WO2006088164A1 - Microparticle enclosing resin component and use thereof - Google Patents

Microparticle enclosing resin component and use thereof Download PDF

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Publication number
WO2006088164A1
WO2006088164A1 PCT/JP2006/302895 JP2006302895W WO2006088164A1 WO 2006088164 A1 WO2006088164 A1 WO 2006088164A1 JP 2006302895 W JP2006302895 W JP 2006302895W WO 2006088164 A1 WO2006088164 A1 WO 2006088164A1
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Prior art keywords
epoxy resin
polyisocyanate
fine particles
active hydrogen
hydrogen compound
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PCT/JP2006/302895
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French (fr)
Japanese (ja)
Inventor
Masayoshi Okubo
Hideto Minami
Toyoko Suzuki
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National University Corporation Kobe University
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Publication of WO2006088164A1 publication Critical patent/WO2006088164A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/188Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing using encapsulated compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes

Definitions

  • the present invention relates to a curing agent-encapsulated fine particle in which a curing agent for epoxy resin is encapsulated in a shell made of a cured epoxy resin, a simple manufacturing method thereof, and a one-pack type using the curing agent-encapsulated fine particle
  • the present invention relates to an epoxy resin adhesive composition.
  • the present invention also provides fine particles in which a polyisocyanate or an active hydrogen compound as a constituent component of these isocyanate resins is encapsulated in a shell having isocyanate strength such as polyurethane, polyurea, and polythiourethane.
  • the present invention relates to a simple production method, and a one-component isocyanate complex resin composition using the polyisocyanate resin component-encapsulating fine particles.
  • Epoxy resin is reacted with a curing agent such as amines and acid anhydrides to form an insoluble and infusible cured product having a three-dimensional network structure.
  • a curing agent such as amines and acid anhydrides
  • Cross-linked cured epoxy resin has excellent adhesion, electrical insulation, chemical resistance, heat resistance, etc., so it is widely used for electronic parts, civil engineering / architecture, space, aircraft, vehicles, and sports equipment. Used as an adhesive for applications.
  • epoxy resin adhesives are two-pack adhesives in which epoxy resin and curing agent are filled in separate containers and mixed together at the time of use to cure epoxy resin It is an agent. Two-part adhesives may not be preferred because they are cumbersome to mix during use.
  • Patent Document 1 describes: (A) epoxy resin; (B) glass transition point of -30 ° C or less (meta) A copolymer of an acrylate polymer and a Z or gen polymer core, a (meth) acrylate monomer and a radically polymerizable unsaturated carboxylic acid monomer, having a glass transition point of 70
  • an epoxy resin adhesive composition comprising a shell having a strength higher than ° C and ion-crosslinked by adding metal ions; and (C) a hard-capsule type epoxy resin hardener. is doing.
  • the microcapsule-type curing agent described in Patent Document 1 is heated by microcapsule. The resin is melted and the curing agent and epoxy resin are reacted.
  • Patent Document 2 discloses a one-component conductive adhesive in which a microcapsule type curing agent in which an amine-based curing agent is encapsulated in a microcapsule composed of conductive particles, epoxy resin, and thermoplastic resin. An agent is disclosed.
  • the capsule is melted by applying a temperature of 100 ° C., and the epoxy resin and the amine curing agent are reacted.
  • Polyisocyanates react with active hydrogen compounds such as polyols, polyamines, and polythiols to insoluble and insoluble three-dimensional network structures such as polyurethane resins, polyurethane resins, and polythiourethane resins. Give melted grease.
  • isocyanate resin is used as an adhesive.
  • the adhesive layer made of isocyanate resin is not only strong in adhesion but also excellent in heat resistance, water resistance, impact resistance and the like.
  • the polarity, crystallinity, softness, glass transition point, etc. can be freely changed by selecting polyisocyanate or active hydrogen compound, so the structure can be designed to suit the properties of the adherend. .
  • Isocyanate resin adhesives include a one-component type and a two-component type.
  • the two-component type cures by mixing an isocyanate component and an active hydrogen component on site.
  • the one-component type includes, for example, a type of prepolymer having a polyisocyanate attached to the end of a polyol, which is cured by reacting with moisture in the air, adsorbed water or active hydrogen groups on the surface of the adherend, The mixture of the isocyanate group of the polyisocyanate blocked with a blocking agent and the active hydrogen compound also becomes a mixture force, and when heated to a high temperature, the blocking agent is released and the polyisocyanate is activated to form an active hydrogen compound.
  • the type of reaction is known.
  • the one-pack type is the mainstream because it is easy to work and does not cause incorrect mixing ratios on site.
  • Patent Document 1 JP-A-8-100163
  • Patent Document 2 JP-A-5-47212
  • a first object of the present invention is a curing agent-encapsulated fine particle that can be used as a curing agent for a one-pack type epoxy resin adhesive, which can be easily produced, a simple method for producing the fine particle, and the fine particle. It is to provide a one-pack type epoxy resin adhesive composition using
  • the second object of the present invention is to provide a practical one-component isocyanate complex resin composition excellent in storage stability, isocyanate resin component-encapsulated fine particles that can be used as a component of the composition, and It is to provide a simple method for producing the fine particles.
  • epoxy resin In the dispersion stabilizer aqueous solution, epoxy resin, epoxy resin curing agent, auxiliary polymer or auxiliary solvent having the following properties, and the mixing ratio of the curing agent is the chemical equivalent ratio for epoxy resin. After the mixture of 2 to 15 is dispersed, the epoxy resin is cured, and fine particles in which a curing agent is enclosed in a shell made of the cured epoxy resin can be easily obtained.
  • Auxiliary polymer or auxiliary solvent Curing process obtained by reaction of epoxy resin and curing agent. Low compatibility with poxy resin and interface tension between auxiliary polymer or auxiliary solvent and water A polymer or solvent that satisfies the condition of ⁇ ⁇ ⁇ ⁇ 11 in the relationship between ( ⁇ P ) (mN / m) and the interfacial tension ( ⁇ q ) (mN / m) between the cured epoxy resin and water
  • This composition containing fine particles and epoxy resin can be used in combination with epoxy resin and curing agent if the shell is broken by a stimulus such as pressing or grinding during use, or if the curing agent is released by applying heat. Can be used as a one-part adhesive because the epoxy resin is cured by contact.
  • An aqueous dispersion stabilizer solution contains a polyisocyanate and an active hydrogen compound selected from the group consisting of polyol, polyamine, and polythiol power, and the active hydrogen compound has a mixing ratio of the polyisocyanate.
  • a mixture having a chemical equivalent ratio of 2 to 25 was dispersed.
  • polyisocyanate and an active hydrogen compound are subjected to a polyaddition reaction to easily obtain fine particles in which the active hydrogen compound is enclosed in a shell made of a cured isocyanate resin.
  • the polyisocyanate reacts with the active hydrogen compound in the mixture.
  • the shell is formed from the isocyanate resin.
  • fine particles containing a polyisocyanate and an active hydrogen compound can be easily obtained.
  • an auxiliary polymer or an auxiliary solvent is used, the polyisocyanate and the active hydrogen compound can be selected from a wide range of V and range forces.
  • Auxiliary polymer or auxiliary solvent low compatibility with isocyanate resin obtained by reaction of polyisocyanate and active hydrogen compound, and interfacial tension between auxiliary polymer or auxiliary solvent and water ( ⁇ x) (mN / m) and Isoshianeto ⁇ and interfacial tension between water (gamma y) (in relation to the mN / m), satisfying the polymer or solvent ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇
  • the polyisocyanate is excessive with respect to the active hydrogen compound, that is, the compounding ratio of the polyisocyanate is 2 in terms of a chemical equivalent ratio with respect to the active hydrogen compound.
  • the compounding ratio of the polyisocyanate is 2 in terms of a chemical equivalent ratio with respect to the active hydrogen compound.
  • fine particles in which polyisocyanate is encapsulated in a shell made of isocyanate resin can be easily obtained.
  • composition containing fine particles encapsulating active hydrogen compound and polyisocyanate can be used if the shell is broken by irritation such as pressing or grinding at the time of use, or the active hydrogen compound is released by applying heat. Since polyisocyanate and active hydrogen compound react and harden when contacted, it can be used as a one-part adhesive.
  • composition containing polyisocyanate-encapsulated fine particles and an active hydrogen compound can be obtained by destroying the shell by pressing or heating to release the polyisocyanate and releasing the polyisocyanate.
  • Shell and hollow part force A hollow part of a hollow fine particle having an epoxy resin hardener encapsulated in a hollow part, wherein the shell is substantially the same kind as the encapsulated hardener.
  • Curing agent-encapsulated fine particles comprising a cured epoxy resin obtained by a reaction between a curing agent and epoxy resin.
  • Item 2 The fine particles according to Item 1, wherein the epoxy resin is a bi- to hexafunctional epoxy resin.
  • Item 3 Strength of inclusion of curing agent The fine particle according to Item 1, which is 50 to 500% by weight based on the shell.
  • Item 4 The fine particle according to Item 1, wherein the average particle size is 0.1 to 50 m.
  • Item 5 The fine particle according to Item 1, wherein the volume ratio R of the curing agent-containing portion, calculated according to the following formula, is 10 to 80%.
  • Item 6 The fine particles according to Item 1, wherein the crushing limit load is 1 to: LOOmN.
  • Item 7 A curing agent for a one-pack type epoxy resin adhesive containing the fine particles according to Item 1.
  • Item 8 Use of the fine particles according to Item 1 as a curing agent for a one-pack type epoxy resin adhesive.
  • Item 9 A method for producing fine particles in which a hollow portion of a hollow fine particle having a shell and a hollow partial force encapsulates an epoxy resin hardener
  • the aqueous solution of the dispersion stabilizer contains epoxy resin, epoxy resin hardener, auxiliary polymer or auxiliary solvent having the following properties, and the compounding ratio of the hardener is 2 in terms of chemical equivalent to epoxy resin.
  • a production method comprising a first step of dispersing the mixture of ⁇ 15 and a second step of curing the epoxy resin.
  • Auxiliary polymer or auxiliary solvent Curing process obtained by reaction of epoxy resin and curing agent. Low compatibility with poxy resin and interface tension between auxiliary polymer or auxiliary solvent and water A polymer or solvent that satisfies the condition of ⁇ ⁇ ⁇ ⁇ 11 in the relationship between ( ⁇ P ) (mN / m) and the interfacial tension ( ⁇ q ) (mN / m) between the cured epoxy resin and water
  • Item 10 The method according to Item 9, wherein the epoxy resin is a bi- to 6-functional epoxy resin.
  • Item 11 A one-pack type epoxy resin adhesive comprising the fine particles according to item 1 and an epoxy resin Agent composition.
  • Item 12 A step of placing the composition according to Item 11 between a pair of adherends, a step of releasing the curing agent from the fine particle sheller by pressing the adherends, an epoxy resin, A method for adhering an adherend, comprising a step of cross-linking a curing agent and adhering the adherend.
  • Item 13 The step of placing the fine particles according to Item 1 and the epoxy resin in a mixed state between a pair of adherends, and pressing the adherends together to release the fine particle shell force curing agent.
  • a method of bonding an adherend comprising a step of cross-linking the epoxy resin and the curing agent to bond the adherends.
  • Item 14 A fine particle in which an active hydrogen compound or polyisocyanate selected from the group consisting of polyol, polyamine, and polythiol force is encapsulated in a hollow portion of a hollow fine particle having a shell and a hollow partial force.
  • isocyanate resin component-encapsulated fine particles comprising a isocyanate resin obtained by polyaddition reaction of the same type of component as the encapsulated component with polyisocyanate or the active hydrogen compound.
  • Item 15 The fine particle according to Item 14, wherein the inclusion force of the isocyanate component is 50 to 1500% by weight relative to the shell.
  • Item 16 The fine particle according to Item 14, wherein the average particle size is 0.1 to 50 / ⁇ ⁇ .
  • Item 17 The fine particle according to Item 14, wherein the volume ratio R of the isocyanate-containing resin component-containing portion, calculated according to the following formula, is 30 to 95%.
  • Item 18 The fine particle according to Item 14, wherein an active hydrogen compound selected from the group consisting of a polyol, a polyamine, and a polythiol force is included.
  • Item 19 The fine particle according to Item 14, wherein the polyisocyanate is encapsulated.
  • Item 20 A one-component isocyanate resin component comprising the fine particles according to Item 14.
  • Item 21 Use of the fine particles according to Item 14 as a one-component isocyanate resin adhesive component.
  • Item 22 In the hollow portion of the hollow fine particle comprising a shell and a hollow portion, an isocyanate is added.
  • a method for producing fine particles encapsulating a rosin component A method for producing fine particles encapsulating a rosin component,
  • a first step of dispersing a mixture having a chemical equivalent ratio of 2 to 25 or a polyisocyanate mixture ratio of 2 to 25 in terms of a chemical equivalent ratio to the active hydrogen compound, and a polyisocyanate And a second step of subjecting the active hydrogen compound and the active hydrogen compound to a double caloric reaction.
  • Item 23 The method according to Item 22, wherein the mixture dispersed in the aqueous solution of the dispersion stabilizer contains an auxiliary polymer or auxiliary solvent having the following properties in addition to the polyisocyanate and the active hydrogen compound. .
  • Auxiliary polymer or auxiliary solvent low compatibility with isocyanate resin obtained by polyaddition reaction of polyisocyanate and active hydrogen compound, and between auxiliary polymer or auxiliary solvent and water interfacial tension ( ⁇ x) (mN / m ) and Isoshianeto ⁇ and interfacial tension between water ( ⁇ y) (mN / m ) and the related Nio Te, satisfies the condition polymers ⁇ ⁇ ⁇ ⁇ y Or solvent
  • Item 24 A one-component polyurethane adhesive composition comprising the fine particles according to Item 18 and a polyisocyanate.
  • Item 25 A one-component polyurethane adhesive composition comprising the fine particles according to Item 19 and an active hydrogen compound selected from the group consisting of polyols, polyamines, and polythiols.
  • Item 26 A step of placing the composition according to Item 24 between a pair of adherends, a step of releasing the active hydrogen compound from the fine particle sheller by pressing the adherends, and active hydrogen
  • a method for adhering an adherend comprising the step of subjecting a compound and a polyisocyanate to a polyaddition reaction to adhere between the adherends.
  • Item 27 A step of mixing the fine particle according to Item 18 and a polyisocyanate between a pair of adherends, and releasing the active hydrogen compound from the fine particle sheller by pressing the adherends together. And a method of adhering the adherends by subjecting the active hydrogen compound and the polyisocyanate to a polyaddition reaction.
  • Paragraph 28 A step of placing the composition according to Paragraph 25 between a pair of adherends, a step of releasing the fine shell strength polyisocyanate by pressing the adherends together, A method for adhering an adherend, comprising a step of subjecting the adsorbate to a polyaddition reaction between a sulfonate and an active hydrogen compound.
  • Item 29 A step of mixing the fine particles according to Item 19 and an active hydrogen compound between a pair of adherends, and a step of releasing the fine particle shell force polyisocyanate by pressing the adherends together. And a step of adhering the adherends by polyaddition reaction of polyisocyanate and active hydrogen compound.
  • the curing agent-encapsulated fine particles of the present invention can be used as a curing agent that is combined with an epoxy resin to form a one-pack type epoxy resin adhesive composition.
  • this adhesive breaks the fine particle shell by stimuli such as pressing or grinding, or when heat is applied above the glass transition temperature of the shell layer, the internal curing agent tends to diffuse and the curing agent is used. Can be released and react with epoxy resin.
  • the shell since the shell also has a cured epoxy resin layer strength or is mainly composed of a cured epoxy resin, the component derived from the shell remaining in the cured adhesive is an impurity. Not. For this reason, the adhesive strength is not reduced by impurities, and the transparency is greatly improved.
  • the dispersion containing the epoxy resin and the curing agent is dispersed in the dispersion stabilizer aqueous solution, and then the epoxy resin is cured by a simple operation. Fine particles in which a curing agent is enclosed in a shell made of cured epoxy resin are obtained.
  • the inclusion component is a polyisocyanate
  • the isocyanate-containing resin-encapsulated fine particles of the present invention can be blended with an active hydrogen compound to form a one-component isocyanate resin-adhesive composition.
  • the encapsulated component is an active hydrogen compound, it can be blended with a polyisocyanate to form a one-pack type isocyanato resin adhesive composition.
  • the one-component type isocyanate isocyanate resin breaks the fine particle shell by a stimulus such as pressing or grinding, or when heat is applied to raise the temperature above the glass transition temperature of the shell layer.
  • the released component can be reacted with the other component.
  • the isocyanate-encapsulated component-containing fine particles of the present invention have an isocyanate shell. Since it consists of a toe resin layer or mainly this resin, the components derived from the shell remaining in the cured adhesive do not become impurities. As a result, the adhesive strength is not reduced by impurities and the transparency is greatly improved.
  • the production method of the present invention is a method for producing fine particles in which a hollow part of a hollow fine particle having a shell and a hollow partial force is encapsulated with a curing agent of epoxy resin.
  • This method includes a first step in which a mixture containing the following (a) to (c) is dispersed in an aqueous dispersion stabilizer solution; and a second step in which the epoxy resin is cured.
  • This mixture contains a curing agent at a chemical equivalent ratio of about 2 to 15 with respect to the epoxy resin.
  • a dispersion stabilizer having a function of preventing droplets formed by dispersing a mixture of an epoxy resin, a curing agent, and an auxiliary polymer or an auxiliary solvent in water from coalescing can be used in a wide range. .
  • polybulol alcohol methylcellulose, ethylcellulose, polyacrylic acid, polyacrylimide, polyethylene oxide, poly (nodoxyoxystearic acid-methyl methacrylate-co-methacrylic acid) copolymer, etc.
  • Molecular dispersion stabilizer NOON Surfactants, anionic surfactants, amphoteric surfactants and the like.
  • polymer dispersion stabilizers such as polyvinyl alcohol are preferable.
  • the amount of the dispersion stabilizer used can be selected from a wide range. Generally, 0.005 to 1 part by weight with respect to 1 part by weight of the mixture of epoxy resin, hardener, and auxiliary polymer or auxiliary solvent. It is preferably about 0.01 to 0.5 parts by weight.
  • the concentration of the dispersion stabilizer in the aqueous solution of the dispersion stabilizer may be appropriately selected so that the droplets do not coalesce.
  • the concentration of the dispersion stabilizer aqueous solution is preferably adjusted to about 0.05 to 5% by weight, particularly about 0.1 to 2% by weight.
  • the epoxy resin is preferably poorly water-soluble, but this requirement is usually satisfied.
  • the type of epoxy resin is not particularly limited, and a known compound having two or more epoxy groups in one molecule can be used.
  • phenphenols such as bisphenol A, bisphenol F, brominated bisphenol A, hydrogenated bisphenol A, bisphenol nore S, bisphenol nore AF, resorcinol, phenol novolak, cresolol novolak, etc. were epoxidized using epicro hydrin.
  • Alcohol-based glycidyl ethers obtained by epoxidizing alcohols such as phenol-based glycidyl ether, butanediol, polyethylene glycol, and polypropylene glycol with epichlorohydrin; phthalic acid, synthetic fatty acids (such as dimer acid), etc. using epichlorohydrin And epoxidized glycidyl ester; glycidylamine obtained by epoxidizing aminophenol or aminocresol with epichlorohydrin.
  • alcohols such as phenol-based glycidyl ether, butanediol, polyethylene glycol, and polypropylene glycol with epichlorohydrin
  • phthalic acid synthetic fatty acids (such as dimer acid), etc. using epichlorohydrin
  • glycidylamine obtained by epoxidizing aminophenol or aminocresol with epichlorohydrin.
  • a polyfunctional epoxy resin having three or more epoxy groups can be used as the epoxy resin.
  • hardener-containing fine particles it is possible to form a shell having a strength that can easily break the shell and hold the hardener for a long period of time. It is more preferable to use a 2-4 functional epoxy resin.
  • the epoxy resin is a liquid at room temperature because it has good workability in the first step of dispersing droplets containing epoxy resin when the fine particles are produced by the method of the present invention described later.
  • Such epoxy resins include bisphenol A type diglycidyl ether, bisphenol F type diglycidyl ether, triglycidyl isocyanate, tetraglycidyl diaminophenol methane and the like. Bisphenol F-type diglycidyl ether and tetraglycidyl diaminophenylmethane are more preferred.
  • epoxy resin curing agent crosslinks and cures the epoxy resin in the droplets, and a wide variety of oil-soluble polyfunctional curing agents known as epoxy resin curing agents can be used.
  • aliphatic mamines such as polymethylene diamine, polyether diamine, branched polymethylene diamine, methane diamine, aminoethylpiperazine, diaminocyclohexane, isophorone diamine; Amines, tetrachloro-p-xylylenediamine, diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, diaminophenylsulfone, benzidine, 4,4 'bis (tonoleidine), 4,4'-dithioaniline, dianidine , Aromatic amines such as methylene bis (chloroarine) and toluenediamine; phthalic anhydride derivatives, alkaleic anhydride, dodece-succinic anhydride, maleic anhydride-butyl ether copolymer, maleic anhydride-styrene copolymer , Chlorendic
  • polyamines such as polyamines, acid anhydrides, polyphenols, and polymercaptans are preferred, and polyamines such as polyamines and polyphenols are preferred (especially aromatic diamines). ,.
  • epoxy resin and hardener a combination of bisphenol A type diglycidyl ether (for example, Epofix manufactured by Struth) and 4,4, -diaminodiphenylmethane, bisphenol A type Diglycidyl ether (eg oily shell Epoxy Coat 828), dodecamethylene diamine, bisphenol F-type glycidyl ether (Epoxy Coat 806, Epoxy Coat 806) and 3, 9 Panam-2,4,8,1 0-tetraoxaspiro [5 , 5] Undecane (Japan Epoxy Resin, Epicure RX-3), Bisphenol F-type glycidyl ether (Japan Epoxy Resin, Epicort 806) Z Tetraglycidyldiamineaminomethane (Japan Epoxy Resin, Epicort 604) And combinations with 3,9-dipropanamine-2,4,8,10-tetraoxaspiro [5,5
  • the amount of the curing agent used is the chemical equivalent specific force between the epoxy resin and the curing agent.
  • Epoxy resin: hardener about 1 to 2 to 15, preferably about 3 to about L0, more preferably 4 It should be about ⁇ 8.
  • the chemical equivalent ratio here is the ratio of the number of epoxy groups in the epoxy resin to the number of reactive functional groups in the curing agent. That is, in the method of the present invention, the amount of the curing agent may be determined so that the number of reactive functional groups of the curing agent is about 2 to 15 with respect to the number of epoxy groups of the epoxy resin.
  • an auxiliary polymer or Z and an auxiliary solvent are used. These should satisfy the requirements of (d) and (1) below.
  • auxiliary polymer and auxiliary solvent those having a lower polarity than the cured epoxy resin obtained by crosslinking the epoxy resin with a curing agent can be used.
  • the compatibility of the auxiliary polymer and auxiliary solvent with the cured epoxy resin is measured by the following method. That is, a monomer component solution containing epoxy resin, which is a raw material of cured epoxy resin, auxiliary polymer or auxiliary solvent, and toluene if necessary in an appropriate weight ratio, is added with a curing agent (to epoxy resin). Add an equivalent chemical equivalent) to cause crosslinking reaction of epoxy resin in a nitrogen gas atmosphere at 70 ° C.
  • This reaction is carried out in a quartz glass cell having an optical path length of 1 cm, and the light transmittance is measured over time when irradiated with light having a wavelength of 550 nm.
  • concentration of the auxiliary polymer or auxiliary solvent As the concentration of the auxiliary polymer or auxiliary solvent is increased, the transmittance, which was about 100% at the beginning, rapidly decreases to near 0% when the crosslinking time elapses due to phase separation of the cured epoxy resin. In this case, the compatibility between the auxiliary polymer or auxiliary solvent and the cured epoxy resin decreases to nearly 0%, but the transmittance increases if the compatibility between the auxiliary polymer or auxiliary solvent and the cured epoxy resin is high. Almost never drops. In addition, the lower the compatibility between the auxiliary polymer or auxiliary solvent and the cured epoxy resin, the shorter the time from the start of curing until the decrease in transmittance occurs.
  • the auxiliary polymer or auxiliary solvent having a low compatibility with the cured epoxy resin and the auxiliary solvent has a crosslinking rate of about 1 to 20% when the transmittance is measured by the above method, preferably An auxiliary polymer or an auxiliary solvent in which the transmittance is reduced at about 1 to 10% can be mentioned.
  • the interfacial tension is a value measured by a Duny platinum ring method defined in ASTM-971-50.
  • auxiliary polymer and the auxiliary solvent are desirably soluble in the epoxy resin and the curing agent, this requirement is usually satisfied.
  • auxiliary polymer and the auxiliary solvent satisfying the requirements of (d) and (1) promote phase separation between the epoxy resin and the curing agent and the cured epoxy resin obtained by crosslinking.
  • epoxy resin is cross-linked into a cured epoxy resin in a mixture of epoxy resin, curing agent, auxiliary polymer or Z and auxiliary solvent, and the cured epoxy resin is adsorbed at the interface with water.
  • the cured epoxy resin is more easily adsorbed at the interface with water than the auxiliary polymer or Z and auxiliary solvent, and as a result, fine particles having a shell made of the cured epoxy resin are obtained.
  • the curing agent is more excessive than the epoxy resin. Because of the presence, excess curing agent is incorporated into the shell along with the auxiliary polymer or z and auxiliary solvent.
  • auxiliary polymer for example, polystyrene, polymethyl methacrylate, polybutyl methacrylate and the like can be used.
  • One auxiliary polymer can be used alone, or two or more auxiliary polymers can be used in combination.
  • the combination of epoxy resin, curing agent and auxiliary polymer that satisfies the requirements of (d) and (D) is a force that can be easily selected by the method described above.
  • bisphenol F type diglycidyl ether and 3 9 Panam-2,4,8,10-Tetraoxaspyro [5,5] undecane in combination with polymethyl methacrylate, bisphenol F-type glycidyl ether Z tetraglycidyl diaminophenol and 3, 9 Examples thereof include a combination of panamamine-2,4,8,10-tetraoxaspiro [5,5] undecane and polymethyl methacrylate.
  • auxiliary solvent a solvent having about 12 to 16 carbon atoms that is liquid at room temperature can be used.
  • solvents include linear and branched aliphatic hydrocarbon solvents such as dodecane, tridecane, tetradecane, pentadecane, hexadecane; cyclohexyl benzene, 1,2-dimethylnaphthalene, 1,3-dimethyl Aromatic hydrocarbon solvents such as naphthalene and 1,6-dimethylnaphthalene; ether solvents such as dibenzyl ether; triethyl acetyltaenoate, isoamyl benzoate, benzyl benzoate, isoamyl salicylate, benzyl salicylate, sulphur Examples include ester solvents such as diamyl acid, dibutyl tartrate, and jetyl phthalate; nitrogen-containing solvents such as dioctylamine, dicyclohex
  • (d) and (A combination of an epoxy resin satisfying the requirements of D, a curing agent, and a cosolvent can be easily selected by the method described below.
  • bisphenol A type diglycidyl ether Strepus, Epofix
  • bisphenol A type diglycidyl ether Oka Chemical Shell Epoxy, Epicoat 8248
  • the curing agent dodecamethylene diamide Examples include a combination of min and hexadecane.
  • the amount used is not limited thereto.
  • the amount of co-solvent used is not limited to this, but is about 0.1 to 5 parts by weight, especially 0 for the total amount of epoxy resin and curing agent of 1 part by weight. 5 to 2 parts by weight is preferred.
  • an epoxy resin, a curing agent, and an auxiliary polymer or a mixture containing Z and an auxiliary solvent in the above-mentioned proportions are dispersed in an aqueous dispersion stabilizer solution, and a suspension crosslinking reaction is performed.
  • the curing agent, the auxiliary polymer or Z and the auxiliary solvent are dissolved in an epoxy resin to form a uniform solution.
  • the temperature at the time of mixing is not particularly limited, and may be, for example, about O to 30 ° C.
  • the epoxy resin, curing agent, and auxiliary polymer or mixture of Z and auxiliary solvent thus obtained are dispersed in an aqueous solution of a dispersion stabilizer.
  • the homogeneous solution is preferably used in an amount of about 1 to 200 parts by weight, particularly about 10 to 100 parts by weight per 100 parts by weight of the aqueous dispersion stabilizer solution. It is not limited.
  • the dispersion method is not particularly limited, and a known method may be employed. Examples of such known dispersion methods include a method using a homogenizer and a dispersion method using mechanical shearing force such as a membrane emulsification method.
  • the temperature condition during dispersion is not limited to this, but it may be about 0 to 30 ° C.
  • the size of the droplets formed by dispersing the epoxy resin, the curing agent, and the auxiliary polymer or the mixture of Z and the auxiliary solvent is generally different from that of the monodisperse.
  • a droplet having a particle size is mixed. Therefore, the hard-encapsulated fine particles finally obtained also have different particle sizes.
  • the size of the droplets is made uniform, and monodispersed droplets are formed. It can also be obtained.
  • a method for obtaining such monodispersed droplets for example, porous glass (
  • Examples thereof include a method of producing monodispersed droplets by a membrane emulsification method using SPG) and a seed swelling method (method described in JP-A-8-20604).
  • the average particle size of the droplets may be appropriately determined according to the desired average particle size of the hardener-encapsulating fine particles, but is generally about 0.1 to 50 / zm. Is preferred.
  • the viscosity of the epoxy resin, the curing agent, and the auxiliary polymer or the mixture of Z and auxiliary solvent, the amount of the dispersion stabilizer used, the viscosity of the aqueous dispersion stabilizer solution, the dispersion method and the dispersion conditions within the above range, A droplet average particle size in this range is obtained.
  • the epoxy resin in the droplets and the curing agent are reacted by heating the aqueous solution of the epoxy resin, the curing agent, and the dispersion stabilizer in which the auxiliary polymer or the mixture of Z and the auxiliary solvent is dispersed with stirring. .
  • the heating temperature varies depending on the type of epoxy resin and curing agent. Generally, the heating temperature is preferably about 30 to 150 ° C, particularly preferably about 40 to 120 ° C.
  • the time required for the cross-linking reaction varies depending on the type of epoxy resin, curing agent, auxiliary polymer, or Z and auxiliary solvent, but is generally about 3 to 48 hours.
  • the epoxy resin is cured by crosslinking in the droplets of the epoxy resin, the curing agent, and the auxiliary polymer or the mixture of Z and the auxiliary solvent.
  • phase separation is promoted by the presence of the auxiliary polymer and Z or an auxiliary solvent, and as a result, a shell having a single layer structure, that is, a shell made of the cured epoxy resin is formed.
  • the core portion is in a state where an excessive curing agent, an auxiliary polymer and Z or an auxiliary solvent are included.
  • the hardener-encapsulated fine particles thus obtained may be recovered from the dispersion by filtration or the like. Also, for example, drying is performed under conditions of a temperature of about 0 to 50 ° C and a pressure of 10 3 to about L0 5 Pa. Can. It can also be dried by natural evaporation, reduced pressure treatment or the use of a desiccant such as silica gel.
  • the shell When the hardener-encapsulated fine particles prepared using an auxiliary solvent are used as a component of a one-component adhesive, the shell may be used in a state where the solvent is enclosed with the hardener in the shell or The solvent may be removed and used forcefully.
  • the fine particles obtained in this manner are fine particles in which the hollow portion of the hollow fine particles having a shell and a hollow partial force is encapsulated with an epoxy resin hardener, and the shell is substantially encapsulated.
  • the shell has a single-layer structure made of a cured epoxy resin, and an auxiliary polymer and Z or an auxiliary solvent are enclosed therein together with a curing agent. In some cases, it may have a two-layer structure in which a layer that also has auxiliary polymer strength is formed inside the cured epoxy resin layer, but the amount of auxiliary polymer is significantly less than the amount of cured epoxy resin. Thus, the shell consists essentially of a cured epoxy resin layer.
  • the amount of the curing agent encapsulated in the fine particles of the present invention is not particularly limited, but by using the curing agent with respect to the epoxy resin in the above-described ratio, the fine particles of the present invention have 50 to 500 to the shell.
  • the curing agent is contained in an amount of about% by weight, preferably about 100 to 200% by weight.
  • the average particle size of the fine particles of the present invention is preferably about 0.1 to 50 ⁇ m, more preferably about 0.5 to 20 m.
  • the shell is sufficiently thick to prevent the hardener from leaking and the shell layer can be formed smoothly.
  • the average particle size in the present invention is an average value obtained by measuring the particle size of 100 fine particles using an optical microscope.
  • the volume ratio R of the encapsulating part of the curing agent is preferably about 10 to 80%, more preferably about 20 to 70%.
  • the hardener encapsulating part is the hollow part when the hardener is removed from the microparticles.
  • the volume ratio of the curing agent-encapsulating portion is in the above range, the thickness of the shell does not become too large, and the shell can be destroyed with an appropriate force when used as a curing agent for a one-component adhesive.
  • the content of the curing agent is sufficient, and the amount of fine particles can be reduced when preparing a one-component adhesive.
  • the volume ratio can be adjusted to the above range by adjusting the mixing ratio of each component in the production method described above, for example. That is, the above volume ratio is calculated by calculating the volume ratio of the curing agent from the usage ratio of the two assuming that the reactivity ratio between the epoxy resin used in the production and the curing agent is 1/1. Can be sought.
  • the fine particles of the present invention vary depending on the type of epoxy resin and curing agent, shell thickness, amount of encapsulated curing agent, etc., but when measured using a micro compression tester (manufactured by Shimadzu Corporation).
  • the crushing limit load is usually about 1 to about LOOmN, preferably about 3 to 50 mN. By being in this range, when used as a component of the adhesive composition, it can be easily broken and is not crushed before use in the adhesive composition.
  • the one-pack type epoxy resin adhesive composition of the present invention comprises the above-described curing agent-containing fine particles of the present invention and epoxy resin.
