WO2007057398A1 - Stillage - Google Patents

Stillage Download PDF

Info

Publication number
WO2007057398A1
WO2007057398A1 PCT/EP2006/068460 EP2006068460W WO2007057398A1 WO 2007057398 A1 WO2007057398 A1 WO 2007057398A1 EP 2006068460 W EP2006068460 W EP 2006068460W WO 2007057398 A1 WO2007057398 A1 WO 2007057398A1
Authority
WO
WIPO (PCT)
Prior art keywords
stillage
container
bulk container
locating features
bulk
Prior art date
Application number
PCT/EP2006/068460
Other languages
French (fr)
Inventor
Dennis Webster
Original Assignee
Intermediate Applications Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB0523201A external-priority patent/GB0523201D0/en
Application filed by Intermediate Applications Ltd filed Critical Intermediate Applications Ltd
Publication of WO2007057398A1 publication Critical patent/WO2007057398A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38Details or accessories
    • B65D19/385Frames, corner posts or pallet converters, e.g. for facilitating stacking of charged pallets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/02Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
    • B65D21/0209Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together stackable or joined together one-upon-the-other in the upright or upside-down position
    • B65D21/0224Auxiliary removable stacking elements other than covers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/04Articles or materials enclosed in two or more containers disposed one within another
    • B65D77/0446Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks
    • B65D77/0453Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks the inner container having a polygonal cross-section
    • B65D77/0466Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section not formed by folding or erecting one or more blanks the inner container having a polygonal cross-section the containers being mounted on a pallet

Definitions

  • the present invention relates to stillages for use with bulk containers.
  • IBC intermediate bulk container
  • an IPAC may be permanently in situ to supply fluid to associated
  • the first container can be significant. Operators typically end the filling process
  • a first problem is that bulk containers are often not designed to rest stably one upon another.
  • the present invention is intended to solve, or at least to alleviate, one or more
  • US patent 6318598 (Schmitt) describes a stackable liquid container, one version of which has a pallet forming a container base. The pallet is cut away at one corner to provide access to a fill opening. The pallet would not be suitable for use with other containers, e.g. having inlets not disposed at a corner of the container. No
  • EP 1529732 (Bostik Findley) shows a framework adapted to suspend one container above another.
  • the framework is intended to stand upon the ground, rather than to seat upon a lower container, and has cross beams above the upper container
  • the stillage being shaped to stably rest upon a lower bulk container and having lower locating features for locating itself
  • the container's valve can be located where the user chooses.
  • the lower locating features comprise a downwardly facing channel or right angle section for resting and locating upon a
  • the stillage can thereby be adapted to locate and rest upon the narrow upper ledge of a conventional IBC.
  • Figure 1 is a perspective illustration of a stack comprising an IPAC, a stillage embodying the present invention, and an IBC;
  • Figure 2 is a perspective illustration of the same stillage seen in Figure 1 ;
  • FIG. 3 is a perspective illustration of a further stillage embodying the
  • Figure 4 is a perspective illustration of still a further stillage embodying the
  • Figure 5 is a perspective illustration of s tack comprising an IBC, a stillage
  • Figure 6 shows the stillage of Figure 5, and the pressure vessel, in more
  • Figure 7 is a perspective illustration of a transfer conduit arrangement used
  • Figure 8 is a perspective illustration showing upper and lower IBCs and still
  • Figure 9 is a schematic representation of a further stillage according to the present invention, fitted with a heater arrangement
  • FIGS 10 and 11 are perspective illustrations showing the stillage being used
  • Figure 12 is a perspective illustration of a further transfer conduit
  • the stillage 2 seen in Figures 1 and 2 serves to permit an IBC 4 to be stacked
  • the IPAC may be left in situ on a long term basis
  • the IBC 4 is of a standard type, having a metal mesh outer structure 12
  • the IPAC 6 has a sturdy metal outer structure surrounding a metal-walled
  • the outer structure has comer uprights 20 running between a base 24 and
  • the stillage 2 is constructed in this particular embodiment from square
  • the upper framework 30 has peripheral fore-and-aft members 34 and peripheral cross members 36, formed of square section tube.
  • Two intermediate cross members 38 extend between the peripheral fore-and-aft members and are butt jointed to them, and pairs of intermediate fore-and-aft spacers 40,42,44 run between the cross members, again being butt jointed in place.
  • Front intermediate fore-and-aft spacers 40 are of square section tube, but remaining spacers 42, 44 are flat metal strips.
  • peripheral members 34, 36 do not meet to form corner joints. Instead, they are coupled through diagonal corner plates 46 welded to the upper faces of the peripheral members, and through stub members 48, 50 welded both
  • corner plates 46 viewed in plan, each have a "W" shaped outer edge.
