WO2005118932A1 - Formation of leather sheet material using hydroentanglement - Google Patents
Formation of leather sheet material using hydroentanglement Download PDFInfo
- Publication number
- WO2005118932A1 WO2005118932A1 PCT/GB2005/002136 GB2005002136W WO2005118932A1 WO 2005118932 A1 WO2005118932 A1 WO 2005118932A1 GB 2005002136 W GB2005002136 W GB 2005002136W WO 2005118932 A1 WO2005118932 A1 WO 2005118932A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fibres
- web
- tissue
- leather
- jets
- Prior art date
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/02—Layered products comprising a layer of paper or cardboard next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C13/00—Manufacture of special kinds or leather, e.g. vellum
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4274—Rags; Fabric scraps
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/465—Hydraulic needling
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
- D04H1/485—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with weld-bonding
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
- D04H1/49—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation entanglement by fluid jet in combination with another consolidation means
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/08—Animal fibres, e.g. hair, wool, silk
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/14—Mixture of at least two fibres made of different materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/10—Fibres of continuous length
- B32B2305/20—Fibres of continuous length in the form of a non-woven mat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2317/00—Animal or vegetable based
- B32B2317/08—Natural leather
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
- Y10T428/24438—Artificial wood or leather grain surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
- Y10T428/24446—Wrinkled, creased, crinkled or creped
Definitions
- Hydroentangling jets are directed at high pressure through specialised
- This network holds the fine, short leather fibres from being displaced
- the high pressure jets tend to erode the leather fibres, particularly
- fibre network on the finished product is that such networks can be
- One object of the present invention is to provide a method of forming
- a further object is to enable strengthened leather fibre webs to be
- meltable layers comprising the steps of: forming the fibres into a web; heating to melt the outer layers of the additional synthetic fibres so as
- tissue material is applied to at least one face of the web prior to said
- the tissue can act as an external screen to
- the tissue can be fine fibres liable to erosion during entanglement. Moreover, the tissue can be made of fine fibres liable to erosion during entanglement. Moreover, the tissue can be made of fine fibres liable to erosion during entanglement. Moreover, the tissue can be made of fine fibres liable to erosion during entanglement. Moreover, the tissue can be made of fine fibres liable to erosion during entanglement. Moreover, the tissue can be made of fine fibres liable to erosion during entanglement. Moreover, the tissue can be of fine fibres liable to erosion during entanglement. Moreover, the tissue can be made of fine fibres liable to erosion during entanglement. Moreover, the tissue can be made of fine fibres liable to erosion during entanglement. Moreover, the tissue can be made of fine fibres liable to erosion during entanglement. Moreover, the tissue can be made of fine fibres liable to erosion during entanglement. Moreover, the tissue can be made of fine fibres liable to erosion during
- tissue material is particularly meant a thin, fine porous sheet
- tissue material may be tissue paper, especially
- tissue paper is of the kind having 'wet
- polyaminoamide a polyamide epichlorohydrin resin PAE
- the tissue is preferably applied to the web face before the heating
- Fine jets of water at high pressure may be applied to the face of the
- the tissue in the direct path of the jets may be hydroentangling
- fibres comprising the tissue material are dispersed into the matrix of base
- tissue is thin and the fibres comprising it are a small proportion of the
- the tissue fibres are not noticeable in the final product.
- the tissue "screen” does not significantly shield the jets from the leather
- the entanglement of the method of the invention is preferably
- the additional synthetic fibres may be man made bicomponent fibres, and the web may be advanced through a heating means that melts the outer
- the web may incorporate one or more fabric reinforcements as
- the fabric reinforcement may be midway within the
- This multiple layering procedure can increase the upper
- tissue may be mass produced, lightweight paper tissue.
- tissue should also be sufficiently porous not to impede air
- Dry strengths of such pulp based tissues can normally be much
- the resulting webs can usually have
- bicomponent fibre More than 4% bicomponent fibre can be used (for
- bicomponent content helps to resist surface cracking of the final product
- bicomponent fibres for reinforcement. Such reinforcement may be needed
- grooves can be prevented by around 20% additions relative to the weight of
- layers remote from the finish surface may have a lower or nil dosage of
- dry fibres and tissue may be around 530 g/m2, but this can (for example) be increased to over 600 g/m2.
