WO2007052804A1 - Polyolefin copolymer, method for producing same and thermoplastic resin composition - Google Patents

Polyolefin copolymer, method for producing same and thermoplastic resin composition Download PDF

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Publication number
WO2007052804A1
WO2007052804A1 PCT/JP2006/322153 JP2006322153W WO2007052804A1 WO 2007052804 A1 WO2007052804 A1 WO 2007052804A1 JP 2006322153 W JP2006322153 W JP 2006322153W WO 2007052804 A1 WO2007052804 A1 WO 2007052804A1
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polyolefin
monomer
group
copolymer
polymerization
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PCT/JP2006/322153
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French (fr)
Japanese (ja)
Inventor
Mariko Kobayashi
Kenichiro Nishiza
Yoshifumi Fukui
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Kaneka Corporation
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F255/00Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F255/00Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
    • C08F255/02Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/06Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond

Definitions

  • the present invention relates to a polyolefin-based copolymer obtained by radical polymerization of a vinyl monomer in the presence of a polyolefin-based latex produced by emulsion polymerization or microsuspension polymerization of an olefin-based monomer using a coordination polymerization catalyst.
  • the present invention relates to a polymer, a production method thereof, a thermoplastic resin composition with thermoplastic resin, and a molded article.
  • Graft copolymers are characterized by their structural features, such as polymer function-imparting agents, surface function-imparting agents, polymer blend compatibilizers, polymer / filler-based composite surface active agents, and the like. It is effectively used as a functional polymer.
  • Patent Document 1 a technique is known in which a graft copolymer is produced by a polymerization reaction of olefin with an acrylate polymer in the presence of a transition metal catalyst.
  • a core-shell polymer is well known, and particularly, Gen-based rubber particles, acrylic rubber particles, acrylic Z silicone-based composite rubber particles, and the like were used.
  • Core shell polymers such as ABS resin, MBS resin, ASA resin, etc. are commercially available as highly impact resistant resin or resin compositions.
  • these resins have a problem that they are difficult to apply to low polarity resins such as polyethylene and polypropylene because of their low dispersibility.
  • An object of the present invention is to subject a polyolefin monomer to radical polymerization by polymerization of a olefin monomer in the presence of a polyolefin latex produced by emulsion polymerization or microsuspension polymerization of an olefin monomer using a coordination polymerization catalyst.
  • the object of the present invention is to provide a production method capable of maintaining high polymerization activity in both olefin polymerization using a coordination polymerization catalyst and radical polymerization of a bull monomer.
  • a polyolefin copolymer produced by radical polymerization of a butyl monomer in the presence of a polyolefin latex obtained using a coordination polymerization catalyst (Claim 1).
  • the coordination polymerization catalyst is any one of the following general formulas (1) to (5), which is one kind of late transition metal complex-based coordination polymerization catalyst.
  • M is palladium or nickel.
  • R 1 and R 2 each independently represent 1 to 4 carbon atoms.
  • R 1 and R 2 are each independently a hydrogen atom or a methyl group.
  • R is A hydrogen atom, a hydrogen atom, or an organic group having 1 to 20 carbon atoms.
  • X is an organic group having a heteroatom that can be coordinated to M, and may be connected to R, or X does not exist
  • R 1 and R 2 each independently represent 1 to 4 carbon atoms.
  • R is a halogen atom, a hydrogen atom, or an organic group having 1 to 20 carbon atoms
  • X is an organic group with a heteroatom that can coordinate to M
  • L is an arbitrary key.
  • M is nickel, palladium, or platinum.
  • E is oxygen or sulfur.
  • X is phosphorus, arsenic, or antimony.
  • R 1, R 2, R are each independently hydrogen or carbon number. 1 ⁇ 20 hydrocarbon groups.
  • R is a fluorine atom or a fluorinated hydrocarbon having 1 to 20 carbon atoms fl
  • R is hydrogen, a hydrocarbon group having 1 to 20 carbon atoms, a halogen atom, a halogenated hydrocarbon group having 1 to 20 carbon atoms, a hydroxyl group, an ether group that also has a hydrocarbon group having 1 to 20 carbon atoms, a carbon number of 1 to 20
  • ester groups, sulfonates, and sulfonic acid ester groups that also have a hydrocarbon group having 1 to 20 carbon atoms.
  • M is nickel, palladium, or platinum.
  • E is oxygen or sulfur.
  • X is phosphorus, arsenic, or antimony.
  • R 1, R 2, R are each independently hydrogen or carbon number. 1
  • Y is a halogen atom.
  • m is 1-3. ) o
  • the bullet monomer is a (meth) acrylic monomer.
  • the polyolefin copolymer according to claim 3 which is a (meth) acrylic monomer power tert-butyl (meth) acrylic acid ester (claim 4).
  • the monomer having a -tolyl group is used as the bull monomer.
  • Monomers having a nitrile group are 5% to 100% by weight of 100% by weight
  • the vinyl monomer is pre-emulsified in the radical polymerization of the butyl monomer in the presence of the polyolefin latex obtained using the coordination polymerization catalyst.
  • the water-soluble initiator is used when the vinyl monomer is radically polymerized in the presence of the polyolefin latex obtained using the coordination polymerization catalyst.
  • thermoplastic resin composition comprising the polyolefin copolymer according to any one of claims 1 to 9 and a thermoplastic resin (claim 17).
  • thermoplastic resin composition comprising a polyolefin copolymer and a thermoplastic resin obtained by the method according to any one of claims 10 to 17 (claim 18).
  • thermoplastic resin composition according to any one of claims 18 and 19.
  • both the polymerization of the olefin monomer and the radical polymerization of the butyl monomer by the coordination polymerization catalyst can be polymerized with high activity, and as a result, the olefin is highly efficient.
  • a copolymer can be produced.
  • the olefin monomer can be polymerized with high activity, coloring of the obtained copolymer and the composition by the catalyst residue can be greatly reduced.
  • the obtained polyolefin copolymer is suitable for imparting polarity, and a thermoplastic resin composition to which this is added has high-frequency sealing properties. Greatly improved.
  • the present invention relates to a polyolefin copolymer produced by radical polymerization of a butyl monomer in the presence of a polyolefin latex obtained by polymerizing an olefin monomer in the presence of a coordination polymerization catalyst.
  • the coordination polymerization catalyst for producing polyolefin latex is not particularly limited as long as it is a coordination polymerization catalyst having olefin polymerization activity in the presence of water and a polar compound.
  • Chemical Review, 2000, 100 ⁇ , 116 9–1203, Chemical Review, 2003, 103 ⁇ , 283-3, 15 pp. Journal of Synthetic Organic Chemistry, 2000, 58 ⁇ , 293, Angelevante Chemie International Edition, 2002, 41 ⁇ , 544–561, Angelante 'Chemie International Edition, 2005, 44 ⁇ , Examples include those described on pages 429-432.
  • the present invention is not limited to this. From the viewpoint of easy synthesis and high activity, a late transition metal complex-based coordination polymerization catalyst represented by the general formulas (1) to (5) is preferred.
  • R 1 and R 2 each independently represents 1 to 4 carbon atoms
  • R 1 and R 2 are each independently a hydrogen atom or a methyl group.
  • R is
  • X is an organic group having a heteroatom that can be coordinated to M, and may be connected to R, or X does not exist
  • M is palladium or nickel.
  • R 1 and R 2 each independently represent 1 to 4 carbon atoms.
  • R is a halogen atom, a hydrogen atom, or an organic group having 1 to 20 carbon atoms
  • X is an organic group with a heteroatom that can coordinate to M
  • L is an arbitrary key.
  • M nickel, palladium, or platinum.
  • E oxygen or sulfur.
  • X is phosphorus, arsenic, or antimony.
  • R 1, R 2, and R are each independently hydrogen or carbon number. 1
  • R is a fluorine atom or a fluorinated hydrocarbon having 1 to 20 carbon atoms fl
  • R is hydrogen, a hydrocarbon group having 1 to 20 carbon atoms, a halogen atom, a halogenated hydrocarbon group having 1 to 20 carbon atoms, a hydroxyl group, an ether group that also has a hydrocarbon group having 1 to 20 carbon atoms, a carbon number of 1 to 20 Ester group, sulfonate, or carbon number of 1-2 It is a sulfonic acid ester group that also has zero hydrocarbon group power. )
  • M nickel, palladium or platinum.
  • E oxygen or sulfur.
  • X is phosphorus, arsenic or antimony.
  • R 1, R 2 and R 3 are each independently hydrogen or carbon number. 1
  • Y is a halogen atom.
  • m is 1-3.
  • the late transition metal complex-based coordination polymerization catalyst represented by the general formula (1) or (2) is known as a broo khart catalyst!
  • M is preferably palladium.
  • Carbon number represented by R and R is preferably palladium.
  • Molecules capable of coordinating to M represented by X include jetyl ether, acetone, methyl ethyl ketone, acetonitrile, acetic acid, ethyl acetate, water, ethanol, acetonitrile, tetrahydrofuran, dimethylformamide, dimethyl sulfoxide.
  • polar compounds such as propylene carbonate.
  • R is a heteroatom, especially
  • the olefin is coordinated during polymerization with olefin.
  • the counter-one represented by L- is produced together with a cation (M +) by the reaction of a catalyst comprising an a-dimine type ligand and a transition metal and a cocatalyst. Anything that can form a non-coordinating ionic pair is acceptable!
  • R and R are preferably hydrocarbon groups, particularly hydrogen atoms, methyl groups, and
  • those having a acenaphthene skeleton represented by the general formula (2) are preferred because they are easy to synthesize and have high activity. Furthermore, it is preferable to use an ⁇ -dimine type ligand having a substituted aromatic group at both imine nitrogens because it is effective in terms of steric factors and tends to increase the molecular weight of the polymer. Therefore, it is preferable that Ar is an aromatic group having a substituent, for example, 2, 6 dimethyl file, 2, 6 diisopropyl file and the like.
  • a hydrocarbon group, a halogen group or a hydrogen group is preferred.
  • Cocatalyst cation (Q +) which will be described later, has a metal-halogen bond, is a metal-hydrogen bond, is a metal-hydrogen bond, and a halogen is extracted from the hydrogen-carbon bond to form a salt, while the catalyst is active Cation (M +) possessing a metal carbon bond, metal halogen bond or metal monohydrogen bond is generated, and it is necessary to form a non-coordinating ion pair with the promoter cation (L—). Because there is.
  • R include a methyl group, a black mouth group, a bromo group, and a hydrogen group.
  • a methyl group or a black mouth basic force synthesis is preferable because it is simple.
  • insertion of olefins into M + halogen bonds leads to the addition of M + carbon bonds (or hydrogen bonds).
  • Ref is particularly preferred as an auxiliary ligand for the catalyst because it is easier to insert refin.
  • R has an ester bond having a carboxylic oxygen capable of coordinating to M.
  • a group from which methyl butyrate can also be obtained may be mentioned.
  • the cocatalyst can be expressed as Q + L-.
  • Q include Ag, Li, Na, ⁇ , and ⁇
  • Ag is preferable because the halogen extraction reaction is easily completed.
  • Na and K are preferable because they are inexpensive.
  • L includes BF, B (C F), B (C H (CF)), PF, AsF, SbF, (
  • R is a hydrocarbon group containing a plurality of fluorine groups.
  • R f include, but are not limited to CF, C F, C F, C F, C F.
  • the late transition metal complex-based coordination polymerization catalyst represented by the general formula (3), (4) or (5) is known as a SHOP (Shell Higher Olefin Process) catalyst.
  • SHOP Shell Higher Olefin Process
  • M nickel, palladium, or platinum.
  • E oxygen or sulfur.
  • X is phosphorus, arsenic, or antimony.
  • R 1, R 2, and R 3 are each independently hydrogen or carbon number. 1
  • R 1 and R 2 are each independently a fluorine atom or a fluorinated hydrocarbon group having 1 to 20 carbon atoms.
  • R an electron-withdrawing fluorine atom or a fluorinated hydrocarbon group having 1 to 20 carbon atoms
  • a polyolefin having higher activity and / or higher molecular weight can be obtained.
  • (3) is preferably prepared by the following reaction.
  • M is nickel, palladium, or platinum.
  • E is oxygen or sulfur.
  • X is phosphorus, arsenic, or antimony.
  • R 1, R 2, and R are each independently hydrogen or carbon.
  • R is a hydrocarbon group having a prime number of 1 to 20.
  • R is a fluorine atom or a fluorinated hydrocarbon group having a carbon number of 1 to 20.
  • R is hydrogen, a hydrocarbon group having 1 to 20 carbon atoms, a halogen atom, a carbon number. 1 to 20 halogenated hydrocarbon groups, hydroxyl groups, ether groups consisting of 1 to 20 carbon atoms, ester groups, sulfonates or 1 to 20 carbon atoms that also have 1 to 20 carbon atoms.
  • ML is a zero-valent nickel, palladium or platinum compound L is coordinated to M and maintains the valence of M to zero. (N is a natural number).
  • M is preferably zero-valent nickel.
  • E is preferably oxygen.
  • X is preferably phosphorus.
  • R 1 and R 2 are preferably each independently a fluorinated hydrocarbon group having 1 to 20 carbon atoms. Specific examples include trifluoromethyl group, pentafluoroethyl group, heptafluoropropyl group, Examples thereof include a phenyl group substituted with a pentafluorophenyl group and a trifluoromethyl group. In particular, R is preferably a trifluoromethyl group. R is preferably a pentafluorophenol group.
  • R 1, R 2, and R are each independently preferably a hydrocarbon group having 1 to 20 carbon atoms, particularly a substituted aromatic group. Most preferred as a substituted aromatic group is a phenyl group.
  • the general formula (4) or the general formula (5) is preferably prepared by an in situ reaction using a ligand prepared in situ by the following compound.
  • M nickel, palladium or platinum.
  • E oxygen or sulfur.
  • X is phosphorus, arsenic or antimony.
  • R 1, R 2 and R are each independently hydrogen or carbon.
  • Y is a halogen atom, m is 1 to 3
  • ML is a zero-valent nickel, palladium or platinum compound, L is coordinated to M, There is no particular limitation as long as the valence of M is maintained at zero. N is a natural number.
  • M is preferably zero-valent nickel.
  • E is preferably oxygen.
  • U prefers that X is phosphorus.
  • Examples of the zero-valent nickel compound include bis (cyclooctagen) nickel and bis
  • bis (cyclotagen) nickel which is preferably nickel, bis (butadiene) nickel or bis (isoprene) nickel.
  • These bis (cyclooctagen) nickel can be synthesized according to a known method, or may be used as a solution without taking out a solid (for example, Experimental Chemistry Course 4th edition, page 371). (Similarly, it can be synthesized from divalent nickel compounds, cyclooctagen, etc. and trialkylaluminum).
  • Y is preferably chlorine or fluorine, particularly fluorine! /.
  • R, R, R are
  • a hydrocarbon group having 1 to 20 carbon atoms, particularly a substituted aromatic group is preferred. Most preferred as a substituted aromatic group is a phenyl group.
  • phosphine, phosphine oxide, ketone, ester, ether, alcohol, nitrile, amine, pyridine, olefin and the like are preferably present together. Especially, it is preferable to have olefin coexist. Olefin contains an olefin monomer described below.
  • the reaction temperature is preferably 0 to 100 ° C, and preferably 15 to 90 ° C.
  • the reaction time is not particularly limited, but preferably 10 minutes to 24 hours.
  • the reaction is preferably performed in an inert atmosphere such as argon and nitrogen. In some cases, trace amounts of oxygen and moisture may be present.
  • the reaction is usually preferably carried out using a solvent, preferably an aliphatic or aromatic solvent, which may be halogenated! /.
  • Examples include toluene, ethylbenzene, xylene, black benzene, dichlorobenzene, butane, isobutane, pentane, hexane, heptane, sucrose, decane, isododecane, cyclohexane, cycloheptane, methylcyclohexane, methyl
  • Examples include cycloheptane, ethylcyclohexane, butyl chloride, methylene chloride, and chloroform.
  • the concentration of M in the solvent is preferably in the range of 1 to 20000 / ⁇ ⁇ : ⁇ , more preferably 10 to: LOOOO / z molZL.
  • the molar ratio of the ML Z ligand is preferably 5Zl to 1Zl, more preferably 3Zl to 2Zl.
  • nickel is excellent in availability, and particularly preferred are compounds represented by the following general formula. The power that can be used is not limited to this.
  • Ph is a phenyl group
  • R ′ is a hydrocarbon group having 1 to 6 carbon atoms
  • n is 1 to 3
  • the olefin monomer used in the present invention is an olefin compound having a carbon-carbon double bond capable of coordination polymerization.
  • Preferred examples of olefin monomers include olefins having 2 to 20 carbon atoms such as ethylene, propylene, 1-butene, 1-hexene, 1-octene, 1-decene, 1-hexadecene, 1-eicosene, Examples include 4-methyl 1-pentene, 3-methyl-1-butene, vinylcyclohexane, cyclopentene, cyclohexene, cyclooctane, norbornene, and 5-fluoro-2 norbornene.
  • a-olefins having 10 or less carbon atoms are preferred because of their high polymerization activity, such as ethylene, propylene, 1-butene, 1-hexene, and 1-otaten. Ethylene is particularly preferred because of its high activity.
  • These olefin-based monomers may be used alone or in combination of two or more.
  • the amount of gen used is preferably 0 to 20 parts by weight per 100 parts by weight of the olefin monomer.
  • the amount of O-les fins monomers include, without limitation, a large molecular weight polymers from the viewpoint of obtaining good yield, O Les fins monomer / catalyst active species in a molar ratio 10 to 10 9, more 100 10 7 , particularly 1000 to 10 5 is preferable.
  • the method for polymerizing olefin monomers using the coordination polymerization catalyst of the present invention is not particularly limited as long as the resulting polymer can be obtained by latex (emulsion), but includes emulsion polymerization (minimal polymerization).
  • emulsion polymerization minimal polymerization
  • a coordination polymerization catalyst and olefin monomer can be uniformly dispersed in water and reacted.
  • the olefin monomer used is a gas at the reaction temperature
  • the system may be heated to the reaction temperature after being condensed or solidified at low temperature and charged to the reaction temperature, and charged as a liquid or gas under pressure. But it ’s okay.
  • the entire amount of the olefin monomer and the coordination polymerization catalyst may be charged all at once or may be added continuously or intermittently after a part of the olefin monomer and the coordination polymerization catalyst are charged. Further, the mixture may be mixed with water and an emulsifier and charged with, for example, a homogenizer to prepare an emulsion.
  • emulsifiers can be used for emulsion polymerization or microsuspension polymerization, and any emulsifier having a ionic property, cationic property, or nonionic property can be used without any particular limitation.
  • alkali metal salts of alkylbenzenesulfonic acid alkali metal salts of alkylsulfuric acid, alkali metal salts of alkylsulfosuccinic acid, etc.
  • a diionic whey is preferred, more preferably sodium alkylbenzene sulfonate, sodium alkyl sulfate, sodium alkyl sulfosuccinate and the like.
  • the amount of the emulsifier is not particularly limited and may be appropriately adjusted, but is preferably lgZL to 50 gZL, more preferably 2 gZL to 20 gZL, based on the water used.
  • Known dispersants can be used for the microsuspension polymerization.
  • Specific examples include poorly water-soluble inorganic compounds such as calcium phosphate, calcium carbonate, aluminum hydroxide, and starch silica; nonionic high compounds such as polybutyl alcohol, polyethylene oxide, alkyl cellulose, and hydroxyalkyl cellulose.
  • Molecular compounds polyacrylic acid and salts thereof, polymethacrylic acid and salts thereof, and anionic polymer compounds such as copolymers of methacrylic acid esters and methacrylic acid and salts thereof.
  • an organic solvent may be added in order to increase the solubility of the olefin monomer and the coordination polymerization catalyst and promote the reaction.
  • the solvent is not particularly limited, but aliphatic or aromatic solvents are preferred, and these may be halogenated. Examples include toluene, ethynolebenzene, xylene, black benzene, dichlorobenzene, pentane, hexane, heptane, octane, cyclohexane, methylcyclohexane, ethylcyclohexane, butyl chloride, methylene chloride, black mouth form. It is done.
  • polar solvents such as tetrahydrofuran, dioxane, jetyl ether, acetone, ethanol, methanol, methyl ethyl ketone, methyl isobutyl ketone, and ethyl acetate may be used. It is particularly preferable that the solvent is relatively low in water solubility and the catalyst is easily dissolved. Examples of such particularly preferable examples include toluene, methylene chloride, chloroformate, butyl chloride, and chloroform benzene.
  • a low water-soluble, aliphatic solvent such as pentadecane, hexadecane or heptadecane may be used to stabilize the emulsion (latex).
  • a low water-soluble oligomer such as polybutene may be used.
  • These solvents may be used alone or in combination.
  • the total amount of the solvent used is preferably 30% by volume or less, more preferably 10% by volume or less, based on the total volume of the reaction solution. These solvents may be added as they are, or emulsified and added.
  • the polyolefin latex of the present invention is usually produced at 30 to 200 ° C, preferably at 0 to 100 ° C, particularly preferably at 15 to 90 ° C.
  • the polymerization time is not particularly limited, but usually 10 minutes to 24 hours, and the reaction pressure is not particularly limited, but is normal pressure to lOMPa.
  • the temperature and pressure may be kept constant from the start to the end of the reaction, or may be changed continuously or stepwise during the reaction.
  • the pressure may gradually decrease with the consumption of the monomer due to the polymerization reaction, but the reaction may be performed by changing the pressure as it is.
  • the reaction may be carried out while maintaining a constant pressure by supplying monomers or heating.
  • the polyolefin latex obtained according to the present invention is usually obtained as a latex.
  • the particle size of the latex can be adjusted according to the amount of emulsifier, organic solvent, water used, and emulsification conditions. Point power such as stability of latex
  • the particle diameter force S20 nm to 5000 nm, more preferably 50 to 2000 nm is selected to obtain a condition, particularly preferably 100 to 1500 nm.
  • the polyolefin latex produced by emulsion polymerization or microsuspension polymerization used in the present invention may be used as it is for the reaction with the butyl monomer, and may be diluted, concentrated, heat-treated, aged or the like as necessary. You may use it after adding operation, and you may use it, after adding ingredients, such as an emulsifier, an antifreezing agent, a stabilizer, and a pH adjuster.
  • the polyolefin latex is preferably used as a latex having a solid content of 1 to 50% by weight, more preferably a latex having a solid content of 3 to 30% by weight. If the solid content is too high, latex particles agglomerate and the reaction becomes heterogeneous. If the solid content is too low, the total amount of the reaction solution increases, resulting in poor pot efficiency.
  • the vinyl monomer referred to in the present invention is not particularly limited.
  • methyl acrylate, ethyl acrylate, propyl acrylate, n-butyl acrylate, t-butyl acrylate, 2-ethylhexyl acrylate, cycloacrylate acrylate Acrylic acid such as hexyl, methoxyethyl acrylate, cyclohexyl methacrylate, methyl methacrylate, ethyl methacrylate, 2-ethylhexyl methacrylate, lauryl methacrylate, and benzyl methacrylate.
  • butyl aromatic compounds such as styrene and ⁇ -methylstyrene
  • halogenated butyls such as vinyl chloride and vinylidene chloride
  • butyl acrylate, ethyl acrylate, and methoxyethyl acrylate are preferable because they have low Tg and thus improve low-temperature characteristics, softness, and oil resistance.
  • a monomer having a nitrile group (bull-tolyl) is preferable because of its high dielectric constant and high frequency sealing properties. Bulle - When using a tolyl, the amount used in Bulle monomer, 5 to 100 weight 0/0, further 20 to 100 weight 0/0, especially 40 to: L 00% by weight.
  • Vinyl-tolyl is preferably used as at least one component of two or more monomers in combination.
  • Bulle - trill Bulle monomer 100 wt 0/0 in 10 to 80 wt%, more preferably 20 to 75 wt%.
  • the bulle monomer is preferably added to the reaction system in which the polyolefin latex obtained using a coordination polymerization catalyst is present for polymerization.
  • a water-soluble catalyst as a reaction catalyst, which is preferably preliminarily stored in the reaction system or used depending on the method of adding to the reaction system as appropriate through a different route from the bull monomer.
  • the bulle monomer may be preferably emulsified in a system mixed with an organic solvent and a reaction catalyst in some cases! /, In a reaction system in which a polyolefin latex obtained using a coordination polymerization catalyst exists in a state. It is preferable to add ⁇ .
  • the method of addition can be added to the reaction system continuously or intermittently.
  • the method of addition is continuous in the reaction system or is preferably dropped intermittently.
  • beacons represented by acrylonitrile and methacrylonitrile. Since ru-tolyl monomer has a large dielectric constant due to the nitrile group, its polymer is expected to have a great effect as a polar imparting agent. Functional group-containing vinyl monomers can also be used.
  • allylic methacrylate allylic methacrylate
  • allylic acrylate diallyl phthalate
  • triallyl cyanurate triallyl isocyanurate
  • ethylene glycol ditalylate ethylene glycol dicyclopentaether ether methacrylate
  • monomers containing multiple unsaturated carbon bonds epoxy group-containing polymers such as glycidyl methacrylate.
  • -Bulmonomer containing hydroxyl group such as 2-monoethyl methacrylate and 2-hydroxyethyl methacrylate.
  • a gen monomer can also be used, and in this application, the gen monomer is included in the bull monomer for the sake of simplicity.
  • Specific examples of the monomer include butadiene, isoprene, 1,4 pentagen, 1,4 monohexagen, 1,5 hexagen, 2,5-dimethyl-1,5 hexagen, 1,4 octagen, 1 4, 4-cyclohexagen, cyclooctagen, dicyclopentagen, 5-ethylidene-2-norbornene, 5-butylidene-2-norbornene, 2-methallyl-5-norbornene, 2-isopropylbenzene 5-norbornene, black mouth prene and the like.
  • butagenya isoprene is preferred because of its improved low-temperature properties and softness.
  • the amount of the gen monomer used can be appropriately selected according to the characteristics to be expressed in the olefin copolymer.
  • the amount used is preferably 5 to: L00% by weight, more preferably 10 to 100% by weight, particularly 20 to: L00% by weight in the vinyl monomer. Outside these ranges, the effect of improving low-temperature characteristics and softness is reduced.
  • vinyl monomers in addition to high-frequency sealing properties, oil resistance, and oleic acid resistance, physical properties related to polarity such as low contact angle, high surface tension, wettability, adhesion, paintability, dyeability, and high dielectric constant. Can be expressed.
  • a crosslink can be introduced into the olefin copolymer to develop rubber elasticity and rigidity, or to impart solvent resistance.
  • these bur monomers may be used alone or in combination of two or more.
  • the ratio between the polyolefin latex and the vinyl monomer can be arbitrarily set.
  • 100 parts by weight of the vinyl monomer, the solid content of the polyolefin latex is preferably 1 to: L00 parts by weight, more preferably 2 to 4 parts. It is preferred to use 0 parts by weight, particularly 2 to 33 parts by weight.
  • the polyolefin copolymer of the present invention is a latex obtained by radical copolymerization of a bull monomer by an ordinary emulsion polymerization method (including a mini emulsion polymerization method) or a micro suspension polymerization method in the presence of a polyolefin latex. Can do.
  • the polymerization method is not particularly limited, but a method in which the reaction is started after mixing the polyolefin latex and the vinyl monomer is preferable.
  • Bull monomer may be mixed as it is, or emulsified with a homogenizer, etc., but it may be mixed with emulsified latex in order to allow the olefin monomer to absorb the bull monomer. Is preferred.
  • the vinyl monomer is emulsified and mixed, the polyethylene monomer is uniformly absorbed by the polyethylene particles, and it is easy to form uniform particles immediately.
  • the vinyl monomer is not sufficiently absorbed by the olefin latex, single particles derived from the vinyl monomer are likely to be generated.
  • the vinyl monomer is used as it is or mixed with a solvent without being emulsified, and dropped into the reaction system. It is preferable to add and gently polymerize.
  • the amount of water used for emulsion polymerization or microsuspension polymerization is no particular limitation on the amount of water used for emulsion polymerization or microsuspension polymerization, as long as it is an amount necessary to emulsify the vinyl monomer to be used.
  • the weight may be used. If the amount of water used is too small, the proportion of the bulu monomer that is hydrophobic is too high, and the emulsion does not invert from WZO to OZW, making it difficult for water to form a continuous layer. If too much water is used, the stability will be poor and the efficiency of the pot will be low.
  • emulsifiers can be used for the emulsion polymerization or microsuspension polymerization, and any emulsifier having a ionic property, cationic property, or nonionic property can be used without any particular limitation.
  • anionic dairy agents such as alkali metal salts of alkylbenzene sulfonic acids, alkali metal salts of alkyl sulfates, and alkali metal salts of alkyl sulfosuccinic acids are more preferred.
  • Is preferably sodium alkylbenzenesulfonate, sodium alkylsulfate, sodium alkylsulfosuccinate and the like.
  • the emulsifier there is no particular limitation on the amount used, but it may be adjusted as appropriate, but it is preferably 10 parts by weight or less with respect to 100 parts by weight of the vinyl monomer. If the amount is too large, coloring may occur in the composition obtained by blending the resulting polyolefin copolymer with thermoplastic rosin.
  • the average particle size of the polyolefin-based copolymer is obtained according to the particle size of the raw material polyolefin latex used and the amount of the reacted vinyl monomer.
  • the average particle size is preferably 20 to 5000 nm, more preferably 50 to 2000 nm, particularly preferably 50 to 2000 nm from the viewpoint that when a polyolefin copolymer obtained after copolymerization is blended with a thermoplastic resin such as polypropylene, a good dispersion state is exhibited.
  • it is within the range of 100 to 1500 nm.
  • a known dispersant can be used for the microsuspension polymerization.
  • Specific examples include poorly water-soluble inorganic compounds such as calcium phosphate, calcium carbonate, aluminum hydroxide, and starch silica; nonionic high compounds such as polybutyl alcohol, polyethylene oxide, alkyl cellulose, and hydroxyalkyl cellulose.
  • Molecular compounds polyacrylic acid and salts thereof, polymethacrylic acid and salts thereof, and anionic polymer compounds such as copolymers of methacrylic acid esters and methacrylic acid and salts thereof.
  • the polymerization initiator used for emulsion polymerization and microsuspension polymerization is not particularly limited, and known ones can be used.
  • persulfates such as potassium persulfate and ammonium persulfate
  • various organic peroxides for example, alkyl hydride mouth peroxides such as t-butylnodide peroxide and tamennoide mouth peroxides
  • benzoylperoxide Diacyl peroxides such as oxides and lauroyl baroxides
  • Dialkyl peroxides such as di-t-butyl peroxide and t-butyl peroxide laurate
  • 2, 2, -azobisisobutyryl-tolyl, 2, 2, -azobis 2, 4 dimethylbare- And azo compounds such as tolyl.
  • organic acid oxides are preferred because they have the ability to extract hydrogen and increase the graft efficiency of polyolefins and bur polymers.
  • the polymerization initiator used for suspension polymerization may be any known one without particular limitation.
  • azo compounds such as azobisisobutyoxy-tolyl, azobisisovalero-tolyl, and organic compounds such as diisopropylperoxydicarbonate, lauroyl peroxide, benzoyl peroxide, t-butylperoxybenzoate, and t-butylperoxide Examples include peracids.
  • These initiators can also be used as a redox catalyst comprising a polymerization initiator, an activator (metal salt or metal complex), a chelating agent, and a reducing agent, in addition to the thermal decomposition method.
  • the polymerization initiator may be a thermal decomposition method or a method using a redox catalyst.
  • the pyrolytic method is suitable for obtaining a polymer having a low metal ion content because it is not necessary to add an additive such as a reducing agent or an activator.
  • the method using a redox catalyst is advantageous in that the reaction rate is low, the reaction rate is high, and the reaction can be easily controlled.
  • the reducing agent constituting the redox catalyst for example, glucose, dextrose, sodium sulfoxylate formaldehyde, sodium sulfite, sodium hydrogen sulfite, sodium thiosulfate, ascorbic acid, isoscorbic acid and the like can be preferably used.
  • sodium formaldehyde sulfoxylate is particularly preferred because of its low cost and high activity.
  • the chelating agent constituting the redox catalyst includes polyaminocarboxylates such as ethylenediamine tetraacetate, oxycarboxylic acids such as citrate, those that form water-soluble chelate compounds such as condensed phosphates, and dimethyldaroxime. , Oxine, dithizone and the like that form an oil-soluble chelate compound.
  • polyaminocarboxylates such as ethylenediamine tetraacetate and oxycarboxylic acids such as citrate are preferred.
  • Examples of the activator constituting the redox catalyst include metal salts such as iron, copper, manganese, silver, platinum, vanadium, nickel, chromium, palladium, cobalt, and metal chelates. Examples thereof include ferrous sulfate, copper sulfate, potassium hexocyano (III) and the like.
  • the activator and chelating agent can be used as separate components or can be pre-reacted and used as a metal complex.
  • the combination of the initiator, the activator, the chelating agent, and the reducing agent is not particularly limited and may be arbitrarily selected.
  • Preferred combination of activator Z reducing agent Z chelating agent for example, ferrous sulfate Z glucose Z sodium pyrophosphate, ferrous sulfate Z dextrose Z sodium pyrophosphate, ferrous sulfate Z sodium sulfoxylate formaldehyde Z Ethylenediamine tetrasodium acetate, ferrous sulfate Z sodium sulfoxylate formaldehyde It is a combination of rudehydr z citrate, copper sulfate Z sodium sulfoxylate formaldehyde Z citrate.
