WO2006064614A1 - Movement guiding device and method of lubricating the same - Google Patents

Movement guiding device and method of lubricating the same Download PDF

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Publication number
WO2006064614A1
WO2006064614A1 PCT/JP2005/019983 JP2005019983W WO2006064614A1 WO 2006064614 A1 WO2006064614 A1 WO 2006064614A1 JP 2005019983 W JP2005019983 W JP 2005019983W WO 2006064614 A1 WO2006064614 A1 WO 2006064614A1
Authority
WO
WIPO (PCT)
Prior art keywords
rolling
lubricating oil
rolling element
motion guide
guide device
Prior art date
Application number
PCT/JP2005/019983
Other languages
French (fr)
Japanese (ja)
Inventor
Hidekazu Michioka
Masahiko Yoshino
Original Assignee
Thk Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Thk Co., Ltd. filed Critical Thk Co., Ltd.
Priority to KR1020077016210A priority Critical patent/KR101229651B1/en
Priority to CN2005800428263A priority patent/CN101080580B/en
Priority to US11/721,897 priority patent/US8070360B2/en
Priority to EP05799890A priority patent/EP1835187B1/en
Priority to JP2006548715A priority patent/JP4927564B2/en
Publication of WO2006064614A1 publication Critical patent/WO2006064614A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • F16C29/04Ball or roller bearings
    • F16C29/06Ball or roller bearings in which the rolling bodies circulate partly without carrying load
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • F16C29/08Arrangements for covering or protecting the ways
    • F16C29/084Arrangements for covering or protecting the ways fixed to the carriage or bearing body movable along the guide rail or track
    • F16C29/086Seals being essentially U-shaped, e.g. for a U-shaped carriage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • F16C29/04Ball or roller bearings
    • F16C29/06Ball or roller bearings in which the rolling bodies circulate partly without carrying load
    • F16C29/0602Details of the bearing body or carriage or parts thereof, e.g. methods for manufacturing or assembly
    • F16C29/0604Details of the bearing body or carriage or parts thereof, e.g. methods for manufacturing or assembly of the load bearing section
    • F16C29/0607Details of the bearing body or carriage or parts thereof, e.g. methods for manufacturing or assembly of the load bearing section of parts or members for retaining the rolling elements, i.e. members to prevent the rolling elements from falling out of the bearing body or carriage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • F16C29/04Ball or roller bearings
    • F16C29/06Ball or roller bearings in which the rolling bodies circulate partly without carrying load
    • F16C29/0633Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides
    • F16C29/0635Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end
    • F16C29/0638Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with balls
    • F16C29/0642Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with balls with four rows of balls
    • F16C29/0647Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with balls with four rows of balls with load directions in X-arrangement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • F16C29/08Arrangements for covering or protecting the ways
    • F16C29/084Arrangements for covering or protecting the ways fixed to the carriage or bearing body movable along the guide rail or track
    • F16C29/088Seals extending in the longitudinal direction of the carriage or bearing body
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • F16C33/6637Special parts or details in view of lubrication with liquid lubricant
    • F16C33/664Retaining the liquid in or near the bearing
    • F16C33/6648Retaining the liquid in or near the bearing in a porous or resinous body, e.g. a cage impregnated with the liquid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H25/00Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
    • F16H25/18Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
    • F16H25/20Screw mechanisms
    • F16H25/22Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H25/00Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
    • F16H25/18Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
    • F16H25/20Screw mechanisms
    • F16H25/24Elements essential to such mechanisms, e.g. screws, nuts

Definitions

  • the present invention relates to a motion guide device such as a reduction guide, a ball spline, and a ball screw in which rolling elements such as balls and rollers are interposed between a raceway member and a moving member, and a lubrication method for the motion guide device.
  • a motion guide device that performs a guide function by rolling motion of a rolling element via a rolling element such as a ball or a roller is used at a guide portion of a moving object that performs linear motion.
  • a rolling element such as a ball or a roller
  • the applicant has attached a lubrication device "QZ (registered trademark of THK)" to both ends of the moving member of the motion guide device, and a lubrication method for supplying a small amount of lubricating oil only to the rolling element rolling surface.
  • QZ registered trademark of THK
  • the inside of this lubrication device includes a high oil storage body for storing lubricating oil, a high density storage body for applying the lubricating oil to the rolling surface, and a lubricating oil supplied from the high oil storage body to the high density storage body. It is comprised from the oil quantity adjustment board which adjusts a flow volume.
  • the lubrication oil supply operation is based on the capillary action used in felt pens. According to this lubricating method, since a small amount of lubricating oil can be applied to the rolling element rolling surface, the lubricating performance can be maintained over a long period of time.
  • Patent Document 1 Japanese Unexamined Patent Application Publication No. 2004-3545
  • the present invention can lubricate the rolling element rolling surface by a method completely different from the conventional lubrication method, and can maintain the lubrication performance for a longer period of time and lubrication of the motion guide device It aims to provide a method.
  • the invention according to claim 1 is directed to a raceway member (1) having a rolling element rolling part (la) and the rolling element rolling part (la).
  • a moving member (2) having a loaded rolling element rolling part (2a) and movable relative to the raceway member (1), the rolling element rolling part (la), and the loaded rolling element rolling part.
  • a plurality of rolling elements (3) arranged between the running parts (2a) and the moving member (2) without contacting the track member (1), the track member (1) and the track member (1)
  • a lubricating oil storage member (15) that is exposed to a space between the moving member (2) and stores the lubricating oil, and the vaporized lubricating oil includes the rolling element rolling portion (la) and the load rolling element.
  • the invention according to claim 2 is the motion guide device according to claim 1, wherein the exercise plan device is further provided on the moving member (2), and the track member (1) and the moving device are provided.
  • a clearance seal (5, 6) that closes the clearance between the member (2) and the lubricant storage member (15) includes the raceway member (1), the moving member (2), and the clearance seal (5 , 6) It is characterized in that it is placed in a sealed space.
  • the invention according to claim 3 is the motion guide apparatus according to claim 1 or 2, characterized in that the lubricating oil storage member (15) is a nonwoven fabric or a porous material force.
  • the invention according to claim 4 is the motion guide device according to any one of claims 1 to 3, wherein the track member (1) is a track rail (1) having an upper surface and a side surface.
  • the moving member (2) has a central portion (4a) facing the upper surface of the track rail (1) and a leg portion (4b) facing the side surface, and is formed in a bowl shape as a whole.
  • the lubricating oil storage member (15) is provided between the lower surface of the central portion (4a) of the moving member (2) and the upper surface of the track member (1).
  • the invention according to claim 5 is the motion guide device according to claim 4, wherein the clearance seal (5, 6) is provided at the end of the moving member (2) in the moving direction.
  • Direction of movement of member (2) And a side clearance seal (6) extending from one end to the other end.
  • the invention according to claim 6 is the motion guide apparatus according to any one of claims 1 to 5, wherein the motion guide apparatus is used in a vacuum environment.
  • the invention according to claim 7 includes a rolling element rolling portion (la) of the race member (1) and a load rolling element of the moving member (2) that moves relative to the race member (1).
  • a lubrication method for a motion guide device in which a rolling element (3) is interposed between a rolling part (2a) and in a sealed space between the moving member (2) and the track member (1)
  • the lubricating oil storage member (15) for storing the lubricating oil is exposed, and the vaporized lubricating oil is transferred to the rolling element rolling part (la), the loaded rolling element rolling part (2a), and the rolling element (3
  • the above-mentioned problems are solved by the lubrication method of the motion guide device characterized in that these are lubricated.
  • the lubricating oil stored in the lubricating oil storage member is vaporized and reaches the rolling elements and the rolling element rolling parts, these can be lubricated. Since the liquid lubricating oil is once vaporized, the lubricating performance can be maintained over a long period of time.
  • the lubricating oil can be stored in a state where it can be easily vaporized.
  • the rolling element rolling portion can be lubricated uniformly.
  • a force S can be formed to form a sealed space around the lubricating oil storage member.
  • the end clearance seal and side clearance seal do not come into contact with the raceway member, so no dust is generated due to wear.
  • the lubricating oil can be easily vaporized.
  • the lubricating oil stored in the lubricating oil storage member is vaporized.
  • FIG. 1 is a perspective view of a motion guide apparatus according to an embodiment of the present invention.
  • FIG. 3 Front view of the above motion guide device (including a partial cross-sectional view)
  • Figure 4 Detailed view of lubricating oil storage member (Figure (A) is a cross-sectional view along line A_A in Figure (B), Figure (B) is a plan view)
  • FIG.5 Diagram showing the flow of vaporized lubricant in a sealed space
  • FIG. 8 Diagram showing stacked end clearance seals (Fig. (A) shows a front view, Fig. (B) shows a cross-sectional view along line B-B in (A), and Fig. (C) shows in (A). C--C cross-sectional view is shown, and Figure (D) shows a detailed view of part D of (C))
  • FIG. 13 is a perspective view showing another example of the side clearance seal.
  • FIG.14 Front view showing another example of side clearance seal (including partially enlarged view)
  • FIG. 15 is a perspective view showing still another example of the side clearance seal.
  • FIG. 1 to 3 show a motion guide apparatus according to an embodiment of the present invention.
  • Fig. 1 shows a perspective view of the motion guide device
  • Fig. 2 shows a side view
  • Fig. 3 shows a front view (including a partial cross-section).
  • the motion guide device of this embodiment is called a linear guide, and is movably assembled via a track rail 1 as a linearly extending track member and a plurality of balls 3 as rolling elements on the track rail 1.
  • the moving member 2 is provided.
  • Ball rolling grooves la are formed on the left and right side surfaces of the track rail 1 as rolling element rolling portions extending along the longitudinal direction.
  • the ball rolling groove la has an arc shape in cross section, and has a radius of curvature slightly larger than the radius of the ball 3.
  • a total of four ball rolling grooves la are provided on the left and right side surfaces of the track rail 1, two on the upper and lower sides.
  • the number and arrangement of the strips are variously set according to the load load.
  • the moving member 2 includes a moving block 4 in which a ball circulation path including a loaded ball rolling groove 2a facing the ball rolling groove la is formed, and clearance seals 5 and 6 attached to the moving block 4. Composed.
  • the clearance seal is divided into an end clearance seal 5 attached to both end faces in the moving direction of the moving block and a side clearance seal 6 attached to the side of the moving block.
  • the entire moving block 4 is formed in a bowl shape, and has a central portion 4a facing the upper surface of the track rail 1, and extends downward from both left and right sides of the central portion 4a. Leg portions 4b opposite to the left and right sides of the.
  • a plurality of balls 3 are interposed between the ball rolling groove la of the track rail 1 and the load ball rolling groove 2 a of the moving block 4.
  • a preload is applied to the ball 3 rolling on the loaded ball rolling groove between the ball rolling groove la and the loaded ball rolling groove 2a.
  • the ball 3 rolled while receiving a load to one end of the load ball rolling path of the moving block 4 is the end plate 7 ( Enter the U-shaped direction change path provided in Figure 1).
