WO2007069622A1 - Molded object or molded foam containing water-absorbing/swelling substance, process for producing these, and method of use of these - Google Patents

Molded object or molded foam containing water-absorbing/swelling substance, process for producing these, and method of use of these Download PDF

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Publication number
WO2007069622A1
WO2007069622A1 PCT/JP2006/324803 JP2006324803W WO2007069622A1 WO 2007069622 A1 WO2007069622 A1 WO 2007069622A1 JP 2006324803 W JP2006324803 W JP 2006324803W WO 2007069622 A1 WO2007069622 A1 WO 2007069622A1
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Prior art keywords
water
molded article
foamed
molded
molded body
Prior art date
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PCT/JP2006/324803
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French (fr)
Japanese (ja)
Inventor
Tsutomu Uehara
Original Assignee
Nisshinbo Industries, Inc.
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Priority to JP2007550186A priority Critical patent/JPWO2007069622A1/en
Publication of WO2007069622A1 publication Critical patent/WO2007069622A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/44Fibrous material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/403Manufacturing processes of separators, membranes or diaphragms
    • H01M50/406Moulding; Embossing; Cutting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/411Organic material
    • H01M50/414Synthetic resins, e.g. thermoplastics or thermosetting resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/411Organic material
    • H01M50/414Synthetic resins, e.g. thermoplastics or thermosetting resins
    • H01M50/417Polyolefins
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

[PROBLEMS] To provide a molded object or molded foam formed from a thermoplastic resin composition containing a new water-absorbing/swelling substance. It has a surface having a small contact angle with water and has satisfactory wettability by water. [MEANS FOR SOLVING PROBLEMS] The molded object (1) or molded foam (3) is one formed from a thermoplastic resin composition containing a water-absorbing/swelling substance (2), wherein the substance (2) is present on at least the outer-surface side of the molded object (1) or is present on at least the inner-surface side or on at least both of the inner-surface side and outer-surface side of the molded foam (3). In the molded object (1) and molded foam (3), the contact angle between the surface and water is smaller than 70°. That contact angle is smaller than in a molded object or molded foam formed from the thermoplastic resin composition not containing the substance (2).

Description

明 細 書  Specification
吸水膨潤性物質を含有させた成形体又は発泡成形体、及び、それらの 製造方法、並びに、それらの使用方法  Molded product or foamed molded product containing water-swellable substance, production method thereof, and use method thereof
技術分野  Technical field
[0001] 本発明は、吸水膨潤性物質を含有させた成形体又は発泡成形体とそれらの製造 方法、並びにそれらの使用方法に関し、特に、疎水性材料であるポリオレフイン系榭 脂、ポリビニル化合物榭脂,ポリスチレン榭脂等に、原料の段階で吸水膨潤性物質 を含有させることにより親水化処理を施して得られる、水との接触角が小さぐ水濡れ 性が良い成形体又は発泡成形体、及び、それら成形体又は発泡成形体の製造方法 、並びに、それら成形体又は発泡成形体の使用方法に関する。  TECHNICAL FIELD [0001] The present invention relates to a molded article or foamed molded article containing a water-swellable substance, a method for producing the same, and a method for using them, and in particular, a polyolefin resin or a polyvinyl compound resin that is a hydrophobic material. , Molded articles or foamed molded articles having a small contact angle with water and good water wettability, which are obtained by adding a water-absorbing swellable substance to polystyrene rosin at the raw material stage, and Further, the present invention relates to a method for producing the molded body or the foamed molded body, and a method for using the molded body or the foamed molded body.
背景技術  Background art
[0002] 熱可塑性榭脂、特に、汎用樹脂と!/ヽわれるポリオレフイン系榭脂、ポリビニル化合物 榭脂、ポリスチレン榭脂等は、加工性,コストなどの面において優れているため、極め て幅広い用途に使用されている。しかし、その成形体、特にポリオレフイン系榭脂によ る成形体の表面は疎水性で、水濡れ性が悪いため、濾過用フィルターや電池のセパ レーター等の用途には使えず、その用途が制限されていた。そのため、従来からポリ ォレフィン系榭脂の成形体に親水性を付与する様々な親水化処理方法が提案され ている。  [0002] Thermoplastic resins, in particular, polyolefin resins that are considered to be general-purpose resins! / Polyvinyl compound resins, polystyrene resins, polystyrene resins, etc. are excellent in terms of processability and cost, so they are extremely versatile. Is used. However, the surface of the molded product, especially the molded product made of polyolefin resin, is hydrophobic and has poor water wettability, so it cannot be used for applications such as filtration filters or battery separators, and its usage is limited. It had been. For this reason, various hydrophilization treatment methods for imparting hydrophilicity to a molded body of a polyolefin-based resin have been proposed.
[0003] 例えば、特許文献 1では、疎水性材料であるポリオレフイン系榭脂を、ポリアミド系 高分子によりコーティングした後、さらにその表面を水不溶性の親水性高分子でコー ティングすることにより、耐熱性を有しかつ親水性高分子に由来する溶出物が少ない 親水化処理基材とその製造方法の発明が提案されている。しかし、この特許文献 1に 提案されている発明では、コーティングの際に使用する溶剤が親水化処理基材に少 量残ってしまうという問題があった。  [0003] For example, in Patent Document 1, after coating a hydrophobic polymer polyolefin resin with a polyamide polymer, the surface thereof is further coated with a water-insoluble hydrophilic polymer, whereby heat resistance is improved. An invention of a hydrophilized substrate and a method for producing the same has been proposed. However, the invention proposed in Patent Document 1 has a problem that a small amount of the solvent used for coating remains on the hydrophilic treatment substrate.
[0004] また、特許文献 2では、地合が均質で親水性及び耐薬品性に優れた電池用セパレ 一ター,ワイパー,おむつ用トップシート等に有用なポリオレフイン系親水性不織布の 発明が提案されている。詳細には、一定組成の親水化剤を所定量含有するポリオレ フィンが少なくとも繊維表面の 40%を占める、ポリオレフイン系繊維同士が部分的に 熱接着している不織布の発明である力 親水化剤が水溶性であるため、不織布から 溶出してしまうという問題があった。 [0004] Patent Document 2 proposes an invention for a hydrophilic polyolefin nonwoven fabric useful for battery separators, wipers, diaper top sheets, etc., which has a uniform texture and is excellent in hydrophilicity and chemical resistance. ing. Specifically, a polyolefin containing a predetermined amount of a hydrophilizing agent having a constant composition. The power that is the invention of a nonwoven fabric in which fins occupy at least 40% of the fiber surface and the polyolefin fibers are partially thermally bonded to each other. It was.
