WO2005091091A2 - A method and system for controlling semiactive suspensions, for example for vehicles, and corresponding structure and computer-program product - Google Patents

A method and system for controlling semiactive suspensions, for example for vehicles, and corresponding structure and computer-program product Download PDF

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Publication number
WO2005091091A2
WO2005091091A2 PCT/IB2005/000622 IB2005000622W WO2005091091A2 WO 2005091091 A2 WO2005091091 A2 WO 2005091091A2 IB 2005000622 W IB2005000622 W IB 2005000622W WO 2005091091 A2 WO2005091091 A2 WO 2005091091A2
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Prior art keywords
suspension
controlling
function
approximation
control law
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PCT/IB2005/000622
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French (fr)
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WO2005091091A8 (en
WO2005091091A3 (en
Inventor
Massimo Canale
Mario Milanese
Carlo Novara
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Modelway S.R.L.
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Publication of WO2005091091A8 publication Critical patent/WO2005091091A8/en
Publication of WO2005091091A3 publication Critical patent/WO2005091091A3/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G17/00Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
    • B60G17/015Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements
    • B60G17/018Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements characterised by the use of a specific signal treatment or control method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G17/00Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
    • B60G17/015Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements
    • B60G17/016Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements characterised by their responsiveness, when the vehicle is travelling, to specific motion, a specific condition, or driver input
    • B60G17/0165Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements characterised by their responsiveness, when the vehicle is travelling, to specific motion, a specific condition, or driver input to an external condition, e.g. rough road surface, side wind
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/002Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion characterised by the control method or circuitry
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2400/00Indexing codes relating to detected, measured or calculated conditions or factors
    • B60G2400/20Speed
    • B60G2400/202Piston speed; Relative velocity between vehicle body and wheel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2400/00Indexing codes relating to detected, measured or calculated conditions or factors
    • B60G2400/20Speed
    • B60G2400/206Body oscillation speed; Body vibration frequency
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2400/00Indexing codes relating to detected, measured or calculated conditions or factors
    • B60G2400/50Pressure
    • B60G2400/51Pressure in suspension unit
    • B60G2400/518Pressure in suspension unit in damper
    • B60G2400/5182Fluid damper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2400/00Indexing codes relating to detected, measured or calculated conditions or factors
    • B60G2400/60Load
    • B60G2400/61Load distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2600/00Indexing codes relating to particular elements, systems or processes used on suspension systems or suspension control systems
    • B60G2600/18Automatic control means
    • B60G2600/184Semi-Active control means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2600/00Indexing codes relating to particular elements, systems or processes used on suspension systems or suspension control systems
    • B60G2600/18Automatic control means
    • B60G2600/187Digital Controller Details and Signal Treatment
    • B60G2600/1875Other parameter or state estimation methods not involving the mathematical modelling of the vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2600/00Indexing codes relating to particular elements, systems or processes used on suspension systems or suspension control systems
    • B60G2600/18Automatic control means
    • B60G2600/187Digital Controller Details and Signal Treatment
    • B60G2600/1877Adaptive Control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2600/00Indexing codes relating to particular elements, systems or processes used on suspension systems or suspension control systems
    • B60G2600/70Computer memory; Data storage, e.g. maps for adaptive control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2800/00Indexing codes relating to the type of movement or to the condition of the vehicle and to the end result to be achieved by the control action
    • B60G2800/16Running
    • B60G2800/162Reducing road induced vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2800/00Indexing codes relating to the type of movement or to the condition of the vehicle and to the end result to be achieved by the control action
    • B60G2800/90System Controller type
    • B60G2800/91Suspension Control
    • B60G2800/916Body Vibration Control

Definitions

  • the present invention relates to techniques for controlling suspensions.
  • the invention has been developed with particular attention paid to its possible use for controlling semiactive suspensions of vehicles, such as for example motor vehicles. Reference to this particular sector of application is not, however, to be understood as in any way limiting the invention, which is in itself applicable also to suspensions of a semiactive type used in other sectors, such as, for example, the engineering of civil structures (suspensions for buildings, bridges and various structures which may be subject to variable loads . Description of the related art In a motor vehicle, suspensions serve several conflicting purposes, such as, in particular, ensuring road-holding, vehicle-handling and passenger comfort. Broadly speaking, three basic categories of suspensions may be identified: passive suspensions, active suspensions, and semiactive suspensions.
  • Passive suspensions are made up of springs and dampers with pre-set functional parameters. They present limitations due to the fact that they are only able to store or dissipate energy and that the parameters must be designed, making a choice that will provide a balancing between the conflicting needs of road-holding, vehicle-handling and passenger comfort, in the presence of a wide variability in the road conditions and the kind of routes along which the vehicle is required to travel . Active suspensions are not only able to store or dissipate energy, but also to introduce energy into the system. Active suspensions are hence able to ensure optimal balancing between the conflicting requirements and consequently to achieve excellent levels of performance.
  • active suspensions regards the high costs of the device and the high levels of energy consumption involved, said costs and said consumption levels being linked, for example, to the use of a dynamo-electric machine as active element of the suspension.
