WO2006053936A1 - Crosslinkable biopolymer - Google Patents
Crosslinkable biopolymer Download PDFInfo
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- WO2006053936A1 WO2006053936A1 PCT/FI2005/000471 FI2005000471W WO2006053936A1 WO 2006053936 A1 WO2006053936 A1 WO 2006053936A1 FI 2005000471 W FI2005000471 W FI 2005000471W WO 2006053936 A1 WO2006053936 A1 WO 2006053936A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J167/00—Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
- C09J167/06—Unsaturated polyesters having carbon-to-carbon unsaturation
- C09J167/07—Unsaturated polyesters having carbon-to-carbon unsaturation having terminal carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/01—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to unsaturated polyesters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F289/00—Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds not provided for in groups C08F251/00 - C08F287/00
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
- C08F290/14—Polymers provided for in subclass C08G
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G4/00—Condensation polymers of aldehydes or ketones with polyalcohols; Addition polymers of heterocyclic oxygen compounds containing in the ring at least once the grouping —O—C—O—
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/91—Polymers modified by chemical after-treatment
- C08G63/912—Polymers modified by chemical after-treatment derived from hydroxycarboxylic acids
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/06—Unsaturated polyesters
- C08L67/07—Unsaturated polyesters having terminal carbon-to-carbon unsaturated bonds
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D151/00—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
- C09D151/003—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D151/00—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
- C09D151/08—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
- C09D167/06—Unsaturated polyesters having carbon-to-carbon unsaturation
- C09D167/07—Unsaturated polyesters having carbon-to-carbon unsaturation having terminal carbon-to-carbon unsaturated bonds
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J151/003—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J151/08—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
Definitions
- the object of this invention is biodegradable crosslinked polymer, which is made from hydroxy acid or diacids and diols, end-group modifiers, components bringing unsaturated site to end-groups and possibly components to modify properties, and a method for its manufacture.
- biodegradable and compostable polymers With growing environmental problems the interest in biodegradable and compostable polymers has increased. Such polymers can be used for example in disposable products, packages, as paper coatings and to wrap compostable, whereby composting would be an alternative to recycling or incineration to deal with plastics waste.
- composting would be an alternative to recycling or incineration to deal with plastics waste.
- the high price of biodegradable plastics limits, however, their use in packages and other bulk applications.
- biodegradable polymers have grown during the last years and they will expand significantly in the coming years.
- the reason for growth is partly a growing awareness on the side of the consumer of the increase in landfill waste due to packaging, and partly the tightening legislation for recycling, and a concern for a decrease in the non-renewable oil resources used in the production of traditional polymers.
- the use of renewable natural resources is then a significant competitive advantage.
- lactic acid used as the raw-material for the lactic acid polymers is made from renewable natural resources; carbon source used in the fermentation to lactic acid is starch or sugar, and often the use of by ⁇ products or wastes from agriculture is attempted.
- the coatings usually comprise a viscous three-component system: a film forming binder, a pigment, and a volatile solvent. These coatings are used either as solutions or dispersions in the coating applications.
- the binders in most coatings are either high molar mass non-reactive organic polymers, or low molar mass reactive polymers, which are further polymerised.
- Biodegradable plastics are usually understood to be polymers that by the influence of microbes or moisture degrade to non-harmful small molecular compounds (mainly carbon dioxide and water).
- the biopolymers are usually divided into natural and synthetic polymers. To the group of natural polymers belong, Ia. proteins and polysaccharides (starch and cellulose based).
- Synthetic biopolymers are aliphatic polyesters, polyanhydrides, polyorthoesters, water soluble polyvinyl alcohols and some polyurethanes. Biopolymers can also be produced with the help of microbes (e.g. polyhydroxy alkanoates).
- the most important group of biodegradable plastics comprises aliphatic polyesters, the biodegradation of which largely is based on hydro lysable ester bonds.
- polyesters are usually prepeared from hydroxyl acids or diacids and diols.
- hydroxyl acids or diacids and diols For the aliphatic polyesters to have adequate mechanical properties their molar masses have to be fairly high. The most common means to achieve a high molar mass is to prepare the polyester by a ring-opening polymerisation of lactones.
- Lactic acid is one of the potential raw materials for biodegradable commodity polymers. Lactic acid is produced from renewable natural materials (e.g. barley, potato, corn/maize) by fermentation.
- the polymers of lactic acid are thermoplastic, biodegradable polyesters.
- Poly(lactic acids) (PLA) can be processed with common plastic processing equipment, and they have good mechanical and barrier properties in package applications. PLA is rapidly and completely degraded in composting conditions to biomass, water and carbon dioxide.
- polylactides are disposable plates, cups and cutlery, packages for products and technical items, agricultural films and other gardening products, paper and cardboard coating products and products in hygiene and public health.
- the polymers of lactic acid are also non-toxic, biocompatible materials, and they are used in many applications within orthopaedics, odontology, pharmacy and surgery (e.g. bone screws and sutures).
- condensation polymerisation between the hydroxyl and acid groups of lactic acid monomers does not produce polymers of sufficiently high molar mass so that their mechanical properties would be adequate. Consequently, three main routes are used in the manufacturing, all of which, however, utilise condensation polymerisation.
