WO2005083263A1 - Internal combustion engine having fuel injection valve with mechanism for regulating needle valve spring force, and method of regulating fuel injection valve - Google Patents

Internal combustion engine having fuel injection valve with mechanism for regulating needle valve spring force, and method of regulating fuel injection valve Download PDF

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Publication number
WO2005083263A1
WO2005083263A1 PCT/JP2005/003661 JP2005003661W WO2005083263A1 WO 2005083263 A1 WO2005083263 A1 WO 2005083263A1 JP 2005003661 W JP2005003661 W JP 2005003661W WO 2005083263 A1 WO2005083263 A1 WO 2005083263A1
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WO
WIPO (PCT)
Prior art keywords
spring
valve
fuel injection
needle valve
adjusting
Prior art date
Application number
PCT/JP2005/003661
Other languages
French (fr)
Japanese (ja)
Inventor
Norikatu Hakamata
Original Assignee
Mitsubishi Heavy Industries, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries, Ltd. filed Critical Mitsubishi Heavy Industries, Ltd.
Priority to EP05710791A priority Critical patent/EP1726822A1/en
Publication of WO2005083263A1 publication Critical patent/WO2005083263A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0003Fuel-injection apparatus having a cyclically-operated valve for connecting a pressure source, e.g. constant pressure pump or accumulator, to an injection valve held closed mechanically, e.g. by springs, and automatically opened by fuel pressure
    • F02M63/0005Fuel-injection apparatus having a cyclically-operated valve for connecting a pressure source, e.g. constant pressure pump or accumulator, to an injection valve held closed mechanically, e.g. by springs, and automatically opened by fuel pressure using valves actuated by fluid pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/168Assembling; Disassembling; Manufacturing; Adjusting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/20Closing valves mechanically, e.g. arrangements of springs or weights or permanent magnets; Damping of valve lift
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/50Arrangements of springs for valves used in fuel injectors or fuel injection pumps
    • F02M2200/507Adjusting spring tension by screwing spring seats

Definitions

  • the present invention relates to an internal combustion engine having a fuel injection valve with a needle valve spring force adjustment mechanism and a method of adjusting the fuel injection valve.
  • the present invention is applied to an internal combustion engine having a fuel injection valve such as a diesel engine or a gas engine, and pushes up a needle valve against the spring force of a needle valve spring by the pressure of fuel pumped from a fuel injection pump.
  • a needle valve spring force adjusting mechanism configured to open a needle valve, inject the fuel into a combustion chamber from an injection hole formed at a tip end portion of a nozzle tip, and adjust a spring force of the needle valve.
  • the present invention relates to an internal combustion engine provided with a fuel injection valve provided with the fuel injection valve, and a method for adjusting the fuel injection valve.
  • the needle valve is opened by pushing up the needle valve against the spring force of the needle valve spring by the pressure of the fuel fed from the fuel injection pump, and the fuel is formed at the tip of the nozzle tip.
  • the valve opening pressure of the fuel injection valve which is configured to inject into the combustion chamber from the injected holes, at two stages, low pressure and high pressure, and performing low-pressure and high-pressure two-stage injection, the combustion is improved and the exhaust gas condition is improved.
  • Various technologies have been provided to achieve improvements.
  • low-pressure and high-pressure springs having different valve-opening pressures are connected to one needle valve in the axial direction of the needle valve, and the low-pressure spring is connected to the head of the needle valve.
  • the low-pressure spring presses the needle valve in the valve closing direction
  • the high-pressure spring is disposed in a lower spring receiver of the low-pressure spring.
  • the low-pressure spring is operated to inject the fuel at a low injection pressure.
  • the needle valve is pressed in the valve closing direction by both the high-pressure spring and the low-pressure spring to obtain a high valve-opening pressure, thereby enabling injection at such a high injection pressure.
  • a valve-opening pressure adjusting shim is inserted into a low-pressure or high-pressure spring receiving portion.
  • fuel is used.
  • the required low pressure side valve opening pressure or high pressure side valve opening pressure is set by disassembling the injection valve and replacing it with a shim with the target thickness.
  • the present invention makes it possible to easily and accurately adjust the valve opening pressure in two stages with the cylinder head assembled without disassembling the fuel injection valve during assembly and adjustment of the fuel injection valve.
  • the internal combustion engine and the fuel injection valve equipped with a needle valve spring force adjustment mechanism that can significantly reduce the assembly and adjustment man-hours of the fuel injection valve and improve engine operation and maintainability.
  • the purpose is to provide a method for adjusting
  • the present invention achieves the above object, and opens the needle valve by pushing up the needle valve against the spring force of the needle valve spring by the pressure of the fuel pumped from the fuel injection pump to open the needle valve.
  • the fuel injection valve includes two needle valve springs, and each of the two needle valve springs A screw-type adjusting tool for adjusting the spring force is attached to the spring, and the spring force of the corresponding two needle valve springs can be adjusted independently by the two adjusting tools.
  • the two needle valve springs are one needle.
  • First and second springs having different valve opening pressures with respect to the valve are connected to the adjusting tool corresponding to each of the first and second springs in the axial direction of the needle valve.
  • the adjusting tool for adjusting the spring force of the first spring is connected to an upper spring receiver of the first spring, and the needle valve is closed by the adjusting tool and the first spring.
  • a second spring and an adjusting device for adjusting the spring force of the second spring are arranged above the adjusting device for the first spring, and the needle valve is operated by the second spring. It is preferable to be configured to be able to be pressed in the valve closing direction.
  • a first spring is incorporated in a valve body in a form in which a head of a needle valve is pressed in a valve closing direction, and the first spring is mounted on a screw type low-pressure side adjusting tool.
  • the valve opening pressure on the low pressure side is adjusted by changing the spring force of the first spring, and then the second spring is incorporated into the valve body in a form in which the end of the first spring opposite to the needle valve side is pressed, and the screw is screwed.
  • An adjustment method is proposed in which the high-pressure side valve opening pressure is adjusted by changing the spring force of the second spring with a high-pressure side adjustment tool.
  • the valve opening pressure of the needle valve is connected to one needle valve in the axial direction of the needle valve and the spring force of the first and second springs having different valve opening pressures (mounting load).
  • the first-stage valve opening pressure that is, the valve opening pressure on the low pressure side, can be adjusted by changing the screw-in amount by a screw-type adjusting tool provided corresponding to the first spring. It is set by adjusting the spring force of the first spring.
  • the second-stage valve opening pressure that is, the valve opening pressure on the high pressure side
  • the second-stage valve opening pressure is adjusted by a screw-type adjustment provided for the second spring in addition to the spring force adjustment value of the first spring on the low pressure side.
  • the amount of screwing is changed by an adjuster to adjust the spring force of the second spring, and is set by the resultant force of the spring forces of the first and second springs.
  • the first stage valve opening pressure that is, the valve opening pressure on the low pressure side
  • the second-stage valve opening pressure that is, the valve opening pressure on the high pressure side can be adjusted steplessly by changing the screwing amount of the second spring adjuster.
  • the screwing amount of the first spring adjusting tool is changed without disassembling the fuel injection valve.
  • the first-stage valve opening pressure that is, the valve-opening pressure on the low-pressure side
  • the first-stage valve opening pressure and the second-stage Both the valve opening pressure, that is, the valve opening pressure on the high pressure side, can be easily and steplessly adjusted as described above, and the valve opening pressure on the low pressure side or the high pressure side can be adjusted as in the prior art shown in Patent Document 1. It is not necessary to disassemble the fuel injection valve and adjust the thickness of the shim every time the adjustment is performed, and the man-hour for assembling and adjusting the fuel injection valve can be greatly reduced as compared with the related art.
  • the valve is opened with the fuel injection valve assembled to the cylinder head.
  • the pressure can be adjusted, and the first stage valve opening pressure or the second stage valve opening pressure can be adjusted only by changing the screwing amount of the first spring adjusting device or the second spring adjusting device. Since the engine can be easily adjusted, the operation and maintainability of the engine are greatly improved compared to the conventional technology.
  • any one of the upper and lower spring receivers between the outer peripheral portion of any one of the upper and lower spring receivers and the mating member, and the upper and lower spring receivers of the second spring.
  • a gap is formed between the outer periphery and the mating member to absorb the fall of the first spring and the second spring.
  • the outer peripheral portion of either one of the upper and lower spring supports is opposed to the outer periphery. The fall can be absorbed by the gap formed between the member and the member, and the malfunction of the needle valve and the spring due to the fall can be avoided.
  • the lower spring receiver of the first spring is brought into contact with the head of the needle valve, and the lower spring receiver is connected to the lower spring receiver of the second spring via a push rod.
  • the upper spring receiver of the first spring is connected to the second spring adjuster, the upper spring receiver of the second spring is brought into contact with the head of the second spring adjuster, and A spherical contact portion is formed at a contact portion between the rod and the first spring support and a contact portion between the upper spring support and the second spring adjuster.
  • a relief portion formed by spherical contact is formed at a contact portion between the relatively long push rod and the first spring spring support, so that the push rod Of the push rod and seizure of the push rod and operation of the needle valve can be avoided. Further, by forming a spherical contact portion at a contact portion between the upper spring receiver of the second spring and the adjusting tool, seizure due to misalignment of the adjusting tool with the second spring and the upper spring receiver is avoided. it can.
  • the lower spring receiver of the first spring is brought into contact with the head of the needle valve, and is connected to the lower spring receiver of the second spring via a push rod.
  • the push rod and the lower spring receiver of the second spring abut on a flat contact portion.
  • the relatively long push rod is separated from the lower spring receiver for the second spring and is assembled by abutting at the flat contact portion, so that the push rod can be easily manufactured and the fuel injection can be performed. Assembly to the valve can be facilitated by allowing misalignment.
  • the needle valve is opened by pushing up the needle valve by staking the spring force of the needle valve spring by the pressure of the fuel pumped from the fuel injection pump, and the fuel is formed at the tip of the nozzle tip.
  • the method for adjusting a fuel injection valve for an internal combustion engine that injects fuel into an internal combustion chamber from an injection hole, wherein the fuel injection valve is provided with first and second springs having different valve opening pressures relative to one needle valve.
  • a screw-type adjuster for adjusting the spring force of the first spring is connected to an upper spring bearing of the first spring, and the adjuster and the first spring are connected to each other in the axial spring direction.
  • a spring presses the needle valve in the valve closing direction, and a screw for adjusting the spring force of the second spring and the second spring is provided above the adjusting tool for adjusting the spring force of the first spring.
