1は、区分発熱部 Al , B1 が中央側に引っ張られて潰れることがない。  The heating element 1 folded along the central section 20 is not crushed when the segment heating sections Al and B1 are pulled toward the center.
これにより、使用時に発熱体 1を開いたときにも、区分発熱部 3の厚さが中央部分か ら周辺部分まで略一定のまま保持されており、区分発熱部 3の周縁部において発熱 組成物 2A不足による発熱不良が生じることは、ない。  As a result, even when the heating element 1 is opened during use, the thickness of the segment heat generating part 3 is kept substantially constant from the central part to the peripheral part. There will be no heat generation failure due to 2A shortage.
[0097] 図 3 (a)は、本発明の発熱体包装物の平面図であり、図 3 (b)は、その断面図である 。 2つ折り畳みの状態で発熱体 1を非通気性収納袋である外袋 15に封入し外袋 15 の空間に収納することにより形成される。非通気性の収納袋である外袋のシール部 2 1の端部に、発熱体の収納空間に対応して、開封手段であるノッチ 16が設けられて いる。ノッチ 16は、外袋 15の外側辺に接触しておらず、外袋 15のシール部の内に設 けられている。外袋 15のシール部の内領域で、外袋 15の外側辺に接触して設けて ちょい。 FIG. 3 (a) is a plan view of the heating element package of the present invention, and FIG. 3 (b) is a cross-sectional view thereof. It is formed by enclosing the heating element 1 in an outer bag 15 which is a non-breathable storage bag and storing it in the space of the outer bag 15 in a folded state. A notch 16 serving as an opening means is provided at the end of the seal portion 21 of the outer bag, which is a non-breathable storage bag, corresponding to the storage space for the heating element. The notch 16 is not in contact with the outer side of the outer bag 15 and is provided in the seal portion of the outer bag 15. It should be provided in contact with the outer side of the outer bag 15 in the inner area of the seal part of the outer bag 15.
即ち、発熱体 1は、通気性被覆材 5が内側、非通気性基材 4が外側になるように、セ パレータ 9が外側となって粘着剤層 7の外側を密着状に覆うように発熱体 1の中央部 の区分け部 12'に沿って略半分に折り畳まれている。また、発熱体 1と外袋 15は、そ れらの一部で、外仮着型粘着剤 23により外仮着 22されている。  That is, the heating element 1 generates heat so that the breathable coating 5 is on the inside and the non-breathable substrate 4 is on the outside, and the separator 9 is on the outside so that the outside of the adhesive layer 7 is covered tightly. Folded in half along the section 12 'at the center of body 1. Further, the heating element 1 and the outer bag 15 are partly attached to each other and are temporarily attached 22 by an external temporary attachment type adhesive 23.
また、外袋 15は、発熱体 1を除く周縁部の互いに対向する縁部同士を、所定幅で 気密状にシールすることにより袋状に封止されている。 Further, the outer bag 15 has a predetermined width between adjacent edges of the peripheral portion excluding the heating element 1. By sealing in an airtight manner, it is sealed in a bag shape.
[0098] また、発熱体 1が 2つ折り畳み状態で封入されるため、発熱体 1が大きくても包装さ れた状態では非常にコンパクトとなり、携帯性に優れているという利点もある。 [0098] Further, since the heating element 1 is enclosed in a folded state, even if the heating element 1 is large, the heating element 1 is very compact in a packaged state, and has an advantage of excellent portability.
[0099] このように、発熱体 1の表面積がほぼ半分になるので、発熱特性の経時変化が少な ぐ従来の使い捨てカイロと比べて部材数を少なくでき、コストを削減できる他、使用 時に出るゴミを削減でき、地球環境に優しいという利点もある。 [0099] As described above, since the surface area of the heating element 1 is almost halved, the number of members can be reduced and the cost can be reduced as compared with a conventional disposable body warmer with little change in heat generation characteristics over time. There is also an advantage that it can be reduced and it is friendly to the global environment.