- the lactic acid monomers are first polycondensed to low molar mass oligomers, which in the second stage are coupled to each other by the use of different coupling agents, such as di-isocyanates, di-epoxies or bis(2-oxazolines).
- lactides are prepared from the oligomers, and they are polymerised to polylactide by ring-opening polymerisation. Production of polylactide by the ring-opening mechanism via the lactide phase yields a high molar mass polymer, but it requires many steps and extremely pure starting materials.
- thermoplastic polylactide demand f thermal stabilisation
- these several steps (a-f) in the production of polylactide and their sub- processes require many different, often complicated and expensive process equipment, and the total yield of final polylactide from lactic acid often tends to be relatively low, too.
- thermoset biodegradable polymers can be made.
- US4502976 is described the manufacture of a bioerodible water soluble hydrogel by condensation of an unsaturated aliphatic or cyclo-aliphatic dicarboxylic acid or diol, a water soluble polyglycol and a dicarboxylic acid.
- the aim in the invention is for a medical hydrogel, which type of polymer is not suitable as a coating or barrier material because of its water solubility.
- a crosslinkable biodegradable bone cement is presented, a blend of poly(propylene glycol fumarate), ceramics and salts, manufacturing method by condensation and crosslinking with methyl methacrylate.
- patent publication US4888413 presents for medical purposes a poly(propylene glycol fumarate) with a molar mass of 500-3000 g/mol
- EP patent publication EP812868A1 presents a crosslinked polyester based on an unsaturated multi-functional acid (poly(glycol fumarate)) with a molar mass of more than 15 000 g/mol.
- Several other publications describe methods in which compounds with double bonds are linked to known biodegradable polymers by addition, after which they are crosslinked; for instance maleic acid anhydride has been linked to the hydroxyl end-groups of polycaprolactone.
- polyesterification reaction is often performed in an organic solvent, which adds to the costs of a high volume production.
- the weakness of the said materials for industrial high volume production, such as polymer production for making coatings and objects, is thus that they are not applicable due to their chemical composition, high costs of raw-materials, complicated production processes and their material properties.
- the crosslinking can be essentially improved by treating the prepolymer end-groups, partly or entirely, with units containing double bonds.
- the end-groups can be treated with end-blockers containing saturated chain.
- Attainable advantage of the present invention method compared to presented composition and method in Fl 20011999 is better crosslinking and reduction or removal of free hydrophilic end-groups. Due to these remarks, significant advantage is surprisingly achieved in curing speed, mechanical properties, temperature resistance, strain resistance, water resistance and hydrophilicity and resistance to hydrolysis as well the grease resistance.
- composition according to the invention is possible to manufacture even without the use of reduced pressure, which enables very easy and advantageous technical production method carried out in one reactor.
- Typical composition and chemical structure according to the invention is presented in the figure 1, not however excluding other structures based on the invention.
- the purpose of the present invention is to make from lactic acid a new type of a biodegradable crosslinked polymer, which differs essentially by its material composition, its manufacture and use from earlier presented inventions.
- One of the aims of the invention is also to produce the mentioned product by a method which is simpler than previous ones.
- a furthermore an objective is to eliminate typical drawbacks of lactic acid polymers, essentially the unsatisfactory heat tolerance and brittleness of the materials.
- the purpose is that in the manufacture of the polyester, starting materials which are mainly or at least remarkably based on renewable raw materials can be used.
- An additional objective is that no by-products such as lactide are removed in the polycondensation reaction from the reaction vessel, thus improving the yield of the product. Furthermore the objective is that the product generated in the polyesterification has not to be purified from monomer residues or other impurities.
- a further aim is, that by mixing into the polyester resin a reactive macromonomer it is possible to even more improve the properties of the product and its usability.
- the polymer resin according to the invention is manufactured by condensation polymerisation of a hydroxy acid, such as lactic acid. In the polymerisation is further used itaconic acid or itaconic anhydride, di- or polyfunctional alcohol. It is also possible to use other comonomers in the polycondensation if different properties are desired for the product, such as elasticity. It is possible to add, before the application, a reactive macromonomer to the prepared and still reactive low molar mass polyester resin. In the application to the substrate typical polymer coating and dispersion coating techniques may be used, such as engraved roll coating, spray coating or a layer formation by use of a set of rolls. Crosslinking of the resin to a high molar mass crosslinked polymer takes place by heat, radical producing compounds, UV or VIS light or other radical exposure.
- thermoset plastic being the object of this invention it is believed that wider operating temperature ranges and improved penetration properties can be achieved compared to thermoplastic biopolymer coatings. It is also possible to tailor the mechanical properties of the end-products from hard to elastic.
- the polymer resin according to this invention can be cured and processed by using traditional processing methods for thermoset plastics. Processing at normal pressure include hand laying, spraying, continuous lamination, casting, rotational moulding and making of pipes and containers using a rotating mould. Methods based on compression are compression and transfer moulding (RTM), 10 injection moulding (RIM) and pultrusion. Particularly economical processing method is deep drawing and thermoforming.
