WO2005118926A1 - Monofilament for screen silk gauze and screen silk gauze therefrom - Google Patents

Monofilament for screen silk gauze and screen silk gauze therefrom Download PDF

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Publication number
WO2005118926A1
WO2005118926A1 PCT/JP2004/014185 JP2004014185W WO2005118926A1 WO 2005118926 A1 WO2005118926 A1 WO 2005118926A1 JP 2004014185 W JP2004014185 W JP 2004014185W WO 2005118926 A1 WO2005118926 A1 WO 2005118926A1
Authority
WO
WIPO (PCT)
Prior art keywords
monofilament
core
sheath
light
screen gauze
Prior art date
Application number
PCT/JP2004/014185
Other languages
French (fr)
Japanese (ja)
Inventor
Yoshitomo Hara
Sunao Takahira
Original Assignee
Kanebo, Ltd.
Kanebo Gohsen Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kanebo, Ltd., Kanebo Gohsen Limited filed Critical Kanebo, Ltd.
Priority to JP2006514080A priority Critical patent/JP4958547B2/en
Priority to US11/569,903 priority patent/US20080045105A1/en
Priority to KR1020067025669A priority patent/KR101169111B1/en
Priority to EP05743875A priority patent/EP1752568B1/en
Priority to PCT/JP2005/009732 priority patent/WO2005118927A1/en
Priority to TW094118172A priority patent/TWI370773B/en
Publication of WO2005118926A1 publication Critical patent/WO2005118926A1/en
Priority to US12/914,518 priority patent/US20110039466A1/en

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/103Agents inhibiting growth of microorganisms
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/34Core-skin structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N1/00Printing plates or foils; Materials therefor
    • B41N1/24Stencils; Stencil materials; Carriers therefor
    • B41N1/247Meshes, gauzes, woven or similar screen materials; Preparation thereof, e.g. by plasma treatment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2929Bicomponent, conjugate, composite or collateral fibers or filaments [i.e., coextruded sheath-core or side-by-side type]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/10Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3146Strand material is composed of two or more polymeric materials in physically distinct relationship [e.g., sheath-core, side-by-side, islands-in-sea, fibrils-in-matrix, etc.] or composed of physical blend of chemically different polymeric materials or a physical blend of a polymeric material and a filler material
    • Y10T442/3154Sheath-core multicomponent strand material

Definitions

  • the present invention relates to a monofilament for screen gauze and a screen gauze using the same.
  • screen gauze used to form a printed pattern is made by weaving monofilaments made of a fiber-forming polymer such as polyester or polyamide into a woven fabric such as a plain weave or a twill weave. Things are common.
  • Patent Document 1 Japanese Utility Model Publication No. 62-28567
  • Patent Document 2 JP-A-64-47591
  • the present invention has been made in view of such circumstances, and does not cause a decrease in the strength of the monofilament, the occurrence of scum, the wear of peripheral members such as the proof, the failure of ink detachment, and the like. It is an object of the present invention to provide an excellent monofilament for screen gauze and a screen gauze using the same, which do not require extra cost.
  • the present invention relates to a core-sheath composite monofilament, which is formed from a fiber-forming polymer containing a light-absorbing substance having a light-absorbing property with a core force wavelength of 350 to 450 nm.
  • the monofilament for screen gauze whose sheath portion is formed of a fiber-forming polymer not containing the above-mentioned light-absorbing substance and whose average reflectance to light having a wavelength of 350 to 450 nm is set to 15% or less is used as the first filament.
  • the present invention is particularly directed to a monofilament for screen gauze in which the content of the light absorbing substance in the core is set to 0.3 to 2.0% by weight based on the entire core.
  • a monofilament for a screen gauze having a core-sheath cross-sectional area ratio force of 40: 60-90: 10 which is the third summary, among them.
  • the present invention among them, particularly, the above-mentioned core-sheath type composite monofilament Monofilament for screen gauze set with elongation at break of 20-30% and breaking strength of 5.5 cNZdtex or more is the fourth gist.
  • a screen gauze configured using the monofilament for screen gauze according to any one of the first to fourth aspects is provided.
  • the monofilament for screen gauze of the present invention is a special core-sheath composite monofilament containing a light-absorbing substance in the core, and has an average reflectance of 15% or less for light having a wavelength of 350 to 450 nm. Because it is set, when a screen gauze is used, halation does not occur and a clear printed pattern can be obtained. In addition, since the sheath portion having irregularities on the surface of the monofilament maintains a certain strength, the strength of the monofilament decreases.Spinning occurs. Weaving Excellent in operability. The advantage is that the dyeing process is unnecessary and no extra cost is required.
  • the content of the light absorbing substance in the core of the monofilament is set to 0.3 to 2.0% by weight based on the entire core. Those that have sufficient yarn strength and have excellent anti-halation effects.
  • the core-sheath type composite monofilament has a core-sheath cross-sectional area ratio of 40: 60-90.
  • the core-sheath type composite monofilament has a breaking elongation of 20-30% and a breaking strength of 5%.
  • the screen gauze of the present invention is configured using the special monofilament for screen gauze, a clear printed pattern can be obtained without causing halation.
  • FIG. 1 is a schematic explanatory view showing one embodiment of the present invention.
  • FIG. 2 is a diagram showing a relationship between a color of a dye and a reflectance.
  • FIG. 1 shows a monofilament for screen gauze according to an embodiment of the present invention.
  • This monofilament is a core-sheath composite monofilament having a core 1 and a sheath 2, and the core 1 is a fiber-forming polymer containing a light-absorbing substance 3 having a light absorption characteristic of a wavelength of 350 to 450 nm. It is formed by four.
  • the light-absorbing substance 3 is not particularly limited as long as it has a light-absorbing property at a wavelength of 350 to 450 nm.
  • titanium oxide, zinc oxide, calcium carbonate, magnesium carbonate, silica Inorganic pigments such as metal oxides such as alumina, talc, chromate, ferrocyanide, various metal sulfates, sulfides, selenides, phosphates, phthalocyanines, quinacridones, isoindolinones, perinones, Organic pigments such as dioxazine, benzene (monoazo, disazo, etc.), heterocyclic azo (thiazoleazo, benzothiazo mononorazo, quinolinazo, pyridineazo, imidazonoreazo, thiofenazo, etc.), anthraquinone, condensation ( (Quinophthaline, styryl, coumarin, etc.) indigoid dye, triphenylmethane dye, xant
  • the number average particle diameter of the powder or particles used as the light absorbing substance 3 is preferably 0.01 ⁇ 01 ⁇ or more and 10 / im or less, more preferably 0.05 ⁇ m or more and 2 ⁇ m or less. Desirable. Within this range, yarn unevenness is unlikely to occur. That is, if the light-absorbing substance 3 is too large, the strength of the yarn will be reduced, causing yarn unevenness. If too small, the light-absorbing substance 3 will tend to condense and solidify, causing yarn unevenness. Among them, it is preferable to use a disperse dye which is hardly soluble in water, from the viewpoint of the spinning operability of polyester.
  • Representative disperse dyes include Dianix series dyes manufactured by Dystar and Sumika Chemtetsu. Sumikaron series dyes manufactured by K, Kayalon Polyester series dyes and Kayalon Microester series dyes, Kayaset series dyes manufactured by Nippon Kayaku, Miketon series and Palanil series dyes manufactured by Mitsui BASF, TD series dyes manufactured by Daito Chemical Co., Ltd. Preferred are Kiwalon Polyester series dyes manufactured by Kiwa Chemical Industry Co., Ltd., Terasil series dyes manufactured by Ciba Charity Chemicals, Foron series dyes manufactured by Clariant, and Diaresin series manufactured by Mitsubishi Kasei Hextone clay. These disperse dyes can be used alone or in combination.
  • Suitable commercially available dyes include, as yellow dyes, Diares in Yellow H2G manufactured by Mitsubishi Kasei Hextone, Nylosan Yellow N-5GL manufactured by OG CORPORATION, and the like.
  • Dianix Red AC-E manufactured by Dystar can be used as a red dye
  • Dianix Blue AC-E manufactured by Dystar can be used as a blue dye.
  • the dyes have different light absorption characteristics for each color.
  • typical colors are black ( ⁇ N Corp., Nylosan Black F-ML) and red ( ⁇ G Corporation (Nylosan Red F—RL200), blue (OG Corporation, Nylosan Blue), yellow (OG Corporation, Nylosan Yellow N-5GL), green (OG Corporation, Nylosan Green F—BL) ),
  • a core-sheath composite monofilament was prepared according to Example 1 described later, and the light absorption characteristics were measured by the following measurement method. The reflectance was as shown in Fig. 2. Was.
  • a core-sheath composite monofilament (white) containing 1.0% by weight of titanium oxide in the core portion was prepared, and the same identification was performed.
  • 11 indicates black
  • 12 indicates red
  • 13 indicates blue
  • 14 indicates yellow
  • 15 indicates green
  • 16 indicates white light absorption characteristics.
  • the tube was knitted into 24 cylinders, Z2.54 cm, and 34 courses / 2.54 cm. As a stack), it was mounted on a 3cm x 3cm measuring holder, and the reflectance in the wavelength range of 200-600 nm was measured using a Shimadzu UV-3101PC spectrophotometer for 5n. It was measured in m.
  • red, yellow, green, and black dyes having low reflectance and transmittance in the wavelength range of 350 to 450 nm are suitable for use as the light absorbing substance 3 of the present invention. I can help you.
  • any one may be used as long as it is conventionally used in the production of monofilaments.
  • polyolefins such as polyethylene and polypropylene Or modified polyamides containing these as main components, polyamides such as nylon 6, nylon 66, nylon 10, nylon 12, or modified polyamide copolymers containing these as main components, polyethylene terephthalate, polyethylene terephthalate, poly Examples include polyesters such as tetraethylene terephthalate and polyethylene naphthalate; aliphatic polyesters such as polylactic acid and polyglycolic acid; and modified polyester copolymers containing these as main components. Among them, polyesters are preferred in terms of dimensional stability and strength.