- this can (for example) be increased to over 600 g/m2.
- weights of the webs will generally be adjusted to be the same, but this is
- the layers can be two or more on either or both sides of a
- only one web can be on one side or one
- multi-layering can be used without including any reinforcing
- the end product and can be established by trial and error testing.
- furrows can be avoided by applying a surface screen of the
- jet heads can be mounted at various locations.
- carrier belt to pull at least some of the water from the jets through the
- vacuums may need to be 600 mbar, which is much higher than used in
- Figure 1 is a schematic view of initial stages of one form of apparatus used in the performance of the method of the invention and which shows the main operating principles of a commercial plant for making a fibre web with a fused bicomponent network;
- Figure 2 shows further stages of the apparatus for combining such web with reinforcing fabric and hydroentangling the resulting sandwich.
- waste leather fibres are mixed with 4% of 1 .7
- a porosity of approximately 2000 l/m 2 /s is laid onto a driven porous belt 1 .
- the fibre mixture is evenly distributed at around 200 g/m 2 onto the tissue 1 a
- the fibres are drawn onto the tissue 1 a by vacuum box 3 beneath the belt 1 .
- the resulting web 4 of evenly laid fibres with the tissue 1 a is
- the temperature of the hot air is sufficient to melt the outer sheath of the bicomponent fibres (but not the inner core) and thereby fuse the fibres
- the web may be compressed by nip rollers 10 to form a
- denser web consisting of un-bonded leather and polyester fibres supported
- the resulting consolidated web structure is passed through a plurality
- the web structure At one such further belt, the third web 4c is unwound
- web 4b is firmly attached to web 4a.
- Web 4a, reinforcing fabric 4d and web 4b are
- Jet pressure is lower at 120 bar, due to the lighter weight
- the primary web structure is passed under two more jet heads
- web 4b uppermost, and web 4c is unwound onto the surface of web 4b
- the fully consolidated substrate may then be passed under two
- PCT/GB 01 /02451 may be interposed between the jets and the surface of
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Nonwoven Fabrics (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- Diaphragms For Electromechanical Transducers (AREA)
- Reverberation, Karaoke And Other Acoustics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
Claims
Priority Applications (13)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007514119A JP4926046B2 (en) | 2004-06-03 | 2005-05-27 | Formation of leather sheet material using hydroentanglement |
MXPA06013841A MXPA06013841A (en) | 2004-06-03 | 2005-05-27 | Formation of leather sheet material using hydroentanglement. |
EP05749818A EP1763602B1 (en) | 2004-06-03 | 2005-05-27 | Formation of leather sheet material using hydroentanglement |
US11/628,393 US7731814B2 (en) | 2004-06-03 | 2005-05-27 | Formation of leather sheet material using hydroentanglement |
DK05749818.0T DK1763602T3 (en) | 2004-06-03 | 2005-05-27 | Forming of leathery sheet material using hydro entanglement |
KR1020067024824A KR101244102B1 (en) | 2004-06-03 | 2005-05-27 | Formation of leather sheet material using hydroentanglement |
CA2567988A CA2567988C (en) | 2004-06-03 | 2005-05-27 | Formation of leather sheet material using hydroentanglement |
GB0623243A GB2428430B (en) | 2004-06-03 | 2005-05-27 | Formation of leather sheet material using hydroentanglement |
AU2005250211A AU2005250211B2 (en) | 2004-06-03 | 2005-05-27 | Formation of leather sheet material using hydroentanglement |