  • each corner plate is generally a right-angled triangle, except that a square region adjacent the right angle of the triangle is omitted.
  • each corner plate is generally a right-angled triangle, except that a square region adjacent the right angle of the triangle is omitted.
  • stillage 2 have a rectangular plan shape and may need to be positioned with their long
  • the lower planar framework 32 is similar to the upper framework, having
  • peripheral fore-and-aft members 60 and peripheral cross members 62 reinforced by a square lattice of intermediate cross members 64 and fore-and-aft spacers 66, 68, 70. Note however that here the peripheral members meet, and are butt jointed, at the framework's corners. Also the front peripheral cross member is not continuous but
  • the upper and lower planar frameworks 30, 32 are coupled through spacers 72 between their respective peripheral fore-and-aft members 34, 60. Secured to the
  • the stillage 102 illustrated in Figure 3 is intended to allow one IBC to be
  • upper framework has a generally square plan shape formed by peripheral fore-and-aft
  • the square lattice reinforcing the upper framework is in this embodiment formed by two continuous intermediate fore-and-aft members 138 with laterally extending spacers 140, 142, 144 of strip metal. Omission of any spacer from a middle region 180 creates an access space for reaching a filler cap of the lower IBC.
  • the lower framework 132 is similar to the upper one but its corners are right-angled joints between the peripheral fore-and-aft and cross members 160, 162. Note that these joints are formed through upright legs 182 at each of the
  • the front cross member is in two parts 162L, 162R to provide access to the space 180.
  • Spacers 172 separate and couple the upper and lower
  • the base comprises fore-and-aft base members 186 and cross
  • base members 188 forming a generally rectangular shape to match that of the ledge 16 of the IBC. Note from Figure 1 that the comers 17 of that ledge are rounded.
  • the stillage can thus be lifted by a fork lift approaching from the front, the rear of from either side.
  • Figures 5 and 6 show still a further version 302 of the stillage used to mount
  • the base of the present stillage comprises a
  • circular member 310 of downwardly open, channel section material.
  • embodiments of the present invention may also be used to mount one circular
  • the pressure vessel upon another.
  • the pressure vessel has a base 314 which is square in plan, being formed of substantial square section tube.
  • the footprint of this base is different in dimensions from that of an IBC, but to adapt the stillage to support such a pressure vessel merely requires it to be constructed with the
  • Figures 7 and 8 show a conduit arrangement 400 for carrying fluid from the outlet 402 of an upper IBC to the inlet of a lower one, located at the centre of its upper face. This particular arrangement is particularly suited to use with hazardous materials
  • the IBC outlet has a valve 404 and the conduit arrangement
  • a male cam locking connector leads to a female cam
  • the reducer 410 has a tapered portion
  • the reducer 410 in its turn is
  • vent pipe is thus open to the atmosphere at its upper end 416, and to prevent expulsion of liquid through the vent pipe, this end must be above the liquid level in the IBC. In practice, this means that the vent pipe should extend above the
  • the vent pipe is coupled to the limb 413 through a form of isolating valve known as a dry break, indicated at 418.
  • a dry break indicated at 418.
  • This is another commercially available item known to those skilled in the art, and is a valve which is opened when coupled
  • a further dry break 420 coupled the "T" tube 412 to a longer tube
  • the hose 422 and "T' " tube 412 are of relatively small section in this
  • the hose 422 is led to a cap or bung 424 sized for receipt in the inlet of the
  • the bung 424 also receives an air outlet pipe 426,
  • this air may be contaminated with dangerous or environmentally damaging vapours, and to treat these, the outlet pipe 426 can be led to a separate scrubber unit such as a carbon filter.
  • the flexible hose 422 can form itself into a "bellied" shape, curving first downwardly and then upwardly, which would retain liquid. To avoid this, it can be replaced with a rigid conduit, leading at its lower end to a short length of flexible hose used to form the final coupling Io the lower container.
  • Figure 12 shows such an arrangement.
  • the rigid conduit is indicated at 450 and has a first connector 452 for coupling to the outlet of upper container 454.
  • the rigid conduit 450 is generally "U" shaped
  • An upright motor shaft 432 passes through a sealing gland
  • liquid inlet leads to a feed pipe 438 which extends downwardly, in cantilevered fashion, from the bung 424, and terminates adjacent the mixing head
  • container is to be diluted in a body of liquid in the lower one, e.g. when preparing dilute acid in bulk. Agitiation helps to avoid variations in concentration in the
  • Flow could be metered in this context by incorporating a suitable metering device in the supply conduit.
