WO2005089987A1 - Machine tool with work spindle and material machining method by the same - Google Patents

Machine tool with work spindle and material machining method by the same Download PDF

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Publication number
WO2005089987A1
WO2005089987A1 PCT/JP2004/003727 JP2004003727W WO2005089987A1 WO 2005089987 A1 WO2005089987 A1 WO 2005089987A1 JP 2004003727 W JP2004003727 W JP 2004003727W WO 2005089987 A1 WO2005089987 A1 WO 2005089987A1
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WO
WIPO (PCT)
Prior art keywords
tool
spindle
work spindle
work
workpiece
Prior art date
Application number
PCT/JP2004/003727
Other languages
French (fr)
Japanese (ja)
Inventor
Toshiyuki Suzuki
Original Assignee
Citizen Watch Co. Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Citizen Watch Co. Ltd. filed Critical Citizen Watch Co. Ltd.
Priority to PCT/JP2004/003727 priority Critical patent/WO2005089987A1/en
Publication of WO2005089987A1 publication Critical patent/WO2005089987A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B3/00General-purpose turning-machines or devices, e.g. centre lathes with feed rod and lead screw; Sets of turning-machines
    • B23B3/06Turning-machines or devices characterised only by the special arrangement of constructional units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B29/00Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/24Tool holders for a plurality of cutting tools, e.g. turrets
    • B23B29/242Turrets, without description of the angular positioning device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q39/00Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
    • B23Q39/04Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being arranged to operate simultaneously at different stations, e.g. with an annular work-table moved in steps
    • B23Q39/048Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being arranged to operate simultaneously at different stations, e.g. with an annular work-table moved in steps the work holder of a work station transfers directly its workpiece to the work holder of a following work station

