WO2006074442A2 - Moteur a couple eleve - Google Patents

Moteur a couple eleve Download PDF

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Publication number
WO2006074442A2
WO2006074442A2 PCT/US2006/000698 US2006000698W WO2006074442A2 WO 2006074442 A2 WO2006074442 A2 WO 2006074442A2 US 2006000698 W US2006000698 W US 2006000698W WO 2006074442 A2 WO2006074442 A2 WO 2006074442A2
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WO
WIPO (PCT)
Prior art keywords
brake
flexor
motor
driver
belt
Prior art date
Application number
PCT/US2006/000698
Other languages
English (en)
Other versions
WO2006074442A3 (fr
Inventor
Robert Horst
Richard Marcus
Original Assignee
Tibion Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US11/033,368 external-priority patent/US7365463B2/en
Application filed by Tibion Corporation filed Critical Tibion Corporation
Publication of WO2006074442A2 publication Critical patent/WO2006074442A2/fr
Publication of WO2006074442A3 publication Critical patent/WO2006074442A3/fr

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N11/00—Generators or motors not provided for elsewhere; Alleged perpetua mobilia obtained by electric or magnetic means
    • H02N11/006—Motors
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K99/00—Subject matter not provided for in other groups of this subclass
    • H02K99/20—Motors
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N1/00—Electrostatic generators or motors using a solid moving electrostatic charge carrier
    • H02N1/002—Electrostatic motors

Definitions

  • This application relates generally to motors.
  • the teachings are considered particularly applicable in the field of robotics and active orthotics.
  • Motors are used in a wide variety of applications. In many applications, including robotics and active orthotics, it may be useful to imitate characteristics similar to human muscles. Such characteristics include, for example, the ability to deliver high torque at a relatively low speed, and to allow free-movement when power is removed, thereby allowing a limb to swing freely during portions of the movement cycle.
  • Standard electric motors typically operate at thousands of RPMs, and the range of typical motor constants does not extend down to the point where standard motors can deliver extremely high torque at low speed.
  • a reduction gear must be added to convert the motor's high speed and low torque into the desired low speed and high torque.
  • Current reduction gearing techniques include spur gears, worm gears, pulleys and harmonic drive gears. All of these techniques decrease efficiency and have other undesirable characteristics including the addition of cost, weight, volume, and noise. Also, when an output shaft is driven through a high gear ratio, it is difficult to turn the output shaft when the motor is not powered. The absence of an unpowered free-movement mode is a significant disadvantage in some applications.
  • a technique for dynamically and efficiently delivering, alternatively, high torque or high speed involves providing multiple brakes along a flexible moving element called a flexor.
  • the flexor may include, for example, a long strip with load connected at one end to form a linear actuator, a belt coupled to an output gear coupled to the load, or a disk that is flexed around its periphery and coupled to an output shaft at its center.
  • the brakes may be arranged in pairs along the length of a linear or belted motor or around the circumference of a rotary motor.
  • a driver which, in an embodiment, acts primarily at right angles to the flexor to cause the flexor to bend or otherwise deflect.
  • the driver may include a linear actuator, a motor with cam, a motor with offset rollers, a piezoelectric bender, or other technology that delivers a force to bend the flexor.
  • a first step of operation involves activating both Brake 1 and the driver. The activation of the driver then bends the flexor and causes the part of the flexor near Brake 2 to move a small distance toward Brake 1.
  • a second step involves activating Brake 2, and a third step involves releasing Brake 1 and deactivating the driver. During the third step, the flexor may be restored to its unbent position. The cycle then repeats with the first step to impart a repetitive linear or rotary motion to the flexor.
  • the amount of movement of load during each activation of the driver may be associated with the distance between the brakes and the amount of deflection of the flexor.
  • the mechanical advantage is large, and a relatively weak driver force can move the free portion of the flexor a small distance against a strong load force resisting the movement.
  • the driver has a mechanical advantage against the load because the load is pulling at nearly right angles to the driving force.
  • the driving force vector rotates and the component of the driving force vector opposing the load force increases, thereby decreasing the mechanical advantage.
  • the mechanical advantage is approximately determined by the formula:
  • Brakes may be implemented through electrostatics, magnetics, actuators with gears or brake pads, or other means. If the brakes are implemented using electrostatics, very little power is dissipated when holding in the active position, providing a low power locked mode as well as an "unpowered free movement mode.” Very little power is dissipated when moving slowly, because the flexor is held by the electrostatic brakes between driver activations.
  • a motor constructed according to the technique described herein can sequence the brakes and motor phases in such a way as to extract energy from the movement of the load instead of supplying energy to move the load.
  • the "generator mode" can be used in applications calling for regenerative braking to extend batteiy life or make the operation of the motor more efficient.
  • a motor may be constructed that provides high torque and allows the torque to be traded for speed at a given power level.
  • the motor may have low- power or unpowered modes to hold the current position, or to allow free movement.
  • FIG. 1 depicts a conceptual view of a system according to an embodiment.
  • FIG. 2 depicts a conceptual view of a motor according to an embodiment.
  • FIGS. 3 A to 3F depict conceptual diagrams of various driver technologies for use in various embodiments.
  • FIGS. 4A to 4E depict conceptual diagrams of various brake technologies for use in various embodiments.
  • FIG. 5 depicts a conceptual diagram of a belted motor according to an embodiment.
  • FIGS. 6A to 6D depict conceptual diagrams of a belted motor in multiple operation states according to an embodiment.
  • FIGS. 7A to 7F depict conceptual diagrams of belted motors operating at high torque in multiple operation states according to an embodiment.
  • FIGS. 8 A and 8B depict conceptual diagrams of forces on a motor according to respective embodiments.
  • FIG. 9A and 9B depict conceptual diagrams of a motor according to an embodiment.
  • FIGS. 1OA and 1OB depict drawings of a rotary motor according to an embodiment.
  • FIGS. 1 IA to 1 ID depict conceptual drawings of a rotary motor in multiple states of operation according to embodiments.
  • FIGS. 12A, 12B, and 12C depict timing diagrams for rotary motors according to respective embodiments.
  • FIG. 13 depicts a flowchart of a brake and driver activation method according to an embodiment.
  • FIG. 14 depicts a conceptual view of a system with regenerative braking capabilities according to an embodiment.
  • FIG. 15 depicts a conceptual view of a motor with generator mode capabilities according to an embodiment.
  • FIG. 1 depicts a conceptual view of a system 100 according to an embodiment.
  • the system 100 includes a controller 102, a control panel 104, a power regulator 106, a power source 108, a motor 110, phase drivers 112, and a V/I sense circuit 114.
  • the controller may further include a processor 120, memory 122, input buffers 124, output buffers 126, and an analog-to-digital converter 128.
  • the controller 102 may be, for example, a microcontroller.
  • control panel 104 may include one or more I/O controllers (not shown) for devices, such as a keyboard, disk drives, printers, a scanner, and other input and output devices, including a mouse or other pointing device.
  • I/O controllers may control in the conventional manner a display on the control panel 104, which can include, for example, a cathode ray tube (CRT) or liquid crystal display (LCD).
  • CTR cathode ray tube
  • LCD liquid crystal display
  • the display controller and the I/O controllers can be implemented with conventional well-known technology, if desired.
  • the power source 108 may include a power supply.
  • the power source 108 may include a battery or multiple batteries (such as a primary battery and a backup battery).
  • the power source 108 may be configurable between a portable power source, such as a battery, and a non-portable power source, such as power from an outlet.
  • the motor 110 includes brakes and drivers.
  • the phase drivers 112 may have an appropriate timing relation ship for activating the brakes and drivers of the motor 110.
  • the phase drivers 112 may generate currents or voltages based on the characteristics of a particular driver or brake that is activated by that phase.
  • the input buffers 124 and output buffers 126 are used for receiving and sending signals or messages in a manner that is known in the art of computer engineering.
  • the analog-to-digital converter 128 may be .logic that converts analog signals to digital signals in a manner that is well-known in the art of electronics.
  • the system 100 may include interfaces to external systems through a communications interface, such as a modem or network interface (not shown).
  • the processor 120 may be a microprocessor, such as an Intel Pentium microprocessor or Motorola power PC microprocessor.
  • the memory 122 may be coupled to the processor 120 via a bus (not shown). In another embodiment, the bus may couple the processor 120 to one or more other components as well.
  • the memory 122 may include random access memory (RAM) and/or flash memory.
  • the memory 122 may include dynamic RAM (DRAM), static RAM (SRAM), flash memory, and/or non- volatile storage.
  • the non- volatile storage is often a magnetic hard disk, an optical disk, or another form of storage for large amounts of data. Some of this data is often written, by a direct memory access process, into the memory 122 during execution of applications in, for example, RAM.
