WO2005061332A1 - Gas exchange device and gas exchange method - Google Patents

Gas exchange device and gas exchange method Download PDF

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Publication number
WO2005061332A1
WO2005061332A1 PCT/JP2004/018857 JP2004018857W WO2005061332A1 WO 2005061332 A1 WO2005061332 A1 WO 2005061332A1 JP 2004018857 W JP2004018857 W JP 2004018857W WO 2005061332 A1 WO2005061332 A1 WO 2005061332A1
Authority
WO
WIPO (PCT)
Prior art keywords
inert gas
container
gas
guide means
head space
Prior art date
Application number
PCT/JP2004/018857
Other languages
French (fr)
Japanese (ja)
Inventor
Toshiyuki Kouda
Takashi Imai
Youichi Onishi
Shunji Morikazu
Original Assignee
Suntory Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suntory Limited filed Critical Suntory Limited
Publication of WO2005061332A1 publication Critical patent/WO2005061332A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/04Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/04Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
    • B65B31/043Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles acting horizontally between an upper and a lower part of the container or wrapper, e.g. between container and lid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers

Definitions

  • the present invention relates to a gas replacement device for replacing gas in a head space of a container filled with a liquid, in particular, a beverage and having no lid attached.
  • Headspace HS the space between the mouth of the container and the liquid surface
  • FIG. 5 is a schematic plan view of a gas replacement device for replacing gas in a head space HS of a container according to the related art.
  • a container filled with liquid for example, a can body 51
  • a can body feed chain 110 without a can lid 52 attached
  • a can body guide 190 is provided. Is transported linearly on the transport path 120 along the.
  • the can lid 52 which is engaged with the can body 51 and is wound, has a can lid feed turret 200 Are conveyed in the circumferential direction by the rotation of the can lid feed retlet 200.
  • the lid 52 is positioned right above the can body 51.
  • the can body 51 and the can lid 52 are delivered to the seamer's winding turret 300, and the can lid 52 is moved to the can body 5 by the winding turret 300.
  • the winding action is started by engaging with 1 and winding.
  • the winding action is gradually advanced by the rotation of the winding turret 300 in the direction of the arrow, and the winding action is completely finished when the can body 51 reaches the position PC in FIG.
  • the can body 51 on which the can lid 52 is wound is transferred from the winding turret 300 to the discharge turret 310, and then the discharge turret 31 It is recovered by rotating 0.
  • the winding operation of the can lid 52 is started, but once the winding operation is started, the head space HS of the can body 51 is accessed from outside.
  • the replacement of the headspace HS by inert gas must be performed upstream from position PB. For this reason, the replacement by the inert gas is performed at the position P A which is relatively upstream from the position P B.
  • FIG. 6A is a partially enlarged view at a position PA in FIG. 5, and FIG. 6B is a cross-sectional view taken along line A 0 _A 0 in FIG.
  • the inert gas flowing through the inert gas supply passage 220 is supplied from the opening 230 of the inert gas supply passage 220 below the can lid 52. Then, it is jetted laterally toward the gap between the can lid 52 and the mouth 55 of the can body 51. As a result, a part of the inert gas Since the gas flows into the first head space HS, the gas in the head space HS is replaced by the inert gas.
  • the can lid 52 and the can body 51 are located at a position PA upstream of the position PB.
  • the center axis XA of the can lid 52 and the center axis XB of the can body 51 are misaligned as shown in FIG. 6b.
  • not all of the inert gas extracted from the opening 230 of the inert gas supply passage 220 is used to replace the gas in the headspace HS.
  • a part of the inert gas leaks from the gap between the can lid feed turret 200 and the side of the can body 51. Therefore, there is a limit to increasing the replacement efficiency by replacing the headspace HS with an inert gas at the position PA.
  • a slot extending in the transport direction is provided on a transport path located upstream of position PA in FIG. It is disclosed to provide an inert gas ejection section having a slot.
  • an inert gas is ejected from an inert gas ejection part to replace the gas in the head space HS of the container to a certain extent.
  • the gas in the head space HS is replaced again using the lid feed turret 200, thereby increasing the replacement efficiency.
  • an inert gas is supplied from a separately provided nozzle prior to the replacement action when the container is sealed with a film. It is disclosed that the gas in the head space HS of the container is replaced in advance. Also, in Japanese Patent Application Laid-Open No. H10-218828, a hood member for covering the opening of a container is provided in a sealing mechanism for sealing a container, thereby enabling an inert gas atmosphere to be provided. It is disclosed that an inert gas is supplied from a separately provided nozzle in an inert gas atmosphere to thereby replace the gas in the head space HS of the container.
  • JP-A-2000-2199213 and JP-A-8-324513 disclose the inert gas supply passage 22 of the can lid feed turret 200. 0 By providing a guide plate or a branch body inside, gas is efficiently supplied to the head space HS of the container, thereby increasing the efficiency of gas replacement in the head space HS. It is disclosed.
  • an inert gas is supplied from an inert gas jetting portion or an inert gas nozzle toward a liquid surface of a container. Because of the injection, the flow of the inert gas impinges directly on the liquid surface. Therefore, when the liquid in the container is a sparkling liquid, for example, a carbonated beverage such as beer, a large amount of air bubbles are generated on the liquid surface in the container, and these air bubbles overflow from the mouth of the container. May be. For this reason, when the liquid in the container is a foaming liquid, Japanese Patent Application Laid-Open Nos. 60-45122, 2002-19332 and Japanese Unexamined Patent Publication No.
  • the inert gas ejected from the can lid feed turret 200 flows along the bottom of the can lid 52. 2 is formed assuming engagement with the can body 51, and is not formed so as to efficiently supply the inert gas to the head space HS. Therefore, there is a limit to efficiently replacing the gas in the head space HS with the inert gas.
  • An object of the present invention is to increase the efficiency of replacement when replacing the gas in the head space HS by supplying an inert gas into the container even when the liquid in the container is a foaming liquid.
  • the purpose of the present invention is to provide a gas replacement device that can perform the above operations.
  • a gas replacement device for replacing a gas in a head space of a container which is filled with a liquid and has no lid, wherein An inert gas supply means for supplying an inert gas from one side of a transport path for transport; and a guide means provided above an opening of a container passing through the transport path.
  • the inert gas is introduced into the head space from the gap between the mouth of the container and the guide means by reflecting the flow of the inert gas supplied from the active gas supply means.
  • a gas replacement device is provided which includes a discharge guide for guiding the inert gas and the gas in the head space from a gap between an opening of the container and the guide means.
  • the flow of the inert gas is once reflected by the introduction guide portion of the guide means, and the inert gas is smoothly reflected along the guide means into the head space HS in the container.
  • the inert gas is supplied to the headspace HS with its velocity reduced by reflection inside the introduction plan. For this reason, when the liquid in the container is a foaming liquid, even if a part of the inert gas collides with the liquid surface of the liquid, this does not cause a large amount of bubbles to be generated. Does not overflow from the mouth of the container.
  • the container since the flat part of the guide means is positioned on the liquid surface of the container, the container does not completely open to the atmosphere, and the container does not completely open to the atmosphere.
  • the gas replacement rate can be increased. Therefore, according to the first embodiment, even when the liquid in the container is a foaming liquid, the inert gas is supplied into the container to replace the gas in the head space HS. Efficiency can be increased.
  • the container is not limited to the can body sealed by the can lid, and for example, a plastic cup to which a vinyl lid is attached is also included in the container of the present invention. Shall be.
  • the lid portion that engages with the container is held, and an inert gas is supplied between the mouth portion of the container and the lid portion.
  • the replacement in the head space HS is performed again by the cover feed turret after the replacement in the head space HS is performed by the guide means, so the replacement efficiency is reduced. Can be even higher.
  • the introduction guide portion of the guide means is provided on a side portion of the guide means located proximal to the inert gas supply means. It is a slope that slopes downward.
  • the introduction guide portion as an inclined surface, the inert gas can be easily introduced into the head space HS of the container.
  • the inclined surface may be curved so as to be concave inward or curved so as to project outward.
  • the discharge guide part of the guide means is provided on a side of the guide means located on a distal side from the inert gas supply means. It is an inclined surface that is provided on the part and is inclined downward.
  • the inert gas can be easily discharged from the head space HS of the container by forming the discharge guide portion as an inclined surface.
  • the inclined surface may be curved so as to be concave inward or curved so as to project outward.
  • the guide means is provided along the transport path, and the length of the guide means in the transport direction is at least the container. It was made longer than the outside diameter.
  • the mouth of the container can be completely covered with the guide means, and the inert gas can be supplied reliably.
  • the length of the guide member in the transport direction is at least twice the outer diameter of the container.
  • a gas replacement method for replacing gas in a head space of a container filled with a liquid and having no lid attached, the one side of a transfer path for transferring the container. And supplying the inert gas to the guide space provided above the mouth of the container, introducing the inert gas into the head space, and introducing the inert gas into the head space. Passing the active gas together with the gas in the head space between the liquid level of the container and the guide means, the inert gas and the gas in the head space are passed through the mouth of the container and the A gas replacement method is provided, wherein the gas is discharged from a gap between the guide means.
  • the flow of the inert gas is once reflected by the introduction guide portion of the guide means, and the inert gas is smoothly moved along the guide means to the inside of the container.
  • the inert gas can be efficiently supplied to the headspace HS, the gas replacement rate can be increased, and the generation of liquid bubbles in the container can be suppressed.
  • the inert gas is supplied to the headspace HS at a reduced speed due to reflection at the introduction guide. For this reason, if the liquid in the container is a foaming liquid and a part of the inert gas collides with the liquid surface of the liquid, this does not cause a large amount of bubbles to be generated. Does not overflow from the mouth of the container.
  • the container since the flat part of the guide means is positioned on the liquid surface of the container, the container does not completely open to the atmosphere, and the head space HS The gas replacement rate can be increased. Therefore, according to the sixth aspect, even when the liquid in the container is a foaming liquid, the inert gas is supplied into the container to replace the gas in the headspace HS. Efficiency can be increased.
  • the container is not limited to the can body sealed by the can lid, and for example, a plastic cup to which a vinyl lid is attached is also included in the container of the present invention. .
  • the inert gas is retained in a lateral direction between the mouth of the container and the lid while holding the lid engaged with the container. It is characterized in that replacement with an inert gas is performed using a cover feed turret that can be supplied.
  • the replacement efficiency is reduced. Can be further increased.
  • the gas in the head space HS is replaced by supplying the inert gas into the container without generating a large amount of bubbles.
  • the same effect can be achieved that the replacement efficiency at the time of replacement can be increased.
  • the inert gas can be easily introduced into the headspace HS of the container.
  • FIG. 1 is a plan view showing a gas replacement device according to the present invention.
  • FIG. 2 is a cross-sectional view taken along line I-I of FIG.
  • FIG. 3 is a partially enlarged view of FIG. 1 showing the guide member and the inert gas supply means in an enlarged manner.