  • the needle valve is closed in the valve closing direction by the second spring
  • the second spring and its attached member are removed from the fuel injection valve, and the spring force of the first spring is adjusted by the screw-type adjuster.
  • the first and second springs and the screw-type adjuster for adjusting these spring forces are incorporated in the fuel injection valve, and the first-stage valve-opening pressure adjustment on the low-pressure side and the second-stage adjustment on the high-pressure side are performed.
  • the second-stage valve opening pressure adjustment can be performed, and if the second spring and its attached members are removed from the above-described configuration, the first spring and the adjustment tool for the first spring can adjust the first-stage low pressure side. Can easily be adjusted. This allows one fuel injection valve to perform a one-stage low-pressure side valve opening pressure adjustment test and a two-stage low-pressure and high-pressure side valve opening pressure adjustment test.
  • FIG. 1 is a sectional view taken along an axis of a fuel injection valve according to a first embodiment of the present invention.
  • FIG. 2 is a diagram corresponding to FIG. 1 showing the second embodiment.
  • FIG. 3 is a diagram corresponding to FIG. 1 showing a third embodiment.
  • FIG. 4 is a diagram corresponding to FIG. 1 showing the fourth embodiment.
  • FIG. 1 is a sectional view taken along an axis of a fuel injection valve according to a first embodiment of the present invention.
  • FIG. 2 is a diagram corresponding to FIG. 1 showing the second embodiment
  • FIG. 3 is a diagram corresponding to FIG. 1 showing the third embodiment
  • FIG. 4 is a diagram corresponding to FIG. 1 showing the fourth embodiment.
  • FIG. 1 showing a first embodiment of the present invention
  • 1 is a valve body
  • 2 is a body cover screwed into an upper portion of the valve body 1
  • 18 is screwed into an upper portion of the body cover 2 to be described later.
  • Reference numeral 18a denotes a gasket for a fluid seal
  • reference numeral 20 denotes a set screw screwed into an upper portion of the lock nut 19.
  • Reference numeral 3 denotes a nozzle tip which is fastened to the valve body 1 via a nozzle nut 5, and reference numeral 4 denotes a plurality of injection holes formed at the tip of the nozzle tip 5.
  • Reference numeral 8 denotes a fuel passage through which high-pressure fuel from a fuel injection pump (not shown) is introduced, and reference numeral 7 denotes an oil reservoir having an opening at the outlet end of the fuel passage 8 and communicating with the inlet passage of the injection hole 4.
  • 1a is a fuel leak passage.
  • Reference numeral 6 denotes a needle valve fitted in the nozzle tip 3 so as to be slidable back and forth.
  • 2 5a is A spacer interposed between the nozzle tip 3 and the lower end surface of the valve body 1 is a gasket for fluid sealing between the nozzle nut 5 and a cylinder head (not shown).
  • Reference numeral 9 denotes a first-stage spring constituting a low-pressure side spring.
  • the first-stage spring 9 presses the head of the needle valve 6 through a first-stage lower spring receiver 10 abutting on a lower end surface of the first-stage spring 9. I'm going to do it.
  • 22 is a hollow first-stage upper spring support that supports the upper end surface of the first-stage spring 9 and is slidably fitted in the valve body 1, the upper end surface of which is a first-stage adjusting tool described later.
  • 16 is pressed against the lower end surface by the spring force of the first-stage spring 9 and a second-stage spring 14 described later.
  • Reference numeral 21 denotes a lock nut for locking the first-stage adjuster 16.
  • Reference numeral 25 denotes a positioning pin between the nozzle tip 3 and the spacer 25a
  • reference numeral 11 denotes a positioning pin between the valve body 1 and the spacer 25a.
  • 13 is a second-stage lower spring support for supporting the lower end surface of the second-stage spring 14, and 12 is slidably fitted to the inner periphery of the hollow first-stage upper spring support 22. It is a push mouth pad.
  • the push rod 12 is formed in a rod shape, and the lower end face is pressed against the upper end face of the first lower spring receiver 10 by the spring force of the second-stage spring 14, and the upper end face is It is pressed against the lower end surface of the second-stage lower spring receiver 13.
  • the push rod 12 and the second-stage lower spring support 13 can be manufactured integrally.
  • a flat surface contact portion 12a is formed between the upper end surface of the push rod 12 and the lower end surface of the second-stage lower spring receiver 13.
  • the push rod 12 and the second-stage lower spring support 13 are manufactured integrally, the number of parts can be reduced and the number of assembly steps can be reduced.
  • a first-stage spring 9 is incorporated in the valve body 1 in such a manner that the head of the needle valve 6 is pressed in the valve closing direction.
  • the first-stage adjustment tool 16 on the low-pressure side is changed in the amount of screwing in the first-stage adjustment screw portion 15 to change the spring force of the first-stage spring, and the required valve-opening pressure, that is, low-pressure opening
  • the lock nut 21 is tightened to fix the first-stage adjusting tool 16.
  • the second-stage spring 14 is assembled into the first-stage adjustment tool 16 in a state in which the push rod 12 is pressed, and the second-stage adjustment tool 18 is attached to the second-stage adjustment screw 17.
  • the lock nut 19 is tightened to adjust the second stage adjustment.
  • the low valve opening pressure for performing the low pressure injection by the first stage spring 9 and the high valve opening pressure for performing the high pressure injection by the second stage springs 14 and the first stage spring 9 are increased. Set to an appropriate value.
  • the valve opening pressure of the needle valve 6 is changed in the first stage of the needle valve 6 which is connected in the axial direction of the needle valve 6 and has a different valve opening pressure. It can be adjusted by changing the spring force (mounting load) of the spring 9 and the second stage spring 14,
  • the first-stage valve opening pressure that is, the valve-opening pressure on the low-pressure side, is changed by the screw type first-stage adjuster 16 provided corresponding to the first-stage spring 9, and the first-stage spring 9 is changed in the first-stage spring 9.
  • Spring 9 Set by adjusting the spring force.
  • the screwing amount of the first-stage adjusting tool 16 for the first-stage spring 9 is changed without disassembling the fuel injection valve, or the second-stage spring 14 is not disassembled.
  • the first-stage valve opening pressure that is, the valve-opening pressure on the low-pressure side, alone or the first-stage valve opening pressure and the second-stage opening Both the valve pressure, ie, the valve opening pressure on the high pressure side, can be adjusted easily and steplessly as described above.
  • the fuel injection valve is mounted on the cylinder head.
  • the screw-in amount of the first-stage adjusting member 16 the low-pressure valve opening pressure on the first-stage spring 9 side is changed, and the screw-in amount of the second-stage adjusting member 18 is changed.
  • the two-stage spring 14 can easily adjust the high-pressure valve opening pressure on each side, improving engine operation and maintainability in each stage.
  • a dimension S 2 is defined between the outer periphery of the first-stage lower spring support 10 for the first-stage spring 9 and the inner periphery of the spacer 25 a.
  • Gap 3 And forming a gap 30—of a dimension S i between the outer periphery of the second-stage upper spring support 23 for the second-stage spring 14 and the inner periphery of the first-stage adjuster 16. Has formed.
  • the first-stage lower spring on the first-stage spring 9 side The gap 31 formed between the outer circumference of the support 10 and the inner circumference of the spacer 25a, the outer circumference of the second-stage upper spring support 23, and the inner circumference of the first-stage adjuster 16 The gap can be absorbed by the gap 30 formed between the needle valves, and the malfunction of the needle valve 6 ⁇ springs 9, 14 due to the fall can be avoided.
  • the push rod 12 falls down and The seizure of the push rods 1 and 2 and the operation of the needle valve 6 can be avoided. Also, by making the second-stage upper spring support 23 and the second-stage adjustment tool 18 into spherical contact, the second-stage adjustment tool 18 and the second-stage spring 14 and the second-stage upper spring support 2 are provided. Seizure due to misalignment with 3 can be avoided.
  • a second-stage spring 14 for setting the valve-opening pressure on the high-pressure side and a second-stage upper spring support 2 are different from the first embodiment shown in FIG. 3, and the second-stage lower spring support 13 are removed (the second-stage adjustment device 18 may also be removed), and the first-stage spring 9 and the first-stage adjustment device 16 on the low-pressure side Valve opening pressure is set. That is, according to the fourth embodiment, as in the first embodiment, the first and second springs 9 and 14 and the screw-type first and second springs for adjusting the spring force thereof are provided.
  • the adjusters 16 and 18 are incorporated into the fuel injection valve to perform both the first-stage opening pressure adjustment on the low-pressure side and the second-stage opening pressure adjustment on the high-pressure side.
  • the screwing amount of the first spring adjusting tool is changed without disassembling the fuel injection valve, or the second spring adjusting tool is screwed in.
  • the valve opening pressure of the first stage (low pressure side) alone or both the valve opening pressure of the first stage and the valve opening pressure of the second stage (high pressure side) can be easily and It can be adjusted steplessly and does not require disassembly of the fuel injection valve and adjustment of the shim thickness every time the low-pressure side or high-pressure side valve opening pressure is adjusted as in the conventional technology.
  • the man-hours for assembling and adjusting the fuel injection valve can be significantly reduced.
  • valve opening pressure of the first stage or the valve opening pressure of the second stage can be easily adjusted only by changing the amount of screwing of the spring adjustment tool of (2). It improves in each step compared with.
  • the valve opening pressure can be easily and precisely adjusted in two stages without disassembling the fuel injection valve and in a state where the fuel injection valve is assembled to the cylinder head.
  • the fuel with a needle valve spring force adjustment mechanism that can significantly reduce the assembly and adjustment man-hours of the fuel injection valve and improve engine operation and maintainability It is possible to provide an internal combustion engine equipped with an injection valve (

Abstract

An internal combustion engine having a fuel injection valve, where, in the fuel injection valve, needle valves are pushed up and opened against force of needle valve springs by pressure of a fuel sent under pressure from a fuel injection pump, thereby injecting the fuel from an injection hole formed in a nozzle tip head section. The fuel injection valve has two of the needle valve springs, and a screw-type regulator for regulating a spring force is attached to each of the needle valve springs, and spring force of the two needle valve springs are independently regulatable by the corresponding two regulators. In assembly and regulation of the fuel injection valve, a valve opening pressure can be easily and highly accurately regulated in two stages without removing the fuel injection valve from a cylinder head and with the valve assembled in the cylinder head.

