WO2006104409A1 - Method of fabricating replaceable non-woven pile cloth covers for soft toys - Google Patents
Method of fabricating replaceable non-woven pile cloth covers for soft toys Download PDFInfo
- Publication number
- WO2006104409A1 WO2006104409A1 PCT/RU2005/000365 RU2005000365W WO2006104409A1 WO 2006104409 A1 WO2006104409 A1 WO 2006104409A1 RU 2005000365 W RU2005000365 W RU 2005000365W WO 2006104409 A1 WO2006104409 A1 WO 2006104409A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- solid basis
- forming element
- pile forming
- pile
- solid
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
- D04H11/04—Non-woven pile fabrics formed by zig-zag folding of a fleece or layer of staple fibres, filaments, or yarns, strengthened or consolidated at the folds
Definitions
- This invention relates to light industry, more particularly, to the fabrication of toys comprising pile cloth covers and can be used for the fabrication of self-made toys for children.
- a substrate made from a material that does not change its volume and shape during the replacement of the replaceable pile cloth cover and the elastic properties of which provide for pile forming element puling and fastening in a slot produced in said material;
- - pile forming element an elongated flexible and mechanically stable body produced from natural and/or synthetic fibers by bonding and/or twisting and/or gluing together;
- - replaceable pile cloth cover a pile cloth cover held in said solid basis solely by friction forces between the walls of said slot opening and said pile forming element, wherein the magnitude of said friction forces provides for the retention of said pile forming element in said slot opening while not preventing forced removal of said pile forming element from said slot opening;
- - soft toy a product comprising a solid basis covered with a pile cloth cover at least at one side and used for constructing it and playing with it during child leisure time;
- Said method comprises passing of said pile forming element through at least the first slot opening in the solid basis of said item, forming a loop over the surface of said solid basis, and passing of said pile forming element through at least the second slot opening in the solid basis of said item to obtain a replaceable pile cloth cover, wherein the width of said slot opening does not exceed the thickness of said pile forming element. Passing of said pile forming element is accomplished with pulling, said loops are cut for producing a pile forming element, and said solid basis is a foamed ethylvinylacetate copolymer.
- said loops are produced at one side of said solid basis; however, in some embodiments of the method said loops are produced at both sides of said solid basis.
- said solid basis comprises an additional solid material coating to which an entertaining drawing can be additionally applied.
- Said pile forming element is preferably retained by said slot openings arranged in series, and, further preferably, said slot openings are arranged mutually parallel in the series.
- said loops are produced using an additional device in the form of a plate or a bar one side of which is made grooved.
- Said pile forming element can be made from natural or synthetic fiber.
- a method of fabricating replaceable non-woven pile cloth covers for soft toys comprising pulled passage of at least one pile forming element thread through at least one slot opening in said solid basis followed by cutting said threads for providing the shape of said pile forming element in accordance with the shape of said soft toy.
- said solid basis is made from a pulp and paper material or leather, a preferably foamed organic polymer or preferably foamed rubber.
- said solid basis comprises an additional solid material coating to which an entertaining drawing can be additionally applied.
- Said slot openings are preferably arranged mutually parallel in series, and said series are also arranged in parallel.
- Said pile forming elements can be made from natural or synthetic fiber, for example, acrylic.
- the object of this invention is to improve said method of fabricating replaceable non-woven pile cloth covers for soft toys by optimizing the mechanical properties of said pile forming element and said solid basis material.
- Said object will be achieved by using a method of fabricating replaceable non-woven pile cloth covers for soft toys comprising pulled passage of at least one pile forming element thread through at least one slot opening in said solid basis made from a foamed organic polymer, wherein said solid basis provides for a pile forming element retention force of 0.3 to 2.5 N at a solid basis material density of 10 to 300 kg/m 3 and a solid basis thickness of 1.0 to 20.0 mm.
- said solid basis comprises an additional solid material coating to which an entertaining drawing can be additionally applied.
- said slot openings are cut out with a punching machine.
- Said slot openings are preferably arranged in series and mutually parallel.
- Said slot opening series are preferably also mutually parallel.
- Said pile forming elements can be made from natural (wool, cotton or silk) or synthetic (viscose, acryl, polyesters etc.) fiber.
- a distinctive feature of the invention disclosed herein is the optimization of the ratios between the mechanical properties of the pile forming elements, the pile forming element retention force in the slot openings and the strength and thickness of the solid basis.