[0005] 更に、特許文献 3では、電池用セパレーター,絶縁体等の電子機器分野、細菌や ウィルス濾過等の水処理分野、ガス分離分野、空調分野等々の分野で広く使用する ことができる多孔質フィルムで、ポリプロピレン及び Z又はポリエチレン力 なる多孔 質フィルムを特定の界面活性剤を含む親水化処理液に浸漬して親水化処理した親 水性ポリオレフイン多孔質フィルムとその製法の発明が提案されている。しかし、この 特許文献 3の発明では、親水化処理液が多孔質フィルム力も溶出してしまうという問 題があった。 [0005] Furthermore, in Patent Document 3, a porous material that can be widely used in the fields of electronic devices such as battery separators and insulators, water treatment fields such as bacteria and virus filtration, gas separation fields, and air conditioning fields. A hydrophilic polyolefin porous film obtained by immersing a porous film made of polypropylene and Z or polyethylene in a hydrophilic treatment liquid containing a specific surfactant as a film, and an invention of its production method have been proposed. However, in the invention of Patent Document 3, there is a problem that the hydrophilic treatment liquid also elutes the porous film force.
[0006] 更には、特許文献 4では、プラズマ照射による親水化処理を施した親水性ポリオレ フィン系多孔質繊維に関する発明が提案されている。し力しながら、プラズマ照射に よる親水化処理は、大型材料の親水化処理には不向きであるという問題があった。  [0006] Further, Patent Document 4 proposes an invention related to hydrophilic polyolefin-based porous fibers that have been subjected to a hydrophilic treatment by plasma irradiation. However, the hydrophilization treatment by plasma irradiation has a problem that it is not suitable for the hydrophilization treatment of large materials.
[0007] 特許文献 1 :特開 2004— 332123号公報  Patent Document 1: Japanese Patent Application Laid-Open No. 2004-332123
特許文献 2:特開平 10— 325060号公報  Patent Document 2: Japanese Patent Laid-Open No. 10-325060
特許文献 3:特開平 8 - 20663号公報  Patent Document 3: Japanese Patent Laid-Open No. 8-20663
特許文献 4:特開平 7— 54267号公報  Patent Document 4: Japanese Patent Laid-Open No. 7-54267
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0008] 本発明は、上記従来のポリオレフイン系榭脂の親水化処理方法やその方法による 成形体では、十分な親水化処理がなされているとはいい難いことに鑑み、表面にお ける水との接触角が小さぐ水濡れ性が良い新たな吸水膨潤性物質を含有させた熱 可塑性榭脂組成物を原料とする成形体又は発泡成形体、及び、それらの製造方法、 並びに、それらの使用方法を提供することを、その課題とするものである。 [0008] In view of the fact that it is difficult to say that the conventional polyolefin resin hydrophilization treatment method and the molded body obtained by the conventional method have been sufficiently hydrophilized, the present invention has been proposed. Molded article or foam molded article made of a thermoplastic resin composition containing a new water-absorbing swellable substance having a small water contact angle and good water wettability, a method for producing the same, and use thereof The problem is to provide a method.
課題を解決するための手段  Means for solving the problem
[0009] 上記課題を解決することを目的としてなされた本発明の成形体又は発泡成形体の 構成は、吸水膨潤性物質を含有させた熱可塑性榭脂組成物を原料とする成形体又 は発泡成形体において、前記物質を、少なくとも成形体の外部表面側、又は、発泡 成形体の少なくとも内部表面側若しくは内部表面側と外部表面側に存在させることに より、前記成形体又は発泡成形体の表面の水との接触角が 70° 未満であり、かつ、 当該接触角は前記物質を含有させな!/ヽ熱可塑性榭脂組成物を原料とする成形体又 は発泡成形体と比較し低減していることを特徴とするものである。 [0009] The structure of the molded article or foamed molded article of the present invention, which has been made for the purpose of solving the above-mentioned problems, is a molded article or foamed material made from a thermoplastic resin composition containing a water-absorbing swellable substance. In the molded body, the substance is at least on the outer surface side of the molded body or foamed. By being present at least on the inner surface side or the inner surface side and the outer surface side of the molded body, the contact angle with water on the surface of the molded body or the foamed molded body is less than 70 °, and the contact angle is It is characterized by being reduced as compared with a molded product or a foamed molded product made from a thermoplastic resin composition that does not contain the above-mentioned substances!
[0010] 本発明は、上記構成において、吸水膨潤性物質は、その粒径が成形体の厚み、又 は、発泡成形体内部の骨格部の厚みと略同じ乃至より大きいのが好ましい。この場 合は、水との接触角をさらに低減させることができる。また、熱可塑性榭脂には、ポリ ォレフィン系榭脂、ポリビュル化合物榭脂、ポリスチレン榭脂等を使用することができ る。 [0010] In the present invention, the water-absorbing swellable material preferably has a particle size that is substantially the same as or larger than the thickness of the molded body or the thickness of the skeleton inside the foamed molded body. In this case, the contact angle with water can be further reduced. In addition, as the thermoplastic resin, a polyolefin resin, a polybule compound resin, a polystyrene resin, or the like can be used.
[0011] また、成形体又は発泡成形体の形態は、フィルム状,シート状,板状,繊維状,スト ランド状,チューブ状,棒状,ブロック状,ペレット状などのいずれかにするのが望まし い。  [0011] In addition, the shape of the molded body or foamed molded body is desired to be any of a film shape, a sheet shape, a plate shape, a fiber shape, a strand shape, a tube shape, a rod shape, a block shape, a pellet shape, and the like. Good.
[0012] 更に、上記課題を解決することを目的としてなされた本発明の成形体又は発泡成 形体の製造方法の構成は、吸水膨潤性物質を含有させた熱可塑性榭脂組成物を原 料とし、押出成形機の出口先端の形状を変えることにより、フィルム状,シート状,板 状,繊維状,ストランド状,チューブ状,棒状,ブロック状,ペレット状などのいずれか の形状の成形体又は発泡成形体を製造することを特徴とするものである。  [0012] Furthermore, the structure of the method for producing a molded article or foamed molded article of the present invention aimed at solving the above problems is based on a thermoplastic resin composition containing a water-swellable substance. By changing the shape of the exit tip of the extrusion molding machine, it can be molded or foamed in any shape such as film, sheet, plate, fiber, strand, tube, rod, block, pellet A molded article is produced.
[0013] 本発明は、上記製造方法の構成において、吸水膨潤性物質を含有させた熱可塑 性榭脂組成物に発泡剤を混入したものを原料とし、押出成形機に供給して混練する 過程で前記発泡剤が分解しガスが発生する温度に加熱して発泡成形体を製造する 構成にしてもよい。  [0013] The present invention provides a process of supplying a kneading material to an extrusion molding machine using, as a raw material, a thermoplastic resin composition containing a water-absorbing swellable material mixed with a foaming agent in the above-described production method. The foamed molded body may be manufactured by heating to a temperature at which the foaming agent is decomposed and gas is generated.