  • FIG. 4 is a diagram showing the relationship between the number of samples and the oxygen concentration.
  • FIG. 5 is a schematic plan view of a gas replacement device for replacing gas in a head space of a container according to a conventional technique.
  • FIG. 6A is a partially enlarged view at a position PA in FIG.
  • FIG. 6b is a cross-sectional view taken along line A0-A0 in FIG. Embodiment of the Invention
  • FIG. 1 is a plan view showing a gas replacement device according to the present invention.
  • a container to be replaced by the gas replacement device 10 of the present invention for example, a can body 51 is shown.
  • the can body 51 is made of metal such as aluminum or steel, and the inside of the can body 51 is previously filled with a foaming liquid, for example, a carbonated beverage such as beer, by a filler (not shown).
  • a can lid 52 described later is not attached to the can body 51 shown on the left side of FIG. 1, and the liquid in the can body 51 is open to the atmosphere.
  • a plurality of can bodies 51 are conveyed to the transport path 12, and by driving the can body feed chain 11 of the transport path 12, these can bodies 51 are transferred to the transport path 12.
  • the can body guide 19 Are conveyed continuously.
  • a can lid feed turret 20 is shown on the right side of FIG. 1. As shown in the figure, a plurality of turning portions 21 are formed on the periphery of the can lid feed turret 20. Is held in each of the. These can lids 52 are conveyed in the circumferential direction by rotating the can lid feed turret 20 in the direction of the arrow in FIG.
  • a plurality of inert gas supply passages 22 connected to an inert gas source (not shown) are formed inside the can lid feed turret 20.
  • the inert gas supply passages 22 corresponding to all the concave portions 21 are formed.
  • the can body 51 and the can lid 52 are moved from the can lid feed turret 20 to the seamer-wrapped turret 30.
  • the can lid 52 is engaged with the can body 51 at the winding turret 30 and the winding operation is started.
  • the turret 30 rotates in the direction of the arrow, the wrapping action gradually progresses, and when the can body 51 reaches the position PC in FIG. 1, the wrapping action is completely finished.
  • the can body 51 on which the can lid 52 is wound is wound with The discharge turret 31 is transferred from the discharge turret 31 to the discharge turret 31 and then recovered by rotation of the discharge turret 31.
  • the can body 51 conveyed on the conveying path 12 is moved so as to pass below the guide member 60.
  • the guide member 60 is provided along a part of the transport path 12.
  • the inert gas supply means 70 is arranged so as to face the guide member 60 on one side of the transport path 12.
  • the guide member 60 and the inert gas supply means 70 are preferably provided at the inlet of a seaming machine (seamer) for winding the can lid 52 around the can body 51. This eliminates the need for additional space for installing the gas replacement device.
  • a seaming machine seaming machine
  • FIG. 2 is a cross-sectional view taken along the line I-I in FIG. 1, and the transport path 12 is omitted in FIG.
  • FIG. 3 is a partially enlarged view of FIG. 1 showing the guide member 60 and the inert gas supply means 70 in an enlarged manner.
  • an inert gas supply pipe 71 extending parallel to the transfer path 12 is embedded in the inert gas supply means 70. 1 is connected to an inert gas source (not shown).
  • the inert gas in the inert gas source may be carbon dioxide or nitrogen.
  • a slit is formed in the side surface of the inert gas supply pipe 71 in the axial direction, and the slit communicates with the inert gas supply passage 72 of the inert gas supply means 70. For this reason, the inert gas in the inert gas supply pipe 71 passes through the inert gas supply passage 72 and flows from the elongated jet port 73 formed in the longitudinal direction of the inert gas supply means 70. It is gushing.
  • the guide member 60 shown in FIGS. 2 and 3 has a substantially plate-like shape. It is a member. At both edges of the guide member 60, an introduction guide portion 61 and a discharge guide portion 63 formed in the transport direction are provided, respectively. As shown in FIG. 2, the introduction guide section 61 and the discharge guide section
  • the introduction guide portion 61 and the discharge guide portion 63 are flat inclined surfaces inclined downward, but these inclined surfaces are curved so as to be recessed inward of the guide member 60. Or it may be curved so as to protrude outward from the guide member 6 ⁇ .
  • the flat portion 62 corresponding to the bottom of the guide member 60 is substantially flat.
  • the length of the guide member 60 in the transport direction is larger than the outer diameter of the can body 51, and in a preferred embodiment, the length of the guide member 60 in the transport direction is smaller than the outer diameter of the can body 51. It is more than twice.
  • the mouth 55 of the can body 51 can be completely covered with the guide member 60, so that inert gas can be reliably supplied from the mouth 55 of the can body 51. Therefore, the efficiency of the replacement action described later can be increased.
  • the overall width of the guide member 60 in the preferred embodiment shown in the drawing that is, the length perpendicular to the transport direction is substantially equal to the inner diameter of the mouth portion 55 of the can body 51, or is equal to the mouth portion.
  • the width of the flat part 62 of the guide member 60 is slightly smaller than the inner diameter of the mouth 55 or almost equal to the inner diameter of the mouth 55. ing. When the guide member 60 having such dimensions is used, the efficiency of the replacement action described later can be increased.
  • the elongated gas outlet of the inert gas supply means 70 As shown in FIG. 2, the elongated gas outlet of the inert gas supply means 70
  • the inert gas generated from 73 collides with the introduction guide portion 61 of the guide member 60.
  • the inert gas is reflected by the introduction guide 61 and flows downward along the inclined introduction guide 61.
  • the inert gas flows between the guide member 60 and one end of the mouth 55 of the can body 51. Through the can space 51 into the headspace HS.
  • a part of the inert gas flows toward the liquid level L of the liquid in the can body 51, when the inert gas collides with the introduction guide portion 61, its velocity is reduced. .
  • the liquid in the can body 51 is an effervescent liquid, for example, a carbonated beverage such as beer, even if the flowing inert gas collides with the liquid level L of this liquid, bubbles are generated. There is no large amount of air generated above, and no air bubbles overflow from the mouth 55 of the can body 51.
  • an effervescent liquid for example, a carbonated beverage such as beer
  • the flat portion 62 of the guide member 60 is positioned above the liquid level L of the liquid in the can body 51, so that the inert gas flowing into the head space HS can
  • the liquid in the body 51 flows between the liquid level L and the flat portion 62 along the liquid level L.
  • inert gas is supplied to the mouth of the can body 51.
  • the liquid does not flow out from the vicinity of the center of the portion 55, and a substantially inert gas atmosphere is formed between the flat portion 62 of the guide member 60 and the liquid level L.
  • the inert gas flows between the flat portion 62 and the liquid level L, the gas originally present in the head space HS is extruded by the inert gas so as to be pushed out by the inert gas. Flows with inert gas.
  • the inert gas arriving at the other end of the mouth 55 passes between the other end of the mouth 55 and the discharge guide 63 of the guide member 60, and the head space of the can body 51 is passed. Spills from HS.
  • the discharge guide portion 63 of the guide member 60 is formed as an inclined surface, the inert gas flows along the inclined surface of the discharge guide portion 63 on the other side of the transport path 12 (see FIG. (See 1).
  • the gas that originally existed in the head space HS is pushed out by the inert gas, and a new inert gas flows into the head space HS.
  • the head space HS of the can body 51 can be replaced.
  • the flow of the inert gas is once reflected by the introduction guide portion 61 of the guide member 60, and the inert gas is smoothly moved along the guide member 6.0.
  • 5 Head space in 1 is supplied to HS. Therefore, the inert gas can be efficiently supplied to the headspace HS, the gas replacement rate can be increased, and the generation of liquid bubbles in the can body 51 can be suppressed.
  • the inert gas is supplied to the head space HS in a state where its velocity is reduced by reflection at the introduction guide section 61.
  • the liquid in the can body 51 is a foaming liquid
  • this does not cause a large amount of bubbles to be generated.
  • air bubbles do not overflow from the mouth of the can body 51.
  • a substantially inert gas atmosphere can be formed between the flat portion 62 of the guide member 60 and the liquid level L, the vicinity of the corner of the head space HS, for example, the head Gas in the vicinity of the liquid level L in the space HS can also be reliably replaced, so that the replacement efficiency when replacing the gas in the head space HS can be increased.
  • the replacement efficiency is improved by performing both the replacement action using the guide member 60 and the inert gas supply means 70 and the replacement action using the can lid feed turret 20. It is also possible to raise it further.
  • the can lid 52 is opened after being collected in the discharge turret 31 and the can body is opened.
  • the beer in 51 is poured into another container, for example, a glass
  • the bubbles generated in the glass be maintained for a relatively long time.
  • the gas in the bubbles generated in the glass is carbon dioxide originally dissolved in the beer. Therefore, bee If the same carbon dioxide as the gas dissolved in the gas is used as the inert gas during the displacing action, the bubbles generated when poured into the glass are maintained for a relatively long time.
  • FIG. 1 a container in which a metal lid 51 is attached to a metal can body 51 has been described, but the present invention is not limited to such a container, and for example, a vinyl It is clear that even a material such as a plastic cup to which a plastic lid is attached is included in the scope of the present invention.
  • the transport path 12 has been described as extending linearly. However, the transport path 12 extends in a curved line, and the guide member 60 and the inert gas supply means 70 are provided. Is a curved shape corresponding to the curved transport path 12 is also included in the scope of the present invention.
  • Example 1 Example
  • FIG. 4 shows the relationship between the number of samples and the oxygen concentration.
  • the horizontal axis is the number of samples, and the vertical axis is the oxygen concentration.
  • the solid line X 1 in FIG. 4 indicates the inert gas supply means 70 Indicates the oxygen concentration when the flow rate of carbon dioxide to be supplied is 0.
  • the oxygen concentration tends to be higher in the solid line X0 in which only the second substitution using the can lid feed turret 20 has been performed than in the dashed line Y which is the target value.
  • the solid line X 1 where the flow rate of carbon dioxide is 0.1 kg / cm 2 , the oxygen concentration is almost completely below the target value, and the replacement ratio of the inert gas is high.
  • the solid line X 2 with increased flow rate of carbon dioxide to 0. 2 kg / cm 2 is oxygen concentration is a result of reduced further even Ri by the case of the solid line X 1 is obtained, increasing the flow rate of carbon dioxide
  • the replacement ratio of the inert gas can be further increased.

Abstract

A gas exchange device (10) for the HS of a container (51) in which a liquid is filled, comprising an inert gas supply means (70) supplying an inert gas from one side of a carrying route (12) for carrying the container and a guide means (60) installed above the mouth part of the container passing the carrying route. The guide means further comprises a lead-in guide part (61) guiding the inert gas to lead into the HS through a clearance between the mouth part (55) of the container and the guide means by reflecting the flow of the inert gas supplied from the inert gas supply means, a flat part (62) for passing the inert gas led into the HS through a clearance between a liquid level in the container and the guide means together with the gas in the HS, and a discharge guide means (63) to guide the inert gas passed through the flat part and the gas in the HS through the clearance between the mouth part of the container and the guide means. As a result, the exchange efficiency of the gas in the head space can be increased.