- a solid basis thickness of 1.0 to 20.0 mm is the optimum one, because at a solid basis thickness of less than 1.0 mm, passing a pile forming element of any material and shape through a slot opening causes to rupture of said solid basis and impossibility of producing a decorative item, whereas at a solid basis thickness of more than 20.0 mm, passing a pile forming element of any material and shape through a slot opening becomes practically impossible.
- the elasticity of the solid basis material that determines the pile forming element compression force in a slot opening largely depends on its density.
- the density of the solid basis material should be 10 to 300 kg/m 3 .
- This density range allows but does not provide for a pile forming element retention force of 0.3 to 2.5 N.
- Lower density materials do not provide for the minimum pile forming element retention force required for its retention in a slot opening (i.e. 0.3 N).
- Higher density materials provide for a pile forming element retention force that causes rupture of the pile forming element during its passage through a slot opening.
- solid basis material thickness of 1.0 to 20.0 mm and density of 10 to 300 kg/m 3 , allows achieving a pile forming element retention force of 0.3 to 2.5 N during the passage of said pile forming element retention through a slot opening without rupture of said pile forming element and with simultaneous retention of said pile forming element providing for the required length of pile forming element portions beyond said solid basis.
- a solid basis made from a foamed ethylvinylacetate copolymer and having the shape of a dog is covered with painted pictures of dog head and dog paw and tail ends.
- Said solid basis has a thickness of 10 mm, a density of 0.22 kg/m 3 and a pile forming element retention force of 1.4 N.
- said solid basis has slot openings arranged with a step of 2.2 mm. The slot openings located in the vicinity of the dog head and the paw and tail ends are used for passing pile forming elements made from dark grey acrylic threads, and the slot openings located on the other surface of the solid basis are used for passing similar pile forming elements that are light grey in color. Equal lengths of the pile forming elements at both sides of the solid basis are formed with scissors to shape decorative item in the form of a poodle.
- a solid basis made from foamed polystyrene has the shape of rabbit profile and a series of parallel slot openings.
- Said solid basis has a thickness of 12 mm, a density of 0.28 kg/m 3 and a pile forming element retention force of 1.9 N.
- said solid basis has slot openings arranged with a step of 2.0 mm.
- Said slot openings are used for the passage of arbitrary length acrylic threads with a plastic needle.
- the slot openings located in the top part of the rabbit profile are used for passing pile forming elements made from dark grey threads
- the slot openings located in the bottom part of the rabbit profile and in the vicinity of the rabbit head are used for passing light grey threads
- the slot openings located on the rabbit nose are used for passing black threads.
- a solid basis made from an organic polymer has the shape of a horse and a series of parallel slot openings. Said solid basis has a thickness of 7 mm, a density of 0.19 kg/m 3 and a pile forming element retention force of 0.4 N. Further, said solid basis has slot openings arranged with a step of 2.4 mm. Pile forming element threads made from natural fiber (wool) and having an arbitrary length are passed with a hook through said slot openings.
- the decorative cover of the horse body is made with brown fiber, and the mane and tail are made with black fiber. Following the filling of all the slot openings, the ends of the pile forming element threads are cut with scissors to shape the pile cloth cover in the form of a horse soft toy prototype.
- a solid basis made from a foamed ethylvinylacetate copolymer has a preliminarily applied painted picture of a village house with a front garden.
- Said solid basis has a thickness of 6 mm, a density of 0.19 kg/m 3 and a pile forming element retention force of 0.6 N.
- said solid basis has slot openings evenly arranged across its entire surface.
- Pile forming element threads made from a synthetic fiber (acryl) and having an arbitrary length are passed with a needle through said slot openings, the color of said pile forming element threads corresponding to the color of picture elements. Following the filling of all the slot openings, the ends of the pile forming element threads are cut with scissors to obtain a panel picture with a pile cloth cover of even length.
- earlier used threads can be removed from slot openings of a ready soft toy or at any stage of its production for further replacement by threads of another color or changing the arrangement of threads in the slot openings.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Laminated Bodies (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Toys (AREA)
Abstract
The invention relates to light industry, but namely: to the fabrication of toys, comprising pile cloth covers , and it can be used for the fabrication of self-made toys for children. A method of fabricating replaceable non-woven pile cloth cover for soft toy includes pulled passage of at least one pile forming element thread through at least one slot opening in a solid basis made from a foamed organic polymer, wherein the solid basis provides for a pile forming element retention force of 0.3 to 2.5 N upon the solid basis density of 10 to 300 kg/m3 and upon the solid basis thickness of 0.1 to 20.0 mm.