  • the content ratio of the light-absorbing substance 3 to the fiber-forming polymer 4 depends on the type of the light-absorbing substance 3 and the cross-sectional area ratio of the core-sheath ratio. It is preferable to set the amount to 3 to 2.0% by weight, particularly to 0.8 to 1.5% by weight. In other words, if the content is less than 0.3% by weight, halation may occur due to the small light absorption effect of the light absorbing substance 3, and if it exceeds 2.0% by weight, the obtained monofilament becomes brittle, and This is because it may not be possible to tension the fabric with tension.
  • the content ratio of the light-absorbing substance in the whole fiber is preferably set to 0.1 to 1.8% by weight, and more preferably to 0.4 to 1.4% by weight, from the viewpoint of the effect. is there.
  • the sheath 2 (returning to FIG. 1) does not contain the light absorbing substance 3 and is formed of an appropriate fiber-forming polymer 5.
  • any of those conventionally used in the production of monofilaments may be used, for example, polyolefins such as polyethylene and polypropylene, or these are mainly used.
  • Polyamides such as modified polyolefin, nylon 6, nylon 66, nylon 10, nylon 12, etc., or modified polyamide copolymers containing these as main components, polyesters such as polyethylene terephthalate, polybutylene terephthalate, polytetraethylene terephthalate, etc. Ma Or modified polyester copolymers containing these as main components.
  • polyamide is preferable in that the yarn is less scraped than the polyamide.
  • the cross-sectional area ratio of the core 1 and the sheath 2 is not particularly limited as long as the core-sheath type composite monofilament can be spun, but usually, the cross-sectional area of the core 1: the sheath 2 It is preferable to set the cross section of the bearing to a ratio of 40: 60-90: 10, especially a ratio of 40: 60-70: 30. In other words, if the ratio of the cross-sectional area of the core 1 is too small, the light absorption effect is exhibited, and there is a possibility that halation may occur. Conversely, if the ratio of the cross-sectional area of the core 1 is too large, the spinning operability may be reduced. This is because there is a risk that the printing performance will deteriorate and that the printing performance will decrease due to unevenness in the fiber diameter.
  • the fineness of the core-sheath type composite monofilament of the present invention can be appropriately set in accordance with the size of the screen gauze, the required resolution, and the like. It is suitable. In other words, if the fineness is smaller than 4 dtex, weaving may be difficult.On the other hand, if the fineness is larger than 30 dtex, spinning operability may be deteriorated, and a dense high mesh structure cannot be formed. There is a possibility that the significance of the present invention of obtaining clear image quality may be impaired.
  • the elongation at break is set to 20 to 30% and the breaking strength is set to 5.5 cN / dtex or more. That is, if the above-mentioned physical properties are not provided, it is not possible to perform gauging with a high tension, and there is a possibility that printing accuracy cannot be improved.
  • the core-sheath type composite monofilament of the present invention can contain titanium oxide, similarly to the conventional monofilament for screen gauze. However, in order to ensure smooth weaving and ink releasability, it is desirable that titanium oxide be contained not in the sheath 2 but in the core 1. When titanium oxide is used, its content is preferably set to 1% by weight or less based on the entire core 1.
  • the core-sheath composite monofilament of the present invention can be obtained, for example, as follows.
  • a fiber-forming polymer chip such as polyester is vacuum-dried, and the dried chip is introduced into a mixing means such as a twin-screw kneader. Then, a light-absorbing substance such as a yellow dye is introduced into the mixing means at a predetermined ratio. And enough of both A mixed chip is obtained by kneading and extruding.
  • a fiber-forming polymer chip such as polyamide is prepared for forming the sheath. Then, by using the core-sheath composite monofilament melt spinneret and the above two types of chips and performing melt spinning according to a usual method, the intended core-sheath composite monofilament can be obtained.
  • a polyester polymer chip When a polyester polymer chip is used as the chip for forming the core, it is preferable to knead a chip having a water content of 20 ppm or less. When a polyamide polymer chip is used as the chip for forming the sheath, it is preferable to knead the chip with a water content of 100 ppm or less. As described above, kneading chips having a moisture content of a certain value or less makes spinning operability more preferable.
  • melt viscosity of the fiber-forming polymer chip serving as the core it is desirable to set the melt viscosity of the fiber-forming polymer chip serving as the core to be higher than usual. .
  • the intrinsic viscosity it is preferable to set the intrinsic viscosity to 0.60 to 0.80.
  • the screen gauze of the present invention can be obtained by weaving and gauging the core-sheath composite monofilament obtained as described above by a usual method.
  • the weaving conditions are not particularly limited.
  • the screen gauze thus obtained has good light absorption characteristics with an average reflectance of 15% or less for light having a wavelength of 350 to 450 nm, despite being obtained at low cost, and causes halation.
  • ink separation is good, and a clear print pattern can be formed.
  • the average reflectance for the light having the wavelength of 350 to 450 nm is preferably 10% or less, which is preferable from the viewpoint of preventing power halation.
  • Homo PET (polyester) chips having an intrinsic viscosity of 0.66 were dried under vacuum by Karl Fischer's moisture measurement method until the chips had a water content of 20 ppm.
  • the mixture was charged into a twin-screw kneader under a nitrogen purge, and kneaded with a yellow dye (Diaresin Yellow H2G, manufactured by Mitsubishi Kasei Heist Co., Ltd.) so as to be 1.0% by weight.
  • a yellow dye Diaresin Yellow H2G, manufactured by Mitsubishi Kasei Heist Co., Ltd.
  • the intrinsic viscosity of the kneaded PET was 0.64.
  • the content of the yellow dye in the core was changed as shown in Table 1 below. Otherwise in the same manner as in Example 1, a core-sheath composite monofilament was obtained.
  • the core-sheath composite monofilament was knitted by Koike Seisakusho's 1-neck knitting machine (MODEL CR-B) into a tubular knitting machine under the conditions of 24 pipes / 2.54 cm, 34 pipes and Z2.5.54 cm. Is folded in two (eight stacked) and mounted on a 3cm x 3cm measurement holder, and the reflectance in the wavelength range of 350-450nm is measured in 5nm increments using a Shimadzu UV-3101PC spectrophotometer. The measurements were taken and the average was determined.
  • MODEL CR-B Koike Seisakusho's 1-neck knitting machine
  • a 300-mesh gauze fabric was stretched on a gauze frame with a tension of 35N, and it was observed whether the screen gauze ruptured.
  • the ruptured specimen was determined to be defective (X), while the ruptured specimen was not ruptured. And, when it was not ruptured by stretching it with a tension of 40N, it was evaluated as good ( ⁇ ) when it was stretched and ruptured with a tension of 45N, and very good ( ⁇ ) when it did not rupture. did.
  • Diazo resin type photosensitive resin is applied in a thickness of 10-11 ⁇ m on a screen gauze made of 300-mesh gauze fabric on a 320 mm X 205 mm gauze with 35 N tension, with a line width of 400 ⁇ m and a pitch of 400 ⁇ m.
  • a photomask having a stripe pattern of ⁇ was covered.
  • a photomask having a stripe pattern with a line width of 200 ⁇ m and a pitch of 200 ⁇ m was covered.
  • two types of printing plates were prepared by appropriate exposure and washing with water. Using these, 100 sheets were continuously printed, and the state of the image was photographed with a microscope at 400 ⁇ and observed. When halation occurs, the curing of the photosensitive resin is disturbed, and the stripe pattern becomes uneven or uneven in thickness. Therefore, evaluation was made based on the following criteria. Excellent ( ⁇ ): The stripe pattern has no unevenness or uneven thickness.
  • Disturbed curing of the photosensitive resin, and several or a few irregularities and uneven thickness in the stripe pattern.
  • Impossible (1) Screen gauze was torn during gauze and printing performance could not be evaluated.
  • Ratio (% by weight) 1.0 0.1 0.3 2. 0 3, 0 Spinning operability ⁇ ⁇ 0: O HI 0 Average reflectance 4.9.14.8, 14.3.4.0 48.7 Breaking strength (cN 3 ⁇ 4tex) 5. 8 6. 3 6. 1 5. 5 5. 2. 6. Weaving ⁇ ⁇ ⁇ 0 O 0 value Sailing property ⁇ ⁇ ⁇ O ⁇ ⁇ Printing 4 m ⁇ m pitch
  • a 6 nylon chip having a relative viscosity of 2.5 was vacuum dried by Karl Fischer's moisture measurement method until the chip moisture became 500 ppm. This was charged into a twin-screw kneader under a nitrogen purge, and kneaded with a yellow dye (Diaresin Yellow H2G, manufactured by Mitsubishi Kasei Heist Co., Ltd.) to a weight ratio of 1.0%. During kneading, kneading and extrusion were performed while evacuation was performed at 600 mmHg. The relative viscosity of kneaded 6 nylon was 2.6.
  • nylon dye-containing 6 nylon chip as a sheath component and containing no dye having an intrinsic viscosity of 0.66
  • PET as a core component
  • a core-sheath composite monofilament having a core-sheath cross-sectional area ratio of 50:50 and a fineness of 13 dtex was melt-spun.
  • a 6-nylon chip containing a yellow dye similar to that in Comparative Example 2 was used, and a monofilament with a fineness of 13 dtex having a round cross-section instead of a core-sheath type was melt-spun.
  • the screen gauze was measured or evaluated for its stretchability and printing performance. The results are shown in Table 2 below.
  • the core-sheath cross-sectional area ratio was changed as shown in Table 3 below. Otherwise, in the same manner as in Example 1, a core-sheath composite monofilament was obtained. For these, spinning operability, average reflectance, breaking strength, weaving, screen gauging, and printing performance were measured or evaluated in the same manner as described above. The results are shown in Table 3 below.
  • a core / sheath composite monofilament was obtained in the same manner as in Example 1 except that the yellow dye was not added, and this was knitted into a tubular knit.
