WO2006111057A1 - A method for comprehensively using of the raw material in wet-processing phosphorite and producing nano calcium carbonate with high purity and microsphere shape at the same time - Google Patents

A method for comprehensively using of the raw material in wet-processing phosphorite and producing nano calcium carbonate with high purity and microsphere shape at the same time Download PDF

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WO2006111057A1
WO2006111057A1 PCT/CN2005/002346 CN2005002346W WO2006111057A1 WO 2006111057 A1 WO2006111057 A1 WO 2006111057A1 CN 2005002346 W CN2005002346 W CN 2005002346W WO 2006111057 A1 WO2006111057 A1 WO 2006111057A1
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acid
calcium
phosphate rock
water
solution
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Chinese (zh)
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Shandong Wu
Zheng Wu
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Shandong Wu
Zheng Wu
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01CAMMONIA; CYANOGEN; COMPOUNDS THEREOF
    • C01C1/00Ammonia; Compounds thereof
    • C01C1/24Sulfates of ammonium
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/26Phosphates
    • C01B25/32Phosphates of magnesium, calcium, strontium, or barium
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01CAMMONIA; CYANOGEN; COMPOUNDS THEREOF
    • C01C1/00Ammonia; Compounds thereof
    • C01C1/18Nitrates of ammonium
    • C01C1/185Preparation
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/18Carbonates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/46Sulfates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/30Particle morphology extending in three dimensions
    • C01P2004/32Spheres
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/62Submicrometer sized, i.e. from 0.1-1 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/64Nanometer sized, i.e. from 1-100 nanometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity

Definitions

  • the present invention relates to the comprehensive utilization of phosphate rock and the acid which decomposes phosphate rock, and more particularly to the separation and extraction of calcium from phosphate rock and the secondary use of used acid. . Background technique .
  • Phosphate rock is a mineral containing calcium, phosphorus and a large amount of impurities, of which about 40-50% of calcium, less than 18% of phosphorus, mainly used as raw materials for the production of phosphorus products, such as phosphoric acid, ammonium phosphate, phosphate fertilizer.
  • phosphorus products such as phosphoric acid, ammonium phosphate, phosphate fertilizer.
  • Ca 5 F(P0 4 )3 + 10HNO 3 5Ca(N0 3 ) 2 + 3H 3 P0 4 + HF t (3)
  • High-efficiency utilization, and the recovery of calcium is very difficult, and the unused raw materials may cause certain harm to the environment.
  • CaCl 2 after extraction of 3 ⁇ 4P0 4 is soluble and can be recovered by adding a suitable precipitant to produce pure calcium compound, but a large amount of water and chloride brought by HC1 brings recovery.
  • CaS0 4 * 2 H 2 0 in formula (2) is a mixture containing a large amount of sediment, CaS0 4 is insoluble and extremely difficult to purify; in formula (3), the acid solution is a calcium, phosphorus mixed system, calcium Phosphorus can only coexist in an ionic state under strong acid conditions.
  • the value is greater than 4
  • CaHP0 4 precipitates, and when the pH is greater than 9, there is almost no calcium phosphate in the acid solution. This is also the reason for decomposing the fluorine-containing calcium salt of the acidity, that is, the phosphate rock, with a strong acid.
  • the object of the present invention is to find a simple and effective method for the secondary comprehensive utilization of waste calcium and used acid in the phosphate rock processing industry, and the use of an acid which must be used for decomposing phosphate rock to change the easily volatile ammonia into fixed ammonium.
  • a variety of products can be obtained by selecting different precipitants; the calcium in the phosphate rock powder is made into a pure compound and the high-purity microsphere nano calcium carbonate is produced in parallel.
  • the surgical solution of the present invention includes the following steps:
  • a precipitant that forms a precipitate of a calcium compound is added to the acid solution.
  • the technical solution adopted by the present invention includes the following steps:
  • the acid is preferably nitric acid, hydrochloric acid, phosphoric acid or any mixture thereof;
  • step (b) Adding the acid hydrolysis solution to the acid solution obtained in step (a); the pH value of the substance, controlling the pH value in the range of 0-12, preferably pH 2-12, obtaining the solidified water-soluble calcium and phosphorus Acid solution;
  • step (c) purifying the acid hydrolysate obtained in the step (b) to obtain an acid hydrolyzate containing water-soluble calcium, and a separated phosphorus-containing cured product;
  • a precipitant which forms a precipitate of a calcium compound is added to the acid-soluble solution containing water-soluble calcium obtained in the step (c) to obtain a precipitate of a calcium compound such as calcium sulfate or calcium carbonate.
  • the obtained calcium compound is treated to obtain high-purity microsphere nano calcium carbonate with a particle size of 20 nm--500.
  • the technical solution for preparing a calcium compound precipitate of the present invention can be cyclically co-produced with a conventional acid hydrolysis phosphate method.
  • the first concept of the present invention was developed from equation (3) to analyze how to obtain pure calcium.
  • the acid hydrolysis solution of the formula (3) is a highly acidic solution in which water-soluble calcium and phosphorus ions coexist, and can be purified by filtration, natural sedimentation, and removal of specific ions by adding a chemical reagent to obtain water-soluble calcium.
  • Purified calcium in the purified acidolysis solution is separated by a precipitant capable of forming a calcium compound precipitate under strong acidic conditions.
  • the added precipitant determines the process product orientation of formula (3).
  • the invention selects a precipitant containing SO/—series, such as H 2 S0 4 , Na 2 S0 4 , K 2 S0 4 , (NH 4 ) 2 S0 4 , etc. containing cations such as H+, Na+, K ⁇ + 4, etc. It is water-soluble, purifiable, and has a single precipitation of CaS0 4 and has good compatibility with the original phosphorus product process.
  • the reaction can obtain both pure CaS0 4 and an acid capable of decomposing phosphate rock, that is, HN0 3 is regenerated, and a cyclic reaction is formed with the formula (3), in which the 3 ⁇ 4P0 4 forms a concomitant. HN0 3 forms a circulating medium.
  • H 3 P0 4 in the separation formula (4) is subjected to extraction.
  • HN0 3 and H 3 P0 4 can enter the compound fertilizer to prepare ammonium phosphate nitrate, but also lose HN0 3 at the same time, while the sulfuric acid method prepares the ammonium, there is neither extraction process nor a large amount of HN0 3 source, 'this takes The separation problem of 3 ⁇ 4P0 4 came.
  • another concept of the present invention is: using different forms of phosphate at different pH values, in the case of containing a large amount of water-soluble Ca 2+ , the calcium salt of each form of phosphoric acid has different solubility characteristics, and the acid is controlled.
  • the phosphate content of the solution is such that the water-soluble phosphorus is limited to a certain range so that it does not affect the purity and quantity of the calcium compound, that is, the phosphorus is left in the solid without being decomposed into water-soluble, and Calcium is decomposed into water-soluble, calcium is first recovered, and high-phosphorus solids that have not been decomposed into water-soluble phosphorus are introduced into the process of producing phosphorus products such as ammonium, calcium, and calcium hydrogen phosphate.
  • this method reduces the amount of calcium recovered, it has obtained two pure substances, especially pure calcium, which can be combined with the current original production process. Therefore, when the pH value is controlled to 4 or more (as long as the phosphate rock powder is excessively controlled, the pH value can be controlled to be greater than 4), there is the following formula:
  • Ca(H 2 P0 4 ) 2 also plays a certain role in media, and has the ability to carry Ca 2+ , but its dissolved enthalpy is too small, under strong acid It is also only about 0.5mol/l. Insufficient use is only an auxiliary function.
  • the dominant role is HN0 3 , and its concentration can be artificially adjusted to within the range of near saturation. In order to obtain a good purification effect and a practical amount of calcium compound precipitation, the acid concentration is adjusted to control Ca 2 . ⁇ in the practical range of 0.5- 8 mol / l, at 2-6 mol / 1 preferred.