  • Semiactive suspensions are provided with dampers capable of modulating the capacity for dissipating energy by varying the damping coefficient in a controllable way. For motor vehicles, they represent the best compromise between the performance that can be achieved and the costs and consumption levels of the device. For this reason, they are already available on various recently designed cars.
  • the quarter-car scheme of Figure 1(a) is to be considered (i.e., the scheme corresponding to the suspension associated, for example, to one of the four wheels of a motor vehicle - not represented as a whole in the figure) .
  • m c is the sprung mass (one quarter of the weight of chassis, engine and passengers)
  • m is the unsprung mass (wheel, tyre, axle, etc.)
  • z c , z w , z r are the vertical positions of the sprung mass, the unsprung mass, and the road profile, respectively
  • k and ⁇ are the stiffness and damping coefficients of the tyre
  • k is the stiffness coefficient of the spring of the suspension
  • u is the force exerted by the damper.
  • R represents, instead, the road profile.
  • the most widely used method for achieving this consists in controlling, by means of valves, the flow of the fluid with which damping is obtained in a traditional hydraulic damper. In particular, this is achieved using a servomechanism driven by a current i(t) .
  • the On-Off Skyhook strategy seeks to emulate the behaviour of an ideal damping system in which the sprung mass is "hooked" to the sky via a passive damper.
  • the Clipped strategy consists in determining first of all a control u * without taking into account the passivity constraint. This can be done using one of the available control techniques without saturation constraints (LQ, H ⁇ , etc.).
  • the control u(t) effectively provided at each instant t is the value that is as similar as possible to w *(t) . This leads to the control l w:
  • both strategies seek to optimize the suspension performance, taking, however, into account instant by instant the passivity constraint.
  • the dynamic evolution of the suspension- vehicle system in which the effects of inertia are considerable, is not taken into account.
  • This can cause significant limitations in the performance that can be achieved as compared to the strategy forming the subject of the present invention, which is able to optimize the performance of the suspension, taking into account the passivity constraints and the dynamic evolution of the different variables involved (accelerations, velocities, positions) .
  • Object and summary of the invention The object of the present invention is to overcome the limitations inherent in the solutions according to the known art examined previously. According to the present invention, the above purpose is achieved by means of a method having the characteristics recalled in the ensuing claims.
  • the present invention relates also to a corresponding system, to a vehicle equipped with such a system, as well as to a computer-program product which can be loaded into the memory of at least one computer (for example, at the level of a control card or a so-called "electronic control unit") comprising portions of software code for implementing the aforesaid method.
  • a computer-program product which can be loaded into the memory of at least one computer (for example, at the level of a control card or a so-called "electronic control unit") comprising portions of software code for implementing the aforesaid method.
  • the reference to such a computer-program product is to be deemed equivalent to the reference to a medium which can be read by a computer and contains instructions for controlling a computer system for the purpose of co-ordinating development of the method according to the invention.
  • the reference number 10 designates as a whole a vehicle, such as a motor vehicle equipped with a suspension-control system of a semiactive type.
  • vehicle 10 hence represents, in general, any structure which can be equipped with a suspension- control system of the type described herein. Vehicles of this type are known also in the form of currently manufactured motor vehicles. Likewise known, in general terms, is the architecture of the control system in question.
  • a control module 14 Associated to the suspension of each (or of at least some) of the wheels 12 of the vehicle 10 is a control module 14, and the various control modules 14 come under a central processing unit 16 (of the type usually referred to as "electronic control unit”) .
  • each of the modules 14 receives at input the signals produced by a set of sensors that detect various parameters representing the conditions of operation of the suspension system.
  • the sensors and signals in question are designated as a whole by 18 and P, respectively.
  • the characteristics of the aforesaid sensors and signals are to be deemed in themselves known.
  • the system performs a function of suspension control.
  • said function (designated as a whole by U in Figure 4) will be assumed as being carried out chiefly through the control of the force of reaction exerted by the damper A of the suspension.
  • This can occur (also in this case according to criteria in themselves known) by driving, for example via a current signal, an actuator which regulates selectively the net section of the ports for passage (seepage) of the damping fluid between the different chambers of the damper, or else by resorting to solutions that exploit effects of a magnetorheological type: in any case, the specific constructional details of the controlled semiactive suspension are not in themselves of determining importance for the solution described herein.
  • the solution described herein sets itself the task of finding a control law w, that optimizes the performance of the vehicle as regards comfort and road- holding and at the same time satisfies the passivity constraint (1) and the dynamic equations (2) .
  • the performance criteria to be optimized include sprung-mass acceleration z c , suspension deflection z c - z w ) , and wheel acceleration z w . These performance criteria can be included in an objective function J . If we define the prediction horizon N , the control horizon N c ⁇ N patty and the positive-definite matrices
  • U [w r
  • the procedure in question calls for the solution of the optimization problem (4) at each sampling instant, a task that is difficult to perform on line at the sampling times (which are in the region of 0.001-0.005 s) that electronic control units of a motor-vehicle type require, said control units having been developed and configured to accomplish processing tasks which are usually much more modest.
  • the above difficulty can be overcome as described in what follows.
  • the MPC control u is a non-linear function of the state x, , i.e.:
  • the estimation error f (x)-f(x) is limited as follows: f ( * ) - ⁇ ⁇ [f ⁇ ⁇ SH ⁇ ⁇ S) ⁇ _ Vx e N This makes it possible to verify whether yields a sufficient approximation of / or else whether a higher value of M is necessary.
