WO2005037490A1 - A wire bundling device for fixing and bundling reinforcing steels - Google Patents

A wire bundling device for fixing and bundling reinforcing steels Download PDF

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Publication number
WO2005037490A1
WO2005037490A1 PCT/CN2003/001015 CN0301015W WO2005037490A1 WO 2005037490 A1 WO2005037490 A1 WO 2005037490A1 CN 0301015 W CN0301015 W CN 0301015W WO 2005037490 A1 WO2005037490 A1 WO 2005037490A1
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WO
WIPO (PCT)
Prior art keywords
wire
spindle
main shaft
motor
box
Prior art date
Application number
PCT/CN2003/001015
Other languages
French (fr)
Chinese (zh)
Inventor
Guifang Zhu
Original Assignee
Guifang Zhu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guifang Zhu filed Critical Guifang Zhu
Priority to AU2003289645A priority Critical patent/AU2003289645A1/en
Publication of WO2005037490A1 publication Critical patent/WO2005037490A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/12Mounting of reinforcing inserts; Prestressing
    • E04G21/122Machines for joining reinforcing bars
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/12Mounting of reinforcing inserts; Prestressing
    • E04G21/122Machines for joining reinforcing bars
    • E04G21/123Wire twisting tools

Definitions

  • the invention relates to the technical field of construction tools in the construction industry, and particularly to a binding cable tie for fixing and binding reinforcing steel bars.
  • the reinforcing steel skeleton needs to be bundled and fixed.
  • the method is to cut the cable to a predetermined length, and use a manual tool to tighten the cable tightly to the steel skeleton.
  • the purpose of the present invention is to solve the shortcomings of the current manual operation, and provide a reinforcing bar binding wire tie device TIP ⁇ which can replace the existing manual operation mode with a working efficiency and reduce the waste of wire tie.
  • the present invention is implemented by the following technical scheme: It includes a lead wire part, a main shaft part, a main control board, a damping mechanism, a safety protection mechanism, a cutting mechanism, a wire feeding mechanism, a wire box, a housing, and a power supply device, a lead wire part, and a main shaft.
  • Parts, main control board, damping mechanism, safety protection mechanism, shearing mechanism, wire feeding mechanism, wire box, and power supply unit are all installed on the housing, where the wire part in front of the main shaft part includes two oppositely arranged upper and lower parts Lead plate;
  • the main shaft part is provided with a left and right jaw that can hold the cable and rotate horizontally through electric motor; Spindle speed damping machine that can slow down the main shaft is located at the bottom of the main shaft;
  • the safety protection mechanism is located at the front of the main shaft;
  • the cutting mechanism that can cut the cable is located under the left and right jaws of the main shaft;
  • the wire feeding mechanism is located below the cutting mechanism It is provided with a pair of intermeshing wire-feeding gears driven by a motor, and the cable tie passes through the wire-feeding gear in the middle; a wire box for placing the wire-tie is located under the wire-feeding mechanism.
  • a rechargeable battery is used as a power source, which drives a DC motor of a wire feeding part.
  • the motor drives the wire feeding mechanism device to feed the cable into the cutting part, the chuck of the main shaft part, and then returns to the main part through the wire part
  • the DC motor of the main shaft part drives the main shaft winding mechanism device and the scissors part to cut and tighten the binding wires of the #i tendon.
  • This product automatically binds the cable to the reinforcing steel bar, tightens, cuts, and tightens the cable by the electronic sensor, the main control board, and the mechanical mechanism. It realizes automatic operation, which not only greatly reduces the labor intensity of the user, It also improves work efficiency and reduces wasted wires.
  • FIG. 1 is an internal structure diagram of a front direction of the present invention
  • FIG. 2 is an internal structure diagram of a left-view direction of the present invention
  • FIG. 3 is a perspective view of a wire box according to the present invention.
  • FIG. 4 is an exploded perspective view of a wire box according to the present invention.
  • FIG. 5 is a perspective view of a wire feeding machine according to the present invention.
  • FIG. 6 is an exploded perspective view of a wire feeding machine according to the present invention.
  • FIG. 7 is a perspective view of a shearing mechanism of the present invention.
  • FIG. 8 is an exploded perspective view of a shearing machine ⁇ according to the present invention
  • 9 is an exploded perspective view of a lead portion of the present invention
  • FIG. 10 is a perspective view of a main shaft portion of the present invention.
  • FIG. 11 is an exploded perspective view of a main shaft portion of the present invention.
  • FIG. 12 is a perspective view of a damping mechanism of the present invention.
  • FIG. 13 is an exploded perspective view of a damping mechanism of the present invention.
  • FIG. 14 is a perspective view of a safety protection mechanism of the present invention.
  • FIG. 15 is an exploded perspective view of the safety protection mechanism of the present invention.
  • the invention includes the following ten parts: the lead wire part 1, the main shaft part 2, the main control board 3, the damping mechanism 4, the safety protection mechanism 5, the cutting mechanism 6, the wire feeding mechanism 7, the wire box 8, the housing 9, and the power supply ⁇ 10 ⁇ Device 10.
  • the wire feeding mechanism 7, the cutting mechanism 6, the main shaft portion 2, the damping mechanism 4, the safety protection mechanism 5 and the main control board 3 are all installed in the housing 9; the wire box portion 8 is installed before the handle portion is provided on the housing 9 At the position 2, the power supply device 10 is fixedly connected to the lower end of the handle portion of the housing 9.
  • the lead part 1 located in front of the main shaft part 2 includes two oppositely arranged upper and lower lead plates; the main shaft part 2 is provided with a chuck capable of holding the cable tie 15 for rotation and horizontal movement driven by a motor; the main shaft part can be slowed down 2
  • Rotational speed damping mechanism 4 is located at the bottom of the main shaft portion 2;
  • Safety protection mechanism 5 is located at the front end of the main shaft portion 2;
  • Shearing mechanism 6 capable of cutting the cable is located under the chuck of the main shaft portion 2; Below the 6 is provided a pair of intermeshing wire feeding gears driven by a motor, and the wire is passed through the wire feeding gear; a wire box 8 for placing the wire is located under the wire feeding mechanism 7. See FIGS.
  • the wire box 8 is a missing part of the reserve cable 15 formed by the box body 26 and the box cover 13, wherein the box cover 13 is hinged on the box body 26; the wire reel 14 is rotatably installed in the wire box 8, and the specific mechanism is : A spool shaft is set in the box body 26, and the spool 14 is sleeved on the spool shaft.
  • the cable 15 is wound on the reel 14, and its free end extends out of the wire box 8 and is conveyed to the wire feeding mechanism 7; a sensor 18 is also provided on one side of the reel 14.
  • the thread mechanism 7 includes a motor 81, a motor gear 76 fixed on the output shaft of the motor 81, a thread feeder tooth box 71 that is linked with the motor gear 76 and has a deceleration effect, and a thread feeder tooth box 71 fixed on the output shaft of the thread feeder tooth box 71.
  • the output tooth theory 66 and the two meshing wire feeding gears 57 and 62 are provided on the wire feeding gears 57 and 62 with a groove through which the wire 15 can pass, facing the two wire feeding gears 57 and 62.
  • a funnel-type wire feeder 50 is provided at the meshing position, and the cable tie 15 enters through the wire feeder 50; the output gear 66 meshes with one of the wire feeding gears 57 or 62.
  • a set of planetary gear trains are used in the thread feeder tooth box 71, and the planetary gear trains are used to reduce the rotation speed output by the motor gear.
  • the wire feeding gears 62 and 57 are assembled on a pin and connected to a wire feeder main body 67.
  • the motor 81 is mounted on the casing 9.
  • the thread feeder body 67 is fixed in the casing 9.
  • one of the two wire-feeding gears 57 and 62 is elastically fixed, that is, one of the gears meshes with the other gear under the action of the spring elastic force, see attached
  • the structure adopted in the present invention is: a bracket 56 on which the wire feeding gear 57 is mounted is fixed on the wire feeder body 67 by a pin, wherein the other end of the bracket 56 is provided with a spring 52, and the spring 52 is elastic. Make In use, the bracket 56 drives the wire feeding gear 57 to mesh with another wire feeding gear 62.
  • the work of the wire feeding mechanism 7 is as follows: The cable tying 15 and the wire box 8 protrude into the funnel-type wire feeder 50 in the wire feeding mechanism 7.