[0100] 非通気性収納袋である外袋に使用するの包装材には、前記非通気性包材等が使 用でき、発熱体を封入した外袋において、外袋のシール部に 1個以上のノッチ(Iノッ チ、 Uノッチ、 Vノッチ等)を形成し、使用者が外袋を容易に引き裂いて開封できるよう にすることが望ましい。また、ノッチを形成するノッチ形成手段は、例えば、封止装置 による封止工程の下流側に配置すればよい。 [0100] The packaging material used for the outer bag, which is a non-breathable storage bag, can use the non-breathable packaging material and the like. It is desirable to form the above notches (I-notch, U-notch, V-notch, etc.) so that the user can easily tear and open the outer bag. Moreover, what is necessary is just to arrange | position the notch formation means which forms a notch, for example in the downstream of the sealing process by a sealing device.
[0101] 非通気性収納袋である外袋 15は、非通気性シートにより形成されており、ヒートシ ール等により発熱体 1の周囲を気密状に覆うことにより、発熱体 1の使用時まで発熱 組成物成形体への酸素の供給を遮断するようになってレ、る。 [0101] The outer bag 15, which is a non-breathable storage bag, is formed of a non-breathable sheet and covers the periphery of the heating element 1 with a heat seal or the like in an airtight manner until the heating element 1 is used. Exothermic The supply of oxygen to the molded product is cut off.
外袋 15には、シールしたときにそのシール部分が容易に引き剥がし可能な軟接着 状態となるいわゆるイージーピールフィルムを用いてもよレ、。このイージーピールフィ ルムよりなる包装シートは、非通気性の合成樹脂フィルムにイージーピール性を有す るスチロール樹脂等をコーティングしたもの等、公知の材料を適宜用いることができる  The outer bag 15 may be a so-called easy peel film that, when sealed, becomes a soft-adhesive state that can be easily peeled off. As the packaging sheet made of this easy peel film, a known material such as a non-breathable synthetic resin film coated with an easy peel styrene resin or the like can be appropriately used.
[0102] 前記外袋 15は、発熱体 1の畳まれた形状に応じてそれよりもひとまわり大きな形状( ここでは略長方形状)に形成されている。 [0102] The outer bag 15 is formed in a shape that is slightly larger than that of the heating element 1 according to the folded shape of the heating element 1 (here, substantially rectangular).
[0103] 図 4は、本発明の他一例の発熱体の平面図である。 FIG. 4 is a plan view of a heating element according to another example of the present invention.
区分発熱部 3が円形状になっており、中央部で折り畳まれるようになつている。  The section heating section 3 is circular and can be folded at the center.
[0104] 図 5 (a)は、中央部のシール部である区分け部 12'を挟んで、 2個の区分発熱部 3 力 なる発熱体 1の通気面にストライプ状の粘着剤層 7が設けられた発熱体 1の平面 図である。外袋 15のシール部 21の端部に、発熱体の収納空間に対応して、開封手 段であるノッチ 16が設けられている。 [0104] Fig. 5 (a) shows that a striped adhesive layer 7 is provided on the ventilation surface of the heating element 1 having two divided heating parts 3 across the dividing part 12 'which is a seal part at the center. FIG. 2 is a plan view of a heating element 1 obtained. At the end of the seal portion 21 of the outer bag 15, a notch 16 that is an opening means is provided corresponding to the storage space for the heating element.
ノッチ 16は、外袋 15のシール部の内領域で、外袋 15の外側辺に接触して設けら れておる。外袋 15の外側辺に接触せず、外袋 15のシール部の内に設けてもよい。 粘着剤層側を衣服に、粘着剤層 7が設けられていない側の面を身体と接触させて 使用するタイプの発熱体 1である。 The notch 16 is an inner region of the seal portion of the outer bag 15 and is provided in contact with the outer side of the outer bag 15. It is. The outer bag 15 may be provided in the seal portion of the outer bag 15 without contacting the outer side of the outer bag 15. This is a type of heating element 1 that is used with the adhesive layer side in contact with clothes and the surface on which the adhesive layer 7 is not provided in contact with the body.
