WO2005068542A1 - Polymer solutions - Google Patents
Polymer solutions Download PDFInfo
- Publication number
- WO2005068542A1 WO2005068542A1 PCT/GB2005/000058 GB2005000058W WO2005068542A1 WO 2005068542 A1 WO2005068542 A1 WO 2005068542A1 GB 2005000058 W GB2005000058 W GB 2005000058W WO 2005068542 A1 WO2005068542 A1 WO 2005068542A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- electrocatalyst
- water
- polymer
- solvent
- solution
- Prior art date
Links
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/88—Processes of manufacture
- H01M4/8878—Treatment steps after deposition of the catalytic active composition or after shaping of the electrode being free-standing body
- H01M4/8892—Impregnation or coating of the catalyst layer, e.g. by an ionomer
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/02—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
- C08J3/03—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media
- C08J3/07—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques in aqueous media from polymer solutions
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/8605—Porous electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/8663—Selection of inactive substances as ingredients for catalytic active masses, e.g. binders, fillers
- H01M4/8673—Electrically conductive fillers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/88—Processes of manufacture
- H01M4/8825—Methods for deposition of the catalytic active composition
- H01M4/8828—Coating with slurry or ink
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1004—Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2381/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen, or carbon only; Polysulfones; Derivatives of such polymers
- C08J2381/06—Polysulfones; Polyethersulfones
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/90—Selection of catalytic material
- H01M4/92—Metals of platinum group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Definitions
- POLYMER SOLUTIONS The present invention relates to novel polymer solutions and electrocatalyst inks comprising ion-conducting polymers.
- Sulphonated polyarylethersulphone and polyaryletherketone polymers are useful membrane materials and have been used in ultra-filtration processes such as reverse osmosis and nanofiltration.
- US 5,693,740 discloses sulphonated polyarylethersulphone copolymers of the formula (I):
- PEM polymer electrolyte fuel cells.
- the most commonly used polymers in polymer electrolyte membranes are perfiuorinated sulphonic acid polymers such as Nafion® and Flemion®. However, the perfiuorinated polymers are expensive. Solutions of ion-conducting polymers are used to incorporate ion-conducting polymer into electrocatalyst layers in fuel cell membrane electrode assemblies. Ion- conducting polymer is added to electrocatalyst layers to improve the three-phase interface between the gaseous reactants (e.g. air or hydrogen), the electrocatalyst surface and polymer electrolyte membrane.
- gaseous reactants e.g. air or hydrogen
- a wide variety of solvents are employed in ion- conducting polymer solutions, but, if possible, it is desirable to use aqueous solutions of ion-conducting polymers. This eliminates the safety risks posed by flammable and potentially hazardous organic solvents.
- polymers To be useful in a fuel cell, polymers must not be directly soluble in water at fuel cell temperatures. If the polymers were soluble, they would dissolve during fuel cell operation and the cell would fail.
- the present inventors have succeeded in providing aqueous solutions of sulphonated polyarylethersulphone or polyaryletherketone polymers wherein the polymers are not soluble in water at temperatures of up to 100°C.
- the present invention provides a polymer solution comprising a sulphonated polyarylethersulphone or polyaryletherketone polymer that is not directly soluble in water at temperatures of up to 100°C, characterised in that the solvent is at least 90% water.
- the solvent is at least 95% water, preferably the solvent is at least 99% water.
- the solvent percentages are weight percentages based on the total weight of the solvent.
- the solutions are safe to handle and can be used to manufacture electrocatalyst layers comprising sulphonated polyarylethersulphone or polyaryletherketone polymers.
- the solutions are made by dissolving the sulphonated polyarylethersulphone or polyaryletherketone polymer in a first solvent.
- the first solvent comprises a non- aqueous component that has a lower boiling point than water.
- the non-aqueous component is a polar solvent such as acetone, tetrahydrofuran (THF), methyl ethyl ketone (MEK) or 1,2 dimethoxy ethane.