  • This funnel-type wire feeder 50 can ensure that the wire is accurately entered into the two wire feeding gears 62. , 57 inside the groove.
  • Ma 3 ⁇ 4 81 drives the output gear 66 to rotate, and the output wire 66 drives the two wire feeding gears 62 and 57 to rotate.
  • the tying wire 15 is continuously pulled out of the wire box 8 by the two wire feeding gears 62 and 57 and is conveyed to the cutting mechanism 6.
  • the shearing mechanism 6 includes: a large body plate 175, a pressure plate 173, a fixed shear 177 located between the large body plate 175 and the pressure plate 173, a movable shear 174 sleeved on the fixed shear 177, a link 178 hinged with the movable shear 174, and The other end of the connecting rod 178 is oscillated with the connecting rod 178.
  • the fixed shear 177 is provided with a through hole through which the binding wire 15 can pass, and the movable shear 174 sleeved on the fixed shear 177 corresponds to the through hole.
  • a torsion spring 181 is fixed on the swing lever 179 through a torsion spring shaft 180.
  • the thread feeding mechanism 7 feeds the cable tie 15 into the through hole opened in the fixed shear 177 in the shearing mechanism 6, at this time, the cutting flange on the movable shear 174 is just staggered from the cable tie.
  • the lever 179 is driven, it will drive the connecting rod 178 to move, and the connecting rod 178 will drive the driving shear 174 to rotate around the fixed shear 174, so that the shearing flange on the movable shear 174 cuts the cable tie 15.
  • the movable scissors 174 completes the reset operation through the torsion spring 181 and waits for the next cutting process.
  • FIG. 9 is an exploded perspective view of the lead portion 1. It mainly includes upper and lower conductor plates opposite to each other.
  • the upper conductor plate is composed of the upper conductor plate body 30, the bent plate 29, and the clamp plate 28.
  • the cable tie 15 passes through the gap formed by the upper conductor plate body 30 and the clamp plate 28.
  • the arc edge of the curved plate 29 extends;
  • a guide mouth is also installed on the upper wire plate body 30 35, 40, slider 47 and guide block 45, where the guide nozzles 35, 40 are the entrances of the cable 15 into the upper wiring board, and the opening and closing of the entrance is performed by the slider 47 and the guide block 45.
  • the specific method is: guide The block 45 is hinged on the bracket 37 through a pin 44.
  • a spring 33 is provided at one end of the guide pin 35 and 40, and the spring 33 lifts the guide block 45 upward, so that the cable 15 can enter the upper wiring board, and the slider 47 It is located at the other end of the guide block 45, and a chute for accommodating the end of the guide block 45 is provided thereon. When the end of the guide block 45 is placed in this chute, the spring 33 lifts the guide block 45 upward. When the upper slide groove is separated from the end of the guide block 45, that is, when the end of the guide block 45 is pressed against the upper surface of the slider 47, the guide block 47 is lifted by the slider 47 and pressed toward the side of the spring 33. The guide block 45 seals the entrance of the upper lead plate to prevent the cable tie 15 from continuing to enter.
  • the lower lead plate is connected with screws by the lower lead plate body 39 and the insert 38, and is assembled with the scissors main body plate 175, and is positioned below the upper lead plate body 30.
  • the working process of the wire section 1 is: When the wire feeding mechanism 7 feeds the wire 15 into the cutting mechanism 6 and enters the wire section 1 through the chuck of the main shaft section 2, the wire 15 will have an arc edge along the curved plate 29 Extend and return through the lower conductor plate body 30 to form a circle, so that the cable tie 15 can be wound around the steel bar once, and then introduced into the chuck of the main shaft portion 2 for winding.
  • the main shaft portion 2 includes a main shaft motor 140, a coupling block 139 fixed on the main shaft motor 140, a motor gear 153 interlocking with an output shaft of the main shaft motor 140, a main shaft tooth box 142 driven by the motor gear 153 and having a reduction effect,
  • the spindle screw 172 output through the spindle tooth box 142, the spindle chuck rod 168 which is engaged with the spindle screw 172, and the steel sleeve 164, the steel sleeve pin 160, the spindle steel sleeve 158, the left jaw 159, Right jaw 162,
  • a chuck composed of a chuck pin 163 and a main shaft white sleeve 157 wherein: the main shaft motor 140 and the main shaft coupling block 139 are assembled; the motor gear 153 is assembled on the main motor shaft coupling block 139 through a bearing; the motor gear 153 It meshes
  • the decelerated spindle tooth box 142 It is connected and assembled with the spindle screw 172; the spindle screw 172 and the spindle chuck rod 168 are axially assembled and can rotate relative to each other; the axial displacement of the spindle steel sleeve 164 and the spindle screw 172 relative to the spindle screw 172 can be generated; The mouth 159 and the right jaw 162 are inserted into the hole groove opened in the middle of the spindle chuck rod 168, and are connected to the spindle steel sleeve 164 through the collet pin 161.
  • the left jaw 159 and the right jaw 162 correspond to the collet pin
  • a chute is provided at the position of 161, and the clamping action of the left jaw 159 and the right jaw 162 is realized by the movement of the pin 161 in this chute;
  • the main shaft part 2 further includes a swing plate 165, and the swing plate 165 and the spindle Assembly of steel sleeve 164, main Steel sleeve 164 is displaced by a vehicle driver swing plate 165 touches the shearing mechanism 6 swings pendulum 179, thereby completing the cutting operation of the L line.
  • the working process of the main shaft part 2 is as follows: When the wire feeding mechanism 7 passes the wire tie 15 through the chuck of the shearing mechanism 6 and the main shaft part 2, and then enters the chuck of the main shaft part 2 through the wire part 1, at this time the wire tie 15 enters It is the left jaw 159 in the chuck. Driven by the wire feeding mechanism 7, the cable tie 15 continues to extend forward until the lower wire plate returns to the right jaw 162 in the chuck of the main shaft portion 2. This is the main gear of the main shaft motor gear 153 of the main shaft motor 140 and the main gear of the main shaft tooth box 142. The decelerated main shaft tooth box 142 and the main shaft screw 172 are connected to drive the main shaft screw 172 to rotate.
  • the damping mechanism 4 includes: a supporting plate 117, damping plates 116, 120 mounted on the supporting plate 117 through pins 119, 114, and sleeved on the pins 119, 114 and capable of resetting the damping plates 116, 120 in time
  • the torsion springs 122, 115, and the reduction plate 1 are above the position of the reduction plate 2, so as to ensure its blocking effect in only one direction.
  • the center line of the reduction plate 1 and the reduction plate 2 coincides with the axis of the main shaft winding mechanism, and the tooth block of the gear sleeve 1641 fixed on the main shaft steel sleeve 164 is located at the midline of the reduction plate 1 and the reduction plate 2.
  • the cut-off plate and the center line of the cut-off plate 2 form a damping effect on the gear sleeve 1641 to reduce the rotational inertia of the main-shaft winding mechanism and ensure that the winding wire is not overloaded. .
  • the safety protection mechanism 5 which include: a left window panel 89 and a right window panel which are located in front of the main shaft portion 2 and are fixed on the housing 9. 102.
  • the left window 101 and the right window 104 hinged to the left and right windows 89 and 102, respectively, and the sensing magnetic blocks 99 and 113 for controlling the opening and closing of the left and right windows 101 and 104.
  • Pins 91 and 105 hinged to the right window 104 are respectively provided with torsion springs 90 and 106 which can be reset.
  • a position on the housing 9 corresponding to the main shaft 5 is vacant.
  • the safety protection mechanism 5 is to provide a protection door in the neutral gear protruding from the main shaft portion 2 to protect the chuck of the main shaft portion 2 and avoid hurting the user.
  • the machine is in working state, if the user opens the card door composed of the left window 101 and the right window 104, at this time, the magnetic strip at one end of the link that cooperates with the card door is detached from the sensor, and the sensor sends a signal, and the main control stops the main shaft of the machine. , And alarm. Achieve security protection.
  • the main control board 3 is composed of a main control circuit board, a reel sensor, a wire feeding mechanism sensor, a main shaft sensor, and a safety protection mechanism sensor.
  • the signals received by the sensors of each component are controlled by the main control circuit board microprocessor.
  • the action of the mechanism is controlled to complete the function of automatic tying.