  • the tubular knitted by weight with respect to the yellow dye ( ⁇ _G Corpor ATION Co., Nylosan Yellow N-5GL) 1. 0 weight 0/0, in a staining solution was added 1 by weight% sulfuric acid Anmoniumu, the tubular knitted fabric The mixture was immersed, heated to a boiling state in 30 minutes while stirring so as to adsorb 0.5% by weight of the dye, and then kept at a temperature of 95 ° C. for 25 minutes. Then, the tubular knitted fabric was taken out of the dyeing solution, washed with water, and air-dried. The weight of the tubular knitted fabric before and after dyeing was increased by 0.5% by weight.
  • the tubular knitted fabric after the above dyeing was unwound, and the breaking strength of the monofilament was measured in the same manner as described above, and it was 5. OcN / dtex.
  • the average reflectance of this tubular knitted fabric was measured in the same manner as described above, and was 6.2%.
  • the monofilament was used to weave a 300-mesh gauze fabric, and the screen gauze ruptured due to the force S that attempted to stretch the gauze frame on the gauze frame with a tension of 35N, and insufficient filament strength.
  • the monofilament for screen gauze of the present invention has high accuracy and good operability. It is suitable for use in screen gauze that requires printing performance.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Multicomponent Fibers (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Woven Fabrics (AREA)

Abstract

A monofilament for screen silk gauze being a core-sheath composite monofilament, comprising core portion (1), the core portion (1) constituted of fiber formation polymer (4) containing light absorption substance (3) capable of absorption of light of 350 to 450 nm wavelength, and sheath portion (2), the sheath portion (2) constituted of fiber formation polymer (5) not containing the light absorption substance (3), whose average reflectance of light of 350 to 450 nm wavelength is set for 15% or below. Thus, there is provided an excellent monofilament for screen silk gauze which is free from drop of monofilament strength, scum occurrence, wear of peripheral members such as a reed, ink release failure, etc., and which does not need any dyeing step to thereby avoid any excess cost. Furthermore, there is provided a screen silk gauze from the above monofilament.

Description

明 細 書  Specification
スクリーン紗用モノフィラメントおよびそれを用いたスクリーン紗  Monofilament for screen gauze and screen gauze using the same
技術分野  Technical field
[0001] 本発明は、スクリーン紗用モノフィラメントおよびそれを用いたスクリーン紗に関する ものである。  The present invention relates to a monofilament for screen gauze and a screen gauze using the same.
背景技術  Background art
[0002] スクリーン印刷やスクリーン捺染において、印刷模様を形成するために用いられる スクリーン紗としては、ポリエステルやポリアミド等の繊維形成性ポリマーからなるモノ フィラメントを製織して、平織、綾織等の織物にしたものが一般的である。  [0002] In screen printing and screen printing, screen gauze used to form a printed pattern is made by weaving monofilaments made of a fiber-forming polymer such as polyester or polyamide into a woven fabric such as a plain weave or a twill weave. Things are common.
[0003] 上記スクリーン紗を構成するモノフィラメントには、従来から、ハレーション防止のた めに、酸化チタンを比較的多く配合し、上記酸化チタンによって、露光時の光をでき るだけ乱反射させることが行われてきた。しかし、上記酸化チタン含有モノフィラメント を用いた場合も、可視光領域の光の反射が不充分で、ハレーションを完全に防止す ることはできないという問題がある。また、上記酸化チタン含有モノフィラメントの表面 は、酸化チタンの粒子の突出によって凹凸になるため、印刷に際し、インキ離れが悪 ぐ印刷が不鮮明になるという問題や、製織時に、簇削れによるスカム等が発生して 操業性が悪レ、とレ、う問題もある。  [0003] Conventionally, a relatively large amount of titanium oxide has been blended into the monofilament constituting the screen gauze in order to prevent halation, and light during exposure has been diffused as much as possible by the titanium oxide. I have been. However, even when the above-mentioned monofilament containing titanium oxide is used, there is a problem that reflection of light in a visible light region is insufficient and halation cannot be completely prevented. In addition, since the surface of the titanium oxide-containing monofilament becomes uneven due to the protrusion of the titanium oxide particles, there is a problem that the printing is not clear due to poor ink separation during printing, and scum and the like due to shaving during weaving occur. There is also a problem that operability is poor.
[0004] そこで、できるだけ酸化チタンの配合量を低減したスクリーン紗として、紫外線吸収 剤と黄系または赤系の顔料を含有するモノフィラメントを用いたもの(特許文献 1参照 )や、鞘部のみ着色または染色して光吸収性を付与した芯鞘型モノフィラメントを用い たもの(特許文献 2参照)等が提案されている。  [0004] Therefore, screen gauze containing as little titanium oxide as possible, using a monofilament containing an ultraviolet absorber and a yellow or red pigment (see Patent Document 1), or coloring or sheathing only the sheath portion There have been proposed ones using a core-sheath type monofilament which is dyed to impart light absorbency (see Patent Document 2).
特許文献 1 :実開昭 62-28567号公報  Patent Document 1: Japanese Utility Model Publication No. 62-28567
特許文献 2:特開昭 64 - 47591号公報  Patent Document 2: JP-A-64-47591
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0005] し力 ながら、上記特許文献 1のものは、モノフィラメント全体に、紫外線吸収剤と顔 料が分散含有されるため、モノフィラメントの糸としての強度が低下し、製織時にトラ ブルが生じやすいという問題がある。また、酸化チタンを高い割合で含有する従来品 ほどではないが、モノフィラメント表面に多少の凹凸が生じるため、製織時のトラブル や印刷時のインク離れ等の問題を完全に解消することができないという問題がある。 [0005] However, in the case of Patent Document 1 described above, since the ultraviolet absorbent and the pigment are dispersed and contained in the entire monofilament, the strength of the monofilament as a yarn is reduced, and the yarn is woven during weaving. There is a problem that bulls easily occur. In addition, although not as high as conventional products containing a high proportion of titanium oxide, some irregularities occur on the surface of the monofilament, making it impossible to completely eliminate problems such as problems during weaving and ink separation during printing. There is.
[0006] 一方、上記特許文献 2のものは、予め鞘部に、紫外線吸収剤や顔料等を練り込ん で得る場合、モノフィラメント表面に顔料等の粒子によって凹凸が形成されるため、こ の凹凸に由来するトラブル力 依然として生じやすいという問題がある。例えば、鞘成 分に顔料等を含有させると、繊度斑が生じて印刷むらの原因となりやすぐ精度が低 下するおそれがある。また、製織後、染色工程を経由させて顔料等を付与することも できる、と記載されているが、その場合、染色工程という余分な工程が増えるため、製 造コストが高くなるという問題がある。また、例えばポリエステルと 6ナイロン等の熱収 縮率の異なるポリマーを組み合わせて芯鞘構造とした場合、染色によってモノフィラメ ント強度等の物性が低下し、紗張りが困難になるという問題がある。  [0006] On the other hand, in the case of Patent Document 2 described above, when an ultraviolet absorber, a pigment, or the like is kneaded in advance into the sheath portion, irregularities are formed on the monofilament surface by particles of the pigment or the like. There is a problem that it is still easy to occur. For example, when a pigment or the like is contained in the sheath component, unevenness of fineness may be caused to cause printing unevenness or the accuracy may be immediately reduced. In addition, it is described that pigments and the like can be applied via a dyeing process after weaving, but in this case, there is a problem that an extra process called a dyeing process is increased, and thus manufacturing costs are increased. . Further, for example, when a core-sheath structure is formed by combining polymers having different heat shrinkage ratios such as polyester and 6 nylon, there is a problem that physical properties such as monofilament strength are reduced by dyeing, and it becomes difficult to form a fabric.
[0007] 本発明は、このような事情に鑑みなされたもので、モノフィラメントの強度低下ゃスカ ムの発生、箴等周辺部材の磨耗、インク離れ不良等を生じることがなぐしかも染色 工程が不要で余分なコストも力からない、優れたスクリーン紗用モノフィラメントおよび それを用いたスクリーン紗の提供を、その目的とする。  [0007] The present invention has been made in view of such circumstances, and does not cause a decrease in the strength of the monofilament, the occurrence of scum, the wear of peripheral members such as the proof, the failure of ink detachment, and the like. It is an object of the present invention to provide an excellent monofilament for screen gauze and a screen gauze using the same, which do not require extra cost.
課題を解決するための手段  Means for solving the problem
[0008] 上記の目的を達成するため、本発明は、芯鞘型複合モノフィラメントであって、芯部 力 波長 350— 450nmの光吸収特性を備えた光吸収物質を含有する繊維形成性 ポリマーで形成され、鞘部が、上記光吸収物質を含有しない繊維形成性ポリマーで 形成されており、波長 350— 450nmの光に対する平均反射率が 15%以下に設定さ れているスクリーン紗用モノフィラメントを第 1の要旨とする。  [0008] In order to achieve the above object, the present invention relates to a core-sheath composite monofilament, which is formed from a fiber-forming polymer containing a light-absorbing substance having a light-absorbing property with a core force wavelength of 350 to 450 nm. The monofilament for screen gauze whose sheath portion is formed of a fiber-forming polymer not containing the above-mentioned light-absorbing substance and whose average reflectance to light having a wavelength of 350 to 450 nm is set to 15% or less is used as the first filament. The summary of the
[0009] また、本発明は、そのなかでも、特に、上記芯部における光吸収物質の含有割合が 、芯部全体に対し 0. 3— 2. 0重量%に設定されているスクリーン紗用モノフィラメント を第 2の要旨とし、それらのなかでも、特に、上記芯鞘型複合モノフィラメントの芯鞘 横断面積比率力 40: 60— 90: 10であるスクリーン紗用モノフィラメントを第 3の要旨 とする。  [0009] In addition, the present invention is particularly directed to a monofilament for screen gauze in which the content of the light absorbing substance in the core is set to 0.3 to 2.0% by weight based on the entire core. Among them, a monofilament for a screen gauze having a core-sheath cross-sectional area ratio force of 40: 60-90: 10, which is the third summary, among them.
