WO2007060946A1 - Acrylic shrinkable fiber and process for production thereof - Google Patents

Acrylic shrinkable fiber and process for production thereof Download PDF

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Publication number
WO2007060946A1
WO2007060946A1 PCT/JP2006/323206 JP2006323206W WO2007060946A1 WO 2007060946 A1 WO2007060946 A1 WO 2007060946A1 JP 2006323206 W JP2006323206 W JP 2006323206W WO 2007060946 A1 WO2007060946 A1 WO 2007060946A1
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weight
dyeing
acrylic
fiber
minutes
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PCT/JP2006/323206
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French (fr)
Japanese (ja)
Inventor
Masaaki Miyoshi
Sohei Nishida
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Kaneka Corporation
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Publication of WO2007060946A1 publication Critical patent/WO2007060946A1/en

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/44Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/54Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polymers of unsaturated nitriles

Definitions

  • the present invention relates to a dyeable acrylic high-shrinkable fiber having a high shrinkage rate even after dyeing, and a production method.
  • Acrylic synthetic fibers are widely used in the fields of hynoir, bore, seal, fleece and the like because of their soft feel and ease of handling.
  • the shrink fiber is suitable for use as a portion corresponding to down hair of natural hair.
  • shrinking fibers are mixed with non-shrinking fibers for guard hair and pile processing is performed, only the shrinking fibers are shrunk, resulting in a clear step with the non-shrinking fibers. For this reason, shrink fibers are used in pile products such as mink type.
  • acrylic short fibers have been developed that can be dyed in a warm bath at a low temperature of 80 ° C or lower and do not shrink much during dyeing (Patent Document 2).
  • this acrylic short fiber had a slightly lower shrinkage at 110 ° C., which is slightly lower in dry heat shrinkage after dyeing than the shrinkable fiber colored in the spinning process.
  • shrink fibers are used in piles
  • the fibers are shrunk in a tenter process in which an adhesive is attached to the back surface of the pile and dried.
  • the temperature for shrinkage is often 110-130 ° C.
  • the temperature inside the tenter varies depending on the location, and the heating time may not be constant. Therefore, it is desirable that the shrinkage rate is as constant as possible in a wide temperature range, particularly in a range of 110 ° C to 130 ° C. 110 If the difference in shrinkage between ° C and 130 ° C is large, the difference between the shrinkable fiber and the non-shrinkable fiber may not be constant throughout the pile due to temperature variation inside the tenter.
  • Patent Document 1 JP-A-60-21978
  • Patent Document 2 WO2002Z053825 Publication
  • An object of the present invention is to provide a pile in which a step difference between a guard hair and a down hair is clear and constant even when using a pile processing machine using an acrylic fiber that can be dyed in a warm bath and having a variation in temperature. It is an object to provide an acrylic fiber that can be used for manufacturing a fiber or a method for manufacturing the same.
  • the present inventors have found that the above-mentioned object has a shrinkage ratio of 15% or more when heated at 110 ° C for 5 minutes after dyeing, and a shrinkage ratio of 130% when heated at 110 ° C for 5 minutes. Difference in shrinkage when heated at 5 ° C for 5 minutes is 10% or less, maintains high shrinkage even after dyeing, and dry heat shrinkage at a temperature range of 110 to 130 ° C in the tentering temperature range It has been found that this is achieved by acrylic shrink fibers with little change in
  • the present inventors have maintained a high shrinkage ratio after dyeing acrylic shrink fibers, and in order to reduce the difference in shrinkage ratio between 110 ° C and 130 ° C, the drying process during wet spinning. It was found that the relaxation at this point and subsequent dry heat drawing conditions are important. Specifically, in the fiber production method, the film is drawn in a bath after nozzle spinning (drawing ratio is usually 1.5 to 8 times) and then dried (drying temperature is usually 120 ° C to 160 ° C). During the drying or after drying, it was relaxed by 2 to 20%, and then stretched by 1.5 to 2 times at 95 to 115 ° C., it was found that the shrinkage ratio of the present invention was obtained. The relaxation during drying may be either dry heat or wet heat.
  • the fibers capable of dyeing at 80 ° C following a hot bath and acrylonitrile 40-80 by weight percent and 0-5 percent by weight halogen-containing monomer 20 to 60 weight 0/0 and sulfonic acid-containing monomer Polymer
  • A Polymer comprising 70 to 99% by weight, 5 to 70% by weight of acrylonitrile and 29 to 94% by weight of other copolymerizable monomers and 1 to 40% by weight of sulfonic acid-containing monomer
  • B A fiber made from a polymerization composition mixed with 1 to 30 parts by weight is preferred. The invention's effect
  • the acrylic shrinkable fiber of the present invention can be easily dyed at a low temperature by an ordinary dyeing method. In addition, it retains a high shrinkage rate even after dyeing, and there is little change in the shrinkage rate at 110 to 130 ° C. For this reason, it is possible to easily produce a mink type pile having various hues and having a uniform step between the guard hair and the down hair over the entire pile even if the tentering temperature varies.
  • acrylonitrile copolymer used in the present invention are acrylonitrile from 40 to 80 wt% and Nono androgenic containing monomer 20-60 wt 0/0 and sulfonic acid-containing monomer 0 to 5 wt 0/0 become more polymer
  • B 1 to 30% by weight %, Preferably from a polymerized composition mixed.
  • acrylonitrile is preferably used in an amount of 40 to 80% by weight. If it is 40% by weight or less, the heat resistance is lowered and the fibers are likely to be fused in the fiber production process, and if it is 80% by weight or more, the shrinkage at a dry heat of 110 ° C may be lowered.
  • the halogen-containing monomer used in the polymer (A) of the present invention include halogenated vinyls such as salted vinyl, vinylidene chloride, vinyl bromide, vinylidene bromide and the like, Rogenbibiurydens and the like. These can be used alone or in combination of two or more.
  • This halogen-containing monomer can be used in the polymer (A) in an amount of 20 to 60% by weight. If it exceeds 60% by weight, the hydrophobicity tends to be high and sufficient dyeability cannot be obtained.
  • sulfonic acid-containing monomers that may be used in the polymer (A) of the present invention , Aryl sulfonic acid, methallyl sulfonic acid, styrene sulfonic acid, isoprene sulfonic acid,
  • the content of the sulfonic acid-containing monomer is preferably 0 to 5% by weight. If it exceeds 5% by weight, voids stick to the fiber and the strength decreases.
  • the polymer (B) of the present invention it is preferable to use 5-70% by weight of acrylonitrile. If it is less than 5% by weight, fiber fusion occurs due to a decrease in heat resistance, and if it exceeds 70% by weight immediately, the heat resistance becomes high and sufficient shrinkage may not be obtained.
  • Examples of other copolymerizable monomers used in the polymer (B) of the present invention include allylic acid, methacrylic acid and lower alkyl esters thereof, and N or N, N alkyl substituted aminoalkyl esters.
  • Glycidyl esters acrylamide, methacrylamide, and their N or N, N-alkyl-substituted products, carboxyl group-containing vinyl monomers typified by acrylic acid, methacrylic acid, itaconic acid, etc., and their sodium, strength or Cationic bull monomers such as ammonia salts, quaternized aminoalkyl esters of acrylic acid and methacrylic acid, or beryl group-containing lower alkyl Ether, Bul group-containing lower carboxylic acid ester represented by butyl acetate, vinyl chloride, vinyl chloride vinyl chloride, vinyl chloride bromide And vinyl chlorides and chlorogenic vinylidenes such as styrene and vinylidene bromide, and styrene.
  • carboxyl group-containing vinyl monomers typified by acrylic acid, methacrylic acid, itaconic acid, etc., and their sodium, strength or Cationic bull monomers such as ammonia salts, quaternized aminoalkyl esters
  • These monomers can be used alone or in admixture of two or more.
  • the content of other copolymerizable monomer components in the polymer) is preferably 29 to 94% by weight. If it is less than 29% by weight, the heat resistance becomes high and sufficient dyeability may not be obtained.
  • an acrylate ester as another copolymerizable monomer.
  • the acrylate ester methyl acrylate, ethyl acrylate, butyl acrylate, and the like are preferred. These monomers can be used alone or in combination of two or more.
  • the sulfonic acid-containing monomer used in the polymer examples include allylic sulfonic acid, methallyl sulfonic acid, styrene sulfonic acid, isoprene sulfonic acid, 2-acrylamido 2-methylpropane sulfonic acid, or metal salts thereof. And amine salts I can get lost. These can be used alone or in admixture of two or more.
  • the sulfonic acid-containing monomer component is preferably 1 to 40% by weight. If it exceeds 40% by weight, voids stick to the fiber and the strength decreases.
  • the acrylic shrink fiber of the present invention preferably contains 1.0% by weight or more of a sulfonic acid-containing monomer in order to improve dyeability.
  • the polymer (A) and the polymer) of the present invention use a known compound such as a peroxide compound, an azo compound, or various redox compounds as a polymerization initiator. It can be obtained by a general vinyl polymerization method such as turbid polymerization or solution polymerization.