Description
Method of Fabricating Replaceable Non- Woven Pile Cloth Covers for Soft Toys
This invention relates to light industry, more particularly, to the fabrication of toys comprising pile cloth covers and can be used for the fabrication of self-made toys for children.
The following terms will be used hereinafter for disclosing this invention:
- solid basis: a substrate made from a material that does not change its volume and shape during the replacement of the replaceable pile cloth cover and the elastic properties of which provide for pile forming element puling and fastening in a slot produced in said material;
- slot opening: a through cut in said solid substrate the width of which is not in excess of the pile forming element thickness;
- pile forming element: an elongated flexible and mechanically stable body produced from natural and/or synthetic fibers by bonding and/or twisting and/or gluing together;
- replaceable pile cloth cover: a pile cloth cover held in said solid basis solely by friction forces between the walls of said slot opening and said pile forming element, wherein the magnitude of said friction forces provides for the retention of said pile forming element in said slot opening while not preventing forced removal of said pile forming element from said slot opening;
- soft toy: a product comprising a solid basis covered with a pile cloth cover at least at one side and used for constructing it and playing with it during child leisure time;
- soft toy prototype: artificial plot of the soft toy manufacturer. This plot can be either an actual object or solely the designer's fantasy.
Known is a method of method of fabricating replaceable non- woven pile cloth covers for decorative items (RU Patent 2212480). Said method comprises passing of said pile forming element through at least the first slot opening in the solid basis of said item, forming a loop over the surface of said solid basis, and passing of said pile forming element through at least the second slot opening in the solid basis of said item to obtain a replaceable pile cloth cover, wherein the width of said slot opening does not exceed the thickness of said pile forming element. Passing of said pile forming element is accomplished with pulling, said loops are cut for producing a pile forming element, and said solid basis is a foamed ethylvinylacetate copolymer. Preferably, said loops are produced at one side of said solid basis; however, in some embodiments of the method said loops are produced at both sides of said solid basis. Further preferably, said solid basis comprises an additional solid material coating to which an entertaining drawing can be additionally applied. Said pile forming element is preferably retained by said slot openings arranged in series, and, further preferably, said slot openings are arranged mutually parallel in the series. Preferably, said loops are produced using an additional device in the form of a plate or a bar one side of which is
made grooved. Said pile forming element can be made from natural or synthetic fiber.
Disadvantage of said method is the possibility of ruptures in said pile forming element during its passage through said slot opening due to the incompatibility of the mechanical properties of said pile forming element and said solid basis material.
Known also a method of fabricating replaceable non-woven pile cloth covers for soft toys (RU Patent 2205054) comprising pulled passage of at least one pile forming element thread through at least one slot opening in said solid basis followed by cutting said threads for providing the shape of said pile forming element in accordance with the shape of said soft toy. In the preferred embodiment of the method, said solid basis is made from a pulp and paper material or leather, a preferably foamed organic polymer or preferably foamed rubber. In the preferred embodiment of the method, said solid basis comprises an additional solid material coating to which an entertaining drawing can be additionally applied. Said slot openings are preferably arranged mutually parallel in series, and said series are also arranged in parallel. Said pile forming elements can be made from natural or synthetic fiber, for example, acrylic.
Disadvantage of said method is the possibility of ruptures in said pile forming element during its passage through said slot opening due to the incompatibility of the mechanical properties of said pile forming element and said solid basis material.
Therefore the object of this invention is to improve said method of fabricating replaceable non-woven pile cloth covers for soft toys by
optimizing the mechanical properties of said pile forming element and said solid basis material.
