WO2006101286A1 - Procede de modelage en pointe de poils de brosses a dents, et poils de brosses a dents fabriques selon le procede - Google Patents

Procede de modelage en pointe de poils de brosses a dents, et poils de brosses a dents fabriques selon le procede Download PDF

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Publication number
WO2006101286A1
WO2006101286A1 PCT/KR2005/001114 KR2005001114W WO2006101286A1 WO 2006101286 A1 WO2006101286 A1 WO 2006101286A1 KR 2005001114 W KR2005001114 W KR 2005001114W WO 2006101286 A1 WO2006101286 A1 WO 2006101286A1
Authority
WO
WIPO (PCT)
Prior art keywords
bristles
toothbrush
head insert
manufacturing
polyester
Prior art date
Application number
PCT/KR2005/001114
Other languages
English (en)
Inventor
Young-Jun Kwon
Sung-Wook Kwon
Sung-Hwan Kwon
Original Assignee
Young-Jun Kwon
Sung-Wook Kwon
Sung-Hwan Kwon
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Young-Jun Kwon, Sung-Wook Kwon, Sung-Hwan Kwon filed Critical Young-Jun Kwon
Publication of WO2006101286A1 publication Critical patent/WO2006101286A1/fr

Links

Classifications

    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46B—BRUSHES
    • A46B9/00—Arrangements of the bristles in the brush body
    • A46B9/02—Position or arrangement of bristles in relation to surface of the brush body, e.g. inclined, in rows, in groups
    • A46B9/04—Arranged like in or for toothbrushes
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46B—BRUSHES
    • A46B3/00—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
    • A46B3/06—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier by welding together bristles made of metal wires or plastic materials
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46D—MANUFACTURE OF BRUSHES
    • A46D1/00—Bristles; Selection of materials for bristles
    • A46D1/04—Preparing bristles
    • A46D1/05—Splitting; Pointing
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46B—BRUSHES
    • A46B2200/00—Brushes characterized by their functions, uses or applications
    • A46B2200/10—For human or animal care
    • A46B2200/1066—Toothbrush for cleaning the teeth or dentures
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46D—MANUFACTURE OF BRUSHES
    • A46D3/00—Preparing, i.e. Manufacturing brush bodies
    • A46D3/04—Machines for inserting or fixing bristles in bodies
    • A46D3/045—Machines for inserting or fixing bristles in bodies for fixing bristles by fusing or gluing to a body

