WO2006096901A1 - Exchange needle auto retractable syringe - Google Patents

Exchange needle auto retractable syringe Download PDF

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Publication number
WO2006096901A1
WO2006096901A1 PCT/AU2005/001132 AU2005001132W WO2006096901A1 WO 2006096901 A1 WO2006096901 A1 WO 2006096901A1 AU 2005001132 W AU2005001132 W AU 2005001132W WO 2006096901 A1 WO2006096901 A1 WO 2006096901A1
Authority
WO
WIPO (PCT)
Prior art keywords
needle
needle hub
plunger
safety syringe
gland nut
Prior art date
Application number
PCT/AU2005/001132
Other languages
French (fr)
Inventor
Graeme Francis Walton
Allan Walsh
Original Assignee
Global Medisafe Holdings Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2005901208A external-priority patent/AU2005901208A0/en
Application filed by Global Medisafe Holdings Limited filed Critical Global Medisafe Holdings Limited
Priority to US11/908,682 priority Critical patent/US20090240210A1/en
Priority to AP2007004206A priority patent/AP2007004206A0/en
Priority to AU2006225069A priority patent/AU2006225069B8/en
Priority to KR1020077023350A priority patent/KR101296498B1/en
Priority to JP2008501106A priority patent/JP2008532657A/en
Priority to PCT/AU2006/000331 priority patent/WO2006096909A1/en
Priority to BRPI0608010-3A priority patent/BRPI0608010A2/en
Priority to EP06705003A priority patent/EP1861142A4/en
Priority to CA2601431A priority patent/CA2601431C/en
Priority to MX2007011237A priority patent/MX2007011237A/en
Priority to EA200701966A priority patent/EA012008B1/en
Publication of WO2006096901A1 publication Critical patent/WO2006096901A1/en
Priority to IL185967A priority patent/IL185967A0/en

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • A61M5/3205Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
    • A61M5/321Means for protection against accidental injuries by used needles
    • A61M5/322Retractable needles, i.e. disconnected from and withdrawn into the syringe barrel by the piston
    • A61M5/3234Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31511Piston or piston-rod constructions, e.g. connection of piston with piston-rod
    • A61M2005/31516Piston or piston-rod constructions, e.g. connection of piston with piston-rod reducing dead-space in the syringe barrel after delivery
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • A61M5/3205Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
    • A61M5/321Means for protection against accidental injuries by used needles
    • A61M5/322Retractable needles, i.e. disconnected from and withdrawn into the syringe barrel by the piston
    • A61M5/3234Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
    • A61M2005/3235Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user triggered by radial deflection of the anchoring parts between needle mount and syringe barrel or needle housing, e.g. spreading of needle mount retaining hooks having slanted surfaces by engagement with correspondingly shaped surfaces on the piston at the end of an injection stroke
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • A61M5/3202Devices for protection of the needle before use, e.g. caps
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/50Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests having means for preventing re-use, or for indicating if defective, used, tampered with or unsterile
    • A61M5/508Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Definitions