  • the present invention makes it possible
  • the lower container could be connected to
  • FIG. 9 is a somewhat schematic representation, but the principles will be clear.
  • Heat sources are mounted on the stillage. In the illustrated embodiment they are electric devices formed as large area pads 600, 602. To bring them into thermal
  • the heat pads are movably mounted, in this case by means of springs 604, 606, and are upwardly biased. They are also of course shaped and
  • the stillage 500 is once more seated upon a container 501 to be filled.
  • the funnel 502 is constructed such that it has the same footprint as a bulk container.
  • a grid or mesh is placed across the funnel's upper surface and the vessels to be drained are placed - neck down - in the mesh, causing them to drain first in to the funnel ands then into the container beneath.

Abstract

A stillage (2) is disclosed for use in stacking one bulk container (4) upon another (6). The stillage is shaped to stably rest upon the lower bulk container (4) and has locating features such as feet (74) which define its position thereupon. It is further shaped to receive and stably support the upper container (4) and has locating features to define the upper container's position. These may be formed to allow a rectangularly shaped container to be placed in either of two orientations, one at right angles to the other. An interior access space of the stillage may be provided to enable access to an inlet of the lower container.

Description

DESCRIPTION
STILLAGE
The present invention relates to stillages for use with bulk containers.
Bulk containers of standardised dimensions are commonly used for storage of liquids in, for example, the waste disposal and chemical industries. One such
container is known as an IBC (intermediate bulk container) and has a metal lattice
framework surrounding a vessel formed of plastics. Typically there is a filler cap on
the vessel's upper face, and an outlet, provided with a closure valve, in a lower region
of one of the side faces. Another widely used container is known in the industry by the acronym IPAC, and has a substantial metal framework around a metal walled
container.
It is sometimes desirable to stack bulk containers one upon another. One
reason for doing this is to enable the filing of one from another by gravity feed. For
example, an IPAC may be permanently in situ to supply fluid to associated
equipment. By topping up the IPAC from an IBC placed upon it, any interruption in
the availability of the fluid can be avoided. Of course stacking also helps to make
efficient use of space.
It is a common practice to empty one bulk container into another simply by
lifting the first container using a fork lift, to elevate it and so allow it to empty under
gravity feed. However, the fork lift (and often the operator) are then idle while the
first tank empties. When the liquid being supplied is viscous, the time taken to empty
the first container can be significant. Operators typically end the filling process
prematurely, leaving significant quantities of product in the container, which then go to waste. Such wastage can easily be in excess of twenty litres per container, and the consequent expense can be considerable. Also operators often choose to incline the upper container while emptying it, using the fork lift, in the belief that this will hasten the process. IBCs are designed to empty while upright, and inclination again results in product being left in the container and wasted.
The inventor has recognised that such problems could be avoided by stacking bulk containers one upon another, inter alia to allow one to be emptied into the other.
Problems arise when stacking bulk containers.
A first problem is that bulk containers are often not designed to rest stably one upon another.
A second problem arises where access is needed to a filler cap in the upper
face of the lower container (e.g. to lead a hose to the cap, and so permit the lower container to be filled from the upper) since such access can be prevented by the upper
container.
A third problem arises from the fact that some bulk containers are rectangular
in plan rather than square. The orientation of the containers cannot always be
arbitrarily chosen. Consider the situation where an IBC is stacked upon an IPAC.
Both have valves in side faces, but conventionally one has its valve in the longer
face, while the other has the valve in its shorter face. To make both valves
accessible, the longer face of one must be aligned with the shorter face of the other.
This creates potential difficulties when stacking one upon the other.
The present invention is intended to solve, or at least to alleviate, one or more
of the above problems. During prior art searching, the following documents have been found.
US patent 6318598 (Schmitt) describes a stackable liquid container, one version of which has a pallet forming a container base. The pallet is cut away at one corner to provide access to a fill opening. The pallet would not be suitable for use with other containers, e.g. having inlets not disposed at a corner of the container. No
internal access space appears to be defined by the pallet.
EP 1529732 (Bostik Findley) shows a framework adapted to suspend one container above another. The framework is intended to stand upon the ground, rather than to seat upon a lower container, and has cross beams above the upper container
from which the upper container is suspended.
In accordance with a first aspect of the present invention, there is a stillage for
use in stacking one bulk container upon another, the stillage being shaped to stably rest upon a lower bulk container and having lower locating features for locating itself
upon the lower bulk container, and being shaped to stably support an upper bulk
container, having upper locating features shaped to locate the upper bulk container.
A particularly preferred embodiment addresses the problem of access to the
lower container's filler cap by separating the upper and lower bulk containers and
providing an internal access space which is open to the exterior and enables a user to
reach an upper face of the lower container while the stillage is in situ.