  • the ball After passing through the U-shaped direction change path, the ball enters the no-load ball return path 8 (see Fig. 3) extending parallel to the load ball rolling path.
  • the ball 3 that has passed through the unloaded ball return path 8 passes through the direction change path of the opposite end plate 7 and then enters the loaded ball rolling path again.
  • a circuit-shaped ball circulation path is formed by the straight loaded ball rolling path, the U-shaped direction changing path, and the straight unloaded ball return path 8.
  • a lubricating oil storage member 15 that stores lubricating oil is disposed between the lower surface of the central portion 4a of the moving block 4 and the upper surface of the track rail.
  • the lubricating oil storage member 15 is attached to the lower surface of the central portion 4a via a joining means such as a screw 16.
  • the lubricating oil storage member 15 is exposed in the space between the moving block 4 and the track rail 1. Moving block 4 force S When assembled on the track rail, the lubricant storage member 15 does not contact the track rail 1 and the ball 3.
  • the edge 1 7 of the ball rolling groove la of the track rail 1 and the end of the lubricating oil storage member 15 are provided so that the ball 3 can be prevented from falling off. Hold ball 3 with 15a. For this reason, the distance between the end a of the lubricating oil storage member 15 and the edge 17 of the ball rolling groove l a of the track rail 1 is set slightly smaller than the diameter of the ball 3.
  • FIG. 4 shows a detailed view of the lubricating oil storage member 15.
  • the lubricating oil storage member 15 is formed, for example, by bending and pressing a plate-like nonwoven fabric along the shape of the lower surface of the central portion 4a of the moving block 4. Both end portions 15a in the width direction of the lubricating oil storage member 15 are bent toward the track rail 1 in order to prevent the ball 3 from dropping as described above.
  • a through hole 18 through which the screw 16 passes is formed in the central portion 15b in the width direction of the lubricating oil storage member 15.
  • the lubricating oil storage member 15 is made of a non-woven fabric obtained by sintering stainless steel metal fibers.
  • a reinforcing layer such as mesh is bonded to the non-woven fabric layer.
  • a metal fiber nonwoven fabric was selected from the viewpoint of being able to withstand high temperatures and storing a large amount of lubricating oil with a high porosity between the fibers. If high temperature durability is not required, resin fiber nonwoven fabric (felt) may be selected.
  • a porous material obtained by sintering metal powder or a porous material obtained by foaming a foam material may be used.
  • the gap between the fibers of the nonwoven fabric is filled with lubricating oil.
  • lubricating oil grease is used for sliding surfaces.
  • Grease is a semi-solid or solid form in which a thickening agent is dispersed in a lubricating oil (base oil). Even if it is said to be solid, base oil is only a liquid, and it is mainly base oil that contributes to lubrication.
  • the sliding surface oil is made of mineral oil or synthetic oil. The base oil of the liquid grease or the oil for the sliding surface is vaporized, and these gases reach around the ball 3, the ball rolling groove la, and the load ball rolling groove 2a to lubricate them.
  • Lubricating oil storage member 15 is hermetically sealed with moving member 2, track rail 1, and a clearance seal (end clearance seal 5 and side clearance seal 6) that closes the clearance between moving member 2 and track rail 1. Arranged in space.
  • FIG. 5 shows the flow of vaporized lubricating oil in the sealed space.
  • the motion guide device of this embodiment is used in a vacuum environment, specifically, a space having a lower pressure than the atmosphere.
  • Lubricating oil is easily vaporized in a vacuum environment.
  • the vaporized lubricating oil flows out of the lubricating oil storage member 15 and fills the sealed space.
  • the vaporized lubricating oil drifts around the ball rolling groove la, the ball 3 and the load ball rolling groove 2a and lubricates them.
  • the end clearance seal 5 is provided at the end of the moving member 2 in the moving direction without contacting the track rail 1, and the side clearance seal 6 contacts the leg 4b of the moving member 2 to the track rail 1. Provided without. The reason why the end clearance seal 5 and the side clearance seal 6 are not brought into contact with the raceway rail 1 is to prevent generation of dust due to wear. The structure of the end clearance seal 5 and side clearance seal 6 will be described in detail below in order.
  • end clearance liners 5 are attached to both end surfaces of the moving block 4 in the moving direction.
  • the end clearance seal 5 includes a plurality of thin plate-like first and second plates 9 and 10 that are alternately stacked, and a pressing plate 11 to which the first and second plates 9 and 10 are attached.
  • the end clearance seal 5 is formed with openings 9a and 10a that match the outer shape of the track rail 1.
  • FIG. 6 is a front view of the motion guide device to which the end clearance seal 5 is attached.
  • openings 9 a and 10 a that match the outer shape of the track rail 1 are formed.
  • a slight clearance 12 along the track rail 1 is vacated. For this reason, the end clearance seal 5 moves along the track rail 1 by a force S without maintaining a slight clearance without contacting the track rail 1. Details of the clearance 12 will be described later.
  • FIG. 7 is an exploded perspective view of the end clearance seal 5.
  • the first plate 9 is manufactured by punching a metal (for example, stainless steel) thin plate with a press.
  • the first plate 9 is formed in a substantially rectangular shape, and has an opening 9 a that matches the cross-sectional shape of the track rail 1 in the central portion below the first plate 9.
  • the shape of the opening 9a is slightly larger than the cross-sectional shape of the track rail 1.
  • a through hole 9b through which a screw 13 and the like for attaching the first plate 9 and the second plate 10 to the holding plate 11 is formed.
  • through holes 9c through which screws 14 (see FIG. 1) for attaching the end clearance seal 5 to the moving block 4 and the like are formed on both sides of the through hole 9b above the opening 9a of the first plate.
  • a triangular notch 9e is formed on the side surface of the first plate 9.
  • the second plate 10 is also formed in a substantially rectangular shape, and an opening 10a having a shape matched to the cross-sectional shape of the track rail 1 is formed in the lower central portion.
  • the shape of the opening 10a of the second plate 10 is slightly larger than the shape of the opening 9a of the first plate 9. For this reason, when the first plate 9 and the second plate 10 are laminated, an uneven shape is formed in the opening.
  • a through hole 10b through which the screw 13 and the like pass is also formed around the opening 10a of the second plate 10.
  • the second plate 10 is also manufactured by punching a metal thin plate made of stainless steel or the like with a press.
  • a triangular notch 10e is formed on the side surface of the second plate 10 so as to be displaced from the first plate 9 in the vertical direction, thereby assembling the first plate 9 and the second plate 10. After this, they can be distinguished from the outside.
  • the first plate 9 and the second plate 10 be thinner. In order to prevent deformation when tightened with the screw 13, it is desirable that the first plate 9 and the second plate 10 have a certain thickness. . From these requirements, the thicknesses of the first plate 9 and the second plate 10 are set to about 0.2 mm, for example. Of course, any other thickness may be set according to the size of the moving block 4 and the like.
  • the presser plate 11 is formed to be thicker than the first and second plates 9 and 10.
  • the presser plate 11 is also formed with an opening 11 a that matches the shape of the track rail 1.
  • a female screw portion l ib that is screwed into the screw 13 is formed around the opening 11a.
  • the first plate 9, the second plate 10 and the presser plate 11 are abutted against the assembly jig, and in a state where they are positioned, they are coupled by screws 13.
  • FIG. 8 shows the end clearance seal 5 in a laminated state.
  • the shape of the opening 10 a of the second plate 10 is slightly larger than the shape of the opening 9 a of the first plate 9.
  • the surface of the end clearance seal 5 facing the track rail 1 is formed in an uneven shape.
  • the clearance between the second plate 10 and the track rail 1 is larger than the clearance ⁇ between the first plate 9 and the track rail 1. Large,
  • a plurality of grooves can be formed in a single member, or an uneven shape can be formed in the end clearance seal 5. it can. However, in this case, if the number of repetitions of unevenness is increased, the processing becomes more difficult. If the processing problem can be solved, a plurality of grooves may be formed in a single member.
  • the clearance ⁇ between the first plate 9 and the track rail 1 is set to, for example, about 0.02-0.25 mm. .
  • the clearance is about 0.02 to 0.25 mm, preferably about 0.05 to 0.15 mm (which is set and adjusted) in consideration of the tolerance of the track rail 1.
  • the height difference ⁇ (step) between the first plate 9 and the second plate 10 is, in this embodiment, It is set to about 0.2 mm, for example, approximately equal to the thickness t of the first and second plates 9 and 10.
  • the thickness ⁇ and the difference in height ⁇ are not limited to 0.2 mm, but can be appropriately set to 0.1 mm, 0.3 mm, or the like.
  • the end clearance seal 5 moves without contacting the track rail 1.
  • the clearance 12 between the inside of the end clearance seal 5 and the track rail 1 is made as small as possible, and the surface facing the track rail 1 of the end clearance seal 5 is formed in an uneven shape. . For this reason, when the vaporized lubricant flows in the passage between the end clearance seal 5 and the track rail 1, a large resistance is generated. For this reason, vaporized lubricating oil can be filled in the sealed space.
  • the end clearance seal 5 and the track rail 1 are not in contact with each other in order to prevent generation of worn dust. If slight dust generation is allowed, the end clearance seal 5 may be formed of an elastic material such as rubber, and the end clearance seal 5 and the track rail 1 may be brought into contact with each other. When the end clearance seal 5 and the track rail 1 are brought into contact with each other, a more complete sealed space can be obtained.
  • FIGS. 9 and 10 show the side clearance seal 6 attached to the moving block 4.
  • the moving block 4 is formed in a bowl shape as a whole, and has a central portion 4a facing the upper surface of the track rail 1 and a leg portion 4b facing the side surface of the track rail 1.
  • Side clearance seal 6 is attached to the lower end of leg 4b.
  • the side clearance seal 6 is elongated in the moving direction of the moving block 4, and both ends of the side clearance seal 6 are in contact with the end clearance seal provided on the moving block. Therefore, the periphery of the clearance between the moving block 4 and the track rail 1 is covered with a pair of end clearance seals 5 provided at both ends of the moving block 4 and a pair of side clearance seals on the side of the moving block.
  • the side clearance seal 6 protrudes toward the track rail 1 and the flat plate portion 6b for attaching the side clearance seal 6 to the moving block 4, and narrows the clearance between the side clearance seal 6 and the track rail 1. And a protrusion 6a.
  • the flat plate portion 6b is provided with a hole 6c for connecting the side clearance seal 6 to the moving block by a connecting means such as a screw 19 (see FIG. 3).
  • the protrusion 6a is matched to the shape of the side surface of the track rail 1, and a slight gap 20 is formed between the track rail 1 and the protrusion 6a. More specifically, as shown in FIG. 9, a groove including a bottom 24c and side walls 24a and 24b is formed on the side surface of the track rail 1.
  • a lower ball rolling groove 1a is formed on one side wall 24b.
  • the protrusion 6a approaches the bottom 24c and the side wall 24a of the groove.
  • the clearance S 1 between the protrusion 6a and the bottom 24c is smaller than the clearance S2 between the protrusion 6a and the side wall 24a.
