WO2005116325A3 - Floor covering containing polyvinyl butyral and method of making same - Google Patents

Floor covering containing polyvinyl butyral and method of making same Download PDF

Info

Publication number
WO2005116325A3
WO2005116325A3 PCT/US2005/016031 US2005016031W WO2005116325A3 WO 2005116325 A3 WO2005116325 A3 WO 2005116325A3 US 2005016031 W US2005016031 W US 2005016031W WO 2005116325 A3 WO2005116325 A3 WO 2005116325A3
Authority
WO
WIPO (PCT)
Prior art keywords
floor covering
polyvinyl butyral
making same
containing polyvinyl
covering containing
Prior art date
Application number
PCT/US2005/016031
Other languages
French (fr)
Other versions
WO2005116325A2 (en
Inventor
Brian S Randall
Paul D Evans Jr
Wallace J Hammel
Original Assignee
Collins & Aikman Floorcovering
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US11/122,949 external-priority patent/US20050249911A1/en
Priority claimed from US11/122,916 external-priority patent/US20050249912A1/en
Application filed by Collins & Aikman Floorcovering filed Critical Collins & Aikman Floorcovering
Priority to EP05780062A priority Critical patent/EP1756354A2/en
Priority to CA002565621A priority patent/CA2565621A1/en
Priority to JP2007511672A priority patent/JP2007536440A/en
Publication of WO2005116325A2 publication Critical patent/WO2005116325A2/en
Publication of WO2005116325A3 publication Critical patent/WO2005116325A3/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0073—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being applied as an aqueous dispersion or latex
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0076—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being a thermoplastic material applied by, e.g. extrusion coating, powder coating or laminating a thermoplastic film
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0081—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing with at least one extra fibrous layer at the backing, e.g. stabilizing fibrous layer, fibrous secondary backing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02—Composition of the impregnated, bonded or embedded layer
    • B32B2260/021—Fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04—Impregnation, embedding, or binder material
    • B32B2260/046—Synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0264—Polyester
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/08—Reinforcements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B32B2471/02—Carpets
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/042—Polyolefin (co)polymers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/045—Vinyl (co)polymers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2205/00—Condition, form or state of the materials
    • D06N2205/04—Foam
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2205/00—Condition, form or state of the materials
    • D06N2205/18—Scraps or recycled materials
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Abstract

A backing for a floor covering, such as a carpet, and a floor covering including such a backing are provided. The backing comprises polyvinyl butyral. Methods for making such a backing and a floor covering also are provided.
PCT/US2005/016031 2004-05-06 2005-05-06 Floor covering containing polyvinyl butyral and method of making same WO2005116325A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP05780062A EP1756354A2 (en) 2004-05-06 2005-05-06 Floor covering containing polyvinyl butyral and method of making same
CA002565621A CA2565621A1 (en) 2004-05-06 2005-05-06 Floor covering containing polyvinyl butyral and method of making same
JP2007511672A JP2007536440A (en) 2004-05-06 2005-05-06 Floor covering containing polyvinyl butyral and method for making it

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
US56896604P 2004-05-06 2004-05-06
US60/568,966 2004-05-06
US11/122,916 2005-05-05
US11/122,949 US20050249911A1 (en) 2004-05-06 2005-05-05 Polyvinyl butyral backed floor covering
US11/122,916 US20050249912A1 (en) 2004-05-06 2005-05-05 Floor covering containing polyvinyl butyral and method of making same
US11/122,949 2005-05-05

Publications (2)

Publication Number Publication Date
WO2005116325A2 WO2005116325A2 (en) 2005-12-08
WO2005116325A3 true WO2005116325A3 (en) 2006-06-01

Family

ID=35427321

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2005/016031 WO2005116325A2 (en) 2004-05-06 2005-05-06 Floor covering containing polyvinyl butyral and method of making same

Country Status (4)

Country Link
EP (1) EP1756354A2 (en)
JP (1) JP2007536440A (en)
CA (1) CA2565621A1 (en)
WO (1) WO2005116325A2 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011149839A1 (en) * 2010-05-24 2011-12-01 Tandus Flooring, Inc. Textile backing formed from recycled materials
JP2012183297A (en) * 2011-02-14 2012-09-27 Nippon Jutan Kk Tile carpet
DK2891746T3 (en) * 2011-05-04 2019-01-14 Tandus Flooring Inc Modular carpet systems
KR101820439B1 (en) * 2015-11-09 2018-03-02 (주) 엔피에코텍스 Recycle method of PVB and Method for manufacture of PVB carpet tile and PVB carpet tile
MX2019000368A (en) * 2016-07-20 2019-05-23 Sekisui Chemical Co Ltd Porous poly(vinyl acetal) object and nonwoven poly(vinyl acetal) fabric.
WO2019009351A1 (en) * 2017-07-07 2019-01-10 積水化学工業株式会社 Resin foam, resin foam sheet, adhesive tape, vehicle member, and building member
JP6570755B1 (en) * 2017-11-10 2019-09-04 積水化学工業株式会社 Resin foam
CN111616572B (en) * 2019-02-28 2022-02-01 圣州企业股份有限公司 Method for manufacturing continuous carpet cushion
BE1028924B1 (en) * 2020-12-21 2022-07-19 Finipur Bvba Improved Composite Mat, Method of Manufacture and Use of Improved Composite Mat

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3515622A (en) * 1967-09-19 1970-06-02 Outside Carpets Inc Laminated carpet or mat
US4010302A (en) * 1974-11-18 1977-03-01 Carpets International-Georgia (Sales), Inc. Tufted face carpet tile
DE4202948A1 (en) * 1992-02-01 1993-08-05 Pegulan Tarkett Ag Using recycled plasticiser-contg. PVB - in mfr. of floor coverings with fillers, auxiliary aids and polyacrylate
EP1104783A1 (en) * 1999-11-29 2001-06-06 Dunlop Tech GmbH Floor- and wall covering
WO2004078471A1 (en) * 2003-03-05 2004-09-16 Mohawk Brands, Inc. Recycled polyvinyl butyral compositions and uses

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3515622A (en) * 1967-09-19 1970-06-02 Outside Carpets Inc Laminated carpet or mat
US4010302A (en) * 1974-11-18 1977-03-01 Carpets International-Georgia (Sales), Inc. Tufted face carpet tile
DE4202948A1 (en) * 1992-02-01 1993-08-05 Pegulan Tarkett Ag Using recycled plasticiser-contg. PVB - in mfr. of floor coverings with fillers, auxiliary aids and polyacrylate
EP1104783A1 (en) * 1999-11-29 2001-06-06 Dunlop Tech GmbH Floor- and wall covering
WO2004078471A1 (en) * 2003-03-05 2004-09-16 Mohawk Brands, Inc. Recycled polyvinyl butyral compositions and uses

Also Published As

Publication number Publication date
EP1756354A2 (en) 2007-02-28
CA2565621A1 (en) 2005-12-08
JP2007536440A (en) 2007-12-13
WO2005116325A2 (en) 2005-12-08

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