WO2005123513A1 - An apparatus and method for organizing items, in particular food items - Google Patents

An apparatus and method for organizing items, in particular food items Download PDF

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Publication number
WO2005123513A1
WO2005123513A1 PCT/DK2005/000389 DK2005000389W WO2005123513A1 WO 2005123513 A1 WO2005123513 A1 WO 2005123513A1 DK 2005000389 W DK2005000389 W DK 2005000389W WO 2005123513 A1 WO2005123513 A1 WO 2005123513A1
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WO
WIPO (PCT)
Prior art keywords
conveyor
items
packaging
receiving
packing
Prior art date
Application number
PCT/DK2005/000389
Other languages
French (fr)
Inventor
Ulrich Carlin Nielsen
Bjørn Heide PEDERSEN
Original Assignee
Scanvægt International A/S
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scanvægt International A/S filed Critical Scanvægt International A/S
Publication of WO2005123513A1 publication Critical patent/WO2005123513A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/24Feeding, e.g. conveying, single articles by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00Packaging other articles presenting special problems
    • B65B25/06Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
    • B65B25/065Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products of meat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/44Arranging and feeding articles in groups by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/08Packaging groups of articles, the articles being individually gripped or guided for transfer to the containers or receptacles

Definitions

  • the items may be placed somewhat irregularly in the supporting tray. This is in particular the case if the items are irregular in shape and size and/or if the items or a group of items is to be transferred into a packaging element since this typically includes that the transfer may include a pick and place action where the items are dropped.
  • the transfer may include a pick and place action where the items are dropped.
  • Fig. 9 shows a schematic side view of a third embodiment of the invention
  • Fig. 10 shows a schematic side view of a fourth embodiment of the invention
  • Fig. 11 shows a schematic top view of the apparatus of fig. 10
  • Fig. 12 shows a schematic detailed side view of a sixth embodiment of the invention
  • Fig. 13 shows a schematic detailed side view of a seventh embodiment according to the invention
  • Fig. 14 shows another detail in an embodiment of the invention.
  • Fig. 15 shows a schematic illustration of the invention.
  • the items are forwarded onto the separation conveyor means 1 over a weighing unit 11 where the items are weight individually.
  • the items are then forwarded to a first conveyor 13 where the items pass one or more deflector wings 17, where items not suitable for the actual packing job are taken out of the items stream.
  • the deflecting means 17 may be used for removing trimmings which are not usable item portions, such as end portions, as well as other portions not suitable for the batching job, i.e. the packing of items in predetermined package sizes, from the item stream.
  • the deflector wings 17 or similar deflection means may also be used for aligning the items into a single sfream in a predetermined position on the separation conveyor 12.
  • a receiving conveyor 2 is provided, which is moveable in both directions
  • the fransverse position of the items 20 on the conveyor system is recorded by the sensor means 16. Subsequently, the separation conveyor and/or the supplying first conveyor 13 may be shifted sideways to change the fransverse position of an individual item.
  • This sideway shift for item position adjustment is controlled by the system control means in accordance with the running batching job so that each of the items are positioned for precise delivery on the receiving conveyor 2 in accordance with the final position in the group of items formed on the receiving conveyor 2.
  • This side shifting may be provided by shifting the inlet and/or outlet of a conveyor or the entire conveyor depending on the configuration of the batching system.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

The present invention concerns a method and an apparatus for automatic packing of items, in particular food items, on a packaging element, said apparatus comprising: a separation conveyor means including a separation conveyor (1) having an inlet for receiving a stream of substantially aligned items and an outlet (12b) shiftable in a direction essentially transverse to the conveying direction of the items; and means for shifting (14) the conveyor outlet making said separation conveyor capable of distributing the items individually to a multiple of parallel packing lines for filling the items into packaging elements. By the present invention, batching out items in packages and item packing can be performed simultaneously in an apparatus according to the invention. This results in savings in production costs.

Description

AN APPARATUS AND METHOD FOR ORGANIZING ITEMS, IN PARTICULAR FOOD ITEMS
The present invention relates to an apparatus and a method for automatic organizing of items, in particular foodstuff items, on a packaging element, such as a container or a tray.