[0010] さらに、本発明は、それらのなかでも、特に、上記芯鞘型複合モノフィラメントが、破 断伸度 20— 30%、破断強度 5. 5cNZdtex以上に設定されているスクリーン紗用モ ノフィラメントを第 4の要旨とする。 [0010] Furthermore, the present invention, among them, particularly, the above-mentioned core-sheath type composite monofilament Monofilament for screen gauze set with elongation at break of 20-30% and breaking strength of 5.5 cNZdtex or more is the fourth gist.
[0011] そして、本発明は、上記第 1一第 4のいずれかの要旨であるスクリーン紗用モノフィ ラメントを用いて構成されているスクリーン紗を第 5の要旨とする。 [0011] In the fifth aspect of the present invention, a screen gauze configured using the monofilament for screen gauze according to any one of the first to fourth aspects is provided.
発明の効果  The invention's effect
[0012] すなわち、本発明のスクリーン紗用モノフィラメントは、芯部に光吸収物質が含有さ れた特殊な芯鞘型複合モノフィラメントであり、波長 350— 450nmの光に対する平均 反射率が 15%以下に設定されているため、スクリーン紗とした場合に、ハレーション を生じず、鮮明な印刷模様を得ることができる。そして、モノフィラメントの表面に凹凸 がなぐ鞘部が一定の強度を維持するため、モノフィラメントの強度低下ゃスカムの発 生、箴等周辺部材の磨耗、インク離れ不良等を生じることがなぐ紡糸操業性、製織 操業性に優れている。し力も、染色工程が不要で余分なコストがかからないという利 点を有している。  That is, the monofilament for screen gauze of the present invention is a special core-sheath composite monofilament containing a light-absorbing substance in the core, and has an average reflectance of 15% or less for light having a wavelength of 350 to 450 nm. Because it is set, when a screen gauze is used, halation does not occur and a clear printed pattern can be obtained. In addition, since the sheath portion having irregularities on the surface of the monofilament maintains a certain strength, the strength of the monofilament decreases.Spinning occurs. Weaving Excellent in operability. The advantage is that the dyeing process is unnecessary and no extra cost is required.
[0013] そして、本発明のスクリーン紗用モノフィラメントのなかでも、特に、上記モノフィラメ ントの芯部における光吸収物質の含有割合が、芯部全体に対し 0. 3-2. 0重量% に設定されているものは、より充分な糸強度を備え、し力も優れたハレーション防止効 果を奏する。  [0013] In the monofilament for screen gauze of the present invention, in particular, the content of the light absorbing substance in the core of the monofilament is set to 0.3 to 2.0% by weight based on the entire core. Those that have sufficient yarn strength and have excellent anti-halation effects.
[0014] また、特に、上記芯鞘型複合モノフィラメントの芯鞘横断面積比率が、 40: 60— 90  [0014] In particular, the core-sheath type composite monofilament has a core-sheath cross-sectional area ratio of 40: 60-90.
: 10であるものは、さらに充分な糸強度を備え、し力も優れたハレーション防止効果を 奏する。  : 10 has more yarn strength, and has an excellent antihalation effect.
[0015] さらに、特に、上記芯鞘型複合モノフィラメントが、破断伸度 20— 30%、破断強度 5 [0015] Further, particularly, the core-sheath type composite monofilament has a breaking elongation of 20-30% and a breaking strength of 5%.
. 5cN/dtex以上に設定されているものは、スクリーン紗として用いた場合に、最適 な強度となり、長期にわたって良好に使用することができる。 If it is set to 5 cN / dtex or more, when it is used as a screen gauze, it will have optimal strength and can be used well over a long period.
[0016] そして、本発明のスクリーン紗は、上記特殊なスクリーン紗用モノフィラメントを用い て構成されているため、ハレーションを生じず、鮮明な印刷模様を得ることができる。 図面の簡単な説明 [0016] Since the screen gauze of the present invention is configured using the special monofilament for screen gauze, a clear printed pattern can be obtained without causing halation. Brief Description of Drawings
[0017] [図 1]本発明の一実施例を示す模式的な説明図である。  FIG. 1 is a schematic explanatory view showing one embodiment of the present invention.
[図 2]染料の色と反射率との関係を示す線図である。 発明を実施するための最良の形態 FIG. 2 is a diagram showing a relationship between a color of a dye and a reflectance. BEST MODE FOR CARRYING OUT THE INVENTION
[0018] つぎに、本発明を実施するための最良の形態について説明する。  Next, the best mode for carrying out the present invention will be described.
[0019] 図 1は、本発明の一実施の形態であるスクリーン紗用モノフィラメントを示している。  FIG. 1 shows a monofilament for screen gauze according to an embodiment of the present invention.
このモノフィラメントは、芯部 1と鞘部 2とを備えた芯鞘型複合モノフィラメントで、上記 芯部 1は、波長 350— 450nmの光吸収特性を備えた光吸収物質 3を含有する繊維 形成性ポリマー 4で形成されてレ、る。  This monofilament is a core-sheath composite monofilament having a core 1 and a sheath 2, and the core 1 is a fiber-forming polymer containing a light-absorbing substance 3 having a light absorption characteristic of a wavelength of 350 to 450 nm. It is formed by four.
[0020] 上記光吸収物質 3としては、波長 350— 450nmの光吸収特性を備えていれば、特 に限定するものではないが、例えば、酸化チタン、酸化亜鉛、炭酸カルシウム、炭酸 マグネシウム、シリカ、アルミナ等の金属酸化物、タルク、クロム酸塩、フエロシアンィ匕 物、各種金属硫酸塩、硫化物、セレン化物、リン酸塩等の無機顔料、フタロシアニン 系、キナクリドン系、イソインドリノン系、ペリノン系、ジォキサジン系等の有機顔料、ベ ンゼンァゾ系(モノァゾ、ジスァゾ等)、複素環ァゾ系(チアゾールァゾ、ベンゾチアゾ 一ノレァゾ、キノリンァゾ、ピリジンァゾ、イミダゾーノレァゾ、チォフェンァゾ等)、アントラ キノン系、縮合系(キノフタリン、スチリル、クマリン等)インジゴイド染料、トリフエニルメ タン染料、キサンテン染料、ァリザリン染料、アタリジン染料、シァニン色素等の染料、 あるいはカーボンブラック、あるいは金、銀、銅、白金、パラジウム、ニッケノレ、アルミ二 ゥム、シリコン、真鍮等の金属単体あるいは合金粉末、窒化珪素、窒化ホウ素、窒化 チタン、窒化アルミニウム、炭化珪素、炭化タングステン、チタン酸ストロンチウム、チ タン酸バリウム、チタン酸ジノレコニゥム等のセラミック微粒子、有機化合物から形成さ れる微粒子中に顔料あるいは染料を分散させた着色フイラ一等をあげることができる 。これらは、単独で用いても 2種以上を併用してもよい。  The light-absorbing substance 3 is not particularly limited as long as it has a light-absorbing property at a wavelength of 350 to 450 nm. For example, titanium oxide, zinc oxide, calcium carbonate, magnesium carbonate, silica, Inorganic pigments such as metal oxides such as alumina, talc, chromate, ferrocyanide, various metal sulfates, sulfides, selenides, phosphates, phthalocyanines, quinacridones, isoindolinones, perinones, Organic pigments such as dioxazine, benzene (monoazo, disazo, etc.), heterocyclic azo (thiazoleazo, benzothiazo mononorazo, quinolinazo, pyridineazo, imidazonoreazo, thiofenazo, etc.), anthraquinone, condensation ( (Quinophthaline, styryl, coumarin, etc.) indigoid dye, triphenylmethane dye, xanthene Dyes, dyes such as alizarin dyes, ataridine dyes, cyanine dyes, etc .; or carbon black or metal powders such as gold, silver, copper, platinum, palladium, nickele, aluminum, silicon, brass, or alloy powders, silicon nitride, Colored fillers in which pigments or dyes are dispersed in fine particles of ceramics, such as boron nitride, titanium nitride, aluminum nitride, silicon carbide, tungsten carbide, strontium titanate, barium titanate, and dinoreconium titanate, or fine particles formed of organic compounds. First class can be given. These may be used alone or in combination of two or more.
[0021] なお、上記光吸収物質 3として用いる粉末あるいは粒子の数平均粒子径は、 0. 01 μ ΐη以上 10 /i m以下が好ましぐより好ましくは 0. 05 μ m以上 2 μ m以下が望ましい 。この範囲であると、糸むらが生じにくい。すなわち、光吸収物質 3が大きすぎると、糸 の強度低下を起こして糸むらが生じやすぐ小さすぎると凝縮して固まって糸むらが 生じやすい。そして、なかでも、ポリエステルの紡糸操業性の点から、水に難溶性の 分散染料を用いることが好ましレ、。  The number average particle diameter of the powder or particles used as the light absorbing substance 3 is preferably 0.01 μ 01η or more and 10 / im or less, more preferably 0.05 μm or more and 2 μm or less. Desirable. Within this range, yarn unevenness is unlikely to occur. That is, if the light-absorbing substance 3 is too large, the strength of the yarn will be reduced, causing yarn unevenness. If too small, the light-absorbing substance 3 will tend to condense and solidify, causing yarn unevenness. Among them, it is preferable to use a disperse dye which is hardly soluble in water, from the viewpoint of the spinning operability of polyester.
