WO2006015439A1 - Apparatus for holding and anchoring refractory concrete type linings - Google Patents

Apparatus for holding and anchoring refractory concrete type linings Download PDF

Info

Publication number
WO2006015439A1
WO2006015439A1 PCT/AU2005/001204 AU2005001204W WO2006015439A1 WO 2006015439 A1 WO2006015439 A1 WO 2006015439A1 AU 2005001204 W AU2005001204 W AU 2005001204W WO 2006015439 A1 WO2006015439 A1 WO 2006015439A1
Authority
WO
WIPO (PCT)
Prior art keywords
anchor
cleat
foot portion
lining
foot
Prior art date
Application number
PCT/AU2005/001204
Other languages
French (fr)
Other versions
WO2006015439A9 (en
Inventor
Graham Millar
Original Assignee
Antec Engineering Pty Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2004904525A external-priority patent/AU2004904525A0/en
Application filed by Antec Engineering Pty Limited filed Critical Antec Engineering Pty Limited
Priority to AU2005270747A priority Critical patent/AU2005270747B2/en
Publication of WO2006015439A1 publication Critical patent/WO2006015439A1/en
Publication of WO2006015439A9 publication Critical patent/WO2006015439A9/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/14Supports for linings
    • F27D1/141Anchors therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/10Monolithic linings; Supports therefor

Definitions

  • This invention relates to refractory concrete type linings for furnaces and in particular, relates to the component devices or apparatus for holding and anchoring the lining to the surface of the furnace.
  • refractory concrete type linings can also find utility in any situation where concrete type linings are required to be applied to similar or other type surfaces. Therefore, reference to refractory concrete type linings is also meant to encompass any similar material where, by suitable modification if necessary, the invention can also be utilised.
  • Such refractory linings are used in industry for a variety of reasons including thermal insulation, abrasion resistance and general steelwork protection for vessel components in a variety of process applications.
  • the concrete type linings are generally constructed with the use of individual anchors which are fitted to the internal wall surface of a furnace or on the outside surfaces of pipes.
  • the individual anchors are welded to the internal surface of the furnace or outside surface of the pipes and need to be removed and replaced when it is time to replace the lining. It has been found that it is. inconvenient to remove and install the welded anchors and it would be advantageous to provide an anchor apparatus which enabled the lining to be applied and anchored more efficiently.
  • the present invention has therefore been conceived out of the need to provide a means whereby thin refractory concrete type linings can be adhered to surfaces of furnaces, pipes or the like utilising anchor apparatus which provides greater efficiency in applying the anchoring apparatus thereto.
  • the invention provides an alternative to presently known anchors for applying such refractory concrete type linings.
  • an anchor apparatus for refractory concrete type linings said apparatus being used as one of a plurality of anchor apparatuses to adhere said refractory concrete type linings to surface of furnace, pipe or the like, said apparatus including a cleat member adapted to be fixed to the surface to which the lining is to be applied and a one piece anchor member having a foot portion adapted to be received in the cleat member and at least one ear extending away from the surface to which the lining is to be applied, wherein the foot portion has a deflection therein such that the foot portion has a spring action type grip between the cleat member and the foot portion.
  • the anchor member has two ears and is made from a single elongate length of material.
  • the anchor member is a two piece arrangement such that elongate anchor ears are fitted to a base foot which is received in the cleat.
  • FIG. 1 is a perspective view of a pair of anchor apparatus according to a preferred embodiment
  • Fig. 2 is a perspective view of a cleat used in the anchor apparatus of Fig. 1,
  • Fig. 3 is plan, side and end views of the cleat of Fig. 2;
  • Fig. 4 is plan, side and end views of the anchor used in the anchor apparatus of Fig. 1;
  • Fig. 5 is plan, side and end views of the anchor apparatus of Fig. 1 shown in assembled state;
  • Fig. 6 is a perspective view of a pair of anchor apparatus according to another preferred embodiment utilising a two piece arrangement involving a base plate,
  • Fig. 7 is plan, side and end views of the anchor's base plate used in the anchor apparatus of Fig. 6;
  • Fig. 8 is perspective views of the cleat and the cleat with the anchor's base plate fitted thereto used in the anchor apparatus of Fig. 1,
  • Fig. 9 is plan, side and end views of the anchor used in the anchor apparatus of Fig. 6;
  • Fig. 10 is plan, side and end views of the anchor apparatus of Fig. 6 shown in assembled state.
  • an anchor device 10 of a preferred embodiment which is for use with refractory concrete type linings.
  • a number of the devices 10 are welded to a furnace wall and a refractory type lining is applied to the wall over the devices 10.
  • the device 10 has a cleat 11 which is welded to the wall and is basically U shaped with the ends 12 being welded to the wall. The cleat 11 when so fixed to the wall provides an open channel 13 into which an anchor 14 is received with an interference fit.
  • the cleat 11 can be manufactured by various means such as casting or pressing from a range of various metal alloys.
  • the shape and size of the cleat can be varied appropriate to the use application.
  • the anchor 14 in this embodiment is a one piece anchor made from a single length of steel bent to shape as seen in the drawings.
  • the anchor 14 has two free ends 15 with a corrugated foot 16 which is adapted to be driven into the channel 13 of the cleat 11 and is held in place by spring action type grip between the foot 16 and the cleat 11.
  • the anchor 14 can be made in various grades of material and in a variety of shapes.
  • the foot 16 is specifically manufactured with a corrugation 17 to give the spring type grip when the anchor is driven into the channel 13.
  • the anchor device is that the cleats can be relatively easily welded to the wall without the free ends of prior art anchor devices providing difficulties.
  • the anchor 14 is easily fitted to the cleats 11 in an interference fit usually by means of a hammer or such like device.
  • the anchor 14 can also be easily removed when the lining is replaced and the cleat can remain in place if desired for the next installation.
  • Another advantage is the flexibility of the anchor when installed which provides greater prevention of damage to the lining when in use.
  • FIG. 6 to 10 of the drawings Another anchor device 20 of second preferred embodiment is illustrated in Figs. 6 to 10 of the drawings.
  • the anchor device 20 is similar to the first described embodiment in that it has a cleat 21 and an anchor 22.
  • the difference is that the anchor 22 has a corrugated base plate 23 replacing the foot 16 of the first embodiment.
  • the anchor 22 is threaded through a hole 24 in the base plate 23 with the shape of the hole 24 and the anchor 22 causing an interference fit between them to enable the anchor 22 to remain upstanding.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)