In the food industry, food items, such as meat or meat products, manual labour is often used for packaging. The food items have been processed, where the items have been de-boned, trimmed and/or cut into portions. After this processing, the packages of items must be formed and packaged in a tray or similar packaging container.
The extensive manual handling of food items during the processing and the packaging involves a risk of microbial contamination. Besides this, the costs of preparing the food packages are considerable due to the labour costs, just as the packaging capacity is limited.
In order to reduce these drawbacks various packaging machines for specific types of products have been developed. Examples of such systems are known from WO-A- 95/25431 and US-A-6,536,599.
In relation to packaging of sliced food products, an apparatus for inserting sliced food into a packing machine is known from US-A-5,078,259. From US 2003/0167738, a device for slicing and forming imbricated or stacked packages of sliced food products and transferring this package to a support product.
However, these packaging machines are limited to handling of sliced products, i.e. small and regular food products.
From US-A-6,349,526, a food packaging system is known where the items are detected and categorised and rejected if they are not usable for the packaging. This allows for automated packaging of items with irregular shape and size. In this system, a package of items is formed on a tray, where the items may be placed in alignment or a particularly desired location or orientation in the package. This analysis and selection of items to the packaging means that the rejection rate may be high and is likely to increase the more irregular the items are in shape and size.
The food processing plant, the packaging process, whether it is done manually or on automated equipment, has a limited capacity and therefore, there is a desire to increase the capacity of the automated packaging system and the preparatory item organizing system.
Moreover, in the known packing machines, the items may be placed somewhat irregularly in the supporting tray. This is in particular the case if the items are irregular in shape and size and/or if the items or a group of items is to be transferred into a packaging element since this typically includes that the transfer may include a pick and place action where the items are dropped. Thus, in order to produce package with orderly and neatly arranged food items, in particular if the items are of irregular shape and size, it may be that the only way to achieve a satisfactory result is to perform a manual packaging of such food products.
The items are grouped in portions and transferred to manual packaging. This group organizing may be performed on a batching equipment building up a number of groups of products at the same time. Several systems are known for performing this function automatically and without producing groups of products within predefined tolerances, such as total weight, number of items, etc. Examples of such so-called batching systems are known from WO 96/08322, GB-A- 2 116 732 and PCT/DK2005/000195 (not yet published).
However, although the items may be grouped together automatically, the groups must be rearranged for packaging. On this basis, it is the object of the invention to provide an apparatus and a method for automated organising of food items having a high capacity suitable for achieving an automated packaging of the items. This object is achieved by an apparatus for automatic organizing of items, in particular food items, on a packaging element, said apparatus comprising: a separation conveyor means including a separation conveyor having an inlet for receiving a sfream of substantially aligned items; and an outlet shiftable in a direction essentially transverse to the conveying direction of the items; means for shifting the conveyor outlet making said separation conveyor capable of distributing the items individually to a multiple of parallel packing lines for filling the items into packaging elements.
By the present invention, batching out items in packages and item packing can be performed simultaneously in an apparatus according to the invention. This results in savings in production costs. This means that packing of several packages on packaging elements, such as trays, may be carried out in parallel, just as different packing jobs may be performed simultaneously on different packing lines. This reduces the amount of item rejected and reduces overweight in the packages in the frays. Furthermore, the quality of the packages may be improved, as the items may be well prearranged for being filled on a packaging element, i.e. the items are aligned or otherwise neatly arranged for being transferred in this orderly arrangement into a packaging element, such as onto a fray.
In a method and an automatic packing machine according to the invention, items are received in a row on a separation conveyor, distributing the items on a multiple of parallel packing lines.
At each packing line, the items are received individually on a receiving conveyor where a group of items to be laid into a tray package is collected. This batch of items, i.e. the individual group of items, is forwarded to a fray, which is provided on a fray conveyor. The fray conveyor is provided with empty frays underneath the receiving conveyor and a buffer conveyor. The fray conveyor is arranged so that the frays are forwarded in an upwardly inclined path after they are provided on the fray conveyor in such a way that the items meet the tray at the end of the buffer conveyor and the batch of items is delivered in the tray. From the tray conveyor the frays with item batches therein are forwarded to further processing, such as wrapping and storage. Preferably, a transversely oriented tray-providing conveyor is provided for supplying empty trays for the fray conveyors of each of the pacldng lines.