  • the sizes of the clearances S1 and S2 are set to 0.02 to 0.25 mm, preferably 0.05 to 0.15 mm, as in the case of the above end clearance scenery 5.
  • the side clearance seal 6 may be made of resin or metal.
  • the surface 6f of the protruding portion 6a facing the track rail 1 is formed in a flat surface that is not uneven.
  • the side clearance seal 6 is made of resin, as shown in Fig. 10, the thickness of the resin is almost constant in each part except for the surface 6f facing the raceway rail 1 of the protrusion 6a.
  • a shaving portion 6d is formed. If the resin is thick and thin, the side clearance seal 6 will be dislocated due to resin shrinkage. By providing the shaving portion 6d, it is possible to prevent the dimension of the side clearance seal 6 from shifting.
  • the side clearance seal 6 attached to the moving block 4 moves without contacting the track rail 1.
  • the clearance 20 between the side clearance seal 6 and the track rail 1 is made as small as possible. For this reason, when vaporized lubricating oil flows downward along the track rail 1 through the passage 23 between the side clearance seal 6 and the track rail 1, a large resistance is generated.
  • the side clearance seal 6 also has a function of preventing the ball 3 from dropping from the moving block 4 when the moving block 4 is removed from the track rail 1.
  • the distance between the upper end 6e of the side clearance seal 6 and the upper end 25 of the loaded ball rolling groove 2a is smaller than the diameter of the ball 3 as shown in FIG.
  • the side clearance seal 6 and the track rail 1 are not in contact with each other in order to prevent the generation of worn dust. If slight dust generation is allowed, the side clearance seal 6 may be formed of an elastic material such as rubber, and the side clearance seal 5 and the track rail 1 may be brought into contact with each other. More complete contact with side clearance seal 6 and track rail 1 A closed space close to is obtained.
  • a groove 32 is formed on the surface 31a of the side clearance seal 31 facing the track rail 1, and thereby an uneven shape is formed on the surface 31a.
  • the groove 32 extends parallel to the direction in which the side clearance seal 31 extends (the moving direction of the moving block 4).
  • the cross-sectional shape of the groove 32 is triangular as shown in FIG.
  • the side clearance seal 31 is the same as the side clearance seal 6 shown in FIG. 10 in that it has a flat plate portion and a protruding portion, and also has a ball holding function.
  • FIG. 15 and FIG. 16 show still another example of the side clearance seal.
  • a groove 34 having a square cross section is formed on the surface 33a of the side clearance seal 33 facing the track rail 1.
  • the cross-sectional shape of the groove 34 may be a square shape shown in this example.
  • a manual lubrication method and / or a QZ lubrication method may be employed in combination with the gas lubrication method.
  • the manual lubrication method is a method in which a grease nipple is attached to the motion guide device and grease is supplied to the ball from the grease nipple using a grease gun.
  • the QZ lubrication method is a lubrication method based on the capillary action used in felt pens as described above.
  • the motion guide device is used in a vacuum environment in order to facilitate the vaporization of the lubricating oil.
  • the lubricating oil can be vaporized even under atmospheric pressure without being limited to the vacuum environment. Good.
  • the motion guide device of the present invention can be applied to a ball spline, a ball screw and the like in addition to the linear guide.
  • the track member is a circle.
  • a cylindrical track shaft is used, and a cylindrical outer tube that fits the track shaft is used as the moving member.
  • a screw shaft is used as the race member, and a nut fitted to the screw shaft is used as the moving member.
  • Rollers can be used instead of balls for rolling elements.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bearings For Parts Moving Linearly (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

A movement guiding device capable of maintaining a lubrication performance over a long period by lubricating the rolling surfaces of rolling elements by using a method completely different from a conventional lubrication method and a method of lubricating the movement guiding device. The movement guiding device for vacuum environment comprises a rail member (1) having a rolling element rolling part (1a), a moving member (2) having rolling element circulation passages including loaded rolling element rolling parts (2a) facing the rolling element rolling part (1a) and movable relative to the rail member (1), a plurality of rolling elements (3) arranged in the rolling element circulation passage, and a lubricating oil storage member fitted to the moving member (2) without coming into contact with the rail member (1) and storing a lubricating oil. The lubricating oil storage member is exposed to a space between the rail member (1) and the moving member. The vaporized lubricating oil reaches the rolling element rolling part (1a), the loaded rolling element rolling parts (2a), and the rolling elements (3) for lubricating these parts.

Description

明 細 書  Specification
運動案内装置及び運動案内装置の潤滑方法  Motion guide device and lubrication method for motion guide device
技術分野  Technical field
[0001] 本発明は、軌道部材と移動部材との間にボール、ローラ等の転動体を介在させたリ ユアガイド、ボールスプライン、ボールねじ等の運動案内装置、及び運動案内装置の 潤滑方法に関する。  TECHNICAL FIELD [0001] The present invention relates to a motion guide device such as a reduction guide, a ball spline, and a ball screw in which rolling elements such as balls and rollers are interposed between a raceway member and a moving member, and a lubrication method for the motion guide device.
背景技術  Background art
[0002] 直線運動を行う移動物体の案内部分にボールやローラ等の転動体を介し、転動体 のころがり運動によって案内機能を果たす運動案内装置が使用されている。この運 動案内装置を使用する際には、転動体及び転動体が転がる転動体転走面に良好な 潤滑をする必要がある。無潤滑のままで使用すると、転がり部分の摩耗が増加したり 、早期フレーキングの原因となったりする場合がある。  [0002] A motion guide device that performs a guide function by rolling motion of a rolling element via a rolling element such as a ball or a roller is used at a guide portion of a moving object that performs linear motion. When using this motion guide device, it is necessary to provide good lubrication to the rolling elements and the rolling element rolling surfaces on which the rolling elements roll. If it is used without lubrication, it may increase the wear of the rolling part or cause early flaking.
[0003] 出願人は、運動案内装置の移動部材の両端に潤滑装置「QZ (THK社の登録商 標)」を取り付けて、転動体転走面のみに少量の潤滑油を供給する潤滑方法を提案 している (例えば特許文献 1参照)。この潤滑装置の内部は、潤滑油を貯蔵する高含 油吸蔵体と、潤滑油を転走面に塗布する高密度吸蔵体と、高含油吸蔵体から高密 度吸蔵体に供給される潤滑油の流量を調整する油量調整板とから構成されている。 潤滑油の供給作用は、フェルトペン等に使用されている毛管作用を基本原理として いる。この潤滑方法によれば、転動体転走面に少量の潤滑油を塗布できるので、長 期に亘つて潤滑性能を維持することができる。  [0003] The applicant has attached a lubrication device "QZ (registered trademark of THK)" to both ends of the moving member of the motion guide device, and a lubrication method for supplying a small amount of lubricating oil only to the rolling element rolling surface. (For example, see Patent Document 1). The inside of this lubrication device includes a high oil storage body for storing lubricating oil, a high density storage body for applying the lubricating oil to the rolling surface, and a lubricating oil supplied from the high oil storage body to the high density storage body. It is comprised from the oil quantity adjustment board which adjusts a flow volume. The lubrication oil supply operation is based on the capillary action used in felt pens. According to this lubricating method, since a small amount of lubricating oil can be applied to the rolling element rolling surface, the lubricating performance can be maintained over a long period of time.
特許文献 1 :特開 2004— 3545号公報  Patent Document 1: Japanese Unexamined Patent Application Publication No. 2004-3545
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0004] 本発明はこのような従来の潤滑方法とまったく違った方法で転動体転走面を潤滑 でき、さらなる長期に亘つて潤滑性能を維持することができる運動案内装置及び運動 案内装置の潤滑方法を提供することを目的とする。 [0004] The present invention can lubricate the rolling element rolling surface by a method completely different from the conventional lubrication method, and can maintain the lubrication performance for a longer period of time and lubrication of the motion guide device It aims to provide a method.
課題を解決するための手段 [0005] 以下、本発明について説明する。なお、本発明の理解を容易にするために添付図 面の参照番号を括弧書きにて付記するが、それにより本発明が図示の形態に限定さ れるものでない。 Means for solving the problem [0005] Hereinafter, the present invention will be described. In order to facilitate understanding of the present invention, reference numerals on the attached drawings are appended in parentheses, but the present invention is not limited to the illustrated form.
[0006] 上記課題を解決するために請求項 1に記載の発明は、転動体転走部(la)を有す る軌道部材(1)と、前記転動体転走部(la)に対向する負荷転動体転走部(2a)を有 し、前記軌道部材(1)に対して相対的に移動可能な移動部材 (2)と、前記転動体転 走部(la)と前記負荷転動体転走部(2a)の間に配列される複数の転動体 (3)と、前 記軌道部材 (1)に接触することなく前記移動部材 (2)に設けられ、前記軌道部材 (1) と前記移動部材 (2)との間の空間に露出し、潤滑油を貯蔵する潤滑油貯蔵部材(15 )と、を備え、気化した潤滑油が前記転動体転走部(la)、前記負荷転動体転走部(2 a)及び前記転動体(3)に到達することで、これらを潤滑することを特徴とする。  [0006] In order to solve the above problems, the invention according to claim 1 is directed to a raceway member (1) having a rolling element rolling part (la) and the rolling element rolling part (la). A moving member (2) having a loaded rolling element rolling part (2a) and movable relative to the raceway member (1), the rolling element rolling part (la), and the loaded rolling element rolling part. A plurality of rolling elements (3) arranged between the running parts (2a) and the moving member (2) without contacting the track member (1), the track member (1) and the track member (1) A lubricating oil storage member (15) that is exposed to a space between the moving member (2) and stores the lubricating oil, and the vaporized lubricating oil includes the rolling element rolling portion (la) and the load rolling element. By reaching the rolling part (2 a) and the rolling element (3), they are lubricated.
[0007] 請求項 2に記載の発明は、請求項 1に記載の運動案内装置において、前記運動案 内装置はさらに、前記移動部材 (2)に設けられ、前記軌道部材(1)と前記移動部材( 2)との間のすきまを塞ぐすきまシール (5, 6)を備え、前記潤滑油貯蔵部材(15)は、 前記軌道部材(1)、前記移動部材(2)及び前記すきまシール(5, 6)で囲まれる密閉 空間内に配置されることを特徴とする。 [0007] The invention according to claim 2 is the motion guide device according to claim 1, wherein the exercise plan device is further provided on the moving member (2), and the track member (1) and the moving device are provided. A clearance seal (5, 6) that closes the clearance between the member (2) and the lubricant storage member (15) includes the raceway member (1), the moving member (2), and the clearance seal (5 , 6) It is characterized in that it is placed in a sealed space.
[0008] 請求項 3に記載の発明は、請求項 1又は 2に記載の運動案内装置において、前記 潤滑油貯蔵部材(15)は、不織布又は多孔質の材料力 なることを特徴とする。  [0008] The invention according to claim 3 is the motion guide apparatus according to claim 1 or 2, characterized in that the lubricating oil storage member (15) is a nonwoven fabric or a porous material force.