Definitions

  • the present invention relates, in general, to methods of tapering bristles for toothbrushes and toothbrushes having bristles manufactured using the methods and, more particularly, to a method of tapering bristles for anchorless toothbrushes and a anchorless toothbrush which has bristles manufactured using the method.
  • bristles are set in a mold brush plate and, thereafter, the head insert having bristles is placed in a mold. Subsequently, resin is injected into the mold, thus fastening the bristles to a toothbrush body.
  • bristles are set in a head insert made of plastic and, thereafter, the head insert is seated into a head insert seat formed in a head part of a toothbrush body. Subsequently, the head insert is bonded to the toothbrush body by ultrasonic waves.
  • toothbrushes manufactured by the above-mentioned methods can realize various bristle setting patterns.
  • the appearance is superior.
  • the bristle setting pattern can freely be designed to match the tooth structure of every race. Therefore, toothbrushes manufactured by the above-mentioned methods have been popular among consumers.
  • bristle tapering methods as follow.
  • the method 2) is problematic in that, because the length of tapered portions of the bristles is relatively short, the bristles are not sufficiently flexible.
  • the method 3) has the advantages of solving the problem of the method 2) and reducing the manufacturing costs. This method was proposed in Korean Patent No. 261658 which was filed by the inventor of the present invention.
  • this method is problematic in that, because the alkali chemical penetrates to the anchors due to a capillary phenomenon during the bristle immersion process, the anchors may be undesirably dissolved. If the anchors are dissolved, the set bristles may be removed from the toothbrush body. Furthermore, in the case of a mass production process, because hydrogen gas is generated when aluminum anchors react with alkali, there is the probability of the explosion of gas due to the heat in a reaction flask. Even if the material of the anchor is changed into brass which has been popular, dissolution may occur because zinc, added to increase the stiffness of brass, react with alkali chemical.
  • the thickness of an end point of each bristle is 50% or more than the thickness of the end point of the bristle before chemical-treating the bristle, and the tapered portion of the bristle is only about 3mm. Therefore, penetration ability into gaps between teeth and flexibility are limited.
  • Korean Patent No. 261658 which was filed by the inventor of the present invention, bristles are immersed in a chemical until just before the length of the bristles is reduced, thus being partially tapered. Thereafter, the bristles are set in a toothbrush body, and the bristles are ground by a grinder such that the diameter of an end of each bristle ranges from 0.04mm to 0.08mm. This method can solve problems of dissolution of an anchor and of a lack of penetration ability and flexibility.
  • portions of bristles protruding from a back surface of the head insert are thermally welded, thus fastening the bristles to the head insert.
  • the head insert having the bristles is bonded to a toothbrush body.
  • an injection molding process is conducted, thus integrating the head insert with the toothbrush body.
  • a bundle of bristles is cut to a length ranging from 15 to 20mm and chemical-treated such that the length of tapered portions of bristles ranges from 4 to 8mm and the thickness of end points of the bristles ranges from 0.01 to 0.03mm.
  • the bristles are tied with an elastic band after washing in water and drying them.
  • the bristles are set in a bristle supply machine before a bristle setting process is conducted. At this time, some bristles may be broken due to their short lengths while removing the elastic band. Thus, the loss of bristles is increased.
  • an object of the present invention is to provide a toothbrush which has variously shaped setting rows and tapered bristles.
  • Another object of the present invention is to provide a toothbrush which is manufactured by a simple manufacturing process.
  • a further object of the present invention is to provide a toothbrush which has superior water resistance ability and durability, and in which bristles easily penetrate into gaps between teeth.
  • Yet another object of the present invention is to provide a toothbrush manufacturing method which is able to reduce the defective proportion.
  • the present invention provides a toothbrush manufacturing method including: setting bristles made of polyester into holes formed in a mold; injecting resin into the mold and forming a toothbrush body such that the bristles are integrated with the toothbrush body; and tapering ends of the bristles by immersing the bristles in a chemical.
  • the present invention provides a toothbrush manufacturing method, including: setting bristles made of polyester into a head insert; fastening the bristles to the head insert by thermally welding portions of the bristles, protruding from a back surface of the head insert, to the head insert; coupling the head insert, to which the bristles are fastened, to a toothbrush body; and tapering ends of the bristles by immersing the bristles in a chemical.