図 5 (b)は、粘着材層 7にセパレータ 9を設け、その断面図を示す。図 5 (c)は、通気 性面を内側にして中央部で 2つに折り畳み、非通気性の収納袋である外袋 15に封 入された発熱体包装物 19の平面図である。図 5 (d)はその W_Wの断面図である。  FIG. 5B shows a cross-sectional view of the pressure-sensitive adhesive layer 7 provided with a separator 9. FIG. 5 (c) is a plan view of the heating element package 19 which is folded into two at the center with the air-permeable surface inside and sealed in the outer bag 15 which is a non-air-permeable storage bag. Figure 5 (d) is a cross-sectional view of W_W.
[0105] 図 6 (a)の発熱体 1は、 2つ折り畳みの状態で発熱体 1を外袋 15に封入することによ り形成されている発熱体 1の一例である。非通気性の収納袋である外袋 15のシール 部 21にはノッチ 16が設けられている。 [0105] The heating element 1 in Fig. 6 (a) is an example of the heating element 1 formed by enclosing the heating element 1 in an outer bag 15 in a folded state. A notch 16 is provided in the seal portion 21 of the outer bag 15 which is a non-breathable storage bag.
通気面の通気性粘着剤層 8には、セパレータ 9を設け、中央部の区分け部 12'の両 側にそれぞれ 4個の区分発熱部 3が間隔をおいて設けられた平面形状がそらまめ形 の凹凸状発熱体 1であり、区分発熱部 3の角部は円弧 (アール r)状に形成されている 本例では、折り曲げ部 12'の幅は 11mmであり、その両側の区分発熱部 3の厚さは それぞれ 7mmであり、中央の区分け部 12 'の幅は両側の区分発熱部 3の厚みの和 の 0. 64倍である。  The air-permeable pressure-sensitive adhesive layer 8 on the ventilation surface is provided with a separator 9, and a flat shape in which four section heat generating sections 3 are provided on both sides of the central section 12 'at an interval. In this example, the width of the bent portion 12 'is 11 mm, and the width of the section heating section 3 on both sides of the section heating section 3 is an uneven heating element 1. The thickness is 7 mm each, and the width of the central section 12 ′ is 0.64 times the sum of the thickness of the section heating sections 3 on both sides.
図 6 (b)はその V— Vの断面図である。  Fig. 6 (b) is a cross-sectional view of V-V.
図 6 (c)は中央部の区分け部 12'に沿って、セパレータ 9を内側にして折り畳み、外 袋 15の封入した発熱体包装物の平面図である。図 6 (c)は、その U— Uの断面図で ある。  FIG. 6 (c) is a plan view of the heating element package in which the separator 9 is folded and the outer bag 15 is enclosed along the central section 12 ′. Figure 6 (c) is a cross-sectional view of U-U.
[0106] 図 7 (a) (b)は、非通気面側の両端部に粘着剤層 7を設け、非通気面側全体にセパ レータ 9を設け、中央部の区分け部 12'の両側にそれぞれ 4個の区分発熱部 3が間 隔をおいて設けられた平面形状がくびれた提灯形の凹凸状発熱体 1の一例である。 本例では、区分け部 12'の幅は 15mmであり、その区分け部 12'の両側の区分発 熱部 3の厚さはそれぞれ 6mmであり、中央の区分け部 12'の幅は両側の区分発熱 部 3の厚みの和の 1. 25倍である。  [0106] In Figs. 7 (a) and (b), the adhesive layer 7 is provided at both end portions on the non-venting surface side, the separator 9 is provided on the entire non-venting surface side, and the both sides of the central section 12 'are provided. This is an example of a lantern-shaped uneven heating element 1 having a constricted planar shape in which four section heating parts 3 are provided at intervals. In this example, the width of the section 12 ′ is 15 mm, the thickness of the section heating section 3 on both sides of the section 12 ′ is 6 mm, and the width of the center section 12 ′ is the section heat generation on both sides. 1.25 times the sum of the thicknesses of part 3.