  • machine-readable medium or “computer-readable medium” includes any type of storage device that is accessible by the processor 120 and also encompasses a carrier wave that encodes a data signal.
  • the system 100 is one example of many possible systems which have different architectures.
  • a typical computer system will usually include at least a processor, memory, and a bus coupling the memory to the processor.
  • the system 100 may be controlled by operating system software.
  • One example of an operating system software is the family of operating systems known as Windows® from Microsoft Corporation of Redmond, Washington.
  • Another example of operating system software is the Linux operating system.
  • the file management system associated with an operating system is typically stored in the non- volatile storage and causes the processor 120 to execute the various acts required by the operating system to input and output data and to store data in memory 122, including storing files in non- volatile storage (if applicable).
  • This apparatus may be specially constructed for the required purposes, or it may comprise a general purpose computer selectively activated or reconfigured by a computer program stored in the computer.
  • a computer program may be stored in a computer readable storage medium, such as, but is not limited to, any type of disk including floppy disks, optical disks, CD-roms, and magnetic-optical disks, read-only memories (ROMs), random access memories (RAMs), EPROMs, EEPROMs, magnetic or optical cards, or any type of media suitable for storing electronic instructions, and each coupled to a computer system bus.
  • the controller 102 programmatically controls one or more of the other components based on inputs from the control panel 104.
  • the power regulator 106 supplies power for the circuit from the power source 108.
  • the controller 102 activates the motor 110 with the phase drivers 112. Output phases may be buffered by the phase drivers 112 and the buffered phases are sent to the motor 110.
  • the phase drivers 112 outputs may be fed back to the controller 102 through the V/I sense circuit 114 to provide feedback.
  • the feedback enables the controller 102 to determine when voltage or current have reached a threshold. In this way, the controller 102 may be able, for example, to limit the voltage or current to set a maximum torque of the motor 110.
  • the feedback can also be used, for example, to determine the back-EMF of motor-based drivers to aid in the control of the motor 110.
  • FIG. 2 depicts a conceptual view of a motor 200 in an embodiment.
  • the motor may be used as a motor, such as the motor 110, in a system such as the system 100 (FIG. 1).
  • the motor 200 includes a driver 202, a driving brake 204, a holding brake 206, and a flexor 208.
  • an extremity 212 with a pivot point 214 is also depicted in FIG. 2.
  • the driver 202 may be implemented in various embodiments as a linear actuator (e.g., a solenoid, piezoelectric stack, voice coil, etc.), a part of an electrostatic motor, a part of a magnetic motor, a part of a motor with a cam, a part of a motor with an offset roller, or a bender (e.g., piezoelectric, electro-active polymer bimorph or unimorph, etc.). Examples of driver technologies are described later with reference to FIGS. 3A to 3F.
  • a linear actuator e.g., a solenoid, piezoelectric stack, voice coil, etc.
  • a bender e.g., piezoelectric, electro-active polymer bimorph or unimorph, etc.
  • the driving brake 204 and holding brake 206 may be implemented in various embodiments as electrostatic brakes (including, for example, multi-layer electrostatic brakes), mechanical friction brakes and mechanical gear brakes. Examples of brake technologies are described later with reference to FIGS. 4A to 4E.
  • the flexor 208 is a flexible "muscle" that, when flexed, acts to bend a limb, a flipper, or some other appendage at a joint.
  • the extremity 212 represents the appendage and the pivot point 214 represents the joint.
  • the flexor 208 may be constructed from polymer film, such as polyester or polycarbonate, or some other material that can be bent by the force of the driver 202.
  • the driver 202, driving brake 204, and holding brake 206 may be referred to collectively as a stator 210.
  • the motor 200 comprises the flexor 208 and the stator 210.
  • the stator 210 may be thought of as the stationary part of the motor 200.
  • the flexor 208 and stator 210 may be constructed from plastic films with conductive elements such as, for example, poly amide (e.g., Dupont Pyralux AP Kapton tm film) or polyester (Mylar tm ).
  • the flexor 208 may be configured to slide left and right relative to the stator 210. Brakes 204 and 206 act at two different points to clamp the flexor 208 and prevent it from sliding at those points.
  • the driver 202 may supply a driving force that bends the flexor 208 and drives, for example, the extremity 212 towards the stator 210.
  • the stator 210 may have a number of electrodes connected to electronics driving high voltage phases that sequence around the stator 210.
  • the electrode phases may be patterned and etched using standard flex circuit processing technology, or the phases may be printed using a type of conductive ink or epoxy.
  • the flexor 208 and stator 210 are separated by an insulating layer to prevent shorting. This layer may be a standard flex circuit cover film or a conformal coating.
  • the stator 210 may be constructed by adding a conductive layer to a thin insulating film.
  • some insulation is typically coupled to the stator 210 because it also serves to inhibit arcing between driven and undriven phases on the stator 210.
  • the flexor 208 typically has a conductive plate connected to one voltage.
  • the voltage may be at ground potential, or some other voltage as long as the differential voltage from the flexor 208 (which may include a rotor) to the stator 210 is high enough to cause electrostatic attraction.
  • the performance of the motor 200 is related to the performance of the brakes.
  • the maximum torque of the motor 200 should not be greater than the torque applied by either the driving brake 204 or the holding brake 206.
  • a maximum "pinch ratio" is determined partially by the amount of slip in the brakes which may become one of the limiting factors in high torque operations.
  • the pinch ratio (PRatio) is defined as the average rotational speed of the driver 202 divided by the average rotational speed of the output (at the pivot point 214).
  • the average torque applied to a load is the average torque of the driver times the PRatio.
  • the maximum torque of the motor 200 is determined by the smaller of the force exerted by the brakes 204, 206 and the force supplied by the driver 202 times the PRatio. If the braking torque is exceeded, then an external force causes one or both of the brakes to slip. When the brakes 204, 206 are not the limiting factor and the motor 200 is driven against a strong external force, the driver force may limit movement if it is unable to deflect the flexor 208 all the way to its maximum distance.
  • the deflection is naturally stopped at the point where the force supplied by the driver 202 matches the resisting force of the load divided by the PRatio.
  • the PRatio is initially large, allowing some deflection of the flexor.
  • the PRatio decreases until the point where the driver force equals the load force divided by the PRatio. At that point, there is no more deflection of the flexor 208.
  • the reduced deflection typically decreases the output speed.
  • the maximum speed of the motor 200 may be governed by the slower of the speeds at which the driving or braking forces can be applied.
  • small improvements in the brakes can have a large impact on performance.
  • Brakes generate braking forces in proportion to the coefficient of friction (COF) between the moving and stationary parts of the brake.
  • COF coefficient of friction
  • Various materials and surface treatments can be used to increase the COF, thereby improving the performance of the brakes without increasing the force normal to the surface of the brakes.
  • the driving brake 204 In operation, when the driving brake 204 is activated and the flexor 208 is bent by application of the driver 202, the extremity 212 is pulled upward (in the direction of the arrow), pivoting around the pivot point 214.
  • the driving brake 204 holds the flexor 208 in place while the flexor 208 is bent.
  • the holding brake 206 may be activated to keep the flexor 208 in place while the driver 202 is retracted and the driving brake 204 released (to, for example, take out the "slack" in the flexor 208).
  • the driving brake 204 is released, the flexor 208 is restored to an unbent (e.g., unflexed) position.
  • the restoring force may be supplied by the spring force in the flexor 208 material, by a mechanical linkage from the driver 202 that forces the slider to flatten as the driver 202 is deactivated, or by a second driver used to provide the restoring force.
  • the extremity 212 may remain in a raised position until the driving brake 204 is again applied, the holding brake 206 released, and the driver 202 once again applied to bend the flexor 208. With repeated iterations, the extremity 212 can be raised or lowered. This operation is described again later with reference to FIG. 13.
  • the flexor 208 may be moved toward the left (in the direction of the arrow) or toward the right (in the opposite direction of the arrow). In the latter case, it may be necessary to swap the activation order of the brakes, effectively turning the driving brake 204 into a holding brake and the holding brake 206 into a driving brake.
  • it is difficult to couple a large force to an output load because the force pushing to the right may exceed the force needed to buckle the flexor 208.
  • larger forces can be coupled when pulling on a flexible material than when pushing on the material.
  • the material is as flexible as, for example, a rope, the force that can be applied when pushing on a flexor of this material is inadequate for most applications.
  • FIGS. 3 A to 3F depict conceptual diagrams of various driver technologies for use in various embodiments. While the driver technologies are offered as examples, the motor 200 is not restricted to using one of these technologies for the driver. An exhaustive list of every potential driver technology that could be used has not been attempted herein. In general, a technology that can impart a force to deflect the flexor 208 can probably be used, though some technologies may be more applicable and advantageous than others.