[0009] 請求項 4に記載の発明は、請求項 1ないし 3いずれかに記載の運動案内装置にお いて、前記軌道部材(1)は、上面及び側面を有する軌道レール(1)であり、前記移 動部材(2)は、前記軌道レール(1)の上面に対向する中央部 (4a)と、側面に対向す る脚部 (4b)とを有して全体が鞍形状に形成され、前記潤滑油貯蔵部材(15)は前記 移動部材 (2)の前記中央部 (4a)の下面と前記軌道部材(1)の上面との間に設けら れることを特徴とする。  [0009] The invention according to claim 4 is the motion guide device according to any one of claims 1 to 3, wherein the track member (1) is a track rail (1) having an upper surface and a side surface. The moving member (2) has a central portion (4a) facing the upper surface of the track rail (1) and a leg portion (4b) facing the side surface, and is formed in a bowl shape as a whole. The lubricating oil storage member (15) is provided between the lower surface of the central portion (4a) of the moving member (2) and the upper surface of the track member (1).
[0010] 請求項 5に記載の発明は、請求項 4に記載の運動案内装置において、前記すきま シール(5, 6)は、前記移動部材(2)の移動方向の端部に、前記軌道部材(1)に接 触することなく設けられるエンドすきまシール (5)と、前記移動部材(2)の前記脚部 (4 b)に前記軌道部材(1)に接触することなく設けられ、前記移動部材 (2)の移動方向 の一端部から他端部まで伸びるサイドすきまシール (6)と、を有することを特徴とする [0010] The invention according to claim 5 is the motion guide device according to claim 4, wherein the clearance seal (5, 6) is provided at the end of the moving member (2) in the moving direction. The end clearance seal (5) provided without contacting (1) and the leg (4b) of the moving member (2) provided without contacting the track member (1) Direction of movement of member (2) And a side clearance seal (6) extending from one end to the other end.
[0011] 請求項 6に記載の発明は、請求項 1ないし 5いずれかに記載の運動案内装置にお いて、前記運動案内装置は真空環境に用いられることを特徴とする。 [0011] The invention according to claim 6 is the motion guide apparatus according to any one of claims 1 to 5, wherein the motion guide apparatus is used in a vacuum environment.
[0012] 請求項 7に記載の発明は、軌道部材(1)の転動体転走部(la)と、軌道部材(1)に 対して相対的に移動する移動部材(2)の負荷転動体転走部(2a)との間に転動体(3 )を介在させた運動案内装置の潤滑方法であって、前記移動部材 (2)と前記軌道部 材 (1)との間の密閉空間内に、潤滑油を貯蔵する潤滑油貯蔵部材 (15)を露出させ 、気化した潤滑油が前記転動体転走部(la)、前記負荷転動体転走部(2a)及び前 記転動体(3)に到達することで、これらを潤滑することを特徴とする運動案内装置の 潤滑方法により、上述した課題を解決する。  [0012] The invention according to claim 7 includes a rolling element rolling portion (la) of the race member (1) and a load rolling element of the moving member (2) that moves relative to the race member (1). A lubrication method for a motion guide device in which a rolling element (3) is interposed between a rolling part (2a) and in a sealed space between the moving member (2) and the track member (1) In addition, the lubricating oil storage member (15) for storing the lubricating oil is exposed, and the vaporized lubricating oil is transferred to the rolling element rolling part (la), the loaded rolling element rolling part (2a), and the rolling element (3 The above-mentioned problems are solved by the lubrication method of the motion guide device characterized in that these are lubricated.
発明の効果  The invention's effect
[0013] 請求項 1に記載の発明によれば、潤滑油貯蔵部材に貯蔵された潤滑油が気化して 、転動体や転動体転走部に到達するので、これらを潤滑することができる。液体の潤 滑油を一旦気化させているので、長期に亘つて潤滑性能を維持できる。  [0013] According to the invention described in claim 1, since the lubricating oil stored in the lubricating oil storage member is vaporized and reaches the rolling elements and the rolling element rolling parts, these can be lubricated. Since the liquid lubricating oil is once vaporized, the lubricating performance can be maintained over a long period of time.
[0014] 請求項 2に記載の発明によれば、気化潤滑油が密閉空間内で充満するので、効果 的に転動体や転動体転走部を潤滑することができると共に、長期に亘つて潤滑性能 を維持できる。  [0014] According to the invention described in claim 2, since the vaporized lubricating oil is filled in the sealed space, the rolling elements and the rolling element rolling portions can be effectively lubricated, and the lubrication can be performed over a long period of time. Performance can be maintained.
[0015] 請求項 3に記載の発明によれば、潤滑油を気化させ易い状態で貯蔵することがで きる。  [0015] According to the invention of claim 3, the lubricating oil can be stored in a state where it can be easily vaporized.
[0016] 請求項 4に記載の発明によれば、気化潤滑油が軌道部材の上面から側面に向力、つ て流れるので、転動体転走部を万遍なく潤滑できる。  [0016] According to the invention described in claim 4, since the vaporized lubricating oil flows from the upper surface to the side surface of the raceway member, the rolling element rolling portion can be lubricated uniformly.
[0017] 請求項 5に記載の発明によれば、潤滑油貯蔵部材の周囲に密閉空間内を形成す ること力 Sできる。またエンドすきまシール及びサイドすきまシールと軌道部材とは接触 することがないので、摩耗が原因で塵が発生することもない。 [0017] According to the invention described in claim 5, a force S can be formed to form a sealed space around the lubricating oil storage member. In addition, the end clearance seal and side clearance seal do not come into contact with the raceway member, so no dust is generated due to wear.
[0018] 請求項 6に記載の発明によれば、潤滑油を気化させ易くなる。 [0018] According to the invention of claim 6, the lubricating oil can be easily vaporized.
[0019] 請求項 7に記載の発明によれば、潤滑油貯蔵部材に貯蔵された潤滑油が気化して[0019] According to the invention of claim 7, the lubricating oil stored in the lubricating oil storage member is vaporized.
、転動体や転動体転走部に到達するので、これらを潤滑することができる。液体の潤 滑油を一旦気化させているので、長期に亘つて潤滑性能を維持できる。 図面の簡単な説明 Since they reach the rolling elements and the rolling element rolling part, they can be lubricated. Liquid Since the lubricating oil is once vaporized, the lubricating performance can be maintained over a long period of time. Brief Description of Drawings
[0020] [図 1]本発明の一実施形態における運動案内装置の斜視図  FIG. 1 is a perspective view of a motion guide apparatus according to an embodiment of the present invention.
[図 2]上記運動案内装置の側面図  [Figure 2] Side view of the above motion guide device
[図 3]上記運動案内装置の正面図(一部断面図を含む)  [Fig. 3] Front view of the above motion guide device (including a partial cross-sectional view)
[図 4]潤滑油貯蔵部材の詳細図(図(A)は図(B)の A_A線断面図で、図(B)は平面 図)  [Figure 4] Detailed view of lubricating oil storage member (Figure (A) is a cross-sectional view along line A_A in Figure (B), Figure (B) is a plan view)
[図 5]密閉空間内の気化潤滑油の流れを示す図  [Fig.5] Diagram showing the flow of vaporized lubricant in a sealed space
[図 6]運動案内装置の正面図  [Figure 6] Front view of the motion guidance device
[図 7]エンドすきまシールの分解斜視図  [Fig.7] Disassembled perspective view of end clearance seal
[図 8]積層したエンドすきまシールを示す図(図(A)は正面図を示し、図(B)は (A)の B— B線断面図を示し、図(C)は (A)の C— C線断面図を示し、図(D)は(C)の D部 詳細図を示す)  [Fig. 8] Diagram showing stacked end clearance seals (Fig. (A) shows a front view, Fig. (B) shows a cross-sectional view along line B-B in (A), and Fig. (C) shows in (A). C--C cross-sectional view is shown, and Figure (D) shows a detailed view of part D of (C))
[図 9]移動ブロックに取り付けられたサイドすきまシールを示す正面図  [Figure 9] Front view showing side clearance seals attached to moving block
[図 10]サイドすきまシールの斜視図  [Fig.10] Perspective view of side clearance seal
[図 11]サイドすきまシールと軌道レールとの間のすきまの大きさを示す図  [Fig. 11] Diagram showing the clearance between the side clearance seal and the track rail
[図 12]サイドすきまシールの他の例を示す図(移動ブロックに取り付けられた状態) [Figure 12] Diagram showing another example of side clearance seal (attached to moving block)
[図 13]サイドすきまシールの他の例を示す斜視図 FIG. 13 is a perspective view showing another example of the side clearance seal.
[図 14]サイドすきまシールの他の例を示す正面図(一部拡大図を含む)  [Fig.14] Front view showing another example of side clearance seal (including partially enlarged view)
[図 15]サイドすきまシールのさらに他の例を示す斜視図  FIG. 15 is a perspective view showing still another example of the side clearance seal.
[図 16]サイドすきまシールのさらに他の例の正面図  [Fig.16] Front view of still another example of side clearance seal
符号の説明  Explanation of symbols
[0021] 1…軌道レール (軌道部材) [0021] 1 ... Track rail (Track member)
la- · ·ボール転走溝 (転動体転走部)  la- · · Ball rolling groove (rolling element rolling part)
2…移動部材  2… Moving member
2a- · '負荷ボール転走溝 (負荷ボール転走部)  2a- · 'Loaded ball rolling groove (Loaded ball rolling part)
3…ボール(転動体)  3… Ball (rolling element)
4…移動ブロック 4a…中央部 4 ... Movement block 4a… central part
4b…脚部  4b ... Leg
5 · · 'エンドすきまシール(すきまシール)  5 ·· 'End clearance seal (clearance seal)
6, 31, 33· · ·サイドすさまシーノレ(すさまシーノレ)  6, 31, 33 · · · Side Sino-Shinore
15· · ·潤滑油貯蔵部材  15 ··· Lubricant storage material
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0022] 図 1ないし図 3は本発明の一実施形態における運動案内装置を示す。図 1は運動 案内装置の斜視図を示し、図 2は側面図を示し、図 3は正面図(一部断面を含む)を 示す。この実施形態の運動案内装置は、リニアガイドと呼ばれ、直線状に延びる軌道 部材としての軌道レール 1と、この軌道レール 1に多数の転動体としてのボール 3を介 して移動自在に組み付けられた移動部材 2とを備える。  1 to 3 show a motion guide apparatus according to an embodiment of the present invention. Fig. 1 shows a perspective view of the motion guide device, Fig. 2 shows a side view, and Fig. 3 shows a front view (including a partial cross-section). The motion guide device of this embodiment is called a linear guide, and is movably assembled via a track rail 1 as a linearly extending track member and a plurality of balls 3 as rolling elements on the track rail 1. The moving member 2 is provided.