In the packing lines, the receiving conveyors are moved individually and controlled in accordance with the requirements of the actual packaging job. The movements include forward, stop, reverse and conveying velocity of these receiving conveyors. The receiving conveyors are controlled so the portions can be placed according to set-up criteria, e.g. defined in the packaging job order, which is communicated to the control system of the packing machine. Hereby, it is possible to form a package of items in a well-orderly arrangement, e.g. a tile arrangement, an imbricked arrangement, on the receiver conveyor in an automated packing machine.
In order to achieve a precise delivery of the items on the receiving conveyors of the packing lines, it is important to know the positions of the items on the separation conveyor. This could be achieved by deflecting the sfream of items into a predefined row before the entry to the separation conveyor. However, by the invention it is realised it is advantageous to provide sensor means for recording the positions of the items on the separation conveyor. An image detection device, e.g. a CCD camera or other suitable item position detection devices may preferably be arranged in the vicinity of the inlet of the separation conveyor. The transverse position of each item is then recorded and the separation conveyor outlet is positioned in accordance with the recorded item position and the predetermined item package configuration to be formed.
In a first embodiment, the separation conveyor outlet is shiftable in a horizontal direction and wherein the receiving sections of the packaging lines are provided adjacent each other. Besides being capable of shifting the separation conveyor outlet between the packing lines, the shifting means are also capable of delivering the individual items in a predetermined transverse precise position on the receiving conveyor of each of the packing lines. According to this embodiment, the shifting means controls the position of the separation conveyor outlet in two steps, a "course positioning" action, where the outlet of the separation conveyor is positioned at a predetermined packing line, and a "fine positioning" action, where the outlet is precisely positioned so that the actual item to be delivered onto the receiving conveyor of the packing line is delivered in the predetermined position.
According to a second embodiment, it is realised that the separation conveyor outlet may be shiftable in a vertical direction and wherein the receiving sections of the packaging lines are provided above each other.
In a preferable embodiment, the sfream of items is forwarded to the inlet of the separation conveyor from a grader, whereon the weight on the items is recorded. Moreover, a set of deflection wings may be arranged for removing rejected items not suitable for packing by taking the identified individual items to be rejected out of the sfream.
These and other preferred embodiments of the invention are defined in the dependent claims 2 to 18 and 20 to 32.
The invention is described in detail with reference to the accompanying drawings, in which:
Fig. 1 shows a side view of an apparatus for automated organizing and packaging of items according to a first embodiment of the invention;
Fig. 2 shows a top view of same;
Fig. 3 shows an end view of the apparatus; and
Figs. 4 to 6 show different packaging configurations of items packed on a fray by performing a method according to some embodiments of the invention; Fig. 7 shows a side view of a second embodiment of an apparatus according to the invention; Fig. 8 shows a top view of the apparatus in fig. 7;
Fig. 9 shows a schematic side view of a third embodiment of the invention; Fig. 10 shows a schematic side view of a fourth embodiment of the invention; Fig. 11 shows a schematic top view of the apparatus of fig. 10; Fig. 12 shows a schematic detailed side view of a sixth embodiment of the invention; Fig. 13 shows a schematic detailed side view of a seventh embodiment according to the invention;
Fig. 14 shows another detail in an embodiment of the invention; and Fig. 15 shows a schematic illustration of the invention.
As shown in the figures 1 to 3, the items are forwarded onto the separation conveyor means 1 over a weighing unit 11 where the items are weight individually. The items are then forwarded to a first conveyor 13 where the items pass one or more deflector wings 17, where items not suitable for the actual packing job are taken out of the items stream. The deflecting means 17 may be used for removing trimmings which are not usable item portions, such as end portions, as well as other portions not suitable for the batching job, i.e. the packing of items in predetermined package sizes, from the item stream.
The deflector wings 17 or similar deflection means may also be used for aligning the items into a single sfream in a predetermined position on the separation conveyor 12.
The items could be meat portions, which are cut into specific portions on a portion cutting apparatus, and the registered weight of the items may be communicated back to the automatic portion cutting apparatus, so that the average portion size may be maintained. Hereby, a further reduction of items that have to be rejected or recycled at the packaging stage may be achieved. Similarly, other parameters could be measured and the batching and packaging job could be organized in accordance with these measurements, such as the surface texture or the structure of the food item, its size, its weight, etc.