[0022] 代表的な分散染料としては、ダイスター社製の Dianixシリーズ染料、住化ケムテツ ク社製の Sumikaronシリーズ染料、 日本化薬社製の Kayalon Polyesterシリーズ 染料および Kayalon Microesterシリーズ染料、 Kayasetシリーズ染料、三井 BAS F社製の Miketonシリーズ染料および Palanilシリーズ染料、ダイトーケミック社製の TDシリーズ染料、紀和化学工業社製の Kiwalon Polyesterシリーズ染料、チバス ぺシャリティケミカルズ社製の Terasilシリーズ染料、クラリアント社製の Foronシリー ズ染料、三菱化成へキストネ土製の Diaresinシリーズなどが好適である。これらの分散 染料も、単独でまたは併用して使用することができる。 [0022] Representative disperse dyes include Dianix series dyes manufactured by Dystar and Sumika Chemtetsu. Sumikaron series dyes manufactured by K, Kayalon Polyester series dyes and Kayalon Microester series dyes, Kayaset series dyes manufactured by Nippon Kayaku, Miketon series and Palanil series dyes manufactured by Mitsui BASF, TD series dyes manufactured by Daito Chemical Co., Ltd. Preferred are Kiwalon Polyester series dyes manufactured by Kiwa Chemical Industry Co., Ltd., Terasil series dyes manufactured by Ciba Charity Chemicals, Foron series dyes manufactured by Clariant, and Diaresin series manufactured by Mitsubishi Kasei Hextone clay. These disperse dyes can be used alone or in combination.
[0023] 好適な市販品の染料としては、黄色系染料として、三菱化成へキストネ土製の Diares in Yellow H2G、 OG CORPORATION社製の Nylosan Yellow N—5GL等 をあげることができる。また、赤色系染料として、ダイスター社製の Dianix Red AC 一 Eをあげること力 Sでき、青色系染料として、ダイスター社製の Dianix Blue AC—E をあげることができる。 Suitable commercially available dyes include, as yellow dyes, Diares in Yellow H2G manufactured by Mitsubishi Kasei Hextone, Nylosan Yellow N-5GL manufactured by OG CORPORATION, and the like. In addition, Dianix Red AC-E manufactured by Dystar can be used as a red dye, and Dianix Blue AC-E manufactured by Dystar can be used as a blue dye.
[0024] ちなみに、染料は、その色ごとに、光吸収特性が異なることがわかっており、例えば 、代表的な色である黒色(〇G CORPORATION社製、 Nylosan Black F—ML )、赤色(〇G CORPORATION社製、 Nylosan Red F—RL200)、青色(OG CORPORATION社製、 Nylosan Blue)、黄色(OG CORPORATION社製、 Nylosan Yellow N—5GL)、緑色(OG CORPORATION社製、 Nylosan Gr een F— BL)の各染料を用い、後述する実施例 1に準じて芯鞘型複合モノフィラメン トを作製し、以下に示す測定方法により光吸収特性を測定すると、反射率は、図 2に 示すようになった。また、同様にして、芯部分に 1. 0重量%の酸化チタンを含有させ た芯鞘型複合モノフィラメント(白色)を作製し、同様の特定を行った。なお、ここで、 図 2の 11は黒色、 12は赤色、 13は青色、 14は黄色、 15は緑色、 16は白色の光吸 収特性を示す。  [0024] Incidentally, it is known that the dyes have different light absorption characteristics for each color. For example, typical colors are black (〇N Corp., Nylosan Black F-ML) and red (〇 G Corporation (Nylosan Red F—RL200), blue (OG Corporation, Nylosan Blue), yellow (OG Corporation, Nylosan Yellow N-5GL), green (OG Corporation, Nylosan Green F—BL) ), A core-sheath composite monofilament was prepared according to Example 1 described later, and the light absorption characteristics were measured by the following measurement method.The reflectance was as shown in Fig. 2. Was. Similarly, a core-sheath composite monofilament (white) containing 1.0% by weight of titanium oxide in the core portion was prepared, and the same identification was performed. Here, in FIG. 2, 11 indicates black, 12 indicates red, 13 indicates blue, 14 indicates yellow, 15 indicates green, and 16 indicates white light absorption characteristics.
[0025] 〔光吸収特性の測定方法〕  [Method of Measuring Light Absorption Characteristics]
モノフィラメントを、小池製作所社製の 1口編機(MODEL CR-B)により、ゥエル 数 24本 Z2. 54cm,コース数 34本 /2. 54cmの条件で筒編みにしたサンプルを、 2つ折り(8枚重ね)として、 3cm X 3cmの測定用ホルダーに装着し、波長 200— 600 nmの範囲における反射率を、島津製作所社製の UV— 3101PC分光光度計にて 5n m単位で測定した。 Using a 1-piece knitting machine (MODEL CR-B) manufactured by Koike Seisakusho Co., Ltd., the tube was knitted into 24 cylinders, Z2.54 cm, and 34 courses / 2.54 cm. As a stack), it was mounted on a 3cm x 3cm measuring holder, and the reflectance in the wavelength range of 200-600 nm was measured using a Shimadzu UV-3101PC spectrophotometer for 5n. It was measured in m.
[0026] 上記図 2によれば、 350— 450nmの波長域で反射率、透過率ともに低い赤色、黄 色、緑色、黒色の染料が、本発明の光吸収物質 3として用いるのに適していることが わ力る。  According to FIG. 2 described above, red, yellow, green, and black dyes having low reflectance and transmittance in the wavelength range of 350 to 450 nm are suitable for use as the light absorbing substance 3 of the present invention. I can help you.
[0027] 一方、上記光吸収物質 3を含有させる繊維形成性ポリマー 4としては、従来からモノ フィラメントの製造に用いられているものであればどのようなものでもよ 例えばポリ エチレン、ポリプロピレン等のポリオレフイン類、またはこれらを主成分とする変性ポリ ォレフィン、ナイロン 6、ナイロン 66、ナイロン 10、ナイロン 12等のポリアミド類、または これらを主成分とする変性ポリアミド共重合体、ポリエチレンテレフタレート、ポリプチ レンテレフタレート、ポリテトラエチレンテレフタレート、ポリエチレンナフタレート等の ポリエステル類、ポリ乳酸、ポリグリコール酸等の脂肪族ポリエステル、またはこれらを 主成分とする変性ポリエステル共重合体等があげられる。なかでも、寸法安定性およ び強度の点で、ポリエステル類が好適である。  On the other hand, as the fiber-forming polymer 4 containing the light-absorbing substance 3, any one may be used as long as it is conventionally used in the production of monofilaments. For example, polyolefins such as polyethylene and polypropylene Or modified polyamides containing these as main components, polyamides such as nylon 6, nylon 66, nylon 10, nylon 12, or modified polyamide copolymers containing these as main components, polyethylene terephthalate, polyethylene terephthalate, poly Examples include polyesters such as tetraethylene terephthalate and polyethylene naphthalate; aliphatic polyesters such as polylactic acid and polyglycolic acid; and modified polyester copolymers containing these as main components. Among them, polyesters are preferred in terms of dimensional stability and strength.
[0028] なお、上記繊維形成性ポリマー 4に対する光吸収物質 3の含有割合は、光吸収物 質 3の種類や、芯鞘比横断面積比率にもよるが、通常、芯部全体に対し 0. 3— 2. 0 重量%、なかでも 0. 8— 1. 5重量%に設定することが好適である。すなわち、 0. 3重 量%未満では、光吸収物質 3による光吸収効果が小さぐハレーションが生じるおそ れがあり、逆に、 2. 0重量%を超えると、得られるモノフィラメントが脆くなり、高張力で の紗張りができないおそれがあるからである。  [0028] The content ratio of the light-absorbing substance 3 to the fiber-forming polymer 4 depends on the type of the light-absorbing substance 3 and the cross-sectional area ratio of the core-sheath ratio. It is preferable to set the amount to 3 to 2.0% by weight, particularly to 0.8 to 1.5% by weight. In other words, if the content is less than 0.3% by weight, halation may occur due to the small light absorption effect of the light absorbing substance 3, and if it exceeds 2.0% by weight, the obtained monofilament becomes brittle, and This is because it may not be possible to tension the fabric with tension.
[0029] そして、繊維全体における光吸収物質の含有割合は、 0. 1-1. 8重量%、なかで も 0. 4-1. 4重量%に設定することが、効果の上で好適である。  [0029] The content ratio of the light-absorbing substance in the whole fiber is preferably set to 0.1 to 1.8% by weight, and more preferably to 0.4 to 1.4% by weight, from the viewpoint of the effect. is there.
[0030] また、鞘部 2 (図 1に戻る)は、上記光吸収物質 3を含有せず、適宜の繊維形成性ポ リマー 5で形成されている。このものは、前記芯部 1に用いられる繊維形成性ポリマー 4と同様、従来からモノフィラメントの製造に用いられているどのようなものでもよぐ例 えばポリエチレン、ポリプロピレン等のポリオレフイン類、またはこれらを主成分とする 変性ポリオレフイン、ナイロン 6、ナイロン 66、ナイロン 10、ナイロン 12等のポリアミド類 、またはこれらを主成分とする変性ポリアミド共重合体、ポリエチレンテレフタレート、 ポリブチレンテレフタレート、ポリテトラエチレンテレフタレート等のポリエステル類、ま たはこれらを主成分とする変性ポリエステル共重合体等があげられる。なかでも、 に対し糸削れが少ないという点で、ポリアミドが好適である。 The sheath 2 (returning to FIG. 1) does not contain the light absorbing substance 3 and is formed of an appropriate fiber-forming polymer 5. As with the fiber-forming polymer 4 used in the core 1, any of those conventionally used in the production of monofilaments may be used, for example, polyolefins such as polyethylene and polypropylene, or these are mainly used. Polyamides such as modified polyolefin, nylon 6, nylon 66, nylon 10, nylon 12, etc., or modified polyamide copolymers containing these as main components, polyesters such as polyethylene terephthalate, polybutylene terephthalate, polytetraethylene terephthalate, etc. Ma Or modified polyester copolymers containing these as main components. Above all, polyamide is preferable in that the yarn is less scraped than the polyamide.