[0014] 更に、上記課題を解決することを目的としてなされた本発明の成形体又は発泡成 形体の製造方法の他の構成は、吸水膨潤性物質を含有させた熱可塑性榭脂組成 物を原料として製造した繊維状の成形体又は発泡成形体の繊維同士を絡ませ、又 は、繊維間をバインダーにより接着、或は、熱融着することにより、前記成形体又は発 泡成形体を不織布の成形品にすることを特徴とするものである。  [0014] Furthermore, another configuration of the method for producing a molded article or foamed molded article of the present invention aimed at solving the above-mentioned problems is to use a thermoplastic resin composition containing a water-absorbing swellable material as a raw material. The molded article or foamed molded article is formed into a non-woven fabric by entanglement of fibers of a fibrous molded article or foam molded article produced as described above, or by bonding or heat-sealing the fibers with a binder. It is characterized by making it a product.
[0015] また、上記課題を解決することを目的としてなされた本発明の成形体又は発泡成形 体の使用方法の構成は、吸水膨潤性物質を含有させた熱可塑性榭脂組成物を原料 とする成形体又は発泡成形体を、おむつ,寝具類,衣服,履物などの民生用品分野 、又は、製造業や食品工業,製薬業などにおける吸水、分離、洗浄工程、排水処理 用工程などの産業設備分野において使用することを特徴とするものである。 [0015] Further, the configuration of the method of using the molded article or foam molded article of the present invention, which has been made for the purpose of solving the above-mentioned problems, is made from a thermoplastic resin composition containing a water-swellable substance as a raw material. In the consumer products field such as diapers, bedding, clothes, footwear, etc., or in industries such as water absorption, separation, washing, and wastewater treatment in the manufacturing, food, and pharmaceutical industries It is characterized by being used in the equipment field.
[0016] 更に、上記課題を解決することを目的としてなされた本発明の成形体又は発泡成 形体の使用方法の別の構成は、吸水膨潤性物質を含有させた熱可塑性榭脂組成 物を原料とする成形体又は発泡成形体を、電池用セパレーター,濾過用フィルター などとして使用することを特徴とするものである。  [0016] Furthermore, another configuration of the method of using the molded article or foamed molded article of the present invention for the purpose of solving the above-mentioned problems is that a thermoplastic resin composition containing a water-absorbing swellable substance is used as a raw material. The molded article or foam molded article is used as a battery separator, a filter for filtration, or the like.
発明の効果  The invention's effect
[0017] 本発明の成形体又は発泡成形体は、熱可塑性榭脂組成物に吸水膨潤性物質を 含有させ、親水化処理を原料の段階で施しているので、従来のようにポリオレフイン 系榭脂の表面を水不溶性の親水性高分子でコーティングするなどの親水化処理と 比較し、確実な親水化が可能で、しかも長期間安定して親水化性能を維持できる。 その結果、耐薬品性,加工性,コストなどの面において優れているポリオレフイン系榭 脂の用途を飛躍的に広げることができるという格別の効果が得られる。  [0017] Since the molded article or foamed molded article of the present invention contains a water-absorbing swellable substance in a thermoplastic resin composition and is subjected to a hydrophilic treatment at the raw material stage, it is conventional polyolefin-based resin. Compared with a hydrophilization treatment such as coating the surface with a water-insoluble hydrophilic polymer, it is possible to ensure hydrophilicity and maintain the hydrophilization performance stably for a long period of time. As a result, it is possible to obtain a special effect that the use of polyolefin resin, which is excellent in chemical resistance, workability, cost, and the like, can be dramatically expanded.
[0018] また、本発明の成形体又は発泡成形体はその形態を、フィルム状,シート状,板状 ,繊維状,ストランド状,チューブ状,棒状,ブロック状,ペレット状などにすることがで きるので、用途に応じて、様々な分野で使用することができる。例えば、従来、疎水性 材料であるポリオレフイン系榭脂が使用できないとされていた電池用セパレーターや 各種フィルター、例えば汚水処理用のフィルターや血液濾過用フィルターなどに使 用することができる。また、排水処理用担体としても使用できる。  [0018] In addition, the molded product or foamed molded product of the present invention can be formed into a film, sheet, plate, fiber, strand, tube, rod, block, pellet, or the like. Therefore, it can be used in various fields depending on the application. For example, it can be used for battery separators and various filters, for example, a filter for sewage treatment and a filter for blood filtration, which have conventionally been considered to be unable to use a polyolefin-based resin, which is a hydrophobic material. It can also be used as a wastewater treatment carrier.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0019] 次に、本発明の実施の形態例を図に拠り説明する。図 1は吸水膨潤性物質を含有 させた熱可塑性榭脂組成物を原料とする本発明の成形体の一例の要部拡大断面図 、図 2は吸水膨潤性物質を含有させた熱可塑性榭脂組成物を原料とする本発明の 発泡成形体の一例の要部拡大断面図である。  Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is an enlarged cross-sectional view of an essential part of an example of a molded article of the present invention using a thermoplastic resin composition containing a water-swelling substance as a raw material, and FIG. 2 is a thermoplastic resin containing a water-swelling substance. It is a principal part expanded sectional view of an example of the foaming molding of this invention which uses a composition as a raw material.
[0020] 図 1において、 1は、シート状に形成した成形体、 2は、吸水膨潤性物質で、本発明 ではこの吸水膨潤性物質 2は成形体 1の外部表面側に多く存在させて 、る。吸水膨 潤性物質 2の粒径は、成形体 1の厚みと同じ力、成形体 1の厚みより大きいものでもよ い。 In FIG. 1, 1 is a molded body formed into a sheet shape, 2 is a water-swellable substance, and in the present invention, a large amount of this water-swellable substance 2 is present on the outer surface side of the molded body 1. The The particle size of the water-absorbable swellable material 2 may be the same force as the thickness of the molded body 1 or larger than the thickness of the molded body 1. Yes.
図 2は、本発明を発泡成形体 3に適用した場合を示している。発泡成形体 3の場合は 、吸水膨潤性物質 2は発泡成形体 3の少なくとも内部表面側に存在させるが、図 2に 示したように内部表面側と外部表面側に存在させてもよい。ここで、内部表面とは、次 に述べる発泡成形体の内部の骨格部の表面をいう。 Rは、この発泡成形体 3の内部 の骨格部を構成するリブ、 Wは、同じく骨格部を構成するウォールである。このウォー ル Wは、図 2では、凹んだ面として表れている。なお、発泡成形体 3の場合、吸水膨 潤性物質 2は、ここでは内部の骨格部のリブ Rやウォール Wに存在させるため、比較 的小径のものを用いて 、るが、これらより大き ヽ径のものであってもよ!/、。  FIG. 2 shows a case where the present invention is applied to the foam molded article 3. In the case of the foam molded body 3, the water-absorbing swellable substance 2 is present on at least the inner surface side of the foam molded body 3, but may be present on the inner surface side and the outer surface side as shown in FIG. Here, the internal surface refers to the surface of the skeleton part inside the foamed molded product described below. R is a rib constituting the skeleton inside the foamed molded article 3, and W is a wall also constituting the skeleton. This wall W appears as a concave surface in FIG. In the case of the foamed molded article 3, the water-absorbing and expelling substance 2 is present here in the rib R and the wall W of the inner skeleton, so that it has a comparatively small diameter, but larger than these. Even the diameter! /.