[0023] 軌道レール 1の左右側面には、長手方向に沿って伸びる転動体転走部としてボー ル転走溝 laが形成される。ボール転走溝 laは、その断面が円弧形状で、ボール 3の 半径よりも若干大きい曲率半径を有する。この実施形態では、軌道レール 1の左右側 面に、上下に 2条ずつ合計 4条のボール転走溝 laが設けられるが、勿論その条数 · 配置は負荷荷重等によって様々に設定される。  [0023] Ball rolling grooves la are formed on the left and right side surfaces of the track rail 1 as rolling element rolling portions extending along the longitudinal direction. The ball rolling groove la has an arc shape in cross section, and has a radius of curvature slightly larger than the radius of the ball 3. In this embodiment, a total of four ball rolling grooves la are provided on the left and right side surfaces of the track rail 1, two on the upper and lower sides. Of course, the number and arrangement of the strips are variously set according to the load load.
[0024] 移動部材 2は、ボール転走溝 laに対向する負荷ボール転走溝 2aを含むボール循 環路が形成される移動ブロック 4と、移動ブロック 4に取り付けられるすきまシール 5, 6 とで構成される。すきまシールは、移動ブロックの移動方向の両端面に取り付けられ るエンドすきまシール 5と、移動ブロックの側面に取り付けられるサイドすきまシール 6 とに分けられる。  [0024] The moving member 2 includes a moving block 4 in which a ball circulation path including a loaded ball rolling groove 2a facing the ball rolling groove la is formed, and clearance seals 5 and 6 attached to the moving block 4. Composed. The clearance seal is divided into an end clearance seal 5 attached to both end faces in the moving direction of the moving block and a side clearance seal 6 attached to the side of the moving block.
[0025] 図 3に示されるように、移動ブロック 4は全体が鞍形状に形成され、軌道レール 1の 上面に対向する中央部 4aと、中央部 4aの左右両側から下方に延びて軌道レール 1 の左右側面に対向する脚部 4bとを備える。  [0025] As shown in FIG. 3, the entire moving block 4 is formed in a bowl shape, and has a central portion 4a facing the upper surface of the track rail 1, and extends downward from both left and right sides of the central portion 4a. Leg portions 4b opposite to the left and right sides of the.
[0026] 軌道レール 1のボール転走溝 l aと移動ブロック 4の負荷ボール転走溝 2aとの間に は、複数のボール 3が介在される。このボール転走溝 l aと負荷ボール転走溝 2aとの 間の負荷ボール転走路を転がるボール 3には予圧がかけられる。移動ブロック 4の負 荷ボール転走路の一端まで荷重を受けながら転がったボール 3は、エンドプレート 7 ( 図 1参照)に設けられた U字状の方向転換路に入る。ボールは U字状の方向転換路 を経由した後、負荷ボール転走路と平行に伸びる無負荷ボール戻し通路 8 (図 3参 照)に入る。無負荷ボール戻し通路 8を通過したボール 3は、反対側のエンドプレート 7の方向転換路を経由した後、再び負荷ボール転走路に入る。直線状の負荷ボール 転走路、 U字状の方向転換路及び直線状の無負荷ボール戻し通路 8でサーキット状 のボール循環路が形成される。 A plurality of balls 3 are interposed between the ball rolling groove la of the track rail 1 and the load ball rolling groove 2 a of the moving block 4. A preload is applied to the ball 3 rolling on the loaded ball rolling groove between the ball rolling groove la and the loaded ball rolling groove 2a. The ball 3 rolled while receiving a load to one end of the load ball rolling path of the moving block 4 is the end plate 7 ( Enter the U-shaped direction change path provided in Figure 1). After passing through the U-shaped direction change path, the ball enters the no-load ball return path 8 (see Fig. 3) extending parallel to the load ball rolling path. The ball 3 that has passed through the unloaded ball return path 8 passes through the direction change path of the opposite end plate 7 and then enters the loaded ball rolling path again. A circuit-shaped ball circulation path is formed by the straight loaded ball rolling path, the U-shaped direction changing path, and the straight unloaded ball return path 8.
[0027] 図 3に示されるように、移動ブロック 4の中央部 4aの下面と軌道レールとの上面との 間には、潤滑油を貯蔵する潤滑油貯蔵部材 15が配置される。この潤滑油貯蔵部材 1 5は中央部 4aの下面にねじ 16等の接合手段を介して取り付けられる。潤滑油貯蔵部 材 15は、移動ブロック 4と軌道レール 1との間の空間内に露出する。移動ブロック 4力 S 軌道レールに組みつけられた状態では、潤滑油貯蔵部材 15は軌道レール 1及びボ ール 3に接触しなレ、。一方、移動ブロック 4を軌道レール 1から取り外した状態では、 ボール 3が脱落するのを防止できるように、軌道レール 1のボール転走溝 laの縁部 1 7と潤滑油貯蔵部材 15の端部 15aとの間でボール 3を保持する。このため、潤滑油貯 蔵部材 15の端部 aと軌道レール 1のボール転走溝 l aの縁部 17との間の距離は、ボ ール 3の直径よりも僅かに狭く設定される。  As shown in FIG. 3, a lubricating oil storage member 15 that stores lubricating oil is disposed between the lower surface of the central portion 4a of the moving block 4 and the upper surface of the track rail. The lubricating oil storage member 15 is attached to the lower surface of the central portion 4a via a joining means such as a screw 16. The lubricating oil storage member 15 is exposed in the space between the moving block 4 and the track rail 1. Moving block 4 force S When assembled on the track rail, the lubricant storage member 15 does not contact the track rail 1 and the ball 3. On the other hand, when the moving block 4 is detached from the track rail 1, the edge 1 7 of the ball rolling groove la of the track rail 1 and the end of the lubricating oil storage member 15 are provided so that the ball 3 can be prevented from falling off. Hold ball 3 with 15a. For this reason, the distance between the end a of the lubricating oil storage member 15 and the edge 17 of the ball rolling groove l a of the track rail 1 is set slightly smaller than the diameter of the ball 3.
[0028] 図 4は潤滑油貯蔵部材 15の詳細図を示す。潤滑油貯蔵部材 15は、例えばプレー ト状の不織布を移動ブロック 4の中央部 4aの下面形状に沿って折り曲げプレス加工 して形成される。潤滑油貯蔵部材 15の幅方向の両端部 15aは、上述のようにボール 3の落下を防止するために軌道レール 1に向かって折り曲げられる。潤滑油貯蔵部材 15の幅方向の中央部 15bには、ねじ 16が貫通する貫通穴 18が形成される。  FIG. 4 shows a detailed view of the lubricating oil storage member 15. The lubricating oil storage member 15 is formed, for example, by bending and pressing a plate-like nonwoven fabric along the shape of the lower surface of the central portion 4a of the moving block 4. Both end portions 15a in the width direction of the lubricating oil storage member 15 are bent toward the track rail 1 in order to prevent the ball 3 from dropping as described above. A through hole 18 through which the screw 16 passes is formed in the central portion 15b in the width direction of the lubricating oil storage member 15.
[0029] この実施形態では、潤滑油貯蔵部材 15はステンレスの金属繊維を焼結させた不織 布からなる。また、金属繊維の不織布だけでは強度が弱いので、不織布の層にメッシ ュ等の補強層を結合させている。高温に耐えられ、且つ繊維間の空隙率が大きくて 潤滑油を多量に貯蔵できるという観点から、金属繊維の不織布が選定された。高温 耐久性が要求されない場合には、樹脂繊維の不織布 (フェルト)を選定してもよい。ま た不織布以外に、金属粉末を焼結させた多孔質の材料、又は発泡材料を発泡させ た多孔質の材料を用いてもよい。 [0030] 不織布の繊維間の空隙には、潤滑油が充填される。潤滑油には、グリースゃ摺動 面用油が使用される。グリースは、潤滑油(基油)に増ちよう剤を分散させて、半固体 又は固体状にしたものである。固体状といっても、基油はあくまで液体であり、潤滑に 寄与するのは主に基油である。摺動面用油は、鉱油又は合成油からなる。液体状の グリースの基油、又は摺動面用油を気化させて、これらの気体をボール 3やボール転 走溝 laや負荷ボール転走溝 2aの回りに到達させてこれらを潤滑する。 [0029] In this embodiment, the lubricating oil storage member 15 is made of a non-woven fabric obtained by sintering stainless steel metal fibers. In addition, since the strength is weak only with the non-woven fabric of metal fiber, a reinforcing layer such as mesh is bonded to the non-woven fabric layer. A metal fiber nonwoven fabric was selected from the viewpoint of being able to withstand high temperatures and storing a large amount of lubricating oil with a high porosity between the fibers. If high temperature durability is not required, resin fiber nonwoven fabric (felt) may be selected. In addition to the nonwoven fabric, a porous material obtained by sintering metal powder or a porous material obtained by foaming a foam material may be used. [0030] The gap between the fibers of the nonwoven fabric is filled with lubricating oil. As the lubricating oil, grease is used for sliding surfaces. Grease is a semi-solid or solid form in which a thickening agent is dispersed in a lubricating oil (base oil). Even if it is said to be solid, base oil is only a liquid, and it is mainly base oil that contributes to lubrication. The sliding surface oil is made of mineral oil or synthetic oil. The base oil of the liquid grease or the oil for the sliding surface is vaporized, and these gases reach around the ball 3, the ball rolling groove la, and the load ball rolling groove 2a to lubricate them.
[0031] 潤滑油貯蔵部材 15は、移動部材 2、軌道レール 1、及び移動部材 2と軌道レール 1 との間のすきまを塞ぐすきまシール(エンドすきまシール 5及びサイドすきまシール 6) で囲まれる密閉空間に配置される。  [0031] Lubricating oil storage member 15 is hermetically sealed with moving member 2, track rail 1, and a clearance seal (end clearance seal 5 and side clearance seal 6) that closes the clearance between moving member 2 and track rail 1. Arranged in space.
[0032] 図 5は密閉空間内の気化潤滑油の流れを示す。この実施形態の運動案内装置は、 真空環境、具体的には大気よりも圧力の低い空間で使用される。真空環境だと潤滑 油は気化し易くなる。気化した潤滑油は潤滑油貯蔵部材 15から流出し、密閉空間内 に充満する。そして気化潤滑油は、ボール転走溝 la、ボール 3、負荷ボール転走溝 2aの周りを漂い、これらを潤滑する。  FIG. 5 shows the flow of vaporized lubricating oil in the sealed space. The motion guide device of this embodiment is used in a vacuum environment, specifically, a space having a lower pressure than the atmosphere. Lubricating oil is easily vaporized in a vacuum environment. The vaporized lubricating oil flows out of the lubricating oil storage member 15 and fills the sealed space. The vaporized lubricating oil drifts around the ball rolling groove la, the ball 3 and the load ball rolling groove 2a and lubricates them.
[0033] エンドすきまシール 5は、移動部材 2の移動方向の端部に軌道レール 1に接触する ことなく設けられ、サイドすきまシール 6は、移動部材 2の脚部 4bに軌道レール 1に接 触することなく設けられる。エンドすきまシール 5及びサイドすきまシール 6を軌道レー ノレ 1に接触させないのは、摩耗による塵の発生を防止するためである。以下エンドす きまシール 5及びサイドすきまシール 6の構造について順番に詳述する。  [0033] The end clearance seal 5 is provided at the end of the moving member 2 in the moving direction without contacting the track rail 1, and the side clearance seal 6 contacts the leg 4b of the moving member 2 to the track rail 1. Provided without. The reason why the end clearance seal 5 and the side clearance seal 6 are not brought into contact with the raceway rail 1 is to prevent generation of dust due to wear. The structure of the end clearance seal 5 and side clearance seal 6 will be described in detail below in order.