  • the adhesive composition may contain various additives usually added to the epoxy resin adhesive composition. Different forces depending on the adhesive application such additives include fillers such as calcium carbonate and magnesium carbonate, flexibility imparting agents such as thermoplastic elastomers, flame retardants such as hydroxyaluminum hydroxide, Reinforcing agents such as glass fiber, conductivity imparting agents such as carbon black, tackifiers such as rosin, dibutyl phthalate Such diluents, thixotropic agents such as finely divided silica, antifoaming agents such as silicone oil, leveling agents such as acrylic resin, release agents such as ester waxes, pigments and the like.
  • additives include fillers such as calcium carbonate and magnesium carbonate, flexibility imparting agents such as thermoplastic elastomers, flame retardants such as hydroxyaluminum hydroxide, Reinforcing agents such as glass fiber, conductivity imparting agents such as carbon black, tackifiers such as rosin, dibutyl phthalate Such dilu
  • the first adherend adherence method of the present invention includes a step of placing the above-described one-pack type epoxy resin adhesive composition of the present invention between a pair of adherends and pressing the adherends together. More specifically, the method includes a step of releasing the curing agent from the fine particle sheller, and a step of causing the epoxy resin and the curing agent to undergo a crosslinking reaction to bond the adherends. As a result, cross-linked epoxy resin is generated and the adherends are adhered to each other.
  • the curing agent-encapsulated fine particles and the epoxy resin described above are mixed between the pair of adherends. You can also.
  • placement is a concept that includes spotting in addition to application.
  • the reaction between the epoxy resin and the curing agent is preferably performed at about 30 to 150 ° C, more preferably about 40 to 120 ° C!
  • the production method of the present invention is a method for producing fine particles in which an active hydrogen compound or polyisocyanate selected from the group consisting of polyol, polyamine, and polythiol force is encapsulated in a hollow portion of a hollow fine particle having a shell and a hollow partial force. is there.
  • This method comprises a first step of dispersing a mixture containing a polyisocyanate and the active hydrogen compound in an aqueous dispersion stabilizer solution; a polyaddition reaction of the polyisocyanate and the active hydrogen compound. 2 processes.
  • This mixture contains the active hydrogen compound at a chemical equivalent ratio of about 2 to 25 with respect to the polyisocyanate, or a chemical equivalent ratio of about 2 to 25 with respect to the active hydrogen compound. Contains polyisocyanate in proportions.
  • a wide range of dispersion stabilizers have the effect of preventing droplets formed by dispersing a mixture of a polyisocyanate, an active hydrogen compound, and an auxiliary polymer or auxiliary solvent in water to coalesce. Power available.
  • examples thereof include molecular dispersion stabilizers, non-ionic surfactants, anionic surfactants, and amphoteric surfactants.
  • polymer dispersion stabilizers such as polyvinyl alcohol are preferable.
  • the amount of the dispersion stabilizer used can be selected from a wide range. Generally, 0.001 to 1 part by weight with respect to 1 part by weight of the mixture of polyisocyanate, active hydrogen compound, and auxiliary polymer or auxiliary solvent. It is preferable that the amount is about 0.01 to 0.5 parts by weight.
  • the concentration of the dispersion stabilizer may be appropriately selected so that the droplets do not coalesce.
  • concentration of the aqueous dispersion stabilizer solution it is preferable to adjust the concentration of the aqueous dispersion stabilizer solution to a range of about 0.05 to 5% by weight, particularly about 0.1 to 2% by weight.
  • the polyisocyanate is preferably poorly water soluble, but this requirement is usually met.
  • the polyisocyanate is not particularly limited, and a known compound having two or more isocyanate groups in one molecule can be used.
  • MDI 4,4'-diphenylmethane diisocyanate
  • hydrogenated carbonate MDI 4,4,1-biphenyl diisocyanate tridene diisocyanate
  • isophorone diisocyanate 1 , 3 xylylene diisocyanate, 1,4-xylene diisocyanate, p-tetramethylxylene diisocyanate, m-tetramethylxylene diisocyanate, 2,4 tolylene diisocyanate, 2,6 tolylene diisocyanate, 1,5 naphthalene diisocyanate, m-phenolic diisocyanate, p-phenolic diisocyanate, triphenol-dimethane triisocyanate, 4,4'-dicyclohexylenomethane diisocyanate, 1,4-te
  • MDI 4,
  • isophorone diisocyanate is preferred as such polyisocyanate, which is preferably liquid at room temperature in terms of good workability in the first step of dispersing droplets containing polyisocyanate.
  • isophorone diisocyanate is more preferable.
  • a trifunctional isocyanate is more preferred in that the shell made of isocyanate resin has a strength capable of holding the inclusion component for a long period of time.
  • a compound selected from the group consisting of polyol, polyamine, and polythiolca is used as the active hydrogen compound.
  • Polyols react with polyisocyanates to give polyurethane resins
  • polyamines react with polyisocyanates to give polyurea resins
  • polythiols react with polyisocyanates to give polythiourethane resins.
  • the active hydrogen compounds may be used alone or in combination of two or more.
  • a polyol and a polyamine can be mixed and used.
  • polyol known oil-soluble polyalcohol can be widely used as a raw material for producing polyurethane.
  • a polymer or copolymer of these low molecular weight polyalcohols, or one or more of these low molecular weight alcohols may be ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, styrene oxide, or the like. Add seeds or more than two And polyether polyalcohol obtained by the above.
  • polyether polyalcohol or polyester polyalcohol those having a molecular weight of about 80 to 300, particularly about 100 to 200 can be used.
  • polyester alcohol is more preferable among polyether polyalcohol and polyester polyalcohol because they are poorly water-soluble and easy to disperse in water.
  • the type of polyamine is not particularly limited, and polyamines usually used for polyurea production can be used without limitation.
  • polyamines examples include ethylenediamine, isophoronediamine, 3,9panamine-
  • the solubility in water is low and the viscosity is low, so that it can be easily dispersed in water.
  • 3,9Panamine-2,4,8,10-Tetraoxaspirodoundecane and modified aliphatic amines are preferred, and modified aliphatic amines are more preferred.
  • ⁇ Po> 2 Chionore> 1,2-ethanedithiole, 1,2-propanedithiol, 1,3 propanedithiol, 1,4 butanedithiol, 1,5 pentanedithiol, 1,6 hexanedithiol, 1,7 heptanedithiol, 1,8 octanedithiol, 1,9-nonanedithiol, 1,10 decanedithiol, 1,12 dodecanedithiol, 2,2 dimethyl-1,3 propanedithiol, 3-methyl-1,5-pentanedithiol, 2-Methyl-1,8 octanedithiol, 1,4-cyclohexanedithiol, 1,4 bis (mercaptomethyl) cyclohexane, 2 mercaptoethyl ethercaptomethyl) 1,4 dioxane, 2,5 bis (mercaptomethyl) 1 , 4-dithiane, 1, 1, 1, 1,
  • 1,1 2-dodecanedithiol is preferred, and 1,12-dodecanedithiol is preferred.
  • Preferred combinations of polyisocyanates and active hydrogen compounds include combinations of isophorone diisocyanate and modified aliphatic amines, combinations of isophorone diisocyanate and dodecane diol, methylene diisocyanate (eg Millionate MR —200 (trade name)) with a modified aliphatic amine, Coronate HX (trade name) with a modified aliphatic amine, isophorone diisocyanate and 3,9panamamine-2, 4, 8, 10 —Combination with tetraoxaspirodoundecane.
  • methylene diisocyanate eg Millionate MR —200 (trade name)
  • Coronate HX trade name
  • isophorone diisocyanate and 3,9panamamine-2, 4, 8, 10 Combination with tetraoxaspirodoundecane.
  • the chemical equivalent ratio here is the ratio of the number of isocyanate groups of the polyisocyanate to the number of active hydrogen donor groups of the active hydrogen compound. That is, in this case, if the amount of the active hydrogen compound is determined so that the number of active hydrogen donating functional groups of the active hydrogen compound is about 2 to 25 with respect to the number of isocyanate groups of the polyisocyanate, Good.
  • the mixture dispersed in the aqueous solution of the dispersion stabilizer preferably contains the following auxiliary polymer or auxiliary solvent in addition to the polyisocyanate and the active hydrogen compound.
  • the polymer or solvent should be low and compatible with the isocyanate resin obtained by the polyaddition reaction between polyurethane and an active hydrogen compound (Condition B).
  • auxiliary polymer and the auxiliary solvent those having a lower polarity than the isocyanate resin obtained by polyaddition reaction between polyurethane and an active hydrogen compound can be used.
  • the compatibility of the auxiliary polymer and the auxiliary solvent with isocyanate is measured by the following method. That is, an active hydrogen compound (equivalent chemical equivalent to polyisocyanate) is added to a solution containing polyisocyanate, which is a raw material of isocyanate, an auxiliary polymer or auxiliary solvent, and if necessary, toluene in an appropriate weight ratio. ) Is added to cause a polyaddition reaction in a nitrogen gas atmosphere at 70 ° C. This reaction is carried out in a quartz glass cell having an optical path length of 1 cm, and the light transmittance is measured over time when irradiated with light having a wavelength of 550 nm.
  • an active hydrogen compound equivalent chemical equivalent to polyisocyanate
  • the permeability which was initially about 100%, rapidly decreases to near 0% as the crosslinking time elapses due to phase separation of the isocyanate chain.
  • the compatibility between the auxiliary polymer or auxiliary solvent and the isocyanate resin is low, it decreases to nearly 0%.
  • the compatibility between the auxiliary polymer or auxiliary solvent and the isocyanate resin is high, the transmittance is almost reduced. do not do.
  • the lower the compatibility between the auxiliary polymer or auxiliary solvent and the isocyanate resin the shorter the time from the start of curing until the decrease in transmittance occurs.
  • the crosslinking ratio of polyisocyanate is about 20% to about 20%, preferably Auxiliary polymers or cosolvents that cause a decrease in transmittance at about 1 to 10%.
  • the interfacial tension is a value measured by the Duny platinum ring method defined in ASTM-971-50.
  • auxiliary polymer and the auxiliary solvent are desirably soluble in a mixture of polyisocyanate and active hydrogen compound, but this requirement is usually satisfied.
  • the auxiliary polymer and the auxiliary solvent satisfying the conditions A and B are polyisocyanate and And promotes phase separation between the active hydrogen compounds and isocyanate resin obtained by their polyaddition reaction. Furthermore, in a mixture of polyisocyanate, active hydrogen compound, auxiliary polymer or Z and auxiliary solvent, the polyisocyanate reacts with the active hydrogen compound to form an isocyanate resin, which is then mixed with water. When adsorbed on the interface, the isocyanate resin is more easily adsorbed on the interface with water than the auxiliary polymer or Z and auxiliary solvent. As a result, fine particles having a shell made of isocyanate resin are obtained. It is done. At this time, as described above, since the isocyanate or the active hydrogen compound is excessively present, the excess component is taken into the shell together with the auxiliary polymer or Z and the auxiliary solvent.
  • auxiliary polymer for example, polystyrene, polymethyl methacrylate, polybutyl methacrylate and the like can be used.
  • the auxiliary polymer preferably has a molecular weight of about 100,000 to 300,000, and in this range, the phase separation is sufficiently promoted and a mixture containing a polyisocyanate, an active hydrogen compound, and an auxiliary polymer or auxiliary solvent. Viscosity does not increase so much.
  • One auxiliary polymer can be used alone, or two or more auxiliary polymers can be used in combination.
  • the combination of the polyisocyanate, the active hydrogen compound and the auxiliary polymer that satisfies the conditions A and B is a force that can be easily selected by the above-described method, for example, isophorone diisocyanate. And a combination of a modified aliphatic amine and polymethyl methacrylate.
  • auxiliary solvent a solvent having about 12 to 16 carbon atoms that is liquid at room temperature can be used.
  • solvents include linear and branched aliphatic hydrocarbon solvents such as dodecane, tridecane, tetradecane, pentadecane, hexadecane; cyclohexyl benzene, 1,2-dimethylnaphthalene, 1,3-dimethyl Aromatic hydrocarbon solvents such as naphthalene and 1,6-dimethylnaphthalene; ether solvents such as dibenzyl ether; triethyl acetyltaenoate, isoamyl benzoate, benzyl benzoate, isoamyl salicylate, benzyl salicylate, sulphur Examples include ester solvents such as diamyl acid, dibutyl tartrate, and jetyl phthalate; nitrogen-containing solvents such as dioctylamine, dicyclohex
  • Polyisocyanate, active hydrogen compound and auxiliary solution satisfying conditions ⁇ and ⁇ The combination with the medium can be easily selected by the above-described method, for example, a combination of isophorone diisocyanate, modified aliphatic amine and hexadecane.
  • the auxiliary polymer or the auxiliary solvent may not necessarily be used.
  • the polyisocyanate and the active hydrogen compound function as a phase separation agent to promote shell formation.
  • the amount of the auxiliary polymer used is not limited to this, but is about 0.01 to 2 parts by weight with respect to 1 part by weight of the total amount of polyisocyanate and active hydrogen compound.
  • the content is preferably about 0.02-0. 1 part by weight.
  • the amount of co-solvent used is not limited to this, but it is about 0.1 to 5 parts by weight, especially about 0.1 to 1 part by weight of the total amount of polyisocyanate and active hydrogen compound.
  • the amount is preferably about 5 to 2 parts by weight.
  • auxiliary polymer and Z or auxiliary solvent used is in the above range, the shell is sufficiently formed, and the amount of the isocyanate resin component is relatively small.
  • a suspension containing a polyisocyanate, an active hydrogen compound, an auxiliary polymer or a mixture containing Z and an auxiliary solvent in the above-mentioned proportions is dispersed in an aqueous dispersion stabilizer solution, and a suspension crosslinking reaction is performed.
  • the active hydrogen compound and the auxiliary polymer or Z and the auxiliary solvent are preferably dissolved in the polyisocyanate to form a uniform solution.
  • the temperature at the time of mixing is not particularly limited. For example, it may be about 0 to 30 ° C.
  • the homogeneous solution is preferably used in an amount of about 1 to 200 parts by weight, particularly about 5 to about LOO parts by weight, per 100 parts by weight of the aqueous dispersion stabilizer solution. It is not limited.
  • the dispersion method is not particularly limited, and a known method may be employed. Examples of such known dispersion methods include a method using a homogenizer and a dispersion method using mechanical shearing force such as a membrane emulsification method.
  • the temperature condition during dispersion is not limited to this, but it may be about 0 to 30 ° C.
  • the size of droplets formed by dispersing a polyisocyanate, an active hydrogen compound, and an auxiliary polymer or a mixture of Z and an auxiliary solvent is not limited to a single dispersion.
  • the droplets having different particle sizes are mixed. Therefore, the fine particles finally obtained also have different particle sizes.
  • a dispersion method it is possible to make the size of the droplets uniform and obtain monodispersed droplets.
  • a method for obtaining such monodispersed droplets for example, a method of producing monodispersed droplets by a membrane emulsification method using porous glass (SPG) or a seed swelling method (see JP-A-8-20604). And the like).
  • the finally obtained isocyanate resin component-containing fine particles are also monodispersed with a uniform particle size.
  • the monodispersed isocyanate-containing resin-encapsulated fine particles have uniform fracture conditions when used as a one-component epoxy resin adhesive. As a result, an adhesive with a uniform concentration distribution of the encapsulated component and thus a uniform adhesive force is obtained. can get.
  • the average particle size of the droplets may be determined as appropriate according to the desired average particle size of the isocyanate-containing component-containing fine particles, but is generally 0.1 to 50. It is preferably about m. Viscosity of polyisocyanate, active hydrogen compound, auxiliary polymer or mixture of Z and auxiliary solvent, amount of dispersion stabilizer used, viscosity of aqueous dispersion stabilizer solution, dispersion method 'dispersion conditions' are appropriately set within the above range. Thus, an average particle diameter in this range can be obtained.
  • the reaction temperature varies depending on the type of polyisocyanate and active hydrogen compound. In general, about 20 to 150 ° C, particularly about 30 to 120 ° C is preferable.
  • the time required for the polyaddition reaction is generally about 3 to 48 hours depending on the type of polyisocyanate, active hydrogen compound, auxiliary polymer or Z and auxiliary solvent.
  • the polyisocyanate, the active hydrogen compound, and the auxiliary polymer or the mixture of Z and the auxiliary solvent are mixed with each other.
  • a polyaddition reaction produces isocyanate resin and cures.
  • phase separation is promoted by the presence of the auxiliary polymer and Z or auxiliary solvent, and as a result, a shell having a single layer structure, that is, a shell made of isocyanate resin is formed.
  • the core portion is in a state where an excess polyisocyanate or active hydrogen compound, an auxiliary polymer and Z or an auxiliary solvent are encapsulated.
  • the isocyanate-containing resin-encapsulated fine particles thus obtained may be recovered from the dispersion by filtration or the like. For example, it can be dried under conditions of a temperature of about 0 to 50 ° C. and a pressure of about 10 3 to about L0 5 Pa. It can also be dried by natural evaporation, reduced pressure treatment, or using a desiccant such as silica gel.
  • the fine particles obtained in this way are fine particles in which an active hydrogen compound or polyisocyanate selected from the group consisting of polyol, polyamine, and polythiol force is encapsulated in the hollow portion of the hollow fine particles also having a shell and a hollow partial force.
  • the shell force is a fine particle substantially consisting of an isocyanate resin obtained by a polyaddition reaction of the same kind of component as the encapsulated component with a polyisocyanate or the above active hydrogen compound.
  • the shell has a single-layer structure made of isocyanate resin, in which an auxiliary polymer and Z or an auxiliary solvent are enclosed together with a polyisocyanate or an active hydrogen compound.
  • the isocyanate resin constituting the shell is a polyurethane resin when a polyol is used as the active hydrogen compound, and a polyol is used when a polyamine is used as the active hydrogen compound.
  • Liurea resin, and polythiourean resin when polythiol is used as the active hydrogen compound are used as the active hydrogen compound.
  • a polyol and a polyamine are used, a shell made of an isocyanate resin containing both a urethane bond and a urea bond is formed.
  • one of the active hydrogen compounds is extremely reactive with the polyisocyanate, it is highly reactive! If the component forms a shell and is less reactive, the component is encapsulated in the shell.
  • it may have a two-layer structure in which an auxiliary polymer force layer is formed inside the isocyanate resin layer, but the amount of auxiliary polymer is significantly higher than the amount of isocyanate resin. Less so, the shell consists essentially of the isocyanate resin layer.
  • the amount of the isocyanate component in the fine particles of the present invention is not particularly limited, but the polyisocyanate and the polyisocyanate have the above-mentioned ratio.
  • the use of the active hydrogen compound, fine particles of the present invention 50 to 1500% approximately relative to the shell, preferably the ones containing the 100-1000 weight 0/0 approximately Isoshi Aneto ⁇ components.
  • the average particle size of the fine particles of the present invention is preferably about 0.1 to 50 ⁇ m, more preferably about 0.5 to 20 m.
  • the shell is sufficiently thick and the enclosed components are difficult to leak, and the shell layer can be formed smoothly.
  • the average particle diameter in the present invention is an average value obtained by measuring the particle diameters of 100 fine particles using an optical microscope.
  • the volume ratio R of the encapsulated portion (hollow portion) of the isocyanate resin component is preferably about 30 to 95%, more preferably about 50 to 90%. Yes.
  • the volume ratio R of the hollow portion is a value represented by the following formula.
  • rh is the radius of the isocyanate resin component-containing part of the fine particles
  • rp is the radius of the fine particles.
  • the isocyanate-containing component-containing portion means a hollow portion when the fine particle force is removed from the isocyanate-containing component. If the volume ratio of the isocyanate resin component inclusions is in the above range, the shell will not be too thick. When used as a component, the shell can be broken with an appropriate force. Also
  • the content of isocyanate component is sufficient, and the amount of fine particles can be reduced when preparing a one-component adhesive.
  • the volume ratio can be adjusted to the above range by adjusting the mixing ratio of each component in the production method described above, for example. That is, the above volume ratio is calculated by calculating the volume ratio of the inclusion component from the usage ratio of the polyisocyanate used in the production, assuming that the reactivity ratio of the active hydrogen compound is 1/1. Can also be determined.
  • the fine particles of the present invention vary depending on the types of polyisocyanate and active hydrogen compound, shell thickness, amount of inclusion of isocyanate resin components, etc., but a micro compression tester (manufactured by Shimadzu Corporation) is used.
  • the crushing limit load is usually about 1 to 100 mN, preferably about 3 to 50 mN. By being in this range, when used as a component of the adhesive composition, it can be easily broken and is not crushed before use in the adhesive composition.
  • the one-component isocyanate resin adhesive composition of the present invention can form a isocyanate resin by polyaddition reaction with the above-described fine particles encapsulating the isocyanate composition of the present invention and the components encapsulated in the fine particles. And a counter component. That is, when the polyisocyanate is encapsulated in the fine particles, the composition contains the fine particles and the active hydrogen compound. When the active hydrogen compound is encapsulated in the fine particles, the composition contains the fine particles and the polyisocyanate. It is a thing.
  • the use ratio of the fine particles to the component is determined by the chemical equivalent ratio of all polyisocyanates and all active hydrogen compounds contained in the composition.
  • Polyisocyanate: active hydrogen compounds 1: 0.5
  • the ratio should be about ⁇ 2, preferably about 1: 1.
  • the adhesive composition may also contain various additives that are usually added to isocyanate isocyanate resin compositions.
  • additives include fillers such as calcium carbonate and magnesium carbonate, flexibility imparting agents such as thermoplastic elastomers, and flame retardants such as hydroxyaluminum hydroxide.
  • Reinforcing agent such as glass fiber, conductivity imparting agent such as Bonbon Black, tackifier imparting agent such as rosin, dibuty phthalate
  • Diluting agents such as silica, thixotropic agents such as finely divided silica, antifoaming agents such as silicone oil, leveling agents such as acrylic resin, release agents such as ester wax, pigments, etc. I can get lost.
  • This composition was applied between a pair of adherends, and by pressing them, the shell of fine particles was broken and the encapsulated polyisocyanate or active hydrogen compound was released, and the composition was Reacts with isocyanate resin.
  • the second adherend adhesion method of the present invention includes the step of placing the above-described one-component isocyanate resin adhesive composition of the present invention between a pair of adherends and pressing the adherends together.
  • the method includes a step of releasing an isocyanate resin component from the fine particle shell, and a step of adhering the adherend by polyaddition reaction of the isocyanate resin component and its counter component. Thereby, isocyanate resin is produced
  • placement is a concept that includes spotting in addition to application.
  • the reaction between the polyisocyanate and the active hydrogen compound is preferably performed at about 20 to 150 ° C, more preferably about 30 to 120 ° C! /.
  • the first use of the present invention is a fine particle in which a hollow portion of a hollow fine particle having a shell and a hollow partial force is encapsulated with a hardener of epoxy resin, and the shell force is substantially equal to the encapsulated hardener and
  • a hardener-encapsulated fine particle which consists of a hardened epoxy resin obtained by reaction of the same kind of hardener and epoxy resin, as a hardener for a one-pack type epoxy resin adhesive.
  • an active hydrogen compound or polyisocyanate selected from the group consisting of a polyol, a polyamine, and a polythiol force is encapsulated in the hollow part of the hollow fine particle having a shell and a hollow partial force. It is a fine particle and has a shell force substantially in the polyaddition reaction of the same type of component as the encapsulated component with the polyisocyanate or the active hydrogen compound.
  • Measurement was performed using a micro compression tester (manufactured by Shimadzu Corporation).
  • Measurement was performed on 100 fine particles using an optical microscope, and an average value was obtained.
  • the volume ratio of the curing agent was calculated from the usage ratio of both. This ratio was regarded as the volume ratio of the hollow part of the fine particles when the curing agent was excluded.
  • the suspension method uses a homogenizer as an apparatus, a stirring speed of 1000 rpm, and a condition at room temperature. I went under the matter. The resulting suspension droplets had an average particle size of about 10 m.
  • the obtained fine particles had an average particle diameter of 10 ⁇ m, and the volume ratio of the curing agent-encapsulating portion was 50%.
  • the amount of hardener contained in the shell was 50% by weight.
  • the crushing limit load was 10 mN.
  • the suspension method was carried out using a homogenizer as an apparatus and stirring conditions of 1000 rpm and room temperature.
  • the resulting suspension droplets had an average particle size of about 10 m.
  • the obtained fine particles had an average particle size of 10 ⁇ m and a volume ratio of the curing agent-encapsulating portion was 50%.
  • the amount of hardener contained in the shell was 50% by weight.
  • the crushing limit load was 3 mN.
  • Comparative example 1 1 When no auxiliary polymer is used
  • the suspension was carried out using a homogenizer as an apparatus and stirring conditions of 1000 rpm and room temperature.
  • the obtained suspension droplets had an average particle size of about 10 m.
  • the suspension was carried out using a homogenizer as an apparatus and stirring conditions of 1000 rpm and room temperature.
  • the resulting suspension droplets had an average particle size of about 10 m.
  • the suspension was carried out using a homogenizer as an apparatus, under the conditions of stirring speed of 1000 rpm and room temperature.
  • the resulting suspension droplets had an average particle size of about 10 m.
  • the chemical equivalent ratio of the curing agent capsule polymer fine particles obtained in Example 1 and epoxy resin bisphenol F-type glycidyl ether is 1: 1 (capsule resin curing agent: epoxy resin) It mixed so that it might become a one-pack type adhesive agent.
  • a tensile shear test was performed using an autograph (manufactured by Shimadzu Corporation) for one day at room temperature or 70 ° C. Those left at room temperature did not show adhesiveness, but those left at 70 ° C were firmly bonded and showed an adhesive strength of about 200 NZcm 2 . Fine particles It is considered that the curing agent and epoxy resin released by the destruction of the child were crosslinked by heating.
  • the epoxy resin composition containing the curing agent-encapsulating fine particles of the present invention can be practically used as a one-component adhesive.
  • the suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C.
  • the resulting suspension droplets had an average particle size of about 7 m.
  • the obtained fine particles had an average particle diameter of 7 m and a volume ratio of the curing agent-encapsulating portion was 66%.
  • the amount of isocyanate included was 200% by weight based on the shell.
  • the suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C.
  • the obtained suspension droplets had an average particle size of about 8 m.
  • the obtained fine particles had an average particle size of 8 ⁇ m and a volume ratio of the curing agent-encapsulating portion was 78%.
  • the amount of isocyanate included was 350% by weight based on the shell.
  • the suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C.
  • the resulting suspension droplets had an average particle size of about 6 m.
  • the obtained fine particles had an average particle diameter of 6 ⁇ m, and the volume ratio of the curing agent-encapsulating portion was 90%.
  • the amount of isocyanate included was 950% by weight based on the shell.
  • the suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C.
  • the resulting suspension droplets had an average particle size of about 4 m.
  • the obtained fine particles had an average particle size force of ⁇ m, and the volume ratio of the curing agent-encapsulating portion was 33%.
  • the amount of isocyanate included was 50% by weight based on the shell.
  • the suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C.
  • the resulting suspension droplets had an average particle size of about 4 m.
  • the suspension was heated at 30 ° C and subjected to a polyaddition reaction for 24 hours.
  • the obtained dispersion was observed with an optical microscope, a uniform structure was observed, and the shell layer was observed by dispersing in tetrahydrofuran and extracting the curing agent, and the active hydrogen compound-encapsulated polymer fine particles were observed. I got it.
  • the obtained fine particles had an average particle size force of ⁇ m, and the volume ratio of the curing agent-encapsulating portion was 66%.
  • the amount of isocyanate included was 200% by weight based on the shell.
  • the suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C.
  • the resulting suspension droplets had an average particle size of about 5 m.
  • the obtained fine particles had an average particle size of 5 ⁇ m and a volume ratio of the curing agent-encapsulating portion was 66%.
  • the amount of isocyanate included was 200% by weight based on the shell.
  • Real train 2-7 (when polyisocyanate is vortex II)
  • the suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C.
  • the resulting suspension droplets had an average particle size of about 4 m.
  • the obtained fine particles had an average particle size force of ⁇ m, and the volume ratio of the curing agent-encapsulating portion was 66%.
  • the amount of isocyanate included was 200% by weight based on the shell.
  • Example 2 ⁇ (If the polyisocyanate is too little with a 7k active compound: no auxiliary polymer used)
  • the suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C.
  • the resulting suspension droplets had an average particle size of about 5 m.
  • Example 2_ 2 (If there is too much polyisocyanate in the active hydrogen compound: no auxiliary polymer is used)
  • Dissolved as an active hydrogen compound 45 g of an aqueous solution obtained by dissolving 450 mg of polyvinyl alcohol as a dispersion stabilizer in water, 7000 mg of isophorone diisocyanate as a polyisocyanate (Wako Pure Chemical Industries, Ltd., 094-03025) Aliphatic polyamine (Japan Epoxy Resin Co., Ltd., YLH1204) Suspended solution of lOOmg uniformly mixed
  • the suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C.
  • the resulting suspension droplets had an average particle size of about 6 m.
  • the obtained fine particles had an average particle diameter of 6 ⁇ m, and the volume ratio of the curing agent-encapsulating portion was 96%.
  • the amount of isocyanate included was 2450% by weight based on the shell.
  • aqueous solution obtained by dissolving 300 mg of polyvinyl alcohol in water as a dispersion stabilizer, 200 mg of isophorone diisocyanate as a polyisocyanate (Wako Pure Chemical Industries, Ltd., 094-03025), modified as an active hydrogen compound Suspended solution of 715mg of aliphatic polyamine (Japan Epoxy Resin Co., Ltd., YLH1204) uniformly mixed [0236]
  • the suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C.
  • the resulting suspension droplets had an average particle size of about 7 m.
  • the obtained fine particles had an average particle diameter of 7 m, and the volume ratio of the curing agent-encapsulating portion was 66%.
  • the encapsulated amount of the active hydrogen compound was 200% by weight with respect to the shell.
  • 1-component isocyanine scented adhesive composition Example of composition test, test Polyisocyanate-containing capsule polymer fine particles obtained in Example 1 and modified aliphatic amine (Japan Epoxy Resin Co., Ltd.) YLH1204) was mixed in such a way that the chemical equivalent ratio was 1: 1 (polyisocyanate: capsule active hydrogen compound).
  • a tensile shear test was performed using an autograph (manufactured by Shimadzu Corp.) after standing at room temperature or 70 ° C for 1 day. Those left at room temperature did not show adhesiveness, but those left at 70 ° C were firmly bonded and showed an adhesive strength of about 190 N / cm 2 . It is considered that polyisocyanate and polyamine released by the destruction of fine particles were cured by polyaddition reaction by heating.

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Abstract

A process for producing hardener-enclosing epoxy resin microparticles, comprising the step of dispersing in an aqueous solution of dispersion stabilizer a mixture containing an epoxy resin, an epoxy resin hardener and an auxiliary solvent or auxiliary polymer having the following properties wherein the ratio, in terms of chemical equivalent ratio, of hardener to epoxy resin is in the range of 2 to 15; and the subsequent step of hardening the epoxy resin. The auxiliary polymer or auxiliary solvent has low compatibility with the epoxy resin resulting from hardening of the epoxy resin with the hardener, and the interfacial tension between auxiliary polymer or auxiliary solvent and water, Ϝp mN/m, and the interfacial tension between hardened epoxy resin and water, Ϝq mN/m, satisfy the relationship Ϝp≥Ϝq.

Description

樹脂成分内包微粒子、及びその利用  Resin component-containing fine particles and use thereof
技術分野  Technical field
[0001] 本発明は、硬化したエポキシ榭脂からなるシェルにエポキシ榭脂用の硬化剤が封 入された硬化剤内包微粒子、その簡単な製造方法、この硬化剤内包微粒子を用い た 1液型エポキシ榭脂接着剤組成物に関する。  [0001] The present invention relates to a curing agent-encapsulated fine particle in which a curing agent for epoxy resin is encapsulated in a shell made of a cured epoxy resin, a simple manufacturing method thereof, and a one-pack type using the curing agent-encapsulated fine particle The present invention relates to an epoxy resin adhesive composition.
[0002] また本発明は、ポリウレタン、ポリウレア、ポリチォウレタンなどのイソシァネート榭脂 力もなるシェル内に、これらのイソシァネート榭脂の構成成分であるポリイソシァネート 又は活性水素化合物が封入された微粒子、その簡単な製造方法、このポリイソシァ ネート榭脂構成成分内包微粒子を用いた 1液型イソシァネート榭脂接着剤組成物に 関する。 [0002] The present invention also provides fine particles in which a polyisocyanate or an active hydrogen compound as a constituent component of these isocyanate resins is encapsulated in a shell having isocyanate strength such as polyurethane, polyurea, and polythiourethane. The present invention relates to a simple production method, and a one-component isocyanate complex resin composition using the polyisocyanate resin component-encapsulating fine particles.
背景技術  Background art
[0003] エポキシ榭脂は、アミン類、酸無水物などの硬化剤と反応して三次元網目構造の 不溶、不融の硬化物となる。架橋した硬化エポキシ榭脂は、接着性、電気絶縁性、 耐薬品性、耐熱性などに優れることから、電子部品用、土木 ·建築用、宇宙,航空機 用、車両用、スポーツ用品用などの広い用途の接着剤として使用されている。  [0003] Epoxy resin is reacted with a curing agent such as amines and acid anhydrides to form an insoluble and infusible cured product having a three-dimensional network structure. Cross-linked cured epoxy resin has excellent adhesion, electrical insulation, chemical resistance, heat resistance, etc., so it is widely used for electronic parts, civil engineering / architecture, space, aircraft, vehicles, and sports equipment. Used as an adhesive for applications.
[0004] 従来一般に使用されているエポキシ榭脂接着剤は、エポキシ榭脂と硬化剤とが別 々の容器に充填され、使用時に両者を混合することによりエポキシ榭脂を硬化させる 2液型接着剤である。 2液型接着剤は、使用時に混合する手間がカゝかるため好まれ ない場合がある。  [0004] Conventionally used epoxy resin adhesives are two-pack adhesives in which epoxy resin and curing agent are filled in separate containers and mixed together at the time of use to cure epoxy resin It is an agent. Two-part adhesives may not be preferred because they are cumbersome to mix during use.