Definitions

  • the present invention relates to a machine tool provided with a work spindle.
  • the present invention further relates to a material processing method for a machine tool having a work spindle.
  • a machine tool equipped with a plurality of spindles each capable of holding and rotating a workpiece (workpieces) is, for example, an automatic machine represented by an NC (numerical control) lathe.
  • NC number of machines
  • lathes ie lathes that can be machined automatically.
  • multiple work spindles and multiple turrets are collectively mounted on a single machine to reduce machining time, and the operation of these work spindles and turrets is individually controlled.
  • multi-functionalization has been promoted to enable simultaneous processing of different types (for example, outer diameter cutting and boring) of the same workpiece, and simultaneous processing of different workpieces.
  • the turret is equipped with various types of tools such as piles, drills, milling cutters, etc. that can be exchanged, and performs turning, drilling, and milling on workpieces gripped by individual work spindles.
  • Various processing steps, such as, can be performed, so that complex and various shaped machined products can be automatically processed.
  • JP 6-703 A Japanese Patent Laid-Open Publication No. Hei 6-703
  • JP 6-703 A describes a pair of work spindles that can be arranged coaxially facing each other in the direction of the rotation axis, and a plurality of tools are mounted on each of them.
  • the operation of the pair of turrets and the work spindle and the turret are individually controlled, and the different Disclosed is an NC lathe including an NC device that performs simultaneous processing on a workpiece.
  • As a tool post a turret tool post that indexes a tool by rotating motion is used.
  • Each of B 2) includes a pair of peak spindles that can be arranged coaxially facing each other in the axial direction, and a pair of turret turrets, each of which mounts a plurality of tools and operates independently.
  • an NC lathe that enables simultaneous processing of different workpieces held on a work spindle. In recent years, with the promotion of multifunctionality in machine tools, it has been required to further increase the number of tools previously mounted on the turret, which can be continuously used during the execution of a machining program.
  • a turret having a plurality of tool holding portions spaced apart in the circumferential direction around the rotation axis. It is common to use a tool post.
  • the turret tool rest performs the feed operation and the indexing operation of the tool by different operations, it has a large number of control axes and a relatively complicated structure.
  • the turret turret has a sufficient distance between the center of rotation and the tool cutting edge to avoid interference between the mounted tool and the workpiece, and as a result, is relatively large as a whole Tend. Therefore, increasing the number of tool holders on the turret turret or increasing the number of turret turrets for the purpose of increasing the number of tools that can be mounted on the turret is not the same as the structure of the machine tool. This can lead to increased control complexity and overall size, leading to higher manufacturing and operating costs.
  • an object of the present invention is to increase the number of mountable tools as a tool post total in a machine tool having a work spindle without complicating the machine structure and operation control or increasing the overall size. It is an object of the present invention to provide a machine tool capable of performing such operations.
  • Another object of the present invention is a material processing method for a machine tool having a work spindle, which does not complicate the operation control even when the number of mountable tools as the total tool post is increased.
  • An object of the present invention is to provide a material processing method capable of processing a workpiece by a desired tool.
  • the present invention provides a work spindle, which is capable of gripping and rotating a work material, a tool mounting part which is installed on the work spindle so as to be operable with the work spindle, and to which a tool is attached; And a machine tool comprising:
  • the operating mechanism indexes the work spindle to rotate.
  • the tool mounting section has a plurality of tool holding sections that are arranged in the circumferential direction with the rotation axis of the work spindle as a center, and the control device controls each of the plurality of tools mounted on the plurality of tool holding sections. It is advantageous to selectively position the in the working position.
  • the operating mechanism may include a control device that causes the tool attached to the tool attaching portion to perform a cutting operation on the workpiece.
  • control device controls the cutting operation in a state where the work spindle holds another workpiece.
  • the work spindle may include a discharge mechanism for discharging the workpiece gripped by the work spindle, and in this case, the control device may control the cutting operation in a state where the discharge mechanism is discharged.
  • the discharge mechanism may have a knockout bin.
  • the discharging mechanism may include a compressed air discharging device.
  • the work spindle includes a hollow cylindrical spindle main body, a chuck installed in an end area of the spindle main body, and a holding member for holding a chuck in an end area of the spindle main body, and a tool attached to the holding member. It is possible to adopt a configuration in which a section is provided.
  • a positioning element for positioning the tool mounting portion in the rotation direction of the work spindle is provided between the main spindle body and the holding member.
  • a fitting portion for centering the tool mounting portion with respect to the rotation axis of the work spindle is provided between the main spindle body and the holding member.
  • the holding member is a second holding device having no tool mounting portion.
  • the tool attached to the tool attachment can be a throw-away tip.
  • a rotatable second work spindle separate from the work spindle can be further provided, and in this case, the operating mechanism is configured to mount the tool to the workpiece gripped by the second work spindle. The tool attached to the part can be cut.
  • the work spindle having the tool mounting portion can be a back spindle that can rotate while gripping the partially-processed workpiece delivered from the second work spindle.
  • control device can rotate the second work spindle to cause the tool attached to the tool mounting portion to perform turning on the workpiece held by the second work spindle.
  • control device can rotate the work spindle having the tool attachment portion, and cause the tool attached to the tool attachment portion to perform the milling process on the workpiece gripped by the second work spindle.
  • control device may rotate the work spindle having the tool mounting portion and the second work spindle in synchronization with each other so that the workpiece mounted on the tool mounted on the tool mounting portion is gripped by the second work spindle.
  • the present invention further relates to a material processing method for a machine tool having a plurality of workpiece spindles separated from each other, wherein a tool is attached to a first workpiece spindle, and a workpiece is gripped by a second workpiece spindle.
  • the present invention also provides a material processing method in which the first and second work spindles are operated, and the workpiece is machined by a tool attached to the first work spindle.
  • the first work spindle can be operated so that the spindle function and the turret function are continuously performed in the machining program.
  • FIG. 1 is a schematic diagram showing a basic configuration of a machine tool according to the present invention.
  • FIG. 2A is a diagram showing a work spindle of the machine tool according to the first embodiment of the present invention. Sectional view along
  • FIG. 2B is a diagram showing the axial end face of the work spindle shown in FIG. 2A, and a diagram for explaining a method of aligning the cutting edge;
  • FIG. 3A is a diagram showing a work spindle of a machine tool according to a second embodiment of the present invention, and is a sectional view similar to FIG. 2A,
  • FIG. 3B is a diagram showing an axial end face of the work spindle of FIG. 3A
  • FIG. 4A is a cross-sectional view showing a modification of the work spindle of FIG. 3A
  • FIG.4B is a diagram showing an axial end face of a modification of FIG.4A
  • FIG. 6 is a sectional view showing a modification of the work spindle of FIG. 5,
  • FIG. 7 is a schematic view showing a layout example of a work spindle and a tool post of a machine tool according to the present invention.
  • FIGS. 8A and 8B are views for explaining an example of a material processing method according to the present invention.
  • FIGS. 9A to 9D are diagrams illustrating another example of the material processing method according to the present invention.
  • the work spindle 12 functions as a turret, and the tool 14 attached to the tool mounting portion 16 allows the machine tool 10 Other workpieces W 'placed on a table (not shown) can be processed.
  • the existing operation mechanism 18 (including hardware and software) for operating the work spindle 12 can be used as it is, so that the mechanical structure and operation control of the machine tool 10 are complicated and the overall dimensions are reduced. There is no increase.
  • the operating mechanism 18 can include a control device 20 for indexing and rotating the work spindle 12.
  • the control device 20 positions the tool 14 attached to the tool mounting portion 16 at a predetermined work position (for example, position P) on a machine base (not shown) of the machine tool 10.
  • a predetermined work position for example, position P
  • the tool mounting portion 16 has a plurality of tool holding portions 22 which are arranged in the circumferential direction with the rotation axis 12 a of the work spindle 12 as a center.
  • the control device 20 indexes and rotates the work spindle 12 so that each of the plurality of tools 14 attached to the plurality of tool holders 22 is selectively positioned at the work position P. Let it.
  • the first work spindle 12 and the second work spindle 24 are basically arranged such that their respective rotation axes 12 a and 24 a are parallel to each other. And preferably, the first and second work spindles 12 and 24 are arranged so as to be coaxially opposed to each other in the rotational axis direction, as shown in the drawing, and the operating mechanism 18 is provided with the first and second work spindles. Either one or both of the work spindles 12 and 24 can be moved relatively along at least one of two orthogonal axes (for example, a-axis and axis) set on a machine base (not shown). It is configured to be able to.
  • two orthogonal axes for example, a-axis and axis
  • either one of the work spindles 12 and 24 constitutes a main front spindle that can grip and rotate the unprocessed workpiece supplied from the outside in an automatic lathe, and
  • the work spindles 12 and 24 can form a supplementary back spindle which can rotate by gripping a partially processed workpiece delivered from the front spindle.
  • the tool mounting portion 16 can be provided not only on the first work spindle 12 but also on the second work spindle 24.
  • the operating mechanism 18 is connected to the By operating the work spindle 24 of No. 2 as a tool post, the workpiece W gripped by the first work spindle 12 can be machined by the tool 14 mounted on the tool mounting portion 16 thereof.
  • the present invention can be applied to a machine tool having three or more work spindles.
  • FIGS. 2A to 6 Each of these embodiments relates to an automatic lathe.
  • the illustrated work spindle is capable of gripping and rotating a partially-processed workpiece delivered from a front spindle (second work spindle). It is configured as a simple auxiliary back spindle.
  • the work spindle 30 includes a hollow cylindrical spindle main body 32 having a rotation axis 32a, a chuck 34 installed in an axial end region 32b of the spindle main body 32, and a chuck 34. And a holding member 36 for holding the main body 32 in an end region 32b.
  • the holding member 36 is provided with the tool mounting portion 16 described above.
  • the spindle main body 32 is driven by a rotary drive source included in the operating mechanism 18 in Fig. 1 to perform high-speed rotary motion (speed control) for turning, which is the main function, and milling, which is a supplementary function. It is configured to be able to perform the rotary indexing motion (C-axis position control) for cutting. Also, headstock 4 0 Under the drive of the feeder included in the operating mechanism 18 in FIG. 1, for example, the control axis (Z axis) direction parallel to the central axis 32a and the control axis (X axis) orthogonal to the Z axis It is configured to be able to perform a feeding operation in the direction.
  • speed control high-speed rotary motion
  • C-axis position control rotary indexing motion
  • headstock 4 0 Under the drive of the feeder included in the operating mechanism 18 in FIG. 1, for example, the control axis (Z axis) direction parallel to the central axis 32a and the control axis (X axis) ortho
  • the chuck 34 is a hollow cylindrical body having a center axis 34 a and capable of receiving a workpiece therein, and has a center axis 34 at the front end in the axial direction (the right end in FIG. 2A).
  • a grip portion 42 having a slotted structure is provided in which the inner diameter can be elastically changed (that is, opened and closed) with reference to a.
  • the holding portion 42 includes a plurality (three in FIG. 2B) of axial slits 44 engraved over an appropriate length from the front end in the axial direction of the chuck 34.
  • Each of the vertical split pieces 46 formed between the directional slits 44 can be elastically displaced in the radial direction like a leaf spring.
  • the gripping portions 42 of the chucks 34 uniformly apply an external force inward in the radial direction to the plurality of vertically split pieces 4 6 to elastically bend from an initial position.
  • the workpiece is firmly and firmly gripped by reducing the diameter of the workpiece until it comes into close contact with the workpiece.
  • the radial pressure on the gripper 42 is released, the plurality of vertical split pieces 46 are elastically restored to the initial position, the inner peripheral surface is enlarged, and the workpiece is released from the gripper 42. Is done.
  • the gripping portion 42 of the chuck 34 has a frusto-conical pressure receiving surface 4 that gradually increases in diameter toward the front end in the axial direction of the chuck 34 along the outer surface of the plurality of vertical split pieces 46. 8 is formed.
  • the pressure receiving surface 48 is formed at a position separated from the front end surface in the axial direction of the grip portion 42 in the axial rearward direction, and is adjacent to the large-diameter end of the pressure receiving surface 48 and located at the center axis 34 a.
  • a substantially orthogonal annular shoulder surface 50 is formed.
  • a hollow cylindrical operating member 52 having a center axis 52 a is interposed between the spindle main body 32 and the chuck 34.
  • the operating member 52 accommodates the chuck 34 in its axial front end (right end in FIG. 2A) in a concentric manner so as to be slidable in the axial direction, while the axial front end of the main spindle body 32 (FIG. 2A). (Right end at A) Region is concentrically accommodated so that it can slide in the axial direction.
  • a frustoconical working surface 54 engageable with a pressure receiving surface 48 provided on the gripper 42 of the chuck 34 is formed on the annular inner surface of the front end region in the axial direction of the operating member 52.
  • the working surface 54 extends gradually from the front end face in the axial direction of the operating member 52 toward the rear in the axial direction with a reduced diameter, and constitutes a pressurizing surface that is annularly contacted with the pressure receiving surface 48.
  • the operating member 52 further accommodates an elastic member 56 made of, for example, a compression coil spring adjacent to the chuck 34 in the axial rearward direction.
  • the elastic member 56 always elastically urges the chuck 34 toward the axial front end of the operating member 52 (that is, the direction in which the pressure receiving surface 48 is separated from the operating surface 54).
  • the holding member 36 is a hollow cap-shaped member having a center axis 36 a, and is detachably attached to the front end in the axial direction of the main spindle body 32.
  • the holding member 36 is provided with a female screw 58 at the rear end in the axial direction (the left end in FIG. 2A), and is screwed into the female screw 58 at the front end in the axial direction of the main spindle body 32.
  • Male threads 60 are provided.
  • annular locking surface 62 substantially perpendicular to the central axis 36a is formed on the inner surface of the front end region (right end in FIG. 2A) of the holding member 36 in the axial direction.
  • the locking surface 62 has a shape and dimensions capable of engaging with the shoulder surface 50 provided on the grip portion 42 of the chuck 34.
  • the operating member 52 When the workpiece is gripped by the chuck 34, the operating member 52 receives a driving force from a driving unit (not shown) at its rear end face 52 b in the axial direction, and moves in the axial direction from the main spindle body 32. Move so that it is pushed forward The At this time, the chuck 34 is fixedly arranged with respect to the spindle main body 32 by abutment between the shoulder surface 50 and the locking surface 62 of the holding member 36. 2 moves axially forward with respect to the spindle main body 32 and the chuck 34, and the working surface 54 of the operating member 52 presses the pressure receiving surface 48 of the chuck 34. As a result, the gripper 42 of the chuck 34 naturally reduces its diameter, and firmly grips the workpiece.
  • a driving unit not shown
  • the elastic member 56 biases the operating member 52 so that the spindle main body 32 and the chuck 3 4 , The pressing force from the working surface 54 of the operating member 52 to the pressure receiving surface 48 of the chuck 34 is released. As a result, the gripper 42 of the chuck 34 restores elasticity and expands its diameter, releasing the workpiece.
  • the spindle main body 32, chuck 34, holding member 36 and operating member 52 constituting the work spindle 30 align their respective axes 32a, 34a, 36a and 52a with each other. Assembled together.
  • the configuration of the work spindle 30 described above is known as the configuration of the back spindle of the automatic lathe.
  • the holding member 36 is provided with a recess 64 extending annularly around the axis 36 a in the axial front end region of the outer surface thereof.
  • An annular mounting member 66 is fixedly received in the recess 64, thereby forming a tool mounting portion 16.
  • the holding member 36 and the mounting member 66 are made of the same rigid material as the tool holder installed on a general tool rest. And the holding member 3
  • the mounting member 66 having a complementary substantially rectangular cross section is received without looseness in the substantially rectangular recessed portion 64 of FIG. 6, and is fixed by a fastening element 68 such as a port.
  • the mounting member 66 has a plurality of (four in the figure) grooves 70 arranged at one end surface in the axial direction at substantially equal intervals in the circumferential direction. This Each of these grooves 70 constitutes the above-mentioned tool holding portion 22 (FIG. 1), and each of the grooves 70 has a cutting edge protruding outward in the radial direction of the mounting member 66. 14 is attached.
  • Each groove 70 of the mounting member 66 has a substantially trapezoidal profile in the end view of FIG. 2B, and the tool 14 mounted in the groove 70 partially matches the trapezoidal profile of the groove 70. It has a parallelogram outline. Therefore, each tool 14 is complementarily received in the corresponding groove 70 of the mounting member 66 without play, and is fixed at a predetermined position by a fastening element 72 such as a port.
  • the positioning element 74 is provided with a female screw 58 provided on the holding member 36, a male screw 60 provided on the spindle main body 32, and a mounting member 66. And a plurality (four in the figure) of elongated holes 76 through which are inserted.
  • the female screw 58 is firmly tightened to the male screw 60 with a predetermined torque, so that the holding member 36 is fixed in the rotational direction with respect to the main spindle body 32.
  • the mounting member 66 rotates relative to the holding member 36. Fixed in the direction.
  • the work spindle 30 is moved to a specific rotational position. (Preferably at the C-axis origin), and in this state, the cutting edge of one tool 14 mounted on the mounting member 66 is brought into contact with, for example, a reference stationary surface 78 set in advance on the machine base. Then, in this contact state, the fastening element 68 is completely tightened, and the mounting member 66 is fixed to the holding member 36.
  • each tool 14 can be accurately indexed to the working position by the C-axis control of the control device 20 (FIG. 1) of the operating mechanism 18.
  • the work spindle 30 is an indexing rotation control axis as one of the spindle functions.
  • a (C-axis) angle detector instead of the above procedure, tighten the fastening element 6 8 before attaching the cutting edge of the tool 14 to the reference stationary surface 78. 6 can be fixed to the holding member 36.
  • the rotation position where the cutting edge of the tool 14 abuts on the reference stationary surface 78 is detected by the angle detector, and based on this rotation position, the controller 20 (Fig. 1) presets C Correct the axis origin.
  • each tool 14 can be accurately determined at the work position using the capture origin.
  • Each of the tools 14 mounted on the mounting member 66 on the holding member 36 is further provided with a feed control axis (X axis and X axis) for the workpiece to be gripped, which is one of the main spindle functions of the work spindle 30.
  • the cutting edge is configured to perform an interpolation cutting operation on a machine base (not shown) using the Z axis). Therefore, the plurality of tools 14 attached to the tool attachment portion 16 (the holding member 36 and the attachment member 66) are arranged such that each of the cutting edges has a rotation axis of the work spindle 30 (the axis 3 of the spindle body 32). 2) It must be fixedly held at a predetermined distance from a). Also, the tool mounting part 16 is firmly fixed to the proper position on the spindle main body 32 so as not to be displaced in the radial direction under external force such as cutting resistance applied to the tool 14 during machining work. Need to be retained There is.
  • the tool 14 is complementarily received and fixed in the corresponding groove 70 of the mounting member 66 without play.
  • the annular end face 32c provided at the front end in the axial direction of the spindle main body 32 is formed. It is advantageous that the annular second locking surface 36 b provided on the inner surface of the holding member 36 at the axially intermediate position thereof substantially abuts each other.
  • the tool mounting portion 16 is centered between the main spindle body 32 and the holding member 36 with respect to the axis 32 a of the main spindle body 32 (that is, the rotation axis of the work spindle 30).
  • a fitting portion 80 is provided.
  • the fitting portion 80 includes a cylindrical outer peripheral surface portion 82 formed on the spindle main body 32 adjacent to the end surface 32 c and a holding member 36 adjacent to the second locking surface 36 b.
  • an inner peripheral surface portion 84 provided.
  • the outer peripheral surface portion 82 and the inner peripheral surface portion 84 are designed such that when the holding member 36 is properly mounted on the main spindle body 32, they are fitted complementarily (that is, in an intaglio style). Has shape and dimensions. Thereby, the holding member 36 is fixed in the radial direction with respect to the main spindle body 32.
  • the mounting member 66 is complementarily received in the recess 64 of the holding member 36, and the plurality of fastening elements 68 are firmly tightened, so that the mounting member 66 is radially attached to the holding member 36. Fixed to. In this way, the tool mounting section 16 is held centered on the main spindle body 32 against external forces such as cutting resistance. As a result, the plurality of tools 14 mounted on the tool mounting portion 16 have their respective cutting edges positioned at a predetermined distance from the rotation axis of the work spindle 30 (the axis 3 2 a of the spindle main body 32). Is fixedly held.
  • FIGS. 3A and 3B show a machine tool according to a second embodiment of the present invention.
  • the work spindle 90 is shown.
  • the work spindle 90 in the second embodiment has substantially the same configuration as the work spindle 30 in the above-described first embodiment, except for the configuration of the tool mounting portion. Therefore, corresponding components are denoted by common reference numerals, and description thereof is omitted.
  • a holding member 36 for holding the chuck 34 in the end region 3 2b of the spindle main body 32 directly supports the tool 14 and forms a tool mounting portion 16 .
  • the holding member 36 is provided with a keyway 92 extending in the axial direction at the rear end in the axial direction (the left end in FIG. 3A) of the inner surface thereof.
  • a key 94 is fixedly installed at a predetermined position on the outer peripheral surface in the axial front end (right end in FIG. 3A) of the main spindle body 32.
  • the holding member 36 is attached to the main spindle body 32 by moving in the axial direction with respect to the main spindle body 32 while slidably receiving the key 94 in the key groove 92.
  • each of the holding member 36 and the main spindle body 32 has a plurality of key grooves 92 and a plurality of keys 94 at appropriate positions spaced apart in the circumferential direction.
  • the holding member 36 further has an annular locking surface 62 that engages with the shoulder surface 50 of the chuck 34 at the axial front end (the right end in FIG. 3A) of the inner surface thereof.
  • An annular shoulder surface 96 substantially perpendicular to the central axis 36a is formed in the rear end region in the axial direction of the outer surface.
  • the holding member 36 is fixed to the main spindle body 32 using an annular cap nut 98 having a center axis 98 a.
  • the cap nut 98 has a female screw 100 in its axial rear end (left end in FIG. 3A) and a central axial line in its axial front end (right end in FIG. 3A).
  • An annular locking surface 102 substantially perpendicular to 98a is formed.
  • the female screw 100 is screwed into a male screw 60 provided in the axial front end region of the main spindle body 32.
  • the locking surface 102 has a shape and dimensions capable of engaging with the shoulder surface 96 of the holding member 36.
  • the female screw 100 is tightly fastened to the male screw 60, and the retaining surface 102 of the cap nut 98 is brought into close contact with the shoulder surface 96 of the retaining member 36, thereby holding the retaining member 36.
  • the locking surface 62 of the holding member 36 closely abuts the shoulder surface 50 of the chuck 34, and holds the chuck 34 so as not to fall off from the operating member 52.
  • the holding member 36 is provided with a plurality (four in the figure) of grooves 70 arranged on the front end face in the axial direction at substantially equal intervals in the circumferential direction.
  • Each of these grooves 70 constitutes the above-described tool holding portion 22 (FIG. 1), and each of the grooves 70 has a cutting edge protruding radially outward of the holding member 36. Is attached. That is, in this embodiment, the attachment member 66 in the above-described first embodiment is omitted.
  • Each groove 70 of the holding member 36 has a substantially trapezoidal outline in the end view of FIG. 3B, and the tool 14 mounted in the groove 70 partially matches the trapezoidal outline of the groove 70. It has a parallelogram outline. Therefore, each tool 14 is complementarily received in the corresponding groove 70 of the holding member 36 without play, and is fixed at a predetermined position by a fastening element 72 such as a port.
  • Each of the tools 14 mounted on the holding member 36 uses an indexing rotation control axis (C axis) for the workpiece, which is one of the main spindle functions of the workpiece spindle 90, and is used as a machine base (not shown). It is selectively positioned to the work position predetermined above.
  • the key groove 92 of the holding member 36 and the key 94 of the spindle main body 32 are positioning elements for mechanically positioning the tool mounting portion 16 (holding member 36) in the rotation direction of the work spindle 90. It works as On the holding member 36, the groove 70 for mounting the tool 14 and the keyway 92 The relative positional relationship is unchanged, and can be stored in advance in the control device 20 (FIG. 1) of the operating mechanism 18.
  • the position of the key 94 of the spindle main body 32 can be stored in advance in the control device 20 (FIG. 1) based on the C-axis origin of the work spindle 90. Therefore, the cutting edge position of each tool 14 attached to the holding member 36 is specified on the same axis of the work spindle 90. As a result, each tool 14 can be accurately located at the work position by the C-axis control of the control device 20.
  • the inner peripheral surface area having the key groove 92 of the holding member 36 and the outer peripheral surface area having the key 94 of the spindle main body 32 are formed by attaching the tool mounting portion 16 to the main spindle main body. It functions as a fitting portion centered with respect to the axis 32 of 32 (that is, the rotation axis of the work spindle 90). Thereby, the tool mounting portion 16 (holding member 36) is held centered on the main spindle body 32 against external force such as cutting resistance.
  • FIG. 5 shows a work spindle 110 of a machine tool according to a third embodiment of the present invention.
  • the work spindle 110 in the third embodiment has substantially the same configuration as the work spindle 30 in the above-described first embodiment except that the existing equipment can be used more effectively. Therefore, corresponding components are denoted by common reference numerals, and description thereof is omitted.
  • the spindle main body 32 protrudes beyond the front end face in the axial direction of the operating member 52 at its end area 3 2b, and its annular end face 3 2c and the shoulder surface of the chuck 34 are provided.
  • And 50 are arranged on the same plane when viewed in a direction orthogonal to the axis 32a.
  • the locking surface 62 of the holding member 36 has a shape and dimensions capable of uniformly engaging both the shoulder surface 50 of the chuck 34 and the end surface 32c of the spindle main body 32. .
  • Such a configuration of the main spindle body 32 and the holding member 36 is a general configuration in the rear main spindle of an existing automatic lathe. Therefore, in the work spindle 110, the holding member 36 can be replaced with a second (ie, existing) holding member 112 having no tool mounting portion 16. In other words, for the work spindle of the existing structure, the holding member 112 used for the work spindle is replaced with the holding member 36 constituting the tool mounting part 16 in cooperation with the mounting member 66. By simply doing so, the work spindle 110 according to the present invention can be configured. Thus, according to the work spindle 1 110
  • the spindle main body and the holding member used for the work spindle of the existing structure are replaced with the spindle main body 32 and the holding member 36.
  • the work spindles 30 and 90 according to the present invention can be configured. Even with such a configuration, the number of mountable tools can be increased with a relatively small structural change compared to existing automatic lathes.
  • the work spindle 110 has a cylindrical outer peripheral surface portion 8 2 formed on the spindle main body 32 adjacent to the end face 32 c similarly to the fitting portion 80 of the work spindle 30 described above. And an inner peripheral surface portion 84 provided on the holding member 36 adjacent to the locking surface 62.
  • the tool mounting portion 16 is connected to the axis 32a of the spindle main body 32 (that is, the work spindle 11). Centering about 0 axis of rotation) It functions as a fitting part 80 that performs the fitting.
  • the cutting edge of one tool 14 is set in advance on the machine base so that the multiple tools 14 attached to the tool mounting part 16 can be accurately indexed to the working position.
  • the position of the cutting edge of each tool 14 on the C-axis of the work spindle 110 can also be specified by contacting the reference stationary surface 7 8 (Fig. The same is true.
  • FIG. 6 shows a modification of the work spindle 110 described above.
  • the attachment member 66 is omitted, and the tool 14 is directly mounted in the groove 70 provided in the holding member 36.
  • the present invention can be implemented simply by replacing the holding member 112 (FIG. 5) used for the work spindle of the existing structure with the holding member 36 forming the tool mounting part 16.
  • Such a work spindle 110 can be configured.
  • the work spindles 30, 90, 110 in the various embodiments described above serve as the back spindle of the automatic lathe, and the workpiece W (FIG. 1) is gripped by the chuck 34, and the operation mechanism 18 Under the control of the controller 20 (FIG. 1), the main operations such as high-speed rotation, indexing rotation, and cutting feed can be performed. Further, these work spindles 30, 90, and 110 serve as a tool rest of the tool 14 attached to the tool attachment portion 16 as well as rotate at high speed under the control of the control device 20 (FIG. 1). It can perform the main operations such as run-out rotation, cutting feed, etc., and the workpiece W (Fig. 1) gripped by the front spindle (second workpiece spindle) of the automatic lathe and various tools depending on the desired tool 14 Can be cut.
  • the control device 20 rotates the front spindle (second workpiece spindle) at a high speed while rotating the workpiece spindle 30, 90, 110 with the front spindle along the X axis and the Z axis.
  • the workpiece W 1 (FIG. 1) gripped by the front spindle can be turned by the tool 14 attached to the tool attachment portion 16.
  • the tool mounting part 1 6 As the plurality of tools 14 to be attached to the cutting tool, various throw-away tips II attached to the tip of a known cutting tool, and various pipes can be selected if the dimensions are allowed.
  • control device 20 moves the work spindles 30, 90, 110 and the front spindle along the X axis and the Z axis while continuously rotating the work spindles 30, 90, 110 at a high speed.
  • the workpiece W ′ (FIG. 1) gripped on the front spindle can be milled by the tool 14 attached to the tool mounting section 16 by relatively moving the workpiece.
  • the plurality of tools 14 attached to the tool attachment portion 16 are all the same as shown in the figure, and a throw-away tip attached to the tip of a known cutting tool can be selected.
  • control device 20 synchronizes the work spindles 30, 90, 110 with the front spindle at a predetermined speed while continuously rotating the work spindles 30, 90, 110 with the front spindle.
  • the spindle and the spindle are moved relatively along the X and Z axes, and the workpiece W (Fig. 1) gripped by the front spindle is moved to the polygon by the tool 14 attached to the tool attachment section 16 Can be processed.
  • the plurality of tools 14 attached to the tool attachment portion 16 are all the same as shown in the figure, and a sloppy tip attached to the tip of a known cutting tool can be selected.
  • the operation required for the work spindles 30, 90, and 110 as the tool post in each embodiment is the same as the operation as the original back spindle, and therefore, the operation is already installed on the automatic lathe.
  • the operating mechanism 18 (including hardware and software) can be used without modification.
  • the work spindles 30, 90, 110 can be used as a tool post without impairing the original back spindle function. Therefore, without complicating the mechanical structure and operation control of the automatic lathe or increasing the overall dimensions, the tool post in the automatic lathe can be fully used.
  • the number of tools that can be mounted in advance as a body can be increased.
  • the indexing operation of the tool 14 on the work spindles 30, 90, and 110 as a tool post is performed under the control of the C-axis of a servo motor (not shown) equipped as one of the spindle functions.
  • This has the advantage that the time required for tool selection can be effectively reduced.
  • the work spindles 30, 90, and 110 are equipped with a C-axis angle detector as one of the spindle functions, the indexing position can be easily corrected and the tool can be mounted.
  • the total number of tools 14 that can be mounted on the part 16 can be easily increased.
  • the main spindle body 32 functions as, for example, a shank of a pipe, so the rigidity of the tool as a whole is considered. Is improved.
  • the tool 14 to be mounted on the tool mounting section 16 prepare a plurality of tool mounting sections 16 (holding members 36, mounting members 66) with different tools 14 mounted in advance.
  • the time and labor required for setup change can be reduced despite the increase in the number of tools that can be mounted on the turret.
  • FIG. 7 shows an example of the layout of the work spindle and the tool rest of the machine tool according to the present invention.
  • This example relates to an NC lathe.
  • the main front spindle 120 which grips and rotates the workpiece supplied from the outside of the lathe, and coaxially opposes the front main spindle 120 in the axial direction.
  • the auxiliary back spindle 1 2 2 that grips and rotates the partially machined workpiece passed from the front spindle 1 220 and multiple tools 1 2 4 and 1 2 6 respectively
  • the first and second turrets 1 28, 130 are provided and independently operated, and the third turret 13 2 is provided with a plurality of tools 1 26 and fixedly arranged.
  • the front spindle 120 is configured to move linearly along a feed control axis (Z1 axis) parallel to its own axis of rotation 120a. More positive
  • the surface spindle 120 is a rotary indexing control axis (C 1) that performs high-speed rotary motion for turning, which is the main function, and rotary indexing rotation for cutting, such as milling, which is a supplementary function. Axis). Therefore, the front spindle 120 is moved to a desired position on the end face or the outer peripheral face of the workpiece to be gripped by its own chuck by the rotation indexing motion under the control of the C1 axis. It enables a variety of machining using the rotary tools mounted on the tool post 1 28, 130.
  • a guide bush as an auxiliary support device is provided at a predetermined position in front of the front spindle 120 in the axial direction to support the workpiece gripped by the front spindle 120 in the vicinity of a portion to be machined at the tip thereof.
  • Thread 134 is installed coaxially with front spindle 120.
  • the first turret 1 2 8 is arranged in front of the main spindle 120 in the axial direction, close to the side of the guide bush 134, and is a feed control axis orthogonal to the Z 1 axis of the front main spindle 120. (XI axis) and linearly move along the feed control axis (Y1 axis) orthogonal to both Z1 axis and X1 axis.
  • the first turret 1 28 is a so-called comb turret that holds a plurality of tools 1 2 4 and 1 2 6 in a parallel arrangement, and is a turning tool such as a pile and a rotary tool such as a drill and a milling cutter.
  • the first turret 1 2 8 basically has its own X 1 axis movement and front spindle on the cutting edge of the desired tool 1 2 4 and 1 2 6 selected by its own Y 1 axis movement.
  • interpolation operation can be performed according to the NC program, and as a result, the desired workpiece can be cut into the workpiece held by the front spindle 120. Is applied.
  • the Y1 axis movement of the first tool post 1 2 8 is not only a tool selection operation, but also, for example, when a rotary tool is selected, a cutting (D-cut) operation on the outer peripheral surface of the workpiece. Also works.
  • the second turret 130 is the first turret across the guide bush 1 34 A straight line along the feed control axis (X 2 axis) orthogonal to the Z 1 axis of the main spindle 1 2 0 and the feed control axis (Z 2 axis) parallel to the Z 1 axis. Configured to move.
  • the second turret 130 is a so-called turret turret that holds a plurality of tools 124, 126 at equal intervals in the circumferential direction.
  • the rotary indexing control axis (TI Axis) and equipped with turning tools such as piles, and rotating tools such as drills and milling cutters that can be positioned orthogonally or parallel to the rotation axis 120a of the front spindle 120.
  • Turret 2 130 basically has its own X 2 axis movement and Z 2 axis movement on the cutting edge of the desired tool 12 4, 12 6 indexed by its own TI axis rotation.
  • the back spindle 1 2 2 has a rotation axis 1 2 2 a parallel to the rotation axis 1 2 0 a of the front spindle 1 2 0, and a guide bush 1 3 4 is sandwiched in front of the front spindle 1 2 0 in the axial direction.
  • the feed is orthogonal to the Z1 axis of the front main spindle 120. It moves linearly along the U control axis (X3 axis) and the feed control axis (Z3 axis) parallel to the Z1 axis. It is configured to In addition, the back main spindle 1 2 2 uses a rotary indexing control axis (C 2 Axis).
  • the back spindle 122 is moved to the desired position on the end face or the outer peripheral surface of the workpiece gripped by its own chuck by the rotation indexing movement under the control of the C2 axis, and the first to third spindles are rotated.
  • the tool post 1 28, 1 30 and 1 32 can be used to perform a variety of machining using the rotating tools.
  • the third turret 1 32 has a comb-type turret configuration that holds a plurality of tools 1 2 6 in a parallel arrangement, and mainly boring pipes, drills, and ends. Equipped with a drilling tool such as a mill so that it can be positioned parallel to the rotation axis 1 2 2 a of the rear spindle 1 2 2, and is arranged opposite the X 3 axis movement path of the rear spindle 1 2 2 .
  • the back spindle 1 2 2 basically selects the desired tool 1 2 6 on the third turret 1 3 2 by its own X 3 axis movement, as well as its own X 3 axis movement and Z 3 axis In cooperation with the movement, it is possible to cause the cutting edge of the tool 1 26 to perform a relative interpolation operation in accordance with the NC program, thereby being transferred from the front spindle 120 to the rear spindle 122.
  • the desired material is subjected to the desired cutting.
  • the NC lathe described above controls the operation of each of the spindles 120 and 122 and each of the turrets 1 and 8 and 130 along a number of control axes, so that three NC lathes are provided.
  • the desired tool 1 2 4 and 1 2 6 selected on the turret 1 2 8 1 3 0 and 1 3 2 the workpiece to be gripped by both spindles 1 2 0 and 1 2 2 Can be processed automatically.
  • the tool spindle 14 is mounted on the rear spindle 12 2 with the tool mounting section 16 in the above-described various embodiments, the number of tools that can be mounted as a tool post as a whole can be easily increased.
  • the tool change operation can be simplified.
  • This machining example can be carried out by an NC lathe having the layout example of FIG. 7 in which the work spindle 30 shown in FIG. 2A is applied to the back spindle 122.
  • a plurality of tools 14 required for machining are attached to the tool mounting part 16 of the work spindle 30 that constitutes the back spindle 1 2 2 (first work spindle) in Fig. 7.
  • the workpiece W is gripped by the front spindle 120 (second spindle) in FIG. 7, and the desired length of the tip of the workpiece W is extended from the guide push 13 4 (FIG. 8).
  • ⁇ Work spindle 30 is indexed, and the selected desired tool 14 is positioned at work position P. Then, guide the work spindle 30 to the guide bush 1
  • Feed operation is performed to 3 4 (and the main spindle 12 0), and the workpiece W is cut by the selected tool 14:!: (FIG. 8B).
  • the work spindle 30 constituting the back spindle 122 generally has a discharge mechanism 140 for discharging a workpiece (not shown) held by the chuck 34. Therefore, the control device 20 of the operating mechanism 18 (FIG. 1) controls the feed operation required for the above-described cutting while the discharge mechanism 140 is in the discharge operation. This can prevent chips and cutting oil from entering the chuck 34.
  • the ejection mechanism 140 can have a knockout pin 142 that mechanically pushes a workpiece (not shown) gripped by the chuck 34 from the rear in the axial direction to the front ( ( Figure 8B).
  • the control device 20 applies the knockout pin 14 2 to the grip portion of the chuck 34.
  • the knockout pin 144 may be gripped by the chuck 34.
  • the knockout pins 144 are connected to a drive source such as a cylinder device.
  • the discharge mechanism 144 may have a compressed air discharging device 144 for pushing out a workpiece (not shown) held by the chuck 34 with compressed air (FIG. 8B).
  • the compressed air discharging device 144 includes a compressed air supply source 144 a and an air passage 144 b provided inside the knockout pin 142.
  • the controller 20 The feed operation is controlled while the compressed air is blown out from the knockout pin 142 to the area of the chuck 34 by operating the air supply source 144a.
  • This machining example can also be performed by an NC lathe having the layout example of FIG. 7 in which the work spindle 30 shown in FIG. 2A is applied to the back spindle 122.
  • a plurality of tools 14 required for processing are attached to the tool mounting portion 16 of the work spindle 30 constituting the rear spindle 12 2 (FIG. 7).
  • the workpiece W is gripped by the front spindle 120 (FIG. 7), and the desired length of the tip of the workpiece W is extended from the guide bush 134.
  • the desired cutting force p is applied to the workpiece w by using the desired tools 12 4 and 12 6 mounted on the first and second tool rests 1 28 and 130 shown in FIG. .
  • the work spindle 30 functions as the original back spindle, and the tip end of the workpiece W is gripped by the chuck 34.
  • the work spindle 30 and the front spindle 120 (FIG. 7) are rotated at a high speed in synchronization with each other, for example, by a parting tool 144 attached to the first turret 128 (FIG. 7).
  • the workpiece W is cut at a predetermined position (Fig. 9A).
  • the discharge mechanism 140 is in a non-operating state, and the knockout bin 142 is drawn into the work spindle 30.
  • the workpiece spindle 30 holding the partially processed workpiece W on the chuck 34 is once separated from the guide bush 134.
  • a predetermined length of the tip of the succeeding workpiece W which is gripped by the front main spindle 120 (FIG. 7) is extended by the guide bush 134. Therefore, the workpiece W is held in the chuck 34 by the tool post function of the peak spindle 30.
  • the work spindle 30 is indexed while holding the tool, and the selected desired tool 14 is positioned at the work position P. Then, the workpiece spindle 30 is fed with respect to the guide bush 134 to cut the workpiece W by the selected tool 14 (FIG. 9B).
  • the work spindle 30 is again made to function as a back spindle, and for example, the desired tool 12 6 mounted on the third tool rest 13 2 of the NC lathe shown in FIG.
  • a desired cutting process is performed on the gripped workpiece W (Fig. 9C).
  • the work spindle 30 is brought close to a predetermined collection box 148, the chuck 34 is opened, and the chuck is opened.
  • the workpiece W is discharged to the collection box 148 by the operation of the lockout pin 144 (FIG. 9D).
  • the workpiece can be mounted in spite of an increase in the number of mountable tools as the total tool post of the machine tool.
  • the original back side of the spindle With the same operation control as the operation control of the spindle, the workpiece can be machined with the desired tool.
  • the work spindle equipped with the tool is designed to continuously perform its spindle function and turret function. It can be operated. Therefore, according to the machine tool and the material processing method of the present invention, it is possible to switch between the spindle function and the tool rest function of the work spindle having the tool mounting portion at a desired time without requiring an artificial switching operation. You can.
  • a tool mounting part 16 is provided on the front main spindle 120 in addition to or instead of the rear main spindle 122. 14 can also be attached.
  • a tool can be mounted by equipping a desired work spindle with a tool mounting portion.
  • the work spindle equipped with the tool mounting part can be used as a tool post in addition to the original spindle function, so the total number of tools that can be installed as a tool post total can be increased.