In a further preferred embodiment, the upper and/or lower locating features
are shaped and arranged to enable them to receive a bulk container of rectangular
plan shape in both (a) a first orientation in which the long edges of the container ran
fore-and-aft with respect Io the stillage and (b) a second orientation in which the long edges of the container run from side-to-side with respect to the stillage. Hence the container's valve can be located where the user chooses.
In still a further preferred embodiment, the lower locating features comprise a downwardly facing channel or right angle section for resting and locating upon a
peripheral upper ledge of the lower container. The stillage can thereby be adapted to locate and rest upon the narrow upper ledge of a conventional IBC.
Specific embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:-
Figure 1 is a perspective illustration of a stack comprising an IPAC, a stillage embodying the present invention, and an IBC;
Figure 2 is a perspective illustration of the same stillage seen in Figure 1 ;
Figure 3 is a perspective illustration of a further stillage embodying the
present invention;
Figure 4 is a perspective illustration of still a further stillage embodying the
present invention:
Figure 5 is a perspective illustration of s tack comprising an IBC, a stillage
embodying the present invention, and a cylindrical pressure vessel;
Figure 6 shows the stillage of Figure 5, and the pressure vessel, in more
detail;
Figure 7 is a perspective illustration of a transfer conduit arrangement used
with the stillages:
Figure 8 is a perspective illustration showing upper and lower IBCs and still
another stillage embodying the present invention; Figure 9 is a schematic representation of a further stillage according to the present invention, fitted with a heater arrangement;
Figures 10 and 11 are perspective illustrations showing the stillage being used
to mount a collector or funnel; and
Figure 12 is a perspective illustration of a further transfer conduit
arrangement used with the stillages.
The stillage 2 seen in Figures 1 and 2 serves to permit an IBC 4 to be stacked
upon an IPAC 6. Thus for example the IPAC may be left in situ on a long term basis
and topped up from the IBC. The IBC is replaced when empty. A flexible hose (not
shown) can be led from the outlet 8 of the IBC to the filler cap 10 of the IPAC, to connect the two.
The IBC 4 is of a standard type, having a metal mesh outer structure 12
surrounding a plastics vessel 14. Note that the upper periphery of the outer structure
is formed by a narrow ledge 16, but its lower periphery comprises a more substantial
metal structure 18.
The IPAC 6 has a sturdy metal outer structure surrounding a metal-walled
vessel 22. The outer structure has comer uprights 20 running between a base 24 and
an upper frame 26.
The stillage 2 is constructed in this particular embodiment from square
section steel tube and steel plate, with welded joints. The version seen in Figure 2
is used to mount an IBC upon an IPAC, as in Figure 1. It has an upper planar
framework 30 and a lower planar framework 32. Both are generally square in plan.
The upper framework 30 has peripheral fore-and-aft members 34 and peripheral cross members 36, formed of square section tube. Two intermediate cross members 38 extend between the peripheral fore-and-aft members and are butt jointed to them, and pairs of intermediate fore-and-aft spacers 40,42,44 run between the cross members, again being butt jointed in place. Front intermediate fore-and-aft spacers 40 are of square section tube, but remaining spacers 42, 44 are flat metal strips. The
result is a sturdy square lattice structure.
Note however that the peripheral members 34, 36 do not meet to form corner joints. Instead, they are coupled through diagonal corner plates 46 welded to the upper faces of the peripheral members, and through stub members 48, 50 welded both
to the peripheral members 34, 36 and to the undersides of the corner plates. The
corner plates 46, viewed in plan, each have a "W" shaped outer edge. To put this
another way, each corner plate is generally a right-angled triangle, except that a square region adjacent the right angle of the triangle is omitted. Along the outer edge
thus formed runs an upstanding guide wall 52 formed of sheet metal bent to the same
"W" shape and welded in place. Recall that the containers to be received upon the
stillage 2 have a rectangular plan shape and may need to be positioned with their long
edges running fore-and-aft or from side-to-side. In either orientation, the guide walls
52 are able to receive the corners of the container and to locate them against
displacement in both directions. If the long edges run from side-to-side then the
containers corners are received in corners 54 a-d of the guide walls; if they ran fore-
and-aft then the containers corners rest in corners 56a-d of the guide walls.
The lower planar framework 32 is similar to the upper framework, having
peripheral fore-and-aft members 60 and peripheral cross members 62 reinforced by a square lattice of intermediate cross members 64 and fore-and-aft spacers 66, 68, 70. Note however that here the peripheral members meet, and are butt jointed, at the framework's corners. Also the front peripheral cross member is not continuous but
instead is broken into right and left parts 62r, 621. An access space is thus formed through which a filler cap in the upper face of the lowermost container can be
reached when the stillage rests upon that container.