  • HN0 3 in the formulae - (8) and (9) may also be replaced by a mixed acid of any ratio of HCl or HN0 3 and HCl.
  • the amount of acid used in this step-by-step decomposition method and the amount of acid used in the one-step decomposition method are equal in both theoretical analysis and actual 'implementation, except that the same amount of acid brings a very different result.
  • a third concept of the invention resides in the value of recovering pure calcium, that is, product orientation and source of raw materials. It can be seen in formula (4), formula (5), formula (6), and formula (7) that different precipitants have significant differences in the orientation of the process and product. In the implementation, it must contribute to the original process, and also solve the problem of sufficient source of precipitant. H 2 S0 4 and Na 2 S0 4 are easily available, and K 2 S0 4 and (N3 ⁇ 4) 2 S04 are relatively difficult to solve, and the recovered pure CaS0 4 is not ideal as the product enters the market, and the price and the sales capacity are not satisfactory.
  • the ammonium salt of carbonate is both purified and industrially supported. Because the ammonia contained therein is easily volatilized and reduces the nitrogen use rate, it can be used to form a mutually supporting cycle process with CaS0 4 , as shown in the following formula:
  • the present invention accomplishes the following overall response:
  • the process equipment for extracting phosphoric acid is not used in the process, and the large amount of HC1 and HN0 3 required for forming water-soluble calcium are not used, and only the stepwise decomposition method can be adopted. .
  • the formula (7) has clearly expressed embodiment recovering pure calcium.
  • the invention has the following help in the process: In the ammonium phosphate, due to the influence of no Ca 2+ , the total nutrient content and the water solubility of phosphorus can be greatly improved, especially the ammonium nitrogen is increased, and the nitrogen fertilizer is adsorbed in the soil. Increase, reduce loss, use better, and eliminate the freezing process.
  • the treatment of phosphate rock by the step-by-step decomposition method has unique advantages for the ammonium phosphate ammonium nitrate process: for the acid hydrolysis solution after decalcification of formula (8), adjusting the ffl value 8-9 to separate CaHP0 4 , CaF 2 and After the iron and aluminum impurities are adjusted, the PH value is 9-12, and Mg(0H) 2 is separated to obtain the calcium hydrogen phosphate fertilizer mainly composed of CaHP0 4 , wherein the effective phosphorus is not easily fixed by iron and aluminum to reduce the fertilizer efficiency. A purer Mg (0H) 2 can be obtained.
  • This method is especially suitable for the development and utilization of high-iron, high-magnesium and low-grade phosphate rock.
  • the purified Ca(N0 3 ) 2 can form a series of high-quality nitrates, which react with K 2 S0 4 , (NH 4 ) 2 S0 4 , Na 2 S0 4 , (N ) 2C0 3 , NH 4 HC 0 3 , respectively.
  • the precipitant containing C0 3 2 - has great advantages, the process is simple, the product is pure, the reactant concentration is high, the investment is small, the effect is quick, and the original process can greatly reduce the load of the freezing process. Or save the freezing process. . 'Benefit effect
  • the beneficial effects of the invention 1. Further utilizing the raw materials used for preparing the phosphorus product of the acid phosphate rock to prepare a plurality of pure products. 2.
  • the invention has good compatibility with the current technology, and not only can co-produce many products, the development scale can be large or small, and the new process is simple and easy. 3.
  • the process steps of the present invention adopt a recycling process, and there is no pollution of three wastes. 4.
  • the invention can produce high-quality calcium carbonate, ammonium sulfate and ammonium nitrate in large quantities, especially to obtain high-purity, micro-sphere, nano-scale calcium carbonate, which not only provides market demand, but also has good economic, social and social benefits. . .
  • Figure 1 is a process flow diagram for preparing decalcified phosphate rock and pure calcium sulfate.
  • Figure 2 is a process flow diagram for the full recovery of calcium, phosphorus and acid from decalcified phosphate rock.
  • Figure 3 is a flow chart showing the process of producing high-purity microsphere nano-calcium carbonate from the separated high-purity calcium sulfate.
  • the clear solution is filtered to clear and transparent into the Ca 2+ clear solution tank.
  • the solid-liquid mixture in the regeneration reaction tank is sent to a solid-liquid separation suction filter tank for filtration, and the filtrate is regenerated acid and sent to the acid hydrolysis tank.
  • step 4 Return to step 4. Return to step 2 when the Ca 2+ containing solution is used up.
  • the solid matter is taken out from the acid hydrolysis tank and filtered to a water content of about 25%.
  • the molar ratio of nitrate nitrogen to 1.2%, Ca046%, . Ca 2+ /P0 4 3- was 1.3.
  • This embodiment has a particularly good effect on the treatment of high-iron and high-magnesium phosphate rock.
  • Most of the iron and magnesium impurities enter the acid hydrolysis solution, and the pH value is mentioned to about 8 with lime milk, and CaHP0 4 and iron can be separated, and then PH The value mentions 12, Mg 2+ will precipitate completely, and the acid solution is pure Ca 2+ containing solution.
  • Example 2 Full recovery of calcium, phosphorus and acid from decalcified phosphate rock
  • the product is transferred into a vacuum suction filter box for solid-liquid separation, and 100 kg of fresh water is added for washing three times. Put The strongly acidic filtrate and washing liquid were combined to about 380 kg, and sent to an evaporation process to be ammoniated and dried.
  • N-P-K ternary compound fertilizer can be obtained.
  • CaC0 3 10kg, powdery, non-caking, purity greater than 98%, whiteness greater than 98%, microsphere type, uniform particle size and less than '100 nm.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
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Abstract

The present invention provides a method for comprehensively using of the raw material in wet-processing phosphorite and producing nano calcium carbonate with high purity and microsphere shape at the same time, which solves the problems that calcium is abandoned and used acid is not reused in the existing processes. The method comprises: reacting phosphorite with acid to produce a solution containing water soluble Ca2+ ion and phosphate, adding material to the solution obtained to adjust the pH value; then purifying the solution, and adding precipitant into it to produce unitary and pure calcium compound precipitation. Each step of the method is operated in recycle mode, and is well compatible with the existing processes, and can produce many kinds of product at the same time. The method is simple. According to the method, nano calcium carbonate with high purity and microsphere shape, ammonium sulfate and ammonium nitrate can be produced in large scale.

Description

对酸解磷矿的原料综合利用  Comprehensive utilization of raw materials for acid phosphate rock
和联产高纯微球纳米碳酸钙的方法 技术领域 '  And co-production of high-purity microspheres of nanometer calcium carbonate technical field '
本发明涉及磷矿和分解磷矿的酸的综合利用,更确切地说涉及分离提取磷矿 的钙, 并对用过的酸进行二次利用。. 背景技术 .  The present invention relates to the comprehensive utilization of phosphate rock and the acid which decomposes phosphate rock, and more particularly to the separation and extraction of calcium from phosphate rock and the secondary use of used acid. . Background technique .
磷矿是含钙、 磷和大量杂质的矿物, 其中大约有 40— 50%的钙元素, 小于 18%的磷元素, 主要作为生产磷产品的原料, 如磷酸、 磷铵、 磷肥等。 现在, 最 经济有效的方法是用酸来分解磷矿, 典型的工艺有:  Phosphate rock is a mineral containing calcium, phosphorus and a large amount of impurities, of which about 40-50% of calcium, less than 18% of phosphorus, mainly used as raw materials for the production of phosphorus products, such as phosphoric acid, ammonium phosphate, phosphate fertilizer. Now, the most cost-effective method is to use acid to break down phosphate rock. Typical processes are:
1、 用有机溶剂萃取制备磷酸的酸解方程式:  1. The acid hydrolysis equation for the preparation of phosphoric acid by extraction with an organic solvent:
Ca5F(P04)3 + 10HC1 = 5CaCl2 + 3H3P04 + HF t 式(1)Ca 5 F(P0 4 ) 3 + 10HC1 = 5CaCl 2 + 3H 3 P0 4 + HF t (1)
2、 用硫酸制备磷铵的酸解方程式: 2. The acid hydrolysis equation for preparing ammonium phosphate with sulfuric acid:
Ca5F(P04)3 + 5H2S04 + 10H2O = 5 CaS04* 2 H20 + 3H3P04 + HF† 式(2)Ca 5 F(P0 4 ) 3 + 5H 2 S0 4 + 10H 2 O = 5 CaS0 4 * 2 H 2 0 + 3H 3 P0 4 + HF† (2)
3、 用硝酸制备磷铵的酸解方程式: : . 3. The acid hydrolysis equation for preparing ammonium phosphate with nitric acid: .