Said object will be achieved by using a method of fabricating replaceable non-woven pile cloth covers for soft toys comprising pulled passage of at least one pile forming element thread through at least one slot opening in said solid basis made from a foamed organic polymer, wherein said solid basis provides for a pile forming element retention force of 0.3 to 2.5 N at a solid basis material density of 10 to 300 kg/m3 and a solid basis thickness of 1.0 to 20.0 mm. The best results have been obtained for a solid basis made from ethylvinylacetate polymer. However, other foamed organic materials complying with the abovementioned requirements can be used. Preferably, for the comfort of use and ready product appearance improvement, said solid basis comprises an additional solid material coating to which an entertaining drawing can be additionally applied. In the preferred embodiment of the method disclosed herein, said slot openings are cut out with a punching machine. Said slot openings are preferably arranged in series and mutually parallel. Said slot opening series are preferably also mutually parallel. Said pile forming elements can be made from natural (wool, cotton or silk) or synthetic (viscose, acryl, polyesters etc.) fiber.
A distinctive feature of the invention disclosed herein is the optimization of the ratios between the mechanical properties of the pile forming elements, the pile forming element retention force in the slot openings and the strength and thickness of the solid basis. Experiments prove that a solid basis thickness of 1.0 to 20.0 mm is the optimum one, because at a solid basis thickness of less than 1.0 mm,
passing a pile forming element of any material and shape through a slot opening causes to rupture of said solid basis and impossibility of producing a decorative item, whereas at a solid basis thickness of more than 20.0 mm, passing a pile forming element of any material and shape through a slot opening becomes practically impossible. The elasticity of the solid basis material that determines the pile forming element compression force in a slot opening largely depends on its density. Experiments for a solid basis of the chosen thickness range made from a foamed polymer of any composition proved that the density of the solid basis material should be 10 to 300 kg/m3. This density range allows but does not provide for a pile forming element retention force of 0.3 to 2.5 N. Lower density materials do not provide for the minimum pile forming element retention force required for its retention in a slot opening (i.e. 0.3 N). Higher density materials provide for a pile forming element retention force that causes rupture of the pile forming element during its passage through a slot opening. Thus, only fulfillment of two requirements, i.e. solid basis material thickness of 1.0 to 20.0 mm and density of 10 to 300 kg/m3, allows achieving a pile forming element retention force of 0.3 to 2.5 N during the passage of said pile forming element retention through a slot opening without rupture of said pile forming element and with simultaneous retention of said pile forming element providing for the required length of pile forming element portions beyond said solid basis.
The invention will be exemplified below with specific embodiments.
1. A solid basis made from a foamed ethylvinylacetate copolymer and having the shape of a dog is covered with painted pictures of dog head and dog paw and tail ends. Said solid basis has a thickness of 10 mm, a density of 0.22 kg/m3 and a pile forming element retention force of 1.4 N. Further, said solid basis has slot openings arranged with a step of 2.2 mm. The slot openings located in the vicinity of the dog head and the paw and tail ends are used for passing pile forming elements made from dark grey acrylic threads, and the slot openings located on the other surface of the solid basis are used for passing similar pile forming elements that are light grey in color. Equal lengths of the pile forming elements at both sides of the solid basis are formed with scissors to shape decorative item in the form of a poodle.
2. A solid basis made from foamed polystyrene has the shape of rabbit profile and a series of parallel slot openings. Said solid basis has a thickness of 12 mm, a density of 0.28 kg/m3 and a pile forming element retention force of 1.9 N. Further, said solid basis has slot openings arranged with a step of 2.0 mm. Said slot openings are used for the passage of arbitrary length acrylic threads with a plastic needle. The slot openings located in the top part of the rabbit profile are used for passing pile forming elements made from dark grey threads, the slot openings located in the bottom part of the rabbit profile and in the vicinity of the rabbit head are used for passing light grey threads, and the slot openings located on the rabbit nose are used for passing black threads. Following the filling of all the slot openings, the ends of the pile forming element threads are cut with scissors to shape the pile cloth cover in the form of a rabbit soft toy prototype.
3. A solid basis made from an organic polymer (foamed polyvinylchloride) has the shape of a horse and a series of parallel slot openings. Said solid basis has a thickness of 7 mm, a density of 0.19 kg/m3 and a pile forming element retention force of 0.4 N. Further, said solid basis has slot openings arranged with a step of 2.4 mm. Pile forming element threads made from natural fiber (wool) and having an arbitrary length are passed with a hook through said slot openings. The decorative cover of the horse body is made with brown fiber, and the mane and tail are made with black fiber. Following the filling of all the slot openings, the ends of the pile forming element threads are cut with scissors to shape the pile cloth cover in the form of a horse soft toy prototype.