Abstract

A machine tool (10), comprising a work spindle (12) capable of holding and rotating a work material (W), a tool mounting part (16) fitted to the work spindle so as to be operated together with the work spindle and to which a tool (14) is fitted, an operating mechanism (18) operating the work spindle, and a rotatable second work spindle (24) formed separately from the work spindle (12). The tool mounting part (16) further comprises a plurality of tool holding parts (22) disposed on the work spindle about the rotating axis (12a) thereof at specified intervals in the circumferential direction. The control device (20) of the operating mechanism (18) indexes and rotates the work spindle so that the plurality of tools fitted to the plurality of tool holding parts can be selectively positioned at their respective work positions (P). Also the control device (20) can make the tool fitted to the tool mounting part operate to cut a work material (W’) held on the second work spindle.

Description

明 細 書 ワーク主軸を備えた工作機械及びその素材加工方法 技術分野  Description Machine tool equipped with a work spindle and its material processing method
本発明は、 ワーク主軸を備えた工作機械に関する。 本発明はさ ら に、 ワーク主軸を備えた工作機械における素材加工方法に関する。 背景技術  The present invention relates to a machine tool provided with a work spindle. The present invention further relates to a material processing method for a machine tool having a work spindle. Background art
工作機械において、 それぞれに被加工素材 (workpieces) を把持 して回転可能な複数の主軸 (本願でワーク主軸と称する) を装備し たものは、 例えば、 N C (数値制御) 旋盤に代表される自動旋盤 ( すなわち自動加工可能な旋盤) で知られている。 この種の工作機械 では、 加工時間の短縮を図るべく、 1つの機台に、 複数のワーク主 軸及び複数の刃物台を集約的に搭載し、 それらワーク主軸及び刃物 台の動作を個々に制御して、 同一の被加工素材に対する異種 (例え ば外径削り と中ぐり) 同時加工や、 異なる被加工素材に対する同時 加工を実施できるようにした多機能化が進められている。 また、 刃 物台にはパイ ト、 ドリル、 ミーリ ングカツタ等の多種類の工具が交 換可能に装着され、 個々のワーク主軸に把持した被加工素材に対し 、 旋削加工、 穴あけ加工、 ミーリ ング加工等の多様な加工工程を実 施可能と して、 複雑かつ多彩な形状の工作品 (machined products ) を自動加工できるようにしている。  A machine tool equipped with a plurality of spindles (hereinafter referred to as workpiece spindles) each capable of holding and rotating a workpiece (workpieces) is, for example, an automatic machine represented by an NC (numerical control) lathe. Known for lathes (ie lathes that can be machined automatically). In this type of machine tool, multiple work spindles and multiple turrets are collectively mounted on a single machine to reduce machining time, and the operation of these work spindles and turrets is individually controlled. In addition, multi-functionalization has been promoted to enable simultaneous processing of different types (for example, outer diameter cutting and boring) of the same workpiece, and simultaneous processing of different workpieces. Also, the turret is equipped with various types of tools such as piles, drills, milling cutters, etc. that can be exchanged, and performs turning, drilling, and milling on workpieces gripped by individual work spindles. Various processing steps, such as, can be performed, so that complex and various shaped machined products can be automatically processed.
例えば、 特開平 6 — 7 0 3号公報 ( J P 6 — 7 0 3 A) は、 回転 軸線方向へ同軸状に対向して配置可能な一対のワーク主軸と、 それ ぞれに複数の工具を装着した一対の刃物台と、 それらワーク主軸及 び刃物台の動作を個々に制御して、 両ワーク主軸に把持した異なる 被加工素材に対して同時加工を実施する N C装置とを備えた NC旋 盤を開示する。 刃物台と しては、 回転動作によ り工具を割り出すタ レツ ト刃物台が採用されている。 For example, Japanese Patent Laid-Open Publication No. Hei 6-703 (JP 6-703 A) describes a pair of work spindles that can be arranged coaxially facing each other in the direction of the rotation axis, and a plurality of tools are mounted on each of them. The operation of the pair of turrets and the work spindle and the turret are individually controlled, and the different Disclosed is an NC lathe including an NC device that performs simultaneous processing on a workpiece. As a tool post, a turret tool post that indexes a tool by rotating motion is used.
また、 特表平 1 0— 5 0 1 7 5 8号公報 ( J P 1 0— 5 0 1 7 5 8 A) 及び特許第 2 7 7 7 4 2 3号公報 ( J P 2 7 7 7 4 2 3 B 2 ) はいずれも、 軸線方向へ同軸状に対向して配置可能な一対のヮー ク主軸と、 それぞれに複数の工具を装着して独立動作する一対のタ レツ ト刃物台とを備え、 両ワーク主軸に把持した異なる被加工素材 に対して同時加工を実施できるようにした N C旋盤を開示する。 近年、 工作機械における多機能化の推進に伴い、 加工プログラム 実行中に連続的に選択使用可能な、 刃物台に予め装着される工具の 本数を、 一層増加することが要求されている。 刃物台の装着可能ェ 具数を増加させるためには、 上記した各関連技術公報に記載されて いるように、 回転軸線を中心に周方向へ離間配置される複数の工具 保持部を有するタ レツ ト刃物台を用いることが一般的である。  In addition, Japanese Patent Application Laid-Open Publication No. Hei 10-510758 (JP10-5017758A) and Japanese Patent No. 27774243 (JP277774243) Each of B 2) includes a pair of peak spindles that can be arranged coaxially facing each other in the axial direction, and a pair of turret turrets, each of which mounts a plurality of tools and operates independently. Disclosed is an NC lathe that enables simultaneous processing of different workpieces held on a work spindle. In recent years, with the promotion of multifunctionality in machine tools, it has been required to further increase the number of tools previously mounted on the turret, which can be continuously used during the execution of a machining program. In order to increase the number of mountable tools on the turret, as described in the above-mentioned related art publications, a turret having a plurality of tool holding portions spaced apart in the circumferential direction around the rotation axis. It is common to use a tool post.
こ こで、 タレツ ト刃物台は、 工具の送り動作と割出動作とを異な る動作で遂行するものであるから、 制御軸数が多く、 比較的複雑な 構造を有する。 またタレッ ト刃物台は、 装着工具と被加工素材との 干渉を避けるために、 回転中心と工具刃先との間に十分な距離を取 つており、 その結果、 全体と して比較的大型になる傾向がある。 し たがって、 刃物台の装着可能工具数を増加させる 目的で、 タレッ ト 刃物台の工具保持部の個数を増やしたり、 タレッ ト刃物台の台数を 増やしたりするこ とは、 工作機械の構造及び制御の複雑化並びに全 体寸法の増大を誘発し、 製造コス ト及び運転コス トを上昇させる要 因となる。 また、 既存の工作機械に新たにタレッ ト刃物台を増設す ることは、 機械構造の大幅な改変が必要となるので、 実現性に乏し い。 このよ うな観点で、 複数の工具を並列配置で装着可能ないわゆる く し歯刃物台を、 タレツ ト刃物台と併設した工作機械も知られてい る。 く し歯刃物台は、 装着可能工具数がタレツ ト刃物台より も少な い反面、 工具の送り動作と割出動作とを同じ送り制御軸で遂行でき るので、 タレッ ト刃物台に比べて簡易な構造を有する。 しかし、 要 求される工具本数を満たすだけのく し歯刃物台を装備することは、 やはり現実的ではない。 Here, since the turret tool rest performs the feed operation and the indexing operation of the tool by different operations, it has a large number of control axes and a relatively complicated structure. In addition, the turret turret has a sufficient distance between the center of rotation and the tool cutting edge to avoid interference between the mounted tool and the workpiece, and as a result, is relatively large as a whole Tend. Therefore, increasing the number of tool holders on the turret turret or increasing the number of turret turrets for the purpose of increasing the number of tools that can be mounted on the turret is not the same as the structure of the machine tool. This can lead to increased control complexity and overall size, leading to higher manufacturing and operating costs. Also, adding a turret turret to an existing machine tool is not feasible, since it requires a major modification of the machine structure. From this point of view, there is also known a machine tool in which a so-called comb tooth turret capable of mounting a plurality of tools in a parallel arrangement and a turret turret are provided. Although the number of tools that can be mounted on the comb turret is smaller than that of the turret turret, the tool feed operation and indexing operation can be performed with the same feed control axis, making it easier than the turret turret. It has a simple structure. However, it is still not practical to equip a comb turret that satisfies the required number of tools.
さ らに、 従来の工作機械では一般に、 刃物台の形式に関わらず、 装着工具の交換は工作機械上で行なわれており、 さ らに必要に応じ て刃先位置補正を実施していた。 刃物台の装着可能工具数が増加す るに従い、 このような段取替えに要する時間及び労力を削減するこ とが望まれている。 発明の開示  Furthermore, in conventional machine tools, generally, regardless of the type of tool post, the mounted tools are exchanged on the machine tool, and the position of the cutting edge is corrected as necessary. As the number of tools that can be mounted on the tool post increases, it is desired to reduce the time and labor required for such changeover. Disclosure of the invention
したがって本発明の目的は、 ワーク主軸を備えた工作機械におい て、 機械構造及び動作制御を複雑化したり全体寸法を増大させたり することなく、 刃物台総計と しての装着可能工具数を増加させるこ とができる工作機械を提供することにある。  Therefore, an object of the present invention is to increase the number of mountable tools as a tool post total in a machine tool having a work spindle without complicating the machine structure and operation control or increasing the overall size. It is an object of the present invention to provide a machine tool capable of performing such operations.
本発明の他の目的は、 ワーク主軸を備えた工作機械における素材 加工方法であって、 刃物台総計と しての装着可能工具数を増加させ た場合にも、 動作制御を複雑化することなく所望の工具によ り被加 ェ素材を加工できる素材加工方法を提供するこ とにある。  Another object of the present invention is a material processing method for a machine tool having a work spindle, which does not complicate the operation control even when the number of mountable tools as the total tool post is increased. An object of the present invention is to provide a material processing method capable of processing a workpiece by a desired tool.
上記目的を達成するために、 本発明は、 被加工素材を把持して回 転可能なワーク主軸と、 ワーク主軸と共に動作可能にワーク主軸に 設置され、 工具が取り付けられる工具取付部と、 ワーク主軸を動作 させる作動機構と、 を具備する工作機械を提供する。  In order to achieve the above object, the present invention provides a work spindle, which is capable of gripping and rotating a work material, a tool mounting part which is installed on the work spindle so as to be operable with the work spindle, and to which a tool is attached; And a machine tool comprising:
上記工作機械において、 作動機構は、 ワーク主軸を割出回転させ て工具取付部に取り付けた工具を予め定めた作業位置に位置決めす る制御装置を備えることができる。 In the above machine tool, the operating mechanism indexes the work spindle to rotate. A control device for positioning the tool attached to the tool attachment portion to a predetermined work position.
この構成では、 工具取付部は、 ワーク主軸の回転軸線を中心に周 方向へ離間配置される複数の工具保持部を有し、 制御装置は、 複数 の工具保持部に取り付けた複数の工具のそれぞれを作業位置に選択 的に位置決めすることが有利である。  In this configuration, the tool mounting section has a plurality of tool holding sections that are arranged in the circumferential direction with the rotation axis of the work spindle as a center, and the control device controls each of the plurality of tools mounted on the plurality of tool holding sections. It is advantageous to selectively position the in the working position.
また、 作動機構は、 工具取付部に取り付けた工具を被加工素材に 対して切削動作させる制御装置を備えることができる。  Further, the operating mechanism may include a control device that causes the tool attached to the tool attaching portion to perform a cutting operation on the workpiece.
この構成では、 制御装置は、 ワーク主軸に他の被加工素材を把持 した状態で、 切削動作を制御することが好ましい。  In this configuration, it is preferable that the control device controls the cutting operation in a state where the work spindle holds another workpiece.
或いは、 ワーク主軸は、 ワーク主軸に把持した被加工素材を排出 する排出機構を備えること ができ、 この場合、 制御装置は、 排出機 構を排出動作させた状態で、 切削動作を制御することが好ましい。 上記排出機構は、 ノック ァゥ ト ビンを有することができる。  Alternatively, the work spindle may include a discharge mechanism for discharging the workpiece gripped by the work spindle, and in this case, the control device may control the cutting operation in a state where the discharge mechanism is discharged. preferable. The discharge mechanism may have a knockout bin.
また上記排出機構は、 圧縮空気放出装置を有することができる。 また、 ワーク主軸は、 中空筒状の主軸本体と、 主軸本体の端部領 域に設置されるチヤック と、 チャックを主軸本体の端部領域に保持 する保持部材とを備え、 保持部材に工具取付部が設けられる構成と することができる。  Further, the discharging mechanism may include a compressed air discharging device. The work spindle includes a hollow cylindrical spindle main body, a chuck installed in an end area of the spindle main body, and a holding member for holding a chuck in an end area of the spindle main body, and a tool attached to the holding member. It is possible to adopt a configuration in which a section is provided.
この構成では、 主軸本体と保持部材との間に、 工具取付部をヮー ク主軸の回転方向へ位置決めする位置決め要素が設けられることが 有利である。  In this configuration, it is advantageous that a positioning element for positioning the tool mounting portion in the rotation direction of the work spindle is provided between the main spindle body and the holding member.
また、 主軸本体と保持部材との間に、 工具取付部をワーク主軸の 回転軸線に関して心出しする嵌合部が設けられることが有利である 保持部材は、 工具取付部を有しない第 2の保持部材と交換可能で あることが有利である。 工具取付部に取り付けられる工具は、 スローアウエィチップであ ることができる。 Further, it is advantageous that a fitting portion for centering the tool mounting portion with respect to the rotation axis of the work spindle is provided between the main spindle body and the holding member. The holding member is a second holding device having no tool mounting portion. Advantageously, it is interchangeable with the component. The tool attached to the tool attachment can be a throw-away tip.
また、 ワーク主軸とは別体の回転可能な第 2のワーク主軸をさ ら に具備することができ、 この場合、 作動機構は、 第 2のワーク主軸 に把持した被加工素材に対し、 工具取付部に取り付けた工具を切削 動作させることができる。  Further, a rotatable second work spindle separate from the work spindle can be further provided, and in this case, the operating mechanism is configured to mount the tool to the workpiece gripped by the second work spindle. The tool attached to the part can be cut.
この構成では、 工具取付部を有するワーク主軸は、 第 2のワーク 主軸から受け渡された一部加工済みの被加工素材を把持して回転可 能な背面主軸であることができる。  In this configuration, the work spindle having the tool mounting portion can be a back spindle that can rotate while gripping the partially-processed workpiece delivered from the second work spindle.
また、 制御装置は、 第 2のワーク主軸を回転させて、 工具取付部 に取り付けた工具に、 第 2のワーク主軸に 巴持した被加工素材を旋 削加工させることができる。  In addition, the control device can rotate the second work spindle to cause the tool attached to the tool mounting portion to perform turning on the workpiece held by the second work spindle.
或いは、 制御装置は、 工具取付部を有するワーク主軸を回転させ て、 工具取付部に取り付けた工具に、 第 2 のワーク主軸に把持した 被加工素材をミーリ ング加工させることができる。  Alternatively, the control device can rotate the work spindle having the tool attachment portion, and cause the tool attached to the tool attachment portion to perform the milling process on the workpiece gripped by the second work spindle.
或いは、 制御装置は、 工具取付部を有するワーク主軸と第 2のヮ ーク主軸とを同期して回転させて、 工具取付部に取り付けた工具に 、 第 2のワーク主軸に把持した被加工素材をポリ ゴン加工させるこ とができる。  Alternatively, the control device may rotate the work spindle having the tool mounting portion and the second work spindle in synchronization with each other so that the workpiece mounted on the tool mounted on the tool mounting portion is gripped by the second work spindle. Can be polygon-processed.
本発明はさらに、 互いに別体の複数のワーク主軸を備えた工作機 械における素材加工方法であって、 第 1のワーク主軸に工具を取り 付け、 第 2のワーク主軸に被加工素材を把持し、 これら第 1及び第 2のワーク主軸を動作させて、 第 1のワーク主軸に取り付けた工具 によ り被加工素材を加工する、 素材加工方法を提供する。  The present invention further relates to a material processing method for a machine tool having a plurality of workpiece spindles separated from each other, wherein a tool is attached to a first workpiece spindle, and a workpiece is gripped by a second workpiece spindle. The present invention also provides a material processing method in which the first and second work spindles are operated, and the workpiece is machined by a tool attached to the first work spindle.
この素材加工方法では、 第 1のワーク主軸を、 主軸機能と刃物台 機能とを加工プログラム中で連続的に発揮するように動作させるこ とができる。 図面の簡単な説明 In this material processing method, the first work spindle can be operated so that the spindle function and the turret function are continuously performed in the machining program. Brief Description of Drawings
本発明の上記並びに他の目的、 特徴及び利点は、 添付図面に関連 した以下の好適な実施形態の説明によ り一層明らかになろう。 同添 付図面において、  The above and other objects, features, and advantages of the present invention will become more apparent from the following description of preferred embodiments with reference to the accompanying drawings. In the accompanying drawings,
図 1 は、 本発明に係る工作機械の基本構成を示す模式図、 図 2 Aは、 本発明の第 1の実施形態による工作機械のヮーク主軸 を示す図で、 図 2 Bの線 I I — I I に沿った断面図、  FIG. 1 is a schematic diagram showing a basic configuration of a machine tool according to the present invention. FIG. 2A is a diagram showing a work spindle of the machine tool according to the first embodiment of the present invention. Sectional view along
図 2 Bは、 図 2 Aのワーク主軸の軸線方向端面を示す図で、 刃先 位置合わせ方法を説明する図、  FIG. 2B is a diagram showing the axial end face of the work spindle shown in FIG. 2A, and a diagram for explaining a method of aligning the cutting edge;
図 3 Aは、 本発明の第 2の実施形態による工作機械のワーク主軸 を示す図で、 図 2 Aと同様の断面図、  FIG. 3A is a diagram showing a work spindle of a machine tool according to a second embodiment of the present invention, and is a sectional view similar to FIG. 2A,
図 3 Bは、 図 3 Aのワーク主軸の軸線方向端面を示す図、 図 4 Aは、 図 3 Aのワーク主軸の変形例を示す断面図、  FIG. 3B is a diagram showing an axial end face of the work spindle of FIG. 3A, FIG. 4A is a cross-sectional view showing a modification of the work spindle of FIG. 3A,
図 4 Bは、 図 4 Aの変形例の軸線方向端面を示す図、  FIG.4B is a diagram showing an axial end face of a modification of FIG.4A,
図 5は、 本発明の第 3の実施形態による工作機械のヮ一ク主軸を 示す図で、 図 2 Aと同様の断面図、  FIG. 5 is a view showing a work spindle of a machine tool according to a third embodiment of the present invention, and is a sectional view similar to FIG. 2A,
図 6は、 図 5のワーク主軸の変形例を示す断面図、  FIG. 6 is a sectional view showing a modification of the work spindle of FIG. 5,
図 7は、 本発明に係る工作機械のワーク主軸及び刃物台のレイァ ゥ ト例を示す模式図、  FIG. 7 is a schematic view showing a layout example of a work spindle and a tool post of a machine tool according to the present invention,
図 8 A及び図 8 Bは、 本発明に係る素材加工方法の一例を説明す る図、 並びに  8A and 8B are views for explaining an example of a material processing method according to the present invention, and
図 9 A〜図 9 Dは、 本発明に係る素材加工方法の他の例を説明す る図である。 発明を実施するための最良の形態  9A to 9D are diagrams illustrating another example of the material processing method according to the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 添付図面を参照して、 本発明の実施の形態を詳細に説明す る。 図面において、 同一又は類似の構成要素には共通の参照符号を 付す。 Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the drawings, the same or similar components have common reference numerals. Attach.