Description

ガス置換装置およびガス置換方法 Gas replacement device and gas replacement method
発明の属する技術分野 Technical field to which the invention belongs
本発明は、 液体、 特に飲料が充填されていて蓋部が取り付けられ ていない容器のへッ ドスペース内のガスを置換するガス置換装置お 明  The present invention relates to a gas replacement device for replacing gas in a head space of a container filled with a liquid, in particular, a beverage and having no lid attached.
よびガス置換方法に関する。 And gas replacement methods.
田 従来の技術  Field Conventional technology
一般に、 飲料などの液体が充填されている容器を製造する際には 、 まず容器に液体を充填し、 次いで、 容器に蓋部を取り付けて容器 を封止 (シーミ ング) している。 ところが、 液体が充填されてから 蓋部が取り付けられるまでの間においては容器は開放状態にあるの で、 容器の口部と液体の液面との間の空間 (以下、 「ヘッ ドスぺー ス H S」 と称する) に空気が混入する。 空気中の酸素によ り内容物 である液体が酸化されるなど液体の品質に影響を及ぼすことがある 。 このため、 容器に蓋部を取り付ける前に、 容器のヘッ ドスペース H S内に不活性ガスを供給することによ りへッ ドスペース H S内の 空気 (ガス) を置換し、 それによ り、 容器内の液体が酸化するのを 防止している。  Generally, when manufacturing a container filled with a liquid such as a beverage, the container is first filled with the liquid, and then the container is sealed (seamed) by attaching a lid to the container. However, since the container is open from the time the liquid is filled to the time the lid is attached, the space between the mouth of the container and the liquid surface (hereinafter referred to as “Headspace HS”) ”). Oxygen in the air may affect the quality of the liquid, such as oxidation of the liquid content. For this reason, before attaching the lid to the container, the air (gas) in the head space HS is replaced by supplying an inert gas into the head space HS of the container, whereby the container It prevents the liquid inside from oxidizing.
図 5は従来技術における容器のヘッ ドスペース H S内のガスを置 換するガス置換装置の略平面図である。 図 5に示されるように液体 が充填された容器、 例えば缶胴 5 1 は、 缶蓋 5 2が取り付けられて いない状態で缶胴フィー ドチェーン 1 1 0によ り缶胴ガイ ド 1 9 0 に沿って搬送経路 1 2 0上を直線状に搬送される。 一方、 缶胴 5 1 に係合して卷締められる缶蓋 5 2は缶蓋フィー ドターレツ ト 2 0 0 の周縁部に設けられた各凹部 2 1 0に把持されており、 缶蓋フィ一 ドターレツ ト 2 0 0が回転することによって周方向に搬送される。 搬送経路 1 2 0に沿って直線状に搬送される缶胴 5 1 と缶蓋フィー ドターレッ ト 2 0 0により周方向に搬送される缶蓋 5 2 とは図 5 の 位置 P Bにおいて互いに重なり合い、 缶蓋 5 2が缶胴 5 1の真上に 位置決めされるようになる。 そして、 位置 P Bにおいては缶胴 5 1 および缶蓋 5 2はシーマーの卷締めターレツ ト 3 0 0に受け渡され 、 卷締めタ一レッ ト 3 0 0によつて缶蓋 5 2を缶胴 5 1 に係合させ て卷締める卷締め作用が開始する。 卷締めターレツ ト 3 0 0が矢印 方向に回転することにより卷締め作用は次第に進行し、 缶胴 5 1が 図 5の位置 P Cに到達するときには卷締め作用は完全に終了する。 そして、 位置 P Cにおいて缶蓋 5 2が卷締められた缶胴 5 1 は卷締 めターレツ ト 3 0 0からディスチャージターレツ ト 3 1 0に受け渡 されて、 次いでデイ スチャージターレツ ト 3 1 0が回転することに よって回収される。 FIG. 5 is a schematic plan view of a gas replacement device for replacing gas in a head space HS of a container according to the related art. As shown in FIG. 5, a container filled with liquid, for example, a can body 51, is provided with a can body feed chain 110 without a can lid 52 attached, and a can body guide 190 is provided. Is transported linearly on the transport path 120 along the. On the other hand, the can lid 52, which is engaged with the can body 51 and is wound, has a can lid feed turret 200 Are conveyed in the circumferential direction by the rotation of the can lid feed retlet 200. The can body 51 conveyed linearly along the conveying path 120 and the can lid 52 conveyed in the circumferential direction by the can lid feed turret 200 overlap each other at the position PB in FIG. The lid 52 is positioned right above the can body 51. Then, at the position PB, the can body 51 and the can lid 52 are delivered to the seamer's winding turret 300, and the can lid 52 is moved to the can body 5 by the winding turret 300. The winding action is started by engaging with 1 and winding. The winding action is gradually advanced by the rotation of the winding turret 300 in the direction of the arrow, and the winding action is completely finished when the can body 51 reaches the position PC in FIG. At the position PC, the can body 51 on which the can lid 52 is wound is transferred from the winding turret 300 to the discharge turret 310, and then the discharge turret 31 It is recovered by rotating 0.
こ こで、 前述した位置 P Bにおいては缶蓋 5 2の卷締め作用が開 始されるが、 卷締め作用が一旦開始された後は缶胴 5 1 のへッ ドス ペース H Sに外部からアクセスすることはできないので、 不活性ガ スによるへッ ドスペース H S の置換は位置 P Bよ り も上流において 行う必要がある。 このため、 不活性ガスによる置換作用は位置 P B に比較的近い上流である位置 P Aにおいて行われている。  Here, at the above-described position PB, the winding operation of the can lid 52 is started, but once the winding operation is started, the head space HS of the can body 51 is accessed from outside. The replacement of the headspace HS by inert gas must be performed upstream from position PB. For this reason, the replacement by the inert gas is performed at the position P A which is relatively upstream from the position P B.
図 6 aは図 5の位置 P Aにおける部分拡大図であり、 図 6 bは図 5の線 A 0 _ A 0に沿ってみた断面図である。 図 6 aおよび図 6 b に示されるように不活性ガス供給通路 2 2 0を流れる不活性ガスは 不活性ガス供給通路 2 2 0の開口部 2 3 0から缶蓋 5 2の下方に供 給され、 次いで缶蓋 5 2 と缶胴 5 1の口部 5 5 との間の隙間に向か つて横方向に噴出される。 これによ り、 不活性ガスの一部が缶胴 5 1のへッ ドスペース H Sに流入するので、 へッ ドスペース H S内の 気体が不活性ガスによって置換されるようになる。 FIG. 6A is a partially enlarged view at a position PA in FIG. 5, and FIG. 6B is a cross-sectional view taken along line A 0 _A 0 in FIG. As shown in FIGS. 6a and 6b, the inert gas flowing through the inert gas supply passage 220 is supplied from the opening 230 of the inert gas supply passage 220 below the can lid 52. Then, it is jetted laterally toward the gap between the can lid 52 and the mouth 55 of the can body 51. As a result, a part of the inert gas Since the gas flows into the first head space HS, the gas in the head space HS is replaced by the inert gas.
しかしながら、 缶胴 5 1は直線状に搬送されるのに対して缶蓋 5 2は周方向に搬送されるので、 位置 P Bよ り も上流の位置 P Aにお いては缶蓋 5 2 と缶胴 5 1 とは完全に重なり合わず、 図 6 bに示さ れるよ うに缶蓋 5 2の中心軸線 X Aと缶胴 5 1の中心軸線 X B とが ズレている。 このため、 不活性ガス供給通路 2 2 0の開口部 2 3 0 から嘖出される不活性ガスの全てがヘッ ドスペース H S内の気体を 置換するのに使用されるわけではなく、 図 6 bに示されるように不 活性ガスの一部は缶蓋フィー ドターレツ ト 2 0 0 と缶胴 5 1 の側部 との間の隙間から漏洩する。 それゆえ、 位置 P Aにおいて不活性ガ スによるへッ ドスペース H Sの置換を行うことによって置換効率を 高めるのは限界がある。  However, since the can body 51 is conveyed in a straight line while the can lid 52 is conveyed in the circumferential direction, the can lid 52 and the can body are located at a position PA upstream of the position PB. The center axis XA of the can lid 52 and the center axis XB of the can body 51 are misaligned as shown in FIG. 6b. For this reason, not all of the inert gas extracted from the opening 230 of the inert gas supply passage 220 is used to replace the gas in the headspace HS. As shown, a part of the inert gas leaks from the gap between the can lid feed turret 200 and the side of the can body 51. Therefore, there is a limit to increasing the replacement efficiency by replacing the headspace HS with an inert gas at the position PA.
このよ うな置換効率の低下を避けるために、 例えば特開昭 6 0 — 4 5 1 2 2号公報においては図 5の位置 P Aよ り も上流に位置する 搬送経路上に、 搬送方向に延びるスリ ッ トを備えた不活性ガス噴出 部を設けることが開示されている。 このため、 特開昭 6 0— 4 5 1 2 2号公報においては不活性ガス噴出部から不活性ガスを噴出して 容器のへッ ドスペース H S内の気体を或る程度置換した後に、 缶蓋 フィー ドターレツ ト 2 0 0を用いて改めてへッ ドスペース H S内の 気体を置換するようにし、 それによ り、 置換効率を高めている。 同 様に、 特開 2 0 0 2— 1 9 3 2 1 2号公報においても容器をフィル ムによ り封止する際の置換作用に先行して、 別途設けたノズルから 不活性ガスを供給することによ り容器のへッ ドスペース H S内の気 体を予め置換することが開示されている。 また、 特開平 1 0 — 2 1 8 2 8 8号公報においては、 容器を封止する封止機構内において容 器の開口部を覆う フー ド部材を設けることによ り不活性ガス雰囲気 を形成し、 さらに不活性ガス雰囲気内において別途設けたノズルか ら不活性ガスを供給し、 これによ り、 容器のヘッ ドスペース H S内 の気体を置換することが開示されている。 In order to avoid such a decrease in replacement efficiency, for example, in Japanese Patent Application Laid-Open No. 60-45122, a slot extending in the transport direction is provided on a transport path located upstream of position PA in FIG. It is disclosed to provide an inert gas ejection section having a slot. For this reason, in Japanese Patent Application Laid-Open No. Sho 60-45122, an inert gas is ejected from an inert gas ejection part to replace the gas in the head space HS of the container to a certain extent. The gas in the head space HS is replaced again using the lid feed turret 200, thereby increasing the replacement efficiency. Similarly, in Japanese Patent Application Laid-Open No. 2000-193332, an inert gas is supplied from a separately provided nozzle prior to the replacement action when the container is sealed with a film. It is disclosed that the gas in the head space HS of the container is replaced in advance. Also, in Japanese Patent Application Laid-Open No. H10-218828, a hood member for covering the opening of a container is provided in a sealing mechanism for sealing a container, thereby enabling an inert gas atmosphere to be provided. It is disclosed that an inert gas is supplied from a separately provided nozzle in an inert gas atmosphere to thereby replace the gas in the head space HS of the container.