  • This invention relates to a safety syringe having an auto retractable needle for use in the medical or dental profession or in personal drug administration so that the physician, surgeon or other needle operator might be protected from injury by the needle after its use.
  • it relates to safety syringes where there is a requirement to accommodate various sizes of needles or where a needle change is required between filling the syringe from a vial and giving an injection to the patient.
  • This invention is primarily intended to eliminate needle stick injuries, by causing the needle to retract automatically inside the barrel when the injection is complete thereby making the syringe safe to handle.
  • the invention provides an alternate means for providing an exchange needle and/or accommodating the needle of a used syringe to protect against accidental injury arising from unwanted contact with the exposed needle once the syringe has been used.
  • the invention in one broad form provides a safety syringe incorporating a removable auto retractable exchange needle assembly therein, the safety syringe having a syringe barrel which has a hollow plunger slideably located therein, the hollow plunger having a proximal and distal end with piston means associated therewith at its distal end so as to be sealingly slideable within the barrel, the needle assembly having means for removable attachment thereof to the end of the barrel, the needle assembly comprising a gland nut, needle and needle cap to protect the needle prior to use, with a recess in the gland nut to hold a needle hub of the needle and a spring disposed over said needle hub and acting between the needle hub and the gland nut, the spring remaining under compression during use, the needle hub having sealing means associated therewith to prevent leakage between the needle hub and the gland nut, a housing disposed on one side of said gland nut to accommodate a dowel pin, said needle hub having a groove around its circumference in which an end of said dowel pin mates so as to
  • the piston means is slideable on the plunger to allow the plunger to move from the first stage to the second in order that auto retraction is activated.
  • This movement is preferably achieved by having three ridges located about periphery of the plunger, two ridges only being located inside the piston seal at any one time.
  • the piston seal is forced up the plunger. This allows the plunger to protrude through the piston seal and pushes against the pre-assembled needle gland assembly to effect auto-retraction.
  • the means by which the needle assembly is removably attached to the barrel is provided by having the gland nut fitted to the end of the barrel by threaded means.
  • Attachment means can be a standard screw fitting or a so-called luer-lock fitting.
  • the needle hub is provided with a flange about its perimeter, and the inner wall of the recess in the gland nut is provided with a step, so that the spring is located between the flange and the step such that it is maintained in compression during use.
  • the plunger acts upon the needle hub directly to cause auto retraction, the dowel pin having a tapered end, and the groove around said needle hub being a tapered groove in which the said tapered end of dowel pin sits, so that on reaching the second stage, the plunger causes said needle hub to be pushed further into said recess, thereby pushing the tapered end of dowel pin out of the tapered groove, said sealing stopper dislodging from said distal end after completion of injection thereby allowing said needle hub and spring to retract inside said hollow plunger.
  • the sealing means to prevent leakage between the needle hub and the gland nut is preferably a simple O-ring or similar seal located about the flange of the needle hub.
  • the dowel pin is provided with means by which it is held in position once it is dislodged from the tapered groove, so as not to interfere with the retraction of the needle hub under the influence of the spring once the needle hub is released.
  • Such means include an interference fit, eg by having a slight taper along the length of the dowel pin so that it is wedged in the housing after it is dislodged from the needle hub.
  • a sleeve is located about the needle hub and spring, the plunger acting upon the sleeve to cause auto retraction, the dowel pin having means by which it may be dislodged from the groove about the needle hub when the plunger reaches the second stage, the plunger causing said sleeve to be pushed further into said recess thereby dislodging said end of dowel pin out of said groove, said sealing stopper dislodging from said distal end after completion of injection allowing said needle hub and spring to retract inside said hollow plunger.
  • the pin need not have a tapered end, so that it will provide a more positive locking of the needle hub retaining it from movement in either direction whilst it is thus retained in the gland nut, ie prior to auto retraction.
  • the dowel pin is provided with a tapered flange located on its side, against which the end of the sleeve acts so as to cause it to be dislodged to effect auto retraction.
  • a tapered flange located on its side, against which the end of the sleeve acts so as to cause it to be dislodged to effect auto retraction.
  • the sealing means to prevent leakage between the needle hub and the gland nut is provided by a sealing washer which extends between the needle hub and the gland nut and hence across the sleeve surrounding the needle hub and spring, so that the action of the plunger in causing auto-retraction is as a result of the plunger acting indirectly on the sleeve through the sealing washer.
  • the needle cap Prior to use, the needle cap protects the needle from damage and also acts as a safety cap for the medical staff using the syringe preventing needle stick injuries.
  • the presence of the needle cap also means that the needle assembly may be conveniently changed without risk of needle stick injury which might occur if the needle were unprotected.
  • the needle gland is preferably held in the needle cap by interference fit.
  • the barrel of the syringe is preferably of clear plastic and is graduated to read fluid level. After the needle gland assembly, ie with the needle hub fitted therein, is screwed into the barrel and the seal is reached, the needle cap is removed from the assembly making the needle ready for use. Various size needle assemblies can thus be fitted to the barrel.
  • the piston is preferably made of synthetic rubber and is fitted to the plunger so as to seal by way of an interference fit between the plunger and the barrel, thereby allowing the fluid to be extruded from the syringe, via the needle, in the usual manner.
  • the needle comes pre-assembled within a screw in gland nut and fitted with a safety cap to prevent needle stick injuries, so that all that is required is to remove the sterile packaging and screw the pre-assembled needle housing into the syringe and remove the safety cap. The syringe is then ready for use.
