WO2006133644A1 - Electronic reference mold system and method thereof - Google Patents

Electronic reference mold system and method thereof Download PDF

Info

Publication number
WO2006133644A1
WO2006133644A1 PCT/CN2006/001324 CN2006001324W WO2006133644A1 WO 2006133644 A1 WO2006133644 A1 WO 2006133644A1 CN 2006001324 W CN2006001324 W CN 2006001324W WO 2006133644 A1 WO2006133644 A1 WO 2006133644A1
Authority
WO
WIPO (PCT)
Prior art keywords
mold
electronic
positioning
benchmark
automatic
Prior art date
Application number
PCT/CN2006/001324
Other languages
French (fr)
Chinese (zh)
Inventor
Xiangwen Xiong
Original Assignee
Xiangwen Xiong
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xiangwen Xiong filed Critical Xiangwen Xiong
Publication of WO2006133644A1 publication Critical patent/WO2006133644A1/en

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2602Mould construction elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C2045/1784Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
    • B29C2045/1796Moulds carrying mould related information or codes, e.g. bar codes, counters

Abstract

An electronic reference mold system comprises a mold which can be automatically addressed, positioned and corrected, a synchronistical transferring system, a synchronistical controlling system, an addressable numerically-controlled machine tool, an addressable mold-matching machine, an addressable pressing machine and a centrally controlled processing system. The references of mold designing, mold processing, mold matching, closing mold, pressing mold and mold assembling are electronic references. The present invention also discloses a control method of the said system.

