WO2006021032A1 - Potting process for membrane filtration modules - Google Patents
Potting process for membrane filtration modules Download PDFInfo
- Publication number
- WO2006021032A1 WO2006021032A1 PCT/AU2005/001265 AU2005001265W WO2006021032A1 WO 2006021032 A1 WO2006021032 A1 WO 2006021032A1 AU 2005001265 W AU2005001265 W AU 2005001265W WO 2006021032 A1 WO2006021032 A1 WO 2006021032A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- potting
- membranes
- mould
- pot
- potting material
- Prior art date
Links
- 238000004382 potting Methods 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000005374 membrane filtration Methods 0.000 title description 2
- 239000000463 material Substances 0.000 claims abstract description 24
- 239000012528 membrane Substances 0.000 claims abstract description 24
- 238000001914 filtration Methods 0.000 claims abstract description 10
- 239000000706 filtrate Substances 0.000 claims description 6
- 230000004888 barrier function Effects 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/02—Hollow fibre modules
- B01D63/021—Manufacturing thereof
- B01D63/022—Encapsulating hollow fibres
- B01D63/0221—Encapsulating hollow fibres using a mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/02—Hollow fibre modules
- B01D63/021—Manufacturing thereof
- B01D63/022—Encapsulating hollow fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D65/00—Accessories or auxiliary operations, in general, for separation processes or apparatus using semi-permeable membranes
Definitions
- the present invention relates to a potting process and a pot formed thereby and more particularly to a process and a pot for potting membranes used in filtration systems.
- Known potting systems pot the ends of the membranes, usually hollow fibres, in potting material surrounded by a plastic or nylon potting sleeve which is used to retain the potting material as well as provide formations for connection to other element such as headers, manifolds, piping and the like.
- These formations can take the form of threads, slots, grooves, flanges and the like.
- porous hollow membranes including the steps of: providing a potting mould having details formed in its surface to allow co- operation with other components; positioning ends of said membranes in said mould; filling said mould with potting material; allowing said potting material to at least partially cure; and removing pot formed from said potting material from said mould.
- the present invention provides a potting process for forming a pot including potting material to sealingly support hollow porous membranes in a filtration module wherein the pot forms a barrier between a feed side and a filtrate side of said membranes and wherein no element forming part of the module is required to retain the potting material.
- the present invention provides a filtration module comprising a pot including potting material to sealingly support hollow porous membranes in said filtration module wherein the pot forms a barrier between a feed side and a filtrate side of said membranes and wherein no element forming part of the module is required to retain the potting material.
- the pot includes details formed in its surface to allow co ⁇ operation with other components.
- the other components include elements for mounting the membranes and/or for fluid communication with the membranes.
- Figure 1 shows a schematic sectional elevation view of the prior art form of potting mould presently used
- Figure 2 shows a similar view to Figure 1 of the potting mould to be used
- the known potting method consists of loading a bundle of membranes 5 into a mould 6 containing a potting sleeve 7 having details such as grooves 8 for co-operation with other system components. Potting material 9 is then introduced around the membrane bundle 5 (or vice versa) to thereby creating the pot.
- the mould 6 does not contain the sleeve 7 and the required details 8 are formed directly into the surface of the mould 6.
- potting material 9 is contained by the mould 6 which may have details 8 in its surface such that the potting material 9 takes the negative shape of the mould 6.
- the details 8 shaped directly on the outside of the pot may be used for connection to other flow, mounting or associated components.
- An insert (not shown) may be inserted into one of the details 8 to form a protrusion in the
- mould 6 to provide increased strength to the pot at selected critical points.
- the removal of the potting sleeve provides savings in componentry while also avoiding the interface problems between the sleeve and the pot which may lead to contamination of filtrate.
Abstract
A process for potting porous hollow membranes (5) including the steps of: providing a potting mould (6) having details (8) formed in its surface to allow co-operation with other components; positioning ends of the membranes in the mould (6); filling the mould (6) with potting material (9); allowing the potting material (9) to at least partially cure; and removing the pot formed from the potting material (9) from the mould (6). A filtration module including a pot formed by the process is also disclosed.
Description
POTTING PROCESS FOR MEMBRANE FILTRATION MODULES
TECHNICAL FIELD
The present invention relates to a potting process and a pot formed thereby and more particularly to a process and a pot for potting membranes used in filtration systems.
BACKGROUND OF THE INVENTION
Known potting systems pot the ends of the membranes, usually hollow fibres, in potting material surrounded by a plastic or nylon potting sleeve which is used to retain the potting material as well as provide formations for connection to other element such as headers, manifolds, piping and the like. These formations can take the form of threads, slots, grooves, flanges and the like.