  • Figure 1 is a cross sectional view of the components of a syringe according to a first embodiment of the invention, Figure Ia being the needle assembly, Figure Ib being the plunger and Figure Ic being the syringe barrel, Figure 2 is a cross sectional view of an assembled syringe according to a second embodiment of the invention in which a sleeve is utilised, prior to use,
  • Figure 3 is a cross sectional view of the syringe of Figure 2, showing the plunger withdrawn after receiving fluid for an injection,
  • Figure 4 is a cross sectional view of the syringe of Figures 2 and 3, showing the plunger depressed to the second stage after an injection to cause auto retraction of the needle, and
  • Figure 5 is a cross sectional view of the syringe of Figures 2 to 4 showing the retracted needle and spring in the hollow plunger.
  • a syringe and needle combination generally referenced 11, which comprises a syringe barrel 12, a plunger 13 and a needle assembly generally referenced 14.
  • the needle assembly 14 comprises a gland nut 15, which accommodates a needle 16 having a needle hub 17 at its upper end.
  • the needle 16 protrudes through the gland nut 15.
  • the needle hub 17 is preferably manufactured from medical grade plastic and supports the needle 16.
  • the gland nut 15 has a thread 18 about its periphery for mating engagement with a corresponding thread 19 located inside the end of the barrel 12.
  • a male tapered portion 20 at the end of the gland nut 15 provides a seal against a corresponding female tapered portion 21 in the end of the barrel 12.
  • the gland nut 15 thus creates a seal with the barrel 12 preventing leakage between the barrel 12 and the threaded portion 18 of the gland nut 15.
  • the gland nut 15 is preferably made from plastic.
  • a safety cap 23 is preferably manufactured from medical grade plastic and fits neatly onto the gland nut 15.
  • the safety cap 23 has on its outer surface ridges (not shown) to give finger grip to aid in its removable prior to use and to give drive when screwing the gland nut 15 into the body 12 of the syringe 11.
  • the object of the safety cap 23 is to prevent needle stick injuries when fitting the needle assembly 14, ie by means of gland nut 15 to the syringe 11 and also to present the needle 16 sharp and sterile ready for use.
  • the gland nut 15 has a flange 24 adjacent the thread 18 to separate the threaded portion 18 from the region where the safety cap 23 sits.
  • the inside of the gland nut 15 has a recess 25 to hold the needle hub 17 about which is located a stainless steel spring 26.
  • a flange 27 is located about the periphery of the needle hub 17, whilst a step 28 is provided in the inner wall of the recess 25 in gland nut 15.
  • the spring 26 is maintained in compression between the flange 27 of needle hub 17 and the step 28 in the recess 25 of gland nut 15.
  • a housing 29 is also on the side of the gland nut 15 to accommodate a dowel pin 30.
  • a corresponding clearance region 45 is provided in the cap 23 to accommodate the housing 29.
  • a tapered groove 31 Around the body of the needle hub 17 is a tapered groove 31.
  • the end of the tapered dowel pin 30 sits in this groove 31.
  • a small stainless steel spring 32 urges the dowel pin 30 into locking engagement with groove 31 in the needle hub 17.
  • the needle hub 17 is pushed further into the recess 25 of the needle gland nut 15 causing the dowel pin 30 to be pushed outwardly, causing auto retraction of the needle 16, by virtue of the spring 26 operating on the released hub 17, since this allows the spring 26 to force the needle 16 into the retracted position.
  • a slight taper is provided along the length of the dowel pin 30 to keep it tightly in the housing 29 when it is withdrawn from the groove 31.
  • the needle hub 17 has around the flange 27, a seal 33 to prevent leakage between the hub 17 and the recess 25 inside the gland 15.
  • a hole 34 is provided through the middle of needle hub 17 to allow the passage of fluid being injected through needle 16 and into the patient.
  • a spigot 35 is located on the bottom of the needle hub 17 to align the end of the needle hub 17 with a female spigot 36 located in the inner seal or sealing stopper 37 5 in the end of plunger 13.
  • the sealing stopper 37 seals the inside of the plunger 13 prior to final injection being completed.
  • a groove 38 allows the last of the injected fluid between the needle hub 17 and the plunger 13 to escape through the needle 16.
  • the plunger 13 is preferably manufactured from clear medical grade plastic and has io clipped on the outside a piston seal 39
  • the piston seal 39 is allowed to move on final injection in order to activate the auto retract facility by pushing down on the needle hub 17 as described above. This movement is achieved by having three ridges 40, 41, and 42 on the plunger 13. Two ridges only are located inside the piston seal 39 at any one time.
  • the piston seal 39 is forced up the plunger 13, ie the piston seal 39 moves from ridges 40, 41 to ridges 41, 42. This allows the plunger 13 to protrude through the piston seal 39 and pushes against the pre-assembled needle gland assembly 14, in this case pushing directly on needle hub 17.
  • the plunger 13 is hollow, having a thumb cap 45 located at its proximal end.
  • the 20 plunger 13 is hollow to take the needle hub 17 and hence needle 16 as well as stainless steel spring 26 after injection is complete.
  • the sealing stopper 37 is thus dislodged when injection is complete by contact with the spigot 35 on the needle hub 17.
  • the sealing stopper 37 is forced up inside the plunger 13 by the retracting needle hub 17 and the stainless steel compression spring 16.
  • the retraction of the sealing 25 stopper 37 is slowed in its travel by the sealing surface inside the barrel 12 blocking air that is only allowed to escape slowly through an exhaust hole 43 at the top of the plunger. This slow retraction prevents splash from the needle end 16.
  • a slow retraction can also be achieved by using a slightly tapered hollow region inside the plunger 13.
  • the barrel 12 thus holds the plunger 13 containing the piston seal 39 and the sealing stopper 37.
  • the barrel 13 is made from clear medical grade plastic and is calibrated to give visual levels of quantity of fluid to be injected.
  • Two protrusions 44 at the top of the barrel are finger grips to allow injection in the usual manner.
  • the syringe 11 is removed from sterile packaging.
  • the pre-assembled gland assembly 14 is removed from sterile packaging and by holding by the safety cap 23, the gland assembly 14 is screwed into the threaded end 19 of the syringe barrel 12.
  • the needle 16 is inserted into the vial.
  • the syringe 11 is filled by drawing back the plunger 13. The injection is given.
  • the plunger 13 is forced down until the needle hub 17 moves down and releases the dowel pin 30 and the sealing stopper 37.
  • the needle 16 retracts inside the plunger 13, and hence inside the barrel 12.
