WO2005047169A2 - Contenant de boisson a contenant interieur rigide - Google Patents

Contenant de boisson a contenant interieur rigide Download PDF

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Publication number
WO2005047169A2
WO2005047169A2 PCT/US2004/038254 US2004038254W WO2005047169A2 WO 2005047169 A2 WO2005047169 A2 WO 2005047169A2 US 2004038254 W US2004038254 W US 2004038254W WO 2005047169 A2 WO2005047169 A2 WO 2005047169A2
Authority
WO
WIPO (PCT)
Prior art keywords
container
mouth
outer shell
inner container
fluid
Prior art date
Application number
PCT/US2004/038254
Other languages
English (en)
Other versions
WO2005047169A3 (fr
Inventor
Craig N. Wilson
Thomas Mcgrain
Original Assignee
First Austin Funding Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by First Austin Funding Corporation filed Critical First Austin Funding Corporation
Publication of WO2005047169A2 publication Critical patent/WO2005047169A2/fr
Publication of WO2005047169A3 publication Critical patent/WO2005047169A3/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
    • B65D77/0413—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton
    • B65D77/0426—Articles or materials enclosed in two or more containers disposed one within another the inner and outer containers being rigid or semi-rigid and the outer container being of polygonal cross-section formed by folding or erecting one or more blanks, e.g. carton the inner container being a bottle, canister or like hollow container

