WO2006054154A1 - Appareil et procede de tri d’objets a base de spectroscopie par reflectance - Google Patents
Appareil et procede de tri d’objets a base de spectroscopie par reflectance Download PDFInfo
- Publication number
- WO2006054154A1 WO2006054154A1 PCT/IB2005/003443 IB2005003443W WO2006054154A1 WO 2006054154 A1 WO2006054154 A1 WO 2006054154A1 IB 2005003443 W IB2005003443 W IB 2005003443W WO 2006054154 A1 WO2006054154 A1 WO 2006054154A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- particles
- target
- batch
- tray
- hyperspectral
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000001055 reflectance spectroscopy Methods 0.000 title claims abstract description 11
- 239000002245 particle Substances 0.000 claims abstract description 142
- 230000003595 spectral effect Effects 0.000 claims abstract description 33
- 238000000701 chemical imaging Methods 0.000 claims abstract description 23
- 239000002356 single layer Substances 0.000 claims abstract description 22
- 238000000605 extraction Methods 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims abstract description 5
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 32
- 239000011707 mineral Substances 0.000 claims description 32
- 238000001228 spectrum Methods 0.000 claims description 23
- 230000003287 optical effect Effects 0.000 claims description 12
- 238000002360 preparation method Methods 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 8
- 238000000985 reflectance spectrum Methods 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 238000004611 spectroscopical analysis Methods 0.000 claims description 3
- 239000012141 concentrate Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 10
- 230000004044 response Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- -1 but not limited to Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 238000005286 illumination Methods 0.000 description 3
- 239000013307 optical fiber Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229920000995 Spectralon Polymers 0.000 description 2
- 229910000639 Spring steel Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 238000004422 calculation algorithm Methods 0.000 description 2
- 238000007635 classification algorithm Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 238000003384 imaging method Methods 0.000 description 2
- 238000007781 pre-processing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 244000007853 Sarothamnus scoparius Species 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- NWXHSRDXUJENGJ-UHFFFAOYSA-N calcium;magnesium;dioxido(oxo)silane Chemical compound [Mg+2].[Ca+2].[O-][Si]([O-])=O.[O-][Si]([O-])=O NWXHSRDXUJENGJ-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910052637 diopside Inorganic materials 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 239000002223 garnet Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 239000010450 olivine Substances 0.000 description 1
- 229910052609 olivine Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3425—Sorting according to other particular properties according to optical properties, e.g. colour of granular material, e.g. ore particles, grain
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/10—Investigating individual particles
- G01N15/14—Optical investigation techniques, e.g. flow cytometry
- G01N15/1456—Optical investigation techniques, e.g. flow cytometry without spatial resolution of the texture or inner structure of the particle, e.g. processing of pulse signals
- G01N15/1459—Optical investigation techniques, e.g. flow cytometry without spatial resolution of the texture or inner structure of the particle, e.g. processing of pulse signals the analysis being performed on a sample stream
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/85—Investigating moving fluids or granular solids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/87—Investigating jewels
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/10—Investigating individual particles
- G01N15/14—Optical investigation techniques, e.g. flow cytometry
- G01N15/149—Optical investigation techniques, e.g. flow cytometry specially adapted for sorting particles, e.g. by their size or optical properties
Definitions
- THIS invention relates to an apparatus for and method of sorting granular materials or other objects of a range of sizes from 300 micron to 2 mm using reflectance spectroscopy in the visible (VIS) to the near infrared (NlR) spectral range, and in particular between the 400 nm and 1000 nm spectral range.
- the present invention provides two general embodiments, involving conventional reflectance spectroscopy and hyperspectral imaging techniques.
- Hyperspectral imaging differs from conventional imaging techniques in that it covers many narrowly defined spectral channels, whereas conventional imaging techniques look at several broadly defined spectral regions.
- conventional imaging techniques look at several broadly defined spectral regions.
- the broad idea behind hyperspectral imaging is to obtain a continuous spectrum of electromagnetic radiation reflected from the surface/particles being imaged.
- the reflected spectral data obtained by the hyperspectral sensor is analysed using a classifier that has been trained on spectral data from known particles.
- a primary goal of using spectral data is to discriminate, classify, identify as well as quantify materials being investigated.
- kimberlitic indicator minerals in the process of diamond exploration, soil and stream samples are treated in order to identify and extract minerals that indicate the presence of a kimberlite source, these minerals being termed kimberlitic indicator minerals.
- the process involves various density separation methods, yielding a heavy mineral concentrate. The size distribution of these concentrates typically lies in the range from 300 to 2000 microns. Concentrates are usually sieved into narrower size ranges, before further treatment. These are then handsorted under microscope, by highly skilled and trained laboratory staff, in order to extract the kimberlitic indicator minerals. Samples usually yield heavy mineral concentrates of the order of a hundred grams, which can consist of in excess of a million grains. The handsorting process is arduous, time consuming, and requires a large complement of appropriately skilled staff.
- the current invention relates to the automated sorting of heavy mineral concentrates, for specific indicator minerals including, but not limited to, garnet, chrome diopside, and olivine, yielding a reduced quantity of material that needs to be handsorted.