[0005] このような手間の力からない 1液型のエポキシ榭脂接着剤として、特許文献 1は、 ( A)エポキシ榭脂; (B)ガラス転移点が― 30°C以下の (メタ)アタリレート系重合体及び Z又はジェン系重合体力 なるコア部と、(メタ)アタリレート系単量体とラジカル重合 性不飽和カルボン酸単量体との共重合体であってガラス転移点が 70°C以上のもの 力もなるシェルで構成され、金属イオンを付加してイオン架橋させた粒子;及び (C)マ イク口カプセル型エポキシ榭脂用硬化剤を含むエポキシ榭脂接着剤組成物を開示し ている。特許文献 1に記載のマイクロカプセル型硬化剤は、加熱によりマイクロカプセ ルを融解させて硬化剤とエポキシ榭脂とを反応させるものである。 [0005] As a one-pack type epoxy resin adhesive that does not require such labor, Patent Document 1 describes: (A) epoxy resin; (B) glass transition point of -30 ° C or less (meta) A copolymer of an acrylate polymer and a Z or gen polymer core, a (meth) acrylate monomer and a radically polymerizable unsaturated carboxylic acid monomer, having a glass transition point of 70 Disclosed is an epoxy resin adhesive composition comprising a shell having a strength higher than ° C and ion-crosslinked by adding metal ions; and (C) a hard-capsule type epoxy resin hardener. is doing. The microcapsule-type curing agent described in Patent Document 1 is heated by microcapsule. The resin is melted and the curing agent and epoxy resin are reacted.
[0006] また特許文献 2は、導電性粒子、エポキシ榭脂、及び熱可塑性榭脂からなるマイ クロカプセル内にアミン系硬化剤を封入したマイクロカプセル型硬化剤を配合した一 液型導電性接着剤を開示している。接着剤の使用時には、例えば 100°Cの温度を 加えてカプセルを融解し、エポキシ榭脂とアミン系硬化剤とを反応させる。  [0006] Patent Document 2 discloses a one-component conductive adhesive in which a microcapsule type curing agent in which an amine-based curing agent is encapsulated in a microcapsule composed of conductive particles, epoxy resin, and thermoplastic resin. An agent is disclosed. When using an adhesive, for example, the capsule is melted by applying a temperature of 100 ° C., and the epoxy resin and the amine curing agent are reacted.
[0007] しかし、これら従来の 1液型エポキシ榭脂接着剤は、硬化剤のカプセル化に手間が か 、 。  However, these conventional one-pack type epoxy resin adhesives are troublesome in encapsulating the curing agent.
[0008] また、ポリイソシァネートは、ポリオール、ポリアミン、ポリチオールなどの活性水素 化合物と反応して、ポリウレタン榭脂、ポリウレァ榭脂、ポリチォウレタン榭脂のような 三次元網目構造の不溶、不融の榭脂を与える。  [0008] Polyisocyanates react with active hydrogen compounds such as polyols, polyamines, and polythiols to insoluble and insoluble three-dimensional network structures such as polyurethane resins, polyurethane resins, and polythiourethane resins. Give melted grease.
[0009] イソシァネート基と活性水素化合物とで形成される結合の凝集エネルギーは比較 的大きいことから、イソシァネート榭脂は接着剤として使用される。またイソシァネート 榭脂からなる接着層は、接着力が強いのみならず、耐熱性、耐水性、耐衝撃性など に優れる。さらに、ポリイソシァネートや活性水素化合物の選択により、極性、結晶性 、柔硬、ガラス転移点などを自由に変えることができるため、被着体の性質に合った 構造に設計することができる。  [0009] Since the cohesive energy of the bond formed between the isocyanate group and the active hydrogen compound is relatively large, isocyanate resin is used as an adhesive. In addition, the adhesive layer made of isocyanate resin is not only strong in adhesion but also excellent in heat resistance, water resistance, impact resistance and the like. Furthermore, the polarity, crystallinity, softness, glass transition point, etc. can be freely changed by selecting polyisocyanate or active hydrogen compound, so the structure can be designed to suit the properties of the adherend. .
[0010] イソシァネート榭脂接着剤には、 1液型タイプと 2液型タイプとがある。 2液型タイプ は、現場でイソシァネート成分と活性水素成分とを混合することにより硬化させるもの である。また、 1液型タイプには、例えばポリオールの末端にポリイソシァネートを付カロ したプレボリマー力 なり空気中の水分や被着体表面の吸着水や活性水素基と反応 して硬化させるタイプや、ポリイソシァネートのイソシァネート基をブロック剤で封鎖し たものと活性水素化合物との混合物力もなり高温に加熱することによりブロック剤を解 離させてポリイソシァネートを活性ィ匕し活性水素化合物と反応させるタイプ等が知ら れている。作業が簡単で、現場での混合比率の間違いなどが起こらない簡便さのた めに、 1液型タイプが主流である。  [0010] Isocyanate resin adhesives include a one-component type and a two-component type. The two-component type cures by mixing an isocyanate component and an active hydrogen component on site. In addition, the one-component type includes, for example, a type of prepolymer having a polyisocyanate attached to the end of a polyol, which is cured by reacting with moisture in the air, adsorbed water or active hydrogen groups on the surface of the adherend, The mixture of the isocyanate group of the polyisocyanate blocked with a blocking agent and the active hydrogen compound also becomes a mixture force, and when heated to a high temperature, the blocking agent is released and the polyisocyanate is activated to form an active hydrogen compound. The type of reaction is known. The one-pack type is the mainstream because it is easy to work and does not cause incorrect mixing ratios on site.
[0011] しかし、湿気硬化型 1液型タイプは湿気に敏感なために貯蔵安定性に劣り、また ブロック剤で封止した 1液型タイプは、現在のところ解離温度が 100°C以上のものし か開発されて!、な!、ため、実用化はされて!、な 、。 特許文献 1 :特開平 8— 100163号 [0011] However, the moisture-curable one-component type is inferior in storage stability because it is sensitive to moisture, and the one-component type sealed with a blocking agent currently has a dissociation temperature of 100 ° C or higher. However, it has been developed! Patent Document 1: JP-A-8-100163
特許文献 2 :特開平 5—47212号  Patent Document 2: JP-A-5-47212
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0012] 本発明の第 1の目的は、 1液型エポキシ榭脂接着剤の硬化剤として使用できる硬化 剤内包微粒子であって簡単に製造できるもの、この微粒子の簡単な製造方法、及び この微粒子を使用した 1液型エポキシ榭脂接着剤組成物を提供することである。  [0012] A first object of the present invention is a curing agent-encapsulated fine particle that can be used as a curing agent for a one-pack type epoxy resin adhesive, which can be easily produced, a simple method for producing the fine particle, and the fine particle. It is to provide a one-pack type epoxy resin adhesive composition using
[0013] 本発明の第 2の目的は、貯蔵安定性に優れる実用的な 1液型イソシァネート榭脂 接着剤組成物、この組成物の構成成分として使用できるイソシァネート榭脂構成成 分内包微粒子、及びこの微粒子の簡単な製造方法を提供することである。  [0013] The second object of the present invention is to provide a practical one-component isocyanate complex resin composition excellent in storage stability, isocyanate resin component-encapsulated fine particles that can be used as a component of the composition, and It is to provide a simple method for producing the fine particles.
課題を解決するための手段  Means for solving the problem
[0014] 上記課題を解決するために本発明者らは研究を重ね、以下の知見を得た。 [0014] In order to solve the above problems, the present inventors have conducted research and obtained the following knowledge.
(0 分散安定剤の水溶液中に、エポキシ榭脂、エポキシ榭脂の硬化剤、下記の性質 を有する補助ポリマー又は補助溶媒を含み、硬化剤の配合比率がエポキシ榭脂〖こ 対して化学当量比で 2〜15である混合物を分散させた後、エポキシ榭脂を硬化させ ることにより、硬化したエポキシ榭脂からなるシェル内に硬化剤が封入された微粒子 が簡単に得られる。  (0 In the dispersion stabilizer aqueous solution, epoxy resin, epoxy resin curing agent, auxiliary polymer or auxiliary solvent having the following properties, and the mixing ratio of the curing agent is the chemical equivalent ratio for epoxy resin. After the mixture of 2 to 15 is dispersed, the epoxy resin is cured, and fine particles in which a curing agent is enclosed in a shell made of the cured epoxy resin can be easily obtained.
[0015] 補助ポリマー又は補助溶媒:エポキシ榭脂と硬化剤との反応により得られる硬化工 ポキシ榭脂に対して相溶性が低ぐかつ、補助ポリマー又は補助溶媒と水との間の界 面張力( Ί P) (mN/m)と硬化エポキシ榭脂と水との間の界面張力( γ q) (mN/m)との 関係において、 γ Ρ≥ γ 11の条件を満たすポリマー又は溶媒 [0015] Auxiliary polymer or auxiliary solvent: Curing process obtained by reaction of epoxy resin and curing agent. Low compatibility with poxy resin and interface tension between auxiliary polymer or auxiliary solvent and water A polymer or solvent that satisfies the condition of γ ≥ γ 11 in the relationship between ( Ί P ) (mN / m) and the interfacial tension (γ q ) (mN / m) between the cured epoxy resin and water
この微粒子とエポキシ榭脂とを含む組成物は、使用時に押圧又は磨り潰すなどの 刺激によりシェルを破壊すれば、あるいは,熱を加えて硬化剤を放出すれば,ェポキ シ榭脂と硬化剤とが接触してエポキシ榭脂が硬化するため、 1液型接着剤として使用 できる。  This composition containing fine particles and epoxy resin can be used in combination with epoxy resin and curing agent if the shell is broken by a stimulus such as pressing or grinding during use, or if the curing agent is released by applying heat. Can be used as a one-part adhesive because the epoxy resin is cured by contact.
(ii) 分散安定剤の水溶液中に、ポリイソシァネートと、ポリオール、ポリアミン、及びポ リチオール力 なる群より選ばれる活性水素化合物とを含み、活性水素化合物の配 合比率がポリイソシァネートに対して化学当量比で 2〜25である混合物を分散させた 後、ポリイソシァネートと活性水素化合物とを重付加反応させることにより、硬化したィ ソシァネート榭脂からなるシェル内に活性水素化合物が封入された微粒子が簡単に 得られる。 (ii) An aqueous dispersion stabilizer solution contains a polyisocyanate and an active hydrogen compound selected from the group consisting of polyol, polyamine, and polythiol power, and the active hydrogen compound has a mixing ratio of the polyisocyanate. In contrast, a mixture having a chemical equivalent ratio of 2 to 25 was dispersed. Thereafter, polyisocyanate and an active hydrogen compound are subjected to a polyaddition reaction to easily obtain fine particles in which the active hydrogen compound is enclosed in a shell made of a cured isocyanate resin.
(iii) 分散安定剤の水溶液中に分散させる混合物が、さらに、下記の性質を有する補 助ポリマー又は補助溶媒を含む場合は、混合物中でポリイソシァネートと活性水素化 合物とが反応してイソシァネート榭脂となり、このイソシァネート榭脂が水との界面に 吸着される際に、ポリイソシァネート及び活性水素化合物とイソシァネート榭脂との相 分離を促進するため、イソシァネート榭脂からなるシェル内にポリイソシァネート及び 活性水素化合物を含む微粒子が容易に得られるようになる。このため、補助ポリマー 又は補助溶媒を用いる場合は、ポリイソシァネート及び活性水素化合物の種類を広 V、範囲力 任意に選択して使用できるようになる。  (iii) When the mixture to be dispersed in the aqueous dispersion stabilizer further contains an auxiliary polymer or auxiliary solvent having the following properties, the polyisocyanate reacts with the active hydrogen compound in the mixture. In order to promote phase separation of the polyisocyanate and active hydrogen compound and the isocyanate resin when the isocyanate resin is adsorbed on the interface with water, the shell is formed from the isocyanate resin. In addition, fine particles containing a polyisocyanate and an active hydrogen compound can be easily obtained. For this reason, when an auxiliary polymer or an auxiliary solvent is used, the polyisocyanate and the active hydrogen compound can be selected from a wide range of V and range forces.
[0016] 補助ポリマー又は補助溶媒:ポリイソシァネートと活性水素化合物との反応により得 られるイソシァネート榭脂に対して相溶性が低ぐかつ、補助ポリマー又は補助溶媒 と水との間の界面張力( γ x) (mN/m)とイソシァネート榭脂と水との間の界面張力( γ y ) (mN/m)との関係において、 γ χ≥ γ Υの条件を満たすポリマー又は溶媒 [0016] Auxiliary polymer or auxiliary solvent: low compatibility with isocyanate resin obtained by reaction of polyisocyanate and active hydrogen compound, and interfacial tension between auxiliary polymer or auxiliary solvent and water ( γ x) (mN / m) and Isoshianeto榭脂and interfacial tension between water (gamma y) (in relation to the mN / m), satisfying the polymer or solvent γ χ ≥ γ Υ
(iv) 上記 (ii)、(iii)の製法において、ポリイソシァネートを活性水素化合物に対して過 剰とし、即ちポリイソシァネートの配合比率を活性水素化合物に対して化学当量比で 2〜25とする場合は、イソシァネート榭脂からなるシェル内にポリイソシァネートが封 入された微粒子が簡単に得られる。  (iv) In the processes of (ii) and (iii) above, the polyisocyanate is excessive with respect to the active hydrogen compound, that is, the compounding ratio of the polyisocyanate is 2 in terms of a chemical equivalent ratio with respect to the active hydrogen compound. In the case of ˜25, fine particles in which polyisocyanate is encapsulated in a shell made of isocyanate resin can be easily obtained.
(V) 活性水素化合物内包微粒子とポリイソシァネートとを含む組成物は、使用時に 押圧又は磨り潰すなどの刺激によりシェルを破壊すれば、或いは熱を加えて活性水 素化合物を放出すれば、ポリイソシァネートと活性水素化合物とが接触して反応し硬 化するため、 1液型接着剤として使用できる。  (V) A composition containing fine particles encapsulating active hydrogen compound and polyisocyanate can be used if the shell is broken by irritation such as pressing or grinding at the time of use, or the active hydrogen compound is released by applying heat. Since polyisocyanate and active hydrogen compound react and harden when contacted, it can be used as a one-part adhesive.
[0017] 同様に、ポリイソシァネート内包微粒子と活性水素化合物とを含む組成物は、押圧 や加熱によりシェルを破壊してポリイソシァネートを放出すれば、ポリイソシァネートと 活性水素化合物とが接触して反応し硬化するため、 1液型接着剤として使用できる。  [0017] Similarly, a composition containing polyisocyanate-encapsulated fine particles and an active hydrogen compound can be obtained by destroying the shell by pressing or heating to release the polyisocyanate and releasing the polyisocyanate. Can be used as a one-part adhesive because it contacts and reacts to cure.
[0018] 本発明は上記知見に基づき完成されたものであり、以下の硬化剤内包微粒子等を 提供する。 [0019] 項 1. シェル及び中空部分力 なる中空微粒子の中空部分に、エポキシ榭脂の 硬化剤が内包された微粒子であって、シェルが、実質的に、内包された硬化剤と同 種の硬化剤とエポキシ榭脂との反応により得られる硬化エポキシ榭脂からなるもので ある硬化剤内包微粒子。 [0018] The present invention has been completed based on the above findings, and provides the following curing agent-encapsulated fine particles and the like. [0019] Item 1. Shell and hollow part force A hollow part of a hollow fine particle having an epoxy resin hardener encapsulated in a hollow part, wherein the shell is substantially the same kind as the encapsulated hardener. Curing agent-encapsulated fine particles comprising a cured epoxy resin obtained by a reaction between a curing agent and epoxy resin.
[0020] 項 2. エポキシ榭脂が 2〜6官能のエポキシ榭脂である項 1に記載の微粒子。 [0020] Item 2. The fine particles according to Item 1, wherein the epoxy resin is a bi- to hexafunctional epoxy resin.
[0021] 項 3. 硬化剤の内包量力 シェルに対して 50〜500重量%である項 1に記載の 微粒子。 Item [0021] Item 3. Strength of inclusion of curing agent The fine particle according to Item 1, which is 50 to 500% by weight based on the shell.
[0022] 項 4. 平均粒径が 0. 1〜 50 mである項 1に記載の微粒子。  [0022] Item 4. The fine particle according to Item 1, wherein the average particle size is 0.1 to 50 m.
[0023] 項 5. 下記の式に従い算出される、硬化剤含有部分の容積比率 Rが 10〜80% である項 1に記載の微粒子。  [0023] Item 5. The fine particle according to Item 1, wherein the volume ratio R of the curing agent-containing portion, calculated according to the following formula, is 10 to 80%.
[0024] R (%) = (rh/rp) 3 X 100 [0024] R (%) = (rh / rp) 3 X 100
(式中、 rhは微粒子の硬化剤含有部分の半径であり、 rpは微粒子の半径である。 ) 項 6. 圧裂限界荷重が 1〜: LOOmNである項 1に記載の微粒子。  (Wherein rh is the radius of the hardener-containing portion of the fine particles, and rp is the radius of the fine particles.) Item 6. The fine particles according to Item 1, wherein the crushing limit load is 1 to: LOOmN.
[0025] 項 7. 項 1に記載の微粒子を含む 1液型エポキシ榭脂接着剤の硬化剤。 Item 7. A curing agent for a one-pack type epoxy resin adhesive containing the fine particles according to Item 1.
[0026] 項 8. 項 1に記載の微粒子の 1液型エポキシ榭脂接着剤の硬化剤としての使用。 Item 8. Use of the fine particles according to Item 1 as a curing agent for a one-pack type epoxy resin adhesive.
[0027] 項 9. シェル及び中空部分力 なる中空微粒子の中空部分に、エポキシ榭脂の 硬化剤が内包された微粒子の製造方法であって、 [0027] Item 9. A method for producing fine particles in which a hollow portion of a hollow fine particle having a shell and a hollow partial force encapsulates an epoxy resin hardener,
分散安定剤の水溶液中に、エポキシ榭脂、エポキシ榭脂の硬化剤、下記の性質 を有する補助ポリマー又は補助溶媒を含み、硬化剤の配合比率がエポキシ榭脂〖こ 対して化学当量比で 2〜15である混合物を分散させる第 1工程と、エポキシ榭脂を 硬化させる第 2工程とを含む製造方法。  The aqueous solution of the dispersion stabilizer contains epoxy resin, epoxy resin hardener, auxiliary polymer or auxiliary solvent having the following properties, and the compounding ratio of the hardener is 2 in terms of chemical equivalent to epoxy resin. A production method comprising a first step of dispersing the mixture of ˜15 and a second step of curing the epoxy resin.
[0028] 補助ポリマー又は補助溶媒:エポキシ榭脂と硬化剤との反応により得られる硬化工 ポキシ榭脂に対して相溶性が低ぐかつ、補助ポリマー又は補助溶媒と水との間の界 面張力( Ί P) (mN/m)と硬化エポキシ榭脂と水との間の界面張力( γ q) (mN/m)との 関係において、 γ Ρ≥ γ 11の条件を満たすポリマー又は溶媒 [0028] Auxiliary polymer or auxiliary solvent: Curing process obtained by reaction of epoxy resin and curing agent. Low compatibility with poxy resin and interface tension between auxiliary polymer or auxiliary solvent and water A polymer or solvent that satisfies the condition of γ ≥ γ 11 in the relationship between ( Ί P ) (mN / m) and the interfacial tension (γ q ) (mN / m) between the cured epoxy resin and water
[0029] 項 10. エポキシ榭脂が 2〜6官能のエポキシ榭脂である項 9に記載の製造方法 [0029] Item 10. The method according to Item 9, wherein the epoxy resin is a bi- to 6-functional epoxy resin.
[0030] 項 11. 項 1に記載の微粒子と、エポキシ榭脂とを含む 1液型エポキシ榭脂接着 剤組成物。 [0030] Item 11. A one-pack type epoxy resin adhesive comprising the fine particles according to item 1 and an epoxy resin Agent composition.
[0031] 項 12. 項 11に記載の組成物を 1対の被着物間に置く工程と、この被着物同士 を押圧することにより微粒子シェルカゝら硬化剤を放出させる工程と、エポキシ榭脂と 硬化剤とを架橋反応させて被着物間を接着する工程とを含む被着物の接着方法。  [0031] Item 12. A step of placing the composition according to Item 11 between a pair of adherends, a step of releasing the curing agent from the fine particle sheller by pressing the adherends, an epoxy resin, A method for adhering an adherend, comprising a step of cross-linking a curing agent and adhering the adherend.
[0032] 項 13. 項 1に記載の微粒子とエポキシ榭脂とを 1対の被着物間で混合状態に置 く工程と、この被着物同士を押圧することにより微粒子シェル力 硬化剤を放出させ る工程と、エポキシ榭脂と硬化剤とを架橋反応させて被着物間を接着する工程とを含 む被着物の接着方法。  [0032] Item 13. The step of placing the fine particles according to Item 1 and the epoxy resin in a mixed state between a pair of adherends, and pressing the adherends together to release the fine particle shell force curing agent. A method of bonding an adherend, comprising a step of cross-linking the epoxy resin and the curing agent to bond the adherends.
[0033] 項 14. シェル及び中空部分力もなる中空微粒子の中空部分に、ポリオール、ポ リアミン、及びポリチオール力 なる群より選ばれる活性水素化合物又はポリイソシァ ネートが内包された微粒子であって、シェル力 実質的に、内包された成分と同種の 成分とポリイソシァネート又は上記活性水素化合物との重付加反応により得られるィ ソシァネート榭脂からなるものであるイソシァネート榭脂構成成分内包微粒子。  [0033] Item 14. A fine particle in which an active hydrogen compound or polyisocyanate selected from the group consisting of polyol, polyamine, and polythiol force is encapsulated in a hollow portion of a hollow fine particle having a shell and a hollow partial force. In particular, isocyanate resin component-encapsulated fine particles comprising a isocyanate resin obtained by polyaddition reaction of the same type of component as the encapsulated component with polyisocyanate or the active hydrogen compound.
[0034] 項 15. イソシァネート榭脂構成成分の内包量力 シェルに対して 50〜 1500重 量%である項 14に記載の微粒子。  Item 15. The fine particle according to Item 14, wherein the inclusion force of the isocyanate component is 50 to 1500% by weight relative to the shell.
[0035] 項 16. 平均粒径が 0. 1〜50 /ζ πιである項 14に記載の微粒子。  [0035] Item 16. The fine particle according to Item 14, wherein the average particle size is 0.1 to 50 / ζ πι.
[0036] 項 17. 下記の式に従い算出される、イソシァネート榭脂構成成分含有部分の容 積比率 Rが 30〜95%である項 14に記載の微粒子。  [0036] Item 17. The fine particle according to Item 14, wherein the volume ratio R of the isocyanate-containing resin component-containing portion, calculated according to the following formula, is 30 to 95%.
[0037] R (%) = (rh/rp) 3 X 100 [0037] R (%) = (rh / rp) 3 X 100
(式中、 rhは微粒子のイソシァネート榭脂構成成分含有部分の半径であり、 rpは微 粒子の半径である。 )  (Where rh is the radius of the isocyanate-containing component of the fine particles and rp is the radius of the fine particles.)
[0038] 項 18. ポリオール、ポリアミン、及びポリチオール力もなる群より選ばれる活性水 素化合物が内包された項 14に記載の微粒子。  [0038] Item 18. The fine particle according to Item 14, wherein an active hydrogen compound selected from the group consisting of a polyol, a polyamine, and a polythiol force is included.
[0039] 項 19. ポリイソシァネートが内包された項 14に記載の微粒子。 [0039] Item 19. The fine particle according to Item 14, wherein the polyisocyanate is encapsulated.
[0040] 項 20. 項 14に記載の微粒子を含む 1液型イソシァネート榭脂接着剤成分。 [0040] Item 20. A one-component isocyanate resin component comprising the fine particles according to Item 14.
[0041] 項 21. 項 14に記載の微粒子の 1液型イソシァネート榭脂接着剤成分としての使 用。 [0041] Item 21. Use of the fine particles according to Item 14 as a one-component isocyanate resin adhesive component.
[0042] 項 22. シェル及び中空部分からなる中空微粒子の中空部分に、イソシァネート 榭脂構成成分が内包された微粒子の製造方法であって、 [0042] Item 22. In the hollow portion of the hollow fine particle comprising a shell and a hollow portion, an isocyanate is added. A method for producing fine particles encapsulating a rosin component,
分散安定剤の水溶液中に、ポリイソシァネートと、ポリオール、ポリアミン、及びポリ チオール力 なる群より選ばれる活性水素化合物とを含む混合物であって、活性水 素化合物の配合比率がポリイソシァネートに対して化学当量比で 2〜25である力 又 はポリイソシァネートの配合比率が活性水素化合物に対して化学当量比で 2〜25で ある混合物を分散させる第 1工程と、ポリイソシァネートと活性水素化合物とを重付カロ 反応させる第 2工程とを含む製造方法。  A mixture of a polyisocyanate and an active hydrogen compound selected from the group consisting of polyol, polyamine, and polythiol in an aqueous dispersion stabilizer solution, wherein the active hydrogen compound is mixed in a polyisocyanate. A first step of dispersing a mixture having a chemical equivalent ratio of 2 to 25 or a polyisocyanate mixture ratio of 2 to 25 in terms of a chemical equivalent ratio to the active hydrogen compound, and a polyisocyanate And a second step of subjecting the active hydrogen compound and the active hydrogen compound to a double caloric reaction.
[0043] 項 23. 分散安定剤の水溶液中に分散させる混合物が、ポリイソシァネート及び 上記活性水素化合物に加えて、下記の性質を有する補助ポリマー又は補助溶媒を 含むものである項 22に記載の方法。  [0043] Item 23. The method according to Item 22, wherein the mixture dispersed in the aqueous solution of the dispersion stabilizer contains an auxiliary polymer or auxiliary solvent having the following properties in addition to the polyisocyanate and the active hydrogen compound. .
[0044] 補助ポリマー又は補助溶媒:ポリイソシァネートと活性水素化合物との重付加反応 により得られるイソシァネート榭脂に対して相溶性が低ぐかつ、補助ポリマー又は補 助溶媒と水との間の界面張力( γ x) (mN/m)とイソシァネート榭脂と水との間の界面 張力( γ y) (mN/m)との関係にぉ 、て、 γ χ≥ γ yの条件を満たすポリマー又は溶媒[0044] Auxiliary polymer or auxiliary solvent: low compatibility with isocyanate resin obtained by polyaddition reaction of polyisocyanate and active hydrogen compound, and between auxiliary polymer or auxiliary solvent and water interfacial tension (γ x) (mN / m ) and Isoshianeto榭脂and interfacial tension between water (γ y) (mN / m ) and the related Nio Te, satisfies the condition polymers γ χ ≥ γ y Or solvent
[0045] 項 24. 項 18に記載の微粒子と、ポリイソシァネートとを含む 1液型ポリウレタン接 着剤組成物。 [0045] Item 24. A one-component polyurethane adhesive composition comprising the fine particles according to Item 18 and a polyisocyanate.
[0046] 項 25. 項 19に記載の微粒子と、ポリオール、ポリアミン、及びポリチオールから なる群より選ばれる活性水素化合物とを含む 1液型ポリウレタン接着剤組成物。  [0046] Item 25. A one-component polyurethane adhesive composition comprising the fine particles according to Item 19 and an active hydrogen compound selected from the group consisting of polyols, polyamines, and polythiols.
[0047] 項 26. 項 24に記載の組成物を 1対の被着物間に置く工程と、この被着物同士 を押圧することにより微粒子シェルカゝら活性水素化合物を放出させる工程と、活性水 素化合物とポリイソシァネートとを重付加反応させて被着物間を接着する工程とを含 む被着物の接着方法。  Item 26. A step of placing the composition according to Item 24 between a pair of adherends, a step of releasing the active hydrogen compound from the fine particle sheller by pressing the adherends, and active hydrogen A method for adhering an adherend comprising the step of subjecting a compound and a polyisocyanate to a polyaddition reaction to adhere between the adherends.
[0048] 項 27. 項 18に記載の微粒子とポリイソシァネートとを 1対の被着物間で混合す る工程と、この被着物同士を押圧することにより微粒子シェルカゝら活性水素化合物を 放出させる工程と、活性水素化合物とポリイソシァネートとを重付加反応させて被着 物間を接着する工程とを含む被着物の接着方法。  [0048] Item 27. A step of mixing the fine particle according to Item 18 and a polyisocyanate between a pair of adherends, and releasing the active hydrogen compound from the fine particle sheller by pressing the adherends together. And a method of adhering the adherends by subjecting the active hydrogen compound and the polyisocyanate to a polyaddition reaction.
[0049] 項 28. 項 25に記載の組成物を 1対の被着物間に置く工程と、この被着物同士 を押圧することにより微粒子シェル力 ポリイソシァネートを放出させる工程と、ポリイ ソシァネートと活性水素化合物とを重付加反応させて被着物間を接着する工程とを 含む被着物の接着方法。 [0049] Paragraph 28. A step of placing the composition according to Paragraph 25 between a pair of adherends, a step of releasing the fine shell strength polyisocyanate by pressing the adherends together, A method for adhering an adherend, comprising a step of subjecting the adsorbate to a polyaddition reaction between a sulfonate and an active hydrogen compound.
[0050] 項 29. 項 19に記載の微粒子と活性水素化合物とを 1対の被着物間で混合する 工程と、この被着物同士を押圧することにより微粒子シェル力 ポリイソシァネートを 放出させる工程と、ポリイソシァネートと活性水素化合物とを重付加反応させて被着 物間を接着する工程とを含む被着物の接着方法。  [0050] Item 29. A step of mixing the fine particles according to Item 19 and an active hydrogen compound between a pair of adherends, and a step of releasing the fine particle shell force polyisocyanate by pressing the adherends together. And a step of adhering the adherends by polyaddition reaction of polyisocyanate and active hydrogen compound.
発明の効果  The invention's effect
[0051] 本発明の硬化剤内包微粒子は、エポキシ榭脂と配合して 1液型エポキシ榭脂接 着剤組成物を構成する硬化剤として使用できる。この接着剤は、使用に際して、押圧 したり磨り潰すなどの刺激により微粒子シェルを破壊したり、又は熱を加えてシェル層 のガラス転移温度以上にすると内部の硬化剤が拡散しやすくなり硬化剤を放出して エポキシ榭脂と反応することができる。  [0051] The curing agent-encapsulated fine particles of the present invention can be used as a curing agent that is combined with an epoxy resin to form a one-pack type epoxy resin adhesive composition. When this adhesive is used, it breaks the fine particle shell by stimuli such as pressing or grinding, or when heat is applied above the glass transition temperature of the shell layer, the internal curing agent tends to diffuse and the curing agent is used. Can be released and react with epoxy resin.
[0052] また、本発明の硬化剤内包微粒子は、シェルが硬化エポキシ榭脂層力もなるか、 または主に硬化エポキシ榭脂からなるため、硬化後の接着剤中に残るシェル由来の 成分が不純物とならない。このことから、不純物による接着力の低下がなぐまた透明 性が大幅に向上する。  [0052] Further, in the curing agent-encapsulated fine particles of the present invention, since the shell also has a cured epoxy resin layer strength or is mainly composed of a cured epoxy resin, the component derived from the shell remaining in the cured adhesive is an impurity. Not. For this reason, the adhesive strength is not reduced by impurities, and the transparency is greatly improved.
[0053] また本発明方法によれば、分散安定剤水溶液中で、エポキシ榭脂と硬化剤とを含 む混合物を分散させた後、エポキシ榭脂を硬化させるという簡単な操作で、実質的に 硬化エポキシ榭脂からなるシェル内に硬化剤が封入された微粒子が得られる。  [0053] According to the method of the present invention, the dispersion containing the epoxy resin and the curing agent is dispersed in the dispersion stabilizer aqueous solution, and then the epoxy resin is cured by a simple operation. Fine particles in which a curing agent is enclosed in a shell made of cured epoxy resin are obtained.
[0054] 本発明のイソシァネート榭脂構成成分内包微粒子は、内包成分がポリイソシァネ ートである場合は、活性水素化合物と配合して 1液型イソシァネート榭脂接着剤組成 物とすることができる。また、内包成分が活性水素化合物である場合は、ポリイソシァ ネートと配合して 1液型イソシァネート榭脂接着剤組成物とすることができる。  [0054] When the inclusion component is a polyisocyanate, the isocyanate-containing resin-encapsulated fine particles of the present invention can be blended with an active hydrogen compound to form a one-component isocyanate resin-adhesive composition. When the encapsulated component is an active hydrogen compound, it can be blended with a polyisocyanate to form a one-pack type isocyanato resin adhesive composition.
[0055] この 1液型イソシァネート榭脂接着剤は、使用に際して、押圧したり磨り潰すなど の刺激により微粒子シェルを破壊したり、又は熱を加えてシェル層のガラス転移温度 以上にすると内部の成分を放出して、放出した成分と他方成分とを反応させることが できる。  [0055] In use, the one-component type isocyanate isocyanate resin breaks the fine particle shell by a stimulus such as pressing or grinding, or when heat is applied to raise the temperature above the glass transition temperature of the shell layer. The released component can be reacted with the other component.
[0056] また、本発明のイソシァネート榭脂構成成分内包微粒子は、シェルがイソシァネ ート榭脂層からなるか、または主にこの榭脂からなるため、硬化後の接着剤中に残る シェル由来の成分が不純物とならない。このことから、不純物による接着力の低下が なぐまた透明性が大幅に向上する。 [0056] The isocyanate-encapsulated component-containing fine particles of the present invention have an isocyanate shell. Since it consists of a toe resin layer or mainly this resin, the components derived from the shell remaining in the cured adhesive do not become impurities. As a result, the adhesive strength is not reduced by impurities and the transparency is greatly improved.
