WO2006126577A1 - Airflow classification machine and classification plant - Google Patents

Airflow classification machine and classification plant Download PDF

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Publication number
WO2006126577A1
WO2006126577A1 PCT/JP2006/310332 JP2006310332W WO2006126577A1 WO 2006126577 A1 WO2006126577 A1 WO 2006126577A1 JP 2006310332 W JP2006310332 W JP 2006310332W WO 2006126577 A1 WO2006126577 A1 WO 2006126577A1
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WO
WIPO (PCT)
Prior art keywords
powder
classification
air
classification chamber
fine powder
Prior art date
Application number
PCT/JP2006/310332
Other languages
French (fr)
Japanese (ja)
Inventor
Hiroichi Kawasaki
Original Assignee
Nippon Pneumatic Manufacturing Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Pneumatic Manufacturing Co., Ltd. filed Critical Nippon Pneumatic Manufacturing Co., Ltd.
Publication of WO2006126577A1 publication Critical patent/WO2006126577A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/02Construction of inlets by which the vortex flow is generated, e.g. tangential admission, the fluid flow being forced to follow a downward path by spirally wound bulkheads, or with slightly downwardly-directed tangential admission
    • B04C5/04Tangential inlets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/08Vortex chamber constructions
    • B04C5/103Bodies or members, e.g. bulkheads, guides, in the vortex chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/14Construction of the underflow ducting; Apex constructions; Discharge arrangements ; discharge through sidewall provided with a few slits or perforations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B7/00Selective separation of solid materials carried by, or dispersed in, gas currents
    • B07B7/08Selective separation of solid materials carried by, or dispersed in, gas currents using centrifugal force
    • B07B7/086Selective separation of solid materials carried by, or dispersed in, gas currents using centrifugal force generated by the winding course of the gas stream
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/0802Preparation methods
    • G03G9/0817Separation; Classifying

Definitions

  • the present invention relates to an airflow classifier and a classification plant that classify powder such as developing toner for a copying machine into fine powder and coarse powder.
  • Patent Document 1 Conventionally, a power classifier described in Patent Document 1 is known as an air classifier that rotates powder at a high speed and centrifuges it into fine powder and coarse powder.
  • FIG. 13 shows an airflow classifier described in Patent Document 1.
  • This airflow classifier is provided with a classification plate 81 inclined in an upward gradient from the outer periphery toward the center in the casing 80, and a classification cover 82 is provided on the classification plate 81, and the classification cover 82 and the classification plate 81
  • a plurality of louvers are annularly arranged on the peripheral wall of the classification chamber 83 formed between them, and an inflow passage 84 is provided between the adjacent louvers to allow secondary air to swirl into the classification chamber 83.
  • a powder guide cylinder 85 is provided at the upper part of the casing 80, and a powder supply cylinder 86 facing in a tangential direction is provided on the outer periphery of the powder guide cylinder 85, and the powder supply cylinder 86 Supplying a solid-gas mixed fluid of powder and compressed air into the guide cylinder 85, and supplying the powder falling around the outer periphery of the powder guide cylinder 85 while rotating around the classification cover 82 It is swirled into the classification chamber 83 from the port 87, and the swirl speed of the powder is accelerated by the secondary air flowing into the classification chamber 83 from the inflow path 84, and the powder is centrifuged into fine powder and coarse powder. Then, the fine powder moving to the center of the classification chamber 83 is sucked into the fine powder discharge cylinder 88 connected to the center of the classification plate 81.
  • the coarse powder swirling around the outer periphery of the classification chamber 83 is discharged from a coarse powder discharge port 89 formed on the outer periphery of the classification plate 81.
  • Patent Document 1 JP-A-11 138103
  • the powder is swirling in the classification chamber 83.
  • the secondary air is introduced into the classification chamber from the inflow channel 84, and the rotational speed of the powder is accelerated by the secondary air.
  • the swirling vortex is disturbed by the confluence of the swirling air flow, and the powder cannot be swirled cleanly at high speed, so that coarse powder can easily be mixed into the fine powder and sharp classification cannot be performed! / The point which should be improved, etc. was left.
  • the powder in the classification chamber 83 is increased. Since the swirling speed decreases and the powder cannot be accurately centrifuged, it is necessary to classify the powder in a restricted small volume classification chamber with a high mixing ratio of powder and air. . For this reason, it cannot be said that the classification accuracy is good, and there are still points to be improved in improving the classification accuracy.
  • toner used in an image forming apparatus such as a copying machine cannot form a clear image if it contains particles larger than necessary or smaller than necessary. . Therefore, in the toner production plant, the fine powder classified by the first air flow classifier is supplied to the second air flow classifier, and the fine powder is classified into fine powder and ultra fine powder. It is a product.
  • An object of the present invention is to provide an airflow classifier and a classification plant that can classify powder sharply and with high accuracy and can reduce facility costs and running costs. It is.
  • a classification plate is provided in a casing, and a substantially cylindrical primary surface is provided on the outer periphery of the upper surface of the classification plate in the casing.
  • a classification chamber and a substantially cylindrical or conical secondary classification chamber having a smaller diameter than the primary classification chamber are formed on the same axis as the primary classification chamber, and the outer peripheral portion of the primary classification chamber is formed on the peripheral wall of the primary classification chamber.
  • An injection nozzle that injects a solid-gas mixed fluid of powder and compressed air toward the circumferential direction is provided, a coarse powder discharge port is formed between the outer periphery of the classification plate and the inner peripheral surface of the casing, and the center of the classification plate
  • a configuration in which a fine powder discharge cylinder is connected to a fine powder suction port formed in the section is adopted.
  • a plurality of injection nozzles are provided, and the plurality of injection nozzles are provided at equal intervals around the outer peripheral wall of the primary classification chamber. It is good to kick.
  • a ring-shaped powder supply header for supplying a solid-air mixed fluid is provided around the outer peripheral wall of the primary classification chamber, and a plurality of injection nozzles are connected to the powder supply header. Since almost the same amount of the solid-gas mixed fluid can be supplied to each of the injection nozzles, the powder distribution density in the primary classification chamber and the secondary classification chamber can be made more uniform.
  • the airflow classifier configured as described above, when a solid-gas mixed fluid of powder and compressed air is supplied from a plurality of injection nozzles to the primary classification chamber in a state in which a suction force is applied to the fine powder discharge cylinder, The body swirls in the primary classification chamber and centrifuged into coarse powder and intermediate powder (fine powder partially containing coarse powder), and the coarse powder swirls around the outer periphery of the primary classification chamber to the coarse powder outlet. Discharged.
  • the intermediate powder moves inward of the primary classification chamber and faces the outer periphery of the secondary classification chamber. Most of them move up along the inner surface of the peripheral wall of the secondary classification chamber, and turn up radially inward along the ceiling surface of the secondary classification chamber.
  • the classification point can be adjusted.
  • the secondary classification chamber is divided into a plurality of stages in the vertical direction and the inner diameter is made smaller as it reaches the secondary classification chamber on the upper stage side, the powder in each classification chamber of the secondary classification chamber The body is classified, and as the swirl diameter of the airflow decreases and the speed increases as it reaches the secondary classification chamber on the upper stage side, an extremely high speed swirling airflow is formed only with the powder supply air. Can do. As a result, it is possible to obtain a fine powder with a very small particle size with very little coarse powder.
  • the air stream classifier, the powder supply cylinder for supplying powder to the spray nozzle of the air stream classifier, and the fine powder discharge cylinder of the air stream classifier are sent.
  • a solid-gas separator that separates the solid-gas mixed fluid into fine powder and air; a dust collector that collects the fine powder in the air that is sent to the air-gasifier of the solid-gas separator;
  • the dust collector is applied with a suction force, or the blower that sends compressed air to the powder supply cylinder is used.
  • a jet mill for pulverizing powder is connected to the lower end opening of the casing of the airflow classifier, the powder outlet portion of the jet mill and the powder supply cylinder are connected by a circulation path, and the circulation is performed.
  • the powder supply pipe is connected in the middle of the road, the coarse powder discharged from the opening force at the lower end of the casing is crushed by the jet mill and sent again to the airflow classifier for classification, thus increasing the yield. it can.
  • classification processing can be performed only with high-pressure air used in a jet mill, and the entire plant can be downsized and running costs can be reduced.
  • the air classifier is a classifying process with a small amount of air that does not require secondary air. Therefore, the air classifier is fed from the fine powder discharge cylinder between the air classifier and the solid-gas separator. It is possible to incorporate a second airflow classifier that classifies rare powder into fine powder and ultrafine powder, which can be used as products.
  • the powder is first classified into coarse powder and intermediate powder (fine powder partially containing coarse powder) in the primary classification chamber, and then the intermediate powder is used. Since it is led to the secondary classification chamber and secondary classification is performed into coarse powder and fine powder, it is possible to enable a sharp classification process in which the coarse powder is less likely to be mixed in the fine powder.
  • the powder is secondarily classified in a state where the mixing ratio of the powder and the compression air is low.
  • the powder can be classified with extremely high accuracy.
  • the classification process eliminates the need for secondary air, there is no turbulence in the air flow in the classification chamber, and high-precision classification is possible.
  • a small blower can be used in a classification plant that uses the air classifier.
  • a small filter can be used as a cyclone separator for collecting fine powder and a bag filter for collecting powder in the air separated from the cyclone separator, thus reducing equipment costs and running costs. Can be achieved.
  • FIG. 1 is a schematic view showing an embodiment of an air classifier according to the present invention.
  • FIG.4 Schematic diagram of classification plant using air classifier shown in Fig. 1.
  • FIG.5 Schematic diagram showing another example of airflow classifier
  • FIG. 6 is a schematic diagram showing another example of a classification plant using the air classifier shown in FIG.
  • FIG. 7 is a schematic view showing another embodiment of the air classifier according to the present invention.
  • FIG. 10 is a schematic diagram showing another example of a classification plant using the air classifier shown in FIG.
  • FIG. 11 is a schematic diagram showing another example of a classification plant using the air classifier shown in FIG.
  • FIG. 12 is a schematic diagram showing another example of a classification plant using the air classifier shown in FIG.
  • FIG. 13 Schematic diagram showing a conventional air classifier
  • FIGS. 1 to 4. show an air classifier A according to the present invention.
  • This air classifier A has a casing 2.
  • the casing 2 is divided into an upper casing 3 and a lower casing 4, and a support cylinder 5 having an internal thread formed on the inner periphery is provided on the central axis of the lower casing 4.
  • the support cylinder 5 is fixedly arranged, and a plurality of spacers 6 are incorporated on an inward flange 5a provided at the lower end thereof. Further, a screw cylinder 7 a provided at the center of the lower surface of the classification plate 7 is screwed into the support cylinder 5.
  • the height of the classification plate 7 is adjusted by increasing or decreasing the number of spacers 6 incorporated in the support cylinder 5.
  • the upper surface of the classification plate 7 has a conical shape inclined with an upward gradient from the outer periphery toward the center, and an annular coarse powder discharge port 8 is provided between the outer periphery and the inner periphery of the casing 2.
  • the classifying plate 7 has a conical shape, but may have a flat plate shape.
  • the inner peripheral upper portion of the screw cylinder 7a is a tapered hole 9, and a tapered ring 10 is detachably fitted into the tapered hole 9.
  • the inside of the tenor ring 10 is a fine powder suction port 11.