- a hyperspectral imaging apparatus for identifying target particles within a batch of particles, the apparatus comprising:
- leveling means for leveling the batch of particles into substantially a monolayer
- a hyperspectral scanning system for scanning the batch of particles, to produce a hyperspectral image of the batch of particles; a classifier for determining the pixel coordinates of target particles in the hyperspectral image;
- converter means for converting the pixel coordinates to world coordinates of the target particles on the tray
- target particle extraction means for picking the target particles based on the calculated world coordinates and for transferring the picked target particles to a storage arrangement.
- the size range of the particles is -2.0+0.3 mm.
- the target particles are glyphberlitic indicator minerals.
- the tray comprises a tapered rim and a ridge provided at the bottom of the tapered rim.
- the tray is part of a batch sample preparation assembly, which further includes a vibrating stage assembly comprising a spring plate and a linear electromagnetic vibrator, the electromagnetic vibrator being used to produce the required vibration in the plate so as to yield the monolayer of batch particles.
- a vibrating stage assembly comprising a spring plate and a linear electromagnetic vibrator, the electromagnetic vibrator being used to produce the required vibration in the plate so as to yield the monolayer of batch particles.
- the hyperspectral scanning system comprises a spectrograph and a camera, the spectrograph being arranged to produce a line element in the field of view of the camera, the spectrograph and camera being arranged to move linearly along the length of the tray so as to produce a hyperspectral image of the batch of particles.
- the hyperspectral image is stored as a three-dimensional array, comprising the two spatial dimensions of the tray and one spectral dimension.
- the apparatus is primarily aimed at the visible (VIS) to the near infrared (NIR) spectral range, with the classifier derived from a database in which reflectance spectra for target and non-target particles are stored.
- the tray comprises a plurality of calibration points that form part of a spatial calibration system, for ensuring that the world coordinates determined by the converter means coincide with the coordinate system used by the target particle extraction means.
- a reflectance spectroscopy apparatus for identifying target particles, the apparatus comprising:
- a moving conveyor belt for carrying particles including target particles, the conveyor belt defining a plurality of grooves.
- a feed presentation sub-system comprising at least one vibratory feeder that is arranged to define a monolayer of particles and for feeding the monolayer of particles to the moving conveyor belt;
- an optical detection sub-system located operatively above the conveyor belt for illuminating the particles and storing the reflected spectra
- target particle extraction means for picking the target particles based on the classifier's determined location of target particles.
- the size range of the particles is -2.0+0.3 mm.
- the target particles are kimberlitic indicator minerals.
- the feed presentation sub-system comprises two vibratory feeders, each vibratory feeder comprising a tray for carrying the particles.
- a first feeder extends between a hopper and a second feeder, with the tray of the second feeder defining a plurality of grooves that are arranged to line up with the plurality of grooves in the conveyor belt.
- the feeder trays are machined from aluminum, and are sand-blasted.
- a hyperspectral imaging method of identifying target particles within a batch of particles comprising:
- the method further includes the step of vibrating the batch of particles to produce the monolayer of batch particles.
- a reflectance spectroscopic method of identifying target particles comprises: providing a moving conveyor belt for carrying particles including target particles, the conveyor belt defining a plurality of grooves.
- a feed presentation sub-system comprising at least one vibratory feeder that is arranged to define a monolayer of particles and for feeding the monolayer of particles to the moving conveyor belt;
- Figure 1 shows a schematic view of a hyperspectral imaging apparatus according to a first, preferred embodiment of the present invention in which hyperspectral imaging is done in a batch process;
- Figure 2 shows a detailed side view of a batch preparation arrangement used in the apparatus shown in Figure 1 ;
- Figure 3 shows a cross-sectional side view of a tray used in the batch preparation arrangement shown in Figure 2;
- Figure 4 shows a detailed view of a particle picking nozzle using the apparatus shown in Figure 1 ;
- Figure 5 shows a top view of the batch preparation arrangement shown in Figure 2, illustrating the spatial calibration technique used in the present invention
- Figure 6A shows a highly schematic side view of an apparatus according to a second embodiment of the present invention in which conventional spectroscopy is done in a continuous process
- Figure 6B shows a schematic top view of the apparatus shown in Figure 6A.
- Figure 6C shows a cross-sectional side view of a conveyor belt used in the apparatus shown in Figure 6A.
- the present invention discloses an apparatus and method that uses visible reflectance spectral classification of individual grains in an online, automated process, for subsequent sorting.
- the invention uses the visible reflectance spectra of the particles being imaged in order to determine whether they are target kimberlitic or non- target grains, and extracts target grains to produce a concentrate. This requires the acquisition of a pure spectrum, originating only from the surface of the single grain without interference from other grains or a background surface, from each mineral grain in the heavy mineral concentrate.
- a spectral classification algorithm which allows for the identification of the specific grains of interest here, has been developed, and is described in detail later on in the specification.
- the size range of the grains is -2.0+0.3 mm, divided into sub-ranges varying by at most a factor two in diameter.
- the goal for the feedrate was 30 grains per second i.e. 1 x 10 5 grains per hour.
- the goal for the discrimination of the kimberlitic grains was >85 % correctly report to the concentrate, and ⁇ 10% of non-target grains report incorrectly to the concentrate.