[0057] また本発明方法によれば、分散安定剤水溶液中で、ポリイソシァネートと活性水 素化合物とを含む混合物を分散させた後、両者を反応させるという簡単な操作で、実 質的にイソシァネート榭脂からなるシェル内にポリイソシァネート又は活性水素化合 物が封入された微粒子が得られる。 [0057] Further, according to the method of the present invention, after a mixture containing a polyisocyanate and an active hydrogen compound is dispersed in an aqueous dispersion stabilizer solution, a simple operation of reacting the two is practical. In addition, fine particles in which a polyisocyanate or an active hydrogen compound is encapsulated in a shell made of isocyanate resin are obtained.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0058] 以下、本発明を詳細に説明する。 [0058] Hereinafter, the present invention will be described in detail.
m石 句,微粒^の ¾¾告  m Stone Phrases, fine particles ¾¾
本発明の製造方法は、シェル及び中空部分力 なる中空微粒子の中空部分に、 エポキシ榭脂の硬化剤が内包された微粒子の製造方法である。この方法は、分散安 定剤の水溶液中に下記の (a)〜(c)を含む混合物を分散させる第 1工程と;エポキシ榭 脂を硬化させる第 2工程とを含む。この混合物は、エポキシ榭脂に対して化学当量比 で 2〜 15程度になる比率で硬化剤を含む。  The production method of the present invention is a method for producing fine particles in which a hollow part of a hollow fine particle having a shell and a hollow partial force is encapsulated with a curing agent of epoxy resin. This method includes a first step in which a mixture containing the following (a) to (c) is dispersed in an aqueous dispersion stabilizer solution; and a second step in which the epoxy resin is cured. This mixture contains a curing agent at a chemical equivalent ratio of about 2 to 15 with respect to the epoxy resin.
(a) エポキシ榭脂  (a) Epoxy resin
(b) エポキシ榭脂の硬化剤  (b) Curing agent for epoxy resin
(c) エポキシ榭脂を硬化剤を用いて架橋させることにより得られる硬化エポキシ榭脂 に対して相溶性が低ぐかつ、補助ポリマー又は補助溶媒と水との間の界面張力( γ P) (mN/m)と硬化エポキシ榭脂と水との間の界面張力( γ q) (mN/m)との関係におい て、 γ ^ γ 11の条件を満たす補助ポリマー又は補助溶媒 (c) Low compatibility with cured epoxy resin obtained by crosslinking epoxy resin with a curing agent, and interfacial tension between auxiliary polymer or auxiliary solvent and water (γ P) ( mN / m), auxiliary polymer or solvent satisfying the condition of γ ^ γ 11 in relation to the interfacial tension (γ q ) (mN / m) between the cured epoxy resin and water
分散安定剤  Dispersion stabilizer
分散安定剤としては、エポキシ榭脂、硬化剤、及び補助ポリマー又は補助溶媒の 混合物を、水中に分散して形成した液滴が、合一しないようにする作用を有するもの を広い範囲力 使用できる。  A dispersion stabilizer having a function of preventing droplets formed by dispersing a mixture of an epoxy resin, a curing agent, and an auxiliary polymer or an auxiliary solvent in water from coalescing can be used in a wide range. .
[0059] 例えば、ポリビュルアルコール、メチルセルロース、ェチルセルロース、ポリアタリ ル酸、ポリアクリルイミド、ポリエチレンォキシド、ポリ(ノヽイドロォキシステアリン酸 g ーメタクリル酸メチルー co—メタクリル酸)共重合体等の高分子分散安定剤、ノ-オン 系界面活性剤、ァニオン系界面活性剤、両性界面活性剤等が挙げられる。中でも、 ポリビニルアルコール等の高分子分散安定剤が好ましい。 [0059] For example, polybulol alcohol, methylcellulose, ethylcellulose, polyacrylic acid, polyacrylimide, polyethylene oxide, poly (nodoxyoxystearic acid-methyl methacrylate-co-methacrylic acid) copolymer, etc. Molecular dispersion stabilizer, NOON Surfactants, anionic surfactants, amphoteric surfactants and the like. Among these, polymer dispersion stabilizers such as polyvinyl alcohol are preferable.
[0060] 分散安定剤の使用量は、広い範囲から選択できる力 一般には、エポキシ榭脂、硬 ィ匕剤、及び補助ポリマー又は補助溶媒の混合物の 1重量部に対して、 0.005〜1重量 部程度、特に 0.01〜0.5重量部程度とするのが好ましい。  [0060] The amount of the dispersion stabilizer used can be selected from a wide range. Generally, 0.005 to 1 part by weight with respect to 1 part by weight of the mixture of epoxy resin, hardener, and auxiliary polymer or auxiliary solvent. It is preferably about 0.01 to 0.5 parts by weight.
[0061] また、分散安定剤の水溶液にお!、て、分散安定剤の濃度は上記液滴が合一しな いような濃度となるように適宜選択すればよい。一般には、分散安定剤水溶液の濃度 は、 0.05〜5重量%程度、特に 0.1〜2重量%程度の範囲に調整するのが好ましい。 エポキシ榭脂  [0061] Further, the concentration of the dispersion stabilizer in the aqueous solution of the dispersion stabilizer may be appropriately selected so that the droplets do not coalesce. In general, the concentration of the dispersion stabilizer aqueous solution is preferably adjusted to about 0.05 to 5% by weight, particularly about 0.1 to 2% by weight. Epoxy resin
エポキシ榭脂は、水難溶性であることが好ましいが、通常はこの要件は満たされる。  The epoxy resin is preferably poorly water-soluble, but this requirement is usually satisfied.
[0062] エポキシ榭脂の種類は、特に制限されず、 1分子中に 2個以上のエポキシ基を有す る公知の化合物を使用できる。例えば、ビスフエノール A、ビスフエノール F、臭素化 ビスフエノーノレ A、水添ビスフエノール A、ビスフエノーノレ S、ビスフエノーノレ AF、レゾ シノール、フエノールノボラック、クレゾ一ルノボラックなどのフエノール類をェピクロ口 ヒドリンを用いてエポキシ化したフエノール系グリシジルエーテル、ブタンジオール、 ポリエチレングリコール、ポリプロピレングリコール等のアルコール類をェピクロロヒドリ ンを用いてエポキシ化したアルコール系グリシジルエーテル;フタル酸、合成脂肪酸( ダイマー酸など)等をェピクロロヒドリンを用いてエポキシィ匕したグリシジルエステル; ァミノフエノール、アミノクレゾールなどをェピクロロヒドリンを用いてエポキシ化したグリ シジルァミン等が挙げられる。 [0062] The type of epoxy resin is not particularly limited, and a known compound having two or more epoxy groups in one molecule can be used. For example, phenphenols such as bisphenol A, bisphenol F, brominated bisphenol A, hydrogenated bisphenol A, bisphenol nore S, bisphenol nore AF, resorcinol, phenol novolak, cresolol novolak, etc. were epoxidized using epicro hydrin. Alcohol-based glycidyl ethers obtained by epoxidizing alcohols such as phenol-based glycidyl ether, butanediol, polyethylene glycol, and polypropylene glycol with epichlorohydrin; phthalic acid, synthetic fatty acids (such as dimer acid), etc. using epichlorohydrin And epoxidized glycidyl ester; glycidylamine obtained by epoxidizing aminophenol or aminocresol with epichlorohydrin.
[0063] また、エポキシ榭脂は、 2個のエポキシ基を有する 2官能エポキシ榭脂の他、 3個以 上のエポキシ基を有する多官能エポキシ榭脂も使用できる。硬化剤含有微粒子を接 着剤成分として使用する場合に、簡単にシェルを破壊でき,かつ硬化剤を長期間に わたり保持できる強度を有するシェルを形成できる点で、 2〜6官能程度のエポキシ 榭脂を使用するのが好ましぐ 2〜4官能程度のエポキシ榭脂を使用するのがより好 ましい。 [0063] In addition to the bifunctional epoxy resin having two epoxy groups, a polyfunctional epoxy resin having three or more epoxy groups can be used as the epoxy resin. When using hardener-containing fine particles as an adhesive component, it is possible to form a shell having a strength that can easily break the shell and hold the hardener for a long period of time. It is more preferable to use a 2-4 functional epoxy resin.
[0064] また、エポキシ榭脂は、後述する本発明方法で本微粒子を製造する場合にェポキ シ榭脂を含む液滴を分散させる第 1工程の作業性がよい点で、室温で液体状のもの が好ましく、このようなエポキシ榭脂としてビスフエノール A型ジグリシジルエーテル、 ビスフエノール F型ジグリシジルエーテル,トリグリシジルイソシァヌート,テトラグリシジ ルジァミノフエ-ルメタン等が挙げられる。ビスフエノール F型ジグリシジルエーテル, テトラグリシジルジァミノフエニルメタンがより好ましい。 [0064] In addition, the epoxy resin is a liquid at room temperature because it has good workability in the first step of dispersing droplets containing epoxy resin when the fine particles are produced by the method of the present invention described later. thing Such epoxy resins include bisphenol A type diglycidyl ether, bisphenol F type diglycidyl ether, triglycidyl isocyanate, tetraglycidyl diaminophenol methane and the like. Bisphenol F-type diglycidyl ether and tetraglycidyl diaminophenylmethane are more preferred.
[0065] エポキシ榭脂は 1種を単独で、又は 2種以上を組み合わせて使用できる。 硬化剤は、上記液滴中でエポキシ榭脂を架橋して硬化させるものであり、エポキシ 榭脂の硬化剤として公知の、油溶性の多官能硬化剤を広く使用できる。 [0065] One type of epoxy resin can be used alone, or two or more types can be used in combination. The curing agent crosslinks and cures the epoxy resin in the droplets, and a wide variety of oil-soluble polyfunctional curing agents known as epoxy resin curing agents can be used.
[0066] 具体的には、ポリメチレンジァミン、ポリエーテルジァミン、分岐ポリメチレンジアミ ン、メタンジァミン、アミノエチルピペラジン、ジアミノシクロへキサン、イソホロンジアミ ンなどの脂肪族ァミン;キシリレンジァミン、テトラクロル- p-キシリレンジァミン、ジァミノ ジフエ-ルエーテル、 4, 4'ージアミノジフエ-ルメタン、ジァミノフエ-ルスルホン、ベ ンジジン、 4, 4' ビス(トノレイジン)、 4, 4'ージチオア二リン、ジァニジン、メチレンビ ス(クロロア二リン)、トルエンジァミンなどの芳香族ァミン;無水フタル酸誘導体、無水 ァルケ-ル酸、無水ドデセ -ルコハク酸、無水マレイン酸-ビュルエーテル共重合物 、無水マレイン酸-スチレン共重合物、無水クロレンディック酸、無水ピロメリット酸、無 水べンゾフエノンテトラカルボン酸、エチレングリコールビストリメリティト、グリセリントリ ストリメリティトなどの酸無水物;ポリフエノール;ポリメルカプタン;ベンジルジメチルァ ミン、 2,4,6 トリスジメチルァミノメチルフエノールなどの 3級ァミン; 2—メチルイミダゾ ール、 2 ェチル 4ーメチルイミダゾールなどのイミダゾール;芳香族スルホ -ゥム塩 、芳香族ジァゾ -ゥム塩などの酸;フエノール榭脂;尿素樹脂;メラミン榭脂等が挙げ られる。硬化剤は 1種を単独で、又は 2種以上を組み合わせて使用できる。  [0066] Specifically, aliphatic mamines such as polymethylene diamine, polyether diamine, branched polymethylene diamine, methane diamine, aminoethylpiperazine, diaminocyclohexane, isophorone diamine; Amines, tetrachloro-p-xylylenediamine, diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, diaminophenylsulfone, benzidine, 4,4 'bis (tonoleidine), 4,4'-dithioaniline, dianidine , Aromatic amines such as methylene bis (chloroarine) and toluenediamine; phthalic anhydride derivatives, alkaleic anhydride, dodece-succinic anhydride, maleic anhydride-butyl ether copolymer, maleic anhydride-styrene copolymer , Chlorendic anhydride, pyromellitic anhydride, no water benzophenone Acid anhydrides such as tracarboxylic acid, ethylene glycol bistrimeritite, glycerin tristrimerite; polyphenols; polymercaptans; tertiary amines such as benzyldimethylamine, 2,4,6 trisdimethylaminomethylphenol; 2 —Imidazoles such as methyl imidazole and 2-ethyl 4-methylimidazole; acids such as aromatic sulfo-um salt and aromatic diazo-um salt; phenol resin; urea resin; melamine resin. One curing agent can be used alone, or two or more curing agents can be used in combination.
[0067] 特に、ポリアミン、酸無水物、ポリフエノール、ポリメルカプタンのような重付加型の 硬化剤が好ましぐ中でもポリアミン、ポリフエノール等が好ましぐポリアミン (特に芳 香族ジァミン)がより好ま 、。  [0067] In particular, polyamines such as polyamines, acid anhydrides, polyphenols, and polymercaptans are preferred, and polyamines such as polyamines and polyphenols are preferred (especially aromatic diamines). ,.
[0068] またエポキシ榭脂と硬ィ匕剤との好ましい組み合わせとしては、ビスフエノール A型ジ グリシジルエーテル(例えばストルァス社製、ェポフィクス)と 4, 4,ージアミノジフエ- ルメタンとの組み合わせ、ビスフエノール A型ジグリシジルエーテル(例えば油化シェ ルエポキシ社製、ェピコート 828)とドデカメチレンジァミン,ビスフエノール F型グリシ ジルエーテル(ジャパンエポキシレジン製,ェピコート 806)と 3, 9パンァミン- 2,4,8,1 0-テトラオキサスピロ [5,5]ゥンデカン(ジャパンエポキシレジン製,ェピキュア RX-3) ,ビスフエノール F型グリシジルエーテル(ジャパンエポキシレジン製,ェピコート 806) Zテトラグリシジルジァミノフエ-ルメタン(ジャパンエポキシレジン製,ェピコート 604) と 3, 9—ジプロパンァミン- 2,4,8, 10-テトラオキサスピロ [5,5]ゥンデカン(ジャパンェ ポキシレジン製,ェピキュア RX-3)との組み合わせ等が挙げられる。 [0068] Further, as a preferable combination of epoxy resin and hardener, a combination of bisphenol A type diglycidyl ether (for example, Epofix manufactured by Struth) and 4,4, -diaminodiphenylmethane, bisphenol A type Diglycidyl ether (eg oily shell Epoxy Coat 828), dodecamethylene diamine, bisphenol F-type glycidyl ether (Epoxy Coat 806, Epoxy Coat 806) and 3, 9 Panam-2,4,8,1 0-tetraoxaspiro [5 , 5] Undecane (Japan Epoxy Resin, Epicure RX-3), Bisphenol F-type glycidyl ether (Japan Epoxy Resin, Epicort 806) Z Tetraglycidyldiamineaminomethane (Japan Epoxy Resin, Epicort 604) And combinations with 3,9-dipropanamine-2,4,8,10-tetraoxaspiro [5,5] undecane (manufactured by Japan Epoxy Resin, Epicure RX-3).
[0069] 硬化剤の使用量は、エポキシ榭脂と硬化剤との化学当量比力 エポキシ榭脂:硬 ィ匕剤 = 1 : 2〜15程度、好ましくは 3〜: L0程度、より好ましくは 4〜8程度になるように すればよい。ここでいう化学当量比は、エポキシ榭脂のエポキシ基数と硬化剤の反応 性官能基数との比率である。即ち、本発明方法では、エポキシ榭脂のエポキシ基の 数 1に対して、硬化剤の反応性官能基数が 2〜15程度になるように、硬化剤の使用 量を定めればよい。 [0069] The amount of the curing agent used is the chemical equivalent specific force between the epoxy resin and the curing agent. Epoxy resin: hardener = about 1 to 2 to 15, preferably about 3 to about L0, more preferably 4 It should be about ~ 8. The chemical equivalent ratio here is the ratio of the number of epoxy groups in the epoxy resin to the number of reactive functional groups in the curing agent. That is, in the method of the present invention, the amount of the curing agent may be determined so that the number of reactive functional groups of the curing agent is about 2 to 15 with respect to the number of epoxy groups of the epoxy resin.
[0070] このようにエポキシ榭脂に対して過剰量の硬化剤を使用することにより、シェル形成 に関与しない余剰の硬ィ匕剤がシェル内の中空部分に取り込まれる。また、エポキシ 榭脂に対する硬化剤の使用量が余りに多いと、エポキシ榭脂が硬化し難いが、上記 範囲であればエポキシ榭脂の硬化によるシェル形成が迅速に行われる。  [0070] As described above, by using an excessive amount of the curing agent relative to the epoxy resin, an excessive hardener that does not participate in shell formation is taken into the hollow portion in the shell. Moreover, if the amount of the curing agent used for the epoxy resin is too large, the epoxy resin is difficult to cure, but if it is within the above range, the shell formation by the curing of the epoxy resin is performed rapidly.
補助ポリマー ·補助滚牴  Auxiliary polymer
本発明方法では、補助ポリマー又は Z及び補助溶媒を使用する。これらは、下記 の (d)及び (1)の要件を満たすものであればょ ヽ  In the process of the present invention, an auxiliary polymer or Z and an auxiliary solvent are used. These should satisfy the requirements of (d) and (1) below.
(d) エポキシ榭脂と硬化剤との反応により得られる硬化エポキシ榭脂に対して低!ヽ相 溶性を有する。  (d) Low against cured epoxy resin obtained by reaction of epoxy resin and curing agent!ヽ Compatible.
(D 補助ポリマー又は補助溶媒と水との間の界面張力( γ P) (mN/m)と硬化エポキシ 榭脂と水との間の界面張力(γ 11) (mN/m)との関係において、 γ Ρ≥ γ 11の条件を満た す。 (D In relation to the interfacial tension between the auxiliary polymer or auxiliary solvent and water (γ P ) (mN / m) and the cured epoxy resin and interfacial tension between the resin and water (γ 11 ) (mN / m) , Γ ≥ ≥ γ 11 is satisfied .
[0071] 具体的には、補助ポリマー及び補助溶媒としては、エポキシ榭脂を硬化剤を用いて 架橋させることにより得られる硬化エポキシ榭脂より、極性が低いものを用いることが できる。 [0072] 本明細書において、補助ポリマー及び補助溶媒と硬化エポキシ榭脂との相溶性は 、次の方法で測定したものである。すなわち、硬化エポキシ榭脂の原料であるェポキ シ榭脂と、補助ポリマー又は補助溶媒と、必要であればトルエンとを適当な重量比率 で含むモノマー成分溶液に、硬化剤(エポキシ榭脂に対して等化学当量)を添加し、 70°C、窒素ガス雰囲気中で、エポキシ榭脂の架橋反応を起こさせる。この反応を光 路長 lcmの石英ガラスセル内で行 ヽ、波長 550nmの光を照射した場合の光透過率を 経時的に測定する。補助ポリマー又は補助溶媒の濃度を増加させていくと、当初約 1 00%であった透過率が、硬化エポキシ榭脂が相分離することによって架橋時間経過 時に急激に 0%近くまで低下する。この場合に、補助ポリマー又は補助溶媒と硬化工 ポキシ榭脂との相溶性が低 ヽと 0%近くまで低下するが、補助ポリマー又は補助溶媒 と硬化エポキシ榭脂との相溶性が高いと透過率はほとんど低下しない。また、補助ポ リマー又は補助溶媒と硬化エポキシ榭脂との相溶性が低 、ほど、硬化開始から透過 率の低下が起こるまでの時間が短くなる。 [0071] Specifically, as the auxiliary polymer and auxiliary solvent, those having a lower polarity than the cured epoxy resin obtained by crosslinking the epoxy resin with a curing agent can be used. In this specification, the compatibility of the auxiliary polymer and auxiliary solvent with the cured epoxy resin is measured by the following method. That is, a monomer component solution containing epoxy resin, which is a raw material of cured epoxy resin, auxiliary polymer or auxiliary solvent, and toluene if necessary in an appropriate weight ratio, is added with a curing agent (to epoxy resin). Add an equivalent chemical equivalent) to cause crosslinking reaction of epoxy resin in a nitrogen gas atmosphere at 70 ° C. This reaction is carried out in a quartz glass cell having an optical path length of 1 cm, and the light transmittance is measured over time when irradiated with light having a wavelength of 550 nm. As the concentration of the auxiliary polymer or auxiliary solvent is increased, the transmittance, which was about 100% at the beginning, rapidly decreases to near 0% when the crosslinking time elapses due to phase separation of the cured epoxy resin. In this case, the compatibility between the auxiliary polymer or auxiliary solvent and the cured epoxy resin decreases to nearly 0%, but the transmittance increases if the compatibility between the auxiliary polymer or auxiliary solvent and the cured epoxy resin is high. Almost never drops. In addition, the lower the compatibility between the auxiliary polymer or auxiliary solvent and the cured epoxy resin, the shorter the time from the start of curing until the decrease in transmittance occurs.
[0073] 硬化エポキシ榭脂に対して低 、相溶性を有する補助ポリマー又は補助溶媒として は、前記方法で透過率を測定した場合に、エポキシ榭脂の架橋率が 1〜20%程度、 好ましくは 1〜10%程度で透過率の低下が起こる補助ポリマー又は補助溶媒が挙げ られる。  [0073] The auxiliary polymer or auxiliary solvent having a low compatibility with the cured epoxy resin and the auxiliary solvent has a crosslinking rate of about 1 to 20% when the transmittance is measured by the above method, preferably An auxiliary polymer or an auxiliary solvent in which the transmittance is reduced at about 1 to 10% can be mentioned.
[0074] また本発明において、界面張力は、 ASTM-971- 50に規定されるデュヌィの白金リン グ法で測定した値である。  [0074] Further, in the present invention, the interfacial tension is a value measured by a Duny platinum ring method defined in ASTM-971-50.
[0075] なお、補助ポリマー及び補助溶媒は、エポキシ榭脂及び硬化剤に溶解するもの であることが望ましいが、通常この要件は満たされる。  [0075] Although the auxiliary polymer and the auxiliary solvent are desirably soluble in the epoxy resin and the curing agent, this requirement is usually satisfied.
[0076] (d)及び (1)の要件を満たす補助ポリマー及び補助溶媒は、エポキシ榭脂及び硬化 剤とそれが架橋することにより得られる硬化エポキシ榭脂との相分離を促進する。さら に、エポキシ榭脂、硬化剤、補助ポリマー又は Z及び補助溶媒の混合物中で、ェポ キシ榭脂が架橋して硬化エポキシ榭脂となり、硬化エポキシ榭脂が水との界面に吸 着される際に、硬化エポキシ榭脂の方が補助ポリマー又は Z及び補助溶媒よりも水 との界面に吸着され易くなり、その結果、硬化エポキシ榭脂からなるシェルを有する 微粒子が得られる。この際、前述したように、エポキシ榭脂より硬化剤の方が過剰に 存在するため、余剰の硬化剤が補助ポリマー又は z及び補助溶媒とともにシェル内 に取り込まれる。 [0076] The auxiliary polymer and the auxiliary solvent satisfying the requirements of (d) and (1) promote phase separation between the epoxy resin and the curing agent and the cured epoxy resin obtained by crosslinking. In addition, epoxy resin is cross-linked into a cured epoxy resin in a mixture of epoxy resin, curing agent, auxiliary polymer or Z and auxiliary solvent, and the cured epoxy resin is adsorbed at the interface with water. In this case, the cured epoxy resin is more easily adsorbed at the interface with water than the auxiliary polymer or Z and auxiliary solvent, and as a result, fine particles having a shell made of the cured epoxy resin are obtained. At this time, as described above, the curing agent is more excessive than the epoxy resin. Because of the presence, excess curing agent is incorporated into the shell along with the auxiliary polymer or z and auxiliary solvent.
[0077] 補助ポリマーとしては、例えばポリスチレン、ポリメタクリル酸メチル、ポリメタクリル 酸ブチルなどを使用できる。補助ポリマーは 1種を単独で又は 2種以上を組み合わせ て使用できる。(d)及び (Dの要件を満たすような、エポキシ榭脂と硬化剤と補助ポリマ 一との組み合わせは、前述した方法により容易に選択することができる力 例えば、 ビスフエノール F型ジグリシジルエーテルと 3, 9パンァミン- 2,4,8, 10-テトラオキサス ピロ [5,5]ゥンデカンとポリメタクリル酸メチルとの組み合わせ,ビスフエノール F型グリ シジルエーテル Zテトラグリシジルジァミノフエ-ルメタンと 3, 9パンァミン- 2,4,8, 10- テトラオキサスピロ [5,5]ゥンデカンとポリメタクリル酸メチルとの組み合わせ等を例示 できる。  [0077] As the auxiliary polymer, for example, polystyrene, polymethyl methacrylate, polybutyl methacrylate and the like can be used. One auxiliary polymer can be used alone, or two or more auxiliary polymers can be used in combination. The combination of epoxy resin, curing agent and auxiliary polymer that satisfies the requirements of (d) and (D) is a force that can be easily selected by the method described above. For example, bisphenol F type diglycidyl ether and 3, 9 Panam-2,4,8,10-Tetraoxaspyro [5,5] undecane in combination with polymethyl methacrylate, bisphenol F-type glycidyl ether Z tetraglycidyl diaminophenol and 3, 9 Examples thereof include a combination of panamamine-2,4,8,10-tetraoxaspiro [5,5] undecane and polymethyl methacrylate.
[0078] また補助溶媒としては、常温で液体である炭素数 12〜16程度の溶媒を用いること ができる。このような溶媒としては、ドデカン、トリデカン、テトラデカン、ペンタデカン、 へキサデカンのような直鎖状および分岐状脂肪族炭化水素系溶媒;シクロへキシル ベンゼン、 1,2-ジメチルナフタレン、 1,3-ジメチルナフタレン、 1,6-ジメチルナフタレン のような芳香族炭化水素系溶媒;ジベンジルエーテルのようなエーテル系溶媒;ァセ チルタエン酸トリエチル、安息香酸イソァミル、安息香酸ベンジル、サリチル酸イソアミ ル、サリチル酸ベンジル、シユウ酸ジァミル、酒石酸ジブチル、フタル酸ジェチルのよ うなエステル系溶媒;ジォクチルァミン、ジシクロへキシルァミン、 Ν,Ν-ジブチルァユリ ン、トリアミルァミン、トリ- η-プチルァミンのような含窒素系溶媒などが挙げられる。補 助溶媒は 1種を単独で又は 2種以上を組み合わせて使用できる。  [0078] As the auxiliary solvent, a solvent having about 12 to 16 carbon atoms that is liquid at room temperature can be used. Such solvents include linear and branched aliphatic hydrocarbon solvents such as dodecane, tridecane, tetradecane, pentadecane, hexadecane; cyclohexyl benzene, 1,2-dimethylnaphthalene, 1,3-dimethyl Aromatic hydrocarbon solvents such as naphthalene and 1,6-dimethylnaphthalene; ether solvents such as dibenzyl ether; triethyl acetyltaenoate, isoamyl benzoate, benzyl benzoate, isoamyl salicylate, benzyl salicylate, sulphur Examples include ester solvents such as diamyl acid, dibutyl tartrate, and jetyl phthalate; nitrogen-containing solvents such as dioctylamine, dicyclohexylamine, Ν, Ν-dibutylamine, triamylamine, and tri-η-ptyramine. Co-solvents can be used alone or in combination of two or more.
[0079] (d)及び (Dの要件を満たすエポキシ榭脂と硬化剤と補助溶媒との組み合わせは、後 述する方法により容易に選択することができる力 例えば、ビスフエノール A型ジグリ シジルエーテル (ストルァス社製、ェポフィクス)と硬化剤の 4, 4,ージアミノジフエ-ル メタンとキシレンとの組み合わせ、ビスフエノール A型ジグリシジルエーテル(油化シェ ルエポキシ社製、ェピコート 828)と硬化剤のドデカメチレンジァミンとへキサデカンと の組み合わせ等が挙げられる。  [0079] (d) and (A combination of an epoxy resin satisfying the requirements of D, a curing agent, and a cosolvent can be easily selected by the method described below. For example, bisphenol A type diglycidyl ether ( Strepus, Epofix) and 4,4, -diaminodiphenol methane and xylene, bisphenol A type diglycidyl ether (Oka Chemical Shell Epoxy, Epicoat 828) and the curing agent dodecamethylene diamide Examples include a combination of min and hexadecane.
[0080] 補助ポリマーを使用する場合のその使用量は、それには限定されないが、ェポキ シ榭脂及び硬化剤の合計量 1重量部に対して、 0. 01〜2重量部程度、特に 0. 02[0080] When the auxiliary polymer is used, the amount used is not limited thereto. About 0.01 to 2 parts by weight, especially 0.02 per 1 part by weight of the total amount of the resin and curing agent
〜0. 1重量部程度とするのが好ましい。 It is preferably about 0.1 parts by weight.
[0081] また補助溶媒を使用する場合のその使用量は、それには限定されないが、ェポキ シ榭脂及び硬化剤の合計量 1重量部に対して、 0. 1〜5重量部程度、特に 0. 5〜2 重量部程度とするのが好まし 、。 [0081] The amount of co-solvent used is not limited to this, but is about 0.1 to 5 parts by weight, especially 0 for the total amount of epoxy resin and curing agent of 1 part by weight. 5 to 2 parts by weight is preferred.
[0082] 補助ポリマー及び Z又は補助溶媒の使用量が上記範囲であれば、シェル形成が 十分に行われるとともに、相対的に硬化剤含有量が少なくなりすぎることがない。[0082] If the amounts of the auxiliary polymer and Z or auxiliary solvent used are in the above ranges, the shell is sufficiently formed and the content of the curing agent is not relatively reduced.
i工程 ( ¾工程)  i process (¾ process)
本発明では、分散安定剤の水溶液中に、エポキシ榭脂、硬化剤、並びに補助ポリ マー又は Z及び補助溶媒を前記使用割合で含有する混合物を分散させ、懸濁架橋 反応を行う。  In the present invention, an epoxy resin, a curing agent, and an auxiliary polymer or a mixture containing Z and an auxiliary solvent in the above-mentioned proportions are dispersed in an aqueous dispersion stabilizer solution, and a suspension crosslinking reaction is performed.
[0083] 分散工程にぉ 、ては、硬化剤と、補助ポリマー又は Z及び補助溶媒とはエポキシ 榭脂に溶解して、均一溶液となっているのが好ましい。混合時の温度は特に限定は なぐ例えば、 O〜30°C程度とすればよい。  [0083] During the dispersion step, it is preferable that the curing agent, the auxiliary polymer or Z and the auxiliary solvent are dissolved in an epoxy resin to form a uniform solution. The temperature at the time of mixing is not particularly limited, and may be, for example, about O to 30 ° C.
[0084] こうして得られたエポキシ榭脂、硬化剤、並びに補助ポリマー又は Z及び補助溶媒 の混合物を、分散安定剤の水溶液中で分散させる。 [0084] The epoxy resin, curing agent, and auxiliary polymer or mixture of Z and auxiliary solvent thus obtained are dispersed in an aqueous solution of a dispersion stabilizer.
[0085] この均一溶液は、分散安定剤の水溶液 100重量部当たり、 1〜200重量部程度、特 に 10〜100重量部程度となるような量で使用するのが好ましいが、特にこの範囲に限 定されるものではない。 [0085] The homogeneous solution is preferably used in an amount of about 1 to 200 parts by weight, particularly about 10 to 100 parts by weight per 100 parts by weight of the aqueous dispersion stabilizer solution. It is not limited.
[0086] 分散方法は、特に限定されず公知の方法を採用すればよい。このような公知の分 散方法として、ホモジナイザーを用いた方法や膜乳化法など機械的せん断力による 分散方法などが挙げられる。分散の際の温度条件はそれには限定されないが、 0〜3 0°C程度とすればよい。  [0086] The dispersion method is not particularly limited, and a known method may be employed. Examples of such known dispersion methods include a method using a homogenizer and a dispersion method using mechanical shearing force such as a membrane emulsification method. The temperature condition during dispersion is not limited to this, but it may be about 0 to 30 ° C.
[0087] 上記例示した分散方法では、エポキシ榭脂、硬化剤、並びに補助ポリマー又は Z 及び補助溶媒の混合物が分散されて形成される液滴の大きさは単分散ではなぐ一 般に種々の異なる粒子径の液滴が混在したものとなる。従って、最終的に得られる硬 ィ匕剤内包微粒子も異なる粒子径を有する。  [0087] In the dispersion method exemplified above, the size of the droplets formed by dispersing the epoxy resin, the curing agent, and the auxiliary polymer or the mixture of Z and the auxiliary solvent is generally different from that of the monodisperse. A droplet having a particle size is mixed. Therefore, the hard-encapsulated fine particles finally obtained also have different particle sizes.
[0088] 一方、分散方法を選択することにより、液滴の大きさを均一にして、単分散の液滴を 得ることもできる。そのような単分散液滴を得る方法としては、例えば、多孔質ガラス([0088] On the other hand, by selecting a dispersion method, the size of the droplets is made uniform, and monodispersed droplets are formed. It can also be obtained. As a method for obtaining such monodispersed droplets, for example, porous glass (
SPG)を利用した膜乳化法により単分散液滴を作製する方法やシード膨潤法 (特開 平 8-20604号公報に記載の方法)などを挙げることができる。 Examples thereof include a method of producing monodispersed droplets by a membrane emulsification method using SPG) and a seed swelling method (method described in JP-A-8-20604).
[0089] このような粒子径が均一に揃った単分散の液滴を調製した場合は、最終的に得ら れる硬化剤内包微粒子も粒子径が均一に揃った単分散となる。単分散の硬化剤内 包微粒子は、 1液型エポキシ榭脂接着剤としたときに、破壊条件が均一になり、その 結果、硬化剤の濃度分布、ひいては接着力が均一な接着剤が得られる。  [0089] When such monodispersed liquid droplets having a uniform particle size are prepared, the finally obtained curing agent-containing fine particles are also monodispersed with a uniform particle size. Monodispersed hardener-encapsulated microparticles, when used as a one-part epoxy resin adhesive, have uniform fracture conditions, resulting in an adhesive with a uniform hardener concentration distribution and consequently uniform adhesive strength. .
