WO2007032663A1 - Method for incorporating a functional additive within a porous material - Google Patents

Method for incorporating a functional additive within a porous material Download PDF

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Publication number
WO2007032663A1
WO2007032663A1 PCT/NL2006/000449 NL2006000449W WO2007032663A1 WO 2007032663 A1 WO2007032663 A1 WO 2007032663A1 NL 2006000449 W NL2006000449 W NL 2006000449W WO 2007032663 A1 WO2007032663 A1 WO 2007032663A1
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WO
WIPO (PCT)
Prior art keywords
nano
slurry
porous material
sized
additive
Prior art date
Application number
PCT/NL2006/000449
Other languages
French (fr)
Inventor
Jacobus Eversdijk
Cornelis Hermanus Arnoldus Rentrop
Michael Fritz Sailer
Rudolf Hartmut Fischer
Diana Benz
Original Assignee
Nederlandse Organisatie Voor Toegepast-Natuurwetenschappelijk Onderzoek Tno
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nederlandse Organisatie Voor Toegepast-Natuurwetenschappelijk Onderzoek Tno filed Critical Nederlandse Organisatie Voor Toegepast-Natuurwetenschappelijk Onderzoek Tno
Priority to US11/991,653 priority Critical patent/US20080305951A1/en
Priority to EP06783915A priority patent/EP1926576A1/en
Publication of WO2007032663A1 publication Critical patent/WO2007032663A1/en

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/007Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process employing compositions comprising nanoparticles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/16Inorganic impregnating agents
    • B27K3/32Mixtures of different inorganic impregnating agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/52Impregnating agents containing mixtures of inorganic and organic compounds