  • FIG. 3A depicts a motor 300A that includes a linear actuator 302 and a flexor 308.
  • Linear actuators are well known in the art and may include, for example, solenoids, voice coil actuators, and piezoelectric stacks.
  • the end of linear actuator 302 may push directly on the flexor 308, or there may be a roller at the contact point to reduce the wear on the flexor 208.
  • Various braking technologies such as, for example, those described with reference to FIGS. 4A to 4E, may be used to facilitate movement of the flexor 308 to the left or right, as described herein.
  • FIG. 3B depicts an electrostatic motor 300B that includes a stator 310, a driver HV electrode 314, a braking HV electrode 316, and a conductive flexor 318.
  • Electrostatic driver technology operates by applying a high voltage between the conductive flexor 318 and the driver HV electrode 314 embedded in the stator 310.
  • the stator 310 is formed into a wave with a wave gap between the driver HV electrode 314 and the conductive flexor 318.
  • the force of the driver may be proportional to the square of the electric field in the wave gap, and the electric field may be determined by the voltage divided by the wave gap distance at each point.
  • the maximum voltage depends on the breakdown voltage of the material in the wave gap, and it may be advantageous to fill the wave gap with a material other than air.
  • the wave gap may be filled with a dielectric fluid (silicone oil, transformer oil or the like), a dielectric gas (such as SF6), or a dielectric elastomer (dielectric gel, silicone rubber).
  • the driver may be operated in a vacuum to avoid the dielectric breakdown of any material in the wave gap.
  • both the brake and driver electrodes may be formed as part of the stator 310. It is also possible to electrically connect the braking HV electrode 316 to the driver HV electrode 314, because they may be activated at the same time. In this case, the electrode formed as the combination of the braking HV electrode 316 and the driver HV electrode 314, will be called, for the purposes of example, the "Left Electrode.”
  • the Left Electrode performs the braking function at the top of each hill, and performs the driver function at the down slope of the hill to move the conductive flexor 318 towards the left.
  • the Right Electrode slopes the opposite direction, and is used to move the conductive flexor 318 towards the right.
  • the Left Electrode is used as the driving brake and the driver
  • the Right Electrode is used as the holding brake.
  • FIG. 3C depicts a magnetic motor 300C that includes an electromagnet 320 and a ferromagnetic flexor 328.
  • the ferromagnetic flexor 328 should be made out of a ferromagnetic material in order to be attracted to the electromagnet 320.
  • Possible materials include, for example, a flexible steel or iron alloy, or a polymer filled with a ferromagnetic material such as the type used to construct flexible magnets.
  • FIG. 3D depicts a motor 300D that includes a driver 332, a cam 334, and a flexor 338.
  • the driver 332 may include, for example, a stepper motor, a servo motor, a brushless DC motor or a brush-type DC motor.
  • some type of position sensor such as, for example, a hall effect switch or optical encoder, may be added to provide feedback to the electronics to allow proper commutation of the brakes (not shown).
  • the driver 332 can be run at a wide range of speeds without vibration, allowing the output speed of the motor 300D to be varied over a wide range through control of the driver 332.
  • the driver 332 can be run at a single speed and the output speed of the motor 300D can be set by changing the pinch ratio via changes in the times when the brakes are activated.
  • the flexor 338 When the cam 334 is in the position illustrated in FIG. 3D, the flexor 338 is deflected to its maximum position. When the cam 334 rotates 180 degrees, the small side of cam 334 faces the flexor 338 and, in an embodiment, no force is applied to the flexor 338 by the cam 334.
  • the shape of the cam 334 determines the torque required at each deflection distance. By changing the shape of the cam 334, the torque profile for each rotation of the driver 332 can be tuned as desired.
  • the rotation direction of driver 332 does not determine the direction of movement of the flexor 338. Rather, the direction of movement is determined by whether the brake (not shown) to the right or the left of the driver 332 is activated. Hence the driver 332 can be run in a single direction and does not need to be reversed when the flexor 338 movement is reversed.
  • the cam 334 can cause undesirable vibrations if its center of mass is not coincident with the motor shaft axis (not shown).
  • the imbalance can be avoided, for example, with counterweights or a by using a balanced multiple-lobe cam.
  • a cam with an even number of lobes can also be used to simultaneously drive two flexors (not shown) on opposite sides of the cam 334.
  • FIG. 3E depicts a motor 300E that includes a driver 342, a shaft coupler disk 344, an offset roller 346, and a flexor 348.
  • the shaft coupler disk 344 couples the driver 342 to the offset roller 346.
  • the driver 342 may include, for example, a stepper motor, a servo motor, a brushless DC motor or a brush-type DC motor.
  • some type of position sensor such as, for example, a hall effect switch or optical encoder, may be added to provide feedback to the electronics to allow proper commutation of the brakes (not shown).
  • the driver 342 can be run at a wide range of speeds without vibration, allowing the output speed of the motor 300E to be varied over a wide range through control of the driver 342.
  • the driver 342 can be run at a single speed and the output speed of the motor 300E can be set by changing the pinch ratio via changes in the times when the brakes are activated.
  • the offset roller 346 functions similar to a cam (see, e.g., FIG. 3D), but rolls instead of slides against the flexor 348, possibly reducing wear.
  • the diameter of the offset roller 346 can be changed as desired to change the duty cycle during which the offset roller 346 deflects the flexor 348. Vibrations can be avoided through counterweights or with multiple rollers arranged to make the center of mass coincident with the motor shaft axis (not shown).
  • FIG. 3F depicts a motor 300F that includes a bender 352, a coupling shaft 354, and a flexor 358.
  • the bender 352 may include, for example, piezoelectric or electro-active polymer bimorph or unimorph components.
  • the driver acts on the flexor 358 through the coupling shaft 354.
  • the contact point between the coupling shaft 354 and the flexor 358 can be through a sliding contact or a roller.
  • Bender actuators are well known in the art and operate by laminating two materials together, one of which expands or contracts when powered.
  • One type of piezoelectric bender is the FACE Thunder series of actuators. These actuators have a steel backing plate bonded to a piezoelectric material that expands or contracts upon application of an external voltage.
  • the Thunder actuator is curved in its unpowered position. Applying one polarity of voltage causes is to flatten, and applying the opposite polarity causes it to bend further.
  • Other benders include thermocouples and benders based on the electrostrictive and electrostatic properties of electro- active polymers.
  • the motor 200 may be implemented using any of the driver technologies described with reference to FIGS. 3A to 3F, or using other driver technologies (not shown).
  • the motor 200 may also be implemented using any of a number of brake technologies.
  • FIG. 2 may be implemented using any of the driver technologies described with reference to FIGS. 3A to 3F, or using other driver technologies (not shown).
  • the motor 200 may also be implemented using any of a number of brake technologies.
  • FIGS. 4A to 4E depict conceptual diagrams of various brake technologies for use in various embodiments. While the brake technologies are offered as examples, embodiments of motors described herein are not restricted to using
  • FIG. 4A depicts a motor 400A that includes a linear actuator 402, a brake pad 404, a pinch plate 406, and a flexor 408.
  • the linear actuator 402 pushes the brake pad 404 against the flexor 408 to pinch the flexor 408 against the pinch plate 406.
  • the example of FIG. 4A can serve to represent any number of mechanical friction brakes.
  • the linear actuator 402 may be replaced with any applicable driver technology, such as, for example, the technologies described with reference to FIGS. 3 A to 3F.
  • the mechanical friction brake may be operated such that the flexor 408 need not move in discrete steps. However, a strong linear actuator 402 may be required to apply the desired braking force.
  • the linear actuator 402 and the pinch plate 406 are vertically aligned.
  • the linear actuator 402 (or some other driver) applies force at a first point along the flexor 408 (the driver contact point).
  • the force moves the flexor 408 toward and/or compresses the flexor 408 against the pinch plate 406.
  • the pinch plate 406 (or some other brake) stops the flexor 408 at a second point along the flexor 408 (the brake contact point). Since the driver and the brake are vertically aligned, the driver contact point and the brake contact point are also, at least approximately, vertically aligned.
  • the linear actuator 402 and the pinch plate 406 may be offset (e.g., not in vertical alignment).
  • FIG. 4B depicts an electrostatic motor 400B that includes a stator 410, a stator electrode 412, and a moving electrode 418.
  • a voltage, V is applied between the stator electrode 412 and the moving electrode 418, which are separated by the dielectric gap.
  • the moving electrode 418 may be a flexor, implemented using a flexible conductor, or it may be a separate moving plate that is, for example, mechanically coupled to the flexor.