  • a tenor ring 10 having a tapered fine powder suction port 11 whose upper end is a large-diameter end is adopted here, but a tenoring having a tapered fine powder suction port whose upper end is a small-diameter end is adopted.
  • Various diameters can be used.
  • the upper part of the fine powder discharge cylinder 12 is connected to the support cylinder 5. Fine powder discharge cylinder 12 is L-shaped
  • the tip part penetrates a part of the lower casing 4 and faces the outside.
  • the upper casing 3 has a scat part 14 that forms a primary classification chamber 13 with the outer peripheral part of the upper surface of the classification plate 7, and a cylindrical part 15 that rises from the inner diameter part of the skirt part 14, The inside of the cylindrical portion 15 is a secondary classification chamber 16.
  • skirt portion 14 here, there is no force inclination indicating an inclination parallel to the classifying plate 7! /, And it may be a horizontal plane! /.
  • a plurality of spacers 17 are incorporated between the facing surfaces of the skirt portion 14 and the lower casing 4, so that the height of the primary classification chamber 13 can be adjusted by increasing or decreasing the number of the spacers 17. There is.
  • the cylindrical part 15 is composed of an upper ring 15a having a top wall, an intermediate ring 15b, and a lower ring 15c.
  • the height of the classification chamber 16 can be adjusted. Instead of replacing these multiple rings, the upper wall of the secondary classification chamber 16 may be movable up and down so that the height dimension of the secondary classification chamber 16 can be adjusted. Also, as shown in FIG. 5, the secondary classifying chamber 16 may have a conical shape with a smaller diameter as it goes upward!
  • the upper ring 15a, the intermediate ring 15b, and the lower ring 15c are held in an assembled state in which the upper casing 3 is formed by the connecting means 20.
  • the connecting means 20 a plurality of support pieces 21 are provided on the outer periphery of the lower casing 4, and the upper part of the screw shaft 22 whose lower end is fixed to each support piece 21 is fixed to the upper surface of the top wall of the upper ring 15a.
  • the connecting piece 23 is passed through, and the knob 24 is screwed to the upper end portion of the screw shaft 22 and tightened.
  • a core insertion hole 25 is formed in the center of the top wall of the upper ring 15a, and a center core 26 is slidably inserted into the core insertion hole 25.
  • the center core 26 has substantially the same diameter as the inner diameter of the small diameter end of the fine powder suction port 11, and a conical surface 27 is provided at the lower end.
  • a flange 28 is provided on the upper portion of the center core 26, and a height adjusting ring 29 is incorporated between the flange 28 and the top wall of the upper ring 15a. For this reason, the length of the center core 26 protruding into the secondary classification chamber 16 can be adjusted by replacing the height adjustment ring 29 with another height adjustment ring 29 having a different length.
  • the bolt 30 is screwed and fixed to the top wall of the upper ring 15a.
  • the center core 26 is not limited to the illustrated example, and may be conical or cylindrical. In place of the height adjustment ring 29, the center core 26 may be configured to be continuously raised from the outside.
  • An annular powder supply header 31 is provided on the outer side of the joint portion between the upper casing 3 and the lower casing 4, and a powder supply cylinder 32 is connected to an outer periphery facing position of the powder supply header 31.
  • a plurality of injection nozzles 33 are provided at equal intervals on the inner periphery of the powder supply header 31.
  • Each injection nozzle 33 is configured to inject a solid-gas mixed fluid of powder and compressed air supplied into the powder supply header 31 toward the outer circumferential portion in the primary classification chamber 13.
  • FIG. 4 shows a classification plant that employs the air classifier A configured as described above.
  • a powder supply device 50 is connected to the powder supply cylinder 32 of the airflow classifier A.
  • the powder supply device 50 sucks the powder stored in the hopper 53 by compressed air injected from the air injection nozzle 51 into the powder supply pipe 52, passes through the powder supply pipe 52, and passes through the powder supply pipe 52. Send it to 32.
  • the fine powder classified by the airflow classifier A and sucked and discharged into the fine powder discharge cylinder 12 is sent from the fine powder supply path 61 to a cyclone separator 62 as a solid-gas separator.
  • the cyclone separator 62 separates fine powder and air.
  • the product fine powder is also discharged at the outlet 63 at the lower end, and air is sent from the air supply path 64 to the bag filter 70 as a dust collector.
  • the nog filter 70 collects powder contained in the air. Clean air is blower
  • the solid-gas mixture to be classified is classified.
  • the combined fluid is supplied into the primary classification chamber 13 in a uniform state, swirled at a high speed in the primary classification chamber 13 and centrifuged into coarse powder and intermediate powder, and the coarse powder is separated into the primary classification chamber 13. It turns around the inner periphery and is discharged from the coarse powder outlet 8.
  • the intermediate powder rising while swirling around the outer periphery of the secondary classification chamber 16 changes its direction radially inward along the ceiling surface of the secondary classification chamber 16.
  • the direction change lacks smoothness, and powder adheres to and accumulates at the intersection. It is preferable to round off the crossing because there is a possibility that the peeled material may be mixed.
  • the intermediate powder that has moved inward in the radial direction along the ceiling surface of the secondary classification chamber 16 changes its flow downward along the outer periphery of the center core 26.
  • the suction force of the blower 72 is acting on the fine powder suction port 11
  • the intermediate powder whose flow has been changed downward moves downward while forming a swirling vortex.
  • the inner diameter of this swirling vortex is a small diameter that is almost equal to the minimum inner diameter of the fine powder suction port 11, and is much smaller than the swirling vortex diameter at the time of ascent. And effectively centrifuged.
  • the separated coarse powder swirls and descends while spreading outward in the radial direction, reflows into the primary classification chamber 13, and is centrifuged again on the swirl flow in the primary classification chamber 13 to the outer periphery. It moves and is discharged from the coarse powder outlet 8.
  • the fine powder descends along the swirl vortex, or descends along the cavity formed at the center of the swirl vortex and is sucked into the fine powder suction port 11.
  • the powder is centrifuged in the primary classification chamber 13 to be primary classified into coarse powder and intermediate powder, and the intermediate powder is then centrifuged in the secondary classification chamber 16. Since it is secondarily classified into coarse powder and fine powder again, it is possible to achieve a sharp classification process that almost eliminates the presence of coarse powder in the fine powder.
  • the intermediate powder flowing into the secondary classification chamber 16 is primarily classified to remove most of the coarse powder. Therefore, the swirl vortex formed in the center of the secondary classification chamber 16 is a swirl vortex with a small inner diameter, and the swirl speed is high. It can be classified with great precision.
  • the powder is classified only by the compressed air of the solid-gas mixed fluid supplied to the powder supply cylinder 32, the airflow is not disturbed and high-precision classification can be performed.
  • the air volume is small, and a small blower 72 can be used.
  • the cyclone separator 62 for collecting fine powder and the bag filter 70 for collecting powder in the air can be used in a small size, thereby reducing the size of the device and reducing the equipment cost and running cost. be able to.
  • the flow velocity of the swirling flow can be adjusted by changing the height dimension of the primary classification chamber 13 or the height dimension and inner diameter of the secondary classification chamber. Can be adjusted. Furthermore, the classification point can also be adjusted by changing the inner diameter of the fine powder suction port 11.
  • a stable swirl vortex can be formed. Further, by changing the number of the injection nozzles 33 or the cross-sectional area of the injection nozzles 33, the swirling speed and dispersion state of the solid-gas mixed fluid supplied to the primary classification chamber 13 can be adjusted.
  • a force that applies a suction force to the air classifier A by the blower 72 Compressed air is sent from the blower 73 indicated by the chain line in the figure into the powder supply cylinder 32 to cause the powder to flow. You may push into the classifier A and blow air.
  • FIG. 6 shows another example of a classification plant.
  • coarse powder discharged from the lower end outlet 34 of the casing 2 of the airflow classifier A is supplied into the hopper 41 of the jet mill 40.
  • the jet mill 40 guides the coarse powder supplied into the hopper 41 by compressed air injected from the air injection nozzle 42 into a crushing chamber (not shown), and the collision provided in the crushing chamber Since the conventional force of crushing by colliding with the plate is well known, the details are not shown.
  • the powder pulverized by the jet mill 40 is fed into the powder supply cylinder 32 from the circulation path 43 together with the high-pressure air.
  • a powder supply device 50 is connected in the middle of the circulation path 43. The powder supply device 50 sucks the powder stored in the hopper 53 by the compressed air injected into the powder supply pipe 52 from the air injection nozzle 51 into the powder supply pipe 52 and enters the circulation path 43. I am trying to send it in.
  • the coarse powder discharged from the airflow classifier A force is pulverized by the jet mill 40, and the pulverized powder is supplied to the powder supply cylinder 32 and circulated. Yield can be improved.
  • the air classifier A does not require the introduction of secondary air, the entire classification plant can be operated with a smaller amount of air than before, and the blower can be omitted.
  • FIG. 7 and FIG. 8 show another embodiment of the air classifier according to the present invention.
  • the secondary classification chamber 16 is vertically arranged in two stages.
  • the upper secondary classification chamber 16a has an inner diameter smaller than the inner diameter of the lower secondary classification chamber 16b.
  • the center core 26 is formed by the outer core 26a and the inner core 26b inserted into the outer core 26a and adjustable in height by the height adjusting ring 29, and the exhaust hole 26c is formed on the central axis of the inner core 26b.
  • the tenor ring 10 having a tapered fine powder suction port 11 whose upper end is a small diameter end is used. Since the other configuration is the same as that of the air classifier shown in FIG. 3, the same parts are denoted by the same reference numerals and description thereof is omitted.
  • FIG. 9 shows a classification plant using the airflow classifier A shown in FIGS. 7 and 8. This minute
  • the hopper 41 of the jet mill 40 is connected to the lower end outlet of the casing 2, and the classified coarse powder is pulverized by the jet mill 40.
  • the powder after the treatment is sent from the circulation path 43 into the primary classification chamber 13. Since other configurations are the same as those in FIG. 6, the same components are denoted by the same reference numerals and description thereof is omitted.
  • the secondary classification chamber 16 of the airflow classifier A is divided into the upper secondary classification chamber 16a and the lower classification side.
  • the powder is classified in the secondary classification chamber 16b, and is classified in the lower secondary classification chamber 16b by making the inner diameter of the upper secondary classification chamber 16a smaller than the inner diameter of the lower secondary classification chamber 16b. Can be classified again in the upper secondary classification chamber 16a, and the swirl diameter of the airflow decreases and the speed increases as it reaches the upper secondary classification chamber 16a.
  • a clean whirling air flow of extremely high speed can be formed with only air for body supply. As a result, it is possible to obtain a fine powder having a very small particle diameter and containing very little coarse powder.
  • the secondary classification chamber 16 is divided into two stages in the vertical direction, but the number of divisions is not limited to this. For example, it may be divided into three or more stages.
  • the upper secondary classification chamber 16a of the secondary classification chamber 16 has a cylindrical shape, but as in the case of FIG. 5, it may have a conical shape with a smaller diameter toward the upper end.
  • FIG. 10 to FIG. 12 show other classification plants using the air classifier A shown in FIG. 7 and FIG.
  • FIG. 10 An example of The classification plant shown in Fig. 10 is used when high classification accuracy is required or in the case of multi-product classification, and the second between the air classifier A and the cyclone separator 62.
  • the airflow classifier A is installed, and the fine powder classified by the airflow classifier A is
  • the product is the fine powder extracted by opening valve B attached to the bottom outlet of Sing 2.