Description

針弁ばね力調整機構付き燃料噴射弁を備えた内燃機関及び燃料噴射弁の調整方法 技術分野 TECHNICAL FIELD The present invention relates to an internal combustion engine having a fuel injection valve with a needle valve spring force adjustment mechanism and a method of adjusting the fuel injection valve.
本発明は、 ディーゼル機関、 ガス機関等の燃料噴射弁を備えた内燃機関に適用 され、 燃料噴射ポンプから圧送される燃料の圧力により針弁スプリングのばね力 に抗して針弁を押し上げて該針弁を開弁し、 前記燃料をノズルチップ先端部に形 成された噴孔から燃焼室内に噴射するように構成されるとともに、 前記針弁のば ね力を調整する針弁ばね力調整機構付きの燃料噴射弁を備えた内燃機関、 及び前 記燃料噴射弁の調整方法に関する。 背景技術  INDUSTRIAL APPLICABILITY The present invention is applied to an internal combustion engine having a fuel injection valve such as a diesel engine or a gas engine, and pushes up a needle valve against the spring force of a needle valve spring by the pressure of fuel pumped from a fuel injection pump. A needle valve spring force adjusting mechanism configured to open a needle valve, inject the fuel into a combustion chamber from an injection hole formed at a tip end portion of a nozzle tip, and adjust a spring force of the needle valve. The present invention relates to an internal combustion engine provided with a fuel injection valve provided with the fuel injection valve, and a method for adjusting the fuel injection valve. Background art
ディーゼル機関においては、 燃料噴射ポンプから圧送される燃料の庄カにより 針弁スプリングのばね力に抗して針弁を押し上げて該針弁を開弁し、 前記燃料を ノズルチップ先端部に形成された噴孔から燃焼室内に噴射するように構成された 燃料噴射弁の開弁圧を低圧、 高圧の 2段に設定し、 低圧、 高圧の 2段噴射を行う ことにより、 燃焼改善、 及び排ガス状態の改善を実現する技術が種々提供されて いる。  In a diesel engine, the needle valve is opened by pushing up the needle valve against the spring force of the needle valve spring by the pressure of the fuel fed from the fuel injection pump, and the fuel is formed at the tip of the nozzle tip. By setting the valve opening pressure of the fuel injection valve, which is configured to inject into the combustion chamber from the injected holes, at two stages, low pressure and high pressure, and performing low-pressure and high-pressure two-stage injection, the combustion is improved and the exhaust gas condition is improved. Various technologies have been provided to achieve improvements.
かかる技術の 1つに特開平 2— 8 1 9 4 8号公報にて提供された技術がある。 かかる技術においては、 1個の針弁に対して開弁圧の異なる低圧、 高圧のスプ リングを針弁の軸線方向に連設し、 該針弁の頭部に前記低圧スプリングを連結し て該低圧スプリングで前記針弁を閉弁方向に押圧するとともに、 該低圧スプリン グの下部ばね受に前記高圧スプリングを配置して、 低圧噴射時は前記低圧スプリ ングを作動させて低い噴射圧での噴射を可能とし、 高圧噴射時は前記高圧スプリ ング及び低圧スプリングの双方で前記針弁を閉弁方向に押圧して高い開弁圧を得 て、 かかる高い噴射圧での噴射を可能としている。  One of such techniques is a technique provided in Japanese Patent Application Laid-Open No. 2-81948. In this technique, low-pressure and high-pressure springs having different valve-opening pressures are connected to one needle valve in the axial direction of the needle valve, and the low-pressure spring is connected to the head of the needle valve. The low-pressure spring presses the needle valve in the valve closing direction, and the high-pressure spring is disposed in a lower spring receiver of the low-pressure spring. When the low-pressure injection is performed, the low-pressure spring is operated to inject the fuel at a low injection pressure. During high-pressure injection, the needle valve is pressed in the valve closing direction by both the high-pressure spring and the low-pressure spring to obtain a high valve-opening pressure, thereby enabling injection at such a high injection pressure.
そして、 特許文献 1の技術においては、 低圧側あるいは高圧側の開弁圧を調整 する際には、 低圧あるいは高圧のばね受部にシムを挿入するように構成し、 燃料 噴射弁を分解して目標厚さのシムに組み替えている。 In the technology of Patent Document 1, when adjusting the valve opening pressure on the low pressure side or the high pressure side, a shim is inserted into a low pressure or high pressure spring receiving portion, and the fuel The injection valve has been disassembled and replaced with a shim with the target thickness.
かかる従来技術にあっては、 低圧あるいは高圧のばね受部に開弁圧調整用のシ ムを挿入した構造となっており、 低圧側あるいは高圧側の開弁圧を調整する際に は、 燃料噴射弁を分解して目標厚さのシムに組み替えることにより、 所要の低圧 側開弁圧あるいは高圧側開弁圧に設定するようになっている。  In such prior art, a valve-opening pressure adjusting shim is inserted into a low-pressure or high-pressure spring receiving portion. When adjusting the valve-opening pressure on the low-pressure side or the high-pressure side, fuel is used. The required low pressure side valve opening pressure or high pressure side valve opening pressure is set by disassembling the injection valve and replacing it with a shim with the target thickness.
このため、 かかる従来技術にあっては、 燃料噴射弁の組立、 調整時には、 低圧 側あるいは高圧側の開弁圧を調整する毎に該燃料噴射弁を分解してシムの厚さを 調整する必要があり、 開弁圧の調整が煩雑で、 燃料噴射弁の組立、 調整に多大な 工数を必要とする。 またエンジンの運転中において、 ある気筒の燃料噴射弁の開 弁圧の調整を要する事態となった際には、 当該燃料噴射弁をシリンダへッドから 抜き出して分解し、 シムの厚さを調整することを繰り返す必要があり、 エンジン の運転、 整備性を大きく阻害する。  For this reason, in such prior art, when assembling and adjusting the fuel injection valve, it is necessary to disassemble the fuel injection valve and adjust the thickness of the shim every time the low-pressure side or high-pressure side valve opening pressure is adjusted. The adjustment of the valve opening pressure is complicated, requiring a great deal of man-hours to assemble and adjust the fuel injection valve. Also, if it becomes necessary to adjust the valve opening pressure of the fuel injection valve of a certain cylinder during operation of the engine, the fuel injection valve is pulled out of the cylinder head and disassembled to adjust the shim thickness. Must be repeated, which greatly impairs engine operation and maintainability.
等の問題点を有している。 発明の開示  And the like. Disclosure of the invention
本発明はかかる従来技術の課題に鑑み、 燃料噴射弁の組立、 調整時には該燃料 噴射弁を分解することなく、 該シリンダヘッド組み付けた状態で、 開弁圧を 2段 階で容易にかつ高精度で調整可能として、 燃料噴射弁の組立、 調整工数を大幅に 低減するとともに、 エンジンの運転、 整備性を向上し得る針弁ばね力調整機構付 き燃料噴射弁を備えた内燃機関及び燃料噴射弁の調整方法を提供することを目的 とする。  In view of the problems of the prior art, the present invention makes it possible to easily and accurately adjust the valve opening pressure in two stages with the cylinder head assembled without disassembling the fuel injection valve during assembly and adjustment of the fuel injection valve. The internal combustion engine and the fuel injection valve equipped with a needle valve spring force adjustment mechanism that can significantly reduce the assembly and adjustment man-hours of the fuel injection valve and improve engine operation and maintainability. The purpose is to provide a method for adjusting
本発明はかかる目的を達成するもので、 燃料噴射ポンプから圧送される燃料の 圧力により針弁スプリングのばね力に抗して針弁を押し上げて該針弁を開弁し、 前記燃料をノズルチップ先端部に形成された噴孔から燃焼室内に噴射する燃料噴 射弁を備えた内燃機関において、 前記燃料噴射弁は、 前記針弁スプリングを 2個 備えるとともに、 前記 2個の針弁スプリングのそれぞれにばね力を調整するため のねじ式の調整具を付設して、 前記 2個の調整具で対応する前記 2個の針弁スプ リングのばね力を独立して調整可能に構成したことを特徴とする。  The present invention achieves the above object, and opens the needle valve by pushing up the needle valve against the spring force of the needle valve spring by the pressure of the fuel pumped from the fuel injection pump to open the needle valve. In an internal combustion engine provided with a fuel injection valve that injects into a combustion chamber from an injection hole formed at a tip end, the fuel injection valve includes two needle valve springs, and each of the two needle valve springs A screw-type adjusting tool for adjusting the spring force is attached to the spring, and the spring force of the corresponding two needle valve springs can be adjusted independently by the two adjusting tools. And
かかる発明において好ましくは、 前記 2個の針弁スプリングは、 1個の前記針 弁に対して開弁圧の異なる第 1、 第 2のスプリングを該第 1、 第 2のスプリング のそれぞれに対応する前記調整具と共に針弁の軸線方向に連設してなる。 In the present invention, preferably, the two needle valve springs are one needle. First and second springs having different valve opening pressures with respect to the valve are connected to the adjusting tool corresponding to each of the first and second springs in the axial direction of the needle valve.
さらに詳細には、 前記第 1のスプリングの上部ばね受に該第 1のスプリングの ばね力を調整する前記調整具を連結して、 該調整具及び第 1のスプリングで前記 針弁を閉弁方向に押圧するとともに、 前記第 1のスプリング用の調整具の上部に 第 2のスプリング及び該第 2のスプリングのばね力を調整する調整具を配置して、 該第 2のスプリングで前記針弁を閉弁方向に押圧可能に構成するのが好ましい。 また前記内燃機関用燃料噴射弁の調整方法として、 針弁の頭部を閉弁方向に押 圧した形態で弁本体内に第 1のスプリングを組み込み、 ねじ式の低圧側調整具で 該第 1のスプリングのばね力を変化させることにより低圧側の開弁圧を調整し、 次いで前記第 1のスプリングの反針弁側端部を押圧した形態で第 2のスプリング を弁本体内に組み込み、 ねじ式の高圧側調整具で該第 2のスプリングのばね力を 変化させることにより高圧側の開弁圧を調整することを特徴とする調整方法を提 案する。  More specifically, the adjusting tool for adjusting the spring force of the first spring is connected to an upper spring receiver of the first spring, and the needle valve is closed by the adjusting tool and the first spring. And a second spring and an adjusting device for adjusting the spring force of the second spring are arranged above the adjusting device for the first spring, and the needle valve is operated by the second spring. It is preferable to be configured to be able to be pressed in the valve closing direction. In addition, as a method of adjusting the fuel injection valve for an internal combustion engine, a first spring is incorporated in a valve body in a form in which a head of a needle valve is pressed in a valve closing direction, and the first spring is mounted on a screw type low-pressure side adjusting tool. The valve opening pressure on the low pressure side is adjusted by changing the spring force of the first spring, and then the second spring is incorporated into the valve body in a form in which the end of the first spring opposite to the needle valve side is pressed, and the screw is screwed. An adjustment method is proposed in which the high-pressure side valve opening pressure is adjusted by changing the spring force of the second spring with a high-pressure side adjustment tool.