[0090] Vヽずれの場合も、上記液滴の平均粒子径は、所望する硬化剤内包微粒子の平均 粒子径に応じて適宜決定すればよいが、一般には 0.1〜50/z m程度とするのが好ま しい。エポキシ榭脂、硬化剤、並びに補助ポリマー又は Z及び補助溶媒の混合物の 粘度、分散安定剤の使用量、分散安定剤水溶液の粘度、分散方法 ·分散条件を上 記範囲で適宜設定することにより、この範囲の液滴平均粒子径が得られる。 エポキシ榭脂、硬化剤、並びに補助ポリマー又は Z及び補助溶媒の混合物が分散 された分散安定剤の水溶液を、撹拌しながら加熱することにより、液滴中のエポキシ 榭脂と硬化剤とを反応させる。  [0090] Even in the case of V deviation, the average particle size of the droplets may be appropriately determined according to the desired average particle size of the hardener-encapsulating fine particles, but is generally about 0.1 to 50 / zm. Is preferred. By appropriately setting the viscosity of the epoxy resin, the curing agent, and the auxiliary polymer or the mixture of Z and auxiliary solvent, the amount of the dispersion stabilizer used, the viscosity of the aqueous dispersion stabilizer solution, the dispersion method and the dispersion conditions within the above range, A droplet average particle size in this range is obtained. The epoxy resin in the droplets and the curing agent are reacted by heating the aqueous solution of the epoxy resin, the curing agent, and the dispersion stabilizer in which the auxiliary polymer or the mixture of Z and the auxiliary solvent is dispersed with stirring. .
[0091] 加熱温度は、エポキシ榭脂及び硬化剤の種類によって異なる力 一般には、 30〜1 50°C程度、特に 40〜120°C程度が好ましい。架橋反応に要する時間は、エポキシ榭 脂、硬化剤、及び補助ポリマー又は Z及び補助溶媒の種類等により変動するが、一 般には 3〜48時間程度である。  [0091] The heating temperature varies depending on the type of epoxy resin and curing agent. Generally, the heating temperature is preferably about 30 to 150 ° C, particularly preferably about 40 to 120 ° C. The time required for the cross-linking reaction varies depending on the type of epoxy resin, curing agent, auxiliary polymer, or Z and auxiliary solvent, but is generally about 3 to 48 hours.
[0092] こうして架橋反応を行うことにより、エポキシ榭脂、硬化剤、並びに補助ポリマー又 は Z及び補助溶媒の混合物の液滴中で、エポキシ榭脂が架橋により硬化する。得ら れた硬化エポキシ榭脂は、補助ポリマー及び Z又は補助溶媒の存在により、相分離 が促進され、その結果、単層構造のシェル、即ち、硬化エポキシ榭脂からなるシェル が形成される。一方、コア部には、余剰の硬化剤と、補助ポリマー及び Z又は補助溶 媒とが内包された状態となる。  [0092] By performing the crosslinking reaction in this manner, the epoxy resin is cured by crosslinking in the droplets of the epoxy resin, the curing agent, and the auxiliary polymer or the mixture of Z and the auxiliary solvent. In the obtained cured epoxy resin, phase separation is promoted by the presence of the auxiliary polymer and Z or an auxiliary solvent, and as a result, a shell having a single layer structure, that is, a shell made of the cured epoxy resin is formed. On the other hand, the core portion is in a state where an excessive curing agent, an auxiliary polymer and Z or an auxiliary solvent are included.
[0093] このようにして得られた硬化剤内包微粒子を、ろ過などにより分散液から回収すれ ばよい。また、例えば温度 0〜50°C程度、圧力 103〜: L05Pa程度の条件下で乾燥す ることができる。また、自然蒸発、減圧処理、シリカゲルなどの乾燥剤の使用によって 乾燥することちでさる。 [0093] The hardener-encapsulated fine particles thus obtained may be recovered from the dispersion by filtration or the like. Also, for example, drying is performed under conditions of a temperature of about 0 to 50 ° C and a pressure of 10 3 to about L0 5 Pa. Can. It can also be dried by natural evaporation, reduced pressure treatment or the use of a desiccant such as silica gel.
[0094] 補助溶媒を使用して作製した硬化剤内包微粒子を 1液型接着剤の成分として使 用する場合は、シェル内に硬化剤とともに溶媒が封入された状態で使用してもよぐ または溶媒を除去して力 使用してもよい。  [0094] When the hardener-encapsulated fine particles prepared using an auxiliary solvent are used as a component of a one-component adhesive, the shell may be used in a state where the solvent is enclosed with the hardener in the shell or The solvent may be removed and used forcefully.
(Π)硬化剤内句,微粒子  (Ii) Hardener phrase, fine particles
このようにして得られる微粒子は、シェル及び中空部分力もなる中空微粒子の中 空部分に、エポキシ榭脂の硬化剤が内包された微粒子であって、シェルが、実質的 に、内包された硬化剤と同種の硬化剤とエポキシ榭脂との反応により得られる硬化工 ポキシ榭脂からなる微粒子である。  The fine particles obtained in this manner are fine particles in which the hollow portion of the hollow fine particles having a shell and a hollow partial force is encapsulated with an epoxy resin hardener, and the shell is substantially encapsulated. Is a fine particle made of a cured epoxy resin obtained by the reaction of the same kind of curing agent and epoxy resin.
[0095] シェルは、硬化エポキシ榭脂からなる単層構造を採り、その内部に、硬化剤ととも に、補助ポリマー及び Z又は補助溶媒が封入されている。場合によっては、硬化工 ポキシ榭脂層の内側に補助ポリマー力もなる層が形成された 2層構造になっていても よいが、補助ポリマーの量は硬化エポキシ榭脂の量に比べて格段に少ないため、シ エルは実質的に硬化エポキシ榭脂層からなる。  [0095] The shell has a single-layer structure made of a cured epoxy resin, and an auxiliary polymer and Z or an auxiliary solvent are enclosed therein together with a curing agent. In some cases, it may have a two-layer structure in which a layer that also has auxiliary polymer strength is formed inside the cured epoxy resin layer, but the amount of auxiliary polymer is significantly less than the amount of cured epoxy resin. Thus, the shell consists essentially of a cured epoxy resin layer.
[0096] 本発明の微粒子における硬化剤の内包量は特に限定されないが、前述した比率 でエポキシ榭脂に対して硬化剤を使用することにより、本発明の微粒子は、シェルに 対して 50〜500重量%程度、好ましくは 100〜200重量%程度の硬化剤を内包す るちのとなる。  [0096] The amount of the curing agent encapsulated in the fine particles of the present invention is not particularly limited, but by using the curing agent with respect to the epoxy resin in the above-described ratio, the fine particles of the present invention have 50 to 500 to the shell. The curing agent is contained in an amount of about% by weight, preferably about 100 to 200% by weight.
[0097] また本発明の微粒子の平均粒径は 0. 1〜50 μ m程度であることが好ましぐ 0. 5 〜20 m程度であることがより好ましい。上記の平均粒径の範囲であれば、シェルが 十分に厚くなり硬化剤が遺漏し難いとともに、シェル層を円滑に形成することができる  [0097] The average particle size of the fine particles of the present invention is preferably about 0.1 to 50 µm, more preferably about 0.5 to 20 m. When the average particle size is within the above range, the shell is sufficiently thick to prevent the hardener from leaking and the shell layer can be formed smoothly.
[0098] 本発明における平均粒径は、光学顕微鏡を用いて 100個の微粒子の粒径を測定 した平均値である。 [0098] The average particle size in the present invention is an average value obtained by measuring the particle size of 100 fine particles using an optical microscope.
[0099] 本発明の微粒子は、硬化剤内包部分の容積比率 Rが 10〜80%程度であること が好ましぐ 20〜70%程度であることがより好ましい。中空部分の容積比率は、下記 の式で表される値である。 [0100] R(%) = (rh/rp) 3 X 100 [0099] In the fine particles of the present invention, the volume ratio R of the encapsulating part of the curing agent is preferably about 10 to 80%, more preferably about 20 to 70%. The volume ratio of the hollow portion is a value represented by the following formula. [0100] R (%) = (rh / rp) 3 X 100
(式中、 rhは微粒子の硬化剤内包部分の半径であり、 rpは微粒子の半径である。 ) ここで、硬化剤内包部分とは、微粒子カゝら硬化剤を除去した場合の中空部分をい う。硬化剤内包部分の容積比率が上記範囲であればシェルの厚みが大きくなりすぎ ず 1液型接着剤用硬化剤としての使用に際して適当な力でシェルを破壊することが できるものとなる。また、硬化剤の含有量が十分になり 1液型接着剤の調製時に微粒 子量が少なくて済む。  (In the formula, rh is the radius of the hardener encapsulating part of the fine particles, and rp is the radius of the microparticles.) Here, the hardener encapsulating part is the hollow part when the hardener is removed from the microparticles. Say. If the volume ratio of the curing agent-encapsulating portion is in the above range, the thickness of the shell does not become too large, and the shell can be destroyed with an appropriate force when used as a curing agent for a one-component adhesive. In addition, the content of the curing agent is sufficient, and the amount of fine particles can be reduced when preparing a one-component adhesive.
[0101] 容積比率は、例えば上記説明した製造方法において、各成分の混合比率を調節 することにより、上記範囲に調整することができる。即ち、上記容積比率は、製造に使 用したエポキシ榭脂と硬化剤との反応性比を 1/1と仮定して、両者の使用比率から 硬化剤の容積比率を算出することによつても求めることができる。  [0101] The volume ratio can be adjusted to the above range by adjusting the mixing ratio of each component in the production method described above, for example. That is, the above volume ratio is calculated by calculating the volume ratio of the curing agent from the usage ratio of the two assuming that the reactivity ratio between the epoxy resin used in the production and the curing agent is 1/1. Can be sought.
[0102] また本発明の微粒子は、エポキシ榭脂及び硬化剤の種類、シェル厚さ、硬化剤の 内包量等によって異なるが、微小圧縮試験器 (島津製作所社製)を用いて測定した 場合の圧裂限界荷重が通常 1〜: LOOmN程度であり、好ましくは 3〜50mN程度であ る。この範囲であることにより、接着剤組成物の成分として使用する場合に、簡単に破 壊することができるとともに、接着剤組成物中で使用前に潰れてしまうということがな い。  [0102] The fine particles of the present invention vary depending on the type of epoxy resin and curing agent, shell thickness, amount of encapsulated curing agent, etc., but when measured using a micro compression tester (manufactured by Shimadzu Corporation). The crushing limit load is usually about 1 to about LOOmN, preferably about 3 to 50 mN. By being in this range, when used as a component of the adhesive composition, it can be easily broken and is not crushed before use in the adhesive composition.
(m) ί液型エポキシ榭脂榇羞剤組成物  (m) ί liquid type epoxy resin glaze composition
本発明の 1液型エポキシ榭脂接着剤組成物は、上記説明した本発明の硬化剤内 包微粒子と、エポキシ榭脂とを含むものである。  The one-pack type epoxy resin adhesive composition of the present invention comprises the above-described curing agent-containing fine particles of the present invention and epoxy resin.
[0103] エポキシ榭脂と微粒子との使用比率は、組成物中に含まれるエポキシ榭脂と硬化 剤との化学当量比が、エポキシ榭脂:硬化剤 = 1 : 0. 5〜2程度、好ましくは 1 : 1程度 になるような比率で使用すればょ 、。  [0103] The use ratio of the epoxy resin to the fine particles is such that the chemical equivalent ratio of the epoxy resin and the curing agent contained in the composition is epoxy resin: curing agent = 1: 0.5 to 2, preferably Should be used at a ratio of about 1: 1.
[0104] またこの接着剤組成物は、エポキシ榭脂接着剤組成物に通常添加される種々の添 加剤を含むことができる。接着剤の用途により異なる力 このような添加剤として、炭 酸カルシウム、炭酸マグネシウムのような充填剤、熱可塑性エラストマ一のような可撓 性付与剤、水酸ィ匕アルミニウムのような難燃剤、ガラス繊維のような補強剤、カーボン ブラックのような導電性付与剤、ロジンのような粘着剤付与剤、フタル酸ジブチルのよ うな希釈剤、微粉末シリカのようなチクソ剤、シリコーンオイルのような消泡剤、アクリル 榭脂のようなレべリング剤、エステル系ワックスのような離型剤、顔料などが挙げられ る。 [0104] The adhesive composition may contain various additives usually added to the epoxy resin adhesive composition. Different forces depending on the adhesive application Such additives include fillers such as calcium carbonate and magnesium carbonate, flexibility imparting agents such as thermoplastic elastomers, flame retardants such as hydroxyaluminum hydroxide, Reinforcing agents such as glass fiber, conductivity imparting agents such as carbon black, tackifiers such as rosin, dibutyl phthalate Such diluents, thixotropic agents such as finely divided silica, antifoaming agents such as silicone oil, leveling agents such as acrylic resin, release agents such as ester waxes, pigments and the like.
(IV)エポキシ鋼旨による被着物の接着方法  (IV) Bonding method of adherend with epoxy steel
本発明の第 1の被着物の接着方法は、上記説明した本発明の 1液型エポキシ榭 脂接着剤組成物を 1対の被着物間に置く工程と、この被着物同士を押圧することによ り微粒子シェルカゝら硬化剤を放出させる工程と、エポキシ榭脂と硬化剤とを架橋反応 させて被着物間を接着する工程とを含む方法である。これにより、架橋エポキシ榭脂 が生成して被着物間が接着される  The first adherend adherence method of the present invention includes a step of placing the above-described one-pack type epoxy resin adhesive composition of the present invention between a pair of adherends and pressing the adherends together. More specifically, the method includes a step of releasing the curing agent from the fine particle sheller, and a step of causing the epoxy resin and the curing agent to undergo a crosslinking reaction to bond the adherends. As a result, cross-linked epoxy resin is generated and the adherends are adhered to each other.
また、 1液型エポキシ榭脂接着剤組成物を 1対の被着物間に置くのに代えて、上 記説明した硬化剤内包微粒子とエポキシ榭脂とを 1対の被着物間で混合することも できる。  Also, instead of placing the one-component epoxy resin adhesive composition between a pair of adherends, the curing agent-encapsulated fine particles and the epoxy resin described above are mixed between the pair of adherends. You can also.
[0105] ここで、「置く」は、塗布の他、スポット状に付着させること等も含む概念である。  Here, “placement” is a concept that includes spotting in addition to application.
[0106] エポキシ榭脂と硬化剤との反応は、好ましくは 30〜150°C程度、より好ましくは 40 〜120°C程度で行えばよ!、。 [0106] The reaction between the epoxy resin and the curing agent is preferably performed at about 30 to 150 ° C, more preferably about 40 to 120 ° C!
(V)イソシァネー卜綱旨 > 句,微粒^の観告 去  (V) Isoshiane Tsunazuna> Phrase, notice of fine particles ^
本発明の製造方法は、シェル及び中空部分力 なる中空微粒子の中空部分に、 ポリオール、ポリアミン、及びポリチオール力 なる群より選ばれる活性水素化合物又 はポリイソシァネートが内包された微粒子の製造方法である。この方法は、分散安定 剤の水溶液中に、ポリイソシァネートと上記活性水素化合物とを含む混合物を分散さ せる第 1工程と;ポリイソシァネートと上記活性水素化合物とを重付加反応させる第 2 工程とを含む。この混合物は、ポリイソシァネートに対して化学当量比で 2〜25程度 になる比率で上記活性水素化合物を含むか、又は上記活性水素化合物に対して化 学当量比で 2〜25程度になる比率でポリイソシァネートを含む。  The production method of the present invention is a method for producing fine particles in which an active hydrogen compound or polyisocyanate selected from the group consisting of polyol, polyamine, and polythiol force is encapsulated in a hollow portion of a hollow fine particle having a shell and a hollow partial force. is there. This method comprises a first step of dispersing a mixture containing a polyisocyanate and the active hydrogen compound in an aqueous dispersion stabilizer solution; a polyaddition reaction of the polyisocyanate and the active hydrogen compound. 2 processes. This mixture contains the active hydrogen compound at a chemical equivalent ratio of about 2 to 25 with respect to the polyisocyanate, or a chemical equivalent ratio of about 2 to 25 with respect to the active hydrogen compound. Contains polyisocyanate in proportions.
分散安定剤  Dispersion stabilizer
分散安定剤としては、ポリイソシァネート、活性水素化合物、及び補助ポリマー又は 補助溶媒の混合物を、水中に分散して形成した液滴が、合一しないようにする作用 を有するものを広 、範囲力 使用できる。 [0107] 例えば、ポリビュルアルコール、メチルセルロース、ェチルセルロース、ポリアタリ ル酸、ポリアクリルイミド、ポリエチレンォキシド、ポリ(ノヽイドロォキシステアリン酸 g ーメタクリル酸メチルー co—メタクリル酸)共重合体等の高分子分散安定剤、ノ-オン 系界面活性剤、ァニオン系界面活性剤、両性界面活性剤等が挙げられる。中でも、 ポリビニルアルコール等の高分子分散安定剤が好ましい。 A wide range of dispersion stabilizers have the effect of preventing droplets formed by dispersing a mixture of a polyisocyanate, an active hydrogen compound, and an auxiliary polymer or auxiliary solvent in water to coalesce. Power available. [0107] For example, polybulol alcohol, methylcellulose, ethylcellulose, polyacrylic acid, polyacrylimide, polyethyleneoxide, poly (nodoxystearic acid g-methyl methacrylate-co-methacrylic acid) copolymer, etc. Examples thereof include molecular dispersion stabilizers, non-ionic surfactants, anionic surfactants, and amphoteric surfactants. Among these, polymer dispersion stabilizers such as polyvinyl alcohol are preferable.
[0108] 分散安定剤の使用量は、広い範囲から選択できる力 一般には、ポリイソシァネー ト、活性水素化合物、及び補助ポリマー又は補助溶媒の混合物の 1重量部に対して 、 0. 005〜1重量部程度、特に 0. 01〜0. 5重量部程度とするのが好ましい。  [0108] The amount of the dispersion stabilizer used can be selected from a wide range. Generally, 0.001 to 1 part by weight with respect to 1 part by weight of the mixture of polyisocyanate, active hydrogen compound, and auxiliary polymer or auxiliary solvent. It is preferable that the amount is about 0.01 to 0.5 parts by weight.
[0109] また、分散安定剤の水溶液において、分散安定剤の濃度は上記液滴が合一しな いような濃度となるように適宜選択すればよい。一般には、分散安定剤水溶液の濃度 は、 0. 05〜5重量%程度、特に 0. 1〜2重量%程度の範囲に調整するのが好まし い。  [0109] Further, in the dispersion stabilizer aqueous solution, the concentration of the dispersion stabilizer may be appropriately selected so that the droplets do not coalesce. Generally, it is preferable to adjust the concentration of the aqueous dispersion stabilizer solution to a range of about 0.05 to 5% by weight, particularly about 0.1 to 2% by weight.
ポリイソシァネート  Polyisocyanate
ポリイソシァネートは、水難溶性であることが好ましいが、通常はこの要件は満たさ れる。  The polyisocyanate is preferably poorly water soluble, but this requirement is usually met.
[0110] ポリイソシァネートは、特に制限されず、 1分子中に 2個以上のイソシァネート基を有 する公知の化合物を使用できる。例えば、 4, 4'ージフエニルメタンジイソシァネート( MDI)、水添カ卩 MDI、 4, 4,一ビフエ-ルジイソシァネートトリデンジイソシァネート、ィ ソフォロンジイソシァネート、 1, 3 キシリレンジイソシァネート、 1, 4ーキシレンジイソ シァネート、 p—テトラメチルキシレンジイソシァネート、 m—テトラメチルキシレンジィ ソシァネート、 2, 4 トリレンジイソシァネート、 2, 6 トリレンジイソシァネート、 1, 5 ナフタレンジイソシァネート、 m フエ-レンジイソシァネート、 p フエ-レンジイソ シァネート、 トリフエ-ノレメタントリイソシァネート、 4, 4'ージシクロへキシノレメタンジィ ソシァネート、 1, 4ーテトラメチレンジイソシァネート、 1, 6 へキサメチレンジイソシァ ネート、 1, 8 オタタメチレンジイソシァネート、 L リジンジイソシァネート、 1, 6, 11 —ゥンデカントリイソシァネート、 4, 4' , 4"—トリフエ-ルメタントリイソシァネート、 2, 4, 4, 一ビフエ-ルトリイソシァネート、 2, 4, 4, 一ジフエ-ルメタントリイソシァネート、 ポリメチレンフエ-ルイソシァネートなどが挙げられる。ポリイソシァネートは単独で又 は 2種以上組み合わせて使用できる。 [0110] The polyisocyanate is not particularly limited, and a known compound having two or more isocyanate groups in one molecule can be used. For example, 4,4'-diphenylmethane diisocyanate (MDI), hydrogenated carbonate MDI, 4,4,1-biphenyl diisocyanate tridene diisocyanate, isophorone diisocyanate, 1 , 3 xylylene diisocyanate, 1,4-xylene diisocyanate, p-tetramethylxylene diisocyanate, m-tetramethylxylene diisocyanate, 2,4 tolylene diisocyanate, 2,6 tolylene diisocyanate, 1,5 naphthalene diisocyanate, m-phenolic diisocyanate, p-phenolic diisocyanate, triphenol-dimethane triisocyanate, 4,4'-dicyclohexylenomethane diisocyanate, 1,4-tetramethylene Diisocyanate, 1, 6 Hexamethylene diisocyanate, 1, 8 Ottamethylene diisocyanate, L-Lysine diisocyanate 1, 6, 11 —Undecane triisocyanate, 4, 4 ', 4 "—Triphenylmethane triisocyanate, 2, 4, 4, 1-biphenyl triisocyanate, 2, 4 4, 4-diphenylmethane triisocyanate, polymethylenephenol isocyanate, etc. Polyisocyanate alone or Can be used in combination of two or more.
[0111] 特に、ポリイソシァネートを含む液滴を分散させる第 1工程の作業性がよい点で室 温で液体状のものが好ましぐこのようなポリイソシァネートとしてイソフォロンジイソシ ァネート、ジフエニルメタンジイソシァネート、メチレンジイソシァネート、 日本ポリウレタ ン工業社製のコロネート HX等が [0111] In particular, isophorone diisocyanate is preferred as such polyisocyanate, which is preferably liquid at room temperature in terms of good workability in the first step of dispersing droplets containing polyisocyanate. , Diphenylmethane diisocyanate, methylene diisocyanate, Coronate HX manufactured by Nippon Polyuretan Kogyo Co., Ltd.
挙げられる。中でも、イソフォロンジイソシァネートがより好ましい。  Can be mentioned. Of these, isophorone diisocyanate is more preferable.
[0112] また、 2官能イソシァネート及び 3官能イソシァネートの双方を使用できる力 イソ シァネート榭脂からなるシェルが内包成分を長期にわたり保持できる強度を有する点 で、 3官能イソシァネートがより好ましい。 [0112] Further, the ability to use both a bifunctional isocyanate and a trifunctional isocyanate. A trifunctional isocyanate is more preferred in that the shell made of isocyanate resin has a strength capable of holding the inclusion component for a long period of time.
活件 7kま化 物  7k chemicals
本発明においては、活性水素化合物として、ポリオール、ポリアミン、及びポリチォ 一ルカもなる群より選ばれる化合物を用いる。ポリオールはポリイソシァネートと反応 してポリウレタン榭脂を与え、ポリアミンはポリイソシァネートと反応してポリウレァ榭脂 を与え、ポリチオールはポリイソシァネートと反応してポリチォウレタン榭脂を与える。  In the present invention, as the active hydrogen compound, a compound selected from the group consisting of polyol, polyamine, and polythiolca is used. Polyols react with polyisocyanates to give polyurethane resins, polyamines react with polyisocyanates to give polyurea resins, and polythiols react with polyisocyanates to give polythiourethane resins.
[0113] 活性水素化合物は 1種を単独で又は 2種以上を組み合わせて使用できる。また、例 えばポリオールとポリアミンとを混合使用することもできる。  [0113] The active hydrogen compounds may be used alone or in combination of two or more. For example, a polyol and a polyamine can be mixed and used.
<ポリオール >  <Polyol>
ポリオールとしては、ポリウレタンの製造原料として公知の油溶性のポリアルコー ルを広く使用できる。具体的には、エチレングリコール、ジエチレングリコール、プロピ レングリコール、ジプロピレングリコール、トリメチレングリコール、テトラメチレングリコ ール(1, 3—または 1, 4ーブチレングリコール)、テトラメチレンエーテルグリコール、 ネオペンチルグリコール、 1, 6—へキサメチレングリコール、デカメチレングリコール、 ノナンジオール,ドデカンジオール,ビスフエノール A、ビスフエノール F、 p—キシリレ ングリコール、 1, 4ーシクロへキサンジオール、 1, 4ーシクロへキサンジメタノール等 が挙げられる。  As the polyol, known oil-soluble polyalcohol can be widely used as a raw material for producing polyurethane. Specifically, ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, trimethylene glycol, tetramethylene glycol (1,3- or 1,4-butylene glycol), tetramethylene ether glycol, neopentyl glycol, 1,6-hexamethylene glycol, decamethylene glycol, nonanediol, dodecanediol, bisphenol A, bisphenol F, p-xylylene glycol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol, etc. Is mentioned.
[0114] また、これらの低分子ポリアルコールの重合体または共重合体、またはこれらの低 分子アルコールの 1種又は 2種以上にエチレンォキシド、プロピレンォキシド、ブチレ ンォキシド、テトラヒドロフラン、スチレンォキシドなどの 1種又は 2種以上を付加するこ とにより得られるポリエーテルポリアルコールも挙げられる。 [0114] Further, a polymer or copolymer of these low molecular weight polyalcohols, or one or more of these low molecular weight alcohols may be ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, styrene oxide, or the like. Add seeds or more than two And polyether polyalcohol obtained by the above.
[0115] さらに、これらの低分子ポリアルコール又はこれらのアルキレンォキシド付加物等 の 1種又は 2種以上と、マロン酸、マレイン酸、コハク酸、アジピン酸、グルタル酸、ピ メリン酸、セバシン酸、シユウ酸、フタル酸、イソフタル酸、テレフタル酸、へキサヒドロ フタル酸などの 1種又は 2種以上を反応させることにより得られるポリエステルポリアル コール;プロピオラタトン、ブチロラタトン、力プロラタトンなどの環状エステルを開環重 合させることにより得られるポリエステルポリアルコール;ポリアルコールと環状エステ ルと力 得られるポリエステルポリアルコールなども例示できる。  [0115] Further, one or more of these low molecular weight polyalcohols or their alkylene oxide adducts, and malonic acid, maleic acid, succinic acid, adipic acid, glutaric acid, pimelic acid, sebacic acid Polyester polyalcohol obtained by reacting one or more of oxalic acid, oxalic acid, phthalic acid, isophthalic acid, terephthalic acid, hexahydrophthalic acid, etc .; ring opening of cyclic esters such as propiolataton, butyrolataton, and force prolataton Examples include polyester polyalcohol obtained by polymerization; polyester polyalcohol obtained from polyalcohol and cyclic ester, and the like.
[0116] ポリエーテルポリアルコール又はポリエステルポリアルコールは、分子量 80〜300 程度、特に 100〜200程度のものを使用できる。  [0116] As the polyether polyalcohol or polyester polyalcohol, those having a molecular weight of about 80 to 300, particularly about 100 to 200 can be used.
[0117] 特に、難水溶性であるために水中に分散させ易い点で、ポリエーテルポリアルコ ール、ポリエステルポリアルコールが好ましぐ中でもポリエステルアルコールがより好 ましい。  [0117] In particular, polyester alcohol is more preferable among polyether polyalcohol and polyester polyalcohol because they are poorly water-soluble and easy to disperse in water.
<ポリアミン >  <Polyamine>
ポリアミンの種類も特に限定されず、ポリウレァ製造に通常用いられるポリアミンを 制限無く使用できる。  The type of polyamine is not particularly limited, and polyamines usually used for polyurea production can be used without limitation.
[0118] このようなポリアミンとして、エチレンジァミン、イソホロンジァミン、 3, 9パンァミン- [0118] Examples of such polyamines include ethylenediamine, isophoronediamine, 3,9panamine-
2, 4, 8, 10—テトラ才キサスピロドウンデカン、リシン、フエ二レンジァミン、 2, 2, 4 トリメチルへキサメチレンジァミン、トリレンジァミン、ヒドラジン、ピぺラジン、へキサメチ レンジァミン、プロピレンジァミン、ジシクロへキシルメタン 4, 4ージァミン、 2 ヒドロ 2, 4, 8, 10—Tetra-xiaspirodoundecane, lysine, phenylenediamine, 2, 2, 4 trimethylhexamethylenediamine, tolylenediamine, hydrazine, piperazine, hexamethylenediamine, propylenediamine , Dicyclohexylmethane 4,4-diamin, 2 hydro
—ヒドロキシプロピルエチレンジァミン,変性脂肪族ァミン等のジァミンを挙げることが できる。 —Diamines such as hydroxypropylethylenediamine and modified aliphatic amine can be mentioned.
[0119] 中でも、水への溶解度が低ぐかつ粘度が低いために水中に分散させ易い点で、 [0119] Among them, the solubility in water is low and the viscosity is low, so that it can be easily dispersed in water.
3, 9パンァミン- 2, 4, 8, 10—テトラオキサスピロドウンデカンや変性脂肪族ァミンが 好ましぐ変性脂肪族ァミンがより好ましい。 3,9Panamine-2,4,8,10-Tetraoxaspirodoundecane and modified aliphatic amines are preferred, and modified aliphatic amines are more preferred.
<ポ>2チォーノレ > ポリチォーノレとしては、例えば、 1, 2—エタンジチォーノレ、 1, 2—プロパンジチォ ール、 1, 3 プロパンジチオール、 1, 4 ブタンジチオール、 1, 5 ペンタンジチォ ール、 1, 6 へキサンジチオール、 1, 7 ヘプタンジチオール、 1, 8 オクタンジチ オール、 1, 9ーノナンジチオール、 1, 10 デカンジチオール、 1, 12 ドデカンジ チオール、 2, 2 ジメチルー 1, 3 プロパンジチオール、 3—メチルー 1, 5 ペンタ ンジチオール、 2—メチルー 1, 8 オクタンジチオール、 1, 4ーシクロへキサンジチ オール、 1, 4 ビス(メルカプトメチル)シクロへキサン、 2 メルカプトェチルエーテ ルカプトメチル) 1, 4 ジォキサン、 2, 5 ビス(メルカプトメチル) 1, 4ージチア ン、 1, 1, 1ートリス(メルカプトメチル)ェタン、 2—ェチルー 2—メルカプトメチルー 1, 3—プロパンジチオール、テトラキス(メルカプトメチル)メタン、 3, 3'ーチォビス(プロ パン 1, 2 ジチオール)、 2, 2,ーチォビス(プロパン 1, 3 ジチオール)、ペン タエリスリトールテトラキス (メルカプトプロピオネート)、ペンタエリスリトールテトラキス( メルカプトアセテート)等の脂肪族ポリチオールや; <Po> 2 Chionore> For example, 1,2-ethanedithiole, 1,2-propanedithiol, 1,3 propanedithiol, 1,4 butanedithiol, 1,5 pentanedithiol, 1,6 hexanedithiol, 1,7 heptanedithiol, 1,8 octanedithiol, 1,9-nonanedithiol, 1,10 decanedithiol, 1,12 dodecanedithiol, 2,2 dimethyl-1,3 propanedithiol, 3-methyl-1,5-pentanedithiol, 2-Methyl-1,8 octanedithiol, 1,4-cyclohexanedithiol, 1,4 bis (mercaptomethyl) cyclohexane, 2 mercaptoethyl ethercaptomethyl) 1,4 dioxane, 2,5 bis (mercaptomethyl) 1 , 4-dithiane, 1, 1, 1-tris (mercaptomethyl) ethane, 2-ethylol 2-mercaptomethyl-1, 3- Pandithiol, tetrakis (mercaptomethyl) methane, 3,3'-thiobis (propane 1,2 dithiol), 2,2, -thiobis (propane 1,3 dithiol), pentaerythritol tetrakis (mercaptopropionate), pentaerythritol Aliphatic polythiols such as tetrakis (mercaptoacetate);
1, 2 ベンゼンジチォ一ノレ、 1, 3 ベンゼンジチォ一ノレ、 1, 4 ベンゼンジチォ ール、 1, 3, 5 ベンゼントリチオール、 1, 2 ビス(メルカプトメチル)ベンゼン、 1, 3 ビス(メルカプトメチル)ベンゼン、 1, 4 ビス(メルカプトメチル)ベンゼン、 1, 3, 5 ートリス(メルカプトメチル)ベンゼン、トルエン 3, 4—ジチオール等の芳香族ポリチ オールが挙げられる。  1,2 benzenedithiole, 1,3 benzenedithiole, 1,4 benzenedithiol, 1,3,5 benzenetrithiol, 1,2 bis (mercaptomethyl) benzene, 1,3 bis (mercaptomethyl) benzene, Aromatic polythiols such as 1,4 bis (mercaptomethyl) benzene, 1,3,5 tris (mercaptomethyl) benzene, toluene 3,4-dithiol.
特に、 1, 10—デカンジチオールや 1, 12—ドデカンジチオールが好ましぐ 1, 1 2—ドデカンジチオールがより好ましい。  In particular, 1,1 2-dodecanedithiol is preferred, and 1,12-dodecanedithiol is preferred.
ポリイソシァネートと活性水素化合物との組み合わせ Combination of polyisocyanate and active hydrogen compound
ポリイソシァネートと活性水素化合物との好ま 、組み合わせとしては、イソフォロ ンジイソシアナートと変性脂肪族ァミンとの組み合わせ、イソフォロンジイソシアナート とドデカンジオールとの組み合わせ、メチレンジイソシァネート(例えばミリオネート M R—200 (商品名))と変性脂肪族ァミンとの組み合わせ、コロネート HX (商品名)と変 性脂肪族ァミンとの組み合わせ、イソフォロンジイソシアナートと 3, 9パンァミン- 2, 4 , 8, 10—テトラオキサスピロドウンデカンとの組み合わせ等が挙げられる。 [0121] 活性水素化合物の方を過剰とする場合、ポリイソシァネートと活性水素化合物との 化学当量比が、ポリイソシァネート:活性水素化合物 = 1 : 2〜25程度、好ましくは 3〜 23程度、より好ましくは 4〜20程度になるようにすればよい。ここでいう化学当量比は 、ポリイソシァネートのイソシァネート基数と活性水素化合物の活性水素供与基数と の比率である。即ち、この場合、ポリイソシァネートのイソシァネート基の数 1に対して 、活性水素化合物の活性水素供与性官能基数が 2〜25程度になるように、活性水 素化合物の使用量を定めればよい。 Preferred combinations of polyisocyanates and active hydrogen compounds include combinations of isophorone diisocyanate and modified aliphatic amines, combinations of isophorone diisocyanate and dodecane diol, methylene diisocyanate (eg Millionate MR —200 (trade name)) with a modified aliphatic amine, Coronate HX (trade name) with a modified aliphatic amine, isophorone diisocyanate and 3,9panamamine-2, 4, 8, 10 —Combination with tetraoxaspirodoundecane. [0121] When the active hydrogen compound is excessive, the chemical equivalent ratio of the polyisocyanate to the active hydrogen compound is polyisocyanate: active hydrogen compound = about 1 to 2 to 25, preferably 3 to 23 The degree may be adjusted to about 4 to 20, more preferably. The chemical equivalent ratio here is the ratio of the number of isocyanate groups of the polyisocyanate to the number of active hydrogen donor groups of the active hydrogen compound. That is, in this case, if the amount of the active hydrogen compound is determined so that the number of active hydrogen donating functional groups of the active hydrogen compound is about 2 to 25 with respect to the number of isocyanate groups of the polyisocyanate, Good.