[0034] 図 1に示されるように、移動ブロック 4の移動方向の両端面には、エンドすきまシー ノレ 5が取り付けられる。エンドすきまシール 5は、交互に積層した薄板状の複数枚の 第 1及び第 2のプレート 9, 10と、これら第 1及び第 2のプレート 9, 10が取り付けられ る押さえプレート 11とで構成される。エンドすきまシール 5には、軌道レール 1の外形 形状に合わせた開口 9a, 10aが形成される。  [0034] As shown in FIG. 1, end clearance liners 5 are attached to both end surfaces of the moving block 4 in the moving direction. The end clearance seal 5 includes a plurality of thin plate-like first and second plates 9 and 10 that are alternately stacked, and a pressing plate 11 to which the first and second plates 9 and 10 are attached. The The end clearance seal 5 is formed with openings 9a and 10a that match the outer shape of the track rail 1.
[0035] 図 3に示されるように、移動ブロック 4の移動方向から見て、移動ブロック 4と軌道レ ールとの間にはかなりのすきまが空く。エンドプレート 7を取り付けても、エンドプレー ト 7と軌道レール 1との間にはすきまが空く。エンドすきまシール 5は、エンドすきまシ ール 5と軌道レール 1との間のすきまをできるだけ小さくするために設けられる。 [0036] 図 6はエンドすきまシール 5を取り付けた運動案内装置の正面図を示す。エンドす きまシール 5には、軌道レール 1の外形形状に合わせた開口 9a, 10aが形成される。 この開口 9a, 10aの大きさは軌道レール 1の外形形状よりも大きぐエンドすきまシー ル 5と軌道レール 1との間には軌道レール 1に沿った僅かなすきま 12が空く。このた め、エンドすきまシール 5は軌道レール 1に接触することなぐ僅かなすきまを保ちな 力 Sら軌道レール 1に沿って移動する。すきま 12の詳細については後述する。 [0035] As shown in FIG. 3, when viewed from the moving direction of the moving block 4, there is a considerable gap between the moving block 4 and the track rail. Even when the end plate 7 is attached, there is a gap between the end plate 7 and the track rail 1. The end clearance seal 5 is provided to make the clearance between the end clearance seal 5 and the track rail 1 as small as possible. FIG. 6 is a front view of the motion guide device to which the end clearance seal 5 is attached. In the end clearance seal 5, openings 9 a and 10 a that match the outer shape of the track rail 1 are formed. Between the end clearance seal 5 and the track rail 1 which are larger in size than the outer shape of the track rail 1, a slight clearance 12 along the track rail 1 is vacated. For this reason, the end clearance seal 5 moves along the track rail 1 by a force S without maintaining a slight clearance without contacting the track rail 1. Details of the clearance 12 will be described later.
[0037] 図 7はエンドすきまシール 5の分解斜視図を示す。第 1のプレート 9は、金属製(例え ばステンレス製)の薄板をプレスで打ち抜くことで製造される。第 1のプレート 9は、略 矩形状に形成されると共にその下部の中央部分に軌道レール 1の断面形状に合わ せた開口 9aを有する。開口 9aの形状は軌道レール 1の断面形状よりも僅かに大きい 。第 1のプレート 9の開口 9aの周囲には、第 1のプレート 9及び第 2のプレート 10を押 えプレート 11に取り付けるためのねじ 13等が通る貫通孔 9bが形成される。また第 1 のプレートの開口 9aの上部の貫通孔 9bの両脇には、エンドすきまシール 5を移動ブ ロック 4に取り付けるためのねじ 14 (図 1参照)等が通る貫通孔 9cが形成される。第 1 のプレート 9の側面には、三角形状の切り欠き 9eが形成される。  FIG. 7 is an exploded perspective view of the end clearance seal 5. The first plate 9 is manufactured by punching a metal (for example, stainless steel) thin plate with a press. The first plate 9 is formed in a substantially rectangular shape, and has an opening 9 a that matches the cross-sectional shape of the track rail 1 in the central portion below the first plate 9. The shape of the opening 9a is slightly larger than the cross-sectional shape of the track rail 1. Around the opening 9a of the first plate 9, a through hole 9b through which a screw 13 and the like for attaching the first plate 9 and the second plate 10 to the holding plate 11 is formed. Also, through holes 9c through which screws 14 (see FIG. 1) for attaching the end clearance seal 5 to the moving block 4 and the like are formed on both sides of the through hole 9b above the opening 9a of the first plate. . On the side surface of the first plate 9, a triangular notch 9e is formed.
[0038] 第 2のプレート 10も略矩形状に形成されると共に、その下部の中央部分に軌道レ ール 1の断面形状に形状を合わせた開口 10aが形成される。詳しくは後述するが、第 2のプレート 10の開口 10aの形状は第 1のプレート 9の開口 9aの形状よりも僅かに大 きい。このため、第 1のプレート 9と第 2のプレート 10とを積層すると、開口部分に凹凸 形状が形成される。第 2のプレート 10の開口 10aの周囲にも、ねじ 13等が通る貫通 孔 10bが形成される。第 2のプレート 10も例えばステンレス製等の金属製の薄板をプ レスで打ち抜くことで製造される。また第 2のプレート 10の側面には、第 1のプレート 9 と上下方向に位置をずらせて三角形状の切り欠き 10eが形成され、これにより第 1の プレート 9と第 2のプレート 10とを組み立てた後に、これらを外側から区別することが できる。  [0038] The second plate 10 is also formed in a substantially rectangular shape, and an opening 10a having a shape matched to the cross-sectional shape of the track rail 1 is formed in the lower central portion. As will be described in detail later, the shape of the opening 10a of the second plate 10 is slightly larger than the shape of the opening 9a of the first plate 9. For this reason, when the first plate 9 and the second plate 10 are laminated, an uneven shape is formed in the opening. A through hole 10b through which the screw 13 and the like pass is also formed around the opening 10a of the second plate 10. The second plate 10 is also manufactured by punching a metal thin plate made of stainless steel or the like with a press. In addition, a triangular notch 10e is formed on the side surface of the second plate 10 so as to be displaced from the first plate 9 in the vertical direction, thereby assembling the first plate 9 and the second plate 10. After this, they can be distinguished from the outside.
[0039] エンドすきまシール 5に多数の凹凸を形成するためには、第 1のプレート 9及び第 2 のプレート 10は薄い方が望ましい。また、ねじ 13で締めたときに変形し難くするため には、第 1のプレート 9及び第 2のプレート 10は有る程度の厚みを持つ方が望ましレヽ 。これらの要求から、第 1のプレート 9及び第 2のプレート 10の厚みは、例えば 0. 2m m程度に設定される。勿論、移動ブロック 4の大きさ等に合わせてこれ以外の任意の 厚さに設定してもよい。 In order to form a large number of irregularities on the end clearance seal 5, it is desirable that the first plate 9 and the second plate 10 be thinner. In order to prevent deformation when tightened with the screw 13, it is desirable that the first plate 9 and the second plate 10 have a certain thickness. . From these requirements, the thicknesses of the first plate 9 and the second plate 10 are set to about 0.2 mm, for example. Of course, any other thickness may be set according to the size of the moving block 4 and the like.
[0040] 押えプレート 11は、第 1及び第 2のプレート 9, 10よりも肉厚に形成される。この押え プレート 11にも、軌道レール 1の形状に合わせた開口 11aが形成される。開口 11aの 周囲には、ねじ 13に螺合する雌螺子部 l ibが形成される。組み立て治具に第 1のプ レート 9,第 2のプレート 10及び押えプレート 11を突き当て、位置決めした状態で、ね じ 13によってこれらを結合する。  The presser plate 11 is formed to be thicker than the first and second plates 9 and 10. The presser plate 11 is also formed with an opening 11 a that matches the shape of the track rail 1. A female screw portion l ib that is screwed into the screw 13 is formed around the opening 11a. The first plate 9, the second plate 10 and the presser plate 11 are abutted against the assembly jig, and in a state where they are positioned, they are coupled by screws 13.
[0041] 図 8は積層した状態のエンドすきまシール 5を示す。図 8 (A)に示されるように、第 2 のプレート 10の開口 10aの形状は第 1のプレート 9の開口 9aの形状よりも若干大きい 。このため図 8 (C)及び(D)に示されるように、エンドすきまシール 5の軌道レール 1に 対向する面は凹凸形状に形成される。第 1のプレート 9及び第 2のプレート 10を積層 した状態で、第 2のプレート 10と軌道レール 1との間のすきま は、第 1のプレート 9と 軌道レール 1との間のすきま αよりも大きレ、。  FIG. 8 shows the end clearance seal 5 in a laminated state. As shown in FIG. 8 (A), the shape of the opening 10 a of the second plate 10 is slightly larger than the shape of the opening 9 a of the first plate 9. For this reason, as shown in FIGS. 8C and 8D, the surface of the end clearance seal 5 facing the track rail 1 is formed in an uneven shape. In the state where the first plate 9 and the second plate 10 are stacked, the clearance between the second plate 10 and the track rail 1 is larger than the clearance α between the first plate 9 and the track rail 1. Large,
[0042] 複数枚の第 1及び第 2のプレート 9, 10を交互に積層しなくても、一体ものの部材に 複数の溝を形成することでも、エンドすきまシール 5に凹凸形状を形成することができ る。し力しこの場合、凹凸の繰り返しの回数を増やせば増やすほど加工が困難になる 。加工の問題を解決できたら、一体ものの部材に複数の溝を形成してもよい。  [0042] Even if a plurality of first and second plates 9 and 10 are not alternately stacked, a plurality of grooves can be formed in a single member, or an uneven shape can be formed in the end clearance seal 5. it can. However, in this case, if the number of repetitions of unevenness is increased, the processing becomes more difficult. If the processing problem can be solved, a plurality of grooves may be formed in a single member.
[0043] ここで、エンドすきまシール 5を移動ブロック 4に取り付けた状態で、第 1のプレート 9 と軌道レール 1との間のすきま αは、例えば 0. 02-0. 25mm程度に設定される。こ のすきま αが小さければ小さいほど、通路に気体が流れるときの抵抗が大きくなる( すなわち気化潤滑油が外部に漏れ難くなる)ので、すきまひの目標値を 0. 05〜0. 0 6mm程度あるいはそれ以下に設定するのが望ましい。しかし軌道レール 1には加工 上の公差があるので、あまり小さく設定するとエンドすきまシール 5と軌道レール 1が 接触するおそれがある。このためこの実施形態では、軌道レール 1の公差を加味して すきまひを 0. 02〜0. 25mm程度、望ましく fま 0. 05〜0. 15mm程度 (こ設定してレヽ る。  [0043] Here, with the end clearance seal 5 attached to the moving block 4, the clearance α between the first plate 9 and the track rail 1 is set to, for example, about 0.02-0.25 mm. . The smaller this clearance α, the greater the resistance when gas flows through the passage (that is, the vaporized lubricating oil is less likely to leak outside), so the target value for clearance is about 0.05 to 0.06 mm. Or it is desirable to set it below that. However, since track rail 1 has processing tolerances, if it is set too small, end clearance seal 5 and track rail 1 may come into contact. For this reason, in this embodiment, the clearance is about 0.02 to 0.25 mm, preferably about 0.05 to 0.15 mm (which is set and adjusted) in consideration of the tolerance of the track rail 1.