[0031] 上記芯部 1と鞘部 2の横断面積比率は、芯鞘型複合モノフィラメントの紡糸が可能 であれば、特に限定するものではないが、通常、芯部 1の横断面積:鞘部 2の横断面 積力 40: 60— 90: 10の割合、なかでも 40: 60— 70: 30の割合に設定することが好 適である。すなわち、芯部 1の横断面積の割合が小さすぎると、光吸収効果が発現し に《ハレーションが生じるおそれがあり、逆に、芯部 1の横断面積の割合が大きすぎ ると、紡糸操業性が悪くなるおそれや、繊維径斑による印刷性能の低下が生じるおそ れがあるからである。  [0031] The cross-sectional area ratio of the core 1 and the sheath 2 is not particularly limited as long as the core-sheath type composite monofilament can be spun, but usually, the cross-sectional area of the core 1: the sheath 2 It is preferable to set the cross section of the bearing to a ratio of 40: 60-90: 10, especially a ratio of 40: 60-70: 30. In other words, if the ratio of the cross-sectional area of the core 1 is too small, the light absorption effect is exhibited, and there is a possibility that halation may occur. Conversely, if the ratio of the cross-sectional area of the core 1 is too large, the spinning operability may be reduced. This is because there is a risk that the printing performance will deteriorate and that the printing performance will decrease due to unevenness in the fiber diameter.
[0032] そして、本発明の芯鞘型複合モノフィラメントの繊度は、スクリーン紗の大きさや要 求される解像度等に応じて適宜に設定することができる力 通常、 4一 30dtexに設 定することが好適である。すなわち、繊度が 4dtexより細いと、製織が困難になるおそ れがあり、逆に、繊度が 30dtexより太いと、紡糸操業性が悪くなるおそれがあるととも に、緻密なハイメッシュ構造にできず、鮮明な画質を得るという本発明の意義が損な われるおそれがある。  [0032] The fineness of the core-sheath type composite monofilament of the present invention can be appropriately set in accordance with the size of the screen gauze, the required resolution, and the like. It is suitable. In other words, if the fineness is smaller than 4 dtex, weaving may be difficult.On the other hand, if the fineness is larger than 30 dtex, spinning operability may be deteriorated, and a dense high mesh structure cannot be formed. There is a possibility that the significance of the present invention of obtaining clear image quality may be impaired.
[0033] さらに、本発明の芯鞘型複合モノフィラメントは、スクリーン紗として用いるには、破 断伸度 20— 30%、破断強度 5. 5cN/dtex以上に設定されていることが望ましい。 すなわち、上記物性を備えていなければ、高い張力での紗張りができず、印刷精度 を高めることができなレヽおそれがあるからである。  [0033] Furthermore, in order to use the core-sheath type composite monofilament of the present invention as a screen gauze, it is desirable that the elongation at break is set to 20 to 30% and the breaking strength is set to 5.5 cN / dtex or more. That is, if the above-mentioned physical properties are not provided, it is not possible to perform gauging with a high tension, and there is a possibility that printing accuracy cannot be improved.
[0034] なお、本発明の芯鞘型複合モノフィラメントには、従来のスクリーン紗用モノフィラメ ントと同様、酸化チタンを含有させることができる。ただし、円滑な製織性、インク離れ 性を確保するために、酸化チタンは、鞘部 2ではなく芯部 1に含有させることが望まし レ、。そして、酸化チタンを用いる場合、その含有割合は、芯部 1全体に対して 1重量 %以下に設定することが好適である。  [0034] The core-sheath type composite monofilament of the present invention can contain titanium oxide, similarly to the conventional monofilament for screen gauze. However, in order to ensure smooth weaving and ink releasability, it is desirable that titanium oxide be contained not in the sheath 2 but in the core 1. When titanium oxide is used, its content is preferably set to 1% by weight or less based on the entire core 1.
[0035] 本発明の芯鞘型複合モノフィラメントは、例えばつぎのようにして得ることができる。  [0035] The core-sheath composite monofilament of the present invention can be obtained, for example, as follows.
すなわち、まず、芯部形成用として、ポリエステル等の繊維形成性ポリマーチップを 真空乾燥し、これを 2軸混練機等の混合手段に投入する。そして、黄色染料等の光 吸収物質を、所定割合になるよう、上記混合手段に投入する。そして、両者を充分に 混練して押し出すことにより混合チップを得る。一方、鞘部形成用として、ポリアミド等 の繊維形成性ポリマーチップを用意する。そして、芯鞘型複合モノフィラメント溶融紡 糸口金と、上記 2種類のチップを用い、通常の方法にしたがって溶融紡糸を行うこと により、 目的とする芯鞘型複合モノフィラメントを得ることができる。 That is, first, for forming a core, a fiber-forming polymer chip such as polyester is vacuum-dried, and the dried chip is introduced into a mixing means such as a twin-screw kneader. Then, a light-absorbing substance such as a yellow dye is introduced into the mixing means at a predetermined ratio. And enough of both A mixed chip is obtained by kneading and extruding. On the other hand, a fiber-forming polymer chip such as polyamide is prepared for forming the sheath. Then, by using the core-sheath composite monofilament melt spinneret and the above two types of chips and performing melt spinning according to a usual method, the intended core-sheath composite monofilament can be obtained.
[0036] なお、芯部形成用のチップとして、ポリエステルポリマーチップを用いる場合は、チ ップの水分率が 20ppm以下のものを用いて混練することが好適である。また、鞘部 形成用のチップとして、ポリアミドポリマーチップを用いる場合は、チップの水分率が 1 OOppm以下のものを用いて混練することが好適である。このように、チップの水分率 を一定以下にしたものを混練することにより、紡糸操業性がより好ましいものとなる。  When a polyester polymer chip is used as the chip for forming the core, it is preferable to knead a chip having a water content of 20 ppm or less. When a polyamide polymer chip is used as the chip for forming the sheath, it is preferable to knead the chip with a water content of 100 ppm or less. As described above, kneading chips having a moisture content of a certain value or less makes spinning operability more preferable.
[0037] また、得られる芯鞘型複合モノフィラメントの強度を充分なものにするため、芯部とな る繊維形成性ポリマーチップの溶融粘度を、通常の場合より高めに設定することが望 ましい。例えば、その極限粘度を 0. 60-0. 80に設定することが好適である。  [0037] In order to obtain sufficient strength of the obtained core-in-sheath type composite monofilament, it is desirable to set the melt viscosity of the fiber-forming polymer chip serving as the core to be higher than usual. . For example, it is preferable to set the intrinsic viscosity to 0.60 to 0.80.
[0038] そして、上記のようにして得られる芯鞘型複合モノフィラメントを用い、通常の方法に より製織し、紗張りすることにより、本発明のスクリーン紗を得ることができる。なお、製 織条件は、特に限定するものではない。  [0038] The screen gauze of the present invention can be obtained by weaving and gauging the core-sheath composite monofilament obtained as described above by a usual method. The weaving conditions are not particularly limited.
[0039] このようにして得られるスクリーン紗は、低コストで得られるにもかかわらず、波長 35 0— 450nmの光に対する平均反射率が 15%以下という良好な光吸収特性を示し、 ハレーションを生じず、インク離れも良好で、鮮明な印刷模様を形成することができる 。なお、上記波長 350— 450nmの光に対する平均反射率は、特に、 10%以下であ ること力 ハレーション防止の点で好適である。  [0039] The screen gauze thus obtained has good light absorption characteristics with an average reflectance of 15% or less for light having a wavelength of 350 to 450 nm, despite being obtained at low cost, and causes halation. In addition, ink separation is good, and a clear print pattern can be formed. The average reflectance for the light having the wavelength of 350 to 450 nm is preferably 10% or less, which is preferable from the viewpoint of preventing power halation.
実施例  Example
[0040] つぎに、本発明の実施例について、比較例と併せて説明する。  Next, examples of the present invention will be described together with comparative examples.
[0041] 〔実施例 1〕 Example 1
極限粘度 0· 66のホモ PET (ポリエステル)チップを、カールフィッシャー水分測定 法により、チップ水分 20ppmとなるまで真空乾燥させた。これを 2軸混練機に、窒素 パージ下で仕込み、黄色染料(三菱化成へキスト社製、 Diaresin Yellow H2G) を 1. 0重量%となるよう混練した。なお、混練の際には、 600mmHgにて真空引きを しながら混練押出した。なお、混練 PETの極限粘度は 0. 64であった。 [0042] そして、得られた黄色染料含有 PETチップを芯成分とし、 6ナイロンチップを鞘成分 として、芯鞘型複合モノフィラメント溶融紡糸用口金を用いて、芯鞘横断面積比率が 50: 50、繊度 13dtexの芯鞘型複合モノフィラメントを溶融紡糸した。 Homo PET (polyester) chips having an intrinsic viscosity of 0.66 were dried under vacuum by Karl Fischer's moisture measurement method until the chips had a water content of 20 ppm. The mixture was charged into a twin-screw kneader under a nitrogen purge, and kneaded with a yellow dye (Diaresin Yellow H2G, manufactured by Mitsubishi Kasei Heist Co., Ltd.) so as to be 1.0% by weight. During kneading, kneading and extrusion were performed while evacuation was performed at 600 mmHg. The intrinsic viscosity of the kneaded PET was 0.64. [0042] Then, using the obtained yellow dye-containing PET chip as a core component, 6 nylon chips as a sheath component, and using a core-sheath type composite monofilament melt spinning die, a core-sheath cross-sectional area ratio of 50:50, fineness A 13 dtex core-sheath composite monofilament was melt spun.
[0043] 〔実施例 2— 5、比較例 1〕  [Examples 2-5, Comparative Example 1]
芯部における黄色染料の含有割合を、後記の表 1に示すように変えた。それ以外 は、上記実施例 1と同様にして、芯鞘型複合モノフィラメントを得た。  The content of the yellow dye in the core was changed as shown in Table 1 below. Otherwise in the same manner as in Example 1, a core-sheath composite monofilament was obtained.