  • a particularly preferred combination is ferrous sulfate Z sodium sulfoxylate formaldehyde Z ethylenediamin tetraacetate disodium, ferrous sulfate Z sodium formaldehyde sulfoformate formaldehyde Z citrate, etc. It is not limited.
  • a preferred use amount of the initiator is 0.0005 to 0 parts by weight, more preferably 0.01 to 10 parts by weight with respect to 100 parts by weight of the bull monomer. If the amount is too small, the polymerization rate is too slow and the production efficiency is lowered. If the amount is too large, the heat of polymerization is increased and the reaction may be difficult to control.
  • a chain transfer agent may be used in the emulsion polymerization as necessary. Any known chain transfer agent can be used without particular limitation. Specific examples include t-dodecyl mercaptan, n-dodecyl mercaptan, n-octyl mercaptan, n-hexyl mercaptan, and the like. There is no particular limitation on the reaction temperature during emulsion polymerization, but it is preferably 0 to 120 ° C, preferably 30 to 95 ° C.
  • the polyolefin copolymer produced in the present invention may be a uniform particle composed of polyolefin and a vinyl polymer, or may be a multilayer structure particle such as a core-shell two-layer structure. It may be a salami-like multiphase structure in which other grease phases are dispersed in the matrix greave phase.
  • the polyolefin copolymer produced in the present invention may or may not be grafted with polyolefin and a buule polymer. If it is used as a graft, the impact resistance of a composition comprising a polyolefin copolymer and a thermoplastic resin may be improved.
  • the polyolefin copolymer obtained as described above or the latex containing the same is, for example, spray-dried, or calcium chloride, magnesium chloride, calcium sulfate, magnesium sulfate, aluminum sulfate. It is agglomerated with an electrolyte such as calcium formate, or after being subjected to such a precipitation process, washing 'dehydration (desolvation) • After processing such as drying, powder that also has a polyolefin copolymer strength, lumps or rubber It can be recovered as a mass.
  • the dried product of the polyolefin copolymer of the present invention is used as an extruder or a Banbury mixer. Or the like, or the hydrous (solvent-containing) coagulated fat obtained through precipitation (desolvation) from the precipitate is processed into a pellet by passing through a press dehydrator. Can also be recovered.
  • a base or an acid can be used as a method for hydrolysis to form a carboxylic acid group by hydrolysis.
  • the base may be an alkali or alkaline earth metal hydroxide such as sodium hydroxide or potassium hydroxide, an alkali metal alcoholate such as sodium methylate, sodium ethylate, potassium methylate, Potassium ethylate and potassium tert-butylate, ammonia and amines such as triethylamine amine can be selected.
  • the acid can also be selected from sulfuric acid, hydrochloric acid and p-toluenesulfonic acid. Also, a cation or ion-type ion exchange resin can be used.
  • the hydrolysis is generally carried out at a temperature in the range of 5-100 ° C, preferably at a temperature in the range of 15-90 ° C.
  • the polyolefin copolymer of the present invention can be used as a raw material for producing a resin composition by blending with various thermoplastic resins or thermosetting resins.
  • thermoplastic resin examples include generally used resins such as polypropylene, polyethylene, ethylene propylene rubber, ethylene propylene rubber, ethylene-grade rubber, polymethylpentene, ethylene cyclic olefin copolymer, Polyolefins such as ethylene vinyl acetate copolymer, ethylene glycidyl methacrylate copolymer, ethylene methyl methacrylate copolymer, polybutyl chloride, polystyrene, polymethyl methacrylate, methyl methacrylate-styrene copolymer styrene —Bur polymers such as acrylonitrile copolymer, styrene-acrylonitrile-1 N-phenolmaleimide copolymer, and at-methylstyrene acrylate-tolyl copolymer, polyester, polycarbonate, polyamide, polyphenylene ether Polystyrene conjugate, polyacetal, polyether ether ketone
  • thermosetting resin examples include commonly used resins such as phenol resin, urea resin, melamine resin, unsaturated polyester resin, and epoxy resin. Is done. These thermoplastic or thermosetting resins may be used alone or in combination of two or more. Of these, polyolefins are preferred in view of the good dispersibility of the polyolefin copolymer of the present invention, such as polyethylene and polypropylene.
  • the blending ratio of the thermoplastic resin or thermosetting resin and the polyolefin-based copolymer may be determined as appropriate so that the physical property S of the molded product is well balanced, but sufficient physical properties are obtained.
  • the amount of the polyolefin-based copolymer is not less than 0.1 parts by weight, preferably not less than 5 parts by weight, based on 100 parts by weight of the thermoplastic or thermosetting resin.
  • the amount of the polyolefin-based copolymer particles is 500 parts by weight or less, preferably 100 parts by weight or less with respect to 100 parts by weight of the thermoplastic resin.
  • the blending ratio of the thermoplastic resin or thermosetting resin and the polyolefin-based copolymer may be appropriately determined so that the physical property S of the molded product can be obtained with good balance, but sufficient physical properties can be obtained.
  • the amount of polyolefin-based copolymer should be 0.1 to 500 wt.% For a thermoplastic or thermosetting resin, or 0.1 to 500 wt. 0.1-: LOO part by weight, most preferably 5-: part by weight L00
  • the polyolefin copolymer contains a polyolefin component, so it exhibits good dispersibility even for low-polarity oils such as polyethylene and polypropylene, and since it contains a vinyl component, it can impart various functions. it can.
  • the polyolefin system according to the present invention produced by radical polymerization of a butyl monomer in the presence of an olefin latex produced by emulsion polymerization or microsuspension polymerization of an olefin monomer in the presence of the coordination polymerization catalyst of the present invention.
  • Copolymers are, for example, oil resistant, oleic acid resistant, low contact angle, high surface tension, surface wettability, adhesiveness, paintability, colorability, high dielectric constant, high frequency sealability, etc. Indicates a physical property that expresses polarity or a physical property that appears as a result of polarity.
  • a polarity imparting agent for oil resistance, adhesion, (Paintability, dyeability, high frequency sealability, etc.), adhesives, primers, coating agents, paints, compatibilizers such as polymer alloys, surfactants for polyolefin / filler-based composite materials and polyolefin-based nanocomposites, etc. It is also compatible with thermoplastic elastomers, impact-resistant, and soft plastics that have polyolefin as a resin component and acrylic polymer as a rubber component (the rubber component can be cross-linked!). It can be used as a component or as a rubber component and compatible component.
  • the composition having a polyolefin copolymer power of the present invention is a conventional additive known in the plastics and rubber industries, for example, a plasticizer, a stabilizer, a lubricant, an ultraviolet absorber, and an antioxidant. Further, it may contain compounding agents such as flame retardant, flame retardant aid, pigment, glass fiber, filler, polymer processing aid.
  • thermoplastic resin and the olefin copolymer of the present invention can be used.
  • a heating kneader such as a single screw extruder, twin screw extruder, roll, Banbury mixer, Brabender, kneader, high shear mixer, etc.
  • kneading order of each component is not particularly limited, and can be determined according to the apparatus used, workability, or physical properties of the obtained thermoplastic resin composition.
  • thermoplastic resin when the thermoplastic resin was produced by an emulsion polymerization method, the thermoplastic resin and the polyolefin copolymer were blended in the state of V and the deviation in latex (emulsion). Thereafter, it can be obtained by co-precipitation (co-aggregation).
  • a method for molding a polyolefin copolymer composition obtained by force for example, an injection molding method, an extrusion molding method, a blow molding method, a calendar molding method, etc., which are used for molding ordinary thermoplastic resin compositions, etc.
  • the molding method is given.
  • a press sheet having a thickness of about 0.7 mm was prepared by blending a copolymer with polypropylene, and three 2 (lZ3) test pieces described in Appendix 1 of JIS K7113 were punched therefrom.
  • an autograph manufactured by Shimadzu, AUTOGRAPH AG-2000A
  • a tensile test was conducted at a tensile speed of 16.66 mmZmin, and the elastic modulus was measured.
  • the maximum point stress (tensile strength) and maximum point elongation were measured and the average value of three specimens was adopted.
  • High-frequency welder device (transmitting frequency 40. 46MHz, high-frequency maximum output 5kw): Model Y TO— 5A (Yamamoto Bitter Co., Ltd., foot pedal type), current 0.22A, welding time 0.5 seconds
  • the mold temperature was about 30 ° C, and the tuning position was automatically adjusted under the conditions of 100 10 approximately 0.2 mm size sheets.
  • the welded sheet was pulled by hand and visually confirmed for welding. When it did not peel, it was judged that the high-frequency sealability was good (O), and when it peeled, the high-frequency sealability was poor (X). Even if it peeled off, it was judged as ( ⁇ ) if there were marks of adhesion on the two sheets.
  • a No. 2 (1/3) test piece described in Appendix 1 of JIS K7113 was punched from a press sheet of about 0.7 mm thickness.
  • the dumbbells were wrapped in wire mesh SUS316, immersed in IRM903 oil (Nihon Sanseki Oil) at 100 ° C for 24 hours, and then visually observed.
  • ASTM 1 dumbbells were injection molded using an 80t molding machine (Toshiba). Cut out a 3mm thick, 12mm long, 60mm long test piece from the dumbbell after injection molding and insert a notch An impact resistance test was conducted at 23 ° C and 50% RH according to ASTM D-256.
  • An ASTM No. 1 bar was injection molded using an 80t molding machine (manufactured by Toshiba). Using a bar, the elastic modulus was measured by performing a bending test in accordance with ASTM D-790 at 23 ° C 50% RH and a test speed of 5 mmZmin.
  • the particle diameter was measured with a Microtrac particle size distribution measuring device (manufactured by Nikkiso Co., Ltd.).
  • the particle diameter of this invention means a volume average value.
  • a 4.5 cm X 4.5 cm size sheet was cut from the approximately 0.2 mm thick press sheet. On top of that, oleic acid was dropped from 5 drops at a force point and left at room temperature for 24 hours, and the state was visually observed. If all the oleic acid droplets that do not change on the sheet are not flowing, it is judged as good (O), and the sheet is warped and the oleic acid droplets drips even at one point! If so, it was judged as bad (X).
  • a sheet sample (approx. 0.2 mm thick press sheet) kneaded with the copolymer was cut into a size of about 7 mm square and measured.
  • a color difference meter a Spectro Color Meter SE2000 manufactured by NIPPON DENSHOKU was used. The average value of both sides of the sheet was adopted as the yellow index of the sheet.
  • JIS K-6768 “Plastic film and sheet wetting tension test method” was used.
  • a press sheet having a thickness of about 0.7 mm was used.
  • measurements were taken at six locations on the sheet, and the average value was used as an indicator of surface wettability. The higher the numerical value and the higher the wettability, the higher the polarity of the sheet surface.
  • a palladium complex having a structure of [0139] (hereinafter also referred to as [N N] PdMeCl) was synthesized by a known method described in a literature such as J. Am. Chem. Soc. 1995, 117, 6414.
  • Degassed distilled water (manufactured by Wako Pure Chemical Industries, Ltd.) 150 ml was charged into a 300 ml autoclave (made by TAIATSU TECHNO, material SUS 316) purged with argon.
  • Brookhart's catalyst in methylene chloride solution (4mmol / L) 0.3ml of sodium dodecyl sulfate (Wako Pure Chemical Industries, Ltd.) 30mg, pure water 3mL, dehydrated 1 hexene (Wako Pure Chemical Industries, Ltd.) 0.3ml
  • the emulsion was emulsified with 2.7 ml of dehydrated methyl chloride using an ultrasonic homogenizer (manufactured by SMT company, ultrasonic disperser UH-600). The action time of ultrasonic waves during emulsification is about 10 seconds.
  • the emulsified Brookhart catalyst solution was introduced by syringe into a 300 ml autoclave previously charged with distilled water.
  • ethylene gas manufactured by Sumitomo Seika Co., Ltd.
  • the ethylene gas used here was a dehydration column (manufactured by Nikkasei Co., Ltd., dry column HDF 300—A3) and a deoxygenation ram (manufactured by Nikka Seie Co., Ltd., GASCLEAN GC—HDF 300—M). Purification was performed through After the reaction, unreacted ethylene gas was removed to obtain polyethylene latex.
  • the obtained polyethylene latex had a particle size of 0.5 m (measured with a Microtrac particle size distribution measuring device (manufactured by Nikkiso Co., Ltd.)) and a solid content concentration (Sc) of 2%.
  • the Turn Over Number hereinafter abbreviated as TON
  • TON 8548 [mol Ethylene / mol cat.]. It was.
  • thermoplastic resin composition is obtained by melt-kneading at lOOrpm and pressed (conditions: 200 ° C, no pressure, 10min ⁇ 200 ° C, 10 min ⁇ room temperature, 50 kgfZ cm 2 , 5 min), about 0.7 mm and about 0.2 mm thick sheets were prepared, and the tensile properties and oil resistance were evaluated using the 0.7 mm thick sheets.
  • TEM observation of the obtained resin composition confirmed that about 1 ⁇ m of uniform polyolefin copolymer particles were dispersed in the polypropylene resin matrix. .
  • the monomer is quickly absorbed, and the monomer is uniformly absorbed by the polyethylene particles.
  • a unified latex that is, uniform particles, is formed. Conceivable.
  • This catalyst solution was emulsified with 250 mg sodium dodecyl sulfate (manufactured by Wako Pure Chemical Industries, Ltd.) and 7.5 mg pure water using an ultrasonic homogenizer (manufactured by SMT company, ultrasonic disperser UH-600).
  • the ultrasonic action time during emulsification is about 10 seconds.
  • ethylene gas manufactured by Sumitomo Seika Co., Ltd.
  • the inside of the autoclave was set to 3 MPa, and the reaction was carried out at 750 rpm and 70 ° C. for 2 hours.
  • thermoplastic resin composition is obtained by melt-kneading at lOOrpm and pressed (conditions: 200 ° C, no pressure, 10min ⁇ 200 ° C, 10 min ⁇ room temperature, 50 kgfZ cm 2 , 5 min), about 0.7 mm thick and about 0.2 mm thick sheets were prepared, and the tensile properties and oil resistance were evaluated using the 0.7 mm thick sheets.
  • Example 6 Preparation of rosin composition
  • the PE ⁇ P (BAZAN) copolymer 8g obtained in Example 5 and random PP (PC540R) (Sanomer Co., Ltd.) 20g were used at 200 ° using a plastomill (Toyo Seiki Co., Ltd., LABOPLASTOMILL).
  • thermoplastic resin composition is obtained by melt-kneading at lOOrpm for 10 minutes at C, and press (conditions: 200 ° C, no pressure, 10 min ⁇ 200 ° C, 50 kgf / cm 2 , 10 min ⁇ room temperature, 5 Okgf / cm 2 and 5 min), about 0.7 mm thick and about 0.2 mm thick sheets were prepared, and the tensile properties and oil resistance were evaluated using the approximately 0.7 mm thick sheets.
  • Nitrogen-substituted 1L autoclave, pure water 500g, isoprene (made by Wako Pure Chemical Industries, Ltd.) 87.5g, acrylonitrile (made by Wako Pure Chemical Industries, Ltd.) 37.5g, sodium dodecyl sulfate (Wako Pure Chemical Industries, Ltd.) 1.25g, sodium hydrogen carbonate (Wako Pure Chemical Industries, Ltd.) 1. 178g of polyethylene latex (sc 14%) polymerized in the same way as in Example 3 with emulsified 25g (as polyethylene) 25 g) was added, and potassium persulfate (manufactured by Wako Pure Chemical Industries, Ltd.) 1.
  • thermoplastic resin composition is obtained by melt-kneading at lOOrpm for 10 minutes at C, and press (conditions: 200 ° C, no pressure, 10 min ⁇ 200 ° C, 50 kgf / cm 2 , 10 min ⁇ room temperature, 5 Okgf / cm 2 and 5 min), about 0.7 mm thick and about 0.2 mm thick sheets were prepared, and the tensile properties and oil resistance were evaluated using the approximately 0.7 mm thick sheets.
  • 12 Og of a 10% calcium chloride aqueous solution was added for salting out.
  • the obtained solid was washed three times with pure water and then vacuum-dried to obtain a PE P (IP / AN) copolymer.
  • thermoplastic resin composition was obtained by melt-kneading using TEX30 HSS-25.5PW-2V).
  • ASTM1 dumbbells and bars were injection molded using an 80t molding machine (manufactured by Toshiba) to evaluate impact resistance and bending properties.
  • the Izod value was 36jZm and the flexural modulus was 330MPa.
  • thermoplastic resin composition is melt kneaded at lOOrpm for 1 minute.
  • the resulting press conditions: 200 ° C, without pressure, 10min ⁇ ⁇ 200 ° C 50kgf / cm 2, 10min at room temperature, 5 Okgf / cm 2, 5min ) and create about 0. 2 mm thick sheet, resistant Orein An acidity test was performed. The oleic acid resistance was good.
  • PE40 part P BA 30 part ZAN70 part
  • a 300 mL four-necked flask equipped with a Dimroth cooler, a stirrer, and a thermometer was preliminarily placed in a nitrogen atmosphere by nitrogen flow.
  • Lg, 0. lg of sodium dodecyl sulfate, and 20 g of pure water were emulsified with an ultrasonic homogenizer (SMT company, ultrasonic disperser UH-600). .
  • the ultrasonic action time during emulsification is about 1.5 minutes.
  • This vinyl monomer emulsion was put into a flask, and 125 g of a polymer latex polymerized in the same manner as in Example 3 (solid content: 3.2% in use) (125 g of polyethylene in this polyethylene latex was 4 g). Heating and stirring were started. The reaction system was heated with a oil bath until the temperature reached 60 ° C. The temperature reached 60 ° C in 1 hour at room temperature.
  • Example 15 Preparation of resin composition [0178] PE ⁇ P (BAZAN) copolymer obtained in Example 14 3.3g and random PP (PC540R, manufactured by Sanalomer) 16. A thermoplastic resin composition was obtained by melting and kneading at 200 ° C. lOOrpm for 10 minutes using LABOPLASTOMILL (Toyo Seiki Co., Ltd.). Furthermore, this thermoplastic resin composition is pressed.
  • PE ⁇ P (BAZAN) copolymer obtained in Example 14 3.3g and random PP (PC540R, manufactured by Sanalomer) 16.
  • a thermoplastic resin composition was obtained by melting and kneading at 200 ° C. lOOrpm for 10 minutes using LABOPLASTOMILL (Toyo Seiki Co., Ltd.). Furthermore, this thermoplastic resin composition is pressed.
  • the time required for dropping 10 g (approximately 10 mL) of this bull monomer was 1 hour and 30 minutes (dropping rate 0. lmL / min) 0 2 hours after the start of dropping of the bull monomer, the bull monomer was dropped. 30 minutes after the end of the addition, the solid content in the reaction system was measured, and the polymerization conversion was calculated to be 85%.
  • the reaction was further continued at 70 ° C for 3 hours, and the heating and stirring was stopped to complete the polymerization.
  • the polymer was salted out by adding 10 mL of 10% aqueous solution of calcium chloride to PE-P (BAZAN) latex after polymerization.
  • the obtained solid content was washed with pure water three times and then vacuum-dried to obtain a PE P (BAZAN) copolymer.
  • the copolymer obtained by salting this PE-P (BAZ AN) latex was 9.5 g, and the scale deposited during the polymerization was 3.7 g. Was 94%.
  • Example 17 Preparation of rosin composition 14.3 g of the PE ⁇ P (BAZAN) copolymer obtained in Example 16 and 5. 7 g of random PP (PC540R, manufactured by San Aromar) Toyo Corporation A thermoplastic resin composition was obtained by melt-kneading at 200 ° C. lOOrpm for 10 minutes using a LABOPLASTOMILL manufactured by Seiki.
  • thermoplastic resin composition is pressed (conditions: 200 C, no pressure, 10 min ⁇ 200 C 50 kgf / cm 2 10 min ⁇ room temperature, 50 kgf Zcm 2 5 min) to create a sheet about 0.7 mm thick and pull it
  • a sheet having a thickness of about 0.2 mm was prepared and a high frequency sealing property test was conducted.
  • the weight of polyethylene was 8 g), and sodium dodecyl sulfate (manufactured by Wako Pure Chemical Industries) 0.8 g was charged.
  • the flask was preliminarily subjected to nitrogen flow so that the system was in a nitrogen atmosphere.
  • the time required for dropping 20 g (approximately 20 mL) of this bull monomer was 1 hour and 30 minutes (dropping rate 0.2 mL / min) 0 2 hours after the start of dropping of the bull monomer, the bull monomer was dropped. 30 minutes after the completion of the addition, the solid content in the reaction system was measured and the polymerization conversion was calculated to be 95%.
  • the reaction was further continued at 70 ° C for 1 hour, and the heating and stirring was stopped to complete the polymerization.
  • the polymer was salted out by adding 15 mL of 10% aqueous calcium chloride solution to the PE-P (BAZAN) latex after polymerization.
  • Example 19 Preparation of a resin composition [0186] PE ⁇ P (BAZAN) copolymer obtained in Example 18 3.3g and random PP (PC540R, manufactured by Sanalomar) 16.
  • a thermoplastic resin composition was obtained by melt-kneading at 200 ° C and lOOrpm for 10 minutes using LABOPLASTOMILL (Toyo Seiki Co., Ltd.). Further, this thermoplastic resin composition is pressed (conditions: 200. C, no pressure, 10 min ⁇ 200. C, 50 kgf / cm 2 , 10 min ⁇ room temperature, 50 kgfZcm 2 , 5 min), and a sheet having a thickness of about 0.7 mm. A tensile elongation test was performed, and a sheet with a thickness of about 0.2 mm was prepared and a high frequency sealability test was performed.
  • the emulsified monomer solution was placed in the 8 L glass separable flask.
  • the emulsified liquid adhering to the wall of the stainless steel container was washed out with 200 mL of pure water and poured into the same 8 L separable flask.
  • this reaction solution was heated to 60 ° C in a water bath to start the reaction, the reaction was completed in about 5 hours, the solid content concentration was 35%, and the particle size was 0.7.
  • a macromonomer latex solution of / zm polybutyl acrylate was obtained.
  • ethylene gas manufactured by Sumitomo Seika Co., Ltd.
  • ethylene gas manufactured by Sumitomo Seika Co., Ltd.
  • the ethylene gas used here was a dehydration column (manufactured by Nikkasei Co., Ltd., dry column HDF 300-A3) and a deoxygenation column (manufactured by Nikkasei Co., Ltd., GASCL EAN GC-HDF 300-M). Purification was done through.
  • the obtained polyolefin copolymer latex had a particle size of 0.7 / ⁇ ⁇ and a solid content concentration of 22%.
  • a sheet was prepared and evaluated in the same manner as in Example 2 except that the polyolefin-based copolymer obtained in Comparative Example 1 was used, and the following results were obtained.
  • the Yellow Index of the sheet was 14.43.
  • the sheet wettability was 32.
  • Random PP Random PP (F232DC) was melt-kneaded at 200 ° C for 10 minutes at lOOrpm using a plastomill (Toyo Seiki Co., Ltd., LABOPLASTOMILL), and pressed (conditions: 200 ° C, no pressure, 10 m in ⁇ 200.C, 50kgfZcm 2 , 10min ⁇ room temperature, 5 min), sheets of about 0.7 mm thickness and about 0.2 mm thickness were prepared, and the tensile properties and oil resistance were evaluated using the 0.7 mm thickness sheet.
  • a plastomill Toyo Seiki Co., Ltd., LABOPLASTOMILL
  • Random PP (PC540R) was melt-kneaded at 200 ° C for 10 minutes at lOOrpm using a Plastomill (Toyo Seiki Co., Ltd., LABOPLASTOMILL) and pressed (conditions: 200 ° C, no pressure, 10 m in ⁇ 200 ° C, 50 kgfZcm 2 , 10 min ⁇ room temperature, 50 kgfZcm 2 , 5 min), about 0.7 mm thickness and about 0.2 mm thickness sheets were prepared and used to evaluate the tensile properties and oil resistance.
  • Plastomill Toyo Seiki Co., Ltd., LABOPLASTOMILL
  • Ethylene acetate butyl copolymer (EVA) (EV460) (manufactured by Mitsui DuPont Polychemical Co., Ltd.) is melt-kneaded at 200 ° C for 10 minutes at lOOrpm using a plast mill (manufactured by Toyo Seiki Co., Ltd., LABOPLASTOMILL) Conditions: 200 ° C, no pressure, 10min ⁇ 200 ° C, 50kgf / cm 2 , 10min ⁇ room temperature, 50kgfZcm 2 , 5min) to create a sheet of about 0.7mm thickness and about 0.2mm thickness, . Tensile properties and oil resistance were evaluated using 7mm thick sheets.
  • Reactor TPO (RTPO) (Q100F) (manufactured by Sanalomar Co., Ltd.) LABOPLASTOMILL), melt kneaded at 200 ° C for 10 minutes at lOOrpm, and press (conditions: 200 ° C, no pressure, 10min ⁇ 200 ° C, 50kgf / cm 2 , 10min ⁇ room temperature, 50kgf 5min) Sheets of about 0.7 mm thickness and about 0.2 mm thickness were prepared, and tensile properties and oil resistance were evaluated using a 0.7 mm thickness sheet.
  • Example 2 and Comparative Example 2 when the olefin-based copolymer obtained by the production method of the present invention was added as a modifier of polyolefin, emulsion polymerization of olefin was carried out in the presence of acrylic latex. The same physical properties as those obtained by adding the olefin copolymer obtained by the method to be carried out can be expressed.
  • Example 56 the use of a -tolyl group-containing monomer as a butyl monomer, and the combined use with butyl acrylate, can provide high frequency sealing properties in addition to softness. I got it. It is considered that a highly polar -tolyl group-containing monomer is effective in developing high-frequency sealability.
  • the olefin-based copolymer having higher functionality can be produced by the production method of the present invention.
  • Various functionalities can be expressed by selecting a vinyl monomer according to the desired physical properties.

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Abstract

The present invention aims to provide a polyolefin copolymer which is obtained by radically polymerizing a vinyl monomer in the presence of a polyolefin latex produced by emulsion-polymerizing or suspension-polymerizing an olefin monomer by using a coordination polymerization catalyst. The present invention also aims to produce a polyolefin copolymer while maintaining high polymerization activity in both polyolefin polymerization using a coordination polymerization catalyst and radical polymerization of a vinyl monomer. Such aims are achieved by radically polymerizing a vinyl monomer in the presence of a polyolefin latex produced by emulsion polymerization or microsuspension polymerization of an olefin monomer using a coordination polymerization catalyst.

Description

ポリオレフイン系共重合体、その製造方法および熱可塑性樹脂組成物 技術分野  Polyolefin copolymer, process for producing the same, and thermoplastic resin composition
[0001] 本発明は、配位重合触媒を用いてォレフィン系モノマーを乳化重合またはミクロ懸 濁重合させて製造されたポリオレフイン系ラテックス存在下、ビニルモノマーをラジカ ル重合させて得られる、ポリオレフイン系共重合体、その製造方法、熱可塑性榭脂と の熱可塑性榭脂組成物および成形体に関する。  [0001] The present invention relates to a polyolefin-based copolymer obtained by radical polymerization of a vinyl monomer in the presence of a polyolefin-based latex produced by emulsion polymerization or microsuspension polymerization of an olefin-based monomer using a coordination polymerization catalyst. The present invention relates to a polymer, a production method thereof, a thermoplastic resin composition with thermoplastic resin, and a molded article.
背景技術  Background art
[0002] グラフト共重合体は、その構造上の特徴から、ポリマーへの機能付与剤、表面機能 付与剤、ポリマーブレンドの相溶化剤、ポリマー/フイラ一系複合材料の界面活性ィ匕 剤等々、機能性ポリマーとして有効に利用されている。  [0002] Graft copolymers are characterized by their structural features, such as polymer function-imparting agents, surface function-imparting agents, polymer blend compatibilizers, polymer / filler-based composite surface active agents, and the like. It is effectively used as a functional polymer.
例えば、前周期遷移金属触媒存在下、アクリル酸エステル重合体にォレフィンを重 合反応させてグラフト共重合体を製造する技術が知られて ヽる (特許文献 1)。  For example, a technique is known in which a graft copolymer is produced by a polymerization reaction of olefin with an acrylate polymer in the presence of a transition metal catalyst (Patent Document 1).
[0003] また、乳化重合を利用して得られるグラフト共重合体としては、コアシェルポリマー が有名であり、特に、ジェン系ゴム粒子、アクリル系ゴム粒子、アクリル Zシリコーン系 複合ゴム粒子などを用いたコアシェルポリマー、例えば、 ABS榭脂、 MBS榭脂、 AS A榭脂等が、耐衝撃性の高い榭脂あるいは榭脂組成物として市販されている。し力し 、これらの榭脂はポリエチレン、ポリプロピレンなど低極性の榭脂には分散性が低い ため適用しがたいという問題があった。  [0003] Further, as a graft copolymer obtained by utilizing emulsion polymerization, a core-shell polymer is well known, and particularly, Gen-based rubber particles, acrylic rubber particles, acrylic Z silicone-based composite rubber particles, and the like were used. Core shell polymers such as ABS resin, MBS resin, ASA resin, etc. are commercially available as highly impact resistant resin or resin compositions. However, these resins have a problem that they are difficult to apply to low polarity resins such as polyethylene and polypropylene because of their low dispersibility.
[0004] また、ポリオレフインラテックス存在下、乳化させたアクリルモノマーを共重合させる 方法では、沸点が比較的低いアクリルモノマー、特にアクリロニトリルに関して、モノマ 一の転ィ匕率が悪い場合があった。この問題の原因としては、重合時の加熱、及びモ ノマーの反応熱等でアクリルモノマーの乳化液力 沸点の低 、モノマーが気化し、反 応液中に留まりにくいことが挙げられる。さらに、アクリルモノマーを乳化した上でポリ エチレンラテックスと混合して重合させる方法にぉ 、ては、乳化されたアクリルモノマ 一がポリエチレンラテックスに吸収されるため、水溶性開始剤では重合が進行しにく い場合もあった。 特許文献 1:特開 2003 - 335828 [0004] In addition, in the method of copolymerizing emulsified acrylic monomers in the presence of polyolefin latex, the monomer conversion rate may be poor for acrylic monomers having a relatively low boiling point, particularly acrylonitrile. The cause of this problem is that the boiling point of the acrylic monomer emulsion is low due to heating during polymerization, the reaction heat of the monomer, etc., and the monomer vaporizes, making it difficult to stay in the reaction liquid. Further, in a method in which an acrylic monomer is emulsified and then mixed with a polyethylene latex for polymerization, the emulsified acrylic monomer is absorbed by the polyethylene latex, so that the polymerization proceeds with the water-soluble initiator. Sometimes it was difficult. Patent Document 1: JP 2003-335828
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0005] 本発明の課題は、配位重合触媒を用いて、ォレフィン系モノマーを乳化重合または ミクロ懸濁重合させて製造されたポリオレフイン系ラテックス存在下、ビュルモノマーを ラジカル重合させてポリオレフイン系共重合体を提供することであり、配位重合触媒を 用いたォレフィン重合、およびビュル系モノマーのラジカル重合のいずれも、高い重 合活性を維持できる製造方法を提供することにある。 [0005] An object of the present invention is to subject a polyolefin monomer to radical polymerization by polymerization of a olefin monomer in the presence of a polyolefin latex produced by emulsion polymerization or microsuspension polymerization of an olefin monomer using a coordination polymerization catalyst. The object of the present invention is to provide a production method capable of maintaining high polymerization activity in both olefin polymerization using a coordination polymerization catalyst and radical polymerization of a bull monomer.
課題を解決するための手段  Means for solving the problem
[0006] 上記課題を解決するために、本発明者らは鋭意検討した結果、本発明を完成する に至った。 [0006] In order to solve the above problems, the present inventors have intensively studied, and as a result, the present invention has been completed.
すなわち本発明は、  That is, the present invention
配位重合触媒を用いて得られたポリオレフインラテックス存在下、ビュルモノマーを ラジカル重合させて製造したポリオレフイン系共重合体 (請求項 1)。  A polyolefin copolymer produced by radical polymerization of a butyl monomer in the presence of a polyolefin latex obtained using a coordination polymerization catalyst (Claim 1).
[0007] 配位重合触媒が、下記一般式( 1)〜(5)で示される ヽずれか 1種の後周期遷移金 属錯体系の配位重合触媒である事を特徴とする請求項 1記載のポリオレフイン系共 重合体 (請求項 2)。  [0007] The coordination polymerization catalyst is any one of the following general formulas (1) to (5), which is one kind of late transition metal complex-based coordination polymerization catalyst. The polyolefin-based copolymer according to claim 2.
[0008] [化 1]  [0008] [Chemical 1]
Figure imgf000003_0001
Figure imgf000003_0001
(式中、 Mはパラジウムまたはニッケルである。 R , Rは各々独立して、炭素数 1〜4 (In the formula, M is palladium or nickel. R 1 and R 2 each independently represent 1 to 4 carbon atoms.
