WO2007077214A1 - Laminated acquisition and distribution layer structure for absorbent hygiene products and method for producing the same - Google Patents

Laminated acquisition and distribution layer structure for absorbent hygiene products and method for producing the same Download PDF

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Publication number
WO2007077214A1
WO2007077214A1 PCT/EP2007/000020 EP2007000020W WO2007077214A1 WO 2007077214 A1 WO2007077214 A1 WO 2007077214A1 EP 2007000020 W EP2007000020 W EP 2007000020W WO 2007077214 A1 WO2007077214 A1 WO 2007077214A1
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WO
WIPO (PCT)
Prior art keywords
layer
transfer layer
structure according
fibers
layer structure
Prior art date
Application number
PCT/EP2007/000020
Other languages
German (de)
French (fr)
Inventor
Alvaro Garcia
Elisabeth Kirsch
Katja Lerner
Original Assignee
Johnson & Johnson Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Johnson & Johnson Gmbh filed Critical Johnson & Johnson Gmbh
Publication of WO2007077214A1 publication Critical patent/WO2007077214A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L13/00Implements for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L13/10Scrubbing; Scouring; Cleaning; Polishing
    • A47L13/16Cloths; Pads; Sponges
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15699Forming webs by bringing together several webs, e.g. by laminating or folding several webs, with or without additional treatment of the webs
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/534Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad
    • A61F13/537Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
    • D04H1/485Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with weld-bonding
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • D04H1/495Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet for formation of patterns, e.g. drilling or rearrangement
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/559Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00Other non-woven fabrics
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15203Properties of the article, e.g. stiffness or absorbency
    • A61F2013/15284Properties of the article, e.g. stiffness or absorbency characterized by quantifiable properties
    • A61F2013/15406Basis weight
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • B32B2262/0284Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/04Cellulosic plastic fibres, e.g. rayon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/12Conjugate fibres, e.g. core/sheath or side-by-side
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/72Density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/728Hydrophilic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2555/00Personal care
    • B32B2555/02Diapers or napkins

Definitions

  • the present invention relates to an acquisition and distribution layer structure for absorbent sanitary articles in the form of a laminate of at least one cover layer and at least one transfer layer, a process for their preparation and an absorbent article containing this layer structure.
  • the invention further relates to sanitary napkins, diapers, incontinence protection products, bandages, wipes, panty liners and hygiene products for personal care, comprising the layer structure according to the invention.
  • Absorbent articles are nowadays used in many different applications. Examples are only hygiene products for personal care, diapers, household cleaning products or medical applications. Since these disposable products are used and demanded in large quantities, it is a constant endeavor not only to optimize the products as such, but also their large-scale production. In particular, it is desirable to be able to resort to absorbent articles, which have a lower volume and a lower weight compared to conventional articles, but nevertheless have no quality losses in terms of their absorption properties and wearing comfort.
  • US 6,022,818 discloses a hydroentanglement-associated absorbent structure comprising a first layer containing absorbent fibers, eg pulp fibers, and a second layer containing so-called matrix fibers, eg polyolefin staple fibers. While the pulp fibers serve to hold liquid, the absorption capacity of the matrix fibers is less pronounced in order to be able to supply liquid to the absorbent layer.
  • the layer of matrix fibers can be produced by means of the through-air bonding technique using bicomponent fibers comprising a polyethylene sheath and a polyester core.
  • the products obtained according to US Pat. No. 6,022,818, for example sanitary napkins or diapers still leave something to be desired, in particular with regard to the absorption capacity, the surface grip, the complexity of the production process and the embossability of the surface.
  • EP 0 557 678 A1 discloses a hydroentangled composite nonwoven with a spunbonded base layer. This structure is said to be superior to spun-laced hydro- entangled layers, such as spun lacing. in US 4,442,161 and US 4,705,712, characterized by a tensile strength which is equally pronounced in the machine direction and in the cross-machine direction. For this, the spunbonded fabric is to be stretched in the cross-machine direction by at least 5% of its original length. The necessity of having to integrate the stretching step in the large-scale, fully automatic production process inevitably causes a greater production cost and production costs.
  • the patent application US 20030028985 A1 discloses a multi-layer cleaning pad comprising a cleaning layer, a wiping layer and an absorber layer.
  • a nonwoven material is proposed for the wiping layer which is accessible by means of hydroentanglement / spun lacing and through-air bonding technology and may be composed of, for example, pulp fibers or rayon or polyolefin fibers.
  • the nonwoven wipe layer is preferably hydrophilic.
  • US 6,107,539 describes an absorbent article comprising a front and a backsheet and a liquid collection and distribution region and another region for storing this liquid.
  • the cover layer may include the area for receiving and distributing liquid and, for example, consist of a cellulosic fiber material.
  • the liquid transport between adjacent Distribution and storage areas can be improved by incorporating a thin intermediate layer.
  • the intermediate layer can be obtained, for example, by depositing fibrous material on a porous material by means of air-laying.
  • the present invention is therefore an object of the invention to provide an absorbent article that can be produced inexpensively and easily in automated mass production, the surface of which feels like a Textiloberflä- and can be easily and permanently shaped with any pattern.
  • a further object of the present invention is to provide an absorbent article which has a further reduced density or a reduced basis weight compared with conventional products, without at the same time having to accept losses in its absorption and retention properties.
  • a laminated acquisition and distribution layer structure for absorbent personal care articles comprising at least one cover layer containing at least one nonwoven fabric prepared by spunlace technique and provided at least partially with hydrophilic properties and at least one transfer layer comprising at least one nonwoven fabric contains, which is produced by means of through-air bonding technique and which is at least partially equipped with hydrophilic properties, wherein the fleece of the cover layer and the fleece of the transfer layer constitute a hydroentanglement formed laminate.
  • Nonwovens in the sense of the present invention are to be understood as so-called nonwovens.
  • the spunlace technique also called spunlacing, is generally used to make very soft and flexible nonwoven fabrics and involves looping the fibers together to form a coherent layer.
  • Spunlacing in the context of the present invention is also intended to encompass the processes of water-jet needling or hydroentanglement.
  • This manufacturing method for example, is based on a cadal fiber web, wherein the interlocking of the fibers is achieved in that the fibers with a large number of adjacent, very fine water jets under high Pressure are applied. For example, multiple rows of jets of water may be directed at the fibrous web carried by a mobile web.
  • the fibers of a fiber fabric or a fibrous web, the z. B. has been obtained by airlaid technique, controlled with a stream of heated air, so that at least partially melt the surfaces of at least some fibers and connect with cooling with adjacent fibers.
  • the through-air-bonding technique especially so-called bicomponent fibers with a core and a low-melting outer shell are suitable. With such fibers, it is sufficient to melt the sheath without affecting the integrity of the fiber core. Accordingly, the melting and re-solidification of at least some fiber materials already causes bond formation in the nonwoven fabric.
  • the cover layer which has an upper and an opposite lower side, may be arranged in the absorbent article according to the invention such that the upper side is open and readily accessible to the outside, while the lower side rests against the upper side of the transfer layer.
  • the top side of the cover layer itself may in turn at least partially with another layer or layer, for. B. a protective layer to be covered.
  • the top of the layer also represents the outside of the absorbent article.
  • the fibers used for the fleece of the transfer layer are preferably at least partially meltable in a stream of hot or warm air and in particular comprise so-called bicomponent fibers.
  • fibers which can not be fused under the conditions of through-air bonding in addition to the fibers conventionally used for the through-air bonding technique, such as described above, too synthetic fibers of a thermoplastic material, such as polypropylene, polyethylene, polyester or polyamide fibers are used.
  • thermoplastic powders or granules which distribute within the fibers of this layer and, under the conditions of through-air bonding, cause bond formation among the fibers due to their thermoplastic nature.
  • the transfer layer or the fleece of the transfer layer can thus be composed of a wide variety of mixtures of natural and / or synthetic fibers, as long as it is ensured that the bond formation between the fibers takes place by means of the through-air-bonding technique.
  • a laminated acquisition and distribution layer structure for absorbent hygiene articles or a laminated absorbent article should basically be understood to mean structures or articles which are formed from at least one separate cover layer and at least one separate transfer layer, irrespective of whether in the layer structure according to the invention or the absorbent article after completion, macroscopically reveal a layer structure.
  • Fibers with hydrophilic properties which are suitable for the formation of the cover layer are, for example, synthetic and natural fibers with at least one at least partially polar outer surface.
  • fibers of polyamides, polyesters or rayon may be used among the natural polar fibers on cotton fibers and among the synthetic polar fibers.
  • synthetic nonpolar fibers such as, for example, polyolefin fibers, in particular polyethylene and polypropylene fibers, with a polar shell material of, for example, polyamide or polyesters, so-called bicomponent fibers.
  • Particular preference is given to using hydrophilically equipped polyester fibers by surface modification.
  • Such fibers are available, for example, under the trade name Hydrofix from DuPont, for example in unit lengths of 1, 7 or 38 mm.
  • Such a hydrophilic fiber does not lose its hydrophilic character even with a water jet treatment.
  • the bicomponent fibers with spiral crimp and eccentric core to be used in particular for the transfer layer are commercially available, for example, from FiberVision under the trade name ESC-UB.
  • the fleece of the cover layer and / or the fleece of the transfer layer comprises at least one multiply, in particular bicomponent fiber and / or at least one synthetic fiber, each with at least partially hydrophilic surface.
  • Particularly preferred synthetic fibers include polyolefins such as polypropylene fibers and polyethylene fibers, and polyesters, preferably polyethylene terephthalate fibers, having at least partially hydrophilic surface.
  • the fleece of the transfer layer comprises bicomponent fibers with spiral crimping and eccentric core.
  • the fleece of the transfer layer comprises a polyethylene / polypropylene bicomponent fiber.
  • Suitable fibers of the web of the transfer layer may, for. B. be at least partially equipped with at least one permanent hydrophilic coating, in particular a permanent hydrophilic fiber finish.
  • nonwoven of the transfer layer can also be based on fibers with non-permanent hydrophilic coating or non-permanent hydrophilic fiber finish and on mixtures of the aforementioned fibers with fibers with permanent hydrophilic coating or permanent hydrophilic fiber finish.
  • Nonwoven webs for the transfer layer which are based essentially exclusively on fibers with permanent hydrophilic coating or permanent hydrophilic fiber finish, are particularly preferred.
  • a further embodiment is characterized in that the cover layer comprises a mixture of at least one bicomponent fiber and a polypropylene fiber with at least partially hydrophilic surface and the transfer layer comprises a polyethylene / polypropylene bicomponent fiber.
  • a further embodiment further provides that the nonwoven form of cover layer and transfer layer comprise the same fiber material. In this case, it is also possible to resort to absorbent articles in which the nonwovens of cover layer and transfer layer consist of the same fiber material. Particular preference is given to those layer structures in which only the transfer layer, but not also the thick layer, is provided with a multicomponent or bi-component fiber.