Ca5F(P04)3 + 10HNO3 = 5Ca(N03)2 + 3H3P04 + HF t 式(3) 在这些现行技术中, 回收磷是很理想的,但对于钙元素则未得到高效益的利 用,而且回收钙十分困难,未被利用的原料对环境也可能造成一定的危害。式(1 ) 中, 萃取了 ¾P04后的 CaCl2可溶可净化, 可以通过加入合适的沉淀剂生成纯净 的钙化合物来回收, 但 HC1带入的大量的水和氯化物给回收带来了不便; 式 (2) 中 CaS04* 2 H20是含有大量泥沙的混杂物, CaS04不可溶而极难净化; 式 (3) 中, 酸解液是一个钙、磷混合体系, 钙、磷只有在强酸条件下才能呈离子状态共 存。 当 值大于 4时, 将生成 CaHP04沉淀, PH值大于 9时, 酸解液中几乎无 磷酸的钙盐。这也是用强酸分解憐酸的含氟钙盐即磷矿的原因。这就使得式(3) 中的水溶性钙无法和碳铵行业产量巨大的、 含 C03 2'的铵盐进行直接反应, 充分 利用其中的钙和已用过的酸制成纯净的碳酸钙和相应的铵盐,并使挥发性氨提高 氮肥利用率。 . Ca 5 F(P0 4 )3 + 10HNO 3 = 5Ca(N0 3 ) 2 + 3H 3 P0 4 + HF t (3) In these prior art, it is desirable to recover phosphorus, but not for calcium. High-efficiency utilization, and the recovery of calcium is very difficult, and the unused raw materials may cause certain harm to the environment. In formula (1), CaCl 2 after extraction of 3⁄4P0 4 is soluble and can be recovered by adding a suitable precipitant to produce pure calcium compound, but a large amount of water and chloride brought by HC1 brings recovery. Inconvenient; CaS0 4 * 2 H 2 0 in formula (2) is a mixture containing a large amount of sediment, CaS0 4 is insoluble and extremely difficult to purify; in formula (3), the acid solution is a calcium, phosphorus mixed system, calcium Phosphorus can only coexist in an ionic state under strong acid conditions. When the value is greater than 4, CaHP0 4 precipitates, and when the pH is greater than 9, there is almost no calcium phosphate in the acid solution. This is also the reason for decomposing the fluorine-containing calcium salt of the acidity, that is, the phosphate rock, with a strong acid. This makes the water-soluble calcium in formula (3) unable to directly react with the ammonium salt containing C0 3 2 ' in the ammonium bicarbonate industry, making full use of the calcium and the used acid to make pure calcium carbonate. And the corresponding ammonium salt, and the volatile ammonia increases the nitrogen utilization rate. .
另一方面, 纳米碳酸钙因其具有的优异特性而获得广泛的使用, 各种粒度、 晶型的产品市场需求量又很 '大, 供求矛盾将日益突出。 发明内容 .  On the other hand, nano-calcium carbonate is widely used due to its excellent properties, and the market demand for various particle size and crystal forms is very large, and the contradiction between supply and demand will become increasingly prominent. SUMMARY OF THE INVENTION
发明目的  Purpose of the invention
本发明的目的在于寻求一种简单有效的方法,对磷矿加工业中废弃的钙和用 过的酸进行二次综合利用, 用分解磷矿必须使用的酸把容易挥发的氨变为固定 铵,选择不同的沉淀剂可得到多种产品;把磷矿粉中的钙制成纯净化合物并联产 高纯微球纳米碳酸钙。 技术方案 The object of the present invention is to find a simple and effective method for the secondary comprehensive utilization of waste calcium and used acid in the phosphate rock processing industry, and the use of an acid which must be used for decomposing phosphate rock to change the easily volatile ammonia into fixed ammonium. A variety of products can be obtained by selecting different precipitants; the calcium in the phosphate rock powder is made into a pure compound and the high-purity microsphere nano calcium carbonate is produced in parallel. Technical solutions
本发明釆取的 术方案包括以下步骤: ·  The surgical solution of the present invention includes the following steps:
(a)磷矿与酸反应, 制备含水溶性钙和磷的酸解液;  (a) reacting phosphate rock with an acid to prepare an acid hydrolyzate containing water-soluble calcium and phosphorus;
(b)加入调节酸解液 PH值的物质, 控制 PH值在 0— 12范围内;  (b) adding a substance that adjusts the PH value of the acidolysis solution, and controlling the pH value in the range of 0-12;
. (c) 净化酸解液;  (c) purifying the acid hydrolysate;
(d) 在酸解液中加入生成钙化合物沉淀的沉淀剂。 , 在本发明的一个优选例中, 本发明采取的技术方案包括以下步骤:  (d) A precipitant that forms a precipitate of a calcium compound is added to the acid solution. In a preferred embodiment of the present invention, the technical solution adopted by the present invention includes the following steps:
(a) 磷矿与酸反应, 制备含水溶性钙和磷的酸解液;  (a) reacting phosphate rock with an acid to prepare an acid hydrolysate containing water-soluble calcium and phosphorus;
其中所述的酸优选硝酸、 盐酸、 磷酸或其任意混合;  Wherein the acid is preferably nitric acid, hydrochloric acid, phosphoric acid or any mixture thereof;
(b) 步骤 (a)得到的酸解液中加入调节酸解液; PH值的物质, 控制 PH值在 0— 12范围内, 优选 pH为 2— 12, 得到含有水溶性钙和含磷固化物的酸解液; (b) Adding the acid hydrolysis solution to the acid solution obtained in step (a); the pH value of the substance, controlling the pH value in the range of 0-12, preferably pH 2-12, obtaining the solidified water-soluble calcium and phosphorus Acid solution;
(c)净化步骤(b)得到的酸解液, 得到含有水溶性钙的酸解液, 以及分离 的含磷固化物; . (c) purifying the acid hydrolysate obtained in the step (b) to obtain an acid hydrolyzate containing water-soluble calcium, and a separated phosphorus-containing cured product;
(d)在步骤(c)得到的含有水溶性钙的酸解液中加入生成钙化合物沉淀的' 沉淀剂, 得到钙化合物沉淀, 例如硫酸钙或碳酸钙。 '  (d) A precipitant which forms a precipitate of a calcium compound is added to the acid-soluble solution containing water-soluble calcium obtained in the step (c) to obtain a precipitate of a calcium compound such as calcium sulfate or calcium carbonate. '
所得到的钙化合物进行处理得到高纯微球纳米碳酸钙, 粒度为 20 nm--500  The obtained calcium compound is treated to obtain high-purity microsphere nano calcium carbonate with a particle size of 20 nm--500.
在本发明的另一个优选例中,本发明制备钙化合物沉淀的技术方案可以与常 规的酸解磷矿法进行循环联产。 发明详述 In another preferred embodiment of the present invention, the technical solution for preparing a calcium compound precipitate of the present invention can be cyclically co-produced with a conventional acid hydrolysis phosphate method. Detailed description of the invention
在不影响磷产品制备的情况下, 要实现上述发明目的, 回收磷矿粉中的钙, 必须具备以下条件, .一是钙有较高浓度的水溶性, 可以净化, 能生成单一的钙化 合物沉淀; 二是对现有磷产品生产工艺有改善; 三是有大量的、 能提供的原料或 有工业化生产工艺支持的产品; 四是有较高的经济、 社会效益。  In order to achieve the above object of the invention without affecting the preparation of the phosphorus product, the following conditions must be met for the recovery of calcium from the phosphate rock powder. First, calcium has a higher concentration of water solubility, can be purified, and can form a single calcium compound. Precipitation; Second, the existing phosphorus production process has improved; Third, there are a large number of available raw materials or products supported by industrial production processes; Fourth, there are high economic and social benefits.
