WO2006123352A1 - Base mats - Google Patents

Base mats Download PDF

Info

Publication number
WO2006123352A1
WO2006123352A1 PCT/IN2005/000158 IN2005000158W WO2006123352A1 WO 2006123352 A1 WO2006123352 A1 WO 2006123352A1 IN 2005000158 W IN2005000158 W IN 2005000158W WO 2006123352 A1 WO2006123352 A1 WO 2006123352A1
Authority
WO
WIPO (PCT)
Prior art keywords
cut
pile
mat
compound
backing
Prior art date
Application number
PCT/IN2005/000158
Other languages
French (fr)
Inventor
Arun Prasad
Original Assignee
Arun Prasad
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Arun Prasad filed Critical Arun Prasad
Priority to PCT/IN2005/000158 priority Critical patent/WO2006123352A1/en
Publication of WO2006123352A1 publication Critical patent/WO2006123352A1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44F—SPECIAL DESIGNS OR PICTURES
    • B44F5/00—Designs characterised by irregular areas, e.g. mottled patterns
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0065—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the pile
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0068—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the primary backing or the fibrous top layer
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/08—Properties of the materials having optical properties
    • D06N2209/0807—Coloured

Definitions

  • This invention generally relates to base mats with backings.
  • the invention particularly relates to base mats of two versions viz. tufted mat and woven mat.
  • the pile of the mat could either be cut pile or loop pile or a combination of cut.pile and loop pile.
  • the mats manufactured according to this invention will have various utilities such as mats, panels, carpets and the like, and may be made from natural or synthetic fibres.
  • the invention also relates to a method of manufacturing base mats with different designs and shapes with various types of embellishments.
  • the invention consists of novel and unique idea of manufacturing mats and carpets.
  • a base mat can be manufactured with tufted cut pile or loop pile rubber mat or woven cut pile or loop pile mat.
  • the pile of the base mat could be either cut pile or loop pile or a combination of cut and loop pile. If the base mat does not have a backing, then it is preferable to give a backing to this base mat. The purpose of giving this backing is to prevent or minimize the fraying of the cut edges.
  • the backing could be either using a latex based compound or any petrochemical based compound. Designs or shapes are cut out from the base mat.
  • An additional layer of backing compound ( either a latex based compound or any petrochemical based compound) is applied to the base mat which already has the particular designs and shapes cut off from it. The colour of this additional backing compound could be according to the specific requirement.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Carpets (AREA)

Abstract

A base mat with tufted cut pile or loop pile rubber mat or woven cut pile or loop pile mat. The pile of the base mat could be either cut pile or loop pile or a combination of cut and loop pile. The backing could be either using a latex based compound or any petrochemical based compound. Designs or shapes are cut out from the base mat. An additional layer of backing compound (either a latex based compound or any petrochemical based compound) is applied from it. After the application of the additional compound and before this additional compound layer solidifies it is possible to insert into the cut off areas any embellishments, if required. It is possible to get a dramatic three - dimensional effect on the mat. By giving a colour to the additional backing it is possible to give colours to the base of the mat.