Description

电子基准模具系统装置及方法 技术领域  Electronic benchmark mold system device and method
本技术涉及用一套电子自动定位加工及导向系统代替原模具的机械定位加工及导柱、 导套导向定位系统的电子自动定位导向系统之模具装置及方法。 背景技术  The technology relates to a mold device and a method for replacing the original mold by a set of electronic automatic positioning processing and guiding system, and the electronic automatic positioning and guiding system of the guiding column and the guiding sleeve guiding and positioning system. Background technique
用模具制造零件的方法, 是一种有巨大优势和用途极广的零件生产方法, 它具有生产 零件速度快, 成本低, 材料广, 可靠稳定等巨大优点, 广泛用于各种产品制造过程中。 传 统模具包含的种类很多, 根据一般分类方法, 有冲压模, 注塑模, 压铸模, 滚压模, 挤压 模, 切边模、 锻造模具、 粉末冶金模具铸造模具、 拉丝模具、 橡胶模具等等, 还有快速经 济模具等其他类型模具。 可分别生产各种钢质零件、 铝锌等合金零件、 工程塑料零件、 橡 胶零件等, 分别起承载、 固定、 装配等作用, 使用于产品中, 广泛应用于工农业生产和日 常生活中 (以人们日常工作与日常生活而言, 就包含复印机, 传真机。 收录机, 电视机, The method of manufacturing parts by mould is a method of producing parts with great advantages and versatility. It has the advantages of high speed, low cost, wide material, reliable and stable production, and is widely used in various product manufacturing processes. . Traditional molds contain many types. According to general classification methods, there are stamping dies, injection dies, die-casting dies, rolling dies, extrusion dies, trimming dies, forging dies, powder metallurgy mold casting dies, drawing dies, rubber dies, etc. There are other types of molds such as fast economic molds. It can produce various steel parts, alloy parts such as aluminum and zinc, engineering plastic parts, rubber parts, etc., which are used for bearing, fixing and assembly, and are used in products, widely used in industrial and agricultural production and daily life. For everyday work and daily life, people include photocopiers, fax machines, radios, televisions,
DVD机, 洗衣机, 空调器, 电板煲, 微波炉, 手机, 计算机, 笔记本电脑等, 有着大量模 具生产的各种钢质零件, 铝锌合金零件, 工程塑料零件, 从而形成各种产品之性能特征)。 DVD player, washing machine, air conditioner, electric board, microwave oven, mobile phone, computer, laptop, etc., a variety of steel parts, aluminum-zinc alloy parts, engineering plastic parts, which form a large number of molds, thus forming the performance characteristics of various products. ).
模具作为一种零件加工方法, 和其他零件加工方法相比较, 具有独有的特征、 过程和 规律、 形成独有的模具产品零件。 各种模具性能、 结构、 特点非常多样, 我们总结的模具 的基本共同特点是: 能够简单快速复制同样的零件! 不同模具生产零件的过程不一样, 就 注射式模具而言, 用模具生产零件, 一般需要经过一定处理后能够流动的原材料, 还需要 成型零件的型腔或者部分型腔, 然后是保证模具相同运动轨迹的机械机构等。 不同模具生 产过程不同。 故本文主要以具有基本相同特征的大部分模具为基础论述。 本文以用途最多 的注射类模具, 冲压类模具举例进行着重说明! 一般而论, 模具包跨: 型腔部分, 承载部 分, 导向部分。 型腔部分主要指直接成型零件的凹凸模, 包跨动模、 定模镶块, 滑块, 镶 件等; 承载部他主要指与凹凸模直接接触并支撑凹凸模, 同时支撑顶针推板与浇口等和部 件, 包跨: 定模套板, 动模套板, 顶针推板, 底板等: 导向部他主要支撑模具开合模导向, 支撑开合模侧向力等, 包跨: 导套, 导柱, 方形导向定位锲块, 圆锥形导向定位块等! 注 射原材料进入型腔后, 经过冷却, 然后开模顶出, 零件成型成功; 导向部分保证模具正确 定位。 模具制造零件简单方便, 速度快, 成本低。 模具制成的零件不足之处表现在: (1 ) 零件容易变形; 原材料从液态后到固态后形成的零件, 顶出后容易变形。 (2) 零件稳定度 低, 模具生产零件的过程, 本身是一个热交换的过程, 原材料从液态到固态, 模具温度也 从高到底循环变换, 特定时间所聚成的内部应力使内模变形, 开合模错位。 (3 ) 零件精确 度低, 模具设计制造及导向均有特定公差, 模具零件容易有遍差; 一般而言, 内模尺寸在 500MM以内时, 内模外形尺寸与导板开框尺寸可达 0.103MM的间歇公差, 导向部分的导 套、 导柱在直径 75MM的公差间易可达 0.136MM当模具外形尺寸接近 1000MM时, 模具 分型面与导板安装平面的平行度公差可能到达 0.20MM, 导套、 导柱对分型面的垂直度公 差值在 0.015-0.04之间。 模具为了保证精确度, 定位锲块在模具中使用比较广泛; 定位锲 块分布在内模中及导板分型面, 合模定位效果较好。 锲块定位能解决一些问题, 有一些积 极意义也有不足隐患。就对定位精度影响而言,定位锲块在模具使用中和使用一段时间后, 本身互相干涉, 从而增大了模具内部内应力, 模具内部内应力增大, 模具变形损坏速度越 快, 同时模具生产零件时本身的热交换的过程内部内应力强劲, 定位锲块的内应力与模具 热胀冷缩等的内应力的互相干涉、 影响, 会破坏模具精确度, 稳定性及使用寿命等。 在模 具加工和制造中, 加工和配模定位禊块难度要求也比较大。  As a part processing method, the mold has unique features, processes and rules compared with other parts processing methods, forming unique mold product parts. The performance, structure and characteristics of various molds are very diverse. The basic common features of the molds we have summarized are: The ability to easily and quickly copy the same parts! The process of producing parts by different molds is different. In the case of injection molds, the parts produced by the molds generally require raw materials that can flow after a certain treatment, and the cavity or part of the cavity of the molded parts is required, and then the same movement of the mold is ensured. The mechanical mechanism of the track, etc. Different mold production processes are different. Therefore, this paper is mainly based on most of the molds with basically the same characteristics. This article focuses on the most versatile injection molds and stamping molds! In general, the mold package spans: the cavity portion, the load bearing portion, and the guiding portion. The cavity part mainly refers to the concave-convex mold of the directly molded part, including the traverse mold, the fixed mold insert, the slider, the insert, etc.; the bearing part mainly refers to the direct contact with the concave-convex mold and supports the concave-convex mold, and supports the ejector push plate and Gates and other components, package span: fixed mold sleeve, dynamic mold sleeve, ejector push plate, bottom plate, etc.: guide part he mainly supports mold opening and closing mold guide, supporting the opening and closing mold lateral force, etc. Set, guide post, square guide positioning block, conical guide positioning block, etc.! After the injection of the raw material into the cavity, it is cooled, and then the mold is ejected, and the part is formed successfully; the guiding part ensures the correct positioning of the mold. Mold manufacturing parts are simple and convenient, fast and low cost. The inadequacies of the parts made by the mold are as follows: (1) The parts are easily deformed; the parts formed from the liquid state to the solid state are easily deformed after being ejected. (2) The stability of the parts is low. The process of producing parts by the mold itself is a process of heat exchange. The raw materials are from liquid to solid, and the mold temperature is also changed from high to low. The internal stress formed at a specific time deforms the internal mold. The opening and closing mode is misplaced. (3) The accuracy of the parts is low, the mold design and manufacture have specific tolerances, and the mold parts are easy to have the difference; in general, when the inner mold size is less than 500MM, the inner mold outer dimensions and the guide frame size can reach 0.103MM. Intermittent tolerances, the guide sleeve and guide post of the guide part can easily reach 0.136MM between the tolerances of 75mm diameter. When the mold dimension is close to 1000MM, the parallelism tolerance between the mold parting surface and the guide mounting plane may reach 0.20MM. The vertical tolerance of the guide post to the parting surface is between 0.015-0.04. In order to ensure the accuracy of the mold, the positioning block is widely used in the mold; the positioning 锲 block is distributed in the inner mold and the guide parting surface, and the clamping positioning effect is better. Block positioning can solve some problems, and there are some positive and insufficient hidden dangers. In terms of the influence on the positioning accuracy, the positioning blocks interfere with each other in the use of the mold and after a period of use, thereby increasing the internal stress of the mold, the internal stress of the mold is increased, and the deformation speed of the mold is faster, and the mold is simultaneously During the process of producing parts, the internal internal stress is strong, and the internal stress of the positioning block and the internal stress such as thermal expansion and contraction of the mold interfere with each other, which may damage the accuracy, stability and service life of the mold. In the processing and manufacturing of molds, the processing and mold positioning block requirements are also relatively large.
为了完成产品的生产制造过程, 是在完成零件加工过程后组装而成的。 组成产品的零 件由各种不同等级的材嵙, 并通过各种加工方法制造而成, 每种加工方法加工而成的零件 都有一定误差, 组装后的产品分成各种等级的产品, 比如: 特级品、 一级品、 二级品、 三 级品及等外品等。 同时, 产品的市场占有是第一位的, 而最佳的性价比是占领市场的关键。 为了追求最完美最佳经济效益的产品组装制造方法, 产品所涉及到的零件的材质, 零件误 并率、 准确率、 公差率控制得好, 制造经济效果明显。 In order to complete the production process of the product, it is assembled after the part processing process is completed. The parts that make up the product are made of various grades of materials and are manufactured by various processing methods, and the parts processed by each processing method There are certain errors, and the assembled products are divided into various grades of products, such as: special grades, first grade products, second grade products, third grade products and other foreign products. At the same time, the market share of products is the first, and the best price/performance ratio is the key to occupying the market. In order to pursue the most perfect and best economical product assembly and manufacturing method, the material of the parts involved in the product, the mismatch rate of parts, the accuracy rate and the tolerance rate are well controlled, and the manufacturing economic effect is obvious.
这几个部分个有特点, 其误差率、 准确率、 公差率控制创分别不同。 一般而言。 从数 字、数据的准确度, 工程语言的逻辑性、严密性而言, 创意设计部分容易保证高的误差率、 准确率、 公差率。 在实际生产制造过程, 人工因素影响误差率、 准确率、 公差率的控制结 果。 产品的实际生产过程, 首先在设计定型, 完整的零件图及零件制造方法和工艺过程确 定零件的生产程序后, 按既定的生产工艺及程序, 产品所需的各个零件需要预先较大批量 的生产。 产品迸行组装时, 预先存在的较大量的零件经过质量检查后才能进行产品组装, 同时较大量的零件储存可保产品生产组装快速进行。 零件的检验过程, 除了单个零件全数 据检查外, 预组装产品进行产品性能参数检查性价比一般是必须的过程!  These parts have their own characteristics, and their error rate, accuracy, and tolerance rate control are different. In general. From the accuracy of the numbers and data, the logic and rigor of the engineering language, the creative design part is easy to ensure high error rate, accuracy, and tolerance rate. In the actual manufacturing process, artificial factors affect the control results of error rate, accuracy, and tolerance rate. The actual production process of the product, first of all, after the design and finalization, the complete part drawing and the part manufacturing method and the process to determine the production process of the part, according to the established production process and procedures, each part required for the product needs to be produced in advance in larger batches. . When the product is assembled, a large number of pre-existing parts can be assembled after quality inspection, and a large amount of parts can be stored to ensure rapid production and assembly. In the inspection process of parts, in addition to the full data inspection of individual parts, it is generally necessary to check the performance of the product performance parameters of the pre-assembled products!
在产品包含用模具制造的零件时, 模具零件的稳定度低, 精确度低, 同时零件容易变 形。 如果出现一批零件前部公阶段符合产品组装要求, 中部分和后部分不符合要求, 造成 零件报废的损失, 加上影响产品组装与生产周期, 后果可能很严重。 发明内容  When the product contains parts made with molds, the mold parts have low stability, low precision, and the parts are easily deformed. If a batch of parts meets the product assembly requirements at the front stage, the middle part and the back part do not meet the requirements, resulting in the loss of parts scrapping, and affecting the product assembly and production cycle, the consequences may be serious. Summary of the invention
本发明的目的是开创性地提出了一套新的基于电子基准的高精度可调电子基准模具 装置与方法, 本装置与方法用于实现上述目标的技术特征在于: 是一套高精度的电子自动 寻位、 自动定位、 自动修正, 可以同步传输的全新概念模具及模具系统方法及装置。 它包 跨: 内模电子其, 套板电子基准, 模具电子基准, 内模加工电子基准, 套板加工电子基准, 模具加工电子基准面, 合模电子基准, 配模电子基准, 产品压炼电子基准等: 还包跨同步 传输系统, 同步控制系统, 与之相配的还有可寻位 (CNC) 数控机订床, 可寻位配模机, 可寻位压炼机, 中央同步控制处理系统等。所有这一切工作可以实现动态全程单一数据库, 所有这一切可以自动导入导出, 这样的模具系统具有巨大优越功能; 自动导导出与动态全 程单一数据库的模具及模具系统, 简称电子基准模具及电子基准模具系统。  The object of the present invention is to pioneerly propose a new set of high-precision adjustable electronic reference die device and method based on electronic reference. The technical features of the device and method for achieving the above object are: a set of high precision electronic Automatic locating, automatic positioning, automatic correction, new concept mold and mold system method and device that can be transmitted synchronously. It covers: internal mold electronics, electronic board benchmarks, electronic benchmarks for molds, electronic benchmarks for internal mold processing, electronic benchmarks for sleeve processing, electronic benchmarks for mold processing, electronic benchmarks for mold clamping, electronic benchmarks for molds, product compression electronics Benchmarks, etc.: It also includes a cross-synchronous transmission system, a synchronous control system, and a matching positionable (CNC) CNC machine, a position-matching machine, a position-finding machine, and a central synchronous control system. Wait. All of this work can realize a dynamic whole single database, all of which can be automatically imported and exported. This kind of mold system has great superior functions; automatic lead and dynamic whole single mold and mold system, referred to as electronic benchmark mold and electronic benchmark mold system.
电子基准模具及电子基准模具系统的基本思路是: 模具内模预先设立电子自动加工定 位基准, 以此为基准进行模具进行模具总装图设计、 模具设计, 以此为基准进行模具内模 加工, 以此为基准进行模具套板加工, 以此为基准进行模具其它部件加工, 以此为基准进 行模具组装, 以此为基准进行模具配模合模, 以此为基准进行压炼机模具装夹, 以此为基 准进行压炼机开模合模模具, 以此为基准进行压炼机开模合模误差率、 准确率及模具变形 等状况进行监控, 以此为基准形成模具制造的零件动态全程单一数据库系统。  The basic idea of the electronic reference mold and the electronic reference mold system is: The mold internal mold is pre-established with the electronic automatic machining positioning reference, and the mold is used for the mold assembly drawing design and the mold design, and the mold internal mold processing is performed as a reference. This is based on the mold-sleeve processing, and the other parts of the mold are processed on the basis of this, and the mold is assembled based on this, and the mold is clamped as a reference, and the press mold is clamped as a reference. Based on this, the mold clamping mold of the compressor is used, and the mold clamping error rate, accuracy, and mold deformation are monitored based on this, and the dynamics of the parts manufactured by the mold are formed based on this. A single database system.
所以, 用电子基准模具生产零件之动态全程单一数据库方法与装置, 是一种综合计算 机软件、 硬件, 及产品设计, 模具设计, 模具加工, 模具装配, 开合模及变形公差之分析, 模具所制造的零件变形误差分析, 产品组装等过程组成在一起的革命性新技术, 从而达到 追求最终产品的最好误差率、 准确率、 公差率控制, 使含电子基准模具零件之产品最终达 到最高性价比, 极大地增强产品市场占有率与市场竞争力。  Therefore, the dynamic full-process single database method and device for producing parts using electronic reference molds is a comprehensive computer software, hardware, and product design, mold design, mold processing, mold assembly, opening and closing mold and deformation tolerance analysis, mold office The revolutionary new technology of the parts deformation error analysis, product assembly and other processes are combined to achieve the best error rate, accuracy and tolerance rate control of the final product, and the products with electronic reference mold parts finally reach the highest price/performance ratio. , greatly enhance product market share and market competitiveness.