In a preferred embodiment, sensor means 16 (see figs. 9, 10 and 12) may be provided, such as a camera or a photo sensor beam across the first conveyor 13 downstream the separation conveyor 12 or at the inlet of the separation conveyor 12. From these sensor means 16, the control system receives position data of where the individual items are sitting on the separation conveyor 12 and how they are orientated.
The item separation conveyor means 1 include a separation conveyor 12, which has a stationary inlet 12a and an outlet 12b, which is shiftable between a number of packing lines. In the embodiment shown in figures 1 and 2, there are three lines parallelly arranged next each other. The shiftable separation conveyor 12 can place the individual items precisely on the packing lines by a separate fine adjustment side shift of the inlet and/or the outlet of the separation conveyor 12 relative to the receiving conveyor 2 and/or relative to the first conveyor 13.
With reference to figures 1 and 2, the separator conveyor 12 may include a flexible conveyor band, which is stationary positioned at the inlet 12a and which at the outlet end 12b is moveable in a transverse direction relative to the item direction movement by shifting means 14.
By the shiftable separation conveyor means 1 according to the invention, the conveyor means is shiftable between three positions and may preferably also be fine adjusted in outlet position within the main positions, i.e. the delivery positions for the parallel packing lines.
At the end of each packing lines, i.e. adjacent outlet 12b of the separator conveyor 12, a receiving conveyor 2 is provided, which is moveable in both directions
(forward and reverse). In cooperation with the separation conveyor 12, the items are being delivered in a predetermined configuration, e.g. a tile arrangement, on the receiving conveyor 2, e.g. for building a package as shown in figs. 4, 5 and 6.
The position of the items on the separation conveyor belt 12 is known, since the items have been scanned by the sensor means and/or aligned by the deflection means 17. Controlling the deflection means 17 and/or the fine adjustment of the outlet 12b of the separation conveyor 12 by the shifting means 14 can deliver the items delivered in a precise predetermined pattern, so that the package of items have an attractive appearance in the finished package (see e.g. figs. 4, 5 and 6). Hitherto, this has only been achievable by manual packing of items in the packaging elements, such as frays in order to ensure a nice presentation of the food items.
When a batch of items, a batch, is finished on the receiving conveyor 2, this batch 20 may be forwarded to a buffer conveyor 3, which serves the function of being a waiting station where the items for the package remain in the previously arranged pattern when they are transferred to a packaging element 40 on a packaging conveyor 6. When the package of items 20 has been laid into the packaging element 40, the filled packaging element 40 is forwarded for further processing, such as closing, foil wrapping, etc. A conveyor system 42 may be provided for collecting packages from the packing lines and transferring them to further processing (see figures 7 and 8).
The fray-providing packaging conveyors 6 of each packing line transport the empty trays 40 from a fray-providing supply conveyor 4, which is being supplied with trays from a central storage 41 (see fig. 3). The fray-providing conveyor 4 is moved in a direction substantially perpendicular to the other conveyors. The empty trays 40 are transferred from the supply conveyor 4 to the tray conveyors 6 by suitable means, such as pushers or the like. In this example, the packaging elements are frays. However, it is realised that the packaging elements may also be container or other kinds of packaging elements. It is also realised that different packaging elements may be supplied for forming different item packages on the parallel packing lines. The packing lines may preferably be arranged as a packing unit 5 placed immediately after the separation conveyor means 1. The packing lines may be accommodated in a housing 51, as shown in fig. 3.
The items 20 may be delivered in a predetermined pattern. As shown in fig. 4, the package is formed, where one item 201 is delivered to the left and the next item 202 to the right and so forth. This arrangement of the batch of items 20 is then transferred onto a package fray 40. As shown in fig. 5, it is also possible by a method and an apparatus according to the invention, to deliver all the items in the package 20 in an alignment, e.g. a right-hand side alignment 21, as shown in fig. 5. The package tray 40 may then be provided with a cover covering the left-hand side of the items. In fig. 6 another example of package arrangement is shown. In this embodiment, the items 20a-20e are arranged in a tile arrangement. This may be advantageous e.g. for building a compact package, just as it is possible to arrange the items so that they are well presented in the finished package, e.g. uniform looking. By packing on parallel packing lines simultaneously, items may be directed to different packages depending on their individual characteristics. It is also realised by the invention, that the "direction" of the tile arrangement may be altered by reversing the receiving conveyor during the delivery of items. Moreover, it is also realised that items may be arranged in many other arrangements by controlling the delivery of the items from the separator conveyor and the receiving conveyor of the packing line.