- a hyperspectral imaging apparatus 10 in which the material is treated in separate batches of approximately 5 grams each, each batch being placed on a tray 12.
- the material is first presented to a push- broom hyperspectral scanning system 14, in the form of a dense, stationary, monolayer.
- the spectra from all particles in the hyperspectral image are then sent to a classifier. This returns the pixel coordinates of target particles in the image.
- the pixel coordinates are then converted to world coordinates of the particles on the tray 12.
- a robotic picking system 16 is then directed to the target coordinates, to pneumatically pick the target particles up and place them into appropriate concentrate bins 18.
- the material in any particular batch is first sieved to size fractions such that the upper diameter is at most a factor two times greater than the lower particle diameter.
- a batch of material is placed on a flat tray 12 atop a batch or sample preparation assembly 20.
- the tray 12 has a tapered rim 22, to keep particles from moving to the edge of the tray 12.
- a small ridge 24, approximately 300 micron deep, is provided at the bottom of the taper 22, for preventing particles from being pushed up the taper 22 in the preparation process.
- the surface 26 of the tray 12 has a uniform white, grey, or black, diffuse reflective coating.
- the batch preparation arrangement 20 includes a vibrating stage assembly 28 comprising a spring steel plate 30 and a linear electromagnetic vibrator 32.
- the electromagnetic vibrator 32 is used to produce the required vibration in the steel plate 30.
- the spring steel plate 30 is supported on a leveling mechanism comprising four bolts 34A, 34B, 34C and 34D, which in turn are fitted to a base plate 36 and secured in position by means of nuts 38A to 38H.
- a similar arrangement is used to mount secure the bolts 34C and 34D in position.
- the vibrating stage assembly 28 is arranged to distribute the particles into a uniform monolayer by applying a low amplitude (approximately 0.5 mm), high frequency (50 Hz) vibration to the tray 12.
- the vibrator 32 is switched off after a fixed time. With an accurately machined and leveled tray 12, a uniform monolayer is achieved within a fixed time of approximately 30 seconds.
- the hyperspectral scanning system 14 is a commercially available system.
- the current embodiment uses a dispersive prism-grating-prism spectrograph 40, produced commercially by Specim Ltd, Finland, coupled to a Dalsa 1M30P digital CCD camera 42.
- a hyperspectral image of the particles on the tray 12 is acquired by scanning in a push-broom arrangement.
- the spectrograph 40 and camera 42 are mounted on a high precision linear scanning module 44, which is arranged to move the camera in the direction indicated by arrow 46. Illumination is by means of a tungsten halogen light source, with dual fibre-optic light lines 48 and 50, that illuminate the line element 52 in the field of view of the spectrograph 40.
- the spectrograph 40 has a 14300 x 13.1 micron slit. Each camera frame therefore represents the signal from an object segment of width w and length /, as shown in Figure 5. The optics disperse the signal in the direction perpendicular to the slit. Each frame on the CCD therefore contains spectra, dispersed along one dimension of the CCD (referred to as the spectral dimension of the CCD), originating from points in the line scan at corresponding pixel positions along the other dimension of the CCD (referred to as the spatial dimension of the CCD).
- the spatial resolution is determined by the slit dimensions and the magnification factor chosen.
- the magnification factor is chosen so that the spectrograph field of view / is slightly greater than the width of the particle tray 12, as shown in Figure 5.
- the CCD size in the spatial dimension is chosen to match the spectrograph image size in the spatial dimension. This optimises the spatial resolution in the direction perpendicular to the scan direction. For a 10 cm wide tray, this leads to a resolution of 100 microns per pixel, using the 1 megapixel Dalsa 1M30P camera 42.
- Spatial resolution in the scan direction w is determined by the width of the slit and magnification factor.
- the scan direction resolution is 100 microns. This only holds true if the scan rate and frame rate are such that the camera is moved by not more than 100 microns per frame. In the current application a frame-rate of 30 fps and scan rate of 3 mm/s, is used. This allows for a 30 ms camera integration time.
- the spectrograph gives a spectral resolution of 2.8 nm (full width half maximum) in the 400 to 1000 nm range.
- the spectrum is dispersed over part (approximately 500 pixels) of the CCD in the spectral dimension.
- the hyperspectral image is stored in memory of a control PC as a three- dimensional array, often referred to as a datacube. This represents the two spatial dimensions and one spectral dimension.
- the processing of the datacube is described in the next section.
- the signal processing algorithm consists of the following steps:
- Calibration points are identified automatically using a template matching technique.
- the spatial calibration system of the present invention will be described in more detail further below.
- the borders of the sample region are determined automatically by identifying the tapered tray edge in the image, which is painted in a contrasting colour.
- the datacube is truncated so that only this region of the image is processed further.
- a grey- scale image is extracted from the datacube, by averaging over a spectral band, typically 600 to 650 nm. This gives a good contrast to the tray surface reflectance.
- the image is then convoluted with a matched filter, with circular geometry, and diameter corresponding to the centre of the size fraction in the batch. Pixels corresponding to the centres of particles are then identified by finding local maxima, above a certain threshold, in the convoluted image.