4. A solid basis made from a foamed ethylvinylacetate copolymer has a preliminarily applied painted picture of a village house with a front garden. Said solid basis has a thickness of 6 mm, a density of 0.19 kg/m3 and a pile forming element retention force of 0.6 N. Further, said solid basis has slot openings evenly arranged across its entire surface. Pile forming element threads made from a synthetic fiber (acryl) and having an arbitrary length are passed with a needle through said slot openings, the color of said pile forming element threads corresponding to the color of picture elements. Following the filling of all the slot openings, the ends of the pile forming element threads are cut with scissors to obtain a panel picture with a pile cloth cover of even length.
If desired, earlier used threads can be removed from slot openings of a ready soft toy or at any stage of its production for
further replacement by threads of another color or changing the arrangement of threads in the slot openings.
Claims
1. Method of fabricating replaceable non-woven pile cloth covers for soft toys comprising pulled passage of at least one pile forming element thread through at least one slot opening in said solid basis made from a foamed organic polymer, wherein said solid basis provides for a pile forming element retention force of 0.3 to 2.5 N at a solid basis material density of 10 to 300 kg/m3 and a solid basis thickness of 1.0 to 20.0 mm.
2. Method according to Claim 1 wherein said solid basis is made from ethylvinylacetate polymer.
3. Method according to Claim 1 wherein said solid basis is additionally covered with a layer of solid material.
4. Method according to Claim 1 wherein said solid basis is additionally covered with a picture.
5. Method according to Claim 1 wherein said slot openings are arranged in series.
6. Method according to Claim 5 wherein said slot openings are arranged mutually parallel in series.
7. Method according to Claim 6 wherein said slot opening series are mutually parallel.
8. Method according to Claim 1 wherein said pile forming element is made from natural fiber.
9. Method according to Claim 1 wherein said pile forming element is made from synthetic fiber.
10. Method according to Claim 1 wherein said pile forming element is made from acrylic thread.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| RU2005109231/12A RU2005109231A (en) | 2005-03-31 | 2005-03-31 | METHOD FOR CREATING REPLACEABLE NONWOVEN PIL COATINGS FOR A SOFT TOY |
| RU2005109231 | 2005-03-31 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2006104409A1 true WO2006104409A1 (en) | 2006-10-05 |
Family
ID=37053616
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/RU2005/000365 WO2006104409A1 (en) | 2005-03-31 | 2005-06-30 | Method of fabricating replaceable non-woven pile cloth covers for soft toys |
Country Status (2)
| Country | Link |
|---|---|
| RU (1) | RU2005109231A (en) |
| WO (1) | WO2006104409A1 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1047382A (en) * | 1963-06-27 | 1900-01-01 | ||
| GB991063A (en) * | 1962-08-25 | 1965-05-05 | Bayer Ag | Synthetic pile fabric |
| US3444017A (en) * | 1964-10-24 | 1969-05-13 | Hubert Kleinermanns | Process for making a pile fabric |
| US3533892A (en) * | 1966-03-28 | 1970-10-13 | Josef Kantorowicz | Unwoven textile surface structure and method for its production |
| RU2205054C1 (en) * | 2001-09-26 | 2003-05-27 | Барулин Николай Юрьевич | Method for manufacture of replaceable nonwoven fleecy covers for soft toys |
-
2005
- 2005-03-31 RU RU2005109231/12A patent/RU2005109231A/en not_active Application Discontinuation
- 2005-06-30 WO PCT/RU2005/000365 patent/WO2006104409A1/en active Application Filing
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB991063A (en) * | 1962-08-25 | 1965-05-05 | Bayer Ag | Synthetic pile fabric |
| GB1047382A (en) * | 1963-06-27 | 1900-01-01 | ||
| US3444017A (en) * | 1964-10-24 | 1969-05-13 | Hubert Kleinermanns | Process for making a pile fabric |
| US3533892A (en) * | 1966-03-28 | 1970-10-13 | Josef Kantorowicz | Unwoven textile surface structure and method for its production |
| RU2205054C1 (en) * | 2001-09-26 | 2003-05-27 | Барулин Николай Юрьевич | Method for manufacture of replaceable nonwoven fleecy covers for soft toys |
Also Published As
| Publication number | Publication date |
|---|---|
| RU2005109231A (en) | 2006-09-10 |
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