図 7 (c)は、通気面側を内側にし、非通気面側のセパレータ 9を外側にして、中央部 の区分け部 12'に沿って折り畳んで、外袋に封入した発熱体包装物の断面図である 図 8 (a)は、ポリエチレンフィルムからなる通気調整材 6を、区分発熱部 3の頂部及 び発熱体 1の長手方向の両端部で、粘着層により固定された発熱体 1の平面図であ る。 Fig. 7 (c) shows a cross section of the heating element package enclosed in the outer bag, folded along the central section 12 'with the airflow side facing inward and the non-airflow side separator 9 facing outward. It is a figure FIG. 8 (a) is a plan view of the heating element 1 in which the air conditioning material 6 made of polyethylene film is fixed by an adhesive layer at the top of the section heating unit 3 and both ends in the longitudinal direction of the heating element 1. The
本例では、各区分発熱部 3は厚さ 1. 5mm X長さ 70mm X幅 10mmであり、各区 分け部 3の幅が 30mmであり、中央の区分け部 12 'の幅は、その両側の区分発熱部 3の厚みの和の半分の 2. 0倍以上である。  In this example, each heating section 3 is 1.5mm thick x 70mm long x 10mm wide, each section 3 is 30mm wide, and the width of the central section 12 ' More than 2.0 times half the sum of the thickness of the heat generating part 3.
図 8 (b)は、発熱体 1を 3つ折りに畳んで、外袋 15に封入した発熱体包装物の断面 図である。  FIG. 8B is a cross-sectional view of the heating element package in which the heating element 1 is folded in three and enclosed in the outer bag 15.
本発明において、通気調整材とは、区分発熱部を通気調整材で覆うことにより、少 なくとも区分発熱部の周縁部の一部に空間を形成し、外部と区分発熱部との間の通 気性を調整し、合わせて保温効果も付与するものである。  In the present invention, the air flow adjusting material means that a space is formed in at least a part of the peripheral edge of the section heat generating portion by covering the section heat generating portion with the air flow adjusting material. It adjusts the temper and also provides a heat retaining effect.
また、区分発熱部を、点在するようにすれば、実用範囲で面発熱を具現化もできる 通気調整材は、基材、被覆材に使用した包材が使用でき、また、従来より開示され ている又市販されている又は公知の使い捨てカイロや発熱体に使用されている如何 なる包装材からも適宜選択して使用できる。  In addition, if the divided heat generating portions are interspersed, surface heat generation can be realized in a practical range. As the air conditioning material, the packaging material used for the base material and the covering material can be used. Any packaging material that is commercially available or is used for known disposable warmers or heating elements can be selected as appropriate.
本発明の通気調整材の通気性は区分発熱部への通気が調整されれば、制限はな レ、が、通気調整材の通気性は、通気調整材が設けられた発熱部や発熱体本体の通 気面の通気性より低レ、方が好ましレ、。  The air-conditioning material of the present invention is not limited if the air flow to the segmented heat generating part is adjusted, but the air-conditioning material is not limited to the heat-generating part or the heating element body provided with the air-adjusting material. The air permeability is lower than the air permeability of the air surface.
多孔質フィルム、不織布、穿孔による孔を有するフィルムやシート等の通気性素材 及びそれらを少なくとも 1種を構成要員の一部に含む積層体等の複合体が一例とし て挙げられる。特に穿孔により孔を設けたフィルム、シート、複合体が好ましい。 また、穿孔等で、通気調整材の局部領域に発熱部又は発熱体の通気面(通気孔) より大きい通気性を有する領域 (通気孔)を設け、局所の通気性を高くし、他の領域 は実質的に非通気性にする力 \又は前記区分発熱部の通気面の通気性より通気性 を低く保つようにし、空気等の気体の流通路及び流通を制御してもよい。これにより、 区分発熱部の保温と適切な温度維持ができる。 [0108] 通気調整材は、非通気性街域と通気性領域を有するプラスチックフィルム又はシー トであれば制限はないが、通気調整材を構成する素材は、従来より発熱体や化学力 イロ(通気性収納袋(内袋)や非通気性収納袋 (外袋) )に使用されている素材及び本 発明の明細書に記載の基材、被覆材、外袋に使用される素材が使用でき、適宜選 択すればよい。非通気性フィルム、シートやそれらを含む積層体に穿孔により通気孔 を設けたフィルム、シートやそれらを含む積層体が有用である。例えば、非通気性プ ラスチックフィルム又はシートを穿孔することによって得られる穿孔による通気孔を有 するプラスチックフィルム又はシートが一例として挙げられる。この方法によれば、針 穴の大きさを加減することによって、比較的容易に通気性を調節することができる。ま た、外表面が平滑なプラスチックフィルムやシートを使用すれば、通気孔を別の非通 気性プラスチックフィルムやシートで覆う場合、前記プラスチックフィルムやシートを通 気孔周辺部によりしつかりと密着貼合することができる。 