Definitions

  • the present invention relates to a method for incorporating a functional additive within a porous material, and a porous material obtainable by said method.
  • porous materials can be adjusted and improved by incorporating within said materials particular additives. Suitable examples include, for example, the tanning of leather, the impregnation of wood with a wood preservative or pigment/colorant, and the incorporation of catalytically active species within a ceramic carrier material.
  • a drawback of the known incorporating methods is that usually frequently a poor penetration depth of the additive is established, resulting in only a shell of additive on the outer surface of the porous material in question. Moreover, in such shell the additive is generally not uniformly distributed. Usually the distribution of the additive is in the form of a gradient. For various reasons this can be highly undesirable.
  • the present invention relates to a method for incorporating a functional additive within a porous material, which method comprises impregnating the porous material with a slurry of a nano-sized material that carries the functional additive, wherein in the slurry the weight ratio of the additive (A) and the nano-sized material (B) is in the range of from 0.01 to 1.0 (AJB).
  • the method according to the present invention enables the deep and uniform penetration of functional additives into porous materials, making the materials obtained much more efficient for their particular purposes.
  • improved properties of porous materials in which a functional additive in accordance with the present has been incorporated include fire resistance, moisture/water resistance, appearance/colour, durability, strength and dimensional stability.
  • the nano- sized material and the functional additive are impregnated into the porous material, i.e. that they will enter more easily the pores of the porous material.
  • a nano-sized material is defined as being a material that comprises nano-sized particles that have at least in one direction an average length of less than 1 micro meter.
  • the nano-sized particles to be used in accordance with the present invention has at least in one direction an average length of less than 1000 nm.
  • the nano-sized particles have at least in one direction an average length of less than 100 nm.
  • the nano-sized particles will have at least in two directions have an average length of less than 1000 nm, even more preferably less than 100 nm.
  • the nano-sized particles will in all three directions have an average length of less than 1000 nm, more preferably of less than 100 nm.
  • the nano-sized materials include natural or synthetic phyllosilicates such as smectites, halloycitse, illites, chlorites, vermicalites, sepiolites, silicates or hydrotalcites and polymeric colloids.
  • the nano-sized material comprises a clay.
  • the clay to be used in accordance with the present invention may be selected from the group consisting of water swellable phyllosilicates.
  • the clay comprises montmorillonites, hydrotalcites, sepiolites or Laponites.
  • the slurry suitably comprises such amounts of the nano-sized material and the functional additive that in the slurry the weight ratio of the additive (A) and the nano-sized material (B) is in the range of from 0.01 to 1.0 (A/B).
  • the weight ratio of the additive (A) and the nano-sized material (B) is in the range of from 0.01 to 0.20 (A/B), more preferably in the range of from 0.01 to 0.1 (A/B).
  • the high amount of the nano-sized material present in the slurry has the advantage that ions can be exchanged at the surface of the nano-sized material, compounds may be adsorbed on said surface, or compounds can be chemically coupled to said surface, thus increasing the functionality of the slurry.
  • the functional additive can be any additive known in the art to improve the properties of porous materials. Suitable examples include dyes, biocides, water-repellents, anti-oxidants, flame retarding chemicals, tanning agents, fragrances, flavouring additives, catalytically active species and UV- stabilizers, biological active substances, substances to improve strengths, substances to improve dimensional stability, hy drop hob ation substances, glues, and curable substances.
  • the functional additive is a non-polymer additive, i.e. a functional additive other than a polymer.
  • the functional additive comprises biocides, dyes or flame retarding chemicals, tanning agents or hydrophobating substances.
  • the slurry can be a water-based or a solvent-based slurry, depending on the nature of the porous material to be applied.
  • solvents include ethanol, tetrahydrofuran, white spirit, toluene and dichloromethane.
  • use is made of a water-based slurry.
  • the amount of nano-sized material is in the range of from 0.1 to 20 weight %, preferably in the range of from 0.1 to 10 weight %, based on total slurry.
  • the porous material is impregnated with the slurry at a temperature in the range of from 10 to 16O 0 C, preferably the temperature applied is in the range of from 10 to 80 0 C.
  • the method according to the present invention can be carried out under application of an ambient pressure
  • the slurry is present in an amount in the range of from 0.01 to 60 weight %, preferably in the range of from 0.1 to 30 weight %, based on the total amount of solids in the slurry and porous material It will be understood that the amount to be used will depend on the type of application and the porosity of the porous material to be used.
  • the porous material is impregnated with the slurry for a period of time in the range of from 1 minute to 48 hours, preferably in the range of from 10 minutes to 20 hours.
  • the method according to the present invention is carried out at a pH in the range of from 1 to 14, preferably in the range of from 3 to 12.
  • the method according to the present invention is carried out at a pressure in the range of from 1 to 15bar, preferably in the range of from 1 to 8 bar.
  • porous material to be used in accordance with the present invention can be chosen from a wide variety of porous material. Suitable examples of porous materials include wood, textiles, paper, leather, ceramic materials, porous polymer materials, wood plastic composites other wood containing materials, lignocellulosic materials, or building materials such as bricks and concrete. Preferably, the porous material comprises wood, paper or leather.
  • the ceramic materials may comprise, for example, ceramic oxides that are used as a carrier material for any type of catalyst.
  • Polymer materials obtained in accordance with the present invention can, for example, be used for manufacturing (SLS) Selective Laser Sintering van polymer objects in the rapid prototyping and or rapid manufacturing. The objects can later be impregnated in order to improve fire resistance or the colour.
  • SLS manufacturing
  • the present invention further relates to a porous material obtainable by the method according to the present invention. Such porous material displays unique properties in terms of depth of penetration and uniform distribution of the functional additive.

Abstract

The invention relates a method for incorporating a functional additive within a porous material, which method comprises impregnating the porous material with a slurry of a nano-sized material that carries the functional additive, wherein in the slurry the weight ratio of the additive (A) and the nano-sized material (B) is in the range of from 0.01 to 1.0 (A/B). The invention further relates to a porous material obtainable by said method.