The upper and lower planar frameworks 30, 32 are coupled through spacers 72 between their respective peripheral fore-and-aft members 34, 60. Secured to the
underside of corner regions of the lower framework 32 are right angle feet 74 positioned to rest on, and to be located by, complementary features on the upper
frame 26 of the IPAC 6. On each of the four long edges of the stillage is a pair of stirrups 76 L, R arranged to receive the tines of a fork lift. In the illustrated
embodiment they are each formed by strip metal bent to an "L"shape and secured at
one end to a respective foot 74 and at its other end to the underside of the respective
peripheral member.
The stillage 102 illustrated in Figure 3 is intended to allow one IBC to be
stacked upon another (rather than an IBC upon an IPAC) and to this end it differs in
various respects from the Figure 2 embodiment. Nonetheless it can once more be
thought of as having upper and lower planar frameworks 130, 132. As before the
upper framework has a generally square plan shape formed by peripheral fore-and-aft
members 134 and peripheral cross members 136. Corner joints between these
members are formed precisely as in the earlier embodiment, by means of corner
plates 146 carrying upstanding guide walls 152 on their upper faces and stub members 148. 150 on their lower faces. The square lattice reinforcing the upper framework is in this embodiment formed by two continuous intermediate fore-and-aft members 138 with laterally extending spacers 140, 142, 144 of strip metal. Omission of any spacer from a middle region 180 creates an access space for reaching a filler cap of the lower IBC. The lower framework 132 is similar to the upper one but its corners are right-angled joints between the peripheral fore-and-aft and cross members 160, 162. Note that these joints are formed through upright legs 182 at each of the
stillage's four corners. The front cross member is in two parts 162L, 162R to provide access to the space 180. Spacers 172 separate and couple the upper and lower
frameworks 130. 132.
In order to rest and locate upon the ledge 16 forming the upper part of the
IBC (see Figure 1) the stillage seen in Figure 3 has a base 183 formed by downwardly
open "U" sections channel members whose shape can be seen where the base 183 is
broken away at 184. The base comprises fore-and-aft base members 186 and cross
base members 188, forming a generally rectangular shape to match that of the ledge 16 of the IBC. Note from Figure 1 that the comers 17 of that ledge are rounded. To
accommodate this, the corners of the base are not formed by simple mitre joints as
might be expected, but instead the fore-and-aft and cross members of the base are
joined through diagonal corner pieces 190 which are themselves joined to the
members in 45 degree mitres. The channel on the base's underside thus forms an
approximation of the rounded shape of the IBCs comer which, allowing also for the
channel being somewhat oversized, allows one to be received by the other. The base
183 is coupled to the lower framework 132 by the comer legs 182 and also by upright intermediate legs 192, 194. Four pairs of strips 176L, R are again formed by right- angled bent sheet metal parts, which in this embodiment are each joined at one end
to a respective leg 182. 194 and at the other end to the underside of the lower framework 132. As in the previous embodiment, the stillage can thus be lifted by a fork lift approaching from the front, the rear of from either side.
The stillage 202 illustrated in Figure 4 is in most respects identical to the
Figure 3 version and its overall structure will not be described again. The only
differences concern the base, indicated at 283 in Figure 4 and formed in this embodiment of right angle section, seen in broken away region 284 and having a
horizontal wall 290 and downwardly extending upright wall 292. The diagonal comer pieces 190 of Figure 3 are consequently unnecessary and base 283 has instead
simple right angled corner joints. These are formed by mities. Upright wall 292
locates the stillage on the ledge beneath.
Figures 5 and 6 show still a further version 302 of the stillage used to mount
an IBC 304 upon a circular pressure vessel 306 having a raised, circular ledge or rim
308. In order to seat upon this rim, the base of the present stillage comprises a
circular member 310 of downwardly open, channel section material. In the present
embodiment this is again an inverted "U" section. It is coupled to the main body of
the stillage through uprights 312. In other respects the construction of the present
stillage matches that of the stillages described above.
Whereas Figures 5 and 6 show an IBC mounted upon a circular pressure
vessel, embodiments of the present invention may also be used to mount one circular
pressure vessel upon another. As Figure 5 shows, the pressure vessel has a base 314 which is square in plan, being formed of substantial square section tube. The footprint of this base is different in dimensions from that of an IBC, but to adapt the stillage to support such a pressure vessel merely requires it to be constructed with the
correct fore-and-aft and lateral dimensions.