本发明的第一个构思从式 (3)展开, 分析如何获得纯净钙。  The first concept of the present invention was developed from equation (3) to analyze how to obtain pure calcium.
式 (3)酸解液是水溶性的钙、 磷离子共存的强酸性溶液, 可以采取过滤、,自 然沉降、加化学试剂去除特定的离子等方法来净化, 得到水溶性的钙。在强酸性 条件下,用能生成钙化合物沉淀的沉淀剂分离出净化后的酸解液中的纯净钙。加 入的沉淀剂则决定了式 (3)的工艺产品导向。 本发明选择含 SO/—系列的沉淀剂, 如含有 H+、 Na+、 K ΝΗ+4等阳离子的 H2S04、 Na2S04 、 K2S04 、 (NH4)2S04等, 其优点是水溶、 可净化、.生成的 CaS04沉淀单一, 并与原磷产品工艺具有良好 的兼容性。 The acid hydrolysis solution of the formula (3) is a highly acidic solution in which water-soluble calcium and phosphorus ions coexist, and can be purified by filtration, natural sedimentation, and removal of specific ions by adding a chemical reagent to obtain water-soluble calcium. Purified calcium in the purified acidolysis solution is separated by a precipitant capable of forming a calcium compound precipitate under strong acidic conditions. The added precipitant determines the process product orientation of formula (3). The invention selects a precipitant containing SO/—series, such as H 2 S0 4 , Na 2 S0 4 , K 2 S0 4 , (NH 4 ) 2 S0 4 , etc. containing cations such as H+, Na+, K ΝΗ+ 4, etc. It is water-soluble, purifiable, and has a single precipitation of CaS0 4 and has good compatibility with the original phosphorus product process.
用上述沉淀剂与式 (3) 净化后的酸解液进行反应, 则有: '  When the above precipitating agent is reacted with the acid hydrolyzate purified by the formula (3), there are: '
5Ca(N03)2 + 3H3P04 +5 H2S04=5 CaSQ4 \ + 3H3PO4+10 HN03 式(4) . 该反应既可以获得纯净的 CaS04, 还得到了能分解磷矿的酸, 即再生了 HN03, 与式(3 )构成了一个循环反应, 在此循环反应中, ¾P04形成了伴随物, HN03形成了循环介质。 5Ca(N0 3 ) 2 + 3H 3 P0 4 +5 H 2 S0 4 =5 CaSQ 4 \ + 3H 3 PO 4 +10 HN0 3 Formula (4) . The reaction can obtain both pure CaS0 4 and an acid capable of decomposing phosphate rock, that is, HN0 3 is regenerated, and a cyclic reaction is formed with the formula (3), in which the 3⁄4P0 4 forms a concomitant. HN0 3 forms a circulating medium.
5Ca(N03)2 + 3H3P04 +5Na2S04=5 CaS04 I + 3H3P04+10 Na NO3 式( 5 )5Ca(N0 3 ) 2 + 3H 3 P0 4 +5Na 2 S0 4 =5 CaS0 4 I + 3H 3 P0 4 +10 Na NO 3 Formula ( 5 )
5Ca(N03)2 + 3H3P04 +5 K2S04=5 CaS04 + 3H3PO4+10 K N03 式( 6 )5Ca(N0 3 ) 2 + 3H 3 P0 4 +5 K 2 S0 4 =5 CaS0 4 + 3H 3 PO 4 +10 K N0 3 (6 )
5Ca(N03)2 + 3H3P04 +5( H4)2S04=5 CaS04 I + 3H3P04+10 NH4 N03 式( 7 ) 由以上反应可看出, 均能得到纯净的 CaS04。式 (6)、式 (7)的生成物分离了 CaS04沉淀后,可得到极为优良的硝酸磷铵原料,经氨化就形成二元氮磷复合肥、 三元氮磷钾复合肥。 而式 (5)的 Na N03虽是一个好产品, 也有丰富的原料来源, 但与 ¾P04分离比较困难。 5Ca(N0 3 ) 2 + 3H 3 P0 4 +5( H4) 2 S0 4 =5 CaS0 4 I + 3H 3 P0 4 +10 NH 4 N0 3 (7 ) As can be seen from the above reaction, both can be obtained pure CaS0 4 . After the precipitates of the formula (6) and the formula (7) are separated from the CaS0 4 precipitate, an extremely excellent ammonium phosphate ammonium nitrate raw material can be obtained, and after the amination, a binary nitrogen-phosphorus compound fertilizer and a ternary nitrogen-phosphorus-potassium compound fertilizer are formed. While Na N0 3 of formula (5) is a good product and has a rich source of raw materials, it is difficult to separate from 3⁄4P0 4 .
分离式 (4)中的 H3P04要采用萃取方式。 虽然 HN03、 H3P04进入复合肥可 以制备硝酸磷铵,但也同时失去了 HN03,而硫酸法制备憐铵时,既无萃取工艺, 也无大量的 HN03来源, '这就带来了 ¾P04的分离问题。 The H 3 P0 4 in the separation formula (4) is subjected to extraction. Although HN0 3 and H 3 P0 4 can enter the compound fertilizer to prepare ammonium phosphate nitrate, but also lose HN0 3 at the same time, while the sulfuric acid method prepares the ammonium, there is neither extraction process nor a large amount of HN0 3 source, 'this takes The separation problem of 3⁄4P0 4 came.
: 为此, 本发明的另一个构思是: 利用磷酸盐在不同 PH值时的不同形态, 在 含大量水溶性 Ca2+时,各形态磷酸的钙盐有不同的溶解度这一特性,控制酸解液 的磷酸根含量,让水溶性磷限定在一定的范围内,使其不影响钙化合物的纯净度 和数量, 也就是说, 让磷留在固体中不被分解成水溶性的, 而让钙分解成水溶性 的, 先回收钙, 让未分解成水溶性磷的高含磷固形物进入磯铵、普钙、磷酸氢钙 等工艺生产磷产品。 这种方法虽然降低了钙的回收量, 但却得到了两种纯净物, 特别是纯净的钙, 同时又能与现行的原生产工艺相结合。 因此, 把 PH值控制在 4以上时 (只要磷矿粉适当过量就能控制 PH值大于 4), 有下式: : For this reason, another concept of the present invention is: using different forms of phosphate at different pH values, in the case of containing a large amount of water-soluble Ca 2+ , the calcium salt of each form of phosphoric acid has different solubility characteristics, and the acid is controlled. The phosphate content of the solution is such that the water-soluble phosphorus is limited to a certain range so that it does not affect the purity and quantity of the calcium compound, that is, the phosphorus is left in the solid without being decomposed into water-soluble, and Calcium is decomposed into water-soluble, calcium is first recovered, and high-phosphorus solids that have not been decomposed into water-soluble phosphorus are introduced into the process of producing phosphorus products such as ammonium, calcium, and calcium hydrogen phosphate. Although this method reduces the amount of calcium recovered, it has obtained two pure substances, especially pure calcium, which can be combined with the current original production process. Therefore, when the pH value is controlled to 4 or more (as long as the phosphate rock powder is excessively controlled, the pH value can be controlled to be greater than 4), there is the following formula:
PH>4  PH>4
' Ca5F(P04)3 + 4 H 03 = CaHP04 I +2 Ca(N03)2 + HF t 式(8) ' Ca 5 F(P0 4 ) 3 + 4 H 0 3 = CaHP0 4 I +2 Ca(N0 3 ) 2 + HF t (8)
磷矿中的 Ca5F(P04)3经酸解后, 在 PH 4时, 游离 H3P04小于万分之一。 磷矿中的磷只有三种形态: Ca5F(P04)3是未被分解的, CaHP04是水不溶物, Ca(H2P04)2虽溶于水, 但溶解度太小, 水溶的只有 0.5mol/l, 其余还留在固体中 与磷矿的各类固形物混在一起。 After the acid hydrolysis of Ca 5 F(P0 4 ) 3 in the phosphate rock, at pH 4, the free H 3 P0 4 is less than one ten thousandth. There are only three forms of phosphorus in phosphate rock: Ca 5 F(P0 4 )3 is not decomposed, CaHP0 4 is water insoluble, and Ca(H 2 P0 4 ) 2 is soluble in water, but the solubility is too small, water soluble. It is only 0.5 mol/l, and the rest remains in the solid mixed with various solids of phosphate rock.