In figures 7 and 8, an embodiment is shown, wherein individually spaced items arrive from the equipment provided upstream and transferred onto a vertically moveable separation conveyor 12, which disfributes the items between a series of transfer conveyors 15 having their conveyor inlets 15a provided above each other. The sideways position of the items on the conveyor 12 has been registered by the sensor array 16 (see figs. 9 to 12). In order to provide the item in a correct position on the receiving conveyor 2 downstream the transfer conveyor 15, the inlets 15a are moveable sideways to insure the items are placed exactly in the desired positions on the conveyors 15. The transfer conveyors 15 are arranged such that the inlets 15a are stacked above each other in a vertical configuration and the outlets 15b are arranged beside each other, i.e. a horizontal configuration.
The items are transferred from the outlets 15b of the transfer conveyors 15 to corresponding receiving conveyors 2 of parallel packing lines. These receiving conveyors 2 are moved intermittently forwards and backwards and function as stacking stations, so that the items that are distributed by the separation conveyor 12 to the transfer conveyors 15 are automatically stored or stacked in a predetermined arrangement. The conveyor belt moves backwards and forwards to ensure the items are placed correctly on the receiver conveyor and since the receiving conveyor 2 is capable of these movements it may also be ensured that the items do not fold. The particular stacking formation or arrangement is determined by packaging programme cooperating with the batching system determining the distribution of the items between the transfer conveyors 15 and consequently the packing lines. Downstream the receiving conveyors 2, a buffer conveyor 3 may be provided. The organized portion of items built up on the receiving conveyor 2 is then transferred onto the buffer conveyor 3 when the last item in the organized portion is placed in the portion. The buffer conveyor 3 may be advantageous in order to gain capacity, because the item stacking receiving conveyor 2 cannot commence the build-up of a new portion while the finished portion is being discharged.
As explained with reference to figs. 1 and 2, empty packaging elements 40 are dispensed onto the inlet of a supply conveyor from a tray dispenser. The packaging element conveyor 6 moves the frays 40 individually to one of the filling stations, i.e. where the buffer conveyor 3 delivers the organised portion of items into the fray. The conveyor belt of this conveyor 6 is provided with indexed flights so the position of the empty packaging element arriving at the filling station is known.
After the packaging elements 40 have been filled with the organized portions, transfer means 42 may be provided for collecting the finished packages for transferring them onto further processing equipment. In figure 9, an embodiment of the invention is shown schematically, where a grader unit 11 is provided and items are weighted and then transferred to a first conveyor path 13. The sideways position of the item on the conveyor belt 13 is detected by a scanning unit 16. The items are transferred to a swingable separation conveyor 12 which distributes the items between a series of vertically disposed fransfer conveyors from which the items are delivered to the receiving conveyors 2.
In figure 10, an alternative embodiment is shown, where the first conveyor path is diverted into two sections, a first fransfer section 13a and a discharge sorting path 13b. In the discharge path 13b, one or more deflector wings 17 may be provided together with associated bins 18. Hereby, items that are not suitable of the batching and packing are taken out of the sfream of items. A number of discharge bins could be arranged, e.g. one for too small items, one for too big items and one for items having a unpleasant surface texture or a very irregular shape.
As shown in fig. 11, the first fransfer path 13a could be provided as a set of parallel conveyor belts 13al5 13a2 so that items with a wrong orientation may be aligned so that the item is positioned correct for the organizing job. The position is scanned upstream this alignment conveyor path. It is realised that other turning actions may be performed in this transfer path 13 a. An additional sensor or camera arrangement may be provided to surveying this orientation action.