  • the production process can be substantially simplified.
  • the logistics of the components to be made available for the manufacturing process are very simple and uncomplicated compared to conventional production methods.
  • both layers nevertheless differ in their functionality, so that the combined property profiles of conventional, multi-layer absorbent material absorbent articles can already be covered by the structure according to the invention.
  • the transfer layer of the layer structure according to the invention ensures a very good distribution behavior with respect to the absorbed liquid, has a sufficient thickness despite minimal use of material and at the same time also to some extent has fluid absorption properties.
  • the cover layer also contributes to a very good and lasting embossability of the layer structure.
  • the basis weight of the cover layer in the range of 10 to 70 g / m 2 , in particular in the range of 15 to 50 g / m 2 , and particularly preferably in the range of 20 to 35 g / m 2 and / or the basis weight of the transfer layer is in the range from 10 to 100 g / m 2 , in particular in the range from 20 to 50 g / m 2 , and particularly preferably in the range from 35 to 45 g / m 2 . Due in part to the fact that the present absorbent article does not necessarily rely on the use of adhesives and / or binders, the basis weight of the components used can be kept very low.
  • the absorbent article according to the invention nevertheless ensures excellent absorption properties and an optimized distribution of the absorbed liquid.
  • the volume of the absorbent articles does not become too low or shallow when using bicomponent fibers with spiral crimp and eccentric core.
  • cover layer and / or the transfer layer has or have at least one embossed pattern.
  • embossing patterns of interest to absorbent articles because of their aesthetic appeal, but they also help to create a so-called textile grip that contributes to a very advantageous wearing comfort.
  • suitable embossing patterns the integrity and stability of the laminate of cover and transfer layer can be significantly increased again.
  • embossed patterns can be incorporated particularly easily into the cover and / or transfer layer and, moreover, remain permanently in these layers. In particular, the latter aspect has been found to be extremely problematic in conventional absorbent articles.
  • Suitable embossing patterns are e.g. by means of water-jet embossing, mechanical embossing, with and without heat, and / or ultrasound treatment.
  • cover layer and / or the transfer layer in each case has or have at least one embossed pattern which in particular does not overlap or does not completely overlap. It is also proposed that the cover layer and the transfer layer each have at least one embossed pattern that does not match in shape and / or size.
  • At least one embossing pattern is produced in particular by means of Wasserstrahloniagens.
  • the process of laminate formation by means of hydroentanglement is used specifically to simultaneously provide the layer structure according to the invention with an embossing pattern.
  • an additional embossing station can be saved.
  • this negative mold has passages or openings through which the applied amounts of water can flow away.
  • an absorbent article which, in this order, has at least one layer structure according to the invention, at least one absorbent core, in particular immediately adjacent to the transfer layer of the layer structure, and optionally at least one fluid-impermeable barrier layer.
  • absorbent articles include, for example, sanitary napkins, diapers, incontinence guards, bandages, panty liners and wipes. Furthermore, it is also possible to provide tampons with the absorbent article.
  • the object underlying the invention is further achieved by a method for producing a laminated absorbent acquisition and distribution layer structure for absorbent hygiene articles, comprising the steps of: a) producing at least one nonwoven fabric for at least one cover layer comprising a top and an opposite bottom side b) producing at least one nonwoven fabric for at least one transfer layer, comprising an upper and an opposite underside, made of hydrophilic fibers and / or fibers with a hydrophilic coating by means of through-air bonding technique, and c) forming a laminate of cover layer and transfer layer by means of hydroentanglement of the cover and transfer layer webs, the underside of the cover layer and the top side of the transfer layer being adjacent to one another.
  • step c) the cover layer and / or the transfer layer is or are provided with at least one embossed pattern by means of water jet embossing prior to the laminate formation.
  • step c) the cover layer and the transfer layer in the laminated state after the hydroentanglement are provided with at least one embossed pattern.
  • the surprising finding is accompanied by being able to obtain a product which has a very low basis weight but is sufficiently thick and has a very good liquid absorption capacity and a very good liquid distribution characteristic.
  • the products obtained in this way are, in particular after the embossing process, provided with a surface which feels as if it were a textile surface.
  • the wearing comfort of the products made with these absorbent articles can thus be sustainably increased.
  • the production process according to the invention can be kept very simple.
  • panty liners can also be produced particularly efficiently, for example, in particular by the combination of a cover layer obtained by spunlace technique and a transfer layer obtained by means of through-air bonding technique.
  • the laminate according to the invention it is possible to use a very low basis weight for the cover layer nonwoven produced by spunlace technique. As a result, a very thin layer structure is made possible, although we perceived the layer material according to the invention as a structure with a pronounced three-dimensional extent.
  • the layer structure according to the invention is at least equal in terms of rewettability behavior and absorbency.
  • Re-wettability or re-wettability should be understood here to mean the retention or retention capacity of the layer structure with regard to the fluid taken up.
  • the layer structure according to the invention is characterized by an improved embossability, an improved absorption capacity and also by improved acquisition and distribution characteristics. With the layer structure according to the invention, it is now even possible to take up liquid casings and distribute them appropriately.
  • the laminated layer structure according to the invention or a fabric web of this layer structure is characterized by improved uniformity. Also, no delamination phenomena are observed between the cover and transfer layers, and although no binder or adhesive is present between see these layers are used. In this way, moreover, the production process of the layer structure according to the invention can be represented very simply.
  • the layer structure 1 is composed of a cover layer 2 and a transfer layer 4.
  • the nonwoven web of the cover layer 2 is fed after passing through the carding unit 6 to a hydro-entangling device 8.
  • the transfer layer 4 produced by means of through-air-bonding technology is also supplied to the hydro-entangling device 8 after passing through a through-air bonding device 10.
  • This hydroentanglement device 8 comprises an at least partially perforated cylinder 16 on which the cover layer 2 and the transfer layer 4 rest, the cover layer 2 being in direct contact with the cylinder surface, while the transfer layer 4 is at least in the areas on the underside of the cover layer 2 rests, in which the hydro-turbulence with the help of Hydroverwirungungstechnik 12 as part of the device 8 takes place.
  • the hydrovirving unit 12 has a multiplicity of water jet nozzles, through which a very fine high-pressure water jet can be applied to the transfer layer in each case.
  • a very fine high-pressure water jet can be applied to the transfer layer in each case.
  • one or more patterns can be incorporated into the layer structure, in particular from the side of the cover layer, by suitable configuration of the surface of the cylinder.
  • a water jet embossing device 14 connected downstream of the hydro-entangling unit 12 further or, for the first time, an embossing pattern can then be incorporated into the layer structure.
  • the material obtained in this way is particularly suitable as a cover layer system for panty liners and sanitary napkins. It is characterized by a particularly soft surface, which feels on the skin like conventional textile fabric and thus guarantees a very high wearing comfort.
  • This laminate structure comprises a cover layer made of 65% by weight of viscose fibers and 35% by weight of PET fibers produced by means of spunlace technology and a transfer layer made of 70% by weight of bicomponent fibers "ES" produced by through-air-bonding technology. Delta “from FiberVisions and 30% by weight PET fibers” Fillwell “from Wellmann. Cover and transfer layer were connected by means of hydroentanglement. The basis weight of the cover layer was 55 g / m 2 , that of the transfer layer 40 g / m 2 .
  • the absorbency of the laminate structure in the form of a sanitary napkin was tested by dropping 7 ml of aqueous test liquid to a location on the topcoat such that each drop penetrated and was absorbed into the laminate structure.
  • the time between the onset of the first liquid drop and the complete absorption of the last liquid drop was about 14 seconds.
  • the retention capacity of this laminate structure was determined by covering the above-described liquid-soaked product with ten layers of filter paper MN 615 (Macherey and Nagel) and weighing for three minutes with a weight of 5 kg. The difference between the weight of the filter paper in the dry state and after three minutes of contact with the laminate structure containing the test fluid provides a measure of their retention capacity and in the present case was 1.4 g.

Abstract

The invention relates to a laminated acquisition and distribution layer structure for absorbent hygiene products, comprising at least one cover layer containing at least one nonwoven that is produced by spun-lace techniques and that is, in at least some parts, endowed with hydrophilic properties, and at least one transfer layer containing at least one nonwoven that is produced by through-air bonding and that is, in at least some parts, endowed with hydrophilic properties, the nonwoven of the cover layer and the nonwoven of the transfer layer being a hydroentangled laminate. The absorbent layer structure can be produced without complications on an industrial scale, has a surface with a textile touch and can be provided with an embossed pattern in a simple, reliable and permanent manner. The invention also relates to a method for producing the layer structure according to the invention and to absorbent products containing said layer structure.

Description

Laminierte Akquisitions- und Distributionsschichtstruktur für absorbierende Hygieneartikel sowie Verfahren zu deren Herstellung Laminated acquisition and distribution layer structure for absorbent personal care articles and methods of making the same
Beschreibungdescription
Die vorliegende Erfindung betrifft eine Akquisitions- und Distributionsschichtstruktur für absorbierende Hygieneartikel in Form eines Laminats aus mindestens einer Deckschicht und mindestens einer Transferschicht, ein Verfahren zu deren Herstellung sowie einen absorbierenden Artikel, enthaltend diese Schichtstruktur. Des weiteren betrifft die Erfindung Damenbinden, Windeln, Inkontinenzschutzprodukte, Verbände, Wischtücher, Slipeinlagen und Hygieneprodukte für die Körperpflege, enthaltend die erfindungsgemäße Schichtstruktur.The present invention relates to an acquisition and distribution layer structure for absorbent sanitary articles in the form of a laminate of at least one cover layer and at least one transfer layer, a process for their preparation and an absorbent article containing this layer structure. The invention further relates to sanitary napkins, diapers, incontinence protection products, bandages, wipes, panty liners and hygiene products for personal care, comprising the layer structure according to the invention.
Absorbierende Artikel finden heutzutage in vielen Bereichen vielfältige Anwendungen. Exemplarisch seien nur Hygieneprodukte für die Körperpflege, Windeln, Reinigungsartikel für den Haushalt oder medizinische Anwendungen genannt. Da diese Einwegprodukte in großen Mengen eingesetzt und nachgefragt werden, ist es ein stetes Bestreben, nicht nur die Produkte als solche, sondern ebenfalls deren großtechnische Produktion zu optimieren. Insbesondere ist es wünschenswert, auf absorbierende Artikel zurückgreifen zu können, die gegenüber herkömmlichen Artikeln ein geringeres Volumen und ein geringeres Gewicht aufweisen, gleichwohl aber hinsichtlich ihrer Absorptionseigenschaften und ihres Tragekomforts keine Qualitätseinbußen hinzunehmen haben.Absorbent articles are nowadays used in many different applications. Examples are only hygiene products for personal care, diapers, household cleaning products or medical applications. Since these disposable products are used and demanded in large quantities, it is a constant endeavor not only to optimize the products as such, but also their large-scale production. In particular, it is desirable to be able to resort to absorbent articles, which have a lower volume and a lower weight compared to conventional articles, but nevertheless have no quality losses in terms of their absorption properties and wearing comfort.