  • Electrostatic brakes apply a force according to the equation:
  • ⁇ 0 is the permittivity of free space (8.854 x 10 '12 coulomb per volt-
  • ⁇ d is the relative dielectric constant of the material in the dielectric gap
  • V is the voltage
  • gap d is the distance between the plates.
  • a maximum force of an electrostatic brake is determined by the breakdown voltage of the dielectric, hence a good insulator is typically used.
  • insulating materials include polyester (Mylar), polyamide (Kapton), PVDF (Kynar) and Parylene.
  • the brake may be constructed by applying a conductor to the surface of an insulating film, a conductor may be coated with the insulator by painting, silkscreening, spin coating, vapor phase deposition, or other means.
  • the conducting plates of an electrostatic brake may be formed with any suitable conductor such as a carbon or silver conductive ink, an etched copper layer of a flex circuit, or a sputtered thin layer of metal such as silver or nickel.
  • a suitable conductor such as a carbon or silver conductive ink, an etched copper layer of a flex circuit, or a sputtered thin layer of metal such as silver or nickel.
  • Capacitors are also formed from alternating layers of thin dielectric films and conductors.
  • a technique used to improve the reliability of capacitors, called self-healing, can also be applied to electrostatic brakes to recover from such defects.
  • Self healing works by using a very thin layer of sputtered metal for the electrodes. If a pinhole defect develops in the dielectric, the high current pulse vaporizes the metal near the defect. Thus the thin metal acts as a fuse to isolate defective regions of the brake while enabling the remainder of the brake area to function normally.
  • Another type of electrostatic brake can be made by replacing the insulating dielectric with a semiconducting layer.
  • This technique makes use of the Johnson-Rahbeck effect and uses the types of materials that have been developed for electrostatic clutches (see US patents 5,463,526 and 5,525,642, which are incorporated herein by reference).
  • the Johnson-Rahbeck effect allows a small current to flow where the moving plate touches the semiconductor, but the current flows only through the high points in the surface irregularities, while a large electric field develops in the low points of the surface irregularities. Because the gap is very small at the low points, a small voltage can develop a very large force. Brakes making use of the Johnson- Rahbeck effect can be quite durable, because the semiconducting layer can be made quite thick.
  • the thick layer does not affect the force developed because the electric field is not strongly dependent on the thickness of the semiconducting layer.
  • these brakes are generally slower than electrostatic brakes with insulating layers, because the high resistance of the semiconducting layer introduces a long RC time constant for charging or discharging the electrodes when the brake is switched on or off.
  • FIG. 4C depicts an electrostatic motor 400C that includes a conductive shaft 422, a HV electrode 424, a HV electrode 426, and a conductive rotor 428.
  • the rotating shaft 422 may be mechanically connected to the conductive rotors 428.
  • the example of FIG. 4C is intended to illustrate that electrostatic brakes may have multiple layers.
  • the HV electrodes 424 and 426 are electrostatically attracted to the conductive rotors 428.
  • the multiple layers of the brakes 1 and 2 (respectively including the HV electrodes 424 and 426) each provide braking forces.
  • Brake 1 and Brake 2 are rectangular or wedge-shaped brakes arranged around the circumference of the conductive rotors 428.
  • Each brake is constructed as a strip with an electrode sandwiched between a thin dielectric and thick dielectric. The strip is folded into multiple layers and, when operationally configured, the thin side faces the conductive rotors 428.
  • the thin dielectric is selected for its electrical properties for applying braking forces
  • the thick dielectric is selected for its mechanical properties for delivering the braking force to the motor housing.
  • the braking force can be increased by increasing the number of layers or by making use of more of the surface area of each rotor.
  • FIG. 4D depicts a motor 400D that includes a linear actuator 432, gear teeth 434, a pinch plate 436, and a flexor 438.
  • the linear actuator 432 pushes the flexor 438 against the pinch plate 436, engaging the gear teeth 434 on the flexor 438 with the matching gear teeth 434 on the pinch plate 436.
  • the example of FIG. 4D is intended to represent any mechanical locking brake including, but not limited to gears, inserting a pin into a matching hole, and the like.
  • the force of the linear actuator 432 can be much less than the braking force.
  • the flexor 438 must move in discrete steps dictated by the pitch of the gear teeth. The maximum PRatio is determined by the gear teeth pitch.
  • gear brake is to use a mechanical coupling from the driver instead of an independent linear actuator 432.
  • the mechanical coupling works like a clock escapement to engage the driving brake during the time the driver is pinching the flexor 438 and to engage a holding brake during the time the flexor is restored to its unflexed state.
  • FIG. 4E depicts a motor 400E that includes a worm motor 442, a worm 444, a worm gear 446, and a flexor 448.
  • the worm motor 442, worm 444, and worm gear 446 may be referred to collectively as the worm brake 450.
  • the worm motor 442 drives the worm 444.
  • the worm 444 is coupled to the worm gear 446 at a worm trough 452.
  • the worm trough 452 facilitates the engagement of a larger surface area of the worm 444 with the worm gear 446.
  • the worm brake 450 does not include the worm trough 452.
  • the worm gear 446 is coupled to the flexor 448 with gear teeth 454.
  • the gear teeth 454 facilitate the engagement of the worm gear 446 with the flexor 448.
  • the flexor 448 since the flexor 448 is flexible, the flexor 448 can conform its shape to engage a large surface area of the worm gear 446, enabling the use of small teeth (or possibly even no teeth, making use of, for example, frictional or electrostatic forces to engage the worm gear 446 with the flexor 448).
  • the worm gear 446 rotates clockwise or counter clockwise based on the rotation direction of the worm 444. If the worm gear 446 has an external load force blocking the movement, the worm motor 442 may not have sufficient torque to drive the load and the worm motor 442 may stall when driving the flexor 448 against the load, leaving worm gear 446 stopped (braked). Then, when a driver (see, e.g., FIGS. 3 A to 3F) flexes the flexor 448, the pressure on the worm gear 446 is released, allowing the worm motor 442 to advance the worm gear 446 by a (typically) small amount. In this way, the worm motor 442 and the worm gear 446 can be used to advance the braking point a small amount each time the driver is activated.
  • a driver see, e.g., FIGS. 3 A to 3F
  • the maximum torque of the motor 400E is largely determined by the braking force of the worm brake 450, which depends more on the material strength of the worm gear 446 than the power of the worm motor 442.
  • An advantage of the worm brake 450 is that no timing is required to activate the worm brake 450 at a particular time relative to the activation of the driver.
  • the worm brake 450 may be constantly driven by a low current to apply a small torque in the desired direction of movement.
  • the worm motor 442 stalls while waiting for slack in the flexor 448, at which time it is allowed to advance.
  • the no-load speed of the worm motor 442 divided by the gear ratio of the worm drive is typically set high enough that it does not limit the speed of the motor 400E.
  • the worm brake 450 does not, by itself, provide free movement mode. It is ideal for applications of motors needing an unpowered mode to be locked instead of free-moving.
  • the worm brake 450 In applications requiring free movement, the worm brake 450, or some other brake that does not have, by itself, a free movement mode, can be coupled with an appropriate clutch mechanism.
  • a one-way clutch can be used for the driving and holding brakes. This type of clutch, such as a ball clutch, locks a wheel to a shaft when turning one direction, but allows them to move independently when the shaft is moving the other direction.
  • a belted motor such as, for example, the belted motor described later with reference to FIG. 5, uses one-way clutches to implement the brakes, no active control over the brakes is required. Activating the driver to alternately bend the flexor belt on opposite sides implements a gear reduction from the driver to the output gear.
  • the motor 200 may be implemented using any of the braking technologies described with reference to FIGS. 4A to 4E, or using other braking technologies (not shown).
  • Other types of brakes are known, including, for example, hydraulic and pneumatic brakes. Technologies used in clutches can also be used to implement a motor brake.
  • electrorheological and magnetorheological fluids e.g., fluids that change viscosity in the presence of an electric or magnetic field
  • Changing the viscosity of the fluid may impart a braking force. While FIG.
  • FIG. 2 depicts an embodiment in which the motor 200 has, for illustrative purposes only, a linear flexor 208, in other embodiments, the flexor 208 may be implemented in a belted, rotary, or other fashion.
  • FIG. 5 is intended to show a belted flexor implementation.
  • FIG. 5 depicts a conceptual diagram of a belted motor 500 according to an embodiment, utilizing a driver 502 that includes an offset roller (see, e.g., FIG. 3E), brakes 504 and 506 that are offset with respect to the driver 502 (see, e.g., FIGS. 4A to 4E), and a belt that includes a flexor 508.
  • the belted motor 500 includes the driver 502, driving brakes 504, holding brakes 506, the flexor 508, rollers 516, rollers 518, an offset roller 522, a tension gear 524, and an output gear 526.