1 4  14
の炭化水素基である。 R , Rは各々独立して水素原子、またはメチル基である。 Rは ノ、ロゲン原子、水素原子、または炭素数 1〜20の有機基である。 Xは Mに配位可能 なへテロ原子を持つ有機基であり、 Rにつながっていてもよい、または Xは存在しなく It is a hydrocarbon group. R 1 and R 2 are each independently a hydrogen atom or a methyl group. R is A hydrogen atom, a hydrogen atom, or an organic group having 1 to 20 carbon atoms. X is an organic group having a heteroatom that can be coordinated to M, and may be connected to R, or X does not exist
5  Five
てもよい。 L—は任意のァニオンである。 )  May be. L— is an arbitrary anion. )
[0010] [化 2] [0010] [Chemical 2]
Figure imgf000004_0001
Figure imgf000004_0001
[0011] (式中、 Mはパラジウムまたはニッケルである。 R , Rは各々独立して、炭素数 1〜4 [Wherein, M is palladium or nickel. R 1 and R 2 each independently represent 1 to 4 carbon atoms.
1 4  14
の炭化水素基である。 Rはハロゲン原子、水素原子、または炭素数 1〜20の有機基  It is a hydrocarbon group. R is a halogen atom, a hydrogen atom, or an organic group having 1 to 20 carbon atoms
5  Five
である。 Xは Mに配位可能なヘテロ原子を持つ有機基であり、 Rにつながっていても  It is. X is an organic group with a heteroatom that can coordinate to M,
5  Five
よい、または Xは存在しなくてもよい。 L一は任意のァ-オンである。 )  X or X may not be present. L is an arbitrary key. )
[0012] [化 3] [0012] [Chemical 3]
Figure imgf000004_0002
Figure imgf000004_0002
[0013] (式中、 Mはニッケル、パラジウムまたは白金である。 Eは酸素または硫黄である。 Xは リン、砒素またはアンチモンである。 R , R , Rは各々独立して、水素または炭素数 1 〜20の炭化水素基である。 Rはフッ素原子または炭素数 1〜20のフッ素化炭化水 fl [In the formula, M is nickel, palladium, or platinum. E is oxygen or sulfur. X is phosphorus, arsenic, or antimony. R 1, R 2, R are each independently hydrogen or carbon number. 1 ~ 20 hydrocarbon groups. R is a fluorine atom or a fluorinated hydrocarbon having 1 to 20 carbon atoms fl
素基である。 Rは水素、炭素数 1〜20の炭化水素基、ハロゲン原子、炭素数 1〜20 のハロゲンィ匕炭化水素基、水酸基、炭素数 1〜20の炭化水素基力もなるエーテル基 、炭素数 1〜20の炭化水素基力もなるエステル基、スルホン酸塩または炭素数 1〜2 0の炭化水素基力もなるスルホン酸エステル基である。 )  It is a basic group. R is hydrogen, a hydrocarbon group having 1 to 20 carbon atoms, a halogen atom, a halogenated hydrocarbon group having 1 to 20 carbon atoms, a hydroxyl group, an ether group that also has a hydrocarbon group having 1 to 20 carbon atoms, a carbon number of 1 to 20 These are ester groups, sulfonates, and sulfonic acid ester groups that also have a hydrocarbon group having 1 to 20 carbon atoms. )
[0014] [化 4] [0014] [Chemical 4]
Figure imgf000005_0001
Figure imgf000005_0001
[0016] (式中、 Mはニッケル、パラジウムまたは白金である。 Eは酸素または硫黄である。 Xは リン、砒素またはアンチモンである。 R , R , Rは各々独立して、水素または炭素数 1  [In the formula, M is nickel, palladium, or platinum. E is oxygen or sulfur. X is phosphorus, arsenic, or antimony. R 1, R 2, R are each independently hydrogen or carbon number. 1
6 7 8  6 7 8
〜20の炭化水素基である。 Yはハロゲン原子である。 mは 1〜3である。 ) o  ~ 20 hydrocarbon groups. Y is a halogen atom. m is 1-3. ) o
[0017] ビュルモノマーが(メタ)アクリル系モノマーであることを特徴とする請求項 1または 2 の、ヽずれか 1項に記載のポリオレフイン系共重合体 (請求項 3)。 [0017] The bullet monomer is a (meth) acrylic monomer. The polyolefin copolymer according to claim 1, wherein the polyolefin is a copolymer (Claim 3).
[0018] (メタ)アクリル系モノマー力 ¾—プチル (メタ)アクリル酸エステルであることを特徴と する請求項 3に記載のポリオレフイン系共重合体 (請求項 4)。 [0018] The polyolefin copolymer according to claim 3, which is a (meth) acrylic monomer power tert-butyl (meth) acrylic acid ester (claim 4).
[0019] ビュルモノマーとして-トリル基を有するモノマーを用いることを特徴とする請求項 1[0019] The monomer having a -tolyl group is used as the bull monomer.
〜4の 、ずれかに記載のポリオレフイン系共重合体 (請求項 5)。 The polyolefin copolymer according to any one of -4 to (Claim 5).
二トリル基を有するモノマーがビュルモノマー全体 100重量%中 5重量%〜 100重量 Monomers having a nitrile group are 5% to 100% by weight of 100% by weight
%である請求項 5に記載のポリオレフイン系共重合体 (請求項 6)。 The polyolefin copolymer according to claim 5, which is% (claim 6).
[0020] ビュルモノマーがジェン系モノマーであることを特徴とする請求項 1または 2の!、ず れカ 1項に記載のポリオレフイン系共重合体 (請求項 7)。 [0020] The polyolefin copolymer according to [1] or [2] above, wherein the bur monomer is a gen monomer (Claim 7).
[0021] ジェン系モノマーが、イソプレンまたはブタジエンであることを特徴とする請求項 7記 載のポリオレフイン系共重合体 (請求項 8)。 [0021] The polyolefin copolymer according to claim 7, wherein the gen-based monomer is isoprene or butadiene (claim 8).
ポリオレフインとビュル系ポリマーがグラフトしている請求項 1〜8のいずれ力 1項に記 載のポリオレフイン系共重合体 (請求項 9)。  The polyolefin copolymer according to any one of claims 1 to 8, wherein the polyolefin and the bull polymer are grafted (claim 9).
[0022] 配位重合触媒を用いて得られたポリオレフインラテックスの存在下、ビニルモノマー をラジカル重合させることを特徴とする請求項 1〜9のいずれか 1項に記載のポリオレ フィン系共重合体の製造方法 (請求項 10)。 [0022] The polyolefin copolymer according to any one of claims 1 to 9, wherein the vinyl monomer is radically polymerized in the presence of a polyolefin latex obtained using a coordination polymerization catalyst. Manufacturing method (Claim 10).
[0023] 配位重合触媒を用いて得られたポリオレフインラテックス存在下、ビュルモノマーを ラジカル重合させる際、ビニルモノマーを予め乳化させておくことを特徴とする請求項[0023] The vinyl monomer is pre-emulsified in the radical polymerization of the butyl monomer in the presence of the polyolefin latex obtained using the coordination polymerization catalyst.
10に記載のポリオレフイン系共重合体の製造方法 (請求項 11)。 10. A process for producing a polyolefin copolymer according to 10, (claim 11).
[0024] 配位重合触媒を用いて得られたポリオレフインラテックスと、ビュルモノマーを予め 混合した後ラジカル重合させることを特徴とする請求項 10〜 12いずれか 1項に記載 のポリオレフイン系共重合体の製造方法 (請求項 12)。 [0024] The polyolefin copolymer obtained according to any one of claims 10 to 12, wherein the polyolefin latex obtained using a coordination polymerization catalyst and a butyl monomer are preliminarily mixed and then radical polymerization is performed. Manufacturing method (Claim 12).
[0025] 配位重合触媒を用いて得られたポリオレフインラテックスにビュルモノマーを乳化せ ずに滴下添加して重合させることを特徴とする請求項 10または 11のいずれか 1項に 記載のポリオレフイン系共重合体の製造方法 (請求項 13)。 [0025] The polyolefin co-polymer according to any one of claims 10 and 11, wherein a butyl monomer is added dropwise to the polyolefin latex obtained using the coordination polymerization catalyst without emulsification, and polymerization is performed. A method for producing a polymer (Claim 13).
[0026] 配位重合触媒を用いて得られたポリオレフインラテックスの存在下、ビニルモノマー をラジカル重合させる際、水溶性の開始剤を使用することを特徴とする請求項 11〜1[0026] The water-soluble initiator is used when the vinyl monomer is radically polymerized in the presence of the polyolefin latex obtained using the coordination polymerization catalyst.
4V、ずれか 1項に記載のポリオレフイン系共重合体の製造方法 (請求項 14)。 [0027] ラジカル重合により得られたポリオレフイン系共重合体をさらに加水分解することを 特徴とする請求項 10〜13いずれか 1項に記載のポリオレフイン系共重合体の製造 方法 (請求項 15)。 The method for producing a polyolefin-based copolymer according to claim 1 (4). [0027] The method for producing a polyolefin copolymer according to any one of claims 10 to 13, wherein the polyolefin copolymer obtained by radical polymerization is further hydrolyzed (claim 15).
[0028] 加水分解によりカルボン酸基が生成することを特徴とする請求項 16に記載のポリオ レフイン系共重合体の製造方法 (請求項 16)。  [0028] The method for producing a polyolefin copolymer according to claim 16, wherein a carboxylic acid group is generated by hydrolysis (claim 16).
[0029] 請求項 1〜9のいずれか 1項に記載のポリオレフイン系共重合体と熱可塑性榭脂か らなる熱可塑性榭脂組成物 (請求項 17)。 [0029] A thermoplastic resin composition comprising the polyolefin copolymer according to any one of claims 1 to 9 and a thermoplastic resin (claim 17).
[0030] 請求項 10〜17のいずれ力 1項に記載の方法により得られたポリオレフイン系共重 合体と熱可塑性榭脂からなる熱可塑性榭脂組成物 (請求項 18)。 [0030] A thermoplastic resin composition comprising a polyolefin copolymer and a thermoplastic resin obtained by the method according to any one of claims 10 to 17 (claim 18).
[0031] 請求項 18または 19のいずれか 1項に記載の熱可塑性榭脂組成物からなる成形体 [0031] A molded article comprising the thermoplastic resin composition according to any one of claims 18 and 19.
(請求項 19)。である。  (Claim 19). It is.
発明の効果  The invention's effect
[0032] 本発明の、ポリオレフイン系共重合体においては、配位重合触媒によるォレフィン 系モノマーの重合およびビュルモノマーのラジカル重合のいずれも高活性で重合さ せることができ、その結果高効率でォレフィン系共重合体を製造することができる。特 にォレフイン系モノマーが高活性で重合できるので、得られた共重合体さらには組成 物の触媒残渣による着色が大きく低減できる。また、沸点の低いアクリルモノマー、特 にアクリロニトリルを効率よく重合できるため、得られたポリオレフイン系共重合体は、 極性付与に適しており、これを添加した熱可塑性榭脂組成物は高周波シール性が 大幅に向上する。  [0032] In the polyolefin copolymer of the present invention, both the polymerization of the olefin monomer and the radical polymerization of the butyl monomer by the coordination polymerization catalyst can be polymerized with high activity, and as a result, the olefin is highly efficient. A copolymer can be produced. In particular, since the olefin monomer can be polymerized with high activity, coloring of the obtained copolymer and the composition by the catalyst residue can be greatly reduced. In addition, since an acrylic monomer having a low boiling point, particularly acrylonitrile, can be efficiently polymerized, the obtained polyolefin copolymer is suitable for imparting polarity, and a thermoplastic resin composition to which this is added has high-frequency sealing properties. Greatly improved.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0033] 以下、本発明を詳細に説明する。 [0033] The present invention is described in detail below.
本発明は、配位重合触媒の存在下、ォレフィン系モノマーを重合して得られたポリオ レフインラテックス存在下、ビュルモノマーをラジカル重合させて製造したポリオレフィ ン系共重合体に関する。  The present invention relates to a polyolefin copolymer produced by radical polymerization of a butyl monomer in the presence of a polyolefin latex obtained by polymerizing an olefin monomer in the presence of a coordination polymerization catalyst.
[0034] (配位重合触媒) [0034] (Coordination polymerization catalyst)
ポリオレフインラテックスを製造するための配位重合触媒としては、水および極性ィ匕 合物の共存下でォレフィン重合活性を有する配位重合触媒であれば特に制限はなく 、好ましい例としてケミカル 'レビュー(Chemical Review) , 2000年, 100卷, 116 9— 1203頁、ケミカル ·レビュー(Chemical Review) , 2003年, 103卷, 283— 3 15頁、有機合成化学協会誌, 2000年, 58卷, 293頁、アンゲバンテ 'ケミー国際版 (Angewandte Chemie International Edition) , 2002年, 41卷, 544— 561 頁、アンゲバンテ 'ケミー国際版(Angewandte Chemie International Edition ) , 2005年, 44卷, 429— 432頁に記載されているものを挙げる事ができる。但し、こ れに限定されるものではない。合成が簡便であり高活性が得られるという点から、一 般式 (1)〜 (5)で示される後周期遷移金属錯体系の配位重合触媒が好ま ヽ。 The coordination polymerization catalyst for producing polyolefin latex is not particularly limited as long as it is a coordination polymerization catalyst having olefin polymerization activity in the presence of water and a polar compound. As a preferred example, Chemical Review, 2000, 100 卷, 116 9–1203, Chemical Review, 2003, 103 卷, 283-3, 15 pp. Journal of Synthetic Organic Chemistry, 2000, 58 卷, 293, Angelevante Chemie International Edition, 2002, 41 卷, 544–561, Angelante 'Chemie International Edition, 2005, 44 卷, Examples include those described on pages 429-432. However, the present invention is not limited to this. From the viewpoint of easy synthesis and high activity, a late transition metal complex-based coordination polymerization catalyst represented by the general formulas (1) to (5) is preferred.
[0035] [化 6] [0035] [Chemical 6]
Figure imgf000008_0001
Figure imgf000008_0001
[0036] (式中、 Mはパラジウムまたはニッケルである。 R , Rは各々独立して、炭素数 1〜4 (Wherein, M is palladium or nickel. R 1 and R 2 each independently represents 1 to 4 carbon atoms)
1 4  14
の炭化水素基である。 R , Rは各々独立して水素原子、またはメチル基である。 Rは  It is a hydrocarbon group. R 1 and R 2 are each independently a hydrogen atom or a methyl group. R is
2 3 5 ノ、ロゲン原子、水素原子、または炭素数 1〜20の有機基である。 Xは Mに配位可能 なへテロ原子を持つ有機基であり、 Rにつながっていてもよい、または Xは存在しなく  2 3 5, a rogen atom, a hydrogen atom, or an organic group having 1 to 20 carbon atoms. X is an organic group having a heteroatom that can be coordinated to M, and may be connected to R, or X does not exist
5  Five
てもよい。 L—は任意のァニオンである。 )  May be. L— is an arbitrary anion. )
[0037] [化 7] [0037] [Chemical 7]
Figure imgf000009_0001
Figure imgf000009_0001
[0038] (式中、 Mはパラジウムまたはニッケルである。 R , Rは各々独立して、炭素数 1〜4 [In the formula, M is palladium or nickel. R 1 and R 2 each independently represent 1 to 4 carbon atoms.
1 4  14
の炭化水素基である。 Rはハロゲン原子、水素原子、または炭素数 1〜20の有機基  It is a hydrocarbon group. R is a halogen atom, a hydrogen atom, or an organic group having 1 to 20 carbon atoms
5  Five
である。 Xは Mに配位可能なヘテロ原子を持つ有機基であり、 Rにつながっていても  It is. X is an organic group with a heteroatom that can coordinate to M,
5  Five
よい、または Xは存在しなくてもよい。 L一は任意のァ-オンである。 )  X or X may not be present. L is an arbitrary key. )
[0039] [化 8] [0039] [Chemical 8]
Figure imgf000009_0002
Figure imgf000009_0002
[0040] (式中、 Mはニッケル、パラジウムまたは白金である。 Eは酸素または硫黄である。 Xは リン、砒素またはアンチモンである。 R , R , Rは各々独立して、水素または炭素数 1  [0040] (wherein M is nickel, palladium, or platinum. E is oxygen or sulfur. X is phosphorus, arsenic, or antimony. R 1, R 2, and R are each independently hydrogen or carbon number. 1
6 7 8  6 7 8
〜20の炭化水素基である。 Rはフッ素原子または炭素数 1〜20のフッ素化炭化水 fl  ~ 20 hydrocarbon groups. R is a fluorine atom or a fluorinated hydrocarbon having 1 to 20 carbon atoms fl
素基である。 Rは水素、炭素数 1〜20の炭化水素基、ハロゲン原子、炭素数 1〜20 のハロゲンィ匕炭化水素基、水酸基、炭素数 1〜20の炭化水素基力もなるエーテル基 、炭素数 1〜20の炭化水素基力もなるエステル基、スルホン酸塩または炭素数 1〜2 0の炭化水素基力もなるスルホン酸エステル基である。 ) It is a basic group. R is hydrogen, a hydrocarbon group having 1 to 20 carbon atoms, a halogen atom, a halogenated hydrocarbon group having 1 to 20 carbon atoms, a hydroxyl group, an ether group that also has a hydrocarbon group having 1 to 20 carbon atoms, a carbon number of 1 to 20 Ester group, sulfonate, or carbon number of 1-2 It is a sulfonic acid ester group that also has zero hydrocarbon group power. )
[0041] [化 9] [0041] [Chemical 9]
Figure imgf000010_0001
Figure imgf000010_0001
[0043] (式中、 Mはニッケル、パラジウムまたは白金である。 Eは酸素または硫黄である。 Xは リン、砒素またはアンチモンである。 R , R , Rは各々独立して、水素または炭素数 1  [0043] (wherein M is nickel, palladium or platinum. E is oxygen or sulfur. X is phosphorus, arsenic or antimony. R 1, R 2 and R 3 are each independently hydrogen or carbon number. 1
6 7 8  6 7 8
〜20の炭化水素基である。 Yはハロゲン原子である。 mは 1〜3である。 )  ~ 20 hydrocarbon groups. Y is a halogen atom. m is 1-3. )
一般式(1)または(2)で示される後周期遷移金属錯体系の配位重合触媒は、 Broo khart触媒として知られて!/ヽる。  The late transition metal complex-based coordination polymerization catalyst represented by the general formula (1) or (2) is known as a broo khart catalyst!
[0044] 水中で安定であること力 特に Mはパラジウムが好まし 、。 R , Rで表される炭素数 [0044] The ability to be stable in water, in particular, M is preferably palladium. Carbon number represented by R and R
1 4  14
1〜4の炭化水素基としては、メチル基、ェチル基、イソプロピル基、 t—ブチル基、 n ブチル基などが好ましぐさらに好ましくはメチル基、イソプロピル基が好ましい。 [0045] Xで表される Mに配位可能な分子としては、ジェチルエーテル、アセトン、メチルェ チルケトン、ァセトアルデヒド、酢酸、酢酸ェチル、水、エタノール、ァセトニトリル、テト ラヒドロフラン、ジメチルホルムアミド、ジメチルスルホキシド、炭酸プロピレンなどの極 性ィ匕合物を例示することができる力 なくてもよい。また Rがへテロ原子、特にエステ As the hydrocarbon group of 1 to 4, a methyl group, an ethyl group, an isopropyl group, a t-butyl group, an n-butyl group and the like are preferable, and a methyl group and an isopropyl group are more preferable. [0045] Molecules capable of coordinating to M represented by X include jetyl ether, acetone, methyl ethyl ketone, acetonitrile, acetic acid, ethyl acetate, water, ethanol, acetonitrile, tetrahydrofuran, dimethylformamide, dimethyl sulfoxide. In addition, there is no need to be able to exemplify polar compounds such as propylene carbonate. R is a heteroatom, especially
5  Five
ル結合等のカルボニル酸素を有する場合には、このカルボ-ル酸素力 として配位 してもよい。また、ォレフィンとの重合時には、該ォレフインが配位する形になることが 知られている。  In the case where it has a carbonyl oxygen such as a sulfur bond, it may be coordinated as this carbon oxygen force. Further, it is known that the olefin is coordinated during polymerization with olefin.
[0046] また、 L—で表される対ァ-オンは、 a—ジィミン型の配位子と遷移金属とからなる触 媒と助触媒の反応により、カチオン (M+)と共に生成するが、溶媒中で非配位性のィ オンペアを形成できるものならば 、ずれでもよ!/、。  [0046] The counter-one represented by L- is produced together with a cation (M +) by the reaction of a catalyst comprising an a-dimine type ligand and a transition metal and a cocatalyst. Anything that can form a non-coordinating ionic pair is acceptable!
[0047] 両方のィミン窒素に芳香族基を有する aージィミン型の配位子、具体的には、 ArN  [0047] An a-dimine type ligand having an aromatic group on both imine nitrogens, specifically, ArN
= C (R )— C (R ) =NArで表される化合物は、合成が簡便で、活性が高いことから = C (R) — The compound represented by C (R) = NAr is easy to synthesize and has high activity.
2 3 twenty three
好ましい。 R、 Rは炭化水素基であることが好ましぐ特に、水素原子、メチル基、お  preferable. R and R are preferably hydrocarbon groups, particularly hydrogen atoms, methyl groups, and
2 3  twenty three
よび一般式 (2)で示されるァセナフテン骨格としたものが、合成が簡便で活性が高!ヽ ことから好ましい。さらに、両方のィミン窒素に置換芳香族基を有する α ジィミン型 の配位子を用いることが、立体因子的に有効で、ポリマーの分子量が高くなる傾向に あることから好ましい。従って、 Arは置換基を持つ芳香族基であることが好ましぐ例 えば、 2, 6 ジメチルフエ-ル、 2, 6 ジイソプロピルフエ-ルなどが挙げられる。  And those having a acenaphthene skeleton represented by the general formula (2) are preferred because they are easy to synthesize and have high activity. Furthermore, it is preferable to use an α-dimine type ligand having a substituted aromatic group at both imine nitrogens because it is effective in terms of steric factors and tends to increase the molecular weight of the polymer. Therefore, it is preferable that Ar is an aromatic group having a substituent, for example, 2, 6 dimethyl file, 2, 6 diisopropyl file and the like.
[0048] 本発明の後周期遷移金属錯体から得られる活性種中の補助配位子 (R )としては、 [0048] As the auxiliary ligand (R) in the active species obtained from the late transition metal complex of the present invention,
5 炭化水素基あるいはハロゲン基あるいは水素基が好まし 、。後述する助触媒のカチ オン (Q+)が、触媒の金属—ハロゲン結合ある 、は金属—水素結合ある 、は水素― 炭素結合から、ハロゲン等を引き抜き、塩が生成する一方、触媒からは、活性種であ る、金属 炭素結合あるいは金属 ハロゲン結合あるいは金属一水素結合を保有 するカチオン (M+)が発生し、助触媒のァ-オン (L— )と非配位性のイオンペアを形成 する必要があるためである。  5 A hydrocarbon group, a halogen group or a hydrogen group is preferred. Cocatalyst cation (Q +), which will be described later, has a metal-halogen bond, is a metal-hydrogen bond, is a metal-hydrogen bond, and a halogen is extracted from the hydrogen-carbon bond to form a salt, while the catalyst is active Cation (M +) possessing a metal carbon bond, metal halogen bond or metal monohydrogen bond is generated, and it is necessary to form a non-coordinating ion pair with the promoter cation (L—). Because there is.
[0049] Rを具体的に例示すると、メチル基、クロ口基、ブロモ基あるいは水素基が挙げられ [0049] Specific examples of R include a methyl group, a black mouth group, a bromo group, and a hydrogen group.
5  Five
、特に、メチル基あるいはクロ口基力 合成が簡便であることから好ましい。なお、 M+ ハロゲン結合へのォレフィンの挿入より M+ 炭素結合(あるいは水素結合)へのォ レフインの挿入の方がおこりやすいため、触媒の補助配位子として特に好ましい Rは In particular, a methyl group or a black mouth basic force synthesis is preferable because it is simple. Note that the insertion of olefins into M + halogen bonds leads to the addition of M + carbon bonds (or hydrogen bonds). Ref is particularly preferred as an auxiliary ligand for the catalyst because it is easier to insert refin.
5 メチル基である。  5 Methyl group.
[0050] さらに、 Rとしては Mに配位可能なカルボ-ル酸素を持つエステル結合を有する有  [0050] Further, R has an ester bond having a carboxylic oxygen capable of coordinating to M.
5  Five
機基であってもよぐ例えば、酪酸メチルカも得られる基が挙げられる。  For example, a group from which methyl butyrate can also be obtained may be mentioned.
[0051] 助触媒としては、 Q+L—で表現できる。 Qとしては、 Ag、 Li、 Na、 Κ、 Ηが挙げられ、 A gがハロゲンの引き抜き反応が完結しやすいこと力 好ましぐ Na、 Kが安価であるこ とから好ましい。 Lとしては、 BF , B (C F ) , B (C H (CF ) )、 PF、 AsF、 SbF、 ( [0051] The cocatalyst can be expressed as Q + L-. Examples of Q include Ag, Li, Na, Κ, and Η, and Ag is preferable because the halogen extraction reaction is easily completed. Na and K are preferable because they are inexpensive. L includes BF, B (C F), B (C H (CF)), PF, AsF, SbF, (
4 6 5 4 6 3 3 2 4 6 6 6 4 6 5 4 6 3 3 2 4 6 6 6
RfSO ) CH、 (RfSO ) C、 (RfSO ) N、 RfSOが挙げられる。特に、 PF、 AsF、 SRfSO) CH, (RfSO) C, (RfSO) N, RfSO. In particular, PF, AsF, S
2 2 2 3 2 2 3 6 6 bF、 (RfSO ) CH、 (RfSO ) C、 (RfSO ) N、 RfSOが、極性化合物に安定な傾2 2 2 3 2 2 3 6 6 bF, (RfSO) CH, (RfSO) C, (RfSO) N, RfSO are stable to polar compounds
6 2 2 2 3 2 2 3 6 2 2 2 3 2 2 3
向を示すという点力も好ましぐさらに、 PF、 AsF、 SbF力 合成が簡便で工業的に  In addition, PF, AsF, and SbF force synthesis is simple and industrial.
6 6 6  6 6 6
入手容易であると 、う点力も特に好まし 、。  As it is easy to obtain, it is particularly preferred to use spot strength.
[0052] 活性の高さからは、 BF、 B (C F ) 、 B (C H (CF ) )力 特に B (C F ) 、 B (C H  [0052] From the height of the activity, BF, B (C F), B (C H (CF)) force, especially B (C F), B (C H
4 6 5 4 6 3 3 2 4 6 5 4 6 3 4 6 5 4 6 3 3 2 4 6 5 4 6 3
(CF ) )が好ましい。 Rは複数のフッ素基を含有する炭化水素基である。これらフッ(CF)) is preferred. R is a hydrocarbon group containing a plurality of fluorine groups. These footings
3 2 4 f 3 2 4 f
素は、ァ-オンを非配位的にするために必要で、その数は多いほど好ましい。 Rの例 f 示としては、 CF、C F、C F、C F 、C Fがあるが、これらに限定されない。またい  Elementary is necessary for non-coordinating the key-on, and the larger the number, the better. Examples of R f include, but are not limited to CF, C F, C F, C F, C F. Across
3 2 5 4 9 8 17 6 5  3 2 5 4 9 8 17 6 5
くつかを組み合わせてもよ!、。  You can combine some!
[0053] 一般式 (3)、(4)または (5)で示される後周期遷移金属錯体系の配位重合触媒は、 SHOP (Shell Higher Olefin Process)触媒として知られている。(3)の中でも 下記一般式 (6) :  The late transition metal complex-based coordination polymerization catalyst represented by the general formula (3), (4) or (5) is known as a SHOP (Shell Higher Olefin Process) catalyst. Among (3), the following general formula (6):
[0054] [0054]
Figure imgf000012_0001
[0055] (式中、 Mはニッケル、パラジウムまたは白金である。 Eは酸素または硫黄である。 Xは リン、砒素またはアンチモンである。 R , R , Rは各々独立して、水素または炭素数 1
Figure imgf000012_0001
[0055] (wherein M is nickel, palladium, or platinum. E is oxygen or sulfur. X is phosphorus, arsenic, or antimony. R 1, R 2, and R 3 are each independently hydrogen or carbon number. 1
〜20の炭化水素基である。 R , Rは各々独立してフッ素原子または炭素数 1〜20 のフッ素化炭化水素基である。)で表されるォレフィン重合用触媒が好ましい。特に、 R力 Sフッ素化炭化水素基である場合、乳化系でも高いエチレン重合活性を示すこと が報告されている(Angew. Chem. Int. Ed. 2002年, 41卷, 544頁)。 ~ 20 hydrocarbon groups. R 1 and R 2 are each independently a fluorine atom or a fluorinated hydrocarbon group having 1 to 20 carbon atoms. The olefin polymerization catalyst represented by In particular, it has been reported that the R force S fluorinated hydrocarbon group exhibits high ethylene polymerization activity even in an emulsified system (Angew. Chem. Int. Ed. 2002, 41 卷, 544).
[0056] Rを電子吸引性のフッ素原子または炭素数 1〜20のフッ素化炭化水素基にするこ とでより高活性およびまたはより高分子量のポリオレフインを得ることができる。 (3)は 、以下の反応により調製するのが好ましい。  [0056] By making R an electron-withdrawing fluorine atom or a fluorinated hydrocarbon group having 1 to 20 carbon atoms, a polyolefin having higher activity and / or higher molecular weight can be obtained. (3) is preferably prepared by the following reaction.
[0057] [化 12]  [0057] [Chemical 12]
+ nL
Figure imgf000013_0001
+ nL
Figure imgf000013_0001
[0058] (反応式中、 Mはニッケル、パラジウムまたは白金である。 Eは酸素または硫黄である 。 Xはリン、砒素またはアンチモンである。 R , R , Rは各々独立して、水素または炭 素数 1〜20の炭化水素基である。 Rはフッ素原子または炭素数 1〜20のフッ素化炭 化水素基である。 Rは水素、炭素数 1〜20の炭化水素基、ハロゲン原子、炭素数 1〜 20のハロゲン化炭化水素基、水酸基、炭素数 1〜20の炭化水素基からなるエーテ ル基、炭素数 1〜20の炭化水素基力もなるエステル基、スルホン酸塩または炭素数 1〜20の炭化水素基からなるスルホン酸エステル基である。 MLはゼロ価のニッケル 、パラジウムまたは白金化合物である。 Lは Mに対して配位し、 Mの価数をゼロ価に 保持するものであれば特に制限はな 、。 nは自然数である)。  (In the reaction formula, M is nickel, palladium, or platinum. E is oxygen or sulfur. X is phosphorus, arsenic, or antimony. R 1, R 2, and R are each independently hydrogen or carbon. R is a hydrocarbon group having a prime number of 1 to 20. R is a fluorine atom or a fluorinated hydrocarbon group having a carbon number of 1 to 20. R is hydrogen, a hydrocarbon group having 1 to 20 carbon atoms, a halogen atom, a carbon number. 1 to 20 halogenated hydrocarbon groups, hydroxyl groups, ether groups consisting of 1 to 20 carbon atoms, ester groups, sulfonates or 1 to 20 carbon atoms that also have 1 to 20 carbon atoms. ML is a zero-valent nickel, palladium or platinum compound L is coordinated to M and maintains the valence of M to zero. (N is a natural number).
[0059] これらの反応が進行しやすいことから、 Mはゼロ価のニッケルであることが好ましい 。 Eは酸素であることが好ましい。 Xはリンであることが好ましい。  [0059] Since these reactions easily proceed, M is preferably zero-valent nickel. E is preferably oxygen. X is preferably phosphorus.
[0060] R 、 Rは各々独立して炭素数 1〜20のフッ素化炭化水素基が好ましい。具体例と しては、トリフルォロメチル基、ペンタフルォロェチル基、ヘプタフルォロプロピル基、 ペンタフルオロフェニル基、トリフルォロメチル基で置換されたフエニル基等が挙げら れる。特に、 Rはトリフルォロメチル基が好ましぐ Rはペンタフルオロフェ-ル基が 好ましい。 [0060] R 1 and R 2 are preferably each independently a fluorinated hydrocarbon group having 1 to 20 carbon atoms. Specific examples include trifluoromethyl group, pentafluoroethyl group, heptafluoropropyl group, Examples thereof include a phenyl group substituted with a pentafluorophenyl group and a trifluoromethyl group. In particular, R is preferably a trifluoromethyl group. R is preferably a pentafluorophenol group.
[0061] また、 R , R , Rは各々独立して、炭素数 1〜20の炭化水素基が、特に置換芳香 族基が好ましい。置換芳香族基として最も好ましいのはフエニル基である。一般式 (4 )あるいは一般式 (5)は、以下の化合物によりその場で調製される配位子を用いてそ の場の反応で調製するのが好まし 、。  [0061] R 1, R 2, and R are each independently preferably a hydrocarbon group having 1 to 20 carbon atoms, particularly a substituted aromatic group. Most preferred as a substituted aromatic group is a phenyl group. The general formula (4) or the general formula (5) is preferably prepared by an in situ reaction using a ligand prepared in situ by the following compound.