- the new polymers have a wide field of applications.
- the polymer can be used as a coating on packages, sacks, bags and films, made of paper, cardboard, cellulose, starches and recycled fibres. Formed pieces moulded according to methods mentioned above as well as heat and blow moulded packages, sacks, bags and bottles can be produced from them. Furthermore, they can be used in the manufacture of expanded plastics products, cellular plastics and foams that can be used as cushioning in packages.
- One advantageous application field according to the invention is different types of composite materials, where filler or reinforcement components are combined with the polymer according to the invention. Advantageous fields of applications to mention are also layered boards, particle boards and similar products, veneers, hardboards and impregnated papers.
- an advantageous field of application is manufacture of composite materials and structures based on the biopolymer. Particularly one object to mention is the possibility to produce plastic processing to materials based on paper boards or papers or cellulose fiber materials.
- From the polymer resin according to this invention can be prepared dispersions and emulsions which can further coat paper or paper board or other materials or they can be used as glues.
- the list described above contains some typical fields of applications, however, not outlining other possible applications of the invention.
- Crosslinkable polymer according to the invention can be advantageously used as glue, binder or barrier layer.
- tissue engineering to the polymer according to the invention can be blended components increasing the bioactivity such as bioactive glass or hydroxy apatite or other active substances or drugs or biologically active components and further, porosity can be produced to the polymer with several different techniques.
- the invention is based on the idea that the polyester resin is hardened to a solid, thermoset type material by a crosslinking or curing reaction. Additionally the option prevails to add in the preparation stage to the reaction mixture a monomer containing a flexible main chain, such as an ⁇ -caprolactone comonomer.
- the object of the caprolactone units is to induce flexibility to the material, to decrease the glass transition temperature, and, by decreasing the melt viscosity, to act as an internal plasticiser.
- Caprolactone is an advantageous comonomer in the sense that it is biodegradable, and thus the biodegradablity of the end-product is maintained.
- the process according to the invention is basically a two stage one, where the first stage comprises polymerisation of the resin, in which from lactic acid and possible not compulsory from comonomer such as itaconic acid either a linear or star shaped polyester with a desired molar mass can be made in a reasonable time, keeping formation of side products low.
- the di- or multifunctional alcohol has an important role in tailoring the molar mass and molecular structure. Selection of alcohol component can influence the rigidity of chain, glass transition temperature and hydrophilicity and by that the water retention.
- Betulin also known as betulinol, which occurs abundantly in the bark of birch, is biomass based bulky steroid type of diol, which also has a double bond. Now it is surprisingly observed to be useful in the polymer structure according to the invention.
- Central parameters in the method are the monomer ratios, the polymerisation temperatures, the temperature increase profile, the methods to remove the condensation water, the comonomers and the catalysts.
- the linear of branched prepolymer manufactured by direct polycondensation can be end- functionalised during the condensation reaction or in the end of it in a separate reaction so that end-groups of prepolymers are not any longer -OH or -COOH functional groups.
- Hydroxyl end-groups can be converted for example by treatment with a dianhydride to unsaturated reactive double bonds.
- a dimethacrylic anhydride as advantagenous end-group modifier.
- Attainable advantage is then that the crosslinlcing of polyester polymer manufactured by direct condensation improves.
- composition according to the invention is completely water proof when its end-groups have been treated with a method according to the invention.
- grease absorption character is extremely low.
- end-functionalised prepolymer is crosslinked.
- This characteristic have crucially important technical significance considering the applicability of directly polycondensated poly(lactic acid) as technical material.
- One advantageous new possibility for such a material opens in the production of dispersions and emulsions, where water is the medium substrate and therefore a good resistance of water is needed already in the prepolymer stage.
- treatment of end-groups can be also done, partly or entirely, by saturated components while affecting only on the hydrophilic character but not adding up the crosslinking.
- the treatment of end-groups can be done with compounds for example acetic acid, other organic acids and their different anhydrides, fatty acids such as pine oil, castor oil and linoleic acid to mention a few.
- a crosslinked polyester with a high molar mass is formed by crosslinking the resin, using a radical forming compound such as a peroxide. Initiation of the reaction is achieved by heat, light, by radiation or by redox-initiation.
- Central elements at this stage are the mixing temperature, crosslinking temperature, uv curing parameters, used crosslinking agents and their amount, accelerators, inhibitors and the technical solutions (heat, light and their combinations) of crosslinking.
- the reactive macromonomer can be a small molar mass polymer made from a hydroxy acid and possibly other comonomers, itaconic acid and a polyol. By its use application can be eased by reducing the melt viscosity, the level of crosslinking and the crosslink density can be influenced, and it can bring flexibility to the material.
- the first stage of the method according to the present invention comprises the condensation polymerisation of the resin.
- a polyester with a desired molar mass is prepared from (i) a hydroxy acid or a diacid and a diol, (ii) a functionalising agent which can be a diol or polyfunctional alcohol, or a dicarboxylic acid or polyfunctional carboxylic acid, and (iii) possibly other monomers such as ⁇ -caprolactone, unsaturated components such as itaconic acid or other unsaturated difunctional monomers.