式 (8)的 Ca(N03)2经过净化后, 与 H2S04反应: After Ca(N0 3 ) 2 of formula (8) is purified, it reacts with H 2 S0 4 :
2Ca(N03)2 + 2 H2S04 =2 CaS04 \ + 4 HN03 式(9)2Ca(N0 3 ) 2 + 2 H 2 S0 4 =2 CaS0 4 \ + 4 HN0 3 (9)
. 在式 (8)、式 (9)的循环反应中, 用循环介质 HN03进行循环反应和控制酸解 液 PH值, 既解决了式 (2)中钙盐不溶解、无法净化的问题, 同时又解决了式 (4)、 式 (5)钙、 磷的分离。 ' In the cyclic reaction of formula (8) and formula (9), the cyclic reaction HN0 3 is used for the cyclic reaction and the pH value of the acid solution is controlled, which solves the problem that the calcium salt in the formula (2) is insoluble and cannot be purified. At the same time, the separation of calcium and phosphorus of formula (4) and formula (5) is solved. '
' 在式 (8)、 式 (9)的循环反应中, 大量水溶性杂质被溶解, 如 Fe2+、 Mg2+等, 而使介质硝酸失去携带 Ca2+的能力,这时只需在净化工序中使 PH值提高到 8— 9 可分离出几乎全部的以 CaHP04沉淀出的磷, 分离后 PH值再提高到 9一 12, 可 分离出 Ca2+以外的几乎所有杂质,这些可通过在酸解液中加入碱性化合物,如煅 烧后的磷矿粉、 石灰粉或石灰乳就能实现。 ' In the cyclic reaction of formula (8) and formula (9), a large amount of water-soluble impurities are dissolved, such as Fe 2+ , Mg 2+ , etc., so that the medium nitric acid loses the ability to carry Ca 2+ , and then only In the purification process, the pH is increased to 8-9, and almost all of the phosphorus precipitated by CaHP0 4 can be separated. After separation, the pH is further increased to 9-12, and almost all impurities other than Ca 2+ can be separated. This can be achieved by adding a basic compound such as calcined phosphate rock, lime powder or lime milk to the acid solution. '
'在式 (8)、 式 (9)的循环反应中, Ca(H2P04)2也起到了一定的介质作用, 具有 携带 Ca2+的能力, 只是其溶解虔太小, 在强酸下也只有 0.5mol/l左右的浓度, 实 用性不足, 只是起辅助作用。 而起主导作用的是 HN03, 其浓度可人为地大幅度 调节到近饱和的范围以内,为获得良好的净化效旱和实用的钙化合物沉淀量,― 般是调整酸的浓度, 控制 Ca2†的实用范围在 0.5— 8 mol/l, 以 2-6 mol/1较好。式 - (8)、 (9)中的 HN03也可以用 HC1或 HN03与 HC1的任意比例的混合酸代替。 ' 这种分步分解法的用酸量和一步分解法的用酸量无论从理论分析还是实际 '实施都是相等的, 区别在于等量的酸带来大不相同的结果。 In the cyclic reaction of formula (8) and formula (9), Ca(H 2 P0 4 ) 2 also plays a certain role in media, and has the ability to carry Ca 2+ , but its dissolved enthalpy is too small, under strong acid It is also only about 0.5mol/l. Insufficient use is only an auxiliary function. The dominant role is HN0 3 , and its concentration can be artificially adjusted to within the range of near saturation. In order to obtain a good purification effect and a practical amount of calcium compound precipitation, the acid concentration is adjusted to control Ca 2 . † in the practical range of 0.5- 8 mol / l, at 2-6 mol / 1 preferred. HN0 3 in the formulae - (8) and (9) may also be replaced by a mixed acid of any ratio of HCl or HN0 3 and HCl. The amount of acid used in this step-by-step decomposition method and the amount of acid used in the one-step decomposition method are equal in both theoretical analysis and actual 'implementation, except that the same amount of acid brings a very different result.
本发明的第三个构思在于回收纯净钙的价值, 也就是产品导向和原料来源。 在式 (4)、 式 (5)、式 (6)、 式 (7)中可以看出, 不同的沉淀剂对工艺、产品的 导向有重大区别。而在实施中又必须有助于原工艺,还要解决沉淀剂的来源充足 问题。 H2S04、 Na2S04容易得到, K2S04、 (N¾)2S04相对难解决, 而且回收的纯 净 CaS04如果作为产品进入市场, 价格和销售容量都不理想。 另一方面, 碳酸 根类的铵盐既可净化又有工业化支持,因其所含的氨容易挥发,降低氮肥使用率, 所以可用来与 CaS04组成一个相互支持的循环工艺, 见下式: A third concept of the invention resides in the value of recovering pure calcium, that is, product orientation and source of raw materials. It can be seen in formula (4), formula (5), formula (6), and formula (7) that different precipitants have significant differences in the orientation of the process and product. In the implementation, it must contribute to the original process, and also solve the problem of sufficient source of precipitant. H 2 S0 4 and Na 2 S0 4 are easily available, and K 2 S0 4 and (N3⁄4) 2 S04 are relatively difficult to solve, and the recovered pure CaS0 4 is not ideal as the product enters the market, and the price and the sales capacity are not satisfactory. On the other hand, the ammonium salt of carbonate is both purified and industrially supported. Because the ammonia contained therein is easily volatilized and reduces the nitrogen use rate, it can be used to form a mutually supporting cycle process with CaS0 4 , as shown in the following formula:
CaS04 + (NH4)2C03 = ( H4)2S04 + CaC03 \ 式 (10) CaS0 4 + (NH 4 ) 2 C0 3 = ( H 4 ) 2 S0 4 + CaC0 3 \ (10)
(NH4)2S04(液) + 2KC1 (固) = K2S04(固) + 2NH4C1(液) 式 (11) 这样, 式 (6)与式 (10)、式 (11)就构成了循环工艺, 以提供相互需要的原料。 而所有生产 CaS04的工艺均可与式(10)生产高纯微球碳酸钙和优质的标准氮肥 硫酸铵, 式 (7)与式(10)构成循环工艺, 也提供相互需要的原料。 硫酸根在这些 循环中起了循环介质作用, 使大量的钙和挥发性的氨获得了高价值的产品形式。 式(10)、式(11)均是现行工业化生产工艺,(NH4)2C03与含 CO^的铵盐则可大量 来源于现行合成氨工艺。 (NH 4 ) 2 S0 4 (liquid) + 2KC1 (solid) = K 2 S0 4 (solid) + 2NH 4 C1 (liquid) Formula (11) Thus, formula (6) and formula (10) , formula (11) A recycling process is formed to provide raw materials that are mutually desirable. All processes for producing CaS0 4 can produce high-purity microsphere calcium carbonate and high-quality standard nitrogen fertilizer ammonium sulfate with formula (10). Formulas (7) and (10) form a recycling process, and also provide mutually needed raw materials. Sulfate acts as a circulating medium in these cycles, allowing large amounts of calcium and volatile ammonia to be obtained in high value product forms. Both formula (10) and formula (11) are current industrial production processes, and (NH 4 ) 2 C0 3 and ammonium salts containing CO can be largely derived from the current synthetic ammonia process.