- the spectra at each of these central pixels are then sent on to the pre-processing and classification algorithm.
- the method is robust in situations where the particles are densely packed, and may in some cases be touching. By choosing the threshold conservatively, it is ensured that at least one spectrum per particle in the image is sent on for further processing.
- I B - dark current spectrum which is used to correct for the dark current at all pixels across the line scan
- Is - spectrometer response (signal obtained from white reflector, e.g. Spectralon
- Binning to a lower spectral dimension may or may not be carried out at this stage. This depends on the dimension of the classifier being used, which will be described in further detail below.
- the classifier is based on a large training database, acquired using the hyperspectral imaging system described above. Representative mineral grains were obtained and categorised into separate target and non-target categories by expert mineral sorters. Reflectance spectra were obtained in the VIS to the near infrared (NIR) spectral range, with a sampling interval of approximately 2 nm. The database consists of reflectance spectra for over seven thousand representative target and non-target mineral grains. The spectral classification involves extracting discriminating features in the spectra, and using these features to distinguish target grains from non-target grains.
- NIR near infrared
- the current embodiment for kimberlitic mineral identification employs a feature space derived from the reflectance spectra by a non-linear Fisher map technique, as set out by Loog M., Duin R.P.W., and Haeb-Umbach R. in Multiclass Linear Dimension Reduction by Weighted Pairwise Fisher Criteria, IEEE Trans. Pattern Analysis and Machine Intelligence, 23(7), 2001 ,762.
- spectra are sampled at 256 bands, leading to an initial feature space of 256 dimensions.
- the non-linear Fisher map reduces the dimension of the feature space to n - 1 , where n is the number of classes to be classified.
- Classification of the spectra can then be accomplished using a number of potential classifiers, applied in this derived feature space.
- potential classifiers applied in this derived feature space.
- both linear discriminant and nearest neighbour methods have been implemented.
- a spectrum is classified as a target spectrum, its associated pixel coordinates are added to the list of target coordinates.
- the world coordinates (x,y) of target particles are then passed on to the extraction system.
- Target extraction is by means of a robotic pneumatic picking system 16.
- a robotic pneumatic picking system 16 In this application a Bosch-Rexroth SR4 SCARA robot, with rho 4.0 controller, is used.
- This system 16 can place a nozzle 54 at an (x,y) position on the plane of the tray surface 26 to an accuracy of 100 micron, and a z (i.e. height above tray 12) accuracy of 100 micron.
- a schematic of the nozzle 54 is given in Figure 4, and comprises a stainless steel body 56 terminating in a 0.5 mm diameter circular aperture 58, covered by a 200 micron aperture steel gauze 60.
- the nozzle 54 is used to extract particles between 300 and 2000 micron in a pick-and-place procedure.
- Particles are placed into one of any number of concentrate bins 18, situated near to the sample preparation assembly 20.
- the pneumatics of the system are designed to allow for the application of a reverse pressure, to ensure particles are placed into the bins 18.
- the bins 18 are at least a few centimetres deep, to avoid grains being blown out of the bin 18 by the reverse air blast.
- the robot cycle time is rated at approximately 300 microseconds, allowing for up to 3 pick-and-place movements per second. Spatial calibration system
- a spatial calibration system is used to ensure that the world coordinates determined by the hyperspectral scanning system coincide with the coordinate system used by the robot.
- a simple spatial calibration system used in the current machine is described here, with reference to Figure 5.
- Four calibration points 6OA, 6OB, 6OC and 60D 1 at the corners of a rectangle are placed in the camera scan field, straddling the sample tray 12.
- the z- coordinate of the points coincides with the sample tray surface level.
- the calibration points are laser printed onto the steel plate 30, to relative positional accuracy of 100 micron, so as to define four dimples/notches.
- One of the points 6OA, 6OB, 6OC or 6OD is chosen as the origin of coordinates.
- the relative position of the other three points can be used to test for misalignment of the camera track, or deviations in the angle of the slit, caused, for example, by twisting the camera assembly.
- the robot 16 is then calibrated to this point as follows.
- a set of calibration particles with diameters from 300 micron to 2000 micron, is used in this regard.
- To calibrate the planar (x,y) coordinates a 300 micron particle is placed in the dimple/notch of the chosen one point.
- the robot is manually placed so that the nozzle is directly over the particle, with, in one version, this process being aided by placing an LED light source in the nozzle, so that the position of the nozzle relative to the dimple can be monitored by the light emitted from the nozzle aperture.
- the z-position is calibrated by placing a particle corresponding to the top end of the material size fraction to be treated.
- the robot is then returned to (0,0) worid and the height of the nozzle is manually adjusted to just above the particle.
- This z-coordinate is recorded by the robot as the height at which the nozzle will operate for the batch.
- the planar (x,y) and z setting is tested with representative particles from the size fraction, to ensure that particles at both the lower and top end of the size fraction to be treated are successfully picked.
- Additional calibration systems of the present invention comprise a wavelength calibration system and a spectrometer response calibration (l s ).
- a mercury vapour Spectral Calibration Lamp is used to provide a vapour line spectrum. This spectrum is used to calibrate the spectral dimension of the datacube.