  • the MPC can thus be implemented on line, envisaging that the electronic control unit 16 will calculate, on the basis of the signals received from the periphery of the system, the function f(x,) at each sampling instant:
  • the electronic control unit 16 will calculate, on the basis of the signals received from the periphery of the system, the function f(x,) at each sampling instant:
  • the approximation thus calculated can hence be provided on board the vehicle 10, in practice, for example, storing in a memory associated to the electronic control unit 16 the approximation of the control law / , an approximation that has been generated, once and for all, in a remote position with respect to the vehicle 10.
  • the electronic control unit 16 may hence control in real time, on board the vehicle, the force of reaction of the dampers A of the suspensions using the approximation instead of the control law f proper.
  • Persons skilled in the sector will understand that said processing task can be conveniently fulfilled, within the electronic control unit 16, by a dedicated processor (of any known type) , as well as with a processor of a general-purpose type programmed
  • the most common configuration of sensors for semiactive suspensions consists in accelerometers that measure z c and z w , since the measurement of z c ,z w ,z c ,z w calls for excessively costly sensors. What follows hence shows how to estimate the state x , starting from the measurements supplied by the accelerometers.
  • the standard method consists in using an observer (Kalman filter) which employs the equations of the system (2) for estimating the state using the measurements of the accelerometers.
  • rfeR 4 is a vector that represents the uncertainties on the values of the accelerations a and positions .
  • the observer a filter of an H ⁇ type in question can be conveniently implemented, according to criteria in themselves known, at the level of the electronic control unit 16 (or, possibly, even at the level of the peripheral unit 14) . Presented in what follows are the simulation results obtained by applying the solution described herein.
  • the Clipped technique considered was based upon an LQ controller, which uses the same quadratic cost functional J employed in the MPC design.
  • the behaviour of the acceleration ⁇ c of the sprung mass was considered.
  • Figures 5, 6 and 7 show the typical plots of the different accelerations of the sprung mass ⁇ c obtained using the MPC technique, the Skyhook control and the LQ-clipped strategy for the random profile, the English-track profile, and the motorway profile, respectively. From Figures 5, 6 and 7 there may readily be noted the significant reductions in the peak amplitudes that may be obtained with the proposed technique as compared to the Skyhook and LQ-Clipped techniques.
  • Figures 8, 9 and 10 show the typical behaviours of the accelerations of the unsprung mass. From an analysis of these figures, it may be noted that the plot of the acceleration jj w is very similar for all three strategies considered (MPC, Skyhook and LQ- Clipped) . Finally, Figures 11, 12 and 13 show the typical plots obtained from the deflection of the suspension z c -z w , where it is possible to note a slight increase in the deflection obtained with the MPC technique as compared to the Skyhook and LQ-Clipped strategies.
  • Tables 1, 2 and 3 compare the extreme peak values of the variables z c , z w , ⁇ z c -z w ⁇ and ⁇ z w -z r ⁇ obtained with the three design techniques used for each of the road profiles considered, namely, random profile, English-track profile, and motorway profile, respectively. Analysis of the results presented in the figures and in the tables highlights how the predictive

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Abstract

A system for controlling a semiactive suspension for vehicles (10), or vibrating structures in general, controls (U) a force of reaction exerted by the suspension (A) as a function of a set (P) of input variables. The system comprises at least one electronic control unit (14, 16) configured for controlling (U) the force of reaction as a function of the set (P) of input variables with a control law of a predictive type. In a preferred way, the system is configured for installation on board a structure (10). provided with said suspension and is configured for implementing an approximation (ƒ) of the control law (ƒ) generated, once and for all, in a remote position with respect to the structure (10). The system is thus configurable for controlling (U) the suspension in real time using the aforesaid approximation (f) of the control law (f). without any significant constraints in terms. of processing capacity and speed, but fully preserving the advantages of the predictive control law.