図面を参照すると、 図 1は、 本発明に係る工作機械 1 0の基本構 成を示す。 工作機械 1 0は、 被加工素材 Wを把持して回転可能なヮ ーク主軸 1 2 と、 ワーク主軸 1 2 と共に動作可能にワーク主軸 1 2 に設置され、 工具 1 4が取り付けられる工具取付部 1 6 と、 ワーク 主軸 1 2を動作させる作動機構 1 8 とを備える。  Referring to the drawings, FIG. 1 shows a basic configuration of a machine tool 10 according to the present invention. The machine tool 10 is mounted on the workpiece spindle 12 so as to be operable with the workpiece spindle 12 and the workpiece spindle 12, which can hold and rotate the workpiece W, and a tool mounting portion to which the tool 14 is attached. 16 and an operating mechanism 18 for operating the work spindle 12.
このような基本構成を有する工作機械 1 0によれば、 ワーク主軸 1 2が刃物台と して機能して、 工具取付部 1 6に取り付けた工具 1 4によ り、 工作機械 1 0の機台 (図示せず) 上に置かれた他の被加 ェ素材 W 'を加工することができる。 この構成では、 新たな移動構 造体としての刃物台を追加装備することなく、 工作機械 1 0におけ る刃物台全体としての予め装着可能な工具の本数が増加するこ とに なる。 この場合、 ワーク主軸 1 2を主軸動作させる既存の作動機構 1 8 (ハードウェア及びソフ トウェアを含む) をそのまま使用でき るので、 工作機械 1 0の機械構造及び動作制御を複雑化したり全体 寸法を増大させたりすることがない。  According to the machine tool 10 having such a basic configuration, the work spindle 12 functions as a turret, and the tool 14 attached to the tool mounting portion 16 allows the machine tool 10 Other workpieces W 'placed on a table (not shown) can be processed. With this configuration, the number of tools that can be mounted in advance as the entire tool post in the machine tool 10 increases without additionally providing a tool post as a new moving structure. In this case, the existing operation mechanism 18 (including hardware and software) for operating the work spindle 12 can be used as it is, so that the mechanical structure and operation control of the machine tool 10 are complicated and the overall dimensions are reduced. There is no increase.
作動機構 1 8は、 ワーク主軸 1 2を割出回転させる制御装置 2 0 を備えることができる。 制御装置 2 0は、 工具取付部 1 6 に取り付 けた工具 1 4を、 工作機械 1 0の機台 (図示せず) 上で予め定めた 作業位置 (例えば位置 P ) に位置決めする。 特に図示のよ うに、 ェ 具取付部 1 6は、 ワーク主軸 1 2の回転軸線 1 2 a を中心に周方向 へ離間配置される複数の工具保持部 2 2を有することが有利である 。 この場合、 制御装置 2 0は、 複数の工具保持部 2 2に取 り付けた 複数の工具 1 4のそれぞれを、 作業位置 Pに選択的に位置決めする ように、 ワーク主軸 1 2を割出回転させる。  The operating mechanism 18 can include a control device 20 for indexing and rotating the work spindle 12. The control device 20 positions the tool 14 attached to the tool mounting portion 16 at a predetermined work position (for example, position P) on a machine base (not shown) of the machine tool 10. In particular, as shown in the figure, it is advantageous that the tool mounting portion 16 has a plurality of tool holding portions 22 which are arranged in the circumferential direction with the rotation axis 12 a of the work spindle 12 as a center. In this case, the control device 20 indexes and rotates the work spindle 12 so that each of the plurality of tools 14 attached to the plurality of tool holders 22 is selectively positioned at the work position P. Let it.
また、 作動機構 1 8の制御装置 2 0は、 工具取付部 1 6 に取り付 けた工具 1 4を被加工素材 W 'に対して切削動作させるこ とができ る。 このような制御装置 2 0を備えることによ り、 ワーク主軸 1 2 は、 タレツ ト刃物台と して機能して、 工具取付部 1 6に取り付けた 種々の工具 1 4により、 被加工素材 W 'に対し、 旋削加工、 穴あけ 加工、 ミーリ ング加工等の多様な加工工程を実施することができ、 以つて、 複雑かつ多彩な形状の工作品を自動加工することができる 工作機械 1 0は、 ワーク主軸 1 2 とは別体の回転可能な第 2 のヮ ーク主軸 2 4をさ らに備えることが有利である。 この構成では、 作 動機構 1 8は、 第 2のワーク主軸 2 4に把持した被加工素材 W 'に 対し、 工具取付部 1 6に取り付けた工具 1 4を切削動作させる こと ができる。 In addition, the control device 20 of the operating mechanism 18 can perform the cutting operation of the tool 14 attached to the tool mounting portion 16 on the workpiece W ′. The By providing such a control device 20, the work spindle 12 functions as a turret tool post, and the workpiece W can be processed by the various tools 14 mounted on the tool mounting portion 16. The machine tool 10 that can perform various machining processes such as turning, drilling, milling, etc., can automatically process workpieces of complex and various shapes. It is advantageous to further provide a rotatable second work spindle 24 separate from the work spindle 12. In this configuration, the operation mechanism 18 can perform the cutting operation of the tool 14 attached to the tool attachment portion 16 on the workpiece W ′ gripped by the second work spindle 24.
第 1 のワーク主軸 1 2 と第 2のワーク主軸 2 4 とは、 基本的には 、 それぞれの回転軸線 1 2 a、 2 4 aが互いに平行になるよ う に配 置される。 そして好ましく は、 第 1及び第 2のワーク主軸 1 2 、 2 4は、 図示のように、 互いに回転軸線方向へ同軸状に対向して配置 され、 作動機構 1 8は、 第 1及び第 2のワーク主軸 1 2、 2 4 のい ずれか一方又は双方を、 機台 (図示せず) 上で設定された直交 2軸 (例えば a軸及び 軸) の少なく とも一方に沿って相対的に移動で きるように構成される。  The first work spindle 12 and the second work spindle 24 are basically arranged such that their respective rotation axes 12 a and 24 a are parallel to each other. And preferably, the first and second work spindles 12 and 24 are arranged so as to be coaxially opposed to each other in the rotational axis direction, as shown in the drawing, and the operating mechanism 18 is provided with the first and second work spindles. Either one or both of the work spindles 12 and 24 can be moved relatively along at least one of two orthogonal axes (for example, a-axis and axis) set on a machine base (not shown). It is configured to be able to.
この構成では、 いずれか一方のワーク主軸 1 2、 2 4は、 自動旋 盤において、 外部から供給された未加工の被加工素材を把持して回 転可能な主要な正面主軸を構成し、 他方のワーク主軸 1 2、 2 4は 、 正面主軸から受け渡された一部加工済みの被加工素材を把持 して 回転可能な捕助的な背面主軸を構成するこ とができる。  In this configuration, either one of the work spindles 12 and 24 constitutes a main front spindle that can grip and rotate the unprocessed workpiece supplied from the outside in an automatic lathe, and The work spindles 12 and 24 can form a supplementary back spindle which can rotate by gripping a partially processed workpiece delivered from the front spindle.
またこの構成では、 第 1 のワーク主軸 1 2だけでなく、 第 2 のヮ ―ク主軸 2 4にも工具取付部 1 6を設けることができる。 この場合 、 作動機構 1 8は、 ワーク主軸 1 2に対する上記操作と同様に、 第 2のワーク主軸 2 4を刃物台として動作させて、 その工具取付部 1 6に取り付けた工具 1 4によ り、 第 1 のワーク主軸 1 2に把持した 被加工素材 Wを加工させることができる。 また、 本発明は、 3個以 上のワーク主軸を有する工作機械にも適用できる。 In this configuration, the tool mounting portion 16 can be provided not only on the first work spindle 12 but also on the second work spindle 24. In this case, the operating mechanism 18 is connected to the By operating the work spindle 24 of No. 2 as a tool post, the workpiece W gripped by the first work spindle 12 can be machined by the tool 14 mounted on the tool mounting portion 16 thereof. . Further, the present invention can be applied to a machine tool having three or more work spindles.
次に、 図 2 A〜図 6を参照して、 本発明に係る工作機械の幾つか の好適な実施形態を説明する。 これら実施形態は、 いずれも自動旋 盤に関するものであり、 図示されるワーク主軸は、 正面主軸 (第 2 のワーク主軸) から受け渡された一部加工済みの被加工素材を把持 して回転可能な補助的な背面主軸として構成される。  Next, some preferred embodiments of the machine tool according to the present invention will be described with reference to FIGS. 2A to 6. Each of these embodiments relates to an automatic lathe. The illustrated work spindle is capable of gripping and rotating a partially-processed workpiece delivered from a front spindle (second work spindle). It is configured as a simple auxiliary back spindle.
図 2 A及び図 2 Bは、 本発明の第 1実施形態による工作機械のヮ ーク主軸 3 0を示す。 ワーク主軸 3 0は、 回転軸線 3 2 aを有する 中空筒状の主軸本体 3 2 と、 主軸本体 3 2の軸線方向端部領域 3 2 bに設置されるチヤック 3 4 と、 チャック 3 4を主軸本体 3 2の端 部領域 3 2 bに保持する保持部材 3 6 とを備える。 そしてこの保持 部材 3 6に、 前述した工具取付部 1 6が設けられるようになつてい る。  2A and 2B show a work spindle 30 of the machine tool according to the first embodiment of the present invention. The work spindle 30 includes a hollow cylindrical spindle main body 32 having a rotation axis 32a, a chuck 34 installed in an axial end region 32b of the spindle main body 32, and a chuck 34. And a holding member 36 for holding the main body 32 in an end region 32b. The holding member 36 is provided with the tool mounting portion 16 described above.
主軸本体 3 2は、 軸受装置 3 8を介して、 主軸台 4 0に回転可能 に搭載され、 サーポモータ等の回転駆動源 (図示せず) に作用的に 連結される。 主軸本体 3 2には、 開放状態のチャック 3 4を通して 、 棒状の被加工素材 (図示せず) が軸線方向へ送給される。 そして 、 後述する作動部材の作動によ りチャック 3 4に被加工素材を強固 に把持した状態で、 主軸本体 3 2が軸線 3 2 a を中心に回転駆動源 によ り回転駆動される。  The spindle main body 32 is rotatably mounted on the headstock 40 via a bearing device 38, and is operatively connected to a rotary drive source (not shown) such as a servomotor. A rod-shaped workpiece (not shown) is fed to the spindle main body 32 through the open chuck 34 in the axial direction. Then, in a state where the workpiece is firmly gripped by the chuck 34 by the operation of the operation member described later, the spindle main body 32 is rotationally driven by the rotational drive source about the axis 32a.
主軸本体 3 2は、 図 1 の作動機構 1 8に含まれる回転駆動源の駆 動下で、 主機能である旋削加工用の高速回転運動 (速度制御) と、 補足機能であるミーリ ング加工等の切削加工用の回転割出運動 (C 軸位置制御) とを遂行できるように構成される。 また、 主軸台 4 0 は、 図 1の作動機構 1 8に含まれる送り装置の駆動下で、 例えば、 中心軸線 3 2 aに平行な制御軸 (Z軸) 方向と、 Z軸に直交する制 御軸 (X軸) 方向とに送り動作できるように構成される。 The spindle main body 32 is driven by a rotary drive source included in the operating mechanism 18 in Fig. 1 to perform high-speed rotary motion (speed control) for turning, which is the main function, and milling, which is a supplementary function. It is configured to be able to perform the rotary indexing motion (C-axis position control) for cutting. Also, headstock 4 0 Under the drive of the feeder included in the operating mechanism 18 in FIG. 1, for example, the control axis (Z axis) direction parallel to the central axis 32a and the control axis (X axis) orthogonal to the Z axis It is configured to be able to perform a feeding operation in the direction.
チャック 3 4は、 中心軸線 3 4 aを有して被加工素材を内部に受 容可能な中空筒状体であり、 その軸線方向前端 (図 2 Aで右端) 領 域に、 中心軸線 3 4 aを基準として内径寸法を弾性的に変更可能 ( すなわち開閉可能) なすり割り構造の把持部 4 2が設けられる。 把 持部 4 2は、 チャック 3 4の軸線方向前端から適当な長さに渡って 刻設される複数 (図 2 Bでは 3個) の軸線方向ス リ ッ ト 4 4を備え 、 隣り合う軸線方向ス リ ッ ト 4 4の間に形成される縦割片 4 6 の各 々が、 径方向へ板ばね状に弾性変位できるようになつている。  The chuck 34 is a hollow cylindrical body having a center axis 34 a and capable of receiving a workpiece therein, and has a center axis 34 at the front end in the axial direction (the right end in FIG. 2A). A grip portion 42 having a slotted structure is provided in which the inner diameter can be elastically changed (that is, opened and closed) with reference to a. The holding portion 42 includes a plurality (three in FIG. 2B) of axial slits 44 engraved over an appropriate length from the front end in the axial direction of the chuck 34. Each of the vertical split pieces 46 formed between the directional slits 44 can be elastically displaced in the radial direction like a leaf spring.
チャック 3 4の把持部 4 2は、 複数の縦割片 4 6に一様に径方向 内方への外力を加えて初期位置から弾性的に撓ませ、 それら縦割片 4 6の内周面を被加工素材に密接するまで縮径させることにより、 被加工素材を強固に固定的に把持する。 把持部 4 2への径方向圧力 が解除されると、 複数の縦割片 4 6が初期位置へ弾性的に復元して 内周面が拡径し、 被加工素材が把持部 4 2から解放される。  The gripping portions 42 of the chucks 34 uniformly apply an external force inward in the radial direction to the plurality of vertically split pieces 4 6 to elastically bend from an initial position. The workpiece is firmly and firmly gripped by reducing the diameter of the workpiece until it comes into close contact with the workpiece. When the radial pressure on the gripper 42 is released, the plurality of vertical split pieces 46 are elastically restored to the initial position, the inner peripheral surface is enlarged, and the workpiece is released from the gripper 42. Is done.
チャック 3 4の把持部 4 2には、 複数の縦割片 4 6の外面に沿つ て、 チャック 3 4の軸線方向前端へ向かって徐々に拡径して延びる 円錐台状の圧力受け面 4 8が形成される。 圧力受け面 4 8は、 把持 部 4 2の軸線方向前端面から軸線方向後方へ幾分離れた位置に形成 され、 圧力受け面 4 8の大径端に隣接して、 中心軸線 3 4 aに略直 交する環状の肩面 5 0が形成される。  The gripping portion 42 of the chuck 34 has a frusto-conical pressure receiving surface 4 that gradually increases in diameter toward the front end in the axial direction of the chuck 34 along the outer surface of the plurality of vertical split pieces 46. 8 is formed. The pressure receiving surface 48 is formed at a position separated from the front end surface in the axial direction of the grip portion 42 in the axial rearward direction, and is adjacent to the large-diameter end of the pressure receiving surface 48 and located at the center axis 34 a. A substantially orthogonal annular shoulder surface 50 is formed.
主軸本体 3 2 とチャック 3 4 との間には、 中心軸線 5 2 aを有す る中空筒状の作動部材 5 2が介在する。 作動部材 5 2は、 その軸線 方向前端 (図 2 Aで右端) 領域に、 チャック 3 4を軸線方向摺動可 能に同心状に収容する一方で、 主軸本体 3 2の軸線方向前端 (図 2 Aで右端) 領域に、 軸線方向摺動可能に同心状に収容される。 A hollow cylindrical operating member 52 having a center axis 52 a is interposed between the spindle main body 32 and the chuck 34. The operating member 52 accommodates the chuck 34 in its axial front end (right end in FIG. 2A) in a concentric manner so as to be slidable in the axial direction, while the axial front end of the main spindle body 32 (FIG. 2A). (Right end at A) Region is concentrically accommodated so that it can slide in the axial direction.
作動部材 5 2の軸線方向前端領域には、 その環状内面に、 チヤッ ク 3 4の把持部 4 2に設けた圧力受け面 4 8に係合可能な円錐台状 の作用面 5 4が形成される。 作用面 5 4は、 作動部材 5 2の軸線方 向前端面から軸線方向後方へ徐々に縮径して延び、 圧力受け面 4 8 に環状に当接される加圧面を構成する。  A frustoconical working surface 54 engageable with a pressure receiving surface 48 provided on the gripper 42 of the chuck 34 is formed on the annular inner surface of the front end region in the axial direction of the operating member 52. You. The working surface 54 extends gradually from the front end face in the axial direction of the operating member 52 toward the rear in the axial direction with a reduced diameter, and constitutes a pressurizing surface that is annularly contacted with the pressure receiving surface 48.
作動部材 5 2にはさ らに、 チャック 3 4の軸線方向後方に隣接し て、 例えば圧縮コイルばねからなる弾性部材 5 6が収容される。 弾 性部材 5 6は、 チャック 3 4を常時、 作動部材 5 2の軸線方向前端 に向かって (すなわち圧力受け面 4 8が作用面 5 4から離れる方向 へ) 弾性的に付勢する。  The operating member 52 further accommodates an elastic member 56 made of, for example, a compression coil spring adjacent to the chuck 34 in the axial rearward direction. The elastic member 56 always elastically urges the chuck 34 toward the axial front end of the operating member 52 (that is, the direction in which the pressure receiving surface 48 is separated from the operating surface 54).
保持部材 3 6は、 中心軸線 3 6 aを有する中空キヤップ状の部材 であり、 主軸本体 3 2の軸線方向前端に脱着可能に取り付けられる 。 保持部材 3 6には、 その軸線方向後端 (図 2 Aで左端) 領域に雌 ねじ 5 8が設けられ、 主軸本体 3 2の軸線方向前端領域には、 雌ね じ 5 8に螺合する雄ねじ 6 0が設けられる。  The holding member 36 is a hollow cap-shaped member having a center axis 36 a, and is detachably attached to the front end in the axial direction of the main spindle body 32. The holding member 36 is provided with a female screw 58 at the rear end in the axial direction (the left end in FIG. 2A), and is screwed into the female screw 58 at the front end in the axial direction of the main spindle body 32. Male threads 60 are provided.
また、 保持部材 3 6の軸線方向前端 (図 2 Aで右端) 領域には、 その内面に、 中心軸線 3 6 aに略直交する環状の係止面 6 2が形成 される。 係止面 6 2は、 チャック 3 4の把持部 4 2に設けた肩面 5 0に係合可能な形状及び寸法を有する。 作動部材 5 2にチヤック 3 4及び弾性部材 5 6を適正に収容した状態で、 保持部材 3 6を主軸 本体 3 2の前端に取り付けると、 その係止面 6 2がチャック 3 4の 肩面 5 0に密接衝合し、 弾性部材 5 6の付勢に抗してチヤック 3 4 を作動部材 5 2から脱落しないよ うに保持する。  In addition, an annular locking surface 62 substantially perpendicular to the central axis 36a is formed on the inner surface of the front end region (right end in FIG. 2A) of the holding member 36 in the axial direction. The locking surface 62 has a shape and dimensions capable of engaging with the shoulder surface 50 provided on the grip portion 42 of the chuck 34. When the holding member 36 is attached to the front end of the spindle main body 32 with the chuck 34 and the elastic member 56 properly accommodated in the operating member 52, the locking surface 62 becomes the shoulder surface 5 of the chuck 34. 0, and holds the chuck 34 so as not to drop from the operating member 52 against the bias of the elastic member 56.
チャック 3 4に被加工素材を把持する際には、 作動部材 5 2は、 その軸線方向後端面 5 2 bで、 図示しない駆動部からの駆動力を受 けて、 主軸本体 3 2から軸線方向前方へ押し出されるように移動す る。 このときチャック 3 4は、 その肩面 5 0 と保持部材 3 6の係止 面 6 2 との衝合によ り、 主軸本体 3 2に対して固定的に配置されて いるので、 作動部材 5 2は主軸本体 3 2及びチャック 3 4に対して 軸線方向前方移動して、 作動部材 5 2の作用面 5 4がチャック 3 4 の圧力受け面 4 8を押圧する。 それによ り、 チャック 3 4の把持部 4 2が弹性的に縮径して、 被加工素材を強固に把持する。 When the workpiece is gripped by the chuck 34, the operating member 52 receives a driving force from a driving unit (not shown) at its rear end face 52 b in the axial direction, and moves in the axial direction from the main spindle body 32. Move so that it is pushed forward The At this time, the chuck 34 is fixedly arranged with respect to the spindle main body 32 by abutment between the shoulder surface 50 and the locking surface 62 of the holding member 36. 2 moves axially forward with respect to the spindle main body 32 and the chuck 34, and the working surface 54 of the operating member 52 presses the pressure receiving surface 48 of the chuck 34. As a result, the gripper 42 of the chuck 34 naturally reduces its diameter, and firmly grips the workpiece.
また、 チャック 3 4を開く際には、 作動部材 5 2への駆動部から の駆動力を解除すれば、 弾性部材 5 6の付勢により、 作動部材 5 2 が主軸本体 3 2及びチャック 3 4に対して軸線方向後方へ移動し、 作動部材 5 2の作用面 5 4からチャック 3 4の圧力受け面 4 8への 押圧力が解除される。 それによ り、 チャック 3 4の把持部 4 2が弾 性復元して拡径し、 被加工素材を解放する。  When the chuck 34 is opened, if the driving force from the drive unit to the operating member 52 is released, the elastic member 56 biases the operating member 52 so that the spindle main body 32 and the chuck 3 4 , The pressing force from the working surface 54 of the operating member 52 to the pressure receiving surface 48 of the chuck 34 is released. As a result, the gripper 42 of the chuck 34 restores elasticity and expands its diameter, releasing the workpiece.
ワーク主軸 3 0を構成する主軸本体 3 2、 チャック 3 4、 保持部 材 3 6及び作動部材 5 2は、 それぞれの軸線 3 2 a、 3 4 a、 3 6 a及び 5 2 aを互いに合致させた状態で、 相互に組み付けられる。 上記したワーク主軸 3 0の構成は、 自動旋盤の背面主軸の構成と して公知である。 これに加えて、 本発明に係るワーク主軸 3 0では 、 保持部材 3 6は、 その外面の軸線方向前端領域に、 軸線 3 6 aを 中心と して環状に延びる凹所 6 4を備え、 この凹所 6 4に、 環状の 取付部材 6 6が固定的に受容されて、 工具取付部 1 6を構成してい る。  The spindle main body 32, chuck 34, holding member 36 and operating member 52 constituting the work spindle 30 align their respective axes 32a, 34a, 36a and 52a with each other. Assembled together. The configuration of the work spindle 30 described above is known as the configuration of the back spindle of the automatic lathe. In addition to this, in the work spindle 30 according to the present invention, the holding member 36 is provided with a recess 64 extending annularly around the axis 36 a in the axial front end region of the outer surface thereof. An annular mounting member 66 is fixedly received in the recess 64, thereby forming a tool mounting portion 16.