[0122] このようにポリイソシァネートに対して過剰量の活性水素化合物を使用することによ り、シェル形成に関与しない余剰の活性水素化合物がシェル内の中空部分に取り込 まれる。また、ポリイソシァネートに対する活性水素化合物の使用量が余りに多いと、 イソシァネート榭脂が生成し難 、が、上記範囲であればポリイソシァネートと活性水 素化合物との重付加反応によるシェル形成が迅速に行われる。  [0122] By using an excess amount of the active hydrogen compound relative to the polyisocyanate in this way, an excess of the active hydrogen compound that does not participate in shell formation is taken into the hollow portion in the shell. In addition, if the amount of active hydrogen compound used relative to polyisocyanate is too large, it is difficult to produce isocyanate resin, but if it is within the above range, shell formation is caused by polyaddition reaction of polyisocyanate and active hydrogen compound Is done quickly.
[0123] 一方、ポリイソシァネートの方を過剰とする場合は、活性水素化合物とポリイソシァ ネートとの化学当量比力 活性水素化合物:ポリイソシァネート = 1 : 2〜25程度、好 ましくは 3〜23程度、より好ましくは 4〜20程度になるようにすればよい。この場合、 活性水素化合物の活性水素供与基の数 1に対して、ポリイソシァネートのイソシァネ ート基数が 2〜25程度になるように、ポリイソシァネートの使用量を定めればよい。  [0123] On the other hand, when polyisocyanate is used in excess, the chemical equivalent ratio of active hydrogen compound and polyisocyanate active hydrogen compound: polyisocyanate = 1: 2 to 25, preferably It may be about 3 to 23, more preferably about 4 to 20. In this case, the amount of polyisocyanate used may be determined so that the number of isocyanate groups in the polyisocyanate is about 2 to 25 with respect to the number of active hydrogen donor groups in the active hydrogen compound.
[0124] このように活性水素化合物に対して過剰量のポリイソシァネートを使用することによ り、シェル形成に関与しない余剰のポリイソシァネートがシェル内の中空部分に取り 込まれる。また、活性水素化合物に対するポリイソシァネートの使用量が余りに多いと 、イソシァネート榭脂が生成し難いが、上記範囲であればポリイソシァネートと活性水 素化合物との重付加反応によるシェル形成が迅速に行われる。  [0124] By using an excess amount of polyisocyanate relative to the active hydrogen compound in this way, excess polyisocyanate not involved in shell formation is taken into the hollow portion of the shell. In addition, if the amount of polyisocyanate used in the active hydrogen compound is too large, it is difficult to produce isocyanate resin, but if it is within the above range, shell formation by polyaddition reaction of polyisocyanate and active hydrogen compound may occur. Done quickly.
補助ポリマー ·補助溶媒  Auxiliary polymer
分散安定剤の水溶液中に分散させる混合物は、ポリイソシァネート、活性水素化合 物に加えて、下記の補助ポリマー又は補助溶媒を含むことが好ましい。  The mixture dispersed in the aqueous solution of the dispersion stabilizer preferably contains the following auxiliary polymer or auxiliary solvent in addition to the polyisocyanate and the active hydrogen compound.
[0125] 即ち、ポリイソシァネートと活性水素化合物との反応により得られるイソシァネート 榭脂に対して相溶性が低ぐかつ、補助ポリマー又は補助溶媒と水との間の界面張 力( γ (mN/m)とイソシァネート榭脂と水との間の界面張力( γ y) (mN/m)との関係 にお 、て、 γ χ≥ γ yの条件を満たす補助ポリマー又は補助溶媒である(条件 A)。 [0125] That is, the compatibility between the isocyanate obtained by the reaction of the polyisocyanate and the active hydrogen compound is low, and the interfacial tension between the auxiliary polymer or auxiliary solvent and water (γ (mN / m) and the interfacial tension (γ y ) (mN / m) between isocyanate resin and water Incidentally, it is an auxiliary polymer or auxiliary solvent that satisfies the condition of γ χ ≥ γ y (condition A).
[0126] また、このポリマー又は溶媒は、ポリウレタンと活性水素化合物との重付加反応によ り得られるイソシァネート榭脂に対して低 、相溶性を有して 、ればよ 、(条件 B)。 [0126] The polymer or solvent should be low and compatible with the isocyanate resin obtained by the polyaddition reaction between polyurethane and an active hydrogen compound (Condition B).
[0127] 具体的には、補助ポリマー及び補助溶媒としては、ポリウレタンと活性水素化合物と の重付加反応により得られるイソシァネート榭脂より、極性が低いものを用いることが できる。 [0127] Specifically, as the auxiliary polymer and the auxiliary solvent, those having a lower polarity than the isocyanate resin obtained by polyaddition reaction between polyurethane and an active hydrogen compound can be used.
[0128] 本明細書において、補助ポリマー及び補助溶媒とイソシァネート榭脂との相溶性は 、次の方法で測定したものである。すなわち、イソシァネート榭脂の原料であるポリィ ソシァネートと、補助ポリマー又は補助溶媒と、必要であればトルエンとを適当な重量 比率で含む溶液に、活性水素化合物 (ポリイソシァネートに対して等化学当量)を添 加し、 70°C、窒素ガス雰囲気中で、重付加反応を起こさせる。この反応を光路長 lcm の石英ガラスセル内で行 ヽ、波長 550nmの光を照射した場合の光透過率を経時的に 測定する。補助ポリマー又は補助溶媒の濃度を増加させていくと、当初約 100%であ つた透過率が、イソシァネート榭脂が相分離することによって架橋時間経過時に急激 に 0%近くまで低下する。この場合に、補助ポリマー又は補助溶媒とイソシァネート榭 脂との相溶性が低いと 0%近くまで低下するが、補助ポリマー又は補助溶媒とイソシ ァネート榭脂との相溶性が高いと透過率はほとんど低下しない。また、補助ポリマー 又は補助溶媒とイソシァネート榭脂との相溶性が低 、ほど、硬化開始から透過率の 低下が起こるまでの時間が短くなる。  [0128] In the present specification, the compatibility of the auxiliary polymer and the auxiliary solvent with isocyanate is measured by the following method. That is, an active hydrogen compound (equivalent chemical equivalent to polyisocyanate) is added to a solution containing polyisocyanate, which is a raw material of isocyanate, an auxiliary polymer or auxiliary solvent, and if necessary, toluene in an appropriate weight ratio. ) Is added to cause a polyaddition reaction in a nitrogen gas atmosphere at 70 ° C. This reaction is carried out in a quartz glass cell having an optical path length of 1 cm, and the light transmittance is measured over time when irradiated with light having a wavelength of 550 nm. As the concentration of the auxiliary polymer or auxiliary solvent is increased, the permeability, which was initially about 100%, rapidly decreases to near 0% as the crosslinking time elapses due to phase separation of the isocyanate chain. In this case, if the compatibility between the auxiliary polymer or auxiliary solvent and the isocyanate resin is low, it decreases to nearly 0%. However, if the compatibility between the auxiliary polymer or auxiliary solvent and the isocyanate resin is high, the transmittance is almost reduced. do not do. In addition, the lower the compatibility between the auxiliary polymer or auxiliary solvent and the isocyanate resin, the shorter the time from the start of curing until the decrease in transmittance occurs.
[0129] イソシァネート榭脂に対して低い相溶性を有する補助ポリマー又は補助溶媒として は、前記方法で透過率を測定した場合に、ポリイソシァネートの架橋率カ^〜 20%程 度、好ましくは 1〜10%程度で透過率の低下が起こる補助ポリマー又は補助溶媒が 挙げられる。  [0129] As an auxiliary polymer or auxiliary solvent having low compatibility with isocyanate resin, when the transmittance is measured by the above method, the crosslinking ratio of polyisocyanate is about 20% to about 20%, preferably Auxiliary polymers or cosolvents that cause a decrease in transmittance at about 1 to 10%.
[0130] また本発明において、界面張力は、 ASTM- 971-50に規定されるデュヌィの白金リン グ法で測定した値である。  [0130] Further, in the present invention, the interfacial tension is a value measured by the Duny platinum ring method defined in ASTM-971-50.
[0131] なお、補助ポリマー及び補助溶媒は、ポリイソシァネート及び活性水素化合物の 混合物に溶解するものであることが望ましいが、通常この要件は満たされる。 [0131] The auxiliary polymer and the auxiliary solvent are desirably soluble in a mixture of polyisocyanate and active hydrogen compound, but this requirement is usually satisfied.
[0132] 条件 A及び条件 Bを満たす補助ポリマー及び補助溶媒は、ポリイソシァネート及 び活性水素化合物とそれらの重付加反応により得られるイソシァネート榭脂との相分 離を促進する。さらに、ポリイソシァネート、活性水素化合物、補助ポリマー又は Z及 び補助溶媒の混合物中で、ポリイソシァネートと活性水素化合物とが反応してイソシ ァネート榭脂となり、このイソシァネート榭脂が水との界面に吸着される際に、イソシァ ネート榭脂の方が補助ポリマー又は Z及び補助溶媒よりも水との界面に吸着され易 くなり、その結果、イソシァネート榭脂からなるシェルを有する微粒子が得られる。この 際、前述したように、イソシァネート又は活性水素化合物が過剰に存在するため、過 剰成分が補助ポリマー又は Z及び補助溶媒とともにシェル内に取り込まれる。 [0132] The auxiliary polymer and the auxiliary solvent satisfying the conditions A and B are polyisocyanate and And promotes phase separation between the active hydrogen compounds and isocyanate resin obtained by their polyaddition reaction. Furthermore, in a mixture of polyisocyanate, active hydrogen compound, auxiliary polymer or Z and auxiliary solvent, the polyisocyanate reacts with the active hydrogen compound to form an isocyanate resin, which is then mixed with water. When adsorbed on the interface, the isocyanate resin is more easily adsorbed on the interface with water than the auxiliary polymer or Z and auxiliary solvent. As a result, fine particles having a shell made of isocyanate resin are obtained. It is done. At this time, as described above, since the isocyanate or the active hydrogen compound is excessively present, the excess component is taken into the shell together with the auxiliary polymer or Z and the auxiliary solvent.
[0133] 補助ポリマーとしては、例えばポリスチレン、ポリメタクリル酸メチル、ポリメタクリル 酸ブチルなどを使用できる。また、補助ポリマーは分子量 10万〜 30万程度が好まし ぐこの範囲であれば相分離を十分に促進しかつ、ポリイソシァネート、活性水素化 合物、及び補助ポリマー又は補助溶媒を含む混合物の粘度がそれほど上昇しな 、。 補助ポリマーは 1種を単独で又は 2種以上を組み合わせて使用できる。  [0133] As the auxiliary polymer, for example, polystyrene, polymethyl methacrylate, polybutyl methacrylate and the like can be used. In addition, the auxiliary polymer preferably has a molecular weight of about 100,000 to 300,000, and in this range, the phase separation is sufficiently promoted and a mixture containing a polyisocyanate, an active hydrogen compound, and an auxiliary polymer or auxiliary solvent. Viscosity does not increase so much. One auxiliary polymer can be used alone, or two or more auxiliary polymers can be used in combination.
[0134] 条件 A及び条件 Bを満たすような、ポリイソシァネートと活性水素化合物と補助ポリ マーとの組み合わせは、前述した方法により容易に選択することができる力 例えば 、イソフォロンジイソシァネートと変性脂肪族ァミンとポリメタクリル酸メチルとの組み合 わせ等を例示できる。  [0134] The combination of the polyisocyanate, the active hydrogen compound and the auxiliary polymer that satisfies the conditions A and B is a force that can be easily selected by the above-described method, for example, isophorone diisocyanate. And a combination of a modified aliphatic amine and polymethyl methacrylate.
[0135] また補助溶媒としては、常温で液体である炭素数 12〜16程度の溶媒を用いること ができる。このような溶媒としては、ドデカン、トリデカン、テトラデカン、ペンタデカン、 へキサデカンのような直鎖状および分岐状脂肪族炭化水素系溶媒;シクロへキシル ベンゼン、 1,2-ジメチルナフタレン、 1,3-ジメチルナフタレン、 1,6-ジメチルナフタレン のような芳香族炭化水素系溶媒;ジベンジルエーテルのようなエーテル系溶媒;ァセ チルタエン酸トリエチル、安息香酸イソァミル、安息香酸ベンジル、サリチル酸イソアミ ル、サリチル酸ベンジル、シユウ酸ジァミル、酒石酸ジブチル、フタル酸ジェチルのよ うなエステル系溶媒;ジォクチルァミン、ジシクロへキシルァミン、 Ν,Ν-ジブチルァユリ ン、トリアミルァミン、トリ- η-プチルァミンのような含窒素系溶媒などが挙げられる。補 助溶媒は 1種を単独で又は 2種以上を組み合わせて使用できる。  [0135] As the auxiliary solvent, a solvent having about 12 to 16 carbon atoms that is liquid at room temperature can be used. Such solvents include linear and branched aliphatic hydrocarbon solvents such as dodecane, tridecane, tetradecane, pentadecane, hexadecane; cyclohexyl benzene, 1,2-dimethylnaphthalene, 1,3-dimethyl Aromatic hydrocarbon solvents such as naphthalene and 1,6-dimethylnaphthalene; ether solvents such as dibenzyl ether; triethyl acetyltaenoate, isoamyl benzoate, benzyl benzoate, isoamyl salicylate, benzyl salicylate, sulphur Examples include ester solvents such as diamyl acid, dibutyl tartrate, and jetyl phthalate; nitrogen-containing solvents such as dioctylamine, dicyclohexylamine, Ν, Ν-dibutylamine, triamylamine, and tri-η-ptyramine. Co-solvents can be used alone or in combination of two or more.
[0136] 条件 Α及び条件 Βを満たすような、ポリイソシァネートと活性水素化合物と補助溶 媒との組み合わせは、前述した方法により容易に選択することができる力 例えば、ィ ソフォロンジイソシァネートと変性脂肪族ァミンとへキサデカンとの組み合わせ等を例 示できる。 [0136] Polyisocyanate, active hydrogen compound and auxiliary solution satisfying conditions Α and Β The combination with the medium can be easily selected by the above-described method, for example, a combination of isophorone diisocyanate, modified aliphatic amine and hexadecane.
[0137] ポリイソシァネート及び活性水素化合物自身がそれぞれ条件 A及び条件 Bを満た すものである場合は、補助ポリマー又は補助溶媒を必ずしも使用しなくてもよい。この 場合、ポリイソシァネート及び活性水素化合物が、相分離剤として機能して、シェル の形成を促進する。  [0137] When the polyisocyanate and the active hydrogen compound themselves satisfy the conditions A and B, respectively, the auxiliary polymer or the auxiliary solvent may not necessarily be used. In this case, the polyisocyanate and the active hydrogen compound function as a phase separation agent to promote shell formation.
[0138] 補助ポリマーを使用する場合のその使用量は、それには限定されないが、ポリイソ シァネート及び活性水素化合物の合計量 1重量部に対して、 0. 01〜2重量部程度 [0138] The amount of the auxiliary polymer used is not limited to this, but is about 0.01 to 2 parts by weight with respect to 1 part by weight of the total amount of polyisocyanate and active hydrogen compound.
、特に 0. 02-0. 1重量部程度とするのが好ましい。 In particular, the content is preferably about 0.02-0. 1 part by weight.
[0139] また補助溶媒を使用する場合のその使用量は、それには限定されないが、ポリイソ シァネート及び活性水素化合物の合計量 1重量部に対して、 0. 1〜5重量部程度、 特に 0. 5〜2重量部程度とするのが好ましい。 [0139] The amount of co-solvent used is not limited to this, but it is about 0.1 to 5 parts by weight, especially about 0.1 to 1 part by weight of the total amount of polyisocyanate and active hydrogen compound. The amount is preferably about 5 to 2 parts by weight.
[0140] 補助ポリマー及び Z又は補助溶媒の使用量が上記範囲であれば、シェル形成が 十分に行われるとともに、相対的にイソシァネート榭脂構成成分の内包量が少なくな りすぎることがない。 本発明では、分散安定剤の水溶液中に、ポリイソシァネート、活性水素化合物、並 びに補助ポリマー又は Z及び補助溶媒を前記使用割合で含有する混合物を分散さ せ、懸濁架橋反応を行う。 [0140] If the amount of the auxiliary polymer and Z or auxiliary solvent used is in the above range, the shell is sufficiently formed, and the amount of the isocyanate resin component is relatively small. In the present invention, a suspension containing a polyisocyanate, an active hydrogen compound, an auxiliary polymer or a mixture containing Z and an auxiliary solvent in the above-mentioned proportions is dispersed in an aqueous dispersion stabilizer solution, and a suspension crosslinking reaction is performed.
[0141] 分散工程においては、活性水素化合物と、補助ポリマー又は Z及び補助溶媒と はポリイソシァネートに溶解して、均一溶液となっているのが好ましい。混合時の温度 は特に限定はなぐ例えば、 0〜30°C程度とすればよい。  [0141] In the dispersion step, the active hydrogen compound and the auxiliary polymer or Z and the auxiliary solvent are preferably dissolved in the polyisocyanate to form a uniform solution. The temperature at the time of mixing is not particularly limited. For example, it may be about 0 to 30 ° C.
[0142] こうして得られたポリイソシァネート、活性水素化合物、並びに補助ポリマー又は Z 及び補助溶媒の混合物を、分散安定剤の水溶液中で分散させる。 [0142] The polyisocyanate thus obtained, the active hydrogen compound, and the auxiliary polymer or the mixture of Z and the auxiliary solvent are dispersed in an aqueous solution of a dispersion stabilizer.
[0143] この均一溶液は、分散安定剤の水溶液 100重量部当たり、 1〜200重量部程度、 特に 5〜: LOO重量部程度となるような量で使用するのが好ましいが、特にこの範囲に 限定されるものではない。 [0144] 分散方法は、特に限定されず公知の方法を採用すればよい。このような公知の分 散方法として、ホモジナイザーを用いた方法や膜乳化法など機械的せん断力による 分散方法などが挙げられる。分散の際の温度条件はそれには限定されないが、 0〜 30°C程度とすればよい。 [0143] The homogeneous solution is preferably used in an amount of about 1 to 200 parts by weight, particularly about 5 to about LOO parts by weight, per 100 parts by weight of the aqueous dispersion stabilizer solution. It is not limited. [0144] The dispersion method is not particularly limited, and a known method may be employed. Examples of such known dispersion methods include a method using a homogenizer and a dispersion method using mechanical shearing force such as a membrane emulsification method. The temperature condition during dispersion is not limited to this, but it may be about 0 to 30 ° C.
[0145] 上記例示した分散方法では、ポリイソシァネート、活性水素化合物、並びに補助ポ リマー又は Z及び補助溶媒の混合物が分散されて形成される液滴の大きさは単分 散ではなぐ一般に種々の異なる粒子径の液滴が混在したものとなる。従って、最終 的に得られる微粒子も異なる粒子径を有する。  [0145] In the dispersion method exemplified above, the size of droplets formed by dispersing a polyisocyanate, an active hydrogen compound, and an auxiliary polymer or a mixture of Z and an auxiliary solvent is not limited to a single dispersion. The droplets having different particle sizes are mixed. Therefore, the fine particles finally obtained also have different particle sizes.
[0146] 一方、分散方法を選択することにより、液滴の大きさを均一にして、単分散の液滴を 得ることもできる。そのような単分散液滴を得る方法としては、例えば、多孔質ガラス( SPG)を利用した膜乳化法により単分散液滴を作製する方法やシード膨潤法 (特開 平 8-20604号公報に記載の方法)などを挙げることができる。  [0146] On the other hand, by selecting a dispersion method, it is possible to make the size of the droplets uniform and obtain monodispersed droplets. As a method for obtaining such monodispersed droplets, for example, a method of producing monodispersed droplets by a membrane emulsification method using porous glass (SPG) or a seed swelling method (see JP-A-8-20604). And the like).
[0147] このような粒子径が均一に揃った単分散の液滴を調製した場合は、最終的に得ら れるイソシァネート榭脂構成成分内包微粒子も粒子径が均一に揃った単分散となる 。単分散のイソシァネート榭脂構成成分内包微粒子は、 1液型エポキシ榭脂接着剤 としたときに、破壊条件が均一になり、その結果、内包成分の濃度分布、ひいては接 着力が均一な接着剤が得られる。  [0147] When such monodispersed droplets having a uniform particle size are prepared, the finally obtained isocyanate resin component-containing fine particles are also monodispersed with a uniform particle size. The monodispersed isocyanate-containing resin-encapsulated fine particles have uniform fracture conditions when used as a one-component epoxy resin adhesive. As a result, an adhesive with a uniform concentration distribution of the encapsulated component and thus a uniform adhesive force is obtained. can get.
[0148] Vヽずれの場合も、上記液滴の平均粒子径は、所望するイソシァネート榭脂構成成 分内包微粒子の平均粒子径に応じて適宜決定すればよいが、一般には 0. 1〜50 m程度とするのが好ましい。ポリイソシァネート、活性水素化合物、並びに補助ポリ マー又は Z及び補助溶媒の混合物の粘度、分散安定剤の使用量、分散安定剤水 溶液の粘度、分散方法'分散条件を上記範囲で適宜設定することにより、この範囲の 液滴平均粒子径が得られる。 ポリイソシァネート、活性水素化合物、並びに補助ポリマー又は z及び補助溶媒の 混合物が分散された分散安定剤の水溶液を、撹拌しながら加熱することにより、液滴 中のポリイソシァネートと活性水素化合物とを反応させる。  [0148] Even in the case of V deviation, the average particle size of the droplets may be determined as appropriate according to the desired average particle size of the isocyanate-containing component-containing fine particles, but is generally 0.1 to 50. It is preferably about m. Viscosity of polyisocyanate, active hydrogen compound, auxiliary polymer or mixture of Z and auxiliary solvent, amount of dispersion stabilizer used, viscosity of aqueous dispersion stabilizer solution, dispersion method 'dispersion conditions' are appropriately set within the above range. Thus, an average particle diameter in this range can be obtained. By heating an aqueous solution of a polyisocyanate, an active hydrogen compound, and an auxiliary polymer or a dispersion stabilizer in which a mixture of z and an auxiliary solvent is dispersed with stirring, the polyisocyanate and the active hydrogen compound in the droplets are heated. And react.
[0149] 反応温度は、ポリイソシァネート及び活性水素化合物の種類によって異なる力 一 般には、 20〜150°C程度、特に 30〜120°C程度が好ましい。重付加反応に要する 時間は、ポリイソシァネート、活性水素化合物、及び補助ポリマー又は Z及び補助溶 媒の種類等により変動する力 一般には 3〜48時間程度である。 [0149] The reaction temperature varies depending on the type of polyisocyanate and active hydrogen compound. In general, about 20 to 150 ° C, particularly about 30 to 120 ° C is preferable. The time required for the polyaddition reaction is generally about 3 to 48 hours depending on the type of polyisocyanate, active hydrogen compound, auxiliary polymer or Z and auxiliary solvent.
[0150] 反応系の温度を上記範囲にすることにより、ポリイソシァネート、活性水素化合物、 並びに補助ポリマー又は Z及び補助溶媒の混合物の液滴中で、ポリイソシァネートと 活性水素化合物とが重付加反応してイソシァネート榭脂が生成し硬化する。得られ たイソシァネート榭脂は、補助ポリマー及び Z又は補助溶媒の存在により、相分離が 促進され、その結果、単層構造のシェル、即ち、イソシァネート榭脂からなるシェルが 形成される。一方、コア部には、余剰のポリイソシァネート又は活性水素化合物と、補 助ポリマー及び Z又は補助溶媒とが内包された状態となる。  [0150] By setting the temperature of the reaction system within the above range, the polyisocyanate, the active hydrogen compound, and the auxiliary polymer or the mixture of Z and the auxiliary solvent are mixed with each other. A polyaddition reaction produces isocyanate resin and cures. In the obtained isocyanate resin, phase separation is promoted by the presence of the auxiliary polymer and Z or auxiliary solvent, and as a result, a shell having a single layer structure, that is, a shell made of isocyanate resin is formed. On the other hand, the core portion is in a state where an excess polyisocyanate or active hydrogen compound, an auxiliary polymer and Z or an auxiliary solvent are encapsulated.
[0151] このようにして得られたイソシァネート榭脂構成成分内包微粒子を、ろ過などにより 分散液から回収すればよい。また、例えば温度 0〜50°C程度、圧力 103〜: L05Pa程 度の条件下で乾燥することができる。また、自然蒸発、減圧処理、シリカゲルなどの 乾燥剤の使用〖こよって乾燥することもできる。 [0151] The isocyanate-containing resin-encapsulated fine particles thus obtained may be recovered from the dispersion by filtration or the like. For example, it can be dried under conditions of a temperature of about 0 to 50 ° C. and a pressure of about 10 3 to about L0 5 Pa. It can also be dried by natural evaporation, reduced pressure treatment, or using a desiccant such as silica gel.
[0152] 補助溶媒を使用して作製したイソシァネート榭脂構成成分内包微粒子を 1液型接 着剤の成分として使用する場合は、シェル内にイソシァネート榭脂構成成分とともに 溶媒が封入された状態で使用してもよぐまたは溶媒を除去して力も使用してもよい。  [0152] When using isocyanate-containing resin-encapsulated microparticles prepared using an auxiliary solvent as a component of a one-pack type adhesive, use it with the solvent encapsulated in the shell together with the isocyanate-containing resin component. Alternatively, the force may be used by removing the solvent.
イソシァネー卜榭脂構成成分内句,微粒子  Isocyanane rosin component internal phrases, fine particles
このようにして得られる微粒子は、シェル及び中空部分力もなる中空微粒子の中 空部分に、ポリオール、ポリアミン、及びポリチオール力 なる群より選ばれる活性水 素化合物又はポリイソシァネートが内包された微粒子であって、シェル力 実質的に 、内包された成分と同種の成分とポリイソシァネート又は上記活性水素化合物との重 付加反応により得られるイソシァネート榭脂からなるものである微粒子である。  The fine particles obtained in this way are fine particles in which an active hydrogen compound or polyisocyanate selected from the group consisting of polyol, polyamine, and polythiol force is encapsulated in the hollow portion of the hollow fine particles also having a shell and a hollow partial force. In this case, the shell force is a fine particle substantially consisting of an isocyanate resin obtained by a polyaddition reaction of the same kind of component as the encapsulated component with a polyisocyanate or the above active hydrogen compound.
[0153] シェルは、イソシァネート榭脂からなる単層構造を採り、その内部に、ポリイソシァ ネート又は活性水素化合物とともに、補助ポリマー及び Z又は補助溶媒が封入され ている。  [0153] The shell has a single-layer structure made of isocyanate resin, in which an auxiliary polymer and Z or an auxiliary solvent are enclosed together with a polyisocyanate or an active hydrogen compound.
[0154] シェルを構成するイソシァネート榭脂は、活性水素化合物としてポリオールを用い る場合はポリウレタン榭脂であり、活性水素化合物としてポリアミンを用いる場合はポ リウレア榭脂であり、活性水素化合物としてポリチオールを用いる場合はポリチォウレ タン榭脂である。また、例えばポリオールとポリアミンとを用いる場合は、ウレタン結合 とゥレア結合の双方を含むイソシァネート榭脂からなるシェルが形成される。この場合 、活性水素化合物の一方がポリイソシァネートとの反応性が極端に高い場合は、反 応性の高!、成分がシェル形成し、反応性の低 、成分はシェル内に封入される。 [0154] The isocyanate resin constituting the shell is a polyurethane resin when a polyol is used as the active hydrogen compound, and a polyol is used when a polyamine is used as the active hydrogen compound. Liurea resin, and polythiourean resin when polythiol is used as the active hydrogen compound. For example, when a polyol and a polyamine are used, a shell made of an isocyanate resin containing both a urethane bond and a urea bond is formed. In this case, if one of the active hydrogen compounds is extremely reactive with the polyisocyanate, it is highly reactive! If the component forms a shell and is less reactive, the component is encapsulated in the shell.
[0155] 場合によっては、イソシァネート榭脂層の内側に補助ポリマー力 なる層が形成さ れた 2層構造になっていてもよいが、補助ポリマーの量はイソシァネート榭脂の量に 比べて格段に少な 、ため、シェルは実質的にイソシァネート榭脂層からなる。  [0155] In some cases, it may have a two-layer structure in which an auxiliary polymer force layer is formed inside the isocyanate resin layer, but the amount of auxiliary polymer is significantly higher than the amount of isocyanate resin. Less so, the shell consists essentially of the isocyanate resin layer.
[0156] 本発明の微粒子におけるイソシァネート榭脂構成成分、即ちポリイソシァネート又 は活性水素化合物のうち過剰の方の成分の内包量は特に限定されないが、前述し た比率でポリイソシァネートと活性水素化合物とを用いることにより、本発明の微粒子 は、シェルに対して 50〜1500%程度、好ましくは 100〜1000重量0 /0程度のイソシ ァネート榭脂構成成分を内包するものとなる。 [0156] The amount of the isocyanate component in the fine particles of the present invention, that is, the excess component of the polyisocyanate or the active hydrogen compound is not particularly limited, but the polyisocyanate and the polyisocyanate have the above-mentioned ratio. the use of the active hydrogen compound, fine particles of the present invention, 50 to 1500% approximately relative to the shell, preferably the ones containing the 100-1000 weight 0/0 approximately Isoshi Aneto榭脂components.
[0157] また本発明の微粒子の平均粒径は 0. 1〜50 μ m程度であることが好ましぐ 0. 5 〜20 m程度であることがより好ましい。上記の平均粒径の範囲であれば、シェルが 十分に厚くなり封入された成分が遺漏し難いとともに、シェル層を円滑に形成するこ とがでさる。  [0157] The average particle size of the fine particles of the present invention is preferably about 0.1 to 50 µm, more preferably about 0.5 to 20 m. When the average particle size is within the above range, the shell is sufficiently thick and the enclosed components are difficult to leak, and the shell layer can be formed smoothly.
[0158] 本発明における平均粒径は、光学顕微鏡を用いて 100個の微粒子の粒径を測定 した平均値である。  [0158] The average particle diameter in the present invention is an average value obtained by measuring the particle diameters of 100 fine particles using an optical microscope.
[0159] 本発明の微粒子は、イソシァネート榭脂構成成分の封入部分(中空部分)の容積 比率 Rが 30〜95%程度であることが好ましぐ 50〜90%程度であることがより好まし い。中空部分の容積比率 Rは、下記の式で表される値である。  [0159] In the fine particles of the present invention, the volume ratio R of the encapsulated portion (hollow portion) of the isocyanate resin component is preferably about 30 to 95%, more preferably about 50 to 90%. Yes. The volume ratio R of the hollow portion is a value represented by the following formula.
[0160] R(%) = (rh/rp) 3 X 100 [0160] R (%) = (rh / rp) 3 X 100
(式中、 rhは微粒子のイソシァネート榭脂構成成分内包部分の半径であり、 rpは微 粒子の半径である。 )  (In the formula, rh is the radius of the isocyanate resin component-containing part of the fine particles, and rp is the radius of the fine particles.)
ここで、イソシァネート榭脂構成成分内包部分とは、微粒子力もイソシァネート榭 脂構成成分を除去した場合の中空部分を 、う。イソシァネート榭脂構成成分内包部 分の容積比率が上記範囲であればシェルの厚みが大きくなりすぎず 1液型接着剤用 成分としての使用に際して適当な力でシェルを破壊することができるものとなる。またHere, the isocyanate-containing component-containing portion means a hollow portion when the fine particle force is removed from the isocyanate-containing component. If the volume ratio of the isocyanate resin component inclusions is in the above range, the shell will not be too thick. When used as a component, the shell can be broken with an appropriate force. Also
、イソシァネート榭脂構成成分の含有量が十分になり 1液型接着剤の調製時に微粒 子量が少なくて済む。 Therefore, the content of isocyanate component is sufficient, and the amount of fine particles can be reduced when preparing a one-component adhesive.
[0161] 容積比率は、例えば上記説明した製造方法において、各成分の混合比率を調節 することにより、上記範囲に調整することができる。即ち、上記容積比率は、製造に使 用したポリイソシァネートと活性水素化合物との反応性比を 1/1と仮定して、両者の 使用比率から内包成分の容積比率を算出することによつても求めることができる。  [0161] The volume ratio can be adjusted to the above range by adjusting the mixing ratio of each component in the production method described above, for example. That is, the above volume ratio is calculated by calculating the volume ratio of the inclusion component from the usage ratio of the polyisocyanate used in the production, assuming that the reactivity ratio of the active hydrogen compound is 1/1. Can also be determined.
[0162] また本発明の微粒子は、ポリイソシァネート及び活性水素化合物の種類、シェル 厚さ、イソシァネート榭脂構成成分の内包量等によって異なるが、微小圧縮試験器( 島津製作所社製)を用いて測定した場合の圧裂限界荷重が通常 l〜100mN程度で あり、好ましくは 3〜50mN程度である。この範囲であることにより、接着剤組成物の 成分として使用する場合に、簡単に破壊することができるとともに、接着剤組成物中 で使用前に潰れてしまうということがない。  [0162] The fine particles of the present invention vary depending on the types of polyisocyanate and active hydrogen compound, shell thickness, amount of inclusion of isocyanate resin components, etc., but a micro compression tester (manufactured by Shimadzu Corporation) is used. The crushing limit load is usually about 1 to 100 mN, preferably about 3 to 50 mN. By being in this range, when used as a component of the adhesive composition, it can be easily broken and is not crushed before use in the adhesive composition.