  • the ultrafine powder discharged from the fine powder discharge cylinder 12 of the second airflow classifier A is divided into cyclones.
  • the second air is provided between the air classifier A and the cyclone separator 62.
  • the classification plant shown in FIG. 11 has a configuration in which the jet mill 40 of the classification plant shown in FIG. 9 is omitted.
  • suction force is applied to the air classifier A by the operation of the blower 72, and the suction force and the powder supply cylinder 32 are fed.
  • Compressed air is fed into the powder supply cylinder 32 from 73 and the powder is pushed into the airflow classifier A.
  • blower 72 is not necessary.
  • a second airflow classifier A is installed between the cyclone separators 62 and the second airflow classifier A
  • the fine powder that is also discharged from the lower end outlet force of the casing 2 is used.
  • blower 72 shown in FIG. 12 may be used to push the powder into the airflow classifier A and blow air without providing the blower 72. Also with blower 72
  • Blower 73 may be used in combination.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Combined Means For Separation Of Solids (AREA)
  • Developing Agents For Electrophotography (AREA)
  • Disintegrating Or Milling (AREA)

Abstract

An airflow classification machine capable of precisely and accurately classifying powder. A classification plate (7) is placed in a casing (2), a coarse- powder discharge opening (8) is formed around the outer periphery of the classification plate (7), and a fine-powder discharge tube (12) is connected to a fine-powder suction opening (11) provided at the center of the classification plate (7). The casing (2) has a skirt section (14) forming a first classification chamber (13) between itself and an outer peripheral portion of the upper side of the classification plate (7), and has a circular tube section (15) forming, in the bore of the skirt section (14), a second classification chamber (16) coaxial with the first classification chamber (13). Ejection nozzles (33) are arranged equidistantly around the first classification chamber (13). Fluid of a solid-air mixture is ejected from each of the ejection nozzles (33) in the circumferential direction of the outer periphery of the primary classification chamber (13), and the mixture is caused to swirl in the primary classification chamber (13) to centrifugally separate powder into coarse powder and intermediate powder that contains fine powder. The intermediate powder is raised while being swirled along peripheral wall inner surface of the secondary classification chamber (16), and moved radially inward along a ceiling surface while being caused to form a strong downward swirl at the center of the secondary classification chamber (16). Thus, the powder is centrifugally separated into the intermediate powder and the fine powder, and the fine powder is sucked into the fine powder discharge tube (12).

Description

明 細 書  Specification
気流分級機および分級プラント  Airflow classifier and classification plant
技術分野  Technical field
[0001] この発明は、複写機の現像用トナー等の粉体を微粉と粗粉とに分級する気流分級 機および分級プラントに関するものである。  TECHNICAL FIELD [0001] The present invention relates to an airflow classifier and a classification plant that classify powder such as developing toner for a copying machine into fine powder and coarse powder.
背景技術  Background art
[0002] 粉体を高速度で旋回させて微粉と粗粉とに遠心分離する気流分級機として特許文 献 1に記載されたものが従来力 知られて 、る。  [0002] Conventionally, a power classifier described in Patent Document 1 is known as an air classifier that rotates powder at a high speed and centrifuges it into fine powder and coarse powder.
[0003] 図 13は、上記特許文献 1に記載された気流分級機を示す。この気流分級機は、ケ 一シング 80内に外周から中央に向けて上り勾配をもって傾斜する分級板 81を設け、 その分級板 81上に分級カバー 82を設け、その分級カバー 82と分級板 81との間に 形成された分級室 83の周壁に複数のルーバーを環状に配置し、隣接するルーバー 間に二次エアを分級室 83内に旋回流入させる流入路 84を設けて 、る。  FIG. 13 shows an airflow classifier described in Patent Document 1. This airflow classifier is provided with a classification plate 81 inclined in an upward gradient from the outer periphery toward the center in the casing 80, and a classification cover 82 is provided on the classification plate 81, and the classification cover 82 and the classification plate 81 A plurality of louvers are annularly arranged on the peripheral wall of the classification chamber 83 formed between them, and an inflow passage 84 is provided between the adjacent louvers to allow secondary air to swirl into the classification chamber 83.
[0004] また、ケーシング 80の上部に粉体案内筒 85を設け、その粉体案内筒 85の上部外 周に接線方向に向く粉体供給筒 86を設け、その粉体供給筒 86から粉体案内筒 85 内に粉体と圧縮エアの固気混合流体を供給し、粉体案内筒 85内の外周部において 旋回しつつ下降する粉体を分級カバー 82の外周囲に設けられた粉体供給口 87から 分級室 83内に旋回しながら流入させ、流入路 84から分級室 83内に流入する二次ェ ァにより粉体の旋回速度を加速して粉体を微粉と粗粉とに遠心分離し、分級室 83の 中心部に移行する微粉を分級板 81の中心部に接続した微粉排出筒 88内に吸引流 入させるようにしている。  [0004] In addition, a powder guide cylinder 85 is provided at the upper part of the casing 80, and a powder supply cylinder 86 facing in a tangential direction is provided on the outer periphery of the powder guide cylinder 85, and the powder supply cylinder 86 Supplying a solid-gas mixed fluid of powder and compressed air into the guide cylinder 85, and supplying the powder falling around the outer periphery of the powder guide cylinder 85 while rotating around the classification cover 82 It is swirled into the classification chamber 83 from the port 87, and the swirl speed of the powder is accelerated by the secondary air flowing into the classification chamber 83 from the inflow path 84, and the powder is centrifuged into fine powder and coarse powder. Then, the fine powder moving to the center of the classification chamber 83 is sucked into the fine powder discharge cylinder 88 connected to the center of the classification plate 81.
[0005] また、分級室 83内の外周部で旋回する粗粉を分級板 81の外周囲に形成された粗 粉排出口 89から排出させるようにして 、る。  [0005] Further, the coarse powder swirling around the outer periphery of the classification chamber 83 is discharged from a coarse powder discharge port 89 formed on the outer periphery of the classification plate 81.
特許文献 1 :特開平 11 138103号公報  Patent Document 1: JP-A-11 138103
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0006] ところで、上記従来の気流分級機においては、分級室 83内における粉体の旋回時 に、流入路 84から分級室内に二次エアを流入させ、その二次エアによって粉体の旋 回速度を加速させる構成であるため、分級室に流入する固気混合流体の旋回気流と 二次エアの旋回気流の合流により旋回渦に乱れが生じて粉体をきれいに高速旋回さ せることができず、微粉中に粗粉が混入し易くなつて、シャープな分級を行なうことが できな!/、などの改良すべき点が残されて 、た。 [0006] By the way, in the conventional airflow classifier, the powder is swirling in the classification chamber 83. The secondary air is introduced into the classification chamber from the inflow channel 84, and the rotational speed of the powder is accelerated by the secondary air. The swirling vortex is disturbed by the confluence of the swirling air flow, and the powder cannot be swirled cleanly at high speed, so that coarse powder can easily be mixed into the fine powder and sharp classification cannot be performed! / The point which should be improved, etc. was left.
[0007] また、単一の分級室 83において粉体を分級処理するため、分級室の高さを高くし、 あるいは内径を大きくして容積を増大させると、分級室 83内での粉体の旋回速度が 低下して粉体を精度よく遠心分離することができなくなるため、制約された小容積の 分級室内にぉ 、て粉体とエアの混合比の高 、状態で分級を行なう必要が生じる。こ のため、分級精度が良いとは言えず、その分級精度を向上させるうえにおいても改善 すべき点が残されている。  [0007] Further, in order to classify the powder in the single classification chamber 83, if the height of the classification chamber is increased or the volume is increased by increasing the inner diameter, the powder in the classification chamber 83 is increased. Since the swirling speed decreases and the powder cannot be accurately centrifuged, it is necessary to classify the powder in a restricted small volume classification chamber with a high mixing ratio of powder and air. . For this reason, it cannot be said that the classification accuracy is good, and there are still points to be improved in improving the classification accuracy.
[0008] さらに、分級室 83内に二次エアを吸引により流入させて旋回気流を加速させる必 要があるため、分級室での空気量が増え、微粉排出筒 88に吸引力を付与するブロワ 一としては風量の大きい大型のものを採用する必要が生じ、しかも、微粉排出筒 88 からエア搬送される混合流体を微粉とエアとに分離するサイクロン分離機や、分離後 のエア中から粉体を捕集するバッグフィルタなどの付属品も風量に比例して大型化 する必要があるため、設備費が高くなり、そのコストの低減を図るうえにおいても改善 すべき点が残されている。  [0008] Further, since it is necessary to accelerate the swirling airflow by sucking secondary air into the classification chamber 83 by suction, the amount of air in the classification chamber increases, and a blower that applies a suction force to the fine powder discharge cylinder 88 For example, it is necessary to use a large airflower with a large air volume, and a cyclone separator that separates the mixed fluid conveyed by air from the fine powder discharge cylinder 88 into fine powder and air, and powder from the air after separation. Since accessories such as bag filters that collect water must be increased in proportion to the air volume, the equipment costs increase, and there are still points to be improved in order to reduce the costs.
[0009] 一般に、複写機等の画像形成装置に使用されるトナーにおいては、粒径が必要以 上に大きいものや、必要以上に小さいものが含まれると、鮮明な画像を形成すること ができない。そこで、トナーの製造プラントにおいては、第 1の気流分級機によって分 級処理された微粉を第 2の気流分級機に供給して、上記微粉を微粉と超微粉とに分 級し、その微粉を製品としている。  [0009] Generally, toner used in an image forming apparatus such as a copying machine cannot form a clear image if it contains particles larger than necessary or smaller than necessary. . Therefore, in the toner production plant, the fine powder classified by the first air flow classifier is supplied to the second air flow classifier, and the fine powder is classified into fine powder and ultra fine powder. It is a product.
[0010] また、 2台の気流分級機をシリーズに継 、で粉体を粗粉、微粉、超微粉の多種に分 級する多産分級を行う場合、従来の気流分級機においては、上記のように、 1台の気 流分級機に対して多量の二次エアが必要であるため、 2台の気流分級機をタンデム に接続して、 1台目の気流分級機で分級処理した微粉を 2台目の気流分級機に送り 込んで連続して分級処理することが困難となる。 [0011] そこで、従来では、 1台目の気流分級機によって分級処理された微粉を一旦回収し[0010] In addition, when two air classifiers are connected to the series and a multi-product classification is performed in which the powder is classified into various types of coarse powder, fine powder, and ultrafine powder, In this way, since a large amount of secondary air is required for one air classifier, the two air classifiers are connected to the tandem and the fine powder classified by the first air classifier is used. It becomes difficult to carry out continuous classification by sending it to the second air classifier. [0011] Therefore, conventionally, fine powder classified by the first air classifier is once collected.
、その微粉を別に据え付けられた 2台目の気流分級機で再度分級処理するオフライ ンでの処理をして 、るため、設備コストが高くなつて 、た。 Since the fine powder was processed off-line again with a second airflow classifier installed separately, the equipment cost was high.
[0012] この発明の課題は、粉体をシャープに高精度に分級することができると共に、設備 コストとランニングコストの低減を図ることができるようにした気流分級機および分級プ ラントを提供することである。 [0012] An object of the present invention is to provide an airflow classifier and a classification plant that can classify powder sharply and with high accuracy and can reduce facility costs and running costs. It is.