- the hydroxy acid monomers used in the invention to prepare the resin are typically comprises ⁇ -hydroxy acids, ⁇ -hydroxy acids or lactones. It is especially advantageous to use aliphatic or aromatic a-hydroxy acid monomers, such as L-lactic acid or D-lactic acid or their mixtures (so called racemic D,L-lactic acid), glycolic acid, 6-caproic acid, L- or D- mandelic acid, L- lactide or D,L-lactide.
- the hydroxy acid monomers can also be multifunctional. Malic acid and citric acid can be mentioned as examples.
- the unsaturated difunctional monomers used in the invention typically comprise unsaturated difunctional acids, such as itaconic acid, itaconic acid anhydride, maleic acid, maleic acid anhydride or fumaric acid, or unsaturated dirunctional alcohols, such as 1,4-butenediol, 1- propene-l,2-diol, 2-heptene-l,7 -diol, 3-heptene-l,7 -diol, 2-hexane-l,6-diol, 3-hexane-l,6- diol, l-pentene-l,5-diol or 2-pentene-l,5-diol or betulin alias betulinol.
- unsaturated difunctional acids such as itaconic acid, itaconic acid anhydride, maleic acid, maleic acid anhydride or fumaric acid
- unsaturated dirunctional alcohols such as 1,4-butenediol,
- the hydroxy acid and the unsaturated difunctional monomer are based on renewable raw materials and can be manufactured by biotechnical methods, such as L-lactic acid and itaconic acid.
- the number of reactive groups and the amount of the functionalising agent used in the manufacture of the resin determine the molecular structure (e.g. linear or star shaped) and the molecule size (molar mass) of the resin formed in the polymerization.
- the functionalising agent to be used is typically a polyfunctional alcohol, such as butanediol, glycol, propanediol, hexanediol, penta-erythritol, mannitol, glycerol or different polyglycerols, or a multifunctional acid, such as 1,1, 3 -propane tricarboxylic acid, 1,1,2-ethane carboxylic acid or 1 ,2,3,4-cyclo-pentane tetracarboxylic acid or betulin alias betulinol.
- the composition of the polyester resin is typically 20-99 mole % lactic acid and 80-1 mole % the functionalising agent and crosslinking agents.
- a desired quantity typically 1-99 mole %, of a cyclic aliphatic lactone, e.g. ⁇ -caprolactone, can be added into the mixture of hydroxy acid monomers.
- mandelic acid can be added. The above percentage amounts are calculated on the total monomer quantity.
- Resins with star shaped structures can be prepared by using polyfunctional alcohols, such as pentaerythritol. Copolymerisation of pentaerythritol (PE), lactic acid (LA) and itaconic acid (IT) by a condensation reaction yields a polyester resin, which comprises the following construction units, however not excluding other possible structures:
- Elastic resins of star shaped structure can be prepared by copolymerisation of multifunctional alcohols, such as pentaerythritol (PE), lactic acid (LA), itaconic acid (IT) and ⁇ -caprolactone (CL) by a condensation reaction.
- PE pentaerythritol
- LA lactic acid
- IT itaconic acid
- CL ⁇ -caprolactone
- the properties of the resin can be adjusted by changing the ratios of the monomers used.
- the molar mass can be adjusted by changing the pentaerythritol-lactic acid ratio, and the crosslink density can be adjusted by changing the lactic acid-itaconic acid ratio.
- the elasticity of the resin, its degree of rubbery properties can be adjusted by changing the resin composition, i.e. altering the amount of caprolactone.
- Structurally linear crosslinkable resins can be prepared by using difunctional alcohols, such as 1,4-butanediol (BD). Copolymerising it with lactic acid (LA) and itaconic acid (IT) in a condensation reaction yields a polyester resin, which comprises the following structural elements, however not excluding other possible structures:
- crosslinking structures are achieved when polymerization is performed in two stages: In the first stage, the polycondensation is performed, and in the second stage, the end- groups are, partly or entirely, treated by unsaturated compound for example profitably with methacrylic anhydride, when for example the following structural elements are attained, however not excluding other possible ways to modify end-groups: o I
- CH 2 C-C Fo- CH- G3- O- CH 2 - C- CH 2 - O-
- the properties of the resin can be adjusted by changing the ratios of the monomers used.
- the molar mass can be tailored by changing the butanediol-lactic acid ratio, and the crosslink density can be adjusted by altering the lactic acid-itaconic acid ratio.
- part of the lactic acid can be replaced with caprolactone, whereby the elasticity of the resin will increase.
- the polycondensation of lactic acid is an equilibrium reaction. In order for the polymerisation to proceed, the reaction equilibrium should be pushed to the side of the products. To move the equilibrium to the right, especially at the end of the reaction, is usually difficult, because the condensation water escapes extremely slowly when the viscosity of the reaction mixture increases.
- condensation polymerisation of lactic acid is usually limited to preparing polymers of low molar mass, typically 5000-20000 g/mole, (also called lactic acid oligomers).
- the number average molar mass of polyesters should be at least 25 000-40 OOOg/mole for the product to have useful physical properties.
