一种鱼奶的生产方法 Production method of fish milk
技术领域 Technical field
本发明涉及一种鱼奶的生产方:去, 特别涉及一种利用水法酶解鱼蛋白 液来生产鱼奶的方法。 The invention relates to a method for producing fish milk: particularly, to a method for producing fish milk by hydrolyzing fish protein solution.
背景技术 Background technique
我国是一个鱼业特别是淡水鱼业养殖非常发达的大国之一, 淡水鱼的 养殖面积和产量均居世界首位,约占世界养殖总产量的三分之二,其中 50% 以上是低附加值的鲢鳙鱼。 淡水鱼中不仅含有极其丰富的不饱和脂肪酸和 高品位的蛋白质, 而且还含有大量人体所必需的 EPA (二十碳五烯酸)、 DHA (二十二碳六烯酸)和 AA (花生四烯酸) 等营养物质, 鱼类营养学家圩 多研究成果表明: 鱼类应该是人类健康食品的首选。 但是, 天然的淡水鱼 特别是低附加值的鲢鳙鱼, 由于其自身骨刺多腥味浓的弱点, 极大地限制 了鱼类食品营养优点的充分发挥。 并且天然的淡水鱼一直存在着运输和保 鲜问题也进一步限制了鱼类食品的克分应用。 由于存在上述困难, 使得众 多的人特别是婴幼儿放弃了通过鱼类食品直接补充人体所必需的 EPA、 DHA 等营养成份的最佳途径, 也导致那些对人类生态环境起积极作用的鲢鳙鱼 类面临养殖亏损的恶性循环, 极; t地限制了我国淡水鱼养殖业的持续发 展。 为了解决上述问题, 人们一直在努力研制淡水鱼特别是高产值鲢鳙鱼 的深加工制品, 目前已有相应的鱼康制品、 鱼粉制品和鱼水解液制品问世。 鱼糜制品主要有鱼丸、 鱼糕、 鱼卷、 鱼香肠等一般餐饮食品, 其加工方法 较为原始粗糙, 对鱼肉中的有效营养组分破坏较大, 特别是鱼肉中的 DHA 成份易于氧化, 鱼体利用率 4艮低, 所加工出的成品也不易常温保藏, 容易 变质, 且其附加值不高, 对婴幼儿也不太适应。 鱼粉制品一般由冷冻鱼类 经解冻加工而成, 更多的是采用鱼类的头、 尾、 鳍、 骨以及内脏混合物为 原料加工而成, 其产品中的 EPA、 DHA 等有效成份含量不高, 品质一般, 且带有一定的苦异味, 主要针对病患者作为医药使用, 而不宜作为食品长 期服用, 适应范围较窄。 鱼水解液制品多取用鱼加工废水中的残留蛋白质 制成氨基酸等口服液, 其水解时间一 较长, 由于原料本身就存在一定程 度的变质, 加上空气中微生物杂菌^;污染, 水解过程中极易产生出杂菌和 残留有害异物, 使得该产品很难保证高品质, 因而其作为保健品的附加值 也不高, 受众认可的程度非常有限。
发明内容 本发明的目的是为了克服上述存在的问题,提供一种鱼奶的生产方法, 本方法制成的鱼奶饮料是一种外观接近牛奶的饮料, 而且蛋白质含量为China is one of the countries with a very developed fish industry, especially the freshwater fish industry. The area and production of freshwater fish rank first in the world, accounting for about two-thirds of the world's total aquaculture production, of which more than 50% is low value-added. Catfish. Freshwater fish not only contains extremely rich unsaturated fatty acids and high-grade proteins, but also contains a large amount of EPA (eicosapentaenoic acid), DHA (docosahexaenoic acid), and AA (arachid (Acrylic acid) and other nutrients, and many research results by fish nutritionists have shown that: Fish should be the first choice for human health food. However, the natural freshwater fish, especially the low-value-added catfish, has its own bone spurs and many fishy flavors, which greatly limits the full use of the nutritional advantages of fish food. And the natural freshwater fish always has transportation and freshness problems, which further limits the application of fish food in grams. Due to the above difficulties, many people, especially infants and young children, have given up the best way to directly supplement the human body with the necessary EPA, DHA and other nutritional components through fish foods, and also caused those catfish that have a positive effect on the human ecological environment. They face a vicious cycle of aquaculture losses, which has limited the sustainable development of China's freshwater fish breeding industry. In order to solve the above problems, people have been working hard to develop deep-processed products of freshwater fish, especially high-value catfish. At present, corresponding fish health products, fishmeal products and fish hydrolysate products have come out. Surimi products mainly include general catering foods such as fish balls, fish