Description

Method for incorporating a functional additive within a porous material
The present invention relates to a method for incorporating a functional additive within a porous material, and a porous material obtainable by said method.
It is well known that the properties of a wide variety of porous materials can be adjusted and improved by incorporating within said materials particular additives. Suitable examples include, for example, the tanning of leather, the impregnation of wood with a wood preservative or pigment/colorant, and the incorporation of catalytically active species within a ceramic carrier material. A drawback of the known incorporating methods is that usually frequently a poor penetration depth of the additive is established, resulting in only a shell of additive on the outer surface of the porous material in question. Moreover, in such shell the additive is generally not uniformly distributed. Usually the distribution of the additive is in the form of a gradient. For various reasons this can be highly undesirable. For example, in the case of outdoor wood application it is important for durability/maintenance reasons that the wood is deeply penetrated, if not entirely, with a wood preservative. A similar reasoning can be applied to, for instance, polymer materials that need to be reinforced or textiles, paper and catalyst particles.
Hence, there is need to develop a method which brings about an improved penetration, incorporation and distribution of additives within porous materials.
Surprisingly, it has now been found that this can be established by using a slurry of a nano-sized material that carries the additive. Accordingly, the present invention relates to a method for incorporating a functional additive within a porous material, which method comprises impregnating the porous material with a slurry of a nano-sized material that carries the functional additive, wherein in the slurry the weight ratio of the additive (A) and the nano-sized material (B) is in the range of from 0.01 to 1.0 (AJB).
. The method according to the present invention enables the deep and uniform penetration of functional additives into porous materials, making the materials obtained much more efficient for their particular purposes. Examples of improved properties of porous materials in which a functional additive in accordance with the present has been incorporated include fire resistance, moisture/water resistance, appearance/colour, durability, strength and dimensional stability.
In accordance with the method of the present invention the nano- sized material and the functional additive are impregnated into the porous material, i.e. that they will enter more easily the pores of the porous material.
In the context of the present invention, a nano-sized material is defined as being a material that comprises nano-sized particles that have at least in one direction an average length of less than 1 micro meter.
Suitably, the nano-sized particles to be used in accordance with the present invention has at least in one direction an average length of less than 1000 nm. Preferably, the nano-sized particles have at least in one direction an average length of less than 100 nm.
More preferably, the nano-sized particles will have at least in two directions have an average length of less than 1000 nm, even more preferably less than 100 nm.
In a very attractive embodiment of the present invention, the nano-sized particles will in all three directions have an average length of less than 1000 nm, more preferably of less than 100 nm.
Suitable examples of the nano-sized materials include natural or synthetic phyllosilicates such as smectites, halloycitse, illites, chlorites, vermicalites, sepiolites, silicates or hydrotalcites and polymeric colloids. Preferably, the nano-sized material comprises a clay. Suitably, the clay to be used in accordance with the present invention may be selected from the group consisting of water swellable phyllosilicates.
Preferably, the clay comprises montmorillonites, hydrotalcites, sepiolites or Laponites. In the method according to the present invention, the slurry suitably comprises such amounts of the nano-sized material and the functional additive that in the slurry the weight ratio of the additive (A) and the nano-sized material (B) is in the range of from 0.01 to 1.0 (A/B).
Preferably, in the slurry the weight ratio of the additive (A) and the nano-sized material (B) is in the range of from 0.01 to 0.20 (A/B), more preferably in the range of from 0.01 to 0.1 (A/B).
The high amount of the nano-sized material present in the slurry has the advantage that ions can be exchanged at the surface of the nano-sized material, compounds may be adsorbed on said surface, or compounds can be chemically coupled to said surface, thus increasing the functionality of the slurry.
The functional additive can be any additive known in the art to improve the properties of porous materials. Suitable examples include dyes, biocides, water-repellents, anti-oxidants, flame retarding chemicals, tanning agents, fragrances, flavouring additives, catalytically active species and UV- stabilizers, biological active substances, substances to improve strengths, substances to improve dimensional stability, hy drop hob ation substances, glues, and curable substances.
Preferably, the functional additive is a non-polymer additive, i.e. a functional additive other than a polymer.
Preferably, the functional additive comprises biocides, dyes or flame retarding chemicals, tanning agents or hydrophobating substances.
The slurry can be a water-based or a solvent-based slurry, depending on the nature of the porous material to be applied. Suitable examples of solvents include ethanol, tetrahydrofuran, white spirit, toluene and dichloromethane.
Preferably, use is made of a water-based slurry.
Suitably, in the slurry the amount of nano-sized material is in the range of from 0.1 to 20 weight %, preferably in the range of from 0.1 to 10 weight %, based on total slurry.
Suitably, the porous material is impregnated with the slurry at a temperature in the range of from 10 to 16O0C, preferably the temperature applied is in the range of from 10 to 800C. The method according to the present invention can be carried out under application of an ambient pressure
(dipping), reduced pressure (vacuum) and/or high pressure. If a high pressure is applied, the pressure will be applied up to 15 bar.
Suitably, the slurry is present in an amount in the range of from 0.01 to 60 weight %, preferably in the range of from 0.1 to 30 weight %, based on the total amount of solids in the slurry and porous material It will be understood that the amount to be used will depend on the type of application and the porosity of the porous material to be used.
Suitably, the porous material is impregnated with the slurry for a period of time in the range of from 1 minute to 48 hours, preferably in the range of from 10 minutes to 20 hours.
Suitably, the method according to the present invention is carried out at a pH in the range of from 1 to 14, preferably in the range of from 3 to 12. Suitably, the method according to the present invention is carried out at a pressure in the range of from 1 to 15bar, preferably in the range of from 1 to 8 bar.
The porous material to be used in accordance with the present invention can be chosen from a wide variety of porous material. Suitable examples of porous materials include wood, textiles, paper, leather, ceramic materials, porous polymer materials, wood plastic composites other wood containing materials, lignocellulosic materials, or building materials such as bricks and concrete. Preferably, the porous material comprises wood, paper or leather.
The ceramic materials may comprise, for example, ceramic oxides that are used as a carrier material for any type of catalyst. Polymer materials obtained in accordance with the present invention can, for example, be used for manufacturing (SLS) Selective Laser Sintering van polymer objects in the rapid prototyping and or rapid manufacturing. The objects can later be impregnated in order to improve fire resistance or the colour. The present invention further relates to a porous material obtainable by the method according to the present invention. Such porous material displays unique properties in terms of depth of penetration and uniform distribution of the functional additive.
Examples
Example 1 (Comparative Example)
An Impregnation test was carried out with cutted wood sample of spruce having dimensions of 20x20x20 mm3. The sample were sealed on 5 edges sealed and the remaining edge was dipped over a period of 20 hours in 10% methylene blue dissolved in water at a temperature of 200C, which methylene blue solution had a pH of 6 The result obtained is shown in Figure Ia.
Example 2 (according to the invention)
An experiment was carried out in a similar way as Example, except that now nano-sized material was used in an amount of 1% weight, based on the total solution carrying methylene blue. The nano-sized material used was Laponite having Inmx25 nmx25nm. The result thus obtained is shown in Figure Ib.
From the results as shown in Figures Ia and Ib it will be clear that in the presence of the nano-sized material the methylene blue solution penetrated much further in the wood sample.