かかる発明によれば、 針弁の開弁圧を、 1個の針弁に対して該針弁の軸線方向 に連設され開弁圧の異なる第 1、 第 2のスプリングのばね力 (取付荷重) を変化 させることにより調整可能とし、 1段目の開弁圧即ち低圧側の開弁圧は、 前記第 1のスプリングに対応して設けられたねじ式の調整具によりそのねじ込み量を変 化させ、 該第 1のスプリングのばね力を調整することにより設定する。  According to this invention, the valve opening pressure of the needle valve is connected to one needle valve in the axial direction of the needle valve and the spring force of the first and second springs having different valve opening pressures (mounting load). The first-stage valve opening pressure, that is, the valve opening pressure on the low pressure side, can be adjusted by changing the screw-in amount by a screw-type adjusting tool provided corresponding to the first spring. It is set by adjusting the spring force of the first spring.
また 2段目の開弁圧即ち高圧側の開弁圧は、 前記低圧側の第 1のスプリングの ばね力調整値に加えて、 前記第 2のスプリングに対応して設けられたねじ式の調 整具によりそのねじ込み量を変化させて該第 2のスプリングのばね力を調整し、 前記第 1、 第 2のスプリングのばね力の合力により設定する。  The second-stage valve opening pressure, that is, the valve opening pressure on the high pressure side, is adjusted by a screw-type adjustment provided for the second spring in addition to the spring force adjustment value of the first spring on the low pressure side. The amount of screwing is changed by an adjuster to adjust the spring force of the second spring, and is set by the resultant force of the spring forces of the first and second springs.
従ってかかる発明によれば、 第 1のスプリング用の調整具のねじ込み量を変ィ匕 させることにより 1段目の開弁圧即ち低圧側の開弁圧を無段階で調整できるとと もに、 第 2のスプリング用の調整具のねじ込み量を変化させることにより 2段目 の開弁圧即ち高圧側の開弁圧を無段階で調整できる。  Therefore, according to this invention, the first stage valve opening pressure, that is, the valve opening pressure on the low pressure side can be adjusted steplessly by changing the screwing amount of the first spring adjusting tool, and The second-stage valve opening pressure, that is, the valve opening pressure on the high pressure side can be adjusted steplessly by changing the screwing amount of the second spring adjuster.
従って、 かかる発明によれば、 燃料噴射弁の組立、 調整時には、 燃料噴射弁を 分解することなく、 第 1のスプリング用の調整具のねじ込み量を変化させ、 ある いは第 2のスプリング用の調整具のねじ込み量を変化させることにより、 1段目 の開弁圧即ち低圧側の開弁圧を単独に、 あるいは前記 1段目の開弁圧及び 2段目 の開弁圧即ち高圧側の開弁圧の双方を、 容易にかつ前記のように無段階で調整で き、 特許文献 1に示される従来技術のように低圧側あるいは高圧側の開弁圧を調 整する毎に燃料噴射弁を分解してシムの厚さを調整することを必要とせず、 かか る従来技術に比べて燃料噴射弁の組立、 調整工数を大幅に低減できる。 Therefore, according to this invention, when assembling and adjusting the fuel injection valve, the screwing amount of the first spring adjusting tool is changed without disassembling the fuel injection valve. Alternatively, the first-stage valve opening pressure, that is, the valve-opening pressure on the low-pressure side, can be increased independently by changing the screw-in amount of the second spring adjuster, or the first-stage valve opening pressure and the second-stage Both the valve opening pressure, that is, the valve opening pressure on the high pressure side, can be easily and steplessly adjusted as described above, and the valve opening pressure on the low pressure side or the high pressure side can be adjusted as in the prior art shown in Patent Document 1. It is not necessary to disassemble the fuel injection valve and adjust the thickness of the shim every time the adjustment is performed, and the man-hour for assembling and adjusting the fuel injection valve can be greatly reduced as compared with the related art.
また、 かかる発明によれば、 エンジンの運転中において、 ある気筒の燃料噴射 弁の開弁圧の調整を要する事態となっても、 当該燃料噴射弁をシリンダへッドに 組み付けた状態で開弁圧を調整することが可能となり、 また第 1のスプリング用 の調整具あるいは第 2のスプリング用の調整具のねじ込み量を変化させるのみで 1段目の開弁圧あるいは 2段目の開弁圧を容易に調整できるので、 エンジンの運 転、 整備性が従来技術に比べて各段に向上する。  Further, according to the invention, even if it becomes necessary to adjust the valve opening pressure of a fuel injection valve of a certain cylinder during operation of the engine, the valve is opened with the fuel injection valve assembled to the cylinder head. The pressure can be adjusted, and the first stage valve opening pressure or the second stage valve opening pressure can be adjusted only by changing the screwing amount of the first spring adjusting device or the second spring adjusting device. Since the engine can be easily adjusted, the operation and maintainability of the engine are greatly improved compared to the conventional technology.
また、 かかる発明において好ましくは、 前記第 1のスプリングの上、 下部ばね 受の何れか 1つの外周部と相手部材との間、 及び前記第 2のスプリングの上、 下 部ばね受の何れか 1つの外周部と相手部材との間に、 前記第 1のスプリング及び 第 2のスプリングの倒れを吸収するための間隙部を形成してなる。  Further, in this invention, preferably, any one of the upper and lower spring receivers between the outer peripheral portion of any one of the upper and lower spring receivers and the mating member, and the upper and lower spring receivers of the second spring. A gap is formed between the outer periphery and the mating member to absorb the fall of the first spring and the second spring.
このように構成すれば、 燃料噴射弁の軸線方向に連設した第 1スプリングある いは第 2のスプリングに倒れが生じても当該スプリングの上、 下部ばね受の何れ か 1つの外周部と相手部材との間に形成された間隙部により前記倒れを吸収でき て、 かかる倒れによる針弁ゃスプリングの作動不良の発生を回避できる。  According to this structure, even if the first spring or the second spring connected in the axial direction of the fuel injection valve falls down, the outer peripheral portion of either one of the upper and lower spring supports is opposed to the outer periphery. The fall can be absorbed by the gap formed between the member and the member, and the malfunction of the needle valve and the spring due to the fall can be avoided.
また、 かかる発明において好ましくは、 前記第 1のスプリングの下部ばね受を 前記針弁の頭部に当接せしめるとともに、 プッシュロッドを介して前記第 2のス プリングの下部ばね受に連結し、 前記第 1のスプリングの上部ばね受を前記第 2 のスプリング用調整具に連結し、 前記第 2のスプリングの上部ばね受を該第 2の スプリング用調整具の頭部に当接せしめ、 さらに前記プッシュロッドと第 1のス プリング用ばね受との当接部及び前記上部ばね受と該第 2のスプリング用調整具 との当接部に球面接触部を形成する。  In this invention, preferably, the lower spring receiver of the first spring is brought into contact with the head of the needle valve, and the lower spring receiver is connected to the lower spring receiver of the second spring via a push rod. The upper spring receiver of the first spring is connected to the second spring adjuster, the upper spring receiver of the second spring is brought into contact with the head of the second spring adjuster, and A spherical contact portion is formed at a contact portion between the rod and the first spring support and a contact portion between the upper spring support and the second spring adjuster.
このように構成すれば、 比較的長尺のプッシュロッドと第 1のスプリング用ば ね受との当接部に球面接触による逃げ部を形成することにより、 プッシュロッド の倒れ及びこれによるプッシュロッドの焼き付きや針弁の作動の発生を回避でき る。 また、 該第 2のスプリングの上部ばね受と調整具との当接部に球面接触部を 形成することにより、 調整具と第 2のスプリング及び上部ばね受との芯ずれによ る焼き付きを回避できる。 According to this structure, a relief portion formed by spherical contact is formed at a contact portion between the relatively long push rod and the first spring spring support, so that the push rod Of the push rod and seizure of the push rod and operation of the needle valve can be avoided. Further, by forming a spherical contact portion at a contact portion between the upper spring receiver of the second spring and the adjusting tool, seizure due to misalignment of the adjusting tool with the second spring and the upper spring receiver is avoided. it can.
また、 かかる発明において好ましくは、 前記第 1のスプリングの下部ばね受を 前記針弁の頭部に当接せしめるとともに、 プッシュロッドを介して前記第 2のス プリングの下部ばね受に連結し、 該プッシュロッドと前記第 2のスプリングの下 部ばね受とは平面接触部にて当接される。  In this invention, preferably, the lower spring receiver of the first spring is brought into contact with the head of the needle valve, and is connected to the lower spring receiver of the second spring via a push rod. The push rod and the lower spring receiver of the second spring abut on a flat contact portion.
このように構成すれば、 比較的長尺のプッシュロッドを第 2のスプリング用下 部ばね受と切り離して平面接触部にて当接して組み付けるので、 プッシュロッド の製作が容易となるとともに、 燃料噴射弁への組み付けも芯ずれを許容して容易 にできる。  With this configuration, the relatively long push rod is separated from the lower spring receiver for the second spring and is assembled by abutting at the flat contact portion, so that the push rod can be easily manufactured and the fuel injection can be performed. Assembly to the valve can be facilitated by allowing misalignment.