[0062] [化 13]  [0062] [Chemical 13]
+ Πし
Figure imgf000014_0001
+ Trick
Figure imgf000014_0001
[0063] [化 14]  [0063] [Chemical 14]
Figure imgf000014_0002
Figure imgf000014_0002
[0064] (反応式中、 Mはニッケル、パラジウムまたは白金である。 Eは酸素または硫黄である 。 Xはリン、砒素またはアンチモンである。 R , R , Rは各々独立して、水素または炭 素数 1〜20の炭化水素基である。 Yはハロゲン原子である。 mは 1〜3である。 ML はゼロ価のニッケル、パラジウムまたは白金化合物である。 Lは Mに対して配位し、 M の価数をゼロ価に保持するものであれば特に制限はない。 nは自然数である。)これ らの反応が進行しやすいことから、 Mはゼロ価のニッケルであることが好ましい。 Eは 酸素であることが好まし 、。 Xはリンであることが好ま U、。  (In the reaction formula, M is nickel, palladium or platinum. E is oxygen or sulfur. X is phosphorus, arsenic or antimony. R 1, R 2 and R are each independently hydrogen or carbon. A hydrocarbon group having a prime number of 1 to 20. Y is a halogen atom, m is 1 to 3, ML is a zero-valent nickel, palladium or platinum compound, L is coordinated to M, There is no particular limitation as long as the valence of M is maintained at zero. N is a natural number.) Since these reactions are likely to proceed, M is preferably zero-valent nickel. E is preferably oxygen. U prefers that X is phosphorus.
[0065] ゼロ価のニッケル化合物としては、例えば、ビス(シクロォクタジェン)ニッケル、ビス [0065] Examples of the zero-valent nickel compound include bis (cyclooctagen) nickel and bis
(シクロォクタテトラエン)ニッケル、ビス(1、 3、 7 -オタタトリエン)ニッケル、ビス(シクロ ドデカトリェン)ニッケル、ビス(ァリル)ニッケル、ビス(メタリル)ニッケル、トリエチレン ニッケル、ビス(ブタジエン)ニッケル、ビス(イソプレン)ニッケルが好ましぐビス(シク ロォクタジェン)ニッケルが特に好まし 、。 (Cyclooctatetraene) nickel, bis (1,3,7-otatatriene) nickel, bis (cyclododecatriene) nickel, bis (aryl) nickel, bis (methallyl) nickel, triethylene Especially preferred is bis (cyclotagen) nickel, which is preferably nickel, bis (butadiene) nickel or bis (isoprene) nickel.
[0066] これらビス(シクロォクタジェン)ニッケルは公知の方法に従って合成することもでき るし、固体を取り出すことなく溶液のまま用いてもよい (例えば、実験化学講座第 4版 、 371頁に準じて 2価のニッケル化合物とシクロォクタジェン等とトリアルキルアルミ- ゥムとから合成できる)。  [0066] These bis (cyclooctagen) nickel can be synthesized according to a known method, or may be used as a solution without taking out a solid (for example, Experimental Chemistry Course 4th edition, page 371). (Similarly, it can be synthesized from divalent nickel compounds, cyclooctagen, etc. and trialkylaluminum).
[0067] また、 Yは塩素またはフッ素、特にフッ素であることが好まし!/、。また、 R , R , Rは  [0067] Further, Y is preferably chlorine or fluorine, particularly fluorine! /. R, R, R are
6 7 8 各々独立して、炭素数 1〜20の炭化水素基が、特に置換芳香族基が好ましい。置換 芳香族基として最も好ましいのはフエニル基である。反応の促進のために、ホスフィン 、ホスフィン酸化物、ケトン、エステル、エーテル、アルコール、二トリル、ァミン、ピリジ ン、ォレフィン等を共存させるのが好ましい。特にォレフィンを共存させるのが好まし V、。ォレフィンには以下に説明するォレフインモノマーを含む。  6 7 8 Each independently, a hydrocarbon group having 1 to 20 carbon atoms, particularly a substituted aromatic group is preferred. Most preferred as a substituted aromatic group is a phenyl group. In order to promote the reaction, phosphine, phosphine oxide, ketone, ester, ether, alcohol, nitrile, amine, pyridine, olefin and the like are preferably present together. Especially, it is preferable to have olefin coexist. Olefin contains an olefin monomer described below.
[0068] 反応温度は 0〜100°C、 15〜90°Cが好ましい。反応時間に特に制限はないが、 1 0分間〜 24時間が好ましい。反応は不活性雰囲気下で行うのが好ましぐアルゴン、 窒素等が挙げられる。場合により微量の酸素、水分が存在していてもよい。反応は、 通常溶媒を使用して実施するのが好ましぐ溶媒としては脂肪族または芳香族溶媒 が好ましく、これらはハロゲン化されて 、てもよ!/、。  [0068] The reaction temperature is preferably 0 to 100 ° C, and preferably 15 to 90 ° C. The reaction time is not particularly limited, but preferably 10 minutes to 24 hours. The reaction is preferably performed in an inert atmosphere such as argon and nitrogen. In some cases, trace amounts of oxygen and moisture may be present. The reaction is usually preferably carried out using a solvent, preferably an aliphatic or aromatic solvent, which may be halogenated! /.
[0069] 例としては、トルエン、ェチルベンゼン、キシレン、クロ口ベンゼン、ジクロロベンゼン 、ブタン、イソブタン、ペンタン、へキサン、ヘプタン、才クタン、デカン、イソドデカン、 シクロへキサン、シクロヘプタン、メチルシクロへキサン、メチルシクロヘプタン、ェチ ルシクロへキサン、ブチルクロリド、塩化メチレン、クロ口ホルムが挙げられる。一般に 溶媒中の Mの濃度は、 1〜20000 /ζ πιοΐΖ:ί、さらには 10〜: LOOOO /z molZLの範 囲が好ましい。  [0069] Examples include toluene, ethylbenzene, xylene, black benzene, dichlorobenzene, butane, isobutane, pentane, hexane, heptane, sucrose, decane, isododecane, cyclohexane, cycloheptane, methylcyclohexane, methyl Examples include cycloheptane, ethylcyclohexane, butyl chloride, methylene chloride, and chloroform. In general, the concentration of M in the solvent is preferably in the range of 1 to 20000 / ζ πιοΐΖ: ί, more preferably 10 to: LOOOO / z molZL.
[0070] 反応において、 ML Z配位子のモル比は、反応収率を高めるため少なくとも MLを 等量以上使用するのがよぐ 5Zl〜lZlが好ましぐ 3Zl〜2Zlがより好ましい。 本発明のォレフィン重合用触媒一般式 (3)、 (4)、 (5)の具体例としては、ニッケルが 入手性の点力 優れており、特に下記一般式で示される化合物を好適に例示するこ とができる力 これに限定されるものではない。 [0071] [化 15]
Figure imgf000016_0001
Figure imgf000016_0002
Figure imgf000016_0003
Figure imgf000016_0004
[0070] In the reaction, the molar ratio of the ML Z ligand is preferably 5Zl to 1Zl, more preferably 3Zl to 2Zl. As specific examples of the general formula (3), (4), (5) of the olefin polymerization catalyst of the present invention, nickel is excellent in availability, and particularly preferred are compounds represented by the following general formula. The power that can be used is not limited to this. [0071] [Chemical 15]
Figure imgf000016_0001
Figure imgf000016_0002
Figure imgf000016_0003
Figure imgf000016_0004
[0072] [化 16] [0072] [Chemical 16]
Figure imgf000017_0001
Figure imgf000017_0002
Figure imgf000017_0003
Figure imgf000017_0001
Figure imgf000017_0002
Figure imgf000017_0003
[0073] [化 17]
Figure imgf000018_0001
[0073] [Chemical 17]
Figure imgf000018_0001
[0074] (式中、 Phはフ ニル基、 R'は炭素数 1〜6の炭化水素基、 nは 1〜3を示す)。  [In the formula, Ph is a phenyl group, R ′ is a hydrocarbon group having 1 to 6 carbon atoms, and n is 1 to 3).
[0075] (ォレフインモノマー)  [0075] (Olefin monomer)
本発明に用いられる、ォレフィンモノマーは、配位重合可能な炭素 炭素二重結 合を有するォレフィンィ匕合物である。ォレフィンモノマーの好ま 、例としては炭素数 2〜20のォレフィン、例えば、エチレン、プロピレン、 1—ブテン、 1—へキセン、 1—ォ クテン、 1—デセン、 1—へキサデセン、 1—エイコセン、 4—メチル 1—ペンテン、 3 ーメチルー 1ーブテン、ビニルシクロへキサン、シクロペンテン、シクロへキセン、シク 口オタテン、ノルボルネン、 5 フエ-ルー 2 ノルボルネン等が挙げられる。  The olefin monomer used in the present invention is an olefin compound having a carbon-carbon double bond capable of coordination polymerization. Preferred examples of olefin monomers include olefins having 2 to 20 carbon atoms such as ethylene, propylene, 1-butene, 1-hexene, 1-octene, 1-decene, 1-hexadecene, 1-eicosene, Examples include 4-methyl 1-pentene, 3-methyl-1-butene, vinylcyclohexane, cyclopentene, cyclohexene, cyclooctane, norbornene, and 5-fluoro-2 norbornene.
[0076] この中でも炭素数 10以下の aーォレフインが重合活性の高さから好ましぐェチレ ン、プロピレン、 1—ブテン、 1—へキセン、 1—オタテンなどが挙げられる。特にェチ レンが高活性のため好ましい。これらのォレフィン系モノマーは、単独で使用してもよ ぐまた 2種以上使用してもよい。 [0077] また、 1, 3—ブタジエン、イソプレン、 1, 4一へキサジェン、 1, 5—へキサジェン、 1 , 7—ォクタジェン、 1, 9ーデカジエン、 1, 11ードデカジエン、 1, 13—テトラデカジ ェン、 1, 15—へキサデカジエン、 1, 5—シクロォクタジェン、ノルボルナジェン、 5— ビ-ルー 2—ノルボルネン、ェチリデンノルボルネン、ジメタノォクタヒドロナフタリン、 ジシクロペンタジェン等のジェンを少量併用してもょ 、。ジェンの使用量はォレフイン 系モノマー 100重量部に対して好ましくは 0〜20重量部である。ジェンの使用により ポリオレフインの分子量、分岐度、架橋度などを調節することができる。 Of these, a-olefins having 10 or less carbon atoms are preferred because of their high polymerization activity, such as ethylene, propylene, 1-butene, 1-hexene, and 1-otaten. Ethylene is particularly preferred because of its high activity. These olefin-based monomers may be used alone or in combination of two or more. [0077] Also, 1,3-butadiene, isoprene, 1,4 monohexagen, 1,5-hexagen, 1,7-octagen, 1,9-decadiene, 1,11dodecadiene, 1,13-tetradecadiene 1, 15-hexadedecadiene, 1,5-cyclooctadiene, norbornagen, 5-bi-luo 2-norbornene, ethylidene norbornene, dimethanooctahydronaphthalene, dicyclopentagen, etc. But ... The amount of gen used is preferably 0 to 20 parts by weight per 100 parts by weight of the olefin monomer. By using Gen, the molecular weight, degree of branching, degree of crosslinking, etc. of polyolefin can be adjusted.
[0078] 一般的にビュルモノマーの共存は重合活性を低下させることから好ましくない。ォレ フィンモノマーの使用量としては、制限はないが、分子量の大きい重合体を収率良く 得られるという点から、ォレフィンモノマー/触媒活性種がモル比で 10〜109、さらに は 100〜107、とくには 1000〜105とするのが好ましい。 [0078] Generally, the coexistence of a bull monomer is not preferable because it lowers the polymerization activity. The amount of O-les fins monomers include, without limitation, a large molecular weight polymers from the viewpoint of obtaining good yield, O Les fins monomer / catalyst active species in a molar ratio 10 to 10 9, more 100 10 7 , particularly 1000 to 10 5 is preferable.
[0079] (ォレフインモノマー重合)  [0079] (Olefin monomer polymerization)
本発明の、配位重合触媒を用いた、ォレフィンモノマーの重合方法は、得られる重 合体がラテックス (ェマルジヨン)で得られれば特に限定はな 、が、乳化重合法 (ミニ ェマルジヨン重合法を含む)ある 、はミクロ懸濁重合法ある 、はそれに近 、系で行う ことができる。例えば水中に配位重合触媒およびォレフィンモノマーを均一に分散さ せて反応させることが出来る。用いるォレフィンモノマーが反応温度において気体で ある場合は、低温で凝縮あるいは凝固させて液体もしくは固体として仕込んだ後に系 を反応温度まで加熱しても良 、し、圧力をかけて液体または気体として仕込んでも良 い。  The method for polymerizing olefin monomers using the coordination polymerization catalyst of the present invention is not particularly limited as long as the resulting polymer can be obtained by latex (emulsion), but includes emulsion polymerization (minimal polymerization). There is a microsuspension polymerization method, which can be carried out in the system. For example, a coordination polymerization catalyst and olefin monomer can be uniformly dispersed in water and reacted. When the olefin monomer used is a gas at the reaction temperature, the system may be heated to the reaction temperature after being condensed or solidified at low temperature and charged to the reaction temperature, and charged as a liquid or gas under pressure. But it ’s okay.
[0080] ォレフィンモノマーおよび配位重合触媒は、反応容器内に一括して全量を仕込ん でも一部を仕込んだ後に残りを連続的にまたは間欠的に追加しても良い。また、水お よび乳化剤と混合して、例えばホモジナイザーなどをかけて乳化液とした状態で仕込 んでも良い。  [0080] The entire amount of the olefin monomer and the coordination polymerization catalyst may be charged all at once or may be added continuously or intermittently after a part of the olefin monomer and the coordination polymerization catalyst are charged. Further, the mixture may be mixed with water and an emulsifier and charged with, for example, a homogenizer to prepare an emulsion.
[0081] 乳化重合またはミクロ懸濁重合に用いる乳化剤は公知のものを使うことができ、了二 オン性、カチオン性、ノ-オン性のいずれの乳化剤も特に限定なく用いることができる 。乳化能が良好であるという点から、アルキルベンゼンスルホン酸のアルカリ金属塩、 アルキル硫酸のアルカリ金属塩、アルキルスルホコハク酸のアルカリ金属塩などのァ 二オン性乳ィ匕剤が好ましぐさらに好ましくはアルキルベンゼンスルホン酸ナトリウム、 アルキル硫酸ナトリウム、アルキルスルホコハク酸ナトリウムなどが好ましい。該乳化剤 の使用量には特に限定がなぐ適宜調整すればよいが、好ましくは使用する水に対 して、 lgZL〜50gZL、さらに好ましくは 2gZL〜20gZLである。 [0081] Known emulsifiers can be used for emulsion polymerization or microsuspension polymerization, and any emulsifier having a ionic property, cationic property, or nonionic property can be used without any particular limitation. From the viewpoint of good emulsifying ability, alkali metal salts of alkylbenzenesulfonic acid, alkali metal salts of alkylsulfuric acid, alkali metal salts of alkylsulfosuccinic acid, etc. A diionic whey is preferred, more preferably sodium alkylbenzene sulfonate, sodium alkyl sulfate, sodium alkyl sulfosuccinate and the like. The amount of the emulsifier is not particularly limited and may be appropriately adjusted, but is preferably lgZL to 50 gZL, more preferably 2 gZL to 20 gZL, based on the water used.
[0082] ミクロ懸濁重合に用いる分散剤は、公知のものを使うことができる。具体例としてはリ ン酸カルシウム、炭酸カルシウム、水酸ィ匕アルミニウム、澱粉末シリカ等の水難溶性 無機化合物;ポリビュルアルコール、ポリエチレンオキサイド、アルキルセルロース、ヒ ドロキシアルキルセルロース等のノ-オン系高分子化合物;ポリアクリル酸およびその 塩、ポリメタクリル酸およびその塩、メタクリル酸エステルとメタクリル酸およびその塩と の共重合体等のァニオン系高分子化合物などがあげられる。  [0082] Known dispersants can be used for the microsuspension polymerization. Specific examples include poorly water-soluble inorganic compounds such as calcium phosphate, calcium carbonate, aluminum hydroxide, and starch silica; nonionic high compounds such as polybutyl alcohol, polyethylene oxide, alkyl cellulose, and hydroxyalkyl cellulose. Molecular compounds: polyacrylic acid and salts thereof, polymethacrylic acid and salts thereof, and anionic polymer compounds such as copolymers of methacrylic acid esters and methacrylic acid and salts thereof.
[0083] 重合の際、ォレフィンモノマーおよび配位重合触媒の溶解度を高め反応を促進す るために有機溶媒を少量添加してもよい。その溶媒としては特に制限はないが、脂肪 族または芳香族溶媒が好ましぐこれらはハロゲンィ匕されていてもよい。例としては、ト ノレェン、ェチノレベンゼン、キシレン、クロ口ベンゼン、ジクロロベンゼン、ペンタン、へ キサン、ヘプタン、オクタン、シクロへキサン、メチルシクロへキサン、ェチルシクロへ キサン、ブチルクロリド、塩化メチレン、クロ口ホルムが挙げられる。  [0083] During polymerization, a small amount of an organic solvent may be added in order to increase the solubility of the olefin monomer and the coordination polymerization catalyst and promote the reaction. The solvent is not particularly limited, but aliphatic or aromatic solvents are preferred, and these may be halogenated. Examples include toluene, ethynolebenzene, xylene, black benzene, dichlorobenzene, pentane, hexane, heptane, octane, cyclohexane, methylcyclohexane, ethylcyclohexane, butyl chloride, methylene chloride, black mouth form. It is done.
[0084] また、テトラヒドロフラン、ジォキサン、ジェチルエーテル、アセトン、エタノール、メタ ノール、メチルェチルケトン、メチルイソブチルケトン、酢酸ェチル等の極性溶媒であ つてもよい。水溶性が比較的低ぐかつ触媒が溶解しやすい溶媒であることが特に好 ましぐこのような特に好ましい例としてはトルエン、塩化メチレン、クロ口ホルムおよび ブチルクロリド、クロ口ベンゼン等が挙げられる。  [0084] In addition, polar solvents such as tetrahydrofuran, dioxane, jetyl ether, acetone, ethanol, methanol, methyl ethyl ketone, methyl isobutyl ketone, and ethyl acetate may be used. It is particularly preferable that the solvent is relatively low in water solubility and the catalyst is easily dissolved. Examples of such particularly preferable examples include toluene, methylene chloride, chloroformate, butyl chloride, and chloroform benzene.
[0085] あらかじめ系全体を乳化させておくミニエマルジヨン重合の場合にはェマルジヨン( ラテックス)の安定ィ匕のためにペンタデカン、へキサデカン、ヘプタデカンなどの水溶 性の低 、脂肪族溶媒を用いことが好ま U、。ポリブテンなどの水溶性の低!、オリゴマ 一を用いてもよい。これらの溶媒は単独で用いても良いし、複数を組み合わせて用い ても良い。溶媒の合計使用量は、反応液全体の体積に対して好ましくは 30容量%以 下、さらに好ましくは 10容量%以下である。これらの溶媒は、そのまま添加してもよい し、乳化させて添加しても良い。 [0086] 本発明のポリオレフインラテックスの製造は、通常 30〜200°C、好ましくは 0〜10 0°C、特に好ましくは 15〜90°Cで行われる。重合時間は特に制限はないが、通常 10 分〜 24時間、反応圧力は特に制限はないが、常圧〜 lOMPaである。温度および圧 力は、反応開始から終了まで常時一定に保っても良いし、反応途中で連続的もしく は段階的に変化させても良 、。 [0085] In the case of miniemulsion polymerization in which the entire system is preliminarily emulsified, a low water-soluble, aliphatic solvent such as pentadecane, hexadecane or heptadecane may be used to stabilize the emulsion (latex). Prefer U ,. A low water-soluble oligomer such as polybutene may be used. These solvents may be used alone or in combination. The total amount of the solvent used is preferably 30% by volume or less, more preferably 10% by volume or less, based on the total volume of the reaction solution. These solvents may be added as they are, or emulsified and added. [0086] The polyolefin latex of the present invention is usually produced at 30 to 200 ° C, preferably at 0 to 100 ° C, particularly preferably at 15 to 90 ° C. The polymerization time is not particularly limited, but usually 10 minutes to 24 hours, and the reaction pressure is not particularly limited, but is normal pressure to lOMPa. The temperature and pressure may be kept constant from the start to the end of the reaction, or may be changed continuously or stepwise during the reaction.
[0087] 用いるォレフィンモノマーがエチレン、プロピレンなどの気体である場合は、重合反 応によるモノマー消費に伴って徐々に圧力が低下しうるが、そのまま圧力を変化させ て反応を行っても良ぐモノマーを供給したり加熱するなどにより常時一定の圧力を 保って反応を行っても良い。本発明により得られるポリオレフインラテックスは通常ラテ ックスとして得られる。ラテックスの粒径は使用した乳化剤、有機溶媒、水の量、乳化 条件によって調整することができる。ラテックスの安定性等の点力 好ましくは粒子径 力 S20nm〜5000nm、さらに好ましくは 50〜2000nmのものが得られる条件を選ぶ の力 子ましく、とくに好ましくは、 100〜1500nmである。  [0087] When the olefin monomer used is a gas such as ethylene or propylene, the pressure may gradually decrease with the consumption of the monomer due to the polymerization reaction, but the reaction may be performed by changing the pressure as it is. The reaction may be carried out while maintaining a constant pressure by supplying monomers or heating. The polyolefin latex obtained according to the present invention is usually obtained as a latex. The particle size of the latex can be adjusted according to the amount of emulsifier, organic solvent, water used, and emulsification conditions. Point power such as stability of latex Preferably, the particle diameter force S20 nm to 5000 nm, more preferably 50 to 2000 nm is selected to obtain a condition, particularly preferably 100 to 1500 nm.
[0088] 本発明に用いられる乳化重合またはミクロ懸濁重合により製造されたポリオレフイン ラテックスは、そのままビュルモノマーとの反応に用いても良いし、必要に応じて希釈 、濃縮、熱処理、熟成処理などの操作を加えた後用いても良いし、乳化剤、凍結防 止剤、安定剤、 pH調整剤などの添加物を加えて成分を調整した後用いても良い。該 ポリオレフインラテックスは、固形分含量が 1〜50重量%のラテックスとして用いること が好ましぐさらに好ましくは固形分含量が 3〜30重量%のラテックスとして用いること が好ましい。固形分含量が多すぎるとラテックス粒子の凝集が起って反応が不均一 になりやすぐ固形分含量が少なすぎると反応液全体の量が増えるので釜効率が悪 くなる。  [0088] The polyolefin latex produced by emulsion polymerization or microsuspension polymerization used in the present invention may be used as it is for the reaction with the butyl monomer, and may be diluted, concentrated, heat-treated, aged or the like as necessary. You may use it after adding operation, and you may use it, after adding ingredients, such as an emulsifier, an antifreezing agent, a stabilizer, and a pH adjuster. The polyolefin latex is preferably used as a latex having a solid content of 1 to 50% by weight, more preferably a latex having a solid content of 3 to 30% by weight. If the solid content is too high, latex particles agglomerate and the reaction becomes heterogeneous. If the solid content is too low, the total amount of the reaction solution increases, resulting in poor pot efficiency.
[0089] (ビュルモノマー)  [0089] (Bulomer)
本発明で言うビニルモノマーとは、特に限定されないが、例えば、アクリル酸メチル 、アクリル酸ェチル、アクリル酸プロピル、アクリル酸 n—ブチル、アクリル酸 t ブチル 、アクリル酸 2—ェチルへキシル、アクリル酸シクロへキシル、アクリル酸メトキシェチ ル、メタクリル酸シクロへキシル、メタクリル酸メチル、メタクリル酸ェチル、メタクリル酸 2—ェチルへキシル、メタクリル酸ラウリル、メタクリル酸べンジル等の、アクリル酸もし くはメタクリル酸のアルキルエステル、スチレン、 α—メチルスチレンのようなビュル芳 香族化合物、塩化ビニル、塩化ビ-リデンのようなハロゲン化ビュル、アクリル酸アミド のような不飽和カルボン酸アミド、 Ν—メチルアクリルアミドのような不飽和カルボン酸 アミドの Ν—アルキル及び Ζ又は Ν—アルキロール誘導体、酢酸ビニルのような飽和 カルボン酸ビュルエステル、アクリロニトリル、メタタリロニトリル、シアン化ビ-リデン、 a—シァノエチルアタリレート、フマロ-トリル、シァノスチレン等のビュル-トリルが挙 げられる。 The vinyl monomer referred to in the present invention is not particularly limited. For example, methyl acrylate, ethyl acrylate, propyl acrylate, n-butyl acrylate, t-butyl acrylate, 2-ethylhexyl acrylate, cycloacrylate acrylate Acrylic acid such as hexyl, methoxyethyl acrylate, cyclohexyl methacrylate, methyl methacrylate, ethyl methacrylate, 2-ethylhexyl methacrylate, lauryl methacrylate, and benzyl methacrylate. Or alkyl esters of methacrylic acid, butyl aromatic compounds such as styrene and α-methylstyrene, halogenated butyls such as vinyl chloride and vinylidene chloride, unsaturated carboxylic acid amides such as acrylic amide, — ア ル キ ル -alkyl and Ζ or Ν-alkylol derivatives of unsaturated carboxylic acid amides such as methyl acrylamide, saturated carboxylic acid butyl esters such as vinyl acetate, acrylonitrile, metathalonitrile, vinylidene cyanide, a— Bullo-tolyl such as cyanoethyl acrylate, fumaro-tolyl, cyanostyrene and the like can be mentioned.
[0090] これらビュルモノマーのなかでも、アクリル酸ブチル、アクリル酸ェチル、アクリル酸 メトキシェチルは、低 Tgのため低温特性、軟質性が向上するあるいは耐油性が向上 するために好ましい。また、二トリル基を有するモノマー(ビュル-トリル)は、その高い 誘電率から高周波シール性が向上するために好ましい。ビュル-トリルを用いる場合 、その使用量はビュルモノマー中、 5〜100重量0 /0、さらには 20〜100重量0 /0特に は 40〜: L 00重量%が好ましい。 [0090] Among these butyl monomers, butyl acrylate, ethyl acrylate, and methoxyethyl acrylate are preferable because they have low Tg and thus improve low-temperature characteristics, softness, and oil resistance. A monomer having a nitrile group (bull-tolyl) is preferable because of its high dielectric constant and high frequency sealing properties. Bulle - When using a tolyl, the amount used in Bulle monomer, 5 to 100 weight 0/0, further 20 to 100 weight 0/0, especially 40 to: L 00% by weight.
[0091] また、ビニル-トリルは 2種以上のモノマーを併用してそのうちの少なくとも 1成分と して用いることが好ましい。その場合、ビュル-トリルはビュルモノマー 100重量0 /0中 10〜80重量%、さらには 20〜75重量%が好ましい。特にはビュル-トリルが最多成 分となる 50〜75重量%であることがシール性の面でより好ましい。 [0091] Vinyl-tolyl is preferably used as at least one component of two or more monomers in combination. In that case, Bulle - trill Bulle monomer 100 wt 0/0 in 10 to 80 wt%, more preferably 20 to 75 wt%. In particular, it is more preferable from the viewpoint of sealing property that the amount of bur-tolyl is 50 to 75% by weight, which is the largest component.
[0092] ビュルモノマーは配位重合触媒を用いて得られたポリオレフインラテックスが存在す る反応系に添加して重合することが好ましい。この場合、反応触媒として水溶性の触 媒を用いることが好ましぐ予め反応系にカ卩えておくあるいは、ビュルモノマーとは異 なる経路で反応系に適宜追加する方法の 、ずれかにより用いることが好ま U、。また 、ビュルモノマーは場合によっては有機溶媒、反応触媒と混合した系で好ましくは乳 濁化して!/、な 、状態で配位重合触媒を用いて得られたポリオレフインラテックスが存 在する反応系に添加することが好ま ヽ。添加する方法は連続あるいは間欠的に反 応系に加えることができる。添加する方法は反応系に連続的ある 、は間欠的に滴下 することが好ましい。  The bulle monomer is preferably added to the reaction system in which the polyolefin latex obtained using a coordination polymerization catalyst is present for polymerization. In this case, it is preferable to use a water-soluble catalyst as a reaction catalyst, which is preferably preliminarily stored in the reaction system or used depending on the method of adding to the reaction system as appropriate through a different route from the bull monomer. U prefer. Also, the bulle monomer may be preferably emulsified in a system mixed with an organic solvent and a reaction catalyst in some cases! /, In a reaction system in which a polyolefin latex obtained using a coordination polymerization catalyst exists in a state. It is preferable to add ヽ. The method of addition can be added to the reaction system continuously or intermittently. The method of addition is continuous in the reaction system or is preferably dropped intermittently.
[0093] ビュル-トリルがこれら範囲を外れる場合、高周波シール性ゃ耐油性の向上効果 が低下する傾向がある。特に、アクリロニトリル、メタアクリロニトリル、に代表されるビ- ル-トリルモノマーは、二トリル基による大きな誘電率から、その重合物も大きな極性 付与剤としての効果が期待される。官能基含有ビニルモノマーも用いることができる。 具体的にはとして、例えば、メタクリル酸ァリル、アクリル酸ァリル、フタル酸ジァリル、 シァヌル酸トリアリル、イソシァヌル酸トリアリル、エチレングリコールジアタリレート、ェ チレングリコールジシクロペンテ-ルエーテルメタタリレート等の分子内に複数の不飽 和炭素結合を含有するモノマー、グリシジルメタタリレートのようなエポキシ基含有ビ[0093] When the bull-tolyl is out of these ranges, the effect of improving the oil resistance tends to be reduced if the high frequency sealing property is exceeded. In particular, beacons represented by acrylonitrile and methacrylonitrile. Since ru-tolyl monomer has a large dielectric constant due to the nitrile group, its polymer is expected to have a great effect as a polar imparting agent. Functional group-containing vinyl monomers can also be used. Specifically, for example, in a molecule such as allylic methacrylate, allylic acrylate, diallyl phthalate, triallyl cyanurate, triallyl isocyanurate, ethylene glycol ditalylate, ethylene glycol dicyclopentaether ether methacrylate, etc. Monomers containing multiple unsaturated carbon bonds, epoxy group-containing polymers such as glycidyl methacrylate.
-ルモノマー、 2—ヒドロキシェチルメタタリレートのようなヒドロキシル基含有ビュルモ ノマ一等も挙げられる。 -Bulmonomer containing hydroxyl group such as 2-monoethyl methacrylate and 2-hydroxyethyl methacrylate.
[0094] ジェンモノマーも用いることができ、本願では簡単のためにジェンモノマーもビュル モノマーに含めるものである。ジェンモノマーは具体的には、例えば、ブタジエン、ィ ソプレン、 1, 4 ペンタジェン、 1, 4一へキサジェン、 1, 5 へキサジェン、 2, 5— ジメチルー 1, 5 へキサジェン、 1, 4ーォクタジェン、 1, 4ーシクロへキサジェン、シ クロォクタジェン、ジシクロペンタジェン、 5 ェチリデンー2 ノルボルネン、 5 ブチ リデン 2 ノルボルネン、 2—メタリル一 5 ノルボルネン、 2—イソプロべ-ルー 5— ノルボルネン、クロ口プレン等が挙げられる。これらジェン系モノマーの中でもブタジ ェンゃイソプレンは、低温特性や軟質性が向上するためにより好ま 、。  [0094] A gen monomer can also be used, and in this application, the gen monomer is included in the bull monomer for the sake of simplicity. Specific examples of the monomer include butadiene, isoprene, 1,4 pentagen, 1,4 monohexagen, 1,5 hexagen, 2,5-dimethyl-1,5 hexagen, 1,4 octagen, 1 4, 4-cyclohexagen, cyclooctagen, dicyclopentagen, 5-ethylidene-2-norbornene, 5-butylidene-2-norbornene, 2-methallyl-5-norbornene, 2-isopropylbenzene 5-norbornene, black mouth prene and the like. Of these gen-based monomers, butagenya isoprene is preferred because of its improved low-temperature properties and softness.
[0095] ジェンモノマーの使用量は、ォレフィン共重合体の発現させたい特徴に応じて適宜 使用することができる。その使用量はビニルモノマー中、 5〜: L00重量%、さらには 1 0〜100重量%、特には 20〜: L00重量%が好ましい。これら範囲を外れると低温特 性や軟質性の改良効果が低減する。ビニルモノマーを使用すると、高周波シール性 、耐油性、耐ォレイン酸性の他、例えば低接触角、高表面張力、ぬれ性、接着性、塗 装性、染色性、高誘電率等の極性に関わる物性が発現しうる。また、分子内に不飽 和炭素結合を含有するモノマーを使用すると、ォレフィン共重合体に架橋結合を導 入し、ゴム弾性、剛性を発現させたり、耐溶剤性を付与しうる。  [0095] The amount of the gen monomer used can be appropriately selected according to the characteristics to be expressed in the olefin copolymer. The amount used is preferably 5 to: L00% by weight, more preferably 10 to 100% by weight, particularly 20 to: L00% by weight in the vinyl monomer. Outside these ranges, the effect of improving low-temperature characteristics and softness is reduced. When vinyl monomers are used, in addition to high-frequency sealing properties, oil resistance, and oleic acid resistance, physical properties related to polarity such as low contact angle, high surface tension, wettability, adhesion, paintability, dyeability, and high dielectric constant. Can be expressed. In addition, when a monomer containing an unsaturated carbon bond in the molecule is used, a crosslink can be introduced into the olefin copolymer to develop rubber elasticity and rigidity, or to impart solvent resistance.