[0044] 第 1のプレート 9と第 2のプレート 10との高さの差 γ (段差)は、この実施形態では、 第 1及び第 2のプレート 9, 10の厚さ tと略等しぐ例えば 0. 2mm程度に設定される。 この高さの差 γは大きければ大きいほど、表面積が大きくなつて、通路に気体が流れ るときの抵抗が大きくなる。勿論、厚さ t及び高さの差 γは 0. 2mmに限定されるもの ではなぐ 0. lmm, 0. 3mm等適宜定めることができる。 [0044] The height difference γ (step) between the first plate 9 and the second plate 10 is, in this embodiment, It is set to about 0.2 mm, for example, approximately equal to the thickness t of the first and second plates 9 and 10. The greater the height difference γ, the greater the surface area and the greater the resistance when gas flows through the passage. Of course, the thickness γ and the difference in height γ are not limited to 0.2 mm, but can be appropriately set to 0.1 mm, 0.3 mm, or the like.
[0045] エンドすきまシール 5は軌道レール 1に接触することなく移動する。エンドすきまシー ル 5の内側と軌道レール 1との間のすきま 12は、可及的に小さくされ、し力、もエンドす きまシール 5の軌道レール 1に対向する面は凹凸形状に形成される。このため、ェン ドすきまシール 5と軌道レール 1との間の通路を気化した潤滑油が流れるとき、大きな 抵抗が生じる。このため気化潤滑油を密閉空間内に充満させることができる。  The end clearance seal 5 moves without contacting the track rail 1. The clearance 12 between the inside of the end clearance seal 5 and the track rail 1 is made as small as possible, and the surface facing the track rail 1 of the end clearance seal 5 is formed in an uneven shape. . For this reason, when the vaporized lubricant flows in the passage between the end clearance seal 5 and the track rail 1, a large resistance is generated. For this reason, vaporized lubricating oil can be filled in the sealed space.
[0046] なお本実施形態では、摩耗した塵が発生するのを防止するために、エンドすきまシ ール 5と軌道レール 1とを接触させていなレ、。僅かな塵の発生が許されるならば、ェン ドすきまシール 5をゴム等の弾性体で形成し、エンドすきまシール 5と軌道レール 1と を接触させてもよい。エンドすきまシール 5と軌道レール 1とを接触させると、より完全 に近い密閉空間が得られる。  In the present embodiment, the end clearance seal 5 and the track rail 1 are not in contact with each other in order to prevent generation of worn dust. If slight dust generation is allowed, the end clearance seal 5 may be formed of an elastic material such as rubber, and the end clearance seal 5 and the track rail 1 may be brought into contact with each other. When the end clearance seal 5 and the track rail 1 are brought into contact with each other, a more complete sealed space can be obtained.
[0047] 図 9及び図 10は、移動ブロック 4に取り付けられるサイドすきまシール 6を示す。移 動ブロック 4は全体が鞍形状に形成され、軌道レール 1の上面に対向する中央部 4a と、軌道レール 1の側面に対向する脚部 4bとを有する。脚部 4bの下端にサイドすきま シール 6が取り付けられる。サイドすきまシール 6は移動ブロック 4の移動方向に細長 く伸び、サイドすきまシール 6の両端は移動ブロックに設けられたエンドすきまシール に接触する。したがって、移動ブロック 4と軌道レール 1との間のすきまの周囲は、移 動ブロック 4の両端に設けた一対のエンドすきまシール 5及び移動ブロック側面の一 対のサイドすきまシールによって覆われる。  FIGS. 9 and 10 show the side clearance seal 6 attached to the moving block 4. The moving block 4 is formed in a bowl shape as a whole, and has a central portion 4a facing the upper surface of the track rail 1 and a leg portion 4b facing the side surface of the track rail 1. Side clearance seal 6 is attached to the lower end of leg 4b. The side clearance seal 6 is elongated in the moving direction of the moving block 4, and both ends of the side clearance seal 6 are in contact with the end clearance seal provided on the moving block. Therefore, the periphery of the clearance between the moving block 4 and the track rail 1 is covered with a pair of end clearance seals 5 provided at both ends of the moving block 4 and a pair of side clearance seals on the side of the moving block.
[0048] サイドすきまシール 6は、サイドすきまシール 6を移動ブロック 4に取り付けるための 平板部 6bと、軌道レール 1に向かって突出し、サイドすきまシール 6と軌道レール 1と の間のすきまを狭くする突出部 6aとを有する。平板部 6bには、ねじ 19等(図 3参照) の結合手段でサイドすきまシール 6を移動ブロックに結合するための孔 6cが空けられ る。突出部 6aは軌道レール 1の側面の形状に合わされ、軌道レール 1と突出部 6aと の間には僅かなすきま 20が形成される。 [0049] より詳しく説明すると、図 9に示されるように、軌道レール 1の側面には、底部 24cと 側壁 24a, 24bからなる溝が形成される。一方の側壁 24bには下側のボール転走溝 1 aが形成される。突出部 6aは溝の底部 24cと側壁部 24aに接近する。図 11に示され るように、突出部 6aと底部 24cとの間のすきま S 1は突出部 6aと側壁部 24aとの間の すきま S2よりも小さい。これは軌道レール 1の底部 24cの公差が側壁部 24aの交差よ りも小さいからである。このように軌道レール 1の公差が小さい部分は大きレ、部分に比 較してすきまを小さく設定することができる。すきま S l, S2の大きさは、上記エンドす きまシーノレ 5の場合と同様に f列えは、 0. 02〜0. 25mm,望ましくは 0. 05〜0. 15m mに設定される。 [0048] The side clearance seal 6 protrudes toward the track rail 1 and the flat plate portion 6b for attaching the side clearance seal 6 to the moving block 4, and narrows the clearance between the side clearance seal 6 and the track rail 1. And a protrusion 6a. The flat plate portion 6b is provided with a hole 6c for connecting the side clearance seal 6 to the moving block by a connecting means such as a screw 19 (see FIG. 3). The protrusion 6a is matched to the shape of the side surface of the track rail 1, and a slight gap 20 is formed between the track rail 1 and the protrusion 6a. More specifically, as shown in FIG. 9, a groove including a bottom 24c and side walls 24a and 24b is formed on the side surface of the track rail 1. On one side wall 24b, a lower ball rolling groove 1a is formed. The protrusion 6a approaches the bottom 24c and the side wall 24a of the groove. As shown in FIG. 11, the clearance S 1 between the protrusion 6a and the bottom 24c is smaller than the clearance S2 between the protrusion 6a and the side wall 24a. This is because the tolerance of the bottom 24c of the track rail 1 is smaller than the intersection of the side wall 24a. In this way, the portion where the tolerance of the track rail 1 is small can be set large, and the gap can be set small compared to the portion. The sizes of the clearances S1 and S2 are set to 0.02 to 0.25 mm, preferably 0.05 to 0.15 mm, as in the case of the above end clearance scenery 5.
[0050] サイドすきまシール 6は樹脂製であっても金属製であってもよい。この実施形態では 、突出部 6aの軌道レール 1に対向する面 6fは、凹凸ではなぐ平面に形成される。サ イドすきまシール 6を樹脂で製造する場合、図 10に示されるように突出部 6aの軌道レ ール 1に対向する面 6f以外の部分には、樹脂の厚みを各部分で概ね一定にするた めの肉削り部 6dが形成される。樹脂の厚みが厚い部分と薄い部分ができると、樹脂 の引けによりサイドすきまシール 6の寸法がずれる。肉削り部 6dを設けることにより、 サイドすきまシール 6の寸法がずれるのを防止することができる。  [0050] The side clearance seal 6 may be made of resin or metal. In this embodiment, the surface 6f of the protruding portion 6a facing the track rail 1 is formed in a flat surface that is not uneven. When the side clearance seal 6 is made of resin, as shown in Fig. 10, the thickness of the resin is almost constant in each part except for the surface 6f facing the raceway rail 1 of the protrusion 6a. For this purpose, a shaving portion 6d is formed. If the resin is thick and thin, the side clearance seal 6 will be dislocated due to resin shrinkage. By providing the shaving portion 6d, it is possible to prevent the dimension of the side clearance seal 6 from shifting.
[0051] 移動ブロック 4に取り付けられるサイドすきまシール 6は、軌道レール 1に接触するこ となく移動する。サイドすきまシール 6と軌道レール 1との間のすきま 20は、可及的に 小さくされる。このため、サイドすきまシール 6と軌道レール 1との間の通路 23を、軌道 レール 1に沿って下方向に気化潤滑油が流れるとき、大きな抵抗が生じる。  [0051] The side clearance seal 6 attached to the moving block 4 moves without contacting the track rail 1. The clearance 20 between the side clearance seal 6 and the track rail 1 is made as small as possible. For this reason, when vaporized lubricating oil flows downward along the track rail 1 through the passage 23 between the side clearance seal 6 and the track rail 1, a large resistance is generated.
[0052] サイドすきまシール 6は、軌道レール 1から移動ブロック 4を取り外す際に、移動ブロ ック 4からボール 3が落下するのを防止する機能も有する。この機能を持たせるために 、図 9に示されるように、サイドすきまシール 6の上端 6eと負荷ボール転走溝 2aの上 端 25との間の距離は、ボール 3の直径よりも小さい。  The side clearance seal 6 also has a function of preventing the ball 3 from dropping from the moving block 4 when the moving block 4 is removed from the track rail 1. In order to have this function, the distance between the upper end 6e of the side clearance seal 6 and the upper end 25 of the loaded ball rolling groove 2a is smaller than the diameter of the ball 3 as shown in FIG.
[0053] なお本実施形態では、摩耗した塵が発生するのを防止するために、サイドすきまシ ール 6と軌道レール 1とを接触させていなレ、。僅かな塵の発生が許されるならば、サイ ドすきまシール 6をゴム等の弾性体で形成し、サイドすきまシール 5と軌道レール 1と を接触させてもよい。サイドすきまシール 6と軌道レール 1とを接触させると、より完全 に近い密閉空間が得られる。 In this embodiment, the side clearance seal 6 and the track rail 1 are not in contact with each other in order to prevent the generation of worn dust. If slight dust generation is allowed, the side clearance seal 6 may be formed of an elastic material such as rubber, and the side clearance seal 5 and the track rail 1 may be brought into contact with each other. More complete contact with side clearance seal 6 and track rail 1 A closed space close to is obtained.