- Remarkable invention concomitant to the method is, that surprisingly, compositions according to the invention are possible to manufacture even without any reduced pressure which enables highly easy and advantageous technical manufacture.
- This kind of manufacture is possible, because the crosslinking prepolymer does not always need to be in a high molar mass level, at which an application along with the method is possible, where reduced pressure is not used or only used slightly in the condensation reaction.
- this method has an advantage that the vaporisation of the low molecular components is not so drastic, for example, the formation of lactide is minor in the case of lactic acid condensation.
- the advantages of the present invention can be regarded to be that high molar masses in polymerising the resin are not strived at. Typically, the molar masses are between 500 and 10000 g/mole. Further, because the subreactions are based on reaction of the double bonds and not on subreaction of free end-groups, it is considered that bringing the reactions of the end-groups of the monomers in the reaction mixture to an end is not critical for this process. Hereby substantial process technical advantages are achieved, such as shorter polymerisation times, lower polymerisation temperatures, and easier low pressure conditions. An advantage of the invention is also that no solvents are needed in the polymerisation.
- the method for manufacture in the invention it is possible to decrease formation of the side product, lactide, due to the monomer composition and lower polymerisation temperatures. Further, because the crosslinking reaction and the crosslink density depend primarily on opening of the double bonds, and not on the molar mass of the prepolymer, or on defined exact stoichiometric ratios between end-groups, the method gives the possibility to use also "food grade” or less refined and purified lactic acid.
- the polycondensation reaction is autocatalysed by the acid groups in the monomers.
- concentration of acid groups decreases, however, and the reaction slows down.
- a catalyst in the polyesterification usually 0.1 ...0.5 weight %.
- protonic acids for instance protonic acids, Lewis acids, organometallic compounds, metal oxides and metal salts of titanium, tin, zirconium and lead can be used as catalysts.
- inhibitors added to the reaction mixture react with radicals to form inactive molecules. Thus a premature curing of the resin during the polycondensation reaction is blocked, and also the work time during application is prolonged. Due to the inhibitors it is further possible to extend the storage time of the polyester resins by several months or even years. Most commonly used inhibitors are quinones (e.g. p-benzoquinone, hydroquinone and 1 ⁇ -naphthoquinone), aromatic nitro-compounds (tri-nitrobenzene), sulphur, metal halides and copper compounds.
- quinones e.g. p-benzoquinone, hydroquinone and 1 ⁇ -naphthoquinone
- aromatic nitro-compounds tri-nitrobenzene
- sulphur metal halides and copper compounds.
- inhibitors are such compounds that do not contain hydroxyl groups that might react with the monomers of the reaction mixture.
- Such are p- benzoquinone, 1,4-naphthoquinone and 2,5-diphenyl-p-benzoquinone.
- the amount of inhibitors is typically 0.01 ...0.1 weight % of the resin.
- an -OH end-functionalised prepolymer is typically formed (or in the alternative procedure -COOH end-functionalised).
- These -OH groups can be converted, partly or entirely, to reactive double bonds by adding unsaturated acid, acid anhydride, acid chloride, isocyanate compound, alcohol or epoxy compound to the reactor.
- acid anhydride typical reaction time is 3 hours at temperature of 160°C, when anhydride is added directly to the condensation reactor. Treatment provides reactive oligomer with significant amount of double bonded end-groups.
- polyesterification is carried out as a bulk polymerisation in the melt, whereby water formed as a condensation product can be removed by leading a dry inert gas into the polymer melt with simultaneous mixing. Abstraction of water can also be improved by using vacuum, whereby the pressure is decreased step-wise.
- the polyesterification is started at a temperature of about 90 0 C, which is gradually increased to 180 0 C. The pressure is correspondingly decreased step-wise between 500 and 30 mbar, and the condensation water is continuously removed by nitrogen. At the end of the polyesterification the fraction with a low molar mass can be removed, if desired, from the reaction mixture by decreasing the pressure further, whereby the aforementioned fraction is distilled off.
- the polyesterification is preferably performed in the presence of a catalyst, whereby according to one preferable embodiment the catalysts used are typical polyesterification catalysts.
- Such catalysts are, e.g., salts, or alkyl or alkoxy compounds of aluminium, iron, tin, titanium or zinc.
- a polyester resin prepared in the way as described above can further be blended with well- known fillers, reinforcements and thixotropic materials. Typical fillers and reinforcing agents are talcum, wollastonite, chalk, glass, bioactive glass, hydroxy apatite, quartz and silicates, wood flour, jute, hemp, cellulose, starch, cotton, flax, graphite, aluminium hydroxide, carbon black and different pigments such as titanium dioxide.
- bioactive glass, hydroxyl apatite, carbon nanofibers, nanoclays such as montmorillonite or microsilica.
- polyester resins flow rather easily especially on vertical surfaces if they do not have thixotropic properties.
- the most common agent giving thixotrophy is a specially made silicon dioxide. Its effect is based on hydrogen bridges between the hydroxyl groups of silicon dioxide and the polyester molecules. These hydrogen bridges increase the viscosity of the resin when the resin is not handled, and thus the flowing is decreasing. Thixotropic additives make the cured resin slightly opaque.