さらに本発明は、 燃料噴射ポンプから圧送される燃料の圧力により針弁スプリ ングのばね力に杭して針弁を押し上げて該針弁を開弁し、 前記燃料をノズルチッ プ先端部に形成された噴孔から燃焼室内に噴射する内燃機関用燃料噴射弁の調整 方法において、前記燃料噴射弁を、 1個の前記針弁に対して開弁圧の異なる第 1、 第 2のスプリングを針弁の軸泉方向に連設して、 前記第 1のスプリングの上部ば ね受に該第 1のスプリングのばね力を調整するねじ式の調整具を連結して、 該調 整具及び第 1のスプリングで前記針弁を閉弁方向に押圧し、 前記第 1のスプリン グのばね力調整用の前記調整具の上部に前記第 2のスプリング及び該第 2のスプ リングのばね力を調整するねじ式の調整具を配置して該第 2のスプリングで前記 針弁を閉弁方向に押圧可能に構成し、 前記燃料噴射弁から、 前記第 2のスプリン グ及びその付属部材を取外し、 前記第 1のスプリングのばね力をねじ式の前記調 整具で調整することを特徴とする。 ,  Further, according to the present invention, the needle valve is opened by pushing up the needle valve by staking the spring force of the needle valve spring by the pressure of the fuel pumped from the fuel injection pump, and the fuel is formed at the tip of the nozzle tip. The method for adjusting a fuel injection valve for an internal combustion engine that injects fuel into an internal combustion chamber from an injection hole, wherein the fuel injection valve is provided with first and second springs having different valve opening pressures relative to one needle valve. A screw-type adjuster for adjusting the spring force of the first spring is connected to an upper spring bearing of the first spring, and the adjuster and the first spring are connected to each other in the axial spring direction. A spring presses the needle valve in the valve closing direction, and a screw for adjusting the spring force of the second spring and the second spring is provided above the adjusting tool for adjusting the spring force of the first spring. The needle valve is closed in the valve closing direction by the second spring The second spring and its attached member are removed from the fuel injection valve, and the spring force of the first spring is adjusted by the screw-type adjuster. ,
かかる発明によれば、 第 1、 第 2のスプリング及びこれらのばね力を調整する ねじ式の調整具を燃料噴射弁に組み込み、 低圧側の第 1段目の開弁圧調整及び高 圧側の第 2段目の開弁圧調整を行うことができるとともに、 前記の形態から第 2 のスプリング及びこれの付属部材を取外せば、 第 1のスプリング及びこれの調整 具により低圧側の第 1段目の開弁圧調整を容易に行うことができる。 これにより、 1つの燃料噴射弁で、 低圧側 1段の開弁圧調整試験及び低圧側及 び高圧側の 2段の開弁圧調整試験を行うことができる一。 図面の簡単な説明 According to this invention, the first and second springs and the screw-type adjuster for adjusting these spring forces are incorporated in the fuel injection valve, and the first-stage valve-opening pressure adjustment on the low-pressure side and the second-stage adjustment on the high-pressure side are performed. The second-stage valve opening pressure adjustment can be performed, and if the second spring and its attached members are removed from the above-described configuration, the first spring and the adjustment tool for the first spring can adjust the first-stage low pressure side. Can easily be adjusted. This allows one fuel injection valve to perform a one-stage low-pressure side valve opening pressure adjustment test and a two-stage low-pressure and high-pressure side valve opening pressure adjustment test. Brief Description of Drawings
第 1図は、 本発明の第 1実施例に係る燃料噴射弁の軸線に沿う断面図である。 第 2図は、 第 2実施例を示す第 1図対応図である。  FIG. 1 is a sectional view taken along an axis of a fuel injection valve according to a first embodiment of the present invention. FIG. 2 is a diagram corresponding to FIG. 1 showing the second embodiment.
第 3図は、 第 3実施例を示す第 1図対応図である。  FIG. 3 is a diagram corresponding to FIG. 1 showing a third embodiment.
第 4図は、 第 4実施例を示す第 1図対応図である。 発明を実施するための最良の形態  FIG. 4 is a diagram corresponding to FIG. 1 showing the fourth embodiment. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明を図に示した実施例を用いて詳細に説明する。 但し、 この実施例 に記載されている構成部品の寸法、 材質、 形状、 その相対配置などは特に特定的 な記載がない限り、 この発明の範囲をそれのみに限定する趣旨ではなく、 単なる 説明例にすぎない。  Hereinafter, the present invention will be described in detail with reference to an embodiment shown in the drawings. However, unless otherwise specified, the dimensions, materials, shapes, relative arrangements, and the like of the components described in this embodiment are not intended to limit the scope of the present invention thereto, but are merely illustrative examples. It's just
第 1図は本発明の第 1実施例に係る燃料噴射弁の軸線に沿う断面図である。 第 2図は第 2実施例を示す第 1図対応図、第 3図は第 3実施例を示す第 1図対応図、 第 4図は第 4実施例を示す第 1図対応図である。  FIG. 1 is a sectional view taken along an axis of a fuel injection valve according to a first embodiment of the present invention. FIG. 2 is a diagram corresponding to FIG. 1 showing the second embodiment, FIG. 3 is a diagram corresponding to FIG. 1 showing the third embodiment, and FIG. 4 is a diagram corresponding to FIG. 1 showing the fourth embodiment.
本発明の第 1実施例を示す第 1図において、 1は弁本体、 2は該弁本体 1の上 部にねじ込まれた本体カバ一、 1 8は該本体カバー 2の上部にねじ込まれて後述 する第 2段スプリング 1 4のばね力を調整する第 2段調整具、 1 9は該第 2段調 整具 1 8の上部にねじ込まれて該第 2段調整具 1 8をロックするロックナツ卜、 1 8 aは流体シ一ル用のガスケット、 2 0は前記ロックナツト 1 9の上部にねじ 込まれた止めねじである。  In FIG. 1 showing a first embodiment of the present invention, 1 is a valve body, 2 is a body cover screwed into an upper portion of the valve body 1, and 18 is screwed into an upper portion of the body cover 2 to be described later. A second-stage adjuster for adjusting the spring force of the second-stage spring 14, a lock nut 19 screwed into the upper portion of the second-stage adjuster 18 to lock the second-stage adjuster 18 Reference numeral 18a denotes a gasket for a fluid seal, and reference numeral 20 denotes a set screw screwed into an upper portion of the lock nut 19.
3は前記弁本体 1にノズルナツト 5を介して締着されたノズルチップ、 4は該 ノズルチップ 5の先端部に複数穿孔された噴孔である。 8は図示しない燃料噴射 ポンプからの高圧燃料が導入される燃料通路、 7は該燃料通路 8の出口端が開口 するとともに前記噴孔 4の入口通路に連通される油溜めである。 1 aは燃料のリ ーク通路である。  Reference numeral 3 denotes a nozzle tip which is fastened to the valve body 1 via a nozzle nut 5, and reference numeral 4 denotes a plurality of injection holes formed at the tip of the nozzle tip 5. Reference numeral 8 denotes a fuel passage through which high-pressure fuel from a fuel injection pump (not shown) is introduced, and reference numeral 7 denotes an oil reservoir having an opening at the outlet end of the fuel passage 8 and communicating with the inlet passage of the injection hole 4. 1a is a fuel leak passage.
6は前記ノズルチップ 3内に往復摺動自在に嵌合された針弁である。 2 5 aは 前記ノズルチップ 3と弁本体 1の下端面との間に介装されたスぺーサ、 2 4は前 記ノズルナツト 5と図示しないシリンダへッドとの間の流体シール用のガスケッ トである。 Reference numeral 6 denotes a needle valve fitted in the nozzle tip 3 so as to be slidable back and forth. 2 5a is A spacer interposed between the nozzle tip 3 and the lower end surface of the valve body 1 is a gasket for fluid sealing between the nozzle nut 5 and a cylinder head (not shown).
9は低圧側スプリングを構成する第 1段スプリングで、 該第 1段スプリング 9 はこれの下端面に当接される第 1段下部ばね受 1 0を介して前記針弁 6の頭部を 押圧するようになつている。 2 2は前記第 1段スプリング 9の上端面を支持する 中空状の第 1段上部ばね受で、 前記弁本体 1内に摺動自在に嵌合され、 上端面が 後述する第 1段調整具 1 6の下端面に、 前記第 1段スプリング 9及び後述する第 2段スプリング 1 4のばね力により圧接されている。 2 1は該第 1段調整具 1 6 をロックするためのロックナツトである。  Reference numeral 9 denotes a first-stage spring constituting a low-pressure side spring. The first-stage spring 9 presses the head of the needle valve 6 through a first-stage lower spring receiver 10 abutting on a lower end surface of the first-stage spring 9. I'm going to do it. 22 is a hollow first-stage upper spring support that supports the upper end surface of the first-stage spring 9 and is slidably fitted in the valve body 1, the upper end surface of which is a first-stage adjusting tool described later. 16 is pressed against the lower end surface by the spring force of the first-stage spring 9 and a second-stage spring 14 described later. Reference numeral 21 denotes a lock nut for locking the first-stage adjuster 16.
また、 2 5は前記ノズルチップ 3とスぺーサ 2 5 aとの間の位置決め用のピン、 1 1は前記弁本体 1とスぺ一サ 2 5 aとの間の位置決め用のピンである。  Reference numeral 25 denotes a positioning pin between the nozzle tip 3 and the spacer 25a, and reference numeral 11 denotes a positioning pin between the valve body 1 and the spacer 25a. .
1 4は高圧側スプリングを構成する第 2段スプリング、 1 6は前記弁本体 1の 上部内周にねじ込まれるとともに内部に前記第 2段スプリング 1 4が収納される 中空状の第 1段調整具である。 2 3は前記第 2段スプリング 1 4の上端面を支持 する第 2段上部ばね受で該第 2段上部ばね受 2 3の上端面は前記第 2段調整具 1 8の下端面に前記第 2段スプリング 1 4のばね力によつて圧接されている。  Numeral 14 denotes a second-stage spring constituting a high-pressure side spring, and numeral 16 denotes a hollow first-stage adjuster which is screwed into the upper inner periphery of the valve body 1 and houses the second-stage spring 14 therein. It is. Reference numeral 23 denotes a second-stage upper spring support for supporting the upper end surface of the second-stage spring 14. The upper end surface of the second-stage upper spring support 23 is attached to the lower end surface of the second-stage adjuster 18. The two-stage spring 14 is pressed by the spring force.
1 3は前記第 2段スプリング 1 4の下端面を支持する第 2段下部ばね受、 1 2 は前記中空状の第 1段上部ばね受 2 2の内周に摺動自在に嵌合されたプッシュ口 ッドである。  13 is a second-stage lower spring support for supporting the lower end surface of the second-stage spring 14, and 12 is slidably fitted to the inner periphery of the hollow first-stage upper spring support 22. It is a push mouth pad.