[0021] 次に、本発明の実施の形態例について説明する。本発明の成形体又は発泡成形 体は、吸水膨潤性物質を含有させた熱可塑性榭脂組成物を原料とするもので、この ような吸水膨潤性物質を含有させない熱可塑性榭脂組成物を原料とする成形体又 は発泡成形体より、その表面の水との接触角を著しく低減させることができる。本発明 における熱可塑性榭脂には、ポリオレフイン系榭脂,ポリビニル化合物榭脂,ポリスチ レン榭脂等である力 これ以外に、 SBR榭脂, ABS榭脂などにも適用することができる 。ポリオレフイン系榭脂としては、ポリエチレン,ポリプロピレン,ポリブテン,ポリペンテ ンなどの榭脂が挙げられる。また、ポリビ-ルイ匕合物榭脂としては、ポリ塩ィ匕ビニル, エチレン 酢酸ビニル共重合体などが挙げられる。  Next, embodiments of the present invention will be described. The molded article or foamed molded article of the present invention uses a thermoplastic resin composition containing a water-swellable substance as a raw material, and uses a thermoplastic resin composition not containing such a water-swellable substance as a raw material. The contact angle with water on the surface of the molded article or foam molded article can be significantly reduced. The thermoplastic resin in the present invention can be applied to SBR resin, ABS resin, and the like, in addition to the power of polyolefin resin, polyvinyl compound resin, polystyrene resin, and the like. Examples of polyolefin-based resin include polyethylene, polypropylene, polybutene, and polypentene. In addition, examples of the polyvinyl alcohol compound resin include poly vinyl chloride, ethylene vinyl acetate copolymer and the like.
[0022] また、本発明では、成形体 1又は発泡成形体 3の親水性を更に向上させるために、 吸水膨潤性物質 2が少なくとも成形体 1の表面側、又は発泡成形体 3の骨格部であ るリブ R又はウォール Wの表面側に存在するようにしている(図 1,図 2参照)。成形体 又は発泡成形体の表面に滴下した水滴が吸水膨潤性物質に接し易くなるからである 。更に、同様の理由で、使用する吸水膨潤性物質 2の粒径は成形体 1の厚み、又は 発泡成形体 3の骨格部(リブ R及びウォール W)の厚みと略同じ乃至より大きいものの 方がよい。  In the present invention, in order to further improve the hydrophilicity of the molded body 1 or the foamed molded body 3, the water-absorbing swellable substance 2 is at least on the surface side of the molded body 1 or on the skeleton of the foamed molded body 3. It exists on the surface side of a certain rib R or wall W (see Fig. 1 and Fig. 2). This is because water droplets dropped on the surface of the molded article or foamed molded article can easily come into contact with the water-absorbing swellable substance. Further, for the same reason, the particle diameter of the water-absorbing swellable substance 2 to be used should be approximately the same as or larger than the thickness of the molded body 1 or the thickness of the skeleton (rib R and wall W) of the foamed molded body 3. Good.
[0023] 本発明では、成形体又は発泡成形体の表面の水との接触角が 70° より小さくなる ようにしている。 70° 以上のものは疎水性となり、フィルターなどに使用できないから である。 [0024] 次に、本発明において、熱可塑性榭脂組成物に含有させる吸水膨潤性物質として は、ビュルアルコール ·アクリル酸共重合体等のポリビュルアルコール架橋物、ポリア クリル酸ナトリウム化合物、ポリエチレンオキサイド架橋物、カルボキシメチルセルロー ス (CMC)、親水性ポリウレタン榭脂などが挙げられる。特に、親水性ポリウレタン榭脂 はバイオコンタクト N (BCN [登録商標第 4354506号]日清紡績株式会社)が好まし ヽ 。なお、吸水膨潤性物質は、吸水により体積が数倍乃至数十倍に膨潤する。 [0023] In the present invention, the contact angle of the surface of the molded body or foamed molded body with water is set to be smaller than 70 °. This is because those above 70 ° are hydrophobic and cannot be used for filters. [0024] Next, in the present invention, the water-absorbing swellable substance to be contained in the thermoplastic resin composition includes a crosslinked polybulal alcohol such as a butyl alcohol / acrylic acid copolymer, a polyacrylic acid sodium compound, a polyethylene oxide. Examples include cross-linked products, carboxymethyl cellulose (CMC), and hydrophilic polyurethane resin. In particular, Biocontact N (BCN [registered trademark No. 4354506] Nisshinbo Co., Ltd.) is preferred as the hydrophilic polyurethane resin. The water-swellable substance swells several times to several tens of times by water absorption.
[0025] 更に、熱可塑性榭脂組成物には無機粉末を含有させるのが好ましい。無機粉末を 含有させることにより、成形体又は発泡成形体の表面の水との接触角を更に低減さ せることができる。無機粉末としては、硫酸バリウム,炭酸カルシウム,ゼォライト,酸 化チタン,チタン酸カリウム,水酸ィ匕アルミニウムなどを用いることができ、これらは 2 種以上併用してもよい。  [0025] Furthermore, it is preferable that an inorganic powder is contained in the thermoplastic resin composition. By containing the inorganic powder, the contact angle with water on the surface of the molded body or foamed molded body can be further reduced. As the inorganic powder, barium sulfate, calcium carbonate, zeolite, titanium oxide, potassium titanate, sodium hydroxide hydroxide and the like may be used, and these may be used in combination of two or more.
[0026] 本発明の成形体又は発泡成形体の形態は、フィルム状,シート状,板状,繊維状, ストランド状,チューブ状,棒状,ブロック状,ペレット状などの他、円筒状のノイブな どにすることができる。これらの成形体又は発泡成形体は、吸水膨潤性物質を含有さ せた熱可塑性榭脂組成物を原料とし、押出成形機の出口先端の形状を変えることに より製造することができる。なお、成形には、押出成形以外の成形法を使用することが できる。例えば、射出成形、圧縮成形、ブロー成形、トランスファ成形 (移送成形)、吹 込成形(中空成形)、真空成形などが挙げられる。  [0026] The form of the molded body or foamed molded body of the present invention may be a film-like, sheet-like, plate-like, fiber-like, strand-like, tube-like, rod-like, block-like, pellet-like, etc., or a cylindrical, noisy shape. Can be. These molded products or foamed molded products can be produced by using a thermoplastic resin composition containing a water-absorbing swellable material as a raw material and changing the shape of the outlet tip of the extruder. For molding, a molding method other than extrusion molding can be used. Examples include injection molding, compression molding, blow molding, transfer molding (transfer molding), blow molding (hollow molding), and vacuum molding.
[0027] なお、上記のシート状とは、フィルムより厚いが、板状のものよりは柔軟性があるもの をいう。このシート状の成形体又は発泡成形体には、糸又は繊維を編成したものや 織成したもの、不織布、或は、 1枚の穴のない面状のものも含む。  [0027] The above-mentioned sheet form means a sheet that is thicker than a film but more flexible than a plate. This sheet-like molded product or foam-molded product includes a knitted or woven yarn or fiber, a non-woven fabric, or a sheet without a single hole.