[0044] そして、これらの芯鞘型複合モノフィラメントについて、紡糸操業性、 350— 450nm の波長域における平均反射率、破断強度、製織性、スクリーン紗の紗張り性、印刷性 能を、下記の方法にしたがって測定もしくは評価した。これらの結果を、後記の表 1に 併せて示す。  For these core-sheath composite monofilaments, spinning operability, average reflectance in a wavelength range of 350 to 450 nm, breaking strength, weaving property, screen gauging property, and printing performance were evaluated by the following methods. Was measured or evaluated according to The results are shown in Table 1 below.
[0045] 〔紡糸操業性〕  [Spinning operability]
実機により、 1日間連続紡糸を行い、その間の芯ポリマーおよび鞘ポリマーの押出 安定性と収量、および芯鞘形状の安定性を観察して評価した。いずれの項目も安定 して非常に良好であったものを非常に良好(◎)、レ、ずれの項目もほぼ安定して良好 であったものを良好(〇)、いずれかの項目が不良であったものを不良( X )として評 価した。  Continuous spinning was performed for one day using an actual machine, and the extrusion stability and yield of the core polymer and the sheath polymer during that time and the stability of the core-sheath shape were observed and evaluated. All the items were stable and very good, very good (◎), and the items of レ and deviation were almost stable and good, good (〇). Those which were present were evaluated as defective (X).
[0046] 〔平均反射率〕  [Average reflectance]
芯鞘型複合モノフィラメントを、小池製作所社製の 1口編機 (MODEL CR-B)に より、ゥエル数 24本 /2. 54cm,コース数 34本 Z2. 54cmの条件で筒編みにしたサ ンプノレを、 2つ折り(8枚重ね)として、 3cm X 3cmの測定用ホルダーに装着し、波長 350— 450nmの範囲における反射率を、島津製作所社製の UV-3101PC分光光 度計にて 5nm単位で測定し、平均値を求めた。  The core-sheath composite monofilament was knitted by Koike Seisakusho's 1-neck knitting machine (MODEL CR-B) into a tubular knitting machine under the conditions of 24 pipes / 2.54 cm, 34 pipes and Z2.5.54 cm. Is folded in two (eight stacked) and mounted on a 3cm x 3cm measurement holder, and the reflectance in the wavelength range of 350-450nm is measured in 5nm increments using a Shimadzu UV-3101PC spectrophotometer. The measurements were taken and the average was determined.
[0047] 〔破断強度〕  [Rupture strength]
JIS L 1013法に準じ、島津製作所社製の AGS—1KNGオートグラフ引張試験機 を用い、試料長 20cm、低速引張速度 20cm/分の条件で求めた。  In accordance with the JIS L 1013 method, using an AGS-1 KNG autograph tensile tester manufactured by Shimadzu Corporation, the sample length was 20 cm and the low-speed tensile speed was 20 cm / min.
[0048] 〔製織性〕 [Wovenability]
芯鞘型複合モノフィラメントを用レ、、スルーザ一社製の織機 (G— 6200)にて 300メ ッシュスクリーン紗を製織する際の、糸切れ発生、スカム発生の頻度を観察して評価 した。そして、正常な製織を維持できず停機せざるを得なくなった時点での製織長を 測定した。その製織長が 1000m以上のものを優良(◎)、 500m以上のものを良好( 〇)、 500m未満のものを不良( X )とした。 Observe and evaluate the frequency of thread breakage and scum when weaving 300 mesh screen gauze with a weaving machine (G-6200) manufactured by Suruza Inc. using core-sheath type composite monofilament. did. Then, the weaving length at the time when the normal weaving could not be maintained and the vehicle had to be stopped was measured. If the weaving length was 1000 m or more, it was excellent (◎), if it was 500 m or more, good (良好), and if it was less than 500 m, it was poor (X).
[0049] 〔スクリーン紗の紗張り性〕  [Screen gauze properties]
300メッシュの紗織物を、紗枠に 35Nのテンションで紗張りし、スクリーン紗が破裂 するかどうかを観察した。そして、破裂したものを不良( X )とし、破裂しなかった場合 であって、 40Nのテンションで紗張りして破裂したものをやや良好(△)とした。そして 、 40Nのテンションで紗張りして破裂しなかった場合であって、 45Nのテンションで紗 張りして破裂したものを良好(〇)とし、破裂しなかったものを非常に良好 (◎)とした。  A 300-mesh gauze fabric was stretched on a gauze frame with a tension of 35N, and it was observed whether the screen gauze ruptured. The ruptured specimen was determined to be defective (X), while the ruptured specimen was not ruptured. And, when it was not ruptured by stretching it with a tension of 40N, it was evaluated as good (〇) when it was stretched and ruptured with a tension of 45N, and very good (◎) when it did not rupture. did.
[0050] 〔印刷性能〕  [Printing performance]
300メッシュの紗織物を、 320mm X 205mmの紗に 35Nのテンションで紗張りした スクリーン紗に、ジァゾ樹脂型感光樹脂を、膜厚 10— 11 μ mで塗布し、線幅 400 μ m、ピッチ 400 μ ΐηのストライプパターンを有するフォトマスクを覆った。また、同様に して、線幅 200 μ m、ピッチ 200 μ mのストライプパターンを有するフォトマスクを覆つ た。その後、適正露光して水洗することにより、 2種類の印刷版を作製した。これらを 用いて 100枚連続印刷し、画線の状態を 400倍の顕微鏡写真撮影を行い、観察した 。ハレーションを起こしている場合、感光樹脂の硬化に乱れが生じ、ストライプパター ンの線形が凹凸になったり、太さ斑が発生する。そこで、下記の基準で評価した。 優良(◎):ストライプパターンに凹凸や太さ斑が全くないもの。  Diazo resin type photosensitive resin is applied in a thickness of 10-11 μm on a screen gauze made of 300-mesh gauze fabric on a 320 mm X 205 mm gauze with 35 N tension, with a line width of 400 μm and a pitch of 400 μm. A photomask having a stripe pattern of μΐη was covered. Similarly, a photomask having a stripe pattern with a line width of 200 μm and a pitch of 200 μm was covered. After that, two types of printing plates were prepared by appropriate exposure and washing with water. Using these, 100 sheets were continuously printed, and the state of the image was photographed with a microscope at 400 × and observed. When halation occurs, the curing of the photosensitive resin is disturbed, and the stripe pattern becomes uneven or uneven in thickness. Therefore, evaluation was made based on the following criteria. Excellent (◎): The stripe pattern has no unevenness or uneven thickness.
良好(〇):感光樹脂の硬化に乱れが生じ、ストライプパターンに、数枚もしくは若干 の凹凸や太さ斑があるもの。  Good (〇): Disturbed curing of the photosensitive resin, and several or a few irregularities and uneven thickness in the stripe pattern.
不良(X ):感光樹脂の硬化に乱れが生じ、ストライプパターンに、著しい凹凸や太さ  Defective (X): Disturbed curing of the photosensitive resin, resulting in marked unevenness and thickness in the stripe pattern.
SEがあるもの。  Those with SE.
不可 (一):紗張り時に、スクリーン紗が破れて印刷性能が評価できなかったもの。  Impossible (1): Screen gauze was torn during gauze and printing performance could not be evaluated.
[0051] [表 1] 実 施 例 纖例 [Table 1] Example of application
1 2 3 4 5 1 芯部における黉色染料 含有  1 2 3 4 5 1 Includes green dye in core
割合 (重量%) 1.0 0. 1 0.3 2. 0 3, 0 紡糸操業性 Ο ο 0:: O ひ 0 平均反射率 4. 9 14. 8 11, 1 4. 3 4. 0 48. 7 破断強 (cN ¾tex) 5. 8 6. 3 6. 1 5. 5 5. 2 6. . 製織性 Ο Ο ο 0 O 0 価 紗張り性 © ◎ © O Δ ◎ 印刷 4ひひ μ mピツチ  Ratio (% by weight) 1.0 0.1 0.3 2. 0 3, 0 Spinning operability Ο ο 0: O HI 0 Average reflectance 4.9.14.8, 14.3.4.0 48.7 Breaking strength (cN ¾tex) 5. 8 6. 3 6. 1 5. 5 5. 2. 6. Weaving Ο ο ο 0 O 0 value Sailing property © ◎ © O Δ ◎ Printing 4 m μm pitch
性能 ◎ 0 m © O f 0 Q μ ηιピッチ @ 0 0 0 X  Performance ◎ 0 m © Off 0 Q μ ηι Pitch @ 0 0 0 X
[0052] 〔比較例 2〕 [Comparative Example 2]
相対粘度 2· 5の 6ナイロンチップを、カールフィッシャー水分測定法により、チップ 水分が 500ppmとなるまで真空乾燥させた。これを 2軸混練機に、窒素パージ下で 仕込み、黄色染料(三菱化成へキスト社製、 Diaresin Yellow H2G)を 1. 0重量 %となるよう混練した。なお、混練の際には、 600mmHgにて真空引きをしながら混 練押出した。そして、混練 6ナイロンの相対粘度は 2. 6であった。  A 6 nylon chip having a relative viscosity of 2.5 was vacuum dried by Karl Fischer's moisture measurement method until the chip moisture became 500 ppm. This was charged into a twin-screw kneader under a nitrogen purge, and kneaded with a yellow dye (Diaresin Yellow H2G, manufactured by Mitsubishi Kasei Heist Co., Ltd.) to a weight ratio of 1.0%. During kneading, kneading and extrusion were performed while evacuation was performed at 600 mmHg. The relative viscosity of kneaded 6 nylon was 2.6.
[0053] 得られた黄色染料含有 6ナイロンチップを鞘成分とし、極限粘度 0. 66の染料の含 まれていなレ、 PETを芯成分として、芯鞘型複合モノフィラメント溶融紡糸用口金を用 いて、芯鞘横断面積比率が 50 : 50、繊度 13dtexの芯鞘型複合モノフィラメントを溶 融紡糸した。  Using the obtained nylon dye-containing 6 nylon chip as a sheath component and containing no dye having an intrinsic viscosity of 0.66, PET as a core component, using a core-sheath type composite monofilament melt spinning die, A core-sheath composite monofilament having a core-sheath cross-sectional area ratio of 50:50 and a fineness of 13 dtex was melt-spun.