  • the polymer (A) and the polymer) of the present invention can be used in organic solvents such as acetone, acetonitrile, dimethylformamide, dimethylacetamide, dimethyl sulfoxide, or inorganic solvents such as salt, zinc, nitric acid, and rhodan salts. Dissolve to make the spinning dope. Use inorganic and Z or organic pigments such as titanium oxide or coloring pigments, stabilizers effective in weathering resistance, etc. in this spinning solution as long as they do not interfere with spinning. Is also possible.
  • the mixing ratio of the polymer (A) and the polymer (B) of the present invention is preferably 70Z30 to 99Zl (weight). If the polymer ( ⁇ ) is less than 1% by weight, sufficient dyeability cannot be obtained, and if it exceeds 30% by weight, void sticking occurs in the fiber, and strength and dyeability may be lowered.
  • a spinning stock solution in which a mixture of the polymer ( ⁇ ) and the polymer ( ⁇ ) is dissolved in a solvent is spun into a coagulation bath from a nozzle and stretched in the bath by a conventional method.
  • the draw ratio is preferably in the range of 1.5 to 8 times. When the draw ratio in the bath exceeds 8 times, it is difficult to obtain a sufficient shrinkage ratio by drawing after drying. After stretching in a bath and washing with water, it is dried at 120 to 160 ° C. in a drying step. When the temperature is 120 ° C or lower, the densification of the fibers is not sufficient. When the temperature is 160 ° C or higher, the fibers are fused.
  • Relaxation of 2 to 20% may be performed during or after drying.
  • the relaxation during drying may be either dry heat or wet heat.
  • the relaxation temperature is preferably higher than the drying temperature.
  • the relaxation temperature is preferably 3 ° C or higher, more preferably 5 ° C or higher, especially 8 ° C or higher than the drying temperature.
  • the drying temperature refers to the drying temperature immediately before relaxation.
  • the relaxation time is preferably within 30 seconds, preferably within 20 seconds, and particularly preferably within 15 seconds. Long at high temperature When the time is relaxed, the fiber is greatly shrunk, and it becomes difficult to obtain a fiber having a sufficient shrinkage rate even by the subsequent drawing treatment.
  • the film is stretched 1.5 to 2 times at 95 to 115 ° C. If the temperature is less than 95 ° C, the fiber is whitened by stretching. If the temperature is 115 ° C or more, the shrinkage rate decreases. In addition, it is difficult to obtain a shrinkage ratio of 15% or more at 110 ° C with an elongation of 1.5 times or less. With stretching of 2 times or more, the change in shrinkage ratio between 110 ° C and 130 ° C increases. Thereafter, crimping and cutting are performed, and dyed acrylic shrinkable fibers with a small change in shrinkage between 110 ° C and 130 ° C are obtained.
  • the dye shrinkage rate is an index of how much the fiber shrinks due to dyeing.
  • the length L of the fiber after treating the fiber of length Lo in a water bath at a predetermined temperature for 60 minutes was measured, and the dyeing shrinkage was obtained from the following formula.
  • Dye shrinkage (%) ((Lo-L) / Lo) X 100
  • the shrinkage after dyeing is an index of how much the dyed fiber can shrink in the tenter process.
  • the fiber of length Ldo after dyeing was treated for 5 minutes at 110, 130 ° C using a soaking oven, the fiber length Ld was measured, and the shrinkage rate after dyeing was determined from the following formula.
  • the 70 ° C dyeing relative saturation value is an indicator of the dyeing ability of the fiber.
  • the fiber was dyed with malachite green at a concentration of 2.5% omf at 70 ° C for 60 minutes to determine the saturation dyeing amount, and the relative saturation value was determined from the saturation dyeing amount.
  • the saturated dyeing amount and the relative saturation value were obtained from the following formula.
  • the spinning solution was prepared so that the polymer concentration was 28% by mixing at a ratio and dissolving in acetone.
  • Table 1 shows the measurement results of the 70 ° C dyeing relative saturation value of this fiber and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 70 ° C.
  • DMFZ water 60,40, 15 through a nozzle with a hole shape of 0.08 mm and a hole diameter of 10,000 mm. It was spun into a coagulation bath of C, stretched 4 times while washing with water, dried at 130 ° C for 8 minutes, and then relaxed by 10% at 145 ° C for 7 seconds.
  • Table 1 shows the measurement results of the relative saturation value of this fiber at 70 ° C dyeing and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 70 ° C.
  • the mixture was dissolved in acetone to prepare a spinning dope so that the polymer concentration was 28%.
  • the film was stretched twice, dried at 130 ° C for 8 minutes, and then relaxed by 4% at 145 ° C for 10 seconds. Furthermore, the film was stretched 1.6 times at 105 ° C with dry heat, then crimped with a stuffing box, and after crimping, an acrylic shrink fiber with 4dtex and a cut length of 32mm was obtained.
  • Table 1 shows the measurement results of the 70 ° C dyeing relative saturation value and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 78 ° C.
  • DMFZ water 60,40, 15 through a nozzle with a perfect circular shape and a diameter of O.08 mm and a number of holes of 10,000. It was spun into a coagulation bath of C, stretched 5 times while washing with water, dried at 130 ° C for 8 minutes, and then relaxed by 12% at 145 ° C for 10 seconds.
  • the film was stretched 1.7 times at a dry heat of 115 ° C, then crimped by a stuffing box, cut to obtain an acrylic shrink fiber having a length of 4 dtex and a cut length of 32 mm.
  • Table 1 shows the measurement results of the 70 ° C dyeing relative saturation value and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 65 ° C.
  • the mixture was dissolved in acetone to prepare a spinning dope so that the polymer concentration was 28%.
  • Table 1 shows the measurement results of the relative saturation value of this fiber at 70 ° C dyeing and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 70 ° C.
  • DMFZ water 60,40, 15 through a nozzle with a perfect circular shape and a diameter of O.08 mm and a number of holes of 10,000. It was spun into a coagulation bath of C, stretched 5 times while washing with water, dried at 130 ° C for 8 minutes, and then relaxed by 12% at 145 ° C for 10 seconds.
  • Table 1 shows the measurement results of the relative saturation value of this fiber at 70 ° C dyeing and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 70 ° C.
  • the mixture was dissolved in acetone to prepare a spinning dope so that the polymer concentration was 28%.
  • Table 1 shows the measurement results of the 70 ° C dyeing relative saturation value and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 70 ° C.
  • DMFZ water 60,40, 15 through a nozzle with a perfect circular shape and a diameter of O.08 mm and a number of holes of 10,000. It was spun into a coagulation bath of C, stretched 5 times while washing with water, dried at 130 ° C for 8 minutes, and then relaxed by 12% at 145 ° C for 10 seconds.
  • the acrylic shrinkable fiber of the present invention can be easily dyed by a usual dyeing method.
  • a high shrinkage ratio is maintained even after dyeing, and there is little change in the shrinkage ratio at 110 to 130 ° C.
  • mink type piles having various hues and having almost uniform steps between the guard hair and the down hair even if the tentering temperature is wide. In this way, it can be used especially in industrial fields such as nozzles.

Abstract

The invention aims at providing an acrylic shrinkable fiber which retains a high shrinkage factor even after dyeing and little changes in shrinkage factor within the tentering temperature range of 110 to 130°C. This aim is attained by an acrylic shrinkable fiber which is obtained by spinning a spinning dope containing a mixture of an acrylonitrile copolymer with a copolymer containing at least 1% by weight of a monomer bearing a sulfonic acid group by a wet spinning process comprising a drying step wherein 2 to 20% relaxation and 1.5- to 2-fold stretching at 95 to 115°C are conducted successively either in the course of the drying step or after the drying step and which exhibits a dry-heat shrinkage factor of 15% or above in dry-heat treatment at 110°C for 5 minutes after the dyeing at 80°C or below and a difference of 10% or below between the dry-heat shrinkage factor observed in dry-heat treatment at 110°C for 5 minutes and that observed in dry-heat treatment at 130°C for 5 minutes.

Description

明 細 書  Specification
アクリル系収縮繊維の製造方法  Method for producing acrylic shrink fiber
技術分野  Technical field
[0001] 本発明は、染色後においても高収縮率を有する染色可能なアクリル系高収縮繊維 及び製造方法に関する。  [0001] The present invention relates to a dyeable acrylic high-shrinkable fiber having a high shrinkage rate even after dyeing, and a production method.