[0028] 熱可塑性榭脂と吸水膨潤性物質又はこれらに無機粉末を混入させた熱可塑性榭 脂組成物を押出成形機にぉ ヽて混練する場合、熱可塑性榭脂の溶融温度で混練 すると共に、押出成形機の出口先端に、フィルム成形ダイ,ストランドダイ,チューブ ダイなどを装着し、フィルム,ストランド,チューブなどの成形体を製造することができ る。なお、熱可塑性榭脂組成物に更に発泡剤を混入させた場合は、後に詳述するが 、混練は発泡剤が分解する温度以上で行う。  [0028] When the thermoplastic resin and the water-absorbing swellable substance or the thermoplastic resin composition in which the inorganic powder is mixed are kneaded with an extruder, they are kneaded at the melting temperature of the thermoplastic resin. A molded body such as a film, a strand, or a tube can be manufactured by attaching a film forming die, a strand die, a tube die, or the like to the exit tip of the extruder. In addition, when a foaming agent is further mixed into the thermoplastic resin composition, as will be described in detail later, kneading is performed at a temperature at which the foaming agent decomposes or higher.
[0029] また、上記熱可塑性榭脂組成物の混練に-一ダを使用する場合は、熱可塑性榭 脂の溶融温度で混練する。発泡剤を混入させている場合は、発泡剤が分解しガスが 発生する温度で混練し発泡成形する。 [0029] Further, in the case of using a kneader for kneading the thermoplastic resin composition, the thermoplastic resin Kneading at the melting temperature of the fat. If a foaming agent is mixed, the foaming agent is kneaded and foamed at a temperature at which the foaming agent decomposes and generates gas.
[0030] 本発明の発泡成形体は、吸水膨潤性物質を含有させた熱可塑性榭脂組成物に発 泡剤を混入したものを原料とし、押出成形機に供給して混練する過程でこの発泡剤 が分解しガスが発生する温度に加熱して製造する。発泡剤としては、重炭酸ナトリウ ム(重曹)、ァゾジカルボンアミド (ADCA)などが挙げられる。発泡剤は、これらに制限 されるものではなぐ化学的発泡剤や物理的発泡剤などが挙げられる。化学的発泡 剤としては、例えば、ノリウムァゾジカルボキシレート(Ba/AC)等のァゾ化合物、 Ν,Ν -ジニトロソペンタメチレンテトラミン(DPT)等の-トロソ化合物、 4,4'—ォキシビス(ベ ンゼンスルホ-ルヒドラジド)(OBSH)等のヒドラジン誘導体、セミカルバジド化合物、 アジドィ匕合物、トリァゾール化合物、イソシァネートイ匕合物、重炭酸ナトリウム等の重 炭酸塩、炭酸塩、亜硝酸塩、水素化物、重炭酸ナトリウムと酸の混合物 (例えば、重 炭酸ナトリウムとクェン酸等)、過酸ィ匕水素と酵素との混合物、亜鉛粉末と酸との混合 物などが挙げられる。また、物理発泡剤としては、例えば、脂肪族炭化水素類 (例え ば、ブタン、ペンタン、へキサンなど)、塩ィ匕炭化水素類 (例えば、ジクロロエタン、ジク ロロメタンなど)、フッ化塩ィ匕炭化水素類 (例えば、トリクロ口モノフロロメタン、ジクロロ ジフロロメタン、ジクロロモノフロロメタン、ジクロロテトラフロロェタンなど)、代替フロン 類、空気、炭酸ガス、窒素ガス、水などが挙げられる。  [0030] The foamed molded product of the present invention is obtained by mixing a foaming agent into a thermoplastic resin composition containing a water-absorbing swellable substance as a raw material, and supplying the foamed product to an extruder and kneading the foamed molded product. It is manufactured by heating to a temperature at which the agent decomposes and generates gas. Examples of foaming agents include sodium bicarbonate (bicarbonate) and azodicarbonamide (ADCA). Examples of foaming agents include chemical foaming agents and physical foaming agents, which are not limited to these. Examples of chemical foaming agents include azo compounds such as norazoazodicarboxylate (Ba / AC), -troso compounds such as Ν, Ν-dinitrosopentamethylenetetramine (DPT), 4,4'- Hydrazine derivatives such as oxybis (benzenesulfurhydrazide) (OBSH), semicarbazide compounds, azide compounds, triazole compounds, isocyanate compounds, bicarbonates such as sodium bicarbonate, carbonates, nitrites, hydrides, heavy compounds Examples thereof include a mixture of sodium carbonate and an acid (for example, sodium bicarbonate and citrate), a mixture of hydrogen peroxide and an enzyme, a mixture of zinc powder and an acid, and the like. Physical foaming agents include, for example, aliphatic hydrocarbons (eg, butane, pentane, hexane, etc.), salty hydrocarbons (eg, dichloroethane, dichloromethane, etc.), fluoride salty carbonization. Examples include hydrogen (for example, triclonal monofluoromethane, dichlorodifluoromethane, dichloromonofluoromethane, dichlorotetrafluoroethane), alternative chlorofluorocarbons, air, carbon dioxide gas, nitrogen gas, and water.
[0031] なお、本発明の発泡成形体は、上記の製造方法に限定されるものではなぐ特開平 5 - 200891号公報などに開示されて ヽるように、榭脂ゃ発泡剤を混練し榭脂組成 物を製造する工程と、その榭脂組成物を型枠に入れ発泡する工程の 2工程カゝらなる 製造方法であってもよい。この場合、混練工程において発泡剤が分解しない温度で 混練を行 ヽ、次 、で発泡工程にぉ ヽて型枠内を発泡剤が分解しガス化する温度に 加熱することで、発泡成形体を製造することが出来る。  [0031] It should be noted that the foamed molded product of the present invention is not limited to the above production method, but is disclosed in JP-A-5-200891 and the like, and kneaded with a foaming agent. The production method may be a two-step process consisting of a step of producing a fat composition and a step of foaming the resin composition into a mold. In this case, kneading is performed at a temperature at which the foaming agent is not decomposed in the kneading step, and then the foamed molded body is heated to a temperature at which the foaming agent is decomposed and gasified in the mold during the foaming step. Can be manufactured.