  • the casing portion 9 is composed of left and right casings assembled by screws or nuts.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

The present invention relates to a construction tool, especially to a wire bundling device for fixing and bundling reinforcing steels. It includes a leading part, a principal axis part, a main control panel, a damper, a safety protection part, a cutting part, a wire supply part, a line box, a hull and a power supply device which is equipped with changeable batteries. The direct current motor driving the wire supply part sends the wire to the cutting part and the collet of the principal axis. Then the wire passes through the wire supply part. After that it turns around into the principal axis. The direct current motor on the principal axis drives the principal axis twister and the cutting part to cut and screw the wire for binding the reinforcing steels. According to this invention, the wire automatically twisting the reinforcing steels and the wire's straining, cutting and screwing is completed under the control of the electronic sensor, the main control panel and the machine. It not only achieves an automatical construction and reduces the user's working, but also increases the work efficiency and decreases the waste of the wire.

Description

钢筋捆绑扎线器 技术领域:  Technical field:
本发明涉及建筑行业中的施工工具技术领域, 特指一种用于固 定、 捆绑钢筋的捆绑扎线器。  The invention relates to the technical field of construction tools in the construction industry, and particularly to a binding cable tie for fixing and binding reinforcing steel bars.
背景技术: Background technique:
在建筑行业的钢筋混泥土结构,钢筋骨架需要捆绑固定, 目前采 用的方法是将扎线剪为预定长度,使用手工工具将扎线扭紧固定于钢 筋骨架, 其存在手工作业量多, 劳动强度大, 扎线浪费, 工效低等诸 多缺点。  In the reinforced concrete structure of the construction industry, the reinforcing steel skeleton needs to be bundled and fixed. At present, the method is to cut the cable to a predetermined length, and use a manual tool to tighten the cable tightly to the steel skeleton. There are many manual tasks and labor intensity. Large, cable tie waste, low work efficiency and many other shortcomings.
发明内容: Summary of the invention:
本发明的目的就在于解决目前手工操作的不足,提供一种可取代 现有手工的作业方式的一种工作效率、减少扎线浪费的钢筋捆绑扎线 器 ΤΙΡΓ。  The purpose of the present invention is to solve the shortcomings of the current manual operation, and provide a reinforcing bar binding wire tie device TIPΓ which can replace the existing manual operation mode with a working efficiency and reduce the waste of wire tie.
本发明是通过如下技术方案实现的: 其包括导线部、 主轴部、主 控板、 阻尼机构、 安全保护机构、 剪切机构、 送线机构、 线盒、 壳体 以及电源装置, 导线部、主轴部、主控板、阻尼机构、安全保护机构、 剪切机构、 送线机构、 线盒以及电源装置都安装在壳体上, 其中位于 主轴部前方的导线部包括两个相对设置的上、下导线板; 主轴部上设 置一通过电动机电动实现转动及水平移动的可夹持扎线的左右钳口; 可减缓主轴部转速阻尼机抅位于主轴部底部;安全保护机构位于主轴 部分的正前端; 可将扎线剪断的剪切机构位于主轴部左右钳口的下 方; 送线机构位于剪切机构的下方,其设置有一对通过电动机驱动的 相互啮合的送线齿轮,扎线由此送线齿轮中间穿过; 用于放置扎线的 线盒位于送线机构的下方。 The present invention is implemented by the following technical scheme: It includes a lead wire part, a main shaft part, a main control board, a damping mechanism, a safety protection mechanism, a cutting mechanism, a wire feeding mechanism, a wire box, a housing, and a power supply device, a lead wire part, and a main shaft. Parts, main control board, damping mechanism, safety protection mechanism, shearing mechanism, wire feeding mechanism, wire box, and power supply unit are all installed on the housing, where the wire part in front of the main shaft part includes two oppositely arranged upper and lower parts Lead plate; The main shaft part is provided with a left and right jaw that can hold the cable and rotate horizontally through electric motor; Spindle speed damping machine that can slow down the main shaft is located at the bottom of the main shaft; the safety protection mechanism is located at the front of the main shaft; the cutting mechanism that can cut the cable is located under the left and right jaws of the main shaft; the wire feeding mechanism is located below the cutting mechanism It is provided with a pair of intermeshing wire-feeding gears driven by a motor, and the cable tie passes through the wire-feeding gear in the middle; a wire box for placing the wire-tie is located under the wire-feeding mechanism.
本发明中采用可充电电池作为电源, 其驱动送线部分的直流马 达,该马达带动送线机构装置,将扎线送入剪切部分、主轴部的夹头、 经过导线部再回转进入主 $由部分,主轴部分的直流马达带动主轴缠绕 机构装置、剪刀部分对捆绑 #i筋的扎线进行剪断、扭紧工作动作。本 产品将扎线自动缠绕钢筋、 扎线的涨紧、 剪断、 扭紧由电子传感器、 主控板和机械机构装置配合控制完成,其实现了自动化作业,不仅大 大降低了使用者的劳动强度, 并且也提高了工作效率, 以及降低了扎 线的浪费。  In the present invention, a rechargeable battery is used as a power source, which drives a DC motor of a wire feeding part. The motor drives the wire feeding mechanism device to feed the cable into the cutting part, the chuck of the main shaft part, and then returns to the main part through the wire part The DC motor of the main shaft part drives the main shaft winding mechanism device and the scissors part to cut and tighten the binding wires of the #i tendon. This product automatically binds the cable to the reinforcing steel bar, tightens, cuts, and tightens the cable by the electronic sensor, the main control board, and the mechanical mechanism. It realizes automatic operation, which not only greatly reduces the labor intensity of the user, It also improves work efficiency and reduces wasted wires.
附图说明: Brief description of the drawings:
图 1 是本发明主视方向的内部结构图;  FIG. 1 is an internal structure diagram of a front direction of the present invention;
图 2 是本发明左视方向的内部结构图;  FIG. 2 is an internal structure diagram of a left-view direction of the present invention; FIG.
图 3 是本发明线盒的立体图;  3 is a perspective view of a wire box according to the present invention;
图 4是本发明线盒的立体分解图;  4 is an exploded perspective view of a wire box according to the present invention;
图 5 是本发明送线机抅的立体图;  FIG. 5 is a perspective view of a wire feeding machine according to the present invention;
图 6 是本发明送线机抅的立体分解图;  FIG. 6 is an exploded perspective view of a wire feeding machine according to the present invention;
图 7 是本发明剪切机构的立体图;  FIG. 7 is a perspective view of a shearing mechanism of the present invention;
图 8 是本发明剪切机抅的立体分解图; 图 9 是本发明导线部的立体分解图; 8 is an exploded perspective view of a shearing machine 抅 according to the present invention; 9 is an exploded perspective view of a lead portion of the present invention;
图 10 是本发明主轴部的立体图;  FIG. 10 is a perspective view of a main shaft portion of the present invention;
图 11 是本发明主轴部的立体分解图;  11 is an exploded perspective view of a main shaft portion of the present invention;
图 12 是本发明阻尼机构的立体图;  FIG. 12 is a perspective view of a damping mechanism of the present invention;
图 13 是本发明阻尼机构的立体分解图;  13 is an exploded perspective view of a damping mechanism of the present invention;
图 14是本发明安全保护机构的立体图;  14 is a perspective view of a safety protection mechanism of the present invention;
图 15 是本发明安全保护机构的立体分解图。  FIG. 15 is an exploded perspective view of the safety protection mechanism of the present invention.