背景技術  Background art
[0002] アクリル系合成繊維は、そのソフト感等の風合及び力卩ェの容易さから、ハイノ ィル、 ボア一、シール、フリース等の分野に広く使用されている。中でも収縮繊維は天然毛 皮のダウンヘアに相当する部分として使用するのに適している。収縮繊維をガードへ ァ用の非収縮繊維と混合してパイル加工すると、収縮繊維のみが収縮して、非収縮 繊維との明確な段差が生じる。このため収縮繊維はミンクタイプ等のパイル商品によ く使用されている。  [0002] Acrylic synthetic fibers are widely used in the fields of hynoir, bore, seal, fleece and the like because of their soft feel and ease of handling. Among them, the shrink fiber is suitable for use as a portion corresponding to down hair of natural hair. When shrinking fibers are mixed with non-shrinking fibers for guard hair and pile processing is performed, only the shrinking fibers are shrunk, resulting in a clear step with the non-shrinking fibers. For this reason, shrink fibers are used in pile products such as mink type.
[0003] しかし、収縮繊維は、 90°C以上の通常の染色温度で染色した場合、染色時に収縮 してしまい、パイルカ卩ェ工程において収縮が困難になる。従って、パイルなどには紡 糸工程において着色された原着繊維が用いられてきた (特許文献 1)。紡糸工程にお いて着色する場合は、ある色から別の色へ切り替える際、多くの製品ロスが生じる。こ のため、小ロットの生産は非効率であり、収縮繊維の色相は限られたものしかなぐ多 様な色相のパイルを製造することは容易ではな力つた。  [0003] However, when the shrink fiber is dyed at a normal dyeing temperature of 90 ° C or higher, the shrink fiber shrinks at the time of dyeing, and the shrinkage becomes difficult in the pile caching process. Therefore, the original fiber colored in the spinning process has been used for piles and the like (Patent Document 1). When coloring in the spinning process, many product losses occur when switching from one color to another. For this reason, the production of small lots was inefficient, and it was not easy to produce piles with various hues where the hue of the shrink fibers was limited.
[0004] 近年になって、 80°C以下の低!、温度の温浴にて染色することができ、染色時にあ まり収縮しないアクリル系短繊維が開発されている (特許文献 2)。し力しながら、この アクリル系短繊維は、紡糸工程において着色する収縮繊維に比べ、染色後の乾熱 収縮率がやや低ぐ特に 110°Cの収縮率が小さ力つた。  [0004] In recent years, acrylic short fibers have been developed that can be dyed in a warm bath at a low temperature of 80 ° C or lower and do not shrink much during dyeing (Patent Document 2). However, this acrylic short fiber had a slightly lower shrinkage at 110 ° C., which is slightly lower in dry heat shrinkage after dyeing than the shrinkable fiber colored in the spinning process.
[0005] 一方、収縮繊維をパイルに使用する場合、繊維の収縮はパイルカ卩ェ工程のパイル 裏面に接着剤を付着し乾燥させるテンター工程においてなされる。収縮のための温 度は多くの場合 110〜130°Cである。しかし、テンター内部の温度には場所によって ノ ラツキがあり、また加熱時間も一定でない場合がある。したがって、広い温度範囲、 特に 110°C〜130°Cの範囲で、収縮率は出来るだけ一定であることが望ましい。 110 °Cと 130°Cの収縮率の差が大きいと、テンター内部の温度のバラツキ等のため、収縮 繊維と非収縮繊維との段差がパイル全体にわたり一定の高さでない場合がある。 [0005] On the other hand, when shrink fibers are used in piles, the fibers are shrunk in a tenter process in which an adhesive is attached to the back surface of the pile and dried. The temperature for shrinkage is often 110-130 ° C. However, the temperature inside the tenter varies depending on the location, and the heating time may not be constant. Therefore, it is desirable that the shrinkage rate is as constant as possible in a wide temperature range, particularly in a range of 110 ° C to 130 ° C. 110 If the difference in shrinkage between ° C and 130 ° C is large, the difference between the shrinkable fiber and the non-shrinkable fiber may not be constant throughout the pile due to temperature variation inside the tenter.
[0006] 以上のように、温浴にて染色されたアクリル系短繊維を使用した場合、低い収縮率 により段差が不明瞭になると共に、 110°C〜130°Cの収縮率変化が大きいため、パイ ル全体にわたり一定の大きさの段差のノィルが得られにくいという欠点があった。 特許文献 1 :特開昭 60— 21978号公報 [0006] As described above, when acrylic short fibers dyed in a warm bath are used, the level difference becomes unclear due to the low shrinkage, and the change in shrinkage from 110 ° C to 130 ° C is large. There was a drawback that it was difficult to obtain a stepped noise of a certain size over the entire pile. Patent Document 1: JP-A-60-21978
特許文献 2: WO2002Z053825号公報  Patent Document 2: WO2002Z053825 Publication
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0007] 本発明の目的は、温浴で染色可能なアクリル系繊維を使用し、温度にバラツキがあ るパイル加工機器を使用してもガードヘアとダウンヘアの段差が明確で、かつ、一定 であるパイルを製造できるアクリル系繊維あるいはその製造方法を提供することであ る。 [0007] An object of the present invention is to provide a pile in which a step difference between a guard hair and a down hair is clear and constant even when using a pile processing machine using an acrylic fiber that can be dyed in a warm bath and having a variation in temperature. It is an object to provide an acrylic fiber that can be used for manufacturing a fiber or a method for manufacturing the same.
課題を解決するための手段  Means for solving the problem
[0008] 本発明者等は、上記の目的は染色後に 110°Cで 5分間加熱したとき 15%以上の収 縮率を有し、かつ 110°Cで 5分間加熱したときの収縮率と 130°Cで 5分間加熱したと きの収縮率の差が 10%以下である、染色後においても高い収縮率を保持し、かつテ ンター加工温度幅の 110〜130°Cでの乾熱収縮率の変化が少ないアクリル系収縮 繊維により達成されることを見いだした。 [0008] The present inventors have found that the above-mentioned object has a shrinkage ratio of 15% or more when heated at 110 ° C for 5 minutes after dyeing, and a shrinkage ratio of 130% when heated at 110 ° C for 5 minutes. Difference in shrinkage when heated at 5 ° C for 5 minutes is 10% or less, maintains high shrinkage even after dyeing, and dry heat shrinkage at a temperature range of 110 to 130 ° C in the tentering temperature range It has been found that this is achieved by acrylic shrink fibers with little change in
また、本発明者等は、アクリル系収縮繊維の染色後における収縮率を高く保持し、ま た 110°Cと 130°Cの収縮率差を小さくするには、湿式紡糸する際の、乾燥工程での 緩和とその後の乾熱延伸条件が重要であることを見いだした。具体的には、ノズル紡 出後の浴中で延伸し (延伸倍率は通常 1. 5〜8倍)、その後乾燥する(乾燥温度は通 常 120°C〜160°C)繊維の製造方法において、この乾燥途中あるいは乾燥後に 2〜 20%緩和させ、その後 95〜115°Cで 1. 5〜2倍延伸することにより、本発明の収縮 率が得られることが分力つた。この乾燥時の緩和は乾熱、湿熱の何れでもよい。乾燥 途中あるいは乾燥後に緩和することにより、染色後の 110°C〜130°Cの収縮率変化 を小さくすることが出来る。また、段差の明確なパイルを得るためには、 110°Cで 15 %以上必要であるが、このような収縮率は上記の延伸温度、延伸倍率等により達成さ れる。 In addition, the present inventors have maintained a high shrinkage ratio after dyeing acrylic shrink fibers, and in order to reduce the difference in shrinkage ratio between 110 ° C and 130 ° C, the drying process during wet spinning. It was found that the relaxation at this point and subsequent dry heat drawing conditions are important. Specifically, in the fiber production method, the film is drawn in a bath after nozzle spinning (drawing ratio is usually 1.5 to 8 times) and then dried (drying temperature is usually 120 ° C to 160 ° C). During the drying or after drying, it was relaxed by 2 to 20%, and then stretched by 1.5 to 2 times at 95 to 115 ° C., it was found that the shrinkage ratio of the present invention was obtained. The relaxation during drying may be either dry heat or wet heat. By relaxing during or after drying, the change in shrinkage from 110 ° C to 130 ° C after dyeing can be reduced. In order to obtain a clear pile with a step, % Or more is necessary, but such a shrinkage rate is achieved by the above-described stretching temperature, stretching ratio, and the like.