In der US 6,022,818 wird eine mittels Hydroverwirbelung verbundene absorbierende Struktur aus einer ersten Lage, enthaltend absorbierende Fasern, z.B. Zellstofffasern, und einer zweiten Lage, enthaltend sogenannte Matrixfasern, z.B. Polyolefinstapelfasern, beschrieben. Während die Zellstofffasern dazu dienen, Flüssigkeit zu halten, ist die Absorptionskapazität der Matrixfasern geringer ausgeprägt, um der absorbierenden Lage Flüssigkeit zuführen zu können. Gemäß der US 6,022,818 kann die Schicht aus Matrixfasern mittels Through-air bonding- Technik unter Verwendung von Bikomponentenfasern, enthaltend eine Polyethylenhülle und einen Polyesterkern, hergestellt werden. Die nach der US 6,022,818 erhaltenen Produkte, z.B. Damenbinden oder Windeln, lassen jedoch noch Wünsche offen, insbesondere hinsichtlich des Absorptionsvermögens, des Oberflächengriffs, der Komplexität des Herstellungsverfahrens und der Prägefähigkeit der Oberfläche.US 6,022,818 discloses a hydroentanglement-associated absorbent structure comprising a first layer containing absorbent fibers, eg pulp fibers, and a second layer containing so-called matrix fibers, eg polyolefin staple fibers. While the pulp fibers serve to hold liquid, the absorption capacity of the matrix fibers is less pronounced in order to be able to supply liquid to the absorbent layer. According to US Pat. No. 6,022,818, the layer of matrix fibers can be produced by means of the through-air bonding technique using bicomponent fibers comprising a polyethylene sheath and a polyester core. However, the products obtained according to US Pat. No. 6,022,818, for example sanitary napkins or diapers, still leave something to be desired, in particular with regard to the absorption capacity, the surface grip, the complexity of the production process and the embossability of the surface.
Die EP 0 557 678 Al offenbart ein hydroverwirbeltes Verbundvlies mit einem Spinnvlies als Basisschicht. Diese Struktur soll sich gegenüber mittels Spun Lacing hergestellten hydrover- wirbelten Lagen, wie z.B. in der US 4,442,161 und der US 4,705,712 beschrieben, durch eine Zugfestigkeit auszeichnen, die in Maschinenrichtung sowie quer zur Maschinenrichtung gleich stark ausgeprägt ist. Hierfür ist das Spinnvlies in der Richtung quer zur Maschinenrichtung um wenigstens 5 % seiner Originallänge zu strecken. Die Notwendigkeit, den Streckschritt in das großtechnische, vollautomatische Herstellverfahren integrieren zu müssen, verursacht zwangsläufig einen größeren Produktionsaufwand sowie größere Produktionskosten.EP 0 557 678 A1 discloses a hydroentangled composite nonwoven with a spunbonded base layer. This structure is said to be superior to spun-laced hydro- entangled layers, such as spun lacing. in US 4,442,161 and US 4,705,712, characterized by a tensile strength which is equally pronounced in the machine direction and in the cross-machine direction. For this, the spunbonded fabric is to be stretched in the cross-machine direction by at least 5% of its original length. The necessity of having to integrate the stretching step in the large-scale, fully automatic production process inevitably causes a greater production cost and production costs.
Aus der Patentanmeldung US 20030028985 Al geht ein mehrlagiges Reinigungskissen hervor, umfassend eine Reinigungsschicht, eine Wischschicht und eine Absorberschicht. Für die Wischschicht wird unter anderem ein Vliesmaterial vorgeschlagen, das mittels Hydroverwir- belung/Spun Lacing sowie Through-air bonding-Technik zugänglich ist und aus zum Beispiel Zellstofffasern oder Rayon- oder Polyolefϊnfasern zusammengesetzt sein kann. Die Vlieswischschicht ist vorzugsweise hydrophil ausgestattet. Ob und inwieweit die Charakteristika des mehrlagigen Reinigungskissens gemäß der Patentanmeldung US 20030028985 Al auch auf absorbierende Hygieneprodukte übertragen werden können, wird in diesem Dokument völlig offengelassen. Auch stellt sich bei solchen Reinigungsgegenständen häufig nicht die Notwendigkeit, das Gewicht oder Volumen des absorbierenden Artikels verkleinern zu müssen. Insbesondere geht dieses Dokument auch nicht ein auf Wechselwirkungen bzw. Effekte, die durch Kombination separater, laminierter Lagen mit jeweils charakteristischem Eigenschaftsprofil erhalten werden können.The patent application US 20030028985 A1 discloses a multi-layer cleaning pad comprising a cleaning layer, a wiping layer and an absorber layer. Among other things, a nonwoven material is proposed for the wiping layer which is accessible by means of hydroentanglement / spun lacing and through-air bonding technology and may be composed of, for example, pulp fibers or rayon or polyolefin fibers. The nonwoven wipe layer is preferably hydrophilic. Whether and to what extent the characteristics of the multi-layered cleaning pad according to the patent application US 20030028985 A1 can also be transferred to absorbent hygiene products is left entirely open in this document. Also, with such cleaning articles, there is often no need to reduce the weight or volume of the absorbent article. In particular, this document also does not deal with interactions or effects that can be obtained by combining separate, laminated layers, each with a characteristic property profile.
In der US 6,107,539 wird ein absorbierender Artikel beschrieben, enthaltend eine Vorder- und eine Rückschicht sowie einen Bereich zum Sammeln und Verteilen von Flüssigkeit und einen weiteren Bereich zum Speichern dieser Flüssigkeit. Dabei kann die Deckschicht den Bereich zur Aufnahme und Verteilung von Flüssigkeit mit umfassen und z.B. aus einem zelluloseartigen Fasermaterial bestehen. Ferner kann der Flüssigkeitstransport zwischen benachbarten Verteil- und Speicherbereichen durch Einarbeitung einer dünnen Zwischenschicht verbessert werden. Die Zwischenschicht kann man z.B. dadurch erhalten, dass faserförmiges Material auf einem porösen Material mittels Air Laying abgelegt wird. Mit der in der US 6,107,539 vorgestellten Struktur soll es möglich sein, Flüssigkeit stärker in dem absorbierenden Kern zu speichern und darüber hinaus eine sich stets trocken anfühlende Oberfläche zu gewährleisten. Der absorbierende Artikel gemäß der US 6,107,539 ist allerdings sehr kompliziert im Aufbau und aufwendig in der Fertigung, insbesondere in der Massenproduktion. Auch lässt die Bear- beitbarkeit der Oberfläche noch Wünsche offen.US 6,107,539 describes an absorbent article comprising a front and a backsheet and a liquid collection and distribution region and another region for storing this liquid. In this case, the cover layer may include the area for receiving and distributing liquid and, for example, consist of a cellulosic fiber material. Furthermore, the liquid transport between adjacent Distribution and storage areas can be improved by incorporating a thin intermediate layer. The intermediate layer can be obtained, for example, by depositing fibrous material on a porous material by means of air-laying. With the structure presented in US Pat. No. 6,107,539, it should be possible to store liquid more strongly in the absorbent core and, moreover, to ensure an always dry-feeling surface. The absorbent article according to US 6,107,539, however, is very complicated in construction and expensive to manufacture, especially in mass production. The machinability of the surface also leaves something to be desired.
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, einen absorbierenden Artikel verfügbar zu machen, der auch in der automatisierten Massenfertigung kostengünstig und unkompliziert hergestellt werden kann, dessen Oberfläche sich anfühlt wie eine Textiloberflä- che und der sich leicht und dauerhaft mit jedwedem Muster prägen läßt. Ferner liegt der vorliegenden Erfindung die Aufgabe zugrunde, einen absorbierenden Artikel zur Verfügung zu stellen, der sich durch eine gegenüber herkömmlichen Produkten nochmals verringerte Dichte bzw. ein verringertes Basisgewicht auszeichnet, ohne gleichzeitig Einbußen seiner Absorpti- ons- und Retentionseigenschaften hinnehmen zu müssen.The present invention is therefore an object of the invention to provide an absorbent article that can be produced inexpensively and easily in automated mass production, the surface of which feels like a Textiloberflä- and can be easily and permanently shaped with any pattern. A further object of the present invention is to provide an absorbent article which has a further reduced density or a reduced basis weight compared with conventional products, without at the same time having to accept losses in its absorption and retention properties.
Demgemäß wurde eine laminierte Akquisitions- und Distributionsschichtstruktur für absorbierende Hygieneartikel gefunden, umfassend mindestens eine Deckschicht, die mindestens ein Vlies enthält, das mittels Spunlace-Technik hergestellt ist und das zumindest bereichsweise mit hydrophilen Eigenschaften ausgestattet ist, und mindestens eine Transferschicht, die mindestens ein Vlies enthält, das mittels Through-air bonding-Technik hergestellt ist und das zumindest bereichsweise mit hydrophilen Eigenschaften ausgestattet ist, wobei das Vlies der Deckschicht und das Vlies der Transferschicht ein mittels Hydroverwirbelung gebildetes Laminat darstellen.Accordingly, there has been found a laminated acquisition and distribution layer structure for absorbent personal care articles comprising at least one cover layer containing at least one nonwoven fabric prepared by spunlace technique and provided at least partially with hydrophilic properties and at least one transfer layer comprising at least one nonwoven fabric contains, which is produced by means of through-air bonding technique and which is at least partially equipped with hydrophilic properties, wherein the fleece of the cover layer and the fleece of the transfer layer constitute a hydroentanglement formed laminate.