該プッシュロッド 1 2は棒状に形成されて、 前記第 2段スプリング 1 4のばね 力によつて下端面が前記第 1段下部ばね受 1 0の上端面に圧接されるとともに、 上端面が前記第 2段下部ばね受 1 3の下端面に圧接されている。  The push rod 12 is formed in a rod shape, and the lower end face is pressed against the upper end face of the first lower spring receiver 10 by the spring force of the second-stage spring 14, and the upper end face is It is pressed against the lower end surface of the second-stage lower spring receiver 13.
又、 プッシュロッド 1 2及び第 2段下部ばね受 1 3は一体にて製作も可能であ る。  Also, the push rod 12 and the second-stage lower spring support 13 can be manufactured integrally.
前記プッシュロッド 1 2の上端面と第 2段下部ばね受 1 3の下端面との間は平 面接触部 1 2 aを形成している。 このように形成することにより、 比較的長尺の プッシュロッド 1 2を前記第 2段下部ばね受 1 3と切り離して平面接触部 1 2 a にて当接して組み付けるので、 該プッシュロッド 1 2を棒状に形成できてこれの 製作が容易になるとともに、 燃料噴射弁への組み付けも芯ずれを許容して容易に できる。 A flat surface contact portion 12a is formed between the upper end surface of the push rod 12 and the lower end surface of the second-stage lower spring receiver 13. By forming in this manner, the relatively long push rod 12 is cut off from the second-stage lower spring support 13 and abutted at the flat contact portion 12 a so that the push rod 12 is assembled. It can be formed into a rod shape As well as being easy to manufacture, assembly to the fuel injector can be facilitated by allowing for misalignment.
又、 プッシュロッド 1 2及び第 2段下部ばね受 1 3を一体にして製作の場合は 部品点数の削減が図れると共に、 組立工数の削減が可能となる。  Also, when the push rod 12 and the second-stage lower spring support 13 are manufactured integrally, the number of parts can be reduced and the number of assembly steps can be reduced.
かかる燃料噴射弁を備えたエンジンの運転時においては、 図示しない燃料噴射 ポンプから高圧噴射管を介して圧送された高圧燃料が燃料通路 8を通って油溜め 7に到達し、該高圧燃料の圧力が前記第 1段スプリング 9のばね力に打ち勝つと、 前記針弁 6が前記第 1段スプリング 9のばね力に杭して押し上げられてリフトす ることにより開弁し、 前記噴孔 4を介して第 1段目の低圧噴射がなされる。  During operation of an engine equipped with such a fuel injection valve, high-pressure fuel pumped from a fuel injection pump (not shown) through a high-pressure injection pipe reaches an oil reservoir 7 through a fuel passage 8, and the pressure of the high-pressure fuel increases. When the needle valve 6 overcomes the spring force of the first-stage spring 9, the needle valve 6 is pushed up by the spring force of the first-stage spring 9 and lifted to open the valve. Thus, the first-stage low-pressure injection is performed.
さらに前記高圧燃料の圧力が上昇して、 前記第 1段スプリング 9及び第 2段ス プリング 1 4のばね力の合力に打ち勝つと前記針弁 6がさらにリフトし、 前記噴 孔 4を介して第 2段目の高圧噴射がなされる。  When the pressure of the high-pressure fuel further rises and the combined force of the spring forces of the first-stage spring 9 and the second-stage spring 14 is overcome, the needle valve 6 is further lifted, and the needle valve 6 is lifted through the injection hole 4. The second stage high pressure injection is performed.
かかる燃料噴射弁において、 前記針弁 6の開弁圧を調整するにあたっては、 該 針弁 6の頭部を閉弁方向に押圧した形態で弁本体 1内に第 1段スプリング 9を組 み込み、 低圧側の第 1段調整具 1 6を第 1段調整ねじ部 1 5にてねじ込み量を変 化させて前記第 1段スプリングのばね力を変化させ、 所要の開弁圧つまり低圧の 開弁圧になったら、 前記ロックナット 2 1を締めて該第 1段調整具 1 6を固定す る。  In adjusting the valve opening pressure of the needle valve 6 in such a fuel injection valve, a first-stage spring 9 is incorporated in the valve body 1 in such a manner that the head of the needle valve 6 is pressed in the valve closing direction. The first-stage adjustment tool 16 on the low-pressure side is changed in the amount of screwing in the first-stage adjustment screw portion 15 to change the spring force of the first-stage spring, and the required valve-opening pressure, that is, low-pressure opening When the valve pressure is reached, the lock nut 21 is tightened to fix the first-stage adjusting tool 16.
次いで、 前記第 2段スプリング 1 4を前記プッシュロッド 1 2を押圧した形態 で前記第 1段調整具 1 6内に組み込み、 前記第 2段調整具 1 8を第 2段調整ねじ 部 1 7にてねじ込み量を変化させて前記第 2段スプリング 1 4のばね力を変化さ せ、 所要の開弁圧つまり高圧の開弁圧になったら、 前記ロックナット 1 9を締め て該第 2段調整具 1 8を固定する。  Next, the second-stage spring 14 is assembled into the first-stage adjustment tool 16 in a state in which the push rod 12 is pressed, and the second-stage adjustment tool 18 is attached to the second-stage adjustment screw 17. When the required valve opening pressure, that is, a high valve opening pressure, is reached, the lock nut 19 is tightened to adjust the second stage adjustment. Fix tool 1 8.
以上の操作によって、 第 1段スプリング 9による低圧噴射を行うための低圧の 開弁圧と、 第 2段スプリング 1 4及び第 1段スプリング 9による高圧噴射を行う ための高圧の開弁圧とが適正値に設定される。  By the above operation, the low valve opening pressure for performing the low pressure injection by the first stage spring 9 and the high valve opening pressure for performing the high pressure injection by the second stage springs 14 and the first stage spring 9 are increased. Set to an appropriate value.
かかる実施例によれば、 前記のように、 針弁 6の開弁圧を、 1個の針弁 6に対 して該針弁 6の軸線方向に連設され開弁圧の異なる第 1段スプリング 9及び第 2 段スプリング 1 4のばね力 (取付荷重) を変化させることにより調整可能とし、 1段目の開弁圧即ち低圧側の開弁圧は、 前記第 1段スプリング 9に対応して設け られたねじ式の第 1段調整具 1 6によりそのねじ込み量を変化させ該第 1段スプ リング 9ばね力を調整することにより設定し、 According to such an embodiment, as described above, the valve opening pressure of the needle valve 6 is changed in the first stage of the needle valve 6 which is connected in the axial direction of the needle valve 6 and has a different valve opening pressure. It can be adjusted by changing the spring force (mounting load) of the spring 9 and the second stage spring 14, The first-stage valve opening pressure, that is, the valve-opening pressure on the low-pressure side, is changed by the screw type first-stage adjuster 16 provided corresponding to the first-stage spring 9, and the first-stage spring 9 is changed in the first-stage spring 9. Spring 9 Set by adjusting the spring force.
また 2段目の開弁圧即ち高圧側の開弁圧は、 前記第 2段スプリング 1 4に対応 して設けられたねじ式の第 2段調整具 1 8によりそのねじ込み量を変化させ、 該 第 2段スプリング 1 4のばね力を調整して、 前記第 1段、 第 2段スプリング 9、 1 4のばね力の合力により設定している。  The second-stage valve opening pressure, that is, the valve-opening pressure on the high-pressure side, is changed by the screw-type second-stage adjuster 18 provided corresponding to the second-stage spring 14, and the screw-in amount is changed. The spring force of the second-stage springs 14 is adjusted to be set by the resultant force of the first-stage and second-stage springs 9 and 14.
従ってかかる実施例によれば、 第 1段スプリング 9用の第 1段調整具 1 6のね じ込み量を変化させることにより、 1段目の開弁圧即ち低圧側の開弁圧を無段階 で調整できるとともに、 第 2段スプリング 1 4用の第 2段調整具のねじ込み量を 変化させることにより、 2段目の開弁圧即ち高圧側の開弁圧を無段階で調整でき る。  Therefore, according to this embodiment, the first-stage valve opening pressure, that is, the valve-opening pressure on the low-pressure side is steplessly changed by changing the screwing amount of the first-stage adjusting tool 16 for the first-stage spring 9. By adjusting the screwing amount of the second-stage adjusting tool for the second-stage springs 14, the second-stage valve opening pressure, that is, the valve-opening pressure on the high-pressure side can be continuously adjusted.
即ち、 燃料噴射弁の組立、 調整時には、 該燃料噴射弁を分解することなく、 第 1段スプリング 9用の第 1段調整具 1 6のねじ込み量を変化させ、 あるいは第 2 段スプリング 1 4用の第 1段調整具 1 6のねじ込み量を変化させることにより、 1段目の開弁圧即ち低圧側の開弁圧を単独に、 あるいは前記 1段目の開弁圧及び 2段目の開弁圧即ち高圧側の開弁圧の双方を、 容易にかつ前記のように無段階で 調整できる。  That is, when assembling and adjusting the fuel injection valve, the screwing amount of the first-stage adjusting tool 16 for the first-stage spring 9 is changed without disassembling the fuel injection valve, or the second-stage spring 14 is not disassembled. By changing the amount of screwing of the first-stage adjusting tool 16 of the first stage, the first-stage valve opening pressure, that is, the valve-opening pressure on the low-pressure side, alone or the first-stage valve opening pressure and the second-stage opening Both the valve pressure, ie, the valve opening pressure on the high pressure side, can be adjusted easily and steplessly as described above.
従って、 従来のもののように、 低圧側あるいは高圧側の開弁圧を調整する毎に 燃料噴射弁を分解してシムの厚さを調整することを必要とせず、 燃料噴射弁の組 立、 調整工数を大幅に低減できる。  Therefore, it is not necessary to disassemble the fuel injection valve and adjust the thickness of the shim every time the low-pressure side or high-pressure side valve opening pressure is adjusted unlike the conventional one, and assembling and adjusting the fuel injection valve Man-hours can be significantly reduced.
また、 かかる実施例によれば、 エンジンの運転中において、 ある気筒の燃料噴 射弁の開弁圧の調整を要するような事態となっても、 当該燃料噴射弁をシリンダ ヘッドに組み付けた状態で、 前記第 1段調整具 1 6のねじ込み量を変化させるこ とにより第 1段スプリング 9側の低圧開弁圧を、 前記第 2段調整具 1 8のねじ込 み量を変化させることにより第 2段スプリング 1 4側の高圧開弁圧を、 それぞれ 容易に調整できるので、 エンジンの運転、 整備性が各段に向上する。  Further, according to this embodiment, even when the opening pressure of the fuel injection valve of a certain cylinder needs to be adjusted during operation of the engine, the fuel injection valve is mounted on the cylinder head. By changing the screw-in amount of the first-stage adjusting member 16, the low-pressure valve opening pressure on the first-stage spring 9 side is changed, and the screw-in amount of the second-stage adjusting member 18 is changed. The two-stage spring 14 can easily adjust the high-pressure valve opening pressure on each side, improving engine operation and maintainability in each stage.