- Crosslinking of a low molar mass resin to a high molar mass polymer changes, and usually improves, its physical properties compared to the uncured resin. Especially the temperature range of the polymer is widened, and the barrier properties are improved. The improved properties are especially seen above theglass transition temperature.
- Crosslinking of the resin as described in the invention can be performed by forming from the resin a polymer film by any known film formation method and equipment, which is suitable for making a polymer film (extrusion, dispersion, spray coating), or by making a formed object using the earlier mentioned traditional processing methods for thermoset resins, such as compression and transfer moulding, RIM injection moulding and pultrusion.
- a film can be made on the surface of the material to be coated, such as paper, cardboard, wood, polymer, glass, metal or other material, by any known film formation method and equipment, which is suitable for making a polymer film on the surface of a material (extrusion, dispersion, spray coating).
- the resin may be cured by heat, light, by radiation or a combination of these in an apparatus adapted for this. The curing can take place immediately after film formation before application, or after application.
- the reaction of the double bonds of the resin, or the crosslinking is initiated by producing radicals in the resin using different radical forming compounds for example organic peroxy compounds, such as diazyl peroxides, peroxy esters, peroxy dicarbonates, monoperoxy carbonates, diperoxy ketals, dialkyl peroxides, sulfonyl peroxides, ketone peroxides, and, peroxy carboxylic acids.
- organic peroxy compounds such as diazyl peroxides, peroxy esters, peroxy dicarbonates, monoperoxy carbonates, diperoxy ketals, dialkyl peroxides, sulfonyl peroxides, ketone peroxides, and, peroxy carboxylic acids.
- Examples could be dibenzoyl peroxide, di(2,4-dichlorobenzoyl)peroxide, di-t-butyl peroxide, diacetyl peroxide, dilauroyl peroxide, didekanoyl peroxide, di-isononanoyl peroxide, succinic acid peroxide, acetyl cyclohexanesulfonyl peroxide, m-chloroperbenzoic acid, tert-butyl perbenzoate, tert-amylperbenzoic acid, and tert-butylperoxy maleic acid.
- Further inorganic peroxides can be used, e.g. hydrogen peroxide, oxygen, ozone, azo compounds, redox initiators, light initiators, polymeric peroxides, and other means to produce radicals and combinations of these.
- curing temperatures that can be used may be ambient or higher depending on the mechanisms of radical formation.
- the curing of the resin can be speeded up and the curing temperature be decreased by adding accelerators before curing of the resin.
- Accelerators that can be used are, e.g., metal compounds, such as cobalt compounds, organic amines or other known accelerators. Accelerators, such as cobalt octoate and naphthenate, and amine accelerators can be used dissolved either in a suitable plasticiser or solvent or as such.
- a typical dosing is 0.015 ...0.06 weight % cobalt or other metal, and 0.1 ...0.4 weight % amine, depending on the degree of acceleration and the resin quality.
- the reactions of the double bonds of the resin, or crosslinking sensitivity and rate can be adjusted by the use of inhibitors already in the condensation polymerisation, or these can be added to the resin after the condensation polymerisation
- the inhibitors react with the radicals forming inactive molecules. By this premature curing of the resin is hindered and the working time is prolonged. After the inhibitors are exhausted (or reacted with the radicals) polymerisation and curing of the resin commences.
- the polymer resin in the manufacture of the crosslinked biodegradable polymer coating the polymer resin can be cured by letting its double bonds react with each other, that is by homopolymerisation, as described above or alternatively possible mechanism is based on a reaction of double bond with hydrogen from the polymer chain and formation of new carbon-carbon bond. Additionally, curing can be achieved also by using a reactive macromonomer together with the polymer resin, whereby the double bonds of the different compounds react with each other forming a crosslinked polymer with a network structure.
- a reactive monomer, or reactive macromonomer, together with the polymer resin as according to the method, of this invention, the crosslink density can be affected and elastic, rubber like materials can be achieved, and the viscosity of the resin can be reduced.
- polyester resins can be used as reactive macromonomers.
- These elastic resins of linear structure can be prepared by copolymerising difunctional alcohols, such as butanediol (BD), lactic acid (LA), itaconic acid (IT) and f.-caprolactone (CL) in a condensation reaction.
- difunctional alcohols such as butanediol (BD), lactic acid (LA), itaconic acid (IT) and f.-caprolactone (CL)
- the polymerisation was performed like in Example 1, but the amounts of the ingredients were 846.3 g of aqueous L-Iactic acid (86 mole-%), 66.2 g of itaconic acid (6 mole-%), 67.4 g of ⁇ - caprolactone (6 mole-%), 20.1 g of pentaerythritol (2 mole-%) and 0.39 g of tin(II) octoate, and the polymerisation time was 26 hours.
- the M n value of the obtained polymer was 2300 g/mole, measured with the SEC equipment, and its M w value 7100 g/mole compared to polystyrene standards, and thus the molar mass distribution was 3.1.
- DSC analysis revealed that the glass transition temperature of the polymer was 26 °C, and no melting peak was observed.