Unter Vliese im Sinne der vorliegenden Erfindung sollen so genannte Nonwovens verstanden werden. Die Spunlace-Technik, auch Spunlacing genannt, wird in der Regel zur Herstellung sehr weicher und flexibler Faservliese eingesetzt und beinhaltet ein Ineinanderschlingen der Fasern unter Ausbildung einer zusammenhängenden Lage. Unter Spunlacing im Sinne der vorliegenden Erfindung sollen auch die Verfahren der Wasserstrahlvernadelung bzw. des Hy- droentanglement mit umfaßt sein. Dieses Herstellungsverfahren geht beispielsweise von einer kadierten Faserbahn aus, wobei das Ineinanderschlingen der Fasern dadurch erreicht wird, dass die Fasern mit einer Vielzahl benachbarter, sehr feiner Wasserstrahlen unter hohem Druck beaufschlagt werden. Beispielsweise können mehrere Reihen an Wasserstrahlen auf die Faserbahn gerichtet sein, die von einem beweglichen Netz getragen wird. Dieses Verfahren findet sich auch als so genanntes Hydroverwirbelungsverfahren („hydroentangling") beschrieben. Anstatt mit Wasserstrahlen kann die Verwirbelung bzw. das Ineinandergreifen der Fasern einer Faservliesbahn auch durch feine Hochdruckluftstrahlen bewirkt werden. Mit der Spunlace-Technik wird im Allgemeinen ein zusammenhängender Faserverbund erhalten, jedoch sind die Fasern in der Regel nicht chemisch oder physikalisch miteinander verbunden. Für weitere Details zur Spunlace-Technik sei auf die kanadische Patentschrift CA 841 938 sowie auf die Encyclopedia of Polymer Science and Engineering, Vol. 10, Seiten 204 bis 253 (1987), verwiesen.Nonwovens in the sense of the present invention are to be understood as so-called nonwovens. The spunlace technique, also called spunlacing, is generally used to make very soft and flexible nonwoven fabrics and involves looping the fibers together to form a coherent layer. Spunlacing in the context of the present invention is also intended to encompass the processes of water-jet needling or hydroentanglement. This manufacturing method, for example, is based on a cadal fiber web, wherein the interlocking of the fibers is achieved in that the fibers with a large number of adjacent, very fine water jets under high Pressure are applied. For example, multiple rows of jets of water may be directed at the fibrous web carried by a mobile web. This method is also described as a so-called hydroentangling method: Instead of using water jets, the interweaving or intermeshing of the fibers of a nonwoven web can also be effected by fine high-pressure air jets. however, the fibers are typically not chemically or physically bonded to one another For further details on the spunlace technique, see Canadian Patent CA 841,938 and the Encyclopedia of Polymer Science and Engineering, Vol. 10, pp. 204-253 (1987). , referenced.
Bei der Through-air-bonding-Technik werden die Fasern eines Fasergewebes oder einer Faserbahn, die z. B. mittels airlaid-Technik erhalten worden ist, kontrolliert mit einem Strom erwärmter Luft behandelt, so dass zumindest die Oberflächen wenigstens einiger Fasern partiell anschmelzen und sich beim Abkühlen mit benachbarten Fasern verbinden. Für die Through-air-bonding-Technik eignen sich vor allem auch so genannte Bikomponentenfasern mit einem Kern und einer bei niedriger Temperatur schmelzenden Außenhülle. Mit derartigen Fasern reicht es aus, die Umhüllung anzuschmelzen, ohne dass die Integrität des Faserkerns beeinflusst wird. Demgemäß verursacht das Anschmelzen und Wiedererstarren wenigstens einiger Fasermaterialien bereits die Bindungsbildung in dem Faservlies.In the through-air-bonding technique, the fibers of a fiber fabric or a fibrous web, the z. B. has been obtained by airlaid technique, controlled with a stream of heated air, so that at least partially melt the surfaces of at least some fibers and connect with cooling with adjacent fibers. For the through-air-bonding technique, especially so-called bicomponent fibers with a core and a low-melting outer shell are suitable. With such fibers, it is sufficient to melt the sheath without affecting the integrity of the fiber core. Accordingly, the melting and re-solidification of at least some fiber materials already causes bond formation in the nonwoven fabric.
Die Deckschicht, die über eine Ober- und eine gegenüberliegende Unterseite verfügt, kann in dem erfϊndungsgemäßen absorbierenden Artikel derart angeordnet sein, dass die Oberseite nach außen offen und ohne weiteres zugänglich ist, während die Unterseite an der Oberseite der Transferschicht anliegt. Alternativ kann die Oberseite der Deckschicht selber wiederum zumindest teilweise mit einer weiteren Schicht oder Lage, z. B. einer Schutzschicht bedeckt sein. Vorzugsweise stellt die Oberseite der Schicht auch die Außenseite des absorbierenden Artikels dar.The cover layer, which has an upper and an opposite lower side, may be arranged in the absorbent article according to the invention such that the upper side is open and readily accessible to the outside, while the lower side rests against the upper side of the transfer layer. Alternatively, the top side of the cover layer itself may in turn at least partially with another layer or layer, for. B. a protective layer to be covered. Preferably, the top of the layer also represents the outside of the absorbent article.
Die für das Vlies der Transferschicht eingesetzten Fasern sind vorzugsweise zumindest partiell in einem Strom heißer oder warmer Luft anschmelzbar und umfassen insbesondere so genannte Bikomponentenfasern. Alternativ oder zusätzlich zu nicht unter den Bedingungen des Through-air-bonding anschmelzbaren Fasern können neben den herkömmlicherweise für die Through-air-bonding-Technik verwendeten Fasern, wie etwa vorangehend beschrieben, auch synthetische Fasern aus einem thermoplastischen Material, wie Polypropylen-, Polyethylen-, Polyester- oder Polyamidfasern, zum Einsatz kommen.The fibers used for the fleece of the transfer layer are preferably at least partially meltable in a stream of hot or warm air and in particular comprise so-called bicomponent fibers. Alternatively or in addition to fibers which can not be fused under the conditions of through-air bonding, in addition to the fibers conventionally used for the through-air bonding technique, such as described above, too synthetic fibers of a thermoplastic material, such as polypropylene, polyethylene, polyester or polyamide fibers are used.
Gemäß einer weiteren Ausführungsform kann bei der Herstellung des Vliesmaterials für die Transferschicht auch auf thermoplastische Puder oder Granulate zurückgegriffen werden, die innerhalb der Fasern dieser Schicht verteilt und unter den Bedingungen des Through-air- bonding aufgrund ihrer thermoplastischen Natur die Bindungsbildung unter den Fasern bewerkstelligen. Die Transferschicht bzw. das Vlies der Transferschicht kann somit aus vielfältigen Mischungen natürlicher und/oder synthetischer Fasern zusammengesetzt sein, solange gewährleistet ist, dass die Bindungsbildung zwischen den Fasern mit Hilfe der Through-air- bonding-Technik erfolgt.According to a further embodiment, in the production of the nonwoven material for the transfer layer, it is also possible to resort to thermoplastic powders or granules which distribute within the fibers of this layer and, under the conditions of through-air bonding, cause bond formation among the fibers due to their thermoplastic nature. The transfer layer or the fleece of the transfer layer can thus be composed of a wide variety of mixtures of natural and / or synthetic fibers, as long as it is ensured that the bond formation between the fibers takes place by means of the through-air-bonding technique.
Unter einer laminierten Akquisitions- und Distributionsschichtstruktur für absorbierende Hygienartikel bzw. einem laminierten absorbierenden Artikel im Sinne der vorliegenden Erfindung sollen grundsätzlich solche Strukturen bzw. Artikel verstanden werden, die aus mindestens einer separaten Deckschicht und zumindest einer separaten Transferschicht gebildet werden, unabhängig davon, ob sich in der erfindungsgemäßen Schichtstruktur bzw. den absorbierenden Artikel nach der Fertigstellung makroskopisch eine Schichtenstruktur erkennen lässt.For the purposes of the present invention, a laminated acquisition and distribution layer structure for absorbent hygiene articles or a laminated absorbent article should basically be understood to mean structures or articles which are formed from at least one separate cover layer and at least one separate transfer layer, irrespective of whether in the layer structure according to the invention or the absorbent article after completion, macroscopically reveal a layer structure.
Fasern mit hydrophilen Eigenschaften, die für die Bildung der Deckschicht in Frage kommen, sind z.B. synthetische und natürliche Fasern mit mindestens einer zumindest bereichsweisen polaren Außenfläche. Beispielsweise kann unter den natürlichen polaren Fasern auf Baumwollfasern und unter den synthetischen polaren Fasern auf Fasern aus Polyamiden, Polyestern oder Rayon zurückgegriffen werden. Bevorzugt kommen auch synthetische unpolare Fasern, wie z.B. Polyolefmfasern, insbesondere Polyethylen- und Polypropylenfasern, mit einem polaren Hüllmaterial aus z.B. Polyamid oder Polyestern, so genannte Bikomponentenfasern, zum Einsatz. Besonders bevorzugt wird auf mittels Oberflächenmodifizierung hydrophil ausgestattete Polyesterfasern zurückgegriffen. Derartige Fasern sind beispielsweise unter dem Handelsnamen Hydrofix von der Firma DuPont erhältlich, beispielsweise in Stücklängen von 1, 7 oder 38 mm. Eine derartig hydrophil ausgestattete Faser verliert auch bei einer Wasserstrahlbehandlung nicht ihren hydrophilen Charakter. Die insbesondere für die Transferschicht zu verwendenden Bikomponentenfasern mit spiralförmiger Kräuselung und exentrischem Kern sind z.B. über die Firma FiberVision unter dem Handelsnamen ESC-UB kommerziell erhältlich.Fibers with hydrophilic properties which are suitable for the formation of the cover layer are, for example, synthetic and natural fibers with at least one at least partially polar outer surface. For example, fibers of polyamides, polyesters or rayon may be used among the natural polar fibers on cotton fibers and among the synthetic polar fibers. Preference is also given to synthetic nonpolar fibers, such as, for example, polyolefin fibers, in particular polyethylene and polypropylene fibers, with a polar shell material of, for example, polyamide or polyesters, so-called bicomponent fibers. Particular preference is given to using hydrophilically equipped polyester fibers by surface modification. Such fibers are available, for example, under the trade name Hydrofix from DuPont, for example in unit lengths of 1, 7 or 38 mm. Such a hydrophilic fiber does not lose its hydrophilic character even with a water jet treatment. The bicomponent fibers with spiral crimp and eccentric core to be used in particular for the transfer layer are commercially available, for example, from FiberVision under the trade name ESC-UB.
In einer vorteilhaften Ausgestaltung ist demgemäß vorgesehen, dass das Vlies der Deckschicht und/oder das Vlies der Transferschicht mindestens eine Mehr-, insbesondere Bikom- ponentenfaser und/oder mindestens eine synthetische Faser, jeweils mit zumindest bereichsweiser hydrophiler Oberfläche, umfasst. Besonders bevorzugte synthetische Fasern umfassen Polyolefine, wie Polypropylenfasern und Polyethylenfasern, und Polyester, vorzugsweise Po- lyethylenterephthalatfasern, mit zumindest bereichsweiser hydrophiler Oberfläche.In an advantageous embodiment, it is accordingly provided that the fleece of the cover layer and / or the fleece of the transfer layer comprises at least one multiply, in particular bicomponent fiber and / or at least one synthetic fiber, each with at least partially hydrophilic surface. Particularly preferred synthetic fibers include polyolefins such as polypropylene fibers and polyethylene fibers, and polyesters, preferably polyethylene terephthalate fibers, having at least partially hydrophilic surface.