保持部材 3 6及び取付部材 6 6は、 一般的な刃物台に設置される 工具ホルダと同様の剛性材料から作製される。 そして、 保持部材 3 The holding member 36 and the mounting member 66 are made of the same rigid material as the tool holder installed on a general tool rest. And the holding member 3
6の断面略矩形の凹所 6 4に、 相補的な略矩形断面を有する取付部 材 6 6ががたつき無く受容されて、 ポルト等の締結要素 6 8によ り 固定される。 取付部材 6 6は、 その軸線方向一端面に、 周方向へ略 等間隔で離間配置される複数 (図では 4個) の溝 7 0を備える。 こ れら溝 7 0は、 それぞれが前述した工具保持部 2 2 (図 1 ) を構成 し、 各溝 7 0に、 刃先を取付部材 6 6の径方向外方へ突出させた状 態で、 工具 1 4が装着される。 The mounting member 66 having a complementary substantially rectangular cross section is received without looseness in the substantially rectangular recessed portion 64 of FIG. 6, and is fixed by a fastening element 68 such as a port. The mounting member 66 has a plurality of (four in the figure) grooves 70 arranged at one end surface in the axial direction at substantially equal intervals in the circumferential direction. This Each of these grooves 70 constitutes the above-mentioned tool holding portion 22 (FIG. 1), and each of the grooves 70 has a cutting edge protruding outward in the radial direction of the mounting member 66. 14 is attached.
取付部材 6 6の各溝 7 0は、 図 2 Bの端面図で略台形の輪郭を有 し、 溝 7 0に装着される工具 1 4は、 溝 7 0の台形輪郭に一部合致 する略平行四辺形の輪郭を有する。 したがって、 各工具 1 4は、 取 付部材 6 6の対応の溝 7 0に、 相補的にがたつき無く受容され、 ポ ルト等の締結要素 7 2によ り所定位置に固定される。  Each groove 70 of the mounting member 66 has a substantially trapezoidal profile in the end view of FIG. 2B, and the tool 14 mounted in the groove 70 partially matches the trapezoidal profile of the groove 70. It has a parallelogram outline. Therefore, each tool 14 is complementarily received in the corresponding groove 70 of the mounting member 66 without play, and is fixed at a predetermined position by a fastening element 72 such as a port.
保持部材 3 6上で取付部材 6 6に装着された各工具 1 4は、 ヮー ク主軸 3 0の主軸機能の 1つである把持対象の被加工素材に対する 割出回転制御軸 (C軸) を用いて、 機台 (図示せず) 上で予め定め た作業位置に選択的に位置決めされる。 そこで、 工具 1 4を作業位 置に正確に割り出すために、 主軸本体 3 2 と保持部材 3 6 との間に 、 工具取付部 1 6 (保持部材 3 6及び取付部材 6 6 ) をワーク主軸 3 0の回転方向へ機械的に位置決めする位置決め要素 7 4が設けら れる。  Each tool 14 mounted on the mounting member 6 6 on the holding member 3 6 controls the indexing rotation control axis (C axis) for the workpiece to be gripped, which is one of the spindle functions of the peak spindle 30. It is used to selectively position at a predetermined working position on a machine base (not shown). Therefore, in order to accurately determine the tool 14 at the working position, the tool mounting part 16 (the holding member 36 and the mounting member 66) is provided between the main spindle body 32 and the holding member 36. A positioning element 74 is provided for mechanical positioning in the zero rotation direction.
図示実施形態では、 位置決め要素 7 4は、 保持部材 3 6に設けら れる雌ねじ 5 8 と、 主軸本体 3 2に設けられる雄ねじ 6 0 と、 取付 部材 6 6に設けられ、 それぞれに締結要素 6 8が挿通される複数 ( 図では 4個) の長穴 7 6 とから構成される。 保持部材 3 6を主軸本 体 3 2に取り付ける際に、 雌ねじ 5 8を雄ねじ 6 0に所定トルクで 固く締め付けることによ り、 保持部材 3 6が主軸本体 3 2に対し、 回転方向に固定される。  In the illustrated embodiment, the positioning element 74 is provided with a female screw 58 provided on the holding member 36, a male screw 60 provided on the spindle main body 32, and a mounting member 66. And a plurality (four in the figure) of elongated holes 76 through which are inserted. When attaching the holding member 36 to the main spindle body 32, the female screw 58 is firmly tightened to the male screw 60 with a predetermined torque, so that the holding member 36 is fixed in the rotational direction with respect to the main spindle body 32. You.
さらに、 取付部材 6 6 の長穴 7 6に挿通した締結要素 6 8を、 長 穴 7 6に対して適当な位置で締め付けることによ り、 取付部材 6 6 が保持部材 3 6に対し、 回転方向に固定される。 このとき、 締結要 素 6 8を完全に締め付ける前に、 ワーク主軸 3 0を特定の回転位置 (好ましくは C軸原点) に配置し、 その状態で、 例えば機台上に予 め設定した基準静止面 7 8に、 取付部材 6 6に装着した 1つの工具 1 4の刃先を当接させる。 そしてこの当接状態で、 締結要素 6 8を 完全に締め付けて、 取付部材 6 6を保持部材 3 6に固定する。 それ により、 工具取付部 1 6が回転方向所定位置に機械的に位置決めさ れ、 ワーク主軸 3 0の C軸上で、 個々の工具 1 4の刃先位置が特定 される。 その結果、 作動機構 1 8の制御装置 2 0 (図 1 ) の C軸制 御により、 各工具 1 4を作業位置に正確に割り出すことができる。 Further, by fastening the fastening element 68 inserted into the elongated hole 76 of the mounting member 66 at an appropriate position with respect to the elongated hole 76, the mounting member 66 rotates relative to the holding member 36. Fixed in the direction. At this time, before completely tightening the fastening elements 68, the work spindle 30 is moved to a specific rotational position. (Preferably at the C-axis origin), and in this state, the cutting edge of one tool 14 mounted on the mounting member 66 is brought into contact with, for example, a reference stationary surface 78 set in advance on the machine base. Then, in this contact state, the fastening element 68 is completely tightened, and the mounting member 66 is fixed to the holding member 36. As a result, the tool mounting portion 16 is mechanically positioned at a predetermined position in the rotation direction, and the cutting edge position of each tool 14 is specified on the C axis of the work spindle 30. As a result, each tool 14 can be accurately indexed to the working position by the C-axis control of the control device 20 (FIG. 1) of the operating mechanism 18.
なお、 ワーク主軸 3 0が、 主軸機能の 1つと して割出回転制御軸 The work spindle 30 is an indexing rotation control axis as one of the spindle functions.
( C軸) の角度検出器を備えている場合は、 上記手順に代えて、 基 準静止面 7 8に工具 1 4の刃先を当接させる前に、 締結要素 6 8を 締め付けて取付部材 6 6を保持部材 3 6に固定することもできる。 この場合、 基準静止面 7 8に工具 1 4の刃先が当接した回転位置を 角度検出器で検出して、 この回転位置に基づき、 制御装置 2 0 (図 1 ) に予設定されている C軸原点を補正する。 それにより、 その後 の加工プログラムにおいて、 捕正原点を用いて、 各工具 1 4を作業 位置に正確に割り出すことができる。 If a (C-axis) angle detector is provided, instead of the above procedure, tighten the fastening element 6 8 before attaching the cutting edge of the tool 14 to the reference stationary surface 78. 6 can be fixed to the holding member 36. In this case, the rotation position where the cutting edge of the tool 14 abuts on the reference stationary surface 78 is detected by the angle detector, and based on this rotation position, the controller 20 (Fig. 1) presets C Correct the axis origin. As a result, in the subsequent machining program, each tool 14 can be accurately determined at the work position using the capture origin.
保持部材 3 6上で取付部材 6 6に装着された各工具 1 4はさ らに 、 ワーク主軸 3 0の主軸機能の 1つである把持対象の被加工素材に 対する送り制御軸 (X軸及び Z軸) を用いて、 機台 (図示せず) 上 で刃先が補間切削動作するように構成される。 そこで、 工具取付部 1 6 (保持部材 3 6及び取付部材 6 6 ) に取り付けられる複数のェ 具 1 4は、 それぞれの刃先が、 ワーク主軸 3 0の回転軸線 (主軸本 体 3 2の軸線 3 2 a ) から予め定めた距離の位置に固定的に保持さ れる必要がある。 また、 工具取付部 1 6は、 加工作業中に工具 1 4 に加わる切削抵抗等の外力の下で径方向への位置ずれを生じないよ うに、 主軸本体 3 2上で適正位置に強固に固定的に保持される必要 がある。 Each of the tools 14 mounted on the mounting member 66 on the holding member 36 is further provided with a feed control axis (X axis and X axis) for the workpiece to be gripped, which is one of the main spindle functions of the work spindle 30. The cutting edge is configured to perform an interpolation cutting operation on a machine base (not shown) using the Z axis). Therefore, the plurality of tools 14 attached to the tool attachment portion 16 (the holding member 36 and the attachment member 66) are arranged such that each of the cutting edges has a rotation axis of the work spindle 30 (the axis 3 of the spindle body 32). 2) It must be fixedly held at a predetermined distance from a). Also, the tool mounting part 16 is firmly fixed to the proper position on the spindle main body 32 so as not to be displaced in the radial direction under external force such as cutting resistance applied to the tool 14 during machining work. Need to be retained There is.
その目的で、 前述したように工具 1 4は、 取付部材 6 6の対応の 溝 7 0に、 がたつき無く相補的に受容されて固定される。 また、 前 述したように保持部材 3 6の雌ねじ 5 8を主軸本体 3 2の雄ねじ 6 0に固く締め付けたときに、 主軸本体 3 2の軸線方向前端に設けら れる環状の端面 3 2 c と、 保持部材 3 6の軸線方向中間位置でその 内面に設けられる環状の第 2係止面 3 6 b とが、 互いに実質的に当 接されることが有利である。  For that purpose, as described above, the tool 14 is complementarily received and fixed in the corresponding groove 70 of the mounting member 66 without play. Also, as described above, when the female screw 58 of the holding member 36 is firmly tightened to the male screw 60 of the spindle main body 32, the annular end face 32c provided at the front end in the axial direction of the spindle main body 32 is formed. It is advantageous that the annular second locking surface 36 b provided on the inner surface of the holding member 36 at the axially intermediate position thereof substantially abuts each other.
さらに、 図示実施形態では、 主軸本体 3 2 と保持部材 3 6 との間 に、 工具取付部 1 6を主軸本体 3 2の軸線 3 2 a (すなわちワーク 主軸 3 0の回転軸線) に関して心出しする嵌合部 8 0が設けられて いる。 嵌合部 8 0は、 端面 3 2 cに隣接して主軸本体 3 2に形成さ れる円筒状の外周面部分 8 2 と、 第 2係止面 3 6 bに隣接して保持 部材 3 6に設けられる内周面部分 8 4 とから構成される。 これら外 周面部分 8 2及び内周面部分 8 4は、 保持部材 3 6を主軸本体 3 2 に適正に取り付けたときに、 両者が相補的に (すなわち印籠式に) 嵌合するよ うな、 形状及び寸法を有する。 それによ り、 保持部材 3 6が主軸本体 3 2に対して径方向へ固定される。  Further, in the illustrated embodiment, the tool mounting portion 16 is centered between the main spindle body 32 and the holding member 36 with respect to the axis 32 a of the main spindle body 32 (that is, the rotation axis of the work spindle 30). A fitting portion 80 is provided. The fitting portion 80 includes a cylindrical outer peripheral surface portion 82 formed on the spindle main body 32 adjacent to the end surface 32 c and a holding member 36 adjacent to the second locking surface 36 b. And an inner peripheral surface portion 84 provided. The outer peripheral surface portion 82 and the inner peripheral surface portion 84 are designed such that when the holding member 36 is properly mounted on the main spindle body 32, they are fitted complementarily (that is, in an intaglio style). Has shape and dimensions. Thereby, the holding member 36 is fixed in the radial direction with respect to the main spindle body 32.
これに加えて、 取付部材 6 6は、 保持部材 3 6の凹所 6 4に相補 的に受容されると共に、 複数の締結要素 6 8を固く締め付けること により、 保持部材 3 6に対して径方向へ固定される。 このようにし て、 工具取付部 1 6は、 切削抵抗等の外力に抗して主軸本体 3 2上 で心出し状態に保持される。 その結果、 工具取付部 1 6に取り付け られた複数の工具 1 4は、 それぞれの刃先が、 ワーク主軸 3 0の回 転軸線 (主軸本体 3 2の軸線 3 2 a ) から予め定めた距離の位置に 固定的に保持される。  In addition to this, the mounting member 66 is complementarily received in the recess 64 of the holding member 36, and the plurality of fastening elements 68 are firmly tightened, so that the mounting member 66 is radially attached to the holding member 36. Fixed to. In this way, the tool mounting section 16 is held centered on the main spindle body 32 against external forces such as cutting resistance. As a result, the plurality of tools 14 mounted on the tool mounting portion 16 have their respective cutting edges positioned at a predetermined distance from the rotation axis of the work spindle 30 (the axis 3 2 a of the spindle main body 32). Is fixedly held.
図 3 A及び図 3 Bは、 本発明の第 2実施形態による工作機械のヮ ーク主軸 9 0を示す。 第 2実施形態におけるワーク主軸 9 0は、 ェ 具取付部の構成以外は、 前述した第 1実施形態におけるワーク主軸 3 0 と実質的同一の構成を有する。 したがって、 対応する構成要素 には共通の参照符号を付してその説明を省略する。 FIGS. 3A and 3B show a machine tool according to a second embodiment of the present invention. The work spindle 90 is shown. The work spindle 90 in the second embodiment has substantially the same configuration as the work spindle 30 in the above-described first embodiment, except for the configuration of the tool mounting portion. Therefore, corresponding components are denoted by common reference numerals, and description thereof is omitted.
ワーク主軸 9 0においては、 チャック 3 4を主軸本体 3 2の端部 領域 3 2 bに保持する保持部材 3 6が、 工具 1 4を直接的に担持し て、 工具取付部 1 6を構成する。 保持部材 3 6には、 その内面の軸 線方向後端 (図 3 Aで左端) 領域に、 軸線方向へ延びるキー溝 9 2 が設けられる。 これに対応して、 主軸本体 3 2の軸線方向前端 (図 3 Aで右端) 領域には、 外周面上の予め定めた位置にキー 9 4が固 定的に設置される。 保持部材 3 6は、 キー溝 9 2にキー 9 4を摺動 式に受容しつつ主軸本体 3 2に対し軸線方向へ移動して、 主軸本体 3 2に取り付けられる。 なお図示実施形態では、 保持部材 3 6及び 主軸本体 3 2はそれぞれ、 周方向へ離間した適当な位置に複数のキ 一溝 9 2及び複数のキー 9 4を備える。  In the work spindle 90, a holding member 36 for holding the chuck 34 in the end region 3 2b of the spindle main body 32 directly supports the tool 14 and forms a tool mounting portion 16 . The holding member 36 is provided with a keyway 92 extending in the axial direction at the rear end in the axial direction (the left end in FIG. 3A) of the inner surface thereof. Correspondingly, a key 94 is fixedly installed at a predetermined position on the outer peripheral surface in the axial front end (right end in FIG. 3A) of the main spindle body 32. The holding member 36 is attached to the main spindle body 32 by moving in the axial direction with respect to the main spindle body 32 while slidably receiving the key 94 in the key groove 92. In the illustrated embodiment, each of the holding member 36 and the main spindle body 32 has a plurality of key grooves 92 and a plurality of keys 94 at appropriate positions spaced apart in the circumferential direction.
保持部材 3 6はさ らに、 その内面の軸線方向前端 (図 3 Aで右端 ) 領域に、 チャック 3 4の肩面 5 0に係合する環状の係止面 6 2を 有する一方で、 その外面の軸線方向後端領域には、 中心軸線 3 6 a に略直交する環状の肩面 9 6が形成される。 保持部材 3 6は、 中心 軸線 9 8 a を有する環状のキャップナツ ト 9 8を用いて、 主軸本体 3 2に固定される。 キャップナッ ト 9 8は、 その軸線方向後端 (図 3 Aで左端) 領域に雌ねじ 1 0 0を有すると ともに、 その内面の軸 線方向前端 (図 3 Aで右端) 領域には、 中心軸線 9 8 aに略直交す る環状の係止面 1 0 2が形成される。 雌ねじ 1 0 0は、 主軸本体 3 2の軸線方向前端領域に設けた雄ねじ 6 0に螺合する。 また係止面 1 0 2は、 保持部材 3 6の肩面 9 6に係合可能な形状及び寸法を有 する。 保持部材 3 6を主軸本体 3 2の前端に取り付けた後、 保持部材 3 6の軸線方向後端領域を囲繞するようにキャップナツ ト 9 8を配置 して、 キャップナツ ト 9 8の雌ねじ 1 0 0を主軸本体 3 2の雄ねじ 6 0に螺合させる。 そして、 雌ねじ 1 0 0を雄ねじ 6 0に固く締め 付けて、 キャップナツ ト 9 8の係止面 1 0 2を保持部材 3 6の肩面 9 6に密接衝合させることにより、 保持部材 3 6が主軸本体 3 2に 固定される。 またこの状態で、 保持部材 3 6の係止面 6 2がチヤッ ク 3 4の肩面 5 0に密接衝合し、 チャック 3 4を作動部材 5 2から 脱落しないように保持する。 The holding member 36 further has an annular locking surface 62 that engages with the shoulder surface 50 of the chuck 34 at the axial front end (the right end in FIG. 3A) of the inner surface thereof. An annular shoulder surface 96 substantially perpendicular to the central axis 36a is formed in the rear end region in the axial direction of the outer surface. The holding member 36 is fixed to the main spindle body 32 using an annular cap nut 98 having a center axis 98 a. The cap nut 98 has a female screw 100 in its axial rear end (left end in FIG. 3A) and a central axial line in its axial front end (right end in FIG. 3A). An annular locking surface 102 substantially perpendicular to 98a is formed. The female screw 100 is screwed into a male screw 60 provided in the axial front end region of the main spindle body 32. In addition, the locking surface 102 has a shape and dimensions capable of engaging with the shoulder surface 96 of the holding member 36. After attaching the holding member 36 to the front end of the spindle main body 32, the cap nut 98 is arranged so as to surround the rear end region in the axial direction of the holding member 36, and the female screw 10 of the cap nut 98 is arranged. 0 is screwed into the male screw 60 of the main spindle body 32. Then, the female screw 100 is tightly fastened to the male screw 60, and the retaining surface 102 of the cap nut 98 is brought into close contact with the shoulder surface 96 of the retaining member 36, thereby holding the retaining member 36. Is fixed to the spindle body 32. Further, in this state, the locking surface 62 of the holding member 36 closely abuts the shoulder surface 50 of the chuck 34, and holds the chuck 34 so as not to fall off from the operating member 52.
保持部材 3 6は、 その軸線方向前端面に、 周方向へ略等間隔で離 間配置される複数 (図では 4個) の溝 7 0を備える。 これら溝 7 0 は、 それぞれが前述した工具保持部 2 2 (図 1 ) を構成し、 各溝 7 0に、 刃先を保持部材 3 6の径方向外方へ突出させた状態で、 工具 1 4が取り付けられる。 つまり この実施形態では、 前述した第 1実 施形態における取付部材 6 6が省略されている。  The holding member 36 is provided with a plurality (four in the figure) of grooves 70 arranged on the front end face in the axial direction at substantially equal intervals in the circumferential direction. Each of these grooves 70 constitutes the above-described tool holding portion 22 (FIG. 1), and each of the grooves 70 has a cutting edge protruding radially outward of the holding member 36. Is attached. That is, in this embodiment, the attachment member 66 in the above-described first embodiment is omitted.
保持部材 3 6の各溝 7 0は、 図 3 Bの端面図で略台形の輪郭を有 し、 溝 7 0に装着される工具 1 4は、 溝 7 0の台形輪郭に一部合致 する略平行四辺形の輪郭を有する。 したがって、 各工具 1 4は、 保 持部材 3 6の対応の溝 7 0に、 相補的にがたつき無く受容され、 ポ ルト等の締結要素 7 2によ り所定位置に固定される。  Each groove 70 of the holding member 36 has a substantially trapezoidal outline in the end view of FIG. 3B, and the tool 14 mounted in the groove 70 partially matches the trapezoidal outline of the groove 70. It has a parallelogram outline. Therefore, each tool 14 is complementarily received in the corresponding groove 70 of the holding member 36 without play, and is fixed at a predetermined position by a fastening element 72 such as a port.
保持部材 3 6に装着された各工具 1 4は、 ワーク主軸 9 0の主軸 機能の 1つである被加工素材に対する割出回転制御軸 (C軸) を用 いて、 機台 (図示せず) 上で予め定めた作業位置に選択的に位置決 めされる。 ここで、 保持部材 3 6のキー溝 9 2及び主軸本体 3 2の キー 9 4は、 工具取付部 1 6 (保持部材 3 6 ) をワーク主軸 9 0の 回転方向へ機械的に位置決めする位置決め要素と して機能する。 保持部材 3 6上で、 工具 1 4を装着する溝 7 0 とキー溝 9 2 との 相対位置関係は不変であり、 作動機構 1 8の制御装置 2 0 (図 1 ) に予め記憶しておく ことができる。 また、 主軸本体 3 2のキー 9 4 の位置も、 ワーク主軸 9 0の C軸原点を基準として制御装置 2 0 ( 図 1 ) に予め記憶しておく ことができる。 したがって、 ワーク主軸 9 0のじ軸上で、 保持部材 3 6に取り付けた個々の工具 1 4の刃先 位置が特定される。 その結果、 制御装置 2 0の C軸制御によ り、 各 工具 1 4を作業位置に正確に割り出すことができる。 Each of the tools 14 mounted on the holding member 36 uses an indexing rotation control axis (C axis) for the workpiece, which is one of the main spindle functions of the workpiece spindle 90, and is used as a machine base (not shown). It is selectively positioned to the work position predetermined above. Here, the key groove 92 of the holding member 36 and the key 94 of the spindle main body 32 are positioning elements for mechanically positioning the tool mounting portion 16 (holding member 36) in the rotation direction of the work spindle 90. It works as On the holding member 36, the groove 70 for mounting the tool 14 and the keyway 92 The relative positional relationship is unchanged, and can be stored in advance in the control device 20 (FIG. 1) of the operating mechanism 18. Further, the position of the key 94 of the spindle main body 32 can be stored in advance in the control device 20 (FIG. 1) based on the C-axis origin of the work spindle 90. Therefore, the cutting edge position of each tool 14 attached to the holding member 36 is specified on the same axis of the work spindle 90. As a result, each tool 14 can be accurately located at the work position by the C-axis control of the control device 20.