Claims

Claims
1. A method for incorporating a functional additive within a porous material, which method comprises impregnating the porous material with a slurry of a nano-sized material that carries the functional additive, wherein in the slurry the weight ratio of the additive (A) and the nano-sized material (B) is in the range of from 0.01 to 1.0 (A/B).
2. A method according to claim 1, wherein the nano-sized material comprises nano-sized particles that have at least in one direction an average length of smaller than 1000 nm.
3. A method according to claim 2, wherein the nano-sized particles have at least in one direction an average length of smaller than 100 nm.
4. A method according to claim 1 or 2, wherein the nano-sized material comprises a clay.
5. A method according to claim 3, wherein the clay is selected from the group consisting of natural or synthetically water swellable phyllosilicates and hydrotalcites.
6. A method according to claim 4, wherein the clay comprises montmorillonites, hydrotalcites, sepiolites or Laponites.
7. A method according to any one of claims 1-6, wherein in the slurry the weight ratio of the additive (A) and the nano-sized material (B) is in the range of from 0.01 to 0.20 (A/B).
8. A method according to many one of claims 1-7, wherein the slurry is a water-based slurry.
9. A method according to any one of claims 1-8, wherein in the slurry the amount of nano-sized material is in the range of from 0.1% to 20%, based on total slurry.
10. A method according to any one of claims 1-9, wherein the slurry is contacted with the porous material at a temperature in the range of from 10 to
16O0C.
11. A method according to any one of claims 1-10, wherein the functional additive is selected from the group consisting of dyes, boicides, water-repellents, anti-oxidants, flame retarding chemicals, tanning agents, fragrances, flavouring additives, catalytically active species, UV-stabilizers, biological active substances, substances to improve strengths, substances to improve dimensional stability, hydrophobation substances, glues and curable substances.
12. A method according to any one of claims 1-10, wherein the functional additive is a non-polymer additive.
13. A method according to any one of claims 1-12, wherein the porous material is selected from the group consisting of wood, textiles, paper, leather, ceramic materials, porous polymer materials, wood containing materials, lignocellulosic materials, and wood plastic components.
14. A method according to claim 13, wherein the porous material comprises a wood leather or other lignocellulosic materials.
15. A porous material obtainable by the method according to any one of claims 1-14.
PCT/NL2006/000449 2005-09-12 2006-09-11 Method for incorporating a functional additive within a porous material WO2007032663A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US11/991,653 US20080305951A1 (en) 2005-09-12 2006-09-11 Method for Incorporating a Functional Additive within a Porous Material
EP06783915A EP1926576A1 (en) 2005-09-12 2006-09-11 Method for incorporating a functional additive within a porous material