[0009] また、 80°C以下の温浴にて染色が可能な繊維としては、アクリロニトリル 40〜80重 量%とハロゲン含有モノマー 20〜60重量0 /0及びスルホン酸含有モノマー 0〜5重量 %とよりなる重合体 (A) 70〜99重量%に、アクリロニトリル 5〜70重量%とその他共 重合可能なモノマー 29〜94重量%及びスルホン酸含有モノマー 1〜40重量%とよ りなる重合体 (B) 1〜30重量部を混合した重合組成物を原料とした繊維が好ま ヽ。 発明の効果 [0009] Also, as the fibers capable of dyeing at 80 ° C following a hot bath, and acrylonitrile 40-80 by weight percent and 0-5 percent by weight halogen-containing monomer 20 to 60 weight 0/0 and sulfonic acid-containing monomer Polymer (A) Polymer comprising 70 to 99% by weight, 5 to 70% by weight of acrylonitrile and 29 to 94% by weight of other copolymerizable monomers and 1 to 40% by weight of sulfonic acid-containing monomer (B ) A fiber made from a polymerization composition mixed with 1 to 30 parts by weight is preferred. The invention's effect
[0010] 本発明のアクリル系収縮繊維は、通常の染色方法によって低温で容易に染色する ことができる。また、染色後においても高い収縮率を保持し、 110〜130°Cでの収縮 率の変化が少ない。このため多様な色相を有し、かつテンター加工温度に幅があつ てもガードヘアとダウンヘアの段差がパイル全体にわたってほぼ均一なミンクタイプ 等のパイルを容易に製造できる。  [0010] The acrylic shrinkable fiber of the present invention can be easily dyed at a low temperature by an ordinary dyeing method. In addition, it retains a high shrinkage rate even after dyeing, and there is little change in the shrinkage rate at 110 to 130 ° C. For this reason, it is possible to easily produce a mink type pile having various hues and having a uniform step between the guard hair and the down hair over the entire pile even if the tentering temperature varies.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0011] 本発明に用いるアクリロニトリル系共重合体は、アクリロニトリル 40〜80重量%とノヽ ロゲン含有モノマー 20〜60重量0 /0及びスルホン酸含有モノマー 0〜5重量0 /0とより なる重合体 (A) 70〜99重量%に、アクリロニトリル 5〜70重量%とその他共重合可 能なモノマー 29〜94重量%及びスルホン酸含有モノマー 1〜40重量%とよりなる重 合体 (B) 1〜30重量%を混合した重合組成物から製造されることが好ま 、。 [0011] acrylonitrile copolymer used in the present invention are acrylonitrile from 40 to 80 wt% and Nono androgenic containing monomer 20-60 wt 0/0 and sulfonic acid-containing monomer 0 to 5 wt 0/0 become more polymer ( A) Polymer composed of 70 to 99% by weight, acrylonitrile 5 to 70% by weight and other copolymerizable monomers 29 to 94% by weight and sulfonic acid-containing monomer 1 to 40% by weight (B) 1 to 30% by weight %, Preferably from a polymerized composition mixed.
[0012] 本発明の重合体 (A)において、アクリロニトリルは 40〜80重量%用いる事が好まし い。 40重量%以下では、耐熱性が低下し繊維製造工程において繊維同士が融着を 起こしやすくなり、 80重量%以上では乾熱 110°Cでの収縮率が低下する場合がある 。本発明の重合体 (A)に用いる、ハロゲン含有モノマーの例としては塩ィ匕ビュル、塩 化ビ-リデン、臭化ビニル、臭化ビ-リデン等に代表されるハロゲンィ匕ビニル類及び ノ、ロゲンィ匕ビユリデン類等があげられる。これらは単独もしくは 2種以上混合して用い る事ができる。このハロゲン含有モノマーは重合体 (A)において 20〜60重量%用い る事が出来る。 60重量%を超えると疎水性が高くなり十分な染色性が得られない傾 向にある。本発明の重合体 (A)に用いてもよいスルホン酸含有モノマーの例としては 、ァリルスルホン酸、メタリルスルホン酸、スチレンスルホン酸、イソプレンスルホン酸、[0012] In the polymer (A) of the present invention, acrylonitrile is preferably used in an amount of 40 to 80% by weight. If it is 40% by weight or less, the heat resistance is lowered and the fibers are likely to be fused in the fiber production process, and if it is 80% by weight or more, the shrinkage at a dry heat of 110 ° C may be lowered. Examples of the halogen-containing monomer used in the polymer (A) of the present invention include halogenated vinyls such as salted vinyl, vinylidene chloride, vinyl bromide, vinylidene bromide and the like, Rogenbibiurydens and the like. These can be used alone or in combination of two or more. This halogen-containing monomer can be used in the polymer (A) in an amount of 20 to 60% by weight. If it exceeds 60% by weight, the hydrophobicity tends to be high and sufficient dyeability cannot be obtained. Examples of sulfonic acid-containing monomers that may be used in the polymer (A) of the present invention , Aryl sulfonic acid, methallyl sulfonic acid, styrene sulfonic acid, isoprene sulfonic acid,
2 アクリルアミド 2—メチルプロパンスルホン酸またはこれらの金属塩類およびアミ ン塩類等があげられる。これらは単独もしくは 2種以上混合して用いる事ができる。本 発明の重合体 (A)において、スルホン酸含有モノマーの含有量は 0〜5重量%であ る事が好ましい。 5重量%を超えると繊維にボイドゃ膠着が生じ、強度が低下する。 2 Acrylamide 2-methylpropanesulfonic acid or metal salts and amine salts thereof. These can be used alone or in admixture of two or more. In the polymer (A) of the present invention, the content of the sulfonic acid-containing monomer is preferably 0 to 5% by weight. If it exceeds 5% by weight, voids stick to the fiber and the strength decreases.
[0013] 本発明の重合体 (B)において、アクリロニトリルを 5〜70重量%用いる事が好ましい 。 5重量%以下では、耐熱性の低下による繊維の融着が起こりやすぐ 70重量%を 超えると、耐熱性が高くなり十分な収縮率が得られにくい場合がある。  [0013] In the polymer (B) of the present invention, it is preferable to use 5-70% by weight of acrylonitrile. If it is less than 5% by weight, fiber fusion occurs due to a decrease in heat resistance, and if it exceeds 70% by weight immediately, the heat resistance becomes high and sufficient shrinkage may not be obtained.
[0014] 本発明の重合体 (B)に用いる、その他共重合可能なモノマーの例としては、アタリ ル酸ゃメタクリル酸及びそれらの低級アルキルエステル、 Nまたは N, N アルキル 置換したアミノアルキルエステルゃグリシジルエステル、アクリルアミドゃメタクリルアミ ド及びそれらの Nまたは N, N—アルキル置換体、アクリル酸、メタクリル酸やィタコン 酸等に代表されるカルボキシル基含有ビニル単量体およびそれらのナトリウム、力リウ ムまたはアンモ-ゥム塩等のァ-オン性ビュル単量体、アクリル酸ゃメタクリル酸の 4 級化ァミノアルキルエステルをはじめとするカチオン性ビュル単量体、ある 、はビ- ル基含有低級アルキルエーテル、酢酸ビュルに代表されるビュル基含有低級カルボ ン酸エステル、塩化ビニル、塩ィ匕ビニリデン、臭化ビニル、臭化ビニリデン等に代表さ れるハロゲンィ匕ビニル及びノヽロゲンィ匕ビユリデン類、さらにはスチレン等があげられる 。これらのモノマーは単独もしくは 2種以上混合して用いる事ができる。重合体 )中 のその他の共重合可能なモノマー成分の含有量は 29〜94重量%である事が好まし い。 29重量%未満では耐熱性が高くなり十分な染色性が得られない場合がある。特 に、染色性の点で、その他共重合可能なモノマーとしてアクリル酸エステルを用いる 事が好ましい。アクリル酸エステルとしてはアクリル酸メチル、アクリル酸ェチル、アタリ ル酸ブチル等が好ましぐこれらのモノマーを単独もしくは 2種以上混合して用いる事 ができる。  [0014] Examples of other copolymerizable monomers used in the polymer (B) of the present invention include allylic acid, methacrylic acid and lower alkyl esters thereof, and N or N, N alkyl substituted aminoalkyl esters. Glycidyl esters, acrylamide, methacrylamide, and their N or N, N-alkyl-substituted products, carboxyl group-containing vinyl monomers typified by acrylic acid, methacrylic acid, itaconic acid, etc., and their sodium, strength or Cationic bull monomers such as ammonia salts, quaternized aminoalkyl esters of acrylic acid and methacrylic acid, or beryl group-containing lower alkyl Ether, Bul group-containing lower carboxylic acid ester represented by butyl acetate, vinyl chloride, vinyl chloride vinyl chloride, vinyl chloride bromide And vinyl chlorides and chlorogenic vinylidenes such as styrene and vinylidene bromide, and styrene. These monomers can be used alone or in admixture of two or more. The content of other copolymerizable monomer components in the polymer) is preferably 29 to 94% by weight. If it is less than 29% by weight, the heat resistance becomes high and sufficient dyeability may not be obtained. In particular, from the viewpoint of dyeability, it is preferable to use an acrylate ester as another copolymerizable monomer. As the acrylate ester, methyl acrylate, ethyl acrylate, butyl acrylate, and the like are preferred. These monomers can be used alone or in combination of two or more.