追求含模具零件的产品的最佳性价比, 重点亦在于用模具所制造的零件之开合模及变 形公差之分析 (CAIT: Computer Aided Inject) 实现同一数据库。 在其它的几个项目中, 即产品所需模具零件的 3D测量结果 (CAMW: Computer Aided Measure), 用模具所制造 的零件之变形误差分析 (CAER: Computer Aided Eeror) ,产品制造工业工程师 (CAIE- Computer Aided Inducace Engineering) ,它们均包含于模具零件批量压炼实施同步同一数据 库检査检验非常重要。 为了实现该 "对模具零件批量压炼实施同步同一数据库检查检验", 本技术提出了 "电子基准模具"新技术。  The best value for money in the pursuit of products containing mold parts, the focus is also on the same database using the opening and closing of the parts made by the mold and the analysis of the deformation tolerance (CAIT: Computer Aided Inject). In other projects, 3D measurement results (CAMW: Computer Aided Measure) for the mold parts required for the product, CAER: Computer Aided Eeror, Product Manufacturing Industrial Engineer (CAIE) - Computer Aided Inducace Engineering), they are all included in the batch refining of mold parts to synchronize the same database inspection inspection is very important. In order to realize the "synchronization of the same database inspection and testing of the batch parts of the mold parts", this technology proposes a new technology of "electronic reference mold".
电子基准模具是一种包含模具总图设计, 动模、 定模锲块, 滑块、 镶件设计, 定模套 板, 动模套板, 顶针推板, 底板设计; 以及动模、 定模镶块, 滑块, 镶件设计, 定模套板, 动模套板, 顶针推板, 底板模具总装配和压炼机压炼合模, 及合模及变形误差公差均使用 统一基准, 并成为同一数据库。 The electronic reference mold is a general design including the mold, dynamic mold, fixed mold block, slider, insert design, fixed mold sleeve Plate, moving mold plate, ejector push plate, bottom plate design; and moving mold, fixed mold insert, slider, insert design, fixed mold set, movable mold set, ejector push plate, bottom plate mold assembly and pressure The refining and clamping of the refining machine, as well as the clamping and deformation tolerance tolerances, all use a unified benchmark and become the same database.
电子基准模具技术是一种含电子基准具之零件之产品动态全程单一数据库方法与装 置中的关键技术。 综是一套高精度的电子自动寻位、 自动定位自动修正, 可以同步传输的 全新概念模具及模具系统方法及装置。 它包跨: 内模电子基准, 套板电子基准, 模具电子 基准, 内模加工电子基准, 套板加工电子基准, 模具加工电子基准, 合模电子基准, 配模 电子基准, 产品压炼电子基准等; 还包跨同步传输系统, 同步控制系统, 与之相配的还可 有可寻位 (CNC) 数控机床, 可寻位配模机, 可寻位压炼机, 中央同步控制处理系统等。 所有这一切工作可以实现动态全程单一数据库, 所有这一切可以自动导入导出, 这样的模 具系统具有巨大优越功能; 自动导入导出与动态全程单一数据库的模具及模具系统, 简称 电子基准模具及电子基准模具系统。  The electronic benchmark mold technology is a key technology in a single database method and device for product dynamics of parts containing electronic reference tools. The comprehensive model is a set of high-precision electronic automatic locating, automatic positioning automatic correction, and a new concept mold and mold system method and device that can be synchronously transmitted. It includes: internal model electronic benchmark, electronic board benchmark, mold electronic benchmark, electronic benchmark for internal mold processing, electronic benchmark for sleeve processing, electronic benchmark for mold processing, electronic benchmark for mold clamping, electronic benchmark for mold, electronic benchmark for product compression It also includes a cross-synchronous transmission system, a synchronous control system, and a matching CNC (CNC) machine tool, a position-matching machine, a position-finding machine, and a central synchronous control system. All of this work can realize a dynamic whole single database, all of which can be automatically imported and exported. This kind of mold system has great superior functions; automatic import and export and dynamic full-process single database mold and mold system, referred to as electronic benchmark mold and electronic benchmark mold system.
电子基准模具及电子基准模具系统的基本思路是: 模具内模预先设立电子自动加工定 位基准, 以此为基准进行模具内模加工, 以此为基准进行模具套板加工, 以此为基准进行 模具其它部件加工, 以此为基准进行模具组装, 以此为基准进行模具配模合模, 以此为基 准进行压炼机模具装夹, 以此为基准进行压炼机开模合模模具, 以此为基准进行压炼机开 模合模误差率、 准确率及模具变形等状况进行监控, 以此为基准形成模具制造的零件动态 全程单一数据库系统。  The basic idea of the electronic reference mold and the electronic reference mold system is: The mold internal mold is pre-established with an electronic automatic machining positioning reference, and the mold internal mold processing is used as a reference, and the mold set is processed as a reference, and the mold is used as a reference. The other parts are processed, and the mold is assembled on the basis of this, and the mold is clamped as a reference, and the press mold is clamped as a reference, and the mold clamping mold is pressed as a reference. This is the basis for monitoring the mold clamping error rate, accuracy and mold deformation of the press, and based on this, forms a dynamic single-database system for the parts manufacturing of the mold.
含电子基准模具零件产品动态全程单一数据库制造方法与装置, 以产品之动态全过程单一 基准数据库为目标, 包跨产品创意设计部分, 产品所需零件制造部分, 产品装配部分, 产 品检验出厂部分。 附图说明 ' Dynamic single-database manufacturing method and device with electronic reference mold parts, aiming at the dynamic whole process single-base database of the product, covering the product design part, the product parts manufacturing part, the product assembly part, and the product inspection part. BRIEF DESCRIPTION OF THE DRAWINGS
图 1〜图 4所示为电子基准模具技术及电子基准电子基准模具系统中的关键自动定位识 别装置;  Figure 1 to Figure 4 show the key automatic positioning identification devices in the electronic reference mold technology and the electronic reference electronic reference mold system;
图 (5), 图 (6)表示一种双自动定位识别装置电子基准冲压模具系统;  Figure (5), Figure (6) shows a dual-automatic positioning recognition device electronic reference stamping die system;
图 (7) 表示自动定位识别装置电子基准冲压模具系统之系统结构连接图及其工作图; 图 (8)〜图 (9) 表示一种双自动定位识别装置电子基准注射模具系统;  Figure (7) shows the system structure connection diagram and its working diagram of the electronic reference stamping die system of the automatic positioning recognition device; Figure (8) ~ Figure (9) shows an electronic reference injection mold system of the dual automatic positioning recognition device;
图 (10) 〜图 (11 ) 表示一种对角式双自动定位识别装置带置带套板的电子基准注射 模具系统;  Figure (10) ~ Figure (11) shows a diagonal double automatic positioning and identification device with a set of electronic reference injection mold system;
图 (12) 〜图 (13 ) 表示一种双对角式双自动定位识别装置带套板的电子基准注射模 且系统 ·  Figure (12) ~ Figure (13) shows a double-diagonal double automatic positioning recognition device with a set of electronic reference injection mold and system
图'(14) 是寻位基准自动定位驱动装置;  Figure '(14) is the locating reference automatic positioning drive;
图 (15 ) 是同一基准自动寻位定位功能实现图;  Figure (15) is the implementation diagram of the same reference automatic locating positioning function;
图 (16) 表示模具与 01H驱动装置连接成为一个整体后的安装于压炼机安装状况; 图 (17) 表示可错位喷嘴连接头装置;  Figure (16) shows the installation of the mold and the 01H drive unit as a whole after installation in the press; Figure (17) shows the misalignable nozzle connector;
图 (18) 〜图 (19) 表示可错位喷嘴沿箭头方向稍许移动后的连接;  Figure (18) ~ Figure (19) shows the connection of the misplaceable nozzle slightly moved in the direction of the arrow;
图 (20) 表示模具与驱动装置架之整体装置于压炼机之安装后, 与控制系统地连接示 意图;  Figure (20) shows the connection between the mold and the drive unit as a whole after the installation of the press, and the connection with the control system;
k (21 ) 〜图 (22) 表示无动、 定模套板之模具双自动定位识别装置电子基准注射模 具系统;  k (21) ~ Figure (22) shows the electronic reference injection mold system for the mold double automatic positioning recognition device without moving and fixed mold sets;
图 (23 ) 表示中部分型的零件之双自动定位识别装置及补偿探头之电子基准注射模具 与控制系统地连接示意图;  Figure (23) shows a schematic diagram of the connection between the electronic automatic injection mold and the control system of the dual automatic positioning and identification device of the middle part type and the compensation probe;
图 (24) 表示可自动补偿电子基准电子模具动、 定模镶块于碾模合模机之安装后, 与 控制系统的连接示意图; 图 (25 ) CNC数控碾模合模机及安装模具后的总体示意图; Figure (24) shows the connection diagram of the electronic reference electronic mold and the fixed mold insert after the installation of the mold clamping machine and the control system; Figure (25) The overall schematic diagram of the CNC milling mold clamping machine and the installation of the mold;
图 (26) 是电子基准电子基准模具安装于寻位 CNC数控加工机床之安装加工图; 图 (27) 是另一种安装了电子基准电子基准模具之可寻位 CNC数控加工机床; 图 (28 ) 是图 (27) 安装了电子基准电子基准模具之可寻位 CNC数控另工机床与控 制系统的连接示意图;  Figure (26) shows the installation of the electronic reference electronic reference mold on the CNC machining machine; Figure (27) shows another CNC machining machine with the electronic reference electronic reference mold installed; Figure (28) ) Figure (27) Schematic diagram of the connection between the CNC-aided machine tool and the control system with the electronic reference electronic reference mold installed;
图 (29) 是图 (26) 电子基准电子基准模具安装于可寻位 CNC数控加工机床与控制 系统的连接示意图。 具体实施方式  Figure (29) is a diagram (26) The schematic diagram of the electronic reference electronic reference die mounted on the searchable CNC machine tool and control system. detailed description
下面以附图例进一步说明电子基准电子基准模具技术及电子基准电子基准模具系统。 如图 1〜图 4所示;电子基准电子基准模具技术及电子基准电子基准模具系统中的一种关键 自动定位识别装置是: 光电电子定位自动识别系统。 它包跨: 一发射头, 能够发射光电等 介质, 一接受头, 能够识别接收发射头发射之光电等介质, 实质上是阵列定位识别转换转 感器装置,能对接收之光电介质进行位置识别并转换成可传输的电信号等,及连接线路等。 特别是: 双向发射接收阵列定位识别转换装感器装置, 发射头, 能够发射光电等介质, 同 时也安装有接收发射头发射之光电等介质之装置; 接受头, 能够识别接收发射头发射之光 电等介质, 亦安装有发射光电等介质之发射头。 包含以现在有的激光刻录与激光记录技术 '为基础就制成本电子基准电子基准模具技术及电子基准电子基准模具系统之自动定位识 别装置。 图 (1 )、 图 (2) 表示上自动定位识别装置, 图 (3 ) (4) 表示下自动定位识别装 置; 图中 01A表示发射头发射孔, 02 A表示发射头, 03表示发射体, 04A表示发射头 外壳, 05A表示阵列定位识别转换传感器装置, 06表示发射光过孔, 07A表示阵列定位识 别转换转感器装置阵列点, 1 OA表示信息记录传递装置一 -它可以通过有线或者无线的方 式与外界连通。 图 (2)与图 (4)中 0 8A、 09A均表示阵列定位识别转换转感器装置阵列点, 关于 1 OA信息记录传递装置,该信息记录传递装置内有可读写记忆介质,能够多次储存与 改写记忆信息, 能记录模具相关信息。 当发射头发射的光或者其他定位介质照射到阵列定 位识别转换传感器装置阵列点时, 阵列定位识别转换传感器装置识别并记录下该点所在坐 标并通过 1 OA信息记录传递装置与外界沟, 沟通方式包含有线与无线等方式。  The electronic reference electronic reference mold technology and the electronic reference electronic reference mold system will be further described below with reference to the drawings. As shown in Figure 1 to Figure 4; a key in the electronic reference electronic reference mold technology and electronic reference electronic reference mold system Automatic positioning identification device is: Photoelectric electronic positioning automatic identification system. The package spans: a transmitting head capable of transmitting a medium such as photoelectricity, and an accepting head capable of recognizing a medium such as a photoelectric device that receives the transmitting head, and is substantially an array positioning recognition conversion transducer device capable of performing position recognition on the received photoelectric medium. And converted into a transmittable electrical signal, etc., and connection lines. In particular: a two-way transmitting and receiving array positioning recognition conversion sensor device, a transmitting head capable of transmitting a medium such as photoelectricity, and a device for receiving a medium such as a photoelectric device emitted by the transmitting head; and an accepting head capable of identifying the photoelectric light emitted by the receiving transmitting head The medium is also equipped with a transmitting head that emits a medium such as photoelectricity. It is based on the existing laser recording and laser recording technology, and is based on the electronic reference electronic mold technology and the electronic reference electronic reference mold system automatic positioning identification device. Figures (1) and (2) show the upper automatic positioning and identification device, and Figs. (3) and (4) show the lower automatic positioning and identification device; 01A indicates the transmitting head emission hole, 02 A indicates the transmitting head, and 03 indicates the emitter. 04A denotes a transmitter head casing, 05A denotes an array positioning recognition conversion sensor device, 06 denotes an emission light via hole, 07A denotes an array positioning recognition conversion transducer device array point, 1 OA denotes an information recording transmission device 1 - it can be wired or wireless The way to communicate with the outside world. In Figure (2) and Figure (4), 0 8A and 09A both represent the array positioning recognition conversion transducer device array point. Regarding the 1 OA information recording transmission device, the information recording transmission device has readable and writable memory medium, which can be more The storage and rewriting of memory information can record mold related information. When the light emitted by the transmitting head or other positioning medium is irradiated to the array positioning recognition sensor device array point, the array positioning recognition conversion sensor device recognizes and records the coordinates of the point and communicates with the external channel through the 1 OA information recording device. Includes wired and wireless.
图 (5)图 (6)表示一种双自动定位识别装置电子基准冲压模具系统, 图中 01K表示电子 基准冲压模具凸摸底板, 02K表示导套, 03K表示连接板, 04K表示凸模冲头; 0 1 M表 示凸模左自动定位识别装置; 02M表示凸模右自动定位识别装置; 06K表示导柱, 07K表 示凹模型腔, 03M表示凹模自动定位识别装置; 04M表示凹模右自动定位识别装置; 图中 表示凹凸模对正状态, 双自动定位识别装置对凹凸模工作时对正状态进行自动识别纪录和 传输 (自动定位识别装置安装于预先在凸凹模打好的基准孔内,这是一个定位参数确定后并 且垂直度平行度及跳动要求越高效果越好的基准孔)。  Figure (5) Figure (6) shows an electronic reference stamping die system for a dual automatic positioning recognition device. In the figure, 01K indicates the electronic reference stamping die convex base plate, 02K indicates the guide bushing, 03K indicates the connecting plate, and 04K indicates the punch punch. 0 1 M denotes the convex automatic left positioning identification device; 02M denotes the convex automatic right positioning recognition device; 06K denotes the guide column, 07K denotes the concave model cavity, 03M denotes the concave mold automatic positioning recognition device; 04M denotes the concave mold right automatic positioning Identification device; The figure shows the alignment mode of the concave-convex mode, and the double automatic positioning recognition device automatically records and transmits the alignment state when the concave-convex mode is operated (the automatic positioning recognition device is installed in the reference hole which is previously punched in the convex-concave mold, which It is a reference hole after the positioning parameter is determined and the parallelism and the bounce requirement are higher.
