STATEMENT
Converting Method from Mechanical Counter to Digital Signal for Mechanical Type Utility Meter
Technical Description
1. Embodiments of the present invention relate to converting mechanical utility meter data to digital signal for remote electronic inspection while using proven mechanical utility meter device in place.
2. So far, mechanical meters have been universally used in water, electricity and gas meters because of their stability in preserving data even when damaged by external shock. However as information technology spread through social infrastructure, remote electronic inspection of utility meters became an unavoidable trend. Remote electronic inspection is a system that incorporates electronic reader or short range wireless communication device which eliminates the need of service personnel to approach the meter. Also, by using electronic inspection system, it is no longer necessary to bring collected data to the office for input or to maintain cumbersome account books to keep records. Everything from collecting data to issuing bills is done automatically through periodic communication between utility meters and inspection center.
3. One prerequisite condition for remote electronic inspection is digitization of utility meter indicator. Of course, this problem can be addressed rather easily by using digital meters. However, digital utility meters are not as popular as mechanical ones since they have several drawbacks compared with mechanical meters. First, digital meters are more expensive than mechanical meters. Second, they are prone to malfunction when exposed to excessive electric current or unusually high voltage. Sometimes this can result in data loss. Also, it is hard to read digital meters or preserve data in them once they are damaged by physical shock. On the other hand, mechanical meters have one distinctive advantage over digital meters. Mechanical meters can preserve data even when they are struck by excessive electric current, unusually high voltage or physical shock. Another problem with digital meters is their unproven durability. Digital meter is a relatively new device. It had little time to prove reliability of composing elements. As seasons change and parts get older, it is possible that someday we may notice deviation in digital meters have increased to unacceptable level.
4. Until now, remote electronic inspection is accomplished by installing digital meters i
and communication wires at the very early stage of building construction or, in case of already established buildings, replacing existing mechanical meters with digital meters.
5. At past, several local administration in Korea planned to install remote electronic inspection system for their water supply lines using simple image sensing technology. It was a system incorporation digital camera, transmitter and computer image processor. The system uses digital camera to take pictures of sweep hand indicator. Then the image is sent to computer via transmitting device to extract indicator numbers through image analysis. The problem with this system was budget. The system needed digital camera and transmitting device for every operational utility meters. Moreover, maintenance and communication costs were so high that the plan was abandoned in the end. Nowadays we can hardly find any remote electronic inspection system involving such technology.
6. A method converting revolutions of indicator plate in mechanical meters to a certain form of pulses is developed for watt hour meters. There are already several patents concerning this technology: "Remote inspection methods and devices"(ROK patent Teuk2001 -0079408, 22 August, 2001 , Application No. 10-2001-0042194); "Remote inspection device for watt-hour meter"(ROK patent 20-0278950, 5 June, 2002, Application No. 20-2002-0008433); "Revolution counting device for mechanical watt-hour meter"(ROK patent 20-0343443, Application No. 20-2003-0036277).
7. However, it is impossible to apply these methods to mechanical water meter or gas meter since these meters do not have revolving plates whose revolutions can be counted. This is why digital data processing is still not introduced to water or gas meters.
Detailed Explanation of the Invention
Technical challenges
8. Object of embodiments of this invention is to address problems listed above. It is about the method of digital data conversion of mechanical meter indicator by putting light emitters and sensors at the exterior of the meter without damaging the inspection seal.
9. An optical sensor apparatus, comprising light emitter and reflected light detector, is attached to the last digit of the mechanical utility meter indicator numbers. When the number on the indicator changes, light detector picks up alterations in the intensity of
the light reflected on the numerical indicator surface. Therefore, by analysing these alterations in the reflected light intensity, it is possible to identify the number in the indicator surface and the number of turns the indicator made so far.
Solutions
10. Embodiments of the present invention incorporates digital data conversion method with proven, already-installed mechanical meters for maximum reliability and efficiency.
11. It is an object of the present invention to place optical sensor apparatus at the frontal cover the utility meter, facing the last digit of the numerical indicator numbers. Light emitter transmits light signal to the indicator surface and detector picks up the reflected light signal. Revolutions of the indicator can be determined by linearly tracing vertical movement of a certain point of the indicator surface and counting numbers of the light "pulses' generated by the detector converting reflected light intensity alterations into high and low pulses. Though number of pulses may vary according to the font of indicator numbers or tracing point, this problem can be solved by manually inputting number of pulses needed for given utility meter indicator to make one turn.
12. A detailed description of embodiments of the invention will be made with reference to the accompanying drawings.
13.