さらに、 特開 2 0 0 0— 2 1 9 2 1 3号公報および特開平 8— 3 2 4 5 1 3号公報には、 缶蓋フィー ドターレッ ト 2 0 0の不活性ガ ス供給通路 2 2 0内部にガイ ド板または分岐体を設けることによ り 、 ガスを容器のヘッ ドスペース H Sに効率的に供給し、 それにより 、 へッ ドスペース H S内の気体の置換効率を高めるようにすること が開示されている。  Further, JP-A-2000-2199213 and JP-A-8-324513 disclose the inert gas supply passage 22 of the can lid feed turret 200. 0 By providing a guide plate or a branch body inside, gas is efficiently supplied to the head space HS of the container, thereby increasing the efficiency of gas replacement in the head space HS. It is disclosed.
しかしながら、 特開昭 6 0— 4 5 1 2 2号公報、 特開 2 0 0 2— However, Japanese Patent Application Laid-Open Nos. Sho 60-451-222 and
1 9 3 2 1 2号公報および特開平 1 0— 2 1 8 2 8 8号公報におい ては、 不活性ガスを不活性ガス噴出部または不活性ガス用ノズルか ら容器の液面に向かって噴射しているので、 不活性ガスの流れは液 面に直接的に衝突する。 このため、 容器内の液体が発泡性液体、 例 えばビールなどの炭酸飲料である場合には、 容器内の液面に大量の 気泡が発生するようになり、 これら気泡が容器の口部から溢れる場 合がある。 このため、 容器内の液体が発泡性液体である場合には、 特開昭 6 0— 4 5 1 2 2号公報、 特開 2 0 0 2— 1 9 3 2 1 2号公 報および特開平 1 0— 2 1 8 2 8 8号公報に記載される方式によつ て置換を行う ことは困難である。 また、 特開昭 6 0— 4 5 1 2 2号 公報および特開 2 0 0 2 - 1 9 3 2 1 2号公報においては液体が充 填された容器の上部が大気開放しているために、 不活性ガスを供給 したと しても不活性ガスの一部は大気中に拡散するようになり、 特 開昭 6 0— 4 5 1 2 2号公報および特開 2 0 0 2— 1 9 3 2 1 2号 公報においてへッ ドスペース H S内の気体を効率的に置換すること は困難である。 In Japanese Patent Application Publication No. 1933212 and Japanese Patent Application Laid-Open No. 10-218288, an inert gas is supplied from an inert gas jetting portion or an inert gas nozzle toward a liquid surface of a container. Because of the injection, the flow of the inert gas impinges directly on the liquid surface. Therefore, when the liquid in the container is a sparkling liquid, for example, a carbonated beverage such as beer, a large amount of air bubbles are generated on the liquid surface in the container, and these air bubbles overflow from the mouth of the container. May be. For this reason, when the liquid in the container is a foaming liquid, Japanese Patent Application Laid-Open Nos. 60-45122, 2002-19332 and Japanese Unexamined Patent Publication No. It is difficult to perform the replacement by the method described in Japanese Patent Application Laid-Open No. 10-218828. In Japanese Patent Application Laid-Open Nos. 60-45122 and 200-1933212, the upper part of a container filled with liquid is open to the atmosphere. However, even if an inert gas is supplied, a part of the inert gas will diffuse into the atmosphere, and will be described in Japanese Patent Application Laid-Open No. 60-45122 and Japanese Patent Application Laid-Open No. 200-199. It is difficult to efficiently replace the gas in the headspace HS in the publication No. 3212.
さらに、 特開 2 0 0 0— 2 1 9 2 1 3号公報および特開平 8— 3 2 4 5 1 3号公報ならびに図 6 bにおいては缶蓋フィー ドターレツ ト 2 0 0から噴出される不活性ガスは缶蓋 5 2の底部に沿って流れ るようになっているが、 缶蓋 5 2は缶胴 5 1 に係合することを想定 して形成されているのであって、 不活性ガスをへッ ドスペース H S に効率的に供給できるように形成されているわけではない。 従って 、 不活性ガスによ りへッ ドスペース H S内の気体を効率的に置換す るのには限界がある。 Further, Japanese Patent Application Laid-Open No. 2000-21092 and Japanese Patent Application Laid-Open In the publication No. 2 514 13 and FIG. 6b, the inert gas ejected from the can lid feed turret 200 flows along the bottom of the can lid 52. 2 is formed assuming engagement with the can body 51, and is not formed so as to efficiently supply the inert gas to the head space HS. Therefore, there is a limit to efficiently replacing the gas in the head space HS with the inert gas.
そこで本発明者は上記課題を解決するため鋭意研究を重ねた結果 、 容器の口部上方に不活性ガスのスムースな流れを作り出す案内手 段を設ければよいとの知見を得て、 本発明を完成するに至った。 本発明の目的は、 容器内の液体が発泡性液体である場合であって も、 不活性ガスを容器内に供給してへッ ドスペース H S内のガスを 置換する際の置換効率を高めることのできるガス置換装置を提供す ることである。 発明の概要  Therefore, the present inventor has conducted intensive studies in order to solve the above-mentioned problems, and as a result, obtained the finding that a guide means for creating a smooth flow of the inert gas should be provided above the mouth of the container. Was completed. An object of the present invention is to increase the efficiency of replacement when replacing the gas in the head space HS by supplying an inert gas into the container even when the liquid in the container is a foaming liquid. The purpose of the present invention is to provide a gas replacement device that can perform the above operations. Summary of the Invention
前述した目的を達成するために 1番目の態様によれば、 液体が充 填されていて蓋部が取付られていない容器のヘッ ドスペース内のガ スを置換するガス置換装置において、 前記容器を搬送する搬送経路 の一側から不活性ガスを供給する不活性ガス供給手段と、 前記搬送 経路を通過する容器の口部の上方に設けられた案内手段とを具備し 、 該案内手段は、 不活性ガス供給手段から供給された前記不活性ガ スの流れを反射させることによ り前記不活性ガスを前記容器の口部 と前記案内手段との間の隙間から前記へッ ドスペース内に導入する よう案内する導入案内部と、 前記へッ ドスペースに導入された前記 不活性ガスを前記へッ ドスペース内のガスと共に前記容器の液面と 前記案内手段との間に通過させる平坦部と、 該平坦部を通過した前 記不活性ガスおよび前記へッ ドスペース内のガスを前記容器の口部 と前記案内手段との間の隙間から排出するよう案内する排出案内部 とを含んでいるガス置換装置が提供される。 According to a first aspect of the present invention, there is provided a gas replacement device for replacing a gas in a head space of a container which is filled with a liquid and has no lid, wherein An inert gas supply means for supplying an inert gas from one side of a transport path for transport; and a guide means provided above an opening of a container passing through the transport path. The inert gas is introduced into the head space from the gap between the mouth of the container and the guide means by reflecting the flow of the inert gas supplied from the active gas supply means. A guiding section for guiding the inert gas introduced into the head space, and a flat section for passing the inert gas introduced between the liquid level of the container and the guiding means together with the gas in the head space. Pass through the flat part Ago A gas replacement device is provided which includes a discharge guide for guiding the inert gas and the gas in the head space from a gap between an opening of the container and the guide means.
すなわち 1番目の態様においては、 不活性ガスの流れを案内手段 の導入案内部によ り一旦、 反射させ、 不活性ガスを案内手段に沿う ようにしてスムースに容器内のへッ ドスペース H Sに供給している 。 このため、 不活性ガスをヘッ ドスペース H Sに効率的に供給でき 、 ガスの置換率を高めることが可能であると共に、 容器内の液体の 気泡の発生を抑えることが可能となる。 また、 不活性ガスは導入案 内部での反射によ りその速度が低下された状態でヘッ ドスペース H Sに供給される。 このため、 容器内の液体が発泡性液体である場合 に一部の不活性ガスが液体の液面に衝突したと しても、 このことに よって気泡が大量に発生することはなく、 また気泡が容器の口部か ら溢れることもない。 さ らに、 1番目の態様においては、 容器の液 面上には案内手段の平坦部が位置決めされることになるので、 容器 は完全に大気開放することはなく、 へッ ドスペース H S内のガスの 置換率を高めることができる。 それゆえ、 1番目の態様によって、 容器内の液体が発泡性液体である場合であつても、 不活性ガスを容 器内に供給してへッ ドスペース H S内のガスを置換する際の置換効 率を高めることが可能となる。 なお、 容器は、 缶蓋によ り封止され る缶胴のみに限定されることはなく、 例えばビニール製の蓋部が取 り付けられるプラスチック製カップであっても本発明の容器に含ま れるものとする。  That is, in the first embodiment, the flow of the inert gas is once reflected by the introduction guide portion of the guide means, and the inert gas is smoothly reflected along the guide means into the head space HS in the container. Supplying. Therefore, the inert gas can be efficiently supplied to the head space HS, the gas replacement rate can be increased, and the generation of liquid bubbles in the container can be suppressed. In addition, the inert gas is supplied to the headspace HS with its velocity reduced by reflection inside the introduction plan. For this reason, when the liquid in the container is a foaming liquid, even if a part of the inert gas collides with the liquid surface of the liquid, this does not cause a large amount of bubbles to be generated. Does not overflow from the mouth of the container. Furthermore, in the first embodiment, since the flat part of the guide means is positioned on the liquid surface of the container, the container does not completely open to the atmosphere, and the container does not completely open to the atmosphere. The gas replacement rate can be increased. Therefore, according to the first embodiment, even when the liquid in the container is a foaming liquid, the inert gas is supplied into the container to replace the gas in the head space HS. Efficiency can be increased. The container is not limited to the can body sealed by the can lid, and for example, a plastic cup to which a vinyl lid is attached is also included in the container of the present invention. Shall be.
2番目の態様によれば、 1番目の態様において、 さ らに、 前記容 器に係合する前記蓋部を保持すると共に前記容器の口部と前記蓋部 との間に不活性ガスを横方向に供給できる蓋部フィー ドターレツ ト を具備し、 該蓋部フィー ドターレッ トが、 前記搬送経路の流れに対 して前記案内手段の下流に配置されている。 According to a second aspect, in the first aspect, in addition to the first aspect, the lid portion that engages with the container is held, and an inert gas is supplied between the mouth portion of the container and the lid portion. A cover feed turret that can be supplied in the same direction as the cover feed turret. And it is arrange | positioned downstream of the said guide means.