  • the syringe 11 is now safe and inoperable. The whole syringe 11 may now be safely disposed of in a responsible manner.
  • a needle change can be made after filling the syringe 11 from a vial prior to injection if required.
  • a syringe generally referenced 11 wherein each of the components, is referenced with the same reference numerals as those in Figure 1, where the components are substantially identical.
  • the end of the plunger 13 does not act directly on the needle hub 17 as is the case with the embodiment shown in Figure I 5 but rather there is a sleeve 48 located about both the spring 26 and the needle hub 17.
  • a seal 49 extends across the gap between the needle hub 17 and the inner wall of the gland nut 15. In this case the plunger 13 effects auto retraction by acting upon the sleeve 48, via the seal 49.
  • Dowel pin 50 is urged into mating contact with the groove 51 by means of spring 52.
  • the pin 50 is provided with a tapered flange 54 on its side against which the end of the sleeve 48 presses when the plunger 13 is depressed at the completion of the injection, ie as it moves from the first stage to the second stage as discussed above.
  • a syringe and needle combination generally referenced 11, which comprises a syringe barrel 12, a plunger 13 and a needle assembly generally referenced 14.
  • the needle assembly 14 comprises a gland nut 15, which accommodates a needle 16 having a needle hub 17 at its upper end.
  • the needle 16 protrudes through the gland nut 15.
  • the needle hub 17 is preferably manufactured from medical grade plastic and supports the needle 16.
  • the gland nut 15 has a thread 18 about its periphery for mating engagement with a corresponding thread 19 located inside the end of the barrel 12.
  • a male tapered portion 20 at the end of the gland nut 15 provides a seal against a corresponding female tapered portion 21 in the end of the barrel 12.
  • the gland nut 15 thus creates a seal with the barrel 12 preventing leakage between the barrel 12 and the threaded portion 18 of the gland nut 15.
  • the gland nut 15 is preferably made from plastic.
  • a safety cap 23 is preferably manufactured from medical grade plastic and fits neatly onto the gland nut 15.
  • the safety cap 23 has on its outer surface ridges (not shown) to give finger grip to aid in its removable prior to use and to give drive when screwing the gland nut 15 into the body 12 of the syringe 11.
  • the object of the safety cap 23 is to prevent needle stick injuries when fitting the needle assembly 14, ie by means of gland nut 15 to the syringe 11 and also to present the needle 16 sharp and sterile ready for use.
  • the gland nut 15 has a flange 24 adjacent the thread 18 to separate the threaded portion 18 from the region where the safety cap 23 sits.
  • the inside of the gland nut 15 has a recess 25 to hold the needle hub 17 about which is located a stainless steel spring 26.
  • a flange 27 is located about the periphery of the needle hub 17, whilst a step 28 is provided in the inner wall of the recess 25 in gland nut 15.
  • the spring 26 is maintained in compression between the flange 27 of needle hub 17 and the step 28 in the recess 25 of gland nut 15.
  • a housing 29 is also on the side of the gland nut 15 to accommodate the dowel pin 50.
  • a corresponding clearance region 45 is provided in the cap 23 to accommodate the housing 29.
  • a groove 51 Around the body of the needle hub 17 is a groove 51.
  • the end of the dowel pin 50 sits in groove 51.
  • a small stainless steel spring 52 urges the dowel pin 50 into locking engagement with groove 51 in the needle hub 17.
  • the plunger 13 acts on the seal 53 so that sleeve 48 is pushed further into the recess 25 of the needle gland nut 15 causing the dowel pin 50 to be pushed outwardly by virtue of the action of the end of the sleeve on the tapered surface of the flange 54 on the side of the pin 50, causing auto retraction of the needle 16, by virtue of the spring 26 operating on the released hub 17, since this allows the spring 26 to force the needle 16 into the retracted position.
  • a sealing stopper 37 seals the inside of the plunger 13 prior to final injection being completed.
  • the plunger 13 is preferably manufactured from clear medical grade plastic and has clipped on the outside a piston seal 39
  • the piston seal 39 is allowed to move on final injection in order to activate the auto retract facility by pushing down on the sleeve 48, via seal 53 as described above. This movement is achieved by having three ridges 40, 41, and 42 on the plunger 13. Two ridges only are located inside the piston seal 39 at any one time.
  • the piston seal 39 is forced up the plunger 13, ie the piston seal 39 moves from ridges 40, 41 to ridges 41, 42. This allows the plunger 13 to protrude through the piston seal 39 and pushes against the pre-assembled needle gland assembly 14, in this case pushing indirectly on sleeve 48 via seal 53.
  • the plunger 13 is hollow, having a thumb cap 45 located at its proximal end.
  • the plunger 13 is hollow to take the needle hub 17 and hence needle 16 as well as stainless steel spring 26 after injection is complete.
  • the sealing stopper 37 is thus dislodged when injection is complete.
  • the sealing stopper 37 is forced up inside the plunger 13 by the retracting needle hub 17 and the stainless steel compression spring 16. The retraction of the sealing stopper 37 may be slowed as described above in relation to the embodiment of Figure 1, to prevent splash from the needle end 16.
  • the barrel 12 thus holds the plunger 13 containing the piston seal 39 and the sealing stopper 37.
  • the barrel 13 is made from clear medical grade plastic and is calibrated to give visual levels of quantity of fluid to be injected.
  • Two protrusions 44 at the top of the barrel are finger grips to allow injection in the usual manner.
  • the syringe 11 is removed from sterile packaging.
  • the pre-assembled gland assembly 14 is removed from sterile packaging and by holding by the safety cap 23, the gland assembly 14 is screwed into the threaded end 19 of the syringe barrel 12 as shown in Figure 2.
  • the needle 16 is inserted into the vial.
  • the syringe 11 is filled by drawing back the plunger 13 as shown in Figure 3.
  • the injection is given.
  • the plunger 13 is forced down until the sleeve 48 moves down and releases the dowel pin 50 and the sealing stopper 37.
  • the needle 16 retracts inside the plunger 13, and hence inside the barrel 12 as shown in Figure 5.
  • the syringe 11 is now safe and inoperable. The whole syringe 11 may now be safely disposed of in a responsible manner. A needle change can be made after filling the syringe 11 from a vial prior to injection if required.
  • the invention also provides slow retraction of the needle hub by controlling the exhaust of air.
  • the location of the plunger sealing stopper to needle hub is facilitated by the use of the spigot.
  • Using a movable piston allows complete exhaustion of fluid at completion of injection while allowing the plunger to travel further to execute needle retraction.