Des weiteren ist in einer erfindungsgemäßen Ausführungsform vorgesehen, dass das Vlies der Transferschicht Bikomponentenfasern mit spiralförmiger Kräuselung und exzentrischem Kern umfasst.Furthermore, it is provided in an embodiment according to the invention that the fleece of the transfer layer comprises bicomponent fibers with spiral crimping and eccentric core.
Dabei kann vorgesehen sein, dass das Vlies der Transferschicht eine Polyethy- len/Polypropylen-Bikomponentenfaser umfasst.It can be provided that the fleece of the transfer layer comprises a polyethylene / polypropylene bicomponent fiber.
Geeignete Fasern des Vlieses der Transferschicht können z. B. zumindest bereichsweise mit mindestens einer permanenten hydrophilen Beschichtung, insbesondere einem permanenten hydrophilen Fiber-Finish ausgestattet sein.Suitable fibers of the web of the transfer layer may, for. B. be at least partially equipped with at least one permanent hydrophilic coating, in particular a permanent hydrophilic fiber finish.
Selbstverständlich kann das Vlies der Transferschicht auch auf Fasern mit nicht permanenter hydrophiler Beschichtung bzw. nicht permanentem hydrophilen Fiber-Finish sowie auf Mischungen der vorhergehend genannten Fasern mit Fasern mit permanenter hydrophiler Beschichtung bzw. permanentem hydrophilen Fiber-Finish basieren. Vliese für die Transferschicht, die im wesentlichen ausschließlich auf Fasern mit permanenter hydrophiler Beschichtung bzw. permanentem hydrophilen Fiber-Finish zurückgehen, sind besonders bevorzugt.Of course, the nonwoven of the transfer layer can also be based on fibers with non-permanent hydrophilic coating or non-permanent hydrophilic fiber finish and on mixtures of the aforementioned fibers with fibers with permanent hydrophilic coating or permanent hydrophilic fiber finish. Nonwoven webs for the transfer layer, which are based essentially exclusively on fibers with permanent hydrophilic coating or permanent hydrophilic fiber finish, are particularly preferred.
Eine weitere Ausgestaltung zeichnet sich dadurch aus, dass die Deckschicht eine Mischung aus mindestens einer Bikomponentenfaser und einer Polypropylenfaser mit zumindest bereichsweiser hydrophiler Oberfläche und die Transferschicht eine Polyethylen/Polypropylen- Bikomponentenfaser umfassen. Eine weitere Ausfuhrungsform sieht ferner vor, dass die Vliesform von Deckschicht und Transferschicht dasselbe Fasermaterial umfassen. Hierbei kann auch auf absorbierende Artikel zurückgegriffen werden, bei denen die Vliese von Deckschicht und Transferschicht aus demselben Fasermaterial bestehen. Besonders bevorzugt sind solche Schichtstrukturen, bei denen nur die Transferschicht, nicht jedoch auch die Dickschicht mit einer Mehr- bzw. Bi- komponentenfaser ausgestattet ist.A further embodiment is characterized in that the cover layer comprises a mixture of at least one bicomponent fiber and a polypropylene fiber with at least partially hydrophilic surface and the transfer layer comprises a polyethylene / polypropylene bicomponent fiber. A further embodiment further provides that the nonwoven form of cover layer and transfer layer comprise the same fiber material. In this case, it is also possible to resort to absorbent articles in which the nonwovens of cover layer and transfer layer consist of the same fiber material. Particular preference is given to those layer structures in which only the transfer layer, but not also the thick layer, is provided with a multicomponent or bi-component fiber.
Indem für die Deck- wie auch die Transferschicht erfindungsgemäß dieselben Fasermaterialien zum Einsatz kommen können, kann der Herstellprozess wesentlich vereinfacht werden. Zudem gestaltet sich die Logistik der für das Herstellverfahren zur Verfügung zu stellenden Komponenten gegenüber herkömmlichen Herstellungsverfahren sehr einfach und unkompliziert. Obwohl dieselben Fasermaterialien für die Deck- und die Transferschicht eingesetzt werden können, unterscheiden sich beide Schichten dennoch in ihrer Funktionalität, so dass die kombinierten Eigenschaftsprofile herkömmlicher, aus unterschiedlichen Materialien bestehender Mehrschichtsysteme absorbierender Artikel bereits mit der erfindungsgemäßen Struktur abgedeckt werden können.By being able to use the same fiber materials according to the invention for both the cover layer and the transfer layer, the production process can be substantially simplified. In addition, the logistics of the components to be made available for the manufacturing process are very simple and uncomplicated compared to conventional production methods. Although the same fiber materials can be used for the cover and the transfer layer, both layers nevertheless differ in their functionality, so that the combined property profiles of conventional, multi-layer absorbent material absorbent articles can already be covered by the structure according to the invention.
Die Transferschicht der erfindungsgemäßen Schichtenstruktur gewährleistet ein sehr gutes Verteilungsverhalten in Bezug auf die aufgenommene Flüssigkeit, verfügt trotz minimalen Materialeinsatzes über eine hinreichende Dicke und weist gleichzeitig im gewissen Umfang auch Fluidabsorbtionseigenschaften auf. Die Deckschicht trägt neben einer hervorragenden Aufnahme- bzw. Akquisitionscharakteristik darüber hinaus zu einer sehr guten und dauerhaften Prägbarkeit der Schichtstruktur bei.The transfer layer of the layer structure according to the invention ensures a very good distribution behavior with respect to the absorbed liquid, has a sufficient thickness despite minimal use of material and at the same time also to some extent has fluid absorption properties. In addition to an excellent acquisition or acquisition characteristic, the cover layer also contributes to a very good and lasting embossability of the layer structure.
Als besonders vorteilhaft für insbesondere medizinische und hygienische Anwendungen hat sich erwiesen, dass zur Erhaltung und Wahrung der Integrität von Deck- und Transferschicht sowie des aus diesen Schichten gebildeten Laminats keinerlei Binde- und/oder Haftmittel erforderlich sind. Auf den Einsatz so genannter Konstruktionsklebematerialien, die häufig in Vliesbahnen zum Einsatz kommen, kann vollständig verzichtet werden, ohne Einbußen hinsichtlich der Festigkeit der Vlieses in Kauf nehmen zu müssen. Von Vorteil ist hierbei des weiteren, dass die Fluidaufnahmeeigenschaften der erfindungsgemäßen Schichtenstruktur nicht durch derartige Klebematerialien beeinträchtigt werden. Die Anbindung von Deck- und Transferschicht bzw. der Vliese von Deck- und Transferschicht wird vorliegend Fall mittels so genannter Hydroverwirbelung erreicht. Ferner kann erfindungsgemäß vorgesehen sein, dass das Basisgewicht der Deckschicht im Bereich von 10 bis 70 g/m2, insbesondere im Bereich von 15 bis 50 g/m2, und besonders bevorzugt im Bereich von 20 bis 35 g/m2 und/oder das Basisgewicht der Transferschicht im Bereich von 10 bis 100 g/m2, insbesondere im Bereich von 20 bis 50 g/m2, und besonders bevorzugt im Bereich von 35 bis 45 g/m2, liegt bzw. liegen. Unter anderem auch bedingt durch die Tatsache, dass der vorliegende absorbierende Artikel nicht notwendigerweise auf die Verwendung von Haft- und/oder Bindemittel angewiesen ist, kann das Basisgewicht der verwendeten Komponenten sehr gering gehalten werden. Trotz dieser sehr geringen Basisgewichte der eingesetzten Vliese und eines dadurch bedingten minimierten Materialeinsatzes werden mit dem erfindungsgemäßen absorbierenden Artikel gleichwohl hervorragende Absorptionseigenschaften sowie eine optimierte Verteilung der absorbierten Flüssigkeit sichergestellt. In diesem Zusammenhang wurde auch gefunden, dass trotz des geringen Basisgewichts das Volumen der absorbierenden Artikel bei Verwendung von Bikomponentenfasern mit spiralförmiger Kräuselung und exzentrischem Kern nicht zu gering bzw. flach gerät.It has proven to be particularly advantageous, in particular for medical and hygienic applications, that no binders and / or adhesives are required to maintain and maintain the integrity of the cover and transfer layer and of the laminate formed from these layers. The use of so-called construction adhesive materials, which are often used in nonwoven webs, can be completely dispensed with, without having to accept losses in terms of the strength of the nonwoven fabric. Another advantage is that the fluid absorption properties of the layer structure according to the invention are not impaired by such adhesive materials. The connection of cover and transfer layer or the nonwovens of cover and transfer layer is achieved in the present case by means of so-called hydro-turbulence. Furthermore, it can be provided according to the invention that the basis weight of the cover layer in the range of 10 to 70 g / m 2 , in particular in the range of 15 to 50 g / m 2 , and particularly preferably in the range of 20 to 35 g / m 2 and / or the basis weight of the transfer layer is in the range from 10 to 100 g / m 2 , in particular in the range from 20 to 50 g / m 2 , and particularly preferably in the range from 35 to 45 g / m 2 . Due in part to the fact that the present absorbent article does not necessarily rely on the use of adhesives and / or binders, the basis weight of the components used can be kept very low. Despite these very low basis weights of the nonwovens used and the consequent minimized use of material, the absorbent article according to the invention nevertheless ensures excellent absorption properties and an optimized distribution of the absorbed liquid. In this regard, it has also been found that, despite the low basis weight, the volume of the absorbent articles does not become too low or shallow when using bicomponent fibers with spiral crimp and eccentric core.
Weitere Ausgestaltungen der vorliegenden Erfindung zeichnet sich dadurch aus, dass die Deckschicht und/oder die Transferschicht mindestens ein Prägemuster aufweist bzw. aufweisen. Prägemuster sind für absorbierende Artikel nicht nur aufgrund ihrer ästhetischen Wirkung von Interesse, sondern helfen auch, einen so genannten textilen Griff zu erzeugen, der zu einem sehr vorteilhaften Tragekomfort beiträgt. Überdies kann durch geeignete Prägemuster die Integrität und Stabilität des Laminats aus Deck- und Transferschicht nochmals erheblich erhöht werden. Überraschend wurde gefunden, dass mit den absorbierenden Artikeln gemäß der vorliegenden Erfindung sich Prägemuster besonders leicht in die Deck- und/oder Transferschicht einbringen lassen und zudem in diesen Schichten dauerhaft verbleiben. Insbesondere der letztgenannte Aspekt hat sich bei herkömmlichen absorbierenden Artikeln bislang als äußerst problematisch erwiesen.Further embodiments of the present invention is characterized in that the cover layer and / or the transfer layer has or have at least one embossed pattern. Not only are embossing patterns of interest to absorbent articles because of their aesthetic appeal, but they also help to create a so-called textile grip that contributes to a very advantageous wearing comfort. Moreover, by suitable embossing patterns, the integrity and stability of the laminate of cover and transfer layer can be significantly increased again. Surprisingly, it has been found that with the absorbent articles according to the present invention embossed patterns can be incorporated particularly easily into the cover and / or transfer layer and, moreover, remain permanently in these layers. In particular, the latter aspect has been found to be extremely problematic in conventional absorbent articles.