すなわち 2番目の態様においては、 案内手段によりへッ ドスぺー ス H S内の置換を行った後に蓋部フィードターレツ トによりへッ ド スペース H S内の置換を再度行っているので、 置換効率をさ らに高 めることができる。  That is, in the second embodiment, the replacement in the head space HS is performed again by the cover feed turret after the replacement in the head space HS is performed by the guide means, so the replacement efficiency is reduced. Can be even higher.
3番目の態様によれば、 1番目または 2番目の態様において、 前 記案内手段の前記導入案内部は、 前記不活性ガス供給手段から近位 側に位置する前記案内手段の側部に設けられていて下方に向かって 傾斜する傾斜面である。  According to a third aspect, in the first or second aspect, the introduction guide portion of the guide means is provided on a side portion of the guide means located proximal to the inert gas supply means. It is a slope that slopes downward.
すなわち 3番目の態様においては、 導入案内部を傾斜面と して形 成することによ り、 不活性ガスを容器のへッ ドスペース H Sに容易 に導入することができる。 また、 傾斜面は内方に凹むよう湾曲する かまたは外方に突出するよ う湾曲した形状であってもよい。  That is, in the third embodiment, by forming the introduction guide portion as an inclined surface, the inert gas can be easily introduced into the head space HS of the container. Further, the inclined surface may be curved so as to be concave inward or curved so as to project outward.
4番目の態様によれば、 1番目から 3番目のいずれかの態様にお いて、 前記案内手段の前記排出案内部は、 前記不活性ガス供給手段 から遠位側に位置する前記案内手段の側部に設けられていて下方に 向かって傾斜する傾斜面である。  According to a fourth aspect, in any one of the first to third aspects, the discharge guide part of the guide means is provided on a side of the guide means located on a distal side from the inert gas supply means. It is an inclined surface that is provided on the part and is inclined downward.
すなわち 4番目の態様においては、 排出案内部を傾斜面と して形 成することによ り不活性ガスを容器のへッ ドスペース H Sから容易 に排出することができる。 なお、 傾斜面は内方に凹むよう湾曲する かまたは外方に突出するよ う湾曲した形状であってもよい。  That is, in the fourth aspect, the inert gas can be easily discharged from the head space HS of the container by forming the discharge guide portion as an inclined surface. Note that the inclined surface may be curved so as to be concave inward or curved so as to project outward.
5番目の態様によれば、 1番目から 4番目のいずれかの態様にお いて、 前記案内手段が前記搬送経路に沿って設けられており、 前記 案内手段の搬送方向長さが少なく とも前記容器の外径よ り も長いよ うにした。  According to a fifth aspect, in any one of the first to fourth aspects, the guide means is provided along the transport path, and the length of the guide means in the transport direction is at least the container. It was made longer than the outside diameter.
すなわち 5番目の態様においては、 容器の口部を案内手段で完全 に覆う ことができ、 不活性ガスを確実に供給することが可能となる 。 なお、 不活性ガス置換の点からは、 案内部材の搬送方向長さは容 器の外径の 2倍以上であるのが好ましい。 That is, in the fifth mode, the mouth of the container can be completely covered with the guide means, and the inert gas can be supplied reliably. . In addition, from the viewpoint of inert gas replacement, it is preferable that the length of the guide member in the transport direction is at least twice the outer diameter of the container.
6番目の態様によれば、 液体が充填されていて蓋部が取付られて いない容器のへッ ドスペース内のガスを置換するガス置換方法であ つて、 前記容器を搬送する搬送経路の一側から不活性ガスを供給し 、 前記不活性ガスを容器の口部の上方に設けられた案内手段に反射 させ前記へッ ドスペース内に導入し、 前記へッ ドスペースに導入さ れた前記不活性ガスを前記へッ ドスペース内のガスと共に前記容器 の液面と前記案内手段との間に通過させ、 前記不活性ガスおよび前 記へッ ドスペース内のガスを前記容器の口部と前記案内手段との間 の隙間から排出することを特徴とするガス置換方法が提供される。 すなわち、 6番目の態様においては、 不活性ガスの流れを案内手 段の導入案内部によ り一旦、 反射させ、 不活性ガスを案内手段に沿 う よ う に してスムースに容器内のヘッ ドスペース H S に供給してい る。 このため、 不活性ガスをヘッ ドスペース H Sに効率的に供給で き、 ガスの置換率を高めることが可能であると共に、 容器内の液体 の気泡の発生を抑えることが可能となる。 また、 不活性ガスは導入 案内部での反射によ りその速度が低下された状態でヘッ ドスペース H Sに供給される。 このため、 容器内の液体が発泡性液体である場 合に一部の不活性ガスが液体の液面に衝突したと しても、 このこと によって気泡が大量に発生することはなく、 また気泡が容器の口部 から溢れることもない。 さ らに、 6番目の態様においては、 容器の 液面上には案内手段の平坦部が位置決めされることになるので、 容 器は完全に大気開放することはなく、 へッ ドスペース H S内のガス の置換率を高めることができる。 それゆえ、 6番目の態様によって 、 容器内の液体が発泡性液体である場合であっても、 不活性ガスを 容器内に供給してヘッ ドスペース H S内のガスを置換する際の置換 効率を高めることが可能となる。 なお、 容器は、 缶蓋により封止さ れる缶胴のみに限定されることはなく、 例えばビニール製の蓋部が 取り付けられるプラスチック製カップであっても本発明の容器に含 まれるものとする。 According to a sixth aspect, there is provided a gas replacement method for replacing gas in a head space of a container filled with a liquid and having no lid attached, the one side of a transfer path for transferring the container. And supplying the inert gas to the guide space provided above the mouth of the container, introducing the inert gas into the head space, and introducing the inert gas into the head space. Passing the active gas together with the gas in the head space between the liquid level of the container and the guide means, the inert gas and the gas in the head space are passed through the mouth of the container and the A gas replacement method is provided, wherein the gas is discharged from a gap between the guide means. That is, in the sixth embodiment, the flow of the inert gas is once reflected by the introduction guide portion of the guide means, and the inert gas is smoothly moved along the guide means to the inside of the container. To the Space HS. Therefore, the inert gas can be efficiently supplied to the headspace HS, the gas replacement rate can be increased, and the generation of liquid bubbles in the container can be suppressed. In addition, the inert gas is supplied to the headspace HS at a reduced speed due to reflection at the introduction guide. For this reason, if the liquid in the container is a foaming liquid and a part of the inert gas collides with the liquid surface of the liquid, this does not cause a large amount of bubbles to be generated. Does not overflow from the mouth of the container. Furthermore, in the sixth embodiment, since the flat part of the guide means is positioned on the liquid surface of the container, the container does not completely open to the atmosphere, and the head space HS The gas replacement rate can be increased. Therefore, according to the sixth aspect, even when the liquid in the container is a foaming liquid, the inert gas is supplied into the container to replace the gas in the headspace HS. Efficiency can be increased. The container is not limited to the can body sealed by the can lid, and for example, a plastic cup to which a vinyl lid is attached is also included in the container of the present invention. .
7番目の態様によれば、 6番目の態様において、 さらに、 前記容 器に係合する前記蓋部を保持すると共に前記容器の口部と前記蓋部 との間に不活性ガスを横方向に供給できる蓋部フィー ドターレッ ト で不活性ガスによる置換を行う ことを特徴とする。  According to a seventh aspect, in the sixth aspect, further, in the sixth aspect, the inert gas is retained in a lateral direction between the mouth of the container and the lid while holding the lid engaged with the container. It is characterized in that replacement with an inert gas is performed using a cover feed turret that can be supplied.
すなわち、 7番目の態様において、 案内手段によ りヘッ ドスぺー ス H S内の置換を行った後に蓋部フィー ドターレ ツ トによりへッ ド スペース内の置換を再度行っているので、 置換効率をさ らに高める ことができる。  That is, in the seventh embodiment, since the replacement in the headspace HS is performed by the guide means, and then the replacement in the headspace is performed again by the cover feed turret, the replacement efficiency is reduced. Can be further increased.
各態様によれば、 容器内の液体が発泡性液体である場合であって も、 気泡を大量に発生させることなく、 不活性ガスを容器内に供給 してヘッ ドスペース H S内のガスを置換する際の置換効率を高める ことができるという共通の効果を奏しうる。  According to each embodiment, even when the liquid in the container is a foaming liquid, the gas in the head space HS is replaced by supplying the inert gas into the container without generating a large amount of bubbles. The same effect can be achieved that the replacement efficiency at the time of replacement can be increased.
さ らに、 2番目の態様によれば、 ヘッ ドスペース H S内のガスを 置換する際の置換効率をさ らに高めることができるという効果を奏 しう る。  Further, according to the second aspect, there is an effect that the replacement efficiency when replacing the gas in the head space HS can be further increased.
さ らに、 3番目の態様によれば、 不活性ガスを容器のヘッ ドスぺ ース H Sに容易に導入することができるという効果を奏しう る。  Further, according to the third aspect, there is an effect that the inert gas can be easily introduced into the headspace HS of the container.
さ らに、 4番目の態様によれば、 不活性ガスを容器のヘッ ドスぺ ース H Sから容易に排出することができるという効果を奏しうる。  Further, according to the fourth aspect, it is possible to produce an effect that the inert gas can be easily discharged from the headspace HS of the container.
さ らに、 5番目の態様によれば、 容器の口部から不活性ガスを確 実に供給することができるという効果を奏しう る。  Further, according to the fifth aspect, there is an effect that the inert gas can be reliably supplied from the mouth of the container.
さ らに、 7番目の態様によれば、 へッ ドスペース H S内のガスを 置換する際の置換効率をさ らに高めることができるという効果を奏 しう る 図面の簡単な説明 Further, according to the seventh aspect, there is an effect that the replacement efficiency when replacing the gas in the head space HS can be further increased. Brief description of the drawings
図 1 は、 本発明に基づくガス置換装置を示す平面図である。  FIG. 1 is a plan view showing a gas replacement device according to the present invention.
図 2は、 図 1の線 I 一 I に沿ってみた断面図である。  FIG. 2 is a cross-sectional view taken along line I-I of FIG.
図 3は、 案内部材および不活性ガス供給手段を拡大して示す図 1 の部分拡大図である。  FIG. 3 is a partially enlarged view of FIG. 1 showing the guide member and the inert gas supply means in an enlarged manner.
図 4は、 サンプル数と酸素濃度との関係を示す図である。  FIG. 4 is a diagram showing the relationship between the number of samples and the oxygen concentration.
図 5は、 従来技術における容器のへッ ドスペース内のガスを置換 するガス置換装置の略平面図である。  FIG. 5 is a schematic plan view of a gas replacement device for replacing gas in a head space of a container according to a conventional technique.
図 6 aは、 図 5の位置 P Aにおける部分拡大図である。  FIG. 6A is a partially enlarged view at a position PA in FIG.