- the first solvent may contain only the non- aqueous component, but it may also be a mixture of the non-aqueous component and water.
- a preferred first solvent is a 30:70 (v/v) mixture of water and acetone.
- the solution of polymer in the first solvent does not contain water
- water is added.
- the non-aqueous component is removed from the polymer solution, e.g. by heating or by distillation. It is surprising that as the non-aqueous component is removed, the polymer does not precipitate from solution. Instead, when the non-aqueous component is removed, an aqueous polymer solution that is stable for up to several months is provided.
- the solid content of the polymer solution is suitably more than lwt% and less than 10wt%. Solutions with higher solid contents are likely to be viscous and may even solidify. Solutions with lower solid contents are unlikely to be useful for incorporating polymer into electrocatalyst layers.
- the polymer solution according to the invention comprises a polymer of formula (I) :
- the polymer of formula (I) is a copolymer containing monomer units of formula m and n.
- the ratio of m:n is suitably in the range from 10:1 to 1:10, preferably from 3:1 to 1:5, most preferably about 1:1 to 1:4.
- the m:n ratio affects the equivalent weight of the polymer and therefore affects the water uptake of the polymer.
- the polymer of formula (I) may be prepared by a polycondensation route as described in US 5,693,740.
- the invention yet further provides an electrocatalyst ink comprising at least one electrocatalyst and a sulphonated polyarylethersulphone or polyaryletherketone polymer that is not directly soluble in water at temperatures of up to 100°C, characterised in that the solvent is at least 90% water.
- the solvent is at least 95% water, preferably the solvent is at least 99% water.
- the solvent percentages are weight percentages based on the total weight of the solvent.
- the electrocatalyst ink may be prepared by mixing one or more electrocatalysts with the aqueous polymer solution according to the invention. Alternatively, the electrocatalyst ink may be prepared by mixing the electrocatalyst with the polymer dissolved in the first solvent, and then removing the non-aqueous component to provide an ink wherein the solvent is at least 90% water.
- Electrocatalyst metals for use in the present invention may be selected from (i) the platinum group metals (i.e. platinum, palladium, rhodium, ruthenium, iridium and osmium), (ii) gold or silver, (iii) a base metal or base metal oxide, or an alloy or mixture comprising one or more of these metals.
- the preferred electrocatalyst metal for use in the present invention comprises platinum.
- the electrocatalyst metal may be unsupported, or supported on a conductive substrate, and preferably is supported on, for example a high surface area particulate carbon.
- the solids content of the electrocatalyst ink is between 5 and 50 weight %, preferably between 10 and 40 weight %, based on the weight of the ink.
- the weight ratio of the electrocatalyst (the one or more electrocatalyst metals plus any catalyst support) to the polymer is between 1:1 and 10:1.
- the present invention further provides two processes for preparing electrocatalyst layers on substrates, wherein sulphonated polyarylethersulphone or polyaryletherketone polymers are incorporated into the electrocatalyst layers.
- a first process comprises a step wherein an electrocatalyst ink according to the invention is applied onto the substrate by any method known to the skilled person, e.g. printing or spraying.
- the second process comprises a step wherein an electrocatalyst ink is applied onto the substrate to form an electrocatalyst layer, and comprises a subsequent step wherein a polymer solution according to the invention is applied to the electrocatalyst layer, e.g. by spraying or printing.
- the substrate is suitably a gas diffusion substrate, a polymer electrolyte membrane or a transfer substrate such as a decal blank. Electrocatalyst layers may be applied to gas diffusion substrates or membranes by transferring the layer from a transfer substrate.
- the weight ratio of the electrocatalyst (the one or more electrocatalyst metals plus any catalyst support) to the sulphonated polyarylethersulphone or polyaryletherketone polymer in the electrocatalyst layer is suitably between 1:1 and 10:1.