[0096] ォレフィン共重合体の発現させたい特徴に応じて、これらのビュルモノマーは単独 で使用されても良いし、 2種類以上併用されても良い。ポリオレフインラテックスとビ- ルモノマーの使用割合は任意に設定しうる力 ビニルモノマー 100重量部に対して、 ポリオレフインラテックスの固形分が好ましくは 1〜: L00重量部、さらに好ましくは 2〜4 0重量部、特には 2〜33重量部になるように用いることが好ま 、。 [0096] Depending on the characteristics that the olefin copolymer is desired to be expressed, these bur monomers may be used alone or in combination of two or more. The ratio between the polyolefin latex and the vinyl monomer can be arbitrarily set. 100 parts by weight of the vinyl monomer, the solid content of the polyolefin latex is preferably 1 to: L00 parts by weight, more preferably 2 to 4 parts. It is preferred to use 0 parts by weight, particularly 2 to 33 parts by weight.
[0097] (ビニルモノマー共重合)  [0097] (Vinyl monomer copolymerization)
本発明のポリオレフイン系共重合体は、ポリオレフインラテックス存在下、ビュルモノ マーを通常の乳化重合法 (ミニエマルジヨン重合法を含む)またはミクロ懸濁重合法 によりラジカル共重合させて得られるラテックス力 得ることができる。  The polyolefin copolymer of the present invention is a latex obtained by radical copolymerization of a bull monomer by an ordinary emulsion polymerization method (including a mini emulsion polymerization method) or a micro suspension polymerization method in the presence of a polyolefin latex. Can do.
[0098] 乳化重合またはミクロ懸濁重合に際し、その重合方法は特に限定されな 、が、ポリ ォレフィンラテックスとビニルモノマーを混合した後、反応を開始する方法が好ま ヽ 。ビュルモノマーはそのまま混合しても良いし、ホモジナイザーなどにより乳化したも のを混合しても良 、が、ォレフィンラテックスにビュルモノマーを吸収させやす ヽと ヽ う点から、乳化したものを混合する方が好ましい。ビニルモノマーを乳化して混合する と、ポリエチレン粒子に均一にビニルモノマーが吸収されやすぐ均一な粒子ができ やすい。また、ォレフィンラテックスにビニルモノマーが十分に吸収されないと、ビ- ルモノマー由来の単独の粒子が生成しやすい。一方で、アクリロニトリル等の-トリル 基含有モノマーを用いてポリオレフインラテックス存在下で共重合させる場合、ビュル モノマーを乳化させずに、ビニルモノマーをそのままあるいは溶媒と混合して反応系 に滴下等の方法により添加して穏やかに重合させる方が好ましい。  [0098] In the emulsion polymerization or microsuspension polymerization, the polymerization method is not particularly limited, but a method in which the reaction is started after mixing the polyolefin latex and the vinyl monomer is preferable. Bull monomer may be mixed as it is, or emulsified with a homogenizer, etc., but it may be mixed with emulsified latex in order to allow the olefin monomer to absorb the bull monomer. Is preferred. When the vinyl monomer is emulsified and mixed, the polyethylene monomer is uniformly absorbed by the polyethylene particles, and it is easy to form uniform particles immediately. Further, if the vinyl monomer is not sufficiently absorbed by the olefin latex, single particles derived from the vinyl monomer are likely to be generated. On the other hand, when copolymerizing in the presence of a polyolefin latex using a -tolyl group-containing monomer such as acrylonitrile, the vinyl monomer is used as it is or mixed with a solvent without being emulsified, and dropped into the reaction system. It is preferable to add and gently polymerize.
[0099] 乳化重合またはミクロ懸濁重合に用いる水の量についてはとくに制限は無ぐ使用 するビニルモノマーを乳化させるために必要な量であれば良ぐ通常ビニルモノマー に対して 1〜20倍の重量を用いれば良い。使用する水の量が少なすぎると、疎水性 であるビュルモノマーの割合が多すぎてェマルジヨンが WZOから OZWへ転相せ ず、水が連続層となりにくい。使用する水の量が多すぎると安定性に乏しくなる上、釜 効率が低くなる。  [0099] There is no particular limitation on the amount of water used for emulsion polymerization or microsuspension polymerization, as long as it is an amount necessary to emulsify the vinyl monomer to be used. The weight may be used. If the amount of water used is too small, the proportion of the bulu monomer that is hydrophobic is too high, and the emulsion does not invert from WZO to OZW, making it difficult for water to form a continuous layer. If too much water is used, the stability will be poor and the efficiency of the pot will be low.
[0100] 乳化重合またはミクロ懸濁重合に用いる乳化剤は公知のものを使うことができ、了二 オン性、カチオン性、ノ-オン性のいずれの乳化剤も特に限定なく使うことができる。 乳化能が良好であると 、う点から、アルキルベンゼンスルホン酸のアルカリ金属塩、 アルキル硫酸のアルカリ金属塩、アルキルスルホコハク酸のアルカリ金属塩などのァ 二オン性乳ィ匕剤が好ましぐさらに好ましくはアルキルベンゼンスルホン酸ナトリウム、 アルキル硫酸ナトリウム、アルキルスルホコハク酸ナトリウムなどが好ましい。該乳化剤 の使用量には特に限定がなぐ適宜調整すればよいが、好ましくはビニルモノマー 1 00重量部に対し 10重量部以下である。多すぎると、得られるポリオレフイン系共重合 体を熱可塑性榭脂と配合した組成物に着色が生じることがある。 [0100] Known emulsifiers can be used for the emulsion polymerization or microsuspension polymerization, and any emulsifier having a ionic property, cationic property, or nonionic property can be used without any particular limitation. From the viewpoint of good emulsifying ability, anionic dairy agents such as alkali metal salts of alkylbenzene sulfonic acids, alkali metal salts of alkyl sulfates, and alkali metal salts of alkyl sulfosuccinic acids are more preferred. Is preferably sodium alkylbenzenesulfonate, sodium alkylsulfate, sodium alkylsulfosuccinate and the like. The emulsifier There is no particular limitation on the amount used, but it may be adjusted as appropriate, but it is preferably 10 parts by weight or less with respect to 100 parts by weight of the vinyl monomer. If the amount is too large, coloring may occur in the composition obtained by blending the resulting polyolefin copolymer with thermoplastic rosin.
[0101] ポリオレフイン系共重合体の平均粒子径は、使用した原料ポリオレフインラテックス の粒径および反応させたビニルモノマーの量に応じた物が得られる。共重合後に得 られるポリオレフイン系共重合体をポリプロピレンなどの熱可塑性榭脂と配合した時に 良好な分散状態を示すという点から、平均粒子径は好ましくは 20〜5000nm、さらに 好ましくは 50〜2000nm、とくに好ましくは 100〜 1500nmの範囲内であることが望 ましい。  [0101] The average particle size of the polyolefin-based copolymer is obtained according to the particle size of the raw material polyolefin latex used and the amount of the reacted vinyl monomer. The average particle size is preferably 20 to 5000 nm, more preferably 50 to 2000 nm, particularly preferably 50 to 2000 nm from the viewpoint that when a polyolefin copolymer obtained after copolymerization is blended with a thermoplastic resin such as polypropylene, a good dispersion state is exhibited. Preferably, it is within the range of 100 to 1500 nm.
[0102] ミクロ懸濁重合に用いる分散剤は、公知のものを使うことができる。具体例としてはリ ン酸カルシウム、炭酸カルシウム、水酸ィ匕アルミニウム、澱粉末シリカ等の水難溶性 無機化合物;ポリビュルアルコール、ポリエチレンオキサイド、アルキルセルロース、ヒ ドロキシアルキルセルロース等のノ-オン系高分子化合物;ポリアクリル酸およびその 塩、ポリメタクリル酸およびその塩、メタクリル酸エステルとメタクリル酸およびその塩と の共重合体等のァニオン系高分子化合物などがあげられる。  [0102] A known dispersant can be used for the microsuspension polymerization. Specific examples include poorly water-soluble inorganic compounds such as calcium phosphate, calcium carbonate, aluminum hydroxide, and starch silica; nonionic high compounds such as polybutyl alcohol, polyethylene oxide, alkyl cellulose, and hydroxyalkyl cellulose. Molecular compounds: polyacrylic acid and salts thereof, polymethacrylic acid and salts thereof, and anionic polymer compounds such as copolymers of methacrylic acid esters and methacrylic acid and salts thereof.
[0103] 乳化重合、ミクロ懸濁重合に用いる重合開始剤は特に限定なく公知のものを使うこ とができる。例えば過硫酸カリウム、過硫酸アンモ-ゥムなどの過硫酸塩;各種有機 過酸化物(例えば、 tーブチルノヽイド口パーオキサイド、タメンノヽイド口パーオキサイド などのアルキルハイド口パーオキサイド;ベンゾィルパーオキサイド、ラウロイルバーオ キサイドなどの過酸化ジァシル;ジー t ブチルパーオキサイド、 t ブチルパーォキ シラウレイトなどの過酸化ジアルキル);2, 2,—ァゾビスイソブチ口-トリル、 2, 2, - ァゾビス 2, 4 ジメチルバレ口-トリルなどのァゾ化合物、などが挙げられる。これ らのうち、有機化酸ィ匕物が水素引抜能を有し、ポリオレフインとビュル系ポリマーのグ ラフト効率を高めるために好まし 、。  [0103] The polymerization initiator used for emulsion polymerization and microsuspension polymerization is not particularly limited, and known ones can be used. For example, persulfates such as potassium persulfate and ammonium persulfate; various organic peroxides (for example, alkyl hydride mouth peroxides such as t-butylnodide peroxide and tamennoide mouth peroxides); benzoylperoxide Diacyl peroxides such as oxides and lauroyl baroxides; Dialkyl peroxides such as di-t-butyl peroxide and t-butyl peroxide laurate); 2, 2, -azobisisobutyryl-tolyl, 2, 2, -azobis 2, 4 dimethylbare- And azo compounds such as tolyl. Of these, organic acid oxides are preferred because they have the ability to extract hydrogen and increase the graft efficiency of polyolefins and bur polymers.
[0104] 懸濁重合に用いる重合開始剤は特に限定なく公知のものを使うことができる。例え ばァゾビスイソブチ口-トリル、ァゾビスイソバレロ-トリルなどのァゾ化合物および、ジ イソプロピルパーォキシジカーボネート、ラウロイルパーオキサイド、ベンゾィルパー オキサイド、 t ブチルパーォキシベンゾエート、 t ブチルパーオキサイド等の有機 過酸ィ匕物があげられる。 [0104] The polymerization initiator used for suspension polymerization may be any known one without particular limitation. For example, azo compounds such as azobisisobutyoxy-tolyl, azobisisovalero-tolyl, and organic compounds such as diisopropylperoxydicarbonate, lauroyl peroxide, benzoyl peroxide, t-butylperoxybenzoate, and t-butylperoxide Examples include peracids.
[0105] また、これら開始剤は、熱分解的な方法の他に、重合開始剤並びに賦活剤 (金属 塩または金属錯体)、キレート剤、還元剤とからなるレドックス触媒として用いることも できる。重合開始剤は熱分解的な方法でもレドックス系触媒を用いる方法でも良い。 熱分解的な方法は、還元剤ゃ賦活剤などの添加物を加える必要がないので、金属ィ オン含量の少な 、重合体を得るのに適して 、る。レドックス系触媒を用いる方法は、 低 、反応温度でも高 、反応率が得られ反応の制御が容易となる利点がある。  [0105] These initiators can also be used as a redox catalyst comprising a polymerization initiator, an activator (metal salt or metal complex), a chelating agent, and a reducing agent, in addition to the thermal decomposition method. The polymerization initiator may be a thermal decomposition method or a method using a redox catalyst. The pyrolytic method is suitable for obtaining a polymer having a low metal ion content because it is not necessary to add an additive such as a reducing agent or an activator. The method using a redox catalyst is advantageous in that the reaction rate is low, the reaction rate is high, and the reaction can be easily controlled.
[0106] レドックス触媒を構成する還元剤としては例えばグルコース、デキストロース、スルホ キシル酸ナトリウムホルムアルデヒド、亜硫酸ナトリウム、亜硫酸水素ナトリウム、チォ 硫酸ナトリウム、ァスコルビン酸、イソァスコルビン酸などが好ましく使用できる。安価 で活性が高いという点から、このうちスルホキシル酸ナトリウムホルムアルデヒドが特に 好ましい。  As the reducing agent constituting the redox catalyst, for example, glucose, dextrose, sodium sulfoxylate formaldehyde, sodium sulfite, sodium hydrogen sulfite, sodium thiosulfate, ascorbic acid, isoscorbic acid and the like can be preferably used. Of these, sodium formaldehyde sulfoxylate is particularly preferred because of its low cost and high activity.
[0107] レドックス触媒を構成するキレート剤としてはエチレンジァミン四酢酸塩などのポリア ミノカルボン酸塩、クェン酸などのォキシカルボン酸類、縮合リン酸塩など水溶性キレ ート化合物を形成するもの、およびジメチルダリオキシム、ォキシン、ジチゾンなど油 溶性キレート化合物を形成するものが挙げられる。これらの中でエチレンジァミン四 酢酸塩などのポリアミノカルボン酸塩およびクェン酸などのォキシカルボン酸類が好 ましい。  [0107] The chelating agent constituting the redox catalyst includes polyaminocarboxylates such as ethylenediamine tetraacetate, oxycarboxylic acids such as citrate, those that form water-soluble chelate compounds such as condensed phosphates, and dimethyldaroxime. , Oxine, dithizone and the like that form an oil-soluble chelate compound. Of these, polyaminocarboxylates such as ethylenediamine tetraacetate and oxycarboxylic acids such as citrate are preferred.
[0108] レドックス触媒を構成する賦活剤としては例えば鉄、銅、マンガン、銀、白金、バナ ジゥム、ニッケル、クロム、パラジウム、コバルトなどの金属塩または金属キレートを挙 げる事ができ、好ましい例としては例えば硫酸第一鉄、硫酸銅、へキサシァノ鉄 (III) カリウムなどが挙げられる。賦活剤とキレート剤は、別々の成分として用いても良ぐ予 め反応させて金属錯体として用いても良 ヽ。  [0108] Examples of the activator constituting the redox catalyst include metal salts such as iron, copper, manganese, silver, platinum, vanadium, nickel, chromium, palladium, cobalt, and metal chelates. Examples thereof include ferrous sulfate, copper sulfate, potassium hexocyano (III) and the like. The activator and chelating agent can be used as separate components or can be pre-reacted and used as a metal complex.
[0109] 開始剤、賦活剤、キレート剤、還元剤の組み合わせに特に限定は無ぐそれぞれ任 意に選べば良 、。賦活剤 Z還元剤 Zキレート剤の組み合わせの好まし 、例としては 例えば硫酸第一鉄 Zグルコース Zピロリン酸ナトリウム、硫酸第一鉄 Zデキストロース Zピロリン酸ナトリウム、硫酸第一鉄 Zスルホキシル酸ナトリウムホルムアルデヒド Zェ チレンジァミン四酢酸ニナトリウム、硫酸第一鉄 Zスルホキシル酸ナトリウムホルムァ ルデヒド zクェン酸、硫酸銅 Zスルホキシル酸ナトリウムホルムアルデヒド Zクェン酸 の組み合わせである。 [0109] The combination of the initiator, the activator, the chelating agent, and the reducing agent is not particularly limited and may be arbitrarily selected. Preferred combination of activator Z reducing agent Z chelating agent, for example, ferrous sulfate Z glucose Z sodium pyrophosphate, ferrous sulfate Z dextrose Z sodium pyrophosphate, ferrous sulfate Z sodium sulfoxylate formaldehyde Z Ethylenediamine tetrasodium acetate, ferrous sulfate Z sodium sulfoxylate formaldehyde It is a combination of rudehydr z citrate, copper sulfate Z sodium sulfoxylate formaldehyde Z citrate.
[oi io] とくに好ましい組み合わせとしては硫酸第一鉄 Zスルホキシル酸ナトリウムホルムァ ルデヒド Zエチレンジァミン四酢酸ニナトリウム、硫酸第一鉄 Zスルホキシル酸ナトリ ゥムホルムアルデヒド Zクェン酸などを挙げることができる力 これに限定されるもので はない。開始剤の好ましい使用量はビュルモノマー 100重量部に対して 0. 005-2 0重量部、さらに好ましくは 0. 01〜10重量部である。少なすぎると重合速度が遅す ぎて生産効率が低くなり、多すぎると重合熱の発生が多くなり反応の制御が困難にな ることがある。  [oi io] A particularly preferred combination is ferrous sulfate Z sodium sulfoxylate formaldehyde Z ethylenediamin tetraacetate disodium, ferrous sulfate Z sodium formaldehyde sulfoformate formaldehyde Z citrate, etc. It is not limited. A preferred use amount of the initiator is 0.0005 to 0 parts by weight, more preferably 0.01 to 10 parts by weight with respect to 100 parts by weight of the bull monomer. If the amount is too small, the polymerization rate is too slow and the production efficiency is lowered. If the amount is too large, the heat of polymerization is increased and the reaction may be difficult to control.
[0111] 乳化重合には必要に応じて連鎖移動剤を用いても良い。該連鎖移動剤は特に限 定なく公知のものを使うことができる。具体例としては t—ドデシルメルカプタン、 n—ド デシルメルカプタン、 n—ォクチルメルカプタン、 n—へキシルメルカプタンなどが挙げ られる。乳化重合時の反応温度に特に制限はないが、 0〜120°C、好ましくは 30〜9 5°Cであるのが好ましい。  [0111] A chain transfer agent may be used in the emulsion polymerization as necessary. Any known chain transfer agent can be used without particular limitation. Specific examples include t-dodecyl mercaptan, n-dodecyl mercaptan, n-octyl mercaptan, n-hexyl mercaptan, and the like. There is no particular limitation on the reaction temperature during emulsion polymerization, but it is preferably 0 to 120 ° C, preferably 30 to 95 ° C.
[0112] 本発明で製造されるポリオレフイン系共重合体は、ポリオレフインとビニル系ポリマ 一からなる均一な粒子であっても良ぐコアシェル 2層構造などの多層構造粒子であ つても良い。マトリクス榭脂相の中に他の榭脂相が分散したサラミ状の多相構造であ つても良い。また、本発明で製造されるポリオレフイン系共重合体は、ポリオレフインと ビュル系ポリマーがグラフトしていても良いし、していなくても良い。グラフトとしている と、ポリオレフイン系共重合体と熱可塑性榭脂からなる組成物の耐衝撃性が向上する 場合がある。  [0112] The polyolefin copolymer produced in the present invention may be a uniform particle composed of polyolefin and a vinyl polymer, or may be a multilayer structure particle such as a core-shell two-layer structure. It may be a salami-like multiphase structure in which other grease phases are dispersed in the matrix greave phase. In addition, the polyolefin copolymer produced in the present invention may or may not be grafted with polyolefin and a buule polymer. If it is used as a graft, the impact resistance of a composition comprising a polyolefin copolymer and a thermoplastic resin may be improved.
[0113] なお、前記のごとく得られるポリオレフイン系共重合体あるいはそれを含むラテックス は、たとえば該ラテックスを噴霧乾燥したり、あるいは塩ィ匕カルシウム、塩化マグネシ ゥム、硫酸カルシウム、硫酸マグネシウム、硫酸アルミニウム、ギ酸カルシウムなどの 電解質により凝集させたり、このような析出のプロセスを経たのち洗浄'脱水 (脱溶媒) •乾燥などの処理を経て、ポリオレフイン系共重合体力もなる粉末、榭脂塊あるいはゴ ム塊として回収することができる。  [0113] The polyolefin copolymer obtained as described above or the latex containing the same is, for example, spray-dried, or calcium chloride, magnesium chloride, calcium sulfate, magnesium sulfate, aluminum sulfate. It is agglomerated with an electrolyte such as calcium formate, or after being subjected to such a precipitation process, washing 'dehydration (desolvation) • After processing such as drying, powder that also has a polyolefin copolymer strength, lumps or rubber It can be recovered as a mass.
[0114] 本発明のポリオレフイン系共重合体の乾燥物を押出機またはバンバリ一ミキサーな どを用いてペレット状に加工する、あるいは析出から脱水 (脱溶媒)を経て得られた含 水 (含溶媒)状態の榭脂を圧搾脱水機を経由させることによりペレット状に加工する等 の方法により回収することもできる。加水分解によりカルボン酸基にする加水分解の 方法としては、塩基又は酸を用いて実施することができる。 [0114] The dried product of the polyolefin copolymer of the present invention is used as an extruder or a Banbury mixer. Or the like, or the hydrous (solvent-containing) coagulated fat obtained through precipitation (desolvation) from the precipitate is processed into a pellet by passing through a press dehydrator. Can also be recovered. As a method for hydrolysis to form a carboxylic acid group by hydrolysis, a base or an acid can be used.
[0115] 塩基は、アルカリ又はアルカリ土類金属水酸ィ匕物、例えば水酸ィ匕ナトリウム又は水 酸ィ匕カリウム、アルカリ金属アルコラート、例えばナトリウムメチラート、ナトリウムェチラ ート、カリウムメチラート、カリウムェチラート及びカリウム tーブチラート、アンモニア並 びにァミン、例えばトリェチルァミン力 選択することができる。酸は、硫酸、塩酸及び p トルエンスルホン酸力も選択することができる。また、カチオン又はァ-オンタイプ のイオン交換榭脂ゃイオン交換膜を用いることもできる。加水分解は、 5〜100°Cの 範囲の温度において実施するのが一般的であり、 15〜90°Cの範囲の温度において 実施するのが好ましい。  [0115] The base may be an alkali or alkaline earth metal hydroxide such as sodium hydroxide or potassium hydroxide, an alkali metal alcoholate such as sodium methylate, sodium ethylate, potassium methylate, Potassium ethylate and potassium tert-butylate, ammonia and amines such as triethylamine amine can be selected. The acid can also be selected from sulfuric acid, hydrochloric acid and p-toluenesulfonic acid. Also, a cation or ion-type ion exchange resin can be used. The hydrolysis is generally carried out at a temperature in the range of 5-100 ° C, preferably at a temperature in the range of 15-90 ° C.
[0116] (榭脂組成物) [0116] (Coffin composition)
本発明のポリオレフイン系共重合体は、各種の熱可塑性榭脂または熱硬化性榭脂 に配合することにより榭脂組成物を製造するための原料として用いることができる。  The polyolefin copolymer of the present invention can be used as a raw material for producing a resin composition by blending with various thermoplastic resins or thermosetting resins.
[0117] 前記熱可塑性榭脂としては、一般に用いられている榭脂、例えばポリプロピレン、ポ リエチレン、エチレンプロピレンゴム、エチレンプロピレンジェンゴム、エチレン才クテ ンゴム、ポリメチルペンテン、エチレン環状ォレフィン共重合体、エチレン 酢酸ビ- ル共重合体、エチレングリシジルメタタリレート共重合体、エチレンメチルメタタリレート 共重合体などのポリオレフイン、ポリ塩化ビュル、ポリスチレン、ポリメタクリル酸メチル 、メタクリル酸メチルースチレン共重合体スチレン—アクリロニトリル共重合体、スチレ ン一アクリロニトリル一 N フエ-ルマレイミド共重合体、 at—メチルスチレン一アタリ 口-トリル共重合体などのビュルポリマー、ポリエステル、ポリカーボネート、ポリアミド 、ポリフエ-レンエーテル ポリスチレン複合体、ポリアセタール、ポリエーテルエーテ ルケトン、ポリエーテルスルフォンなどのエンジニアリングプラスチックが好ましく例示 される。 [0117] Examples of the thermoplastic resin include generally used resins such as polypropylene, polyethylene, ethylene propylene rubber, ethylene propylene rubber, ethylene-grade rubber, polymethylpentene, ethylene cyclic olefin copolymer, Polyolefins such as ethylene vinyl acetate copolymer, ethylene glycidyl methacrylate copolymer, ethylene methyl methacrylate copolymer, polybutyl chloride, polystyrene, polymethyl methacrylate, methyl methacrylate-styrene copolymer styrene —Bur polymers such as acrylonitrile copolymer, styrene-acrylonitrile-1 N-phenolmaleimide copolymer, and at-methylstyrene acrylate-tolyl copolymer, polyester, polycarbonate, polyamide, polyphenylene ether Polystyrene conjugate, polyacetal, polyether ether ketone, engineering plastics such as polyether sulfone are preferably exemplified.
[0118] 前記熱硬化性榭脂としては、一般に用いられている榭脂、例えばフエノール榭脂、 尿素樹脂、メラミン榭脂、不飽和ホリエステル榭脂、エポキシ榭脂などが好ましく例示 される。これら熱可塑性榭脂または熱硬化性榭脂は単独で用いてもよぐ 2種以上を 併用してもよい。これらのうちポリオレフインが本発明のポリオレフイン系共重合体の 分散性が良好であるという点で好ましぐ具体的にはポリエチレン、ポリプロピレンなど があげられ好ましい。 [0118] Preferred examples of the thermosetting resin include commonly used resins such as phenol resin, urea resin, melamine resin, unsaturated polyester resin, and epoxy resin. Is done. These thermoplastic or thermosetting resins may be used alone or in combination of two or more. Of these, polyolefins are preferred in view of the good dispersibility of the polyolefin copolymer of the present invention, such as polyethylene and polypropylene.
[0119] 熱可塑性榭脂または熱硬化性榭脂とポリオレフイン系共重合体との配合割合は、 成形品の物性力 Sバランスよくえられるように適宜決定すればよいが、充分な物性を得 るためにはポリオレフイン系共重合体の量が熱可塑性榭脂または熱硬化性榭脂 100 重量部に対して 0. 1重量部以上、好ましくは 5重量部以上であり、また熱可塑性榭脂 または熱硬化性榭脂の特性を維持するためには、ポリオレフイン系共重合体粒子の 量が熱可塑性榭脂 100重量部に対して 500重量部以下、好ましくは 100重量部以 下が好ましい。  [0119] The blending ratio of the thermoplastic resin or thermosetting resin and the polyolefin-based copolymer may be determined as appropriate so that the physical property S of the molded product is well balanced, but sufficient physical properties are obtained. For this purpose, the amount of the polyolefin-based copolymer is not less than 0.1 parts by weight, preferably not less than 5 parts by weight, based on 100 parts by weight of the thermoplastic or thermosetting resin. In order to maintain the properties of the curable resin, the amount of the polyolefin-based copolymer particles is 500 parts by weight or less, preferably 100 parts by weight or less with respect to 100 parts by weight of the thermoplastic resin.
[0120] 熱可塑性榭脂または熱硬化性榭脂とポリオレフイン系共重合体との配合割合は、 成形品の物性力 Sバランスよくえられるように適宜決定すればよいが、充分な物性を得 るためにはポリオレフイン系共重合体の量が熱可塑性榭脂または熱硬化性榭脂 100 重量咅 こ対して 0. 1〜500重量咅^さら【こ ίま 5〜500重量咅^特【こ ίま 0. 1〜: LOO 量部、最もは 5〜: L00重量部が好ましい  [0120] The blending ratio of the thermoplastic resin or thermosetting resin and the polyolefin-based copolymer may be appropriately determined so that the physical property S of the molded product can be obtained with good balance, but sufficient physical properties can be obtained. In order to achieve this, the amount of polyolefin-based copolymer should be 0.1 to 500 wt.% For a thermoplastic or thermosetting resin, or 0.1 to 500 wt. 0.1-: LOO part by weight, most preferably 5-: part by weight L00
本発明のォレフィン共重合体の製造方法は、配位重合触媒によるォレフィンの重 合、およびビュルモノマーのラジカル重合のいずれも高い重合活性を維持できる。ま た、ポリオレフイン系共重合体はポリオレフイン成分を含むためポリエチレン、ポリプロ ピレンなど低極性の榭脂に対しても良好な分散性を示し、かつビニル成分を含むた め様々な機能を付与することができる。  In the method for producing an olefin copolymer of the present invention, high polymerization activity can be maintained both in the polymerization of olefin with a coordination polymerization catalyst and in the radical polymerization of a bur monomer. In addition, the polyolefin copolymer contains a polyolefin component, so it exhibits good dispersibility even for low-polarity oils such as polyethylene and polypropylene, and since it contains a vinyl component, it can impart various functions. it can.
[0121] 本発明の配位重合触媒の存在下、ォレフィンモノマーを乳化重合またはミクロ懸濁 重合させて製造したォレフィンラテックス存在下、ビュルモノマーをラジカル重合させ て製造した本願発明に係るポリオレフイン系共重合体 (組成物も含む)は、例えば耐 油性、耐ォレイン酸性、低接触角、高表面張力、表面ぬれ性、接着性、塗装性、染 色性、高誘電率、高周波シール性等、極性をあらわす物性あるいは極性の結果とし てあらわれる物性を示す。  [0121] The polyolefin system according to the present invention produced by radical polymerization of a butyl monomer in the presence of an olefin latex produced by emulsion polymerization or microsuspension polymerization of an olefin monomer in the presence of the coordination polymerization catalyst of the present invention. Copolymers (including compositions) are, for example, oil resistant, oleic acid resistant, low contact angle, high surface tension, surface wettability, adhesiveness, paintability, colorability, high dielectric constant, high frequency sealability, etc. Indicates a physical property that expresses polarity or a physical property that appears as a result of polarity.
[0122] 従って、熱可塑性榭脂用、特にポリオレフイン用の極性付与剤 (耐油性、接着性、 塗装性、染色性、高周波シール性等)、接着剤、プライマー、コーティング剤、塗料、 ポリマーァロイなどの相溶化剤、ポリオレフイン/フイラ一系複合材料やポリオレフイン 系ナノコンポジットの界面活性化剤などに用いられ、また、ポリオレフインを榭脂成分 に、アクリルポリマーをゴム成分に (ゴム成分は架橋されて 、てもよ!、)有する熱可塑 性エラストマ一、耐衝撃性ある 、は軟質性プラスチックなどに相溶性成分としてある いはゴム成分兼相溶性成分として用いることができる。 [0122] Accordingly, a polarity imparting agent (for oil resistance, adhesion, (Paintability, dyeability, high frequency sealability, etc.), adhesives, primers, coating agents, paints, compatibilizers such as polymer alloys, surfactants for polyolefin / filler-based composite materials and polyolefin-based nanocomposites, etc. It is also compatible with thermoplastic elastomers, impact-resistant, and soft plastics that have polyolefin as a resin component and acrylic polymer as a rubber component (the rubber component can be cross-linked!). It can be used as a component or as a rubber component and compatible component.
[0123] さらに、本発明のポリオレフイン系共重合体力もなる組成物は、プラスチック、ゴムェ 業において知られている通常の添加剤、たとえば可塑剤、安定剤、滑剤、紫外線吸 収剤、酸化防止剤、難燃剤、難燃助剤、顔料、ガラス繊維、充填剤、高分子加工助 剤などの配合剤を含有することができる。  [0123] Further, the composition having a polyolefin copolymer power of the present invention is a conventional additive known in the plastics and rubber industries, for example, a plasticizer, a stabilizer, a lubricant, an ultraviolet absorber, and an antioxidant. Further, it may contain compounding agents such as flame retardant, flame retardant aid, pigment, glass fiber, filler, polymer processing aid.
[0124] 本発明のポリオレフイン系共重合体組成物を得る方法としては、通常の熱可塑性榭 脂の配合に用いられる方法を用いることができ、たとえば、熱可塑性榭脂と本発明の ォレフィン共重合体および所望により添加剤成分とを、加熱混練機、例えば、一軸押 出機、二軸押出機、ロール、バンバリ一ミキサー、ブラベンダー、ニーダー、高剪断型 ミキサー等を用いて溶融混練することで製造することができる。また各成分の混練順 序は特に限定されず、使用する装置、作業性あるいは得られる熱可塑性榭脂組成物 の物性に応じて決定することができる。  [0124] As a method for obtaining the polyolefin copolymer composition of the present invention, a method used for blending ordinary thermoplastic resins can be used. For example, the thermoplastic resin and the olefin copolymer of the present invention can be used. By melting and kneading the coalescence and optionally the additive component using a heating kneader, such as a single screw extruder, twin screw extruder, roll, Banbury mixer, Brabender, kneader, high shear mixer, etc. Can be manufactured. Further, the kneading order of each component is not particularly limited, and can be determined according to the apparatus used, workability, or physical properties of the obtained thermoplastic resin composition.
[0125] また、その熱可塑性榭脂が乳化重合法で製造される場合には、該熱可塑性榭脂と ポリオレフイン系共重合体とを、 V、ずれもラテックス(ェマルジヨン)の状態でブレンドし たのち、共析出(共凝集)することで得ることも可能である。 [0125] Further, when the thermoplastic resin was produced by an emulsion polymerization method, the thermoplastic resin and the polyolefin copolymer were blended in the state of V and the deviation in latex (emulsion). Thereafter, it can be obtained by co-precipitation (co-aggregation).
力べして得られるポリオレフイン系共重合体組成物の成形法としては、通常の熱可塑 性榭脂組成物の成形に用いられる、たとえば射出成形法、押出成形法、ブロー成形 法、カレンダー成形法などの成形法があげられる。  As a method for molding a polyolefin copolymer composition obtained by force, for example, an injection molding method, an extrusion molding method, a blow molding method, a calendar molding method, etc., which are used for molding ordinary thermoplastic resin compositions, etc. The molding method is given.
実施例  Example
[0126] 以下に、実施例に基づき本発明を更に詳細に説明するが、本発明はこれらにより 何ら制限を受けるものではな 、。  [0126] Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited by these.