- a calibration tray, with Spectralon® standard white reflectance material is used for the spectrometer response calibration. The camera is moved to any point above the tray, and a single frame is acquired. This provides the spectrometer response spectra for each pixel in the line element. Due to the geometry, this response will be invariant to the position of the camera over its scan range.
- a reflectance spectroscopy apparatus 62 comprises a feed presentation sub-system 64 and an optical detection sub-system 66.
- the feed presentation sub-system 64 comprises two vibratory feeders 68 and 70 and a grooved belt conveyor 72. Mineral grains are fed onto a tray 74 of the first vibratory feeder 68 via a hopper 76, and these are fed onto a tray 78 of the second vibratory feeder 70, imparting a first level of separation onto the grains.
- the second feeder 70 separates the grains further, and at the end of the tray 78 has five grooves 80 in order to constrain the grains in one direction, indicated by arrow 82.
- the conveyor 72 comprises a rubber belt with five V grooves 84 that are used to constrain and transport the mineral grains, two pulleys 86 and 88, and an associated motor, gearbox, and controller (not shown for the sake of clarity).
- a feedrate of 1 grain / mm we assume a feedrate of 1 grain / mm. This gives a required belt speed using a single groove only of
- the grains are fed past the optical detection module 86 and are allowed to fall onto a tray 90 placed under the conveyor 72.
- a plastic scraper is mounted at the rear of the conveyor 72 to dislodge any grains that remain stuck in the grooves 84.
- the grooves 84 in the belt 72 are required for the optical detection module 66, which collects light only from a single point on the belt, rather than scanning the entire belt, as will be described in more detail further on in the specification.
- the feeder trays 74, 78 are machined from aluminum, and have been sand-blasted, which provides the best results for feeding of mineral grains of this size.
- Binder vibrators 92A and 92B for tray 74 and 94A and 94B for tray 78 are used, together with associated Binder controllers. Adjusting the voltage output of the controllers changes the level of vibration and therefore the speed of transport of the grains.
- the purpose of the two feeders 68, 70 in series is to achieve a monolayer of mineral grains, whilst feeding at as high a rate as possible.
- the belt 72 is 28 mm wide, with each groove 3 mm wide at the top and 4 mm deep.
- the belt is 1070 mm in length (circumference) and 6.5 mm thick.
- the pulleys are 105 mm in diameter, leaving approximately 280 mm of the belt flat on the upper side of the conveyor.
- the optical detection sub-system 66 comprises an illumination and collection module 96, together with a spectral acquisition module.
- the grains are illuminated on the belt 72, the reflected light then being collected and focused into an optical fiber associated with the groove carrying the grains, which guides the light into a spectrometer 78.
- the spectrometer disperses the grain's reflected light onto a CCD detector, which acquires and stores the spectrum on a computer.
- only one of the grooves 84 is used to carry grains, and thus only one optical fibre would be needed. If however, more than one groove is used, a corresponding number of optical fibres would be needed.
- the hyperspectral camera 42 described above with reference to the first embodiment of the invention could be used, which would then not only replace the optical fibre/s, but would also allow the grooved belt 78 to be replaced with a flat, non-grooved belt.
- the optical collection module 96 comprises a base and an optical focuser, the focuser being an off-the-shelf component purchased from OZ Optics Ltd. It was selected to have a field-of-view (FOV) of 100 microns, with an object distance of 100 mm.
- FOV field-of-view
- the illumination means takes the form of two 50 W tungsten halogen lamps.
- the preferred spectrometer for the spectral acquisition module 98 is an Ocean Optics S2000 Fiber Optic Spectrometer.
- the S2000 contains both the spectrometer and the detector in a single unit, and is therefore relatively small and robust.
- the data acquisition rate is also relatively fast, with a theoretical spectral acquisition time of 2 ms.
- the grating used had a resolution of 300 lines / mm, with a blaze wavelength of 500 nm.
- the detector is a Sony CCD, linear array with 2048 pixels.
- a dedicated 2 MHz A/D acquisition card (ADC2000-PCI) was supplied with the S2000, and was housed in a PCI slot in a PC.
- Light enters the S2000 through an interchangeable fiber optic and this was selected to be an Ocean Optics fiber with an aperture of 100 micron (P100-2-V1S/NIR). This connected to the optical focuser through an SMA 905 connector. A 25 micron slit was included in the S2000, giving a spectral resolution of approximately 1 nm.
- a pneumatic mini-cyclone 98 for mineral grain extraction is used.
- the basic design of the extractor is that of a cyclone. Air is forced trough a valve at the top of the mini-cyclone, creating a vacuum inside, and along a pick-up arm. The arm terminates in a nozzle 100, which gets positioned just above the belt 72. The vacuum is sufficient to extract the mineral grain from the belt groove 84, and the grain is then transported to a cylindrical portion of the cyclone. The extracted grains are released by opening the valve at the base of the cylinder.
- This second embodiment of the present invention also requires spectral calibration and the use of a classifier, both of which are similar to what has been described above with reference to the first embodiment.
- the primary advantage of the present invention is thus to enable analysis of heavy mineral concentrates at a much faster rate than was previously possible, shortening the time required for the processing of exploration samples.