Description

Base Mats Field of Invention
This invention generally relates to base mats with backings. The invention particularly relates to base mats of two versions viz. tufted mat and woven mat. The pile of the mat could either be cut pile or loop pile or a combination of cut.pile and loop pile. The mats manufactured according to this invention will have various utilities such as mats, panels, carpets and the like, and may be made from natural or synthetic fibres. The invention also relates to a method of manufacturing base mats with different designs and shapes with various types of embellishments. Prior Art
It is well known in the art that there are two types of mats and they are categorized as brush mats and non-brush mats. As floor coverings, the conventional mats have been found inadequate, as the disadvantage is that it is difficult to add embellishments. Summary of Invention
The invention consists of novel and unique idea of manufacturing mats and carpets. In this invention a base mat can be manufactured with tufted cut pile or loop pile rubber mat or woven cut pile or loop pile mat.
In this invention the pile of the base mat could be either cut pile or loop pile or a combination of cut and loop pile. If the base mat does not have a backing, then it is preferable to give a backing to this base mat. The purpose of giving this backing is to prevent or minimize the fraying of the cut edges. The backing could be either using a latex based compound or any petrochemical based compound. Designs or shapes are cut out from the base mat. An additional layer of backing compound ( either a latex based compound or any petrochemical based compound) is applied to the base mat which already has the particular designs and shapes cut off from it. The colour of this additional backing compound could be according to the specific requirement. After the application of the additional compound and before this additional compound layer solidifies it is possible to insert into the cut off areas any embellishments, if required. These embellishments that are placed into the cut off space (which has the exposed liquid layer of the additional backing compound), gets fixed into the additional backing compound r after this compound is cured and solidified. Some of the examples of embellishments that could be inserted are pebbles, stones, ceramics, wood, carpets, fabrics etc. Once the additional layer is in place then the mat could be finished by cutting into its final shape and size, if required. This, in essence, is the process of making this novel innovation on a mat. Salient features
1. It is possible to get a dramatic three - dimensional effect on the mat.
2. By giving a colour to the additional backing it is possible to give colours to the base of the mat. So it is possible to see the colour through the cutout areas of the mat.
3. When there are cut out areas in the mat the brushing effect of the mat is enhanced.
4. It is a rather cost effective method of making designs on mats.
5. By implanting embellishments into the additional backing novelty is Provided to the mat.

Claims

Claims
1. The base mat with different types of embellishments wherein the pile of the base mat could be either cut pile or loop pile or a combination of cut and loop pile.
2. A method of manufacturing the base mat as claimed in claim 1 wherein the pile of the base mat could be either cut pile or loop pile or a combination of cut and loop pile. If the base mat does not have a backing, then it is preferable to give a backing to this base mat,
3. the backing could be either using a latex based compound or any petrochemical based compound. Designs or shapes are cut out from the base mat. An additional layer of backing compound ( either a latex based compound or any petrochemical based compound) is applied to the base mat which already has the particular designs and shapes cut off from it,
4. after the application of the additional compound and before this additional compound layer solidifies it is possible to insert into the cut off areas any embellishments, if required; these embellishments that are placed into the cut off space ( which has the exposed liquid layer of the additional backing compound) gets fixed into the additional backing compound after this compound is cured and solidified, some of the examples of embellishments that could be inserted are pebbles, stones, ceramics, wood, carpets, fabrics etc, once the additional layer is in place then the mat could be finished by cutting into its final shape and size if required.
PCT/IN2005/000158 2005-05-17 2005-05-17 Base mats WO2006123352A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/IN2005/000158 WO2006123352A1 (en) 2005-05-17 2005-05-17 Base mats

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/IN2005/000158 WO2006123352A1 (en) 2005-05-17 2005-05-17 Base mats

Publications (1)

Publication Number Publication Date
WO2006123352A1 true WO2006123352A1 (en) 2006-11-23

Family

ID=37430972

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IN2005/000158 WO2006123352A1 (en) 2005-05-17 2005-05-17 Base mats

Country Status (1)

Country Link
WO (1) WO2006123352A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3400039A (en) * 1965-10-14 1968-09-03 American Biltrite Rubber Co Composite carpet matting and method of making the same
WO2000007842A1 (en) * 1998-08-06 2000-02-17 Paul Kimsey Embellishing articles
WO2001096643A2 (en) * 2000-06-13 2001-12-20 Milliken & Company Patterned carpet and method for producing it
WO2001096642A2 (en) * 2000-06-12 2001-12-20 Milliken & Company Digitally partterned carpet and method for producing it
WO2004067875A2 (en) * 2003-01-22 2004-08-12 Mohawk Brands, Inc. Tile coverings with borders and inserts and methods of installation

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3400039A (en) * 1965-10-14 1968-09-03 American Biltrite Rubber Co Composite carpet matting and method of making the same
WO2000007842A1 (en) * 1998-08-06 2000-02-17 Paul Kimsey Embellishing articles
WO2001096642A2 (en) * 2000-06-12 2001-12-20 Milliken & Company Digitally partterned carpet and method for producing it
WO2001096643A2 (en) * 2000-06-13 2001-12-20 Milliken & Company Patterned carpet and method for producing it
WO2004067875A2 (en) * 2003-01-22 2004-08-12 Mohawk Brands, Inc. Tile coverings with borders and inserts and methods of installation

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