Definitions

  • the present invention relates to an improved beverage container. More specifically, this invention is directed to an improved container for storing and transporting several cups of fluid, such as coffee.
  • thermos canisters which are loaned out and then returned by the consumer.
  • These canisters are often elongate, cylindrical thermoses having a pump button in the top, which dispenses coffee from a nozzle.
  • the inconvenience of needing to return the canister and the typical requirement that a deposit be left deters consumers from purchasing larger quantities of coffee.
  • These canisters also have several drawbacks for the coffee shop. Specifically, they are relatively large and difficult to store, are breakable and require careful cleaning after use.
  • Applicant's invention is an improved liquid container particularly adapted to store and insulate multiple cups of fluid.
  • the preferred container is quickly and easily deployable.
  • the container can desirably be filled with existing equipment utilizing the existing procedures utilized in most coffee shops.
  • the container is also desirably particularly adapted to be easily carried and poured.
  • the structure of the container reduces the likelihood that the container will tip over during transport and incorporates safety features which reduce the risk of injury to the user from hot coffee.
  • the container is also structured to reduce the risk of damage to furniture resulting from the temperature of the fluid in the container. Because the container is particularly adapted to be made of very inexpensive materials, the container need not be returned nor cleaned.
  • One aspect of the invention is a container including an outer shell, a rigid container within the outer shell, a mouth and a handle.
  • the outer shell has a top, a bottom and sidewalls.
  • the outer shell also defines an opening.
  • the rigid container within the outer shell defines an aperture.
  • the mouth is secured to the rigid container surrounding the aperture and defines a fluid passageway.
  • the mouth is sized and shaped such that fluid can be poured through the mouth from a source having an outlet spaced above the mouth.
  • the handle extends outward from the top of the outer shell and has sufficient strength to provide essentially all support for the container when the rigid container is filled with liquid in either of two positions, with the first position being where the opening is facing upwards and the second position being where opening is facing sidewards.
  • the mouth and opening are sized and shaped such that when the opening is facing upwards the human eye can detect when a level of fluid in the container is approaching the mouth.
  • the mouth defines an aperture having a span of at least one inch.
  • the outer shell has a lower panel upon which the rigid container rests when it is filled with liquid which is spaced at least one- quarter and, preferably, one-half inch above bottom of the outer shell.
  • the inner container and the outer shell are sized and shaped such that when the rigid container is substantially full of liquid, the center of gravity of the container is located at least one-half inch and, preferably, at least one inch, below the vertical center of the container.
  • Yet another aspect of the invention is a container, including a collapsible outer shell and a rigid container within the outer shell which defines an aperture.
  • the outer shell comprises a first pair of sidewalls aligned generally in the same plane as one another and a second pair of sidewalls aligned generally in the same plane as one another.
  • the outer shell further includes a plurality of upper end flaps secured to the first pair of sidewalls and the second pair of sidewalls. Desirably, at least one of the upper end flaps forms at least a portion of a handle when the container is folded and a plurality of lower end flaps secured to the first pair of sidewalls and the second pair of sidewalls.
  • the outer shell also defines an opening in one of the pairs of sidewalls.
  • the mouth is secured to the rigid container surrounding the aperture and defines a fluid passageway.
  • the mouth is sized and shaped such that fluid can be poured through the mouth from a source having an outlet spaced above the mouth.
  • Another aspect of the invention is a liquid container including an outer shell having a top and a bottom, the outer shell having an opening on a side of the container, a rigid container within the outer shell, a mouth secured to the rigid container surrounding the aperture and defining a fluid passageway and a handle extending from the top of the outer shell, the rigid container sized and shaped such that when the rigid container is filled with a fluid to a first level proximate the mouth when the mouth is facing upwards and the container is rotated to rest on the bottom, the fluid assumes a second level below the mouth.
  • the present invention overcomes a variety of key problems in the prior art since it provides an easily deployable, inexpensive yet safe means for carrying, insulating, storing and dispensing hot fluids which conserves storage space and can be disposed of after use.
  • a rigid inner container to contain the fluid to be dispensed overcomes problems associated with the use of a flexible bag-type inner container.