图 (7) 表示自动定位识别装置电子基准冲压模具系统之系统结构连接图及其工作图。 图中 0 1 M表示凸模左自动定位识别装置; 02M表示凸模右自动定位识别装置, 04K表示 凸模冲头, 07K表示凹模型腔, 03M表示凹模自动定位识别装置; 04M表示凹摸右自动定 位识别装置; 图中表示凹凸模对正状态, 双自动定位识别装置对凹凸模工作时对正状态进 行自动识别纪录和转输, 0 1M、 02M、 03M、 04M通过连接导线与信息探测中心连接, 信 息探测中心通过连接导线写信息处理中心连接, 信息处理中心连接到控制中心, 控制中心 和信息交换中心连接, 与外界信息连通成同一数据库。 冲压设备之冲压臂上下移动冲击, 冲压臂带动电子基准冲压模具凸模冲头上下移动, 冲击, 完成零件冲击任务, 01M、 02M 凸模自动定位识别装置与 03M、 04M凹模自动定位识别装置时刻纪录传输凹凸模工作时对 正状态, 并通过控制系统与外界主控制系统连接成统一体。  Figure (7) shows the system structure connection diagram and its working diagram of the electronic reference stamping die system of the automatic positioning recognition device. In the figure, 0 1 M represents the convex automatic left positioning identification device; 02M represents the convex automatic right positioning recognition device, 04K represents the convex punch, 07K represents the concave model cavity, 03M represents the concave automatic positioning and identification device; 04M represents the concave touch Right automatic positioning recognition device; the figure shows the alignment mode of the concave and convex mode, the double automatic positioning identification device automatically records and transfers the alignment state when the concave and convex mode is working, 0 1M, 02M, 03M, 04M through the connecting wire and information detection The central connection, the information detection center writes the information processing center connection through the connecting wire, the information processing center is connected to the control center, the control center and the information exchange center are connected, and the external information is connected to the same database. The punching arm of the stamping equipment moves up and down, the punching arm drives the electronic reference stamping die, the punch punch moves up and down, impacts, completes the impact of the part, 01M, 02M punch automatic positioning and identification device and 03M, 04M die automatic positioning identification device The recording transmission concave and convex mode works in a positive state, and is connected to the external main control system through the control system to form a unitary body.
图(8 )〜图(9)表示一种双自动定位识别装置电子基准注射模具系统, 图(8)中 01A 表示电子基准注射模具凸模块, 02A表示凸模凸台, 02M表示凸模右自动定位识别装置; 01M表示凸模右自动定位识别装置; 03A表示凹模块, 04A表示凹模凹腔; 图 (9) 表示 凹凸模对正状态 (自动定位识别装置安装于预先在凹凸模打好的基准孔内, 这是一个定位 参数确定后并且垂直度平行度及跳动要求越高效果越好的基准孔。 Figures (8) to (9) show an electronic reference injection mold system for a dual automatic positioning recognition device, Fig. (8) Indicates the electronic reference injection mold convex module, 02A represents the punch boss, 02M represents the punch right automatic positioning recognition device; 01M represents the punch right automatic positioning recognition device; 03A represents the concave module, 04A represents the concave cavity; Figure (9 ) Indicates the alignment mode of the embossing mode (the automatic positioning recognition device is installed in the reference hole previously punched in the embossing die, which is a reference hole after the positioning parameter is determined and the parallelism and the pulsation requirement are higher.
图 (10) 〜图 (11 ) 表示一种对角式双自动定位识别装置带置带套板的电子基准注射 模具系统, 图 (10) 中 01A表示电子基准注射模具凸模块, 02A表示凸模凸台, 02M表示 凸模右自动定位识别装置; 01M表示凸模左自动定位识别装置; 03A表示凹模块, 04A表 示凹模凹腔; 图(11 )表示凹凸模对正状态, 02M表示凸模右自动定位识别装置与 01M表 示凸模左自动定位识别装置处于对角状态。 图中 05A表示凸模并套板, 06A表示凸模并套 板。  Figure (10) ~ Figure (11) shows a diagonal double automatic positioning and identification device with an electronic reference injection mold system with a sleeve plate. In Figure (10), 01A represents the electronic reference injection mold convex module, and 02A represents the convex mold. Boss, 02M represents the convex automatic right positioning recognition device; 01M represents the convex automatic left positioning identification device; 03A represents the concave module, 04A represents the concave cavity; Figure (11) represents the concave and convex mode alignment, 02M represents the convex mode The right automatic positioning recognition device and 01M indicate that the convex left automatic positioning recognition device is in a diagonal state. In the figure, 05A indicates a punch and a plate, and 06A indicates a punch and a sleeve.
图 (12) 〜图 (13 ) 表示一种双对角式双自动定位识别装置带套板的电子基准注射模 具系统, 自动定位识别装置处于套板的四个对角上。  Fig. (12) to Fig. (13) show a double-diagonal double automatic positioning and recognizing device with an electronic reference injection molding system with a sleeve, and the automatic positioning and identification device is located at four opposite corners of the sleeve.
以上所有形式的模具系统中, 自动定位识别装置可位于内模镶块中,也可位于套板上。 图(14)是寻位基准自动定位驱动装置, 图中 01H表示驱动装置架, 02H表示驱动器, 03表示驱动轴, 04H表示定位器, 05H表示定位器螺紋, 06H表示驱动装置架承载螺蚊, 07H表示定位器往复定位方向, 08H表示驱动装置架固定平槽, 09H表示固定腔。 02H驱 动器通过 04H定位器与 01H驱动装置架连接为一个整体,在 02H驱动器上施加电力, 02H 驱动器旋转, 通过 03H驱动轴带动 0411 ¾位器转动并沿着 07箭头方向往复定位。 08H驱 动装置架固定平槽, 09H为固定腔, 可以将模具镶块、 导板等装于 09H固定腔内, 08H为 固定缘平整固压模具配合缘, 使模具和驱动装置架成为可互相调节位置的整体。 关于 02H 驱动器的位置和数量, 以实际需要设置; 如 (14) 示, 一共有 5个驱动器装置。 模具安装 于寻位基准 动定位驱动装置后, 图中 09H表示模套板, 10H表示动模套板, 11H表示定 模镶块, 12H表示动模镶块, 13H表示垫块, 14H表示底板, 15H表示顶针板, 16H表示 模具固定边, 17Z是高精度锁模片, 18Z是光电自动定位识别装置。 当模具安装于 01H驱 动装置架内, 08H固定缘平整固压模具固定边 16后, 模具与 01H驱动装置架连接成一个 整体, 在 02H驱动器上施加电力, 02H驱动器旋转, 可以带动模具在 01H驱动装置架进行 位置调节移动, 18Z是光电自动定位识别装置反馈定位, 实现同一基准自动寻位定位功能, 如图 (15)。  In all of the above mold systems, the automatic positioning identification device can be located in the inner mold insert or on the sleeve. Figure (14) is the locating reference automatic positioning drive device. In the figure, 01H indicates the drive frame, 02H indicates the drive, 03 indicates the drive shaft, 04H indicates the positioner, 05H indicates the positioner thread, and 06H indicates that the drive frame carries the screw. 07H indicates the reciprocating direction of the positioner, 08H indicates that the drive unit is fixed to the flat groove, and 09H indicates the fixed cavity. The 02H drive is connected to the 01H drive unit through the 04H positioner. Power is applied to the 02H drive. The 02H drive rotates. The 03H drive shaft drives the 0411 3⁄4 positioner to rotate and reciprocate along the 07 arrow. The 08H drive unit frame is fixed to the flat groove, and the 09H is a fixed cavity. The mold inserts and guide plates can be installed in the 09H fixed cavity. The 08H is the fixed edge flattening and fixing mold matching edge, so that the mold and the drive frame can be adjusted to each other. Overall. Regarding the position and number of 02H drives, set them as needed; as shown in (14), there are a total of 5 drive units. After the mold is mounted on the positioning reference dynamic positioning drive device, 09H indicates the mold sleeve plate, 10H indicates the movable mold sleeve plate, 11H indicates the fixed mold insert, 12H indicates the movable mold insert, 13H indicates the spacer block, and 14H indicates the bottom plate. 15H indicates the ejector plate, 16H indicates the fixed side of the mold, 17Z is the high-precision clamping piece, and 18Z is the photoelectric automatic positioning and identification device. When the mold is installed in the 01H drive unit frame, after the 08H fixed edge flattens the fixed mold side of the mold, the mold is connected to the 01H drive unit as a whole, and the 02H drive is rotated to drive the mold at 01H. The device frame performs position adjustment movement, and the 18Z is the feedback positioning of the photoelectric automatic positioning recognition device to realize the same reference automatic positioning and positioning function, as shown in Fig. (15).
图 (16)表示模具与 01H驱动装置连接成为一个整体后的安装于压炼机安装状况。 图 中 01H表示驱动装置架, 05H表示定位器螺纹, 10H表示动模套板, 11H表示定模镶块, 26H表示动模镶块, 13H表示垫块, 14H表示底板, 15H表示顶针板, 16H表示模具固定 边, 17H是动模光电自动定位识别装置, 18H是定模光电自动定位识别装置, 19H表示定 模套板, 20H表示喷嘴, 21H表示浇道, 22H表示压炼机定模固定块, 23H表示压炼机动 模固定块, 24H表示压炼机动模固定块锁模油缸连接头, 25H表示压炼机主导柱, 27H表 示锁模装置, 如图中示, 模具与驱动装置连接成为一个整体后的安装于压炼机后, 在压炼 机表示压炼机动模固定块带动下, 模具进行开合模动作。 这是模具与驱动装置连接成为一 个整体后的安装于压炼机的安装实施例。 在压炼机定模固定板内腔安装模具与驱动装置架 之整体装置后, 面临一个喷嘴可能错位的问题; 图 (17) 表示可错位喷嘴连接头装置, 图 中 01B表示喷嘴, 02B表示压炼机定模固定板, 03B表示喷射头, 04B表示可错位喷嘴连 接头, 05B表示浇道。 在驱动器, 驱动轴, 定位器及定位器螺纹共同作用下, 通过调节动 模的往复定位,实现光电自动定位识别装置反馈定位、同一基准自动寻位定位功能的时候, 浇道的稍许移动, 通过 04B可错位喷嘴连接头连接压炼机 03B喷射头。 04B可错位喷嘴连 接可沿箭头方向稍许移动, 如图 (18)〜图 (19) 所示。  Fig. (16) shows the state in which the mold is attached to the 01H drive unit and mounted on the press. In the figure, 01H indicates the drive frame, 05H indicates the positioner thread, 10H indicates the movable mold set, 11H indicates the fixed mold insert, 26H indicates the movable mold insert, 13H indicates the spacer, 14H indicates the bottom plate, and 15H indicates the ejector plate, 16H Indicates the mold fixed edge, 17H is the dynamic mode photoelectric automatic positioning and identification device, 18H is the fixed mode photoelectric automatic positioning and identification device, 19H means fixed mold sleeve, 20H means nozzle, 21H means runner, 22H means fixed mold fixed block 23H denotes the compression motorized fixed block, 24H denotes the compression mold of the fixed mold block, 25H denotes the main column of the press, and 27H denotes the clamping device. As shown in the figure, the mold is connected with the drive unit. After the whole is installed in the press, the mold is opened and closed under the action of the press machine indicating the compression mold block. This is an embodiment in which the mold and the driving device are connected as a whole and mounted on a press. After installing the whole device of the mold and the drive frame in the cavity of the fixed mold of the press, it faces the problem that one nozzle may be misaligned; Figure (17) shows the nozzle joint device which can be misaligned, 01B indicates the nozzle, 02B indicates the pressure The fixed mold fixing plate of the refining machine, 03B indicates the spray head, 04B indicates the misalignable nozzle joint, and 05B indicates the runner. Under the joint action of the drive, the drive shaft, the positioner and the positioner thread, by adjusting the reciprocating positioning of the movable mold to realize the feedback positioning of the photoelectric automatic positioning recognition device and the same reference automatic positioning and positioning function, the runner moves slightly through The 04B misplaceable nozzle connector is connected to the injection head of the compressor 03B. The 04B misalignable nozzle connection can be moved slightly in the direction of the arrow, as shown in Figure (18) ~ Figure (19).
图 (20) 表示模具与驱动装置架之整体装置于压炼机之安装后, 与控制系统地连接 示意图。 10H表示动模套板, 11H表示定模镶块, 26H表示动模镶块, 13H表示垫块, 14H 表示底板, 15H表示顶针板, 16H表示模具固定边, 17H是动模光电自动定位识别装置, 18H定模光电自动定位识别装置, 19H表示定模套板, 20H表示喷嘴, 21H表示浇道, 22H 表示压炼机定模固定块, 23H表示压炼机动模固定块, 24H表示压炼机模固定块锁模油缸 连接头, 25H表示压炼机主导柱, 27H表示锁模装置。 17H动模光电自动定位识别装置与 18H定模光电自动定位识别装置通过连接导线与信息探测中心连接, 信息探测中心与信息 处理中心连接, 信息处理中心与控制中心连接, 控制中心同时与其它低度息交换中心、 驱 动执行机构等连接, 这些系统通过连接装置, 形成整体系统。 模具被驱动装置驱动, 进行 自动寻位、 定位时, 17H动模光电自动定位识别装置与 18H定模光电自动定位识别装置分 别将寻位、 定位信号沿着信息探测中心、 信息处理中心、 控制中心路径传递, 控制中心根 据预先设定的控制程序与指令, 通过驱动执行机构等实现光电寻位、 定位目的, 实现光电 自动定位识别装置反馈定位、 同一基准自动寻位定位功能。 同时, 模具与驱动装置架整体 可安装于压炼机定模固定板内腔, 模具与驱动装置架整体亦可安装于压炼机动模固定板内 腔, 本图是安装于压炼机动模固定板内腔。 Figure (20) shows a schematic diagram of the connection of the mold and the drive unit to the control system after installation of the unit. 10H means movable mold set, 11H means fixed mold insert, 26H means movable mold insert, 13H means spacer, 14H Indicates the bottom plate, 15H indicates the ejector plate, 16H indicates the mold fixed edge, 17H is the dynamic mode photoelectric automatic positioning and identification device, 18H fixed mode photoelectric automatic positioning and identification device, 19H indicates the fixed mold sleeve, 20H indicates the nozzle, 21H indicates the runner, 22H It means the fixed mold fixing block of the press, 23H means the fixed mold block of the press type, 24H means the die-locking cylinder joint of the die fixed block, 25H means the main column of the press, and 27H means the clamping device. The 17H dynamic mode photoelectric automatic positioning and identification device and the 18H fixed mode photoelectric automatic positioning and identification device are connected to the information detection center through the connecting wire, the information detection center is connected with the information processing center, the information processing center is connected with the control center, and the control center is simultaneously low. Connections such as exchange centers, drive actuators, etc., which form a unitary system by means of connecting devices. When the mold is driven by the driving device and is automatically positioned and positioned, the 17H dynamic mode photoelectric automatic positioning recognition device and the 18H fixed mode photoelectric automatic positioning recognition device respectively respectively locate and locate the positioning signal along the information detection center, the information processing center, and the control center. The path is transmitted, and the control center realizes the photoelectric locating and positioning purpose by driving the actuator according to the preset control program and the instruction, and realizes the feedback positioning of the photoelectric automatic positioning recognition device and the same reference automatic positioning and positioning function. At the same time, the mold and the drive device frame can be integrally installed in the cavity of the fixed mold fixing plate of the press, and the mold and the drive device frame can also be installed in the inner cavity of the press-fit motor mold fixing plate. The figure is mounted on the fixed maneuvering mold. The inner cavity of the plate.
图 (21 ) 〜图 (22) 表示无动、 定模套板之模具双自动定位识别装置电子基准注射模 具系统; 11H表示定模镶块, 26H表示动模镶块, 13H表示垫块, 14H表示底板, 15H表 示顶针板, 17H是动模光电自动定位识别装置, 18H是定模光电自动定位识别装置, 17Z 是高精度锁模片装置, 19H表示定模套板及固定边, 21H表示浇道。 无动、 定模套板之模 具双自动定位识别装置电子基准注射模具系统只是直接内模镶块合模, 不需要装配动、 定 模套板,模具系统与驱动装置架之安装状况与有动、定模套板之模具之安装状况基本不变。  Figure (21) to Figure (22) show the electronic reference injection mold system for the mold double automatic positioning and identification device without moving and fixed mold sets; 11H means fixed mold insert, 26H means movable mold insert, 13H means spacer, 14H Indicates the bottom plate, 15H indicates the ejector plate, 17H is the dynamic mode photoelectric automatic positioning and identification device, 18H is the fixed mode photoelectric automatic positioning and identification device, 17Z is the high-precision clamping device, 19H indicates the fixed mold plate and fixed edge, 21H indicates pouring Road. The moldless automatic positioning and identification device of the non-moving and fixed-die plate is only the direct inner mold clamping mold. It does not need to assemble the moving and fixed mold sets. The mold system and the drive unit are installed and moved. The installation condition of the mold of the fixed mold sleeve is basically unchanged.