Examples include a porous film, a nonwoven fabric, a breathable material such as a film or sheet having holes formed by perforation, and a composite such as a laminate including at least one of them as part of constituent members. Particularly preferred are films, sheets and composites provided with holes by perforation. In addition, in the local area of the ventilation control material by perforation, etc., an area (ventilation hole) having a larger air permeability than the heat generation part or the ventilation surface (ventilation hole) of the heating element is provided to increase local air permeability. May have a substantially non-breathing force or may keep air permeability lower than the air permeability of the ventilation surface of the divided heat generating portion, and may control the flow passage and flow of a gas such as air. As a result, it is possible to keep the heat of the section heat generating unit and maintain an appropriate temperature. [0108] The air-conditioning material is not limited as long as it is a plastic film or sheet having a non-breathable city area and a breathable area. However, the material constituting the air-conditioning material has conventionally been a heating element or chemical force ( The materials used in breathable storage bags (inner bags) and non-breathable storage bags (outer bags)) and the materials used in the base materials, covering materials, and outer bags described in the specification of the present invention can be used. Therefore, it may be selected as appropriate. Non-breathable films, sheets, and laminates containing them are useful films, sheets and laminates comprising vents provided by perforation. For example, a plastic film or sheet having vent holes by perforation obtained by perforating a non-breathable plastic film or sheet is an example. According to this method, the air permeability can be adjusted relatively easily by adjusting the size of the needle hole. In addition, if a plastic film or sheet with a smooth outer surface is used, when the vent hole is covered with another non-air-permeable plastic film or sheet, the plastic film or sheet is tightly bonded tightly to the periphery of the vent hole. can do.
例えば、前記非通気性包材がー例として挙げられる。  For example, the non-breathable packaging material can be given as an example.
また、通気調整材の通気孔等の通気性領域を非通気性包材等からなる非通気性 の通気遮断シートを剥離可能に粘着剤等により固定しても良い。  Further, a non-breathable air-blocking sheet made of a non-breathable packaging material or the like may be fixed with a pressure-sensitive adhesive or the like in a breathable region such as a vent hole of the air conditioning material.
このように通気遮断シートを、通気調整材の通気面 (通気性シート)に剥離可能に 貼り合わせておくことにより、保管 ·輸送中には通気面から空気(酸素)が区分発熱部 内部に侵入することがなぐ保管'輸送中の発熱を防止できる。一方、使用時には通 気遮断シートを通気調整材から剥がすことにより通気性を確保できるため、通常の使 用により発熱させること力 Sできる。  By adhering the air-blocking sheet to the ventilation surface (breathable sheet) of the ventilation regulator in such a way that it can be peeled off, air (oxygen) enters the inside of the separate heat generating part from the ventilation surface during storage and transportation. Storage that does nothing can prevent heat generation during transportation. On the other hand, since air permeability can be secured by removing the air-blocking sheet from the air-conditioning material during use, it is possible to generate heat during normal use.
[0109] 尚、上記図面を用いて説明した発熱体 1は、中央の区分け部 12'で折り畳むように したが、区分発熱部 3の間に挟まれた区分け部 12であれば制限はない。 [0109] Although the heating element 1 described with reference to the above drawings is folded at the central section 12 ', there is no limitation as long as the section 12 is sandwiched between the section heating sections 3.