[0032] また、本発明の不織布の成形品にするときは、吸水膨潤性物質を含有させたポリオ レフイン系榭脂組成物を原料として製造した繊維状の成形体又は発泡成形体の繊 維同士を絡ませ、又は、繊維間をバインダーにより接着、或は、熱融着することにより 繊維状成形体又は発泡成形体を不織布の成形品にする。 [0033] 次に、本発明の吸水膨潤性物質を含有させた熱可塑性榭脂組成物を原料とする 成形体又は発泡成形体は、おむつ,寝具類,衣服,履物などの民生用品分野、又は 、製造業や食品工業,製薬業などにおける吸水,分離,洗浄工程、排水処理工程な どの産業設備分野において使用することができる。例えば、おむつに使用した場合 は、迅速な吸水が可能で、吸水膨潤性物質も流出しないので、かぶれたりすることが ない。また、寝具において、例えばシーツとして使用する場合は、汗を効果的に吸水 することができる。 [0032] Further, when forming the nonwoven fabric molded product of the present invention, fibers of a fibrous molded body or a foamed molded body manufactured using a polyolefin resin composition containing a water-swellable substance as a raw material are used. The fiber shaped body or the foam molded body is formed into a nonwoven fabric molded article by entanglement of the fibers, or by bonding or heat-sealing the fibers with a binder. [0033] Next, a molded article or foamed molded article made from the thermoplastic rosin composition containing the water-absorbing swellable substance of the present invention is used in the field of consumer goods such as diapers, bedding, clothes and footwear, or It can be used in industrial equipment fields such as water absorption, separation, washing, and wastewater treatment in the manufacturing, food and pharmaceutical industries. For example, when used for diapers, water can be absorbed quickly and water-swelling substances do not flow out, so there is no rash. In addition, when used as a sheet in bedding, for example, sweat can be absorbed effectively.
[0034] また、本発明の成形体又は発泡成形体は、電池用セパレーター,濾過用フィルタ 一などとして使用することもできる。本発明の成形体又は発泡成形体を、例えば不織 布の成形品として電池用セパレーターに使用した場合は、電解液との濡れ性が高く 、従来のポリオレフイン榭脂を親水性高分子などで親水化処理したものと比較し、電 解液に吸水膨潤性物質が溶出したりすることがないという効果が得られる。また、本 発明の成形体又は発泡成形体を汚水処理槽のフィルターに使用した場合は、不純 物質を迅速に除去することができ、迅速な汚水処理が可能となる。更に、本発明の成 形体又は発泡成形体は、吸水膨潤性物質が溶出したりすることがな 、ので安全性が 高ぐ溶出物が問題視される医療用途、例えば、血液濾過用フィルターなどに好適に 使用することができる。更には、高い防曇性が要求される分野、例えば、農業用シー ト,食品などの包装材,電装材などの分野でも好適に使用することができる。  [0034] The molded article or foamed molded article of the present invention can also be used as a battery separator, a filter for filtration, and the like. When the molded article or foamed molded article of the present invention is used for a battery separator, for example, as a molded article of a non-woven fabric, it has high wettability with an electrolytic solution, and conventional polyolefin resin is hydrophilic with a hydrophilic polymer or the like. Compared with the soaked product, the water-swelling substance is not eluted in the electrolyte solution. In addition, when the molded article or foamed molded article of the present invention is used for a filter of a sewage treatment tank, impure substances can be removed quickly, and rapid sewage treatment becomes possible. Further, the molded article or foamed molded article of the present invention does not elute a water-swellable substance, so that it is highly safe for medical use where eluate is regarded as a problem, such as a filter for blood filtration. It can be suitably used. Furthermore, it can be suitably used in fields where high antifogging properties are required, for example, fields such as agricultural sheets, packaging materials for foods, electrical components, and the like.
[0035] 次に、本発明のより具体的な構成の実施例について、比較例とその効果を比較し て説明する。  Next, an example of a more specific configuration of the present invention will be described by comparing the effect with a comparative example.
実施例  Example
[0036] 〔実施例 1〜8〕 [Examples 1 to 8]
下記の表 1の実施例 1〜8に示す構成物質を、乾燥状態でブレンド (ドライブレンド) した原料を、単軸押出機、又は、二軸押出機に供給し、押出機先端のノズルより、スト ランド状、フィルム状に押出して本発明の成形体又は発泡成形体を得た。設定温度 は、榭脂が溶融する温度で、発泡剤を混入した場合は、この発泡剤が分解し、ガスが 発生する温度に設定した。具体的には、実施例 1は発泡剤が入っていないので榭脂 の溶融温度(110°C)以上に設定すればよい。実施例 2〜8は発泡剤を混入させて発 泡体を成形するので、重曹が分解し、ガスを発生する温度(150°C以上)に設定した。 なお、実施例 4は無機粉末である硫酸バリウムを混入させな 、で成形した。 The raw materials obtained by blending the constituent materials shown in Examples 1 to 8 in Table 1 below in a dry state (dry blend) are supplied to a single screw extruder or a twin screw extruder, and from the nozzle at the tip of the extruder, The molded product or foamed molded product of the present invention was obtained by extrusion into a strand or film. The set temperature was set to a temperature at which the resin melted, and when a foaming agent was mixed, the foaming agent was decomposed and gas was generated. Specifically, since Example 1 does not contain a foaming agent, it may be set to a melting temperature (110 ° C.) or higher of the resin. Examples 2 to 8 are Since the foam was formed, the temperature was set to a temperature (150 ° C or higher) at which baking soda decomposes and generates gas. In addition, Example 4 was molded without mixing barium sulfate, which is an inorganic powder.
[0037] 〔比較例 1〕 [0037] [Comparative Example 1]
次に、下記の表 1の比較例 1に示す構成物質を、乾燥状態でブレンド (ドライブレン ド)した原料を、低密度ポリエチレン (LDPE)榭脂が溶融する温度(110°C以上)に設 定して、実施例 1〜8と同様に、単軸押出機、又は、二軸押出機に供給し、押出機先 端のノズルより、ストランド状、フィルム状に押出して比較例 1の成形体を得た。  Next, a raw material obtained by blending (driving) the constituent materials shown in Comparative Example 1 in Table 1 below in a dry state is set at a temperature (110 ° C or higher) at which the low density polyethylene (LDPE) resin melts. In the same manner as in Examples 1 to 8, it was supplied to a single screw extruder or a twin screw extruder and extruded into a strand shape or a film shape from a nozzle at the end of the extruder, and the molded product of Comparative Example 1 Got.
[0038] 上記の実施例 1〜8の成形体又は発泡成形体、比較例 1の成形体につ!、て、 JIS Z -3198-4に従い、液滴による接触角の測定を行った。具体的には、測定対象となる実 施例 1〜8の成形体又は発泡成形体、比較例 1の成形体の表面に 1 μ 1の液滴(水道 水)を滴下し測定した。測定結果は下記の表 1の右欄に示してある。  [0038] For the molded bodies or foam molded bodies of Examples 1 to 8 above and the molded body of Comparative Example 1, the contact angle was measured by droplets in accordance with JIS Z-3198-4. Specifically, 1 μ 1 droplets (tap water) were dropped on the surfaces of the molded articles or foam molded articles of Examples 1 to 8 and Comparative Example 1 to be measured. The measurement results are shown in the right column of Table 1 below.