図 6 bは、 図 5の線 A 0— A 0に沿ってみた断面図である。 発明の実施の形態  FIG. 6b is a cross-sectional view taken along line A0-A0 in FIG. Embodiment of the Invention
以下、 添付図面を参照して本発明の実施形態を説明する。 以下の 図面において同一の部材には同一の参照符号が付けられている。 理 解を容易にするために、 これら図面は縮尺を適宜変更している。  Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the drawings, the same members are denoted by the same reference numerals. To facilitate understanding, the drawings are appropriately scaled.
図 1 は、 本発明に基づくガス置換装置を示す平面図である。 図 1 の左方には、 本発明のガス置換装置 1 0によ り置換される容器、 例 えば缶胴 5 1が示されている。 缶胴 5 1 はアルミまたはスチールな どの金属製であり、 缶胴 5 1の内部には図示しないフィラーによ り 発泡性液体、 例えばビールなどの炭酸飲料が予め充填されている。 また、 図 1の左方に示される缶胴 5 1には後述する缶蓋 5 2は取り 付けられておらず、 缶胴 5 1内の液体が大気に開放した状態になつ ている。 図示されるよ うに、 複数の缶胴 5 1が搬送経路 1 2まで搬 送され、 搬送経路 1 2の缶胴フィー ドチェーン 1 1 を駆動すること によって、 これら缶胴 5 1 は搬送経路 1 2上を缶胴ガイ ド 1 9に沿 つて連続的に搬送される。 FIG. 1 is a plan view showing a gas replacement device according to the present invention. On the left side of FIG. 1, a container to be replaced by the gas replacement device 10 of the present invention, for example, a can body 51 is shown. The can body 51 is made of metal such as aluminum or steel, and the inside of the can body 51 is previously filled with a foaming liquid, for example, a carbonated beverage such as beer, by a filler (not shown). Further, a can lid 52 described later is not attached to the can body 51 shown on the left side of FIG. 1, and the liquid in the can body 51 is open to the atmosphere. As shown in the figure, a plurality of can bodies 51 are conveyed to the transport path 12, and by driving the can body feed chain 11 of the transport path 12, these can bodies 51 are transferred to the transport path 12. Above is the can body guide 19 Are conveyed continuously.
図 1 の右方には、 缶蓋フイ ー ドターレッ ト 2 0が示されている。 図示されるように缶蓋フィー ドターレッ ト 2 0の周縁部には複数の 回部 2 1が形成されており、 缶胴 5 1に係合して卷締められる缶蓋 5 2がこれら凹部 2 1のそれぞれに保持されている。 これら缶蓋 5 2は缶蓋フィー ドターレッ ト 2 0が図 1の矢印方向に回転すること によつて周方向に搬送される。  On the right side of FIG. 1, a can lid feed turret 20 is shown. As shown in the figure, a plurality of turning portions 21 are formed on the periphery of the can lid feed turret 20. Is held in each of the. These can lids 52 are conveyed in the circumferential direction by rotating the can lid feed turret 20 in the direction of the arrow in FIG.
図 1 に示されるように缶蓋フイー ドターレッ ト 2 0 の内部には図 示しない不活性ガス源に接続された複数の不活性ガス供給通路 2 2 が形成されている。 図 1 においては一部の不活性ガス供給通路 2 2 のみしか示されていないが、 実際には全ての凹部 2 1 に対応した不 活性ガス供給通路 2 2が形成されている。 そして、 搬送経路 1 2に 沿って直線状に搬送される缶胴 5 1 と周方向に搬送される缶蓋 5 2 とが部分的に重なり合う位置 P Aにおいて、 不活性ガスが不活性ガ ス供給通路 2 2を通過して凹部 2 1に設けられた開口部 (図示しな い) から缶蓋 5 2 と缶胴 5 1の口部 5 5 との間の隙間に向かって横 方向に噴出される。 これによ り、 不活性ガスの一部が缶胴 5 1のへ ッ ドスペース H Sに流入するので、 へッ ドスペース H S内の気体が 不活性ガスによって置換されるよ うになる。  As shown in FIG. 1, a plurality of inert gas supply passages 22 connected to an inert gas source (not shown) are formed inside the can lid feed turret 20. Although only a part of the inert gas supply passages 22 are shown in FIG. 1, actually, the inert gas supply passages 22 corresponding to all the concave portions 21 are formed. Then, at a position PA where the can body 51 conveyed linearly along the conveying path 12 and the can lid 52 conveyed circumferentially partially overlap the inert gas supply passage. After passing through 2, it is jetted laterally from the opening (not shown) provided in the concave portion 2 1 toward the gap between the can lid 5 2 and the opening 5 5 of the can body 5 1 . As a result, a part of the inert gas flows into the head space HS of the can body 51, so that the gas in the head space HS is replaced by the inert gas.
次いで、 缶胴 5 1および缶蓋 5 2が互いに重なり合う位置 P Bに おいて、 これら缶胴 5 1および缶蓋 5 2は、 缶蓋フィー ドターレツ ト 2 0からシーマーの卷締めターレツ ト 3 0へと受け渡され、 卷締 めターレツ ト 3 0において缶蓋 5 2を缶胴 5 1 に係合させて卷締め る卷締め作用が開始する。 卷締めターレツ ト 3 0が矢印方向に回転 することによ り卷締め作用は次第に進行し、 缶胴 5 1が図 1 の位置 P Cに到達するときには卷締め作用は完全に終了する。 そして、 位 置 P Cにおいて缶蓋 5 2が卷締められた缶胴 5 1 は卷締めターレッ ト 3 0からディスチャージターレツ ト 3 1に受け渡されて、 次いで デイスチャージターレツ ト 3 1が回転することによって回収される ここで、 図 1に示される本発明においては、 缶胴 5 1が缶蓋フィ ー ドターレッ ト 2 0からの不活性ガスによ り置換されることに先行 して、 搬送経路 1 2上に搬送される缶胴 5 1は案内部材 6 0の下方 を通過するようになっている。 図 1 に示されるよ うに案内部材 6 0 は搬送経路 1 2の一部に沿って設けられている。 さらに、 図 1から 分かるよ うに不活性ガス供給手段 7 0が搬送経路 1 2の一側におい て案内部材 6 0に対面するよ うに配置されている。 案内部材 6 0 と 不活性ガス供給手段 7 0は缶胴 5 1に缶蓋 5 2を卷き締める卷き締 め機 (シーマー) の入口部に設けることが好ましい。 これによ り、 ガス置換装置の設置のために別途新たなスペースを必要と しなくな る。 図 2は、 図 1の線 I一 I に沿ってみた断面図であり、 図 2にお いては搬送経路 1 2を省略している。 また、 図 3は、 案内部材 6 0 および不活性ガス供給手段 7 0を拡大して示す図 1 の部分拡大図で ある。 図 2および図 3に示されるように不活性ガス供給手段 7 0内 には搬送経路 1 2に対して平行に延びる不活性ガス供給管 7 1が埋 設されており、 不活性ガス供給管 7 1は図示しない不活性ガス源に 接続されている。 不活性ガス源内の不活性ガスは、 二酸化炭素また は窒素などであり う る。 不活性ガス供給管 7 1の側面にはスリ ッ ト が軸方向に形成されており、 このスリ ッ トが不活性ガス供給手段 7 0の不活性ガス供給通路 7 2に連通している。 このため、 不活性ガ ス供給管 7 1 内の不活性ガスは不活性ガス供給通路 7 2を通過して 、 不活性ガス供給手段 7 0の長手方向にわたって形成された細長状 噴出口 7 3から噴出される。 Next, at the position PB where the can body 51 and the can lid 52 overlap each other, the can body 51 and the can lid 52 are moved from the can lid feed turret 20 to the seamer-wrapped turret 30. The can lid 52 is engaged with the can body 51 at the winding turret 30 and the winding operation is started. As the turret 30 rotates in the direction of the arrow, the wrapping action gradually progresses, and when the can body 51 reaches the position PC in FIG. 1, the wrapping action is completely finished. In the position PC, the can body 51 on which the can lid 52 is wound is wound with The discharge turret 31 is transferred from the discharge turret 31 to the discharge turret 31 and then recovered by rotation of the discharge turret 31. Here, in the present invention shown in FIG. Prior to being replaced by the inert gas from the can lid feed turret 20, the can body 51 conveyed on the conveying path 12 is moved so as to pass below the guide member 60. Has become. As shown in FIG. 1, the guide member 60 is provided along a part of the transport path 12. Further, as can be seen from FIG. 1, the inert gas supply means 70 is arranged so as to face the guide member 60 on one side of the transport path 12. The guide member 60 and the inert gas supply means 70 are preferably provided at the inlet of a seaming machine (seamer) for winding the can lid 52 around the can body 51. This eliminates the need for additional space for installing the gas replacement device. FIG. 2 is a cross-sectional view taken along the line I-I in FIG. 1, and the transport path 12 is omitted in FIG. FIG. 3 is a partially enlarged view of FIG. 1 showing the guide member 60 and the inert gas supply means 70 in an enlarged manner. As shown in FIG. 2 and FIG. 3, an inert gas supply pipe 71 extending parallel to the transfer path 12 is embedded in the inert gas supply means 70. 1 is connected to an inert gas source (not shown). The inert gas in the inert gas source may be carbon dioxide or nitrogen. A slit is formed in the side surface of the inert gas supply pipe 71 in the axial direction, and the slit communicates with the inert gas supply passage 72 of the inert gas supply means 70. For this reason, the inert gas in the inert gas supply pipe 71 passes through the inert gas supply passage 72 and flows from the elongated jet port 73 formed in the longitudinal direction of the inert gas supply means 70. It is gushing.