  • Such flexible, bag-type containers are more susceptible to puncture, leaking and bursting.
  • the flexible, bag-type containers can be difficult to fill completely and/or to pour liquid from due to their being susceptible to the creation of vacuums within the bag.
  • FIG. 1 is a perspective view of the beverage container of the present invention.
  • FIG. 2 is a top plan view of a blank from which the outer shell of the present invention is manufactured.
  • FIGS. 3a-d are perspective views illustrating the formation of the bottom of the beverage container of the present invention.
  • FIGS. 4a-f are perspective views illustrating the formation of the top of the beverage container of the present invention.
  • FIGS. 5a-b are cross-sectional front views illustrating the filling of the rigid inner container of the beverage container of the present invention.
  • FIG. 5c is a cross-sectional side view illustrating the container of the present invention rotated ⁇ O.degrees with respect to the FIGS. 5a-b.
  • FIG. 6 is a perspective view of several beverage containers of the present invention stacked in collapsed form.
  • FIG. 1 illustrates a perspective view of a preferred beverage container 10 in its assembled form.
  • the container 10 includes an outer container or shell 3, an inner container 5, a mouth 7 and a spout 9.
  • the inner container 5 is positioned within the outer shell 3 and communicates with the exterior of the container 10 by means of the mouth 7 and spout 9.
  • the inner container 5 is a rigid container, such as, for example, a plastic or foam container formed by injection molding.
  • the container 10 has a front 13, a back 15, a left side 17, a right side 19, a top 21 and a bottom 23.
  • the container advantageously defines a handle 25. As seen in FIG.
  • the outer shell 3 is advantageously configured to be constructed from a single one-piece cardboard blank.
  • the shell has a front wall panel 16, a back wall panel 18, a right side wall panel 20, a left side wall panel 22 and a side attachment tab 66.
  • the front wall panel 16 defines a circular opening 48 and tapered slits 49.
  • the front wall panel 16 is hingedly attached along a right front fold line 68 to right side wall panel 20. Opposite the right front fold line 68, the right side panel 20 is hingedly attached to the back wall panel 18 along a right back right back fold line 70.
  • the right wall panel further defines a lower slot 57.
  • the back wall panel 18 is hingedly attached to the left wall panel 22 along a left back fold line 72.
  • the attachment tab is attached to the left wall panel 22 along a left front fold line 90.
  • the blank further incorporates a series of top flaps and a series of bottom flaps.
  • the top flaps include a top front flap 40, a top right handle flap 28, a top back flap 42 and a top left handle flap 30.
  • the bottom flaps include a front bottom flap 54, right bottom flap 56, a back bottom flap 52 and a left bottom flap 50.
  • the front wall panel 16 is hingedly secured along a top front fold line 74 to the top front flap 40, and also hingedly secured along a double bottom front fold line 82 to a bottom front flap 54.
  • the double fold line facilitates the folding of the blank against itself along the double fold line, as is well-known in the art.
  • the opening 48 is defined within the front wall panel 16 in close proximity to the top front fold line 74.
  • the top front flap 40 defines an open-ended slot 44 extending to a distal edge of top front flap 40.
  • the front wall panel 16 and bottom front flap 54 cooperate to define a front air aperture 61 along the bottom front fold line 82.
  • the right side panel 20 is hingedly coupled along a top right fold line 76 to top right handle flap 28 and is also hingedly secured along a double bottom right fold line 84 to a bottom right flap 56.
  • the top right handle flap 28 includes a right handle portion 36 and a right tab portion 32.
  • the bottom right flap 56 defines a small, generally semi-circular slit 63 which forms a finger flap 63.
  • the bottom right flap 56 also defines a tab 60 extending from a distal edge of the bottom right flap 56.
  • the back side wall panel 18 is hingedly secured along a top back fold line 78 to the top back flap 42 and also hingedly secured along a double bottom back fold line 86 to the bottom back flap 52.
  • the back wall panel 18 and bottom back flap 55 cooperate to define a back air aperture 73 along the bottom back fold line 86.
  • the top back flap 42 includes a closed slot 46 and a generally U-shaped distal locking portion 43.
  • the left side wall panel is hingedly secured along a top left fold line 80 to the top left handle flap 30 and hingedly secured along a double bottom left fold line 88 to the bottom left flap 50.
  • the top left handle flap 30 includes a double left handle portion 38 and a pair of left tab portions 34 which are formed by cutouts to define an opening underneath the left handle portion 38.
  • Each of the bottom flaps 50, 52, 54 and 56 further defines a spacer fold line 64 approximately one-half inch from its respective wall panel 22, 18, 16 and 20.
  • a slot 58 sized for receiving the tab 60 of bottom right flap 56 when the container 11 is assembled.