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Anesthesiology (AREA)
  • Biomedical Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Hematology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Infusion, Injection, And Reservoir Apparatuses (AREA)

Abstract

A safety syringe (11) incorporating a removal e auto retractable exchange needle assembly, the safety syringe having a syringe barrel (12), a hollow plunger (13) with a sling stopper (37) at a distal end, the needle assembly comprises a needle (16) with a needle hub (17), a gland nut (15) with a recess (25) to hold said needle hub and a spring (26) disposed over said needle hub and acting between said needle hub and said gland nut, a housing (29) disposed on one side of said gland nut to accommodate a dowel pin (30), said needle hub having a groove (31) around its circumference in which an end of said dowel pin mates so as to retain said needle hub in said gland nut during use, said plunger contacts said needle assembly upon completion of an injection and when further depressed activates auto retraction of said needle, causing said end of dowel pin to be dislodged from said groove to release said needle hub and said sealing stopper to be dislodged from said distal end of said plunger, allowing said needle and spring to retract inside said hollow plunger.

Description

EXCHANGE NEEDLE AUTO RETRACTABLE SYRINGE
Technical Field
This invention relates to a safety syringe having an auto retractable needle for use in the medical or dental profession or in personal drug administration so that the physician, surgeon or other needle operator might be protected from injury by the needle after its use. In particular, it relates to safety syringes where there is a requirement to accommodate various sizes of needles or where a needle change is required between filling the syringe from a vial and giving an injection to the patient.
Background
In recent times there has been growing evidence of needle stick injuries, whether from the medical profession or from children playing on the beach or in parks. No matter whether it involves the average man in the street, or professional health workers, the results are that someone will be infected with serious blood born diseases, as a result of receiving a needle stick injury.
The danger of injury and possible infection from the HIV or hepatitis B virus to medical practitioners using needles in the normal course of their business is well documented.
Furthermore, persons who are in the habit of administering drugs to themselves run a severe risk of contacting either of the specified viruses, or indeed contacting other viruses if a needle, once used, is reused in an unsterilised form. There are also added dangers where the needle in the syringe is required to be replaced.
There have been many proposals aimed at reducing the number of so-called needle- stick injuries and various attempts have been made to provide a safe system for disposal of such needles once used, but such prior proposals have had deficiencies.
I Object of the Invention
It is an object of the present invention to provide a syringe having an auto retractable surgical needle which is able to accommodate various sizes of surgical needles or which allows a needle change between filling the syringe from a vial and giving the injection to the patient. It is also an object of the invention to provide a syringe which employs such an auto retractable needle in a sterile manner prior to use, and for permanently storing that surgical needle, once used, in a substantially safe manner.
This invention is primarily intended to eliminate needle stick injuries, by causing the needle to retract automatically inside the barrel when the injection is complete thereby making the syringe safe to handle.
At the very least the invention provides an alternate means for providing an exchange needle and/or accommodating the needle of a used syringe to protect against accidental injury arising from unwanted contact with the exposed needle once the syringe has been used.
Although the following description generally refers to a syringe of conventional size, no such limitation is intended thereby, and reference to a syringe is meant to encompass any other needle/syringe combination including slimline syringes, where, by suitable adaptation, the invention may also be usefully applied.
Disclosure of the Invention
The invention in one broad form provides a safety syringe incorporating a removable auto retractable exchange needle assembly therein, the safety syringe having a syringe barrel which has a hollow plunger slideably located therein, the hollow plunger having a proximal and distal end with piston means associated therewith at its distal end so as to be sealingly slideable within the barrel, the needle assembly having means for removable attachment thereof to the end of the barrel, the needle assembly comprising a gland nut, needle and needle cap to protect the needle prior to use, with a recess in the gland nut to hold a needle hub of the needle and a spring disposed over said needle hub and acting between the needle hub and the gland nut, the spring remaining under compression during use, the needle hub having sealing means associated therewith to prevent leakage between the needle hub and the gland nut, a housing disposed on one side of said gland nut to accommodate a dowel pin, said needle hub having a groove around its circumference in which an end of said dowel pin mates so as to retain the needle hub in the gland nut during use against the compressive action of the spring, and wherein said distal end of the hollow plunger has a sealing stopper, the plunger contacting in a first stage said needle assembly upon completion of an injection and when further depressed activating auto retraction of the needle hub by acting upon the needle assembly so as to cause said end of dowel pin to be dislodged from said groove to release the needle hub by reaching a second stage, said sealing stopper dislodging from said distal end of the plunger when it reaches the second stage thereby releasing said needle hub and hence allowing the needle and spring to retract inside said hollow plunger under the influence of the spring.
Preferably, the piston means is slideable on the plunger to allow the plunger to move from the first stage to the second in order that auto retraction is activated. This movement is preferably achieved by having three ridges located about periphery of the plunger, two ridges only being located inside the piston seal at any one time. When extra pressure is exerted between the plunger and the barrel at completion of injection, the piston seal is forced up the plunger. This allows the plunger to protrude through the piston seal and pushes against the pre-assembled needle gland assembly to effect auto-retraction.
Preferably the means by which the needle assembly is removably attached to the barrel is provided by having the gland nut fitted to the end of the barrel by threaded means. Attachment means can be a standard screw fitting or a so-called luer-lock fitting.
Preferably the needle hub is provided with a flange about its perimeter, and the inner wall of the recess in the gland nut is provided with a step, so that the spring is located between the flange and the step such that it is maintained in compression during use.
In one embodiment of the invention, the plunger acts upon the needle hub directly to cause auto retraction, the dowel pin having a tapered end, and the groove around said needle hub being a tapered groove in which the said tapered end of dowel pin sits, so that on reaching the second stage, the plunger causes said needle hub to be pushed further into said recess, thereby pushing the tapered end of dowel pin out of the tapered groove, said sealing stopper dislodging from said distal end after completion of injection thereby allowing said needle hub and spring to retract inside said hollow plunger.
In this embodiment, the sealing means to prevent leakage between the needle hub and the gland nut is preferably a simple O-ring or similar seal located about the flange of the needle hub.
Preferably, the dowel pin is provided with means by which it is held in position once it is dislodged from the tapered groove, so as not to interfere with the retraction of the needle hub under the influence of the spring once the needle hub is released. Such means include an interference fit, eg by having a slight taper along the length of the dowel pin so that it is wedged in the housing after it is dislodged from the needle hub.
In an alternate embodiment, a sleeve is located about the needle hub and spring, the plunger acting upon the sleeve to cause auto retraction, the dowel pin having means by which it may be dislodged from the groove about the needle hub when the plunger reaches the second stage, the plunger causing said sleeve to be pushed further into said recess thereby dislodging said end of dowel pin out of said groove, said sealing stopper dislodging from said distal end after completion of injection allowing said needle hub and spring to retract inside said hollow plunger.
It will be understood in this embodiment that the pin need not have a tapered end, so that it will provide a more positive locking of the needle hub retaining it from movement in either direction whilst it is thus retained in the gland nut, ie prior to auto retraction.