一方、 図 2および図 3に示される案内部材 6 0は略プレー ト状の 部材である。 案内部材 6 0の両縁部においては搬送方向に形成され た導入案内部 6 1および排出案内部 6 3がそれぞれ設けられている 。 図 2に示されるよ うに、 これら導入案内部 6 1および排出案内部On the other hand, the guide member 60 shown in FIGS. 2 and 3 has a substantially plate-like shape. It is a member. At both edges of the guide member 60, an introduction guide portion 61 and a discharge guide portion 63 formed in the transport direction are provided, respectively. As shown in FIG. 2, the introduction guide section 61 and the discharge guide section
6 3は案内部材 6 0の断面が下に凸な台形型になるように形成され ている。 図 2においては導入案内部 6 1および排出案内部 6 3は下 方に向かって傾斜する平坦な傾斜面になっているが、 これら傾斜面 は案内部材 6 0の内方に凹むよ うに湾曲しているか、 または案内部 材 6 ◦の外方に突出するよ うに湾曲していてもよい。 また、 案内部 材 6 0の底部に相当する平坦部 6 2は略平坦になっている。 なお、 案内部材 6 0の搬送方向長さは缶胴 5 1 の外径よ り も大きくなつて おり、 好ましい実施形態においては案内部材 6 0の搬送方向長さは 缶胴 5 1の外径の 2倍以上である。 このような場合には、 缶胴 5 1 の口部 5 5を案内部材 6 0により完全に覆う ことができ、 不活性ガ スを缶胴 5 1 の口部 5 5から確実に供給できるようになるので、 後 述する置換作用の効率を高めることができる。 また、 図示される好 ましい実施形態における案内部材 6 0全体の幅、 つま り搬送方向に 対して垂直な長さは缶胴 5 1の口部 5 5の内径にほぼ等しいかまた は口部 5 5の内径よ り もわずかに大きくなつており、 案内部材 6 0 の平坦部 6 2の幅は口部 5 5の内径よ り もわずかに小さいかまたは 口部 5 5の内径にほぼ等しくなつている。 そして、 このような寸法 の案内部材 6 0を使用する際には後述する置換作用の効率を高めら れる。 63 is formed so that the cross section of the guide member 60 becomes a trapezoidal shape that is convex downward. In FIG. 2, the introduction guide portion 61 and the discharge guide portion 63 are flat inclined surfaces inclined downward, but these inclined surfaces are curved so as to be recessed inward of the guide member 60. Or it may be curved so as to protrude outward from the guide member 6 ◦. The flat portion 62 corresponding to the bottom of the guide member 60 is substantially flat. The length of the guide member 60 in the transport direction is larger than the outer diameter of the can body 51, and in a preferred embodiment, the length of the guide member 60 in the transport direction is smaller than the outer diameter of the can body 51. It is more than twice. In such a case, the mouth 55 of the can body 51 can be completely covered with the guide member 60, so that inert gas can be reliably supplied from the mouth 55 of the can body 51. Therefore, the efficiency of the replacement action described later can be increased. Further, the overall width of the guide member 60 in the preferred embodiment shown in the drawing, that is, the length perpendicular to the transport direction is substantially equal to the inner diameter of the mouth portion 55 of the can body 51, or is equal to the mouth portion. The width of the flat part 62 of the guide member 60 is slightly smaller than the inner diameter of the mouth 55 or almost equal to the inner diameter of the mouth 55. ing. When the guide member 60 having such dimensions is used, the efficiency of the replacement action described later can be increased.
図 2に示されるよ うに、 不活性ガス供給手段 7 0の細長状噴出口 As shown in FIG. 2, the elongated gas outlet of the inert gas supply means 70
7 3から嘖出した不活性ガスは案内部材 6 0の導入案内部 6 1に衝 突する。 次いで、 不活性ガスは導入案内部 6 1 によって反射されて 、 傾斜面になっている導入案内部 6 1 に沿って下方に流れる。 そし て、 不活性ガスは案内部材 6 0 と缶胴 5 1 の口部 5 5の一端との間 を通って缶胴 5 1 のへッ ドスペース H S内に流入する。 このとき、 不活性ガスの一部は缶胴 5 1内の液体の液面 Lに向かって流入する ものの、 この不活性ガスは導入案内部 6 1に衝突した際にその速度 が低下されている。 従って、 缶胴 5 1内の液体が発泡性液体、 例え ばビールなどの炭酸飲料である場合に、 流入した不活性ガスがこの 液体の液面 Lに衝突したと しても気泡が液面 L上に大量に発生する よ うなことはなく、 また気泡が缶胴 5 1の口部 5 5から溢れるよう なこともない。 The inert gas generated from 73 collides with the introduction guide portion 61 of the guide member 60. Next, the inert gas is reflected by the introduction guide 61 and flows downward along the inclined introduction guide 61. The inert gas flows between the guide member 60 and one end of the mouth 55 of the can body 51. Through the can space 51 into the headspace HS. At this time, although a part of the inert gas flows toward the liquid level L of the liquid in the can body 51, when the inert gas collides with the introduction guide portion 61, its velocity is reduced. . Therefore, when the liquid in the can body 51 is an effervescent liquid, for example, a carbonated beverage such as beer, even if the flowing inert gas collides with the liquid level L of this liquid, bubbles are generated. There is no large amount of air generated above, and no air bubbles overflow from the mouth 55 of the can body 51.
図示されるよ うに缶胴 5 1内の液体の液面 Lの上方には案内部材 6 0の平坦部 6 2が位置決めされているので、 へッ ドスペース H S 内に流入した不活性ガスは缶胴 5 1内の液体の液面 L と平坦部 6 2 との間を液面 Lに沿う ように流れる。 本発明においては缶胴 5 1の 上方に位置決めされた案内部材 6 0が缶胴 5 1 の口部 5 5のほぼ全 体を被覆しているために、 不活性ガスが缶胴 5 1の口部 5 5の中心 付近から流出するようなことはなく、 案内部材 6 0の平坦部 6 2 と 液面 Lとの間には略不活性ガス雰囲気が形成されることになる。 そ して、 不活性ガスが平坦部 6 2 と液面 L との間を流れる際には、 へ ッ ドスペース H S内にもともと存在していた気体は不活性ガスによ つて押し出されるよ うにこれら不活性ガスと一緒に流れる。  As shown, the flat portion 62 of the guide member 60 is positioned above the liquid level L of the liquid in the can body 51, so that the inert gas flowing into the head space HS can The liquid in the body 51 flows between the liquid level L and the flat portion 62 along the liquid level L. In the present invention, since the guide member 60 positioned above the can body 51 covers almost the entirety of the mouth 55 of the can body 51, inert gas is supplied to the mouth of the can body 51. The liquid does not flow out from the vicinity of the center of the portion 55, and a substantially inert gas atmosphere is formed between the flat portion 62 of the guide member 60 and the liquid level L. When the inert gas flows between the flat portion 62 and the liquid level L, the gas originally present in the head space HS is extruded by the inert gas so as to be pushed out by the inert gas. Flows with inert gas.
次いで、 口部 5 5の他端側に到達した不活性ガスは口部 5 5の他 端と案内部材 6 0の排出案内部 6 3 との間を通って缶胴 5 1 のへッ ドスペース H Sから流出する。 前述したように案内部材 6 0の排出 案内部 6 3は傾斜面と して形成されているので、 不活性ガスは排出 案内部 6 3の傾斜面に沿って搬送経路 1 2の他側 (図 1 を参照され たい) に向かって流出する。 このとき、 ヘッ ドスペース H S内にも ともと存在していた気体は不活性ガスによって押し出され、 へッ ド スペース H S内には新たな不活性ガスが流入するよ うになるので、 缶胴 5 1のへッ ドスペース H Sを置換することができる。 Next, the inert gas arriving at the other end of the mouth 55 passes between the other end of the mouth 55 and the discharge guide 63 of the guide member 60, and the head space of the can body 51 is passed. Spills from HS. As described above, since the discharge guide portion 63 of the guide member 60 is formed as an inclined surface, the inert gas flows along the inclined surface of the discharge guide portion 63 on the other side of the transport path 12 (see FIG. (See 1). At this time, the gas that originally existed in the head space HS is pushed out by the inert gas, and a new inert gas flows into the head space HS. The head space HS of the can body 51 can be replaced.
このように、 本発明においては、 不活性ガスの流れを案内部材 6 0の導入案内部 6 1 により一旦、 反射させ、 不活性ガスを案内部材 6 .0に沿う よ うにしてスムースに缶胴 5 1 内のへッ ドスペース H S に供給している。 このため、 不活性ガスをヘッ ドスペース H Sに効 率的に供給でき、 ガスの置換率を高めることが可能であると共に、 缶胴 5 1内の液体の気泡の発生を抑えることが可能となる。 また、 不活性ガスは導入案内部 6 1での反射によ りその速度が低下された 状態でヘッ ドスペース H Sに供給される。 このため、 缶胴 5 1内の 液体が発泡性液体である場合に一部の不活性ガスが液体の液面に衝 突したとしても、 このことによって気泡が大量に発生することはな く、 また気泡が缶胴 5 1 の口部から溢れることもない。 さらに、 本 発明においては案内部材 6 0の平坦部 6 2 と液面 L との間に略不活 性ガス雰囲気を形成できるので、 へッ ドスペース H Sのう ちの隅部 付近、 例えばへッ ドスペース H Sにおける液面 Lの周囲部付近の気 体も確実に置換するこ とができ、 それによ り、 ヘッ ドスペース H S 内のガスを置換する際の置換効率を高めることが可能となる。 また 、 本発明においては案内部材 6 0および不活性ガス供給手段 7 0を 用いた置換作用と、 缶蓋フィー ドターレッ ト 2 0を用いた置換作用 との両方を行う ことによ り、 置換効率をさ らに高めることも可能と なる。  As described above, in the present invention, the flow of the inert gas is once reflected by the introduction guide portion 61 of the guide member 60, and the inert gas is smoothly moved along the guide member 6.0. 5 Head space in 1 is supplied to HS. Therefore, the inert gas can be efficiently supplied to the headspace HS, the gas replacement rate can be increased, and the generation of liquid bubbles in the can body 51 can be suppressed. . In addition, the inert gas is supplied to the head space HS in a state where its velocity is reduced by reflection at the introduction guide section 61. For this reason, when the liquid in the can body 51 is a foaming liquid, even if some of the inert gas collides with the liquid surface of the liquid, this does not cause a large amount of bubbles to be generated. Also, air bubbles do not overflow from the mouth of the can body 51. Further, in the present invention, since a substantially inert gas atmosphere can be formed between the flat portion 62 of the guide member 60 and the liquid level L, the vicinity of the corner of the head space HS, for example, the head Gas in the vicinity of the liquid level L in the space HS can also be reliably replaced, so that the replacement efficiency when replacing the gas in the head space HS can be increased. Further, in the present invention, the replacement efficiency is improved by performing both the replacement action using the guide member 60 and the inert gas supply means 70 and the replacement action using the can lid feed turret 20. It is also possible to raise it further.
ところで、 缶胴 5 1内の発泡性液体がビールである場合を想定す ると、 デイ スチャージターレツ ト 3 1 に回収された後で缶蓋 5 2の 栓を開栓して、 缶胴 5 1内のビールを他の容器、 例えばグラスに注 ぐ際には、 グラス内に生じた気泡が比較的長期間にわたつて維持さ れることが望まれる。 ここで、 グラス内に生じる気泡内の気体はビ ール内にもともと溶け込んでいた二酸化炭素である。 従って、 ビー ルに溶け込んでいた気体と同じ二酸化炭素を置換作用時の不活性ガ スとして使用した場合には、 グラスに注いだときに生じる気泡は比 較的長期間にわたって維持される。 これに対し、 二酸化炭素以外の 不活性ガス、 例えば窒素を用いた場合には、 ビール内に溶け込んで いた気体とは異なるために、 グラス内に生じた気泡は比較的短期間 で消失する。 このため、 缶胴 5 1内に充填される発泡性液体がビー ルなどの炭酸飲料である場合には不活性ガスと して二酸化炭素を使 用するのが好ましい。 By the way, assuming that the foaming liquid in the can body 51 is beer, the can lid 52 is opened after being collected in the discharge turret 31 and the can body is opened. When the beer in 51 is poured into another container, for example, a glass, it is desirable that the bubbles generated in the glass be maintained for a relatively long time. Here, the gas in the bubbles generated in the glass is carbon dioxide originally dissolved in the beer. Therefore, bee If the same carbon dioxide as the gas dissolved in the gas is used as the inert gas during the displacing action, the bubbles generated when poured into the glass are maintained for a relatively long time. In contrast, when an inert gas other than carbon dioxide, such as nitrogen, is used, the gas generated in the glass disappears in a relatively short time because the gas is different from the gas dissolved in the beer. For this reason, when the sparkling liquid filled in the can body 51 is a carbonated beverage such as a bead, it is preferable to use carbon dioxide as the inert gas.