課題を解決するための手段  Means for solving the problem
[0013] 上記の課題を解決するために、この発明に係る気流分級機においては、ケーシン グ内に分級板を設け、前記ケーシング内には前記分級板の上面外周部上に略円筒 状の一次分級室と、その一次分級室と同一軸上に一次分級室より小径の略円筒状 または円錐状の二次分級室とを形成し、前記一次分級室の周壁に、その一次分級 室内の外周部周方向に向けて粉体と圧縮エアの固気混合流体を噴射する噴射ノズ ルを設け、前記分級板の外周とケーシングの内周面間に粗粉排出口を形成し、前記 分級板の中心部に形成された微粉吸引口に微粉排出筒を接続した構成を採用した のである。 [0013] In order to solve the above-described problems, in the airflow classifier according to the present invention, a classification plate is provided in a casing, and a substantially cylindrical primary surface is provided on the outer periphery of the upper surface of the classification plate in the casing. A classification chamber and a substantially cylindrical or conical secondary classification chamber having a smaller diameter than the primary classification chamber are formed on the same axis as the primary classification chamber, and the outer peripheral portion of the primary classification chamber is formed on the peripheral wall of the primary classification chamber. An injection nozzle that injects a solid-gas mixed fluid of powder and compressed air toward the circumferential direction is provided, a coarse powder discharge port is formed between the outer periphery of the classification plate and the inner peripheral surface of the casing, and the center of the classification plate A configuration in which a fine powder discharge cylinder is connected to a fine powder suction port formed in the section is adopted.
[0014] ここで、一次および二次分級室内での粉体の分布密度の均一化を図るため、噴射 ノズルを複数とし、その複数の噴射ノズルを一次分級室の周壁外周囲に等間隔に設 けるのがよい。この場合、一次分級室の周壁外周囲に固気混合流体が供給されるリ ング状の粉体供給ヘッダを設け、その粉体供給ヘッダに前記複数の噴射ノズルを接 続することによって、複数の噴射ノズルのそれぞれにほぼ等しい量の固気混合流体 を供給することができるため、一次分級室および二次分級室内での粉体の分布密度 のより均一化を図ることができる。  [0014] Here, in order to make the distribution density of the powder uniform in the primary and secondary classification chambers, a plurality of injection nozzles are provided, and the plurality of injection nozzles are provided at equal intervals around the outer peripheral wall of the primary classification chamber. It is good to kick. In this case, a ring-shaped powder supply header for supplying a solid-air mixed fluid is provided around the outer peripheral wall of the primary classification chamber, and a plurality of injection nozzles are connected to the powder supply header. Since almost the same amount of the solid-gas mixed fluid can be supplied to each of the injection nozzles, the powder distribution density in the primary classification chamber and the secondary classification chamber can be made more uniform.
[0015] 上記の構成力 成る気流分級機において、微粉排出筒に吸引力を付与する状態 で複数の噴射ノズルから一次分級室内に粉体と圧縮エアの固気混合流体を供給す ると、粉体は一次分級室内で旋回して粗粉と中間粉 (一部に粗粉が含まれた微粉)と に遠心分離され、粗粉は一次分級室内の外周部で旋回して粗粉排出口に排出され る。  [0015] In the airflow classifier configured as described above, when a solid-gas mixed fluid of powder and compressed air is supplied from a plurality of injection nozzles to the primary classification chamber in a state in which a suction force is applied to the fine powder discharge cylinder, The body swirls in the primary classification chamber and centrifuged into coarse powder and intermediate powder (fine powder partially containing coarse powder), and the coarse powder swirls around the outer periphery of the primary classification chamber to the coarse powder outlet. Discharged.
[0016] 一方、中間粉は一次分級室の内方に移動し、二次分級室の外周部に対向する位 置まで移動すると、その殆どは二次分級室の周壁内面に沿って旋回しつつ上昇し、 二次分級室の天井面に沿って半径方向内方に向きを変える。 [0016] On the other hand, the intermediate powder moves inward of the primary classification chamber and faces the outer periphery of the secondary classification chamber. Most of them move up along the inner surface of the peripheral wall of the secondary classification chamber, and turn up radially inward along the ceiling surface of the secondary classification chamber.
[0017] このとき、微粉吸引口には吸引力が付与され、その吸引力は二次分級室の中心部 に作用しているため、天井面に沿って半径方向内方に移動した中間粉は二次分級 室の中心部において下向きに流れを変え、旋回渦を作りながら下降する。この下降 する旋回渦の内径は微粉吸引口の口径にほぼ等しぐ二次分級室の内径より著しく 小径のものであるため、旋回渦の流速は速くなり、中間粉は粗粉と微粉とに効果的に 遠心分離され、粗粉は半径方向外方に拡がりながら旋回下降して一次分級室内に 流入し、その一次分級室内において遠心分離され、粗粉排出ロカ 排出される。一 方、微粉は旋回渦にのって下降してエアと共に微粉吸引ロカ 吸引排出される。  At this time, a suction force is applied to the fine powder suction port, and the suction force acts on the center of the secondary classification chamber. Therefore, the intermediate powder moved radially inward along the ceiling surface is In the center of the secondary classification chamber, the flow changes downward and descends while creating a swirling vortex. The inner diameter of the descending swirling vortex is significantly smaller than the inner diameter of the secondary classification chamber, which is almost equal to the diameter of the fine powder suction port. Centrifugal separation is effective, and the coarse powder spreads outward in the radial direction, swirls and descends, flows into the primary classification chamber, is centrifuged in the primary classification chamber, and is discharged into the coarse powder discharge loca. On the other hand, the fine powder descends on the swirling vortex and is sucked and discharged together with air.
[0018] ここで、二次分級室の中心部に形成される旋回渦が二次分級室の半径方向にず れ動く不安定な状態になると、シャープな分級を行なうことができなくなるおそれがあ るため、二次分級室の頂壁中心部に、円錐形又は円筒形のセンタコアを設けて旋回 渦の安定ィ匕を図るのがよい。  [0018] Here, if the swirl vortex formed at the center of the secondary classification chamber shifts in the radial direction of the secondary classification chamber and becomes unstable, sharp classification may not be performed. For this reason, it is preferable to provide a conical or cylindrical center core at the center of the top wall of the secondary classification chamber to stabilize the swirling vortex.
[0019] 上記センタコアを昇降自在に支持すると、旋回渦の安定ィ匕調整が容易である。  [0019] When the center core is supported so as to be movable up and down, it is easy to adjust the stability of the swirl vortex.
[0020] この発明に係る気流分級機において、一次分級室の高さ寸法を調整可能とし、ある いは二次分級室の高さ寸法を調整可能とすると、分級点を調整することができる。  [0020] In the airflow classifier according to the present invention, if the height dimension of the primary classification chamber can be adjusted, or the height dimension of the secondary classification chamber can be adjusted, the classification point can be adjusted.
[0021] また、二次分級室を上下方向に複数段に区分し、上段側の二次分級室に至るに従 つて内径寸法を小径とすると、二次分級室の各段の分級室において粉体は分級処 理されると共に、上段側の二次分級室に至るに従って気流の旋回径が小さくなつて 速度が増すため、粉体供給用のエアのみで極めて高速のきれいな旋回気流を形成 することができる。その結果、粗粉の混入の極めて少ない粒径の小さな微粉を得るこ とがでさる。  [0021] In addition, if the secondary classification chamber is divided into a plurality of stages in the vertical direction and the inner diameter is made smaller as it reaches the secondary classification chamber on the upper stage side, the powder in each classification chamber of the secondary classification chamber The body is classified, and as the swirl diameter of the airflow decreases and the speed increases as it reaches the secondary classification chamber on the upper stage side, an extremely high speed swirling airflow is formed only with the powder supply air. Can do. As a result, it is possible to obtain a fine powder with a very small particle size with very little coarse powder.
[0022] さらに、前記センタコアの中心軸上に排気口を形成すると、その排気口から二次分 級室のエアを排気することができるため、排気抵抗が減り、一次分級室および二次分 級室内の圧力が異常に上昇するのを防止することができ、微粉排出筒に吸引力を付 与するブロワまたは粉体供給筒に高圧エアを供給するブロワとして小型のものを採用 することができる。 [0023] この発明に係る分級プラントにおいては、上記気流分級機と、その気流分級機の噴 射ノズルに粉体を供給する粉体供給筒と、気流分級機の微粉排出筒から送り込まれ てくる固気混合流体を微粉とエアとに分離する固気分離機と、その固気分離機のェ ァ出ロカ 送り込まれてくるエア中の微粉を捕集してエアを清澄ィ匕する集塵機と、そ の集塵機に吸引力を付与し、または前記粉体供給筒に圧縮エアを送り込むブロワと 力もなる構成を採用したのである。 [0022] Furthermore, if an exhaust port is formed on the central axis of the center core, air in the secondary classification chamber can be exhausted from the exhaust port, so that the exhaust resistance is reduced, and the primary classification chamber and the secondary classification chamber are reduced. The indoor pressure can be prevented from rising abnormally, and a small blower that applies suction to the fine powder discharge cylinder or a blower that supplies high-pressure air to the powder supply cylinder can be used. [0023] In the classification plant according to the present invention, the air stream classifier, the powder supply cylinder for supplying powder to the spray nozzle of the air stream classifier, and the fine powder discharge cylinder of the air stream classifier are sent. A solid-gas separator that separates the solid-gas mixed fluid into fine powder and air; a dust collector that collects the fine powder in the air that is sent to the air-gasifier of the solid-gas separator; The dust collector is applied with a suction force, or the blower that sends compressed air to the powder supply cylinder is used.
[0024] ここで、気流分級機のケーシングの下端開口に粉体を粉砕処理するジェットミルを 接続し、そのジェットミルの粉体出口部と粉体供給筒とを循環路で接続し、その循環 路の途中に粉体供給管を接続すると、ケーシングの下端開口力 排出される粗粉は ジェットミルにより粉砕処理されて気流分級機に再度送り込まれて分級処理されるた め、歩留まりを高めることができる。  [0024] Here, a jet mill for pulverizing powder is connected to the lower end opening of the casing of the airflow classifier, the powder outlet portion of the jet mill and the powder supply cylinder are connected by a circulation path, and the circulation is performed. When the powder supply pipe is connected in the middle of the road, the coarse powder discharged from the opening force at the lower end of the casing is crushed by the jet mill and sent again to the airflow classifier for classification, thus increasing the yield. it can.
[0025] また、ジェットミルに使用される高圧エアのみで分級処理が可能となり、プラント全体 の小型化とランニングコストの低減を図ることができる。  [0025] In addition, classification processing can be performed only with high-pressure air used in a jet mill, and the entire plant can be downsized and running costs can be reduced.
[0026] 上記の分級プラントにおいて、気流分級機は二次エアを不要とするエア量の少な い分級処理であるため、気流分級機と固気分離機との間に、微粉排出筒から送り込 まれてくる微粉を製品とされる微粉と超微粉とに分級する第 2の気流分級機を組込む ことが可能となり、多産分級を効率よく行うことができる。  [0026] In the above classification plant, the air classifier is a classifying process with a small amount of air that does not require secondary air. Therefore, the air classifier is fed from the fine powder discharge cylinder between the air classifier and the solid-gas separator. It is possible to incorporate a second airflow classifier that classifies rare powder into fine powder and ultrafine powder, which can be used as products.