Geeignete Prägemuster sind z.B. mittels Wasserstrahlprägens, mechanischen Prägens, mit und ohne Hitzeeinwirkung, und/oder Ultraschallbehandlung zugänglich.Suitable embossing patterns are e.g. by means of water-jet embossing, mechanical embossing, with and without heat, and / or ultrasound treatment.
In einer weiteren Ausführungsform kann vorgesehen sein, dass die Deckschicht und/oder die Transferschicht jeweils mindestens ein Prägemuster aufweist bzw. aufweisen, die sich insbesondere nicht oder nicht vollständig überlappen. Ferner wird vorgeschlagen, dass die Deckschicht und die Transferschicht jeweils mindestens ein Prägemuster aufweisen, die in Form und/oder Größe nicht übereinstimmen.In a further embodiment it can be provided that the cover layer and / or the transfer layer in each case has or have at least one embossed pattern which in particular does not overlap or does not completely overlap. It is also proposed that the cover layer and the transfer layer each have at least one embossed pattern that does not match in shape and / or size.
Dabei kann vorgesehen sein, dass mindestens eine Prägemuster insbesondere mittels Wasserstrahlprägens hergestellt ist.It can be provided that at least one embossing pattern is produced in particular by means of Wasserstrahlprägens.
In einer besonders bevorzugten Ausführungsform wird der Vorgang der Laminatbildung mittels Hydroverwirbelung gezielt dazu eingesetzt, die erfindungsgemäße Schichtenstruktur gleichzeitig mit einem Prägemuster zu versehen. Auf diese Weise kann eine zusätzliche Prägestation eingespart werden. Um dieses zu bewirken, reicht es vielfach bereits aus, die Unterlage, auf der die Transfer- und die Deckschicht aufliegen, mit einer dreidimensionalen Negativform des gewünschten Prägemusters auszustatten. Vorteilhafterweise verfügt diese Negativform über Durchlässe oder Öffnungen, durch die die aufgebrachten Wassermengen abfließen können.In a particularly preferred embodiment, the process of laminate formation by means of hydroentanglement is used specifically to simultaneously provide the layer structure according to the invention with an embossing pattern. In this way, an additional embossing station can be saved. In order to achieve this, it is already sufficient in many cases to equip the underlay on which the transfer and cover layers rest, with a three-dimensional negative mold of the desired embossing pattern. Advantageously, this negative mold has passages or openings through which the applied amounts of water can flow away.
Gemäß einem weiteren Aspekt der vorliegenden Erfindung ist ein absorbierender Artikel vorgesehen, der, in dieser Reihenfolge, mindestens eine erfindungsgemäße Schichtenstruktur, mindestens einen absorbierenden Kern, insbesondere unmittelbar benachbart zu der Transferschicht der Schichtenstruktur, und gegebenenfalls mindestens eine fluidundurchlässige Barriereschicht aufweist. Derartige absorbierende Artikel umfassen beispielsweise Damenbinden, Windeln, Inkontinenzschutzartikel, Verbandsmaterialien, Slipeinlagen und Wischtücher. Ferner ist es möglich, auch Tampons mit dem absorbierenden Artikel auszustatten.According to a further aspect of the present invention, an absorbent article is provided which, in this order, has at least one layer structure according to the invention, at least one absorbent core, in particular immediately adjacent to the transfer layer of the layer structure, and optionally at least one fluid-impermeable barrier layer. Such absorbent articles include, for example, sanitary napkins, diapers, incontinence guards, bandages, panty liners and wipes. Furthermore, it is also possible to provide tampons with the absorbent article.
Die der Erfindung zugrunde liegende Aufgabe wird ferner gelöst durch ein Verfahren zur Herstellung einer laminierten absorbierende Akquisitions- und Distributionsschichtstruktur für absorbierende Hygieneartikel, umfassend die Schritte: a) Herstellen mindestens eines Vlieses für mindestens eine Deckschicht, umfassend eine Ober- und eine gegenüberliegende Unterseite, aus hydrophilen Fasern und/oder Fasern mit einer hydrophilen Beschichtung mittels Spunlace- Technik, b) Herstellen mindestens eines Vlieses für mindestens eine Transferschicht, umfassend eine Ober- und eine gegenüberliegende Unterseite, aus hydrophilen Fasern und/oder Fasern mit einer hydrophilen Beschichtung mittels Through-air bonding-Technik, und c) Bilden eines Laminats aus Deckschicht und Transferschicht mittels Hydrover- wirbelung der Vliese von Deck- und Transferschicht, wobei die Unterseite der Deckschicht und die Oberseite der Transferschicht benachbart zueinander sind.The object underlying the invention is further achieved by a method for producing a laminated absorbent acquisition and distribution layer structure for absorbent hygiene articles, comprising the steps of: a) producing at least one nonwoven fabric for at least one cover layer comprising a top and an opposite bottom side b) producing at least one nonwoven fabric for at least one transfer layer, comprising an upper and an opposite underside, made of hydrophilic fibers and / or fibers with a hydrophilic coating by means of through-air bonding technique, and c) forming a laminate of cover layer and transfer layer by means of hydroentanglement of the cover and transfer layer webs, the underside of the cover layer and the top side of the transfer layer being adjacent to one another.
In einer Weiterbildung des erfindungsgemäßen Verfahrens wird bzw. werden die Ober- und/oder die Unterseite der Deckschicht und/oder der Transferschicht vor der Laminatbildung mit mindestens einem Prägemuster und/oder das gebildete Laminat aus Deckschicht und Transferschicht von der Oberseite der Deckschicht und/oder von der Unterseite der Transferschicht mit mindestens einem Prägemuster versehen.In a further development of the method according to the invention, the top and / or the underside of the cover layer and / or the transfer layer before the laminate formation with at least one embossed pattern and / or the formed laminate of cover layer and transfer layer from the top of the cover layer and / or provided with at least one embossed pattern from the underside of the transfer layer.
Eine Weiterbildung des erfindungsgemäßen Verfahrens sieht vor, dass in Schritt c) die Deckschicht und/oder die Transferschicht vor der Laminatbildung mittels Wasserstrahlprägens mit mindestens einem Prägemuster versehen wird bzw. werden. Es ist selbstverständlich ebenfalls möglich, dass in Schritt c) die Deckschicht und die Transferschicht im laminierten Zustand nach der Hydroverwirbelung mit mindestens einem Prägemuster versehen werden.A development of the method according to the invention provides that in step c) the cover layer and / or the transfer layer is or are provided with at least one embossed pattern by means of water jet embossing prior to the laminate formation. Of course, it is also possible that in step c) the cover layer and the transfer layer in the laminated state after the hydroentanglement are provided with at least one embossed pattern.
Mit den absorbierenden Artikeln der vorliegenden Erfindung geht die überraschende Erkenntnis einher, auf herstellungstechnisch einfache Weise ein Produkt erhalten zu können, das über ein sehr geringes Basisgewicht verfügt, gleichwohl hinreichend dick ist und über ein sehr gutes Flüssigkeitsabsorptionsvermögen und eine sehr gute Flüssigkeitsverteilcharakteristik verfügt. Durch Kombination zweier Vlieslagen, die jeweils nach einem speziellen Verfahren hergestellt worden sind, zum einem der Spunlace-Technik für die Deckschicht und zum anderen der Through-air bonding-Technik für die Transferschicht, können selbst bei Verwendung identischer Materialien absorbierende Laminatsysteme erhalten werden, deren einzelne Lagen unterschiedliche Funktionen wahrnehmen, die sich zudem auf sehr wirksame Weise ergänzen. Als besonders vorteilhaft hat sich herausgestellt, dass die erfindungsgemäßen absorbierenden Artikel sich völlig unproblematisch und zudem dauerhaft mit einem Prägemuster versehen lassen. Die derart erhaltenen Produkte sind insbesondere nach dem Prägevorgang mit einer Oberfläche ausgestattet, die sich anfühlt, als handele es sich um eine Textiloberfläche. Der Tragekomfort der mit diesen absorbierenden Artikeln hergestellten Produkte, zum Beispiel von Windeln oder Damenbinden, kann somit nachhaltig gesteigert werden. Anders als bei herkömmlichen absorbierenden Artikeln ist es im vorliegenden Fall auch nicht erforderlich, zur Qualitäts- bzw. Eigenschaftsverbesserung den absorbierenden Artikel einem Streckvorgang zu unterziehen. Hierdurch kann das erfindungsgemäße Herstellverfahren sehr einfach gehalten werden. Mit Hilfe der erfindungsgemäßen Schichtenstruktur lassen sich durch die Kombination einer mittels Spunlace-Technik erhaltenen Deckschicht und einer mittels Through-air-bonding- Technik erhaltenen Transferschicht beispielsweise insbesondere auch Slipeinlagen besonders effizient herstellen. Indem Fasern der Deckschicht mit Fasern der Transferschicht mittels des Hydroverwirbelungsverfahrens miteinander verwoben werden, ohne dass es hierfür eines chemischen Verfahrens oder eines Klebematerials bedarf, gelingt eine verbesserte Fluidab- sorption und ebenfalls eine verbesserte Verteilung von Fluiden über die gesamte Ausdehnung der Schichtenstruktur. Bemerkenswert ist weiterhin, dass die mittels Wasserstrahlprägens in der erfindungsgemäßen Schichtenstruktur erhaltenen Prägemuster sehr deutliche und dauerhafte Rand- bzw. Kantenverläufe zeigen. Zudem lassen sich Vertiefungen mit unterschiedlichsten Niveautiefen in das Schichtenmaterial mittels Wasserstrahlprägens einbringen. Ferner ist von wesentlichem Vorteil, dass die mittels Wasserstrahlprägens behandelten erfindungsgemäßen Schichtenstrukturen nicht mehr oder nur noch stark reduziert zum Ausfransen neigen, was den Tragekomfort erheblich erhöht. Mit dem erfindungsgemäßen Laminat ist es überdies möglich, für das mittels Spunlace-Technik hergestellte Deckschichtvlies ein sehr geringers Basisgewicht zu verwenden. Hierdurch wird eine sehr dünne Schichtenstruktur ermöglicht, gleichwohl wir das erfindungsgemäße Schichtenmaterial als Gebilde mit einer ausgeprägten dreidimensionalen Ausdehnung wahrgenommen.With the absorbent articles of the present invention, the surprising finding is accompanied by being able to obtain a product which has a very low basis weight but is sufficiently thick and has a very good liquid absorption capacity and a very good liquid distribution characteristic. By combining two nonwoven layers, each of which has been produced by a special process, one of the spunlace technique for the cover layer and the other, the through-air bonding technique for the transfer layer, even with the use of identical materials, absorbent laminate systems can be obtained Individual layers perceive different functions, which also complement each other in a very effective way. It has proven to be particularly advantageous that the absorbent articles according to the invention can be provided without any problems and also permanently with an embossed pattern. The products obtained in this way are, in particular after the embossing process, provided with a surface which feels as if it were a textile surface. The wearing comfort of the products made with these absorbent articles, for example of diapers or sanitary napkins, can thus be sustainably increased. In the present case, unlike conventional absorbent articles, it is not necessary to stretch the absorbent article for quality or property improvement. As a result, the production process according to the invention can be kept very simple. With the aid of the layer structure according to the invention, in particular, panty liners can also be produced particularly efficiently, for example, in particular by the combination of a cover layer obtained by spunlace technique and a transfer layer obtained by means of through-air bonding technique. By interweaving fibers of the cover layer with fibers of the transfer layer by means of the hydro-entangling process, without the need for a chemical process or an adhesive material, improved fluid absorption and likewise improved distribution of fluids over the entire extent of the layer structure succeed. It is also noteworthy that the embossing patterns obtained by means of water jet embossing in the layer structure according to the invention show very clear and permanent edge or edge courses. In addition, depressions with different levels of depth can be introduced into the layer material by means of water jet embossing. Furthermore, it is of considerable advantage that the layered structures according to the invention treated by means of water jet embossing no longer tend to fraze or only greatly reduced, which considerably increases the wearing comfort. Moreover, with the laminate according to the invention, it is possible to use a very low basis weight for the cover layer nonwoven produced by spunlace technique. As a result, a very thin layer structure is made possible, although we perceived the layer material according to the invention as a structure with a pronounced three-dimensional extent.