具体实施方式: detailed description:
下面结合附图对本发明作进一步的说明:  The invention is further described below with reference to the drawings:
见附图 1、 2, 这是本发明主视与左视方向的内部结构图。 本发 明包括以下十个零部件:导线部 1、主轴部 2、主控板 3、阻尼机构 4、 安全保护机构 5、剪切机构 6、送线机构 7、 线盒 8、 壳体 9以及电源 装置 10。 其中送线机构 7、 剪切机构 6、 主轴部 2、 阻尼机构 4、 安 全保护机构 5和主控板 3都安装在壳体 9内;线盒部分 8安装在壳体 9上设置手柄部位之前的位置处 2,电源装置 10同壳体 9的手柄部位 下端固定连接。位于主轴部 2前方的导线部 1包括两个相对设置的上、 下导线板;主轴部 2上设置一通过电动机带动实现转动及水平移动的 可夹持扎线 15的夹头; 可减缓主轴部 2转速阻尼机构 4位于主轴部 2底部; 安全保护机构 5位于主轴部 2的正前端; 可将扎线剪断的剪 切机构 6位于主轴部 2夹头的下方;送线机构 7位于剪切机构 6的下 方,其设置有一对通过电动机驱动的相互啮合的送线齿轮, 扎线由此 送线齿轮中间穿过; 用于放置扎线的线盒 8位于送线机构 7的下方。 见附图 3、 4, 其是线盒 8.的立体图以及立体分解图。 线盒 8是 一个由盒体 26与盒盖 13构成的可储备扎线 15的不见, 其中盒盖 13 铰接在盒体 26上;线盘 14可转动的安装在线盒 8内,其具体机构为: 在盒体 26内设置一线盘轴, 线盘 14套设在此线盘轴上。 扎线 15缠 绕在线盘 14上, 并且其自由端伸出线盒 8, 输送至送线机构 7; 在线 盘 14的一侧还设置有传感器 18。 See Figures 1 and 2 for internal structure diagrams of the front and left views of the present invention. The invention includes the following ten parts: the lead wire part 1, the main shaft part 2, the main control board 3, the damping mechanism 4, the safety protection mechanism 5, the cutting mechanism 6, the wire feeding mechanism 7, the wire box 8, the housing 9, and the power supply装置 10。 Device 10. Among them, the wire feeding mechanism 7, the cutting mechanism 6, the main shaft portion 2, the damping mechanism 4, the safety protection mechanism 5 and the main control board 3 are all installed in the housing 9; the wire box portion 8 is installed before the handle portion is provided on the housing 9 At the position 2, the power supply device 10 is fixedly connected to the lower end of the handle portion of the housing 9. The lead part 1 located in front of the main shaft part 2 includes two oppositely arranged upper and lower lead plates; the main shaft part 2 is provided with a chuck capable of holding the cable tie 15 for rotation and horizontal movement driven by a motor; the main shaft part can be slowed down 2 Rotational speed damping mechanism 4 is located at the bottom of the main shaft portion 2; Safety protection mechanism 5 is located at the front end of the main shaft portion 2; Shearing mechanism 6 capable of cutting the cable is located under the chuck of the main shaft portion 2; Below the 6 is provided a pair of intermeshing wire feeding gears driven by a motor, and the wire is passed through the wire feeding gear; a wire box 8 for placing the wire is located under the wire feeding mechanism 7. See FIGS. 3 and 4 for a perspective view and a perspective exploded view of the wire box 8. The wire box 8 is a missing part of the reserve cable 15 formed by the box body 26 and the box cover 13, wherein the box cover 13 is hinged on the box body 26; the wire reel 14 is rotatably installed in the wire box 8, and the specific mechanism is : A spool shaft is set in the box body 26, and the spool 14 is sleeved on the spool shaft. The cable 15 is wound on the reel 14, and its free end extends out of the wire box 8 and is conveyed to the wire feeding mechanism 7; a sensor 18 is also provided on one side of the reel 14.
见附图 5、 6, 这是送线机构 7的立体图以及立体图分解图。 线 机构 7包括一马达 81、 固定在马达 81输出轴上的马达齿轮 76、与马 达齿轮 76连动并具有减速效果的送线器牙箱 71、 固定在送线器牙箱 71输出轴上的输出齿论 66、 以及两个相互啮合送线齿轮 57、 62, 且 在送线齿轮 57、 62上幵设有一条可供扎线 15穿过的凹槽,正对两送 线齿轮 57、 62啮合处设置有一漏斗型入线器 50, 扎线 15由此入线 器 50进入; 输出齿轮 66与其中一个送线齿轮 57或 62啮合。 其中, 送线器牙箱 71 内采用的是一组行星轮系, 此行星轮系用于对马达齿 轮输出的转速进行减速。 送线齿轮 62、 57装配在销轴上, 并连接在 送线器大身板 67上。 马达 81安装在壳体 9。 送线器大身板 67固定 在壳体 9内。 另外为了保证两送线齿轮 57、 62可适用不同的扎线, 此两送线齿轮 57、 62中其中一个齿轮为弹性固定, 即其中一个齿轮 在弹簧弹力作用下与另一个齿轮啮合,见附图 3所示,本发明中采用 的结构为:安装送线齿轮 57的支架 56通过销轴固定在送线器大身板 67上, 其中支架 56的另一端设置有一弹簧 52, 在此弹簧 52弹力作 用下, 支架 56带动送线齿轮 57与另一送线齿轮 62啮合。 送线机构 7工作的作成为: 扎线 15有线盒 8伸出进入送线机构 7中的漏斗型 入线器 50,此漏斗型入线器 50可保证扎线准确的进入两送线齿轮 62、 57之间的凹槽内。 马¾ 81驱动输出齿轮 66转动, 并由输出齿轮 66 驱动两送线齿轮 62、 57转动。 扎线 15在两送线齿轮 62、 57带动下 被不断的由线盒 8内抽出, 输送至剪切机构 6中。 See FIGS. 5 and 6, which are a perspective view and an exploded perspective view of the wire feeding mechanism 7. The thread mechanism 7 includes a motor 81, a motor gear 76 fixed on the output shaft of the motor 81, a thread feeder tooth box 71 that is linked with the motor gear 76 and has a deceleration effect, and a thread feeder tooth box 71 fixed on the output shaft of the thread feeder tooth box 71. The output tooth theory 66 and the two meshing wire feeding gears 57 and 62 are provided on the wire feeding gears 57 and 62 with a groove through which the wire 15 can pass, facing the two wire feeding gears 57 and 62. A funnel-type wire feeder 50 is provided at the meshing position, and the cable tie 15 enters through the wire feeder 50; the output gear 66 meshes with one of the wire feeding gears 57 or 62. Among them, a set of planetary gear trains are used in the thread feeder tooth box 71, and the planetary gear trains are used to reduce the rotation speed output by the motor gear. The wire feeding gears 62 and 57 are assembled on a pin and connected to a wire feeder main body 67. The motor 81 is mounted on the casing 9. The thread feeder body 67 is fixed in the casing 9. In addition, in order to ensure that the two wire-feeding gears 57 and 62 can be applied with different cable ties, one of the two wire-feeding gears 57 and 62 is elastically fixed, that is, one of the gears meshes with the other gear under the action of the spring elastic force, see attached As shown in FIG. 3, the structure adopted in the present invention is: a bracket 56 on which the wire feeding gear 57 is mounted is fixed on the wire feeder body 67 by a pin, wherein the other end of the bracket 56 is provided with a spring 52, and the spring 52 is elastic. Make In use, the bracket 56 drives the wire feeding gear 57 to mesh with another wire feeding gear 62. The work of the wire feeding mechanism 7 is as follows: The cable tying 15 and the wire box 8 protrude into the funnel-type wire feeder 50 in the wire feeding mechanism 7. This funnel-type wire feeder 50 can ensure that the wire is accurately entered into the two wire feeding gears 62. , 57 inside the groove. Ma ¾ 81 drives the output gear 66 to rotate, and the output wire 66 drives the two wire feeding gears 62 and 57 to rotate. The tying wire 15 is continuously pulled out of the wire box 8 by the two wire feeding gears 62 and 57 and is conveyed to the cutting mechanism 6.
见附图 7、 8, 这是剪切机构 6的立体图以及立体分解图。 剪切 机构 6包括: 大身板 175、 压板 173、 位于大身板 175与压板 173之 间的定剪 177、 套设在定剪 177上的动剪 174、 与动剪 174铰接的连 杆 178以及位于连杆 178的另一端并与连杆 178铰接的摆杆 179, 其 中定剪 177上幵设有可容扎线 15穿过的通孔, 套设在定剪 177上的 动剪 174对应通孔的设置有剪切凸缘;扭簧 181通过扭簧轴 180固定 在摆杆 179上。 剪切机构 6工作时, 送线机构 7将扎线 15送入剪切 机构 6中定剪 177上开设的通孔,此时动剪 174上的剪切凸缘刚好与 扎线错开, 当摆杆 179带动时, 其将带动连杆 178移动, 连杆 178将 带动动剪 174绕定剪 174转动, 这样动剪 174上的剪切凸缘对扎线 15进行剪切。 然后, 动剪刀 174通过扭簧 181完成复位动作, 等待 下一次的剪切过程。  See Figures 7 and 8 for a perspective view and an exploded view of the shearing mechanism 6. The shearing mechanism 6 includes: a large body plate 175, a pressure plate 173, a fixed shear 177 located between the large body plate 175 and the pressure plate 173, a movable shear 174 sleeved on the fixed shear 177, a link 178 hinged with the movable shear 174, and The other end of the connecting rod 178 is oscillated with the connecting rod 178. The fixed shear 177 is provided with a through hole through which the binding wire 15 can pass, and the movable shear 174 sleeved on the fixed shear 177 corresponds to the through hole. A torsion spring 181 is fixed on the swing lever 179 through a torsion spring shaft 180. When the shearing mechanism 6 works, the thread feeding mechanism 7 feeds the cable tie 15 into the through hole opened in the fixed shear 177 in the shearing mechanism 6, at this time, the cutting flange on the movable shear 174 is just staggered from the cable tie. When the lever 179 is driven, it will drive the connecting rod 178 to move, and the connecting rod 178 will drive the driving shear 174 to rotate around the fixed shear 174, so that the shearing flange on the movable shear 174 cuts the cable tie 15. Then, the movable scissors 174 completes the reset operation through the torsion spring 181 and waits for the next cutting process.