这样, 本发明从总体上完成了以下反应:  Thus, the present invention accomplishes the following overall response:
Ca5F(P04)3 + 5H2S04 +5(NH4)2C03 =5 CaC03 I +5(NH4)2S04+3H3P04 + HF个 Ca 5 F(P0 4 ) 3 + 5H 2 S0 4 +5(NH 4 ) 2 C0 3 =5 CaC0 3 I +5(NH 4 ) 2 S0 4 +3H 3 P0 4 + HF
Ca5F(P04)3 +10 HN03 +5(NH4)2C03 =5 CaC03 +10 NH4 N03+3H3P04 + HF† 式(10)在现行工艺中的反应温度为 60— 70°C, 为了获得纳米级碳酸钙, 可 将温度降到 30°C 以下。 纯度、 白度由原料决定, 微球型是该工艺原料条件下的 特征晶型。各种不同粒度的碳酸钙都有用途,这一工艺将显示出巨大的商业价值 和深远的社会效益。 ' 工业应用性 Ca 5 F(P0 4 ) 3 +10 HN0 3 +5(NH 4 ) 2 C0 3 =5 CaC0 3 +10 NH 4 N0 3 +3H 3 P0 4 + HF† The reaction temperature of the formula (10) in the current process For 60-70 ° C, in order to obtain nano-scale calcium carbonate, the temperature can be lowered to below 30 ° C. The purity and whiteness are determined by the raw materials, and the microsphere type is a characteristic crystal form under the raw material conditions of the process. Calcium carbonates of various particle sizes have their uses, and this process will show great commercial value and far-reaching social benefits. 'Industrial applicability
本发明用于现行的硫酸法制备磷铵、磷肥等工艺时, 因该工艺没有萃取磷酸 的工艺设备, 也没有形成水溶性钙所需要的大量的 HC1、 HN03, 只能采用分步 分解方式。用式 (8)、式 (9)循环酸解回收部分纯净钙, 其实质成了对磷矿的酸法 预处理, 经酸洗后的磷矿粉所含的钙大幅度降低, 而磷含量大幅度提高, 对磷铵 工艺的改善是: 分离了几乎全部的 Mg2+和部分 Fe2+、 Al3+杂质, 因磷铵工艺忌氯, 只能选用 HN03作循环介质。酸洗后的磷矿中夹带的硝酸盐能明显改善磷石膏的 结晶, 且大幅度降低磷石膏的排渣量。对普钙、磷酸氢钙工艺则提供了极为优良 的磷矿原料, 可明显提高产品质量。 : . . ; When the invention is used in the process of preparing ammonium phosphate and phosphate fertilizer by the current sulfuric acid method, the process equipment for extracting phosphoric acid is not used in the process, and the large amount of HC1 and HN0 3 required for forming water-soluble calcium are not used, and only the stepwise decomposition method can be adopted. . Recycling partially purified calcium by cyclic acid hydrolysis of formula (8) and formula (9), the essence of which is acid pretreatment of phosphate rock, the calcium content of phosphate rock after pickling is greatly reduced, and phosphorus content Significantly improved, the improvement of the ammonium phosphate process is: Separation of almost all Mg 2+ and some Fe 2+ , Al 3+ impurities, because the ammonium phosphate process avoids chlorine, only HN0 3 can be used as the circulating medium. The nitrates entrained in the phosphate rock after pickling can significantly improve the phosphogypsum Crystallization, and greatly reduce the amount of slag discharged from phosphogypsum. The calcium phosphate and calcium hydrogen phosphate processes provide extremely excellent phosphate rock raw materials, which can significantly improve product quality. : . . ;
本发明用于现行的硝酸磷铵工艺时, 因其具有优越的 ΉΝ03原料优势, 式 (6)、式 (7)已明确表达了回收纯净钙的方式。本发明对此工艺的帮助在于: 磷铵 中因无 Ca2+的影响,可以大幅度提高总养分的含量和磷的水溶性,特别是提高铵. 态氮, 使氮肥在土地中的吸附性增加, 流失减少, 使用效果更好, 同时省去了冷 冻工序。 When the present invention for the existing process ammonium phosphate nitrate, because of its material advantages superior ΉΝ0 3, of formula (6), the formula (7) has clearly expressed embodiment recovering pure calcium. The invention has the following help in the process: In the ammonium phosphate, due to the influence of no Ca 2+ , the total nutrient content and the water solubility of phosphorus can be greatly improved, especially the ammonium nitrogen is increased, and the nitrogen fertilizer is adsorbed in the soil. Increase, reduce loss, use better, and eliminate the freezing process.
特别提及的是,用分步分解法处理磷矿对硝酸磷铵工艺有独到的优点:对于 式 (8)脱钙后的酸解液, 调节 ffl值 8— 9分离 CaHP04、 CaF2及铁、 铝杂质后, 再调 PH值 9一 12, 分离 Mg (0H) 2, 可得到以 CaHP04为主的磷酸氢钙肥料, 其中 的有效磷又不易被铁、 铝固定而降低肥效, 还可以得到较纯净的 Mg (0H) 2。 这一 方法特别适合于高铁、 高镁、 低品位磷矿的开发利用。 In particular, the treatment of phosphate rock by the step-by-step decomposition method has unique advantages for the ammonium phosphate ammonium nitrate process: for the acid hydrolysis solution after decalcification of formula (8), adjusting the ffl value 8-9 to separate CaHP0 4 , CaF 2 and After the iron and aluminum impurities are adjusted, the PH value is 9-12, and Mg(0H) 2 is separated to obtain the calcium hydrogen phosphate fertilizer mainly composed of CaHP0 4 , wherein the effective phosphorus is not easily fixed by iron and aluminum to reduce the fertilizer efficiency. A purer Mg (0H) 2 can be obtained. This method is especially suitable for the development and utilization of high-iron, high-magnesium and low-grade phosphate rock.
净化后的 Ca(N03)2可以生成一系列的优质硝酸盐, 与 K2S04、 (NH4)2S04、 Na2S04、 (N )2C03、NH4HC03反应,分别生成相应的两种产品, K N03和 CaS04, NH4N03和 CaS04 , Na N03和 CaS04, N¾ N03和 CaC03 , NH4 N03、 C02和 CaC03。 在 条件下, 含有 C03 2—的沉淀剂有极大的优越性, 工艺简单、 产品单一纯净, 反应物浓度较高, 投资少, 见效快, 对原工艺还能大幅度降低冷冻工序的负荷或 省去冷冻工序。 . ' 有益效果 The purified Ca(N0 3 ) 2 can form a series of high-quality nitrates, which react with K 2 S0 4 , (NH 4 ) 2 S0 4 , Na 2 S0 4 , (N ) 2C0 3 , NH 4 HC 0 3 , respectively. Two products, K N0 3 and CaS0 4 , NH 4 N0 3 and CaS0 4 , Na N0 3 and CaS0 4 , N3⁄4 N0 3 and CaC0 3 , NH 4 N0 3 , C0 2 and CaC0 3 . Under the conditions, the precipitant containing C0 3 2 - has great advantages, the process is simple, the product is pure, the reactant concentration is high, the investment is small, the effect is quick, and the original process can greatly reduce the load of the freezing process. Or save the freezing process. . 'Benefit effect
本发明的有益效果: 1、对酸解磷矿制备磷产品所用的原料进一步二次利用, 制备出众多的纯净产品。 2、 本发明与现行工艺有良好的兼容性, 不但可联产众 多产品, 开发规模可大可小, 新增工艺简单易行。 3、 本发明的各工艺环节采用 循环工艺方式, 无三废污染。 4、 本发明可大量生产优质的碳酸钙、硫铵、 硝铵, 尤其是得到高纯、微球、 纳米级的碳酸钙, 既提供了市场需求, 又具有良好的经, 济效益和社会效益。 . 附图概述  The beneficial effects of the invention: 1. Further utilizing the raw materials used for preparing the phosphorus product of the acid phosphate rock to prepare a plurality of pure products. 2. The invention has good compatibility with the current technology, and not only can co-produce many products, the development scale can be large or small, and the new process is simple and easy. 3. The process steps of the present invention adopt a recycling process, and there is no pollution of three wastes. 4. The invention can produce high-quality calcium carbonate, ammonium sulfate and ammonium nitrate in large quantities, especially to obtain high-purity, micro-sphere, nano-scale calcium carbonate, which not only provides market demand, but also has good economic, social and social benefits. . .