  • the driver 502, driving brakes 504, holding brakes 506, rollers 516, rollers 518, offset roller 522, tension gear 524, and output gear 526 may be collectively referred to as the stator 510.
  • An extremity 512 and pivot point 514 are also depicted for illustrative purposes.
  • the flexor 508 may be implemented as the belt or may be attached to the belt via mechanical or other means.
  • the flexor 508 and the belt are the same component (i.e., the belt is used as the flexor 508).
  • the belt delivers force to an output gear coupled to the load.
  • a timing belt and timing gears are described, but the same type of motor could be designed using a chain or V-belt. Note that unlike the typical uses for timing belts, the pitch of the gear teeth is of little consequence here because the drive ratio is dependent on the amount the belt is deflected, not the relative number of teeth on the gears.
  • the flexor 508 engages the teeth of the tension gear 524 and the output gear 526, but the length of flexor 508 is slightly longer, leaving enough slack in the belt to allow the flexor 508 to be deflected by the driver 502.
  • the driving brake 504 acts to stop the tension gear 524 and the holding brake 506 acts to stop the output gear 526. It may be noted that the description of this and subsequent figures is for counterclockwise motion of the output gear 526. Clockwise motion is performed in a complementary fashion by reversing the functions of the brakes, making the right brake the driving brake and the left brake the holding brake.
  • the driver 502 is depicted as a motor driving the offset roller 522, but the belted motor 500 can be implemented with any of the driver technologies previously discussed, such as, for example, the driver technologies described with reference to FIGS. 3A to 3F.
  • Each brake 504, 506 is shown simply as a rectangle which is shaded when active and white when inactive. These rectangles are intended to represent any of a number of braking technologies, including, for example, those discussed with reference to FIGS. 4A to 4E.
  • the belted motor 500 operates by sequencing the brakes 504, 506 as the driver 502 moves to pinch the flexor 508 with the offset roller 522.
  • the driving brake 504 is activated when the driver 502 moves to deflect the top part of flexor 508 in order to move the output gear 526 counter-clockwise.
  • the holding brake 506 is activated to keep the load from pulling the output gear 526 clockwise, and during the time the holding brake 506 is active, the driver 502 deflects the bottom of flexor 508 to move the tension gear 524 counter-clockwise and to restore the top part of flexor 508 to its flat position in preparation for the next cycle.
  • the PRatio equals the average rotational speed of driver 502 divided by the average rotational speed of output gear 526. So, the average torque applied to a load is the average torque of the driver 502 times the PRatio.
  • the belt must move a distance of 2 ⁇ r.
  • the flexor 508 moves by the difference in the arc length in the deflected position and the flat position.
  • the deflected position approximately forms two right triangles with short side h, and long side /, where / is half the difference between the axis of the rollers 516 (or the distance between the axis of the tension gear 524 and the output gear 526 in the case where the optional rollers 516 are omitted). Accordingly, the distance traveled by the belt on each revolution is twice the difference between the hypotenuse and the long side of the triangle.
  • the PRatio is computed as the ratio of the circumference of output gear 526 and the movement caused by each revolution of the driver 502. Hence, the equation for the PRatio is:
  • VA 2 +/ 2 -/ VA 2 +/ 2 -/
  • the PRatio equation above assumes that the brakes, belt, and motor housing are all ideal. In an ideal belt motor, the brakes do not slip, the belt does not stretch, the housing is perfectly rigid, and the restoring phase completely flattens out the belt to prepare for each subsequent driver activation. In any real implementation, as the displacement / approaches zero, one of these effects will probably limit the maximum PRatio. These terms together can be modeled with a new slip variable, s, that sums all potential backwards motion on each revolution of the driver 502. With this new term added, the PRatio equation becomes: ⁇ - r
  • rollers 516, 518 are optional.
  • the rollers 516, 518 are coupled to a pinch plate (not shown), and the brakes 504, 506 pinch the flexor 508 against the pinch plate at various stages of operation.
  • Multiple operation states, regardless of whether the rollers 516, 518 are used, are illustrated with reference to FIGS. 6A to 6D.
  • FIGS. 6 A to 6D depict conceptual diagrams of the belted motor 500 (FIG. 5) in multiple operation states according to an embodiment.
  • FIG. 6A is intended to illustrate a "pinch phase" in which the driving brake 504 is engaged and the driver 502 rotates to pinch the flexor 508 and move the output gear 526 counter-clockwise.
  • FIG. 6B is intended to illustrate a "hold phase" at a point in time just after the maximum deflection of the flexor 508 has been reached.
  • both the driving brake 504 and the holding brake 506 are on. Both brakes are on briefly in order to make sure there is no point in time when the load could pull holding gear 526 backwards. In an alternative, the brakes are not simultaneously engaged if the load would not pull the holding gear 526 backwards.
  • FIG. 6C is intended to illustrate a "restore phase" in which the holding brake 506 is active, the drive brake 504 is inactive, and the driver 502 is rotating to pull the slack out of the top part of the belt and restore it to its flattened position.
  • the tension gear 524 rotates counter-clockwise.
  • FIG. 6D is intended to illustrate a "hold phase” that follows the restore phase. In this hold phase, both brakes are briefly engaged to hold the flexor in position in preparation for the next cycle.
  • each cycle includes the pinch phase (see, e.g., FIG. 6A) and a restore phase (see, e.g., FIG. 6C), with, in an embodiment, intervening hold phases (see, e.g., FIGS. 6B and 6D).
  • reverse direction movement in which the right brake serves as the driving brake and the left brake serves as the holding brake, is possible by turning the gears in a clockwise direction (instead of a counter-clockwise direction).
  • the reverse direction movement would include states (e.g., pinch phase, restore phase, and hold phase) comparable to those described with reference to FIGS. 6A to 6D.
  • another state in which both the driving brake 504 and the holding brake 506 are disengaged, allows free movement of the tension gear 524 and the output gear 526. If an external force is applied to the output while in this free movement mode, the output gear 526 moves freely, thereby moving the flexor 508 and the tension gear 524.
  • the motor controller can switch between free movement mode, forward movement mode, and reverse movement mode by controlling the activation of the two brakes.
  • the maximum torque of a motor is determined by the smaller of the force exerted by the brakes and the force supplied by the driver times the PRatio.
  • FIGS. 7A to 7F depict conceptual diagrams of the motor 500 (FIG. 5) operating at high torque in multiple operation states according to an embodiment.
  • FIG. 7A is intended to illustrate a position where the maximum torque setting is reached (at less than maximum pinch).
  • the maximum torque can be determined based on the back-EMF of the motor, the total current draw, a position sensor, or some other feedback system.
  • FIG. 7B is intended to illustrate a holding phase after reaching maximum torque.
  • the holding brake 506 may be activated.
  • the driving brake 504 may remain activated for a period of time, resulting in both the driving brake 504 and the holding brake 506 being engaged.
  • FIG. 7C is intended to illustrate a first part of a "free belt phase" in which, once the holding brake 506 is folly engaged, the driving brake 504 is released to free the belt.
  • the driving brake 504 is off when the holding brake 506 is on and the tension gear 524 may move clockwise (e.g., backwards from its normal direction), allowing slack in the flexor 508. Because there is slack in the flexor 508, the driver 502 should not be prevented from reaching its maximum deflection position.
  • FIG. 7D is intended to illustrate a second part of the free belt phase.
  • the driver 502 may be able to move to its maximum deflection position without being inhibited by the load force.
  • the maximum deflection position is represented by having the offset roller 522 in a vertical position under the flexor 508.
  • FIG. 7E is intended to illustrate a third part of the free belt phase, wherein the holding brake 506 remains engaged as the driver 502 rotates through.
  • the tension gear 524 reverses and moves counter-clockwise.
  • This third part of the free belt phase may also be referred to as a restore phase because the driver 502 is rotating to pull the slack out of the top part of the belt and restore it to its flattened position.
  • FIG. 7F is intended to illustrate a hold phase, in which both brakes are engaged, in preparation for a next pinch phase.
  • each cycle includes the pinch phase (see, e.g., FIG. 7A) and the free belt phase (see, e.g., FIG.
  • the driver 502 can be prevented from stalling and the motor torque can be limited to a desired value.
  • FIGS. 8A and 8B depict conceptual diagrams of motors according to respective embodiments.
  • FIG. 8 A is intended to illustrate forces for a driver and brake in a conical motor 800A, which includes a flexor 808 and a stator 810.
  • the flexor 808 has a longer circumference than the stator 810, and when they are clamped together at two places, the flexor 808 forms a hill with wave gap separating the flexor 808 from stator 810.