Preferably in this embodiment, the dowel pin is provided with a tapered flange located on its side, against which the end of the sleeve acts so as to cause it to be dislodged to effect auto retraction. The advantage in this arrangement (ie ustilising a sleeve located about the hub) is that the dowel pin is held back by positive means, ie under the influence of the sleeve, which means that the needle hub is free to retract without any possible interference from the dowel pin.
Preferably in this embodiment, the sealing means to prevent leakage between the needle hub and the gland nut is provided by a sealing washer which extends between the needle hub and the gland nut and hence across the sleeve surrounding the needle hub and spring, so that the action of the plunger in causing auto-retraction is as a result of the plunger acting indirectly on the sleeve through the sealing washer.
Prior to use, the needle cap protects the needle from damage and also acts as a safety cap for the medical staff using the syringe preventing needle stick injuries. The presence of the needle cap also means that the needle assembly may be conveniently changed without risk of needle stick injury which might occur if the needle were unprotected.
The needle gland is preferably held in the needle cap by interference fit. Preferably there are matching splines on the outside of the needle gland that match with splines on the inside of needle cap. Following assembly, ie after the needle gland is assembled with the needle inside and the protective needle cap is fitted, the assembly is screwed inside the end of the barrel. A sealing point is secured by means of matching tapers between the needle gland and the inside of the threaded barrel.
The barrel of the syringe is preferably of clear plastic and is graduated to read fluid level. After the needle gland assembly, ie with the needle hub fitted therein, is screwed into the barrel and the seal is reached, the needle cap is removed from the assembly making the needle ready for use. Various size needle assemblies can thus be fitted to the barrel.
The piston is preferably made of synthetic rubber and is fitted to the plunger so as to seal by way of an interference fit between the plunger and the barrel, thereby allowing the fluid to be extruded from the syringe, via the needle, in the usual manner.
The added advantage of this syringe is that various size needles can be fitted allowing the health care profession to make a choice of which needle to use.
The needle comes pre-assembled within a screw in gland nut and fitted with a safety cap to prevent needle stick injuries, so that all that is required is to remove the sterile packaging and screw the pre-assembled needle housing into the syringe and remove the safety cap. The syringe is then ready for use.
Brief Description of the Drawings
The invention may be better understood from the following non-limiting description of a preferred embodiment, in which:
Figure 1 is a cross sectional view of the components of a syringe according to a first embodiment of the invention, Figure Ia being the needle assembly, Figure Ib being the plunger and Figure Ic being the syringe barrel, Figure 2 is a cross sectional view of an assembled syringe according to a second embodiment of the invention in which a sleeve is utilised, prior to use,
Figure 3 is a cross sectional view of the syringe of Figure 2, showing the plunger withdrawn after receiving fluid for an injection,
Figure 4 is a cross sectional view of the syringe of Figures 2 and 3, showing the plunger depressed to the second stage after an injection to cause auto retraction of the needle, and
Figure 5 is a cross sectional view of the syringe of Figures 2 to 4 showing the retracted needle and spring in the hollow plunger.
Detailed Description of the Drawings
Referring generally to the Figure 1 there is shown a syringe and needle combination generally referenced 11, which comprises a syringe barrel 12, a plunger 13 and a needle assembly generally referenced 14. The needle assembly 14 comprises a gland nut 15, which accommodates a needle 16 having a needle hub 17 at its upper end. The needle 16 protrudes through the gland nut 15. The needle hub 17 is preferably manufactured from medical grade plastic and supports the needle 16.
The gland nut 15 has a thread 18 about its periphery for mating engagement with a corresponding thread 19 located inside the end of the barrel 12. A male tapered portion 20 at the end of the gland nut 15 provides a seal against a corresponding female tapered portion 21 in the end of the barrel 12. The gland nut 15 thus creates a seal with the barrel 12 preventing leakage between the barrel 12 and the threaded portion 18 of the gland nut 15. The gland nut 15 is preferably made from plastic.
A safety cap 23 is preferably manufactured from medical grade plastic and fits neatly onto the gland nut 15. The safety cap 23 has on its outer surface ridges (not shown) to give finger grip to aid in its removable prior to use and to give drive when screwing the gland nut 15 into the body 12 of the syringe 11. The object of the safety cap 23 is to prevent needle stick injuries when fitting the needle assembly 14, ie by means of gland nut 15 to the syringe 11 and also to present the needle 16 sharp and sterile ready for use.
The gland nut 15 has a flange 24 adjacent the thread 18 to separate the threaded portion 18 from the region where the safety cap 23 sits.
The inside of the gland nut 15 has a recess 25 to hold the needle hub 17 about which is located a stainless steel spring 26. A flange 27 is located about the periphery of the needle hub 17, whilst a step 28 is provided in the inner wall of the recess 25 in gland nut 15. The spring 26 is maintained in compression between the flange 27 of needle hub 17 and the step 28 in the recess 25 of gland nut 15.
Also on the side of the gland nut 15 is a housing 29 to accommodate a dowel pin 30. A corresponding clearance region 45 is provided in the cap 23 to accommodate the housing 29.
Around the body of the needle hub 17 is a tapered groove 31. The end of the tapered dowel pin 30 sits in this groove 31. A small stainless steel spring 32 urges the dowel pin 30 into locking engagement with groove 31 in the needle hub 17.
As the plunger 13 comes into play at the completion of injection, the needle hub 17 is pushed further into the recess 25 of the needle gland nut 15 causing the dowel pin 30 to be pushed outwardly, causing auto retraction of the needle 16, by virtue of the spring 26 operating on the released hub 17, since this allows the spring 26 to force the needle 16 into the retracted position. A slight taper is provided along the length of the dowel pin 30 to keep it tightly in the housing 29 when it is withdrawn from the groove 31.
The needle hub 17 has around the flange 27, a seal 33 to prevent leakage between the hub 17 and the recess 25 inside the gland 15. A hole 34 is provided through the middle of needle hub 17 to allow the passage of fluid being injected through needle 16 and into the patient.
A spigot 35 is located on the bottom of the needle hub 17 to align the end of the needle hub 17 with a female spigot 36 located in the inner seal or sealing stopper 37 5 in the end of plunger 13. The sealing stopper 37 seals the inside of the plunger 13 prior to final injection being completed.
A groove 38 allows the last of the injected fluid between the needle hub 17 and the plunger 13 to escape through the needle 16.
The plunger 13 is preferably manufactured from clear medical grade plastic and has io clipped on the outside a piston seal 39 The piston seal 39 is allowed to move on final injection in order to activate the auto retract facility by pushing down on the needle hub 17 as described above. This movement is achieved by having three ridges 40, 41, and 42 on the plunger 13. Two ridges only are located inside the piston seal 39 at any one time. When extra pressure is exerted between the plunger 13 and the barrel 15 12 at completion of injection, the piston seal 39 is forced up the plunger 13, ie the piston seal 39 moves from ridges 40, 41 to ridges 41, 42. This allows the plunger 13 to protrude through the piston seal 39 and pushes against the pre-assembled needle gland assembly 14, in this case pushing directly on needle hub 17.
The plunger 13 is hollow, having a thumb cap 45 located at its proximal end. The 20 plunger 13 is hollow to take the needle hub 17 and hence needle 16 as well as stainless steel spring 26 after injection is complete. The sealing stopper 37 is thus dislodged when injection is complete by contact with the spigot 35 on the needle hub 17. The sealing stopper 37 is forced up inside the plunger 13 by the retracting needle hub 17 and the stainless steel compression spring 16. The retraction of the sealing 25 stopper 37 is slowed in its travel by the sealing surface inside the barrel 12 blocking air that is only allowed to escape slowly through an exhaust hole 43 at the top of the plunger. This slow retraction prevents splash from the needle end 16. A slow retraction can also be achieved by using a slightly tapered hollow region inside the plunger 13. As the sealing stopper returns 37 inside the plunger 13, after injection, the air can escape in front of the stopper seal 37 in increasing amounts. This will allow the needle 16 and stopper 37 to return slowly at first then increase in velocity as the air escapes while the spring 26 produces the movement of the needle 26 and sealing stopper 37 upwards inside the plunger 13.