- the present invention yet further provides a process for preparing a membrane electrode assembly (MEA) comprising a step of preparing an electrocatalyst layer by the process of the invention.
- MEA membrane electrode assembly
- the polymer electrolyte membrane in the MEA may comprise the same sulphonated polyarylethersulphone or polyaryletherketone polymer as is found in the electrocatalyst layer, or a different membrane material may be used.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Sustainable Energy (AREA)
- Sustainable Development (AREA)
- Life Sciences & Earth Sciences (AREA)
- Dispersion Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Inert Electrodes (AREA)
- Fuel Cell (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0400612.8 | 2004-01-13 | ||
GBGB0400612.8A GB0400612D0 (en) | 2004-01-13 | 2004-01-13 | Polymer solutions |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005068542A1 true WO2005068542A1 (en) | 2005-07-28 |
Family
ID=31503774
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB2005/000058 WO2005068542A1 (en) | 2004-01-13 | 2005-01-12 | Polymer solutions |
Country Status (2)
Country | Link |
---|---|
GB (1) | GB0400612D0 (en) |
WO (1) | WO2005068542A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007003568A1 (en) * | 2005-06-30 | 2007-01-11 | Basf Aktiengesellschaft | Aqueous formulations containing polyaromatic compounds with acid groups |
US20100316929A1 (en) * | 2006-12-28 | 2010-12-16 | Basf Se | Aqueous formulations comprising polyaromatic compounds bearing acid groups and/or salts of acid groups, process for producing them, further formulations produced using the aqueous formulations and use of the further formulations in fuel cells |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5013765A (en) * | 1988-04-30 | 1991-05-07 | Akzo N.V. | Method for sulfonating aromatic polyether sulfones |
WO1998055534A2 (en) * | 1997-06-06 | 1998-12-10 | Aventis Research & Technologies Gmbh & Co Kg. | Method for producing solutions of polymers functionalized by acid groups by microwave radiation |
EP0932213A1 (en) * | 1996-06-28 | 1999-07-28 | Sumitomo Chemical Company, Limited | Polymer electrolyte for fuel cell |
WO2003082956A1 (en) * | 2002-04-01 | 2003-10-09 | Virginia Tech Intellectual Properties, Inc. | Sulfonated polymer composition for forming fuel cell electrodes |
-
2004
- 2004-01-13 GB GBGB0400612.8A patent/GB0400612D0/en not_active Ceased
-
2005
- 2005-01-12 WO PCT/GB2005/000058 patent/WO2005068542A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5013765A (en) * | 1988-04-30 | 1991-05-07 | Akzo N.V. | Method for sulfonating aromatic polyether sulfones |
EP0932213A1 (en) * | 1996-06-28 | 1999-07-28 | Sumitomo Chemical Company, Limited | Polymer electrolyte for fuel cell |
WO1998055534A2 (en) * | 1997-06-06 | 1998-12-10 | Aventis Research & Technologies Gmbh & Co Kg. | Method for producing solutions of polymers functionalized by acid groups by microwave radiation |
WO2003082956A1 (en) * | 2002-04-01 | 2003-10-09 | Virginia Tech Intellectual Properties, Inc. | Sulfonated polymer composition for forming fuel cell electrodes |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007003568A1 (en) * | 2005-06-30 | 2007-01-11 | Basf Aktiengesellschaft | Aqueous formulations containing polyaromatic compounds with acid groups |
US7776957B2 (en) | 2005-06-30 | 2010-08-17 | Basf Aktiengesellschaft | Aqueous formulations containing polyaromatic compounds with acid groups |
US20100316929A1 (en) * | 2006-12-28 | 2010-12-16 | Basf Se | Aqueous formulations comprising polyaromatic compounds bearing acid groups and/or salts of acid groups, process for producing them, further formulations produced using the aqueous formulations and use of the further formulations in fuel cells |
Also Published As
Publication number | Publication date |
---|---|
GB0400612D0 (en) | 2004-02-11 |
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