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP05077087.4 2005-09-12
EP05077087A EP1762352A1 (en) 2005-09-12 2005-09-12 Method for incorporating a functional additive within a porous material

Publications (1)

Publication Number Publication Date
WO2007032663A1 true WO2007032663A1 (en) 2007-03-22

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EP (2) EP1762352A1 (en)
WO (1) WO2007032663A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011084269A1 (en) 2011-10-11 2013-04-11 Evonik Degussa Gmbh Process for the preparation of polymer nanoparticle compounds by means of a nanoparticle dispersion

Families Citing this family (2)

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Publication number Priority date Publication date Assignee Title
WO2010000476A1 (en) * 2008-07-02 2010-01-07 Padana Ag Porous material comprising nanoparticles
MX366743B (en) * 2012-04-13 2019-07-04 Sigma Alimentos Sa De Cv Hydrophobic paper or cardboard with self-assembled nanoparticles and method for the production thereof.

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US5354832A (en) * 1991-10-15 1994-10-11 Ppg Industries, Inc. Stable aqueous dispersions containing siloxanes for treating cellulosic material
EP0808568A1 (en) * 1996-05-23 1997-11-26 Amcol International Corporation Intercalates and exfoliates formed with organic pesticide compounds and compositions containing the same
US20020051892A1 (en) * 2000-05-31 2002-05-02 Board Of Control Of Michigan Technological University Compositions and methods for wood preservation
US20020058740A1 (en) * 2000-09-21 2002-05-16 Lorah Dennis Paul Nanocomposite compositions and methods for making and using same
WO2004065295A1 (en) * 2003-01-17 2004-08-05 Ciba Specialty Chemicals Holding Inc. A process for the production of porous inorganic materials or a matrix material containing nanoparticles
US20040258768A1 (en) * 2003-06-17 2004-12-23 Richardson H. Wayne Particulate wood preservative and method for producing same
US20050115462A1 (en) * 2003-10-30 2005-06-02 Disalvo Anthony L. Absorbent articles comprising nanoparticles

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Publication number Priority date Publication date Assignee Title
US5354832A (en) * 1991-10-15 1994-10-11 Ppg Industries, Inc. Stable aqueous dispersions containing siloxanes for treating cellulosic material
EP0808568A1 (en) * 1996-05-23 1997-11-26 Amcol International Corporation Intercalates and exfoliates formed with organic pesticide compounds and compositions containing the same
US20020051892A1 (en) * 2000-05-31 2002-05-02 Board Of Control Of Michigan Technological University Compositions and methods for wood preservation
US20020058740A1 (en) * 2000-09-21 2002-05-16 Lorah Dennis Paul Nanocomposite compositions and methods for making and using same
WO2004065295A1 (en) * 2003-01-17 2004-08-05 Ciba Specialty Chemicals Holding Inc. A process for the production of porous inorganic materials or a matrix material containing nanoparticles
US20040258768A1 (en) * 2003-06-17 2004-12-23 Richardson H. Wayne Particulate wood preservative and method for producing same
US20050115462A1 (en) * 2003-10-30 2005-06-02 Disalvo Anthony L. Absorbent articles comprising nanoparticles

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011084269A1 (en) 2011-10-11 2013-04-11 Evonik Degussa Gmbh Process for the preparation of polymer nanoparticle compounds by means of a nanoparticle dispersion
WO2013053598A1 (en) 2011-10-11 2013-04-18 Evonik Degussa Gmbh Method for producing polymer nanoparticle compounds using a nanoparticle dispersion

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Publication number Publication date
US20080305951A1 (en) 2008-12-11
EP1926576A1 (en) 2008-06-04
EP1762352A1 (en) 2007-03-14

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