见附图 9, 这是导线部 1的立体分解图。 其主要包括上、 下两相 对设置的导线板, 其中上导线板由上导线板大身 30、 弯板 29、 夹板 28叠加构成, 扎线 15通过上导线板大身 30与夹板 28形成的间隙并 弯板 29的圆弧边缘伸出; 在上导线板大身 30上还安装有导向嘴 35、 40以及滑条 47和导向块 45, 其中导向嘴 35、 40为扎线 15进入 上导线板的入口,其通过滑条 47和导向块 45实现入口的开合,其具 体方式为: 导向块 45通过销轴 44铰接在支架 37上, 其靠近导向嘴 35、 40的一端设置有一弹簧 33, 弹簧 33将导向块 45向上顶起, 这 样扎线 15就可以进入上导线板, 滑条 47位于导向块 45的另一端, 其上开设有一可容导向块 45末端放置的滑槽,当导向块 45的末端置 于此滑槽时, 弹簧 33将导向块 45向上顶起, 当滑条 47上的滑槽脱 离导向块 45的末端, 即导向块 45的末端抵压在滑条 47上表面时, 导向块 47又被滑条 47抬起, 向弹簧 33的一侧压去, 这时, 导向块 45就将上导线板的入口封住, 防止扎线 15继续进入。 下导线板由下 导线板大身 39和镶块 38用螺钉连接,并且其和剪刀大身板 175装配, 位置在上导线板大身 30的下方。 导线部 1的工作过程为: 当送线机 构 7将扎线 15送入剪切机构 6并经过主轴部 2的夹头进入导线部分 1内, 扎线 15将沿弯板 29所具有圆弧边缘伸出, 并经过下导线板大 身 30重新回来, 形成一个圆圈, 这样扎线 15就可缠绕钢筋一圈, 并 再此导入主轴部 2的夹头进行缠绕。 See FIG. 9, which is an exploded perspective view of the lead portion 1. It mainly includes upper and lower conductor plates opposite to each other. The upper conductor plate is composed of the upper conductor plate body 30, the bent plate 29, and the clamp plate 28. The cable tie 15 passes through the gap formed by the upper conductor plate body 30 and the clamp plate 28. The arc edge of the curved plate 29 extends; a guide mouth is also installed on the upper wire plate body 30 35, 40, slider 47 and guide block 45, where the guide nozzles 35, 40 are the entrances of the cable 15 into the upper wiring board, and the opening and closing of the entrance is performed by the slider 47 and the guide block 45. The specific method is: guide The block 45 is hinged on the bracket 37 through a pin 44. A spring 33 is provided at one end of the guide pin 35 and 40, and the spring 33 lifts the guide block 45 upward, so that the cable 15 can enter the upper wiring board, and the slider 47 It is located at the other end of the guide block 45, and a chute for accommodating the end of the guide block 45 is provided thereon. When the end of the guide block 45 is placed in this chute, the spring 33 lifts the guide block 45 upward. When the upper slide groove is separated from the end of the guide block 45, that is, when the end of the guide block 45 is pressed against the upper surface of the slider 47, the guide block 47 is lifted by the slider 47 and pressed toward the side of the spring 33. The guide block 45 seals the entrance of the upper lead plate to prevent the cable tie 15 from continuing to enter. The lower lead plate is connected with screws by the lower lead plate body 39 and the insert 38, and is assembled with the scissors main body plate 175, and is positioned below the upper lead plate body 30. The working process of the wire section 1 is: When the wire feeding mechanism 7 feeds the wire 15 into the cutting mechanism 6 and enters the wire section 1 through the chuck of the main shaft section 2, the wire 15 will have an arc edge along the curved plate 29 Extend and return through the lower conductor plate body 30 to form a circle, so that the cable tie 15 can be wound around the steel bar once, and then introduced into the chuck of the main shaft portion 2 for winding.
见附图 10、 11, 这是主轴部 2的立体图及立体分解图。 主轴部 2包括一主轴马达 140、 固定在主轴马达 140上的联轴块 139、 与主 轴马达 140的输出轴连动的马达齿轮 153、 通过马达齿轮 153带动并 具有减速效果的主轴牙箱 142、 通过主轴牙箱 142输出的主轴螺杆 172、 与主轴螺杆 172卡嵌连接的主轴夹头杆 168、 以及由主轴钢套 164、 钢套销轴 160、 主轴钢套卡套 158、 左钳口 159、 右钳口 162、 夹头销轴 163、 主轴白套 157构成的夹头, 其中: 主轴马达 140和马 达主轴联轴块 139镶入装配;马达齿轮 153通过一轴承装配在马达主 轴联轴块 139上;马达齿轮 153和主轴牙箱 142内的初级减速齿轮啮 合, 主轴牙箱 142内采用的是两组行星轮系,此行星轮系用于对主轴 马达齿轮 140输出的转速进行减速;经减速的主轴牙箱 142和主轴螺 杆 172连接装配;主轴螺杆 172和主轴夹头杆 168轴向装配,且两者 能够相对转动;主轴钢套 164和主轴螺杆 172旋转可产生的相对主轴 螺杆 172的轴向位移; 左钳口 159和右钳口 162插设在主轴夹头杆 168中间开设的孔槽, 并经过夹头销轴 161与主轴钢套 164连接, 左 钳口 159和右钳口 162上对应夹头销轴 161的位置开设有滑槽,通过 销轴 161在此滑槽内的移动实现左钳口 159和右钳口 162的夹紧动 作; 主轴部 2还包括一摆板 165, 此摆板 165和主轴钢套 164装配一 体, 主轴钢套 164的车由向位移驱动摆板 165触动剪切机构 6中摆杆 179摆动, 从而完成对 L线的剪断动作。 主轴部 2的工作过程为: 当 送线机构 7将扎线 15经过剪切机构 6和主轴部 2的夹头后, 通过导 线部 1再进入主轴部分 2的夹头, 此时扎线 15进入的是夹头中的左 钳口 159。 然后在送线机构 7的带动下, 扎线 15继续向前伸出, 直 至由下导线板重新回到主轴部 2夹头中的右钳口 162。这是主轴马达 140的主轴马达齿轮 153和主轴牙箱 142的初级齿轮啮合, 经减速的 主轴牙箱 142和主轴螺杆 172连接,带动主轴螺杆 172旋转,螺杆 172 与固定在主轴钢套 164内的轴套 166配合,时螺杆 172在转动的时主 轴钢套 164产生的相对主轴螺杆 172的轴向位移, 推动主轴钢套 164 内的夹头销 16的移动,夹头销轴 161移动,驱动夹头的左钳口 159 和右钳口 162相向平移, 对扎线 15夹紧, 在此过程中, 左钳口 159 和右钳口 162上所开设的滑槽不同, 故其移动的时间存在一定差距, 左钳口 159首先夹紧扎线, 即夹紧扎线 15的端头, 这时送线机构 7 的马达开始逆向转动, 将扎线 15涨紧, 剪切机构 6将扎线 15剪断。 当主轴钢套 164在主轴螺杆 172上旋转产生的相对主轴螺杆 172的主 轴钢套 164位移到极限位置, 夹头的左钳口 159、 右钳口 162均处于 夹紧状态, 即将已经剪断的扎线首尾都固定, 主轴钢套 164将开始转 动, 作扭紧扎线两圈旋转运动,达到扭缠扎线捆绑钢筋的动作。最后 主轴马达 140反向旋转, 左钳口 159、 右钳口 162松开, 扎线已经将 钢筋捆扎好, 整个机构返回到再一次待扎线的状态。 See FIGS. 10 and 11, which are a perspective view and an exploded perspective view of the main shaft portion 2. The main shaft portion 2 includes a main shaft motor 140, a coupling block 139 fixed on the main shaft motor 140, a motor gear 153 interlocking with an output shaft of the main shaft motor 140, a main shaft tooth box 142 driven by the motor gear 153 and having a reduction effect, The spindle screw 172 output through the spindle tooth box 142, the spindle chuck rod 168 which is engaged with the spindle screw 172, and the steel sleeve 164, the steel sleeve pin 160, the spindle steel sleeve 158, the left jaw 159, Right jaw 162, A chuck composed of a chuck pin 163 and a main shaft white sleeve 157, wherein: the main shaft motor 140 and the main shaft coupling block 139 are assembled; the motor gear 153 is assembled on the main motor shaft coupling block 139 through a bearing; the motor gear 153 It meshes with the primary reduction gear in the spindle tooth box 142. Two sets of planetary gear trains are used in the spindle tooth box 142. This planetary gear train is used to decelerate the output speed of the spindle motor gear 140. The decelerated spindle tooth box 142 It is connected and assembled with the spindle screw 172; the spindle screw 172 and the spindle chuck rod 168 are axially assembled and can rotate relative to each other; the axial displacement of the spindle steel sleeve 164 and the spindle screw 172 relative to the spindle screw 172 can be generated; The mouth 159 and the right jaw 162 are inserted into the hole groove opened in the middle of the spindle chuck rod 168, and are connected to the spindle steel sleeve 164 through the collet pin 161. The left jaw 159 and the right jaw 162 correspond to the collet pin A chute is provided at the position of 161, and the clamping action of the left jaw 159 and