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WO2006074276A3 - Foil or film laminated enhanced natural fiber/polymer composite - Google Patents

Foil or film laminated enhanced natural fiber/polymer composite Download PDF

Info

Publication number
WO2006074276A3
WO2006074276A3 PCT/US2006/000275 US2006000275W WO2006074276A3 WO 2006074276 A3 WO2006074276 A3 WO 2006074276A3 US 2006000275 W US2006000275 W US 2006000275W WO 2006074276 A3 WO2006074276 A3 WO 2006074276A3
Authority
WO
WIPO (PCT)
Prior art keywords
natural fiber
foil
polymer composite
film laminated
enhanced natural
Prior art date
Application number
PCT/US2006/000275
Other languages
French (fr)
Other versions
WO2006074276A2 (en
Inventor
James Przybylinski
Douglas G Mancosh
Paul Brestelli
Original Assignee
Fiber Composites Llc
James Przybylinski
Douglas G Mancosh
Paul Brestelli
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to US64130805P priority Critical
Priority to US60/641,308 priority
Priority to US11/054,258 priority patent/US20060147693A1/en
Priority to US11/054,258 priority
Application filed by Fiber Composites Llc, James Przybylinski, Douglas G Mancosh, Paul Brestelli filed Critical Fiber Composites Llc
Publication of WO2006074276A2 publication Critical patent/WO2006074276A2/en
Publication of WO2006074276A3 publication Critical patent/WO2006074276A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0012Mechanical treatment, e.g. roughening, deforming, stretching
    • B32B2038/002Sandblasting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Impregnation or embedding of a layer; Bonding a fibrous, filamentary or particulate layer by using a binder
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Impregnation or embedding of a layer; Bonding a fibrous, filamentary or particulate layer by using a binder
    • B32B2260/04Impregnation material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • B32B2262/062Cellulose fibres, e.g. cotton
    • B32B2262/067Wood fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2274/00Thermoplastic elastomer material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/08Reinforcements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/22Fibres of short length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/71Resistive to light or to UV
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/712Weather resistant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00Treatment by energy or chemical effects
    • B32B2310/14Corona, ionisation, electrical discharge, plasma treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof
    • B32B2419/04Tiles for floors or walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediatly laminated while in semi-molten state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0008Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity

Abstract

A natural fiber/polymer composite product that includes a core (preferably with a textured surface) and a film or pigment surface layer applied to that textured core surface. The core comprises at least one natural fiber and at least one polymer intimately admixed together to form a composite.
PCT/US2006/000275 2005-01-04 2006-01-04 Foil or film laminated enhanced natural fiber/polymer composite WO2006074276A2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
US64130805P true 2005-01-04 2005-01-04
US60/641,308 2005-01-04
US11/054,258 US20060147693A1 (en) 2005-01-04 2005-02-09 Foil or film laminated enhanced natural fiber/polymer composite
US11/054,258 2005-02-09

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CA 2594258 CA2594258A1 (en) 2005-01-04 2006-01-04 Foil or film laminated enhanced natural fiber/polymer composite
EP20060717471 EP1834023A2 (en) 2005-01-04 2006-01-04 Foil or film laminated enhanced natural fiber/polymer composite

Publications (2)

Publication Number Publication Date
WO2006074276A2 WO2006074276A2 (en) 2006-07-13
WO2006074276A3 true WO2006074276A3 (en) 2007-07-12

Family

ID=36640789

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2006/000275 WO2006074276A2 (en) 2005-01-04 2006-01-04 Foil or film laminated enhanced natural fiber/polymer composite

Country Status (4)

Country Link
US (1) US20060147693A1 (en)
EP (1) EP1834023A2 (en)
CA (1) CA2594258A1 (en)
WO (1) WO2006074276A2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8167275B1 (en) 2005-11-30 2012-05-01 The Crane Group Companies Limited Rail system and method for assembly
US7875655B2 (en) 2006-01-20 2011-01-25 Material Innovations, Llc Carpet waste composite
US20100021753A1 (en) * 2008-07-25 2010-01-28 E. I. Du Pont De Nemours And Company Multizone wood polymer composite article
BRPI0922481A2 (en) * 2008-12-19 2018-06-05 Fiber Composites Llc Wood-plastic composites using capstocks ionomer and manufacturing methods
US20170197363A1 (en) * 2015-12-31 2017-07-13 Formlabs, Inc. Systems and methods of flexible substrates for additive fabrication