In another embodiment, the swingable separation conveyor 12 may be provided with a cooperating upper belt 12d for holding the items 20 in the detected position on the conveyor belt 12. This may be important as the separation conveyor 12 swings with a relative high angular velocity which may cause a displacement of the item 20 on the conveyor, in particular during a downward swing. By providing a cooperating upper belt 12d, this problem could be avoided. In order to reduce this problem of displacement of the items on the swinging separation conveyor 12, cooperating swinging conveyors 12e and 12f could be provided, as shown in fig. 13. Hereby, the length of the "swing arm" is reduced and thereby the risk of throwing the items off or displacing the items on the separation conveyors is reduced.
In fig. 14, a detail view of the fransfer of items between the fransfer conveyor 15 and the receiving conveyor 2 is shown. An item transfer member 19 is provided to ensure that the item 20 being transferred does not roll, fold or otherwise is displaced relative to the conveyor belts. The fransfer conveyor 15 ends its path in a conveyor outlet conveyor belt 15b which is slightly declined. The items 20 are dropped from the outlet 15b to the receiving conveyor 2 underneath. This dropped is small but in order to ensure that the items are not displaced during the delivery onto the receiving conveyor 2, the item fransfer member 19 is provided. This member 19 includes two rotating arms which can be used to retain the items 20 and thereby control the transfer by controlling the rotation of the item transfer member 19.
By providing an automated batching and packing operation which may be controlled by common computer means, traceability of each of the items in a final package can be performed. Thus, the origin of each food item can be documented and/or the item origin can subsequently be tracked.
As mentioned above, a vision inspection system may be provided, including camera means for providing image data of the items and an automatic visual inspection system for detecting if an item is unsuitable for packing and should be removed or rearranged on the conveyor. Besides using image data for determining which packing line the individual items shall be destined for, the visual inspection of the items may also be used for quality control so that the surface texture and/or the inner texture of the items may be examined. The camera means could include x-ray or ultrasound sensor equipment. Moreover, the camera means preferably include sensors inspecting the items from more directions, such from both the top and from below. In this embodiment, the camera means would preferably be arranged so that the visual inspection takes place in a small cap between two conveyors as the items are transferred from one conveyor to the next. It is realised that visual inspection measurements may substitute the weight measurements.
In figure 15, the basic principles of the invention are schematically shown. From a supplying first conveyor 13, items 20 are forwarded onto a separation conveyor 12 which distributes the items according to control means (not shown) to a multiple of receiving conveyors 2. Associated with each of the receiving conveyors 2, packing conveyors 6 are provided. Empty packaging elements 40 are supplied to the each packaging conveyor 6 and filled with the group of items formed on the associated receiving conveyor 2.
To ensure the correct formation of the items in the group formed on the receiving conveyor 2, the fransverse position of the items 20 on the conveyor system is recorded by the sensor means 16. Subsequently, the separation conveyor and/or the supplying first conveyor 13 may be shifted sideways to change the fransverse position of an individual item. This sideway shift for item position adjustment is controlled by the system control means in accordance with the running batching job so that each of the items are positioned for precise delivery on the receiving conveyor 2 in accordance with the final position in the group of items formed on the receiving conveyor 2. This side shifting may be provided by shifting the inlet and/or outlet of a conveyor or the entire conveyor depending on the configuration of the batching system.
The invention is described above with reference to some preferred embodiments. The food items could be pork chops, chicken fillets, fish products or the like. However, by the invention it is realised that other embodiments of the invention may be performed without departing from the scope of the invention as defined in the accompanying claims.

Claims

PATENT CLAIMS:
1. An apparatus for automatic organizing of items, in particular food items, on a packaging element, said apparatus comprising:
a separation conveyor means including at least one separation conveyor having an inlet for receiving a stream of substantially aligned items and an outlet shiftable in a direction essentially transverse to the conveying direction of the items; and means for shifting the conveyor outlet making said separation conveyor capable of distributing the items individually to a multiple of parallel packing lines for filling the items into packaging elements.
2. An apparatus according to claim 1, wherein the separation conveyor means further include item transfer conveyors for transferring the items from the separation conveyor to receiving means of the packing lines.
3. An apparatus according to claim 1 or 2, wherein each of the packing lines include receiving means cooperating with the shifting means for transferring the items from the outlet of the separation conveyor means to the receiving means of the packing lines in a precise delivery.