the right jaw 162 is realized by the movement of the pin 161 in this chute; the main shaft part 2 further includes a swing plate 165, and the swing plate 165 and the spindle Assembly of steel sleeve 164, main Steel sleeve 164 is displaced by a vehicle driver swing plate 165 touches the shearing mechanism 6 swings pendulum 179, thereby completing the cutting operation of the L line. The working process of the main shaft part 2 is as follows: When the wire feeding mechanism 7 passes the wire tie 15 through the chuck of the shearing mechanism 6 and the main shaft part 2, and then enters the chuck of the main shaft part 2 through the wire part 1, at this time the wire tie 15 enters It is the left jaw 159 in the chuck. Driven by the wire feeding mechanism 7, the cable tie 15 continues to extend forward until the lower wire plate returns to the right jaw 162 in the chuck of the main shaft portion 2. This is the main gear of the main shaft motor gear 153 of the main shaft motor 140 and the main gear of the main shaft tooth box 142. The decelerated main shaft tooth box 142 and the main shaft screw 172 are connected to drive the main shaft screw 172 to rotate. When the shaft sleeve 166 cooperates, the axial displacement of the main shaft steel sleeve 164 relative to the main shaft screw 172 when the screw 172 rotates, pushing the main shaft steel sleeve 164 The movement of the inner chuck pin 16 and the chuck pin shaft 161 move the left jaw 159 and the right jaw 162 of the chuck toward each other, and clamp the tie wire 15 in the process. In the process, the left jaw 159 and the right The chute opened on the jaw 162 is different, so there is a certain gap in the moving time. The left jaw 159 clamps the cable first, that is, the end of the cable 15. At this time, the motor of the wire feeding mechanism 7 starts to reverse. Rotate to tighten the tie 15 and the cutting mechanism 6 cuts the tie 15. When the main shaft steel sleeve 164 rotates on the main shaft screw 172, the main shaft steel sleeve 164 of the main shaft screw 172 is displaced to the extreme position. The ends of the wire are fixed, and the main shaft steel sleeve 164 will start to rotate, making two rotations of tightening the wire to achieve the action of twisting the wire and binding the steel bar. Finally, the spindle motor 140 rotates in the reverse direction, the left jaw 159 and the right jaw 162 are loosened, and the steel wire has been bundled with the wire, and the whole mechanism returns to the state where the wire needs to be wireed again.
见附图 12、 13, 这是阻尼机构 4的立体图及立体分解图。 阻尼 机构 4包括: 支板 117、通过销轴 119、 114安装在支板 117上的阻减 板 116、 120、套设在销轴 119、 114上并可使阻减板 116、 120及时复 位的扭簧 122、 115, 并且阻减板 1在阻减板 2位置之上, 这样保证 其只在一个方向其阻挡效果。阻减板 1和阻减板 2中线和主轴缠绕机 构轴线重合, 并且固定在主轴钢套 164上的齿套 1641的齿块正好位 于阻减板 1和阻减板 2中线处。当主轴部 2的夹头, 缠绕扎线到圈数 时, 阻减板 阻减板 2中线形成对齿套 1641的阻减作用, 以阻减 主轴缠绕机构的旋转惯量, 保证缠绕扎线不过载。  See Figures 12 and 13 for a perspective view and an exploded view of the damping mechanism 4. The damping mechanism 4 includes: a supporting plate 117, damping plates 116, 120 mounted on the supporting plate 117 through pins 119, 114, and sleeved on the pins 119, 114 and capable of resetting the damping plates 116, 120 in time The torsion springs 122, 115, and the reduction plate 1 are above the position of the reduction plate 2, so as to ensure its blocking effect in only one direction. The center line of the reduction plate 1 and the reduction plate 2 coincides with the axis of the main shaft winding mechanism, and the tooth block of the gear sleeve 1641 fixed on the main shaft steel sleeve 164 is located at the midline of the reduction plate 1 and the reduction plate 2. When the chuck of the main shaft part 2 is wound and tied to the number of turns, the cut-off plate and the center line of the cut-off plate 2 form a damping effect on the gear sleeve 1641 to reduce the rotational inertia of the main-shaft winding mechanism and ensure that the winding wire is not overloaded. .
见附图 14、 15, 这是安全保护机构 5的立体图以及立体分解图, 其包括: 位于主轴部 2前面并固定在壳体 9上的左窗板 89和右窗板 102、分别与左窗板 89和右窗板 102铰接的左窗口 101、右窗口 104、 以及用于控制左窗口 101和右窗口 104开合的传感磁块 99、 113, 其 中在左窗口 101与右窗口 104铰接的销轴 91、 105上分别设置有可使 其复位的扭簧 90、 106。 由于为了使扎线可以重新返回主轴部 5, 以 及便于人们对主 由部进行检测,壳体 9上对应主轴 5的位置处为一个 空缺。 安全保护机构 5就是在主轴部 2伸出的空挡设置一个保护门, 以对主轴部 2的夹头进行保护, 并避免伤到使用者。当整机在工作状 态,使用者若是打开由左窗口 101和右窗口 104构成的卡门,此时和 卡门配合的连杆的一端磁条脱离传感器,传感器发出信号,主控制使 整机主轴停止工作, 并报警。 达到安全保护功能。 14 and 15, which are a perspective view and an exploded perspective view of the safety protection mechanism 5, which include: a left window panel 89 and a right window panel which are located in front of the main shaft portion 2 and are fixed on the housing 9. 102. The left window 101 and the right window 104 hinged to the left and right windows 89 and 102, respectively, and the sensing magnetic blocks 99 and 113 for controlling the opening and closing of the left and right windows 101 and 104. Pins 91 and 105 hinged to the right window 104 are respectively provided with torsion springs 90 and 106 which can be reset. In order to enable the cable tie to return to the main shaft portion 5 and facilitate the detection of the main free portion, a position on the housing 9 corresponding to the main shaft 5 is vacant. The safety protection mechanism 5 is to provide a protection door in the neutral gear protruding from the main shaft portion 2 to protect the chuck of the main shaft portion 2 and avoid hurting the user. When the machine is in working state, if the user opens the card door composed of the left window 101 and the right window 104, at this time, the magnetic strip at one end of the link that cooperates with the card door is detached from the sensor, and the sensor sends a signal, and the main control stops the main shaft of the machine. , And alarm. Achieve security protection.
另外主控板 3是由主控制线路板、线盘传感器、送线机构传感器、 主轴部传感器、安全保护机构传感器组成,各部件的传感器接受的信 号经主控制线路板微处理器的控制实现对机构动作进行控制,完成自 动扎线的功能。  In addition, the main control board 3 is composed of a main control circuit board, a reel sensor, a wire feeding mechanism sensor, a main shaft sensor, and a safety protection mechanism sensor. The signals received by the sensors of each component are controlled by the main control circuit board microprocessor. The action of the mechanism is controlled to complete the function of automatic tying.