DE602005024402T DE602005024402D1 (en) | 2004-06-03 | 2005-05-27 | MANUFACTURE OF LEATHER-BASED SURFACES BY WATER SPRAYING |
AT05749818T ATE486163T1 (en) | 2004-06-03 | 2005-05-27 | PRODUCTION OF LEATHER-LIKE SURFACE STRUCTURE BY WATERJET INVOLUTION |
CN2005800182140A CN1965119B (en) | 2004-06-03 | 2005-05-27 | Formation of leather sheet material using hydroentanglement |
HK07102506.6A HK1094977A1 (en) | 2004-06-03 | 2007-03-07 | Formation of leather sheet material using hydroentanglement |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB0412380.8A GB0412380D0 (en) | 2004-06-03 | 2004-06-03 | Formation of leather sheet material using hydroentanglement |
GB0412380.8 | 2004-06-03 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005118932A1 true WO2005118932A1 (en) | 2005-12-15 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB2005/002136 WO2005118932A1 (en) | 2004-06-03 | 2005-05-27 | Formation of leather sheet material using hydroentanglement |
Country Status (18)
Country | Link |
---|---|
US (1) | US7731814B2 (en) |
EP (1) | EP1763602B1 (en) |
JP (1) | JP4926046B2 (en) |
KR (1) | KR101244102B1 (en) |
CN (1) | CN1965119B (en) |
AT (1) | ATE486163T1 (en) |
AU (1) | AU2005250211B2 (en) |
CA (1) | CA2567988C (en) |
CY (1) | CY1111137T1 (en) |
DE (1) | DE602005024402D1 (en) |
DK (1) | DK1763602T3 (en) |
ES (1) | ES2356041T3 (en) |
GB (2) | GB0412380D0 (en) |
HK (1) | HK1094977A1 (en) |
MX (1) | MXPA06013841A (en) |
PT (1) | PT1763602E (en) |
TW (1) | TWI350324B (en) |
WO (1) | WO2005118932A1 (en) |
Cited By (4)
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WO2008037945A1 (en) * | 2006-09-28 | 2008-04-03 | Yarwood Leather Limited | Leather sheet material and process for preparing the same |
CN103276531A (en) * | 2013-04-25 | 2013-09-04 | 江阴骏华纺织科技有限公司 | Collagenous fiber regenerated leather low in production cost and manufacturing method thereof |
WO2020035621A1 (en) | 2018-08-17 | 2020-02-20 | Joryl Logic Limited | Sheet material |
IT202000006949A1 (en) * | 2020-04-02 | 2021-10-02 | Re Leather S R L | ARTIFACT IN RECYCLED LEATHER AND ITS MANUFACTURING METHOD |
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DE102009037792A1 (en) * | 2009-08-18 | 2011-02-24 | Bader Gmbh & Co. Kg | Process for the production of leather pellets |
CN102115955B (en) * | 2011-03-07 | 2012-11-21 | 嘉兴学院 | Environment-friendly collagen fiber leather substrate and production method thereof |
CN102182015B (en) * | 2011-05-06 | 2013-06-05 | 浙江弘扬无纺新材料有限公司 | Method for producing artificial leather base material by compounding collagen fibers by utilizing spun-laced water jetting |
US9822481B2 (en) | 2012-12-18 | 2017-11-21 | North Carolina State University | Methods of forming an artificial leather substrate from leather waste and products therefrom |
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CN103233326A (en) * | 2013-04-08 | 2013-08-07 | 江阴骏华纺织科技有限公司 | Collagen fiber regenerated leather and manufacturing method thereof |
US9528210B2 (en) * | 2013-10-31 | 2016-12-27 | Kimberly-Clark Worldwide, Inc. | Method of making a dispersible moist wipe |
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KR101752176B1 (en) * | 2016-03-10 | 2017-07-04 | (주)아코플레닝 | Manufacturing method of recycling leather sheet using fiber of leather |
KR101963083B1 (en) * | 2018-06-05 | 2019-03-27 | 엄기천 | Method of preparing eco-friendly regenerated cowhide |
USD932772S1 (en) | 2018-08-31 | 2021-10-12 | Red Wing Shoe Company, Inc. | Interlocking tile |
USD908359S1 (en) | 2018-08-31 | 2021-01-26 | Red Wing Shoe Company, Inc. | Set of interlocking tiles |
KR101997601B1 (en) * | 2018-11-05 | 2019-07-08 | (주)아코플레닝 | Recycling leather and recycling leather dry manufacturing apparatus |