Description

λA method and system for controlling semiactive suspensions, for example for vehicles, and corresponding structure and computer-program product"
Field of the invention The present invention relates to techniques for controlling suspensions. The invention has been developed with particular attention paid to its possible use for controlling semiactive suspensions of vehicles, such as for example motor vehicles. Reference to this particular sector of application is not, however, to be understood as in any way limiting the invention, which is in itself applicable also to suspensions of a semiactive type used in other sectors, such as, for example, the engineering of civil structures (suspensions for buildings, bridges and various structures which may be subject to variable loads . Description of the related art In a motor vehicle, suspensions serve several conflicting purposes, such as, in particular, ensuring road-holding, vehicle-handling and passenger comfort. Broadly speaking, three basic categories of suspensions may be identified: passive suspensions, active suspensions, and semiactive suspensions. Passive suspensions are made up of springs and dampers with pre-set functional parameters. They present limitations due to the fact that they are only able to store or dissipate energy and that the parameters must be designed, making a choice that will provide a balancing between the conflicting needs of road-holding, vehicle-handling and passenger comfort, in the presence of a wide variability in the road conditions and the kind of routes along which the vehicle is required to travel . Active suspensions are not only able to store or dissipate energy, but also to introduce energy into the system. Active suspensions are hence able to ensure optimal balancing between the conflicting requirements and consequently to achieve excellent levels of performance. The main drawback of active suspensions regards the high costs of the device and the high levels of energy consumption involved, said costs and said consumption levels being linked, for example, to the use of a dynamo-electric machine as active element of the suspension. Semiactive suspensions are provided with dampers capable of modulating the capacity for dissipating energy by varying the damping coefficient in a controllable way. For motor vehicles, they represent the best compromise between the performance that can be achieved and the costs and consumption levels of the device. For this reason, they are already available on various recently designed cars. For a more detailed examination of the problem addressed herein, the quarter-car scheme of Figure 1(a) is to be considered (i.e., the scheme corresponding to the suspension associated, for example, to one of the four wheels of a motor vehicle - not represented as a whole in the figure) . In the scheme, mc is the sprung mass (one quarter of the weight of chassis, engine and passengers) , m is the unsprung mass (wheel, tyre, axle, etc.), zc , zw , zr are the vertical positions of the sprung mass, the unsprung mass, and the road profile, respectively, k and β are the stiffness and damping coefficients of the tyre, k is the stiffness coefficient of the spring of the suspension, and u is the force exerted by the damper. R represents, instead, the road profile. In the semiactive-suspension systems, the force exerted by the damper is u = β\zw - zcJ , where the damping coefficient β is rendered variable as a function of a control variable t(t) . The most widely used method for achieving this consists in controlling, by means of valves, the flow of the fluid with which damping is obtained in a traditional hydraulic damper. In particular, this is achieved using a servomechanism driven by a current i(t) . If the required force u(t) is assumed to be determined at a given instant t, determination of the current i(t) can be obtained using the 'force-current' map M=M,-(VWC), which yields the dependence of the force u(t) upon the current i(t) and the relative velocity between the sprung mass and the unsprung mass
Figure imgf000005_0001
Figure 2 shows a typical force-current map for commercially available dampers. For reasons of simplicity, only the values of the extreme curves u,mJv Wc ) and uimax(vwc ) are 9iveι1- τhe hatched region represents the values of forces that can be exerted by the semiactive damper. Consequently, the strategy of control of semiactive suspensions must calculate the force u(t) for optimizing the level of performance of the suspension, taking, however, into account the passivity constraint of the damper: uimin
Figure imgf000005_0002
uuimax yvwc ) If the force-current map is taken into account, said constraint can be written in a more detailed form as: ( 1 )
Figure imgf000006_0001
Currently, two strategies are used for generating laws of control of the force u(t) which are able to take into account this passivity constraint: the On-Off Skyhook strategy and the Clipped strategy. The On-Off Skyhook strategy seeks to emulate the behaviour of an ideal damping system in which the sprung mass is "hooked" to the sky via a passive damper. This leads to the control law:
Figure imgf000006_0002
The Clipped strategy consists in determining first of all a control u * without taking into account the passivity constraint. This can be done using one of the available control techniques without saturation constraints (LQ, H, etc.). The control u(t) effectively provided at each instant t is the value that is as similar as possible to w *(t) . This leads to the control l w:
Figure imgf000006_0003