所述壳体部分 9是由左右壳体通过螺钉或螺母装配组成。  The casing portion 9 is composed of left and right casings assembled by screws or nuts.
当需要用本产品捆绑钢筋时,打开电源开关,此时扎线机的送线 机构 7、 剪切机构 6、 导向部 1、 主轴部 2作扎线前的空载运动, 使 扎线 15大约出丝 100mm长。 扳动开关锁钮到开启状态, 再启动开关 钮扎线机幵始对 3筋捆绑工作。  When it is necessary to use this product to bundle steel bars, turn on the power switch. At this time, the wire feeding mechanism 7, cutting mechanism 6, guide 1, and main shaft 2 of the cable tie machine perform an unloaded motion before the cable tie, so that the cable tie 15 is about The wire is 100mm long. Move the switch lock button to the on state, and then start the switch again.

Claims

权 利 要 求  Rights request
1、 钢筋捆绑扎线器, 包括: 导线部 (1 )、 主轴部 (2)、 主 控板(3)、 P且尼机构 (4)、 安全保护机构(5)、 剪切机构(6)、 送线 机构 (7)、 线盒(8)、 壳体(9) 以及电源装置 (10), 其特征在于: 导线部(1 )、 主轴部(2)、 主控板(3)、 阻尼机构(4)、 安全保护机 构(5)、剪切机构(6)、送线机构(7)、线盒(8)以及电源装置(10) 都安装与壳体(9), 其中位于主轴部(2)前方的导线部(1)包括两 个相对设置的上、 下导线板; 主轴部 (2) 上设置一通过电动机带动 实现转动及水平移动的可夹持扎线的夹头; 可减缓主轴部 (2) 转速 阻尼机构 (4) 位于主轴部 (2)底部; 安全保护机构 (5)位于主轴 部(2) 的正前端; 可将扎线(15)剪断的剪切机构(6)位于主轴部1. Reinforced cable tiers, including: wire section (1), main shaft section (2), main control board (3), P & N mechanism (4), safety protection mechanism (5), cutting mechanism (6) The wire feeding mechanism (7), the wire box (8), the casing (9), and the power supply device (10) are characterized by: a wire part (1), a main shaft part (2), a main control board (3), a damper The mechanism (4), the safety protection mechanism (5), the cutting mechanism (6), the wire feeding mechanism (7), the wire box (8), and the power supply unit (10) are all installed and housing (9), which is located in the main shaft portion (2) The front wire part (1) includes two upper and lower wire plates opposite to each other; the main shaft part (2) is provided with a chuck that can hold the cable tie to realize rotation and horizontal movement driven by a motor; can slow down Spindle section (2) Speed damping mechanism (4) is located at the bottom of the spindle section (2); Safety protection mechanism (5) is located at the front end of the spindle section (2); Shear mechanism (6) for cutting the cable tie (15) Located on the main shaft
(2) 夹头的下方; 送线机构 (7)位于剪切机构 (6) 的下方, 其设 置有一对通过电动机驱动并相互啮合的送线齿轮 (62)、 (57), 扎线(2) under the chuck; the thread feeding mechanism (7) is located under the cutting mechanism (6), which is provided with a pair of thread feeding gears (62), (57) driven by a motor and meshing with each other
( 15) 由此送线齿轮(62)、 (57)中间穿过; 用于放置扎线(15) 的 线盒(8)位于送线机构 (7) 的下方。 (15) The wire feeding gears (62), (57) pass through the middle; the wire box (8) for placing the wire (15) is located below the wire feeding mechanism (7).
2、 艮据权利要求 1所述的钢筋捆绑扎线器, 其特征在于: 所述线盒(8 ) 是一个由盒体 (26)与盒盖 (13 ) 构成的可储备扎线 2. The steel bar binding wire tie according to claim 1, characterized in that the wire box (8) is a reserve wire tie formed by a box body (26) and a box cover (13).
( 15) 的器具, 其中盒盖(13 )铰接在盒体(26)上; 线盘(14)可 转动的安装在线盒 (8) 内; 扎线 (15) 缠绕在线盘 (14) 上, 并且 其自由端伸出线盒(8), 输送至送线机构(7); 在线盘(14)的一侧 还设置有传感器 (18)。 3、 根据权利要求 1所述的钢筋捆绑扎线器, 其特征在于: 所述送线机构(7)包括一马达(81 )、 固定在马达(81 )输出轴上的 马达齿轮 (76)、 与马达齿轮 (76)连动并具有减速效果的送线器牙 箱(71 )、 固定在送线器牙箱(71 )输出轴上的输出齿轮(66)、 以及 两个相互啮合送线齿轮(57)、 (62), 且在送线齿轮(57)、 (62) 上 开设有一条可供扎线(15)穿过的凹槽,正对两送线齿轮(57)、 (62) 啮合处设置有一漏斗型入线器 (50), 扎线 (15) 由此入线器 (50) 进入; 输出齿轮(66) 与其中一个送线齿轮(57或 62) 啮合。 (15), wherein the box cover (13) is hinged on the box body (26); the wire reel (14) is rotatably installed in the wire box (8); the cable tie (15) is wound on the wire reel (14), And the free end of the wire box (8) extends to the wire feeding mechanism (7); a sensor (18) is also provided on one side of the wire reel (14). 3. The reinforcing bar binding wire tie according to claim 1, characterized in that the wire feeding mechanism (7) comprises a motor (81), a motor gear (76) fixed on an output shaft of the motor (81), A wire feeder tooth box (71) linked with the motor gear (76) and having a reduction effect, an output gear (66) fixed on the output shaft of the wire feeder tooth box (71), and two wire meshing gears (57), (62), and a groove is provided on the wire feeding gear (57), (62) through which the wire (15) can pass, facing the two wire feeding gears (57), (62) A funnel-shaped wire feeder (50) is provided at the meshing position, and the cable tie (15) enters through the wire feeder (50); the output gear (66) meshes with one of the wire feeding gears (57 or 62).
4、 根据权利要求 1所述的钢筋捆绑扎线器, 其特征在于: 所述剪切机构 (6)包括: 大身板 (175)、 压板(173)、 位于大身板 4. The reinforcing bar binding wire tie according to claim 1, characterized in that the shearing mechanism (6) comprises: a large body plate (175), a pressure plate (173), and a large body plate
( 175) 与压板(173 ) 之间的定剪 (177)、 套设在定剪 (177)上的 动剪(174)、 与动剪(174)铰接的连杆(178) 以及位于连杆(178) 的另一端并与连杆(178)铰接的摆杆(179), 其中定剪(177)上开 设有可容扎线(15)穿过的通孔, 套设在定剪(177)上的动剪(174) 对应通孔的设置有剪切凸缘; 扭簧(181 )通过扭簧轴(180) 固定在 摆杆 (179)上。 Fixed shear (177) between (175) and pressure plate (173), movable shear (174) set on fixed shear (177), connecting rod (178) hinged to the movable shear (174), and the connecting rod A pendulum rod (179) at the other end of (178) and articulated with the connecting rod (178), wherein a fixed hole (177) is provided with a through hole through which the tying wire (15) can pass, and is set on the fixed scissors (177) The movable shear (174) on) is provided with a shear flange corresponding to the through hole; the torsion spring (181) is fixed on the swing lever (179) through a torsion spring shaft (180).