  • the present invention provides a toothbrush manufacturing method, including: setting bristles made of polyester into a head insert; fastening the bristles to the head insert by thermally welding portions of the bristles, protruding from a back surface of the head insert, to the head insert; tapering ends of the bristles by immersing the bristles in a chemical; and coupling the head insert, to which the bristles are fastened, to a toothbrush body.
  • the present invention provides a toothbrush, including: bristles made of polyester and having end points from 0.01 to 0.03mm in thickness and tapered parts from 4.0 to 10.0mm in length.
  • the bristles are set in a head part of a toothbrush without anchor.
  • polyester means polyethylene terephthalate (PET), polybutylene terephthalate (PBT) or polytrimethylene terephthalate (PTT).
  • the bristles can be securely set in a toothbrush body without an anchor. Furthermore, polyester bristles, which could not be set in toothbrushes having variously shaped setting rows due to excessively high stiffness, can be set in these types of toothbrush using the present invention. Particularly, the present invention can efficiently manufacture a toothbrush having variously shaped setting rows without expensive equipment.
  • FIG. 1 is a plan view showing a conventional toothbrush body to which bristles are fastened by anchors;
  • FIG. 2 is a plan view showing a toothbrush body having variously shaped setting rows
  • FIG. 3 is a perspective view of a head insert to be used in the present invention.
  • FIG. 4 is a sectional view showing a process of setting bristles into a head insert, according to the present invention
  • FlG. 5 is a sectional view showing the bristles fastened to the head insert by thermally welding parts of the bristles protruding from a back surface of the head insert, according to the present invention
  • FlG. 6 is a perspective view showing the head insert in which bristles are set
  • FlG. 7 is a perspective view of a holding jig to be used in the present invention.
  • FlG. 8 is a view showing a process of fastening the head insert having bristles to a toothbrush body according to the present invention
  • FlG. 9 is a view showing the head insert, to which bristles are fastened, placed in a mold according to the present invention.
  • FlG. 10 is a view showing a process of integrating bristles, set in a mold, with a toothbrush body.
  • FlG. 1 is a plan view showing a conventional toothbrush body to which bristles are fastened by anchors.
  • bristles are set in holes (h) formed in a head part of the toothbrush body.
  • the diameter of a bundle of bristles ranges from 1.6 to 4.0mm. In the case larger than the above-mentioned range, it is impossible to fasten bristles to the toothbrush body using an anchor.
  • FlG. 2 is a plan view showing a toothbrush body which has variously shaped setting rows and is used for a toothbrush to be manufactured by a method in which bristles are thermally welded to a head insert 10 without an anchor, or in which the bristles are set in a mold.
  • the size and shape are not limited to predetermined ranges.
  • variously shaped setting holes (h) can be formed in the toothbrush.
  • the method of the present invention can be applied both to a method in which bristles are set in the head insert 10 and, thereafter, a head insert 10 is coupled to a toothbrush body 1, and to a method in which bristles are set in a mold and, thereafter, resin is injected into the mold to form a toothbrush body 1 so that the bristles are integrated with the toothbrush body 1.
  • FlG. 3 shows a head insert 10 to be used in the present invention.
  • the head insert 10 has variously shaped setting holes (h) therein. Bristles are set in the setting holes (h).
  • the end points of the bristles to be set may have the same thickness. Alternatively, the end points of the bristles may have different thicknesses. In the case of the bristles having end points different in thickness, there is an advantage of extension of the lifespan of a toothbrush.
  • polyester bristles along with bristles made of different material may be set in the head insert 10.
  • some bristles may not be hydrolyzed. From this, the cleaning ability of the toothbrush may be appropriately adjusted.
  • polyester bristles are hydrolyzed when being immersed in a chemical, thus having flexibility and penetration ability.
  • bristles made of other material are not hydrolyzed, thus having high stiffness and cleaning ability. If such characteristic is appropriately adjusted, a toothbrush having desired properties can be obtained.
  • FIG. 4 is a sectional view showing a process of setting bristles into the head insert
  • FIG. 5 is a sectional view showing the bristles fastened to the head insert 10 by thermally welding parts of the bristles protruding from a back surface of the head insert.
  • the bristles are set in the head insert 10 such that portions of the bristles protrude from the back surface of the head insert by 1 to 3 mm.
  • the portions of the bristles protruding from the back surface of the insert head are fastened to the head insert 10 by thermal welding.
  • the head insert 10 to which the bristles are fastened is shown in FIG. 6.
  • the bristles fastened to the head insert 10 are tapered by immersing end portions of the bristles in an acid or alkali chemical. Thereafter, the head insert 10 having the bristles is fastened to the toothbrush 1.
  • a holding jig 20 which holds the head insert 10 is used.