As may be noted, both strategies seek to optimize the suspension performance, taking, however, into account instant by instant the passivity constraint. In this way, the dynamic evolution of the suspension- vehicle system, in which the effects of inertia are considerable, is not taken into account. This can cause significant limitations in the performance that can be achieved as compared to the strategy forming the subject of the present invention, which is able to optimize the performance of the suspension, taking into account the passivity constraints and the dynamic evolution of the different variables involved (accelerations, velocities, positions) . Object and summary of the invention The object of the present invention is to overcome the limitations inherent in the solutions according to the known art examined previously. According to the present invention, the above purpose is achieved by means of a method having the characteristics recalled in the ensuing claims. The present invention relates also to a corresponding system, to a vehicle equipped with such a system, as well as to a computer-program product which can be loaded into the memory of at least one computer (for example, at the level of a control card or a so-called "electronic control unit") comprising portions of software code for implementing the aforesaid method. As used herein, the reference to such a computer-program product is to be deemed equivalent to the reference to a medium which can be read by a computer and contains instructions for controlling a computer system for the purpose of co-ordinating development of the method according to the invention. Reference to "at least one computer" is aimed at highlighting the possibility that the present invention is implemented even in a distributed, i.e., modular, way. Brief description of the annexed drawings The invention will now be described, purely by way of non-limiting example, with reference to the figures of the annexed plate of drawings, in which: - Figures 1 and 2 have already been described previously; Figure 3 is a schematic illustration of a vehicle equipped with a suspension-control system of the type described herein; Figure 4 is a functional block diagram corresponding to part of the suspension-control system of the type described herein; and - Figures 5 to 13 are diagrams representing the performance of the system described herein, viewed possibly in a comparative way with the performance of known systems. Detailed description of exemplary embodiments of the invention In Figure 3, the reference number 10 designates as a whole a vehicle, such as a motor vehicle equipped with a suspension-control system of a semiactive type. The vehicle 10 hence represents, in general, any structure which can be equipped with a suspension- control system of the type described herein. Vehicles of this type are known also in the form of currently manufactured motor vehicles. Likewise known, in general terms, is the architecture of the control system in question. Associated to the suspension of each (or of at least some) of the wheels 12 of the vehicle 10 is a control module 14, and the various control modules 14 come under a central processing unit 16 (of the type usually referred to as "electronic control unit") . Of course, there may also be hypothesized embodiments in which the same function is achieved in a distributed way, hence without envisaging the presence of a central processing unit. As exemplified in Figure 4, each of the modules 14 receives at input the signals produced by a set of sensors that detect various parameters representing the conditions of operation of the suspension system. The sensors and signals in question are designated as a whole by 18 and P, respectively. With the exception of what is said expressly in what follows, the characteristics of the aforesaid sensors and signals are to be deemed in themselves known. Starting from the signals P, processed according to the modalities described in greater detail in what follows, the system performs a function of suspension control. In what follows, said function (designated as a whole by U in Figure 4) will be assumed as being carried out chiefly through the control of the force of reaction exerted by the damper A of the suspension. This can occur (also in this case according to criteria in themselves known) by driving, for example via a current signal, an actuator which regulates selectively the net section of the ports for passage (seepage) of the damping fluid between the different chambers of the damper, or else by resorting to solutions that exploit effects of a magnetorheological type: in any case, the specific constructional details of the controlled semiactive suspension are not in themselves of determining importance for the solution described herein. In this connection, the dynamics of the quarter- car model represented in Figure 1 is described by the following
Figure imgf000009_0001
These equations can be rewritten in the form of state equations as: Acx + Bcu where x = [zc zw zc iw]e R4. The control methodology adopted by the solution described herein uses a model in discrete-time state equations. Hence, choosing a sampling interval T , a discrete-time model can be obtained as: xt+l = Axt + But (2 ) where xt and ut are the discrete-time state and the discrete-time input variable and: A = eλ<τ
Figure imgf000010_0001
The solution described herein sets itself the task of finding a control law w, that optimizes the performance of the vehicle as regards comfort and road- holding and at the same time satisfies the passivity constraint (1) and the dynamic equations (2) . The performance criteria to be optimized include sprung-mass acceleration zc , suspension deflection zc - zw) , and wheel acceleration zw . These performance criteria can be included in an objective function J . If we define the prediction horizon N , the control horizon N c < N p„ and the positive-definite matrices
Q = QT x and R = RT >- 0 (the performance weights), the objective function can be expressed by a quadratic function: J[U, xl{, , Np,Nc)= ∑ x +k[l Qxt+kll + ∑ «,+*!/ Rw,+*„ where xt+k t is the state predicted by the model (2) , given the input sequence ulf ,...,ut+k_ f and the "initial" state xlf = xt , and U = [wr|,, ut+Vt, —, il+N ^f is the control sequence to be optimized. If Nc < Np , the following choice is made: ul+k l = ul+Nc_{]l , k = NC,NC + l,...,Np -1. The passivity constraints can be written as linear inequalities on the control force u and on the state variables x . In particular, the relative velocity vr = xw -xc between the sprung mass and the unsprung mass can be written as the product Cx , where C = [θO-ll]. Hence, for each control instant t + k \ t such that k = 0,1,...,NC -1 , the control action ut+kf must be calculated taking into account the following constraints:
if Cxt+kll ≥ 0
Figure imgf000011_0001
Figure imgf000011_0002
On the basis of the above premises, it is possible to identify a control law of a predictive type, for example, of an MPC (Model Predictive Control) type. This result can be obtained, for example, by applying the following receding-horizon strategy: 1. At instant t , measure xt . 2. Solve the quadratic problem:
Figure imgf000011_0003