  • the fold line 64 along bottom left flap 50 further defines a left spacer strip 65 of the bottom left flap 50 that is defined by the parallel fold lines 64 and 82.
  • the bottom left flap 50 defines a small, generally semi-circular slit 75 which forms a finger flap 77.
  • the bottom left flap 50 also defines a tab 79 extending from a distal edge of the bottom right flap 50.
  • the mouth 7 of rigid container 5 has an annular outer rim 94 having external threads 96. Mouth 7 is desirably provided with a raised annular ring spaced slightly from the outer rim 94 which forms an annular groove.
  • Mouth 7 further defines a generally cylindrical internal channel 100.
  • the mouth 7 is advantageously sized and shaped for the external threads 96 and raised annular ring to be slightly larger than the opening 48 in the front wall panel 16 of the outer shell 3.
  • the slits 49 in the front wall panel 16 facilitate their insertion through the opening 48.
  • the mouth is secured within the outer shell 3 by the outer rim 94.
  • the spout 9 of the container will now be described.
  • the spout is desirably conical in shape and is internally threaded to mate with the mouth 7.
  • the mouth may include a tear-off portion for sealing the container, until the destination is reached.
  • the tab 66 of the left side wall panel 22 is fastened to the front side wall panel 16 along an edge 17 of the front side wall 16 opposite of the right front fold line 68.
  • the fastening may be accomplished by double sided adhesive, glue or other fastening means known to those of skill in the art.
  • the outer shell 3 may then be laid and stored flattened with two adjacent side wall panels, panels 16 and 20 for example, facing upwards, and the other two side wall panels, panels 18 and 22, facing downwards.
  • the outer shell is thus ready for quick assembly and may be stored efficiently in stacks as illustrated in FIG. 6.
  • the spout 9 is threaded onto the mouth after the container has been filled. The assembly of the container 10 will now be described. FIGS.
  • FIG. 3a-d illustrates the assembly of the bottom of the outer shell 3.
  • FIG. 3a shows the container 10 turned over so that the bottom flaps 50, 52, 54, and 56 are facing upwards and the side wall panels 16, 18, 20, and 22, folded to form a substantially rectangular opening 55.
  • the front side wall panel 16 is folded along left front fold line 90 so that the front side wall panel is perpendicular to the left side wall panel 22.
  • the front wall panel 16 is also oriented perpendicularly with respect to right side wall panel 20 along right front fold line 68, so that left side wall panel 22 and right side wall panel 20 are parallel to each other.
  • FIG. 3a indicates that the bottom left flap 50, which is secured to the left side wall panel along bottom left fold line 88, is the first flap that is folded over and is folded along the bottom front fold line 88 into the opening 55.
  • the bottom left flap 50 is turned over, the left spacer strip 65 is folded down against the interior of left side wall panel 22, the tab 79 extends through slot 57 in the right side panel 20 and the distal edge of the bottom left flap 50 contacts the interior of right side wall panel 20 as shown in FIG. 3b.
  • FIGS. 3b and 3c indicate that the bottom back flap 52 and bottom front flap 54, which are secured to the back wall panel 18 and the front wall panel 16, respectively, are then folded over on top of the bottom left flap 50 about their respective bottom fold lines 86 and 82.
  • the back spacer strip 67 of the bottom back flap 52 and the front spacer strip 69 of the bottom front flap 54 are folded down along the fold line 64 against the interior of the back wall panel 18 and the interior of the front wall panel 16, respectively.
  • FIGS. 3c and 3d illustrate that the bottom right flap 56 is the last bottom flap to be folded over to create the bottom of the outer shell 3.
  • the right spacer strip 71 of the bottom right flap 56 is folded down along the fold line 64 against the interior of the right side wall 20.
  • the bottom flap 60 is then folded over onto the bottom flaps 52 and 54, thereby creating a third recessed cardboard layer.
  • FIGS. 4a-4f illustrate the formation of the top and handle 25 of the outer shell 3 of the present invention.
  • FIG. 4a and 4b indicate that the top right handle flap 28, which is secured to right side wall panel 20 along top right fold line 76, is folded over into opening 41 in the top so that the top right handle flap 28 is in alignment with the top right fold line 76.
  • FIG. 4b illustrates that right handle portion 36 is then folded upward from the top right handle flap 28 so that the right handle portion 36 is perpendicular to the top right handle flap 28.
  • FIG. 4c shows that the top left handle flap 30 is then folded down and the left handle portion 38, which is also folded upright like the right handle portion 36, cooperates with right handle portion 36.
  • the tab 34 which is cutout from underneath the left handle portion 38 is placed through the opening underneath the right handle portion 36 and over the right tab 32. As shown in FIG.
  • FIG. 4e shows top front flap 40 folded over along top front fold line 74 onto the top right handle flap 28 and the top left handle flap 30.