  • the holding jig 20 has a receiving hole (s) which has a size large enough to receive all bristles therein, but smaller than the head insert.
  • the bristles are received in the receiving hole (s), and the head insert 10 is held by the holding jig 20. If using the holding jig 20 to hold the head insert 10, it is easy to immerse the bristles to desired lengths.
  • the bristles may be completely tapered in the above-mentioned immersion process.
  • an additional physical tapering process such as a grinding process may be executed.
  • the bristles be tapered such that the thickness of the end points ranges from 0.01 to 0.07mm and the length of the tapered portions ranges from 3 to 7mm.
  • FIG. 8 is a view showing a process of fastening the head insert 10, to which bristles are fastened, to a toothbrush body 1.
  • the head insert 10 is fastened to the toothbrush body 1 by inserting the head insert 10 into a head insert seat (u) formed in the toothbrush body 1.
  • This method has advantages as follows. Because only the relatively small head insert 10, to which bristles are fastened, is involved in a bristle tapering process, a large number of bristles is treated at one time, compared with a method in which bristles are directly set in a mold and, thereafter, the bristles are integrated with a toothbrush body by injecting resin into the mold. Furthermore, even when bristles are washed in water after conducting a process of immersing in a chemical, there is an advantage thanks to the small size. As well, because the back surface of the head insert 10 is exposed to the outside, the time required to wash the head insert 10 in water is reduced. In addition, when a defect occurs, only the head insert 10 is scrapped. The entire toothbrush is not scrapped.
  • FIG. 9 is a view showing the head insert 10, to which bristles are fastened, placed in the mold.
  • a method in which bristles are directly set in a mold and, thereafter, a toothbrush body is formed by injecting resin into the mold so that the bristles are integrated with the toothbrush body, is as follows.
  • bristles may be intentionally unevenly set in a toothbrush body such that the lengths of exposed portions of the bristles differ from each other within a range from 1 to 10mm.
  • Bristles which have end points of 0.19mm in thickness and are made of PTT, are set in a mold mounted to an AFT CNC machine which was produced by Boucherie Company of Belgium. Thereafter, portions of the bristles protruding into a cavity of the mold are thermally welded, and resin is injected into the cavity of the mold, thus manufacturing a toothbrush such that the bristles are integrated with a toothbrush body.
  • FIG. 7 is then immersed for 17 minutes in a reaction flask in which 35% sodium hydroxide solution is maintained at 120°C. Subsequently, the toothbrush is washed in water, neutralized and dried so that the toothbrush having tapered bristles is obtained.
  • the thicknesses of the end points of the bristles range from 0.01 to 0.02mm.
  • the lengths of the tapered portions of the bristles range from 5 to 7mm.
  • This head insert is treated through the same bristle tapering process as that of the first example.
  • the thicknesses of the end points of the bristles range from 0.01 to 0.03mm.
  • the lengths of the tapered portions of the bristles range from 4 to 6mm.
  • the manufactured head insert having bristles is seated into a bristle seat formed in a head part of a toothbrush body and is then bonded to the head part using ultrasonic waves, thus a toothbrush is obtained.
  • a spooled filament which has end points of 0.203mm (8mils) in thickness and is made of PBT, is continuously supplied to a weld-type toothbrush manufacturing machine which was made by Coronet Co., Ltd. of Germany, thus manufacturing a toothbrush in which bristles are set.
  • the manufactured toothbrush is fastened to a holding jig similar to that shown in
  • bristles which have end points of 0.152mm, 0.178mm and 0.203mm in thickness and made of PBT and polyester elastomer mixed in a weight ratio of 7:3, are set in a head insert, made of plastic, by the machine used in the first example.
  • the bristles having end points of 0.152mm in thickness are set in a central portion of the head insert.
  • the bristles having end points of 0.178mm in thickness are set in an intermediate portion of the head part.
  • the bristles having end points of 0.203mm in thickness are set in an edge portion of the head insert.
  • the manufactured head insert is fastened to the holding jig of FIG. 7 and is then immersed for 10 minutes in a reaction flask in which 98% sulfuric acid solution is maintained at 115°C. Subsequently, the head insert is washed in water, neutralized and dried, so that a toothbrush having tapered bristles is obtained.
  • the thicknesses of the end points of the bristles range from 0.01 to 0.04mm.
  • the lengths of the tapered portions of the bristles range from 5 to 7mm.
  • the thicknesses of the end points of the PBT bristles range from 0.03 to
  • bristles are ground for 10 seconds using a drum grinder having protrusions for 10 seconds.
  • bristles which have end points from 0.01 to 0.02mm in thickness and tapered parts from 3 to 5mm in length, and bristles, which have end points from 0.10 to 0.15mm in thickness and tapered parts from 1 to 2mm in length, are combined together.