subject to the conditions expressed by the relation (3) given previously. 3. Apply the first element of the solution sequence U to the optimization problem as the actual control action: ut =κ.|, . 4. Repeat the entire procedure at the instant t +1 . The passivity constraints are defined in a different way according to the sign of the predicted relative velocity vr l+k]l = Cxt+k]k of the suspension. Consequently, the sign of vr(+i|( introduces, within the interval between the instant t and the prediction horizon, the need to change the constraints to be satisfied. This situation can be formulated as a predictive control scheme with logic constraints, the solutions of which can be calculated via mixed techniques of integer programming . However attractive it may be from the standpoint of performance, the procedure described proves to be, at least thus far, hard to implement in real time at the level of an electronic control unit, such as the processing unit 16, designed to be installed on board a currently manufactured motor vehicle (or any other structure equipped with a semiactive suspension) . In fact, the procedure in question calls for the solution of the optimization problem (4) at each sampling instant, a task that is difficult to perform on line at the sampling times (which are in the region of 0.001-0.005 s) that electronic control units of a motor-vehicle type require, said control units having been developed and configured to accomplish processing tasks which are usually much more modest. The above difficulty can be overcome as described in what follows. The MPC control u, is a non-linear function of the state x, , i.e.:
The function / is not known explicitly, but a certain number of values of f χ) an be known via an off-line MPC procedure, starting from the initial conditions xk, k = \,...,M . We thus have : ** = /(**). k = \,...,M From these values xk,iik k = l,-..,M , an approximation / of / is obtained. This can be achieved using techniques of function approximation, starting from a certain finite number of correspondences. Said processing can be carried out in different ways (in themselves known) , for example with the use of neural networks . In a possible example of embodiment, the procedure is as follows. The following functions are defined:
/„ (*, Y)( ^min (ύk + γ \\x -%J)
The following is calculated: γ* = γ:fu(xk ,γi)>nύfk, k=\,...,M γ
The estimate of / is hence given by:
Figure imgf000013_0001
Assume, for reasons of simplicity, that the points xk are chosen on a uniform grid of a rectangular region
N e R4 within which the state x = z zw zc zw \ can evolve. We hence have : lim M→∞ f{x)-f{χ) ~ 0, Vx e
Furthermore, for any given M , the estimation error f (x)-f(x) is limited as follows: f(*) [fΛχSH{χS)~_ Vx e N This makes it possible to verify whether yields a sufficient approximation of / or else whether a higher value of M is necessary. The MPC can thus be implemented on line, envisaging that the electronic control unit 16 will calculate, on the basis of the signals received from the periphery of the system, the function f(x,) at each sampling instant: In other words, by operating in this way, it is possible to calculate the aforesaid approximation by solving M optimization problems, as expressed by Equation (4) , off line, hence without being subjected to any particular constraints either in terms of processing power available or in terms of processing times . The approximation thus calculated can hence be provided on board the vehicle 10, in practice, for example, storing in a memory associated to the electronic control unit 16 the approximation of the control law / , an approximation that has been generated, once and for all, in a remote position with respect to the vehicle 10. The electronic control unit 16 may hence control in real time, on board the vehicle, the force of reaction of the dampers A of the suspensions using the approximation instead of the control law f proper. Persons skilled in the sector will understand that said processing task can be conveniently fulfilled, within the electronic control unit 16, by a dedicated processor (of any known type) , as well as with a processor of a general-purpose type programmed
(according to criteria in themselves known) with a corresponding computer-program product. The operating method described requires the knowledge of the state x = zc zw zc zwΛ at each sampling instant. The most common configuration of sensors for semiactive suspensions consists in accelerometers that measure zc and zw , since the measurement of zc,zw,zc,zw calls for excessively costly sensors. What follows hence shows how to estimate the state x , starting from the measurements supplied by the accelerometers. The standard method consists in using an observer (Kalman filter) which employs the equations of the system (2) for estimating the state using the measurements of the accelerometers. However, in this way the accuracy can be seriously impaired by the nonexact knowledge of the physical parameters mc,mw,k , etc . A method for obtaining a robust estimate of the state x the accuracy of which does not depend upon the values of said parameters is described in what follows. Let α = zczM'] and y = [z''z,,'J . The kinematic relations between positions, velocities and accelerations are described by the following dynamic equations, which are independent of the physical parameters: x = A x + B„a + Bjd , (5) y = Cax + Ddd where :
0 0 1 0 0 0 0 1 A. 0 0 0 0 0 0 0 0
Figure imgf000016_0001
1 0 0 0 0 1 0 0
Figure imgf000016_0002
In equation (5), rfeR4 is a vector that represents the uncertainties on the values of the accelerations a and positions . The estimate x of x is obtained by means of the observer H of equation: x = [Aa-QCa τ]x + Baa + QCa τy (6) where Q is the solution of the equation:
Qξ + AaQ + BdBd T -Q(c Ca-y-2l)Q = 0
and γeR is the minimum value for which A-Q Ca τCa-γ-2l)Q = Q is Hurwitz. If no position measurements are available, in equation (6) a given reference value is used, for example v=0. The observer (a filter of an H type) in question can be conveniently implemented, according to criteria in themselves known, at the level of the electronic control unit 16 (or, possibly, even at the level of the peripheral unit 14) . Presented in what follows are the simulation results obtained by applying the solution described herein. The design method has been applied to the quarter-car suspension model illustrated in Figure 1(b) with the following values of the parameters : mc = 396.25 kg; mw = 40 kg; k =17200 Nlm; kw =190000 Nlm; βw =10000 Nslm.