(V) ί液型イソシァネート榭脂接羞剤 成物  (V) ί liquid type isocyanate binder composition
本発明の 1液型イソシァネート榭脂接着剤組成物は、上記説明した本発明のイソシ ァネート榭脂構成成分内包微粒子と、微粒子に封入された成分と重付加反応してィ ソシァネート榭脂を形成できる対成分とを含むものである。即ち、微粒子にポリイソシ ァネートが封入されている場合はこの微粒子と活性水素化合物とを含む組成物であ り、微粒子に活性水素化合物が封入されて 、る場合はこの微粒子とポリイソシァネー トとを含む組成物である。  The one-component isocyanate resin adhesive composition of the present invention can form a isocyanate resin by polyaddition reaction with the above-described fine particles encapsulating the isocyanate composition of the present invention and the components encapsulated in the fine particles. And a counter component. That is, when the polyisocyanate is encapsulated in the fine particles, the composition contains the fine particles and the active hydrogen compound. When the active hydrogen compound is encapsulated in the fine particles, the composition contains the fine particles and the polyisocyanate. It is a thing.
[0163] 微粒子と対成分との使用比率は、組成物中に含まれる全ポリイソシァネートと全活 性水素化合物との化学当量比力 ポリイソシァネート:活性水素化合物 = 1 : 0. 5〜2 程度、好ましくは 1: 1程度になるような比率で使用すればよい。  [0163] The use ratio of the fine particles to the component is determined by the chemical equivalent ratio of all polyisocyanates and all active hydrogen compounds contained in the composition. Polyisocyanate: active hydrogen compounds = 1: 0.5 The ratio should be about ˜2, preferably about 1: 1.
[0164] またこの接着剤組成物は、イソシァネート榭脂接着剤組成物に通常添加される種 々の添加剤を含むことができる。接着剤の用途により異なるが、このような添加剤とし て、炭酸カルシウム、炭酸マグネシウムのような充填剤、熱可塑性エラストマ一のよう な可撓性付与剤、水酸ィ匕アルミニウムのような難燃剤、ガラス繊維のような補強剤、力 一ボンブラックのような導電性付与剤、ロジンのような粘着剤付与剤、フタル酸ジブチ ルのような希釈剤、微粉末シリカのようなチクソ剤、シリコーンオイルのような消泡剤、 アクリル榭脂のようなレべリング剤、エステル系ワックスのような離型剤、顔料などが挙 げられる。 [0164] The adhesive composition may also contain various additives that are usually added to isocyanate isocyanate resin compositions. Depending on the application of the adhesive, such additives include fillers such as calcium carbonate and magnesium carbonate, flexibility imparting agents such as thermoplastic elastomers, and flame retardants such as hydroxyaluminum hydroxide. Reinforcing agent such as glass fiber, conductivity imparting agent such as Bonbon Black, tackifier imparting agent such as rosin, dibuty phthalate Diluting agents such as silica, thixotropic agents such as finely divided silica, antifoaming agents such as silicone oil, leveling agents such as acrylic resin, release agents such as ester wax, pigments, etc. I can get lost.
[0165] この組成物は、 1対の被接着物間に塗布し、それらを押圧することにより微粒子のシ エルが破壊されて封入されたポリイソシァネート又は活性水素化合物が放出され、対 成分と反応してイソシァネート榭脂となる。  [0165] This composition was applied between a pair of adherends, and by pressing them, the shell of fine particles was broken and the encapsulated polyisocyanate or active hydrogen compound was released, and the composition was Reacts with isocyanate resin.
(VI)イソシァネート鋼旨による被着物の接着方法  (VI) Bonding method of adherends with isocyanate steel
本発明の第 2の被着物の接着方法は、上記説明した本発明の 1液型イソシァネー ト榭脂接着剤組成物を 1対の被着物間に置く工程と、この被着物同士を押圧すること により微粒子シェルからイソシァネート榭脂構成成分を放出させる工程と、イソシァネ 一ト榭脂構成成分とその対成分とを重付加反応させて被着物間を接着する工程とを 含む方法である。これにより、イソシァネート榭脂が生成して被着物間が接着される。  The second adherend adhesion method of the present invention includes the step of placing the above-described one-component isocyanate resin adhesive composition of the present invention between a pair of adherends and pressing the adherends together. The method includes a step of releasing an isocyanate resin component from the fine particle shell, and a step of adhering the adherend by polyaddition reaction of the isocyanate resin component and its counter component. Thereby, isocyanate resin is produced | generated and adherends adhere.
[0166] また、 1液型イソシァネート榭脂接着剤組成物を 1対の被着物間に置くのに代えて、 上記説明したイソシァネート榭脂構成成分内包微粒子と対成分とを 1対の被着物間 で混合することもできる。  [0166] Further, instead of placing the one-component isocyanate resin-adhesive composition between a pair of adherends, the above-described isocyanate resin component-encapsulating fine particles and the counter-component are placed between a pair of adherends. Can also be mixed.
[0167] ここで、「置く」は、塗布の他、スポット状に付着させること等も含む概念である。  Here, “placement” is a concept that includes spotting in addition to application.
[0168] ポリイソシァネートと活性水素化合物との反応は、好ましくは 20〜150°C程度、より 好ましくは 30〜 120°C程度で行えばよ!/、。  [0168] The reaction between the polyisocyanate and the active hydrogen compound is preferably performed at about 20 to 150 ° C, more preferably about 30 to 120 ° C! /.
 Leakage
本発明の第 1の使用は、シェル及び中空部分力 なる中空微粒子の中空部分に、 エポキシ榭脂の硬化剤が内包された微粒子であって、シェル力 実質的に、内包さ れた硬化剤と同種の硬化剤とエポキシ榭脂との反応により得られる硬化エポキシ榭 脂からなるものである硬化剤内包微粒子の 1液型エポキシ榭脂接着剤の硬化剤とし ての使用である。  The first use of the present invention is a fine particle in which a hollow portion of a hollow fine particle having a shell and a hollow partial force is encapsulated with a hardener of epoxy resin, and the shell force is substantially equal to the encapsulated hardener and This is the use of a hardener-encapsulated fine particle, which consists of a hardened epoxy resin obtained by reaction of the same kind of hardener and epoxy resin, as a hardener for a one-pack type epoxy resin adhesive.
[0169] 本発明の第 2の使用は、シェル及び中空部分力 なる中空微粒子の中空部分に、 ポリオール、ポリアミン、及びポリチオール力 なる群より選ばれる活性水素化合物又 はポリイソシァネートが内包された微粒子であって、シェル力 実質的に、内包された 成分と同種の成分とポリイソシァネート又は上記活性水素化合物との重付加反応に より得られるイソシァネート榭脂からなるものであるイソシァネート榭脂構成成分内包 微粒子の 1液型イソシァネート榭脂接着剤成分としての使用である。 [0169] In the second use of the present invention, an active hydrogen compound or polyisocyanate selected from the group consisting of a polyol, a polyamine, and a polythiol force is encapsulated in the hollow part of the hollow fine particle having a shell and a hollow partial force. It is a fine particle and has a shell force substantially in the polyaddition reaction of the same type of component as the encapsulated component with the polyisocyanate or the active hydrogen compound. This is the use of isocyanate resin component-encapsulated fine particles comprising the isocyanate resin obtained as a one-component isocyanate resin adhesive component.
実施例  Example
以下、本発明を実施例を示してより詳細に説明するが、本発明はこれらに限定され るものではない。  Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited thereto.
<ffi裂限界荷重の測定 >  <Measurement of ffi crack limit load>
微小圧縮試験器 (島津製作所社製)を用いて測定した。  Measurement was performed using a micro compression tester (manufactured by Shimadzu Corporation).
く平均粒径〉  <Average particle size>
光学顕微鏡を用いて 100個の微粒子について測定し、平均値を求めた。  Measurement was performed on 100 fine particles using an optical microscope, and an average value was obtained.
<石 ^ll 句, >の > 製造に使用したエポキシ榭脂と硬化剤との反応性比を 1/1と仮定して、両者の使用 比率から硬化剤の容積比率を算出した。この比率を、硬化剤を除外した場合の微粒 子の中空部分の容積比率とみなした。  Assuming that the reactivity ratio between the epoxy resin used in the production and the curing agent is 1/1, the volume ratio of the curing agent was calculated from the usage ratio of both. This ratio was regarded as the volume ratio of the hollow part of the fine particles when the curing agent was excluded.
<イソシァネー卜 旨 > 句 の > 製造に使用したポリイソシァネートと活性水素化合物との反応性比を 1/1と仮定し て、両者の使用比率力も内包成分の容積比率を算出した。この比率を、内包成分を 除外した場合の微粒子の中空部分の容積比率とみなした。  <Isocyanate> Phrase> Assuming that the reactivity ratio between the polyisocyanate used in the production and the active hydrogen compound is 1/1, the volume ratio of the encapsulated components was also calculated. This ratio was regarded as the volume ratio of the hollow part of the fine particles when the inclusion component was excluded.
mエポキシ綱旨硬化剤内句,微粒子の観告例  m Epoxy spirit hardening agent phrases, examples of observation of fine particles
施例 1 1  Example 1 1
分散安定剤 (A)としてポリビュルアルコール 150mgを水に溶解させて得た水溶液 10gに、エポキシ榭脂 (B)としてビスフエノール F型グリシジルエーテル(ジャパンェポ キシレジン製,ェピコート 806) 189mg、テトラグリシジルジァミノフエニルメタン(ジャ パンエポキシレジン製,ェピコート 604) 132mg、硬ィ匕剤(C)として 3, 9パンァミン- 2, 4,8, 10-テトラオキサスピロ [5,5]ゥンデカン(ジャパンエポキシレジン製,ェピキュア RX-3) 930mg、補助ポリマー(D)としてポリメタクリル酸メチル 34mgを均一混合して なる溶液を懸濁させた。  10 g of an aqueous solution obtained by dissolving 150 mg of polybulal alcohol as a dispersion stabilizer (A) in water, 189 mg of bisphenol F-type glycidyl ether (manufactured by Japan Epoxy Resin, Epicoat 806) as an epoxy resin (B), tetraglycidyl diamine Minophenylmethane (Japan Epoxy Resin, Epicoat 604) 132mg, 3,9 Panam-2, 4,8,10-Tetraoxaspiro [5,5] undecane (Japan Epoxy Resin) as hardener (C) , Epicure RX-3) 930 mg, and an auxiliary polymer (D) 34 mg of polymethyl methacrylate as a uniform mixture were suspended.
[0170] エポキシ榭脂と硬化剤との化学当量比は、エポキシ榭脂:硬化剤 = 1: 5である。 [0170] The chemical equivalent ratio of epoxy resin to curing agent is epoxy resin: curing agent = 1: 5.
[0171] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、室温下の条 件下で行った。得られた懸濁液の液滴は、平均粒子径が 10 m程度のものであった [0171] The suspension method uses a homogenizer as an apparatus, a stirring speed of 1000 rpm, and a condition at room temperature. I went under the matter. The resulting suspension droplets had an average particle size of about 10 m.
[0172] 次いで、懸濁液を、 30°Cで加熱し、 4時間重付加反応させた。 [0172] Next, the suspension was heated at 30 ° C and subjected to polyaddition reaction for 4 hours.
得られた分散液を光学顕微鏡観察したところ、均一構造が観察され,テトラヒドロフラ ンに分散させ硬化剤を抽出することにより,シェル層が観察され,硬化剤カプセルィ匕 高分子微粒子が得られて ヽた。  When the obtained dispersion was observed with an optical microscope, a uniform structure was observed, and the shell layer was observed by dispersing in tetrahydrofuran and extracting the curing agent, resulting in a hardener capsule and polymer fine particles. .
[0173] 得られた微粒子は、平均粒径が 10 μ mであり、硬化剤内包部分の容積比率が 50 %であった。また、硬ィ匕剤の内包量はシェルに対して 50重量%であった。圧裂限界 荷重は 10mNであった。 [0173] The obtained fine particles had an average particle diameter of 10 µm, and the volume ratio of the curing agent-encapsulating portion was 50%. The amount of hardener contained in the shell was 50% by weight. The crushing limit load was 10 mN.
Figure imgf000035_0001
Figure imgf000035_0001
分散安定剤 (A)としてポリビュルアルコール 150mgを水に溶解させて得た水溶液 10gに、エポキシ榭脂 (B)としてビスフエノール F型グリシジルエーテル(ジャパンェポ キシレジン製,ェピコート 806) 378mg、硬化剤(C)として 3, 9パンァミン- 2,4,8, 10- テトラオキサスピロ [5,5]ゥンデカン(ジャパンエポキシレジン製,ェピキュア RX-3) 9 30mg、補助ポリマー(D)としてポリメタクリル酸メチル 34mgを均一混合してなる溶液 を懸濁させた。  10 g of an aqueous solution obtained by dissolving 150 mg of polybulal alcohol as a dispersion stabilizer (A) in water, 378 mg of bisphenol F-type glycidyl ether (manufactured by Japan Epoxy Resin, Epicoat 806) as an epoxy resin (B), a curing agent (C ) 3,9 Panam-2,4,8,10-tetraoxaspiro [5,5] undecane (Japan Epoxy Resin, Epicure RX-3) 9 30 mg, polymethyl methacrylate 34 mg as auxiliary polymer (D) A uniformly mixed solution was suspended.
[0174] エポキシ榭脂と硬化剤との化学当量比は、エポキシ榭脂:硬化剤 = 1: 5である。  [0174] The chemical equivalent ratio between the epoxy resin and the curing agent is epoxy resin: curing agent = 1: 5.
[0175] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、室温下の条 件下で行った。得られた懸濁液の液滴は、平均粒子径が 10 m程度のものであった [0175] The suspension method was carried out using a homogenizer as an apparatus and stirring conditions of 1000 rpm and room temperature. The resulting suspension droplets had an average particle size of about 10 m.
[0176] 次いで、懸濁液を、 30°Cで加熱し、 4時間重付加反応させた。 [0176] Next, the suspension was heated at 30 ° C and subjected to polyaddition reaction for 4 hours.
得られた分散液を顕微鏡観察したところ、均一構造が観察され,テトラヒドロフランに 分散させ硬化剤を抽出することにより,シェル層が観察され,硬化剤カプセル化高分 子微粒子が得られていた。  When the obtained dispersion was observed under a microscope, a uniform structure was observed. By dispersing in tetrahydrofuran and extracting the curing agent, a shell layer was observed, and polymer particles encapsulated in the curing agent were obtained.
[0177] 得られた微粒子は、平均粒径が 10 μ mであり、硬化剤内包部分の容積比率が 50 %であった。また、硬ィ匕剤の内包量はシェルに対して 50重量%であった。圧裂限界 荷重は 3mNであった。  [0177] The obtained fine particles had an average particle size of 10 µm and a volume ratio of the curing agent-encapsulating portion was 50%. The amount of hardener contained in the shell was 50% by weight. The crushing limit load was 3 mN.
比 例 1 1 補助ポリマーを使用しない場合 Comparative example 1 1 When no auxiliary polymer is used
分散安定剤 (A)としてポリビュルアルコール 150mgを水に溶解させて得た水溶液 10gに、エポキシ榭脂 (B)としてビスフエノール F型グリシジルエーテル(ジャパンェポ キシレジン製,ェピコート 806) 189mg、テトラグリシジルジァミノフエニルメタン(ジャ パンエポキシレジン製,ェピコート 604) 132mg、硬ィ匕剤(C)として 3, 9パンァミン- 2, 4,8, 10-テトラオキサスピロ [5,5]ゥンデカン(ジャパンエポキシレジン製,ェピキュア RX-3) 930mgを、均一混合してなる補助ポリマー不在系を懸濁させた。  10 g of an aqueous solution obtained by dissolving 150 mg of polybulal alcohol as a dispersion stabilizer (A) in water, 189 mg of bisphenol F-type glycidyl ether (manufactured by Japan Epoxy Resin, Epicoat 806) as an epoxy resin (B), tetraglycidyl diamine Minophenylmethane (Japan Epoxy Resin, Epicoat 604) 132mg, 3,9 Panam-2, 4,8,10-Tetraoxaspiro [5,5] undecane (Japan Epoxy Resin) as hardener (C) , Epicure RX-3) 930 mg of an auxiliary polymer-free system formed by homogeneous mixing was suspended.
[0178] エポキシ榭脂と硬化剤との化学当量比は、エポキシ榭脂:硬化剤 = 1: 5である。 [0178] The chemical equivalent ratio of epoxy resin to curing agent is epoxy resin: curing agent = 1: 5.
[0179] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、室温下の 条件下で行った。得られた懸濁液の液滴は、平均粒子径が 10 m程度のものであつ た。 [0179] The suspension was carried out using a homogenizer as an apparatus and stirring conditions of 1000 rpm and room temperature. The obtained suspension droplets had an average particle size of about 10 m.
[0180] 次いで、懸濁液を、 30°Cで加熱し、 4時間重付加反応させた。  [0180] Next, the suspension was heated at 30 ° C and subjected to polyaddition reaction for 4 hours.
得られた分散液を顕微鏡観察したところ、均一構造が観察され,テトラヒドロフランに 分散させたところ、粒子全体が溶解してしまった。 エポキシ綱旨に針して硬化剤が少なすぎる場合  When the obtained dispersion was observed with a microscope, a uniform structure was observed. When dispersed in tetrahydrofuran, the entire particles were dissolved. When there is too little curing agent by sticking to the epoxy rope
分散安定剤 (A)としてポリビュルアルコール 150mgを水に溶解させて得た水溶液 10gに、エポキシ榭脂 (B)としてビスフエノール F型グリシジルエーテル(ジャパンェポ キシレジン製,ェピコート 806) 189mg、テトラグリシジルジァミノフエニルメタン(ジャ パンエポキシレジン製,ェピコート 604) 132mg、硬ィ匕剤(C)として 3, 9パンァミン- 2, 4,8, 10-テトラオキサスピロ [5,5]ゥンデカン(ジャパンエポキシレジン製,ェピキュア RX-3) 186mg、補助ポリマー(D)としてポリメタクリル酸メチル 34mgを均一混合して なる系を懸濁させた。  10 g of an aqueous solution obtained by dissolving 150 mg of polybulal alcohol as a dispersion stabilizer (A) in water, 189 mg of bisphenol F-type glycidyl ether (manufactured by Japan Epoxy Resin, Epicoat 806) as an epoxy resin (B), tetraglycidyl diamine Minophenylmethane (Japan Epoxy Resin, Epicoat 604) 132mg, 3,9 Panam-2, 4,8,10-Tetraoxaspiro [5,5] undecane (Japan Epoxy Resin) as hardener (C) , Epicure RX-3) 186 mg and polymethyl methacrylate 34 mg as auxiliary polymer (D) were uniformly mixed.
[0181] エポキシ榭脂と硬化剤との化学当量比は、エポキシ榭脂:硬化剤 = 1: 1である。  [0181] The chemical equivalent ratio between the epoxy resin and the curing agent is epoxy resin: curing agent = 1: 1.
[0182] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、室温下の条 件下で行った。得られた懸濁液の液滴は、平均粒子径が 10 m程度のものであった [0182] The suspension was carried out using a homogenizer as an apparatus and stirring conditions of 1000 rpm and room temperature. The resulting suspension droplets had an average particle size of about 10 m.
[0183] 次いで、懸濁液を、 30°Cで加熱し、 4時間重付加反応させた。 得られた分散液を顕微鏡観察したところ、均一構造が観察された。硬化剤が少なす ぎてカプセルィ匕する硬化剤が無くなってしまっていると考えられる。 [0183] Next, the suspension was heated at 30 ° C and subjected to polyaddition reaction for 4 hours. When the obtained dispersion was observed with a microscope, a uniform structure was observed. It is thought that there was no hardener to encapsulate because there was too little hardener.
比 例 1 3  Comparative example 1 3
エポキシ撒脂に針して硬化剤が多すぎる場合  If there is too much curing agent on the epoxy resin
分散安定剤 (A)としてポリビュルアルコール 150mgを水に溶解させて得た水溶液 10gに、エポキシ榭脂 (B)としてビスフエノール F型グリシジルエーテル(ジャパンェポ キシレジン製,ェピコート 806) 189mg、テトラグリシジルジァミノフエニルメタン(ジャ パンエポキシレジン製,ェピコート 604) 132mg、硬ィ匕剤(C)として 3, 9パンァミン- 2, 4,8, 10-テトラオキサスピロ [5,5]ゥンデカン(ジャパンエポキシレジン製,ェピキュア RX-3) 3500mg、補助ポリマー(D)としてポリメタクリル酸メチル 34mgを均一混合し てなる溶液を懸濁させた。  10 g of an aqueous solution obtained by dissolving 150 mg of polybulal alcohol as a dispersion stabilizer (A) in water, 189 mg of bisphenol F-type glycidyl ether (manufactured by Japan Epoxy Resin, Epicoat 806) as an epoxy resin (B), tetraglycidyl diamine Minophenylmethane (Japan Epoxy Resin, Epicoat 604) 132mg, 3,9 Panam-2, 4,8,10-Tetraoxaspiro [5,5] undecane (Japan Epoxy Resin) as hardener (C) , Epicure RX-3) 3500 mg, and a solution prepared by uniformly mixing 34 mg of polymethyl methacrylate as auxiliary polymer (D) was suspended.
[0184] エポキシ榭脂と硬化剤との化学当量比は、エポキシ榭脂:硬化剤 = 1: 19である。 [0184] The chemical equivalent ratio of epoxy resin to curing agent is epoxy resin: curing agent = 1:19.
[0185] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、室温下の条 件下で行った。得られた懸濁液の液滴は、平均粒子径が 10 m程度のものであった [0185] The suspension was carried out using a homogenizer as an apparatus, under the conditions of stirring speed of 1000 rpm and room temperature. The resulting suspension droplets had an average particle size of about 10 m.
[0186] 次いで、懸濁液を、 30°Cで加熱し、 4時間重付加反応させた。 [0186] Next, the suspension was heated at 30 ° C and subjected to polyaddition reaction for 4 hours.
得られた分散液を顕微鏡観察したところ、均一構造が観察され,テトラヒドロフランに 分散させたところ、粒子全体が溶解してしまい、硬化剤カプセル化高分子微粒子は 得られなかった。  When the obtained dispersion was observed with a microscope, a uniform structure was observed. When the dispersion was dispersed in tetrahydrofuran, the entire particles were dissolved, and no hardener-encapsulated polymer fine particles were obtained.
1液型エポキシ榭脂接着剤組成物の処方例'接着件試,験  Formulation example of 1-pack type epoxy resin adhesive composition
実施例 1で得られた硬化剤カプセルィ匕高分子微粒子とエポキシ榭脂ビスフエノー ル F型グリシジルエーテル(ジャパンエポキシレジン製,ェピコート 806)を化学当量 比 1: 1 (カプセルィ匕硬化剤:エポキシ榭脂)になるよう混合し一液型接着剤とした。  The chemical equivalent ratio of the curing agent capsule polymer fine particles obtained in Example 1 and epoxy resin bisphenol F-type glycidyl ether (manufactured by Japan Epoxy Resin, Epicoat 806) is 1: 1 (capsule resin curing agent: epoxy resin) It mixed so that it might become a one-pack type adhesive agent.
[0187] 10mm X 50mm X 1mmのアルミ板 2枚用い,接着面積 lcm2として一液型接着 剤を塗布し, 2枚のアルミ板を万力で押圧した。 [0187] 10mm X 50mm X 1mm using an aluminum plate two, one-part adhesive as the adhesive area lcm 2 is applied, the two aluminum plates were pressed in a vice.
[0188] これを,室温,又は 70°Cで 1日放置したものの引っ張り剪断試験をオートグラフ( 島津製作所製)を用いて行った。室温で放置したものは接着性を示さなカゝつたが, 70 °Cで放置したものは強固に接着しており,約 200NZcm2の接着強度を示した。微粒 子の破壊により放出された硬化剤とエポキシ榭脂とが加熱することにより架橋したと 考えられる。 [0188] A tensile shear test was performed using an autograph (manufactured by Shimadzu Corporation) for one day at room temperature or 70 ° C. Those left at room temperature did not show adhesiveness, but those left at 70 ° C were firmly bonded and showed an adhesive strength of about 200 NZcm 2 . Fine particles It is considered that the curing agent and epoxy resin released by the destruction of the child were crosslinked by heating.
[0189] このことから、本発明の硬化剤内包微粒子を配合したエポキシ榭脂組成物は、 1 液型接着剤として実用できることが分かる。  From this, it can be seen that the epoxy resin composition containing the curing agent-encapsulating fine particles of the present invention can be practically used as a one-component adhesive.
(II)イソシァネート榭脂構成成分内包微粒子の製诰例  (II) Example of manufacturing fine particles containing isocyanate components
実施例 2— 1 (ポリイソシァネートが渦乗 IIである場合)  Example 2-1 (when polyisocyanate is vortex II)
分散安定剤としてポリビニルアルコール 300mgを水に溶解させて得た水溶液 30 gに、ポリイソシァネートとしてイソフォロンジイソシァネート (和光純薬工業株式会社、 30 g of an aqueous solution obtained by dissolving 300 mg of polyvinyl alcohol as a dispersion stabilizer in water, and isophorone diisocyanate as a polyisocyanate (Wako Pure Chemical Industries, Ltd.,
094-03025) 1709mg、活性水素化合物として変性脂肪族ポリアミン (ジャパンェ ポキシレジン株式会社、 YLH1204 244mg、補助ポリマーとしてポリメタクリル酸メ チル (分子量: 120,000) 8. 5mgを均一混合してなる溶液を懸濁させた。 094-03025) 1709 mg, modified aliphatic polyamine as active hydrogen compound (Japan Epoxy Resin Co., Ltd., YLH1204 244 mg, polymethyl methacrylate as an auxiliary polymer (molecular weight: 120,000) 8.5 mg I let you.
[0190] ポリイソシァネートと活性水素化合物との化学当量比は、ポリイソシァネート:活性水 素化合物 = 5 : 1である。 [0190] The chemical equivalent ratio of the polyisocyanate to the active hydrogen compound is polyisocyanate: active hydrogen compound = 5: 1.
[0191] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、温度 0°Cの 条件下で行った。得られた懸濁液の液滴は、平均粒子径が 7 m程度のものであつ た。 [0191] The suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C. The resulting suspension droplets had an average particle size of about 7 m.
[0192] 次いで、懸濁液を、 70°Cに加熱し、 24時間重付加反応させた。  [0192] Next, the suspension was heated to 70 ° C and subjected to polyaddition reaction for 24 hours.
[0193] 得られた分散液を光学顕微鏡観察したところ、均一構造が観察され,テトラヒドロ フランに分散させ硬化剤を抽出することにより,シェル層が観察され,活性水素化合 物カプセル化高分子微粒子が得られて ヽた。 [0193] When the obtained dispersion was observed with an optical microscope, a uniform structure was observed, and the shell layer was observed by dispersing in tetrahydrofuran and extracting the curing agent, and the active hydrogen compound-encapsulated polymer fine particles were observed. I got it.
[0194] 得られた微粒子は、平均粒径が 7 mであり、硬化剤内包部分の容積比率が 66% であった。また、イソシァネートの内包量はシェルに対して 200重量%であった。 実窗列 2— 2(ポリイソシァネートが渦乗 IIである場合:補助ポ' Jマー不使用) [0194] The obtained fine particles had an average particle diameter of 7 m and a volume ratio of the curing agent-encapsulating portion was 66%. The amount of isocyanate included was 200% by weight based on the shell. Real column 2-2 (when polyisocyanate is vortex II: no auxiliary polymer)
分散安定剤としてポリビニルアルコール 450mgを水に溶解させて得た水溶液 45 gに、ポリイソシァネートとしてイソフォロンジイソシァネート (和光純薬工業株式会社, 094-03025) 2800mg、活性水素化合物として変性脂肪族ポリアミン (ジャパンェ ポキシレジン株式会社, YLH1204) 250mgを均一混合してなる溶液を懸濁させた [0195] ポリイソシァネートと活性水素化合物との化学当量比は、ポリイソシァネート:活性水 素化合物 = 8 : 1である。 Dissolved as an active hydrogen compound in 45 g of an aqueous solution obtained by dissolving 450 mg of polyvinyl alcohol as a dispersion stabilizer in water, 2800 mg of isophorone diisocyanate as a polyisocyanate (Wako Pure Chemical Industries, Ltd., 094-03025) Suspended a solution of 250 mg of aliphatic polyamine (Japan Epoxy Resin Co., Ltd., YLH1204) uniformly mixed [0195] The chemical equivalent ratio of the polyisocyanate to the active hydrogen compound is polyisocyanate: active hydrogen compound = 8: 1.
[0196] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、温度 0°Cの 条件下で行った。得られた懸濁液の液滴は、平均粒子径が 8 m程度のものであつ た。 [0196] The suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C. The obtained suspension droplets had an average particle size of about 8 m.
[0197] 次いで、懸濁液を、 70°Cで加熱し、 24時間重付加反応させた。  [0197] Next, the suspension was heated at 70 ° C and subjected to polyaddition reaction for 24 hours.
[0198] 得られた分散液を光学顕微鏡観察したところ、均一構造が観察され、テトラヒドロ フランに分散させ硬化剤を抽出することにより、シェル層が観察され、活性水素化合 物カプセル化高分子微粒子が得られて ヽた。 [0198] When the obtained dispersion was observed with an optical microscope, a uniform structure was observed. By dispersing in tetrahydrofuran and extracting the curing agent, a shell layer was observed, and active hydrogen compound-encapsulated polymer fine particles were obtained. I got it.
[0199] 得られた微粒子は、平均粒径が 8 μ mであり、硬化剤内包部分の容積比率が 78% であった。また、イソシァネートの内包量はシェルに対して 350重量%であった。 [0199] The obtained fine particles had an average particle size of 8 µm and a volume ratio of the curing agent-encapsulating portion was 78%. The amount of isocyanate included was 350% by weight based on the shell.
¾施例 2— 3(ポリイソシァネートが:;咼乗 IIである場合:補助ポリマー不使用)  ¾ Example 2-3 (when polyisocyanate is :; power II: no auxiliary polymer used)
分散安定剤としてポリビニルアルコール 450mgを水に溶解させて得た水溶液 45 gに、ポリイソシァネートとしてイソフォロンジイソシァネート (和光純薬工業株式会社, 094-03025) 2800mg、活性水素化合物として変性脂肪族ポリアミン (ジャパンェ ポキシレジン株式会社, YLH1204) lOOmgを均一混合してなる溶液を懸濁させた  Dissolved as an active hydrogen compound in 45 g of an aqueous solution obtained by dissolving 450 mg of polyvinyl alcohol as a dispersion stabilizer in water, 2800 mg of isophorone diisocyanate as a polyisocyanate (Wako Pure Chemical Industries, Ltd., 094-03025) Aliphatic polyamine (Japan Epoxy Resin Co., Ltd., YLH1204) Suspended solution of lOOmg uniformly mixed
[0200] ポリイソシァネートと活性水素化合物との化学当量比は、ポリイソシァネート:活性水 素化合物 = 20 : 1である。 [0200] The chemical equivalent ratio of the polyisocyanate to the active hydrogen compound is polyisocyanate: active hydrogen compound = 20: 1.
[0201] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、温度 0°Cの 条件下で行った。得られた懸濁液の液滴は、平均粒子径が 6 m程度のものであつ た。 [0201] The suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C. The resulting suspension droplets had an average particle size of about 6 m.
[0202] 次いで、懸濁液を、 70°Cで加熱し、 24時間重付加反応させた。  [0202] Next, the suspension was heated at 70 ° C and subjected to polyaddition reaction for 24 hours.
[0203] 得られた分散液を光学顕微鏡観察したところ、均一構造が観察され,テトラヒドロ フランに分散させ硬化剤を抽出することにより,シェル層が観察され,活性水素化合 物カプセル化高分子微粒子が得られて ヽた。  [0203] When the obtained dispersion was observed with an optical microscope, a uniform structure was observed, and a shell layer was observed by dispersing in tetrahydrofuran and extracting the curing agent, and active hydrogen compound encapsulated polymer fine particles were observed. I got it.
[0204] 得られた微粒子は、平均粒径が 6 μ mであり、硬化剤内包部分の容積比率が 90% であった。また、イソシァネートの内包量はシェルに対して 950重量%であった。 実窗列 2— 4(ポリイソシァネートが渦乗 IIである場合:補助ポ' Jマー不使用) [0204] The obtained fine particles had an average particle diameter of 6 µm, and the volume ratio of the curing agent-encapsulating portion was 90%. The amount of isocyanate included was 950% by weight based on the shell. Real train 2-4 (when polyisocyanate is vortex II: no auxiliary polymer)
分散安定剤としてポリビニルアルコール 300mgを水に溶解させて得た水溶液 30 gに、ポリイソシァネートとしてイソフォロンジイソシァネート (和光純薬工業株式会社, 094-03025) 1400mg、活性水素化合物として変性脂肪族ポリアミン (ジャパンェ ポキシレジン株式会社, YLH1204) 500mgを均一混合してなる溶液を懸濁させた  Dissolved as an active hydrogen compound, 1400 mg of isophorone diisocyanate (Wako Pure Chemical Industries, Ltd., 094-03025) as a polyisocyanate into 30 g of an aqueous solution obtained by dissolving 300 mg of polyvinyl alcohol in water as a dispersion stabilizer Suspended a solution of 500 mg of aliphatic polyamine (Japan Epoxy Resin Co., Ltd., YLH1204) uniformly mixed
[0205] ポリイソシァネートと活性水素化合物との化学当量比は、ポリイソシァネート:活性水 素化合物 = 2 : 1である。 [0205] The chemical equivalent ratio of the polyisocyanate to the active hydrogen compound is polyisocyanate: active hydrogen compound = 2: 1.
[0206] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、温度 0°Cの 条件下で行った。得られた懸濁液の液滴は、平均粒子径が 4 m程度のものであつ た。 [0206] The suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C. The resulting suspension droplets had an average particle size of about 4 m.