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  • Brushes (AREA)

Abstract

La présente invention concerne un procédé de modelage en pointe de poils de brosses à dents, et des poils de brosses à dents fabriqués selon ledit procédé. Un procédé de l'invention consiste à: placer des poils en polyester dans un insert de tête (10); et fixer les poils à l'insert de tête (10) par soudage thermique de parties des poils saillant d'une surface arrière de l'insert de tête à l'insert de tête (10). Le procédé consiste également à: coupler l'insert de tête (10), auquel les poils sont fixés, à un corps (1) de la brosse à dents; et modeler en pointe les extrémités des poils en immergeant ces derniers dans une substance chimique. Selon l'invention, les poils peuvent être disposés solidement dans le corps (1) de la brosse à dents sans dispositif d'ancrage. En outre, des poils en polyester, qui ne pourraient pas s'installer dans une brosse à dents présentant des rangées de positionnement de formes différentes à cause d'une rigidité excessive, peuvent maintenant s'installer dans ces types de brosses à dents grâce au procédé de fabrication de brosses à dents de l'invention.
PCT/KR2005/001114 2005-03-25 2005-04-19 Procede de modelage en pointe de poils de brosses a dents, et poils de brosses a dents fabriques selon le procede WO2006101286A1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
KR20050025196 2005-03-25
KR10-2005-0025196 2005-03-25
KR1020050096824A KR100637382B1 (ko) 2005-03-25 2005-10-14 칫솔모의 테이퍼 가공방법 및 이 방법으로 제조된 칫솔

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WO2006101286A1 true WO2006101286A1 (fr) 2006-09-28

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PCT/KR2005/001114 WO2006101286A1 (fr) 2005-03-25 2005-04-19 Procede de modelage en pointe de poils de brosses a dents, et poils de brosses a dents fabriques selon le procede

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WO (1) WO2006101286A1 (fr)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008060005A1 (fr) * 2006-11-16 2008-05-22 Best Whasung Co., Ltd. Procédé de fabrication de courtes soies aciculaires et brosse à dents obtenue à partir du même procédé de fabrication
EP1933664A1 (fr) * 2005-10-14 2008-06-25 Kwon, Young-jun Procede de traitement d'effilage de poils de brosses et brosse a dents fabriquee a l'aide de ce procede
EP2117379A1 (fr) * 2007-03-13 2009-11-18 Best Whasung Co., Ltd. Procédé de traitement destiné à effiler une soie en forme d'aiguille pour améliorer la production
US8042217B2 (en) 2004-11-02 2011-10-25 Colgate-Palmolive Company Toothbrush and method of making the same
USD767281S1 (en) 2013-02-26 2016-09-27 Colgate-Palmolive Company Bristle bearing surface of a toothbrush head
US10244857B2 (en) 2016-08-29 2019-04-02 Colgate-Palmolive Company Oral care implement and filament for the same
US10602836B1 (en) 2019-03-11 2020-03-31 Hayden Products Llc Toothbrush with foam cleaning column
US11744356B2 (en) 2021-12-15 2023-09-05 Hayden Products Llc Toothbrush with detachable head portion

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102095522B1 (ko) * 2019-05-31 2020-03-31 주식회사 리앤코 이노베이션 칫솔 및 이의 제조방법
KR102123438B1 (ko) * 2019-05-31 2020-06-17 주식회사 리앤코 이노베이션 칫솔 및 이의 제조방법
KR102275009B1 (ko) * 2019-07-18 2021-07-08 주식회사 리앤코 이노베이션 칫솔 제조 방법 및 이 방법으로 제조된 칫솔

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1052316A (ja) * 1996-08-12 1998-02-24 Lion Corp ブラシの製造方法
US6290303B1 (en) * 1998-07-14 2001-09-18 Firma G.B. Boucherie, Naamloze Vennootschap Method for manufacturing brushes and brush manufacturing machine applying this method
WO2002028222A1 (fr) * 2000-10-02 2002-04-11 E.I. Du Pont De Nemours And Company Brosse a dents a faible frottement
JP2002330824A (ja) * 2001-05-09 2002-11-19 Lion Corp 歯ブラシの製造方法
KR100464634B1 (ko) * 2002-12-03 2005-01-03 권영준 일측 테이퍼 된 침상모가 식모된 칫솔 및 그 제조방법