Landscapes
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Dispersion Chemistry (AREA)
- Investigating Or Analysing Materials By Optical Means (AREA)
Abstract
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002587728A CA2587728A1 (fr) | 2004-11-17 | 2005-11-17 | Appareil et procede de tri d'objets a base de spectroscopie par reflectance |
AU2005305581A AU2005305581A1 (en) | 2004-11-17 | 2005-11-17 | An apparatus for and method of sorting objects using reflectance spectroscopy |
AP2007004009A AP2096A (en) | 2004-11-17 | 2005-11-17 | An apparatus for and method of sorting objects using reflectance spectroscopy |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ZA2004/9204 | 2004-11-17 | ||
ZA200409204 | 2004-11-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006054154A1 true WO2006054154A1 (fr) | 2006-05-26 |
Family
ID=35655918
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IB2005/003443 WO2006054154A1 (fr) | 2004-11-17 | 2005-11-17 | Appareil et procede de tri d’objets a base de spectroscopie par reflectance |
Country Status (5)
Country | Link |
---|---|
AP (1) | AP2096A (fr) |
AU (1) | AU2005305581A1 (fr) |
CA (1) | CA2587728A1 (fr) |
WO (1) | WO2006054154A1 (fr) |
ZA (1) | ZA200704772B (fr) |
Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007007165A2 (fr) * | 2005-07-11 | 2007-01-18 | De Beers Consolidated Mines Limited | Systeme de spectroscopie d'imagerie infrarouge et procede de tri de matieres particulaires |
WO2007128832A1 (fr) * | 2006-05-10 | 2007-11-15 | Abb Schweiz Ag | Système d'analyse d'une matière en vrac |
US7663108B2 (en) | 2008-01-23 | 2010-02-16 | Abb Schweiz Ag | Pulverized bulk material planetary and double helix analyzer system |
US7924414B2 (en) | 2006-05-10 | 2011-04-12 | Abb Schweiz Ag | Non-hazardous bulk material analyzer system |
EP2480347A1 (fr) * | 2009-09-22 | 2012-08-01 | Eternity Manufacturing Limited | Système de tri de diamants |
WO2012145850A1 (fr) | 2011-04-28 | 2012-11-01 | Qualysense Ag | Appareil de tri |
WO2014203266A1 (fr) | 2013-06-18 | 2014-12-24 | Arvindbhai Lavjibhai Patel | Procédé et dispositif d'évolution des gemmes |
CN104647351A (zh) * | 2013-11-24 | 2015-05-27 | 邢玉明 | 一种光谱成像仪并联机械手 |
CN105583167A (zh) * | 2016-01-26 | 2016-05-18 | 河源职业技术学院 | 一种红外矩阵位置识别分拣装置及分拣方法 |
EP2929328A4 (fr) * | 2012-10-31 | 2016-09-14 | Sahajanand Technologies Private Ltd | Comptage de pierres précieuses à l'aide de traitement d'image |
CN106501261A (zh) * | 2016-10-28 | 2017-03-15 | 核工业北京地质研究院 | 一种成像高光谱鉴定绿松石的方法 |
EP3162454A1 (fr) * | 2006-06-28 | 2017-05-03 | Monsanto Technology LLC | Procédé et système de tri d'objets de petite taille |
WO2017148489A1 (fr) * | 2016-03-04 | 2017-09-08 | Flsmidth A/S | Appareil portable et procédé de réalisation de balayage spectral, d'imagerie et d'analyse d'échantillon |
CN107525784A (zh) * | 2011-02-21 | 2017-12-29 | 纳尔科公司 | 利用颜色相关性估计矿石品质的装置和方法 |
CN110614160A (zh) * | 2019-10-09 | 2019-12-27 | 中国科学院地质与地球物理研究所 | 一种从榴辉岩中分选单矿物石榴子石的方法 |
US11254611B2 (en) | 2018-11-02 | 2022-02-22 | Gcp Applied Technologies Inc. | Cement production |
US11577279B2 (en) | 2008-11-18 | 2023-02-14 | Jjg Ip Holdings Llc | Method and apparatus for sorting heterogeneous material |
FR3138331A1 (fr) | 2022-07-26 | 2024-02-02 | Tellux | Procede de traitement automatique de deblais en forme de granulats sur convoyeur equipe d’un imageur hyperspectral |
US12048951B2 (en) | 2020-06-30 | 2024-07-30 | Monsanto Technology Llc | Automated systems for use in sorting small objects, and related methods |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113414141B (zh) * | 2021-07-13 | 2022-11-15 | 宁伟光 | 一种煤矿机电运输高能效高稳定传动装置 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1994006092A1 (fr) * | 1992-09-07 | 1994-03-17 | Agrovision Ab | Procede et dispositif d'evaluation automatique de cereales et autres produits granulaires |
US5351117A (en) * | 1988-05-06 | 1994-09-27 | Gersan Establishment | Sensing a narrow frequency band and gemstones |
WO1997014950A1 (fr) * | 1995-10-16 | 1997-04-24 | Scientific Industrial Automation Pty. Limited | Procede et dispositif de calibrage d'un materiau particulaire |
WO2002084262A2 (fr) * | 2001-04-13 | 2002-10-24 | Cargill, Incorporated | Processus d'evaluation de produits alimentaires et/ou agricoles, applications et produits |