発明の効果  The invention's effect
[0027] 上記のように、この発明に係る気流分級機においては、一次分級室内で粉体を粗 粉と中間粉 (一部に粗粉を含む微粉)とに一次分級したのち、中間粉を二次分級室 に導いて粗粉と微粉とに二次分級するので、微粉中に粗粉が混入することが少なぐ シャープな分級処理を可能とすることができる。  [0027] As described above, in the airflow classifier according to the present invention, the powder is first classified into coarse powder and intermediate powder (fine powder partially containing coarse powder) in the primary classification chamber, and then the intermediate powder is used. Since it is led to the secondary classification chamber and secondary classification is performed into coarse powder and fine powder, it is possible to enable a sharp classification process in which the coarse powder is less likely to be mixed in the fine powder.
[0028] また、一次分級した粉体を二次分級室に導!、て分級処理するため、粉体と圧縮ェ ァの混合比が低い状態で粉体は二次分級されることになり、粉体をきわめて高精度 に分級することができる。  [0028] Further, since the primary classified powder is introduced into the secondary classification chamber and classified, the powder is secondarily classified in a state where the mixing ratio of the powder and the compression air is low. The powder can be classified with extremely high accuracy.
[0029] さらに、二次エアを不要とする分級処理であるため、分級室内の気流の乱れがなく なり、高精度の分級ができる。力 Πえて、分級室での空気量が少なくて済むので、その 気流分級機を採用した分級プラントにおいては小型のブロワを採用することができる と共に、微粉回収用のサイクロン分離機や、そのサイクロン分離機より分離されたエア 中の粉体を捕集するバッグフィルタとして小型のものを採用することができるので、設 備コストおよびランニングコストの低減を図ることができる。 [0029] Furthermore, since the classification process eliminates the need for secondary air, there is no turbulence in the air flow in the classification chamber, and high-precision classification is possible. In addition, since the amount of air in the classification room is small, a small blower can be used in a classification plant that uses the air classifier. At the same time, a small filter can be used as a cyclone separator for collecting fine powder and a bag filter for collecting powder in the air separated from the cyclone separator, thus reducing equipment costs and running costs. Can be achieved.
図面の簡単な説明 Brief Description of Drawings
[図 1]この発明に係る気流分級機の実施形態を示す概略図  FIG. 1 is a schematic view showing an embodiment of an air classifier according to the present invention.
[図 2]図 1の横断平面図 [Figure 2] Transverse plan view of Figure 1
圆 3]気流分級機の上側部分の詳細を示す断面図 圆 3] Cross-sectional view showing details of upper part of air classifier
[図 4]図 1に示す気流分級機を用いた分級プラントの概略図  [Fig.4] Schematic diagram of classification plant using air classifier shown in Fig. 1.
[図 5]気流分級機の他の例を示す概略図  [Fig.5] Schematic diagram showing another example of airflow classifier
[図 6]図 1に示す気流分級機を用いた分級プラントの他の例を示す概略図  FIG. 6 is a schematic diagram showing another example of a classification plant using the air classifier shown in FIG.
[図 7]この発明に係る気流分級機の他の実施形態を示す概略図 FIG. 7 is a schematic view showing another embodiment of the air classifier according to the present invention.
圆 8]図 7に示す気流分級機の上側部分の詳細を示す断面図 [8] Cross-sectional view showing details of upper part of air classifier shown in Fig. 7
圆 9]図 7に示す気流分級機を用いた分級プラントの概略図 圆 9] Schematic diagram of a classification plant using the air classifier shown in Fig. 7.
[図 10]図 7に示す気流分級機を用いた分級プラントの他の例を示す概略図 FIG. 10 is a schematic diagram showing another example of a classification plant using the air classifier shown in FIG.
[図 11]図 7に示す気流分級機を用いた分級プラントの他の例を示す概略図 FIG. 11 is a schematic diagram showing another example of a classification plant using the air classifier shown in FIG.
[図 12]図 7に示す気流分級機を用いた分級プラントの他の例を示す概略図 FIG. 12 is a schematic diagram showing another example of a classification plant using the air classifier shown in FIG.
[図 13]従来の気流分級機を示す概略図 [Fig. 13] Schematic diagram showing a conventional air classifier
符号の説明 Explanation of symbols
A  A
1 気流分級機  1 Airflow classifier
A  A
2 気流分級機  2 Airflow classifier
2 ケーシング  2 Casing
7 分級板  7 Classification board
8 粗粉排出口  8 Coarse powder outlet
11 微粉吸引口  11 Fine powder suction port
12 微粉排出筒  12 Fine powder discharge cylinder
13 一次分級室  13 Primary classification room
16 二次分級室  16 Secondary classification room
16a 上段側二次分級室 16b 下段側二次分級室 16a Upper secondary classification room 16b Lower secondary classification room
26 センタコア  26 Center core
26c 排気孔  26c Exhaust hole
27 円錐面  27 Conical surface
31 粉体供給ヘッダ  31 Powder supply header
32 粉体供給筒  32 Powder supply cylinder
33 噴射ノズル  33 Injection nozzle
40 ジェットミル  40 Jet mill
62 サイクロン分離機 (固気分離機)  62 Cyclone separator (solid-gas separator)
70 バッグフィルタ (集塵機)  70 Bag filter (dust collector)
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0032] 以下、この発明の実施形態を図 1乃至図 4に基づいて説明する。図 1乃至図 3は、 この発明に係る気流分級機 Aを示す。この気流分級機 Aは、ケーシング 2を有して いる。ケーシング 2は、上部ケーシング 3と下部ケーシング 4とに分割され、その下部 ケーシング 4の中心軸上には内周に雌ねじが形成された支持筒 5が設けられて ヽる。 Hereinafter, an embodiment of the present invention will be described with reference to FIGS. 1 to 4. 1 to 3 show an air classifier A according to the present invention. This air classifier A has a casing 2. The casing 2 is divided into an upper casing 3 and a lower casing 4, and a support cylinder 5 having an internal thread formed on the inner periphery is provided on the central axis of the lower casing 4.
[0033] 支持筒 5は固定の配置とされ、その下端に設けられた内向きのフランジ 5a上に複数 のスぺーサ 6が組込まれている。また、支持筒 5には、分級板 7の下面中央に設けら れたねじ筒 7aがねじ係合されて ヽる。 [0033] The support cylinder 5 is fixedly arranged, and a plurality of spacers 6 are incorporated on an inward flange 5a provided at the lower end thereof. Further, a screw cylinder 7 a provided at the center of the lower surface of the classification plate 7 is screwed into the support cylinder 5.
[0034] 分級板 7は、上記支持筒 5内に組込まれたスぺーサ 6の数を増減することによって 高さ調整される。 [0034] The height of the classification plate 7 is adjusted by increasing or decreasing the number of spacers 6 incorporated in the support cylinder 5.
[0035] 分級板 7の上面は、外周から中心に向けて上り勾配をもって傾斜する円錐形とされ 、その外周とケーシング 2の内周間に環状の粗粉排出口 8が設けられている。実施の 形態では分級板 7を円錐形状としているが、フラットな平板形状であってもよい。  [0035] The upper surface of the classification plate 7 has a conical shape inclined with an upward gradient from the outer periphery toward the center, and an annular coarse powder discharge port 8 is provided between the outer periphery and the inner periphery of the casing 2. In the embodiment, the classifying plate 7 has a conical shape, but may have a flat plate shape.
[0036] ねじ筒 7aの内周上部はテーパ孔 9とされ、そのテーパ孔 9内にテーパリング 10が着 脱自在に嵌合されている。テーノリング 10の内側は微粉吸引口 11とされている。テ 一ノリング 10として、ここでは、上端を大径端とされたテーパ状の微粉吸引口 11を有 するものを採用したが、上端を小径端とするテーパ状の微粉吸引口を有するテーノ リ ング等、多様な口径のものを用いることができる。 [0037] 支持筒 5には微粉排出筒 12の上部が接続されている。微粉排出筒 12は L形をなし[0036] The inner peripheral upper portion of the screw cylinder 7a is a tapered hole 9, and a tapered ring 10 is detachably fitted into the tapered hole 9. The inside of the tenor ring 10 is a fine powder suction port 11. As the tenor ring 10, a tenor ring 10 having a tapered fine powder suction port 11 whose upper end is a large-diameter end is adopted here, but a tenoring having a tapered fine powder suction port whose upper end is a small-diameter end is adopted. Various diameters can be used. [0037] The upper part of the fine powder discharge cylinder 12 is connected to the support cylinder 5. Fine powder discharge cylinder 12 is L-shaped
、先端部は下部ケーシング 4の一部を貫通して外部に臨んでいる。 The tip part penetrates a part of the lower casing 4 and faces the outside.
[0038] 上部ケーシング 3は、分級板 7の上面外周部との間で一次分級室 13を形成するス カート部 14と、そのスカート部 14の内径部から立ち上がる円筒部 15とを有し、上記 円筒部 15の内側が二次分級室 16とされている。 [0038] The upper casing 3 has a scat part 14 that forms a primary classification chamber 13 with the outer peripheral part of the upper surface of the classification plate 7, and a cylindrical part 15 that rises from the inner diameter part of the skirt part 14, The inside of the cylindrical portion 15 is a secondary classification chamber 16.
[0039] スカート部 14として、ここでは、分級板 7と平行な傾きを有するものを示した力 傾き のな!/、水平面状のものであってもよ!/、。 [0039] As the skirt portion 14, here, there is no force inclination indicating an inclination parallel to the classifying plate 7! /, And it may be a horizontal plane! /.
[0040] スカート部 14と下部ケーシング 4の対向面間には複数のスぺーサ 17が組込まれ、 そのスぺーサ 17の数の増減によって一次分級室 13の高さ寸法を調整し得るようにな つている。 [0040] A plurality of spacers 17 are incorporated between the facing surfaces of the skirt portion 14 and the lower casing 4, so that the height of the primary classification chamber 13 can be adjusted by increasing or decreasing the number of the spacers 17. There is.
[0041] 円筒部 15は、頂壁を有する上部リング 15a、中間リング 15bおよび下部リング 15c 力 成り、その中間リング 15bの数の増減、又は高さ寸法が異なる中間リング 15bとの 取り替えによって二次分級室 16の高さ寸法を調整し得るようになつている。これらの 複数のリングを取り替える代わりに、二次分級室 16の上部壁を上下に移動自在とし て二次分級室 16の高さ寸法を調整し得るようにしてもよい。また、二次分級室 16は、 図 5に示すように、上方に行くに従 、小径となる円錐形としてもよ!/、。  [0041] The cylindrical part 15 is composed of an upper ring 15a having a top wall, an intermediate ring 15b, and a lower ring 15c. The height of the classification chamber 16 can be adjusted. Instead of replacing these multiple rings, the upper wall of the secondary classification chamber 16 may be movable up and down so that the height dimension of the secondary classification chamber 16 can be adjusted. Also, as shown in FIG. 5, the secondary classifying chamber 16 may have a conical shape with a smaller diameter as it goes upward!