Abstract

An anchor apparatus (10) for refractory concrete type linings is disclosed. The apparatus is used as one of a plurality of anchor apparatuses to adhere refractory concrete type linings to the surface of a furnace, pipe or the like. The apparatus includes a cleat member (11) adapted to be fixed to the surface to which the lining is to be applied. A one piece anchor member has a foot portion (16) adapted to be received in the cleat member and at least one ear (15) extending away from the surface to which the lining is to be applied. The foot portion has a deflection (17) therein such that the foot portion has a spring action type grip between the cleat member and the foot portion.

Description

APPARATUS FOR HOLDING AND ANCHORING REFRACTORY CONCRETE
TYPE LININGS
This invention relates to refractory concrete type linings for furnaces and in particular, relates to the component devices or apparatus for holding and anchoring the lining to the surface of the furnace.
BACKGROUND OF THE INVENTION
Although the following description refers generally to the utilisation of a component device for anchoring a refractory concrete type lining to the surface of a furnace, pipes or the like, the anchoring device can also find utility in any situation where concrete type linings are required to be applied to similar or other type surfaces. Therefore, reference to refractory concrete type linings is also meant to encompass any similar material where, by suitable modification if necessary, the invention can also be utilised.
Such refractory linings are used in industry for a variety of reasons including thermal insulation, abrasion resistance and general steelwork protection for vessel components in a variety of process applications.
Due to harsh conditions within a furnace, the linings need to be replaced as they deteriorate over time. The concrete type linings are generally constructed with the use of individual anchors which are fitted to the internal wall surface of a furnace or on the outside surfaces of pipes.
hi some cases, the individual anchors are welded to the internal surface of the furnace or outside surface of the pipes and need to be removed and replaced when it is time to replace the lining. It has been found that it is. inconvenient to remove and install the welded anchors and it would be advantageous to provide an anchor apparatus which enabled the lining to be applied and anchored more efficiently. OBJECT OF THE INVENTION
The present invention has therefore been conceived out of the need to provide a means whereby thin refractory concrete type linings can be adhered to surfaces of furnaces, pipes or the like utilising anchor apparatus which provides greater efficiency in applying the anchoring apparatus thereto. At the very least, the invention provides an alternative to presently known anchors for applying such refractory concrete type linings.
DISCLOSURE OF THE INVENTION
According to the present invention there is provided an anchor apparatus for refractory concrete type linings, said apparatus being used as one of a plurality of anchor apparatuses to adhere said refractory concrete type linings to surface of furnace, pipe or the like, said apparatus including a cleat member adapted to be fixed to the surface to which the lining is to be applied and a one piece anchor member having a foot portion adapted to be received in the cleat member and at least one ear extending away from the surface to which the lining is to be applied, wherein the foot portion has a deflection therein such that the foot portion has a spring action type grip between the cleat member and the foot portion.
Preferably, the anchor member has two ears and is made from a single elongate length of material.
In another preferred form, the anchor member is a two piece arrangement such that elongate anchor ears are fitted to a base foot which is received in the cleat.
BRIEF DESCRIPTION OF THE DRAWINGS
Preferred embodiments of the present invention will now be described with reference to the drawings in which: Fig. 1 is a perspective view of a pair of anchor apparatus according to a preferred embodiment,
Fig. 2 is a perspective view of a cleat used in the anchor apparatus of Fig. 1,
Fig. 3 is plan, side and end views of the cleat of Fig. 2;
Fig. 4 is plan, side and end views of the anchor used in the anchor apparatus of Fig. 1;
Fig. 5 is plan, side and end views of the anchor apparatus of Fig. 1 shown in assembled state;
Fig. 6 is a perspective view of a pair of anchor apparatus according to another preferred embodiment utilising a two piece arrangement involving a base plate,
Fig. 7 is plan, side and end views of the anchor's base plate used in the anchor apparatus of Fig. 6;
Fig. 8 is perspective views of the cleat and the cleat with the anchor's base plate fitted thereto used in the anchor apparatus of Fig. 1,
Fig. 9 is plan, side and end views of the anchor used in the anchor apparatus of Fig. 6; and