[0015] 重合体 )において用いられるスルホン酸含有モノマーの例としては、ァリルスルホ ン酸、メタリルスルホン酸、スチレンスルホン酸、イソプレンスルホン酸、 2—アクリルァ ミドー 2—メチルプロパンスルホン酸またはこれらの金属塩類およびアミン塩類等があ げられる。これらは単独もしくは 2種以上混合して用いる事ができる。本発明の重合体 (B)において、スルホン酸含有モノマー成分は 1〜40重量%である事が好ましい。 4 0重量%を超えると繊維にボイドゃ膠着が生じ、強度が低下する。 [0015] Examples of the sulfonic acid-containing monomer used in the polymer) include allylic sulfonic acid, methallyl sulfonic acid, styrene sulfonic acid, isoprene sulfonic acid, 2-acrylamido 2-methylpropane sulfonic acid, or metal salts thereof. And amine salts I can get lost. These can be used alone or in admixture of two or more. In the polymer (B) of the present invention, the sulfonic acid-containing monomer component is preferably 1 to 40% by weight. If it exceeds 40% by weight, voids stick to the fiber and the strength decreases.
[0016] 本発明のアクリル系収縮繊維は、染色性を向上させる為、繊維中に 1. 0重量%以 上スルホン酸含有モノマーが含まれて 、る事が好まし 、。  [0016] The acrylic shrink fiber of the present invention preferably contains 1.0% by weight or more of a sulfonic acid-containing monomer in order to improve dyeability.
[0017] 本発明の重合体 (A)、重合体 )は、重合開始剤として概知の化合物、例えばパ ーォキシド系化合物、ァゾ系化合物、または各種のレドックス系化合物を用い、乳化 重合、懸濁重合、溶液重合等一般的なビニル重合方法により得る事ができる。  [0017] The polymer (A) and the polymer) of the present invention use a known compound such as a peroxide compound, an azo compound, or various redox compounds as a polymerization initiator. It can be obtained by a general vinyl polymerization method such as turbid polymerization or solution polymerization.
[0018] 本発明の重合体 (A)、重合体 )は、有機溶剤、例えばアセトン、ァセトニトリル、 ジメチルホルムアミド、ジメチルァセトアミド、ジメチルスルホキシドあるいは無機溶剤、 例えば塩ィ匕亜鉛、硝酸、ロダン塩に溶解させて紡糸原液とする。この紡糸原液に、酸 化チタンまたは着色用顔料のような無機及び Z又は有機の顔料、防鎮、着色紡糸、 耐候性等に効果のある安定剤等を紡糸に支障をきたさない限り使用することも可能 である。  [0018] The polymer (A) and the polymer) of the present invention can be used in organic solvents such as acetone, acetonitrile, dimethylformamide, dimethylacetamide, dimethyl sulfoxide, or inorganic solvents such as salt, zinc, nitric acid, and rhodan salts. Dissolve to make the spinning dope. Use inorganic and Z or organic pigments such as titanium oxide or coloring pigments, stabilizers effective in weathering resistance, etc. in this spinning solution as long as they do not interfere with spinning. Is also possible.
[0019] 本発明の重合体 (A)と重合体 (B)の混合割合は 70Z30〜99Zl (重量)が好まし い。重合体 (Β)が 1重量%未満では、十分な染色性が得られず、 30重量%を超える と、繊維にボイドゃ膠着が生じ、強度、染色性が低下する場合がある。  [0019] The mixing ratio of the polymer (A) and the polymer (B) of the present invention is preferably 70Z30 to 99Zl (weight). If the polymer (Β) is less than 1% by weight, sufficient dyeability cannot be obtained, and if it exceeds 30% by weight, void sticking occurs in the fiber, and strength and dyeability may be lowered.
[0020] これら重合体 (Α)と重合体 (Β)の混合物を溶剤に溶解した紡糸原液は、ノズルより 凝固浴に紡出され、常法により浴中で延伸される。延伸倍率は 1. 5〜8倍の範囲に することが好ましい。浴中での延伸倍率が 8倍を超えると乾燥後の延伸によって十分 な収縮率を得ることが難しい。浴中にて延伸、水洗を行った後、乾燥工程にて 120〜 160°Cで乾燥する。 120°C以下では、繊維の緻密化が十分ではなぐ 160°C以上で は、繊維同士が融着しゃすくなる。  [0020] A spinning stock solution in which a mixture of the polymer (Α) and the polymer (Β) is dissolved in a solvent is spun into a coagulation bath from a nozzle and stretched in the bath by a conventional method. The draw ratio is preferably in the range of 1.5 to 8 times. When the draw ratio in the bath exceeds 8 times, it is difficult to obtain a sufficient shrinkage ratio by drawing after drying. After stretching in a bath and washing with water, it is dried at 120 to 160 ° C. in a drying step. When the temperature is 120 ° C or lower, the densification of the fibers is not sufficient. When the temperature is 160 ° C or higher, the fibers are fused.
[0021] この乾燥途中あるいは乾燥後に 2〜20%の緩和を施すとよい。この乾燥時の緩和 は乾熱、湿熱の何れでもよい。緩和温度は乾燥温度よりも高いことが好ましい。緩和 温度は乾燥温度よりも 3°C以上、さらには 5°C以上、特には 8°C以上高いことが好まし い。乾燥温度が変化する場合、乾燥温度とは緩和直前の乾燥温度をいう。また、緩 和時間は 30秒以内、好ましくは 20秒以内、特には 15秒以内が好ましい。高温で長 時間緩和すると繊維が大きく収縮しこの後の延伸処理によっても十分な収縮率を有 する繊維を得ることが困難になる。 [0021] Relaxation of 2 to 20% may be performed during or after drying. The relaxation during drying may be either dry heat or wet heat. The relaxation temperature is preferably higher than the drying temperature. The relaxation temperature is preferably 3 ° C or higher, more preferably 5 ° C or higher, especially 8 ° C or higher than the drying temperature. When the drying temperature changes, the drying temperature refers to the drying temperature immediately before relaxation. The relaxation time is preferably within 30 seconds, preferably within 20 seconds, and particularly preferably within 15 seconds. Long at high temperature When the time is relaxed, the fiber is greatly shrunk, and it becomes difficult to obtain a fiber having a sufficient shrinkage rate even by the subsequent drawing treatment.
[0022] その後、 95〜115°Cで 1. 5倍〜 2倍延伸する。 95°C未満では延伸により繊維の白 化が起こりやすぐ 115°C以上では、収縮率の低下を引起す。また、 1. 5倍以下の延 伸では 110°Cで 15%以上の収縮率が得られにくぐ 2倍以上の延伸では、 110°Cと 1 30°Cの収縮率の変化が大きくなる。その後、クリンプ、カットを行い、染色された 110 °Cと 130°Cの収縮率の変化が小さいアクリル系収縮繊維が得られる。  [0022] Thereafter, the film is stretched 1.5 to 2 times at 95 to 115 ° C. If the temperature is less than 95 ° C, the fiber is whitened by stretching. If the temperature is 115 ° C or more, the shrinkage rate decreases. In addition, it is difficult to obtain a shrinkage ratio of 15% or more at 110 ° C with an elongation of 1.5 times or less. With stretching of 2 times or more, the change in shrinkage ratio between 110 ° C and 130 ° C increases. Thereafter, crimping and cutting are performed, and dyed acrylic shrinkable fibers with a small change in shrinkage between 110 ° C and 130 ° C are obtained.
実施例  Example
[0023] 以下に実施例を示し、本発明を更に詳細に説明するが、本発明はこれらの実施例 に限定されるものではない。尚、実施例の記載に先立って、評価法について説明す る。  [0023] The present invention will be described in more detail with reference to examples below, but the present invention is not limited to these examples. Prior to describing the examples, the evaluation method will be described.
[0024] (染色収縮率)  [0024] (Dyeing shrinkage)
染色収縮率は、繊維が染色でどれだけ収縮するかという指標である。長さ Loの繊維 を所定の温度の水浴で 60分間処理した後の繊維の長さ Lを測定し、下記の式より染 色収縮率が求められた。  The dye shrinkage rate is an index of how much the fiber shrinks due to dyeing. The length L of the fiber after treating the fiber of length Lo in a water bath at a predetermined temperature for 60 minutes was measured, and the dyeing shrinkage was obtained from the following formula.
染色収縮率 (%) = ( (Lo-L) /Lo) X 100  Dye shrinkage (%) = ((Lo-L) / Lo) X 100
[0025] (染色後収縮率) [0025] (Shrinkage after dyeing)
染色後収縮率は、染色後の繊維がテンター工程でどれだけ収縮可能かと 、う指標で ある。染色後の長さ Ldoの繊維を均熱オーブンを用いて 110、 130°Cで 5分間処理し た後、繊維の長さ Ldを測定し、下記式より染色後収縮率が求められた。  The shrinkage after dyeing is an index of how much the dyed fiber can shrink in the tenter process. The fiber of length Ldo after dyeing was treated for 5 minutes at 110, 130 ° C using a soaking oven, the fiber length Ld was measured, and the shrinkage rate after dyeing was determined from the following formula.