[0042] 上部リング 15a、中間リング 15bおよび下部リング 15cは連結手段 20によって上部 ケーシング 3を形成する組立て状態に保持される。連結手段 20として、ここでは、下 部ケーシング 4の外周上部に複数の支持片 21を設け、各支持片 21に下端が固定さ れたねじ軸 22の上部を上部リング 15aの頂壁上面に固定された連結片 23に貫通せ しめ、そのねじ軸 22の上端部にノブ 24をねじ係合して締め付けるようにして 、る。  [0042] The upper ring 15a, the intermediate ring 15b, and the lower ring 15c are held in an assembled state in which the upper casing 3 is formed by the connecting means 20. Here, as the connecting means 20, a plurality of support pieces 21 are provided on the outer periphery of the lower casing 4, and the upper part of the screw shaft 22 whose lower end is fixed to each support piece 21 is fixed to the upper surface of the top wall of the upper ring 15a. The connecting piece 23 is passed through, and the knob 24 is screwed to the upper end portion of the screw shaft 22 and tightened.
[0043] 上部リング 15aの頂壁中央にはコア揷入孔 25が形成され、そのコア揷入孔 25内に センタコア 26がスライド自在に挿入されている。センタコア 26は前記微粉吸引口 11 の小径端の内径とほぼ同径とされ、下端部には円錐面 27が設けられている。また、 センタコア 26の上部にはフランジ 28が設けられ、そのフランジ 28と上部リング 15aの 頂壁間に高さ調整リング 29が組込まれている。このため、高さ調整リング 29を長さが 異なる他の高さ調整リング 29に取り替えることによってセンタコア 26の二次分級室 16 内への突出長さを調整することができ、その調整位置でセンタコア 26を固定するボ ルト 30を上部リング 15aの頂壁にねじ込んで固定している。なお、センタコア 26は図 示例のものに限定されず、円錐形のものであってもよぐあるいは円筒形のものであ つてもよい。センタコア 26は、高さ調整リング 29の代わりに、外部から連続的に上昇 させうる構成〖こすることちある。 [0043] A core insertion hole 25 is formed in the center of the top wall of the upper ring 15a, and a center core 26 is slidably inserted into the core insertion hole 25. The center core 26 has substantially the same diameter as the inner diameter of the small diameter end of the fine powder suction port 11, and a conical surface 27 is provided at the lower end. Further, a flange 28 is provided on the upper portion of the center core 26, and a height adjusting ring 29 is incorporated between the flange 28 and the top wall of the upper ring 15a. For this reason, the length of the center core 26 protruding into the secondary classification chamber 16 can be adjusted by replacing the height adjustment ring 29 with another height adjustment ring 29 having a different length. 26 to fix 26 The bolt 30 is screwed and fixed to the top wall of the upper ring 15a. The center core 26 is not limited to the illustrated example, and may be conical or cylindrical. In place of the height adjustment ring 29, the center core 26 may be configured to be continuously raised from the outside.
[0044] 上部ケーシング 3と下部ケーシング 4の接合部における外側には環状の粉体供給 ヘッダ 31が設けられ、その粉体供給ヘッダ 31の外周対向位置に粉体供給筒 32が 接続されている。 An annular powder supply header 31 is provided on the outer side of the joint portion between the upper casing 3 and the lower casing 4, and a powder supply cylinder 32 is connected to an outer periphery facing position of the powder supply header 31.
[0045] 粉体供給ヘッダ 31の内周には複数の噴射ノズル 33が等間隔に設けられて 、る。  A plurality of injection nozzles 33 are provided at equal intervals on the inner periphery of the powder supply header 31.
各噴射ノズル 33は、粉体供給ヘッダ 31内に供給された粉体と圧縮エアの固気混合 流体を一次分級室 13内の外周部周方向に向けて噴射するようになっている。  Each injection nozzle 33 is configured to inject a solid-gas mixed fluid of powder and compressed air supplied into the powder supply header 31 toward the outer circumferential portion in the primary classification chamber 13.
[0046] 図 4は、上記の構成から成る気流分級機 Aを採用した分級プラントを示す。この分 級プラントにおいては、気流分級機 Aの粉体供給筒 32に粉体供給装置 50を接続し ている。粉体供給装置 50はエア噴射ノズル 51から粉体供給管 52内に噴射される圧 縮エアによりホッパ 53内に貯溜された粉体を吸引して粉体供給管 52を通って粉体 供給筒 32に送り込むようにして 、る。  FIG. 4 shows a classification plant that employs the air classifier A configured as described above. In this classification plant, a powder supply device 50 is connected to the powder supply cylinder 32 of the airflow classifier A. The powder supply device 50 sucks the powder stored in the hopper 53 by compressed air injected from the air injection nozzle 51 into the powder supply pipe 52, passes through the powder supply pipe 52, and passes through the powder supply pipe 52. Send it to 32.
[0047] 気流分級機 Aによって分級され、微粉排出筒 12内に吸引排出される微粉は微粉 供給路 61から固気分離機としてのサイクロン分離機 62に送り込まれるようになつてい る。  [0047] The fine powder classified by the airflow classifier A and sucked and discharged into the fine powder discharge cylinder 12 is sent from the fine powder supply path 61 to a cyclone separator 62 as a solid-gas separator.
[0048] サイクロン分離機 62は、微粉とエアとに分離する。製品となる微粉は下端の出口 63 力も排出され、エアはエア供給路 64から集塵機としてのバッグフィルタ 70に送り込ま れるようになっている。  [0048] The cyclone separator 62 separates fine powder and air. The product fine powder is also discharged at the outlet 63 at the lower end, and air is sent from the air supply path 64 to the bag filter 70 as a dust collector.
[0049] ノッグフィルタ 70はエア中に含まれる粉体を捕集する。清澄ィ匕されたエアはブロワ [0049] The nog filter 70 collects powder contained in the air. Clean air is blower
72により吸引されて外部に排出される。 It is sucked by 72 and discharged to the outside.
[0050] いま、ブロワ 72を稼動し、微粉排出筒 12に吸引力を付与する状態において、図 3 に示す気流分級機 Aの粉体供給筒 32に粉体と圧縮エアの固気混合流体を供給す ると、その固気混合流体は複数の噴射ノズル 33から一次分級室 13内の外周部周方 向に噴射される。 [0050] Now, in a state where the blower 72 is operated and a suction force is applied to the fine powder discharge cylinder 12, a solid-gas mixed fluid of powder and compressed air is applied to the powder supply cylinder 32 of the airflow classifier A shown in FIG. When supplied, the solid-gas mixed fluid is jetted from the plurality of jet nozzles 33 toward the outer periphery of the primary classification chamber 13.
[0051] このとき、複数の噴射ノズル 33は等間隔に設けられているため、分級される固気混 合流体は一次分級室 13内に均一な状態で供給され、一次分級室 13にお 、て高速 度で旋回して、粗粉と中間粉とに遠心分離され、粗粉は、一次分級室 13内の外周部 で旋回して粗粉排出口 8から排出される。 [0051] At this time, since the plurality of spray nozzles 33 are provided at equal intervals, the solid-gas mixture to be classified is classified. The combined fluid is supplied into the primary classification chamber 13 in a uniform state, swirled at a high speed in the primary classification chamber 13 and centrifuged into coarse powder and intermediate powder, and the coarse powder is separated into the primary classification chamber 13. It turns around the inner periphery and is discharged from the coarse powder outlet 8.
[0052] 一方、一次分級室 13の内方に移動した中間粉は、二次分級室 16の外周部に対向 する位置まで移動すると、その大部分は二次分級室 16の周壁内面に沿って旋回し つつ上方に移動する。一方、微細な微粉の一部はケーシング 2の中心部に移動し、 微粉吸引口 11内に吸引される。 [0052] On the other hand, when the intermediate powder moved inward of the primary classification chamber 13 moves to a position facing the outer peripheral portion of the secondary classification chamber 16, most of the intermediate powder moves along the inner surface of the peripheral wall of the secondary classification chamber 16. Move upward while turning. On the other hand, a part of the fine powder moves to the center of the casing 2 and is sucked into the fine powder suction port 11.
[0053] 二次分級室 16の外周部で旋回しつつ上昇する中間粉は二次分級室 16の天井面 に沿って半径方向内方に向きを変える。 [0053] The intermediate powder rising while swirling around the outer periphery of the secondary classification chamber 16 changes its direction radially inward along the ceiling surface of the secondary classification chamber 16.
[0054] ここで、二次分級室 16の内周面と天井面の交差部が角ばつていると、方向変換に スムーズさを欠き、また、交差部に粉体が付着、堆積し、その剥離物が混入するおそ れがあるため、上記交差部に丸みをつけておくのが好ましい。 [0054] Here, if the intersection between the inner peripheral surface of the secondary classification chamber 16 and the ceiling surface is angular, the direction change lacks smoothness, and powder adheres to and accumulates at the intersection. It is preferable to round off the crossing because there is a possibility that the peeled material may be mixed.
[0055] 二次分級室 16の天井面に沿って半径方向内方に移動した中間粉はセンタコア 26 の外周に沿って下向きに流れを変える。このとき、微粉吸引口 11にはブロワ 72の吸 引力が作用しているため、下向きに流れを変えた中間粉は旋回渦を形成しつつ下降 する。この旋回渦の内径は微粉吸引口 11の最小内径にほぼ等しい小径のものであ り、上昇時の旋回渦径に比べ非常に小さいため、旋回渦の流速は速ぐ中間粉は粗 粉と微粉とに効果的に遠心分離される。 The intermediate powder that has moved inward in the radial direction along the ceiling surface of the secondary classification chamber 16 changes its flow downward along the outer periphery of the center core 26. At this time, since the suction force of the blower 72 is acting on the fine powder suction port 11, the intermediate powder whose flow has been changed downward moves downward while forming a swirling vortex. The inner diameter of this swirling vortex is a small diameter that is almost equal to the minimum inner diameter of the fine powder suction port 11, and is much smaller than the swirling vortex diameter at the time of ascent. And effectively centrifuged.
[0056] 分離された粗粉は半径方向外方に拡がりながら旋回下降して一次分級室 13内に 再流入し、その一次分級室 13での旋回流にのって再度遠心分離され、外周に移動 して粗粉排出口 8から排出される。 [0056] The separated coarse powder swirls and descends while spreading outward in the radial direction, reflows into the primary classification chamber 13, and is centrifuged again on the swirl flow in the primary classification chamber 13 to the outer periphery. It moves and is discharged from the coarse powder outlet 8.
[0057] 一方、微粉は、旋回渦にのって下降し、あるいは旋回渦の中心部に形成された空 洞部に沿って下降して微粉吸引口 11内に吸引される。 On the other hand, the fine powder descends along the swirl vortex, or descends along the cavity formed at the center of the swirl vortex and is sucked into the fine powder suction port 11.
[0058] このように、粉体は、一次分級室 13内で遠心分離されて粗粉と中間粉とに一次分 級され、中間粉は、その後、二次分級室 16内で遠心分離されて再び粗粉と微粉とに 二次分級されるため、微粉中に粗粉が混入することは殆どなぐシャープな分級処理 を可能とすることができる。 In this way, the powder is centrifuged in the primary classification chamber 13 to be primary classified into coarse powder and intermediate powder, and the intermediate powder is then centrifuged in the secondary classification chamber 16. Since it is secondarily classified into coarse powder and fine powder again, it is possible to achieve a sharp classification process that almost eliminates the presence of coarse powder in the fine powder.
[0059] また、二次分級室 16内に流入する中間粉は一次分級で大半の粗粉が取り除かれ ているため、粉体と圧縮エアの混合比は低ぐし力も、二次分級室 16の中心部に形 成される旋回渦は内径の小さな旋回渦であり、旋回速度が速いため、粉体をきわめ て精度よく分級することができる。 [0059] In addition, the intermediate powder flowing into the secondary classification chamber 16 is primarily classified to remove most of the coarse powder. Therefore, the swirl vortex formed in the center of the secondary classification chamber 16 is a swirl vortex with a small inner diameter, and the swirl speed is high. It can be classified with great precision.