CN110331516B (en) | 2019-04-04 | 2021-02-26 | 江阴骏华纺织科技有限公司 | Preparation process of spunlace winding type circulating cow leather |
GB2593414B (en) * | 2019-08-30 | 2023-06-07 | E Leather Ltd | Composite Material |
CN112281316B (en) * | 2020-09-27 | 2022-06-07 | 福建华阳超纤有限公司 | High-quality imitation cow leather superfine fiber leather processing system |
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- 2005-05-27 US US11/628,393 patent/US7731814B2/en active Active
- 2005-05-27 KR KR1020067024824A patent/KR101244102B1/en active IP Right Grant
- 2005-05-27 DE DE602005024402T patent/DE602005024402D1/en active Active
- 2005-05-27 GB GB0623243A patent/GB2428430B/en not_active Expired - Fee Related
- 2005-05-27 MX MXPA06013841A patent/MXPA06013841A/en active IP Right Grant
- 2005-05-27 CN CN2005800182140A patent/CN1965119B/en active Active
- 2005-05-27 PT PT05749818T patent/PT1763602E/en unknown
- 2005-05-27 CA CA2567988A patent/CA2567988C/en active Active
- 2005-05-27 JP JP2007514119A patent/JP4926046B2/en active Active
- 2005-05-27 EP EP05749818A patent/EP1763602B1/en active Active
- 2005-05-27 AT AT05749818T patent/ATE486163T1/en active
- 2005-05-27 ES ES05749818T patent/ES2356041T3/en active Active
- 2005-05-27 DK DK05749818.0T patent/DK1763602T3/en active
- 2005-05-27 AU AU2005250211A patent/AU2005250211B2/en not_active Ceased
- 2005-05-31 TW TW094117832A patent/TWI350324B/en active
-
2007
- 2007-03-07 HK HK07102506.6A patent/HK1094977A1/en unknown
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2011
- 2011-01-25 CY CY20111100078T patent/CY1111137T1/en unknown
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WO2001094673A1 (en) * | 2000-06-02 | 2001-12-13 | B & H Research Limited | Formation of sheet material using hydroentanglement |
WO2003048437A1 (en) * | 2001-11-30 | 2003-06-12 | B & H Research Limited | Formation of sheet material using hydroentanglement |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2008037945A1 (en) * | 2006-09-28 | 2008-04-03 | Yarwood Leather Limited | Leather sheet material and process for preparing the same |
CN103276531A (en) * | 2013-04-25 | 2013-09-04 | 江阴骏华纺织科技有限公司 | Collagenous fiber regenerated leather low in production cost and manufacturing method thereof |
CN103276531B (en) * | 2013-04-25 | 2016-09-07 | 江阴骏华纺织科技有限公司 | A kind of method of the Collagenous fiber bonded leather manufacturing low production cost |
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IT202000006949A1 (en) * | 2020-04-02 | 2021-10-02 | Re Leather S R L | ARTIFACT IN RECYCLED LEATHER AND ITS MANUFACTURING METHOD |
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Also Published As
Publication number | Publication date |
---|---|
MXPA06013841A (en) | 2007-04-02 |
JP4926046B2 (en) | 2012-05-09 |
ES2356041T3 (en) | 2011-04-04 |
GB2428430A (en) | 2007-01-31 |
PT1763602E (en) | 2011-01-31 |
CN1965119B (en) | 2010-12-22 |
EP1763602A1 (en) | 2007-03-21 |
CY1111137T1 (en) | 2015-06-11 |
DK1763602T3 (en) | 2011-02-14 |
AU2005250211B2 (en) | 2010-01-21 |
GB2428430B (en) | 2009-01-07 |
JP2008501868A (en) | 2008-01-24 |
ATE486163T1 (en) | 2010-11-15 |
AU2005250211A1 (en) | 2005-12-15 |
US20080010794A1 (en) | 2008-01-17 |
CA2567988C (en) | 2012-05-15 |
GB0412380D0 (en) | 2004-07-07 |
DE602005024402D1 (en) | 2010-12-09 |
HK1094977A1 (en) | 2007-04-20 |
TW200609412A (en) | 2006-03-16 |
US7731814B2 (en) | 2010-06-08 |
EP1763602B1 (en) | 2010-10-27 |
CN1965119A (en) | 2007-05-16 |
GB0623243D0 (en) | 2007-01-03 |
TWI350324B (en) | 2011-10-11 |
CA2567988A1 (en) | 2005-12-15 |
KR20070028380A (en) | 2007-03-12 |
KR101244102B1 (en) | 2013-03-18 |
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