图 (23 ) 表示中部分型的零件之双自动定位识别装置及补偿探头之电子基准注射模具 与控制系统地连接示意图。 如图中所示, 031表示凸模工自动定位识别装置; 041表示凸模 工自动定位识别装置, 071表示凸模左自动定位识别装置; 081表示凸模右自动定位识别装 置, 091表示凸模, 101表示凹模, 图中 111、 121、 131、 141分别表示合模状态电子探头或 者摄像探头, 信息处理中心与控制中心连接, 信自探测中心与信息处理中心连接, 信息处 理中心与控制中心连接, 控制中心同时与其它信息处理中心、 信息交换中心、 驱动执行机 构等连接, 这些系统通过连接装置, 形成整体系统。模具被驱动装置驱动, 进行自动寻位、 定位时, 动模光电自动定位识别装置与定模光电自动定位识别装置分别将寻位、 定位信号 沿着信息探测中心、 信息处理中心、 控制中心路径传递, 控制中心根据预先设定的控制程 序与指令, 通过驱动执行机构等实现光电寻位、 定位目的, 实现光电自动定位识别装置反 馈定位、 同一基准自动寻位定位功能。 111、 121、 131、 141分别表示合模状态电子探头或 者摄像探头通过顶针孔或者浇口通道, 或其它专用通道进入动、 定模开合模平面, 通过对 合模平面之合模线的误差与错位进行精确勘查, 通过进一步处理校正, 提高和模准确度与 合模精度。 电子探头或者摄像探头通过连接导线与信息探测中心连接, 信息探测中心与信 息处理中心连接, 信息处中心与控制中心连接, 控制中心同时与其它信息处理中心、 信息 交换中心、 驱动执行机构等连接, 这些系统通过连接装置, 形成整体系统。 模具控制中心 根据电子探头或者摄像探头探测之误差与错位数据, 通过控制驱动装置驱动进行自动补 偿。 通过以上措施和方法, 实现通过合模探头, 自动进行开合模的误差与错位的补偿。  Figure (23) shows a schematic diagram of the connection between the electronic automatic injection mold and the control system of the dual automatic positioning and identification device of the middle part type and the compensation probe. As shown in the figure, 031 denotes a convex molder automatic positioning and recognizing device; 041 denotes a male mold automatic positioning and recognizing device, 071 denotes a convex mold left automatic positioning and recognizing device; 081 denotes a convex mold right automatic positioning and recognizing device, and 091 denotes a convex mold 101 denotes a concave mold, and 111, 121, 131, and 141 respectively indicate a mold clamping state electronic probe or a camera probe, and the information processing center is connected to the control center, and the signal self-detection center is connected with the information processing center, and the information processing center and the control center are connected. Connection, the control center is connected to other information processing centers, information exchange centers, drive actuators, etc., and these systems form a whole system through connecting devices. When the mold is driven by the driving device, when the automatic positioning and positioning are performed, the dynamic mode photoelectric automatic positioning recognition device and the fixed mode photoelectric automatic positioning recognition device respectively transmit the positioning and positioning signals along the information detection center, the information processing center, and the control center path. The control center realizes photoelectric locating and positioning by driving actuators according to preset control programs and commands, and realizes the feedback positioning of the photoelectric automatic positioning recognition device and the same reference automatic positioning and positioning function. 111, 121, 131, and 141 respectively indicate that the electronic probe or the imaging probe of the mold clamping state enters the moving and fixed mold opening and closing plane through the ejector hole or the gate passage, or other special passages, and passes through the mold clamping line of the mold clamping plane. Errors and misalignments are accurately surveyed, and the accuracy of the mold and the accuracy of the mold clamping are improved by further processing the correction. The electronic probe or the camera probe is connected to the information detection center through a connecting wire, the information detection center is connected to the information processing center, the information center is connected to the control center, and the control center is simultaneously connected with other information processing centers, information exchange centers, drive actuators, and the like. These systems form an integral system by connecting devices. The mold control center automatically compensates by driving the drive according to the error and misalignment data detected by the electronic probe or camera probe. Through the above measures and methods, the error and misalignment of the opening and closing mode are automatically compensated by the mold clamping probe.
图 (24) 表示可自动补偿电子基准电子模具动、 定模镶块于碾模合模机之安装后, 与控制系统的连接示意图。 011电子基准注射模具凹模块, 021凸模凸台, 031表示凸模左 自动定识别装置; 041表示凸模右自动定位识别装置, 061表示电子基准注射模具凸模块, 051表示凹模凹腔, 071表示凸模右自动定位识别装置, 081表示凸模右自动定位识别装置; 121、 131分别表示合模状态电子或者摄像补偿探头; 151、 161、 191、 201、 211、 221、 231、 241、 251、 261等均是连接导线。 图中 01H表示驱动装置架, 05H表示定位器螺紋, 14H表 示固定板, 15H表示定模底板, 16H表示模具固定边; 23H表示碾模合模机底板, 29H表 示碾模合模机合模板, 30H表示压炼机主导柱, 31H表示固定螺丝, 32H表示驱动油缸, 33H表示碾模合模机顶板。 30H压炼机主导柱与 33H碾模合模机顶板及 23H碾模合模机底 板位置相对固定; 通过油缸驱动, 29H碾模合模机合模板在 30H压炼机主导柱上下移动, 对电子基准电子基准具进行开合模, 配合完成碾模合模工序。 01H~30H部分主要构成碾模 合模机机构, 01I 26I部分主要构成自动补偿电子基准电子基准模具总系统。在自动补偿电 子基准电子基准模具总系统中, 自动定位识别装置通过边接导线与信息探测中心连接, 信 息探测中心与信息处理中心连接,信息处理中心与控制中心连接,这些系统通过连接装置, 形成整体系统。 模具被驱动装置驱动, 进行自动寻位、 定位时, 动模光电自动定位识别装 置与定模光电自动定位识别装置分别将寻位、定位信号沿着信息探测中心、信息生理中心、 控制中心路径传递, 控制中心根据预先设定的控制程序与指令, 通过驱动执行机构等实现 光电寻位、定位目的, 实现光电自动定位识别装置反馈定位、 同一基准自动寻位定位功能。 在自动补偿电子基准电子基准模具总系统中, 电子探头或者摄像探头通过顶针孔或者浇口 通道, 或其它专用通道进入动、 定模开合模平面, 通过对合模平面之合模线的误差与错位 进行精确勘査, 通过理一步处理校正, 提高合模准确度与合模精度。 电子探头或者摄像探 头通过连接导线与信息探测中心连接, 信息探测中心与信息处理中心连接, 信息处理中心 控制中心连接,控制中心同时与其它信息处理中心、信息交换中心、驱动执行机构等连接, 这些系统通过连接装置, 通过控制驱动装置驱动进行自动补偿, 通过系统进行自动修正纪 录。 通过以上措施和方法, 实现通过合模探头, 自动进行开合模的误差与错位的补偿。 自 动补偿电子基准电子基准模具总装后开碾模合模机之安装后, 与控制系统的连接, 通过油 缸驱动, 碾模合模机模板在压炼机主导柱上下移动, 对电子基准电子模具进行开合模, 配 合完成碾模合模工序。 光电自动定位识别装置分别将寻位、 定位信号沿着信息探测中心、 信息处理中心、 控制中心路径传递, 控制中心根据预先设定的控制程序与指令, 通过驱动 执行机构等实现光电寻位、 定位目的, 实现光电自动定位识别装置反馈定位、 同一基准自 动寻位定位功能。 Figure (24) shows the connection between the electronic reference electronic mold and the fixed mold insert after the installation of the mold clamping machine and the control system. 011 electronic reference injection mold concave module, 021 convex die boss, 031 represents the convex automatic left identification device; 041 represents the convex automatic right positioning identification device, 061 represents the electronic reference injection mold convex module, 051 represents the concave cavity, 071 denotes a convex automatic right positioning and recognizing device, 081 denotes a convex automatic right positioning and recognizing device; 121 and 131 respectively denote a clamping state electronic or imaging compensating probe; 151, 161, 191, 201, 211, 221, 231, 241 251, 261, etc. are all connecting wires. In the figure, 01H indicates the drive unit frame, 05H indicates the positioner thread, 14H indicates the fixed plate, 15H indicates the fixed mold base plate, 16H indicates the mold fixed side; 23H indicates the mold clamping machine bottom plate, and 29H indicates the rolling mold clamping machine combined with the template. 30H indicates the main column of the compressor, 31H indicates the fixing screw, and 32H indicates the driving cylinder. 33H indicates the top plate of the mold clamping machine. The 30H compressor main column and the 33H rolling mold clamping machine top plate and the 23H rolling mold clamping machine bottom plate position are relatively fixed; through the cylinder driving, the 29H rolling mold clamping machine and the template move up and down in the 30H crusher main column, to the electronic The reference electronic reference tool is used for opening and closing the mold to complete the mold clamping process. The 01H~30H part mainly constitutes the rolling mold clamping machine mechanism, and the 01I 26I part mainly constitutes the automatic compensation electronic reference electronic reference mold total system. In the automatic compensation electronic reference electronic reference die total system, the automatic positioning identification device is connected to the information detection center through the side wire, the information detection center is connected with the information processing center, and the information processing center is connected with the control center, and these systems are formed by the connecting device. The overall system. When the mold is driven by the driving device, when the automatic positioning and positioning are performed, the dynamic mode photoelectric automatic positioning recognition device and the fixed mode photoelectric automatic positioning recognition device respectively transmit the positioning and positioning signals along the information detection center, the information physiological center, and the control center path. The control center realizes the photoelectric locating and positioning purposes by driving the actuator according to the preset control program and instructions, and realizes the feedback positioning of the photoelectric automatic positioning recognition device and the same reference automatic positioning and positioning function. In the automatic compensation electronic reference electronic reference die total system, the electronic probe or the camera probe enters the moving and fixed mold opening and closing plane through the ejector hole or the gate channel, or other special channels, and passes through the clamping line of the clamping plane. Accurate exploration of errors and misalignments, and correcting the correction by one step, improving the accuracy of clamping and clamping accuracy. The electronic probe or the camera probe is connected to the information detection center through a connecting wire, the information detection center is connected to the information processing center, the information processing center control center is connected, and the control center is simultaneously connected with other information processing centers, information exchange centers, drive actuators, etc. The system automatically compensates by controlling the drive unit drive through the connection device, and automatically corrects the record through the system. Through the above measures and methods, the error and misalignment of the opening and closing mode are automatically compensated by the mold clamping probe. Automatic compensation electronic reference electronic reference mold After the installation of the open mold clamping machine, the connection with the control system, driven by the cylinder, the mold clamping machine template moves up and down the main column of the compressor, and the electronic reference electronic mold The mold is opened and closed, and the mold clamping process is completed. The photoelectric automatic positioning and identification device respectively transmits the positioning and positioning signals along the information detection center, the information processing center and the control center path, and the control center realizes photoelectric searching and positioning by driving the actuator according to preset control programs and instructions. Objective To realize the feedback positioning of the photoelectric automatic positioning recognition device and the same reference automatic positioning and positioning function.
图 (25 ) CNC数控碾模合模机及安装模具后的总体示意图。 图中 01H表示驱动装 置架, 05H表示定位器螺蚊, 10H表示动模镶块, 11H表示定模镶块, 26H表示动模镶块, 13H表示垫块, 14H表示底板, 15H表示顶针板, 16H表示模具固定边, 17H是动模光电 自动定位识别装置, 18H是定模光自动定位识别装置 ,20Z表示喷嘴, 21H表示动模镶块凸 台, 27H表示锁模装置, 它们组成电子基准电子基准模具。 23H表示碾模合模机底板, 29H 表示锁模合模机合模板, 30H表示压炼机主导柱, 31H是固定螺丝, 32H是驱动油缸, 33H 是碾模合模机顶板。 30H压炼机主导柱与 33H碾模合模机顶板及 23H碾模合模机底板位置 相对固定; 通过油缸驱动, 29H碾模合模机合模板在 30H压炼机主导柱上下移动, 对电子 基准电子基准模具进行开合模, 配合完成碾模合模工序。 12Q表示小型数控加工铣床, 其 所用刀具可以是铣刀类, 还包跨打磨头等; 13Q表示小型 3D测量仪; 它们可以直接与安 装模具后的碾模合模机形成整体, 根据碾模合模过程的需要, 直接对模具及模具零部件进 行 3D测量、 CNC数控加工。 参见本图及前图之电子基准电子基准模具总于碾模合模机之 安装后, 与控制系统的连接示意图, 根据系统的综合功能。 实现了内模同一基准, 套板同 一基准, 模具同一基准, 内模加一同一基准, 套板加工同一基准, 模具加工同一基准, 合 模同一基准, 配模同一基准, 碾模同一基准; 直到最后的产品压炼同一基准等。 还包跨同 步传输系统, 同步控制系统等。 首先实现模具的内模加工。 镶块加工, 套板加工, 合模加 工, 配模加工, 碾模加工的动态全程单一数据库。 根据本技术, 该 CNC数控碾模合模机 首先实现合模同一基准, 配模同一基准, 碾模同一基准; 同时合模、 配模、 碾模过程中, 通过 13Q小型 3D测量仪模具各部分零件形状及参数之配合公差与误差,并直接修正公差、 误差。在 CNC数控碾模合模机形成一个整体的 12Q小型 CNC数控加工銑床, 具有同基准 直接加工作用。根据现有最超前之 PRO/E, UG, SWOLDWORK等三维画图类设计综合软 件之实现产品零件设计, 零件产品工程分析, 可以对零件进行三维分折模, 三维分折模后, 机械 (CNC) 数控机床加工直接加工三维分折模所形成之零件, 直接形盛典模具型腔之综 合功能, 只是实现了产品零件设计, 零件产品工程分析, 三维分折模, (CNC) 数控机床 加工直接加工三维分折模所形成之零件, 直接形成模具型腔; 根据前面的分析的结论, PRO/E, UG, SWOLDWORK等三维软件目前只是实现产品至内模型腔的动态全程单一数 据库; 即使目前存在的模架部分的三维跟进, 但一般都是以二维手段实现的加工, 也与内 模等不存在同一基准数据库。 本技术超前在于实现产品至模具的内模加工, 镶块加工, 套 板加工, 合模加工, 配模加工, 碾模加工的动态全程单一数据库。 图 (25 ) 所述之本技术 从创新性而言, 为质的飞跃, 本技术以模具之动态全程单一数据库为基准进行 3D测量、 直接确认误差之零件及零件误差端; CNC数控同时直接加工误差之零件及零件误差端, 完 成合模、 配模、 碾模过程, 所以最终完成的模具, 与产品要求完全相同, 众所周知, "红 丹"配模、碾模方式说明了模具零件间相互误差,但不能确认存在误差的结构是本配合羰、 还是偶配合端。 传统 "红丹"配模碾模误差较大, 只能确认相配合面面有无公差及误差, 难于确认 "红丹"不均匀处在本端, 还是在另一端, 根据感觉和工作方便等选择端面对模 具进行打磨, 误差很大, 一般是随机选择的, 因为基本没有选择的必然依据; 这在碾模方 形导向定位禊块, 圆锥形导向定位禊块等重要场所表现尤为明显: "红丹"配模碾模时, 看到的 "红丹"不均匀面, 证明了该处之配和的两个零件接触面超差, 难于确认超差的原 因, 难于知道是该两个零件中, 真实超差的零件, 或者两个零件均有超差等。 这是因为本 技术之模具动态全程单一数据库。缺少以模具之动态全程单一数据库为基准进行 3D测量, 难于到达精度配模碾模。 实践证明, 传统 "红丹"配模碾模, 最后合模精度, 同心度、 错 位等的误差比较大。 本文提出的以模具之动态全程单一数据库为基准进行 3D测量、 直接 确认误差之零件及零件误差端,并直接加工误差之零件及零件误差端,保证优良合模精度、 同心度、 同轴度; 同时能避免传统配模碾模错位。 PRO/E, UG, SWOLDWORK等三维软 件实现之产品至内模型腔的动态全程单一数据库, 并延伸模架部分的三维跟进。 为了配合 本技术, PRO/E, UG, SWOLDWORK等三维软件须实现产品至内模型腔的及模架三维动 态全程单一数据库, 并关联同一基准, 并备有全程单一数据库之 3D测量之直接确认误差 之零件及零件误差端, 全程单一数据库之 CNC数控直接加工误差之零件及零件误差端之 接口与端口, 与本技术之综合总体系统及本技术设备 CNC数控碾模合机兼容相通, 实现 单一数据库, 共享同一数据库。 并形成以模具之动态全程单一数据库为基准进行 3D测、 直接确认误差之零件及零件误差端, 并直接加工误差之零件之零件误差端, 保证优良合模 碾模精度、 同心度、 同轴度的配模碾模专用软件模块, 该软件模块具有以模具之动态全程 单一数据库为基准对模具所有零件直接进行 3D测量、直接确认误差之零件及零件误并端, 并直接加工误差之零件及零件误差端之功能, 并具有简单、友好、容易操作与掌握之界面。 PRO/E, UG, SWOLDWORK三维软件之模具装配模块不直接适用于配模碾模专用, 同时 还需要同步关联同一数据库之内模基准, 套板基准, 模具基准, 内模加工基准, 套板加工 基准, 模具加工基准, 合模基准, 配模基准等; 还包跨同步传输系统, 同步控制系统等。 同时, 不仅仅是与 CNC数控碾模合模机直接关联数据库, 还要与压炼机及压炼开合模误 差直接关联, 形成压炼开合模误差软件模块。 电子基准电子基准模具安装于可寻位 CNC 数控加工机床之后, 主轴可上升、 下降。 主轴下降, 刀具接触工件, 可开始加工。 在一定 加工状况后, 需要换刀或者加工完备, 主轴上升, 刀具脱离工件, 可开始新工作。 Figure (25) The overall schematic diagram of the CNC milling mold clamping machine and the installation of the mold. In the figure, 01H indicates the drive unit frame, 05H indicates the positioner screw, 10H indicates the movable mold insert, 11H indicates the fixed mold insert, 26H indicates the movable mold insert, 13H indicates the spacer, 14H indicates the bottom plate, and 15H indicates the ejector plate. 16H indicates the mold fixed edge, 17H is the dynamic mode photoelectric automatic positioning and identification device, 18H is the fixed mode light automatic positioning and identification device, 20Z indicates the nozzle, 21H indicates the movable mold insert boss, and 27H indicates the clamping device, which constitutes the electronic reference electron. Benchmark mold. 23H indicates the bottom plate of the mold clamping machine, 29H indicates the mold clamping machine and the template, 30H indicates the main column of the compressor, 31H is the fixing screw, 32H is the driving cylinder, and 33H is the top plate of the mold clamping machine. The 30H compressor main column and the 33H rolling mold clamping machine top plate and the 23H rolling mold clamping machine bottom plate position are relatively fixed; through the cylinder driving, the 29H rolling mold clamping machine and the template move up and down in the 30H crusher main column, to the electronic The reference electronic reference mold is used to open and close the mold, and the mold clamping process is completed. 