各成形体又は発泡成形体の性能は、水との接触角の大きさで評価でき、接触角が 大きいほど疎水性が高ぐ逆に小さい方が親水性が高い。原料に吸水膨潤性物質を 混入させな!/ヽ比較例 1の成形体より、混入させた実施例 1〜8の成形体又は発泡成 形体の方が明らかに接触角が小さぐ親水性が高いことが判る。また、吸水膨潤性物 質を混入させた実施例 1〜8の成形体又は発泡成形体の中でも、発泡剤 (重曹)と無 機粉末 (硫酸バリウム)の両方を混入させたもの(実施例 2, 3, 5, 6, 7, 8)の方が、こ れらのいずれか一方しか混入させない場合 (実施例 1, 4)より、接触角が小さくて親 水性が高ぐ更に、吸水膨潤性物質に、親水性ポリウレタン榭脂であるバイオコンタク ト N (BCN [登録商標第 4354506号]日清紡績株式会社)を用いた場合 (実施例 6) , 熱可塑性榭脂に EVA榭脂を用いた場合は、更に接触角が小さく親水性が高くなつて 、ることが半 IJる。  The performance of each molded body or foamed molded body can be evaluated by the size of the contact angle with water. The larger the contact angle, the higher the hydrophobicity and the smaller the smaller the higher the hydrophilicity. Do not mix water-swellable substances in the raw material! / ヽ Compared to the molded body of Comparative Example 1, the molded body of Examples 1 to 8 or the foamed molded body clearly mixed has a smaller contact angle and higher hydrophilicity. I understand that. In addition, among the molded products or foamed molded products of Examples 1 to 8 mixed with water-swellable materials, those in which both a foaming agent (bicarbonate) and organic powder (barium sulfate) were mixed (Example 2). , 3, 5, 6, 7, 8), in which only one of these is mixed (Examples 1 and 4), the contact angle is smaller and the hydrophilicity is higher. When bio-contact N (BCN [registered trademark No. 4354506] Nisshinbo Co., Ltd.), a hydrophilic polyurethane resin, is used as the material (Example 6), When EVA resin is used as the thermoplastic resin In other words, the contact angle is smaller and the hydrophilicity is higher.
[0039] [表 1] r (翻 «1 (瀣握) $《) 1 ^ i聽 s s M*G 3d3 [0039] [Table 1] r (translation «1 (grip) $ <<) 1 ^ i 聽 ss M * G 3d3
瀣 ί S卜01 mmmm  瀣 ί S 卜 01 mmmm
稀譽。稀 § OS  Rare. Rare § OS
趨r稀稀s抓* 5f寸  趨 r rare s 抓 * 5f size
 Rare
餐 g¾A3oo ΈV  餐 g¾A3oo ΈV
餐。 S li§dOI一  餐. S li§dOI
铯 « (遨)¾娴ϊ Ν λgπ *ί.:· S稀括  «« (遨) ¾ 娴 ϊ λ λgπ * ί .: S
Figure imgf000012_0001
Figure imgf000012_0001
Figure imgf000012_0002
Figure imgf000012_0002
〔実施例 9〜13〕 (Examples 9 to 13)
次に、下記の表 2の実施例 9〜13に示す構成物質を、乾燥状態でブレンド (ドライブ レンド)した原料を用いて、本願発明の実施例 9〜13の成形発泡体を得た。 具体的には、表 2に示した構成物質を加温式-一ダ等によりポリオレフイン榭脂が 溶融し、発泡剤が分解ガス化しない温度(120〜150°C)で混練する工程、次いで混 練工程で得られたものを厚さ lcm程度のシート状にして型枠内に静置し、発泡剤が 分解ガス化する温度(170°C以上)で加温する工程を経て、本発明の実施例 9〜13の 発泡成形体を得た。 Next, molded foams of Examples 9 to 13 of the present invention were obtained using raw materials obtained by blending (driving) the constituent materials shown in Examples 9 to 13 in Table 2 below in a dry state. Specifically, the components shown in Table 2 are kneaded at a temperature (120 to 150 ° C.) at which the polyolefin resin melts and the blowing agent is not decomposed and gasified by a heating method- The product obtained in the kneading process is formed into a sheet of about 1 cm thickness and left in the mold, and is heated at a temperature (170 ° C or higher) at which the foaming agent decomposes and gasifies. The foam molded articles of Examples 9 to 13 were obtained.
[0041] 〔比較例 2〕 [Comparative Example 2]
下記の表 2に比較例 2に示す構成物質を、実施例 9〜13と同様の方法で製造し、比 較例 2の発泡成形体を得た。  The constituent materials shown in Comparative Example 2 shown in Table 2 below were produced in the same manner as in Examples 9 to 13, and a foamed molded article of Comparative Example 2 was obtained.
[0042] 実施例 9〜13の発泡成形体と比較例 2の発泡成形体については、吸水性能につい て評価した。評価は、静止した水道水表面に 10mm角の測定対象となる発泡成形体 を静かに置き、測定対象品の全体が水中に没する時間を測定することにより行った。 この時間が短いほど、親水性が高いと評価できる。評価結果は表 2の右欄に示してあ るが、吸水膨潤性物質を含有した実施例 9〜13の発泡成形体の方が、比較例 2の発 泡成形体と比較し、明らかに、水没時間が短ぐ親水性が高いことが判る。  [0042] The foam molded articles of Examples 9 to 13 and the foam molded article of Comparative Example 2 were evaluated for water absorption performance. The evaluation was performed by placing a 10 mm square foamed molded object gently on the surface of static tap water and measuring the time that the entire measured object was immersed in water. It can be evaluated that hydrophilicity is so high that this time is short. The evaluation results are shown in the right column of Table 2, but the foamed molded products of Examples 9 to 13 containing a water-absorbing swellable substance were clearly compared with the foamed molded product of Comparative Example 2, and clearly It can be seen that the submergence time is short and the hydrophilicity is high.
[0043] [表 2] [0043] [Table 2]
Figure imgf000014_0001
産業上の利用可能性
Figure imgf000014_0001
Industrial applicability
本発明は、加工性,コストなどの面において優れているポリオレフイン系榭脂,ポリ ビュル化合物榭脂,ポリスチレン榭脂などの熱可塑性榭脂組成物の成形体又は発 泡成形体を、その原料段階で吸水膨潤性物質を含有させることにより親水化処理を 施し、従来難しいとされていた電池用セパレーターや濾過用フィルターなどに好適に 使用することができるようにしたので、その用途を、今後飛躍的に広げることができる 図面の簡単な説明 The present invention is a polyolefin-based resin, a polyolefin which is excellent in terms of processability and cost. Conventionally, it has been considered difficult because a molded article or foamed molded article of a thermoplastic resin composition such as a bull compound resin or polystyrene resin is subjected to a hydrophilic treatment by containing a water-absorbing swellable substance in the raw material stage. Since it can be used suitably for battery separators and filter filters, the application can be expanded dramatically in the future.
[0045] [図 1]本発明の成形体の一例の要部拡大断面図。  [0045] FIG. 1 is an enlarged cross-sectional view of a main part of an example of a molded article of the present invention.
[図 2]本発明の発泡成形体の一例の要部拡大断面図。  FIG. 2 is an enlarged cross-sectional view of a main part of an example of a foamed molded product of the present invention.