cakes, fish rolls, fish sausages, etc. The processing methods are relatively primitive and rough, and the effective nutritional components in fish meat are damaged, especially the DHA component in fish meat is susceptible to oxidation. The fish body utilization rate is low, and the processed products are not easy to be stored at room temperature, easily deteriorated, and the added value is not high, and it is not suitable for infants and young children. Fishmeal products are generally made by thawing frozen fish, and more are processed by using fish head, tail, fin, bone, and viscera mixtures as raw materials. The content of active ingredients such as EPA and DHA in the product is not high. The quality is average, and it has a certain bitter odor. It is mainly used as medicine for patients, not suitable for long-term use as food, and has a narrow adaptation range. Fish hydrolysate products are mostly taken from oral proteins such as amino acids made from residual protein in fish processing wastewater. The hydrolysis time is longer, because the raw material itself has a certain degree of deterioration, plus microbial bacteria in the air ^; pollution, hydrolysis During the process, it is easy to produce bacteria and residual harmful foreign matter, making it difficult to guarantee high quality of the product, so its added value as a health product is not high, and the degree of recognition by the audience is very limited. SUMMARY OF THE INVENTION The purpose of the present invention is to overcome the problems mentioned above, and provide a method for producing fish milk. The fish milk beverage made by this method is a beverage similar to milk in appearance, and the protein content is
1.38 -4.5%, 富含人体所需的 21种氨基酸和不饱和脂肪酸, 且含有补充人 体大脑营养的 EPA、 DHA物质和一些孩 £量元素。 给人们又增加了一个极富营 养的饮料食品。 1.38 -4.5%, rich in 21 amino acids and unsaturated fatty acids required by the human body, and contains EPA, DHA substances and some children's elements that supplement human brain nutrition. It adds another nutritious drink to food.
本发明的具体按以下步骤进行: The specific steps of the invention are as follows:
( 1)选择活鲜鱼, 经初步清洗, 去腮及内脏, 再用水清洗净污血及杂 质; (1) Select live fresh fish, after preliminary cleaning, remove the gills and internal organs, and then wash the blood and impurities with water;
(2)将清洗完好的鱼送入绞碎机充分磨碎; (2) Send the cleaned fish to the mincing machine to fully grind it;
( 3)将磨碎的鱼浆体放入夹层保温锅, 并按鱼浆体与水的重量比为 1: 1的比例倒入软水, 将水温调至 50- 6Q°C, 用碳酸钠或三聚磷酸钠调节 PH 值至中性, 按鱼重量的 0.5- 1.5%比例放进中性酶、 木瓜蛋白酶和 /或风味 酶, 在不停的搅拌下, 水法酶解 3 - 10小时; 其中中性酶或风味酶从南宁 庞博生物工程公司购买。 (3) Put the ground fish paste into a sandwich insulation pot, and pour soft water according to the weight ratio of fish paste to water of 1: 1, adjust the water temperature to 50-6Q ° C, and use sodium carbonate or Sodium tripolyphosphate adjusts the pH value to neutral, and puts neutral enzyme, papain and / or flavor enzyme in proportion of 0.5-1.5% of the weight of the fish, and hydrolyzes for 3-10 hours with constant stirring; The neutral enzyme or flavor enzyme was purchased from Nanning Pombo Bioengineering Company.