The passivity constraint has been considered using the following parameters: β ~ β4 = βmn ~ 1500 Ns/m β = β2 = β5 = βmax = 5000 Ns/m at =0, ι = l,...,5. The problem of optimization involved was formulated taking into account the prediction and control horizons Np = Nc = 10 and the following weight matrices in the quadratic cost functional J:
1000 0 0 0 0 10000 0 0 Q 0 0 1 0 0 0 0 1 R = 0.00001
The tests were conducted using "standard" profiles usually adopted in industrial tests. In particular, in order to verify the behaviour in different road and driving conditions, the profiles listed below were considered. - Random profile: this is a road with random profile driven along at a speed of 60 km/h. English-track profile: this is a road with irregularly spaced holes and bumps driven along at a speed of 60 km/h. - Motorway profile: this is a road with a smooth surface driven along at a speed of 140 km/h. The tests were conducted using a sampling time T = 1/512 s and a simulation time of 14 s for each road profile considered. The performance obtained with the MPC semiactive control strategy proposed herein was compared with that achieved by the On-Off Skyhook technique and by a Clipped technique. In particular, the Clipped technique considered was based upon an LQ controller, which uses the same quadratic cost functional J employed in the MPC design. In order to highlight the performance in terms of comfort that can be achieved by the design procedure proposed, the behaviour of the acceleration ϊc of the sprung mass was considered. Figures 5, 6 and 7 show the typical plots of the different accelerations of the sprung mass ϊc obtained using the MPC technique, the Skyhook control and the LQ-clipped strategy for the random profile, the English-track profile, and the motorway profile, respectively. From Figures 5, 6 and 7 there may readily be noted the significant reductions in the peak amplitudes that may be obtained with the proposed technique as compared to the Skyhook and LQ-Clipped techniques. Said reductions are particularly evident in the case of irregular road profiles, as in the cases of the random profile and the English-track profile. Furthermore, Figures 8, 9 and 10 show the typical behaviours of the accelerations of the unsprung mass. From an analysis of these figures, it may be noted that the plot of the acceleration jjw is very similar for all three strategies considered (MPC, Skyhook and LQ- Clipped) . Finally, Figures 11, 12 and 13 show the typical plots obtained from the deflection of the suspension zc -zw , where it is possible to note a slight increase in the deflection obtained with the MPC technique as compared to the Skyhook and LQ-Clipped strategies. Tables 1, 2 and 3 compare the extreme peak values of the variables zc , zw , \ zc -zw \ and \ zw -zr \ obtained with the three design techniques used for each of the road profiles considered, namely, random profile, English-track profile, and motorway profile, respectively. Analysis of the results presented in the figures and in the tables highlights how the predictive
'technique described herein reduces significantly the peak values of the acceleration of the sprung mass, thus leading to an improvement in the characteristics of comfort of the suspension. In particular, it may readily be noted that for the random profile and for the English-track profile the extreme values of the acceleration peaks of the sprung mass have been reduced by approximately 50% and 60%, respectively. As regards the behaviour of the acceleration of the unsprung mass z " , it may be concluded that the three design techniques lead to levels of performance that are altogether similar. As regards the behaviour of the deflection of the suspension \ zc -zw \ , it may be noted that the MPC technique introduces a slight increase (less than 10%) in the peak values of deflection.
However, said increase is balanced by a decrease (higher than 10%) in the distance between the wheel (unsprung mass) and the ground \ zw -zr \ . Table 1 - Extreme peak values detected for the random profile
Figure imgf000020_0001
Table 2 - Extreme peak values detected for the English- track profile
Figure imgf000020_0002
Table 3 - Extreme peak values detected for the motorway profile
Figure imgf000020_0003
Figure imgf000021_0001
Consequently, without prejudice to the principle of the invention, the details of implementation and the embodiments may vary, even significantly, with respect to what is described and illustrated herein purely by way of non-limiting example, without thereby departing from the scope of the invention, as defined by the ensuing claims.

Claims

1 CLAIMS
1. A method for controlling a semiactive suspension by controlling (TJ) a force of reaction exerted by the suspension (A) as a function of a set
(P) of input variables, characterized in that it comprises the operation of controlling (U) said force of reaction as a function of said set (P) of input variables with a control law of a predictive type.
2. The method according to Claim 1, characterized in that it comprises the operation of using a control model in discrete-time state equations.
3. The method according to Claim 1 or Claim 2, characterized in that it comprises the operation of using a control model of an MPC type.
4. The method according to any one of the preceding claims, characterized in that it comprises the operation of defining an objective function of the control ( J ) , which includes at least one quantity chosen in the set consisting of: acceleration of the sprung mass ( zc ) , deflection of the suspension zc - zw) , and acceleration of the unsprung mass (z'w) .
5. The method according to any one of the preceding claims, characterized in that it comprises the operation of defining an objective function of the control ( J ) expressed by a quadratic function.
6. The method according to any one of the preceding claims, characterized in that it comprises the operation of imposing, in said suspension-control law, the passivity constraints as linear inequalities on said force of reaction («) and on at least one of the state variables of the system ( x ) .
1 . The method according to any one of the preceding claims, characterized in that it comprises the operation of imposing, in said suspension-control law, the passivity constraints in a different way according to the sign of the predicted relative velocity ( vr t+k^t = Cxl+kϊk ) of the suspension.
8. The method according to any one of the preceding claims, characterized in that it comprises the operations of: - determining said control law ( ut = (,)) as a state function (x, ) of the suspension; - generating an approximation ( f ) of said control law (/) starting from a set of points ( xk ) chosen on a grid of a region in which said state ( xt ) may evolve; and - controlling (U) said force of reaction as a function of said set (P) of input variables using said approximation ( ) of said control law (/).
9. The method according to Claim 8, characterized in that it comprises the operations of: making available on board a structure (10) provided with said suspension said approximation ( ) of said control law ( ), said approximation ( ) being generated in a remote position with respect to the structure (10) ; and controlling (U) in real time, on board the structure (10) , said force of reaction as a function of said set (P) of input variables using said approximation ( ) of said control law ( ).
10. The method according either Claim 8 or Claim 9, characterized in that said step of generating an approximation ( ) comprises the operations of: defining the functions: f {χ> r) t™3, (5 * + \x - χk II)
Figure imgf000024_0001
calculating; γ = inf γ /,,(- )≥"A=ι M generating an estimate of said control law (/) given by:
Figure imgf000024_0002
where / and are said control law and said approximation, respectively.