符号の説明  Explanation of symbols
[0046] 1 成形体 [0046] 1 Molded body
2 吸水膨潤性物質  2 Water-absorbing swellable substance
3 発泡成形体  3 Foam molding
R 骨格部のリブ  R Skeleton rib
W 骨格部のウォール  W skeleton wall

Claims

請求の範囲 The scope of the claims
[1] 吸水膨潤性物質を含有させた熱可塑性榭脂組成物を原料とする成形体又は発泡 成形体において、前記物質を、少なくとも成形体の外部表面側、又は、発泡成形体 の少なくとも内部表面側若しくは内部表面側と外部表面側に存在させることにより、 前記成形体又は発泡成形体の表面の水との接触角が 70° 未満であり、かつ、当該 接触角は前記物質を含有させな!/ヽ熱可塑性榭脂組成物を原料とする成形体又は発 泡成形体と比較し低減していることを特徴とする吸水膨潤性物質を含有させた成形 体又は発泡成形体。  [1] In a molded article or foamed molded article made from a thermoplastic resin composition containing a water-absorbing swellable substance, the substance is at least on the outer surface side of the molded article, or at least the inner surface of the foamed molded article The contact angle with water on the surface of the molded body or foamed molded body is less than 70 °, and the contact angle should not contain the substance! / A molded body or foam molded body containing a water-absorbing swellable material, which is reduced in comparison with a molded body or foamed molded body made from a thermoplastic resin composition.
[2] 吸水膨潤性物質は、その粒径が成形体の厚み、又は、発泡成形体内部の骨格部 の厚みと略同じ乃至より大きい請求項 1に記載の成形体又は発泡成形体。  [2] The molded article or foamed molded article according to claim 1, wherein the water-absorbing swellable substance has a particle size substantially equal to or greater than the thickness of the molded article or the thickness of the skeleton within the foamed molded article.
[3] 熱可塑性榭脂は、ポリオレフイン系榭脂、ポリビ-ルイ匕合物榭脂、ポリスチレン榭脂 から選ばれる請求項 2に記載の成形体又は発泡成形体。  [3] The molded product or foamed molded product according to claim 2, wherein the thermoplastic resin is selected from polyolefin resin, polyvinyl-polyamide resin, and polystyrene resin.
[4] 成形体又は発泡成形体の形態は、フィルム状,シート状,板状,繊維状,ストランド 状,チューブ状,棒状,ブロック状,ペレット状のいずれかである請求項 1に記載の成 形体又は発泡成形体。 [4] The composition according to claim 1, wherein the molded body or the foamed molded body is in the form of a film, a sheet, a plate, a fiber, a strand, a tube, a rod, a block, or a pellet. Shape or foam molded body.
[5] 成形体又は発泡成形体の形態は、フィルム状,シート状,板状,繊維状,ストランド 状,チューブ状,棒状,ブロック状,ペレット状のいずれかである請求項 2に記載の成 形体又は発泡成形体。  [5] The composition according to claim 2, wherein the molded body or the foamed molded body is in the form of a film, a sheet, a plate, a fiber, a strand, a tube, a rod, a block, or a pellet. Shape or foam molded body.
[6] 成形体又は発泡成形体の形態は、フィルム状,シート状,板状,繊維状,ストランド 状,チューブ状,棒状,ブロック状,ペレット状のいずれかである請求項 3に記載の成 形体又は発泡成形体。  [6] The composition according to claim 3, wherein the molded body or the foamed molded body is in the form of a film, a sheet, a plate, a fiber, a strand, a tube, a rod, a block, or a pellet. Shape or foam molded body.
[7] 吸水膨潤性物質を含有させた熱可塑性榭脂組成物を原料とし、押出成形機の出 口先端の形状を変えることにより、フィルム状,シート状,板状,繊維状,ストランド状, チューブ状,棒状,ブロック状,ペレット状のいずれかの形状の成形体又は発泡成形 体を製造することを特徴とする吸水膨潤性物質を含有させた成形体又は発泡成形体 の製造方法。  [7] Using a thermoplastic resin composition containing a water-absorbing swellable material as the raw material, and changing the shape of the exit tip of the extruder, it is a film, sheet, plate, fiber, strand, A method for producing a molded article or foamed molded article containing a water-absorbing swellable substance, which comprises producing a molded article or foamed molded article having a tube shape, rod shape, block shape, or pellet shape.
[8] 吸水膨潤性物質を含有させた熱可塑性榭脂組成物に発泡剤を混入したものを原 料とし、押出成形機に供給して混練する過程で前記発泡剤が分解しガスが発生する 温度に加熱して発泡成形体を製造する請求項 7に記載の発泡成形体の製造方法。 [8] A foamed material mixed with a thermoplastic resin composition containing a water-swellable substance is used as a raw material, and the foamed agent is decomposed and gas is generated in the course of feeding to an extruder and kneading. 8. The method for producing a foam molded article according to claim 7, wherein the foam molded article is produced by heating to a temperature.
[9] 吸水膨潤性物質を含有させた熱可塑性榭脂組成物を原料として製造した繊維状 の成形体又は発泡成形体の繊維同士を絡ませ、又は、繊維間をバインダーにより接 着、或は、熱融着することにより、前記成形体又は発泡成形体を不織布の成形品に する請求項 7に記載の成形体又は発泡成形体の製造方法。 [9] Fibers of a molded product or a foamed product produced using a thermoplastic resin composition containing a water-absorbing swellable material as raw materials are entangled with each other, or the fibers are bonded with a binder, or 8. The method for producing a molded product or a foamed molded product according to claim 7, wherein the molded product or the foamed molded product is formed into a nonwoven fabric molded product by heat sealing.
[10] 吸水膨潤性物質を含有させた熱可塑性榭脂組成物を原料とする成形体又は発泡 成形体は、おむつ,寝具類,衣服,履物などの民生用品分野、又は、製造業や食品 工業、製薬業などにおける吸水、分離、洗浄工程、排水処理用工程などの産業設備 分野において使用することを特徴とする吸水膨潤性物質を含有させた成形体又は発 泡成形体の使用方法。 [10] Molded products or foamed molded products made from thermoplastic resin composition containing water-absorbing swellable material are used in the field of consumer goods such as diapers, bedding, clothes, footwear, or in manufacturing and food industries. A method of using a molded article or foamed molded article containing a water-absorbing swellable substance, characterized in that it is used in the field of industrial equipment such as water absorption, separation, washing, and wastewater treatment in the pharmaceutical industry.
[11] 吸水膨潤性物質を含有させた熱可塑性榭脂組成物を原料とする成形体又は発泡 成形体を、電池用セパレーター、又は、濾過用フィルタ一として使用する吸水膨潤性 物質を含有させた成形体又は発泡成形体の使用方法。  [11] A molded article or foamed molded article made of a thermoplastic resin composition containing a water-absorbing swellable material as a raw material is added with a water-absorbing swellable substance used as a battery separator or a filter for filtration. Method of using a molded product or foamed molded product.
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