  • the driver which in the example of FIG. 8A is an electrostatic force
  • pushes the flexor 808 towards stator 810 with one portion clamped by a driving brake which in the example of FIG. 8 A is also an electrostatic force
  • the free portion of the flexor 808 is pushed away from driving brake.
  • FIG. 8B is intended to illustrate forces for driver and brake in a wavy motor 800B, which includes a flexor 858.
  • the wavy motor 800B is constructed with a stator 860 that has a wedge of material added (instead of a wedge of material subtracted, as with the conical motor 800A).
  • the stator 860 can be formed into some number of hills and valleys (waves). The more waves that are formed, the lower the amplitude of each wave, but the total arc length traversed by a pinch point can be kept the same.
  • FIG. 8B illustrates the forces for one driver in the wavy motor 800B.
  • the flexor 858 has a shorter circumference than the stator 860, and a wave gap is formed in the valley of the stator 860 underneath the flat flexor 858.
  • the driver pulls the flexor 858 towards the stator 860 with one portion clamped by a driving brake, the free portion of the flexor 858 is pulled toward the driving brake.
  • a sequence of hills and valleys is repeated around the circumference of the stator 860.
  • the flat flexor 858 is pinched to the wavy stator 860 and the pinch point is moved around the stator 860 once, the rotor moves in the opposite direction as the pinch point.
  • the flexor 858 is pulled toward the stator 860, whereas in the conical motor 800A, the flexor 808 was pushed away from the stator 810.
  • the wavy motor 800B hence may have an advantage because the flexible material is in tension instead of compression, and it may be able to couple higher forces.
  • the wavy design has another advantage over the conical design because the number of waves can be increased in order to decrease the amplitude of each wave. This is particularly important when using drivers whose force decreases sharply with increasing distance. For instance, using electrostatic drivers, the magnitude of the pinching force is governed by the equation:
  • dielectric constant of the insulating material e.g., 1 for air and 3.4 for a typical insulating material such as polyimide
  • A is the area of the plates
  • V is the voltage between the conductive
  • h is the spacing between the plates.
  • FIG. 9 A and 9B depict conceptual diagrams of a rotary motor according to an embodiment.
  • FIG. 9 A depicts a stator 910 with four drivers 902-1 to 902-4 (collectively referred to hereinafter as the drivers 902) and four brakes 904-1 to 904-4 (collectively referred to hereinafter as the brakes 904).
  • the drivers 902 and brakes 904 may be of any type.
  • FIG. 9B depicts a flexor 908, which may include a disk made of a flexible conductive material such as, for example, conductive Kapton film, carbon- filled polycarbonate, or a polymer coated with a conductive ink.
  • the flexor 908 may be connected to ground or common voltage. In an embodiment, the path for this connection is from the motor housing through a conductive bearing and shaft and finally to the flexor 908. High voltage phases are applied to the brakes 904 of the stator 910, and they attract the flexor 908 through a thin dielectric layer between the high voltage brake electrodes (not shown) and the flexor 908.
  • a flexible disk serves as the rotor with the drivers 902 and brakes 904 arranged around the periphery.
  • the drivers 902 are sequenced in a way that a pinch point moves around the circle, and on each advance, a brake that was functioning as a holding brake becomes a driving brake.
  • the driving force applied to the flexor 908 at one driver also becomes the restoring force to flatten the flexor 908 at the points where drivers 902 are inactive.
  • the shape formed by the flexor 908 when drivers are activated is more complex than in the linear case.
  • FIGS. 9A and 9B A way to understand a principle of operation of the rotary motor depicted in the example of FIGS. 9A and 9B, is to imagine two disks cut out of a thin sheet plastic or paper.
  • One disk, the stator has a small wedge cut from it and the ends are joined together to form a cone.
  • a pin connects the center of the stator cone to the center of the flexor disk.
  • the disk and cone are pinched together at one point around the outer diameter and a mark is made on both the cone and disk near the points where they touch. If the disk and cone are pinched together at successive pinch points around the circumference, when the pinch point has traveled all the way around once, the marks on the cone and disk will be displaced by a distance equal to the amount of wedge that was previously cut from the cone.
  • the (flexor) disk has advanced a distance relative to the (stator) cone, and the amount of advancement depends on the arc length difference at the radius of the circle formed by the sequence of pinch points.
  • the difference in arc length divided by the total circumference is the mechanical advantage, or PRatio. If the diameter of the disk is about 3.2 inches, then the circumference at the outer diameter is 10 inches. If the pie- shaped cutout was 0.1 inch at the outer diameter, then the pinch point needs to travel around 100 times (10/0.1) in order for the rotor to rotate back to its original position.
  • This design has a PRatio of 100; 1 with the rotor advancing in the same direction as the pinch point.
  • FIGS. 1OA and 1OB depict drawings of a rotary motor 1000 according to an embodiment.
  • the rotary motor 1000 includes driver motors 1002-1 to 1002-4 (collectively referred to hereinafter as the drivers 1002) with respective offset rollers 1016-1 to 1016-4 (collectively referred to hereinafter as the offset rollers 1016) and counterweights 1018-1 to 1018-4 (collectively referred to hereinafter as the counterweights 1018), electrostatic brakes 1004-1 to 1004-4 (collectively referred to hereinafter as the brakes 1004), a pinch plate 1006, a bottom plate 1012, and top and bottom bearings 1014-1 and 1014-2 (collectively referred to hereinafter as the bearings 1014).
  • the bearings 1014 includes driver motors 1002-1 to 1002-4 (collectively referred to hereinafter as the drivers 1002) with respective offset rollers 1016-1 to 1016-4 (collectively referred to hereinafter as the offset rollers 1016) and counterweights 1018-1 to 1018-4 (collectively referred to hereinafter as
  • the components depicted in the example of FIG. 1OA may be referred to collectively as the stator assembly 1010.
  • the drivers 1002 are mounted to the bottom plate 1012 via respective mounting brackets 1020-1 to 1020-4 (collectively referred to hereinafter as the mounting brackets 1020).
  • a motor shaft (not shown) may pass through the bearings 1014, and a flexor disk (not shown) may be coupled to the shaft between the offset rollers 1006 and the pinch plate 1016.
  • the brakes 1004 are electrostatic and the drivers 1002 are motors with offset rollers 1016.
  • the drivers 1002 drive their respective offset rollers 1016, which pinch the flexor against the pinch plate 1006 once per revolution.
  • the counterweights 1018 compensate for the weight of the respective offset rollers 1016 to move the center of mass in line with the motor shaft.
  • FIG. 1OB depicts a pinch plate 1006 for use with the rotary motor 1000 (FIG. 10A).
  • the pinch plate 1006 includes wave gaps 1032-1 to 1032-4 (collectively referred to hereinafter as the wave gaps 1032), brake areas 1034-1 to 1034-4 (collectively referred to hereinafter as the brake areas 1034), and a hole for bearing 1036.
  • one of the drivers 1002 pinches the flexor into one of the corresponding wave gaps 1032.
  • the wave gaps 1032 should be deep enough that the drivers 1002 can fully extend when pinching the flexor and do not bottom out. It may be noted that in the drawing of FIG. 1OB, the bottom of the wave gaps 1032 appear to have concentric rings, but these are just tooling marks and do not necessarily serve a function.
  • the shape of pinch plate 1006 may be relatively complex.
  • the brake areas 1034 are not flat, but instead slope downward. In an embodiment, this shape is cut by first machining the pinch plate 1006 into a cone, then cutting the deep wave gaps 1032.
  • the angle of the cone is determined by the number of drivers 1002 that will be simultaneously active, two in the case of the rotary motor 1000, and by the maximum travel of each driver 1002.
  • the flexor When the active drivers are in their fully extended position, the flexor may be pinched into the corresponding wave gaps but pulled tightly across the wave gaps of the inactive drivers, and pulled tightly across the brakes 1004. If the cone angle is too shallow or flat, the circumference of the flexor may not be large enough to be pushed into the wave gaps of the active drivers.
  • the cone angle is too steep, then when the drivers 1002 are active, the rest of the flexor is too loose and there is no restoring force to pull the flexor out of the wave gaps of the previously active drivers.
  • the cone angle is too steep, the flexor can completely follow the contours of the pinch plate 1006 and the drivers 1002 are free to rotate without imparting any force to the flexor.
  • the pinch plate 1006 is not purely wavy or purely conical, but is a combination of both.
  • a purely wavy pinch plate may require that the flexor be constructed of an elastomer in order for the drivers 1002 to be able to push it into the wave gaps 1032.
  • Such a motor may not be ideal from an efficiency standpoint because energy is lost in continually stretching and relaxing the flexor material.