  • the handle 26 is inserted through the open-ended slot 44, thereby allowing the top front flap 40 to rest flat against the right and left handle flaps 28 and 30.
  • the top back flap 42 is folded over along top back fold line 78 onto the top front flap 40 and the top right and left handle flaps 28 and 30.
  • the handle 26 is inserted through the slot 44 of the top back flap 42, allowing the top back flap 42 to rest flat against the top front flap 40 and the top right and left handle flaps 28 and 30.
  • the distal locking portion 43 of the top back flap 42 is inserted into the groove formed by the body 92 of the mouth so that the locking portion prevents the mouth from being pulled back into the outer shell 3 by the weight of the liquid when filled.
  • the top front flap 40 and the top back flap 42 lock the handle flaps 28 and 30 in place.
  • the handle 25 defines a first end proximate the front wall panel 16 and a second end spaced further from the front wall panel than the first end, and the handle defines an opening between first end and the second end sized and shaped to receive the fingers of a hand.
  • FIGS. 5a and 5b illustrate the filling of the container 10 of the present invention.
  • FIG. 5a is a schematic view illustrating the empty inner container 5 located within the outer shell 3 and the container in the "fill" position namely, held in the right hand of the user with the container 10 resting on its back side wall panel 18 with the front side wall panel 16 facing upwards. The left hand of the user actuates the spigot from the pot.
  • FIG. 5a is a schematic view illustrating the empty inner container 5 located within the outer shell 3 and the container in the "fill" position namely, held in the right hand of the user with the container 10 resting on its back side wall panel 18 with the front side wall panel 16 facing upwards. The left hand of the user actuates the spigot from the pot.
  • FIG. 5a is a schematic view illustrating the empty inner container 5 located within the outer shell 3 and the container in the "fill" position namely, held in the right hand of the user with the container 10 resting on its back side wall panel 18 with the front side wall panel
  • the container has a capacity of at least 48 ounces of fluid, desirably, between 70 and 200 ounces of fluid and, most desirably, roughly 96 ounces of fluid.
  • the mouth 7 desirably defines a flow channel having a diameter of at least 3/4 inches, desirably at least one inch and most desirably 11/4 inches, the user is able to visually determine when the level of fluid in the inner container 5 is proximate the bottom of the mouth 7 and moves the spigot to cut off the flow of fluid into the container 10.
  • the inner container 5 is desirably sized such that when the level of fluid in the container is proximate the bottom of the mouth 7 when the container is positioned with its back wall panel 18 faced downward and in a horizontal orientation, when the container 10 is rotated to rest on its bottom 23 with the handle 26 facing up, the level of fluid in inner container 5 is below any opening formed by the spout 9 and, desirably, below the internal flow channel 100 of the mouth 7. This reduces the risk of spilling during transport and the risk of injury to the user from spillage of hot coffee when the spout is opened.
  • the center of gravity CG of the filled container is located at least one-half inch below the vertical center of the container VC (i.e., half-way between the top and bottom of the outer shell) and, preferrably, at least one inches below the center of gravity of the container.
  • the cross-sectional area of the bottom of the outer shell 3 is desirably as large as any horizontal cross-section of the container to further reduce the risk that the container will tip over when transporting or manipulating the container.
  • the top of the outer shell 3 ramps upward from the back side wall panel 18 to the front side wall panel 16, which has the opening 48 for a spout.
  • This preferred design facilitates dispensing fluids from the container when a user grips the handle 26 and rotates the container 10 forward to pour the fluid within the container out of the spout 9. Specifically, the amount the user needs to pivot their hand relative the arm to pour is reduced, because the fluid in the container is already tipped toward the spout when the handle is horizontal from the rest position (with the bottom supported on a horizontal surface).
  • the bottom of the outer shell 3 configured as shown in FIG.
  • the present invention provides multiple layers of cardboard in bottom flaps 50, 52, 54, and 56, thereby providing extra insulation from the heat. All of this is possible in a low cost container 10 particularly adapted to be constructed of such low cost materials that it can be disposable.
  • the container 10 is also particularly adapted to be used to heat or cool liquids by placing a source of heat or a cold pack or ice in the outer shell 3 before closing either the top flaps or the bottom flaps of the outer shell. Alternatively, it is possible to insert ice through the mouth 7 into container 5, to chill fluid therein.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packages (AREA)
  • Table Devices Or Equipment (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)