さ らに、 図示実施形態では、 保持部材 3 6のキー溝 9 2を有する 内周面領域と、 主軸本体 3 2のキー 9 4を有する外周面領域とが、 工具取付部 1 6を主軸本体 3 2の軸線 3 2 a (すなわちワーク主軸 9 0の回転軸線) に関して心出しする嵌合部と して機能する。 それ によ り、 工具取付部 1 6 (保持部材 3 6 ) は、 切削抵抗等の外力に 抗して主軸本体 3 2上で心出し状態に保持される。  Further, in the illustrated embodiment, the inner peripheral surface area having the key groove 92 of the holding member 36 and the outer peripheral surface area having the key 94 of the spindle main body 32 are formed by attaching the tool mounting portion 16 to the main spindle main body. It functions as a fitting portion centered with respect to the axis 32 of 32 (that is, the rotation axis of the work spindle 90). Thereby, the tool mounting portion 16 (holding member 36) is held centered on the main spindle body 32 against external force such as cutting resistance.
図 4 A及び図 4 Bは、 上記したワーク主軸 9 0の変形例を示す。 この変形例では、 キャップナツ ト 9 8の代わり に、 ボルト等の締結 要素 1 0 4を用いて、 保持部材 3 6が主軸本体 3 2に固定される。 図示実施形態では、 周方向へ等間隔配置される 4個の締結要素 1 0 4が使用されている。 この構成によれば、 工具取付部 1 6 (保持部 材 3 6 ) をワーク主軸 9 0の回転方向へ機械的に位置決めすること ができ、 しかも工具取付部 1 6を一層強固に固定できるので、 加工 負荷が高い切削作業に有効に適用できる。  4A and 4B show a modification of the work spindle 90 described above. In this modification, the holding member 36 is fixed to the main spindle body 32 by using a fastening element 104 such as a bolt instead of the cap nut 98. In the illustrated embodiment, four fastening elements 104 are used which are equally spaced in the circumferential direction. According to this configuration, the tool mounting portion 16 (holding member 36) can be mechanically positioned in the rotation direction of the work spindle 90, and the tool mounting portion 16 can be more firmly fixed. It can be effectively applied to cutting work with high processing load.
図 5は、 本発明の第 3実施形態による工作機械のワーク主軸 1 1 0を示す。 第 3実施形態におけるワーク主軸 1 1 0は、 既存設備を 一層有効に利用できるよ うにした点以外は、 前述した第 1実施形態 におけるワーク主軸 3 0 と実質的同一の構成を有する。 したがって 、 対応する構成要素には共通の参照符号を付してその説明を省略す る。 ワーク主軸 1 1 0においては、 主軸本体 3 2がその端部領域 3 2 bで作動部材 5 2の軸線方向前端面より も突出して、 その環状の端 面 3 2 c とチャック 3 4の肩面 5 0 とが、 軸線 3 2 aに直交する方 向に見て同一平面に配置されている。 これに対し、 保持部材 3 6の 係止面 6 2は、 チャック 3 4の肩面 5 0 と主軸本体 3 2の端面 3 2 c との双方に一様に係合可能な形状及び寸法を有する。 FIG. 5 shows a work spindle 110 of a machine tool according to a third embodiment of the present invention. The work spindle 110 in the third embodiment has substantially the same configuration as the work spindle 30 in the above-described first embodiment except that the existing equipment can be used more effectively. Therefore, corresponding components are denoted by common reference numerals, and description thereof is omitted. In the work spindle 110, the spindle main body 32 protrudes beyond the front end face in the axial direction of the operating member 52 at its end area 3 2b, and its annular end face 3 2c and the shoulder surface of the chuck 34 are provided. And 50 are arranged on the same plane when viewed in a direction orthogonal to the axis 32a. On the other hand, the locking surface 62 of the holding member 36 has a shape and dimensions capable of uniformly engaging both the shoulder surface 50 of the chuck 34 and the end surface 32c of the spindle main body 32. .
このような主軸本体 3 2及び保持部材 3 6の構成は、 既存の自動 旋盤の背面主軸において一般的な構成である。 したがって、 ワーク 主軸 1 1 0では、 保持部材 3 6を、 工具取付部 1 6を有しない第 2 の (すなわち既存の) 保持部材 1 1 2 と交換することができる。 換 言すれば、 既存構造のワーク主軸に対し、 そこで用いられている保 持部材 1 1 2を、 取付部材 6 6 と協働して工具取付部 1 6を構成す る保持部材 3 6に交換するだけで、 本発明に係るワーク主軸 1 1 0 を構成することができる。 このように、 ワーク主軸 1 1 0によれば Such a configuration of the main spindle body 32 and the holding member 36 is a general configuration in the rear main spindle of an existing automatic lathe. Therefore, in the work spindle 110, the holding member 36 can be replaced with a second (ie, existing) holding member 112 having no tool mounting portion 16. In other words, for the work spindle of the existing structure, the holding member 112 used for the work spindle is replaced with the holding member 36 constituting the tool mounting part 16 in cooperation with the mounting member 66. By simply doing so, the work spindle 110 according to the present invention can be configured. Thus, according to the work spindle 1 110
、 既存の自動旋盤に対し、 1部品の交換という最小限の構造変更を 行なうだけで、 装着可能工具数を容易に増加させることができる。 However, the number of tools that can be installed can be easily increased by making minimal structural changes such as replacing one part with an existing automatic lathe.
これに対し、 前述した第 1及び第 2実施形態においては、 既存構 造のワーク主軸に対し、 そこで用いられている主軸本体及び保持部 材を、 主軸本体 3 2及び保持部材 3 6に交換すれば、 本発明に係る ワーク主軸 3 0、 9 0を構成することができる。 このような構成で も、 既存の自動旋盤に対し、 比較的小さな構造変更で、 装着可能ェ 具数を増加できる。  On the other hand, in the first and second embodiments described above, the spindle main body and the holding member used for the work spindle of the existing structure are replaced with the spindle main body 32 and the holding member 36. For example, the work spindles 30 and 90 according to the present invention can be configured. Even with such a configuration, the number of mountable tools can be increased with a relatively small structural change compared to existing automatic lathes.
なお、 ワーク主軸 1 1 0では、 前述したワーク主軸 3 0の嵌合部 8 0 と同様に、 端面 3 2 cに隣接して主軸本体 3 2に形成される円 筒状の外周面部分 8 2 と、 係止面 6 2に隣接して保持部材 3 6に設 けられる内周面部分 8 4 とが、 工具取付部 1 6を主軸本体 3 2の軸 線 3 2 a (すなわちワーク主軸 1 1 0の回転軸線) に関して心出し する嵌合部 8 0 として機能している。 また、 工具取付部 1 6に取り 付けた複数の工具 1 4を作業位置に正確に割り出せるようにするた めに、 準備作業と して、 1つの工具 1 4の刃先を機台上に予め設定 した基準静止面 7 8 (図 2 B) に当接させて、 ワーク主軸 1 1 0の C軸上で個々の工具 1 4の刃先位置を特定することも、 前述したヮ 一ク主軸 3 0 と同様である。 The work spindle 110 has a cylindrical outer peripheral surface portion 8 2 formed on the spindle main body 32 adjacent to the end face 32 c similarly to the fitting portion 80 of the work spindle 30 described above. And an inner peripheral surface portion 84 provided on the holding member 36 adjacent to the locking surface 62. The tool mounting portion 16 is connected to the axis 32a of the spindle main body 32 (that is, the work spindle 11). Centering about 0 axis of rotation) It functions as a fitting part 80 that performs the fitting. Also, as a preparatory work, the cutting edge of one tool 14 is set in advance on the machine base so that the multiple tools 14 attached to the tool mounting part 16 can be accurately indexed to the working position. The position of the cutting edge of each tool 14 on the C-axis of the work spindle 110 can also be specified by contacting the reference stationary surface 7 8 (Fig. The same is true.
図 6は、 上記したワーク主軸 1 1 0の変形例を示す。 この変形例 では、 取付部材 6 6が省略されて、 保持部材 3 6に設けた溝 7 0に 工具 1 4が直接的に装着されている。 この場合も、 既存構造のヮー ク主軸に対し、 そこで用いられている保持部材 1 1 2 (図 5 ) を、 工具取付部 1 6を構成する保持部材 3 6に交換するだけで、 本発明 に係るワーク主軸 1 1 0を構成することができる。  FIG. 6 shows a modification of the work spindle 110 described above. In this modification, the attachment member 66 is omitted, and the tool 14 is directly mounted in the groove 70 provided in the holding member 36. In this case as well, the present invention can be implemented simply by replacing the holding member 112 (FIG. 5) used for the work spindle of the existing structure with the holding member 36 forming the tool mounting part 16. Such a work spindle 110 can be configured.
上記した各種実施形態におけるワーク主軸 3 0、 9 0、 1 1 0は 、 自動旋盤の背面主軸と して、 被加工素材 W (図 1 ) をチャック 3 4に把持した状態で、 作動機構 1 8の制御装置 2 0 (図 1 ) の制御 下で、 高速回転、 割出回転、 切削送り等の主要動作を遂行できる。 さらに、 これらワーク主軸 3 0、 9 0、 1 1 0は、 工具取付部 1 6 に取り付けた工具 1 4の刃物台として、 同様に制御装置 2 0 (図 1 ) の制御下で高速回転、 割出回転、 切削送り等の主要動作を遂行で き、 自動旋盤の正面主軸 (第 2のワーク主軸) に把持した被加工素 材 W (図 1 ) に、 所望の工具 1 4によ り多様な切削加工を施すこ とができる。  The work spindles 30, 90, 110 in the various embodiments described above serve as the back spindle of the automatic lathe, and the workpiece W (FIG. 1) is gripped by the chuck 34, and the operation mechanism 18 Under the control of the controller 20 (FIG. 1), the main operations such as high-speed rotation, indexing rotation, and cutting feed can be performed. Further, these work spindles 30, 90, and 110 serve as a tool rest of the tool 14 attached to the tool attachment portion 16 as well as rotate at high speed under the control of the control device 20 (FIG. 1). It can perform the main operations such as run-out rotation, cutting feed, etc., and the workpiece W (Fig. 1) gripped by the front spindle (second workpiece spindle) of the automatic lathe and various tools depending on the desired tool 14 Can be cut.
例えば、 制御装置 2 0は、 正面主軸 (第 2のワーク主軸) を高速 で継続回転させながら、 ワーク主軸 3 0、 9 0、 1 1 0 と正面主軸 とを X軸及び Z軸に沿って相対的に送り動作させて、 工具取付部 1 6に取り付けた工具 1 4に、 正面主軸に把持した被加工素材 W一 ( 図 1 ) を旋削加工させることができる。 この場合、 工具取付部 1 6 に取り 付けられる複数の工具 1 4 としては、 公知の切削工具の先端 に取り 付けられる種々のスローアウエイチップゃ、 寸法が許容され る場合は種々のパイ トを選択できる。 For example, the control device 20 rotates the front spindle (second workpiece spindle) at a high speed while rotating the workpiece spindle 30, 90, 110 with the front spindle along the X axis and the Z axis. By performing a feed operation, the workpiece W 1 (FIG. 1) gripped by the front spindle can be turned by the tool 14 attached to the tool attachment portion 16. In this case, the tool mounting part 1 6 As the plurality of tools 14 to be attached to the cutting tool, various throw-away tips II attached to the tip of a known cutting tool, and various pipes can be selected if the dimensions are allowed.
また、 制御装置 2 0は、 ワーク主軸 3 0、 9 0、 1 1 0を高速で 継続回転させながら、 ワーク主軸 3 0、 9 0、 1 1 0 と正面主軸と を X軸及び Z軸に沿って相対的に送り動作させて、 工具取付部 1 6 に取り 付けた工具 1 4に、 正面主軸に把持した被加工素材 W ' (図 1 ) を ミーリ ング加工させることができる。 この場合、 工具取付部 1 6に取り付けられる複数の工具 1 4は、 図示のよ うに全て同一の ものであって、 公知の切削工具の先端に取り付けられるスローァゥ エイチップを選択できる。  Further, the control device 20 moves the work spindles 30, 90, 110 and the front spindle along the X axis and the Z axis while continuously rotating the work spindles 30, 90, 110 at a high speed. The workpiece W ′ (FIG. 1) gripped on the front spindle can be milled by the tool 14 attached to the tool mounting section 16 by relatively moving the workpiece. In this case, the plurality of tools 14 attached to the tool attachment portion 16 are all the same as shown in the figure, and a throw-away tip attached to the tip of a known cutting tool can be selected.
また、 制御装置 2 0は、 ワーク主軸 3 0、 9 0、 1 1 0 と正面主 軸とを同期して所定速度で継続回転させながら、 それらワーク主軸 3 0、 9 0、 1 1 0 と正面主軸とを X軸及び Z軸に沿って相対的に 送り動作させて、 工具取付部 1 6に取り付けた工具 1 4に、 正面主 軸に把持した被加工素材 W一 (図 1 ) をポリ ゴン加工させることが できる。 この場合も、 工具取付部 1 6に取り付けられる複数の工具 1 4は、 図示のよ うに全て同一のものであって、 公知の切削工具の 先端に取り付けられるスローァゥヱイチップを選択できる。  Further, the control device 20 synchronizes the work spindles 30, 90, 110 with the front spindle at a predetermined speed while continuously rotating the work spindles 30, 90, 110 with the front spindle. The spindle and the spindle are moved relatively along the X and Z axes, and the workpiece W (Fig. 1) gripped by the front spindle is moved to the polygon by the tool 14 attached to the tool attachment section 16 Can be processed. Also in this case, the plurality of tools 14 attached to the tool attachment portion 16 are all the same as shown in the figure, and a sloppy tip attached to the tip of a known cutting tool can be selected.
このよ う に、 各実施形態における刃物台と してのワーク主軸 3 0 、 9 0 、 1 1 0に要求される動作は、 本来の背面主軸としての動作 と同一であるから、 自動旋盤に既設されている作動機構 1 8 (ハー ドウエア及びソフ トウェアを含む) を、 改変することなくそのまま 使用できる。 換言すれば、 本来の背面主軸機能を損なうことなく、 ワーク主軸 3 0、 9 0、 1 1 0を刃物台と して使用することができ る。 したがって、 自動旋盤の機械構造及び動作制御を複雑化したり 全体寸法を増大させたりすることなく、 自動旋盤における刃物台全 体としての予め装着可能な工具の本数を増加させることができる。 また、 刃物台と してのワーク主軸 3 0、 9 0、 1 1 0におけるェ 具 1 4の割出動作は、 主軸機能の 1つと して装備したサーポモータ (図示せず) の C軸制御下で遂行されるので、 工具選択に要する時 間を効果的に短縮できる利点がある。 しかも、 ワーク主軸 3 0、 9 0、 1 1 0が主軸機能の 1つと して C軸の角度検出器を備えている 場合は、 割出位置を容易に補正するこ とができ、 また工具取付部 1 6に装着可能な工具 1 4の総数を容易に増加させることができる。 さ らに、 工具取付部 1 6に取り付けた工具 1 4がスローアウエイチ ップの場合、 主軸本体 3 2が例えばパイ トのシャンク と して機能す るので、 工具全体と して見た剛性が向上する。 また、 工具取付部 1 6に取り 付けられる工具 1 4を交換する際には、 予め異なる工具 1 4を装着した工具取付部 1 6 (保持部材 3 6、 取付部材 6 6 ) を複 数個用意しておき、 工具取付部 1 6 ごと交換するようにすれば、 刃 物台の装着可能工具数が増加したにも関わらず、 段取替えに要する 時間及び労力を削減することができる。 As described above, the operation required for the work spindles 30, 90, and 110 as the tool post in each embodiment is the same as the operation as the original back spindle, and therefore, the operation is already installed on the automatic lathe. The operating mechanism 18 (including hardware and software) can be used without modification. In other words, the work spindles 30, 90, 110 can be used as a tool post without impairing the original back spindle function. Therefore, without complicating the mechanical structure and operation control of the automatic lathe or increasing the overall dimensions, the tool post in the automatic lathe can be fully used. The number of tools that can be mounted in advance as a body can be increased. The indexing operation of the tool 14 on the work spindles 30, 90, and 110 as a tool post is performed under the control of the C-axis of a servo motor (not shown) equipped as one of the spindle functions. This has the advantage that the time required for tool selection can be effectively reduced. In addition, when the work spindles 30, 90, and 110 are equipped with a C-axis angle detector as one of the spindle functions, the indexing position can be easily corrected and the tool can be mounted. The total number of tools 14 that can be mounted on the part 16 can be easily increased. In addition, when the tool 14 attached to the tool mounting part 16 is a throw-away chip, the main spindle body 32 functions as, for example, a shank of a pipe, so the rigidity of the tool as a whole is considered. Is improved. Also, when replacing the tool 14 to be mounted on the tool mounting section 16, prepare a plurality of tool mounting sections 16 (holding members 36, mounting members 66) with different tools 14 mounted in advance. In addition, if the entire tool mounting portion 16 is replaced, the time and labor required for setup change can be reduced despite the increase in the number of tools that can be mounted on the turret.
図 7は、 本発明に係る工作機械のワーク主軸及び刃物台のレイァ ゥ ト例を示す。 この例は N C旋盤に関するものであり、 旋盤外部か ら供給された被加工素材を把持して回転する主要な正面主軸 1 2 0 と、 正面主軸 1 2 0に軸線方向へ同軸状に対向して配置でき、 正面 主軸 1 2 0から受け渡された一部加工済みの被加工素材を把持して 回転する補助的な背面主軸 1 2 2 と、 複数の工具 1 2 4、 1 2 6を それぞれに装備して独立動作する第 1及び第 2刃物台 1 2 8、 1 3 0 と、 複数の工具 1 2 6を装備して固定的に配置される第 3刃物台 1 3 2 と を備える。  FIG. 7 shows an example of the layout of the work spindle and the tool rest of the machine tool according to the present invention. This example relates to an NC lathe. The main front spindle 120, which grips and rotates the workpiece supplied from the outside of the lathe, and coaxially opposes the front main spindle 120 in the axial direction. The auxiliary back spindle 1 2 2 that grips and rotates the partially machined workpiece passed from the front spindle 1 220 and multiple tools 1 2 4 and 1 2 6 respectively The first and second turrets 1 28, 130 are provided and independently operated, and the third turret 13 2 is provided with a plurality of tools 1 26 and fixedly arranged.
正面主軸 1 2 0は、 それ自体の回転軸線 1 2 0 aに平行な送り制 御軸 ( Z 1軸) に沿って直線移動するよう.に構成される。 さ らに正 面主軸 1 2 0は、 主機能である旋削加工用の高速回転運動と、 補足 機能であるミーリ ング加工等の切削加工用の回転割出蓮動とを、 回 転割出制御軸 (C 1軸) に関して遂行できる。 したがって正面主軸 1 2 0は、 C 1軸制御下での回転割出運動によ り、 それ自体のチヤ ックに把持した被加工素材の端面や外周面の所望位置に、 第 1及び 第 2刃物台 1 2 8、 1 3 0に装備した回転工具を用いた多様な加工 を施すことを可能にする。 また、 正面主軸 1 2 0の軸線方向前方の 所定位置には、 正面主軸 1 2 0に把持された被加工素材をその先端 の被加工部位の近傍で支持する補助支持装置と してのガイ ドブッシ ュ 1 3 4が、 正面主軸 1 2 0に対し同軸状に設置される。 The front spindle 120 is configured to move linearly along a feed control axis (Z1 axis) parallel to its own axis of rotation 120a. More positive The surface spindle 120 is a rotary indexing control axis (C 1) that performs high-speed rotary motion for turning, which is the main function, and rotary indexing rotation for cutting, such as milling, which is a supplementary function. Axis). Therefore, the front spindle 120 is moved to a desired position on the end face or the outer peripheral face of the workpiece to be gripped by its own chuck by the rotation indexing motion under the control of the C1 axis. It enables a variety of machining using the rotary tools mounted on the tool post 1 28, 130. In addition, a guide bush as an auxiliary support device is provided at a predetermined position in front of the front spindle 120 in the axial direction to support the workpiece gripped by the front spindle 120 in the vicinity of a portion to be machined at the tip thereof. Thread 134 is installed coaxially with front spindle 120.
第 1刃物台 1 2 8は、 正面主軸 1 2 0の軸線方向前方でガイ ドブ ッシュ 1 3 4の側方に近接して配置され、 正面主軸 1 2 0の Z 1軸 に直交する送り制御軸 (X I軸) 並びに Z 1軸及び X 1軸の両者に 直交する送り制御軸 (Y 1軸) に沿って直線移動するように構成さ れる。 第 1刃物台 1 2 8は、 複数の工具 1 2 4、 1 2 6を並列配置 で保持するいわゆるく し歯刃物台であり、 パイ ト等の旋削工具やド リル、 ミーリ ングカツタ等の回転工具を、 正面主軸 1 2 0の回転軸 線 1 2 0 aに対し直交して位置決め可能な配置で装備できる。 第 1 刃物台 1 2 8は基本的に、 それ自体の Y 1軸移動で割出選択した所 望の工具 1 2 4、 1 2 6の刃先に、 それ自体の X 1軸移動と正面主 軸 1 2 0の Z 1軸移動との協働によ り、 N Cプログラムに従い補間 動作を行なわせることができ、 それによつて、 正面主軸 1 2 0に把 持された被加工素材に所望の切削加工が施される。 なお、 第 1刃物 台 1 2 8の Y 1軸移動は、 工具選択動作であるだけでなく、 例えば 回転工具を選択した場合には被加工素材外周面の切削加工 (Dカツ ト) 動作と しても機能する。  The first turret 1 2 8 is arranged in front of the main spindle 120 in the axial direction, close to the side of the guide bush 134, and is a feed control axis orthogonal to the Z 1 axis of the front main spindle 120. (XI axis) and linearly move along the feed control axis (Y1 axis) orthogonal to both Z1 axis and X1 axis. The first turret 1 28 is a so-called comb turret that holds a plurality of tools 1 2 4 and 1 2 6 in a parallel arrangement, and is a turning tool such as a pile and a rotary tool such as a drill and a milling cutter. Can be equipped so that it can be positioned orthogonally to the rotation axis 120a of the front main shaft 120. The first turret 1 2 8 basically has its own X 1 axis movement and front spindle on the cutting edge of the desired tool 1 2 4 and 1 2 6 selected by its own Y 1 axis movement. By cooperating with the Z1 axis movement of 120, interpolation operation can be performed according to the NC program, and as a result, the desired workpiece can be cut into the workpiece held by the front spindle 120. Is applied. Note that the Y1 axis movement of the first tool post 1 2 8 is not only a tool selection operation, but also, for example, when a rotary tool is selected, a cutting (D-cut) operation on the outer peripheral surface of the workpiece. Also works.