图 1是制备脱钙磷矿和纯净硫酸钙的工艺流程图。  Figure 1 is a process flow diagram for preparing decalcified phosphate rock and pure calcium sulfate.
图 2是全回收脱钙磷矿的钙、 磷和酸的工艺流程图。  Figure 2 is a process flow diagram for the full recovery of calcium, phosphorus and acid from decalcified phosphate rock.
图 3是用分离出的高纯净硫酸钙制造高纯微球纳米碳酸钙工艺流程图。 本发明的最佳实施方案  Figure 3 is a flow chart showing the process of producing high-purity microsphere nano-calcium carbonate from the separated high-purity calcium sulfate. BEST MODE FOR CARRYING OUT THE INVENTION
下面结合具体实施例, 进一步阐述本发明。应理解, 这些实施例仅用于说明 本发明而不用于限制本发明的范围。下列实施例中未注明具体条件的方法,通常 按照常规条件。或按照制造厂商所建议的条件。 比例和百分比基于重量, 除非特 别说明。 实施例 1 脱钙磷矿和纯净硫酸钙的制备 The invention is further illustrated below in conjunction with specific embodiments. It is to be understood that the examples are merely illustrative of the invention and are not intended to limit the scope of the invention. The methods in the following examples which do not specify the specific conditions are usually in accordance with conventional conditions. Or according to the conditions recommended by the manufacturer. Proportions and percentages are based on weight, unless Don't explain. Example 1 Preparation of Decalcified Phosphate Rock and Pure Calcium Sulfate
工艺步骤: ,  Process steps:
1、 在加入 500kg磷矿粉 (含 P2O530%)的酸解池中放入浓度为 5.mol/l的硝酸 溶液 lm31. A nitric acid solution lm 3 having a concentration of 5. mol/l was placed in an acid hydrolysis tank containing 500 kg of phosphate rock powder (containing P 2 O 5 30%).
. 配制 9mol/l的硫酸放入稀酸桶作再生沉淀剂备用。  Prepare 9 mol/l of sulfuric acid into a dilute acid tank for use as a regenerative precipitant.
2、 间断搅拌下用磷矿粉调节 PH值在 4一 7之间, 反应 0.5小时, 静止 0.5 小时。 酸解液取样分析, 含 Ca2+3m0l/l。 2. Adjust the pH value between 4 and 7 with phosphate rock under intermittent stirring, react for 0.5 hour, and stand still for 0.5 hour. The acid solution was sampled and analyzed, containing Ca 2+ 3m 0 l/l.
3、 取清液过滤至澄清透明放入含 Ca2+清液池。 3. The clear solution is filtered to clear and transparent into the Ca 2+ clear solution tank.
4、 取清液 200L洗涤 CaS04沉淀, 再加 20— 30kg清水洗涤, 合并所有洗涤 液送入再生反应池。 洗涤后的 CaS04送入洁净容器内库存待用。 (首次因无 CaS04沉淀可洗, 清液 200L直接送入再生反应池中) 4. Take 200L of the clear solution and wash the CaS0 4 precipitate, then add 20-30 kg of water to wash, and combine all the washing liquid into the regeneration reaction tank. The washed CaS0 4 is sent to the clean container for stock use. (For the first time, it can be washed without CaS0 4 precipitation, 200L of clear liquid is directly sent to the regeneration reaction tank)
向再生反应池中加入 60L9mol/l的稀硫酸, 间断搅拌下反应 1小时, 生成大 量白色 CaS04沉淀, 反应时间长, 则沉淀粒度较大。 (Ca2+过量 5— 10%以降低 SO ) 60 L of 9 mol/l of dilute sulfuric acid was added to the regeneration reaction tank, and the reaction was carried out for 1 hour with intermittent stirring to form a large amount of white CaS0 4 precipitate. When the reaction time was long, the precipitated particle size was large. (Ca 2+ excess 5-10% to reduce SO)
5、 将再生反应池中的固液混合物送入固液分离抽滤箱进行过滤, 滤液是再 生酸, 送往酸解池。 '  5. The solid-liquid mixture in the regeneration reaction tank is sent to a solid-liquid separation suction filter tank for filtration, and the filtrate is regenerated acid and sent to the acid hydrolysis tank. '
6、 返回步骤 4。 当含 Ca2+清液用完后返回步骤 2。 6. Return to step 4. Return to step 2 when the Ca 2+ containing solution is used up.
注: 循环酸解液含 Mg2+大于 lmol/1时进行再生。 Note: Recycled when the circulating acid solution contains Mg 2+ greater than 1 mol/1.
酸洗后的脱钙磷矿含 P205约 45%时, 从酸解池取出固体物, 滤至其含水约 25%。 硝态氮 1.2%, Ca046%,. Ca2+/P04 3-的摩尔量比值为 1.3。 When the decalcified phosphate rock after pickling contains P 2 0 5 about 45%, the solid matter is taken out from the acid hydrolysis tank and filtered to a water content of about 25%. The molar ratio of nitrate nitrogen to 1.2%, Ca046%, . Ca 2+ /P0 4 3- was 1.3.
本实施例对处理高铁、高镁磷矿有特别好的效果, 大部分铁、镁杂质进入酸 解液,用石灰乳将 PH值提到 8左右,可分出 CaHP04和铁,再将 PH值提到 12, Mg2+将沉淀完全, 酸解液是纯净的含 Ca2+液。 . 实施例 2 对脱钙磷矿的钙、 磷和酸的全回收 This embodiment has a particularly good effect on the treatment of high-iron and high-magnesium phosphate rock. Most of the iron and magnesium impurities enter the acid hydrolysis solution, and the pH value is mentioned to about 8 with lime milk, and CaHP0 4 and iron can be separated, and then PH The value mentions 12, Mg 2+ will precipitate completely, and the acid solution is pure Ca 2+ containing solution. Example 2 Full recovery of calcium, phosphorus and acid from decalcified phosphate rock
工艺步骤:  Process steps:
1、 取湿脱钙磷矿粉 120kg (干基约 100kg)加 40%的 HNO3130kg, 放入酸 解池中反应 0.5小时, 自然沉降 1一 2小时。 1. Take 120kg of wet decalcified phosphate rock (about 100kg dry basis) plus 40% HNO 3 130kg, put it into acid hydrolysis tank for 0.5 hour, and let it settle naturally for 1-2 hours.
2、 过滤全部酸解液, 滤至澄清透明, 得清液约 245kg, 滤渣用 5kg清水分 三次洗涤后也并入清液中, 总重约 250kg。  2. Filter all the acid solution, filter it to clear and transparent, and obtain about 245kg of clear liquid. The filter residue is washed into the clear liquid with 5kg of clear water and the total weight is about 250kg.
3、进一步滤至无色透明方 JiA反应器内。 向反应器内加入 60%的 (NH4)2SO4180kg (已预先调 PH3^1), 生成粘稠的 CaS04沉淀物, 反复搅拌沉降、 静止 1一 2小 时。 3. Further filter into a colorless transparent square JiA reactor. 60% of (NH 4 ) 2 SO 4 180 kg (pH 3 ^1 was previously adjusted) was added to the reactor to form a viscous CaS0 4 precipitate, which was repeatedly stirred and allowed to stand for 1 to 2 hours.