Gegenüber konventionellen, kommerziell erhältlichen Schichten- bzw. Absorbtionsstrukturen ist die erfindungsgemäße Schichtenstruktur im Hinblick auf das Wiederbenetzbarkeitsverhal- ten und das Absorptionsvermögen mindesten ebenbürtig. Unter Wieder- bzw. Rückbenetzbarkeit soll vorliegend das Retentions- bzw. Rückhaltevermögen der Schichtenstruktur in Bezug auf aufgenommenes Fluid verstanden werden.Compared with conventional, commercially available layer or absorption structures, the layer structure according to the invention is at least equal in terms of rewettability behavior and absorbency. Re-wettability or re-wettability should be understood here to mean the retention or retention capacity of the layer structure with regard to the fluid taken up.
Somit zeichnet sich die erfindungsgemäße Schichtenstruktur durch eine verbesserte Bepräg- barkeit, eine verbesserte Absorptionsfähigkeit und ebenfalls durch verbesserte Akquisitions- und Distributionscharakteristiken aus. Mit der erfindungsgemäßen Schichtenstruktur gelingt es jetzt sogar, Flüssigkeitsgüsse aufzunehmen und angemessen zu verteilen.Thus, the layer structure according to the invention is characterized by an improved embossability, an improved absorption capacity and also by improved acquisition and distribution characteristics. With the layer structure according to the invention, it is now even possible to take up liquid casings and distribute them appropriately.
Überraschenderweise wurde zudem gefunden, daß sich die erfindungsgemäße laminierte Schichtstruktur bzw. eine Gewebebahn aus dieser Schichtstruktur durch eine verbesserte Gleichförmigkeit auszeichnet. Auch werden keine Delaminierungsphänomene zwischen Deck- und Transferschicht beobachtet, und das, obwohl keinerlei Binde- oder Haftmittel zwi- sehen diesen Schichten zum Einsatz kommen. Auf diese Weise läßt sich überdies das Herstellungsverfahren der erfindungsgemäßen Schichtenstruktur sehr einfach darstellen.Surprisingly, it has also been found that the laminated layer structure according to the invention or a fabric web of this layer structure is characterized by improved uniformity. Also, no delamination phenomena are observed between the cover and transfer layers, and although no binder or adhesive is present between see these layers are used. In this way, moreover, the production process of the layer structure according to the invention can be represented very simply.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung, in der ein Ausführungsbeispiels anhand einer schematischen Zeichnung im Einzelnen erläutert wird. Dabei zeigt diese Abbildung eine schematische Seitenansicht einer Vorrichtung für die Herstellung der erfindungsgemäßen Schichtenstruktur.Further features and advantages of the invention will become apparent from the following description in which an embodiment is explained in detail with reference to a schematic drawing. This figure shows a schematic side view of an apparatus for the production of the layer structure according to the invention.
Die Schichtenstruktur 1 setzt sich aus einer Deckschicht 2 und einer Transferschicht 4 zusammen. Die Vliesbahn der Deckschicht 2 wird nach Passieren der Kardiereinheit 6 einer Hydroverwirbelungsvorrichtung 8 zugeführt. Die mittels Through-air-bonding-Technik hergestellte Transferschicht 4 wird nach Passieren einer Through-air-bonding- Vorrichtung 10 ebenfalls der Hydroverwirbelungsvorrichtung 8 zugeführt. Diese Hydroverwirbelungsvorrichtung 8 umfasst einen zumindest in Teilen perforierten Zylinder 16, auf dem die Deckschicht 2 und die Transferschicht 4 aufliegen, wobei sich die Deckschicht 2 in unmittelbarem Kontakt mit der Zylinderoberfläche befindet, während die Transferschicht 4 zumindest in den Bereichen auf der Unterseite der Deckschicht 2 aufliegt, in denen die Hydroverwirbelung mit Hilfe der Hydroverwirbelungseinheit 12 als Bestandteil der Vorrichtung 8 vonstatten geht. Die Hy- droverwirbelungseinheit 12 verfügt über eine Vielzahl an Wasserstrahldüsen, durch die jeweils ein sehr feiner Hochdruckwasserstrahl auf die Transferschicht aufgebracht werden kann. Bereits bei der Bildung des Laminats aus Deck- und Transferschicht mittels Hydroverwirbelung kann bzw. können durch geeignete Konfiguration der Oberfläche des Zylinders ein oder mehrere Muster in die Schichtstruktur, insbesondere von der Seite der Deckschicht, eingearbeitet werden. In einer der Hydroverwirbelungseinheit 12 nachgeschalteten Wasserstrahlprägevorrichtung 14 können sodann weitere bzw. kann sodann erstmalig ein Prägemuster in die Schichtenstruktur eingearbeitet werden. Das auf diese Weise erhaltene Material eignet sich insbesondere als Deckschichtsystem für Slipeinlagen und Damenbinden. Es zeichnet durch eine besonders weiche Oberfläche aus, die sich auf der Haut anfühlt wie herkömmliches Textilgewebe und damit einen sehr hohen Tragekomfort garantiert.The layer structure 1 is composed of a cover layer 2 and a transfer layer 4. The nonwoven web of the cover layer 2 is fed after passing through the carding unit 6 to a hydro-entangling device 8. The transfer layer 4 produced by means of through-air-bonding technology is also supplied to the hydro-entangling device 8 after passing through a through-air bonding device 10. This hydroentanglement device 8 comprises an at least partially perforated cylinder 16 on which the cover layer 2 and the transfer layer 4 rest, the cover layer 2 being in direct contact with the cylinder surface, while the transfer layer 4 is at least in the areas on the underside of the cover layer 2 rests, in which the hydro-turbulence with the help of Hydroverwirungungseinheit 12 as part of the device 8 takes place. The hydrovirving unit 12 has a multiplicity of water jet nozzles, through which a very fine high-pressure water jet can be applied to the transfer layer in each case. Already during the formation of the laminate of cover and transfer layer by means of hydroentanglement, one or more patterns can be incorporated into the layer structure, in particular from the side of the cover layer, by suitable configuration of the surface of the cylinder. In a water jet embossing device 14 connected downstream of the hydro-entangling unit 12, further or, for the first time, an embossing pattern can then be incorporated into the layer structure. The material obtained in this way is particularly suitable as a cover layer system for panty liners and sanitary napkins. It is characterized by a particularly soft surface, which feels on the skin like conventional textile fabric and thus guarantees a very high wearing comfort.
Nachfolgend werden exemplarisch die Wiederbenetzbarkeit bzw. das Retentionsvermögen sowie das Absorptionsvermögen einer erfindungsgemäßen laminierten Struktur wiedergegeben. Diese Laminatstruktur umfaßt eine mittels Spunlace-Technik hergestellte Deckschicht aus 65 Gew.-% Viskosefasern und 35 Gew.-% PET-Fasern und eine mittels Through-air- bonding-Technik hergestellte Transferschicht aus 70 Gew.-% Bikomponentenfasern „ES- Delta" der Firma FiberVisions und 30 Gew.-% PET-Fasern „Fillwell" der Firma Wellmann. Deck- und Transferschicht wurden mittels Hydroverwirbelung miteinander verbunden. Das Basisgewicht der Deckschicht betrug 55 g/m2, das der Transferschicht 40 g/m2.The rewettability or the retention capacity and the absorption capacity of a laminated structure according to the invention are reproduced by way of example below. This laminate structure comprises a cover layer made of 65% by weight of viscose fibers and 35% by weight of PET fibers produced by means of spunlace technology and a transfer layer made of 70% by weight of bicomponent fibers "ES" produced by through-air-bonding technology. Delta "from FiberVisions and 30% by weight PET fibers" Fillwell "from Wellmann. Cover and transfer layer were connected by means of hydroentanglement. The basis weight of the cover layer was 55 g / m 2 , that of the transfer layer 40 g / m 2 .
Das Absorptionsvermögen der in der Umrißform einer Damenbinde vorliegenden Laminatstruktur wurde getestet, indem 7 ml an wäßriger Testflüssigkeit auf eine Stelle der Deckschicht in der Weise getropft wurden, daß jeder Tropfen in die Laminatstruktur eindrang und absorbiert wurde. Der Zeitraum zwischen dem Eintritt des ersten Flüssigkeitstropfens und der vollständigen Absorption des letzten Flüssigkeitstropfens betrug etwa 14 Sekunden.The absorbency of the laminate structure in the form of a sanitary napkin was tested by dropping 7 ml of aqueous test liquid to a location on the topcoat such that each drop penetrated and was absorbed into the laminate structure. The time between the onset of the first liquid drop and the complete absorption of the last liquid drop was about 14 seconds.