第 2図に示される第 2実施例においては、 前記第 1段スプリング 9用の第 1段 下部ばね受 1 0の外周と前記スぺーサ 2 5 aの内周との間に寸法 S 2なる間隙 3 1を形成するとともに、 前記第 2段スプリング 1 4用の第 2段上部ばね受 2 3の 外周と前記第 1段調整具 1 6の内周との間に寸法 S iなる間隙 3 0—を形成してい る。 In the second embodiment shown in FIG. 2, a dimension S 2 is defined between the outer periphery of the first-stage lower spring support 10 for the first-stage spring 9 and the inner periphery of the spacer 25 a. Gap 3 And forming a gap 30—of a dimension S i between the outer periphery of the second-stage upper spring support 23 for the second-stage spring 14 and the inner periphery of the first-stage adjuster 16. Has formed.
かかる第 2実施例によれば、 燃料噴射弁の軸線方向に建設した第 1段スプリン グ 9あるいは第 2段スプリング 1 4に倒れが生じても、 第 1段スプリング 9側の 第 1段下部ばね受 1 0の外周と前記スぺーサ 2 5 aの内周との間に形成された間 隙 3 1及び第 2段上部ばね受 2 3の外周と第 1段調整具 1 6の内周との間に形成 された間隙 3 0により前記倒れを吸収できて、 かかる倒れによる針弁 6ゃスプリ ング 9、 1 4の作動不良の発生を回避できる。  According to the second embodiment, even if the first-stage spring 9 or the second-stage spring 14 constructed in the axial direction of the fuel injection valve falls down, the first-stage lower spring on the first-stage spring 9 side The gap 31 formed between the outer circumference of the support 10 and the inner circumference of the spacer 25a, the outer circumference of the second-stage upper spring support 23, and the inner circumference of the first-stage adjuster 16 The gap can be absorbed by the gap 30 formed between the needle valves, and the malfunction of the needle valve 6 ゃ springs 9, 14 due to the fall can be avoided.
その他の構成は前記第 1実施と同様であり、 これと同一の部材は同一の符号で 示す。  Other configurations are the same as those of the first embodiment, and the same members are denoted by the same reference numerals.
第 3図に示される第 3実施例においては、 前記第 2段スプリング 1 4の第 2段 上部ばね受 2 3の上面 3 5及び該第 2段スプリング 1 4用の第 2段調整具 1 8の 下面 3 6を球面に形成して両者を球面接触にて当接し、 また、 前記プッシュロッ ド 1 2の下面 3 8と前記第 1段下部ばね受 1 0の上面 3 7を球面に形成して両者 を球面接触にて当接している。  In the third embodiment shown in FIG. 3, the upper surface 35 of the second-stage upper spring receiver 23 of the second-stage spring 14 and the second-stage adjustment tool 18 for the second-stage spring 14 are provided. The lower surface 36 of the push rod 12 and the lower surface 38 of the first-stage lower spring receiver 10 are formed into spherical surfaces. Therefore, the two are in contact by spherical contact.
かかる実施例によれば、 比較的長尺のプッシュロッド 1 2と第 1段下部ばね受 1 0との間に球面接触による逃げ部を形成することにより、 該プッシュロッド 1 2の倒れ及びこれによるプッシュロッド 1 2の焼き付きや針弁 6の作動の発生を 回避できる。 また、 第 2段上部ばね受 2 3と第 2段調整具 1 8とを球面接触とす ることにより、 第 2段調整具 1 8と第 2段スプリング 1 4及び第 2段上部ばね受 2 3との芯ずれによる焼き付きを回避できる。  According to this embodiment, by forming a relief portion by spherical contact between the relatively long push rod 12 and the first-stage lower spring receiver 10, the push rod 12 falls down and The seizure of the push rods 1 and 2 and the operation of the needle valve 6 can be avoided. Also, by making the second-stage upper spring support 23 and the second-stage adjustment tool 18 into spherical contact, the second-stage adjustment tool 18 and the second-stage spring 14 and the second-stage upper spring support 2 are provided. Seizure due to misalignment with 3 can be avoided.
その他の構成は前記第 1実施と同様であり、 これと同一の部材は同一の符号で 示す  Other configurations are the same as those in the first embodiment, and the same members are denoted by the same reference numerals.
第 4図に示される第 4実施例においては、 第 1図に示される第 1実施例から、 高圧側の開弁圧を設定するための第 2段スプリング 1 4、第 2段上部ばね受 2 3、 及び第 2段下部ばね受 1 3を除去し(第 2段調整具 1 8も除去してもよい)、低圧 側の第 1段スプリング 9及び第 1段調整具 1 6により低圧側の開弁圧を設定して いる。 即ち、 かかる第 4実施例によれば、 前記第 1実施例のように第 1段、 第 2段の スプリング 9、 1 4及びこれらのばね力を調整するねじ式の第 1段、 第 2段調整 具 1 6、 1 8を燃料噴射弁に組み込み、 低圧側の第 1段目の開弁圧調整及び高圧 側の第 2段目の開弁圧調整の双方を行うことができるとともに、 前記第 1実施例 の形態から第 2段スプリング 1 4及びこれの付属部材を取外して、 第 4図の形態 にすれば、 第 1段スプリング 9及びこれの調整具 1 6により低圧側の 1段の開弁 圧調整を容易に行うことができる。 In the fourth embodiment shown in FIG. 4, a second-stage spring 14 for setting the valve-opening pressure on the high-pressure side and a second-stage upper spring support 2 are different from the first embodiment shown in FIG. 3, and the second-stage lower spring support 13 are removed (the second-stage adjustment device 18 may also be removed), and the first-stage spring 9 and the first-stage adjustment device 16 on the low-pressure side Valve opening pressure is set. That is, according to the fourth embodiment, as in the first embodiment, the first and second springs 9 and 14 and the screw-type first and second springs for adjusting the spring force thereof are provided. The adjusters 16 and 18 are incorporated into the fuel injection valve to perform both the first-stage opening pressure adjustment on the low-pressure side and the second-stage opening pressure adjustment on the high-pressure side. By removing the second-stage spring 14 and its attached members from the form of the first embodiment and changing to the form of FIG. 4, the first-stage spring 9 and its adjusting tool 16 open one stage on the low-pressure side. The valve pressure can be easily adjusted.
これにより、 1つの燃料噴射弁で、 低圧側 1段の開弁圧調整試験及び低圧側及 び高圧側の 2段の開弁圧調整試験を行うことができる。  This allows one fuel injection valve to perform a one-stage low-pressure side valve opening pressure adjustment test and a two-stage low-pressure and high-pressure side valve opening pressure adjustment test.
その他の構成は前記第 1実施と同様であり、 これと同一の部材は同一の符号で 示す。  Other configurations are the same as those of the first embodiment, and the same members are denoted by the same reference numerals.
本発明によれば、 燃料噴射弁の組立、 調整時には、 燃料噴射弁を分解することなく、 第 1 のスプリング用の調整具のねじ込み量を変化させ、 あるいは第 2のスプリング用の調整具の ねじ込み量を変化させることにより、 1段目 (低圧側) の開弁圧を単独に、 あるいは前記 1 段目の開弁圧及び 2段目 (高圧側) の開弁圧の双方を、 容易にかつ無段階で調整でき、 従来 技術のように低圧側あるいは高圧側の開弁圧を調整する毎に燃料噴射弁を分解してシムの厚 さを調整することを必要とせず、 かかる従来技術に比べて燃料噴射弁の組立、 調整工数を大 幅に低減できる。  According to the present invention, when assembling and adjusting the fuel injection valve, the screwing amount of the first spring adjusting tool is changed without disassembling the fuel injection valve, or the second spring adjusting tool is screwed in. By changing the amount, the valve opening pressure of the first stage (low pressure side) alone or both the valve opening pressure of the first stage and the valve opening pressure of the second stage (high pressure side) can be easily and It can be adjusted steplessly and does not require disassembly of the fuel injection valve and adjustment of the shim thickness every time the low-pressure side or high-pressure side valve opening pressure is adjusted as in the conventional technology. As a result, the man-hours for assembling and adjusting the fuel injection valve can be significantly reduced.
また、 本発明によれば、 エンジンの運転中において、 燃料噴射弁をシリンダへ ッドに組み付けた状態で開弁圧を調整することが可能となり、 また第 1のスプリ ング用の調整具あるいは第 2のスプリング用の調整具のねじ込み量を変化させる のみで、 1段目の開弁圧あるいは 2段目の開弁圧を容易に調整できるので、 ェン ジンの運転、、 整備性が従来技術に比べて各段に向上する。 産業上の利用可能性  Further, according to the present invention, it is possible to adjust the valve opening pressure while the fuel injection valve is assembled to the cylinder head during operation of the engine, and the first spring adjusting tool or the second spring adjuster can be used. The valve opening pressure of the first stage or the valve opening pressure of the second stage can be easily adjusted only by changing the amount of screwing of the spring adjustment tool of (2). It improves in each step compared with. Industrial applicability
本発明によれば、 燃料噴射弁の組立、 調整時には該燃料噴射弁を分解すること なく、 該シリンダヘッドに組み付けた状態で、 開弁圧を 2段階で容易にかつ高精 度で調整可能となり、 燃料噴射弁の組立、 調整工数を大幅に低減することができ るとともに、 エンジンの運転、 整備性を向上可能な針弁ばね力調整機構付き燃料 噴射弁を備えた内燃機関を提供できる ( According to the present invention, when assembling and adjusting the fuel injection valve, the valve opening pressure can be easily and precisely adjusted in two stages without disassembling the fuel injection valve and in a state where the fuel injection valve is assembled to the cylinder head. The fuel with a needle valve spring force adjustment mechanism that can significantly reduce the assembly and adjustment man-hours of the fuel injection valve and improve engine operation and maintainability It is possible to provide an internal combustion engine equipped with an injection valve (

Claims

1 . 燃料噴射ポンプから圧送される燃料の圧力により針弁スプリングのばね力 に杭して針弁を押し上げて該針弁を開弁し、 前記燃料をノズルチップ先端部に形 成された噴孔から燃焼室内に噴射する燃料噴射弁を備えた内燃機関において、 前 記燃料噴射弁は、 前記針弁スプリングを 2個備えるとともに、 前記 2個の針弁ス プリングのそれぞれにばね力を調整するためのねじ式の調整具を付設して、 前記 2個の調整具で対応する前記 2個の針弁スプリングのばね力を独立して調整可能 に構成したことを特徴とする針弁ばね力調整機構付き燃料噴射弁を備えた内燃機 関。 1. Due to the pressure of the fuel pumped from the fuel injection pump, the needle valve spring is pushed up by the spring force of the needle valve spring, the needle valve is pushed up, the needle valve is opened, and the fuel is injected into the nozzle tip at the nozzle tip. An internal combustion engine provided with a fuel injection valve that injects fuel into the combustion chamber from above, the fuel injection valve includes two needle valve springs, and adjusts a spring force of each of the two needle valve springs. A needle valve spring force adjusting mechanism, wherein a screw-type adjusting device is attached so that the two adjusting devices can independently adjust the spring forces of the corresponding two needle valve springs. Internal combustion engine equipped with a fuel injection valve.