[0060] さらに、二次分級室 16の形状を図 5に示すように円錐形とすることにより、二次分級 室 16での中間粉の旋回速度が上方に行くほど速くなり、より分級精度をあげることが できる。 [0060] Furthermore, by making the shape of the secondary classification chamber 16 conical as shown in FIG. 5, the swirling speed of the intermediate powder in the secondary classification chamber 16 increases as it goes upward, and the classification accuracy is further increased. I can give you.
[0061] また、粉体供給筒 32に供給される固気混合流体の圧縮エアのみによって粉体は 分級処理されるため、気流の乱れがなく高精度の分級ができる。また、風量は少なく て済み、ブロワ 72として小型のものを採用することができる。また、微粉回収用のサイ クロン分離機 62およびエア中の粉体を捕集するバッグフィルタ 70も小型のものを採 用することができ、装置の小型化と設備コストとランニングコストの低減を図ることがで きる。  [0061] In addition, since the powder is classified only by the compressed air of the solid-gas mixed fluid supplied to the powder supply cylinder 32, the airflow is not disturbed and high-precision classification can be performed. In addition, the air volume is small, and a small blower 72 can be used. In addition, the cyclone separator 62 for collecting fine powder and the bag filter 70 for collecting powder in the air can be used in a small size, thereby reducing the size of the device and reducing the equipment cost and running cost. be able to.
[0062] 実施の形態で示すように、一次分級室 13の高さ寸法あるいは二次分級室の高さ寸 法や内径を替えることにより、旋回流の流速を調整することができるので、分級点を 調整することができる。さらに、微粉吸引口 11の内径を変えることによつても分級点を 調整することができる。  [0062] As shown in the embodiment, the flow velocity of the swirling flow can be adjusted by changing the height dimension of the primary classification chamber 13 or the height dimension and inner diameter of the secondary classification chamber. Can be adjusted. Furthermore, the classification point can also be adjusted by changing the inner diameter of the fine powder suction port 11.
[0063] また、センタコア 26を設けることによって安定した旋回渦を形成することができる。さ らに、噴射ノズル 33の数、あるいは、噴射ノズル 33の断面積を変えることによって、 一次分級室 13へ供給する固気混合流体の旋回速度や分散状態を調整することが できる。  Further, by providing the center core 26, a stable swirl vortex can be formed. Further, by changing the number of the injection nozzles 33 or the cross-sectional area of the injection nozzles 33, the swirling speed and dispersion state of the solid-gas mixed fluid supplied to the primary classification chamber 13 can be adjusted.
[0064] 図 4では、ブロワ 72によって気流分級機 A内に吸引力を付与するようにした力 同 図の鎖線で示すブロワ 73から粉体供給筒 32内に圧縮エアを送り込んで粉体を気流 分級機 A内に押込み送風してもよい。  [0064] In Fig. 4, a force that applies a suction force to the air classifier A by the blower 72. Compressed air is sent from the blower 73 indicated by the chain line in the figure into the powder supply cylinder 32 to cause the powder to flow. You may push into the classifier A and blow air.
[0065] 図 6は、分級プラントの他の例を示す。この例にお!ヽては、気流分級機 Aのケーシ ング 2の下端出口 34から排出される粗粉をジェットミル 40のホッパ 41内に供給するよ うにしている。 FIG. 6 shows another example of a classification plant. In this example, coarse powder discharged from the lower end outlet 34 of the casing 2 of the airflow classifier A is supplied into the hopper 41 of the jet mill 40.
[0066] ジェットミル 40は、エア噴射ノズル 42から噴射される圧縮エアによりホッパ 41内に 供給された粗粉を図示省略された粉砕室内に導き、その粉砕室内に設けられた衝突 板に衝突させて粉砕する従来力も周知のものであるため、その詳細を図示省略して いる。 [0066] The jet mill 40 guides the coarse powder supplied into the hopper 41 by compressed air injected from the air injection nozzle 42 into a crushing chamber (not shown), and the collision provided in the crushing chamber Since the conventional force of crushing by colliding with the plate is well known, the details are not shown.
[0067] ジェットミル 40によって粉砕された粉体は高圧エアと共に循環路 43から粉体供給 筒 32に送り込まれる。循環路 43の途中には粉体供給装置 50が接続されている。粉 体供給装置 50はエア噴射ノズル 51から粉体供給管 52内に噴射される圧縮エアによ りホッパ 53内に貯溜された粉体を粉体供給管 52内に吸引して循環路 43に送り込む ようにしている。  [0067] The powder pulverized by the jet mill 40 is fed into the powder supply cylinder 32 from the circulation path 43 together with the high-pressure air. A powder supply device 50 is connected in the middle of the circulation path 43. The powder supply device 50 sucks the powder stored in the hopper 53 by the compressed air injected into the powder supply pipe 52 from the air injection nozzle 51 into the powder supply pipe 52 and enters the circulation path 43. I am trying to send it in.
[0068] 図 6に示すように、気流分級機 A力 排出される粗粉をジェットミル 40で粉砕し、粉 砕処理後の粉体を粉体供給筒 32に供給して循環させることにより、歩留りの向上を 図ることができる。また、気流分級機 Aは二次エアの導入を必要としないので、分級 プラント全体を従来より少な 、エア量で運転させることができ、ブロワを省略することも できる。  [0068] As shown in FIG. 6, the coarse powder discharged from the airflow classifier A force is pulverized by the jet mill 40, and the pulverized powder is supplied to the powder supply cylinder 32 and circulated. Yield can be improved. In addition, since the air classifier A does not require the introduction of secondary air, the entire classification plant can be operated with a smaller amount of air than before, and the blower can be omitted.
[0069] 図 7および図 8は、この発明に係る気流分級機の他の実施形態を示している。この 実施形態における気流分級機 Aにおいては、二次分級室 16を上下方向に二段に  FIG. 7 and FIG. 8 show another embodiment of the air classifier according to the present invention. In the airflow classifier A in this embodiment, the secondary classification chamber 16 is vertically arranged in two stages.
2  2
区分し、その上段側の二次分級室 16aの内径を下段側二次分級室 16bの内径より 小径としている。  The upper secondary classification chamber 16a has an inner diameter smaller than the inner diameter of the lower secondary classification chamber 16b.
[0070] また、センタコア 26をァウタコア 26aと、そのァウタコア 26a内に挿入され、高さ調整 リング 29によって高さ調整可能なインナコア 26bとで形成し、そのインナコア 26bの中 心軸上に排気孔 26cを設けて 、る。  [0070] Further, the center core 26 is formed by the outer core 26a and the inner core 26b inserted into the outer core 26a and adjustable in height by the height adjusting ring 29, and the exhaust hole 26c is formed on the central axis of the inner core 26b. Establish
[0071] さらに、テーノリング 10として、上端を小径端とするテーパ状の微粉吸引口 11を有 するものを用いるようにして ヽる。他の構成は図 3に示す気流分級機と同一であるた め、同一の部品には同一の符号を付して説明を省略する。 Further, the tenor ring 10 having a tapered fine powder suction port 11 whose upper end is a small diameter end is used. Since the other configuration is the same as that of the air classifier shown in FIG. 3, the same parts are denoted by the same reference numerals and description thereof is omitted.
[0072] 図 9は、図 7および図 8に示す気流分級機 Aを用いた分級プラントを示す。この分 FIG. 9 shows a classification plant using the airflow classifier A shown in FIGS. 7 and 8. This minute
2  2
級プラントにおいては、図 6に示す分級プラントと同様に、ケーシング 2の下端出口に ジェットミル 40のホッパ 41を接続して、分級処理された粗粉をそのジェットミル 40によ り粉砕処理し、その処理後の粉体を循環路 43から一次分級室 13内に送り込むように している。他の構成は、図 6と同一であるため、同一部品には同一の符号を付して説 明を省略する。 [0073] 上記のように、気流分級機 Aの二次分級室 16を上段側二次分級室 16aと下段側 In the class plant, as in the class plant shown in FIG. 6, the hopper 41 of the jet mill 40 is connected to the lower end outlet of the casing 2, and the classified coarse powder is pulverized by the jet mill 40. The powder after the treatment is sent from the circulation path 43 into the primary classification chamber 13. Since other configurations are the same as those in FIG. 6, the same components are denoted by the same reference numerals and description thereof is omitted. [0073] As described above, the secondary classification chamber 16 of the airflow classifier A is divided into the upper secondary classification chamber 16a and the lower classification side.
2  2
二次分級室 16bとに区分し、上段側二次分級室 16aの内径を下段側二次分級室 16 bの内径より小径とすることにより、下段側二次分級室 16bにおいて分級処理した粉 体を上段側二次分級室 16aにおいて再度分級処理することができると共に、上段側 二次分級室 16aに至るに従って気流の旋回径が小さくなつて速度が増すため、粉体 供給筒 32に送り込まれる粉体供給用のエアのみで極めて高速のきれいな旋回気流 を形成することができる。その結果、粗粉の混入の極めて少ない、粒径の極めて小さ な微粉を得ることができる。  The powder is classified in the secondary classification chamber 16b, and is classified in the lower secondary classification chamber 16b by making the inner diameter of the upper secondary classification chamber 16a smaller than the inner diameter of the lower secondary classification chamber 16b. Can be classified again in the upper secondary classification chamber 16a, and the swirl diameter of the airflow decreases and the speed increases as it reaches the upper secondary classification chamber 16a. A clean whirling air flow of extremely high speed can be formed with only air for body supply. As a result, it is possible to obtain a fine powder having a very small particle diameter and containing very little coarse powder.
[0074] また、センタコア 26を形成するインナコア 26bの中心軸上に排気孔 26cを形成する と、その排気孔 26cから二次分級室 16内のエアの一部が排気され、排気抵抗が小さ くなるので、一次分級室 13および二次分級室 16内の圧力が異常に上昇するのを防 止することができ、微粉排出筒 12に吸引力を付与するブロワ 72として小型のものを 採用することができる。また、排気孔 26cの上方にダンバ Dを設けることにより、そのダ ンパ Dの開度を調節して排気量を調整することで粒径を変化させることができる。  [0074] When the exhaust hole 26c is formed on the central axis of the inner core 26b forming the center core 26, a part of the air in the secondary classification chamber 16 is exhausted from the exhaust hole 26c, and the exhaust resistance is low. Therefore, the pressure in the primary classification chamber 13 and the secondary classification chamber 16 can be prevented from rising abnormally, and a small blower 72 that applies suction to the fine powder discharge cylinder 12 should be used. Can do. In addition, by providing the damper D above the exhaust hole 26c, the particle size can be changed by adjusting the opening of the damper D and adjusting the exhaust amount.
[0075] なお、図 7および図 8では、二次分級室 16を上下に二段に区分したが、区分数はこ れに限定されるものではない。例えば、三段以上に区分してもよい。また、二次分級 室 16の上段側二次分級室 16aは円筒形としたが、図 5に示す場合と同様に、上端に 向けて小径となる円錐形としてもょ 、。  [0075] In Figs. 7 and 8, the secondary classification chamber 16 is divided into two stages in the vertical direction, but the number of divisions is not limited to this. For example, it may be divided into three or more stages. In addition, the upper secondary classification chamber 16a of the secondary classification chamber 16 has a cylindrical shape, but as in the case of FIG. 5, it may have a conical shape with a smaller diameter toward the upper end.