染色後収縮率(%) = ( (Ldo-Ld) /Ldo) X 100  Shrinkage after staining (%) = ((Ldo-Ld) / Ldo) X 100
[0026] (70°C染色相対飽和値) [0026] (70 ° C staining relative saturation value)
70°C染色相対飽和値は、繊維の染色能力の指標である。繊維を 70°Cで 60分間、 濃度が 2. 5%omfのマラカイトグリーンを用いて染色し飽和染着量を求め、飽和染着 量より相対飽和値を求めた。飽和染着量、相対飽和値は下記の式より求めた。  The 70 ° C dyeing relative saturation value is an indicator of the dyeing ability of the fiber. The fiber was dyed with malachite green at a concentration of 2.5% omf at 70 ° C for 60 minutes to determine the saturation dyeing amount, and the relative saturation value was determined from the saturation dyeing amount. The saturated dyeing amount and the relative saturation value were obtained from the following formula.
飽和染着量 = ( (Ao— A) ZAo) X 2. 5)  Saturated dyeing amount = ((Ao— A) ZAo) X 2.5)
A:染色後の染浴の吸光度(618nm)  A: Absorbance of dyeing bath after dyeing (618nm)
Ao:染色前の染浴の吸光度(618nm) 相対飽和値 =飽和染着量 X 400/463 Ao: Absorbance of dye bath before dyeing (618nm) Relative saturation value = saturation dyeing amount X 400/463
[0027] (実施例 1) [0027] (Example 1)
表 1に示すようにアクリロニトリル (AN) Z塩化ビュル (VC1) Zスチレンスルホン酸ナト リウム(3S) = 50Z49. 5/0. 5からなるアクリル系共重合体 (A1)と ANZアクリル酸 メチル(MA) Z2—アクリルアミドー 2—メチルプロパンスルホン酸ナトリウム(SAM) = 30Z40Z30からなる共重合体 (B1)を (Al) / (Bl) = 95/5の比率で混合して アセトンに溶解させ、重合体濃度が 28%になるよう紡糸原液を作成した。この紡糸原 液を孔形状が真円で直径が 0. 08mm,孔数 10, 000のノズルを通して、アセトン Z 水 = 30Z70、 25°Cの凝固浴に紡出し、水洗を行いながら 3倍に延伸し、 130°Cで 8 分間乾燥後、 140°Cで 10秒間、 5%の緩和を行った。さらに乾熱 110°Cで 1. 6倍に 延伸し、その後スタッフイングボックスによりクリンプ付与、カットを経て 4dtex、カット長 32mmのアクリル系収縮繊維を得た。この繊維の 70°C染色相対飽和値と 70°C染色 後の 110°C、 130°Cの乾熱収縮率の測定結果を表 1に示す。  As shown in Table 1, acrylonitrile (AN) Z butyl chloride (VC1) Z sodium styrene sulfonate (3S) = 50Z49. 5 / 0.5 acrylic copolymer (A1) and ANZ methyl acrylate (MA ) Copolymer (B1) consisting of Z2-acrylamide-sodium 2-methylpropanesulfonate (SAM) = 30Z40Z30 is mixed in a ratio of (Al) / (Bl) = 95/5 and dissolved in acetone. A spinning dope was prepared so that the concentration was 28%. This spinning dope is spun into a coagulation bath of acetone Z water = 30Z70, 25 ° C through a nozzle with a hole shape of perfect circle, diameter 0.08mm, and number of holes 10,000, and stretched 3 times while washing with water. After drying at 130 ° C for 8 minutes, 5% relaxation was performed at 140 ° C for 10 seconds. Furthermore, it was stretched 1.6 times at a dry heat of 110 ° C, then crimped by a stuffing box, cut to obtain an acrylic shrink fiber having a length of 4 dtex and a cut length of 32 mm. Table 1 shows the measurement results of the 70 ° C dyeing relative saturation value of this fiber and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 70 ° C.
[0028] [表 1] [0028] [Table 1]
Figure imgf000009_0002
Figure imgf000009_0001
Figure imgf000009_0002
Figure imgf000009_0001
[0029] (実施例 2) [0029] (Example 2)
表 1に示すように ANZ塩化ビ-リデン (VD) Z3S = 52Z47Z1からなるアクリル系 共重合体 (A2)と ANZMAZSAM = 30Z40Z30からなる共重合体(B1)を (A2) / (Bl) =95Z5の比率で混合してアセトンに溶解させ、重合体濃度が 28%になる よう紡糸原液を作成した。この紡糸原液を孔形状が真円で直径が 0. 08mm,孔数 1 0, 000のノズルを通して、アセトン Z水 = 30Z70、 25°Cの凝固浴に紡出し、水洗を 行いながら 2倍に延伸し、 130°Cで 8分間乾燥後、 145°Cで 7秒間、 3%の緩和を行 つた。さらに乾熱 105°Cで 1. 7倍に延伸し、その後スタッフイングボックスによりクリン プ付与、カットを経て 4dtex、カット長 32mmのアクリル系収縮繊維を得た。この繊維 の 70°C染色相対飽和値と 70°C染色後の 110°C、 130°Cの乾熱収縮率の測定結果 を表 1に示す。  As shown in Table 1, acrylic copolymer (A2) consisting of ANZ vinylidene chloride (VD) Z3S = 52Z47Z1 and copolymer (B1) consisting of ANZMAZSAM = 30Z40Z30 (A2) / (Bl) = 95Z5 The spinning solution was prepared so that the polymer concentration was 28% by mixing at a ratio and dissolving in acetone. This spinning dope is spun into a coagulation bath of acetone Z water = 30Z70, 25 ° C through a nozzle with a hole shape of perfect circle, diameter of 0.08mm, and number of holes of 10,000, and doubled while washing with water. After drying at 130 ° C for 8 minutes, 3% relaxation was performed at 145 ° C for 7 seconds. Further, the film was stretched 1.7 times at 105 ° C with dry heat, then crimped with a stuffing box, cut to obtain an acrylic shrink fiber with 4 dtex and a cut length of 32 mm. Table 1 shows the measurement results of the 70 ° C dyeing relative saturation value of this fiber and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 70 ° C.
[0030] (実施例 3)  [0030] (Example 3)
表 1に示すように ANZVDZSAM = 56Z42Z2からなるアクリル系共重合体 (A3) のジメチルホルムアミド(DMF)溶液(重合体濃度 26%)と ANZMAZSAM=40 Z35Z25からなる共重合体 (B2)の DMF溶液 (重合体濃度 26%)を (A3) / (B2) = 90Z10の比率で混合して紡糸原液を作成した。この紡糸原液を孔形状が真円で 直径力 0. 08mm,孔数 10, 000のノズルを通して、 DMFZ水 = 60,40、 15。Cの 凝固浴に紡出し、水洗を行いながら 4倍に延伸し、 130°Cで 8分間乾燥後、 145°Cで 7秒間、 10%の緩和を行った。さらに乾熱 110°Cで 1. 7倍に延伸し、その後スタッフ イングボックスによりクリンプ付与、カットを経て 4dtex、カット長 32mmのアクリル系収 縮繊維を得た。この繊維の 70°C染色相対飽和値と 70°C染色後の 110°C、 130°Cの 乾熱収縮率の測定結果を表 1に示す。  As shown in Table 1, ANZVDZSAM = 56Z42Z2 acrylic copolymer (A3) in dimethylformamide (DMF) solution (polymer concentration 26%) and ANZMAZSAM = 40 Z35Z25 copolymer in DMF ( A polymer stock solution of 26%) was mixed at a ratio of (A3) / (B2) = 90Z10 to prepare a spinning dope. DMFZ water = 60,40, 15 through a nozzle with a hole shape of 0.08 mm and a hole diameter of 10,000 mm. It was spun into a coagulation bath of C, stretched 4 times while washing with water, dried at 130 ° C for 8 minutes, and then relaxed by 10% at 145 ° C for 7 seconds. Furthermore, it was stretched 1.7 times at a dry heat of 110 ° C, then crimped by a stuffing box, and after cutting, 4dtex and a cut length of 32mm were obtained. Table 1 shows the measurement results of the relative saturation value of this fiber at 70 ° C dyeing and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 70 ° C.