Figures 7 and 8 show a conduit arrangement 400 for carrying fluid from the outlet 402 of an upper IBC to the inlet of a lower one, located at the centre of its upper face. This particular arrangement is particularly suited to use with hazardous
liquids. A problem arises in this regard in that any liquid retained in the conduit after
supply of liquid has been shut off may be released when the operator disconnects the conduit, which could be dangerous. Hence the conduit is designed to minimise any such liquid retention. The IBC outlet has a valve 404 and the conduit arrangement
comprises commercially available male and female cam locking connectors 408
(which are well known to those skilled in the art) to make a releasable connection to
the valve's outlet. In this case, a male cam locking connector leads to a female cam
locking connector, which in turn is coupled to an eccentric reducer 410. Again, this
is a commercially available item. It serves to link the connectors (which in this
embodiment have a nominal 5cm bore) to a smaller diameter conduit (in this
embodiment, 13mm nominal bore). To this end the reducer 410 has a tapered portion,
but note that due to the eccentricity of the reduced diameter end of this portion, and
its faired shape, there is no step or upwardly sloping region to the reducer's interior,
lower surface, which might serve to retain liquid. The reducer 410 in its turn is
coupled to a "T' shaped tube 412 having an upwardly directed limb 413 which leads
to a vent pipe 414 whose function will now be explained. In the absence of the vent pipe, following closure of the IBCs valve 404, an
air lock is formed in the conduit which can cause liquid retention. By admitting air to the conduit, the vent ϋipe 414 breaks this airlock and ensures that the conduit drains. The vent pipe is thus open to the atmosphere at its upper end 416, and to prevent expulsion of liquid through the vent pipe, this end must be above the liquid level in the IBC. In practice, this means that the vent pipe should extend above the
top of the IBC. The vent pipe is coupled to the limb 413 through a form of isolating valve known as a dry break, indicated at 418. This is another commercially available item known to those skilled in the art, and is a valve which is opened when coupled
to the adjacent conduits, which automatically closes when the connection is broken.
Hence when the vent pipe 414 is disconnected, the limb 413 is automatically closed
to the exterior. A further dry break 420 coupled the "T" tube 412 to a longer tube
422, which in this embodiment is a flexible hose.
The hose 422 and "T'" tube 412 are of relatively small section in this
embodiment in order to reduce flow rate and allow controlled dosage of liquid.
Larger sectioned conduits could be used in other embodiments.
The hose 422 is led to a cap or bung 424 sized for receipt in the inlet of the
lower IBC. and passes through it. The bung 424 also receives an air outlet pipe 426,
which communicates with the interior of the lower IBC through an elbowed
connector 428 which passes through the bung. As the lower container fills, air Is
expelled through the outlet pipe 426. Where the liquids being handled are volatile,
this air may be contaminated with dangerous or environmentally damaging vapours, and to treat these, the outlet pipe 426 can be led to a separate scrubber unit such as a carbon filter.
A problem can arise in that the flexible hose 422 can form itself into a "bellied" shape, curving first downwardly and then upwardly, which would retain liquid. To avoid this, it can be replaced with a rigid conduit, leading at its lower end to a short length of flexible hose used to form the final coupling Io the lower container. Figure 12 shows such an arrangement. The rigid conduit is indicated at 450 and has a first connector 452 for coupling to the outlet of upper container 454.
In this particular embodiment the rigid conduit 450 is generally "U" shaped, and
leads downward to a coupling with a flexible conduit 456 having at its end a second connector for coupling to the inlet of a lower container 458. By virtue of the combination of the rigid upper conduit 450 and the flexible lower conduit 456, it is
ensured that there is no "belly" - i.e. reversal of gradient - to retain liquid, whilst still
providing an easy means of coupling to both containers.
The arrangement seen in Figure 7 provides for agitation of the liquid in the lower IBC, to promote mixing thereof. This is done using a commercially available
agitation unit whose motor 430 is mounted upon the stillage. The motor could in
principle be electric, but a compressed air driven unit is used in the illustrated
embodiment. It can be seen in Figure 8 that the structure of the stillage 431 has been
deepened, as compared with the abo\e described embodiments, in order to
accommodate the motor. An upright motor shaft 432 passes through a sealing gland
in the bung 424 and extends down into the interior of the lower IBC, carrying at its
lower end a mixing head 434 which in this embodiment has pivoted blades 436.
These can adopt the compact configuration shown in solid lines in order to pass through the IBC 's inlet, but when the head rotates in the liquid they automatically pivot outwards to adopt the wider configuration shown in phantom. This head is commercially available and does not in itself form part of the present invention.