[0054] 〔比較例 3〕  [Comparative Example 3]
比較例 2と同様の黄色染料含有 6ナイロンチップを用レ、、芯鞘型ではなく断面丸形 状の、繊度 13dtexのモノフィラメントを溶融紡糸した。  A 6-nylon chip containing a yellow dye similar to that in Comparative Example 2 was used, and a monofilament with a fineness of 13 dtex having a round cross-section instead of a core-sheath type was melt-spun.
[0055] 〔実施例 6、 7] [Examples 6 and 7]
実施例 1の黄色染料に変えて、赤色染料 (ダイスター社製、 Dianix Red AC—E) を用いたもの(実施例 6)と、緑色染料(OG CORPORATION社製、 Nylosan Gr een F—BL)を用いたもの(実施例 7)とを作製した。 A dye using a red dye (Dianix Red AC-E, manufactured by Dystar) instead of the yellow dye of Example 1 (Example 6), and a green dye (Nylosan Gr, manufactured by OG CORPORATION) een F-BL) (Example 7).
[0056] これらについて、前記と同様にして、紡糸操業性、平均反射率、破断強度、製織性[0056] In the same manner as described above, spinning operability, average reflectance, breaking strength, and weaving properties are described.
、スクリーン紗の紗張り性、印刷性能を測定もしくは評価した。これらの結果を、下記 の表 2に併せて示す。 The screen gauze was measured or evaluated for its stretchability and printing performance. The results are shown in Table 2 below.
[0057] [表 2] [Table 2]
Figure imgf000014_0001
Figure imgf000014_0001
[0058] 〔実施例 8— 12〕 [Examples 8-12]
芯鞘横断面積比率を下記の表 3に示すように変えた。それ以外は、前記実施例 1と 同様にして、芯鞘型複合モノフィラメントを得た。これらについて、前記と同様にして、 紡糸操業性、平均反射率、破断強度、製織性、スクリーン紗の紗張り性、印刷性能を 測定もしくは評価した。これらの結果を、下記の表 3に併せて示す。  The core-sheath cross-sectional area ratio was changed as shown in Table 3 below. Otherwise, in the same manner as in Example 1, a core-sheath composite monofilament was obtained. For these, spinning operability, average reflectance, breaking strength, weaving, screen gauging, and printing performance were measured or evaluated in the same manner as described above. The results are shown in Table 3 below.
[0059] [表 3] 実 施 例 [Table 3] Example
8 9 1 0 1 1 1 2 芯鞘横断面積比率 (芯:鞘) 40: 60 70: 30 90: 10 95: 5 繊維全体に:対する染料の:含有  8 9 1 0 1 1 1 2 Core / sheath cross-sectional area ratio (core: sheath) 40:60 70:30 90:10 10 95: 5
量 (重量 0. 3 0. 4 Q. 7 0. 95 紡糸操業性 ◎ © @ 〇 〇 評 平均反射率 (%) ID. 7 5. 8 4. 8 4. 4 4. 3 被断雜度 (cN 'dtex) 6. 1 5. 9 5. T 5. 5 5. 4 製織性 ® ◎ ◎ ◎ 〇 価 紗張り性 ◎ © △  Weight (weight 0.3 0.4 Q. 7 0.95 Spinning operability ◎ © @ 〇 評 Average reflectance (%) ID. 7 5. 8 4. 8 4. 4 4. 3 cN 'dtex) 6.1 5.9 5.T 5.5.5.4 Weaving ® ◎ ◎ ◎ 〇 Value Stiffness ◎ © △
印刷 4 0 0 μ πιピ チ o © 性能  Printing 400 μππ Pitch o © Performance
2 0 0 // mピッチ Q ◎ O 〇  2 0 0 // m pitch Q ◎ O 〇
[0060] 〔比較例 4〕 [Comparative Example 4]
黄色染料を入れない以外は、実施例 1と同様にして、芯鞘型複合モノフィラメントを 得、これを筒編みに製編した。そして、筒編物重量に対し黄色染料 (〇G CORPOR ATION社製、 Nylosan Yellow N—5GL)を 1. 0重量0 /0、硫酸アンモニゥムを 1重 量%加えた染色溶液の中に、上記筒編物を浸潰し、染料が 0. 5重量%吸着するよう に撹拌しながら 30分間で沸騰状態まで昇温した後、 95°Cの温度で 25分間保持した 。そして、上記筒編物を染色溶液の中から取り出し、水洗後、 自然乾燥した。染色前 後の筒編物の重量は、 0. 5重量%増加していた。 A core / sheath composite monofilament was obtained in the same manner as in Example 1 except that the yellow dye was not added, and this was knitted into a tubular knit. The tubular knitted by weight with respect to the yellow dye (〇_G Corpor ATION Co., Nylosan Yellow N-5GL) 1. 0 weight 0/0, in a staining solution was added 1 by weight% sulfuric acid Anmoniumu, the tubular knitted fabric The mixture was immersed, heated to a boiling state in 30 minutes while stirring so as to adsorb 0.5% by weight of the dye, and then kept at a temperature of 95 ° C. for 25 minutes. Then, the tubular knitted fabric was taken out of the dyeing solution, washed with water, and air-dried. The weight of the tubular knitted fabric before and after dyeing was increased by 0.5% by weight.
[0061] 上記染色後の筒編物を解いて、モノフィラメントの破断強度を、前記と同様にして測 定すると、 5. OcN/dtexであった。また、この筒編物の平均反射率を、前記と同様 にして測定すると、 6. 2%であった。さらに、このモノフィラメントを用いて 300メッシュ の紗織物を製織し、紗枠に 35Nのテンションで紗張りを試みた力 S、フィラメントの強度 不足により、スクリーン紗が破裂した。 [0061] The tubular knitted fabric after the above dyeing was unwound, and the breaking strength of the monofilament was measured in the same manner as described above, and it was 5. OcN / dtex. The average reflectance of this tubular knitted fabric was measured in the same manner as described above, and was 6.2%. The monofilament was used to weave a 300-mesh gauze fabric, and the screen gauze ruptured due to the force S that attempted to stretch the gauze frame on the gauze frame with a tension of 35N, and insufficient filament strength.
産業上の利用可能性  Industrial applicability
[0062] 以上のように、本発明のスクリーン紗用モノフィラメントは、高精度で操作性良好な 印刷性能を必要とするスクリーン紗に用いるのに好適である。 [0062] As described above, the monofilament for screen gauze of the present invention has high accuracy and good operability. It is suitable for use in screen gauze that requires printing performance.

Claims

請求の範囲 The scope of the claims
[1] 芯鞘型複合モノフィラメントであって、芯部が、波長 350— 450nmの光吸収特性を 備えた光吸収物質を含有する繊維形成性ポリマーで形成され、鞘部が、上記光吸収 物質を含有しない繊維形成性ポリマーで形成されており、波長 350— 450nmの光に 対する平均反射率が 15%以下に設定されていることを特徴とするスクリーン紗用モノ フィラメント。  [1] A core-sheath type composite monofilament, wherein the core is formed of a fiber-forming polymer containing a light-absorbing substance having a light-absorbing property of a wavelength of 350 to 450 nm, and the sheath is formed of the light-absorbing substance. A monofilament for screen gauze, which is formed of a fiber-forming polymer not containing, and has an average reflectance of 15% or less for light having a wavelength of 350 to 450 nm.
[2] 上記芯部における光吸収物質の含有割合が、芯部全体に対し 0. 3— 2. 0重量% に設定されている請求項 1記載のスクリーン紗用モノフィラメント。  2. The monofilament for screen gauze according to claim 1, wherein the content ratio of the light absorbing substance in the core portion is set to 0.3 to 2.0% by weight based on the entire core portion.
[3] 上記芯鞘型複合モノフィラメントの芯鞘横断面積比率が、 40: 60— 90: 10である請 求項 1または 2記載のスクリーン紗用モノフィラメント。 [3] The monofilament for screen gauze according to claim 1 or 2, wherein the core-sheath composite monofilament has a core-sheath cross-sectional area ratio of 40:60 to 90:10.
[4] 上記芯鞘型複合モノフィラメントが、破断伸度 20— 30%、破断強度 5. 5cN/dtex 以上に設定されている請求項 1または 2記載のスクリーン紗用モノフィラメント。 [4] The monofilament for screen gauze according to claim 1 or 2, wherein the core-sheath type composite monofilament is set to a breaking elongation of 20 to 30% and a breaking strength of 5.5 cN / dtex or more.
[5] 上記請求項 1または 2記載のスクリーン紗用モノフィラメントを用いて構成されている ことを特徴とするスクリーン紗。 [5] A screen gauze, comprising the screen gauze monofilament according to claim 1 or 2.
PCT/JP2004/014185 2004-06-03 2004-09-28 Monofilament for screen silk gauze and screen silk gauze therefrom WO2005118926A1 (en)

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JP2006514080A JP4958547B2 (en) 2004-06-03 2005-05-27 Screen filament monofilament and screen cage using the same
US11/569,903 US20080045105A1 (en) 2004-06-03 2005-05-27 Monofilament for Use in Screen Gauze and Screen Gauze Using the Same
KR1020067025669A KR101169111B1 (en) 2004-06-03 2005-05-27 Monofilament for screen gauze and screen gauze therefrom
EP05743875A EP1752568B1 (en) 2004-06-03 2005-05-27 Monofilament for use in screen gauze and screen gauze using the same
PCT/JP2005/009732 WO2005118927A1 (en) 2004-06-03 2005-05-27 Monofilament for screen gauze and screen gauze therefrom
TW094118172A TWI370773B (en) 2004-06-03 2005-06-02 Monofilament for use in screen gauze and screen gause using the same
US12/914,518 US20110039466A1 (en) 2004-06-03 2010-10-28 Monofilament for use in screen gauze and screen gauze using the same

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