12Q stands for small CNC machining and milling machine. The cutters used can be milling cutters, and also include cross-grinding heads. 13Q stands for small 3D measuring instruments; they can be directly integrated with the mold clamping machine after installing the mold, according to the mold clamping The process needs to directly perform 3D measurement and CNC machining on the mold and mold parts. Refer to the electronic reference electronic reference mold of this figure and the previous figure, after the installation of the mold clamping machine, the connection diagram with the control system, according to the comprehensive function of the system. The same reference is made for the inner mold, the same reference is made for the inner plate, the same reference is made for the mold, the same reference is applied to the inner mold, the same reference is processed for the inner plate, the same reference is used for the mold, the same reference is made for the mold, the same reference is applied, and the same reference is made for the same reference; The final product is pressed against the same benchmark. It also includes a cross-synchronous transmission system, a synchronous control system, and the like. First, the inner mold processing of the mold is realized. Inlay processing, plate processing, mold processing, mold processing, rolling dynamic processing of a single database. According to the technology, the CNC numerical control rolling mold clamping machine first realizes the same reference of the mold clamping, and the same reference is used for the mold, and the same reference is used for rolling the mold; at the same time, the mold part of the 13Q small 3D measuring instrument is passed through the mold clamping, mold matching and rolling process. Match tolerances and errors of part shape and parameters, and directly correct tolerances and errors. In the CNC numerical control mold clamping machine, a 12Q small CNC machining milling machine is formed, which has the same direct processing effect as the benchmark. According to the most advanced PRO/E, UG, SWOLDWORK and other three-dimensional drawing design integrated software to realize product part design, part product engineering analysis, three-dimensional splitting mode can be performed on the part, after three-dimensional splitting mode, Mechanical (CNC) CNC machine tool processing directly forms the parts formed by the three-dimensional split mold, and directly integrates the comprehensive function of the mold cavity, which only realizes the product part design, the part product engineering analysis, the three-dimensional split mold, (CNC) CNC machine tool. Processing the parts directly formed by the three-dimensional fractal die to directly form the mold cavity; According to the conclusions of the previous analysis, the three-dimensional software such as PRO/E, UG, SWOLDWORK is only a dynamic global database of the product to the inner model cavity; At present, the three-dimensional follow-up of the formwork part exists, but generally it is processed by two-dimensional means, and the same reference database does not exist with the inner mold. The technology is advanced in the realization of the internal mold processing of the product to the mold, the inlay processing, the sleeve processing, the mold processing, the mold processing, the rolling process of the dynamic whole single database. The technology described in Figure (25) is a qualitative leap from the innovation. This technology uses the single database of the dynamic whole process of the mold as the benchmark for 3D measurement, directly confirms the error of the parts and the part error end; CNC simultaneous direct processing The error part and the error end of the part complete the mold clamping, mold matching and rolling process, so the final finished mold is exactly the same as the product requirements. It is well known that the "Red Dan" matching and rolling mode explains the mutual error between the mold parts. However, it cannot be confirmed that the structure in which the error exists is the carbonyl or the coupling end. The traditional "Red Dan" model has a large error in milling, and it can only confirm whether there is tolerance and error in the matching surface. It is difficult to confirm whether the "Red Dan" is uneven at the local end or at the other end, according to the feeling and work convenience. Selecting the end face to grind the mold, the error is very large, generally randomly selected, because there is basically no basis for selection; this is particularly evident in the rolling square guide positioning block, conical guide positioning block and other important places are particularly obvious: "Red Dan" when viewing the mold, the uneven surface of the "Red Dan" is seen, which proves that the contact surface of the two parts of the match is out of tolerance, it is difficult to confirm the cause of the tolerance, it is difficult to know that the two parts Medium, the parts that are really out of tolerance, or the two parts are out of tolerance. This is because the mold of this technology is a dynamic single database. Lack of 3D measurement based on a single dynamic database of the mold, it is difficult to reach the precision mold roll. Practice has proved that the traditional "Red Dan" model is used for rolling, and the errors of final clamping accuracy, concentricity, misalignment, etc. are relatively large. This paper proposes a 3D measurement based on the single dynamic database of the mold, directly confirms the error parts and the error end of the parts, and directly processes the error parts and the error end of the parts to ensure excellent clamping accuracy, concentricity and coaxiality; At the same time, it can avoid the misalignment of the traditional mold. PRO/E, UG, SWOLDWORK and other three-dimensional software realize the product to the dynamic whole process single database of the model cavity, and extend the three-dimensional follow-up of the formwork part. In order to cooperate with this technology, three-dimensional software such as PRO/E, UG, SWOLDWORK, etc. must implement a three-dimensional dynamic whole-process single database of the product model cavity and the mold frame, and associate the same benchmark, and provide direct confirmation error of 3D measurement of the whole single database. The parts and parts error end, the CNC and CNC direct machining error parts of the whole process and the interface and port of the error end of the whole process are compatible with the integrated system of the technology and the CNC numerical control milling machine of the technical equipment to realize a single database. , sharing the same database. And form a 3D measurement based on the dynamic whole single database of the mold, directly confirm the error of the parts and the error end of the part, and directly process the error part of the part of the error, to ensure the excellent mold clamping accuracy, concentricity, coaxiality Special software module for mold-molding, this software module has 3D measurement of all parts of the mold based on the dynamic whole process of the mold, directly confirms the error of the parts and parts, and directly processes the parts and parts of the error. The function of the error end, and has an interface that is simple, friendly, easy to operate and master. PRO/E, UG, SWOLDWORK 3D software mold assembly module is not directly applicable to mold milling, but also needs to synchronize the internal database reference of the same database, set board benchmark, mold benchmark, internal mold processing benchmark, sleeve processing Benchmarks, mold processing benchmarks, mold clamping benchmarks, mating benchmarks, etc.; also include cross-synchronous transmission systems, synchronous control systems, etc. At the same time, it is not only directly associated with the CNC numerical control mold clamping machine, but also directly related to the error of the compressor and the stencil opening and closing mode, forming a software module for the smelting opening and closing mode error. After the electronic reference electronic reference mold is installed on the CNC machine, the spindle can be raised and lowered. The spindle is lowered and the tool contacts the workpiece to start machining. After a certain machining condition, it is necessary to change the tool or complete the machining. The spindle is raised and the tool is separated from the workpiece to start a new job.
图 (26) 是电子基准电子基准模具安装于寻位 CNC数控加工机床之安装加工图。 图 中 01H表示驱动装置架, 05H表示定位器螺纹, 10H表示动模套板, 26H表示动模镶块, 13H表示垫块, 14H表示底板, 15H表示顶针板, 16H表示模具固定边, 17H是动模左光 电自动定位识别装置, 17P是动模右光自动定位识别装置。 01J刀具型 CNC数控机床光电 自动定位识别装置, 02J表示刀具夹头, 01J刀具型 CNC数控机床光电自动定位识别装置 直接安装于 02J刀具夹头内, 05J表示主轴。 06J表示主轴固定器, 07J表示主轴导轨, 08J 表示主轴臂, 09J表示机床底座, 10J表示机床双向移动工作台。 01H~17H, 17P表示电子 基准电子基准模具, 01J 10J表示可寻位 CNC数控加工机床。 电子基准电子基准模具之特 点在前面己经描述, 本可寻位 CNC数控加工机床实质上是在机床上轴上安装垂直平的光 电自动定位识别器; 通过机床自身的导轨四向移动, 直到在机床主轴上安装垂的光电自动 定位识别器与动模上 17H, 17P光电自动定位识别器自动寻位对低头不语。 然后取下主轴 上的光电自动定位识别器,重新换上刀具,这时主轴上升下载,刀具接触工件,可开始加工。 Figure (26) is the installation and processing diagram of the electronic reference electronic reference mold mounted on the positioning CNC machining machine. In the figure, 01H denotes the drive frame, 05H denotes the positioner thread, 10H denotes the movable die set, 26H denotes the movable die insert, 13H denotes the movable block, 14H denotes the bottom plate, 15H denotes the ejector plate, 16H denotes the ejector plate, 16H denotes the fixed side of the die, 17H is The movable mode left photoelectric automatic positioning and recognition device, 17P is a dynamic mode right light automatic positioning and identification device. 01J tool type CNC machine tool photoelectric automatic positioning and identification device, 02J means tool chuck, 01J tool type CNC machine tool photoelectric automatic positioning and identification device is directly installed in the 02J tool chuck, 05J represents the spindle. 06J indicates the spindle holder, 07J indicates the spindle guide, 08J Indicates the spindle arm, 09J indicates the machine base, and 10J indicates the machine's two-way moving table. 01H~17H, 17P represents the electronic reference electronic reference mold, 01J 10J represents the searchable CNC machining machine. The characteristics of the electronic reference electronic reference mold have been described in the foregoing. The CNC machining machine can be positioned to install a vertical flat photoelectric automatic positioning identifier on the shaft of the machine tool; the four-way movement of the machine tool itself is carried out until The vertical position of the machine tool is mounted on the spindle of the machine. The 17H, 17P photoelectric automatic positioning and recognition device automatically locates the head and ignores it. Then remove the photoelectric automatic positioning identifier on the spindle and replace it with the tool. At this time, the spindle is lifted up and the tool contacts the workpiece to start machining.
图 (27) 是另一种安装了电子基准电子基准模具之可寻位 CNC数控加工机床; 图中 01H表示垫块, 05H表示定位器螺纹, 10H表示动模套板, 26H表示动模镶块, 13H表示 垫块, 14H表示底板, 15H表示顶针板, 16H表示模具固定边, 17H是动模左光电自动定 位识别装置, 17P是动模右光电自动定位识别装置; 17Q是 CNC数控机床左光自动定位识 别装置, 17R是 CNC数控机床左光电自动定位识别装置。 17R是 CNC数控机床右光电自 动定位识别装置。 01J表示刀具, 02J表示刀具夹头, 04J表示光电自动定位识别装置驱动 器, 05J表示主轴, 06J表示轴固定器, 07J表示主轴导轨, 08J表示主轴臂, 09J表示机床 底座, 10J表示机床双向移动工作台。 01H~17H, 17P表示电子基准电子基准模具, 01J-101 , 17Q, 17R表示可寻位 CNC数控加工机床, 本可寻位 CNC数控加工机床, 本可寻位 CNC 数控加工机床通过 CNC数控机床自己的导轨左右前后移动, 自动寻位对准动模套析 17H 动模左光电自动定位识别装置,自动寻位对准动模套板 17P动模右光电自动定位识别装置, 从而达到识别定位识别装置, 自动寻位对准动模套板 17P动模右光电动定位识别装置, 从 而达到识别定位目的。  Figure (27) is another homable CNC machining machine equipped with an electronic reference electronic reference mold; 01H indicates the spacer, 05H indicates the positioner thread, 10H indicates the movable sleeve, and 26H indicates the movable mold insert. 13H denotes the spacer, 14H denotes the bottom plate, 15H denotes the ejector plate, 16H denotes the fixed side of the mold, 17H is the left photoelectric automatic positioning and identification device of the movable mode, 17P is the right photoelectric automatic positioning and identification device of the movable mode; 17Q is the left light of the CNC numerical control machine Automatic positioning and identification device, 17R is the left photoelectric automatic positioning and identification device of CNC numerical control machine. 17R is the right photoelectric automatic positioning and identification device for CNC machine tools. 01J indicates the tool, 02J indicates the tool chuck, 04J indicates the photoelectric automatic positioning recognition device driver, 05J indicates the spindle, 06J indicates the spindle holder, 07J indicates the spindle guide, 08J indicates the spindle arm, 09J indicates the machine base, and 10J indicates the machine moves in both directions. station. 01H~17H, 17P represents the electronic reference electronic reference mold, 01J-101, 17Q, 17R represent the CNC machining machine that can be searched. This can be used to locate CNC CNC machine tools. This can be used to locate CNC CNC machine tools through CNC machine tools. The guide rail moves left and right, and the automatic positioning is aligned with the movable mold, and the 17H dynamic mode left photoelectric automatic positioning and identification device is automatically positioned, and the movable mold sleeve 17P dynamic mold right photoelectric automatic positioning and recognition device is automatically positioned, thereby realizing the identification and identification device. The automatic positioning is aligned with the movable mold sleeve 17P moving mold right electric electric positioning recognition device, thereby achieving the purpose of identification and positioning.