- FTIR Fastier Transform Infrared Spectroscopy
- the M n value of the obtained polymer was 2800 g/mole, measured with the SEC equipment, and its M w value 7600 g/mole compared to polystyrene standards, and thus the molar mass distribution was 2.7.
- DSC analysis revealed that the glass transition temperature of the polymer was 18 0 C, and no melting peak was observed.
- FTIR Fastier Transform Infrared Spectroscopy
- the polymerisation was performed as in Example 1 , but the amounts of ingredients were 401.0 g of aqueous lactic acid (82 mole-%), 54.9 g of itaconic acid (9 mole-% ), 44.1 g of 1,4- butanediol (9 mole-% ) and 0.22 g of tin(II) octoate, and the polymerisation time was 27 hours.
- the M n value of the obtained polymer was 2100 g/mole, measured with the SEC equipment, and its M w value 4100 g/mole compared to polystyrene standards, and thus the molar mass distribution was 1.9.
- DSC analysis revealed that the glass transition temperature of the polymer was 9 °C, and no melting peak was seen.
- FTIR Fastier Transform Infrared Spectroscopy
- the polymerisation was performed as in Example 1, but the amounts of the ingredients were 55.7 g of aqueous L-lactic acid (13 mole-%), 121.9 g of itaconic acid (25 mole-%), 248.3 g of ⁇ -caprolactone (50 mole-% ), 74.1 g of 1,4-butanediol (13 mole-%) and 0.18 g of tin(II) octoate, the polymerisation time being 26 hours.
- the M n value of the obtained polymer was 3000 g/mole and the M w value 9200 g/mole, compared to polystyrene standards, and thus the molar mass distribution was 3.1.
- DSC analysis gave a glass transition temperature of -49 0 C, and no melting peak was observed.
- Example 1 To the polyester resin according to Example 1, an amount of 20 weight % of the macromonomer according to Example 5 was blended in a melting mixer at a temperature of 90 °C for two minutes, after which 2 weight % di-tert-butylperoxide (Trigonox B) was added. After two minutes of mixing 1 mm thick films were compression moulded at 175 °C. The films were cured in a heating chamber at a temperature of 125 0 C for 1,2 and 4 days, whereby a degree of crosslinking of 89% (1 day), 86% (2 days), and 91 % (4 days) were obtained. The glass transition temperatures of these crosslinked polymers were 33 °C, 39 °C and 42 °C, respectively.
- Trigonox B di-tert-butylperoxide
- Example 5 To the polyester resin according to Example 1 (80 weight % ) the macromonomer according to Example 5 (20 weight %) was blended in a melting mixer at a temperature of 90 0 C for two minutes, after which 2 weight % di-tert-butylperoxide (Trigonox B) was added. After two minutes of mixing a 1 mm thick film was compression moulded at 175 °C. The films were cured at a temperature of 175 0 C for 12 minutes, yielding a degree of crosslinking of 85 %.
- Trigonox B di-tert-butylperoxide
- the modulus, tensile strength and elongation of the cured film were 31 MPa, 6 MPa and 148 %, respectively.
- Example 8 Use of a reactive macronionomer at crosslinking of a poly(lactic acid-itaconic acid) resin cardboard coating
- polyester 1 80 weight % was blended the reactive macronionomer 1 (20 weight % ) in a melting mixer at a temperature of 90 °C for two minutes, after which 2 weight % di-tert- butylperoxide (Trigonox B) was added. After 2 min mixing a cardboard was coated with the polymer and cured in a compression mould at 175 0 C for 1, 3, 6 and 12 min. The formed coatings were clear, had a hard surface and were flexible.
- Trigonox B di-tert- butylperoxide
- the temperature was evenly increased at a rate of 15°C/h to 180 0 C, where it was kept during the whole polymerisation. Bubbling of nitrogen was continued throughout the polymerisation and the formed water was collected as it evolved. Total polymerisation time was 11 hours.
- the product resin was hard, clear but brittle, yellowish in colour and it was observed to crosslink by radicals.
- Example 14 Polymerisation was performed as in Example 3, but the amounts of ingredients were following: 85.2 g of L-lactic acid (78 mole-%), 25.9 g of itaconic acid (16.5 mole-%), 1.4 g of pentaerythritol (0.8 mole-%), 25 g of betulin (4.7 mole-%) and 0.0375g of tin(II)octoate. Total polymerisation time was 20 hours. As product, was obtained hard bittle browish yellow mass, which was end-functionalised according to the example 11 and finally crosslmked by radicals. Example 14.
- Example 8 Polymerisation was performed as in Example 8, but the amounts of ingredients were 227.3 g of L-lactic acid (99mole-%), 3.1 g of pentaerythritol (1 mole-%) and 0.1 g of tin(II)octoate. Time of polymerisation was 19 hours. As product, was obtained clear hard and brittle mass, which as end-functionalised according to Example 11 crosslinked by radicals to hard, and both water and grease resistant material.
- Example 8 To a polyester resin according to Example 8 was blended 2 wt-% of bis(tert- butyl ⁇ eroxyisopropyl)benzene (Perkadox 14) in a melting mixer at a temperature of 8O 0 C.