One problem found in most filtration systems is that connections between various components of the system, which are not totally sealed, can lead to ingress of contaminated material, which in turn can lead to unwanted contamination of the filtrate.
This problem can manifest itself in the potting arrangement described above where there is not a tight seal between the potting sleeve and the potting
material.
DISCLOSURE OF THE INVENTION It is an object of the present invention to overcome or ameliorate at least one of the disadvantages of the prior art, or to provide a useful alternative.
According to the present invention there is provided a process for potting
porous hollow membranes including the steps of: providing a potting mould having details formed in its surface to allow co- operation with other components;
positioning ends of said membranes in said mould; filling said mould with potting material; allowing said potting material to at least partially cure; and removing pot formed from said potting material from said mould. According to another aspect, the present invention provides a potting process for forming a pot including potting material to sealingly support hollow porous membranes in a filtration module wherein the pot forms a barrier between a feed side and a filtrate side of said membranes and wherein no element forming part of the module is required to retain the potting material. According to another aspect, the present invention provides a filtration module comprising a pot including potting material to sealingly support hollow porous membranes in said filtration module wherein the pot forms a barrier between a feed side and a filtrate side of said membranes and wherein no element forming part of the module is required to retain the potting material.
Preferably, the pot includes details formed in its surface to allow co¬ operation with other components. For preference, the other components include elements for mounting the membranes and/or for fluid communication with the membranes.
BRIEF DESCRIPTION OF THE DRAWINGS A preferred embodiment of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
Figure 1 shows a schematic sectional elevation view of the prior art form of potting mould presently used; and
Figure 2 shows a similar view to Figure 1 of the potting mould to be used
with the present invention.
DESCRIPTION OF PREFERRED EMBODIMENT
Referring to Figure 1 of the drawings the known potting method consists of loading a bundle of membranes 5 into a mould 6 containing a potting sleeve 7 having details such as grooves 8 for co-operation with other system components. Potting material 9 is then introduced around the membrane bundle 5 (or vice versa) to thereby creating the pot.
Referring to Figure 2 showing an embodiment of the potting method according to the invention, the mould 6 does not contain the sleeve 7 and the required details 8 are formed directly into the surface of the mould 6. The
potting material 9 is contained by the mould 6 which may have details 8 in its surface such that the potting material 9 takes the negative shape of the mould 6. In this way the details 8 shaped directly on the outside of the pot may be used for connection to other flow, mounting or associated components. An insert (not shown) may be inserted into one of the details 8 to form a protrusion in the
mould 6 to provide increased strength to the pot at selected critical points.
The removal of the potting sleeve provides savings in componentry while also avoiding the interface problems between the sleeve and the pot which may lead to contamination of filtrate.
It will be appreciated that further embodiments and exemplifications of the invention are possible without departing from the spirit or scope of the invention described.
Claims
1. A process for potting porous hollow membranes including the steps of: providing a potting mould having details formed in its surface to allow co¬ operation with other components;
positioning ends of said membranes in said mould; filling said mould with potting material; allowing said potting material to at least partially cure; and removing pot formed from said potting material from said mould.
2. A potting process according to claim 1 wherein said other components include elements for mounting said membranes.
3. A potting process according to claim 1 or 2 wherein said other components include elements for fluid communication with said membranes.
4. A potting process for forming a pot including potting material to sealingly support hollow porous membranes in a filtration module wherein the pot forms a barrier between a feed side and a filtrate side of said membranes and wherein no element forming part of the module is required to retain the potting material.
5. A filtration module comprising a pot including potting material to sealingly support hollow porous membranes in said filtration module wherein the pot forms a barrier between a feed side and a filtrate side of said membranes and wherein no element forming part of the module is required to retain the potting material.
6. A filtration module according to claim 5 wherein in said pot includes
details formed in its surface to allow co-operation with other components.
7. A potting process according to claim 6 wherein said other components
include elements for mounting said membranes.
8. A potting process according to claim 6 or 7 wherein said other components include elements for fluid communication with said membranes.