2 . 前記 2個の針弁スプリングは、 1個の前記針弁に対して開弁圧の異なる第 1、 第 2のスプリングを該第 1、 第 2のスプリングのそれぞれに対応する前記調 整具と共に針弁の軸線方向に連設してなることを特徴とする請求項 1記載の針弁 ばね力調整機構付き燃料噴射弁を備えた内燃機関。  2. The two needle valve springs are arranged so that the first and second springs having different valve-opening pressures with respect to one needle valve are the adjusting devices respectively corresponding to the first and second springs. 2. The internal combustion engine equipped with a fuel injection valve with a spring force adjusting mechanism according to claim 1, wherein the fuel injection valve and the needle valve are provided continuously in the axial direction of the needle valve.
3 . 前記第 1のスプリングの上部ばね受に該第 1のスプリングのばね力を調整 する前記調整具を連結して該調整具及び第 1のスプリングで前記針弁を閉弁方向 に押圧するとともに、 前記第 1のスプリング用の前記調整具の上部に前記第 2の スプリング及び該第 2のスプリングのばね力を調整する前記調整具を配置して、 該第 2のスプリングで前記針弁を閉弁方向に押圧可能に構成したことを特徴とす る請求項 2記載の針弁ばね力調整機構付き燃料噴射弁を備えた内燃機関。  3. The adjuster for adjusting the spring force of the first spring is connected to the upper spring receiver of the first spring, and the needle valve is pressed in the valve closing direction by the adjuster and the first spring. The second spring and the adjusting device for adjusting the spring force of the second spring are arranged above the adjusting device for the first spring, and the needle valve is closed by the second spring. 3. The internal combustion engine equipped with a fuel injection valve with a needle valve spring force adjusting mechanism according to claim 2, wherein the fuel injection valve is configured to be able to be pressed in a valve direction.
4. 前記第 1のスプリングの上、 下部ばね受の何れか 1つの外周部と相手部材 との間、 及び前記第 2のスプリングの上、 下部ばね受の何れか 1つの外周部と相 手部材との間に、 前記第 1のスプリング及び第 2のスプリングの倒れを吸収する ための間隙部を形成したことを特徴とする請求項 2記載の針弁ばね力調整機構付 き燃料噴射弁を備えた内燃機関。 4. Above the first spring, between any one outer peripheral part of the lower spring receiver and the mating member, and, above the second spring, one outer peripheral part of the lower spring receiver and the other member 3.A fuel injection valve with a needle valve spring force adjusting mechanism according to claim 2, wherein a gap is formed between said first spring and said second spring to absorb a fall of said first spring and said second spring. Internal combustion engine.
5 . 前記第 1のスプリングの下部ばね受を前記針弁の頭部に当接せしめるとと もにプッシュロッドを介して前記第 2のスプリングの下部ばね受に連結し、 前記 第 1のスプリングの上部ばね受を前記第 2のスプリング用調整具に連結し、 前記 第 2のスプリングの上部ばね受を該第 2のスプリング用調整具に当接せしめ、 さ らに前記プッシュ口ッドと第 1のスプリング用ばね受との当接部及び前記上部ば ね受と該第 2のスプリング用調整具との当接部に球面接触部を形成したことを特 徵とする請求項 3記載の針弁ばね力調整機構付き燃料噴射弁を備えた内燃機関。5. The lower spring receiver of the first spring is brought into contact with the head of the needle valve, and is connected to the lower spring receiver of the second spring via a push rod. Connecting an upper spring support to the second spring adjuster, and bringing an upper spring support of the second spring into contact with the second spring adjuster; Further, a spherical contact portion is formed at a contact portion between the push port and the first spring support and a contact portion between the upper spring support and the second spring adjuster. 4. An internal combustion engine comprising the fuel injection valve with the needle valve spring force adjusting mechanism according to claim 3.
6 . 前記第 1のスプリングの下部ばね受を前記針弁の頭部に当接せしめるとと もにプッシュロッドを介して前記第 2のスプリングの下部ばね受に連結し、 該プ ッシュロッドと前記第 2のスプリングの下部ばね受とは平面接触部にて当接され たことを特徴とする請求項 3記載の針弁ばね力調整機構付き燃料噴射弁を備えた 内燃機関。 6. The lower spring receiver of the first spring is brought into contact with the head of the needle valve, and is connected to the lower spring receiver of the second spring via a push rod. 4. The internal combustion engine having a fuel injection valve with a needle valve spring force adjusting mechanism according to claim 3, wherein the lower spring receiver of the second spring is in contact with a flat contact portion.
7 . 燃料噴射ポンプから圧送される燃料の圧力により針弁スプリングのばね力 に杭して針弁を押し上げて該針弁を開弁し、 前記燃料をノズルチップ先端部に形 成された噴孔から燃焼室内に噴射する内燃機関用燃料噴射弁の調整方法において、 前記針弁の頭部を閉弁方向に押圧した形態で弁本体内に第 1のスプリングを組み 込み、 ねじ式の低圧側調整具で該第 1のスプリングのばね力を変化させることに より低圧側の開弁圧を調整し、 次いで前記第 1のスプリングの反針弁側端部を押 圧した形態で第 2のスプリングを弁本体内に組み込み、 ねじ式の高圧側調整具で 該第 2のスプリングのばね力を変化させることにより高圧側の開弁圧を調整する ことを特徴とする内燃機関用燃料噴射弁の調整方法。  7. Due to the pressure of the fuel pumped from the fuel injection pump, the needle valve spring is pushed up by the spring force of the needle valve spring, the needle valve is pushed up, the needle valve is opened, and the fuel is injected into the nozzle tip formed at the tip of the nozzle tip. Adjusting the fuel injection valve for an internal combustion engine that injects fuel into the combustion chamber from the valve by incorporating a first spring into the valve body in a form in which the head of the needle valve is pressed in the valve closing direction, and adjusting the screw type low pressure side. The spring force of the first spring is changed by a tool to adjust the valve opening pressure on the low pressure side, and then the second spring is pressed in such a manner that the end of the first spring on the anti-needle valve side is pressed. A method for adjusting a fuel injection valve for an internal combustion engine, wherein the valve opening pressure on the high pressure side is adjusted by changing the spring force of the second spring with a screw-type high pressure side adjusting tool incorporated in a valve body. .
8 . 燃料噴射ポンプから圧送される燃料の圧力により針弁スプリングのばね力 に抗して針弁を押し上げて該針弁を開弁し、 前記燃料をノズルチップ先端部に形 成された噴孔から燃焼室内に噴射する内燃機関用燃料噴射弁の調整方法において、 前記燃料噴射弁を、 1個の前記針弁に対して開弁圧の異なる第 1、 第 2のスプリ ングを針弁の軸線方向に連設して、 前記第 1のスプリングの上部ばね受に該第 1 のスプリングのばね力を調整するねじ式の調整具を連結して、 該調整具及び第 1 のスプリングで前記針弁を閉弁方向に押圧し、 前記第 1のスプリングのばね力調 整用の前記調整具の上部に前記第 2のスプリング及び該第 2のスプリングのばね 力を調整するねじ式の調整具を配置して該第 2のスプリングで前記針弁を閉弁方 向に押圧可能に構成し、 前記燃料噴射弁から、 前記第 2のスプリング及びその付 属部材を取外し、 前記第 1のスプリングのばね力をねじ式の前記調整具で調整す ることを特徴とする内燃機関用燃料噴射弁の調整方法。  8. The pressure of the fuel pumped from the fuel injection pump pushes up the needle valve against the spring force of the needle valve spring to open the needle valve, and sprays the fuel at the tip of the nozzle tip. The method for adjusting a fuel injection valve for an internal combustion engine, which injects fuel into the combustion chamber from the fuel injection valve, comprises: And a screw-type adjuster for adjusting the spring force of the first spring is connected to an upper spring receiver of the first spring, and the needle valve is adjusted by the adjuster and the first spring. Is pressed in the valve closing direction, and the second spring and a screw-type adjusting device for adjusting the spring force of the second spring are arranged above the adjusting device for adjusting the spring force of the first spring. Then, the needle valve can be pressed in the valve closing direction by the second spring. Removing the second spring and its associated members from the fuel injection valve, and adjusting the spring force of the first spring with the screw-type adjuster. How to adjust the valve.
PCT/JP2005/003661 2004-02-27 2005-02-25 Internal combustion engine having fuel injection valve with mechanism for regulating needle valve spring force, and method of regulating fuel injection valve WO2005083263A1 (en)

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JP2004055205A JP2005240779A (en) 2004-02-27 2004-02-27 Internal combustion engine including fuel injection valve with needle valve spring force adjusting mechanism and adjusting method of fuel injection valve

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0281948A (en) * 1988-09-19 1990-03-22 Diesel Kiki Co Ltd Fuel injection valve
JPH109093A (en) * 1996-03-26 1998-01-13 Robert Bosch Gmbh Fuel injection valve for internal combustion engine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0281948A (en) * 1988-09-19 1990-03-22 Diesel Kiki Co Ltd Fuel injection valve
JPH109093A (en) * 1996-03-26 1998-01-13 Robert Bosch Gmbh Fuel injection valve for internal combustion engine

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