- Perkadox 14 bis(tert- butyl ⁇ eroxyisopropyl)benzene
- Example 1 To a polyester resin according to Example 1 was blended 5 wt-% of 1,4-butanediol- dimethacrylate and 2 wt-% of bis(tert-butylperoxyisopropyl)benzene (Perkadox 14) in a melting mixer at a temperature of 8O 0 C. After two minutes of mixing the blend was compression moulded to 2 mm thick films at a temperature of 17O 0 C using times 6, 8, 12 min whereat 36, 37, 42wt-% crosslinking degrees alias gel contents were obtained.
- Perkadox 14 bis(tert-butylperoxyisopropyl)benzene
- Example 11 To a polyester resin according to Example 11 was blended 1 wt-% of bis(tert- butylperoxyisopropyl)benzene (Perkadox 14) in a melting mixer at a temperature of 7O 0 C. After two minutes of mixing the blend was compression moulded to 2 mm thick films at a temperature of 15O 0 C using time of 2 min whereat 85 wt-% crosslinking degree alias gel content was obtained. Crosslinked polymer was clear, smooth at surface and extremely tough, in addition, it was observed to resistant to water and oily compounds.
- Perkadox 14 bis(tert- butylperoxyisopropyl)benzene
- Composite of polyester resin and cotton was prepared as in Example 18, but the cotton was used instead of the glass fiber.
- Different composites was prepared by adding the amount of cotton layers, 2-, 3-, 4-, 6-, 8-layered plates, whereat the polyester resin impregnated through the cotton layers entirely.
- Composite plates were smooth at the surface, and tough and stiff.
- Example 21 To an end-functionalised polyester resin according the Example 11 was blended 20 wt-% of bioactive glass in a melt mixer at the temperature of 70 0 C for 1 minute and 1 wt-% of bis(tert-butylperoxyisopropyl)benzene (Perkadox 14) was added and the mixing was continued another 2 minutes. From the mixture was compression moulded 2 mm thick films at 16O 0 C for 1 min whereat an even hard composite plate was obtained which is resistant to water and oily compound.
- Perkadox 14 bis(tert-butylperoxyisopropyl)benzene
- Example 11 To an end-functionalised polyester resin according the Example 11 was blended 1 wt-% of bis(tert-butylperoxyisopropyl)benzene (Perkadox 14) in a melt mixer at the temperature of 70 0 C for 2 minute. The mixture was impregnated to hard cellulose board by compression mould using processing temperature of 80 0 C. The plate contained 85 wt-% of polyester resin and 15 wt-% of cellulose. The crosslinking was done at 150 0 C for 2 minutes. The surface of the plate was smooth and clear, in addition, the plate was hard and persistent.
- Perkadox 14 bis(tert-butylperoxyisopropyl)benzene
- a methacrylated polyester resin according the Example 11 was blended 20 wt-% of chopped glass fiber in a melt mixer at the temperature of 70 0 C for 2 minute, 1 wt-% of bis(tert-butylperoxyisopropyl)benzene (Perkadox 14) was added and the mixing was continued for 1 minutes. Some of the resin mixture was put into Teflon cup mould and the mould was put in the oven at 80 0 C for 5 minutes. The other part of the mould was pressed on top of the mould which was in the oven. The crosslinking was done by keeping the mould system in the heating chamber at 160 0 C 5 minutes, whereat a hard and smooth surfaced, water and grease resistant cup was produced.
- Perkadox 14 bis(tert-butylperoxyisopropyl)benzene
- Example 11 To an end-functionalised polyester resin according the Example 11 was blended 1 wt-% of bis(tert-butylperoxyisopropyl)benzene (Perkadox 14) in a melt mixer at the temperature of 70 0 C for 2 minute. The mixture was applied as a melt on the surface of the steel plate; the other plate was pressed on the top of the melt resin. The crosslinking was performed in the heating chamber, where the layer plate was held at 160 °C for 5 minutes.
- Perkadox 14 bis(tert-butylperoxyisopropyl)benzene
- Example 24 Redox crosslinking A resin according to Example 10 was end-functionalised according to Example 11. To the methacrylated polyester resin was blended 1.1 wt-% of dibentsoyl peroxide and 2 wt-% of N,N-dimethyl-p-toluidine at room temperature. After 1.5 hours a crosslinked elastic and stiff polyester resin was produced.
- a polyester resin according to Example 11 was applied on the surface of veneer boards. Five boards were placed on top of each other and pressed against each other by compression mould at a temperature of 150 0 C for 5 minutes. A multi-layered veneer-like plate was obtained.
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Abstract
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Also Published As
Publication number | Publication date |
---|---|
US8563664B2 (en) | 2013-10-22 |
CN101098908B (en) | 2016-04-06 |
CN101098908A (en) | 2008-01-02 |
FI122108B (en) | 2011-08-31 |
EP1863864A1 (en) | 2007-12-12 |
FI20041476A (en) | 2006-05-18 |
US20080004369A1 (en) | 2008-01-03 |
FI20041476A0 (en) | 2004-11-17 |
EP1863864A4 (en) | 2009-10-28 |
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