Abstract

L'invention concerne un contenant qui comprend une coque extérieure, un contenant intérieur rigide dans la coque extérieure, une bouche et une poignée. La coque extérieure comporte des parois supérieure, inférieure et latérale. Elle définit également une ouverture. La bouche est fixée au contenant intérieur enveloppant l'ouverture et définit un passage de fluide. Cette bouche est dimensionnée et formée de manière que le fluide puisse être versé à travers celle-ci à partir d'une source possédant une sortie espacée au-dessus de la bouche. La poignée s'étend vers l'extérieur à partir de la paroi supérieure de la coque extérieure et comprend une force suffisante afin de fournir tout le support nécessaire au contenant lorsque le contenant intérieur est rempli de liquide dans n'importe quelle des deux positions, dans la première position l'ouverture regardant vers le haut et dans la seconde l'ouverture regardant latéralement. De préférence, la bouche et l'ouverture sont dimensionnées et formées de manière que lorsque l'ouverture regarde vers le haut l'oeil humain puisse détecter lorsqu'un niveau de fluide dans le contenant est sur le point d'atteindre la bouche.
PCT/US2004/038254 2003-11-10 2004-11-10 Contenant de boisson a contenant interieur rigide WO2005047169A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US51903703P 2003-11-10 2003-11-10
US60/519,037 2003-11-10

Publications (2)

Publication Number Publication Date
WO2005047169A2 true WO2005047169A2 (fr) 2005-05-26
WO2005047169A3 WO2005047169A3 (fr) 2006-03-09

Family

ID=34590340

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2004/038254 WO2005047169A2 (fr) 2003-11-10 2004-11-10 Contenant de boisson a contenant interieur rigide

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US (1) US20050178776A1 (fr)
WO (1) WO2005047169A2 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10189623B2 (en) 2010-02-26 2019-01-29 Monsanto Technology Llc Container assemblies for storing, shipping, and/or dispensing fluids, and related methods

Citations (5)

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US3042271A (en) * 1959-07-30 1962-07-03 Hedwin Corp Container with retractable projectable spout
US4901878A (en) * 1987-03-16 1990-02-20 S.A.Y. Industries, Inc. Rigid fluid container
US5765711A (en) * 1996-09-30 1998-06-16 Container Specialties, Inc. Composite package
US5909841A (en) * 1995-09-26 1999-06-08 J & M Coffee Container Company, Inc. Beverage container
US20040084457A1 (en) * 2002-11-06 2004-05-06 Bartlett Glenn J. Disposable container for liquids with molded liner

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Publication number Priority date Publication date Assignee Title
US3160326A (en) * 1961-12-04 1964-12-08 Procter & Gamble Composite package
US3179323A (en) * 1963-04-15 1965-04-20 Felix H Miller Shipping container for liquids
US3400846A (en) * 1966-08-31 1968-09-10 Haskon Inc Container construction
US5029734A (en) * 1989-09-22 1991-07-09 Hoover Group, Inc. Composite container
US5122399A (en) * 1991-10-15 1992-06-16 Westvaco Corporation Paperboard bottle

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3042271A (en) * 1959-07-30 1962-07-03 Hedwin Corp Container with retractable projectable spout
US4901878A (en) * 1987-03-16 1990-02-20 S.A.Y. Industries, Inc. Rigid fluid container
US5909841A (en) * 1995-09-26 1999-06-08 J & M Coffee Container Company, Inc. Beverage container
US5765711A (en) * 1996-09-30 1998-06-16 Container Specialties, Inc. Composite package
US20040084457A1 (en) * 2002-11-06 2004-05-06 Bartlett Glenn J. Disposable container for liquids with molded liner
US6877654B2 (en) * 2002-11-06 2005-04-12 Reliance Products Limited Partnership Disposable container for liquids with molded liner

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10189623B2 (en) 2010-02-26 2019-01-29 Monsanto Technology Llc Container assemblies for storing, shipping, and/or dispensing fluids, and related methods

Also Published As

Publication number Publication date
WO2005047169A3 (fr) 2006-03-09
US20050178776A1 (en) 2005-08-18

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