[0076] 図 10乃至図 12は、図 7および図 8に示す気流分級機 Aを用いた分級プラントの他  FIG. 10 to FIG. 12 show other classification plants using the air classifier A shown in FIG. 7 and FIG.
2  2
の例を示す。図 10に示す分級プラントは、高い分級精度が要求される場合や多産分 級の場合などに使用されるもので、気流分級機 Aとサイクロン分離機 62との間に第 2  An example of The classification plant shown in Fig. 10 is used when high classification accuracy is required or in the case of multi-product classification, and the second between the air classifier A and the cyclone separator 62.
2  2
の気流分級機 Aを組込み、前段の気流分級機 Aによって分級処理された微粉を第  The airflow classifier A is installed, and the fine powder classified by the airflow classifier A is
2 2  twenty two
2の気流分級機 Aの粉体供給筒 32に供給して、その粉体を再度分級処理し、ケー  2 is supplied to the powder supply cylinder 32 of the air classifier A, and the powder is classified again, and the
2  2
シング 2の下端出口に取付けられたバルブ Bの開放によって取り出される微粉を製品 としている。  The product is the fine powder extracted by opening valve B attached to the bottom outlet of Sing 2.
[0077] また、第 2の気流分級機 Aの微粉排出筒 12から排出される超微粉をサイクロン分  [0077] Further, the ultrafine powder discharged from the fine powder discharge cylinder 12 of the second airflow classifier A is divided into cyclones.
2  2
離機 62に送り込んで、粉体とエアとに分離している。他の構成は図 9に示す分級ブラ ントと同一であるため、同一部品には同一の符号を付して説明を省略する。 [0078] 上記分級プラントのように、気流分級機 Aとサイクロン分離機 62との間に、第 2の気 It is sent to the release machine 62 and separated into powder and air. Since the other configuration is the same as that of the classification brand shown in FIG. 9, the same parts are denoted by the same reference numerals and the description thereof is omitted. [0078] Like the classification plant described above, the second air is provided between the air classifier A and the cyclone separator 62.
2  2
流分級機 Aを組込むことによって、粒度分布幅の小さい微細な粉体を得ることがで  By incorporating the flow classifier A, a fine powder with a small particle size distribution width can be obtained.
2  2
きる。  wear.
[0079] 図 11に示す分級プラントにおいては、図 9に示す分級プラントのジェットミル 40を省 略した構成としている。この例で示す分級プラントにおいては、ブロワ 72の作動によ つて気流分級機 A内に吸引力を付与し、その吸引力と粉体供給筒 32に送りこまれる  The classification plant shown in FIG. 11 has a configuration in which the jet mill 40 of the classification plant shown in FIG. 9 is omitted. In the classifying plant shown in this example, suction force is applied to the air classifier A by the operation of the blower 72, and the suction force and the powder supply cylinder 32 are fed.
2  2
エアとによって粉体を気流分級機 A内に導くようにした力 同図の鎖線で示すブロワ  Force that causes the powder to be guided into the air classifier A by air Blower shown by the chain line in the figure
2  2
73から粉体供給筒 32内に圧縮エアを送り込んで粉体を気流分級機 A内に押込み  Compressed air is fed into the powder supply cylinder 32 from 73 and the powder is pushed into the airflow classifier A.
2  2
送風してもよい。この場合、ブロワ 72は不要となる。  You may blow. In this case, the blower 72 is not necessary.
[0080] 図 12に示す分級プラントにおいては、図 11に示す分級プラントの気流分級機 Aと [0080] In the classification plant shown in FIG. 12, the air classifier A of the classification plant shown in FIG.
2 サイクロン分離機 62間に第 2の気流分級機 Aを組込み、その第 2の気流分級機 A  2 A second airflow classifier A is installed between the cyclone separators 62 and the second airflow classifier A
2 2 のケーシング 2の下端出口力も排出される微粉を製品として 、る。  2 2 As a product, the fine powder that is also discharged from the lower end outlet force of the casing 2 is used.
[0081] なお、図 12に示す分級プラントにおいても、ブロワ 72を設けずに同図の鎖線で示 すブロワ 73によって粉体を気流分級機 Aに押込み送風してもよい。また、ブロワ 72と In the classification plant shown in FIG. 12, the blower 72 shown in FIG. 12 may be used to push the powder into the airflow classifier A and blow air without providing the blower 72. Also with blower 72
2  2
ブロワ 73を併用してもよい。  Blower 73 may be used in combination.

Claims

請求の範囲 The scope of the claims
[1] ケーシング内に分級板を設け、前記ケーシング内には前記分級板の上面外周部 上に略円筒状の一次分級室と、その一次分級室と同一軸上に一次分級室より小径 の略円筒状または円錐状の二次分級室とを形成し、前記一次分級室の周壁に、そ の一次分級室内の外周部周方向に向けて粉体と圧縮エアの固気混合流体を噴射 する噴射ノズルを設け、前記分級板の外周とケーシングの内周面間に粗粉排出口を 形成し、前記分級板の中心部に形成された微粉吸引口に微粉排出筒を接続した気 流分級機。  [1] A classification plate is provided in the casing, and a substantially cylindrical primary classification chamber is provided on the outer periphery of the upper surface of the classification plate in the casing, and is substantially smaller in diameter than the primary classification chamber on the same axis as the primary classification chamber. A cylindrical or conical secondary classification chamber is formed, and a solid-gas mixed fluid of powder and compressed air is sprayed on the peripheral wall of the primary classification chamber in the circumferential direction of the outer periphery of the primary classification chamber An air classifier in which a nozzle is provided, a coarse powder discharge port is formed between the outer periphery of the classification plate and the inner peripheral surface of the casing, and a fine powder discharge tube is connected to a fine powder suction port formed in the center of the classification plate.
[2] 前記噴射ノズルを複数とし、その複数の噴射ノズルを一次分級室の周壁外周囲に 等間隔に設けた請求項 1に記載の気流分級機。  [2] The airflow classifier according to claim 1, wherein a plurality of the injection nozzles are provided, and the plurality of injection nozzles are provided at equal intervals around the outer peripheral wall of the primary classification chamber.
[3] 前記一次分級室の周壁外周囲に固気混合流体が供給されるリング状の粉体供給 ヘッダを設け、その粉体供給ヘッダに前記複数の噴射ノズルを接続して各噴射ノズ ルに固気混合流体を供給するようにした請求項 2に記載の気流分級機。 [3] A ring-shaped powder supply header for supplying a solid-air mixed fluid is provided around the outer peripheral wall of the primary classification chamber, and the plurality of injection nozzles are connected to the powder supply header to each injection nozzle. The air classifier according to claim 2, wherein a solid-gas mixed fluid is supplied.
[4] 前記二次分級室の頂壁中心部に円錐形又は円筒形のセンタコアを設けた請求項[4] The conical or cylindrical center core is provided at the center of the top wall of the secondary classification chamber.
1乃至 3のいずれかに記載の気流分級機。 The air classifier according to any one of 1 to 3.
[5] 前記センタコアを昇降自在に支持した請求項 4に記載の気流分級機。 5. The air classifier according to claim 4, wherein the center core is supported so as to be movable up and down.
[6] 前記一次分級室の高さ寸法を調整可能とした請求項 1乃至 5のいずれかに記載の気 流分級機。 6. The air classifier according to any one of claims 1 to 5, wherein a height dimension of the primary classification chamber can be adjusted.
[7] 前記二次分級室の高さ寸法を調整可能とした請求項 1乃至 6のいずれかに記載の 気流分級機。  [7] The airflow classifier according to any one of [1] to [6], wherein a height dimension of the secondary classification chamber is adjustable.
[8] 前記二次分級室を上下方向に複数段に区分し、上段側の二次分級室に至るに従 つて内径寸法を小径とした請求項 1乃至 7のいずれかに記載の気流分級機。  [8] The air flow classifier according to any one of claims 1 to 7, wherein the secondary classification chamber is divided into a plurality of stages in the vertical direction, and the inner diameter is made smaller as it reaches the upper secondary classification chamber. .
[9] 前記センタコアの中心軸上に排気口を形成した請求項 4乃至 8のいずれかに記載 の気流分級機。  [9] The airflow classifier according to any one of claims 4 to 8, wherein an exhaust port is formed on a central axis of the center core.
[10] 請求項 1乃至 9のいずれかに記載の気流分級機と、その気流分級機の噴射ノズル に粉体を供給する粉体供給筒と、気流分級機の微粉排出筒から送り込まれてくる固 気混合流体を微粉とエアとに分離する固気分離機と、その固気分離機のエア出口か ら送り込まれてくるエア中の微粉を捕集してエアを清澄ィ匕する集塵機と、その集塵機 に吸引力を付与し、または前記粉体供給筒に圧縮エアを送り込むブロワとからなる分 級プラント。 [10] The airflow classifier according to any one of claims 1 to 9, a powder supply cylinder that supplies powder to an injection nozzle of the airflow classifier, and a fine powder discharge cylinder of the airflow classifier A solid-gas separator that separates the solid-air mixed fluid into fine powder and air, a dust collector that collects the fine powder in the air fed from the air outlet of the solid-gas separator and clarifies the air, The dust collector A classification plant comprising a blower that applies a suction force to the powder supply or feeds compressed air into the powder supply cylinder.
[11] 前記気流分級機のケーシングの下端開口に粉体を粉砕処理するジェットミルを接 続し、そのジヱットミルの粉体出口部と粉体供給筒とを循環路で接続し、その循環路 の途中に粉体供給管を接続した請求項 10に記載の分級プラント。  [11] A jet mill for pulverizing powder is connected to the lower end opening of the casing of the air classifier, and the powder outlet portion of the jet mill and the powder supply cylinder are connected by a circulation path. The classification plant according to claim 10, wherein a powder supply pipe is connected in the middle.
[12] 前記気流分級機と固気分離機との間に、微粉排出筒から送り込まれてくる微粉を 製品とされる微粉と超微粉とに分級する第 2の気流分級機を組込んだ請求項 10又は 11に記載の分級プラント。 [12] A claim in which a second air classifier is installed between the air classifier and the solid-gas separator to classify the fine powder fed from the fine powder discharge cylinder into a fine powder and a super fine powder. Item 12. Classification plant according to item 10 or 11.
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JPH0857424A (en) * 1995-08-24 1996-03-05 Nippon Pneumatic Mfg Co Ltd Raw material supply device in air classifier
JPH11138103A (en) * 1997-11-06 1999-05-25 Nippon Pneumatic Mfg Co Ltd Pneumatic classifier

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JPS5481172U (en) * 1977-11-18 1979-06-08
JPH0857424A (en) * 1995-08-24 1996-03-05 Nippon Pneumatic Mfg Co Ltd Raw material supply device in air classifier
JPH11138103A (en) * 1997-11-06 1999-05-25 Nippon Pneumatic Mfg Co Ltd Pneumatic classifier

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4907655B2 (en) * 2006-06-13 2012-04-04 日本ニューマチック工業株式会社 Airflow classifier and classification plant
WO2021201311A1 (en) * 2020-03-30 2021-10-07 주식회사 드림씨엔지 Cyclone unit and road surface cleaning device equipped with same

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