Citations (4)

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Publication number Priority date Publication date Assignee Title
US6344268B1 (en) * 1998-04-03 2002-02-05 Certainteed Corporation Foamed polymer-fiber composite
US6565919B1 (en) * 1999-12-23 2003-05-20 Pergo (Europe) Ab Process for the manufacturing of surface elements
US6682814B2 (en) * 1997-05-30 2004-01-27 Andersen Corporation Fiber-polymeric composite siding unit and method of manufacture
US20060099393A1 (en) * 2004-11-08 2006-05-11 Azdel, Inc. Composite thermoplastic sheets including natural fibers

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US588191A (en) * 1897-08-17 solomin
CA2135267C (en) * 1994-02-10 2008-02-26 Sadao Nishibori Synthetic wood meal, method and apparatus for manufacturing the same; synthetic wood board including the synthetic wood meal, method and apparatus of extrusion molding therefor
SE503861C2 (en) * 1994-10-24 1996-09-23 Perstorp Flooring Ab A process for producing a baseboard
SE504353C2 (en) * 1995-06-19 1997-01-20 Perstorp Ab Process for the manufacture of a decorative thermosetting laminate
JP3658714B2 (en) * 1996-02-09 2005-06-08 アイン興産株式会社 Pattern forming method of the synthetic wood board
US5847016A (en) * 1996-05-16 1998-12-08 Marley Mouldings Inc. Polymer and wood flour composite extrusion
SE509109C2 (en) * 1997-04-21 1998-12-07 Perstorp Ab A method of producing wear resistant thermosetting laminate
SE9703281L (en) * 1997-09-11 1999-03-12 Perstorp Ab Process for the production of thermosetting laminates
US6133349A (en) * 1997-09-24 2000-10-17 Hughes Processing, Inc. Acrylonitrile/styrene/acrylic/filler compositions and methods for making same
US6054207A (en) * 1998-01-21 2000-04-25 Andersen Corporation Foamed thermoplastic polymer and wood fiber profile and member
NO20005869A (en) * 2000-06-16 2001-12-17 Ein Kohsah Co Ltd Laminated photocatalytic pulp paper and method for manufacturing the same
US20040003888A1 (en) * 2000-07-11 2004-01-08 Laurence Mott Process for the manufacture of an improved floor element
CA2415411A1 (en) * 2000-07-11 2002-01-17 Mona Axman A process for the manufacturing of an improved core for decorative laminates and a decorative laminate obtained by the process
AU6799301A (en) * 2000-07-11 2002-01-21 Pergo Ab A process for the manufacturing of an improved decorative laminate and a decorative laminate obtained by the process
SE0003550L (en) * 2000-10-03 2002-04-04 Pergo Ab Process for the production of surface elements
US6841023B2 (en) * 2001-02-21 2005-01-11 Pergo (Europe) Ab Process for the manufacturing of an improved core for decorative laminates and a decorative laminate obtained by the process
SE524373C2 (en) * 2001-12-05 2004-08-03 Pergo Ab Sprinkle apparatus and method for providing a surface with hard particles
US7244501B2 (en) * 2004-03-26 2007-07-17 Azdel, Inc. Fiber reinforced thermoplastic sheets with surface coverings

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6682814B2 (en) * 1997-05-30 2004-01-27 Andersen Corporation Fiber-polymeric composite siding unit and method of manufacture
US6344268B1 (en) * 1998-04-03 2002-02-05 Certainteed Corporation Foamed polymer-fiber composite
US6565919B1 (en) * 1999-12-23 2003-05-20 Pergo (Europe) Ab Process for the manufacturing of surface elements
US20060099393A1 (en) * 2004-11-08 2006-05-11 Azdel, Inc. Composite thermoplastic sheets including natural fibers

Also Published As

Publication number Publication date
EP1834023A2 (en) 2007-09-19
CA2594258A1 (en) 2006-07-13
US20060147693A1 (en) 2006-07-06
WO2006074276A2 (en) 2006-07-13

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