[0127] [重合転化率] [0127] [Polymerization conversion]
乳化重合において、仕込んだモノマー、ポリオレフイン (ポリエチレン)、乳化剤およ び開始剤の重量の合計を反応液全体の総重量で除して、モノマーが 100%重合し た場合の最大固形分濃度を求めた。反応後に得られたラテックスを軟膏缶に 0. 5〜 2g程度採取し、 100°Cのオーブンで熱乾燥して残留する固形分の割合を求め、これ をラテックス中の固形分濃度とみなした。熱乾燥する時間は、さらに 30分以上加熱し ても重量変化が 1%以下となるまで (通常 30分〜 2時間)である。 In emulsion polymerization, charged monomers, polyolefin (polyethylene), emulsifier and Then, the total weight of the initiator was divided by the total weight of the entire reaction solution to obtain the maximum solid content concentration when the monomer was 100% polymerized. About 0.5 to 2 g of the latex obtained after the reaction was collected in an ointment can and thermally dried in an oven at 100 ° C. to determine the remaining solid content, which was regarded as the solid content concentration in the latex. The time for heat drying is until the weight change becomes 1% or less even after heating for 30 minutes or longer (usually 30 minutes to 2 hours).
重合転化率 (重量%) = { (ラテックス中の固形分濃度) Z (最大固形分濃度) } X 100 上記の式に基づいて重合転ィ匕率を算出した。  Polymerization conversion rate (% by weight) = {(solid content concentration in latex) Z (maximum solid content concentration)} X 100 The polymerization conversion rate was calculated based on the above formula.
[0128] [引張特性]  [0128] [Tensile properties]
ポリプロピレンに共重合体を配合した組成物力ゝら約 0. 7mm厚プレスシートを作成 し、そこから JIS— K7113付属書 1に記載の 2 (lZ3)号試験片を 3本打ち抜いた。ォ ートグラフ(Shimadzu製、 AUTOGRAPH AG— 2000A)を用いて、引張速度 16 . 66mmZminで引張試験を行い、弾性率を測定した。さらに、最大点応力(引張強 度)と最大点伸びを測定して試験片 3本の平均値を採用した。  A press sheet having a thickness of about 0.7 mm was prepared by blending a copolymer with polypropylene, and three 2 (lZ3) test pieces described in Appendix 1 of JIS K7113 were punched therefrom. Using an autograph (manufactured by Shimadzu, AUTOGRAPH AG-2000A), a tensile test was conducted at a tensile speed of 16.66 mmZmin, and the elastic modulus was measured. In addition, the maximum point stress (tensile strength) and maximum point elongation were measured and the average value of three specimens was adopted.
[0129] [高周波シール性]  [0129] [High frequency sealability]
高周波ウェルダー装置 (発信周波数 40. 46MHz,高周波最大出力 5kw):型式 Y TO— 5A (山本ビ-ター (株)製、フットペダルタイプ)を用いて、電流 0. 22A、溶着 時間 0. 5秒、金型温度約 30°C、同調位置は自動調整の条件で、 100 10 約0. 2mmサイズのシートを 2枚重ねて行った。溶着したシートは手で引っ張って、 目視で 溶着を確認した。剥がれない場合を高周波シール性が良好 (〇)、剥がれる場合を高 周波シール性が不良(X )と判断した。剥がれる場合においても、 2枚のシートに接着 の跡が残るものは(△)と判断した。  High-frequency welder device (transmitting frequency 40. 46MHz, high-frequency maximum output 5kw): Model Y TO— 5A (Yamamoto Bitter Co., Ltd., foot pedal type), current 0.22A, welding time 0.5 seconds The mold temperature was about 30 ° C, and the tuning position was automatically adjusted under the conditions of 100 10 approximately 0.2 mm size sheets. The welded sheet was pulled by hand and visually confirmed for welding. When it did not peel, it was judged that the high-frequency sealability was good (O), and when it peeled, the high-frequency sealability was poor (X). Even if it peeled off, it was judged as (△) if there were marks of adhesion on the two sheets.
[0130] [耐油性試験]  [0130] [Oil resistance test]
約 0. 7mm厚プレスシートから JIS— K7113付属書 1に記載の 2 (1/3)号試験片 を打ち抜いた。そのダンベルを金網 SUS316に包み、 IRM903オイル(日本サン石 油製)に 100°C24時間の浸潰した後、 目視で状態を観察した。  A No. 2 (1/3) test piece described in Appendix 1 of JIS K7113 was punched from a press sheet of about 0.7 mm thickness. The dumbbells were wrapped in wire mesh SUS316, immersed in IRM903 oil (Nihon Sanseki Oil) at 100 ° C for 24 hours, and then visually observed.
[0131] [IZOD衝撃強度試験]  [0131] [IZOD impact strength test]
80t成形機 (東芝社製)を用いて ASTM1号ダンベルを射出成形した。射出成型後 のダンベルから厚み 3mm幅 12mm長さ 60mmの試験片を切り出し、ノッチを入れて ASTM D - 256に準じて 23°C50%RHで耐衝撃性試験を行った。 ASTM 1 dumbbells were injection molded using an 80t molding machine (Toshiba). Cut out a 3mm thick, 12mm long, 60mm long test piece from the dumbbell after injection molding and insert a notch An impact resistance test was conducted at 23 ° C and 50% RH according to ASTM D-256.
[0132] [曲げ特'性] [0132] [Bending characteristics]
80t成形機 (東芝社製)を用いて ASTM1号バーを射出成形した。バーを用いて、 ASTM D— 790に準じて 23°C50%RH、試験速度 5mmZminで曲げ試験を行い 、弾性率を測定した。  An ASTM No. 1 bar was injection molded using an 80t molding machine (manufactured by Toshiba). Using a bar, the elastic modulus was measured by performing a bending test in accordance with ASTM D-790 at 23 ° C 50% RH and a test speed of 5 mmZmin.
[0133] [粒子径の測定] [0133] [Measurement of particle diameter]
粒子径は、マイクロトラック粒度分布測定装置(日機装社製)にて測定した。なお、 本発明の粒子径とは体積平均値のことを言う。  The particle diameter was measured with a Microtrac particle size distribution measuring device (manufactured by Nikkiso Co., Ltd.). In addition, the particle diameter of this invention means a volume average value.
[0134] [耐才レイン酸性] [0134] [Acne rain resistant]
約 0. 2mm厚プレスシートから 4. 5cm X 4. 5cmサイズのシートを切り取った。その 上に、ォレイン酸を 5力所にスポイトから 1滴ずつたらし、室温で水平に 24時間放置し た後、 目視で状態を観察した。シートに変化が無ぐすべてのォレイン酸液滴が垂れ 流れていなければ良好(〇)と判断し、シートが反り上がり 1力所でもォレイン酸液滴 が垂れ流れて!ヽれば不良( X )と判断した。  A 4.5 cm X 4.5 cm size sheet was cut from the approximately 0.2 mm thick press sheet. On top of that, oleic acid was dropped from 5 drops at a force point and left at room temperature for 24 hours, and the state was visually observed. If all the oleic acid droplets that do not change on the sheet are not flowing, it is judged as good (O), and the sheet is warped and the oleic acid droplets drips even at one point! If so, it was judged as bad (X).
[0135] [Yellow Index測定] [0135] [Yellow Index measurement]
共重合体を混練したシートサンプル (約 0. 2mm厚のプレスシート)を 7mm四方程 度の大きさに切り取り測定を行った。色差計は、 NIPPON DENSHOKU社製、 Sp ectro Color Meter SE2000を用いた。シートの両面の平均値をそのシートの Y ellow Indexとして採用した。  A sheet sample (approx. 0.2 mm thick press sheet) kneaded with the copolymer was cut into a size of about 7 mm square and measured. As a color difference meter, a Spectro Color Meter SE2000 manufactured by NIPPON DENSHOKU was used. The average value of both sides of the sheet was adopted as the yellow index of the sheet.
[0136] [シートの濡れ性] [0136] [Sheet wettability]
塗装性'印刷性の評価方法として、 JIS K— 6768の『プラスチック—フィルム及び シート ぬれ張力試験方法』を準拠した。評価サンプルについては、厚さ約 0. 7mm 厚のプレスシートを用いた。 1試験につき、シートの 6箇所で測定を行い、その平均値 を表面ぬれ性の指標として採用した。数値が大きく濡れ性が高いものほどシート表面 の極性が高 、と見なすことができる。  As an evaluation method for paintability and printability, JIS K-6768 “Plastic film and sheet wetting tension test method” was used. For the evaluation sample, a press sheet having a thickness of about 0.7 mm was used. For each test, measurements were taken at six locations on the sheet, and the average value was used as an indicator of surface wettability. The higher the numerical value and the higher the wettability, the higher the polarity of the sheet surface.
[0137] (合成例 1)配位子の合成 [Synthesis Example 1] Synthesis of Ligand
下記化学式 (化 18)  The following chemical formula
[0138] [化 18] [0138] [Chemical 18]
Figure imgf000033_0001
Figure imgf000033_0001
[0139] の構造を持つパラジウム錯体(以下 [N N]PdMeClともいう)を J. Am. Chem. Soc . 1995, 117, 6414等の文献に記載されている公知の方法によって合成した。 [Ν' N]PdMeClの 80mmolZLジェチルエーテル溶液 8mLと LiB (C F ) の 80mmolZ  A palladium complex having a structure of [0139] (hereinafter also referred to as [N N] PdMeCl) was synthesized by a known method described in a literature such as J. Am. Chem. Soc. 1995, 117, 6414. [Ν 'N] PdMeCl 80mmolZL Jetyl ether solution 8mL and LiB (C F) 80mmolZ
6 5 4  6 5 4
Lジェチルエーテル溶液 8mLを混合し、 LiClを沈殿させて [N'N]PdMe'B (C F )  Mix 8mL of L jetyl ether solution and precipitate LiCl. [N'N] PdMe'B (C F)
6 5 4 錯体の 40mmolZLジェチルエーテル溶液 16mLを調製した。(以下このパラジウム 錯体を Brookhart触媒という。)次に、この Brookhart触媒のジェチルエーテル溶液 を濃縮、乾燥した後、塩化メチレン (和光純薬 (株)製) 16mLをカ卩ぇ 40mmolZLの ストック溶液とした。なお、これらの触媒調製は、アルゴン雰囲気下、通常のシュレンク 操作で行った。  16 mL of a 40 mmol ZL jetyl ether solution of 6 5 4 complex was prepared. (Hereafter, this palladium complex is referred to as Brookhart catalyst.) Next, after concentrating and drying the jethyl ether solution of this Brookhart catalyst, 16 mL of methylene chloride (manufactured by Wako Pure Chemical Industries, Ltd.) was added to the 40 mmol ZL stock solution. did. These catalysts were prepared by a normal Schlenk operation under an argon atmosphere.
[0140] (合成例 2)配位子の合成  [Synthesis Example 2] Synthesis of Ligand
窒素雰囲気下、 Helvetica Chimica Acta. 1928頁, 76卷, 1993年を参考に して合成したペンタフルォ口べンジルトリフエ-ルホスホ-ゥムブロミド 2. 61g、乾燥 T HF (和光純薬 (株)製) 11mlを仕込み、氷浴を用いて 0°Cに冷却した。モレキュラー シーブで乾燥したトリェチルァミン (和光純薬 (株)製) 1. 5mlを加え、 15分攪拌した 。さらにトリフルォロ酢酸無水物 (東京化成製) 0. 78mlを滴下し、 0°Cで 1時間、室温 ( 15°C)で 1時間反応させた。  In a nitrogen atmosphere, prepared with reference to Helvetica Chimica Acta. 1928, p. 76, 1993, 2.61 g of pentafluor benzyltriphenylphospho-mubromide and 11 ml of dry T HF (Wako Pure Chemical Industries, Ltd.) were charged. Cooled to 0 ° C. using an ice bath. Triethylamine (manufactured by Wako Pure Chemical Industries, Ltd.) 1. 5 ml was added and stirred for 15 minutes. Further, 0.78 ml of trifluoroacetic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd.) was added dropwise and reacted at 0 ° C for 1 hour and at room temperature (15 ° C) for 1 hour.
[0141] 濾液を濃縮し、蒸留水 (和光純薬 (株)製) 15mlで洗浄、乾燥した。得られた生成 物を 60°Cのメタノールに溶解させ 0°Cまで徐々に冷却し、再結晶を行った。乾燥後の 収量は、 1. 5gであった。 ^Η— NMR(CDC1 )により、ベンジルプロトンが消失してい  [0141] The filtrate was concentrated, washed with 15 ml of distilled water (manufactured by Wako Pure Chemical Industries, Ltd.), and dried. The obtained product was dissolved in methanol at 60 ° C, gradually cooled to 0 ° C, and recrystallized. The yield after drying was 1.5 g. ^ Η— NMR (CDC1) shows that the benzyl proton has disappeared.
3  Three
ること力ら、下記化学式で示される化合物が生成して 、ることを確認した。  It was confirmed that a compound represented by the following chemical formula was produced.
[0142] [化 19]
Figure imgf000034_0001
[0142] [Chemical 19]
Figure imgf000034_0001
[0143] (式中、 Phはフ -ル基を示す)。  [0143] (In the formula, Ph represents a full group).
[0144] (実施例 1) PE— PBA共重合体の合成 Example 1 Synthesis of PE—PBA Copolymer
脱気した蒸留水(和光純薬 (株)製) 150mlをアルゴン置換した 300mlオートクレー ブ(TAIATSU TECHNO社製、材質 SUS 316)に仕込んだ。 Brookhart触媒 の塩化メチレン溶液 (4mmol/L) 0. 3mLをドデシル硫酸ナトリウム(和光純薬 (株) 製) 30mg、純水 3mL、脱水 1一へキセン(和光純薬 (株)製) 0. 3ml、脱水塩化メチ レン 2. 7mlとともに超音波ホモジナイザー(SMT company社製、超音波分散機 UH-600)によって乳化した。なお、乳化の際の超音波の作用時間は 10秒間程度 である。乳化した Brookhart触媒溶液は、先に蒸留水を仕込んでおいた 300mlォー トクレーブ内にシリンジで導入した。  Degassed distilled water (manufactured by Wako Pure Chemical Industries, Ltd.) 150 ml was charged into a 300 ml autoclave (made by TAIATSU TECHNO, material SUS 316) purged with argon. Brookhart's catalyst in methylene chloride solution (4mmol / L) 0.3ml of sodium dodecyl sulfate (Wako Pure Chemical Industries, Ltd.) 30mg, pure water 3mL, dehydrated 1 hexene (Wako Pure Chemical Industries, Ltd.) 0.3ml The emulsion was emulsified with 2.7 ml of dehydrated methyl chloride using an ultrasonic homogenizer (manufactured by SMT company, ultrasonic disperser UH-600). The action time of ultrasonic waves during emulsification is about 10 seconds. The emulsified Brookhart catalyst solution was introduced by syringe into a 300 ml autoclave previously charged with distilled water.
[0145] その後、エチレンガス (住友精化 (株)社製)を導入し、オートクレープ内を 3MPaと し、スターラーを用いて攪拌しながら室温で 6時間反応させた。ここで使用したェチレ ンガスは、脱水カラム(日化精ェ (株)製、ドライカラム HDF 300— A3)と脱酸素力 ラム(日化精ェ (株)製、 GASCLEAN GC— HDF 300— M)を通して精製を行つ た。反応後、未反応のエチレンガスを除去し、ポリエチレンラテックスを得た。なお、得 られたポリエチレンラテックスの粒子径は、 0. 5 m (マイクロトラック粒度分布測定装 置(日機装 (株)製)により測定)、固形分濃度 (Sc)は 2%であった。また、この反応で は、触媒活性の尺度である、単位触媒あたりのエチレンモノマー取り込み数を示す T urn Over Number (以下、 TONと略す)は、 TON = 8548 [mol Ethylene/ mol cat. ]であった。  [0145] Thereafter, ethylene gas (manufactured by Sumitomo Seika Co., Ltd.) was introduced, the inside of the autoclave was set to 3 MPa, and the mixture was reacted at room temperature for 6 hours while stirring with a stirrer. The ethylene gas used here was a dehydration column (manufactured by Nikkasei Co., Ltd., dry column HDF 300—A3) and a deoxygenation ram (manufactured by Nikka Seie Co., Ltd., GASCLEAN GC—HDF 300—M). Purification was performed through After the reaction, unreacted ethylene gas was removed to obtain polyethylene latex. The obtained polyethylene latex had a particle size of 0.5 m (measured with a Microtrac particle size distribution measuring device (manufactured by Nikkiso Co., Ltd.)) and a solid content concentration (Sc) of 2%. In this reaction, the Turn Over Number (hereinafter abbreviated as TON), which is a measure of the catalyst activity and indicates the number of ethylene monomer incorporation per unit catalyst, was TON = 8548 [mol Ethylene / mol cat.]. It was.
[0146] 冷却管、攪拌装置、温度計を備えた 3つ口フラスコに、純水 8g、 n—ブチルアタリレ ート( (株)日本触媒 製) 5g、パーロィル L (日本油脂 (株) 製) 0. 025g、ドデシル硫 酸ナトリウム (和光純薬 (株)製) 0. 05gを乳化させたもの (粒子径 4 μ m)とポリエチレ ンラテックス (粒子径 0. 5 m) 54gを仕込み、粒子径を測定したところ、粒子径 1 μ m の合一化したラテックスになっていた。窒素置換し、攪拌をしながら 70°Cに加熱し 4 時間反応させた。重合転化率 100%で、粒径約 1 μ mのォレフイン系共重合体ラテツ タスを得た。 [0146] In a three-necked flask equipped with a condenser, a stirrer, and a thermometer, 8 g of pure water, 5 g of n-butyl acrylate (manufactured by Nippon Shokubai Co., Ltd.), Parolyl L (manufactured by Nippon Oil & Fats Co., Ltd.) 0 025g, sodium dodecyl sulfate (manufactured by Wako Pure Chemical Industries, Ltd.) 0.05g emulsified (particle size 4 μm) and polyethylene When the particle diameter was measured by adding 54 g of latex (particle diameter 0.5 m), it was found to be a united latex having a particle diameter of 1 μm. The atmosphere was replaced with nitrogen, heated to 70 ° C with stirring, and reacted for 4 hours. An olefin-based copolymer latex having a polymerization conversion rate of 100% and a particle size of about 1 μm was obtained.
[0147] 実施例 1で得られたォレフィン系共重合体ラテックス 50gに、 10%塩ィ匕カルシウム 水溶液 5gを加え塩析させた。得られた固形物を純水で 3回洗浄した後、真空乾燥さ せてポリオレフイン系共重合体を得た。  [0147] To 50 g of the olefin copolymer latex obtained in Example 1, 5 g of a 10% calcium chloride aqueous solution was added for salting out. The obtained solid was washed 3 times with pure water and then vacuum-dried to obtain a polyolefin copolymer.
得られた共重合体は、 PBA特有のベとつき感が無ぐ固形物は容易にほぐれやすい ものであった。  In the obtained copolymer, the solid material having no sticky feeling peculiar to PBA was easily loosened.
[0148] (実施例 2)榭脂組成物の調製  (Example 2) Preparation of a resin composition
実施例 1で得られたポリオレフイン系共重合体 4gと、ランダム PP (F232DC) (三井 化学 (株)製) 20gをプラストミル( (株)東洋精機製、 LABOPLASTOMILL)を用い て 200°C、 10分間 lOOrpmで溶融混練することにより熱可塑性榭脂組成物を得、プ レス(条件: 200°C、無圧、 10min→200°C、
Figure imgf000035_0001
10min→室温、 50kgfZ cm2、 5min)して約 0. 7mmと約 0. 2mm厚のシートを作成し、 0. 7mm厚シートを用 いて引張物性と耐油性を評価した。
4 g of the polyolefin-based copolymer obtained in Example 1 and 20 g of random PP (F232DC) (manufactured by Mitsui Chemicals, Inc.) were used at 200 ° C. for 10 minutes using plastmill (manufactured by Toyo Seiki Co., Ltd., LABOPLASTOMILL). A thermoplastic resin composition is obtained by melt-kneading at lOOrpm and pressed (conditions: 200 ° C, no pressure, 10min → 200 ° C,
Figure imgf000035_0001
10 min → room temperature, 50 kgfZ cm 2 , 5 min), about 0.7 mm and about 0.2 mm thick sheets were prepared, and the tensile properties and oil resistance were evaluated using the 0.7 mm thick sheets.
[0149] 引張伸び: 378%、引張強度: 14MPa、引張弾性率: 390MPa、であった。耐油試 験後、変形はあったが溶解はしな力つた。また、 0. 2mm厚シートを 2枚重ねて行った 高周波シール性の評価は不良であった。また、シートの Yellow Indexは 9. 19であ つた。シートの濡れ性は、 32であった。  [0149] Tensile elongation: 378%, tensile strength: 14 MPa, tensile elastic modulus: 390 MPa. After the oil resistance test, it was deformed but dissolved. In addition, the evaluation of the high frequency sealing performance obtained by stacking two 0.2 mm thick sheets was poor. The Yellow Index of the sheet was 9.19. The sheet wettability was 32.
[0150] 得られた榭脂組成物の TEM観察を行ったところ、ポリプロピレン榭脂マトリックス中 に、約 1 μ mの均一なポリオレフイン系共重合体の粒子が分散していることが確認さ れた。モノマーを乳化させたものと、ポリエチレンラテックスを混合することで、速やか にモノマーの吸収が起こり、ポリエチレン粒子に均一にモノマーが吸収されるために 、合一化したラテックス、即ち均一な粒子が生成すると考えられる。  [0150] TEM observation of the obtained resin composition confirmed that about 1 μm of uniform polyolefin copolymer particles were dispersed in the polypropylene resin matrix. . By mixing the emulsified monomer and the polyethylene latex, the monomer is quickly absorbed, and the monomer is uniformly absorbed by the polyethylene particles. As a result, a unified latex, that is, uniform particles, is formed. Conceivable.
[0151] (実施例 3) PE^PBA共重合体の合成  [0151] (Example 3) Synthesis of PE ^ PBA copolymer
アルゴン雰囲気下、合成例 2で得られた化合物 13. 5mg (25 μ mol)、ビス(シクロ ォクタジェン)ニッケル(関東化学 (株)製) 29. 9mg (108 μ mol)を脱水トルエン(和 光純薬 (株)製) 2. 5mlにそれぞれ溶かし 15分間攪拌した。その後それぞれのトルェ ン溶液を混合し、さらに脱水 1一へキセン (和光純薬 (株)製) 1. 5mlを加えた。この 触媒溶液を、ドデシル硫酸ナトリウム (和光純薬 (株)製) 250mg、純水 7. 5mgと共に 超音波ホモジナイザー(SMT company社製、超音波分散機 UH— 600)によつ て乳化した。なお、乳化の際の超音波作用時間は 10秒間程度である。 In an argon atmosphere, 13.5 mg (25 μmol) of the compound obtained in Synthesis Example 2 and 29.9 mg (108 μmol) of bis (cyclooctagen) nickel (manufactured by Kanto Chemical Co., Inc.) (Made by Kojun Pharmaceutical Co., Ltd.) 2. Each was dissolved in 5 ml and stirred for 15 minutes. Thereafter, the respective toluene solutions were mixed, and 1.5 ml of dehydrated 1-hexene (manufactured by Wako Pure Chemical Industries, Ltd.) was added. This catalyst solution was emulsified with 250 mg sodium dodecyl sulfate (manufactured by Wako Pure Chemical Industries, Ltd.) and 7.5 mg pure water using an ultrasonic homogenizer (manufactured by SMT company, ultrasonic disperser UH-600). The ultrasonic action time during emulsification is about 10 seconds.
[0152] アルゴン置換した 1Lオートクレーブ (TAIATSU TECHNO社製、 TAS - 1型ォ 一トクレーブ、材質 SUS 316)に、ドデシル硫酸ナトリウム 2g、純水 500ml、脱水ト ルェン 50ml、へキサデカン (和光純薬 (株)製)の混合物を脱気し超音波ホモジナイ ザ一(SMT company社製、超音波分散機 UH— 600)で約 2分間乳化させた溶 液を仕込んだ。そこに、上記触媒の乳化溶液をシリンジで注入した。その後、ェチレ ンガス (住友精化 (株)社製)を導入して、オートクレーブ内を 3MPaとし、 750rpm、 7 0°Cで 2時間反応させた。  [0152] Argon-substituted 1L autoclave (TAIATSU TECHNO, TAS-1 type autoclave, material SUS316), sodium dodecyl sulfate 2g, pure water 500ml, dehydrated toluene 50ml, hexadecane (Wako Pure Chemical Industries, Ltd.) )) Was deaerated, and a solution emulsified with an ultrasonic homogenizer (SMT company, Ultrasonic Disperser UH-600) for about 2 minutes was charged. The emulsified solution of the catalyst was injected there with a syringe. Thereafter, ethylene gas (manufactured by Sumitomo Seika Co., Ltd.) was introduced, the inside of the autoclave was set to 3 MPa, and the reaction was carried out at 750 rpm and 70 ° C. for 2 hours.
[0153] ここで使用したエチレンガスは、脱水カラム(日化精ェ (株)製、ドライカラム HDF 300—A3)と脱酸素カラム(日化精ェ(株)製、GASCLEAN GC—HDF 300— M)を通して精製を行った。反応後、未反応のエチレンガスを除去し、ポリエチレンラ テックスを得た。なお、得られたポリエチレンラテックスの粒子径は、 0. 8 m (マイク ロトラック粒度分布測定装置(日機装製社製)により測定)、固形分濃度 (Sc)は 17% であった。また、この反応では、 TON = 280000 [mol Ethylene/mol cat. ]で めつに。  [0153] The ethylene gas used here was a dehydration column (manufactured by Nikkasei Co., Ltd., dry column HDF 300—A3) and a deoxygenation column (manufactured by Nikkasei Co., Ltd., GASCLEAN GC—HDF 300— Purification was performed through M). After the reaction, unreacted ethylene gas was removed to obtain a polyethylene latex. The obtained polyethylene latex had a particle size of 0.8 m (measured with a microtrack particle size distribution analyzer (manufactured by Nikkiso Co., Ltd.)) and a solid content concentration (Sc) of 17%. In this reaction, TON = 280000 [mol Ethylene / mol cat.]
[0154] 冷却管、攪拌装置、温度計を備えた 3つ口フラスコに、純水 30g、 n—ブチルアタリ レート((株)日本触媒 製) 15g、パーロィル L (日本油脂 (株)製) 0. 15g、ドデシル 硫酸ナトリウム (和光純薬 (株)製) 0. 15gを乳化させたものとポリエチレンラテックス 1 8gを仕込み、窒素置換した。攪拌をしながら 70°Cに加熱し 5時間反応させた。重合 転化率 83%で、粒径約 1 μ mのォレフイン系共重合体ラテックスを得た。  [0154] In a three-necked flask equipped with a condenser, a stirrer, and a thermometer, 30 g of pure water, 15 g of n-butyl acrylate (manufactured by Nippon Shokubai Co., Ltd.), Parroyl L (manufactured by Nippon Oil & Fats Co., Ltd.) 15 g of sodium dodecyl sulfate (manufactured by Wako Pure Chemical Industries, Ltd.) 0.15 g emulsified and 18 g of polyethylene latex were charged and purged with nitrogen. The mixture was heated to 70 ° C with stirring for 5 hours. An olefin copolymer latex having a polymerization conversion of 83% and a particle size of about 1 μm was obtained.
[0155] 得られたォレフィン系共重合体ラテックス 30gに、 10%塩化カルシウム水溶液 5gを 加え塩析させた。得られた固形物を純水で 3回洗浄した後、真空乾燥させてポリオレ フィン系共重合体を得た。得られた共重合体は、 PBA特有のベとつき感が無ぐ固 形物は容易にほぐれやす 、ものであった。 [0156] 得られたポリオレフイン系共重合体 lOOmgをステンレス網袋( φ 0. 025 X 500)に 包み、クロ口ホルム 100ml中で室温 24時間放置した後、取り出して乾燥した。ステン レス網袋中残留物の IR (赤外線吸収スペクトル)を測定したところ、カルボ二ル基を示 すピークが存在した。通常、 n—ブチルアタリレートの重合体はクロ口ホルムに溶解す ることから、合成したォレフィン系共重合体はポリエチレンとポリブチルアタリレートが グラフトして!/ヽることを確認できた。 [0155] To 10 g of the obtained olefin copolymer latex, 5 g of a 10% calcium chloride aqueous solution was added for salting out. The obtained solid was washed three times with pure water and then vacuum-dried to obtain a polyolefin copolymer. The obtained copolymer was a solid product that did not have the sticky feeling peculiar to PBA, and was easily loosened. [0156] The obtained polyolefin copolymer lOOmg was wrapped in a stainless steel net bag (φ 0. 025 X 500), allowed to stand in 100 ml of black mouth form at room temperature for 24 hours, then taken out and dried. When the IR (infrared absorption spectrum) of the residue in the stainless steel mesh bag was measured, a peak indicating a carbonyl group was present. Usually, the polymer of n-butyl acrylate is dissolved in black mouth form, so that it was confirmed that the synthesized olefin copolymer was grafted with polyethylene and polybutyl acrylate.
[0157] (実施例 4)榭脂組成物の調製  (Example 4) Preparation of a resin composition
実施例 3で得られたポリオレフイン系共重合体 4gと、ランダム PP (F232DC) (三井 化学 (株)製) 20gをプラストミル( (株)東洋精機製、 LABOPLASTOMILL)を用い て 200°Cで 10分間 lOOrpmで溶融混練することにより熱可塑性榭脂組成物を得、プ レス(条件: 200°C、無圧、 10min→200°C、
Figure imgf000037_0001
10min→室温、 50kgfZ cm2、 5min)して約 0. 7mm厚と、約 0. 2mm厚のシートを作成し、 0. 7mm厚シート を用いて引張物性と耐油性を評価した。
4 g of the polyolefin-based copolymer obtained in Example 3 and 20 g of random PP (F232DC) (manufactured by Mitsui Chemicals, Inc.) were used at 200 ° C. for 10 minutes using a plastmill (manufactured by Toyo Seiki Co., Ltd., LABOPLASTOMILL). A thermoplastic resin composition is obtained by melt-kneading at lOOrpm and pressed (conditions: 200 ° C, no pressure, 10min → 200 ° C,
Figure imgf000037_0001
10 min → room temperature, 50 kgfZ cm 2 , 5 min), about 0.7 mm thick and about 0.2 mm thick sheets were prepared, and the tensile properties and oil resistance were evaluated using the 0.7 mm thick sheets.
[0158] 引張伸び: 710%、引張強度: 28MPa、引張弾性率: 260MPa、であった。耐油試 験後、変形はあったが溶解はしな力つた。また、約 0. 2mm厚のシートを 2枚重ねて 行った高周波シーノレ性は不良であった。耐ォレイン酸性は不良であった。また、シー トの Yellow Indexは 7. 09であった。シートの濡れ性は、 32であった。  [0158] Tensile elongation: 710%, tensile strength: 28 MPa, tensile elastic modulus: 260 MPa. After the oil resistance test, it was deformed but dissolved. In addition, the high-frequency paper-nosiness obtained by stacking two sheets of about 0.2 mm thickness was poor. The oleic acid resistance was poor. The Yellow Index of the sheet was 7.09. The sheet wettability was 32.
[0159] (実施例 5) PE^P (BA/AN)共重合体の合成  Example 5: Synthesis of PE ^ P (BA / AN) copolymer
冷却管、攪拌装置、温度計を備えた 3つ口フラスコに、純水 64g、 n—ブチルアタリ レート( (株)日本触媒 製) 14g、アクリロニトリル (和光純薬 (株)製) 6g、パーロィル L (日本油脂 (株) 製) 0. 2g、ドデシル硫酸ナトリウム (和光純薬 (株)製) 0. 2gを乳化 させたものと実施例 3と同様の方法で重合した Sc = 8. 9%のポリエチレンラテックス 4 5gを仕込み、窒素置換した。攪拌をしながら 80°Cに加熱し 5時間反応させた。重合 転化率 75%で、 PE^P (BA/AN)共重合体ラテックスを得た。  In a three-necked flask equipped with a condenser, stirrer, and thermometer, pure water 64 g, n-butyl acrylate (made by Nippon Shokubai Co., Ltd.) 14 g, acrylonitrile (made by Wako Pure Chemical Industries, Ltd.) 6 g, Parroyl L ( Nippon Oil & Fats Co., Ltd.) 0.2 g, sodium dodecyl sulfate (Wako Pure Chemical Industries, Ltd.) 0.2 g emulsified and polymerized in the same manner as in Example 3, Sc = 8.9% polyethylene Latex 45 g was charged and purged with nitrogen. The mixture was heated to 80 ° C with stirring and reacted for 5 hours. Polymerization conversion was 75%, and PE ^ P (BA / AN) copolymer latex was obtained.
[0160] 得られたォレフィン系共重合体ラテックス 30gに、 10%塩化カルシウム水溶液 5gを 加え塩析させた。得られた固形物を純水で 3回洗浄した後、真空乾燥させて ΡΕ^Ρ ( BA/AN)共重合体を得た。  [0160] To 10 g of the obtained olefin copolymer latex, 5 g of a 10% calcium chloride aqueous solution was added for salting out. The obtained solid was washed with pure water three times and then vacuum-dried to obtain a Ρ ^ Ρ (BA / AN) copolymer.