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/574,150 US20080011675A1 (en) | 2004-08-23 | 2005-08-23 | Potting process for membrane filtration modules |
| NZ553177A NZ553177A (en) | 2004-08-23 | 2005-08-23 | Potting process for potting porous hollow filtration membranes to make membrane filtration modules |
| JP2007528508A JP2008510601A (en) | 2004-08-23 | 2005-08-23 | Membrane filtration module potting method |
| CA002577532A CA2577532A1 (en) | 2004-08-23 | 2005-08-23 | Potting process for membrane filtration modules |
| AU2005276940A AU2005276940B2 (en) | 2004-08-23 | 2005-08-23 | Potting process for membrane filtration modules |
| EP05773355A EP1807176A4 (en) | 2004-08-23 | 2005-08-23 | Potting process for membrane filtration modules |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2004904791 | 2004-08-23 | ||
| AU2004904791A AU2004904791A0 (en) | 2004-08-23 | Potting process for membrane filtration modules |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2006021032A1 true WO2006021032A1 (en) | 2006-03-02 |
Family
ID=35967109
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/AU2005/001265 WO2006021032A1 (en) | 2004-08-23 | 2005-08-23 | Potting process for membrane filtration modules |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20080011675A1 (en) |
| EP (1) | EP1807176A4 (en) |
| JP (1) | JP2008510601A (en) |
| CN (1) | CN100551499C (en) |
| CA (1) | CA2577532A1 (en) |
| MY (1) | MY146704A (en) |
| NZ (1) | NZ553177A (en) |
| WO (1) | WO2006021032A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| HUE045642T2 (en) | 2010-04-30 | 2020-01-28 | Evoqua Water Tech Llc | Fluid flow distribution device |
| JP6016184B2 (en) * | 2012-02-03 | 2016-10-26 | 三菱レイヨン株式会社 | Resin injection jig |
| WO2014004645A1 (en) * | 2012-06-28 | 2014-01-03 | Siemens Industry, Inc. | A potting method |
| AU2013324056B2 (en) | 2012-09-26 | 2017-11-16 | Evoqua Water Technologies Llc | Membrane securement device |
| EP3052221B1 (en) | 2013-10-02 | 2022-12-14 | Rohm & Haas Electronic Materials Singapore Pte. Ltd | Device for repairing a membrane filtration module |
| US10322375B2 (en) | 2015-07-14 | 2019-06-18 | Evoqua Water Technologies Llc | Aeration device for filtration system |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002081065A1 (en) * | 2001-04-04 | 2002-10-17 | U.S. Filter Wastewater Group, Inc. | Potting method |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5631802U (en) * | 1979-08-15 | 1981-03-28 | ||
| JPS60144903U (en) * | 1984-03-06 | 1985-09-26 | 株式会社クラレ | filtration element |
| CA1258436A (en) * | 1984-08-01 | 1989-08-15 | Michael A. Smoot | Mat structure for use in filtration devices |
| JPS61222510A (en) * | 1985-03-28 | 1986-10-03 | Nitto Electric Ind Co Ltd | Hollow yarn membrane module and its preparation |
| JPH0657300B2 (en) * | 1985-07-27 | 1994-08-03 | 三菱レイヨン株式会社 | Fixing end of hollow fiber bundle |
| JPH09117642A (en) * | 1995-10-25 | 1997-05-06 | Nagayanagi Kogyo Kk | Hollow fiber membrane module |
| WO2001060502A1 (en) * | 2000-02-17 | 2001-08-23 | Gambro Dialysatoren Gmbh & Co. Kg | Filter comprising membranes made of hollow fibers |
| AU2004266445B2 (en) * | 2003-08-25 | 2010-04-22 | Pall Corporation | Filtering device and replaceable filter cartridge |
-
2005
- 2005-08-23 CA CA002577532A patent/CA2577532A1/en not_active Abandoned
- 2005-08-23 WO PCT/AU2005/001265 patent/WO2006021032A1/en active Application Filing
- 2005-08-23 CN CNB2005800279593A patent/CN100551499C/en not_active Expired - Fee Related
- 2005-08-23 US US11/574,150 patent/US20080011675A1/en not_active Abandoned
- 2005-08-23 NZ NZ553177A patent/NZ553177A/en not_active IP Right Cessation
- 2005-08-23 EP EP05773355A patent/EP1807176A4/en not_active Withdrawn
- 2005-08-23 JP JP2007528508A patent/JP2008510601A/en active Pending
-
2007
- 2007-02-13 MY MYPI20070214A patent/MY146704A/en unknown
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002081065A1 (en) * | 2001-04-04 | 2002-10-17 | U.S. Filter Wastewater Group, Inc. | Potting method |
Also Published As
| Publication number | Publication date |
|---|---|
| MY146704A (en) | 2012-09-14 |
| EP1807176A4 (en) | 2009-04-29 |
| JP2008510601A (en) | 2008-04-10 |
| US20080011675A1 (en) | 2008-01-17 |
| CN100551499C (en) | 2009-10-21 |
| NZ553177A (en) | 2010-12-24 |
| CA2577532A1 (en) | 2006-03-02 |
| CN101094714A (en) | 2007-12-26 |
| EP1807176A1 (en) | 2007-07-18 |
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