[0207] 次いで、懸濁液を、 70°Cで加熱し、 24時間重付加反応させた。  [0207] Next, the suspension was heated at 70 ° C and subjected to polyaddition reaction for 24 hours.
[0208] 得られた分散液を光学顕微鏡観察したところ、均一構造が観察され,テトラヒドロ フランに分散させ硬化剤を抽出することにより,シェル層が観察され,活性水素化合 物カプセル化高分子微粒子が得られて ヽた。  [0208] When the obtained dispersion was observed with an optical microscope, a uniform structure was observed, and a shell layer was observed by dispersing in tetrahydrofuran and extracting the curing agent, and active hydrogen compound-encapsulated polymer fine particles were observed. I got it.
[0209] 得られた微粒子は、平均粒径力 μ mであり、硬化剤内包部分の容積比率が 33% であった。また、イソシァネートの内包量はシェルに対して 50重量%であった。 [0209] The obtained fine particles had an average particle size force of μm, and the volume ratio of the curing agent-encapsulating portion was 33%. The amount of isocyanate included was 50% by weight based on the shell.
¾施例 2— 5(ポリイソシァネートが:;咼乗 IIである場合:補助ポリマー不使用)  ¾Example 2-5 (when polyisocyanate is :; power II: no auxiliary polymer used)
分散安定剤としてポリビニルアルコール 300mgを水に溶解させて得た水溶液 30 gに、ポリイソシァネートとしてジャパンエポキシレジン株式会社,コロネート HX 197 30 g of an aqueous solution obtained by dissolving 300 mg of polyvinyl alcohol as a dispersion stabilizer in water was added to Japan Epoxy Resin Co., Ltd., Coronate HX 197 as a polyisocyanate.
5mg、活性水素化合物として変性脂肪族ポリアミン (ジャパンエポキシレジン株式会 社, YLH1204) lOOmgを均一混合してなる溶液を懸濁させた。 5 mg of a modified aliphatic polyamine (Japan Epoxy Resin Co., Ltd., YLH1204) lOOmg as an active hydrogen compound was uniformly mixed and suspended.
[0210] ポリイソシァネートと活性水素化合物との化学当量比は、ポリイソシァネート:活性水 素化合物 = 5 : 1である。 [0210] The chemical equivalent ratio of the polyisocyanate to the active hydrogen compound is polyisocyanate: active hydrogen compound = 5: 1.
[0211] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、温度 0°Cの 条件下で行った。得られた懸濁液の液滴は、平均粒子径が 4 m程度のものであつ た。 [0211] The suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C. The resulting suspension droplets had an average particle size of about 4 m.
[0212] 次いで、懸濁液を、 30°Cで加熱し、 24時間重付加反応させた。 [0213] 得られた分散液を光学顕微鏡観察したところ、均一構造が観察され,テトラヒドロ フランに分散させ硬化剤を抽出することにより,シェル層が観察され,活性水素化合 物カプセル化高分子微粒子が得られて ヽた。 [0212] Next, the suspension was heated at 30 ° C and subjected to a polyaddition reaction for 24 hours. [0213] When the obtained dispersion was observed with an optical microscope, a uniform structure was observed, and the shell layer was observed by dispersing in tetrahydrofuran and extracting the curing agent, and the active hydrogen compound-encapsulated polymer fine particles were observed. I got it.
[0214] 得られた微粒子は、平均粒径力 μ mであり、硬化剤内包部分の容積比率が 66% であった。また、イソシァネートの内包量はシェルに対して 200重量%であった。 実窗列 2— 6(ポリイソシァネートが渦乗 IIである場合補助ポ' Jマー不使用)  [0214] The obtained fine particles had an average particle size force of μm, and the volume ratio of the curing agent-encapsulating portion was 66%. The amount of isocyanate included was 200% by weight based on the shell. Real train 2-6 (When polyisocyanate is vortex II, auxiliary polymer is not used)
分散安定剤としてポリビニルアルコール 300mgを水に溶解させて得た水溶液 30 gに、ポリイソシァネートとしてメチレンジイソシァネート(ジャパンエポキシレジン株式 会社,ミリオネート MR-200) 1975mg、活性水素化合物として変性脂肪族ポリアミン (ジャパンエポキシレジン株式会社, YLH1204) lOOmgを均一混合してなる溶液を 懸濁させた。  30 g of an aqueous solution obtained by dissolving 300 mg of polyvinyl alcohol as a dispersion stabilizer in water, 1975 mg of methylene diisocyanate (Japan Epoxy Resin Co., Ltd., Millionate MR-200) as polyisocyanate, modified fat as active hydrogen compound A polyamine (Japan Epoxy Resin Co., Ltd., YLH1204) A solution prepared by uniformly mixing lOOmg was suspended.
[0215] ポリイソシァネートと活性水素化合物との化学当量比は、ポリイソシァネート:活性水 素化合物 = 5 : 1である。  [0215] The chemical equivalent ratio of the polyisocyanate to the active hydrogen compound is polyisocyanate: active hydrogen compound = 5: 1.
[0216] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、温度 0°Cの 条件下で行った。得られた懸濁液の液滴は、平均粒子径が 5 m程度のものであつ た。 [0216] The suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C. The resulting suspension droplets had an average particle size of about 5 m.
[0217] 次いで、懸濁液を、 30°Cで加熱し、 24時間重付加反応させた。  [0217] Next, the suspension was heated at 30 ° C and subjected to a polyaddition reaction for 24 hours.
[0218] 得られた分散液を光学顕微鏡観察したところ、均一構造が観察され,テトラヒドロ フランに分散させ硬化剤を抽出することにより,シェル層が観察され,活性水素化合 物カプセル化高分子微粒子が得られて ヽた。 [0218] When the obtained dispersion was observed with an optical microscope, a uniform structure was observed, and a shell layer was observed by dispersing in tetrahydrofuran and extracting the curing agent, and active hydrogen compound-encapsulated polymer fine particles were observed. I got it.
[0219] 得られた微粒子は、平均粒径が 5 μ mであり、硬化剤内包部分の容積比率が 66% であった。また、イソシァネートの内包量はシェルに対して 200重量%であった。 実窗列 2— 7(ポリイソシァネートが渦乗 IIである場合) [0219] The obtained fine particles had an average particle size of 5 µm and a volume ratio of the curing agent-encapsulating portion was 66%. The amount of isocyanate included was 200% by weight based on the shell. Real train 2-7 (when polyisocyanate is vortex II)
分散安定剤としてポリビニルアルコール 300mgを水に溶解させて得た水溶液 30 gに、ポリイソシァネートとしてイソフォロンジイソシァネート (和光純薬工業株式会社, 094-03025) 1750mg、活性水素化合物としてドデカンジオール(ナカライテスタ 株式会社, 14204- 52) 320mgを溶解性が悪いためテトラヒドロフラン (ナカライテス ク株式会社, 33113) 3700mgに溶解させたものを均一混合してなる溶液を懸濁さ せた。 30 g of an aqueous solution obtained by dissolving 300 mg of polyvinyl alcohol as a dispersion stabilizer in water, 1750 mg of isophorone diisocyanate as a polyisocyanate (Wako Pure Chemical Industries, Ltd., 094-03025), dodecane as an active hydrogen compound Diol (Nacalai Testa Co., Ltd., 14204-52) Since 320 mg is poorly soluble, a solution of 3700 mg of tetrahydrofuran (Nacalai Tesque Co., Ltd., 33113) dissolved in 3700 mg is suspended. Let
[0220] ポリイソシァネートと活性水素化合物との化学当量比は、ポリイソシァネート:活性水 素化合物 = 5 : 1である。  [0220] The chemical equivalent ratio of the polyisocyanate to the active hydrogen compound is polyisocyanate: active hydrogen compound = 5: 1.
[0221] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、温度 0°Cの 条件下で行った。得られた懸濁液の液滴は、平均粒子径が 4 m程度のものであつ た。 [0221] The suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C. The resulting suspension droplets had an average particle size of about 4 m.
[0222] 次いで、懸濁液を、 30°Cで加熱し、 24時間重付加反応させた。  [0222] Next, the suspension was heated at 30 ° C and subjected to a polyaddition reaction for 24 hours.
[0223] 得られた分散液を光学顕微鏡観察したところ、均一構造が観察され,テトラヒドロ フランに分散させ硬化剤を抽出することにより,シェル層が観察され,活性水素化合 物カプセル化高分子微粒子が得られて ヽた。  [0223] When the obtained dispersion was observed with an optical microscope, a uniform structure was observed, and a shell layer was observed by dispersing in tetrahydrofuran and extracting the curing agent, and active hydrogen compound-encapsulated polymer fine particles were observed. I got it.
[0224] 得られた微粒子は、平均粒径力 μ mであり、硬化剤内包部分の容積比率が 66% であった。また、イソシァネートの内包量はシェルに対して 200重量%であった。 比 例 2— ί (活件 7k素化合物に針してポリイソシァネートが少なすぎる場合:補助ポ リマー不使用) [0224] The obtained fine particles had an average particle size force of µm, and the volume ratio of the curing agent-encapsulating portion was 66%. The amount of isocyanate included was 200% by weight based on the shell. Example 2— ί (If the polyisocyanate is too little with a 7k active compound: no auxiliary polymer used)
分散安定剤としてポリビニルアルコール 450mgを水に溶解させて得た水溶液 4 5gに、ポリイソシァネートとしてイソフォロンジイソシァネート (和光純薬工業株式会社 , 094— 03025) 1709mg、活性水素化合物として変性脂肪族ポリアミン (ジャパンェ ポキシレジン株式会社, YLH1204) 1220mgを均一混合してなる溶液を懸濁させた  Polyacetate 450 mg as a dispersion stabilizer dissolved in water 45 5 g, isophorone diisocyanate as polyisocyanate (Wako Pure Chemical Industries, Ltd., 094-03025) 1709 mg, modified as active hydrogen compound Suspended a solution of 1220 mg of aliphatic polyamine (Japan Epoxy Resin Co., Ltd., YLH1204) uniformly mixed
[0225] ポリイソシァネートと活性水素化合物との化学当量比は、ポリイソシァネート:活性水 素化合物 = 1 : 1である。 [0225] The chemical equivalent ratio of the polyisocyanate to the active hydrogen compound is polyisocyanate: active hydrogen compound = 1: 1.
[0226] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、温度 0°Cの 条件下で行った。得られた懸濁液の液滴は、平均粒子径が 5 m程度のものであつ た。 [0226] The suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C. The resulting suspension droplets had an average particle size of about 5 m.
[0227] 次いで、懸濁液を、 70°Cで加熱し、 24時間重付加反応させた。  [0227] Next, the suspension was heated at 70 ° C and subjected to polyaddition reaction for 24 hours.
[0228] 得られた分散液を光学顕微鏡観察したところ、均一構造が観察され,テトラヒドロ フランに分散させ硬化剤を抽出することにより,シェル層が観察されず,活性水素化 合物カプセルィ匕高分子微粒子が得られていたな力つた。 [0229] 得られた微粒子は、平均粒径が 5 μ mであり、中空部分は観察されなカゝつた。また、 イソシァネートは全く封入されて 、なかった。 [0228] When the obtained dispersion was observed with an optical microscope, a uniform structure was observed. By dispersing the dispersion in tetrahydrofuran and extracting the curing agent, no shell layer was observed, and the active hydrogen compound capsule polymer The fine particles were obtained. [0229] The obtained fine particles had an average particle diameter of 5 µm, and no hollow portion was observed. Also, the isocyanate was not encapsulated at all.
比 例 2_ 2 (活件水素化合物に針してポリイソシァネートが多すぎる場合:補助ポリ マー不使用)  Example 2_ 2 (If there is too much polyisocyanate in the active hydrogen compound: no auxiliary polymer is used)
分散安定剤としてポリビニルアルコール 450mgを水に溶解させて得た水溶液 45 gに、ポリイソシァネートとしてイソフォロンジイソシァネート (和光純薬工業株式会社, 094-03025) 7000mg、活性水素化合物として変性脂肪族ポリアミン (ジャパンェ ポキシレジン株式会社, YLH1204) lOOmgを均一混合してなる溶液を懸濁させた  Dissolved as an active hydrogen compound, 45 g of an aqueous solution obtained by dissolving 450 mg of polyvinyl alcohol as a dispersion stabilizer in water, 7000 mg of isophorone diisocyanate as a polyisocyanate (Wako Pure Chemical Industries, Ltd., 094-03025) Aliphatic polyamine (Japan Epoxy Resin Co., Ltd., YLH1204) Suspended solution of lOOmg uniformly mixed
[0230] ポリイソシァネートと活性水素化合物との化学当量比は、ポリイソシァネート:活性水 素化合物 = 50 : 1である。 [0230] The chemical equivalent ratio of polyisocyanate to active hydrogen compound is polyisocyanate: active hydrogen compound = 50: 1.
[0231] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、温度 0°Cの 条件下で行った。得られた懸濁液の液滴は、平均粒子径が 6 m程度のものであつ た。 [0231] The suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C. The resulting suspension droplets had an average particle size of about 6 m.
[0232] 次いで、懸濁液を、 70°Cで加熱し、 24時間重付加反応させた。  [0232] Next, the suspension was heated at 70 ° C and subjected to polyaddition reaction for 24 hours.
[0233] 得られた分散液を光学顕微鏡観察したところ、均一構造が観察され,テトラヒドロ フランに分散させ硬化剤を抽出することにより,シェル層が観察され,活性水素化合 物カプセル化高分子微粒子が得られて ヽた。  [0233] When the obtained dispersion was observed with an optical microscope, a uniform structure was observed, and a shell layer was observed by dispersing in tetrahydrofuran and extracting the curing agent, and active hydrogen compound-encapsulated polymer fine particles were observed. I got it.
[0234] 得られた微粒子は、平均粒径が 6 μ mであり、硬化剤内包部分の容積比率が 96% であった。また、イソシァネートの内包量はシェルに対して 2450重量%であった。 [0234] The obtained fine particles had an average particle diameter of 6 µm, and the volume ratio of the curing agent-encapsulating portion was 96%. The amount of isocyanate included was 2450% by weight based on the shell.
[0235] 生成物は強固なシェル層を形成しておらず、乾燥段階で粒子状態で得ることがで きなかった。 [0235] The product did not form a strong shell layer and could not be obtained in a particulate state in the drying stage.
実窗列 2-8 (活件水素化合物が渦乗 IIである場合)  Actual row 2-8 (when active hydrogen compound is vortex II)
分散安定剤としてポリビニルアルコール 300mgを水に溶解させて得た水溶液 3 Ogに、ポリイソシァネートとしてイソフォロンジイソシァネート (和光純薬工業株式会社 , 094— 03025) 200mg、活性水素化合物として変性脂肪族ポリアミン (ジャパンェ ポキシレジン株式会社, YLH1204) 715mgを均一混合してなる溶液を懸濁させた [0236] ポリイソシァネートと活性水素化合物との化学当量比は、ポリイソシァネート:活性水 素化合物 = 1 : 5である。 Dissolved as 3 Og of aqueous solution obtained by dissolving 300 mg of polyvinyl alcohol in water as a dispersion stabilizer, 200 mg of isophorone diisocyanate as a polyisocyanate (Wako Pure Chemical Industries, Ltd., 094-03025), modified as an active hydrogen compound Suspended solution of 715mg of aliphatic polyamine (Japan Epoxy Resin Co., Ltd., YLH1204) uniformly mixed [0236] The chemical equivalent ratio of the polyisocyanate to the active hydrogen compound is polyisocyanate: active hydrogen compound = 1: 5.
[0237] 懸濁の方法は、装置としてホモジナイザーを用い、攪拌速度 1000rpm、温度 0°Cの 条件下で行った。得られた懸濁液の液滴は、平均粒子径が 7 m程度のものであつ た。 [0237] The suspension was carried out using a homogenizer as an apparatus under the conditions of a stirring speed of 1000 rpm and a temperature of 0 ° C. The resulting suspension droplets had an average particle size of about 7 m.
[0238] 次いで、懸濁液を、 70°Cで加熱し、 24時間重付加反応させた。  [0238] Next, the suspension was heated at 70 ° C and subjected to polyaddition reaction for 24 hours.
[0239] 得られた分散液を光学顕微鏡観察したところ、均一構造が観察され,テトラヒドロ フランに分散させ硬化剤を抽出することにより,シェル層が観察され,活性水素化合 物カプセル化高分子微粒子が得られて ヽた。  [0239] When the obtained dispersion was observed with an optical microscope, a uniform structure was observed. A shell layer was observed by dispersing in tetrahydrofuran and extracting the curing agent, and active hydrogen compound encapsulated polymer fine particles were observed. I got it.
[0240] 得られた微粒子は、平均粒径が 7 mであり、硬化剤内包部分の容積比率が 66% であった。また、活性水素化合物の内包量はシェルに対して 200重量%であった。 [0240] The obtained fine particles had an average particle diameter of 7 m, and the volume ratio of the curing agent-encapsulating portion was 66%. The encapsulated amount of the active hydrogen compound was 200% by weight with respect to the shell.
1液型イソシァネー卜綱旨接羞剤 成物の処 例'接羞件試,験 実施例 1で得られたポリイソシァネート含有カプセルィ匕高分子微粒子と変性脂肪族 ァミン(ジャパンエポキシレジン株式会社製, YLH1204)をィ匕学当量比 1: 1 (ポリイソ シァネート:カプセルィ匕活性水素化合物)〖こなるように混合して一液型接着剤とした。  1-component isocyanine scented adhesive composition Example of composition test, test Polyisocyanate-containing capsule polymer fine particles obtained in Example 1 and modified aliphatic amine (Japan Epoxy Resin Co., Ltd.) YLH1204) was mixed in such a way that the chemical equivalent ratio was 1: 1 (polyisocyanate: capsule active hydrogen compound).
[0241] 10mm X 50mm X 1mmのアルミ板 2枚用い,接着面積 lcm2として一液型接着 剤を塗布し, 2枚のアルミ板を万力で押圧した。 [0241] Two aluminum plates of 10 mm X 50 mm X 1 mm were used, a one-part adhesive was applied with an adhesion area of lcm 2 and the two aluminum plates were pressed in a vise.
[0242] これを,室温,又は 70°Cで 1日放置したものの引っ張り剪断試験をオートグラフ( 島津製作所製)を用いて行った。室温で放置したものは接着性を示さなカゝつたが, 7 0°Cで放置したものは強固に接着しており,約 190N/cm2の接着強度を示した。微 粒子の破壊により放出されたポリイソシァネートとポリアミンとが加熱することにより重 付加反応して硬化したと考えられる。 [0242] A tensile shear test was performed using an autograph (manufactured by Shimadzu Corp.) after standing at room temperature or 70 ° C for 1 day. Those left at room temperature did not show adhesiveness, but those left at 70 ° C were firmly bonded and showed an adhesive strength of about 190 N / cm 2 . It is considered that polyisocyanate and polyamine released by the destruction of fine particles were cured by polyaddition reaction by heating.
[0243] このことから、本発明の活性水素化合物を内包した微粒子を配合したイソシァネ 一ト榭脂組成物は、 1液型接着剤として実用できると判定された。  [0243] From this, it was determined that the isocyanate resin composition containing the fine particles containing the active hydrogen compound of the present invention could be used as a one-component adhesive.
<処方例 2>  <Prescription example 2>
比較例 2で得られた微粒子と変性脂肪族ァミン (ジャパンエポキシレジン株式会社 製, YLH1204)をィ匕学当量比 1: 1 (ポリイソシァネート:カプセルィ匕活性水素化合物 )になるよう混合し一液型接着剤とした。この接着剤を処方例 1と同様にして接着力を 評価したが、全く接着力を示さな力つた。 The fine particles obtained in Comparative Example 2 and the modified aliphatic amine (Japan Epoxy Resin Co., Ltd., YLH1204) were mixed with an equivalence ratio of 1: 1 (polyisocyanate: capsule active hydrogen compound). ) To obtain a one-pack type adhesive. The adhesive strength of this adhesive was evaluated in the same manner as in Formulation Example 1, but it did not show any adhesive strength.

Claims

請求の範囲 The scope of the claims
[I] シェル及び中空部分力 なる中空微粒子の中空部分に、エポキシ榭脂の硬化剤が 内包された微粒子であって、シェル力 実質的に、内包された硬化剤と同種の硬化 剤とエポキシ榭脂との反応により得られる硬化エポキシ榭脂からなるものである硬化 剤内包微粒子。  [I] Shell and hollow part force Hollow fine part of hollow fine particles encapsulated with epoxy resin hardener, and shell force is substantially the same kind of hardener and epoxy hardener as encapsulated hardener. Curing agent-encapsulated fine particles made of cured epoxy resin obtained by reaction with fat.
[2] エポキシ榭脂が 2〜6官能のエポキシ榭脂である請求項 1に記載の微粒子。  2. The fine particles according to claim 1, wherein the epoxy resin is a bi- to 6-functional epoxy resin.
[3] 硬化剤の内包量が、シェルに対して 50〜500重量%である請求項 1に記載の微粒 子。  [3] The fine particles according to [1], wherein the amount of the curing agent is 50 to 500% by weight based on the shell.
[4] 平均粒径が 0. l〜50 iu mでぁる請求項lに記載の微粒子。 [4] The fine particles according to claim 1, wherein the average particle size is 0.1 l to 50 i um.
[5] 下記の式に従い算出される、硬化剤含有部分の容積比率 Rが 10〜80%である請求 項 1に記載の微粒子。  [5] The fine particles according to claim 1, wherein the volume ratio R of the curing agent-containing portion calculated according to the following formula is 10 to 80%.
R(%) = (rh/rp) 3 X 100 R (%) = (rh / rp) 3 X 100
(式中、 rhは微粒子の硬化剤含有部分の半径であり、 rpは微粒子の半径である。 )  (Where rh is the radius of the hardener-containing portion of the microparticle, and rp is the radius of the microparticle.)
[6] 圧裂限界荷重が 1〜: LOOmNである請求項 1に記載の微粒子。 [6] The fine particle according to claim 1, wherein the crushing limit load is 1 to: LOOmN.
[7] 請求項 1に記載の微粒子を含む 1液型エポキシ榭脂接着剤の硬化剤。 [7] A curing agent for a one-pack type epoxy resin adhesive containing the fine particles according to claim 1.
[8] 請求項 1に記載の微粒子の 1液型エポキシ榭脂接着剤の硬化剤としての使用。 [8] Use of the fine particles according to claim 1 as a curing agent for a one-pack type epoxy resin adhesive.
[9] シェル及び中空部分力もなる中空微粒子の中空部分に、エポキシ榭脂の硬化剤が 内包された微粒子の製造方法であって、 [9] A method for producing fine particles in which a hollow portion of a hollow fine particle having a shell and a hollow partial force is encapsulated with an epoxy resin hardener,
分散安定剤の水溶液中に、エポキシ榭脂、エポキシ榭脂の硬化剤、下記の性質 を有する補助ポリマー又は補助溶媒を含み、硬化剤の配合比率がエポキシ榭脂〖こ 対して化学当量比で 2〜15である混合物を分散させる第 1工程と、エポキシ榭脂を 硬化させる第 2工程とを含む製造方法。  The aqueous solution of the dispersion stabilizer contains epoxy resin, epoxy resin hardener, auxiliary polymer or auxiliary solvent having the following properties, and the compounding ratio of the hardener is 2 in terms of chemical equivalent to epoxy resin. A production method comprising a first step of dispersing the mixture of ˜15 and a second step of curing the epoxy resin.
補助ポリマー又は補助溶媒:エポキシ榭脂と硬化剤との反応により得られる硬化工 ポキシ榭脂に対して相溶性が低ぐかつ、補助ポリマー又は補助溶媒と水との間の界 面張力( Ί P) (mN/m)と硬化エポキシ榭脂と水との間の界面張力( γ q) (mN/m)との 関係において、 γ Ρ≥ γ 11の条件を満たすポリマー又は溶媒 Auxiliary polymer or co-solvent: interfacial tension P between compatibility with curing Engineering epoxy榭脂obtained by reacting epoxy榭脂and hardener Teigukatsu, the auxiliary polymer or co-solvent and water ) (mN / m) and cured epoxy榭脂and in relation to the interfacial tension (γ q) (mN / m ) between water, gamma [rho satisfy polymer or solvent ≥ gamma 11
[10] エポキシ榭脂が 2〜6官能のエポキシ榭脂である請求項 9に記載の製造方法。 10. The production method according to claim 9, wherein the epoxy resin is a bi- to 6-functional epoxy resin.
[I I] 請求項 1に記載の微粒子と、エポキシ榭脂とを含む 1液型エポキシ榭脂接着剤組成 物。 [II] One-pack type epoxy resin adhesive composition comprising the fine particles according to claim 1 and epoxy resin object.
[12] 請求項 11に記載の組成物を 1対の被着物間に置く工程と、この被着物同士を押圧 することにより微粒子シェルカゝら硬化剤を放出させる工程と、エポキシ榭脂と硬化剤と を架橋反応させて被着物間を接着する工程とを含む被着物の接着方法。  [12] A step of placing the composition according to claim 11 between a pair of adherends, a step of releasing the hardener from the fine particle sheller by pressing the adherends, an epoxy resin and a hardener And a step of adhering the adherends to each other by a crosslinking reaction.
[13] 請求項 1に記載の微粒子とエポキシ榭脂とを 1対の被着物間で混合状態に置く工程 と、この被着物同士を押圧することにより微粒子シェルカゝら硬化剤を放出させる工程 と、エポキシ榭脂と硬化剤とを架橋反応させて被着物間を接着する工程とを含む被 着物の接着方法。  [13] A step of placing the fine particles according to claim 1 and an epoxy resin in a mixed state between a pair of adherends, and a step of releasing the curing agent from the fine particle shellers by pressing the adherends together. A method for adhering an adherend, comprising a step of causing a cross-linking reaction between an epoxy resin and a curing agent to bond the adherends.
[14] シェル及び中空部分力もなる中空微粒子の中空部分に、ポリオール、ポリアミン、及 びポリチオール力 なる群より選ばれる活性水素化合物又はポリイソシァネートが内 包された微粒子であって、シェルが、実質的に、内包された成分と同種の成分とポリ イソシァネート又は上記活性水素化合物との重付加反応により得られるイソシァネー ト榭脂からなるものであるイソシァネート榭脂構成成分内包微粒子。  [14] A fine particle in which an active hydrogen compound or polyisocyanate selected from the group consisting of polyol, polyamine, and polythiol force is encapsulated in a hollow portion of a hollow fine particle having a shell and a hollow partial force, Isocyanate resin-constituting component-enclosed microparticles substantially comprising an isocyanate resin obtained by polyaddition reaction of a component of the same type as the included component and a polyisocyanate or the active hydrogen compound.
[15] イソシァネート榭脂構成成分の内包量力 シェルに対して 50〜 1500重量%である 請求項 14に記載の微粒子。  [15] The fine particles according to claim 14, wherein the inclusion amount of the isocyanate component is 50 to 1500% by weight based on the shell.
[16] 平均粒径が 0. 1〜50 mである請求項 14に記載の微粒子。  [16] The fine particles according to [14], having an average particle diameter of 0.1 to 50 m.
[17] 下記の式に従い算出される、イソシァネート榭脂構成成分含有部分の容積比率尺が 30〜95%である請求項 14に記載の微粒子。  [17] The fine particle according to [14], wherein the volume ratio scale of the isocyanate containing component component calculated in accordance with the following formula is 30 to 95%.
R(%) = (rh/rp) 3 X 100 R (%) = (rh / rp) 3 X 100
(式中、 rhは微粒子のイソシァネート榭脂構成成分含有部分の半径であり、 rpは微 粒子の半径である。 )  (Where rh is the radius of the isocyanate-containing component of the fine particles and rp is the radius of the fine particles.)
[18] ポリオール、ポリアミン、及びポリチオール力 なる群より選ばれる活性水素化合物が 内包された請求項 14に記載の微粒子。  [18] The fine particle according to [14], wherein an active hydrogen compound selected from the group consisting of a polyol, a polyamine, and a polythiol force is encapsulated.
[19] ポリイソシァネートが内包された請求項 14に記載の微粒子。 [19] The fine particles according to [14], wherein the polyisocyanate is encapsulated.
[20] 請求項 14に記載の微粒子を含む 1液型イソシァネート榭脂接着剤成分。 [20] A one-component isocyanate resin component comprising the fine particles according to claim 14.
[21] 請求項 14に記載の微粒子の 1液型イソシァネート榭脂接着剤成分としての使用。 [21] Use of the fine particles according to claim 14 as a one-component isocyanate resin component.
[22] シェル及び中空部分カゝらなる中空微粒子の中空部分に、イソシァネート榭脂構成成 分が内包された微粒子の製造方法であって、 分散安定剤の水溶液中に、ポリイソシァネートと、ポリオール、ポリアミン、及びポリ チオール力 なる群より選ばれる活性水素化合物とを含む混合物であって、活性水 素化合物の配合比率がポリイソシァネートに対して化学当量比で 2〜25である力 又 はポリイソシァネートの配合比率が活性水素化合物に対して化学当量比で 2〜25で ある混合物を分散させる第 1工程と、ポリイソシァネートと活性水素化合物とを重付カロ 反応させる第 2工程とを含む製造方法。 [22] A method for producing fine particles in which an isocyanate resin component is encapsulated in a hollow portion of a hollow fine particle such as a shell and a hollow portion cover, A mixture of a polyisocyanate and an active hydrogen compound selected from the group consisting of polyol, polyamine, and polythiol in an aqueous dispersion stabilizer solution, wherein the active hydrogen compound is mixed in a polyisocyanate. A first step of dispersing a mixture having a chemical equivalent ratio of 2 to 25 or a polyisocyanate mixture ratio of 2 to 25 in terms of a chemical equivalent ratio to the active hydrogen compound, and a polyisocyanate And a second step of subjecting the active hydrogen compound and the active hydrogen compound to a double caloric reaction.
[23] 分散安定剤の水溶液中に分散させる混合物が、ポリイソシァネート及び上記活性水 素化合物に加えて、下記の性質を有する補助ポリマー又は補助溶媒を含むものであ る請求項 22に記載の方法。  [23] The mixture according to claim 22, wherein the mixture dispersed in the aqueous solution of the dispersion stabilizer contains an auxiliary polymer or auxiliary solvent having the following properties in addition to the polyisocyanate and the active hydrogen compound. the method of.
補助ポリマー又は補助溶媒:ポリイソシァネートと活性水素化合物との重付加反応 により得られるイソシァネート榭脂に対して相溶性が低ぐかつ、補助ポリマー又は補 助溶媒と水との間の界面張力( γ x) (mN/m)とイソシァネート榭脂と水との間の界面 張力( γ y) (mN/m)との関係にぉ 、て、 γ χ≥ γ yの条件を満たすポリマー又は溶媒Auxiliary polymer or auxiliary solvent: low compatibility with isocyanate resin obtained by polyaddition reaction of polyisocyanate and active hydrogen compound, and interfacial tension between auxiliary polymer or auxiliary solvent and water ( A polymer or solvent satisfying the condition of γ χ ≥ γ y with respect to the relationship between γ x ) (mN / m) and the interfacial tension (γ y ) (mN / m) between isocyanate and water.
[24] 請求項 18に記載の微粒子と、ポリイソシァネートとを含む 1液型ポリウレタン接着剤組 成物。 [24] A one-component polyurethane adhesive composition comprising the fine particles according to claim 18 and a polyisocyanate.
[25] 請求項 19に記載の微粒子と、ポリオール、ポリアミン、及びポリチオールからなる群よ り選ばれる活性水素化合物とを含む 1液型ポリウレタン接着剤組成物。  [25] A one-component polyurethane adhesive composition comprising the fine particles according to claim 19 and an active hydrogen compound selected from the group consisting of polyol, polyamine, and polythiol.
[26] 請求項 24に記載の組成物を 1対の被着物間に置く工程と、この被着物同士を押圧 することにより微粒子シェルカゝら活性水素化合物を放出させる工程と、活性水素化合 物とポリイソシァネートとを重付加反応させて被着物間を接着する工程とを含む被着 物の接着方法。  [26] A step of placing the composition according to claim 24 between a pair of adherends, a step of releasing the active hydrogen compound from the fine particle sheller by pressing the adherends, an active hydrogen compound, A method for adhering an adherend, comprising a step of adhering the adherends by polyaddition reaction with a polyisocyanate.
[27] 請求項 18に記載の微粒子とポリイソシァネートとを 1対の被着物間で混合する工程と 、この被着物同士を押圧することにより微粒子シェル力 活性水素化合物を放出させ る工程と、活性水素化合物とポリイソシァネートとを重付加反応させて被着物間を接 着する工程とを含む被着物の接着方法。  [27] A step of mixing the fine particles according to claim 18 and a polyisocyanate between a pair of adherends, and a step of releasing the fine particle shell force active hydrogen compound by pressing the adherends together. A method for adhering an adherend, comprising a step of subjecting the active hydrogen compound and polyisocyanate to a polyaddition reaction to adhere between the adherends.
[28] 請求項 25に記載の組成物を 1対の被着物間に置く工程と、この被着物同士を押圧 することにより微粒子シェル力もポリイソシァネートを放出させる工程と、ポリイソシァネ ートと活性水素化合物とを重付加反応させて被着物間を接着する工程とを含む被着 物の接着方法。 [28] The step of placing the composition according to claim 25 between a pair of adherends, the step of releasing the polyisocyanate by pressing the adherends together to release the polyisocyanate, the polyisocyanate and the activity And a step of adhering between the adherends by a polyaddition reaction with a hydrogen compound. Bonding method of objects.
請求項 19に記載の微粒子と活性水素化合物とを 1対の被着物間で混合する工程と 、この被着物同士を押圧することにより微粒子シェル力 ポリイソシァネートを放出さ せる工程と、ポリイソシァネートと活性水素化合物とを重付加反応させて被着物間を 接着する工程とを含む被着物の接着方法。 A step of mixing the fine particles according to claim 19 and an active hydrogen compound between a pair of adherends, a step of releasing the fine particle shell force polyisocyanate by pressing the adherends together, A method of adhering an adherend, comprising a step of subjecting a cyanate and an active hydrogen compound to a polyaddition reaction to adhere between the adherends.
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