[0161] (実施例 6)榭脂組成物の調製 実施例 5で得られた PE^P (BAZAN)共重合体 8gと、ランダム PP (PC540R) (サ ンァロマー (株)製) 20gをプラストミル ( (株)東洋精機製、 LABOPLASTOMILL) を用いて 200°Cで 10分間 lOOrpmで溶融混練することにより熱可塑性榭脂組成物を 得、プレス(条件: 200°C、無圧、 10min→200°C、 50kgf/cm2, 10min→室温、 5 Okgf/cm2, 5min)して約 0. 7mm厚と、約 0. 2mm厚のシートを作成し、約 0. 7m m厚のシートを用いて引張物性と耐油性を評価した。 [0161] (Example 6) Preparation of rosin composition The PE ^ P (BAZAN) copolymer 8g obtained in Example 5 and random PP (PC540R) (Sanomer Co., Ltd.) 20g were used at 200 ° using a plastomill (Toyo Seiki Co., Ltd., LABOPLASTOMILL). A thermoplastic resin composition is obtained by melt-kneading at lOOrpm for 10 minutes at C, and press (conditions: 200 ° C, no pressure, 10 min → 200 ° C, 50 kgf / cm 2 , 10 min → room temperature, 5 Okgf / cm 2 and 5 min), about 0.7 mm thick and about 0.2 mm thick sheets were prepared, and the tensile properties and oil resistance were evaluated using the approximately 0.7 mm thick sheets.
[0162] 引張伸び: 582%、引張強度: 20MPa、引張弾性率: 262MPaであった。耐油試 験後、変形はあったが溶解はしな力つた。また、約 0. 2mm厚のシートを 2枚重ねて 行った高周波シール性の評価は良好であった。  [0162] Tensile elongation: 582%, tensile strength: 20 MPa, tensile modulus: 262 MPa. After the oil resistance test, it was deformed but dissolved. In addition, the evaluation of the high frequency sealing performance when two sheets having a thickness of about 0.2 mm were stacked was good.
[0163] (実施例 7) PE^P (IP/AN)共重合体の合成  [0163] (Example 7) Synthesis of PE ^ P (IP / AN) copolymer
窒素置換した 1Lオートクレープに、純水 500g、イソプレン (和光純薬 (株)製) 87. 5g、アクリロニトリル (和光純薬 (株)製) 37. 5g、ドデシル硫酸ナトリウム (和光純薬( 株)製) 1. 25g、炭酸水素ナトリウム (和光純薬 (株)製) 1. 25gを乳化させたものと、 実施例 3と同様の方法で重合した Sc= 14%のポリエチレンラテックス 178g (ポリェチ レンとして 25g)を仕込み、過硫酸カリウム (和光純薬 (株)製) 1. 25gを純水 8gに溶 力した水溶液を加え、閉栓した。 750rpmで攪拌をしながら 80°Cに加熱し 5時間反応 させた。重合転化率 96%で、 ΡΕ^Ρ (ΙΡΖΑΝ)共重合体ラテックスを得た。重合転 化率の値から、得られた重合体は 144gと算出できる。  Nitrogen-substituted 1L autoclave, pure water 500g, isoprene (made by Wako Pure Chemical Industries, Ltd.) 87.5g, acrylonitrile (made by Wako Pure Chemical Industries, Ltd.) 37.5g, sodium dodecyl sulfate (Wako Pure Chemical Industries, Ltd.) 1.25g, sodium hydrogen carbonate (Wako Pure Chemical Industries, Ltd.) 1. 178g of polyethylene latex (sc = 14%) polymerized in the same way as in Example 3 with emulsified 25g (as polyethylene) 25 g) was added, and potassium persulfate (manufactured by Wako Pure Chemical Industries, Ltd.) 1. An aqueous solution prepared by dissolving 25 g in 8 g of pure water was added and the cap was closed. The mixture was heated to 80 ° C with stirring at 750 rpm and reacted for 5 hours. A ラ テ ッ ク ス ^ Ρ (ΙΡΖΑΝ) copolymer latex was obtained at a polymerization conversion rate of 96%. From the polymerization conversion value, the obtained polymer can be calculated as 144 g.
[0164] 得られたォレフィン系共重合体ラテックス 700gに、 10%塩化カルシウム水溶液 12 Ogを加え塩析させた。得られた固形物を純水で 3回洗浄した後、真空乾燥させて PE ^P (IPZAN)共重合体を得た。 PEZP (IPZAN)の比率は 25Z ( 144— 25) = 1 7Z83と算出できる。  [0164] To 700 g of the obtained olefin-based copolymer latex, 12 Og of 10% calcium chloride aqueous solution was added for salting out. The obtained solid was washed with pure water three times and then vacuum-dried to obtain a PE ^ P (IPZAN) copolymer. The ratio of PEZP (IPZAN) can be calculated as 25Z (144—25) = 1 7Z83.
[0165] 80°C、 1時間以上真空乾燥した円筒濾紙に得られた PE^P (IPZAN)を約 lg入 れてその重量を精秤した (Wl)。それと 80mlのトルエン、攪拌子を 100mlフラスコに 入れ、 100°Cで 3時間加熱攪拌した。その後、 80°Cで真空乾燥を行い、円筒濾紙に 残った共重合体の重量を精秤した (W2)。これらの重量力も不溶分 (W2ZW1 X 10 0)を算出した。 PE^P (IP/AN)共重合体の P (IP/AN)含有量 (83%)と比較し て、不溶分が 78%であったので P (IPZAN)にグラフトしている PEはほとんどないこ とがわかった。 [0165] About 1 lg of PE ^ P (IPZAN) obtained on a cylindrical filter paper that had been vacuum-dried at 80 ° C for 1 hour or longer was placed and weighed precisely (Wl). Then, 80 ml of toluene and a stirring bar were placed in a 100 ml flask, and the mixture was heated and stirred at 100 ° C for 3 hours. Thereafter, vacuum drying was performed at 80 ° C., and the weight of the copolymer remaining on the cylindrical filter paper was precisely weighed (W2). The insoluble content (W2ZW1 × 100) was also calculated for these weight forces. Compared to the P (IP / AN) content (83%) of the PE ^ P (IP / AN) copolymer, the insoluble content was 78%, so most PE grafted to P (IPZAN) There I understood.
[0166] (実施例 8)榭脂組成物の調製  (Example 8) Preparation of a resin composition
実施例 7で得られた ΡΕ^Ρ (ΙΡΖΑΝ)共重合体 8gと、ランダム PP (PC540R) (サ ンァロマー (株)製) 20gをプラストミル ( (株)東洋精機製、 LABOPLASTOMILL) を用いて 200°Cで 10分間 lOOrpmで溶融混練することにより熱可塑性榭脂組成物を 得、プレス(条件: 200°C、無圧、 10min→200°C、 50kgf/cm2, 10min→室温、 5 Okgf/cm2, 5min)して約 0. 7mm厚と、約 0. 2mm厚のシートを作成し、約 0. 7m m厚のシートを用いて引張物性と耐油性を評価した。 ° ^ プ ラ ス (ΙΡΖΑΝ) copolymer 8g obtained in Example 7 and random PP (PC540R) (Sanomer Co., Ltd.) 20g were used at 200 ° using a plastmill (Toyo Seiki Co., Ltd., LABOPLASTOMILL). A thermoplastic resin composition is obtained by melt-kneading at lOOrpm for 10 minutes at C, and press (conditions: 200 ° C, no pressure, 10 min → 200 ° C, 50 kgf / cm 2 , 10 min → room temperature, 5 Okgf / cm 2 and 5 min), about 0.7 mm thick and about 0.2 mm thick sheets were prepared, and the tensile properties and oil resistance were evaluated using the approximately 0.7 mm thick sheets.
[0167] 引張伸び: 229%、引張強度: 10MPa、引張弾性率: 176MPaであった。耐油試 験後、変形はあったが溶解はしな力つた。また、約 0. 2mm厚のシートを 2枚重ねて 行った高周波シール性の評価は良好であった。  [0167] Tensile elongation: 229%, tensile strength: 10 MPa, tensile modulus: 176 MPa. After the oil resistance test, it was deformed but dissolved. In addition, the evaluation of the high frequency sealing performance when two sheets having a thickness of about 0.2 mm were stacked was good.
[0168] (実施例 9)榭脂組成物の調製  (Example 9) Preparation of a resin composition
実施例 7を繰り返して得られた PE^P (IP/AN)共重合体 280gと、ランダム PP (P C540R) (サンァロマー (株)製) 700gを二軸押出機((株)日本製鋼所製、 TEX30 HSS- 25. 5PW- 2V)を用いて溶融混練することにより熱可塑性榭脂組成物を得 た。 80t成形機 (東芝社製)を用いて ASTM1号ダンベルとバーを射出成形し、耐衝 撃性と曲げ物性を評価した。 Izodの値は 20jZm、曲げ弾性率は 280MPaであった  280 g of PE ^ P (IP / AN) copolymer obtained by repeating Example 7 and 700 g of random PP (P C540R) (manufactured by Sanalomar Co., Ltd.) are twin-screw extruder (manufactured by Nippon Steel Works) , TEX30 HSS-25.5PW-2V) was used for melt kneading to obtain a thermoplastic resin composition. ASTM1 dumbbells and bars were injection molded using an 80t molding machine (manufactured by Toshiba) to evaluate impact resistance and bending properties. The value of Izod was 20jZm and the flexural modulus was 280MPa.
[0169] (実施例 10) PE^P (IP/AN)共重合体の合成 [Example 10] Synthesis of PE ^ P (IP / AN) copolymer
窒素置換した 1Lオートクレープに、純水 200g、イソプレン (和光純薬 (株)製) 105 g、アクリロニトリル (和光純薬 (株)製) 45g、ドデシル硫酸ナトリウム (和光純薬 (株)製 ) 1. 5g、パーメンタ H (日本油脂 (株)製) 0. 75gを乳化させたものと、実施例 3と同様 の方法で重合した Sc = 6. 3%のポリエチレンラテックス 476g (ポリエチレンとして 30 g)を仕込み、 FeSO · 7Η O/EDTA· 2Na= l/4の0. 1%水溶液 3gをカ卩え、その  Nitrogen-substituted 1 L autoclave with pure water 200 g, isoprene (manufactured by Wako Pure Chemical Industries, Ltd.) 105 g, acrylonitrile (manufactured by Wako Pure Chemical Industries, Ltd.) 45 g, sodium dodecyl sulfate (manufactured by Wako Pure Chemical Industries, Ltd.) 1 5 g, Permenta H (manufactured by NOF Corporation) 0.75 g of emulsified oil and 476 g of polyethylene latex of Sc = 6.3% 3% polymerized in the same manner as in Example 3 (30 g as polyethylene) Charge 3 g of 0.1% aqueous solution of FeSO7Η O / EDTA 2Na = l / 4.
4 2  4 2
後、 SFS1. 0%水溶液 30gを加えた。閉栓した後、 500rpmで攪拌をしながら 50°C に加熱し 5時間反応させた。重合転化率 85%で、 PE^P (IPZAN)共重合体ラテツ タスを得た。重合転化率の値から、得られた重合体は 153gと算出できる。  Thereafter, 30 g of an SFS 1.0% aqueous solution was added. After closing, the mixture was heated to 50 ° C with stirring at 500 rpm and reacted for 5 hours. PE ^ P (IPZAN) copolymer latex was obtained with a polymerization conversion of 85%. From the value of the polymerization conversion rate, the obtained polymer can be calculated as 153 g.
PE/P (IP/AN)の比率は 30Z (153 - 30) = 20Z80と算出できる。 [0170] 得られたォレフィン系共重合体ラテックス 700gに、 10%塩化カルシウム水溶液 12 Ogを加え塩析させた。得られた固形物を純水で 3回洗浄した後、真空乾燥させて PE P (IP/AN)共重合体を得た。 The ratio of PE / P (IP / AN) can be calculated as 30Z (153-30) = 20Z80. [0170] To 700 g of the obtained olefin copolymer latex, 12 Og of a 10% calcium chloride aqueous solution was added for salting out. The obtained solid was washed three times with pure water and then vacuum-dried to obtain a PE P (IP / AN) copolymer.
[0171] 実施例 7と同じ操作により求めた不溶分が 81%であったので、 P (IPZAN)に PE がグラフトしており、 PEのグラフト効率は、(81— 80) 720 X 100 = 5%と計算できる  [0171] Since the insoluble matter obtained by the same operation as in Example 7 was 81%, PE was grafted to P (IPZAN), and the grafting efficiency of PE was (81—80) 720 X 100 = 5 Can be calculated as%
[0172] (実施例 11)榭脂組成物の調製 (Example 11) Preparation of a resin composition
実施例 10を繰り返して得られた PE^P (IP/AN)共重合体 280gと、ランダム PP ( PC540R) (サンァロマー (株)製) 700gを二軸押出機((株)日本製鋼所製、 TEX30 HSS- 25. 5PW- 2V)を用いて溶融混練することにより熱可塑性榭脂組成物を得 た。 80t成形機 (東芝社製)を用いて ASTM1号ダンベルとバーを射出成形し、耐衝 撃性と曲げ物性を評価した。 Izodの値は 36jZm、曲げ弾性率は 330MPaであった  280 g of PE ^ P (IP / AN) copolymer obtained by repeating Example 10 and 700 g of random PP (PC540R) (manufactured by Sanalomar Co., Ltd.) are twin-screw extruder (manufactured by Nippon Steel Works, Ltd.) A thermoplastic resin composition was obtained by melt-kneading using TEX30 HSS-25.5PW-2V). ASTM1 dumbbells and bars were injection molded using an 80t molding machine (manufactured by Toshiba) to evaluate impact resistance and bending properties. The Izod value was 36jZm and the flexural modulus was 330MPa.
[0173] (実施例 12) PE^PtBMA共重合体の合成 [Example 12] Synthesis of PE ^ PtBMA copolymer
冷却管、攪拌装置、温度計を備えた 3つ口フラスコにフラスコに、純水 45g tーブ チルメタタリレート( (株)日本触媒 製) 14g、パーロィル L (日本油脂 (株) 製) 0. 14 g、ドデシル硫酸ナトリウム (和光純薬 (株)製) 0. 14gを乳化させたものと、実施例 3と 同様の方法で重合した Sc= 11. 0%のポリエチレンラテックス 25gを仕込み、窒素置 換した。攪拌をしながら 80°Cに加熱し 5時間反応させた。重合転化率 93%で、 PE^- PtBMA共重合体ラテックスを得た。  In a three-necked flask equipped with a condenser, stirrer, and thermometer, add 45 g of pure water, 14 g of pure water (manufactured by Nippon Shokubai Co., Ltd.), Parroyl L (manufactured by Nippon Oil & Fats Co., Ltd.) 0 14 g, sodium dodecyl sulfate (manufactured by Wako Pure Chemical Industries, Ltd.) 0.1.14 g of emulsified emulsion and 25 g of Sc = 11.0% polyethylene latex polymerized in the same manner as in Example 3 were charged with nitrogen. Replaced. The mixture was heated to 80 ° C with stirring and reacted for 5 hours. A PE ^ -PtBMA copolymer latex was obtained at a polymerization conversion of 93%.
[0174] 1N塩酸 40mlを添カ卩し、 95°Cで 2時間加熱した。室温に戻した後、 Na SO水溶液  [0174] 40 ml of 1N hydrochloric acid was added, and the mixture was heated at 95 ° C for 2 hours. After returning to room temperature, Na SO aqueous solution
2 4 twenty four
15gを加え塩析させた。得られた固形分を純水で 3回洗浄した後、真空乾燥させて P E PtBMA共重合体を得た。 IR測定で、水酸基を示すピークが観測されたため、 加水分解されたと判断できた。 15 g was added for salting out. The obtained solid content was washed with pure water three times, and then vacuum-dried to obtain a PE PtBMA copolymer. In the IR measurement, a peak indicating a hydroxyl group was observed, indicating that it was hydrolyzed.
[0175] (実施例 13)榭脂組成物の調製 [Example 13] Preparation of a resin composition
実施例 12で得られた PE^PtBMA共重合体 4gと、ランダム PP (PB363W) (サン ァロマー (株)製) 20gをプラストミル ( (株)東洋精機製、 LABOPLASTOMILL)を 用いて 200°Cで 10分間 lOOrpmで溶融混練することにより熱可塑性榭脂組成物を 得、プレス(条件: 200°C、無圧、 10min→200°C 50kgf/cm2, 10min→室温、 5 Okgf/cm2, 5min)して約 0. 2mm厚のシートを作成し、耐ォレイン酸性試験を行つ た。耐ォレイン酸性は良好であった。 (実施例 14) PE40部 P (BA30部 ZAN70 部)共重合体の合成 10g at 200 ° C using 4g of PE ^ PtBMA copolymer obtained in Example 12 and 20g of random PP (PB363W) (manufactured by Sun Aroma Co., Ltd., LABOPLASTOMILL) (Toyo Seiki Co., Ltd.) The thermoplastic resin composition is melt kneaded at lOOrpm for 1 minute. The resulting press (conditions: 200 ° C, without pressure, 10min → → 200 ° C 50kgf / cm 2, 10min at room temperature, 5 Okgf / cm 2, 5min ) and create about 0. 2 mm thick sheet, resistant Orein An acidity test was performed. The oleic acid resistance was good. (Example 14) PE40 part P (BA 30 part ZAN70 part) Copolymer synthesis
ジムロート冷却器、攪拌装置、温度計を備えた 300mL4つ口フラスコを予め窒素フ ローにより、系内を窒素雰囲気下とした。一方、ブチルアタリレート 3g、アクリロニトリル 7g、油溶性開始剤パーロィル LO. lg、ドデシル硫酸ナトリウム 0. lg、純水 20gを超 音波ホモジナイザー(SMT company社製、超音波分散機 UH— 600)によって 乳化した。なお、乳化の際の超音波作用時間は 1. 5分間程度である。このビニルモ ノマーの乳化液をフラスコに入れ、さらに実施例 3と同様の方法で重合したポリエチレ ンラテックス (使用時固形分量 3. 2%) 125g (このポリエチレンラテックス中のポリェチ レンの質量は 4g)をカ卩えて加熱撹拌を開始した。反応系の温度が 60°Cになるまでォ ィルバスで加熱した。 1時間で室温カゝら 60°Cまで達した。  A 300 mL four-necked flask equipped with a Dimroth cooler, a stirrer, and a thermometer was preliminarily placed in a nitrogen atmosphere by nitrogen flow. On the other hand, 3 g of butyl acrylate and 7 g of acrylonitrile, oil-soluble initiator Parroyl LO. Lg, 0. lg of sodium dodecyl sulfate, and 20 g of pure water were emulsified with an ultrasonic homogenizer (SMT company, ultrasonic disperser UH-600). . The ultrasonic action time during emulsification is about 1.5 minutes. This vinyl monomer emulsion was put into a flask, and 125 g of a polymer latex polymerized in the same manner as in Example 3 (solid content: 3.2% in use) (125 g of polyethylene in this polyethylene latex was 4 g). Heating and stirring were started. The reaction system was heated with a oil bath until the temperature reached 60 ° C. The temperature reached 60 ° C in 1 hour at room temperature.
[0176] さらに 60°Cに達してから、反応系の加熱撹拌を継続し、 5時間反応させた。 60°Cに 達して力も 4時間の段階で固形分量測定より算出した重合転ィ匕率は 67%であった。 重合後の PE— P (BAZAN)ラテックスに 10%塩化カルシウム水溶液 15mLをカロえ て重合体を塩析させた。得られた固形分を純水で 3回洗浄した後、真空乾燥させて P E P (BAZAN)共重合体を得た。また、この PE— P (BAZAN)ラテックスを塩祈し て得られた共重合体は 8. 7g、重合時に析出したスケールは 1. 7gであり、これら二 つを併せた榭脂の収率は 75%であった。  [0176] After reaching 60 ° C, the reaction system was continuously heated and stirred, and reacted for 5 hours. When the temperature reached 60 ° C and the force was 4 hours, the polymerization conversion rate calculated from the solid content measurement was 67%. After polymerization, PE-P (BAZAN) latex was charged with 15 mL of a 10% calcium chloride aqueous solution to salt out the polymer. The obtained solid content was washed with pure water three times and then vacuum-dried to obtain a PEP (BAZAN) copolymer. The copolymer obtained by salting this PE-P (BAZAN) latex was 8.7 g, and the scale deposited during the polymerization was 1.7 g. 75%.
[0177] また、得られた PE^P (BAZAN)共重合の IR測定を行 、、二トリル基に由来する ピークの面積(2220cm―1 2270cm_1)をポリエチレンに由来する吸収の面積(27 50cm―1 3000cm_1)で除した値は 0. 034であった。この値は、得られた共重合体 中のある官能基の存在量を知る上で参考となる値である。 [0177] In addition, IR measurement of the obtained PE ^ P (BAZAN) copolymer was conducted, and the peak area derived from the nitrile group (2220 cm- 1 2270 cm _1 ) was absorbed into the area derived from polyethylene (27 50 cm - 1 divided by 3000 cm _1) was 0.034. This value is a reference value for knowing the abundance of a certain functional group in the obtained copolymer.
[0178] (実施例 15)榭脂組成物の調製 実施例 14で得られた PE^P (BAZAN)共重合 体 3. 3gと、ランダム PP (PC540R,サンァロマー製) 16. 7gをプラストミル((株)東洋 精機製、 LABOPLASTOMILL)を用いて 200°C lOOrpmで 10分間溶融混練す ることにより熱可塑性榭脂組成物を得た。さらに、この熱可塑性榭脂組成物をプレス して(条件: 200°C、無圧、 10min→200°C、 50kgf/cm2、 10min→室温、 50kgf 5min)約 0. 7mm厚のシートを作成し引張り伸び試験を、約 0. 2mm厚のシ ートを作成し高周波シール性試験を行った。耐油試験後、変形はあったが溶解はし なかった。 (Example 15) Preparation of resin composition [0178] PE ^ P (BAZAN) copolymer obtained in Example 14 3.3g and random PP (PC540R, manufactured by Sanalomer) 16. A thermoplastic resin composition was obtained by melting and kneading at 200 ° C. lOOrpm for 10 minutes using LABOPLASTOMILL (Toyo Seiki Co., Ltd.). Furthermore, this thermoplastic resin composition is pressed. (Condition: 200 ° C, no pressure, 10 min → 200 ° C, 50 kgf / cm 2 , 10 min → room temperature, 50 kgf 5 min) Create a sheet of about 0.7 mm thickness and perform a tensile elongation test with a thickness of about 0.2 mm This sheet was prepared and a high frequency sealing test was conducted. After the oil resistance test, there was deformation but it did not dissolve.
引張伸び: 7%、引張強度: 14MPa、引張弾性率: 404MPaであった。また、約 0. 2 mm厚のシートを 2枚重ねて行った高周波シール性の評価は不良であった。  Tensile elongation: 7%, tensile strength: 14 MPa, tensile modulus: 404 MPa. In addition, the evaluation of the high frequency sealing performance when two sheets having a thickness of about 0.2 mm were overlapped was poor.
[0179] (実施例 16) PE40部 P (BA70部 ZAN30部)共重合体の合成  Example 16 Synthesis of PE40 part P (BA70 part ZAN30 part) copolymer
ジムロート冷却器、滴下漏斗、攪拌装置、温度計を備えた 300mL4つ口フラスコに 、さらに実施例 3と同様の方法で重合したポリエチレンラテックス (使用時固形分量 4. 2%) 95g (このポリエチレンラテックス中のポリエチレンの質量は 4g)、ドデシル硫酸 ナトリウム (和光純薬製) 0. 73gを仕込んだ。なお、フラスコ内は予め窒素フローを行 い、系内が窒素雰囲気下となるようにした。攪拌を行いながらオイルバスで 70°Cまで 加熱し、ポリエチレンラテックスが 70°Cに達した段階で、水溶性開始剤である過硫酸 カリウム(和光純薬製)の水溶液(360mgを純水 5mLに溶解させたもの)を加えた。 過硫酸カリウム水溶液の添加に伴う系内の温度降下は、 3°C程度であり、再び系内の 温度が 70°Cに戻った段階でビュルモノマー(ブチルアタリレート 7g、アクリロニトリル 3 gの混合液)の滴下添加を開始した。  95 g of polyethylene latex polymerized in the same manner as in Example 3 (solid content 4.2% in use) in a 300 mL four-necked flask equipped with a Dimroth condenser, dropping funnel, stirring device, and thermometer (in this polyethylene latex) The weight of polyethylene was 4 g), and sodium dodecyl sulfate (manufactured by Wako Pure Chemical Industries, Ltd.) 0.73 g was charged. The flask was pre-flowed with nitrogen so that the system was in a nitrogen atmosphere. Heat to 70 ° C in an oil bath while stirring, and when the polyethylene latex reaches 70 ° C, an aqueous solution of potassium persulfate (manufactured by Wako Pure Chemical Industries, Ltd.), a water-soluble initiator, is added to 5 mL of pure water. Dissolved) was added. The temperature drop in the system due to the addition of the potassium persulfate aqueous solution was about 3 ° C. When the temperature in the system returned to 70 ° C again, a mixture of butyl monomer (7 g of butyl acrylate and 3 g of acrylonitrile) was obtained. ) Was added dropwise.
[0180] このビュルモノマー 10g (およそ 10mL)の滴下に要した時間は、 1時間 30分であつ た (滴下速度 0. lmL/min) 0ビュルモノマーの滴下添加開始から 2時間後、ビュル モノマー滴下添加終了から 30分後、反応系内の固形分量を測定し、重合転化率を 算出したところ 85%であった。さらに 3時間、 70°Cにて反応させて、加熱撹拌を停止 して重合を終了した。重合後の PE— P (BAZAN)ラテックスに 10%塩ィ匕カルシウム 水溶液 10mLをカ卩えて重合体を塩析させた。得られた固形分を純水で 3回洗浄した 後、真空乾燥させて PE P (BAZAN)共重合体を得た。また、この PE— P (BAZ AN)ラテックスを塩祈して得られた共重合体は 9. 5g、重合時に析出したスケールは 3. 7gであり、これら二つを併せた榭脂の収率は 94%であった。 [0180] The time required for dropping 10 g (approximately 10 mL) of this bull monomer was 1 hour and 30 minutes (dropping rate 0. lmL / min) 0 2 hours after the start of dropping of the bull monomer, the bull monomer was dropped. 30 minutes after the end of the addition, the solid content in the reaction system was measured, and the polymerization conversion was calculated to be 85%. The reaction was further continued at 70 ° C for 3 hours, and the heating and stirring was stopped to complete the polymerization. The polymer was salted out by adding 10 mL of 10% aqueous solution of calcium chloride to PE-P (BAZAN) latex after polymerization. The obtained solid content was washed with pure water three times and then vacuum-dried to obtain a PE P (BAZAN) copolymer. The copolymer obtained by salting this PE-P (BAZ AN) latex was 9.5 g, and the scale deposited during the polymerization was 3.7 g. Was 94%.
[0181] (実施例 17)榭脂組成物の調製 実施例 16で得られた PE^P (BAZAN)共重合 体 14. 3gと、ランダム PP (PC540R,サンァロマー製) 5. 7gをプラストミル((株)東洋 精機製、 LABOPLASTOMILL)を用いて 200°C lOOrpmで 10分間溶融混練す ることにより熱可塑性榭脂組成物を得た。さらに、この熱可塑性榭脂組成物をプレス( 条件: 200 C、無圧、 10min→200 C 50kgf/cm2 10min→室温、 50kgfZcm2 5min)して、約 0. 7mm厚のシートを作成し引張り伸び試験を、約 0. 2mm厚のシ ートを作成し高周波シール性試験を行った。 [0181] (Example 17) Preparation of rosin composition 14.3 g of the PE ^ P (BAZAN) copolymer obtained in Example 16 and 5. 7 g of random PP (PC540R, manufactured by San Aromar) Toyo Corporation A thermoplastic resin composition was obtained by melt-kneading at 200 ° C. lOOrpm for 10 minutes using a LABOPLASTOMILL manufactured by Seiki. Furthermore, this thermoplastic resin composition is pressed (conditions: 200 C, no pressure, 10 min → 200 C 50 kgf / cm 2 10 min → room temperature, 50 kgf Zcm 2 5 min) to create a sheet about 0.7 mm thick and pull it For the elongation test, a sheet having a thickness of about 0.2 mm was prepared and a high frequency sealing property test was conducted.
[0182] 引張伸び: 472%、引張強度: 16MPa、引張弾性率: 330MPaであった。また、約 0. 2mm厚のシートを 2枚重ねて行った高周波シール性の評価は良好であった。耐 油試験後、変形はあったが溶解はしなかった。  [0182] Tensile elongation: 472%, tensile strength: 16 MPa, tensile modulus: 330 MPa. In addition, the evaluation of the high frequency sealing performance obtained by stacking two sheets of about 0.2 mm thickness was good. After the oil resistance test, it was deformed but not dissolved.
[0183] (実施例 18) PE40部 P (BA30部 ZAN70部)共重合体の合成  Example 18 Synthesis of PE40 part P (BA 30 part ZAN70 part) copolymer
ジムロート冷却器、滴下漏斗、攪拌装置、温度計を備えた 300mL4つ口フラスコに 、さらに実施例 3と同様の方法で重合したポリエチレンラテックス (使用時固形分量 8. 7%) 92g (このポリエチレンラテックス中のポリエチレンの質量は 8g)、ドデシル硫酸 ナトリウム (和光純薬製) 0. 8gを仕込んだ。なお、フラスコ内は予め窒素フローを行い 、系内が窒素雰囲気下となるようにした。攪拌を行いながらオイルバスで 70°Cまでカロ 熱し、ポリエチレンラテックスが 70°Cに達した段階で、水溶性開始剤である過硫酸力 リウム(和光純薬製)の水溶液 (400mgを純水 5mLに溶解させたもの)を加えた。過 硫酸カリウム水溶液の添加に伴う系内の温度降下は、 3°C程度であり、再び系内の温 度が 70°Cに戻った段階でビュルモノマー(ブチルアタリレート 6g、アクリロニトリル 14 gの混合液)の滴下添加を開始した。  Polyethylene latex polymerized in the same manner as in Example 3 in a 300 mL four-necked flask equipped with a Dimroth cooler, dropping funnel, stirrer, thermometer, and 92 g (in this polyethylene latex) The weight of polyethylene was 8 g), and sodium dodecyl sulfate (manufactured by Wako Pure Chemical Industries) 0.8 g was charged. The flask was preliminarily subjected to nitrogen flow so that the system was in a nitrogen atmosphere. While stirring, heat up to 70 ° C in an oil bath, and when the polyethylene latex reaches 70 ° C, an aqueous solution of 400 mg of pure water (400 mg of pure water, manufactured by Wako Pure Chemical Industries, Ltd.) Was dissolved). The temperature drop in the system due to the addition of the potassium persulfate aqueous solution was about 3 ° C. When the temperature in the system returned to 70 ° C again, a mixture of butyl monomer (6 g of butyl acrylate and 14 g of acrylonitrile) was obtained. (Liquid) was added dropwise.
[0184] このビュルモノマー 20g (およそ 20mL)の滴下に要した時間は、 1時間 30分であつ た (滴下速度 0. 2mL/min) 0ビュルモノマーの滴下添加開始から 2時間後、ビュル モノマー滴下添加終了から 30分後、反応系内の固形分量を測定し、重合転化率を 算出したところ 95%であった。さらに 1時間、 70°Cにて反応させて、加熱撹拌を停止 して重合を終了した。重合後の PE— P (BAZAN)ラテックスに 10%塩ィ匕カルシウム 水溶液 15mLをカ卩えて重合体を塩析させた。得られた固形分を純水で 3回洗浄した 後、真空乾燥させて PE P (BAZAN)共重合体を得た。また、この PE— P (BAZ AN)ラテックスを塩祈して得られた共重合体は 24. lg、重合時に析出したスケール は 2. 9gであり、これら二つを併せた榭脂の収率は 99%であった。 [0185] また、得られた ΡΕ^Ρ (ΒΑ/ΑΝ)共重合の IR測定を行 、、二トリル基に由来する ピークの面積(2220cm―1〜 2270cm_1)をポリエチレンに由来する吸収の面積(27 50cm―1〜 3000cm_1)で除した値が 0. 065であった。これより、この(実施例 18)で 示した重合方法では、ポリオレフイン系共重合体中に含まれる-トリル基の量が(実 施例 14)に比べると多いことが確認できた。 [0184] The time required for dropping 20 g (approximately 20 mL) of this bull monomer was 1 hour and 30 minutes (dropping rate 0.2 mL / min) 0 2 hours after the start of dropping of the bull monomer, the bull monomer was dropped. 30 minutes after the completion of the addition, the solid content in the reaction system was measured and the polymerization conversion was calculated to be 95%. The reaction was further continued at 70 ° C for 1 hour, and the heating and stirring was stopped to complete the polymerization. The polymer was salted out by adding 15 mL of 10% aqueous calcium chloride solution to the PE-P (BAZAN) latex after polymerization. The obtained solid content was washed with pure water three times and then vacuum-dried to obtain a PE P (BAZAN) copolymer. The copolymer obtained by salting out this PE-P (BAZ AN) latex was 24. lg, and the scale deposited during the polymerization was 2.9 g. Was 99%. [0185] In addition, IR measurement of the obtained ΡΕ ^ Ρ (ΒΑ / ΑΝ) copolymer was performed, and the peak area derived from the nitrile group (2220 cm – 1 to 2270 cm _1 ) was determined as the absorption area derived from polyethylene. The value divided by (27 50 cm- 1 to 3000 cm _1 ) was 0.065. From this, it was confirmed that in the polymerization method shown in this (Example 18), the amount of -tolyl group contained in the polyolefin copolymer was larger than that in (Example 14).