4. An apparatus according to any of claims 1 to 3, wherein each packing line includes a receiving conveyor for receiving items one by one and building a package of items on said receiving conveyor, said package being forwarded to a packaging element, which is provided on a packaging conveyor.
5. An apparatus according to claim 4, wherein the receiving conveyor is provided with drive means for driving the conveyor in a forward or reverse direction in order to receive the individual items on a predetermined position on the conveyor.
6. An apparatus according to claim 4 or 5, wherein item transfer means for facilitating an accurate fransfer between the separation conveyor means to the receiving conveyor are provided adjacent the outlet of the separation conveyor means.
7. An apparatus according to claim 6, wherein the package is via a buffer conveyor forwarded to a packaging element, which is provided on a packaging conveyor.
8. An apparatus according to claim 6 or 7, wherein the packing conveyor is provided with empty packaging elements underneath the receiving conveyor and the buffer conveyor, and where the packaging conveyor is arranged so that the packaging elements are forwarded in an upwardly inclined path after they are provided on the packaging conveyor in such a way that the items meet the packaging element at the end of the buffer conveyor and the package of items is delivered in the packaging element.
9. An apparatus according to claim 8, wherein a transversely oriented packaging element supply conveyor is provided for supplying empty packaging elements for the packaging conveyors of each of the packing lines.
10. An apparatus according to any of claims 1 to 9, wherein sensor means are provided for recording the positions of the items on the separation conveyor.
11. An apparatus according to any of claims 1 to 10, wherein the separation conveyor outlet is shiftable in a vertical direction and wherein the receiving sections of the packaging lines are provided above each other.
12. An apparatus according to any of claims 1 to 11, wherein the separator conveyor is provided with an upper item support conveyor band for holding the position of the items on the vertically shiftable band.
13. An apparatus according to any of claims 1 to 12, wherein the separation conveyor outlet is shiftable in a horizontal direction and wherein the receiving sections of the packaging lines are provided adjacent each other.
14. An apparatus according to claim 13, wherein the shifting means besides being capable of shifting the separation conveyor outlet between the packing lines, said shifting means are also capable of delivering the individual items in a predetermined transverse precise position on the receiving conveyor of each of the packing lines.
15. An apparatus according to any of claims 1 to 14, wherein the sfream of items is forwarded to the inlet of the separation conveyor from a grader, whereon the items are weight.
16. An apparatus according to claim 14, wherein one or more deflection wings are arranged for removing rejected items not suitable for packing.
17. An apparatus according to any of claims 1 to 16, wherein a vision inspection system is provided, including camera means for providing image data of the items and an automatic visual inspection system for detecting if an item is unsuitable for packing and should be removed or rearranged on the conveyor.
18. An apparatus according to any of claims 1 to 17, wherein alignment means for rotationally adjusting the position of the items after being measured and before being distributed to a designated packing line by the separation conveyor means.
19. A method of automatic organizing of items, in particular food items, on a packaging element, said method including the steps of: receiving a sfream of substantially aligned items on a an inlet of a separation conveyor means, and distributing the items individually to a multiple of parallel packing lines for filling the items into packaging elements by shifting the separation conveyor outlet in a direction essentially transverse to the conveying direction of the items.
20. A method according to claim 19, whereby the separation conveyor means further include item transfer conveyors for transferring the items from the separation conveyor to receiving means of the packing lines.
21. A method according to claim 19 or 20, whereby each of the packing lines include receiving means cooperating with the shifting means for transferring the items from the outlet to the receiving means of the packing lines in a precise delivery.
22. A method according to any of claims 18 to 21, whereby each of packing lines include a receiving conveyor for receiving items one by one and building a package of items on said receiving conveyor, said package being forwarded to a packaging element, which is provided on a packing conveyor.
23. A method according to claim 22, whereby the receiving conveyor is provided with drive means for driving the conveyor in a forward or reverse direction in order to receive the individual items on a predetermined position on the conveyor.
24. A method according to claim 22 or 23, whereby item fransfer means for facilitating an accurate fransfer between the separation conveyor means to the receiving conveyor are provided adjacent the outlet of the separation conveyor means.
25. A method according to any of claims 19 to 24, whereby the package is via a buffer conveyor forwarded to a packaging element, which is provided on a packaging conveyor.