Note that the liquid inlet leads to a feed pipe 438 which extends downwardly, in cantilevered fashion, from the bung 424, and terminates adjacent the mixing head
434, or to be more specific just above it. Not only does the feed pipe 438 thus extend
into the liquid in the lower container, and so promote mixing of the incoming liquid therewith, but its proximity to the mixing head also helps to ensure that the incoming liquid is distributed through the body of liquid in the container.
The arrangement is well suited to use where a concentrate in the upper
container is to be diluted in a body of liquid in the lower one, e.g. when preparing dilute acid in bulk. Agitiation helps to avoid variations in concentration in the
resulting dilute liquid. Flow could be metered in this context by incorporating a suitable metering device in the supply conduit.
However the arrangement has any number of other uses. For example, inks
and dyes often need to be mixed prior to use. The present invention makes it possible
to deliver such preparations from one bulk container to another, and to mix the liquid
at the same time. Thus for example the lower container could be connected to
printing machinery, and be topped up from a replaceable upper container, avoiding
any machinery down time for the replacement of the ink supply.
In some cases it is desirable to heat the liquid. For example this may be done in order to reduce viscosity and so promote drainage and reduce wastage. It is known
to place an electrically heated jacket around an IBC to heat its contents. The jacket is placed over and around the container, but cannot conveniently extend beneath it since inserting it below the container involves handling problems. Supplying the heat from the sides makes it difficult to ensure that all regions of the container are adequately heated. By incorporating a heat source into the stillage according to the present invention, however, heat can conveniently be supplied from beneath the container, which is advantageous in promoting convective mixing of the liquid.
Figure 9 is a somewhat schematic representation, but the principles will be clear. Heat sources are mounted on the stillage. In the illustrated embodiment they are electric devices formed as large area pads 600, 602. To bring them into thermal
contact with the actual vessel of the bulk container, and not merely with its
surrounding framework, the heat pads are movably mounted, in this case by means of springs 604, 606, and are upwardly biased. They are also of course shaped and
dimensioned to fit through openings in the IBC framework, although this merely
entails forming them as rectangles in the illustrated embodiment.
Still a further use of the stillage is represented in Figures 10 and 11. In
previous examples the stillage has been used to mount one bulk container upon
another. However in this case it serves instead to mount a collector or funnel upon
a container. The stillage 500 is once more seated upon a container 501 to be filled.
The funnel 502 is constructed such that it has the same footprint as a bulk container.
In. the illustrated example it is square in plan, having a sheet metal construction with
four flat panels 504 that surround and are downwardly inclined toward a central drain
hole leading to an upright conduit 508 positioned to align with and extend into the
centra] inlet 510 of the container 501. Upright legs 511 at the corners of the funnel support it and seat upon the stillage in the same "W" shaped features used in other applications to locate an upper container. Of course the funnel can be used in filling
the container. In particular, it is useful when draining smaller vessels. Typically in such applications a grid or mesh is placed across the funnel's upper surface and the vessels to be drained are placed - neck down - in the mesh, causing them to drain first in to the funnel ands then into the container beneath.
It must be understood that the aforegoing embodiments are presented by way of example rather than limitation. Numerous variations are possible without departing from the scope of the present invention.

Claims

1.A stillage for use in stacking one bulk container upon another, the stillage being shaped to stably rest upon a lower bulk container and having lower locating features for locating itself upon the lower bulk container, and being shaped to stably support an upper bulk container, having upper locating features shaped to locate the upper bulk container.
2. A stillage as claimed in claim 1 , which is adapted to separate the upper and
lower bulk containers and provides an internal access space which is open to the exterior and enables a user to reach an upper face of the lower container while the
stillage is in situ.
3. A stillage as claimed in claim lor claim 2, in which the upper and/or lower
locating features are shaped and arranged to enable them to receive a bulk container
of rectangular plan shape in both (a) a first orientation in which the long edges of the container run fore-and-aft with respect to the stillage and (b) a second orientation in
which the long edges of the container run from side-to-side with respect to the stillage.
4. A stillage as claimed in any of claims 1 to 3 in which the lower locating
features comprise a base comprising channel or angle section members for resting
and locating upon a peripheral upper ledge of the lower container.
5. A stillage as claimed in claim 4, in which the base members form in plan
a substantially rectangular shape for receiving a similarly shaped ledge of the
container.
6. A stillage as claimed in claim 5, in which comers of the substantially rectangular plan shape formed by the base members are omitted or are formed by diagonal pieces to allow the channel to receive a ledge whose corners are rounded.
7. A stillage as claimed in any preceding claim, in which the lower locating features comprise downwardly projecting feet.
8. A stillage as claimed in claim 2, in which the upper and/or lower locating
features comprise four "W" shaped boundaries for receiving respective corners of the
container.