(4)将酶解彻底后的鱼蛋白液体经 100 - 300 目筛网过滤, 经高速离 心机分离, 得淡黄色鱼蛋白液体; (4) The fish protein liquid after the enzymolysis is completely filtered through a 100-300 mesh sieve and separated by a high-speed centrifuge to obtain a light yellow fish protein liquid;
(5)将鱼奶总量的 10- 40%淡黄色鱼蛋白液体经杀菌处理, 加入鱼奶 总量的 0.05一 0.3%的乳化剂, 加入鱼奶总量的 0.05― 0.1%D-Vc钠、 Vc或 VE抗氧化, 进行充分的乳化和抗氧化处理后 , 备用; 乳化剂从上海励豪食 品有限公司购买, 为双乙酰酒石酸单或双甘油脂和蔗糖脂肪酸酯、 吐温- 20或吐温 -80乳化剂。 (5) 10-40% light yellow fish protein liquid of total fish milk is subjected to sterilization treatment, 0.05-0.3% emulsifier of total fish milk is added, and 0.05-0.1% D-Vc sodium of total fish milk is added , Vc or VE anti-oxidation, after sufficient emulsification and anti-oxidation treatment, reserve; Emulsifier purchased from Shanghai Lihao Food Co., Ltd., for diacetyl tartrate mono- or diglyceride and sucrose fatty acid ester, Tween-20 or Tween-80 emulsifier.
( 6 )将中性奶稳定剂放入鱼奶总量 1 - 10%的蔗糖和 0.2 - 1.0%A - K 糖进行充分干混搅拌, 并按比例倒入 10- 100°C软水, 在搅拌中水溶 3 -24 小时, 其中 A-K糖为乙酰磺胺酸钾; 中性奶稳定剂从市场上购买。 (6) Put the neutral milk stabilizer into 1-10% sucrose and 0.2-1.0% A-K sugar of the total fish milk, mix and dry thoroughly, and pour 10-100 ° C soft water in proportion. Soluble in water for 3-24 hours, where AK sugar is potassium acesulfame; neutral milk stabilizers are purchased from the market.
( 7 )将水溶完好的中性奶稳定剂液经胶体磨磨 1 - 5遍, 充分磨细; ( 8 )将上述制备好的鱼蛋白液倒入水溶完好的稳定剂液中, 并充分搅 拌; (7) Mill the water-soluble neutral milk stabilizer solution through colloidal milling 1 to 5 times to fully grind it; (8) Pour the prepared fish protein solution into the water-soluble stabilizer solution and stir well ;
( 9 )将搅拌好的混合液放入 70 - 150°C中灭菌 10- 30分钟; (9) Sterilize the mixed solution in 70-150 ° C for 10-30 minutes;
(10)将灭菌好的混合液冷却至 10 - 99°C , 将制备完好的添加剂液、 调配剂和 1.0-10.0ml的乳浊液力 p入其中, 并不断搅拌, 使其调配至接近 牛奶的乳白色, 将调配好鱼奶用碳酸钠调 PH值至 6.5 - 7.0, 进行定容; 添加剂液的浓度为 0.1 - 0.6%的 β -环状糊精溶液,调配剂为浓度为 1 - 3% 的植脂末, 添加剂、 乳浊液和植脂末从上海健鹰食品科技研究所购买。 (10) Cool the sterilized mixture to 10-99 ° C, force the prepared additive solution, formulation and 1.0-10.0ml of emulsion into it, and continuously stir to make it close to Milky white milk, adjust the pH of the prepared fish milk to 6.5-7.0 with sodium carbonate, and make the volume constant; the concentration of the additive solution is 0.1-0.6% β-cyclodextrin solution, and the concentration of the additive is 1-3 % Of creamer, additives, emulsion and creamer were purchased from Shanghai Jianying Food Science and Technology Research Institute.
( 11 )将调配好的鱼奶经高压均质机均质,二级压力设定为 10 - 25Mpa,
一级压力设定为 20 - 45Mpa, 进行充分均盾乳化; (11) The prepared fish milk is homogenized by a high-pressure homogenizer, and the secondary pressure is set to 10-25Mpa, The first-stage pressure is set to 20-45Mpa, for full uniform shield emulsification;
(12)对均质乳化好的鱼奶进行杀菌处理, 杀菌温度为 25 - 137°C, 再灌装。 (12) Sterilize the homogenized and emulsified fish milk at a sterilization temperature of 25-137 ° C before filling.