US20040151360A1 (en) * | 2001-07-02 | 2004-08-05 | Eric Pirard | Method and apparatus for measuring particles by image analysis |
-
2005
- 2005-11-17 ZA ZA200704772A patent/ZA200704772B/xx unknown
- 2005-11-17 AP AP2007004009A patent/AP2096A/en active
- 2005-11-17 CA CA002587728A patent/CA2587728A1/fr not_active Abandoned
- 2005-11-17 WO PCT/IB2005/003443 patent/WO2006054154A1/fr active Application Filing
- 2005-11-17 AU AU2005305581A patent/AU2005305581A1/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5351117A (en) * | 1988-05-06 | 1994-09-27 | Gersan Establishment | Sensing a narrow frequency band and gemstones |
WO1994006092A1 (fr) * | 1992-09-07 | 1994-03-17 | Agrovision Ab | Procede et dispositif d'evaluation automatique de cereales et autres produits granulaires |
WO1997014950A1 (fr) * | 1995-10-16 | 1997-04-24 | Scientific Industrial Automation Pty. Limited | Procede et dispositif de calibrage d'un materiau particulaire |
WO2002084262A2 (fr) * | 2001-04-13 | 2002-10-24 | Cargill, Incorporated | Processus d'evaluation de produits alimentaires et/ou agricoles, applications et produits |
US20040151360A1 (en) * | 2001-07-02 | 2004-08-05 | Eric Pirard | Method and apparatus for measuring particles by image analysis |
Cited By (31)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007007165A2 (fr) * | 2005-07-11 | 2007-01-18 | De Beers Consolidated Mines Limited | Systeme de spectroscopie d'imagerie infrarouge et procede de tri de matieres particulaires |
WO2007007165A3 (fr) * | 2005-07-11 | 2007-03-22 | De Beers Cons Mines Ltd | Systeme de spectroscopie d'imagerie infrarouge et procede de tri de matieres particulaires |
US7924414B2 (en) | 2006-05-10 | 2011-04-12 | Abb Schweiz Ag | Non-hazardous bulk material analyzer system |
EP1862795A1 (fr) * | 2006-05-10 | 2007-12-05 | ABB Schweiz AG | Système d'analyseur de matière en vrac |
US7310581B2 (en) | 2006-05-10 | 2007-12-18 | Abb Schweiz Ag | Bulk material analyzer system |
WO2007128832A1 (fr) * | 2006-05-10 | 2007-11-15 | Abb Schweiz Ag | Système d'analyse d'une matière en vrac |
EP3162454A1 (fr) * | 2006-06-28 | 2017-05-03 | Monsanto Technology LLC | Procédé et système de tri d'objets de petite taille |
US11897003B2 (en) | 2006-06-28 | 2024-02-13 | Monsanto Technology Llc | Small object sorting system and method |
US11084064B2 (en) | 2006-06-28 | 2021-08-10 | Monsanto Technology Llc | Small object sorting system and method |
US7663108B2 (en) | 2008-01-23 | 2010-02-16 | Abb Schweiz Ag | Pulverized bulk material planetary and double helix analyzer system |
US11577279B2 (en) | 2008-11-18 | 2023-02-14 | Jjg Ip Holdings Llc | Method and apparatus for sorting heterogeneous material |
EP2480347A1 (fr) * | 2009-09-22 | 2012-08-01 | Eternity Manufacturing Limited | Système de tri de diamants |
EP2480347A4 (fr) * | 2009-09-22 | 2014-03-26 | Eternity Mfg Ltd | Système de tri de diamants |
US9008832B2 (en) | 2009-09-22 | 2015-04-14 | Eternity Manufacturing Limited | Diamond sorting system |
CN107525784A (zh) * | 2011-02-21 | 2017-12-29 | 纳尔科公司 | 利用颜色相关性估计矿石品质的装置和方法 |
WO2012145850A1 (fr) | 2011-04-28 | 2012-11-01 | Qualysense Ag | Appareil de tri |
US8907241B2 (en) | 2011-04-28 | 2014-12-09 | Qualysense Ag | Sorting apparatus |
EP2929328A4 (fr) * | 2012-10-31 | 2016-09-14 | Sahajanand Technologies Private Ltd | Comptage de pierres précieuses à l'aide de traitement d'image |
WO2014203266A1 (fr) | 2013-06-18 | 2014-12-24 | Arvindbhai Lavjibhai Patel | Procédé et dispositif d'évolution des gemmes |
EP3028034A4 (fr) * | 2013-06-18 | 2017-05-03 | Arvindbhai Lavjibhai Patel | Procédé et dispositif d'évolution des gemmes |
EP3028034A1 (fr) * | 2013-06-18 | 2016-06-08 | Arvindbhai Lavjibhai Patel | Procédé et dispositif d'évolution des gemmes |
US10006868B2 (en) | 2013-06-18 | 2018-06-26 | Arvindbhai Lavjibhai Patel | Method and device for gemstone evolution |
CN104647351A (zh) * | 2013-11-24 | 2015-05-27 | 邢玉明 | 一种光谱成像仪并联机械手 |
CN105583167A (zh) * | 2016-01-26 | 2016-05-18 | 河源职业技术学院 | 一种红外矩阵位置识别分拣装置及分拣方法 |
WO2017148489A1 (fr) * | 2016-03-04 | 2017-09-08 | Flsmidth A/S | Appareil portable et procédé de réalisation de balayage spectral, d'imagerie et d'analyse d'échantillon |
CN106501261A (zh) * | 2016-10-28 | 2017-03-15 | 核工业北京地质研究院 | 一种成像高光谱鉴定绿松石的方法 |