Claims

請求の範囲  The scope of the claims
[I] 空気と接触して発熱する発熱組成物を、包装材により被覆して表裏の両側に膨出 するようにして形成された区分発熱部を、区分け部を介して 2個以上複数設け、少な くとも各区分発熱部の一部は通気性を有し、所定の区分け部において、折り畳むこと ができるようにし、前記折り曲げられる区分け部の幅を、その両側の区分発熱部の厚 さの和の 0. 5倍より大きくなるように構成した発熱体としたことを特徴とする発熱体。  [I] A plurality of two or more divided heat generating parts formed by covering a heating composition that generates heat upon contact with air with a packaging material and bulging on both sides of the front and back are provided via the dividing part. At least a part of each section heat generating part is air permeable and can be folded at a predetermined section, and the width of the section to be bent is the sum of the thicknesses of the section heat generating sections on both sides. A heating element characterized in that the heating element is configured to be larger than 0.5 times.
[2] 前記折り畳まれる所定の区分け部において、通気性を有する部分を内側にして折 り畳むことができるようにしたことを特徴とする請求項 1に記載の発熱体。  [2] The heating element according to [1], wherein the predetermined section to be folded can be folded with a portion having air permeability inside.
[3] 前記区分発熱部は、 4個以上あることを特徴とする請求項 1又は 2に記載の発熱体 [3] The heating element according to claim 1 or 2, wherein the number of the divided heating parts is four or more.
[4] 前記区分発熱部は、ストライプ状に設けられていることを特徴とする請求項 1乃至 3 の何れかに記載の発熱体。 [4] The heating element according to any one of claims 1 to 3, wherein the divided heat generating portions are provided in a stripe shape.
[5] 前記発熱体の露出部の少なくとも一部に固定手段を有することを特徴とする請求 項 1乃至 4の何れかに記載の発熱体。 [5] The heating element according to any one of [1] to [4], wherein a fixing means is provided on at least a part of the exposed portion of the heating element.
[6] 前記固定手段は、粘着剤層であり、その上に、セパレータを設けることを特徴とする 請求項 4に記載の発熱体。 6. The heating element according to claim 4, wherein the fixing means is an adhesive layer, and a separator is provided thereon.
[7] 請求項 1乃至 6の何れかに記載の発熱体が所定の区分け部で折り畳まれて、気密 性収納袋である外袋に封入されることを特徴とする請求項 1乃至 6の何れかに記載の 発熱体包装物。 [7] The heating element according to any one of claims 1 to 6, wherein the heating element is folded at a predetermined section and enclosed in an outer bag which is an airtight storage bag. The heating element package according to crab.
[8] 請求項 1乃至 6の何れかに記載の発熱体が所定の区分け部で折り畳まれて、気密 性収納袋である外袋に封入し、発熱体の露出部の少なくとも一部が外袋の少なくとも 一部と仮着されていることを特徴とする請求項 1乃至 6の何れかに発熱体包装物。  [8] The heating element according to any one of claims 1 to 6 is folded at a predetermined section and sealed in an outer bag which is an airtight storage bag, and at least a part of the exposed part of the heating element is the outer bag. The heating element package according to any one of claims 1 to 6, wherein the heating element package is temporarily attached to at least a part of the heating element package.
[9] 前記発熱体は、 180度ピール強度 JISZ— 0237)力 0. 001〜0. 9kg/25mm の範囲で仮着されていることを特徴とする請求項 8に記載の発熱体包装物。  9. The heating element package according to claim 8, wherein the heating element is temporarily attached in a range of 180 ° peel strength JISZ-0237) force 0.001 to 0.9 kg / 25 mm.
[10] 前記気密性収納袋である外袋のシール部に開口用のノッチが設けられたことを特 徴とする請求項 7乃至 9の何れかに記載の発熱体包装物。  10. The heating element package according to any one of claims 7 to 9, wherein an opening notch is provided in a seal portion of the outer bag which is the airtight storage bag.
[II] 前記ノッチが少なくとも気密性収納袋である外袋の辺に接触せず、気密性収納袋 である外袋のシール部内に設けられたことを特徴とする請求項 10に記載の発熱体包 11. The heating element according to claim 10, wherein the notch does not contact at least a side of the outer bag that is an airtight storage bag and is provided in a seal portion of the outer bag that is an airtight storage bag. Package
PCT/JP2007/050326 2006-01-13 2007-01-12 Heating element and packaged heating element WO2007080969A1 (en)

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