图 (28) 是图 (27) 安装了电子基准电子基准模具之可寻位 CNC数控另工机床与控 制系统的连接示意图; 图中心光电自动定位识置分别将寻位、 定信号沿着信息探测中心, 信息处理中心、 控制中心路径传递, 控制中心根据预先设定的控制系统的连接示意图; 图 中心电自动定位识别装置分别将寻位、 定位信号沿着信息探测中心、 信息处理中心、 按制 中心路径传递, 控制中心根据预先设定的控制程序与指令, 通过驱动执行机构等实现光电 寻位、 定位目的, 实现光电自动定位识别装置反馈定位、 同一基准自动寻位定位功能。 信 息交换中心保持与其它系统同步连接; 比如,在图(25 )中有一零件有较大加工量, 图(25 ) 中 CNC数控碾模合模机自带小型 CNC数控设备难于加工, 而需要本 CNC机床加工完成, 则可将该零件或者装配整体搬移到本 CNC数控机床, 通过单一数据库自动寻位、 定位后, 直接通过信息交换中心接受图 (25 ) 中 CNC数控碾模合模机所需求的数据, 然后按此要 求, 本 CNC数控机床直接加工, 保证同一性。  Figure (28) is a schematic diagram of the connection between the CNC-aided machine tool and the control system with the electronic reference electronic reference mold installed in Figure (27). The center photoelectric automatic positioning identification of the map will locate and determine the signal along the information. The center, the information processing center, the control center path transmission, the control center according to the preset connection diagram of the control system; the map center automatic positioning and identification device respectively locates the positioning and positioning signals along the information detection center, the information processing center, and the system The central path is transmitted, and the control center realizes the photoelectric locating and positioning purposes by driving the actuator according to the preset control program and the instruction, and realizes the feedback positioning of the photoelectric automatic positioning recognition device and the same reference automatic positioning and positioning function. The information exchange center keeps in sync with other systems; for example, in Figure (25), there is a part with a large amount of machining. In Figure (25), the CNC numerically controlled mold clamping machine is difficult to process with a small CNC numerical control device. After the CNC machine tool is finished, the part or assembly can be moved to the CNC machine tool. After automatic positioning and positioning through a single database, the information can be directly received by the information exchange center (CN). The data, and then according to this requirement, the CNC CNC machine tools are directly processed to ensure the identity.
图 (29) 是图 (26) 电子基准电子基准模具安装于可寻位 CNC数控加工机床与控制 系统的连接示意图。图中 01H表示驱动装置架, 05H表示定位器螺纹, 10H表示动模套板, 26H表示动模镶块, 13H表示垫块, 14H表示底板, 15H表示顶针板, 16H表示模具固定 边, 17H是动模左光电自动定位识别装置, 17P是动模右光电自动定位识别装置; 01J表示 安装于夹具的光电自动定位识别装置, 02J表示刀具夹头, 05J表示主轴, 06J表示主轴固 定器, 07J表示主轴导轨, 表示主轴臂, 09J表示机床底座, 10J表示机床双向移动工 作台。 01H~17H表示电子基准电子基准模具, 01J~10J表示可寻位 CNC数控加工机床。 电 子基准电子基准模具之特点在前面已经描述, 本可寻位 CNC数控加工机床实质上是在机 床主轴安装光电自动定位识别器。 通过 CNC数控机床自己的导轨之三向移动功能而实现 自动寻位对准。 电子基准电子基准模具之特点在前面已尼描述, 本可寻位 CNC数控加工 机床主轴上光电自动定位识别器通过 CNC数控床自己的导轨左移, 自动寻位对准动模套 板 17P动模右光电自动定位识别装置。  Figure (29) is a diagram (26) The schematic diagram of the electronic reference electronic reference die mounted on the searchable CNC machine tool and control system. In the figure, 01H denotes the drive frame, 05H denotes the positioner thread, 10H denotes the movable die set, 26H denotes the movable die insert, 13H denotes the movable block, 14H denotes the bottom plate, 15H denotes the ejector plate, 16H denotes the ejector plate, 16H denotes the fixed side of the die, 17H is The movable mode left photoelectric automatic positioning and recognition device, 17P is the dynamic mode right photoelectric automatic positioning and identification device; 01J indicates the photoelectric automatic positioning and identification device installed in the fixture, 02J indicates the tool chuck, 05J indicates the spindle, 06J indicates the spindle holder, 07J indicates The spindle guide rails represent the spindle arm, 09J represents the machine base, and 10J represents the machine tool two-way moving table. 01H~17H represents the electronic reference electronic reference mold, 01J~10J indicates that the CNC machining machine can be located. The characteristics of the electronic reference electronic reference mold have been described above. The position of the CNC machining machine is essentially the installation of a photoelectric automatic positioning identifier on the machine spindle. Automatic homing alignment is achieved by the CNC's own three-way movement of the guide rails. The characteristics of the electronic reference electronic reference mold have been described in the previous section. The photoelectric automatic positioning identifier on the spindle of CNC machining machine can be moved to the left by the CNC guide bed. The automatic positioning is aligned with the movable mold sleeve 17P. Right photoelectric automatic positioning recognition device.
本技术还包含本技术中的 01H表示驱动装置架可以不设置,而使用人工手工定位加工 零件。 用手工在设备上将零件摆放的与设备导向导轨平行即可。 本技术还包含不需要用手 工精确地在设备上将零件摆放的设备导向导轨平行, 而是用很简单的夹具和碰靠方式很方 便地将零件摆在机床与设备上, 这时零件与机床设备导轨方向成在一定误差与夹角; 该夹 角让它存在, 同时通过电子寻位检测出该夹角后, 输入计算机, 通过特定软件程序, 计算 出存在该夹角情况下的加工新程序后, 直接加工出零件原定形状结构。 The present technology also includes 01H in the present technology to indicate that the drive device frame can be disposed without manual use, and manual machining of the machined parts is performed. Manually place the part on the device parallel to the device guide rail. The technology also includes a device guide rail that does not require manual placement of the part on the device in parallel, but with a very simple fixture and a very convenient way to touch it. The parts are placed on the machine tool and the equipment, and the parts are in a certain error and angle with the direction of the machine tool guide rail; the angle allows it to exist, and the angle is detected by electronic locating, and then input into the computer, through The specific software program calculates the original shape structure of the part directly after calculating the new machining program in the presence of the angle.
关于本电子基准模具的侧向锁紧力、 固定力, 以本电子基准电子基准模具本身结构特 点和增加辅助结构而保证侧向锁紧。 在加工和装配、 合模、 碾模过程, 侧向锁紧由设备本 身提供支撑。 将电子基准电子基准模安装于压炼机, 并进行压炼之生产时, 根据模具及现 有压炼机特点, 特殊模具不能始终依赖压炼机提供强大侧向锁紧力。 所以, 当模具存在超 强侧向应力时, 模具或者压力出现的场所分析, 有较大滑块及较大侧向投影面积之产品等 出现侧向应力及压力的场所,增加支撑块抵消侧向应力及压力。一般状况之模具与压炼机, 不需要提供抵消侧向应力及压力之装置。 下面进行具体分析: 压炼机提供的原材料液态注 射压力一般在 20N/MM~150N/MM之间, 压炼机提供之锁模压力在 500KN~50000 N等数 据之间, 根据实际运用时选择的具体参数, 锁模力大于反锁力, 该值有一定具体数据, 从 上分析 , 在压炼机进行注射时与注射后, 模具一直存受压力, 模具分型面存在数选择, 模具不存在侧向应力及压力之影响问题。分型面之间的静摩擦系数在 0.15左右, 根据适当 的压炼机选择及其参数选择, 模具不存在侧向应力及压力之影响问题。 当侧向应力及压力 过大, 需要其他互助支撑时, 通过增加侧向支撑装置, 或者处理模具分型面之粗糙度及配 合纹路, 使模具消除侧向应力及压力之影响。  Regarding the lateral locking force and the fixing force of the electronic reference mold, the lateral locking is ensured by the structural features of the electronic reference electronic die itself and the auxiliary structure. During machining and assembly, clamping, and milling, lateral locking is supported by the unit itself. When the electronic reference electronic reference mold is mounted on a press and subjected to smelting, depending on the characteristics of the mold and the existing press, the special mold cannot always rely on the compactor to provide a strong lateral locking force. Therefore, when the mold has super strong lateral stress, the mold or pressure appears in the place where there is a large slider and a large lateral projection area of the product where lateral stress and pressure occur, and the support block is offset to offset the lateral direction. Stress and pressure. In general, molds and presses do not need to provide means to offset lateral stresses and pressures. The following specific analysis is carried out: The liquid injection pressure of the raw materials provided by the compressor is generally between 20N/MM and 150N/MM, and the clamping pressure provided by the compressor is between 500KN and 50000 N, etc., according to the actual application. The specific parameters, the clamping force is greater than the anti-locking force, the value has certain specific data, from the above analysis, the mold is always under pressure during the injection and after the injection, the mold parting surface has a number of choices, the mold does not exist side The problem of the influence of stress and pressure. The coefficient of static friction between the parting surfaces is about 0.15. According to the selection of the appropriate press and its parameters, there is no problem of lateral stress and pressure in the mold. When the lateral stress and pressure are too large and other mutual support is required, the mold can eliminate the influence of lateral stress and pressure by increasing the lateral support device or processing the roughness of the mold parting surface and the matching grain.
下面具体分析产生侧向应力的细节机理及处理方法。  The detailed mechanism and treatment method for generating lateral stress are specifically analyzed below.
单模具存在侧向相互作用力时, 模具产生侧向应力。 就模具本身结构而言, 斜面分型 面、 斜面碰穿和滑块是产生侧向相互作用力的主要因素; 就压炼而言, 零件各面投影面积 不对称是产生侧向相互作用力的主要因素。 进一步细节分析压炼产生侧向相互作用力机 理, 零件本身结构特征对压炼喷射液态原材料过程中, 也将产生局部侧向应力与局部时间 段侧向应力。具体分析模具结构对侧向应力之影响: 分型面也是动、定模开合模接触表面。 当分型面为斜面时, 合模后动、 定模沿着其接触表面 (分型面) 的垂直方向产生作用力与 反作用力, 该作用力与反作用力与模具开合模平面形成一定夹角, 该夹角在开合模平面的 分力, 就是侧向应力。 针对个别侧向应力较大的模具, 本技处理措施就是在该侧向应力方 向上施加反向对抗抵消力, 为了该反向对抗抵消力得到保证, 可以在模具之相应动、 定模 (包含套板)上, 或者在压炼机上, 增加这样的辅助装置, 使模具达到极佳平衡受力效果。 当分型面为对称斜面时, 合模后、 定模沿着其接触表面 (分型面) 的垂直方向产生双向作 用力与反向作用力与反作用力, 不产生侧向应力。 在产品有通孔结构成在时, 在模具上有 一种叫 "碰穿"不产生侧向应力; 在模具结构存在 "碰穿" 时, 则该碰穿产生侧向应力。  When there is a lateral interaction force in a single mold, the mold produces lateral stress. As far as the structure of the mold itself is concerned, the beveled parting surface, the inclined surface and the sliding block are the main factors for generating the lateral interaction force; in terms of squeezing, the asymmetrical projection area of each part of the part is the lateral interaction force. major factor. Further details of the analysis of the tempering to produce the lateral interaction force mechanism, the structural characteristics of the part itself will also produce local lateral stress and local time zone lateral stress during the process of squeezing the liquid raw material. Specifically analyze the influence of the mold structure on the lateral stress: The parting surface is also the contact surface of the moving and fixed mold opening and closing mold. When the parting surface is a beveled surface, the moving and fixed molds along the contact surface (parting surface) of the mold form a force and a reaction force, and the force and the reaction force form a certain angle with the mold opening and closing mold plane. The component of the angle between the opening and closing plane is the lateral stress. For individual molds with large lateral stresses, the technical treatment measures are to apply a reverse counter-offset force in the direction of the lateral stress. In order to ensure the counter-offset force, the corresponding movement and fixed mode of the mold can be included. On the sleeve plate, or on the press, add such an auxiliary device to achieve an excellent balance of force. When the parting surface is a symmetrical bevel, after the mold is clamped, the fixed mold generates a bidirectional force and a reverse acting force and a reaction force along the vertical direction of the contact surface (parting surface), and no lateral stress is generated. When the product has a through-hole structure, there is a kind of "punch-through" on the mold that does not generate lateral stress; when there is "punch-through" in the mold structure, the collision produces lateral stress.
专门用于电子导柱导套模具装置的压练机的装置与方法, 该压练机的功能至少具备在 垂直与水平的两个方向上的精确定位, 或者其它的两个垂直与近似垂直的两方向上精确定 位, 同时能够根据电子导柱导套模具装置的需进行调整。 事实上, 该压练机只要具备这 些功能特征是很容易做到的, 这需要在该两个方向上具备精确定位装置或者定位导轨即 可。 这个要求也很容易实现, 因为基本可以移植现有结构与技术。 因为一般机床与 CNC 机床的导向定位结构都很容易实现全功能的精确定位, 精确导向与精确调整的结构和压练 机根据实际情况结合起来即可。 因为本技术已经在: 内模基准, 合模基准, 套析基准, 模 具基准, 内模加工基准, 套板加工基准, 模具加工基准, 合模基准, 配模基准等阶段能利 用现有设备或者对现有设备进行一些适应性改进就能完成一切工作。 较紧密的精确定位导 向功能对一般机械设备早已是可靠成熟的现有技术, 现有压练机需要进行一些结构改进, 特别是导向与定位的改进可以容易实现上述功能目标, 从而满足本电子导柱导套模具装置 的需要。  The apparatus and method for a press machine for an electronic guide post guide sleeve device, the function of the press having at least precise positioning in two directions of vertical and horizontal, or the other two vertical and approximately vertical Precise positioning in both directions, and can be adjusted according to the needs of the electronic guide post guide sleeve mold device. In fact, it is easy to have these functional features as long as the compactor has precise positioning means or positioning guides in both directions. This requirement is also easy to implement, as it is basically possible to port existing structures and technologies. Because the general positioning of the machine tool and the CNC machine tool is easy to achieve full-featured precise positioning, the precise guiding and precisely adjusted structure and the compactor can be combined according to the actual situation. Because the technology is already in: internal mold reference, mold clamping benchmark, set benchmark, mold benchmark, internal mold processing benchmark, sleeve processing benchmark, mold processing benchmark, mold clamping benchmark, mold benchmark, etc. can use existing equipment or Some adaptations to existing equipment can do everything. The tighter precise positioning and guiding function has long been a reliable and mature technology for general mechanical equipment. The existing testing machine needs to carry out some structural improvements, especially the improvement of guiding and positioning can easily achieve the above functional objectives, thereby satisfying the electronic guide. The need for a column guide sleeve mold unit.
同时, 本自动寻位自动识别装置带有序列识别信号, 自动定位之同时实现零件之名称 编号等自动识别, 从而实现自动检测功能等。 本技术同时开创了电子基准电子基准模具零件之内模具加工模架零件加工、 模具装配 之碾模合模具配模动态全程单一数据库制造方法与装置, 电子基准电子基准模具之模具零 件之压炼动态全程单一数据库, 使电子基准电子基准模具之模具生产、 模具之压炼生产零 件最终达到最高性价比, 极大地增强产品市场占有率与市场竞争力, 本技术开创的广阔领 域, 具有极大的潜力。 At the same time, the automatic positioning automatic identification device has a sequence identification signal, and automatically realizes the automatic identification of the part name and the like at the same time, thereby realizing the automatic detection function and the like. The technology also creates a single database manufacturing method and device for the processing of the mold processing mold part in the electronic reference electronic reference mold part, the mold assembly mold mold dynamic mold, the electronic reference electronic mold reference mold part The whole process of single database makes the electronic reference electronic mold mold production and mold refining production parts finally reach the highest cost performance, greatly enhancing the product market share and market competitiveness. The broad field created by this technology has great potential.
本技术的基本原理和方法, 可以衍生和变化出各种改型、 改变和变化, 本技术所有基 本原理和方法、 设备基础上的变有更多的改型、 改变和变化。  The basic principles and methods of the present technology can be used to derive and modify various modifications, changes and changes. There are many modifications, changes and changes in the basic principles and methods of the present technology.