[0186] (実施例 19)榭脂組成物の調製 実施例 18で得られた PE^P (BAZAN)共重合 体 3. 3gと、ランダム PP (PC540R,サンァロマー製) 16. 7gをプラストミル((株)東洋 精機製、 LABOPLASTOMILL)を用いて 200°C、 lOOrpmで 10分間溶融混練す ることにより熱可塑性榭脂組成物を得た。さらに、この熱可塑性榭脂組成物をプレス( 条件: 200。C、無圧、 10min→200。C、 50kgf/cm2、 10min→室温、 50kgfZcm2 、 5min)して約 0. 7mm厚のシートを作成し引張り伸び試験を、約 0. 2mm厚のシー トを作成し高周波シール性試験を行った。 (Example 19) Preparation of a resin composition [0186] PE ^ P (BAZAN) copolymer obtained in Example 18 3.3g and random PP (PC540R, manufactured by Sanalomar) 16. A thermoplastic resin composition was obtained by melt-kneading at 200 ° C and lOOrpm for 10 minutes using LABOPLASTOMILL (Toyo Seiki Co., Ltd.). Further, this thermoplastic resin composition is pressed (conditions: 200. C, no pressure, 10 min → 200. C, 50 kgf / cm 2 , 10 min → room temperature, 50 kgfZcm 2 , 5 min), and a sheet having a thickness of about 0.7 mm. A tensile elongation test was performed, and a sheet with a thickness of about 0.2 mm was prepared and a high frequency sealability test was performed.
[0187] 引張伸び: 23%、引張強度: 15MPa、引張弾性率: 468MPaであった。また、約 0 . 2mm厚のシートを 2枚重ねて行った高周波シール性の評価は良好であった。耐油 試験後、変形はあったが溶解はしなかった。  [0187] Tensile elongation: 23%, tensile strength: 15 MPa, tensile elastic modulus: 468 MPa. In addition, the evaluation of the high frequency sealing performance obtained by stacking two sheets having a thickness of about 0.2 mm was good. After the oil resistance test, it was deformed but not dissolved.
[0188] (比較例 1) PBA^PE共重合体の合成  [0188] (Comparative Example 1) Synthesis of PBA ^ PE copolymer
撹拌装置、温度計、還流冷却管を装着した 8Lガラス製セパラブルフラスコに純水 1 . 4Lと亜硝酸ナトリウム (和光純薬 (株)製) 226gを仕込み、亜硝酸ナトリウムを溶解さ せた。次に、別の 10Lステンレス製容器に純水 1. 7L、アクリル酸ブチル((株)日本 触媒 社製) 1. 96kg、メタクリル酸ァリル(三菱レイヨン社製) 9. 8g、メタクリル酸ステ ァリル (和光純薬 (株)製) 19. 6g、ラウロイルパーオキサイド(日本油脂 (株) 社製、 パーロィル L) 10g、及びドデシルベンゼンスルホン酸ナトリウム水溶液(花王社製、ネ オペレックス G15、 15質量0 /0) 39. 2gを入れて、ホモジナイザー(特殊機化工業社製 )で 14000rpmの下、 50分撹拌して均一な乳化液を得た。 In an 8 L glass separable flask equipped with a stirrer, a thermometer, and a reflux condenser, 1.4 L of pure water and 226 g of sodium nitrite (manufactured by Wako Pure Chemical Industries, Ltd.) were charged to dissolve sodium nitrite. Next, in a separate 10L stainless steel container, 1.7L of pure water, butyl acrylate (manufactured by Nippon Shokubai Co., Ltd.) 1.96kg, methacrylic acid (Mitsubishi Rayon) 9.8g, stearyl methacrylate ( Wako Pure Chemical Industries, Ltd.) 19.6 g, Lauroyl peroxide (Nippon Yushi Co., Ltd., Parroyl L) 10 g, and sodium dodecylbenzenesulfonate aqueous solution (Kao Corporation, Neopelex G15, 15 mass 0 / 0 ) 39.2 g was added and stirred with a homogenizer (manufactured by Tokushu Kika Kogyo Co., Ltd.) at 14000 rpm for 50 minutes to obtain a uniform emulsion.
[0189] ここで、乳化したモノマー溶液は、先ほどの 8Lガラス製セパラブルフラスコにカ卩えた 。なお、ステンレス容器の壁に付着した乳化液は、 200mLの純水で洗い出して、同 じ 8Lセパラブルフラスコに注ぎ込んだ。この反応液を水浴で 60°Cに加熱し、反応を 開始させたところ、およそ 5時間で反応が完了し、固形分濃度の 35%、粒子径 0. 7 /z mのポリアクリル酸ブチルのマクロモノマーラテックス溶液を得た。 [0189] Here, the emulsified monomer solution was placed in the 8 L glass separable flask. The emulsified liquid adhering to the wall of the stainless steel container was washed out with 200 mL of pure water and poured into the same 8 L separable flask. When this reaction solution was heated to 60 ° C in a water bath to start the reaction, the reaction was completed in about 5 hours, the solid content concentration was 35%, and the particle size was 0.7. A macromonomer latex solution of / zm polybutyl acrylate was obtained.
[0190] 上記のアクリル系ラテックス 750mlを脱気した後、アルゴン置換した 1Lオートクレー ブ(TAIATSU TECHNO社製、 TAS— 1型オートクレーブ、材質 SUS 316、)に 仕込んだ。 Brookhart触媒の塩化メチレン溶液(4mmolZL) l. 5mLをドデシル硫 酸ナトリウム(和光純薬 (株)製) 150mg、純水 15mL、脱水 1 へキセン (和光純薬 ( 株)製) 0. 3ml、脱水塩化メチレン 13. 5mlとともに超音波ホモジナイザー(SMT c ompany社製、超音波分散機 UH-600)によって乳化した。なお、乳化の際の超音 波の作用時間は 10秒間程度である。乳化した Brookhart触媒溶液は、先に蒸留水 を仕込んでお!、た 1 Lォートクレーブ内にシリンジで導入した。  [0190] After 750 ml of the above acrylic latex was degassed, it was charged into an argon-substituted 1 L autoclave (TAIATSU TECHNO, TAS-1 type autoclave, material SUS 316). Brookhart catalyst in methylene chloride solution (4mmolZL) l. 5mL sodium dodecyl sulfate (manufactured by Wako Pure Chemical Industries, Ltd.) 150mg, pure water 15mL, dehydrated 1 hexene (manufactured by Wako Pure Chemical Industries, Ltd.) 0.3ml, dehydrated The mixture was emulsified with 13.5 ml of methylene chloride using an ultrasonic homogenizer (manufactured by SMT company, ultrasonic disperser UH-600). The action time of ultrasonic waves during emulsification is about 10 seconds. The emulsified Brookhart catalyst solution was previously charged with distilled water! It was introduced into the 1 L autoclave with a syringe.
[0191] その後、エチレンガス (住友精化 (株)社製)を導入し、オートクレープ内を 3MPaと し、室温で 6時間反応させた。ここで使用したエチレンガスは、脱水カラム(日化精ェ( 株)製、ドライカラム HDF 300— A3)と脱酸素カラム(日化精ェ (株)製、 GASCL EAN GC-HDF 300— M)を通して精製を行った。  [0191] Thereafter, ethylene gas (manufactured by Sumitomo Seika Co., Ltd.) was introduced, and the inside of the autoclave was set to 3 MPa and reacted at room temperature for 6 hours. The ethylene gas used here was a dehydration column (manufactured by Nikkasei Co., Ltd., dry column HDF 300-A3) and a deoxygenation column (manufactured by Nikkasei Co., Ltd., GASCL EAN GC-HDF 300-M). Purification was done through.
[0192] 反応後、未反応のエチレンガスを除去し、ォレフィン系共重合体ラテックスを得た。  [0192] After the reaction, unreacted ethylene gas was removed to obtain an olefin-based copolymer latex.
なお、得られたポリオレフイン系共重合ラテックスの粒子径は、 0. 7 /ζ πι、固形分濃度 は 22%であった。また、 TONは、 TON= 1635 [mol Ethylene/mol cat. ]であ つた。実施例 1に比較して触媒活性度が大幅に低下することがわ力る。  The obtained polyolefin copolymer latex had a particle size of 0.7 / ζ πι and a solid content concentration of 22%. TON was TON = 1635 [mol Ethylene / mol cat.]. Compared to Example 1, the catalyst activity is greatly reduced.
[0193] 得られたポリオレフイン系共重合体ラテックス 50gに、 10%塩化カルシウム水溶液 5 gを加え塩析させた。得られた固形物を純水で 3回洗浄した後、真空乾燥させてォレ フィン系共重合体を得た。得られた共重合体は、 PBA特有のベとつき感を有し、固 形物は一塊に凝集した。  [0193] To 50 g of the obtained polyolefin copolymer latex, 5 g of a 10% calcium chloride aqueous solution was added for salting out. The obtained solid was washed three times with pure water and then vacuum-dried to obtain an olefin copolymer. The obtained copolymer had a sticky feeling peculiar to PBA, and the solid was aggregated in one lump.
[0194] (比較例 2)榭脂組成物の調製  [0194] (Comparative Example 2) Preparation of a resin composition
比較例 1で得られたポリオレフイン系共重合体を用いる以外は実施例 2と同様にし てシートを作成、評価を行い次の結果を得た。引張伸び: 390%、引張強度: 20MP a、引張弾性率: 387MPaであった。耐油試験後、変形はあったが溶解はしな力つた 。また高周波シーノレ性は不良であった。また、シートの Yellow Indexは 14. 43であ つた。シートの濡れ性は、 32であった。  A sheet was prepared and evaluated in the same manner as in Example 2 except that the polyolefin-based copolymer obtained in Comparative Example 1 was used, and the following results were obtained. Tensile elongation: 390%, tensile strength: 20 MPa, tensile modulus: 387 MPa. After the oil resistance test, there was deformation, but the dissolution was strong. Moreover, the high frequency scenery was poor. The Yellow Index of the sheet was 14.43. The sheet wettability was 32.
[0195] (比較例 3)ランダム PP ランダム PP (F232DC)をプラストミル((株)東洋精機製、 LABOPLASTOMILL) を用いて 200°Cで 10分間 lOOrpmで溶融混練し、プレス(条件: 200°C、無圧、 10m in→200。C、 50kgfZcm2、 10min→室温、
Figure imgf000046_0001
5min)して約 0. 7mm厚 と、約 0. 2mm厚のシートを作成し、 0. 7mm厚シートを用いて引張物性と耐油性を 評価した。
[0195] (Comparative Example 3) Random PP Random PP (F232DC) was melt-kneaded at 200 ° C for 10 minutes at lOOrpm using a plastomill (Toyo Seiki Co., Ltd., LABOPLASTOMILL), and pressed (conditions: 200 ° C, no pressure, 10 m in → 200.C, 50kgfZcm 2 , 10min → room temperature,
Figure imgf000046_0001
5 min), sheets of about 0.7 mm thickness and about 0.2 mm thickness were prepared, and the tensile properties and oil resistance were evaluated using the 0.7 mm thickness sheet.
[0196] 引張伸び: 790%、引張強度: 43MPa、引張弾性率: 730MPaであった。耐油試 験後、変形はあったが溶解はしな力つた。また、約 0. 2mm厚のシートを 2枚重ねて 行った高周波シール性の評価は不良であった。シートの濡れ性は、 30以下であった  [0196] Tensile elongation: 790%, tensile strength: 43 MPa, tensile modulus: 730 MPa. After the oil resistance test, it was deformed but dissolved. In addition, the evaluation of the high frequency sealing performance when two sheets having a thickness of about 0.2 mm were overlapped was poor. Sheet wettability was 30 or less
[0197] (比較例 4)ランダム PP [0197] (Comparative Example 4) Random PP
ランダム PP (PC540R)をプラストミル((株)東洋精機製、 LABOPLASTOMILL) を用いて 200°Cで 10分間 lOOrpmで溶融混練し、プレス(条件: 200°C、無圧、 10m in→200°C、 50kgfZcm2、 10min→室温、 50kgfZcm2、 5min)して約 0. 7mm厚 と、約 0. 2mm厚のシートを作成し、それを用いて引張物性と耐油性を評価した。 Random PP (PC540R) was melt-kneaded at 200 ° C for 10 minutes at lOOrpm using a Plastomill (Toyo Seiki Co., Ltd., LABOPLASTOMILL) and pressed (conditions: 200 ° C, no pressure, 10 m in → 200 ° C, 50 kgfZcm 2 , 10 min → room temperature, 50 kgfZcm 2 , 5 min), about 0.7 mm thickness and about 0.2 mm thickness sheets were prepared and used to evaluate the tensile properties and oil resistance.
[0198] 引張伸び: 750%、引張強度: 29MPa、引張弾性率: 310MPaであった。耐油試 験後、変形はあったが溶解はしな力つた。また、約 0. 2mm厚のシートを 2枚重ねて 行った高周波シール性の評価は不良であった。  [0198] Tensile elongation: 750%, tensile strength: 29 MPa, tensile modulus: 310 MPa. After the oil resistance test, it was deformed but dissolved. In addition, the evaluation of the high frequency sealing performance when two sheets having a thickness of about 0.2 mm were overlapped was poor.
[0199] (比較例 5) EVA  [0199] (Comparative Example 5) EVA
エチレン 酢酸ビュル共重合体(EVA) (EV460) (三井 ·デュポンポリケミカル社 製)をプラストミル( (株)東洋精機製、 LABOPLASTOMILL)を用いて 200°Cで 10 分間 lOOrpmで溶融混練し、プレス(条件: 200°C、無圧、 10min→200°C、 50kgf /cm2, 10min→室温、 50kgfZcm2、 5min)して約 0. 7mm厚と、約 0. 2mm厚の シートを作成し、 0. 7mm厚シートを用いて引張物性と耐油性を評価した。 Ethylene acetate butyl copolymer (EVA) (EV460) (manufactured by Mitsui DuPont Polychemical Co., Ltd.) is melt-kneaded at 200 ° C for 10 minutes at lOOrpm using a plast mill (manufactured by Toyo Seiki Co., Ltd., LABOPLASTOMILL) Conditions: 200 ° C, no pressure, 10min → 200 ° C, 50kgf / cm 2 , 10min → room temperature, 50kgfZcm 2 , 5min) to create a sheet of about 0.7mm thickness and about 0.2mm thickness, . Tensile properties and oil resistance were evaluated using 7mm thick sheets.
[0200] 引張伸び: 966%、引張強度: 28MPa、引張弾性率: 38MPaであった。耐油試験 後、溶解した。また、約 0. 2mm厚のシートを 2枚重ねて行った高周波シール性の評 価は良好であった。また、耐ォレイン酸性は不良であった。  [0200] Tensile elongation: 966%, tensile strength: 28 MPa, tensile modulus: 38 MPa. It dissolved after the oil resistance test. In addition, the evaluation of the high frequency sealability obtained by stacking two sheets of about 0.2 mm thickness was good. Moreover, the oleic acid resistance was poor.
[0201] (比較例 6)リアクター TPO  [0201] (Comparative Example 6) Reactor TPO
リアクター TPO (RTPO) (Q100F) (サンァロマー社製)をプラストミル((株)東洋精 機製、 LABOPLASTOMILL)を用いて 200°Cで 10分間 lOOrpmで溶融混練し、 プレス(条件: 200°C、無圧、 10min→200°C、 50kgf/cm2、 10min→室温、 50kgf 5min)して約 0. 7mm厚と、約 0. 2mm厚のシートを作成し、 0. 7mm厚シー トを用いて引張物性と耐油性を評価した。 Reactor TPO (RTPO) (Q100F) (manufactured by Sanalomar Co., Ltd.) LABOPLASTOMILL), melt kneaded at 200 ° C for 10 minutes at lOOrpm, and press (conditions: 200 ° C, no pressure, 10min → 200 ° C, 50kgf / cm 2 , 10min → room temperature, 50kgf 5min) Sheets of about 0.7 mm thickness and about 0.2 mm thickness were prepared, and tensile properties and oil resistance were evaluated using a 0.7 mm thickness sheet.
[0202] 引張伸び: 888%、引張強度: 23MPa、引張弾性率: 80MPaであった。耐油試験 後、溶解した。また、約 0. 2mm厚のシートを 2枚重ねて行った高周波シール性の評 価は不良であった。また、耐ォレイン酸性は不良であった。  [0202] Tensile elongation: 888%, tensile strength: 23 MPa, tensile modulus: 80 MPa. It dissolved after the oil resistance test. In addition, the evaluation of the high frequency sealing performance obtained by stacking two sheets of about 0.2 mm thickness was poor. Moreover, the oleic acid resistance was poor.
[0203] [表 1] [0203] [Table 1]
§s^ §S ^
Figure imgf000048_0001
Figure imgf000048_0001
Figure imgf000049_0001
Figure imgf000049_0001
[0205] [表 3] [0205] [Table 3]
Figure imgf000050_0001
Figure imgf000050_0001
[0206] 実施例 1、比較例 1より、本発明の製造方法では、ビュルモノマーのラジカル重合が 高効率で進行するうえに、配位重合触媒によるォレフィンモノマーの重合も、高活性 (TON値の比較)で重合することができ、その結果ポリオレフイン系共重合体を高効 率で製造できることがわかる。  [0206] From Example 1 and Comparative Example 1, in the production method of the present invention, the radical polymerization of the bull monomer proceeds with high efficiency, and the polymerization of the olefin monomer by the coordination polymerization catalyst is also highly active (TON value). As a result, it can be seen that the polyolefin copolymer can be produced with high efficiency.
[0207] さらに、実施例 2、比較例 2より、本発明の製造方法で得られたォレフィン系共重合 体をポリオレフインの改質剤として添加した場合、アクリルラテックス存在下、ォレフィ ンの乳化重合を実施する方法で得られたォレフィン系共重合体を添加したものと同 等以上の物性を発現することができる。  [0207] Further, from Example 2 and Comparative Example 2, when the olefin-based copolymer obtained by the production method of the present invention was added as a modifier of polyolefin, emulsion polymerization of olefin was carried out in the presence of acrylic latex. The same physical properties as those obtained by adding the olefin copolymer obtained by the method to be carried out can be expressed.
[0208] 実施例 5 6では、ビュルモノマーとして-トリル基含有モノマーを用いることで、さら にはブチルアタリレートと併用することで、軟質性に加え、高周波シール性を付与で きることが分力つた。高極性である-トリル基含有モノマーが高周波シール性の発現 に有効であると考えられる。  [0208] In Example 56, the use of a -tolyl group-containing monomer as a butyl monomer, and the combined use with butyl acrylate, can provide high frequency sealing properties in addition to softness. I got it. It is considered that a highly polar -tolyl group-containing monomer is effective in developing high-frequency sealability.
[0209] 実施例 7 8では、ブチルアタリレートの代わりにイソプレンを用いることで、より軟質 性が向上することがわかる。  [0209] In Examples 78, it can be seen that the softness is improved by using isoprene instead of butyl acrylate.
[0210] 実施例 9と 11より、 PE^P (IPZAN)共重合体のグラフト効率力 向上すると、耐衝 撃性が向上することが分力つた。  [0210] From Examples 9 and 11, when the graft efficiency of the PE ^ P (IPZAN) copolymer was improved, the impact resistance was improved.
[0211] さらに、 PE PtBMA加水分解物を用いることにより(実施例 12 13)、耐ォレイン 酸'性を向上させることもできる。  [0211] Furthermore, by using PE PtBMA hydrolyzate (Example 12 13), the oleic acid resistance can be improved.
[0212] (実施例 5)と(実施例 16)より、ポリエチレンラテックスに対して、乳化したモノマーを 反応させた場合、及び乳化させていないモノマーを滴下添加した場合において、得 られてくるポリオレフイン系共重合体は、極性付与剤として同等の効果を示すことが、 これらを混練した榭脂組成物より確認できた (実施例 6 17) [0213] また、(実施例 14)、(実施例 18)より、二トリル基を含有するモノマーであるアタリ口 二トリルをポリエチレンラテックス存在下で重合させた場合、モノマーを乳化して一括 で仕込むよりも、乳化させずにモノマーを滴下添加して重合させる方力 アタリ口-トリ ルの重合転化率が良好で、 IR測定力 も得られたポリオレフイン系共重合体の-トリ ル基の存在率が大きいことが確認できた。またこれらの(実施例 14)、(実施例 18)で 得られたポリオレフイン系共重合体を、ランダム PP100重量部対し 20重量部に混練 すると、モノマーを滴下添加して重合させた(実施例 18)のポリオレフイン系共重合体 を混練したものの方力 良好な高周波シール性を示した。 [0212] From (Example 5) and (Example 16), when the emulsified monomer is reacted with the polyethylene latex and when the non-emulsified monomer is added dropwise, the resulting polyolefin series is obtained. It was confirmed from the resin composition kneaded that the copolymer had the same effect as a polarity-imparting agent (Example 6 17) [0213] Also, from (Example 14) and (Example 18), when nitrile nitrile, which is a monomer containing a nitrile group, is polymerized in the presence of polyethylene latex, the monomer is emulsified and charged all at once. Compared to the polymerization force by adding monomers dropwise without emulsification, the polymerization rate of talli-tolyl is good, and the presence of -tolyl groups in polyolefin copolymers with good IR measurement ability Was confirmed to be large. Also, when these polyolefin copolymers obtained in (Example 14) and (Example 18) were kneaded to 20 parts by weight with respect to 100 parts by weight of random PP, monomers were added dropwise for polymerization (Example 18). ) The kneading of the polyolefin-based copolymer showed good high frequency sealability.
[0214] よって、本発明の製造方法により、より高効率に機能性のあるォレフィン系共重合 体を製造することができる。望む物性に応じて、ビニルモノマーを選択することにより 、多様な機能性を発現させることができる。  [0214] Therefore, the olefin-based copolymer having higher functionality can be produced by the production method of the present invention. Various functionalities can be expressed by selecting a vinyl monomer according to the desired physical properties.

Claims

請求の範囲 [1] 配位重合触媒を用いて得られたポリオレフインラテックス存在下、ビュルモノマーを ラジカル重合させて製造したポリオレフイン系共重合体。 [2] 配位重合触媒が、下記一般式( 1)〜(5)で示される ヽずれか 1種の後周期遷移金 属錯体系の配位重合触媒である事を特徴とする請求項 1記載のポリオレフイン系共 重合体。 Claims [1] A polyolefin copolymer produced by radical polymerization of a butyl monomer in the presence of a polyolefin latex obtained using a coordination polymerization catalyst. [2] The coordination polymerization catalyst is any one of the following general formulas (1) to (5), which is one type of late transition metal complex-based coordination polymerization catalyst. The polyolefin copolymer described.
[化 1]  [Chemical 1]
Figure imgf000052_0001
Figure imgf000052_0001
(式中、 Mはパラジウムまたはニッケルである。 R , Rは各々独立して、炭素数 1〜4 (In the formula, M is palladium or nickel. R 1 and R 2 each independently represent 1 to 4 carbon atoms.
1 4  14
の炭化水素基である。 R , Rは各々独立して水素原子、またはメチル基である。 Rは  It is a hydrocarbon group. R 1 and R 2 are each independently a hydrogen atom or a methyl group. R is
2 3 5 ハロゲン原子、水素原子、または炭素数 1〜20の有機基である。 Xは Mに配位可能 なへテロ原子を持つ有機基であり、 Rにつながっていてもよい、または Xは存在しなく  2 3 5 A halogen atom, a hydrogen atom, or an organic group having 1 to 20 carbon atoms. X is an organic group having a heteroatom that can be coordinated to M, and may be connected to R, or X does not exist
5  Five
てもよい。 L—は任意のァニオンである。 )  May be. L— is an arbitrary anion. )
[化 2] [Chemical 2]
Figure imgf000053_0001
Figure imgf000053_0001
(式中、 Mはパラジウムまたはニッケルである。 R , Rは各々独立して、炭素数 1〜4 (In the formula, M is palladium or nickel. R 1 and R 2 each independently represent 1 to 4 carbon atoms.
1 4  14
の炭化水素基である。 Rはハロゲン原子、水素原子、または炭素数 1〜20の有機基 It is a hydrocarbon group. R is a halogen atom, a hydrogen atom, or an organic group having 1 to 20 carbon atoms
5  Five
である。 Xは Mに配位可能なヘテロ原子を持つ有機基であり、 Rにつながっていても It is. X is an organic group with a heteroatom that can coordinate to M,
5  Five
よい、または Xは存在しなくてもよい。 L一は任意のァ-オンである。 ) X or X may not be present. L is an arbitrary key. )
[化 3] [Chemical 3]
Figure imgf000053_0002
Figure imgf000053_0002
(式中、 Mはニッケル、パラジウムまたは白金である。 Eは酸素または硫黄である。 Xは リン、砒素またはアンチモンである。 R , R , Rは各々独立して、水素または炭素数 1  (Wherein M is nickel, palladium or platinum. E is oxygen or sulfur. X is phosphorus, arsenic or antimony. R 1, R 2 and R 3 are each independently hydrogen or carbon number 1.
6 7 8  6 7 8
〜20の炭化水素基である。 Rはフッ素原子または炭素数 1〜20のフッ素化炭化水 fl  ~ 20 hydrocarbon groups. R is a fluorine atom or a fluorinated hydrocarbon having 1 to 20 carbon atoms fl
素基である。 Rは水素、炭素数 1〜20の炭化水素基、ハロゲン原子、炭素数 1〜20 のハロゲンィ匕炭化水素基、水酸基、炭素数 1〜20の炭化水素基力もなるエーテル基 、炭素数 1〜20の炭化水素基力もなるエステル基、スルホン酸塩または炭素数 1〜2 0の炭化水素基力もなるスルホン酸エステル基である。 ) It is a basic group. R is hydrogen, a hydrocarbon group having 1 to 20 carbon atoms, a halogen atom, a halogenated hydrocarbon group having 1 to 20 carbon atoms, a hydroxyl group, an ether group that also has a hydrocarbon group having 1 to 20 carbon atoms, a carbon number of 1 to 20 Ester group, sulfonate, or carbon number of 1-2 It is a sulfonic acid ester group that also has zero hydrocarbon group power. )
[化 4]  [Chemical 4]
Figure imgf000054_0001
Figure imgf000054_0001
(式中、 Mはニッケル、パラジウムまたは白金である。 Eは酸素または硫黄である。 Xは リン、砒素またはアンチモンである。 R , R , Rは各々独立して、水素または炭素数 1  (Wherein M is nickel, palladium or platinum. E is oxygen or sulfur. X is phosphorus, arsenic or antimony. R 1, R 2 and R 3 are each independently hydrogen or carbon number 1.
6 7 8  6 7 8
〜20の炭化水素基である。 Yはハロゲン原子である。 mは 1〜3である。 )  ~ 20 hydrocarbon groups. Y is a halogen atom. m is 1-3. )
[3] ビュルモノマーが (メタ)アクリル系モノマーであることを特徴とする請求項 1または 2 のいずれか 1項に記載のポリオレフイン系共重合体。 [3] The polyolefin copolymer according to any one of claims 1 and 2, wherein the bulle monomer is a (meth) acrylic monomer.
[4] (メタ)アクリル系モノマー力 ¾—プチル (メタ)アクリル酸エステルであることを特徴と する請求項 3に記載のポリオレフイン系共重合体。 [4] The polyolefin copolymer according to [3], which is a (meth) acrylic monomer strength tert-butyl (meth) acrylic ester.
[5] ビュルモノマーとして-トリル基を有するモノマーを用いることを特徴とする請求項 1 〜4の 、ずれかに記載のポリオレフイン系共重合体。 [5] The monomer having a -tolyl group is used as the bull monomer. The polyolefin copolymer according to any one of -4.
[6] 二トリル基を有するモノマーがビュルモノマー全体 100重量%中 5重量%〜 100重量[6] A monomer having a nitrile group is 5% by weight to 100% by weight in 100% by weight of the whole bull monomer
%である請求項 5に記載のポリオレフイン系共重合体。 6. The polyolefin copolymer according to claim 5, wherein the polyolefin copolymer is%.
[7] ビュルモノマーがジェン系モノマーであることを特徴とする請求項 1または 2の 、ずれ 力 1項に記載のポリオレフイン系共重合体。 [7] The polyolefin copolymer according to [1], wherein the bulle monomer is a gen-based monomer.
[8] ジェン系モノマーが、イソプレンまたはブタジエンであることを特徴とする請求項 7記 載のポリオレフイン系共重合体。 [8] The polyolefin copolymer according to [7], wherein the gen-based monomer is isoprene or butadiene.
[9] ポリオレフインとビュル系ポリマーがグラフトしている請求項 1〜8のいずれ力 1項に記 載のポリオレフイン系共重合体。 [9] The polyolefin copolymer according to any one of [1] to [8], wherein the polyolefin and graft polymer are grafted.
[10] 配位重合触媒を用いて得られたポリオレフインラテックスの存在下、ビュルモノマーを ラジカル重合させることを特徴とする請求項 1〜9のいずれか 1項に記載のポリオレフ イン系共重合体の製造方法。 [10] The polyolefin copolymer according to any one of claims 1 to 9, wherein the butyl monomer is radically polymerized in the presence of the polyolefin latex obtained using the coordination polymerization catalyst. Production method.
[11] 配位重合触媒を用いて得られたポリオレフインラテックス存在下、ビュルモノマーをラ ジカル重合させる際、ビニルモノマーを予め乳化させておくことを特徴とする請求項 1[11] The vinyl monomer is pre-emulsified when the butyl monomer is radically polymerized in the presence of the polyolefin latex obtained using the coordination polymerization catalyst.
0に記載のポリオレフイン系共重合体の製造方法。 A method for producing a polyolefin copolymer according to 0.
[12] 配位重合触媒を用いて得られたポリオレフインラテックスと、ビュルモノマーを予め混 合した後ラジカル重合させることを特徴とする請求項 10〜 12いずれか 1項に記載の ポリオレフイン系共重合体の製造方法。 [12] The polyolefin copolymer according to any one of [10] to [12], wherein the polyolefin latex obtained using a coordination polymerization catalyst and a butyl monomer are mixed in advance and then radical polymerization is performed. Manufacturing method.
[13] 配位重合触媒を用いて得られたポリオレフインラテックスにビュルモノマーを乳化せ ずに滴下添加して重合させることを特徴とする請求項 10または 11のいずれか 1項に 記載のポリオレフイン系共重合体の製造方法。 [13] The polyolefin co-polymer according to any one of [10] or [11], wherein a butyl monomer is added dropwise to the polyolefin latex obtained using the coordination polymerization catalyst without emulsification, and the polymerization is performed. A method for producing a polymer.
[14] 配位重合触媒を用いて得られたポリオレフインラテックスの存在下、ビュルモノマーを ラジカル重合させる際、水溶性の開始剤を使用することを特徴とする請求項 11〜14 いずれか 1項に記載のポリオレフイン系共重合体の製造方法。 [14] The water-soluble initiator may be used when radically polymerizing the butyl monomer in the presence of the polyolefin latex obtained using the coordination polymerization catalyst. The manufacturing method of the polyolefin-type copolymer of description.
[15] ラジカル重合により得られたポリオレフイン系共重合体をさらに加水分解することを特 徴とする請求項 10〜13いずれか 1項に記載のポリオレフイン系共重合体の製造方 法。 [15] The method for producing a polyolefin copolymer according to any one of [10] to [13], wherein the polyolefin copolymer obtained by radical polymerization is further hydrolyzed.
[16] 加水分解によりカルボン酸基が生成することを特徴とする請求項 16に記載のポリオ レフイン系共重合体の製造方法。 [16] The polio according to claim 16, wherein a carboxylic acid group is generated by hydrolysis. A method for producing a refin copolymer.
[17] 請求項 1〜9のいずれか 1項に記載のポリオレフイン系共重合体と熱可塑性榭脂か らなる熱可塑性榭脂組成物。  [17] A thermoplastic resin composition comprising the polyolefin copolymer according to any one of [1] to [9] and a thermoplastic resin.
[18] 請求項 10〜17のいずれか 1項に記載の方法により得られたポリオレフイン系共重 合体と熱可塑性榭脂からなる熱可塑性榭脂組成物。 [18] A thermoplastic resin composition comprising a polyolefin-based copolymer obtained by the method according to any one of claims 10 to 17 and a thermoplastic resin.
[19] 請求項 18または 19のいずれか 1項に記載の熱可塑性榭脂組成物からなる成形体 [19] A molded article comprising the thermoplastic resin composition according to any one of claims 18 and 19.
PCT/JP2006/322153 2005-11-07 2006-11-07 Polyolefin copolymer, method for producing same and thermoplastic resin composition WO2007052804A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004143434A (en) * 2002-09-30 2004-05-20 Idemitsu Petrochem Co Ltd Method for producing olefinic graft copolymer composition
JP2005036048A (en) * 2003-07-16 2005-02-10 Kaneka Corp Method for producing polyolefin graft copolymer using coordination polymerization catalyst composed of late-periodic transition metal complex
WO2005033159A1 (en) * 2003-10-06 2005-04-14 Kaneka Corporation Polyolefin graft copolymer

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004143434A (en) * 2002-09-30 2004-05-20 Idemitsu Petrochem Co Ltd Method for producing olefinic graft copolymer composition
JP2005036048A (en) * 2003-07-16 2005-02-10 Kaneka Corp Method for producing polyolefin graft copolymer using coordination polymerization catalyst composed of late-periodic transition metal complex
WO2005033159A1 (en) * 2003-10-06 2005-04-14 Kaneka Corporation Polyolefin graft copolymer

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