本发明制成的鱼奶饮料,把鱼体的有效成份保持完好, 口味鲜美营养均 衡, 蛋白质含量为 1.38-4.5%, 富含人体所需的 21种氨基酸和不饱和脂 肪酸, 且含有补充人体大脑营养的 EPA、 DHA物盾和一些微量元素, 适合男 女老幼任何群体长期食用, 给人们又增加了一个极富营养的饮料食品。 本 发明大幅度地提高了低值鱼附加值。 The fish milk beverage prepared by the invention keeps the effective components of the fish body intact, has a delicious taste and a balanced nutrition, and has a protein content of 1.38-4.5%. It is rich in 21 amino acids and unsaturated fatty acids required by the human body, and contains supplements to the human brain. The nutritional EPA, DHA shield, and some trace elements are suitable for long-term consumption by any group of men, women, children, and children, adding a very nutritious beverage to people. The invention greatly improves the added value of low-value fish.
具体实施方式 detailed description
本发明针对具体实施步骤作进一步的描述。 The present invention further describes the specific implementation steps.
实施例 1: 本发明的鱼奶的生产方法, 按以下步驟进行: Example 1: The method for producing fish milk according to the present invention is performed according to the following steps:
(1)选择绿色环保鱼池所饲养的活鲢鱼, 经初步清洗, 去腮及内脏, 再用水清洗净污血及杂质; (1) Select live catfish raised in green and environmentally friendly fish ponds. After preliminary cleaning, remove the gills and internal organs, and then clean the blood and impurities with water;
(2)将清洗完好的鱼送入绞碎机充分磨碎; (2) Send the cleaned fish to the mincing machine to fully grind it;
(3)将磨碎的鱼浆体放入夹层保温锅, 并按鱼浆体与水的重量比为 1: 1的比例倒入软水,将水温调至 55 - 59°C ,用三聚碑酸钠调节 PH值至中性, 按鱼重量的 1.5%比例放进中性酶、 木瓜蛋白酶和风味酶, 其中三种酶各 0.5%, 在不停的搅拌下, 水法酶解 6小曰寸; (3) Put the ground fish paste into the sandwich insulation pot, and pour soft water according to the weight ratio of fish paste to water of 1: 1. Adjust the water temperature to 55-59 ° C. Sodium adjusts the pH value to neutral, and puts neutral enzyme, papain and flavor enzyme in proportion of 1.5% of the weight of the fish, of which three enzymes are each 0.5%, and under constant stirring, hydrolytic digestion for 6 hours Inch;
(4)将酶解彻底后的鱼蛋白液体经 200目筛网过滤, 经高速离心机分 离, 得淡黄色鱼蛋白液体; (4) The fish protein liquid after enzymolysis is completely filtered through a 200-mesh sieve and separated by a high-speed centrifuge to obtain a light yellow fish protein liquid;
(5)将鱼奶总量的 20%淡黄色鱼蛋白液体经杀菌处理, 加入鱼奶总量 的 0.03%的双乙酰酒石酸单甘油脂、鱼奶, 、量 0.15°/。蔗糖脂肪酸酯和鱼奶总 量 0.1%吐温一 80乳化剂,加入鱼奶总量的 0.1%D- Vc钠和 0.005°/。VE抗氧化, 进行充分的乳化和抗氧化处理, 备用; (5) 20% light yellow fish protein liquid of total fish milk is sterilized, and 0.03% of total fish milk is added with diacetyltartaric acid monoglyceride, fish milk, and the amount is 0.15 ° /. Total sucrose fatty acid ester and fish milk 0.1% Tween 80 emulsifier, add 0.1% D-Vc sodium and 0.005 ° / of total fish milk. VE is anti-oxidant, with sufficient emulsification and anti-oxidation treatment, ready for use;