Claims

权利 要求 Rights request
1. 一种电子基准模具系统装置及方法, 包含高精度的电子自动寻位、 自动定位、 自 动修正, 可以同步传输的全新概念模具及模具系统方法及装置, 还包含内模基准, 套板基 准, 模具基准, 内模加工基准, 套板加工基准, 模具加工基准, 合模基准, 配模基准, 产 品压炼基准; 还包跨同步传输系统, 同步控制系统, 与之相配的还有可寻位 (CNC) 数控 机床, 可寻位配模机, 可寻位压炼机, 中央同步控制处理系统; 其特征是: 模具设计、 加 工、 配模、 合模、 碾模、 装配及模具设计、 加工、 配模、 合模、 碾模、 装配之基准均可实 现动态全程单一数据库。  1. An electronic reference mold system device and method, comprising a high-precision electronic automatic position finding, automatic positioning, automatic correction, a new concept mold and mold system method and device capable of synchronous transmission, and an internal mold reference, a set plate reference , mold benchmark, internal mold processing benchmark, sleeve processing benchmark, mold processing benchmark, mold clamping benchmark, mold benchmark, product smelting benchmark; also package cross-synchronous transmission system, synchronous control system, matching with CNC (CNC) CNC machine tool, positionable molding machine, positionable compressor, central synchronous control processing system; features: mold design, machining, mold matching, mold clamping, rolling, assembly and mold design, A dynamic, single-process database is available for processing, mold clamping, mold clamping, milling, and assembly.
2. 如权利要求 1 所示的装置与方法, 其特征是: 模具设计、 加工、 配模、 合模、 碾 模、 装置及模具设计加工、 配模、 合模、 碾模、 装配之基准为电子基准。  2. Apparatus and method as claimed in claim 1, characterized in that: the basis for mold design, processing, molding, mold clamping, rolling, device and mold design processing, mold matching, mold clamping, rolling, assembly is Electronic benchmark.
3. 一种光电电子定位自动识别系统; 它包跨: 一发射头, 能够发射光电等介质, 一 接受头,能够识别接收发射头发射之光电等介质,实质上是阵列定位识别转换传感器装置, 能对接收之光电介质进行位置识别并转换成可传输的电信号等, 及连接线路等; 特征是: 发射头和接受头相互确定相互坐标位置。  3. An optoelectronic electronic positioning automatic identification system; the package span: a transmitting head capable of transmitting a medium such as photoelectricity, and an accepting head capable of recognizing a medium such as a photoelectric device emitted by the receiving transmitting head, which is substantially an array positioning recognition conversion sensor device, The position of the received photoelectric medium can be recognized and converted into a transmittable electrical signal, etc., and a connection line, etc.; the feature is: the transmitting head and the receiving head mutually determine the mutual coordinate position.
4. 一种电子基准产品设计制造检测方法, 其特征是: 产品上设立有设计制造检测之 电子基准。  4. An electronic benchmark product design and manufacturing inspection method, characterized in that: an electronic benchmark for designing manufacturing inspection is set up on the product.
5. 一种用电子基准进行产品设计制造检测方法, 其特征是: 产品上使用电子基准进 行设计制造与检测。  5. A method for product design and manufacturing inspection using an electronic benchmark, characterized in that: the product is designed, manufactured and tested using an electronic reference.
6. 如权利要求 4权利要求 5所述的电子基准, 其特征是: 电子基准还包含记录介质。 6. An electronic reference according to claim 4, wherein: the electronic reference further comprises a recording medium.
7. 一种模具自动合模及合模面精度检测装置, 包含合模状态电子探头或者摄像探头, 凸模自动定位识别装置, 凹模自动定位识别装置, 连接导线与信息探测中心, 信息处理中 心, 控制中心连接, 控制中心, 其他信息处理中心、 信息交换中心、 驱动执行机构, 这些 系统通过连接装置, 形成整体系统; 其特征是: 能自动检测分模面、 调整分模面, 使之严 合。 7. A mold automatic clamping and clamping surface precision detecting device, including a mold clamping state electronic probe or camera probe, a convex mold automatic positioning and identification device, a concave mold automatic positioning and identification device, a connecting wire and an information detecting center, and an information processing center , control center connection, control center, other information processing center, information exchange center, drive actuator, these systems form a whole system through connecting devices; the features are: can automatically detect the parting surface, adjust the parting surface, make it strict Hehe.
8. 一种自动定位驱动装置, 包跨驱动装置架, 驱动器, 驱动轴, 定位器, 定位器螺 紋, 驱动装置架承载螺紋, 定位器往复定位方向, 驱动装置架固定平槽, 固定腔, 驱动器 通过定位器与驱动装置架连接为一个整体, 在驱动器上施加电力, 驱动器旋转, 通过驱动 轴带动定位器转动, 其特征是: 定位器沿着说明书附图中箭头方向往复定位。  8. An automatic positioning drive device, comprising a drive frame, a drive, a drive shaft, a positioner, a positioner thread, a drive frame carrying a thread, a reciprocating direction of the positioner, a drive frame fixing a flat groove, a fixed cavity, a drive The locator is connected to the drive frame as a whole, electric power is applied to the drive, the drive is rotated, and the positioner is rotated by the drive shaft, and the locator is reciprocally positioned along the direction of the arrow in the drawing.
9. 一种 CNC数控碾模合模机, 包含数控加工铣床, 所用刀具为铣刀类, 打磨头; 包 含 3D测量仪; 它们连接为一体, 其特征是: 该机能基于电子基准而对模具直接加工、 测 量  9. A CNC numerical control rolling mold clamping machine, including a CNC machining milling machine, the cutters used are milling cutters, grinding heads; including 3D measuring instruments; they are connected as one, and the features are: the machine can directly directly on the mold based on the electronic reference Processing, measurement
10. 一种电子基准模具动态全程单一数据库方法, 包含凸模自动定位识别装置步骤, 凹模自动定位识别装置步骤, 合模状态电子探头或者摄像探头步骤, 测量探头步骤, 数控 机床步骤, 碾模合模机步骤, 压炼机步骤, 连接导线与信息探测中心, 信息处理中心, 控 制中心连接, 控制中心, 其他信息处理中心、 信息交换中心、 驱动执行机构等, 并且这些 系统与设备分别通过连接装置, 形成整体系统; 该方法其特征是: 所有系统实现单一数据 库共享, 并在单一数据库下完成模具制作, 产品压炼等工作。  10. A single-database method for electronic benchmark mold dynamic whole process, including the steps of punch automatic positioning and identification device, the step of automatic mold positioning and identification device, the step of clamping the state electronic probe or camera probe, the step of measuring probe, the step of numerical control machine tool, the milling machine Molding machine steps, compressor steps, connecting wires and information detection centers, information processing centers, control center connections, control centers, other information processing centers, information exchange centers, drive actuators, etc., and these systems and devices are connected separately The device forms an overall system; the method is characterized in that: all systems realize a single database sharing, and complete mold making, product squeezing, etc. in a single database.
PCT/CN2006/001324 2005-06-15 2006-06-14 Electronic reference mold system and method thereof WO2006133644A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN200510035189 2005-06-15
CN200510035189.9 2005-06-15

Publications (1)

Publication Number Publication Date
WO2006133644A1 true WO2006133644A1 (en) 2006-12-21

Family

ID=37531959

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2006/001324 WO2006133644A1 (en) 2005-06-15 2006-06-14 Electronic reference mold system and method thereof

Country Status (1)

Country Link
WO (1) WO2006133644A1 (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040105731A1 (en) * 2002-12-02 2004-06-03 Klingelnberg Gmbh Machine and method with 7 axes for CNC-controlled machining, particularly generating cutting or grinding; of spiral bevel gears
CN1621984A (en) * 2004-12-06 2005-06-01 沈阳工业大学 Helical surface digital control enveloped milling method and integration control system thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040105731A1 (en) * 2002-12-02 2004-06-03 Klingelnberg Gmbh Machine and method with 7 axes for CNC-controlled machining, particularly generating cutting or grinding; of spiral bevel gears
CN1621984A (en) * 2004-12-06 2005-06-01 沈阳工业大学 Helical surface digital control enveloped milling method and integration control system thereof

Similar Documents

Publication Publication Date Title
AU596465B2 (en) Multistroke punching method and apparatus therefor
WO2011040150A1 (en) Mold-aligning apparatus, molding machine, and molding method
CN102962331A (en) High-frequency vibration auxiliary micro-blanking forming device and method for foil plate
CN205519197U (en) Smart accuse mould of side blow
CN210614816U (en) High-precision automobile support punching forming die
US5330409A (en) Cassette changing apparatus for index-feeding machining systems
CN113857344A (en) Punching die
WO2006133644A1 (en) Electronic reference mold system and method thereof
CN208853507U (en) Laterally inhibit resilient mounting in a kind of corrugated sheet forming process
CN216501669U (en) High accuracy sheet metal component multichannel bending device
CN100429012C (en) Automatic gear alignment system for gear extrusion processing
CN102306008B (en) Method for automatically calibrating dieless forming control parameter
CN102306009B (en) Fitting incremental forming control system and method
CN206392674U (en) A kind of front panel angle cutting mold of numerical control control
TWI228449B (en) Press forming method
CN204486578U (en) The diel of a kind of towing arm brake outside plate
CN209775394U (en) Mold clamping device
CN109226535B (en) Method for processing lap joint part of male die and movable male die of stamping die
CN109013814A (en) Laterally inhibit resilient mounting in a kind of corrugated sheet forming process
CN214294516U (en) Heat-sealing die
CN214601420U (en) Metal insert shaping device
CN210514079U (en) Diode processing module for assembling infrared gas sensor
CN216027700U (en) Mould centering hole flanging mechanism
KR102345596B1 (en) Injection molding apparatus
CN216881357U (en) Synchronous calibration mechanism

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application
NENP Non-entry into the national phase

Ref country code: DE

WWW Wipo information: withdrawn in national office

Country of ref document: DE

122 Ep: pct application non-entry in european phase

Ref document number: 06742169

Country of ref document: EP

Kind code of ref document: A1