11. A method for controlling a semiactive suspension by controlling (U) a force of reaction exerted by the suspension (A) as a function of a set (P) of input variables which identify the suspension- system state ( x ) , in which: - said input variables comprise variables detected via an accelerometer ( zc , zw ) and variables ( zc,zw ) indicating parameters of position of the suspension; - said state is estimated via an observer (14, 16) ; and - where reliable values for said variables of position ( zc,zw ) are not available, the relative value in said observer is set at a given reference value, preferably zero.
12. The method according to Claim 11, characterized in that said observer is a filter H applied to dynamic equations representing the kinematic relations between positions, velocities and accelerations of the structure.
13. A system for controlling a semiactive suspension by controlling (U) a force of reaction exerted by the suspension (A) as a function of a set (P) of input variables, characterized in that it comprises at least one electronic control unit (14, 16) configured for controlling (U) said force of reaction as a function of said set (P) of input variables with a control law of a predictive type.
14. The system according to Claim 13 , characterized in that said at least one electronic control unit (14, 16) is configured for implementing a control model in discrete-time state equations.
15. The system according to Claim 13 or Claim 14, characterized in that said at least one electronic control unit (14, 16) is configured for implementing a control model of an MPC type.
16. The system according to any one of the preceding Claims 13 to 15, characterized in that said at least one electronic control unit (14, 16) is configured for operating on the basis of an objective function of the control ( J ) , which includes at least one quantity chosen in the set consisting of: acceleration of the sprung mass ( zc ) , deflection of the suspension [zc - zw] , and acceleration of the unsprung mass ( zw ) .
17. The system according to any one of the preceding Claims 13 to 16, characterized in that said at least one electronic control unit (14, 16) is configured for operating on the basis of an objective function of the control ( J ) expressed by a quadratic function.
18. The system according to any one of the preceding Claims 13 to 17, characterized in that said at least one electronic control unit (14, 16) is configured for imposing, in said suspension-control law, the passivity constraints as linear inequalities on said force of reaction ( u ) and at least one of the state variables of the system ( ).
19. The system according to any oi-e of the preceding Claims 13 to 18, characterized i that said at least one electronic control unit (14, 16) is configured for imposing, in said suspension-control law, the passivity constraints in a different way according to the sign of the predicted relative velocity ( v_|/+A|, = CxtJ, ) of the suspension.
20. The system according to any one of the preceding Claims 13 to 19, characterized in that said at least one electronic control unit (14, 16) is configured for controlling (U) said force of reaction as a function of said set (P) of input variables using an approximation ( ) of said control law ( ) determined as state function ( x, ) of the suspension, said approximation being generated starting from a set of points ( xk ) chosen on a grid of a region in which said state ( xt ) may evolve.
21. The system according to Claim 20, characterized in that: - the system is configured for installation on board a structure (10) provided with said suspension; - the system is configured for implementing said approximation (/) of said control law i f ) , said approximation ( ) having been generated in a remote position with respect to the structure (10) ; and - the system is configured for controlling (U) in real time, on board the structure (10) , said force of reaction as a function of said set (P) of input variables using said approximation (/) of said control law (/) .
22. A system for controlling a semiactive suspension by controlling (TJ) a force of reaction exerted by the suspension (A) as a function of a set (P) of input variables which identify the suspension- system state (x), in which: - the system can be associated to a set of sensors (18) comprising accelerometer sensors, and said input variables comprise, in addition to variables detected via an accelerometer ( z° , zw ) , variables ( zc,zw ) indicating parameters of position of the suspension; - the system comprises an observer (14, 16) for estimating said state; and - the observer is configured in such a way that, where reliable values for said variables of position ( z ,zw ) are not available, the relative value in said observer is set at a given reference value, preferably zero.
23. The system according to Claim 22, characterized in that said observer (14, 16) is a filter H applied to dynamic equations representing the kinematic relations between positions, velocities and accelerations of the structure.
24. A structure (10) equipped with a system according to any one of Claims 13 to 23.
25. The structure according to Claim 24, in the form of a vehicle, such as a motor vehicle (10) .
26. A computer-program product loadable into the memory of at least one computer (16) and comprising software code portions for implementing the steps of the method according to any one of Claims 1 to 12.
27. A computer-program product loadable into the memory of at least one computer (16) and comprising software code portions for implementing said approximation ( ) of said control law (/) according to any one of Claims 8 to 10.
PCT/IB2005/000622 2004-03-16 2005-03-08 A method and system for controlling semiactive suspensions, for example for vehicles, and corresponding structure and computer-program product WO2005091091A2 (en)

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CN112904718A (en) * 2021-01-14 2021-06-04 吉林大学 Magneto-rheological damper control system and method based on Hammerstein model
CN113110053A (en) * 2021-04-15 2021-07-13 广东工业大学 Method for realizing finite time control on nonlinear active suspension system

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CN112904718A (en) * 2021-01-14 2021-06-04 吉林大学 Magneto-rheological damper control system and method based on Hammerstein model
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CN113110053A (en) * 2021-04-15 2021-07-13 广东工业大学 Method for realizing finite time control on nonlinear active suspension system

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