  • a purely conical pinch plate may be functional as well, but has the previously discussed drawback that the output shaft is pushed, rather than pulled, by the flexor. Therefore, the conical design may not be able to couple as much force as a design that incorporates both wavy and conical aspects (e.g., a wavy conical pinch plate).
  • the wavy conical pinch plate functions as a type of wavy pinch plate with the output rotation direction opposite to the pinch rotation direction.
  • the proper choice of cone angle may obviate the need for either an elastic rotor or for additional mechanisms to perform the restoring step to pull the flexor back out of the wave gaps.
  • FIGS. 1OA and 1OB depict a rotary motor with four drivers and four brakes; however, in alternative embodiments, rotary motors may be constructed with different numbers.
  • a rotary motor constructed according to techniques described herein has at least two drivers and two brakes because each driver activation pinches the flexor under one driver and restores it under the other driver.
  • the number of drivers can be increased without bound within the physical constraints of the other components.
  • the number of brakes may be the same as the number of drivers.
  • FIGS. 1 IA to 1 ID depict conceptual drawings of a rotary motor in multiple states of operation according to embodiments.
  • FIG. 1 IA depicts a rotary motor 1100 with drivers denoted Dl to D4, arranged clockwise around the circumference of a rotor 1110. Brakes are denoted B12, B23, B34, and B41, where the numeric portion represents the nearest drivers; for instance, B12 is between Dl and D2.
  • Each driver and each brake has an associated circle 1102. Beneath the circle of each driver, on the rotor 1110, is a rotor portion 1112. Beneath each circle of each brake, on the rotor 1110, is a rotor portion 1114.
  • FIGS. 1 IB to 1 ID when a brake is active, one of the circles 1102 (i.e., the circle associated with the brake) is darkened. If a brake is active, then the associated rotor portion 1114 is also darkened. Similarly, when a driver active, one of the circles 1102 (i.e., the circle associated with the driver) is darkened. If a driver is active, then the associated rotor portion 1112 is pinched. In addition, the rotor portion associated with the driver remains pinched during a next state.
  • the circles 1102 and rotor portions 1112, 1114 are intended to be conceptual only; they may or may not correspond to actual components of a rotary motor.
  • FIG. 1 IB is intended to illustrate a free movement state for the rotary motor 1100. As shown in the example of FIG. 1 IB, none of the circles are darkened (indicating that none of the drivers or brakes are active). A free movement state is advantageous for certain applications, as described previously.
  • FIG. 11C is intended to illustrate a sequence of rotary motor states (in low gear).
  • the first state is a pinch state 1122, in which drivers Dl and D3 are active and brakes B41 and B23 are active to cause the free portions of the flexor to move in the reverse (counter-clockwise) direction.
  • the next state is a hold state 1124 in which all brakes are active and in which the previously pinched portions of the flexor remain as they were when the driver moved them to that position.
  • the next state is a pinch state 1126 in which drivers D2 and D4 are active and brakes B 12 and B34 are active to cause the free portions of the flexor to move in the reverse direction.
  • the next state is a hold state 1128, in which the previously pinched flexor position is held by activating all four of the brakes.
  • the sequence of states may repeat from state 1122 to 1128 and back to 1122.
  • each successive pinch state moves the pinch point by +90 degrees in a clockwise direction (while the rotor moves counter-clockwise).
  • moving the pinch point around once requires four pinch states, and each pinch state activates two drivers.
  • each driver is activated twice per revolution of the pinch point.
  • at least two brakes are active at all times, and that the driving force aggregates the force from two drivers.
  • FIG. 1 ID is intended to illustrate another sequence of rotary motor states (in high gear).
  • the motor of FIG. 1 ID may be the same as the motor of FIG. 11C.
  • the sequence of states may start with a free movement state (see, e.g., FIG. 1 IB).
  • the first state is a pinch state 1132 in which drivers Dl and D4 are active and brake B34 is active. It should be noted that in the pinch state 1132, the active drivers are not opposite each other. Rather, the active drivers are adjacent to one another.
  • the next state is a hold state 1134 in which brakes B12 and B34 are active and in which the previously pinched portions of the flexor remain as they were when the driver moved them to that position.
  • the next state is a pinch state 1136 in which drivers D2 and D3 are active and brake B 12 is active, allowing the free portions of the flexor to move in the reverse direction.
  • the next state is a hold state 1138 with brakes B 12 and B34 active.
  • the sequence of states may repeat from state 1132 to 1138 and back to 1132.
  • each successive pinch state moves the pinch point by +180 degrees in a clockwise direction (while the rotor moves counter-clockwise).
  • moving the pinch point around once requires two pinch states, and each pinch state activates two drivers.
  • each driver is activated once per revolution of the pinch point.
  • some states have only a single brake active.
  • some states have two drivers active, but those drivers are pulling against the same brake, not independently pulling against different brakes.
  • the force is that of just one driver, but with twice the displacement.
  • a multiple speed transmission can be implemented with the shifting between gears determined by the timing of a motor controller.
  • no mechanical linkages are required to change the drive ratio in this way, providing a significant benefit over prior art transmissions.
  • the automatic transmission properties described previously with reference to Table 1 are also present in a rotary motor embodiment, but the existence of high and low gears further extends the range.
  • the PRatios in low gear are half of the PRatios in high gear.
  • FIGS. 12A, 12B, and 12C depict timing diagrams for rotary motors according to respective embodiments.
  • FIG. 12A shows a timing diagram 1202 corresponding to a low gear rotary motor operation, such as described with reference to FIG. 11C.
  • the timing diagram 1202 shows the transition of a driver from on to off.
  • the state labels along the top of the timing diagram 1202 identify the current state as a hold state or a pinch state (and the drivers active in the pinch state).
  • the timing diagram 1202 shows the hold times when the brakes are on.
  • the hold periods start at or near the peak displacement of one of the drivers. In an implementation with sensors that allow detection of the current position of the drivers, the brake activations can be triggered near these peaks.
  • FIG. 12B shows a timing diagram 1204 corresponding to a high gear rotary motor operation, such as described with reference to FIG. 1 ID.
  • the timings are the same as in the example of FIG. 12A, but each waveform drives the activation of a different set of drivers or brakes.
  • FIG. 12C shows a timing diagram 1206 of ultra low gear rotary motor operation in which pairs of opposing drivers are driven as in low gear, but in which the driver stops delivering torque before it reaches its maximum displacement.
  • the driver By terminating early, the driver never reaches the lower PRatios, and, accordingly, drives at higher torque and lower displacement.
  • shaded areas 1210 show the times during which a driver is applying torque to the output. The portion of the driver cycle after the shaded area is the time the driver is finishing its travel, but the brakes have been set to allow the diver to move without applying force against the output load.
  • the brakes can switch to shed the load. In an embodiment, torque is applied to the load only during the shaded portions of the motor rotation.
  • FIG. 13 depicts a flowchart 1300 of a brake and driver activation method according to an embodiment.
  • the flowchart 1300 is sufficiently general that it may be used to describe a method applicable to, for example, a linear embodiment, a belted embodiment, a rotary embodiment, or some other embodiment of a "pinch" motor according to techniques described herein.
  • a "pinch" motor includes a flexor and a stator assembly.
  • the stator assembly includes brakes (including holding brakes and driving brakes, which may or may not be interchangeable) and drivers.
  • This method and other methods are depicted as serially arranged modules. However, modules of the methods may be reordered, or arranged for parallel execution as appropriate.
  • the flowchart 1300 starts at module 1302 where a driving brake is activated. All brakes and drivers are assumed to be disabled initially (or, alternatively, the drivers are disabled, but one or more holding brakes are enabled). If no brakes are initially enabled, then after module 1302, only the driving brakes are enabled. However, if one or more holding brakes are initially enabled, then after module 1302, the driving brakes and one or more holding brakes are enabled. In the example of FIG. 13, the flowchart 1300 continues at module 1304 where previously active holding brakes (if any) are deactivated. In an embodiment, the module 1302 occurs before the module 1304 to allow for some overlap time with multiple brakes active. This may be desirable to reduce the probability of slipping when switching from one brake to another.
  • the flowchart 1300 continues at module 1306 where a driver is activated to pinch the flexor. This facilitates movement of a part of the flexor that is not held by a brake.
  • the modules 1304 and 1306 may be associated with a "pinch state" of operation.
  • the flowchart 1300 continues at module 1308 where a holding brake is activated to capture the movement just made in module 1306. In an embodiment, the holding brake also prevents a load force from moving the flexor opposite to the intended movement direction.
  • the flowchart 1300 continues at module 1310 where the driving brake is released. When the driving brake is released, some or all of the holding force is transferred to the holding brake.
  • the flowchart 1300 continues at module 1312 where the driver is retracted to its initial position. This facilitates the restoration of the flexor to an unflexed position.