14. FIG. 1 shows a perspective view of an optical sensor apparatus attached to a mechanical utility meter.
15. Mechanical electricity meter(100) uses revolving indicator to display amount of electricity used. FIG. 1 shows a mechanical electricity meter with 4-digit indicator(101). Revolving indicator itself is not depicted in FIG. 1. Also shown in FIG. 1 is a reflected light detector(102) attached to a mechanical electricity meter, facing the last digit of the 4-digit indicator number(101). Collected data is then transmitted via cable(103).
16.
17. FIG. 2 is an example of typical revolving indicator(101) for mechanical utility meter.
18. FIG. 2 shows a 4-digit indicator which has 4 cylinders with numbers from 0 to 9 printed at same intervals. One at the far right is the last figure of the indicator, usually representing unit's place. Cylinder at second from right indicates ten's place, cylinder at
third from right indicates hundred's place and cylinder at the far left indicates thousand's place.
19. All four cylindrical indicators are connected to each other by gears. Neighboring cylinders have 10:1 gear ratio, meaning that 10 turns by the unit's place cylinder will make ten's place cylinder to move by click. Likely, 10 turns by the ten's place cylinder will make one click in a hundred's place cylinder and 10 turns by the hundred's place cylinder will make one click in a thousand's place cylinder.
20.
21. FIG. 3 is an example of a cylindrical indicator with numbers from 0 to 9 printed at same intervals.
22.
23. FIG. 4 shows numbers printed on a cylindrical indicator with an imaginary linear trace line at the middle.
24. If we scan the indicator at one particular point, the numbers on the cylindrical indicator will appear as if they are lined up in a plane surface as shown in the FIG. 4.
25.
26. FIG. 5 is a example of pulses generated by the detector according to the change of the intensity of reflected light along the linear trace line A on numbers(0~9) of a cylindrical indicator.
27. As the cylindrical indicator revolves, number "1" generates first pulse, "2" generates second, third, fourth pulse, "3" generates fifth, sixth and seventh pulse, "4" generates eighth, ninth pulse, "5" generates tenth, eleventh and twelfth pulse, "6" generates thirteenth, fourteenth and fifteenth pulse, "7" generates sixteenth, seventeenth pulse, "8" generates eighteenth, nineteenth and twentieth pulse, "9" generates twenty first, twenty second and twenty third pulse, and finally, "0" generates twenty fourth and twenty fifth pulse.
28.
29. FIG. 6 is a modified example of FIG. 4. FiG. 6 shows three linear trace lines
instead of one.
30.
31. FIG. 7 is an example of pulses generated by the detector according to the change of the intensity of reflected light along the linear trace line B of the FIG. 6.
32.
33. FiG. 8 is an example of pulses generated by the detector according to the change of the intensity of reflected light along the linear trace line C of the FIG. 6.
34.
35. FIG. θ is an example of pulses generated by the detector according to the change of the intensity of reflected light along the linear trace line D of the FIG. 6.
36.
37. As shown in the Figures 6 through 9, it is possible to determine current position of indicator cylinders by tracing linear movements of the cylinder at more than two points and associating the result with pulse generation timings. In this way, it is possible to determine positions of all indicators in a mechanical utility meter.
38.
39. The theory of detecting revolutions of mechanical utility meter indicators using light emitter and reflected light detector is already patented and publicized by ROK patent office so it is not necessary to repeat the theory in this claim.
Profits of the invention
40. Converting method of from mechanical counter to digital signal for mechanical utility meter is useful in a sense that it enables easy digital remote inspection of utility meters by simply attaching required apparatus of the exterior of a utility meter without damaging inspection seal.
41.
Brief Description of the Drawings
42. FIG. 1 is an exemplified drawing of an optical sensor apparatus attached to a mechanical utility meter.
43. FIG. 2 is an example of revolving cylindrical indicator for mechanical utility meter.
44. FIG. 3 is an example of a cylindrical indicator with numbers from 0 to 9 printed at same intervals.
45. FIG. 4 shows numbers printed on a cylindrical indicator with an imaginary linear trace line at the middle.
46. FIG. 5 is an example of pulses generated by the detector according to the change of the intensity of reflected light along the linear trace line A on numbers(0~9) of a cylindrical indicator.
47. FIG. 6 is a modified example of FiG. 4. FIG. 6 shows three linear trace lines instead of one.
48. FIG. 7 is an example of pulses generated by the detector according to the change of the intensity of reflected light along the linear trace line B of the FIG. 6.
49. FIG. 8 is an example of pulses generated by the detector according to the change of the intensity of reflected light along the linear trace line C of the FIG. 6.
50. FIG. 9 is an example of pulses generated by the detector according to the change of the intensity of reflected light along the linear trace line D of the FIG. 6.
51.