第 2刃物台 1 3 0は、 ガイ ドブッシュ 1 3 4を挟んで第 1刃物台 1 2 8の略反対側に配置され、 正面主軸 1 2 0の Z 1軸に直交する 送り制御軸 (X 2軸) 及び Z 1軸に平行な送り制御軸 ( Z 2軸) に 沿って直線移動するよ うに構成される。 第 2刃物台 1 3 0は、 複数 の工具 1 2 4、 1 2 6を周方向等間隔配置で保持するいわゆるタレ ッ ト刃物台であり、 Z 2軸に平行な回転割出制御軸 (T I軸) を有 すると ともに、 パイ ト等の旋削工具やドリル、 ミーリ ングカッタ等 の回転工具を、 正面主軸 1 2 0の回転軸線 1 2 0 aに対し直交して 又は平行に位置決め可能な配置で装備できる。 第 2刃物台 1 3 0は 基本的に、 それ自体の T I軸回転で割出選択した所望の工具 1 2 4 、 1 2 6の刃先に、 それ自体の X 2軸移動と Z 2軸移動との協働に よ り、 N Cプログラムに従い補間動作を行なわせることができ、 そ れによって、 正面主軸 1 2 0又は背面主軸 1 2 2に把持された被加 ェ素材に所望の切削加工が施される。 The second turret 130 is the first turret across the guide bush 1 34 A straight line along the feed control axis (X 2 axis) orthogonal to the Z 1 axis of the main spindle 1 2 0 and the feed control axis (Z 2 axis) parallel to the Z 1 axis. Configured to move. The second turret 130 is a so-called turret turret that holds a plurality of tools 124, 126 at equal intervals in the circumferential direction. The rotary indexing control axis (TI Axis) and equipped with turning tools such as piles, and rotating tools such as drills and milling cutters that can be positioned orthogonally or parallel to the rotation axis 120a of the front spindle 120. it can. Turret 2 130 basically has its own X 2 axis movement and Z 2 axis movement on the cutting edge of the desired tool 12 4, 12 6 indexed by its own TI axis rotation. With the cooperation of the above, the interpolation operation can be performed according to the NC program, whereby the workpiece to be gripped by the front spindle 120 or the rear spindle 122 is subjected to the desired cutting. You.
背面主軸 1 2 2は、 正面主軸 1 2 0の回転軸線 1 2 0 aに平行な 回転軸線 1 2 2 aを有して、 正面主軸 1 2 0の軸線方向前方にガイ ドブッシュ 1 3 4を挟んで対向可能に配置され、 正面主軸 1 2 0の Z 1軸に直交する送り芾 U御軸 (X 3軸) 及び Z 1軸に平行な送り制 御軸 ( Z 3軸) に沿って直線移動するよ うに構成される。 さらに背 面主軸 1 2 2は、 主機肯 である旋削加工用の高速回転運動と、 補足 機能であるミーリ ングカロェ等の切削加工用の回転割出運動とを、 回 転割出制御軸 (C 2軸) に関して遂行できる。 したがって背面主軸 1 2 2は、 C 2軸制御下での回転割出運動によ り、 それ自体のチヤ ックに把持した被加工素材の端面や外周面の所望位置に、 第 1〜第 3刃物台 1 2 8、 1 3 0、 1 3 2に装備した回転工具を用いた多様 な加工を施すことを可能にする。  The back spindle 1 2 2 has a rotation axis 1 2 2 a parallel to the rotation axis 1 2 0 a of the front spindle 1 2 0, and a guide bush 1 3 4 is sandwiched in front of the front spindle 1 2 0 in the axial direction. The feed is orthogonal to the Z1 axis of the front main spindle 120. It moves linearly along the U control axis (X3 axis) and the feed control axis (Z3 axis) parallel to the Z1 axis. It is configured to In addition, the back main spindle 1 2 2 uses a rotary indexing control axis (C 2 Axis). Therefore, the back spindle 122 is moved to the desired position on the end face or the outer peripheral surface of the workpiece gripped by its own chuck by the rotation indexing movement under the control of the C2 axis, and the first to third spindles are rotated. The tool post 1 28, 1 30 and 1 32 can be used to perform a variety of machining using the rotating tools.
第 3刃物台 1 3 2は、 複数の工具 1 2 6 を並列配置で保持するく し歯刃物台の構成を有し、 主と して中ぐりパイ ト、 ドリル、 エンド ミル等の穴加工工具を、 背面主軸 1 2 2の回転軸線 1 2 2 aに対し 平行に位置決め可能な配置で装備して、 背面主軸 1 2 2の X 3軸移 動経路に対向配置される。 The third turret 1 32 has a comb-type turret configuration that holds a plurality of tools 1 2 6 in a parallel arrangement, and mainly boring pipes, drills, and ends. Equipped with a drilling tool such as a mill so that it can be positioned parallel to the rotation axis 1 2 2 a of the rear spindle 1 2 2, and is arranged opposite the X 3 axis movement path of the rear spindle 1 2 2 .
背面主軸 1 2 2は基本的に、 それ自体の X 3軸移動により第 3刃 物台 1 3 2上の所望の工具 1 2 6 を選択すると ともに、 それ自体の X 3軸移動と Z 3軸移動との協働によ り、 当該工具 1 2 6の刃先に N Cプログラムに従い相対的補間動作を行なわせることができ、 そ れによって、 正面主軸 1 2 0から背面主軸 1 2 2に受け渡された被 加工素材に所望の切削加工が施される。  The back spindle 1 2 2 basically selects the desired tool 1 2 6 on the third turret 1 3 2 by its own X 3 axis movement, as well as its own X 3 axis movement and Z 3 axis In cooperation with the movement, it is possible to cause the cutting edge of the tool 1 26 to perform a relative interpolation operation in accordance with the NC program, thereby being transferred from the front spindle 120 to the rear spindle 122. The desired material is subjected to the desired cutting.
このよ う に、 上記した N C旋盤は、 各主軸 1 2 0、 1 2 2及び各 刃物台 1 2 8、 1 3 0の動作を多数の制御軸に沿って制御すること によ り、 3つの刃物台 1 2 8、 1 3 0、 1 3 2上で選択した所望の 工具 1 2 4、 1 2 6を使用して、 両主軸 1 2 0、 1 2 2に把持した 被加工素材をそれぞれに自動加工することができる。 このよ うな構 成の N C旋盤において、 背面主軸 1 2 2に前述した各種実施形態に おける工具取付部 1 6 を装備して工具 1 4を取り付ければ、 刃物台 全体としての装着可能工具数を容易に増加させることができると と もに、 工具交換作業を簡易化することができる。  As described above, the NC lathe described above controls the operation of each of the spindles 120 and 122 and each of the turrets 1 and 8 and 130 along a number of control axes, so that three NC lathes are provided. Using the desired tool 1 2 4 and 1 2 6 selected on the turret 1 2 8 1 3 0 and 1 3 2, the workpiece to be gripped by both spindles 1 2 0 and 1 2 2 Can be processed automatically. In an NC lathe having such a configuration, if the tool spindle 14 is mounted on the rear spindle 12 2 with the tool mounting section 16 in the above-described various embodiments, the number of tools that can be mounted as a tool post as a whole can be easily increased. The tool change operation can be simplified.
次に、 図 8 A及び図 8 Bを参照して、 本発明に係る素材加工方法 の一例を説明する。 この加工例は、 図 2 Aに示すワーク主軸 3 0を 背面主軸 1 2 2に適用した図 7のレイァゥ ト例を有する N C旋盤で 実施できるものである。  Next, an example of a material processing method according to the present invention will be described with reference to FIGS. 8A and 8B. This machining example can be carried out by an NC lathe having the layout example of FIG. 7 in which the work spindle 30 shown in FIG. 2A is applied to the back spindle 122.
まず準備段階と して、 図 7の背面主軸 1 2 2 (第 1のワーク主軸 ) を構成するワーク主軸 3 0の工具取付部 1 6に、 加工に必要な複 数の工具 1 4を取り付ける一方、 図 7の正面主軸 1 2 0 (第 2のヮ ーク主軸) に被加工素材 Wを把持して、 被加工素材 Wの先端所望長 さをガイ ドプッシュ 1 3 4から延出させる (図 8 A) 。 次いで、 ヮ ーク主軸 3 0を割出動作させて、 選択した所望の工具 1 4を作業位 置 Pに位置決めする。 そして、 ワーク主軸 3 0をガイ ドブッシュ 1First, as a preparatory stage, a plurality of tools 14 required for machining are attached to the tool mounting part 16 of the work spindle 30 that constitutes the back spindle 1 2 2 (first work spindle) in Fig. 7. The workpiece W is gripped by the front spindle 120 (second spindle) in FIG. 7, and the desired length of the tip of the workpiece W is extended from the guide push 13 4 (FIG. 8). A) Then, ヮ Work spindle 30 is indexed, and the selected desired tool 14 is positioned at work position P. Then, guide the work spindle 30 to the guide bush 1
3 4 (及び正面主軸 1 2 0 ) に対して送り動作させて、 選択したェ 具 1 4によ り被加工素材 Wを切削加:!:する (図 8 B) 。 Feed operation is performed to 3 4 (and the main spindle 12 0), and the workpiece W is cut by the selected tool 14:!: (FIG. 8B).
上記加工例においては、 ワーク主軸 3 0が引き続き本来の背面主 軸機能を円滑に遂行できるようにするために、 切削加工中に、 切り くずや切削油がワーク主軸 3 0のチャック 3 4の内部に侵入しない ようにする必要がある。 この要求に関し、 背面主軸 1 2 2を構成す るワーク主軸 3 0は、 一般に、 チャック 3 4に把持した被加工素材 (図示せず) を排出する排出機構 1 4 0を備える。 そこで、 作動機 構 1 8 (図 1 ) の制御装置 2 0は、 この排出機構 1 4 0を排出動作 させた状態で、 上記した切削加工に要する送り動作を制御する。 そ れにより、 チャック 3 4内部への切り くずや切削油の侵入を防止で きる。  In the above machining example, in order to allow the work spindle 30 to continue to perform the original back spindle function smoothly, chips and cutting oil are removed inside the chuck 34 of the work spindle 30 during cutting. It is necessary to prevent intrusion. Regarding this requirement, the work spindle 30 constituting the back spindle 122 generally has a discharge mechanism 140 for discharging a workpiece (not shown) held by the chuck 34. Therefore, the control device 20 of the operating mechanism 18 (FIG. 1) controls the feed operation required for the above-described cutting while the discharge mechanism 140 is in the discharge operation. This can prevent chips and cutting oil from entering the chuck 34.
具体的には、 排出機構 1 4 0は、 チャック 3 4に把持した被加工 素材 (図示せず) を軸線方向後方から前方へ機械的に押し出すノ ッ クアウ トピン 1 4 2を有することができる (図 8 B) 。 この場合、 制御装置 2 0は、 ノ ックアウ ト ピン 1 4 2をチャック 3 4の把持部 Specifically, the ejection mechanism 140 can have a knockout pin 142 that mechanically pushes a workpiece (not shown) gripped by the chuck 34 from the rear in the axial direction to the front ( (Figure 8B). In this case, the control device 20 applies the knockout pin 14 2 to the grip portion of the chuck 34.
4 2に挿入した状態で、 上記送り動作を制御する。 このとき、 チヤ ック 3 4によってノ ックアウ トピン 1 4 2を把持するよ うにしても よい。 なお、 ノ ックアウ ト ピン 1 4 2は、 シリ ンダ装置等の駆動源Controls the above-mentioned feeding operation while inserted in 42. At this time, the knockout pin 144 may be gripped by the chuck 34. The knockout pins 144 are connected to a drive source such as a cylinder device.
(図示せず) によって駆動される。 (Not shown).
また、 排出機構 1 4 0は、 チャック 3 4に把持した被加工素材 ( 図示せず) を圧縮空気によ り押し出す圧縮空気放出装置 1 4 4を有 することもできる (図 8 B) 。 圧縮空気放出装置 1 4 4は、 圧縮空 気供給源 1 4 4 a と、 ノ ックアウ ト ピン 1 4 2の内部に設けられる 空気通路 1 4 4 b とを備える。 この場合、 制御装置 2 0は、 圧縮空 気供給源 1 4 4 aを作動させて圧縮空気をノ ックアウ トピン 1 4 2 からチャック 3 4の領域に噴き出させた状態で、 上記送り動作を制 御する。 Further, the discharge mechanism 144 may have a compressed air discharging device 144 for pushing out a workpiece (not shown) held by the chuck 34 with compressed air (FIG. 8B). The compressed air discharging device 144 includes a compressed air supply source 144 a and an air passage 144 b provided inside the knockout pin 142. In this case, the controller 20 The feed operation is controlled while the compressed air is blown out from the knockout pin 142 to the area of the chuck 34 by operating the air supply source 144a.
次に、 図 9 A〜図 9 Dを参照して、 本発明に係る素材加工方法の 他の例を説明する。 この加工例も、 図 2 Aに示すワーク主軸 3 0を 背面主軸 1 2 2に適用した図 7のレイァゥ ト例を有する N C旋盤で 実施できるものである。  Next, another example of the material processing method according to the present invention will be described with reference to FIGS. 9A to 9D. This machining example can also be performed by an NC lathe having the layout example of FIG. 7 in which the work spindle 30 shown in FIG. 2A is applied to the back spindle 122.
まず、 図 8 Aに関して説明した準備段階と同様にして、 背面主軸 1 2 2 (図 7 ) を構成するワーク主軸 3 0の工具取付部 1 6に、 加 ェに必要な複数の工具 1 4を取り付ける一方、 正面主軸 1 2 0 (図 7 ) に被加工素材 Wを把持して、 被加工素材 Wの先端所望長さをガ イ ドブッシュ 1 3 4から延出させる。 そして、 図 7に示す第 1及び 第 2刃物台 1 2 8、 1 3 0に装着した所望の工具 1 2 4、 1 2 6を 用いて、 被加工素材 wに所望の切削力 pェを施す。  First, in the same manner as in the preparation stage described with reference to FIG. 8A, a plurality of tools 14 required for processing are attached to the tool mounting portion 16 of the work spindle 30 constituting the rear spindle 12 2 (FIG. 7). On the other hand, the workpiece W is gripped by the front spindle 120 (FIG. 7), and the desired length of the tip of the workpiece W is extended from the guide bush 134. Then, the desired cutting force p is applied to the workpiece w by using the desired tools 12 4 and 12 6 mounted on the first and second tool rests 1 28 and 130 shown in FIG. .
正面主軸側での加工が終了した段階で、 ワーク主軸 3 0を本来の 背面主軸と して機能させて、 被加工素材 Wの先端部分をチヤック 3 4に把持させる。 その状態で、 ヮーク主軸 3 0 と正面主軸 1 2 0 ( 図 7 ) とを同期して高速回転させ、 例えば第 1刃物台 1 2 8 (図 7 ) に装着した突切工具 1 4 6によ り被加工素材 Wを所定位置で切断 する (図 9 A) 。 なおこの間、 排出機構 1 4 0は非作動状態に置か れ、 ノ ックァゥ トビン 1 4 2はワーク主軸 3 0内部に引き込まれて いる。  When the processing on the front spindle side is completed, the work spindle 30 functions as the original back spindle, and the tip end of the workpiece W is gripped by the chuck 34. In this state, the work spindle 30 and the front spindle 120 (FIG. 7) are rotated at a high speed in synchronization with each other, for example, by a parting tool 144 attached to the first turret 128 (FIG. 7). The workpiece W is cut at a predetermined position (Fig. 9A). During this time, the discharge mechanism 140 is in a non-operating state, and the knockout bin 142 is drawn into the work spindle 30.
一部加工済みの被加工素材 Wをチャック 3 4に把持したワーク主 軸 3 0は、 一旦、 ガイ ドブッシュ 1 3 4から離隔される。 その間、 正面主軸 1 2 0 (図 7 ) に把持した後続する被加工素材 W ,の先端 所定長さが、 ガイ ドブッシュ 1 3 4 力、ら延出される。 そこで、 ヮー ク主軸 3 0の刃物台機能によ り、 被加工素材 Wをチヤック 3 4に把 持したままの状態で、 ワーク主軸 3 0を割出動作させて、 選択した 所望の工具 1 4を作業位置 Pに位置決めする。 そして、 ワーク主軸 3 0をガイ ドブッシュ 1 3 4に対して送り動作させて、 選択したェ 具 1 4により被加工素材 W ,を切削加工する (図 9 B ) 。 The workpiece spindle 30 holding the partially processed workpiece W on the chuck 34 is once separated from the guide bush 134. In the meantime, a predetermined length of the tip of the succeeding workpiece W, which is gripped by the front main spindle 120 (FIG. 7), is extended by the guide bush 134. Therefore, the workpiece W is held in the chuck 34 by the tool post function of the peak spindle 30. The work spindle 30 is indexed while holding the tool, and the selected desired tool 14 is positioned at the work position P. Then, the workpiece spindle 30 is fed with respect to the guide bush 134 to cut the workpiece W by the selected tool 14 (FIG. 9B).
このように、 この加工例では、 作動機構 1 8の制御装置 2 0 (図 1 ) は、 ワーク主軸 3 0に被加工素材 Wを把持した状態で、 上記し た切削加工に要する送り動作を制御する。 それによ り、 切削加工中 に切り くずや切削油がワーク主軸 3 0のチヤ ック 3 4の内部に侵入 することが防止される。  As described above, in this machining example, the control device 20 (FIG. 1) of the operating mechanism 18 controls the feed operation required for the above-described cutting while holding the workpiece W on the work spindle 30. I do. This prevents chips and cutting oil from entering the inside of the chuck 34 of the work spindle 30 during cutting.
続いて、 ワーク主軸 3 0を再び背面主軸と して機能させて、 例え ば図 7の N C旋盤における第 3刃物台 1 3 2 に装着した所望の工具 1 2 6によ り、 チャック 3 4に把持した被加工素材 Wに所望の切削 加工を施す (図 9 C ) 。 そして、 背面主軸側での加工が終了して被 加工素材 Wの切削加工が完了した段階で、 ワーク主軸 3 0を所定の 回収箱 1 4 8に接近させ、 チャック 3 4を開放して、 ノ ックアウ ト ピン 1 4 2の作動によ り被加工素材 Wを回収箱 1 4 8に排出する ( 図 9 D ) 。  Subsequently, the work spindle 30 is again made to function as a back spindle, and for example, the desired tool 12 6 mounted on the third tool rest 13 2 of the NC lathe shown in FIG. A desired cutting process is performed on the gripped workpiece W (Fig. 9C). Then, at the stage where the machining on the back spindle has been completed and the cutting of the workpiece W has been completed, the work spindle 30 is brought close to a predetermined collection box 148, the chuck 34 is opened, and the chuck is opened. The workpiece W is discharged to the collection box 148 by the operation of the lockout pin 144 (FIG. 9D).
このよ うに、 本発明に係る素材加工方法によれば、 ワーク主軸に 工具を取り付けるよ うにしたことで、 工作機械の刃物台総計と して の装着可能工具数が増加したにも関わらず、 ワーク主軸本来の背面 主軸としての動作制御と同じ動作制御で、 所望の工具によ り被加工 素材を加工できる。 また、 図 9 A〜図 9 Dに示す加工例のよ うに、 一連の加工プログラムの中で、 工具を取り付けたワーク主軸を、 そ の主軸機能と刃物台機能とを連続的に発揮するよ うに動作させるこ とができる。 したがって、 本発明に係る工作機械及びその素材加工 方法によれば、 人為的な切換動作を要さずに、 工具取付部を有する ワーク主軸の主軸機能と刃物台機能とを、 所望時期に切り換えるこ とができる。 As described above, according to the material processing method of the present invention, since the tool is attached to the work spindle, the workpiece can be mounted in spite of an increase in the number of mountable tools as the total tool post of the machine tool. The original back side of the spindle With the same operation control as the operation control of the spindle, the workpiece can be machined with the desired tool. Also, as in the machining examples shown in Figs. 9A to 9D, in a series of machining programs, the work spindle equipped with the tool is designed to continuously perform its spindle function and turret function. It can be operated. Therefore, according to the machine tool and the material processing method of the present invention, it is possible to switch between the spindle function and the tool rest function of the work spindle having the tool mounting portion at a desired time without requiring an artificial switching operation. You can.
以上、 本発明をその好適な実施形態に関連して説明したが、 後述 する請求の範囲の精神及び開示範囲から逸脱するこ となく様々な修 正及び変更を為し得ることは、 当業者に理解されよ う。 例えば、 図 Although the present invention has been described with reference to the preferred embodiments, it will be appreciated by those skilled in the art that various modifications and changes can be made without departing from the spirit and scope of the claims described below. You will understand. For example, Figure
7に示すレイァゥ ト例においてガイ ドブッシュ 1 3 4を省略した場 合は、 背面主軸 1 2 2に加えて、 又はその代わり〖こ、 正面主軸 1 2 0に工具取付部 1 6を装備して工具 1 4を取り付けることもできる 。 また、 図示のような対向配置される一対のワーク主軸を備えたェ 作機械だけでなく、 互いに並列に配置される複数のワーク主軸や互 いに直交して配置される複数のワーク主軸を備えた工作機械におい ても、 所望のワーク主軸に工具取付部を装備して工具を取り付ける ことができる。 いずれの場合も、 工具取付部を装備したワーク主軸 が、 本来の主軸機能に加えて、 刃物台としても機肯 するので、 刃物 台総計としての装着可能工具数を増加させることができる。 If the guide bush 1 34 is omitted in the example of the layout shown in Fig. 7, a tool mounting part 16 is provided on the front main spindle 120 in addition to or instead of the rear main spindle 122. 14 can also be attached. In addition to a plurality of work spindles arranged in parallel with each other and a plurality of work spindles arranged orthogonally to each other as well as a machine having a pair of work spindles arranged opposite to each other as shown in the figure. In a conventional machine tool, a tool can be mounted by equipping a desired work spindle with a tool mounting portion. In either case, the work spindle equipped with the tool mounting part can be used as a tool post in addition to the original spindle function, so the total number of tools that can be installed as a tool post total can be increased.