Fig. 10 is plan, side and end views of the anchor apparatus of Fig. 6 shown in assembled state.
BEST MODE OF CARRYING OUT THE INVENTION
Referring to Figs. 1 to 5 of the drawings, there is illustrated an anchor device 10 of a preferred embodiment which is for use with refractory concrete type linings. A number of the devices 10 are welded to a furnace wall and a refractory type lining is applied to the wall over the devices 10. The device 10 has a cleat 11 which is welded to the wall and is basically U shaped with the ends 12 being welded to the wall. The cleat 11 when so fixed to the wall provides an open channel 13 into which an anchor 14 is received with an interference fit.
The cleat 11 can be manufactured by various means such as casting or pressing from a range of various metal alloys. The shape and size of the cleat can be varied appropriate to the use application.
The anchor 14 in this embodiment is a one piece anchor made from a single length of steel bent to shape as seen in the drawings. The anchor 14 has two free ends 15 with a corrugated foot 16 which is adapted to be driven into the channel 13 of the cleat 11 and is held in place by spring action type grip between the foot 16 and the cleat 11. The anchor 14 can be made in various grades of material and in a variety of shapes. The foot 16 is specifically manufactured with a corrugation 17 to give the spring type grip when the anchor is driven into the channel 13.
One advantage of the anchor device is that the cleats can be relatively easily welded to the wall without the free ends of prior art anchor devices providing difficulties. The anchor 14 is easily fitted to the cleats 11 in an interference fit usually by means of a hammer or such like device. The anchor 14 can also be easily removed when the lining is replaced and the cleat can remain in place if desired for the next installation. Another advantage is the flexibility of the anchor when installed which provides greater prevention of damage to the lining when in use.
Another anchor device 20 of second preferred embodiment is illustrated in Figs. 6 to 10 of the drawings. The anchor device 20 is similar to the first described embodiment in that it has a cleat 21 and an anchor 22. The difference is that the anchor 22 has a corrugated base plate 23 replacing the foot 16 of the first embodiment. The anchor 22 is threaded through a hole 24 in the base plate 23 with the shape of the hole 24 and the anchor 22 causing an interference fit between them to enable the anchor 22 to remain upstanding.

Claims

Claims
1. An anchor apparatus for refractory concrete type linings, said apparatus being used as one of a plurality of anchor apparatuses to adhere said refractory concrete type linings to surface of furnace, pipe or the like, said apparatus including a cleat member adapted to be fixed to the surface to which the lining is to be applied and a one piece anchor member having a foot portion adapted to be received in the cleat member and at least one ear extending away from the surface to which the lining is to be applied, wherein the foot portion has a deflection therein such that the foot portion has a spring action type grip between the cleat member and the foot portion.
2. An anchor apparatus according to claim 1, wherein the anchor member has two ears and is made from a single elongate length of material.
3. An anchor apparatus according to claim 1, wherein the anchor member is a two piece arrangement such that elongate anchor ears are fitted to a base foot which is received in the cleat.
4. An anchor apparatus according to claim 3 in which the anchor is threaded through a hole in the base foot with the shape of the hole and the anchor causing an interference fit between them to enable the anchor to remain upstanding.
5. An anchor apparatus according to any one of the preceding claims in which the cleat is welded to the surface to which the lining is to be applied.
6. An anchor apparatus according to any one of the preceding claims in which the cleat when fixed to the surface provides an open channel into which the anchor is received with an interference fit.
7. An anchor apparatus according to any one of the preceding claims wherein the cleat is manufactured by various means such as casting or pressing from a range of various metal alloys.
8. An anchor apparatus according to any one of the preceding claims in which the shape and size of the cleat is varied appropriate to the use application.
9. An anchor apparatus according to any one o the pr4ceding claims in which the foot is manufactured with a corrugation to give the spring type grip when the anchor is secured in the cleat.
PCT/AU2005/001204 2004-08-12 2005-08-12 Apparatus for holding and anchoring refractory concrete type linings WO2006015439A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2005270747A AU2005270747B2 (en) 2004-08-12 2005-08-12 Apparatus for holding and anchoring refractory concrete type linings