US11254611B2 (en) | 2018-11-02 | 2022-02-22 | Gcp Applied Technologies Inc. | Cement production |
CN110614160B (zh) * | 2019-10-09 | 2020-07-24 | 中国科学院地质与地球物理研究所 | 一种从榴辉岩中分选单矿物石榴子石的方法 |
CN110614160A (zh) * | 2019-10-09 | 2019-12-27 | 中国科学院地质与地球物理研究所 | 一种从榴辉岩中分选单矿物石榴子石的方法 |
US12048951B2 (en) | 2020-06-30 | 2024-07-30 | Monsanto Technology Llc | Automated systems for use in sorting small objects, and related methods |
FR3138331A1 (fr) | 2022-07-26 | 2024-02-02 | Tellux | Procede de traitement automatique de deblais en forme de granulats sur convoyeur equipe d’un imageur hyperspectral |
Also Published As
Publication number | Publication date |
---|---|
AP2007004009A0 (en) | 2007-06-30 |
AU2005305581A1 (en) | 2006-05-26 |
CA2587728A1 (fr) | 2006-05-26 |
AP2096A (en) | 2010-01-29 |
ZA200704772B (en) | 2008-08-27 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2006054154A1 (fr) | Appareil et procede de tri d’objets a base de spectroscopie par reflectance | |
US10726544B2 (en) | Portable composable machine vision system for identifying objects for recycling purposes | |
CN112243392B (zh) | 视觉和模拟感测废品分拣系统和方法 | |
CN107552412A (zh) | 废料分拣系统 | |
US20080217217A1 (en) | Device and system for use in imaging particulate matter | |
JP2799705B2 (ja) | 分類装置 | |
JP3484196B2 (ja) | 材料部分の選別方法および装置 | |
US6509537B1 (en) | Method and device for detecting and differentiating between contaminations and accepts as well as between different colors in solid particles | |
US20090002698A1 (en) | System and method for the electrostatic detection and identification of threat agents | |
WO2015186708A1 (fr) | Procédé de création d'une norme de discrimination de qualité dans un dispositif de discrimination de qualité d'aspect d'un objet granulaire | |
CN101013079A (zh) | 小型物料数字化检测和分级装置 | |
CN109719057A (zh) | 一种基于图像处理技术的小麦不完整粒检测装置 | |
EP0195420A2 (fr) | Dispositif de mesure pour l'analyse de la taille de particules | |
CN112525856B (zh) | 用于检测钻石标记的方法和装置以及计算机可读介质 | |
WO2020190169A1 (fr) | Procédé de tri d'objets en fonction de leurs caractéristiques de couleur | |
CN1220872C (zh) | 用于记录谷物颗粒的图像以检测裂纹的方法和设备 | |
RU2468872C1 (ru) | Устройство для сортировки зерна | |
CA2615704A1 (fr) | Systeme de spectroscopie d'imagerie infrarouge et procede de tri de matieres particulaires | |
WO2017135845A1 (fr) | Procédé de tri d'objets selon la forme et dispositif de mise en œuvre | |
CN221434023U (zh) | 基于气吸式排种器的视觉与光谱玉米种子检测分选设备 | |
CN118510610A (zh) | 米粒宝石分选 | |
Wang et al. | Agricultural produce grading and sorting system using color CCD and new color identification algorithm | |
BR112019008144B1 (pt) | Método para identificar a presença de diamantes liberados parcialmente em uma corrente de material, mídia legível por computador, e aparelho | |
DE4314396A1 (de) | Optische Sortierung von Kunststoffen | |
DD210491A1 (de) | Vorrichtung zum qualitaetssortieren landwirtschaftlicher produkte |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AK | Designated states |
Kind code of ref document: A1 Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BW BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE EG ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KM KN KP KR KZ LC LK LR LS LT LU LV LY MA MD MG MK MN MW MX MZ NA NG NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SM SY TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW |
|
AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): BW GH GM KE LS MW MZ NA SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LT LU LV MC NL PL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
WWE | Wipo information: entry into national phase |
Ref document number: 2587728 Country of ref document: CA |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
WWE | Wipo information: entry into national phase |
Ref document number: AP/P/2007/004009 Country of ref document: AP |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2005305581 Country of ref document: AU |
|
ENP | Entry into the national phase |
Ref document number: 2005305581 Country of ref document: AU Date of ref document: 20051117 Kind code of ref document: A |
|
WWP | Wipo information: published in national office |
Ref document number: 2005305581 Country of ref document: AU |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 05803415 Country of ref document: EP Kind code of ref document: A1 |