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1052316A (ja) * 1996-08-12 1998-02-24 Lion Corp ブラシの製造方法
US6290303B1 (en) * 1998-07-14 2001-09-18 Firma G.B. Boucherie, Naamloze Vennootschap Method for manufacturing brushes and brush manufacturing machine applying this method
US6290302B1 (en) * 1998-07-14 2001-09-18 Firma G.B. Boucherie, Naamloze Vennootschap Method for manufacturing brushes and brush manufacturing machine applying this method
WO2002028222A1 (fr) * 2000-10-02 2002-04-11 E.I. Du Pont De Nemours And Company Brosse a dents a faible frottement
JP2002330824A (ja) * 2001-05-09 2002-11-19 Lion Corp 歯ブラシの製造方法
KR100464634B1 (ko) * 2002-12-03 2005-01-03 권영준 일측 테이퍼 된 침상모가 식모된 칫솔 및 그 제조방법

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8042217B2 (en) 2004-11-02 2011-10-25 Colgate-Palmolive Company Toothbrush and method of making the same
EP1933664A4 (fr) * 2005-10-14 2010-03-24 Young-Jun Kwon Procede de traitement d'effilage de poils de brosses et brosse a dents fabriquee a l'aide de ce procede
EP1933664A1 (fr) * 2005-10-14 2008-06-25 Kwon, Young-jun Procede de traitement d'effilage de poils de brosses et brosse a dents fabriquee a l'aide de ce procede
US8522389B2 (en) 2006-11-16 2013-09-03 Best Whasung Co., Ltd. Manufacturing method of needle-shaped bristles having short taper length and a toothbrush by same manufacturing method
EP2083653A1 (fr) * 2006-11-16 2009-08-05 Best Whasung Co., Ltd. Procédé de fabrication de courtes soies aciculaires et brosse à dents obtenue à partir du même procédé de fabrication
WO2008060005A1 (fr) * 2006-11-16 2008-05-22 Best Whasung Co., Ltd. Procédé de fabrication de courtes soies aciculaires et brosse à dents obtenue à partir du même procédé de fabrication
EP2083653A4 (fr) * 2006-11-16 2015-03-18 Best Whasung Co Ltd Procédé de fabrication de courtes soies aciculaires et brosse à dents obtenue à partir du même procédé de fabrication
EP2117379A1 (fr) * 2007-03-13 2009-11-18 Best Whasung Co., Ltd. Procédé de traitement destiné à effiler une soie en forme d'aiguille pour améliorer la production
EP2117379A4 (fr) * 2007-03-13 2011-06-22 Best Whasung Co Ltd Procédé de traitement destiné à effiler une soie en forme d'aiguille pour améliorer la production
CN101626707B (zh) * 2007-03-13 2011-11-16 最优化成株式会社 用于提高生产量的使针状刷毛变尖的处理方法
USD767281S1 (en) 2013-02-26 2016-09-27 Colgate-Palmolive Company Bristle bearing surface of a toothbrush head
USD797459S1 (en) 2013-02-26 2017-09-19 Colgate-Palmolive Company Toothbrush head
US10244857B2 (en) 2016-08-29 2019-04-02 Colgate-Palmolive Company Oral care implement and filament for the same
US11445810B2 (en) 2016-08-29 2022-09-20 Colgate-Palmolive Company Oral care implement and filament for the same
US10602836B1 (en) 2019-03-11 2020-03-31 Hayden Products Llc Toothbrush with foam cleaning column
US11160356B2 (en) 2019-03-11 2021-11-02 Hayden Products Llc Toothbrush with foam cleaning column
US11744356B2 (en) 2021-12-15 2023-09-05 Hayden Products Llc Toothbrush with detachable head portion

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KR100637382B1 (ko) 2006-10-20
KR20060103073A (ko) 2006-09-28

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