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2004904525A AU2004904525A0 (en) 2004-08-12 Anchor assembly
AU2004904525 2004-08-12

Publications (2)

Publication Number Publication Date
WO2006015439A1 true WO2006015439A1 (en) 2006-02-16
WO2006015439A9 WO2006015439A9 (en) 2006-04-27

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PCT/AU2005/001204 WO2006015439A1 (en) 2004-08-12 2005-08-12 Apparatus for holding and anchoring refractory concrete type linings

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006094342A1 (en) * 2005-03-09 2006-09-14 Antec Engineering Pty Limited Improved anchor for refractory linings
AU2006222543B2 (en) * 2005-03-09 2011-05-19 Antec Group Pty Ltd Improved anchor for refractory linings
CN105457765A (en) * 2015-06-10 2016-04-06 无锡华光锅炉股份有限公司 Grabbing nail fixing structure for heat insulating cyclone barrel

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1386407A (en) * 1971-03-22 1975-03-05 Causeway Steel Products Ltd Anchor for refractory lining
DE3222755A1 (en) * 1982-06-18 1983-12-22 Didier-Werke Ag, 6200 Wiesbaden Anchoring device for a furnace lining
JPH08136155A (en) * 1994-11-10 1996-05-31 Yootai:Kk Anchor metal structure
US5862641A (en) * 1996-01-06 1999-01-26 Lea-Con, Inc. Kiln anchor
JP2000146451A (en) * 1998-11-16 2000-05-26 Nichias Corp Heat resistant block
JP2001059685A (en) * 1999-08-20 2001-03-06 Sumitomo Metal Ind Ltd Ceiling cover for ladle preheater
DE20303935U1 (en) * 2003-03-12 2003-05-22 Refratechnik Holding GmbH, 85737 Ismaning Multicomponent anchoring device, used for a monolithic refractory lining e.g. of an industrial oven or a burner lance, comprises a fixing part made from metal (alloy) fixed to one wall and a metal anchor part interacting with it

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1386407A (en) * 1971-03-22 1975-03-05 Causeway Steel Products Ltd Anchor for refractory lining
DE3222755A1 (en) * 1982-06-18 1983-12-22 Didier-Werke Ag, 6200 Wiesbaden Anchoring device for a furnace lining
JPH08136155A (en) * 1994-11-10 1996-05-31 Yootai:Kk Anchor metal structure
US5862641A (en) * 1996-01-06 1999-01-26 Lea-Con, Inc. Kiln anchor
JP2000146451A (en) * 1998-11-16 2000-05-26 Nichias Corp Heat resistant block
JP2001059685A (en) * 1999-08-20 2001-03-06 Sumitomo Metal Ind Ltd Ceiling cover for ladle preheater
DE20303935U1 (en) * 2003-03-12 2003-05-22 Refratechnik Holding GmbH, 85737 Ismaning Multicomponent anchoring device, used for a monolithic refractory lining e.g. of an industrial oven or a burner lance, comprises a fixing part made from metal (alloy) fixed to one wall and a metal anchor part interacting with it

Non-Patent Citations (5)

* Cited by examiner, † Cited by third party
Title
DATABASE WPI Week 198401, Derwent World Patents Index; Class Q77, AN 1984-000734 *
DATABASE WPI Week 199632, Derwent World Patents Index; Class J09, AN 1996-312158 *
DATABASE WPI Week 200036, Derwent World Patents Index; Class J09, AN 2000-417794 *
DATABASE WPI Week 200127, Derwent World Patents Index; Class M22, AN 2001-263822 *
DATABASE WPI Week 200359, Derwent World Patents Index; Class A88, AN 2003-619648 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006094342A1 (en) * 2005-03-09 2006-09-14 Antec Engineering Pty Limited Improved anchor for refractory linings
AU2006222543B2 (en) * 2005-03-09 2011-05-19 Antec Group Pty Ltd Improved anchor for refractory linings
CN105457765A (en) * 2015-06-10 2016-04-06 无锡华光锅炉股份有限公司 Grabbing nail fixing structure for heat insulating cyclone barrel

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