なお、 図 1等においては金属製の缶胴 5 1に缶蓋 5 2が取り付け られるようになっている容器について説明したが、 本発明はこのよ うな容器に限定されるものではなく、 例えばビニール製の蓋部が取 り付けられるプラスチック製カップのよ うなものであっても本発明 の範囲に含まれるのは明らかである。 また、 図 1 においては搬送経 路 1 2は直線状に延びているものと して説明したが、 搬送経路 1 2 が曲線状に延びていて、 案内部材 6 0および不活性ガス供給手段 7 0が曲線状の搬送経路 1 2に対応した曲線形状である場合も本発明 の範囲に含まれるものとする。 実施例  In FIG. 1 and the like, a container in which a metal lid 51 is attached to a metal can body 51 has been described, but the present invention is not limited to such a container, and for example, a vinyl It is clear that even a material such as a plastic cup to which a plastic lid is attached is included in the scope of the present invention. In FIG. 1, the transport path 12 has been described as extending linearly. However, the transport path 12 extends in a curved line, and the guide member 60 and the inert gas supply means 70 are provided. Is a curved shape corresponding to the curved transport path 12 is also included in the scope of the present invention. Example
案内部材 6 0および不活性ガス供給手段 7 0を用いた置換作用に 関する一つの実施例について説明する。 缶胴 5 1内に発泡性液体と してビールを充填し、 不活性ガスと して二酸化炭素を用いて案内部 材 6 0および不活性ガス供給手段 7 0によって第一の置換を行った 後に缶蓋フィードターレツ ト 2 0において第二の置換を行い、 缶蓋 を卷締めした缶内の酸素濃度を最終的に計測した。 図 4はサンプル 数と酸素濃度との関係を示す図であり、 横軸はサンプル数、 縦軸は 酸素濃度である。 図 4における実線 X 1 は不活性ガス供給手段 7 0 から供給される二酸化炭素の流量が 0. 1 k g / c m2である場合 の酸素濃度を示しており、 実線 X 2は二酸化炭素の流量が 0. 2 k g Z c m2である場合の酸素濃度を示している。 また、 図 4におけ る実線 X 0は缶蓋フィー ドターレッ ト 2 0を用いた第二の置換のみ を行った場合の酸素濃度を示しており、 一点鎖線 Yは缶蓋が卷締め られた缶内における酸素濃度の目標値 (= 0. 0 5 p p m) を示し ている。 One embodiment regarding the replacement action using the guide member 60 and the inert gas supply means 70 will be described. After the beer is filled as a foaming liquid in the can body 51 and the first replacement is performed by the guide member 60 and the inert gas supply means 70 using carbon dioxide as the inert gas, A second substitution was made in the can lid feed turret 20, and the oxygen concentration in the can with the can lid wound was finally measured. Figure 4 shows the relationship between the number of samples and the oxygen concentration. The horizontal axis is the number of samples, and the vertical axis is the oxygen concentration. The solid line X 1 in FIG. 4 indicates the inert gas supply means 70 Indicates the oxygen concentration when the flow rate of carbon dioxide to be supplied is 0. 1 kg / cm 2 from the oxygen concentration when the solid line X 2 is a flow rate of carbon dioxide is 0. 2 kg Z cm 2 Is shown. In addition, the solid line X 0 in FIG. 4 shows the oxygen concentration when only the second substitution using the can lid feed turret 20 was performed, and the dashed line Y shows the can with the can lid wound. It shows the target value of oxygen concentration (= 0.05 ppm).
図 4に示されるように缶蓋フィ ー ドターレツ ト 2 0を用いた第二 の置換のみを行つた実線 X 0においては目標値である一点鎖線 Yよ り も酸素濃度が大きい傾向がある。 これに対し、 二酸化炭素の流量 が 0. 1 k gノ c m2である実線 X 1 においては目標値をほぼ完全 に下回る酸素濃度が得られており、 不活性ガスの置換率が高くなつ ていることが分かった。 さらに、 二酸化炭素の流量を 0. 2 k g / c m2に増やした実線 X 2においては酸素濃度は実線 X 1の場合よ り もさらに低下した結果が得られており、 二酸化炭素の流量を増す ことでさ らに不活性ガスの置換率を高めることができることが分か つた。 As shown in FIG. 4, the oxygen concentration tends to be higher in the solid line X0 in which only the second substitution using the can lid feed turret 20 has been performed than in the dashed line Y which is the target value. On the other hand, in the solid line X 1 where the flow rate of carbon dioxide is 0.1 kg / cm 2 , the oxygen concentration is almost completely below the target value, and the replacement ratio of the inert gas is high. I understood. Further, the solid line X 2 with increased flow rate of carbon dioxide to 0. 2 kg / cm 2 is oxygen concentration is a result of reduced further even Ri by the case of the solid line X 1 is obtained, increasing the flow rate of carbon dioxide In addition, it was found that the replacement ratio of the inert gas can be further increased.

Claims

1 . 液体が充填されていて蓋部が取付られていない容器のへッ ド スペース内のガスを置換するガス置換装置において、 1. In a gas replacement device that replaces gas in the head space of a container that is filled with liquid and has no lid,
前記容器を搬送する搬送経路の一側から不活性ガスを供給する不 活性ガス供給手段と、 前記搬送経路を通過する容器の口部の上方に  An inert gas supply means for supplying an inert gas from one side of a transport path for transporting the container;
一一一-口青  111-mouth blue
設けられた案内手段とを具備し、 該案内手段は、 不活性ガス供給手 段から供給された前記不活性ガスの流れを反射させることによ り前 の Guide means provided, wherein the guide means reflects the flow of the inert gas supplied from the inert gas supply means by reflecting the flow of the inert gas.
記不活性ガスを前記容器の口部と前記案內手段との間の隙間から前 記へッ ドスペース内に導入するよう案内する導入案内部と、 前記へ ッ ドスペースに導入された前記不活性ガス囲を前記へッ ドスペース内 のガスと共に前記容器の液面と前記案内手段との間に通過させる平 坦部と、 該平坦部を通過した前記不活性ガスおよび前記へッ ドスべ ース内のガスを前記容器の口部と前記案内手段との間の隙間から排 出するよ う案内する排出案内部とを含んでいるガス置換装置。 An introduction guide for guiding the inert gas to be introduced into the head space from a gap between the mouth of the container and the projecting means, and the inert gas introduced into the head space. A flat portion for allowing the active gas passage to pass between the liquid level of the container and the guide means together with the gas in the head space, and the inert gas and the head gap passing through the flat portion. A gas replacement device that includes a discharge guide that guides gas in the gas from a gap between an opening of the container and the guide means.
2 . さ らに、 前記容器に係合する前記蓋部を保持すると共に前記 容器の口部と前記蓋部との間に不活性ガスを横方向に供給できる蓋 部フィー ドターレッ トを具備し、 該蓋部フィー ドターレッ トが、 前 記搬送経路の流れに対して前記案内手段の下流に配置されている請 求項 1に記載のガス置換装置。  2. A lid feed turret that holds the lid engaged with the container and that can supply an inert gas in a lateral direction between an opening of the container and the lid, 2. The gas replacement device according to claim 1, wherein the cover feed turret is disposed downstream of the guide means with respect to the flow of the transport path.
3 . 前記案内手段の前記導入案内部は、 前記不活性ガス供給手段 から近位側に位置する前記案内手段の側部に設けられていて下方に 向かって傾斜する傾斜面である請求項 1 または 2に記載のガス置換 装置。  3. The introduction guide portion of the guide means is an inclined surface provided on a side portion of the guide means located on the proximal side from the inert gas supply means and inclined downward. 3. The gas replacement device according to 2.
4 . 前記案内手段の前記排出案内部は、 前記不活性ガス供給手段 から遠位側に位置する前記案内手段の側部に設けられていて下方に 向かって傾斜する傾斜面である請求項 1から 3 のいずれか一項に記 载のガス置換装置。 4. The discharge guide part of the guide means is provided on a side part of the guide means located on a distal side from the inert gas supply means, and is a slope inclined downward. 3 ガ ス Gas replacement device.
5 . 前記案内手段が前記搬送経路に沿って設けられており、 前記 案内手段の搬送方向長さが少なく とも前記容器の外径より も長いよ うにした請求項 1から 4のいずれか一項に記載のガス置換装置。  5. The method according to any one of claims 1 to 4, wherein the guide means is provided along the transport path, and a length of the guide means in the transport direction is at least longer than an outer diameter of the container. The gas replacement device according to claim 1.
6 . 液体が充填されていて蓋部が取付られていない容器のへッ ド スペース内のガスを置換するガス置換方法であって、  6. A gas replacement method for replacing gas in a head space of a container filled with liquid and having no lid attached,
前記容器を搬送する搬送経路の一側から不活性ガスを供給し、 前 記不活性ガスを容器の口部の上方に設けられた案内手段に反射させ 前記へッ ドスペース内に導入し、 前記へッ ドスペースに導入された 前記不活性ガスを前記へッ ドスペース内のガスと共に前記容器の液 面と前記案内手段との間に通過させ、 前記不活性ガスおよび前記へ ッ ドスペース内のガスを前記容器の口部と前記案内手段との間の隙 間から排出することを特徴とするガス置換方法。  An inert gas is supplied from one side of a transport path for transporting the container, and the inert gas is reflected by guide means provided above an opening of the container, and introduced into the head space. Passing the inert gas introduced into the head space together with the gas in the head space between the liquid level of the container and the guide means, and removing the inert gas and the gas in the head space; A gas replacement method, comprising discharging gas from a gap between an opening of the container and the guiding means.
7 . さ らに、 前記容器に係合する前記蓋部を保持すると共に前記 容器の口部と前記蓋部との間に不活性ガスを横方向に供給できる蓋 部フィー ドターレッ トで不活性ガスによる置換を行う ことを特徴と する請求項 6に記載のガス置換方法。  7. In addition, an inert gas is supplied by a cover feed turret that can hold the lid engaged with the container and supply an inert gas in a lateral direction between the mouth of the container and the lid. 7. The gas replacement method according to claim 6, wherein the gas replacement is performed.
PCT/JP2004/018857 2003-12-22 2004-12-10 Gas exchange device and gas exchange method WO2005061332A1 (en)

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TWI324974B (en) 2010-05-21

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