4、 生成物移入真空抽滤箱内进行固液分离, 加清水 100kg分三次洗涤。 把 呈强酸性的滤液和洗涤液合并约 380kg, 送蒸发工序氨化干燥。 4. The product is transferred into a vacuum suction filter box for solid-liquid separation, and 100 kg of fresh water is added for washing three times. Put The strongly acidic filtrate and washing liquid were combined to about 380 kg, and sent to an evaporation process to be ammoniated and dried.
:5、洗漆后的 CaS04沉淀含水约 25%, 总重 1.50kg, 放入洁净的容器内备用。 6、 取滤液 1kg用 NH4HC03氨化至 PH7左右, 静止 0.5小时, 液体有少量 浑浊物, 为 CaHP04沉淀物, 蒸发干燥后得 NH4N03和磷酸铵的混合物约 0.4kg。 : 5, the CaS0 4 precipitate after washing is about 25% water, the total weight is 1.50kg, put it into a clean container for use. 6. 1 kg of the filtrate was ammoniated to pH 7 with NH 4 HC0 3 , and stood still for 0.5 hour. The liquid had a small amount of turbidity, which was a precipitate of CaHP0 4 , and evaporated to dryness to obtain a mixture of NH 4 N 0 3 and ammonium phosphate of about 0.4 kg.
(注: 在步骤 3加入 K2S04, 可得 N— P— K三元复合肥。) (Note: By adding K 2 S0 4 in step 3, N-P-K ternary compound fertilizer can be obtained.)
分析结果: P2O530%, N28% (铵态氮 19%,硝态氮 9%),水溶解后 PH8— 9, 有少量氨味, Ν037Ρ04 2·的摩尔比值 1.5。这说明约有 20%以上的钙以 Ca(H2P04)2 的形态和近饱和的浓度溶解在步骤 2的酸解液中, 这是一种节约用酸量约 20% 而又能制成高水溶性磷的环节。 硝憐铵中因不含钙, 总养分大幅度提高约 50%。 实施例 3 用分离出的高纯净硫酸钙制造高纯微球纳米碳酸钙 Analysis results: P 2 O 5 30%, N28% (ammonium nitrogen 19%, nitrate nitrogen 9%), PH-8-9 after water dissolution, a small amount of ammonia, Ν0 3 7Ρ0 4 2 · molar ratio 1.5. This indicates that about 20% of calcium is dissolved in the acid solution of step 2 in the form of Ca(H 2 P0 4 ) 2 and a near-saturated concentration, which is an economical saving of about 20%. The step of forming a high water-soluble phosphorus. Because of the calcium-free content of total ammonium, the total nutrient is greatly increased by about 50%. Example 3 Preparation of High Purity Microspheres Nano Calcium Carbonate with Separated High Purity Calcium Sulfate
工艺步骤: .  Process steps: .
1、 取 CaS0413.6kg (干基计)放入反应器内。 1. Take CaS0 4 13.6kg (dry basis) into the reactor.
2、 搅拌反应至挥发性氨小于 0.1mol/l, 静止分层后取上部清液送蒸发工序。 这是反应较完全的 (NH4)2S04溶液。 (首次无反应液, 省略此步骤)。 2. Stir the reaction until the volatile ammonia is less than 0.1 mol/l. After the static layering, take the upper supernatant and send it to the evaporation process. This is a more complete (NH 4 ) 2 S0 4 solution. (First time no reaction solution, omit this step).
3、 向反应器加入含纯 (NH4)2C039.6kg的碳化液 (也可用 16kg的 NH4HC03 代替, 但首次按计算量的 1.5倍加入, 并加硫铵溶液, 至少要浸泡全部固体)。 3. Add 9.6kg of carbonized solution containing pure (NH 4 ) 2 C0 3 to the reactor (also can be replaced by 16kg of NH 4 HC0 3 , but add 1.5 times of the calculated amount for the first time, and add ammonium sulfate solution, at least soak All solid).
4、在 0— 30QC温度下,搅拌反应 2~ 小时,送入固液分离器进行分离 CaC03, 加入 20kg水, 分三到五次洗涤 CaC03, 洗至基本无氨味, 再送至干燥箱干燥。 而滤液和洗涤液合并送至反应器,'滤液含未反应的碳化液约 50%。 4, at a temperature of 0- 30 Q C, the reaction was stirred for 2 ~ hours, solid-liquid separator for separating into CaC0 3, 20kg of water was added, washed in three to five times CaC0 3, washed until substantially no ammonia odor, and then sent Dry the oven. The filtrate and the washing liquid are combined and sent to the reactor, and the filtrate contains about 50% of the unreacted carbonizing solution.
5、 返回步骤 1。  5. Return to step 1.
经干燥后的 CaC03 : 10kg, 粉状、 不结块, 纯度大于 98%, 白度大于 98%, 微球型, 粒度均匀且小于' 100纳米。 After drying, CaC0 3 : 10kg, powdery, non-caking, purity greater than 98%, whiteness greater than 98%, microsphere type, uniform particle size and less than '100 nm.

Claims

权 利 要 求 Rights request
1、 一种对酸解磷矿的原料综合利用和联产^纯微球纳米碳酸钙的方法, 包 括以下步骤:  1. A method for comprehensive utilization of raw materials for acid hydrolysis of phosphate rock and co-production of pure microsphere nano calcium carbonate, comprising the following steps:
(a)磷矿与酸反应, 制备含水溶性钙和磷的酸解液;  (a) reacting phosphate rock with an acid to prepare an acid hydrolyzate containing water-soluble calcium and phosphorus;
(b)加入调节酸解液 PH值的物质, 控制 PH值在 0— 12范围内;  (b) adding a substance that adjusts the PH value of the acidolysis solution, and controlling the pH value in the range of 0-12;
(c)净化酸解液; .  (c) purifying the acid hydrolysate;
(d)在酸解液中加入生成钙化合物沉淀的沉淀剂。  (d) A precipitant which forms a precipitate of a calcium compound is added to the acid solution.
2、 如权利要求 1所述的方法, 其特征在于, 所述的 pH值为 2— 12。  2. The method of claim 1 wherein said pH is from 2 to 12.
3、 如权利要求 1所述的方法, 其特征在于, 所述的酸包括硝酸、 盐酸、 磷 酸或其任意混合。  3. The method of claim 1 wherein the acid comprises nitric acid, hydrochloric acid, phosphoric acid or any mixture thereof.
4;如权利要求 1所述的方法, 其特征在于所述的调节酸解液 PH值的物质 是含钙的化合物; 所述的沉淀剂是含 S04 2—或含 C03 2—的水溶性化合物。 4. The method according to claim 1, wherein said substance for adjusting the pH of the acid-dissolving solution is a calcium-containing compound; and said precipitating agent is water-soluble containing S0 4 2 - or containing C0 3 2 - Sex compounds.
5、 如权利要求 2所述的对酸解磷矿的原料综合利用和联产高纯微球纳米碳 酸钙的方法, 其特征在于所述的含钙的化合物是磷矿或石灰乳; 所述的含 S04 2_ 的水溶性化合物是 ¾S04、 K2S04、 (NH4) 2S04、 Na2S04, 所述的含 C03 2'的水溶 性化合物是含 C03 2'的铵盐。 The method for comprehensively utilizing raw materials for acid-smelting phosphate rock and co-producing high-purity microsphere nano-calcium carbonate according to claim 2, wherein the calcium-containing compound is phosphate rock or lime milk; water-soluble compound is S0 4 2 _ ¾S0 4, K 2 S0 4, (NH 4) 2 S0 4, Na 2 S0 4, the containing C0 3 2 'water-soluble compounds containing C0 3 2' ammonium salt.
PCT/CN2005/002346 2005-04-18 2006-01-10 A method for comprehensively using of the raw material in wet-processing phosphorite and producing nano calcium carbonate with high purity and microsphere shape at the same time WO2006111057A1 (en)

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