[0054] 図 12ないし図 14はサイドすきまシールの他の例を示す。この例のサイドすきまシー ノレ 31では、サイドすきまシール 31の軌道レール 1に対向する面 31aに、溝 32が形成 され、これにより面 31aに凹凸形状が形成される。溝 32は図 13に示されるように、サ イドすきまシール 31の伸びる方向(移動ブロック 4の移動方向)と平行に伸びる。溝 3 2の断面形状は図 14に示されるように三角形状である。サイドすきまシール 31が平 板部と突出部を有する点、及びボール保持機能も有する点は図 10に示されるサイド すきまシール 6と同一である。  12 to 14 show other examples of the side clearance seal. In the side clearance sleeve 31 of this example, a groove 32 is formed on the surface 31a of the side clearance seal 31 facing the track rail 1, and thereby an uneven shape is formed on the surface 31a. As shown in FIG. 13, the groove 32 extends parallel to the direction in which the side clearance seal 31 extends (the moving direction of the moving block 4). The cross-sectional shape of the groove 32 is triangular as shown in FIG. The side clearance seal 31 is the same as the side clearance seal 6 shown in FIG. 10 in that it has a flat plate portion and a protruding portion, and also has a ball holding function.
[0055] この例のサイドすきまシールでは、凹凸形状を形成することで、平らに形成する場 合に比べて、サイドすきまシール 31と軌道レール 1との間の通路を気体が流れるとき 、より大きな抵抗が発生する。  [0055] In the side clearance seal of this example, by forming an uneven shape, it is larger when the gas flows through the passage between the side clearance seal 31 and the track rail 1 than when it is formed flat. Resistance is generated.
[0056] 図 15及び図 16はサイドすきまシールのさらに他の例を示す。この例のサイドすきま シール 33では、サイドすきまシール 33の軌道レール 1に対向する面 33aに断面四角 形状の溝 34が形成される。溝 34の断面形状はこの例に示される四角形状であって あよい。  FIG. 15 and FIG. 16 show still another example of the side clearance seal. In the side clearance seal 33 in this example, a groove 34 having a square cross section is formed on the surface 33a of the side clearance seal 33 facing the track rail 1. The cross-sectional shape of the groove 34 may be a square shape shown in this example.
[0057] なお本発明は、上記実施形態に具現化されるのに限られることなぐ本発明の要旨 を変更しない範囲で種々変更可能である。例えば上記気体潤滑方法に併用して、手 動給脂方法、及び/又は QZ潤滑方法を採用してもよい。手動給脂方法とは、運動 案内装置にグリースニップル装着し、グリースニップルからグリースガンを使用してボ ールにグリースを給脂する方法である。 QZ潤滑方法とは、上述のようにフェルトペン 等に使用されている毛管作用を基本原理とした潤滑方法である。これらの潤滑方法 と気体潤滑方法を併用することで、さらなる長期に亘つて潤滑性能を維持できるよう になる。  It should be noted that the present invention is not limited to being embodied in the above embodiment, and can be variously modified without departing from the spirit of the present invention. For example, a manual lubrication method and / or a QZ lubrication method may be employed in combination with the gas lubrication method. The manual lubrication method is a method in which a grease nipple is attached to the motion guide device and grease is supplied to the ball from the grease nipple using a grease gun. The QZ lubrication method is a lubrication method based on the capillary action used in felt pens as described above. By combining these lubrication methods and gas lubrication methods, the lubrication performance can be maintained for a longer period of time.
[0058] また上記実施形態では、潤滑油を気化させ易くするために、運動案内装置を真空 環境で使用したが、真空環境に限られることなぐ大気圧下でも潤滑油が気化できる 環境であればよい。  [0058] In the above embodiment, the motion guide device is used in a vacuum environment in order to facilitate the vaporization of the lubricating oil. However, as long as the lubricating oil can be vaporized even under atmospheric pressure without being limited to the vacuum environment. Good.
[0059] さらに、本発明の運動案内装置は、リニアガイド以外にボールスプライン、ボールね じ等に適用することができる。ボールスプラインに適用した場合、軌道部材としては円 筒形状の軌道軸が用いられ、移動部材には軌道軸に嵌り合う円筒形状の外筒が用 レ、られる。ボールねじに適用した場合、軌道部材としてはねじ軸が用いられ、移動部 材にはねじ軸に嵌り合うナットが用いられる。また転動体にはボールの替わりにローラ を用レ、ることもできる。 [0059] Further, the motion guide device of the present invention can be applied to a ball spline, a ball screw and the like in addition to the linear guide. When applied to a ball spline, the track member is a circle. A cylindrical track shaft is used, and a cylindrical outer tube that fits the track shaft is used as the moving member. When applied to a ball screw, a screw shaft is used as the race member, and a nut fitted to the screw shaft is used as the moving member. Rollers can be used instead of balls for rolling elements.
本明糸田書は、 2004年 12月 17曰出願の特願 2004— 366852に基づく。この内容 はすべてここに含めておく。  This book is based on Japanese Patent Application No. 2004-366852 filed on December 17, 2004. All this content is included here.

Claims

請求の範囲 The scope of the claims
[1] 転動体転走部を有する軌道部材と、 [1] a raceway member having a rolling element rolling part;
前記転動体転走部に対向する負荷転動体転走部を有し、前記軌道部材に対して 相対的に移動可能な移動部材と、  A moving member having a load rolling element rolling part facing the rolling element rolling part, and movable relative to the track member;
前記転動体転走部と前記負荷転動体転走部の間に配列される複数の転動体と、 前記軌道部材に接触することなく前記移動部材に設けられ、前記軌道部材と前記 移動部材との間の空間に露出し、潤滑油を貯蔵する潤滑油貯蔵部材と、を備え、 気化した潤滑油が前記転動体転走部、前記負荷転動体転走部及び前記転動体に 到達することで、これらを潤滑することを特徴とする運動案内装置。  A plurality of rolling elements arranged between the rolling element rolling part and the load rolling element rolling part; provided in the moving member without contacting the race member; and the track member and the moving member A lubricating oil storage member that is exposed to the space between and stores the lubricating oil, and the vaporized lubricating oil reaches the rolling element rolling part, the load rolling element rolling part, and the rolling element, A motion guide device characterized by lubricating them.
[2] 前記運動案内装置はさらに、  [2] The motion guide device further includes:
前記移動部材に設けられ、前記軌道部材と前記移動部材との間のすきまを塞ぐす きまシーノレを備え、  Provided in the moving member, and provided with a clearance sheet for closing a clearance between the track member and the moving member;
前記潤滑油貯蔵部材は、前記軌道部材、前記移動部材及び前記すきまシールで 囲まれる密閉空間内に配置されることを特徴とする請求項 1に記載の運動案内装置  2. The motion guide device according to claim 1, wherein the lubricating oil storage member is disposed in a sealed space surrounded by the track member, the moving member, and the clearance seal.
[3] 前記潤滑油貯蔵部材は、不織布又は多孔質の材料力 なることを特徴とする請求 項 1又は 2に記載の運動案内装置。 [3] The motion guide device according to claim 1 or 2, wherein the lubricating oil storage member is a non-woven fabric or a porous material force.
[4] 前記軌道部材は、上面及び側面を有する軌道レールであり、 [4] The track member is a track rail having an upper surface and a side surface,
前記移動部材は、前記軌道レールの上面に対向する中央部と、側面に対向する脚 部とを有して全体が鞍形状に形成され、  The moving member has a central portion facing the upper surface of the track rail and a leg portion facing the side surface, and is formed in a bowl shape as a whole,
前記潤滑油貯蔵部材は、前記移動部材の前記中央部の下面と前記軌道部材の上 面との間に設けられることを特徴とする請求項 1ないし 3いずれかに記載の運動案内 装置。  4. The motion guide device according to claim 1, wherein the lubricating oil storage member is provided between a lower surface of the central portion of the moving member and an upper surface of the track member.
[5] 前記すきまシールは、  [5] The clearance seal is
前記移動部材の移動方向の端部に、前記軌道部材に接触することなく設けられる エンドすきまシールと、  An end clearance seal provided at the end of the moving member in the moving direction without contacting the track member;
前記移動部材の前記脚部に前記軌道部材に接触することなく設けられ、前記移動 部材の移動方向の一端部から他端部まで伸びるサイドすきまシールと、を有すること を特徴とする請求項 4に記載の運動案内装置。 A side clearance seal provided on the leg portion of the moving member without contacting the track member and extending from one end portion to the other end portion in the moving direction of the moving member. The motion guide device according to claim 4, wherein:
[6] 前記運動案内装置は真空環境に用いられることを特徴とする請求項 1ないし 5いず れかに記載の運動案内装置。 6. The motion guide device according to any one of claims 1 to 5, wherein the motion guide device is used in a vacuum environment.
[7] 軌道部材の転動体転走部と、軌道部材に対して相対的に移動する移動部材の負 荷転動体転走部との間に転動体を介在させた運動案内装置の潤滑方法であって、 前記移動部材と前記軌道部材との間の密閉空間内に、潤滑油を貯蔵する潤滑油 貯蔵部材を露出させ、 [7] A method of lubricating a motion guide device in which a rolling element is interposed between a rolling element rolling part of a race member and a load rolling element rolling part of a moving member that moves relative to the race member. And exposing a lubricating oil storage member for storing lubricating oil in a sealed space between the moving member and the track member,
気化した潤滑油が前記転動体転走部、前記負荷転動体転走部及び前記転動体に 到達することで、これらを潤滑することを特徴とする運動案内装置の潤滑方法。  A lubrication method for a motion guide device, characterized in that vaporized lubricating oil reaches the rolling element rolling part, the loaded rolling element rolling part, and the rolling element to lubricate them.
PCT/JP2005/019983 2004-12-17 2005-10-31 Movement guiding device and method of lubricating the same WO2006064614A1 (en)

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KR1020077016210A KR101229651B1 (en) 2004-12-17 2005-10-31 Movement guiding device and method of lubricating the same
CN2005800428263A CN101080580B (en) 2004-12-17 2005-10-31 Movement guiding device and method of lubricating the same
US11/721,897 US8070360B2 (en) 2004-12-17 2005-10-31 Motion guide device and method of lubricating the same
EP05799890A EP1835187B1 (en) 2004-12-17 2005-10-31 Movement guiding device and method of lubricating the same
JP2006548715A JP4927564B2 (en) 2004-12-17 2005-10-31 Motion guide device and lubrication method for motion guide device

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TW200624688A (en) 2006-07-16
JP4927564B2 (en) 2012-05-09
CN101080580B (en) 2011-03-30
JPWO2006064614A1 (en) 2008-08-07
EP1835187A4 (en) 2009-04-15
CN101080580A (en) 2007-11-28
EP1835187B1 (en) 2011-06-01
US8070360B2 (en) 2011-12-06
KR20070094626A (en) 2007-09-20
KR101229651B1 (en) 2013-02-15
TWI358495B (en) 2012-02-21
US20090252442A1 (en) 2009-10-08

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