( 6 )将中性奶稳定剂放入鱼奶总量 3%的蔗糖和 0.2%A - K糖进行充分 干混搅拌, 并按比例倒入 60°C软水, 在搜拌中水溶 4小时; (6) Put the neutral milk stabilizer into 3% sucrose and 0.2% A-K sugar of the total fish milk, and dry mix thoroughly, and then pour 60 ° C soft water according to the ratio, and dissolve in the search and water for 4 hours;
( 7 )将水溶完好的中性奶稳定剂液经胶体磨磨 3遍, 充分磨细; (8)将上述鱼蛋白液倒入水溶完好的稳定剂液中, 并充分搅拌; ( 9 )将搅拌好的混合液放入 12 C中灭菌 20分钟; (7) grinding the water-soluble neutral milk stabilizer solution through colloidal milling 3 times and finely grinding it; (8) pouring the fish protein solution into the water-soluble stabilizer solution and stirring thoroughly; (9) Stir the mixed solution in 12 C for 20 minutes;
(10)将灭菌好的混合液冷却至 70°C , 将制备完好的浓度为 0.3°/»的 β -环状糊精溶液、 浓度为 2%的植脂末和 7.5ml的乳浊液加入其中, 并不断 搅拌, 使其调配至接近牛奶的乳白色, 4寄调配好鱼奶用碳酸钠调 PH值至 6.5-7.0, 进行定容; (10) The sterilized mixed solution is cooled to 70 ° C, and a prepared β-cyclodextrin solution having a concentration of 0.3 ° / », a 2% concentration of vegetable fat, and 7.5 ml of an emulsion are prepared. Add it and stir it continuously to make it milky white close to the milk. 4 Adjust the pH of the prepared fish milk with sodium carbonate to 6.5-7.0 to make the volume;
(11)将调配好的鱼奶经高压均质机均质, 二级压力设定为 21Mpa,
一级压力设定为 35Mpa, 进行充分均质乳化; (11) The prepared fish milk is homogenized by a high-pressure homogenizer, and the secondary pressure is set to 21Mpa, The first-stage pressure is set to 35Mpa for full homogeneous emulsification;
(12)对均质乳化好的鱼奶进行杀菌处理, 杀菌温度为 23 - 40°C, 杀 菌 3- 4秒, 杀菌设备为专利 00220522. X所达的设备, 再灌装。 (12) Sterilize the homogenized and emulsified fish milk at a sterilization temperature of 23-40 ° C, sterilization for 3-4 seconds. The sterilization equipment is the equipment reached by patent 00220522. X, and then filled.
将上述制好的鱼奶经农业部食品质量监督检验测试中心 (武汉)检验, 得到以下报告 The above-prepared fish milk was inspected by the Food Quality Supervision and Inspection Center (Wuhan) of the Ministry of Agriculture and obtained the following report
实施例 2 Example 2
将实施例 1的第(12)步 : 先将均质乳化好的鱼奶进行灌装, 再将灌装 好的鱼奶送入杀菌釜进行杀菌, 杀菌温度为 121°C, 杀菌 20分钟, 并迅速 冷却至常温。 Step (12) of Example 1: Fill the homogenized and emulsified fish milk first, and then send the filled fish milk to the sterilization kettle for sterilization. The sterilization temperature is 121 ° C and sterilization for 20 minutes. And quickly cooled to room temperature.
实施例 3 Example 3
将实施例 1的第(12)步改为: 将均质乳化妤的鱼奶经超高温瞬时杀菌机 UHT杀菌, 杀菌 3- 7秒, 杀菌温度为 135 - 137°C, 再灌装。 The step (12) of Example 1 was changed to: The homogenized emulsified fish milk was sterilized by an ultra-high-temperature instant sterilizer UHT, sterilized for 3-7 seconds, and the sterilization temperature was 135-137 ° C, and then filled.