Claims

請 求 の 範 囲 The scope of the claims
1 . 工作機械であって、 1. A machine tool,
被加工素材を把持して回転可能なワーク主軸と、  A work spindle that can hold and rotate the workpiece,
前記ワーク主軸と共に動作可能に該ワーク主軸に設置され、 工具 が取り付けられる工具取付部と、  A tool mounting portion which is installed on the work spindle so as to be operable with the work spindle and on which a tool is mounted;
前記ワーク主軸を動作させる作動機構と、  An operating mechanism for operating the work spindle;
を具備する工作機械。 Machine tool equipped with
2 . 前記作動機構は、 前記ワーク主軸を割出回転させて前記工具 取付部に取り付けた工具を予め定めた作業位置に位置決めする制御 装置を備える、 請求項 1に記載の工作機械。  2. The machine tool according to claim 1, wherein the operation mechanism includes a control device for indexing and rotating the work spindle to position a tool attached to the tool attachment portion at a predetermined work position.
3 . 前記工具取付部は、 前記ワーク主軸の回転軸線を中心に周方 向へ離間配置される複数の工具保持部を有し、 前記制御装置は、 該 複数の工具保持部に取り付けた複数の工具のそれぞれを前記作業位 置に選択的に位置決めする、 請求項 2に記載の工作機械。  3. The tool mounting portion has a plurality of tool holding portions which are spaced apart in a circumferential direction around a rotation axis of the work spindle, and the control device includes a plurality of tool holding portions mounted on the plurality of tool holding portions. 3. The machine tool according to claim 2, wherein each of the tools is selectively positioned at the working position.
4 . 前記作動機構は、 前記工具取付部に取り付けた工具を被加工 素材に対して切削動作させる制御装置を備える、 請求項 1に記載の 工作機械。  4. The machine tool according to claim 1, wherein the operation mechanism includes a control device that causes a tool attached to the tool attachment portion to perform a cutting operation on a workpiece.
5 . 前記制御装置は、 前記ワーク主軸に他の被加工素材を把持し た状態で、 前記切削動作を制御する、 請求項 4に記載の工作機械。  5. The machine tool according to claim 4, wherein the control device controls the cutting operation in a state where another workpiece is gripped by the work spindle.
6 . 前記ワーク主軸は、 該ワーク主軸に把持した被加工素材を排 出する排出機構を備え、 前記制御装置は、 該排出機構を排出動作さ せた状態で、 前記切削動作を制御する、 請求項 4に記載の工作機械  6. The work spindle includes a discharge mechanism that discharges a workpiece gripped by the work spindle, and the control device controls the cutting operation in a state where the discharge mechanism performs a discharge operation. Machine tool according to item 4
7 . 前記排出機構がノ ックァゥ ト ビンを有する請求項 6に記載の 工作機械。 7. The machine tool according to claim 6, wherein the discharge mechanism has a knock bin.
8 . 前記排出機構が圧縮空気放出装置を有する請求項 6に記載の 工作機械。 8. The method according to claim 6, wherein the discharge mechanism has a compressed air discharging device. Machine Tools.
9 . 前記ワーク主軸は、 中空筒状の主軸本体と、 該主軸本体の端 部領域に設置されるチャック と、 該チャックを該主軸本体の該端部 領域に保持する保持部材とを備え、 該保持部材に前記工具取付部が 設けられる、 請求項 1に記載の工作機械。  9. The work spindle includes a hollow cylindrical spindle main body, a chuck installed in an end region of the spindle main body, and a holding member for holding the chuck in the end region of the spindle main body. The machine tool according to claim 1, wherein the tool attachment portion is provided on a holding member.
1 0 . 前記主軸本体と前記保持部材との間に、 前記工具取付部を 前記ワーク主軸の回転方向へ位置決めする位置決め要素が設けられ る請求項 9に記載の工作機械。  10. The machine tool according to claim 9, wherein a positioning element for positioning the tool mounting portion in a rotation direction of the work spindle is provided between the spindle main body and the holding member.
1 1 . 前記主軸本体と前記保持部材との間に、 前記工具取付部を 前記ワーク主軸の回転軸線に関して心出しする嵌合部が設けられる 請求項 9に記載の工作機械。  11. The machine tool according to claim 9, wherein a fitting portion that centers the tool mounting portion with respect to the rotation axis of the work spindle is provided between the spindle main body and the holding member.
1 2 . 前記保持部材が、 前記工具取付部を有しない第 2の保持部 材と交換可能である請求項 9に記載の工作機械。  12. The machine tool according to claim 9, wherein the holding member is replaceable with a second holding member having no tool mounting portion.
1 3 . 前記工具取付部に取り付けられる工具がスローアウエイチ ップである請求項 1に記載の工作機械。  13. The machine tool according to claim 1, wherein the tool attached to the tool attachment portion is a throw-away chip.
1 4 . 前記ワーク主軸とは別体の回転可能な第 2のワーク主軸を さらに具備し、 前記作動機構は、 該第 2のワーク主軸に把持した被 加工素材に対し、 前記工具取付部に取り付けた工具を切削動作させ る、 請求項 1に記載の工作機械。  14. The apparatus further comprises a rotatable second work spindle separate from the work spindle, and the operating mechanism attaches the workpiece gripped by the second work spindle to the tool mounting portion. The machine tool according to claim 1, wherein the tool performs a cutting operation.
1 5 . 前記工具取付部を有する前記ワーク主軸が、 前記第 2のヮ ーク主軸から受け渡された一部加工済みの被加工素材を把持して回 転可能な背面主軸である請求項 1 4に記載の工作機械。  15. The work spindle having the tool mounting portion is a back spindle that can rotate while gripping a partially-processed workpiece delivered from the second workpiece spindle. The machine tool according to 4.
1 6 . 前記制御装置は、 前記第 2のワーク主軸を回転させて、 前 記工具取付部に取り付けた工具に、 該第 2のワーク主軸に把持した 被加工素材を旋削加工させる、 請求項 1 4に記载の工作機械。  16. The control device rotates the second work spindle, and causes a tool attached to the tool attachment section to perform a turning operation on the workpiece gripped by the second work spindle. The machine tool described in 4.
1 7 . 前記制御装置は、 前記工具取付部を有する前記ワーク主軸 を回転させて、 該工具取付部に取り付けた工具に、 前記第 2のヮー ク主軸に把持した被加工素材をミーリ ング加工させる、 請求項 1 4 に記載の工作機械。 17. The control device rotates the work spindle having the tool mounting portion, and applies the second key to the tool mounted on the tool mounting portion. 15. The machine tool according to claim 14, wherein the work material gripped by the spindle is milled.
1 8 . 前記制御装置は、 前記工具取付部を有する前記ワーク主軸 と前記第 2のワーク主軸とを同期して回転させて、 該工具取付部に 取り付けた工具に、 該第 2のワーク主軸に把持した被加工素材をポ リ ゴン加工させる、 請求項 1 4に記載の工作機械。  18. The control device may rotate the work spindle having the tool attachment portion and the second work spindle in synchronization with each other, and attach the tool attached to the tool attachment portion to the second work spindle. 15. The machine tool according to claim 14, wherein the gripped workpiece is polygonally processed.
1 9 . 互いに別体の複数のワーク主軸を備えた工作機械における 素材加工方法であって、  1 9. A material processing method for a machine tool having a plurality of workpiece spindles separated from each other,
第 1 の前記ワーク主軸に工具を取り付け、  Attach a tool to the first workpiece spindle,
第 2の前記ワーク主軸に被加工素材を把持し、  The workpiece is gripped by the second spindle,
前記第 1及び第 2のワーク主軸を動作させて、 前記工具によ り前 記被加工素材を加工する、  Operating the first and second work spindles to process the workpiece by the tool;
素材加工方法。 Material processing method.
2 0 . 前記第 1 のワーク主軸を、 主軸機能と刃物台機能とを加工 プログラム中で連続的に発揮するように動作させる請求項 1 9に記 载の素材加工方法。  20. The material processing method according to claim 19, wherein the first work spindle is operated so as to continuously perform a spindle function and a tool rest function in a machining program.
PCT/JP2004/003727 2004-03-19 2004-03-19 Machine tool with work spindle and material machining method by the same WO2005089987A1 (en)

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PCT/JP2004/003727 WO2005089987A1 (en) 2004-03-19 2004-03-19 Machine tool with work spindle and material machining method by the same

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Application Number Priority Date Filing Date Title
PCT/JP2004/003727 WO2005089987A1 (en) 2004-03-19 2004-03-19 Machine tool with work spindle and material machining method by the same

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WO2005089987A1 true WO2005089987A1 (en) 2005-09-29

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2724302A (en) * 1953-03-10 1955-11-22 John E Poorman Tool to be attached to a screw machine or the like
JPS60172601U (en) * 1984-04-19 1985-11-15 スタ−精密株式会社 Main shaft sliding type automatic lathe
JPH09201702A (en) * 1996-01-30 1997-08-05 Okuma Mach Works Ltd Numerically controlled machine tool with bar cutting function
JP2001328040A (en) * 2000-05-22 2001-11-27 Toyo Advanced Technologies Co Ltd Method of working internal surface and tool for working internal surface

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2724302A (en) * 1953-03-10 1955-11-22 John E Poorman Tool to be attached to a screw machine or the like
JPS60172601U (en) * 1984-04-19 1985-11-15 スタ−精密株式会社 Main shaft sliding type automatic lathe
JPH09201702A (en) * 1996-01-30 1997-08-05 Okuma Mach Works Ltd Numerically controlled machine tool with bar cutting function
JP2001328040A (en) * 2000-05-22 2001-11-27 Toyo Advanced Technologies Co Ltd Method of working internal surface and tool for working internal surface

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