[0031] (実施例 4) [Example 4]
表 1に示すように ANZVC1Z3S = 50Z49. 5/0. 5からなるアクリル系共重合体( A1)と ANZMAZSAM=40Z50Z10からなる共重合体(B3)を (Al) / (B3) = 85Z15の比率で混合してアセトンに溶解させ、重合体濃度が 28%になるよう紡糸原 液を作成した。この紡糸原液を孔形状が真円で直径が 0. 08mm,孔数 10, 000のノ ズルを通して、アセトン Z水 = 30Z70、 25°Cの凝固浴に紡出し、水洗を行いながら 2倍に延伸し、 130°Cで 8分間乾燥後、 145°Cで 10秒間、 4%の緩和を行った。さら に乾熱 105°Cで 1. 6倍に延伸し、その後スタッフイングボックスによりクリンプ付与、力 ットを経て 4dtex、カット長 32mmのアクリル系収縮繊維を得た。この繊維の 70°C染 色相対飽和値と 78°C染色後の 110°C、 130°Cの乾熱収縮率の測定結果を表 1に示 す。 As shown in Table 1, acrylic copolymer (A1) consisting of ANZVC1Z3S = 50Z49. 5 / 0.5 and copolymer (B3) consisting of ANZMAZSAM = 40Z50Z10 at a ratio of (Al) / (B3) = 85Z15 The mixture was dissolved in acetone to prepare a spinning dope so that the polymer concentration was 28%. This spinning dope was spun into a coagulation bath of acetone Z water = 30Z70, 25 ° C through a nozzle with a hole shape of perfect circle, diameter 0.08mm, and number of holes 10,000, and washed with water. The film was stretched twice, dried at 130 ° C for 8 minutes, and then relaxed by 4% at 145 ° C for 10 seconds. Furthermore, the film was stretched 1.6 times at 105 ° C with dry heat, then crimped with a stuffing box, and after crimping, an acrylic shrink fiber with 4dtex and a cut length of 32mm was obtained. Table 1 shows the measurement results of the 70 ° C dyeing relative saturation value and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 78 ° C.
[0032] (実施例 5)  [Example 5]
表 1に示すように ANZVDZSAM = 56Z42Z2からなるアクリル系共重合体 (A3) のジメチルホルムアミド(DMF)溶液(重合体濃度 26%)と ANZMAZSAM=42 Z50Z8からなる共重合体 (B4)の DMF溶液 (重合体濃度 26%)を (A3) / (B4) = 80Z20の比率で混合して紡糸原液を作成した。この紡糸原液を孔形状が真円で直 径カ O. 08mm,孔数 10, 000のノズルを通して、 DMFZ水 = 60,40、 15。Cの凝 固浴に紡出し、水洗を行いながら 5倍に延伸し、 130°Cで 8分間乾燥後、 145°Cで 10 秒間、 12%の緩和を行った。さらに乾熱 115°Cで 1. 7倍に延伸し、その後スタッフィ ングボックスによりクリンプ付与、カットを経て 4dtex、カット長 32mmのアクリル系収縮 繊維を得た。この繊維の 70°C染色相対飽和値と 65°C染色後の 110°C、 130°Cの乾 熱収縮率の測定結果を表 1に示す。  As shown in Table 1, ANZVDZSAM = 56Z42Z2 acrylic copolymer (A3) in dimethylformamide (DMF) solution (polymer concentration 26%) and ANZMAZSAM = 42 Z50Z8 in DMF solution (B4) A polymer stock solution of 26%) was mixed at a ratio of (A3) / (B4) = 80Z20 to prepare a spinning dope. DMFZ water = 60,40, 15 through a nozzle with a perfect circular shape and a diameter of O.08 mm and a number of holes of 10,000. It was spun into a coagulation bath of C, stretched 5 times while washing with water, dried at 130 ° C for 8 minutes, and then relaxed by 12% at 145 ° C for 10 seconds. Further, the film was stretched 1.7 times at a dry heat of 115 ° C, then crimped by a stuffing box, cut to obtain an acrylic shrink fiber having a length of 4 dtex and a cut length of 32 mm. Table 1 shows the measurement results of the 70 ° C dyeing relative saturation value and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 65 ° C.
[0033] (比較例 1) [0033] (Comparative Example 1)
表 1に示すように ANZVC1Z3S = 50Z49. 5/0. 5からなるアクリル系共重合体( A1)と ANZMAZSAM = 30Z40Z30からなる共重合体(B1)を (Al) Z (B1) = 95Z5の比率で混合してアセトンに溶解させ、重合体濃度が 28%になるよう紡糸原 液を作成した。この紡糸原液を孔形状が真円で直径が 0. 08mm,孔数 10, 000のノ ズルを通して、アセトン Z水 = 30Z70、 25°Cの凝固浴に紡出し、水洗を行いながら 3倍に延伸し、 130°Cで 8分間乾燥後、乾熱 110°Cで 1. 7倍に延伸し、その後スタツ フイングボックスによりクリンプ付与、カットを経て 4dtex、カット長 32mmのアクリル系 収縮繊維を得た。この繊維の 70°C染色相対飽和値と 70°C染色後の 110°C、 130°C の乾熱収縮率の測定結果を表 1に示す。  As shown in Table 1, acrylic copolymer (A1) consisting of ANZVC1Z3S = 50Z49. 5 / 0.5 and copolymer (B1) consisting of ANZMAZSAM = 30Z40Z30 at a ratio of (Al) Z (B1) = 95Z5 The mixture was dissolved in acetone to prepare a spinning dope so that the polymer concentration was 28%. This spinning dope is spun into a coagulation bath of acetone Z water = 30Z70, 25 ° C through a nozzle with a hole shape of perfect circle, diameter of 0.08mm and number of holes of 10,000, and stretched 3 times while washing with water. After drying at 130 ° C for 8 minutes, it was stretched 1.7 times at a dry heat of 110 ° C, then crimped by a stuffing box, and cut to obtain an acrylic shrink fiber with 4dtex and a cut length of 32mm. . Table 1 shows the measurement results of the relative saturation value of this fiber at 70 ° C dyeing and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 70 ° C.
[0034] (比較例 2) [0034] (Comparative Example 2)
表 1に示すように ANZVDZSAM = 56Z42Z2からなるアクリル系共重合体 (A3) のジメチルホルムアミド(DMF)溶液(重合体濃度 26%)と ANZMAZSAM=42 Z50Z8からなる共重合体 (B4)の DMF溶液 (重合体濃度 26%)を (A3) / (B4) = 80Z20の比率で混合して紡糸原液を作成した。この紡糸原液を孔形状が真円で直 径カ O. 08mm,孔数 10, 000のノズルを通して、 DMFZ水 = 60,40、 15。Cの凝 固浴に紡出し、水洗を行いながら 5倍に延伸し、 130°Cで 8分間乾燥後、 145°Cで 10 秒間、 12%の緩和を行った。さらに乾熱 115°Cで 1. 4倍に延伸し、その後スタッフィ ングボックスによりクリンプ付与、カットを経て 4dtex、カット長 32mmのアクリル系収縮 繊維を得た。この繊維の 70°C染色相対飽和値と 70°C染色後の 110°C、 130°Cの乾 熱収縮率の測定結果を表 1に示す。 As shown in Table 1, ANZVDZSAM = 56Z42Z2 acrylic copolymer (A3) Dimethylformamide (DMF) solution (polymer concentration 26%) and ANZMAZSAM = 42 Z50Z8 copolymer (B4) DMF solution (polymer concentration 26%) at a ratio of (A3) / (B4) = 80Z20 A spinning dope was prepared by mixing. DMFZ water = 60,40, 15 through a nozzle with a perfect circular shape and a diameter of O.08 mm and a number of holes of 10,000. It was spun into a coagulation bath of C, stretched 5 times while washing with water, dried at 130 ° C for 8 minutes, and then relaxed by 12% at 145 ° C for 10 seconds. Furthermore, it was stretched by 1.4 times at a dry heat of 115 ° C, then crimped by a stuffing box, cut to obtain an acrylic shrink fiber of 4 dtex and a cut length of 32 mm. Table 1 shows the measurement results of the relative saturation value of this fiber at 70 ° C dyeing and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 70 ° C.
[0035] (比較例 3) [0035] (Comparative Example 3)
表 1に示すように ANZVC1Z3S = 50Z49. 5/0. 5からなるアクリル系共重合体( A1)と ANZMAZSAM=40Z45Z15からなる共重合体(B5)を (A1)Z(B5) = 90Z10の比率で混合してアセトンに溶解させ、重合体濃度が 28%になるよう紡糸原 液を作成した。この紡糸原液を孔形状が真円で直径が 0. 08mm,孔数 10, 000のノ ズルを通して、アセトン Z水 = 30Z70、 25°Cの凝固浴に紡出し、水洗を行いながら 4倍に延伸し、 130°Cで 8分間乾燥後、 145°Cで 8秒間、 10%の緩和を行った。さら に乾熱 120°Cで 1. 7倍に延伸し、その後スタッフイングボックスによりクリンプ付与、力 ットを経て 4dtex、カット長 32mmのアクリル系収縮繊維を得た。この繊維の 70°C染 色相対飽和値と 70°C染色後の 110°C、 130°Cの乾熱収縮率の測定結果を表 1に示 す。  As shown in Table 1, acrylic copolymer (A1) consisting of ANZVC1Z3S = 50Z49. 5 / 0.5 and copolymer (B5) consisting of ANZMAZSAM = 40Z45Z15 at a ratio of (A1) Z (B5) = 90Z10 The mixture was dissolved in acetone to prepare a spinning dope so that the polymer concentration was 28%. This spinning dope is spun into a coagulation bath of acetone Z water = 30Z70, 25 ° C through a nozzle with a hole shape of perfect circle, diameter 0.08mm, and number of holes 10,000, and stretched 4 times while washing with water. After drying at 130 ° C for 8 minutes, 10% relaxation was performed at 145 ° C for 8 seconds. Further, the film was stretched 1.7 times at 120 ° C with dry heat, then crimped by a stuffing box, and subjected to force to obtain an acrylic shrink fiber having a length of 4 dtex and a cut length of 32 mm. Table 1 shows the measurement results of the 70 ° C dyeing relative saturation value and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 70 ° C.