实施例 4 Example 4
将实施例 1的第(3)步改为: 将磨碎的鱼浆体放入夹层保温锅, 并按鱼浆 体与水的重量比为 1: 1的比例倒入软水, 将水温调至 55 - 59°C, 用三聚 磷酸钠调节 PH值至中性, 按鱼重量的 1.5%比例放进中性酶 1.0%、 木瓜蛋 白酶 0.5%, 在不停的搅拌下, 水法酶解 4 、时; 所得鱼奶的总氨基酸为 1913mg/100mlo The step (3) of Example 1 is changed to: Put the ground fish paste into a sandwich heat preservation pot, and pour soft water according to a weight ratio of fish paste to water of 1: 1, and adjust the water temperature to 55-59 ° C, adjust the pH value to neutral with sodium tripolyphosphate, put the neutral enzyme 1.0%, papain 0.5% according to the proportion of 1.5% of the weight of the fish, and hydrolyze with continuous stirring 4 The total amino acid of the fish milk obtained is 1913mg / 100ml o
实施例 5 Example 5
将实施例 1的第(3)步改为: 将磨碎的鱼浆体放入夹层保温锅, 并按鱼浆 体与水的重量比为 1: 1的比例倒入软水, 将水温调至 55 - 59°C, 用三聚 磷酸钠调节 PH值至中性, 按鱼重量的 1.5%比例放进风味酶 1.0%、 木瓜蛋 白酶 0.5%, 在不停的搅拌下, 水法酶解 4 小时; 所得鱼奶的总氨基酸为 1899mg/100mlo The step (3) of Example 1 is changed to: Put the ground fish paste into a sandwich heat preservation pot, and pour soft water according to a weight ratio of fish paste to water of 1: 1, and adjust the water temperature to 55-59 ° C, adjust the pH value to neutral with sodium tripolyphosphate, put the flavor enzyme 1.0% and papain 0.5% according to 1.5% of the weight of the fish, and hydrolyze for 4 hours with constant stirring ; The total amino acid of the obtained fish milk is 1899mg / 100ml o
实施例 6
将实施例 1的第(3 )步改为: 将磨碎的鱼浆体放入夹层保温锅, 并按鱼浆 体与水的重量比为 1: 1 的比例倒入软水, ^! 水温调至 55 - 59 °C , 用三聚 磷酸钠调节 PH值至中性, 按鱼重量的 1. 5%比例放进风味酶 1. 0%、 中性酶 0. 5%, 在不停的搅拌下, 水法酶解 8 小时; 所得鱼奶的总氨基酸为 2332mg/100mL Example 6 The step (3) of Example 1 is changed to: Put the ground fish paste into a sandwich insulation pot, and pour soft water according to the weight ratio of fish paste to water of 1: 1, ^! Adjust the water temperature to 55-59 ° C, adjust the pH value to neutral with sodium tripolyphosphate, and add flavor enzymes 1.0% and neutral enzymes 0.5% in proportion to 1.5% of the weight of the fish. Hydrolyzed with water for 8 hours under stirring; the total amino acid of the fish milk obtained was 2332mg / 100mL
实施例 7 Example 7
将实施例 1的第(9 )步改为:将搅拌好的混合液放入 100°C中灭菌 30分钟。 实施例 8 Step (9) of Example 1 was changed to: Stir the mixed liquid at 100 ° C for 30 minutes. Example 8
将实施例 1的第(9 )步改为:将搅拌好的混合液放入 126 °C中灭菌 15分钟。 实施例 9 Step (9) of Example 1 was changed to: Stir the mixed solution at 126 ° C for 15 minutes. Example 9
将实施例 1的第(10 )步改为: 将灭菌好的混合液冷却至 70°C, 将制备完好 的浓度为 0. 5%的 β -环状糊精溶液、 浓度为 1. 0%的植脂末和 10ml的乳浊 液加入其中, 并不断搅拌, 使其调配至接近牛奶的乳白色, 将调配好鱼奶 用碳酸钠调 PH值至 6. 5 - 7. 0, 进行定容。
0 (5%) β-cyclodextrin solution with a concentration of 1.0. The sterilized mixed solution was cooled to 70 ° C. % Ground fat and 10ml of emulsion were added thereto, and continuously stirred to make it close to milky white, and the prepared fish milk was adjusted to a pH of 6. 5-7. 0 with sodium carbonate, and the volume was adjusted. .