The barrel 12 thus holds the plunger 13 containing the piston seal 39 and the sealing stopper 37. The barrel 13 is made from clear medical grade plastic and is calibrated to give visual levels of quantity of fluid to be injected. The gland nut 15 containing the needle cap 23 and needle 16, being a pre-assembled unit, screws into the barrel 12. Two protrusions 44 at the top of the barrel are finger grips to allow injection in the usual manner.
In use, the syringe 11 is removed from sterile packaging. The pre-assembled gland assembly 14 is removed from sterile packaging and by holding by the safety cap 23, the gland assembly 14 is screwed into the threaded end 19 of the syringe barrel 12. After removing the cap 23, the needle 16 is inserted into the vial. The syringe 11 is filled by drawing back the plunger 13. The injection is given. At the completion of injection, the plunger 13 is forced down until the needle hub 17 moves down and releases the dowel pin 30 and the sealing stopper 37. At this point, the needle 16 retracts inside the plunger 13, and hence inside the barrel 12. The syringe 11 is now safe and inoperable. The whole syringe 11 may now be safely disposed of in a responsible manner. A needle change can be made after filling the syringe 11 from a vial prior to injection if required.
Referring generally to Figures 2 to 4, there is illustrated a syringe generally referenced 11 wherein each of the components, is referenced with the same reference numerals as those in Figure 1, where the components are substantially identical. In this embodiment however the end of the plunger 13 does not act directly on the needle hub 17 as is the case with the embodiment shown in Figure I5 but rather there is a sleeve 48 located about both the spring 26 and the needle hub 17. A seal 49 extends across the gap between the needle hub 17 and the inner wall of the gland nut 15. In this case the plunger 13 effects auto retraction by acting upon the sleeve 48, via the seal 49. Dowel pin 50 is urged into mating contact with the groove 51 by means of spring 52. The pin 50 is provided with a tapered flange 54 on its side against which the end of the sleeve 48 presses when the plunger 13 is depressed at the completion of the injection, ie as it moves from the first stage to the second stage as discussed above.
Thus in Figures 2 to 5 there is shown a syringe and needle combination generally referenced 11, which comprises a syringe barrel 12, a plunger 13 and a needle assembly generally referenced 14. The needle assembly 14 comprises a gland nut 15, which accommodates a needle 16 having a needle hub 17 at its upper end. The needle 16 protrudes through the gland nut 15. The needle hub 17 is preferably manufactured from medical grade plastic and supports the needle 16.
The gland nut 15 has a thread 18 about its periphery for mating engagement with a corresponding thread 19 located inside the end of the barrel 12. A male tapered portion 20 at the end of the gland nut 15 provides a seal against a corresponding female tapered portion 21 in the end of the barrel 12. The gland nut 15 thus creates a seal with the barrel 12 preventing leakage between the barrel 12 and the threaded portion 18 of the gland nut 15. The gland nut 15 is preferably made from plastic.
A safety cap 23 is preferably manufactured from medical grade plastic and fits neatly onto the gland nut 15. The safety cap 23 has on its outer surface ridges (not shown) to give finger grip to aid in its removable prior to use and to give drive when screwing the gland nut 15 into the body 12 of the syringe 11. The object of the safety cap 23 is to prevent needle stick injuries when fitting the needle assembly 14, ie by means of gland nut 15 to the syringe 11 and also to present the needle 16 sharp and sterile ready for use.
The gland nut 15 has a flange 24 adjacent the thread 18 to separate the threaded portion 18 from the region where the safety cap 23 sits.
The inside of the gland nut 15 has a recess 25 to hold the needle hub 17 about which is located a stainless steel spring 26. A flange 27 is located about the periphery of the needle hub 17, whilst a step 28 is provided in the inner wall of the recess 25 in gland nut 15. The spring 26 is maintained in compression between the flange 27 of needle hub 17 and the step 28 in the recess 25 of gland nut 15.
Also on the side of the gland nut 15 is a housing 29 to accommodate the dowel pin 50. A corresponding clearance region 45 is provided in the cap 23 to accommodate the housing 29.
Around the body of the needle hub 17 is a groove 51. The end of the dowel pin 50 sits in groove 51. A small stainless steel spring 52 urges the dowel pin 50 into locking engagement with groove 51 in the needle hub 17.
Between the needle hub 17 and the wall of the gland nut 15 the a seal 53 to prevent leakage between the hub 17 and the recess 25 inside the gland 15.
As the plunger 13 comes into play at the completion of injection, the plunger acts on the seal 53 so that sleeve 48 is pushed further into the recess 25 of the needle gland nut 15 causing the dowel pin 50 to be pushed outwardly by virtue of the action of the end of the sleeve on the tapered surface of the flange 54 on the side of the pin 50, causing auto retraction of the needle 16, by virtue of the spring 26 operating on the released hub 17, since this allows the spring 26 to force the needle 16 into the retracted position.
A sealing stopper 37 seals the inside of the plunger 13 prior to final injection being completed. The plunger 13 is preferably manufactured from clear medical grade plastic and has clipped on the outside a piston seal 39 The piston seal 39 is allowed to move on final injection in order to activate the auto retract facility by pushing down on the sleeve 48, via seal 53 as described above. This movement is achieved by having three ridges 40, 41, and 42 on the plunger 13. Two ridges only are located inside the piston seal 39 at any one time. When extra pressure is exerted between the plunger 13 and the barrel 12 at completion of injection, the piston seal 39 is forced up the plunger 13, ie the piston seal 39 moves from ridges 40, 41 to ridges 41, 42. This allows the plunger 13 to protrude through the piston seal 39 and pushes against the pre-assembled needle gland assembly 14, in this case pushing indirectly on sleeve 48 via seal 53.
The plunger 13 is hollow, having a thumb cap 45 located at its proximal end. The plunger 13 is hollow to take the needle hub 17 and hence needle 16 as well as stainless steel spring 26 after injection is complete. The sealing stopper 37 is thus dislodged when injection is complete. The sealing stopper 37 is forced up inside the plunger 13 by the retracting needle hub 17 and the stainless steel compression spring 16. The retraction of the sealing stopper 37 may be slowed as described above in relation to the embodiment of Figure 1, to prevent splash from the needle end 16.
The barrel 12 thus holds the plunger 13 containing the piston seal 39 and the sealing stopper 37. The barrel 13 is made from clear medical grade plastic and is calibrated to give visual levels of quantity of fluid to be injected. The gland nut 15 containing the needle cap 23 and needle 16, being a pre-assembled unit, screws into the barrel 12. Two protrusions 44 at the top of the barrel are finger grips to allow injection in the usual manner.
In use, the syringe 11 is removed from sterile packaging. The pre-assembled gland assembly 14 is removed from sterile packaging and by holding by the safety cap 23, the gland assembly 14 is screwed into the threaded end 19 of the syringe barrel 12 as shown in Figure 2. After removing the cap 23, the needle 16 is inserted into the vial. The syringe 11 is filled by drawing back the plunger 13 as shown in Figure 3. The injection is given. At the completion of injection, as shown in Figure 4, the plunger 13 is forced down until the sleeve 48 moves down and releases the dowel pin 50 and the sealing stopper 37. At this point, the needle 16 retracts inside the plunger 13, and hence inside the barrel 12 as shown in Figure 5. The syringe 11 is now safe and inoperable. The whole syringe 11 may now be safely disposed of in a responsible manner. A needle change can be made after filling the syringe 11 from a vial prior to injection if required.
The advantages of the invention I either embodiment, lie in the locking dowel and the pre-assembled gland. The invention also provides slow retraction of the needle hub by controlling the exhaust of air. With advantage, the location of the plunger sealing stopper to needle hub is facilitated by the use of the spigot. Using a movable piston allows complete exhaustion of fluid at completion of injection while allowing the plunger to travel further to execute needle retraction.
It will be appreciated by those skilled in the art that many modifications and variations may be made to the embodiments described herein without departing from the spirit or scope of the invention.
Throughout the specification the word "comprise" and its derivatives are intended to have an inclusive rather than exclusive meaning unless the context requires otherwise.