Das Retentionsvermögen dieser Laminatstruktur wurde in der Weise ermittelt, daß das vorangehend beschriebene, mit Flüssigkeit getränkte Produkt mit zehn Lagen an Filterpapier MN 615 (Macherey und Nagel) bedeckt und für drei Minuten mit einem Gewicht von 5 kg beschwert wurde. Die Differenz zwischen dem Gewicht des Filterpapiers im trockenen Zustand und nach dreiminütigem Kontakt mit der die Testflüssigkeit enthaltenden Laminatstruktur liefert ein Maß für deren Retentionsvermögen und betrug im vorliegenden Fall 1 ,4 g.The retention capacity of this laminate structure was determined by covering the above-described liquid-soaked product with ten layers of filter paper MN 615 (Macherey and Nagel) and weighing for three minutes with a weight of 5 kg. The difference between the weight of the filter paper in the dry state and after three minutes of contact with the laminate structure containing the test fluid provides a measure of their retention capacity and in the present case was 1.4 g.
Die in der vorstehenden Beschreibung, der Zeichnung sowie in den Ansprüchen offenbarten Merkmale der Erfindung können sowohl einzeln als auch in jeder beliebigen Kombination für die Verwirklichung der Erfindung in ihren verschiedenen Ausführungsformen wesentlich sein. The features of the invention disclosed in the foregoing description, in the drawing and in the claims may be essential both individually and in any combination for the realization of the invention in its various embodiments.

Claims

Ansprüche claims
1. Laminierte absorbierende Akquisitions- und Distributionsschichtstruktur für Hygieneartikel, umfassend mindestens eine Deckschicht, die mindestens ein Vlies enthält, das mittels Spunlace-Technik hergestellt ist und das zumindest bereichsweise mit hydrophilen Eigenschaften ausgestattet ist, und mindestens eine Transferschicht, die mindestens ein Vlies enthält, das mittels Through-air bonding-Technik hergestellt ist und das zumindest bereichsweise mit hydrophilen Eigenschaften ausgestattet ist, wobei das Vlies der Deckschicht und das Vlies der Transferschicht ein mittels Hydrover- wirbelung gebildetes Laminat darstellen.A laminated absorbent acquisition and distribution layer structure for sanitary articles, comprising at least one cover layer containing at least one nonwoven fabric produced by spunlace technique and provided at least partially with hydrophilic properties, and at least one transfer layer containing at least one nonwoven fabric, which is produced by means of through-air bonding technology and which is provided at least in some areas with hydrophilic properties, wherein the fleece of the cover layer and the fleece of the transfer layer constitute a laminate formed by hydroentanglement.
2. Schichtstruktur nach Anspruch 1, dadurch gekennzeichnet, dass das Vlies der Deckschicht und/oder das Vlies der Transferschicht mindestens eine Mehr-, insbesondere Bikomponentenfaser, und/oder mindestens eine synthetische Faser, jeweils mit zumindest bereichsweiser hydrophiler Oberfläche, umfasst.2. Layer structure according to claim 1, characterized in that the nonwoven of the cover layer and / or the nonwoven of the transfer layer at least one multi, especially bicomponent fiber, and / or at least one synthetic fiber, each having at least partially hydrophilic surface comprises.
3. Schichtstruktur nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Vlies der Transferschicht Bikomponentenfasern mit spiralförmiger Kräuselung und exzentrischem Kern umfasst.3. Layer structure according to claim 1 or 2, characterized in that the fleece of the transfer layer comprises bicomponent fibers with spiral crimping and eccentric core.
4. Schichtstruktur nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das Vlies der Transferschicht eine Polyethylen/Polypropylen-Bikomponentenfaser umfasst.4. Layer structure according to one of the preceding claims, characterized in that the fleece of the transfer layer comprises a polyethylene / polypropylene bicomponent fiber.
5. Schichtstruktur nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Fasern des Vlieses der Transferschicht zumindest bereichsweise mindestens eine permanente hydrophile Beschichtung, insbesondere einen permanenten hydrophilen Fiber-Finish, aufweisen.5. Layer structure according to one of the preceding claims, characterized in that the fibers of the nonwoven fabric of the transfer layer at least partially have at least one permanent hydrophilic coating, in particular a permanent hydrophilic fiber finish.
6. Schichtstruktur nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Deckschicht und die Transferschicht dasselbe Fasermaterial umfassen oder aus demselben Fasermaterial bestehen. 6. Layer structure according to one of the preceding claims, characterized in that the cover layer and the transfer layer comprise the same fiber material or consist of the same fiber material.
7. Schichtstruktur nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das Basisgewicht der Deckschicht im Bereich von 10 bis 70 g/m2, insbesondere im Bereich von 15 bis 50 g/m2, und/oder das Basisgewicht der Transferschicht im Bereich von 10 bis 100 g/m2, insbesondere im Bereich von 20 bis 50 g/m2, liegt bzw. liegen.7. Layer structure according to one of the preceding claims, characterized in that the basis weight of the cover layer in the range of 10 to 70 g / m 2 , in particular in the range of 15 to 50 g / m 2 , and / or the basis weight of the transfer layer in the range of 10 to 100 g / m 2 , in particular in the range of 20 to 50 g / m 2 , is or lie.
8. Schichtstruktur gemäß einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Deckschicht und/oder die Transferschicht mindestens ein Prägemuster aufweist bzw. aufweisen.8. Layer structure according to one of the preceding claims, characterized in that the cover layer and / or the transfer layer has or have at least one embossing pattern.
9. Absorbierender Artikel, umfassend mindestens eine Schichtstruktur gemäß einem der vorangehenden Ansprüche, mindestens einen absorbierenden Kern, insbesondere unmittelbar benachbart zu der Transferschicht der Schichtstruktur, und gegebenenfalls mindestens eine flui dundurchlässige Barriereschicht, die derjenigen Seite des absorbierenden Kerns zugewandt ist, die dem Laminat aus Deckschicht und Transferschicht gegenüberliegt.Absorbent article comprising at least one layered structure according to any one of the preceding claims, at least one absorbent core, in particular immediately adjacent to the transfer layer of the layered structure, and optionally at least one liquid-impermeable barrier layer facing that side of the absorbent core facing the laminate Cover layer and transfer layer opposite.
10. Verfahren zur Herstellung einer laminierten absorbierenden Akquisitions- und Distributionsschichtstruktur für absorbierende Hygieneartikel gemäß einem der Ansprüche 1 bis 8, umfassend die Schritte: d) Herstellen mindestens eines Vlieses für mindestens eine Deckschicht, umfassend eine Ober- und eine gegenüberliegende Unterseite, aus hydrophilen Fasern und/oder Fasern mit einer hydrophilen Beschichtung mittels Spunlace- Technik, e) Herstellen mindestens eines Vlieses für mindestens eine Transferschicht, umfassend eine Ober- und eine gegenüberliegende Unterseite, aus hydrophilen Fasern und/oder Fasern mit einer hydrophilen Beschichtung mittels Through-air bonding-Technik, und f) Bilden eines Laminats aus Deckschicht und Transferschicht mittels Hydrover- wirbelung der Vliese von Deck- und Transferschicht, wobei die Unterseite der Deckschicht und die Oberseite der Transferschicht benachbart zueinander sind.A method of making a laminated absorbent acquisition and distribution layer structure for absorbent personal care articles according to any one of claims 1 to 8 comprising the steps of: d) preparing at least one mat for at least one cover layer comprising a top and an opposite bottom surface of hydrophilic fibers and / or fibers having a hydrophilic coating by means of the spunlace technique, e) producing at least one nonwoven fabric for at least one transfer layer, comprising an upper and an opposite underside, made of hydrophilic fibers and / or fibers having a hydrophilic coating by means of through-air bonding Technique, and f) forming a laminate of cover layer and transfer layer by means of hydroentanglement of the cover and transfer layer webs, the underside of the cover layer and the top side of the transfer layer being adjacent to one another.
1 1. Verfahren nach Anspruch 10, dadurch gekennzeichnet, dass das Vlies für die Transferschicht Bikomponentenfasern umfasst. 1 1. A method according to claim 10, characterized in that the nonwoven for the transfer layer comprises bicomponent fibers.
12. Verfahren nach Anspruch 11, dadurch gekennzeichnet, dass die Bikomponentenfasern eine spiralförmige Kräuselung und einen exzentrischen Kern aufweisen.12. The method according to claim 11, characterized in that the bicomponent fibers have a helical crimp and an eccentric core.
13. Verfahren nach einem der Ansprüche 10 bis 12, dadurch gekennzeichnet, dass das Vlies für die Deckschicht Bikomponentenfasern und/oder mindestens eine Polypropylenfaser, jeweils mit zumindest bereichsweiser hydrophiler Oberfläche, umfasst.13. The method according to any one of claims 10 to 12, characterized in that the nonwoven for the cover layer bicomponent fibers and / or at least one polypropylene fiber, each having at least partially hydrophilic surface comprises.
14. Verfahren nach einem der Ansprüche 10 bis 13, dadurch gekennzeichnet, dass in Schritt c) die Deckschicht und/oder die Transferschicht vor der Laminatbildung mittels Wasserstrahlprägens mit mindestens einem Prägemuster versehen wird bzw. werden.14. The method according to any one of claims 10 to 13, characterized in that in step c) the cover layer and / or the transfer layer is provided by means of Wasserstrahlprägens with at least one embossed pattern before the laminate formation.
15. Verfahren nach einem der Ansprüche 10 bis 14, dadurch gekennzeichnet, dass in Schritt c) das Laminat aus Deckschicht und Transferschicht mittels Wasserstrahlprägens mit mindestens einem Prägemuster versehen wird.15. The method according to any one of claims 10 to 14, characterized in that in step c) the laminate of cover layer and transfer layer is provided by Wasserstrahlprägens with at least one embossed pattern.
16. Damenbinde, umfassend mindestens eine Schichtstruktur gemäß einem der Ansprüche 1 bis 8.16. sanitary napkin, comprising at least one layer structure according to one of claims 1 to 8.
17. Windel, umfassend mindestens eine Schichtstruktur gemäß einem der Ansprüche 1 bis 8.17. A diaper comprising at least one layered structure according to one of claims 1 to 8.
18. Inkontinenzschutz, umfassend mindestens eine Schichtstruktur gemäß einem der Ansprüche 1 bis 8.18. incontinence protection, comprising at least one layer structure according to one of claims 1 to 8.
19. Verband, umfassend mindestens eine Schichtstruktur gemäß einem der Ansprüche 1 bis 8.19. A dressing comprising at least one layered structure according to one of claims 1 to 8.
20. Wischtuch, umfassend mindestens eine Schichtstruktur gemäß einem der Ansprüche 1 bis 8.20. Wipe, comprising at least one layer structure according to one of claims 1 to 8.
21. Tampon, umfassend mindestens eine Schichtstruktur gemäß einem der Ansprüche 1 bis 8. 21. Tampon comprising at least one layer structure according to one of claims 1 to 8.
22. Slipeinlage, umfassend mindestens eine Schichtstruktur gemäß einem der Ansprüche 1 bis 8. 22. panty liner, comprising at least one layer structure according to one of claims 1 to 8.
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