9. A stillage as claimed in claim 2 wherein the upper and/or lower locating
features define the comers of two similar and overlapping rectangles, one at right
angles to the other.
10. A stillage as claimed in any preceding claim comprising upper and lower
substantially planar frames, the upper frame carrying the upper locating features and
the lower frame carrying the lower locating features.
11. A stillage as claimed in claim 10 wherein the upper and/or lower frame(s)
comprise peripheral fore-and-aft and cross members reinforced by a lattice structure.
12. A stillage as claimed in claim 11 wherein joints between the fore-and-aft
members and the cross members comprise corner plates carrying locating features.
13. A stillage as claimed in claim 12 wherein the corner plates carry locating
features in the form of respective projecting walls.
14. A stillage as claimed in claim 13 wherein the walls are "W" shaped in
plan.
15. A stillage as claimed in any preceding claim, provided with a device for
agitating liquid in the lower bulk container.
16. A stillage as claimed in claim 15 in which the agitation device is mounted
upon the stillage.
17. A stillage as claimed in claim 15 or claim 16, wherein the agitation device comprises a motor mounted upon the stillage, a shaft coupled to the motor, and an agitation head coupled to the shaft, so that the shaft is insertable into the lower bulk
container to cause the agitation head to be submerged in liquid in it.
18. A stillage as claimed in claim 17, which is provided with a closure for
insertion in the inlet of the lower bulk container, the closure incorporating a seal
through which the shaft passes.
19. A stillage as claimed in claim 18, which is further provided with a feed
pipe insertable into the lower bulk container, the feed pipe being arranged to eject
incoming liquid into the vicinity of the agitation head.
20. A stillage as claimed in claim 19 in which both the shaft and the feed pipe
pas through the closure and are located relative to each other by it.
21. A stillage as claimed in any preceding claim provided with a closure for
the lower bulk container through which extend an inlet conduit connectable to the
upper bulk container and an air vent.
22. A stillage as claimed in claim 21 in which the air vent is provided with
fittings for connection to an air scrubber.
23. A stillage as claimed in claim 21 or claim 22 in which the inlet conduit
extends beyond the closure, on the side of the closure which lies toward the interior of the bulk container when it is mounted, so that an open end of the inlet conduit is able to be submerged in liquid in the lower bulk container.
24. A stillage as claimed in any preceding claim provided with a transfer conduit with fittings for connection at one end to an outlet of the upper bulk container and at the other end to an inlet of the lower bulk container.
25. A stillage as claimed in claim 24 in which the transfer conduit is adapted
to drain itself in to the lower container after the outlet from the upper container has
been closed.
26. A stillage as claimed in claim 24 or claim 25, wherein a vent pipe meets the transfer conduit at a "T'' junction, the vent pipe having an open end remote from the "T'" junction and the open end being positionable above the liquid level in the
upper container.
27. A stillage as claimed in any of claims 24 to 26 in which the transfer
conduit comprises a rigid portion for coupling to the upper bulk container and a
flexible portion for coupling the rigid portion to the lower container.
28. A stillage as claimed in any of claims 24 to 27 in which the transfer
conduit comprises a larger diameter portion for coupling to the upper bulk container,
a smaller diameter portion, and an eccentric reducer coupling the larger diameter
portion to the smaller diameter portion.
29. A stillage as claimed in any preceding claim which carries at least one
heater for warming the contents of the upper bulk container.
30. A stillage as claimed in claim 29 in which the heater is arranged to contact
the upper bulk container.
31. A stillage as claimed in claim 30 in which the heater is movably mounted upon the stillage and is biased toward contact with the upper bulk container.
32 A method of adding liquid to a bulk container, comprising placing a stillage upon a first bulk container, placing a second bulk container upon the stillage, leading a conduit from an output of the first bulk container to an inlet of the second
bulk container, and allowing liquid to pass from the second bulk container to the first under gravity feed.
33. A method as claimed in claim 32, further comprising agitating the liquid
as it passes into the second container.
34. A stillage substantially as herein described with reference to, and as
illustrated in, the accompanying drawings.
PCT/EP2006/068460 2005-11-15 2006-11-14 Stillage WO2007057398A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
GB0523201A GB0523201D0 (en) 2005-11-15 2005-11-15 Stillage
GB0523201.2 2005-11-15
GB0606365.5 2006-03-30
GB0606365A GB0606365D0 (en) 2005-11-15 2006-03-30 Stillage

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WO2007057398A1 true WO2007057398A1 (en) 2007-05-24

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Country Link
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US10464741B2 (en) 2012-07-23 2019-11-05 Oren Technologies, Llc Proppant discharge system and a container for use in such a proppant discharge system
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