Claims

Claims
1. A safety syringe incorporating a removable auto retractable exchange needle assembly therein, the safety syringe having a syringe barrel which has a hollow plunger slideably located therein, the hollow plunger having a proximal and distal end with piston means associated therewith at its distal end so as to be sealingly slideable within the barrel, the needle assembly having means for removable attachment thereof to the end of the barrel, the needle assembly comprising a gland nut, needle and needle cap to protect the needle prior to use, with a recess in the gland nut to hold a needle hub of the needle and a spring disposed over said needle hub and acting between the needle hub and the gland nut, the spring remaining under compression during use, the needle hub having sealing means associated therewith to prevent leakage between the needle hub and the gland nut, a housing disposed on one side of said gland nut to accommodate a dowel pin, said needle hub having a groove around its circumference in which an end of said dowel pin mates so as to retain the needle hub in the gland nut during use against the compressive action of the spring, and wherein said distal end of the hollow plunger has a sealing stopper, the plunger contacting in a first stage said needle assembly upon completion of an injection and when further depressed activating auto retraction of the needle hub by acting upon the needle assembly so as to cause said end of dowel pin to be dislodged from said groove to release the needle hub by reaching a second stage, said sealing stopper dislodging from said distal end of the plunger when it reaches the second stage thereby releasing said needle hub and hence allowing the needle and spring to retract inside said hollow plunger under the influence of the spring.
2. A safety syringe according to claim 1, wherein the piston means is slideable on the plunger to allow the plunger to move from the first stage to the second in order that auto retraction is activated.
3. A safety syringe according to claim 3, wherein the plunger has three ridges located about its periphery, two ridges only being located inside the piston seal at any one time.
4. A safety syringe according to any one of the previous claims, wherein the means by which the needle assembly is removably attached to the barrel is provided by having the gland nut fitted to the end of the barrel by threaded means.
5. A safety syringe according to claim 4, wherein the attachment means is a standard screw fitting or a luer-lock fitting.
6. A safety syringe according to any one of the preceding claims, wherein the needle hub is provided with a flange about its perimeter, and the inner wall of the recess in the gland nut is provided with a step, so that the spring is located between the flange and the step such that it is maintained in compression during use.
7. A safety syringe according to any one of the preceding claims, in which the plunger acts upon the needle hub directly to cause auto retraction, the dowel pin having a tapered end, and the groove around said needle hub being a tapered groove in which the said tapered end of dowel pin sits, so that on reaching the second stage, the plunger causes said needle hub to be pushed further into said recess, thereby pushing the tapered end of dowel pin out of the tapered groove, said sealing stopper dislodging from said distal end after completion of injection thereby allowing said needle hub and spring to retract inside said hollow plunger.
8. A safety syringe according to claim 7 in which the sealing means to prevent leakage between the needle hub and the gland nut is a simple O-ring or similar seal located about the flange of the needle hub.
9. A safety syringe according to claim 7 or claim 8, in which the dowel pin is provided with means by which it is held in position once it is dislodged from the tapered groove, so as not to interfere with the retraction of the needle hub under the influence of the spring once the needle hub is released.
10. A safety syringe according to claim 9 in which the means to hold the dowel pin include an interference fit.
11. A safety syringe according to any one of claims 1 to 6, wherein a sleeve is located about the needle hub and spring, the plunger acting upon the sleeve to
5 cause auto retraction, the dowel pin having means by which it may be dislodged from the groove about the needle hub when the plunger reaches the second stage, the plunger causing said sleeve to be pushed further into said recess thereby dislodging said end of dowel pin out of said groove, said sealing stopper dislodging from said distal end after completion of injection allowing said needle io hub and spring to retract inside said hollow plunger.
12. A safety syringe according to claim 115 in which the retains the needle hub preventing it from movement in either direction whilst it is retained in the gland nut, prior to auto retraction.
13. A safety syringe according to either claim 11 or claim 12, wherein the dowel pin 15 is provided with a tapered flange located on its side, against which the end of the sleeve acts so as to cause it to be dislodged to effect auto retraction.
14. A safety syringe according to claim 13, wherein the dowel pin is held back by positive means, under the influence of the sleeve, so that the needle hub is free to retract without any possible interference from the dowel pin.
20 15. A safety syringe according to claim any one of claims 11 to 14, in which, the sealing means to prevent leakage between the needle hub and the gland nut is provided by a sealing washer which extends between the needle hub and the gland nut and hence across the sleeve surrounding the needle hub and spring, so that the action of the plunger in causing auto-retraction is as a result of the
25 plunger acting indirectly on the sleeve through the sealing washer.
16. A safety syringe according to any one of the preceding claims in which the needle gland is held in the needle cap by interference fit.
17. A safety syringe according to claim 16 in which there are matching splines on the outside of the needle gland that match with splines on the inside of needle cap.
18. A safety syringe according to any one of the preceding claims in which the barrel of the syringe is clear plastic and is graduated to read fluid level.
19. A safety syringe substantially as described herein with reference to Figure 1.
20. A safety syringe substantially as described herein with reference to Figures 2 to 4
PCT/AU2005/001132 2005-03-14 2005-08-02 Exchange needle auto retractable syringe WO2006096901A1 (en)

Priority Applications (12)

Application Number Priority Date Filing Date Title
US11/908,682 US20090240210A1 (en) 2005-03-14 2006-01-06 Auto retractable syringe
EA200701966A EA012008B1 (en) 2005-03-14 2006-03-14 Auto retractable syringe
JP2008501106A JP2008532657A (en) 2005-03-14 2006-03-14 Automatic retractable syringe
AU2006225069A AU2006225069B8 (en) 2005-03-14 2006-03-14 Auto retractable syringe
KR1020077023350A KR101296498B1 (en) 2005-03-14 2006-03-14 Auto retractable syringe
AP2007004206A AP2007004206A0 (en) 2005-03-14 2006-03-14 Auto retractable syringe
PCT/AU2006/000331 WO2006096909A1 (en) 2005-03-14 2006-03-14 Auto retractable syringe
BRPI0608010-3A BRPI0608010A2 (en) 2005-03-14 2006-03-14 self retracting safety syringe
EP06705003A EP1861142A4 (en) 2005-03-14 2006-03-14 Auto retractable syringe
CA2601431A CA2601431C (en) 2005-03-14 2006-03-14 Auto retractable syringe
MX2007011237A MX2007011237A (en) 2005-03-14 2006-03-14 Auto retractable syringe.
IL185967A IL185967A0 (en) 2005-03-14 2007-09-16 Auto retractable syringe

Applications Claiming Priority (2)

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AU2005901208A AU2005901208A0 (en) 2005-03-14 Exchange needle auto retractable syringe

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WO (1) WO2006096901A1 (en)
ZA (1) ZA200708682B (en)

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WO2009036994A2 (en) * 2007-09-19 2009-03-26 Hamilton Bonaduz Ag Syringe with exchangeable needle
WO2009036994A3 (en) * 2007-09-19 2009-07-16 Hamilton Bonaduz Ag Syringe with exchangeable needle
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EP2446913A4 (en) * 2009-06-24 2013-10-02 Shu-Ming Chang Retractable structure of safety syringe
EP2455127A1 (en) * 2009-07-15 2012-05-23 Wuxi Yushou Medical Appliances Co., Ltd. Safe disposable injector with changeable and automatically retractable needle
EP2455127A4 (en) * 2009-07-15 2013-04-24 Wuxi Yushou Medical Appliances Co Ltd Safe disposable injector with changeable and automatically retractable needle
US10842948B2 (en) 2015-11-10 2020-11-24 Global Medisafe Holdings Ltd Retractable syringe

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ZA200708682B (en) 2008-10-29
CN101175522A (en) 2008-05-07
UA92005C2 (en) 2010-09-27

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