[0036] (比較例 4)  [0036] (Comparative Example 4)
表 1に示すように ANZVDZSAM = 56Z42Z2からなるアクリル系共重合体 (A3) のジメチルホルムアミド(DMF)溶液(重合体濃度 26%)と ANZMAZSAM=42 Z50Z8からなる共重合体 (B4)の DMF溶液 (重合体濃度 26%)を (A3) / (B4) = 60Z40の比率で混合して紡糸原液を作成した。この紡糸原液を孔形状が真円で直 径カ O. 08mm,孔数 10, 000のノズルを通して、 DMFZ水 = 60,40、 15。Cの凝 固浴に紡出し、水洗を行いながら 5倍に延伸し、 130°Cで 8分間乾燥後、 145°Cで 10 秒間、 12%の緩和を行った。さらに乾熱 110°Cで 1. 6倍に延伸し、その後スタッフィ ングボックスによりクリンプ付与、カットを経て 4dtex、カット長 32mmのアクリル系収縮 繊維を得た。この繊維の 70°C染色相対飽和値と 70°C染色後の 110°C、 130°Cの乾 熱収縮率の測定結果を表 1に示す。 As shown in Table 1, ANZVDZSAM = 56Z42Z2 acrylic copolymer (A3) in dimethylformamide (DMF) solution (polymer concentration 26%) and ANZMAZSAM = 42 Z50Z8 copolymer (B4) in DMF solution ( A polymer stock solution of 26%) was mixed at a ratio of (A3) / (B4) = 60Z40 to prepare a spinning dope. DMFZ water = 60,40, 15 through a nozzle with a perfect circular shape and a diameter of O.08 mm and a number of holes of 10,000. It was spun into a coagulation bath of C, stretched 5 times while washing with water, dried at 130 ° C for 8 minutes, and then relaxed by 12% at 145 ° C for 10 seconds. Further, stretched 1.6 times at 110 ° C with dry heat, and then stuffy Crimping was applied by a box and after cutting, acrylic shrink fibers with 4dtex and a cut length of 32mm were obtained. Table 1 shows the measurement results of the relative saturation value of this fiber at 70 ° C dyeing and the dry heat shrinkage at 110 ° C and 130 ° C after dyeing at 70 ° C.
産業上の利用可能性 Industrial applicability
本発明のアクリル系収縮繊維は、通常の染色方法によって容易に染色することが できる。また、染色後においても高い収縮率を保持し、 110〜130°Cでの収縮率の変 化が少ない。このため多様な色相を有し、かつテンター加工温度に幅があってもガー ドヘアとダウンヘアの段差がほぼ均一なミンクタイプ等のパイルを容易に製造できる。 このように特にノィル等の産業分野にぉ 、て利用が可能である。  The acrylic shrinkable fiber of the present invention can be easily dyed by a usual dyeing method. In addition, a high shrinkage ratio is maintained even after dyeing, and there is little change in the shrinkage ratio at 110 to 130 ° C. For this reason, it is possible to easily produce mink type piles having various hues and having almost uniform steps between the guard hair and the down hair even if the tentering temperature is wide. In this way, it can be used especially in industrial fields such as nozzles.

Claims

請求の範囲 The scope of the claims
[1] アクリロニトリル 40〜80重量0 /0、アクリロニトリルと共重合可能なハロゲン含有モノマ 一 20〜60重量0 /0、スルホン酸基含有モノマー 0〜5重量%力 なる重合体 (A) 70〜 99重量0 /0と、アクリロニトリル 5〜70重量0 /0とその他共重合可能なモノマー 29〜94 重量%、スルホン酸基含有モノマー 1〜40重量%力 なる重合体(B) 1〜30重量% を混合した重合体組成物を湿式紡糸し、浴中での延伸を行った後、乾燥途中あるい は乾燥後に 2〜20%の緩和を施し、さらに 115°C以下にて 1. 5〜2倍延伸するアタリ ル系収縮繊維の製造方法。 [1] acrylonitrile 40-80 wt 0/0, acrylonitrile copolymerizable with the halogen-containing monomer one 20 to 60 weight 0/0, a sulfonic acid group-containing monomer 0 to 5% by weight strength becomes polymer (A) 70 to 99 the weight 0/0, acrylonitrile 5-70 0/0 and other copolymerizable monomer 29-94 wt%, sulfonic acid group-containing monomer to 40% by weight strength becomes polymer (B) 1 to 30 wt% The mixed polymer composition is wet-spun and stretched in a bath, and then 2 to 20% relaxation is applied during or after drying, and further 1.5 to 2 times at 115 ° C or lower A method for producing stretched ateryl shrink fibers.
[2] 緩和温度が乾燥温度より高いことを特徴とする請求項 1記載のアクリル系収縮繊維の 製造方法。  [2] The method for producing an acrylic shrinkable fiber according to [1], wherein the relaxation temperature is higher than the drying temperature.
[3] 緩和温度が乾燥温度より 5°C以上高!、ことを特徴とする請求項 2記載のアクリル系収 縮繊維の製造方法。  [3] The method for producing an acrylic-based condensed fiber according to [2], wherein the relaxation temperature is 5 ° C or more higher than the drying temperature!
[4] アクリロニトリル 40〜80重量0 /0、アクリロニトリルと共重合可能なハロゲン含有モノマ 一 20〜60重量0 /0、スルホン酸基含有モノマー 0〜5重量%力 なる重合体 (A) 70〜 99重量0 /0と、アクリロニトリル 5〜70重量0 /0とその他共重合可能なモノマー 29〜94 重量%、スルホン酸基含有モノマー 1〜40重量%力 なる重合体(B) 1〜30重量% を混合した重合体組成物を湿式紡糸し、浴中での延伸を行った後、乾燥途中あるい は乾燥後に 2〜20%の緩和を施し、さらに 115°C以下にて 1. 5〜2倍延伸することに より得られるアクリル系収縮繊維。 [4] acrylonitrile 40-80 wt 0/0, acrylonitrile copolymerizable with the halogen-containing monomer one 20 to 60 weight 0/0, a sulfonic acid group-containing monomer 0 to 5% by weight strength becomes polymer (A) 70 to 99 the weight 0/0, acrylonitrile 5-70 0/0 and other copolymerizable monomer 29-94 wt%, sulfonic acid group-containing monomer to 40% by weight strength becomes polymer (B) 1 to 30 wt% The mixed polymer composition is wet-spun and stretched in a bath, and then 2 to 20% relaxation is applied during or after drying, and further 1.5 to 2 times at 115 ° C or lower Acrylic shrinkable fiber obtained by stretching.
[5] 緩和温度が乾燥温度より高いことを特徴とする請求項 3記載のアクリル系収縮繊維。 5. The acrylic shrinkable fiber according to claim 3, wherein the relaxation temperature is higher than the drying temperature.
[6] 緩和温度が乾燥温度より 5°C以上高!、ことを特徴とする請求項 2記載のアクリル系収 縮繊維。 [6] The acrylic compressed fiber according to [2], wherein the relaxation temperature is 5 ° C or more higher than the drying temperature!
[7] 70°Cでの染色相対飽和値が 0. 5以上であり、 80°C以下で染色後であって 110°C で 5分間の乾熱収縮率が 15%以上、かつ 110°Cで 5分間加熱したときの乾熱収縮率 と 130°Cで 5分間加熱したときの乾熱収縮率の差が 10%以下であるアクリル系収縮 繊維。  [7] Staining relative saturation value at 70 ° C is 0.5 or more, after dyeing at 80 ° C or less, dry heat shrinkage at 110 ° C for 5 minutes is 15% or more, and 110 ° C Acrylic shrinkable fiber that has a difference of 10% or less between the dry heat shrinkage when heated for 5 minutes at 130 ° C and the dry heat shrinkage when heated at 130 ° C for 5 minutes.
PCT/JP2006/323206 2005-11-22 2006-11-21 Acrylic shrinkable fiber and process for production thereof WO2007060946A1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003057953A1 (en) * 2001-12-28 2003-07-17 Mitsubishi Rayon Co., Ltd. Highly shrinkable acrylic fiber, pile compositions containing the same and napped fabrics made by using the compositions
WO2005064057A1 (en) * 2003-12-26 2005-07-14 Kaneka Corporation Step pile fabric and process for producing the same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003057953A1 (en) * 2001-12-28 2003-07-17 Mitsubishi Rayon Co., Ltd. Highly shrinkable acrylic fiber, pile compositions containing the same and napped fabrics made by using the compositions
WO2005064057A1 (en) * 2003-12-26 2005-07-14 Kaneka Corporation Step pile fabric and process for producing the same

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