  • the modules 1308, 1310, and 1312 may be associated with a "hold state" of operation.
  • the flowchart 1300 continues at module 1314 where advancement to the next driver and brakes occurs.
  • advancement may involve moving to the next driver (clockwise or counter clockwise).
  • the old holding brake may become the new driving brake, and another brake may be designated the holding brake.
  • the flowchart 1300 then continues from module 1302, as described previously. In an embodiment, the flowchart 1300 may repeat continuously. Motors and actuators according to various embodiments may have the ability to work in reverse as generators.
  • Generator mode may be used in portable power generating equipment, and may be used intermittently for regenerative braking to extend the life of batteries in battery- powered applications.
  • DC motors may generate current when a shaft is driven by an external force.
  • Piezoelectric elements generate a high voltage when a force is applied, and electrostatic (capacitive) actuators generate an increased voltage when an external force separates the plates.
  • a motor using such a reversible technology for its drivers can also become a generator by proper sequencing of the brakes and proper control of the phases connected to the drivers.
  • FIG. 14 depicts a conceptual view of a system 1400 with regenerative braking capabilities according to an embodiment.
  • the system 1400 is similar to the system 100 (FIG. 1), but includes a regenerative braking circuit 116 and an optional position sensor 118.
  • the optional position sensor 118 could be included (or not included) in either of the systems 100, 1400.
  • Previously described components of the system 100 may be included in the system 1400 (and may or may not be depicted in FIG. 14). Previously described components are not described again with reference to FIG. 14.
  • the motor 110 may be of any compatible type. However, generator mode is slightly different for linear and rotary drivers. With a linear driver, the driver electronics is first put into a mode where driver power from the phase drivers 112 is fed back to the power source 108 through the regenerative braking circuit 116. Once the electronics are in this mode, brakes associated with the motor 110 are sequenced in such a way that a flexor is alternately pulled tight and then relaxed against one or more drivers. Before each cycle, the driver must be extended into the wave gap, either by the inherent spring action of the driver or by activating the driver to move to that position. Then a brake is activated to stretch the flexor against the extended driver to force it to its non-extended position. The sequence is repeated at the next driver.
  • driver that have a natural oscillation frequency of their own, such as piezoelectric drivers, it may be advantageous to cycle at a rate that causes the driver to oscillate near its resonant frequency.
  • the mechanical advantage works in reverse to extract work from a slow moving, strong external force, delivering it as a fast sequence of small power bursts.
  • FIG. 15 depicts a conceptual view of a motor 1500 with generator mode capabilities according to an embodiment.
  • the motor 1500 is, for illustrative purposes, a rotary motor.
  • a generator mode can be applied to a rotary motor with brakes that can be controlled.
  • the motor 1500 includes brakes 1504-1 to 1504-4 (collectively referred to hereinafter as the brakes 1504) and pinch and bottom plates 1510.
  • the brakes 1504 are electrostatic brakes, but other braking technologies could be used in other embodiments.
  • the pinch and bottom plates 1510 are attached to a motor housing (not shown) through extenders 1520-1 to 1520-4 (collectively referred to hereinafter as the piezoelectric extenders 1520). Each time the brakes 1504 are pulsed, the piezoelectric extenders 1520 are pushed or pulled by a momentary force.
  • each pulse tends to increase the amplitude of the oscillations.
  • the piezoelectric extenders 1520 generate an AC voltage when oscillating, and their output can be used to drive a load or can be rectified and used to recharge a battery.
  • the regeneration arrangement of FIG. 15 includes optional elements, but may simplify the electronics in cases where it is difficult to extract energy from the drivers (not shown) when they are in generator mode.
  • Piezoelectric elements generate a high voltage that generally does not need to be boosted above the voltage of any batteries in the system.
  • Another potential benefit of the circuit in FIG. 15 is that when not in generator mode, the piezoelectric elements serve as strain gauges that can directly report the torque being applied by the motor 1500. This force feedback can be useful in the control system using the motor 1500.
  • the flexing of a flexible element provides a variable ratio mechanical gain, called the pinch ratio, based on the angle that it is flexed when the driver pinches the flexible element.
  • Mechanical work is delivered by the drivers with force or torque multiplied by the pinch ratio while the output speed is reduced by the pinch ratio.
  • the pinch ratio can be varied electronically by changing the timing of the activation and deactivation of the brakes. When all brakes are disengaged, the flexible element is allowed to move freely.
  • the brake timing and driver electronic design allow the motor to become a generator when an external force is applied.
  • a motor associated with mechanical work that is delivered by drivers with force or torque multiplied by the pinch ratio may be referred to as a "pinch motor.”
  • the pinch motor can be used as a generator or for regenerative braking by timing the braking to drive energy back into the drivers, or through added piezoelectric elements.
  • the pinch motor may include a stator and a flexor.
  • a flexor is a flexible element that is mobile with respect to the stator.
  • a motor constructed according to the techniques described herein may have many different arrangements.
  • the torque is determined by the lesser of the holding torque of one brake and the driving torque of the driver, where the driving torque is the torque of the driver multiplied by the mechanical advantage, or pinch ratio (PRatio).
  • the linear (see, e.g., FIG. 2), belted (see, e.g., FIG. 5), and rotary (see, e.g., FIG. 9) motors described herein could be implemented using any applicable braking or driver technologies or technologies capable of applying braking or driving forces.
  • the number of phases is not restricted to the number shown in any of the embodiments, and the motors of the embodiments could have more drivers and brakes arranged in serial or parallel fashion.
  • the regenerative braking concepts could be used in applications where a motor is purely a generator and does not make use of its motor capabilities.
  • the piezoelectric motor mount regeneration described herein could be applied to linear or belted motors, and the piezoelectric generators replaced by any other actuator technology with a generator capabilities.
  • the materials used in construction are not limited to the ones described.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Braking Arrangements (AREA)
  • Manipulator (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

L'invention concerne un moteur qui communique à un élément mobile un mouvement à force linéaire élevée ou un mouvement à couple élevé. Le moteur peut comprendre un frein de conduite, un organe d'entraînement, un frein de rétention et un élément mobile souple. Le fonctionnement du moteur peut consister à actionner le frein de rétention, à actionner l'organe d'entraînement pour fléchir l'élément mobile, actionner le frein de rétention pour maintenir la position d'une partie de l'élément mobile, libérer le frein d'entraînement et remettre l'élément mobile dans une position non fléchie. Les éléments sont ménagés pour assurer un mouvement linéaire, un mouvement rotatif créé par la courroie ou un mouvement rotatif à couplage direct au moyen de freins et d'entraînements ménagés de façon linéaire ou circulaire. Les entraînements peuvent être des actionneurs linéaires ou rotatifs ou des moteurs basés sur des propriétés électrostatiques, piézo-électriques, magnétiques ou électrostrictives. Les freins peuvent être appliqués par des forces électrostatiques, des forces magnétiques ou par des engrenages mécaniques entrant en contact avec un mécanisme d'entraînement linéaire ou rotatif.
PCT/US2006/000698 2005-01-07 2006-01-09 Moteur a couple eleve WO2006074442A2 (fr)

Applications Claiming Priority (4)

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US64239805P 2005-01-07 2005-01-07
US60/642,398 2005-01-07
US11/033,368 US7365463B2 (en) 2005-01-10 2005-01-10 High-torque motor
US11/033,368 2005-01-10

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WO2006074442A3 WO2006074442A3 (fr) 2007-07-26

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109889089A (zh) * 2019-01-30 2019-06-14 吉林大学 一种两次步进压电旋转驱动器
TWI678879B (zh) * 2018-11-27 2019-12-01 財團法人工業技術研究院 超音波線性致動裝置

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US3899383A (en) * 1974-03-15 1975-08-12 Minnesota Mining & Mfg Strip applying device
US3925131A (en) * 1971-05-14 1975-12-09 Hauni Werke Koerber & Co Kg Method of uniting webs of cigarette paper or the like

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3925131A (en) * 1971-05-14 1975-12-09 Hauni Werke Koerber & Co Kg Method of uniting webs of cigarette paper or the like
US3899383A (en) * 1974-03-15 1975-08-12 Minnesota Mining & Mfg Strip applying device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI678879B (zh) * 2018-11-27 2019-12-01 財團法人工業技術研究院 超音波線性致動裝置
US11043907B2 (en) 2018-11-27 2021-06-22 Industrial Technology Research Institute Ultrasonic linear actuation device utilizing standing wave oscillations for actuation
CN109889089A (zh) * 2019-01-30 2019-06-14 吉林大学 一种两次步进压电旋转驱动器
CN109889089B (zh) * 2019-01-30 2023-09-01 吉林大学 一种两次步进压电旋转驱动器

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