26. A method according to any of claims 19 to 25, whereby items are received individually at each packing line on a receiving conveyor and building a package of items on said receiving conveyor, and then forwarding said package via a buffer conveyor to a packaging element, which is provided on a packaging conveyor.
27. A method according to claim 26, whereby the packaging conveyor is provided with empty packaging elements underneath the receiving conveyor and the buffer conveyor, and where the packaging conveyor is arranged so that the trays are forwarded in an upwardly inclined path after they are provided on the packaging conveyor in such a way that the items meet the fray at the end of the buffer conveyor and the package of items is delivered in the packaging element.
28. A method according to claim 27, whereby empty frays for the fray conveyors of each of the packing lines are being supplied by a transversely oriented packaging element supply conveyor.
29. A method according to any of claims 19 to 28, whereby the positions of the items on the separation conveyor, in particular the transverse positions of the items on the conveyor, are recorded by sensor means.
30. A method according to claim 19 to 29, whereby the separation conveyor outlet is shiftable in a vertical direction for delivering items individually on the packaging lines which are provided above each other.
31. A method according to claim 19 to 30, whereby the separation conveyor outlet is shiftable in a horizontal direction for delivering items individually on the packaging lines which are provided adjacent each other.
32. A method according to claim 19 or 31, whereby sideways adjustment of at least one transport conveyor is performed so that the individual items are delivered in a predetermined fransverse precise position on the receiving conveyor of each of the packing lines.
PCT/DK2005/000389 2004-06-18 2005-06-15 An apparatus and method for organizing items, in particular food items WO2005123513A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DKPA200400956 2004-06-18
DKPA200400956 2004-06-18
DKPA200500421 2005-03-23
DKPA200500421 2005-03-23

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EP2463204A3 (en) * 2010-12-09 2015-04-08 MULTIVAC Sepp Haggenmüller GmbH & Co KG Packaging assembly with sorting station
DE102010053872C5 (en) 2010-12-09 2019-10-17 Multivac Sepp Haggenmüller Se & Co. Kg Packaging plant with sorting station
DE102010053872B4 (en) * 2010-12-09 2014-05-15 Multivac Sepp Haggenmüller Gmbh & Co. Kg Packaging plant with sorting station
EP2479111B2 (en) 2010-12-22 2018-10-17 Giorgio Grasselli Apparatus for laying sliced foods into containers
US9102428B2 (en) 2010-12-22 2015-08-11 Giorgio Grasselli Apparatus for laying sliced foods into containers
EP2479111B1 (en) 2010-12-22 2015-05-06 Giorgio Grasselli Apparatus for laying sliced foods into containers
ITMI20102370A1 (en) * 2010-12-22 2012-06-23 Giorgio Grasselli EQUIPMENT FOR DEPOSITION IN SLICED FOOD CONTAINERS
EP2479111A3 (en) * 2010-12-22 2012-08-15 Giorgio Grasselli Apparatus for laying sliced foods into containers
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US11845577B2 (en) 2014-02-24 2023-12-19 Provisur Technologies, Inc. Conveyor device for conveying food products
US10807748B2 (en) 2014-02-24 2020-10-20 Provisur Technologies, Inc. Conveyor device for conveying food products
US11225347B2 (en) 2014-02-24 2022-01-18 Provisur Technologies, Inc. Conveyor device for conveying food products
US9889564B2 (en) 2015-07-08 2018-02-13 Empire Technology Development Llc Stable grasp point selection for robotic grippers with machine vision and ultrasound beam forming
EP3318516A1 (en) 2016-11-02 2018-05-09 Grasselli S.p.A. Machine for laying sliced food products in containers
US11286075B2 (en) 2016-11-02 2022-03-29 Grasselli S.P.A. Machine for laying sliced food products in containers
EP3318516B1 (en) * 2016-11-02 2024-09-11 Grasselli S.p.A. Machine for laying sliced food products in containers
JP7038374B2 (en) 2018-03-09 2022-03-18 株式会社日本キャリア工業 Sliced meat tray serving device
JP2019156423A (en) * 2018-03-09 2019-09-19 株式会社日本キャリア工業 Tray dish-up device for sliced meat

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