5、 根据权利要求 1所述的钢筋捆绑扎线器, 其特征在于- 所述导线部 (1 )包括上、 下两相对设置的导线板, 其中上导线板由 上导线板大身 (30)、 弯板(29)、 夹板 (28)叠加构成, 扎线 (15) 通过上导线板大身 (30)与夹板(28)形成的间隙并沿弯板 (29) 的 圆弧边缘伸出; 下导线板由下导线板大身 (39)和镶块(38)用螺钉 连接, 并位于上导线板大身 (30) 的下方。 6、 根据权利要求 1所述的钢筋捆绑扎线器, 其特征在于: 所述主轴部(2)包括一主轴马达(140)、 固定在主轴马达(140)上 的联轴块(139)、与主轴马达(140)的输出轴连动的马达齿轮(153)、 通过马达齿轮 (153 ) 带动并具有减速效果的主轴牙箱 (142)、 通过 主轴牙箱(142)输出的主轴螺杆(172)、 与主轴螺杆(172)卡嵌连 接的主轴夹头杆 (168)、 以及由主轴钢套 (164)、 钢套销轴(160)、 主轴钢套卡套(158)、左钳口 ( 159)、右钳口(162)、夹头销轴(163)、 主轴轴套(157)构成的夹头, 其中: 主轴马达(140)和马达主轴联 轴块(139)镶入装配; 马达齿轮(153)通过一轴承装配在马达主轴 联轴块 (139) 上; 马达齿轮(153 ) 和主轴牙箱(142) 内的初级减 速齿轮啮合; 经减速的主轴牙箱(142)和主轴螺杆(172)连接装配; 主轴螺杆(172)和主轴夹头杆(168)轴向装配, 且两者能够相对转 动; 主轴钢套(164)和主轴螺杆(172)旋转可产生的相对主轴螺杆 ( 172) 的轴向位移; 左钳口 (159) 和右钳口 (162)插设在主轴夹 头杆( 168)中间开设的孔槽,并经过夹头销轴( 161 )与主轴钢套(164) 连接, 左钳口 (159)和右钳口 (162)上对应夹头销轴 (161 ) 的位 置开设有滑槽,通过销轴(161 )在此滑槽内的移动实现左钳口(159) 和右钳口 (162) 的夹紧动作; 主轴部(2)还包括一摆板(165), 此 摆板 (165 )和主轴钢套(164)装配一体, 主轴钢套 (164) 的轴向 位移驱动摆板 (165 )触动剪切机构 (6)对扎线的剪断动作。 5. The reinforcing bar binding wire tie according to claim 1, characterized in that-the lead portion (1) comprises upper and lower opposite lead plates, wherein the upper lead plate is formed by the upper lead plate body (30) The bent plate (29) and the plywood (28) are superimposed, and the cable tie (15) passes through the gap formed by the upper wire plate body (30) and the plywood (28) and protrudes along the arc edge of the bent plate (29); The lower wiring board is connected by screws with the lower wiring board body (39) and the insert (38), and is located below the upper wiring board body (30). 6. The reinforcing bar binding wire tie according to claim 1, wherein: the main shaft portion (2) comprises a main shaft motor (140), a coupling block (139) fixed on the main shaft motor (140), A motor gear (153) interlocking with an output shaft of the spindle motor (140), a spindle tooth box (142) driven by the motor gear (153) and having a reduction effect, and a spindle screw (172) output through the spindle tooth box (142) ), A spindle chuck rod (168) that is snap-fitted with the spindle screw (172), and a steel sleeve (164), a steel sleeve pin (160), a steel sleeve clamp (158), a left jaw ( 159), a right jaw (162), a chuck pin (163), and a spindle sleeve (157), wherein: a spindle motor (140) and a motor spindle coupling block (139) are inserted into the assembly; the motor The gear (153) is assembled on the motor spindle coupling block (139) through a bearing; the motor gear (153) meshes with the primary reduction gear in the spindle tooth box (142); the decelerated spindle tooth box (142) and the spindle screw (172) connection and assembly; the spindle screw (172) and the spindle chuck rod (168) are axially assembled, and both Ability to rotate relatively; Axial displacement of the spindle steel sleeve (164) and spindle screw (172) relative to the spindle screw (172); Left jaw (159) and right jaw (162) are inserted in the spindle chuck The hole slot in the middle of the rod (168) is connected to the steel sleeve (164) of the spindle through the collet pin (161), and the corresponding collet pin (161) is provided on the left jaw (159) and the right jaw (162). A chute is provided at the position, and the clamping action of the left jaw (159) and the right jaw (162) is realized by the movement of the pin (161) in this chute; the main shaft part (2) also includes a swing plate ( 165). The swing plate (165) is assembled with the main shaft steel sleeve (164). The axial displacement of the main shaft steel sleeve (164) drives the swing plate (165) to touch the shearing mechanism (6) to cut the cable.
7、 根据权利要求 1所述的钢筋捆绑扎线器, 其特征在于: 所述阻尼部分 (4)包括: 支板(117)、 通过销轴 (119、 114)安装 在支板(117)上的阻减板(116、 120)、 套设在销轴(119、 114)上 并可使阻减板(116、 120)及时复位的扭簧(122、 115)。 7. The reinforcing bar binding wire tie according to claim 1, characterized in that: the damping part (4) comprises: a supporting plate (117), which is installed through a pin (119, 114) The damping plates (116, 120) on the support plate (117) and the torsion springs (122, 115) sleeved on the pins (119, 114) and can reset the damping plates (116, 120) in time.
8、 根据权利要求 1所述的钢、筋捆绑扎线器, 其特征在于- 所述安全保护部分(5)包括:位于主轴部(2)前面并固定在壳体(9) 上的左窗板(89)和右窗板(102)、分别与左窗板(89)和右窗板( 102) 铰接的左窗口 (101 )、 右窗口 (104)、 以及用于控制左窗口 (101 ) 和右窗口 (104)开合的传感磁块(99、 113), 其中在左窗口 (101 ) 与右窗口 (104)铰接的销轴(91, 105)上分别设置有可使其复位的 扭簧 (90, 106)。  8. The steel and tendon binding cable tie according to claim 1, characterized in that-the safety protection part (5) comprises: a left window located in front of the main shaft part (2) and fixed on the casing (9) Panel (89) and right window panel (102), left window (101), right window (104), and left window (101) hinged to left window panel (89) and right window panel (102), respectively The sensing magnetic block (99, 113) opened and closed with the right window (104), wherein pins (91, 105) hinged to the left window (101) and the right window (104) are respectively provided with resettable pins. Torsion spring (90, 106).
9、 根据权利要求 1所述的钢筋捆绑扎线器, 其特征在于: 所述主控板部分(3 ) 是由主控制线路板、 线盘部件传感器、 送线机 构传感器、 主轴机构传感器、安全保护机构传感器组成, 各部件的传 感器接受的信号经主控制线路板微处理器的控制实现对机构动作进 行控制, 自动扎线的功能。  9. The reinforcing steel wire tie according to claim 1, wherein: the main control board part (3) is a main control circuit board, a wire coil component sensor, a wire feeding mechanism sensor, a spindle mechanism sensor, and a safety device. The protection mechanism is composed of sensors. The signals received by the sensors of each component are controlled by the microprocessor of the main control circuit board to control the movement of the mechanism and automatically tie the wires.
10、 根据权利要求 1所述的钢筋捆绑扎线器, 其特征在于: 所述壳体部分(9) 是由左右壳体通过螺钉或螺母装配组成。  10. The reinforcing bar binding wire tie according to claim 1, characterized in that: the housing part (9) is composed of left and right housings assembled by screws or nuts.
PCT/CN2003/001015 2003-10-17 2003-11-28 A wire bundling device for fixing and bundling reinforcing steels WO2005037490A1 (en)

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CN200320104049.9 2003-10-17
CNU2003201040499U CN2652552Y (en) 2003-10-17 2003-10-17 Steel bar bundling device

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CN106088618A (en) * 2016-06-23 2016-11-09 冯世英 C-type reinforced bar binding machine
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EP2123403A1 (en) * 2008-05-19 2009-11-25 Max Co., Ltd. Reinforcing bar binding machine
US8397767B2 (en) 2008-05-19 2013-03-19 Max Co., Ltd. Reinforcing bar binding machine
RU2490407C2 (en) * 2008-05-19 2013-08-20 Макс Ко., Лтд. Machine to bind reinforcement bars
TWI485089B (en) * 2008-05-19 2015-05-21 Max Co Ltd Reinforcing bar binding machine
CN103726662A (en) * 2013-11-25 2014-04-16 成都市翻鑫家科技有限公司 Novel electric wire binding hook
CN103726662B (en) * 2013-11-25 2015-12-30 成都市翻鑫家科技有限公司 A kind of electric steel bar hook
US11459778B2 (en) 2015-07-22 2022-10-04 Max Co., Ltd. Binding machine
EP3789565A3 (en) * 2015-07-22 2021-06-09 Max Co., Ltd. Binding machine
RU2781589C2 (en) * 2015-07-22 2022-10-14 Макс Ко., Лтд. Strapping machine
US11779998B2 (en) 2015-07-22 2023-10-10 Max Co., Ltd. Binding machine
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EP4310013A3 (en) * 2015-07-22 2024-03-27 Max Co., Ltd. Binding machine
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TWI700218B (en) * 2016-12-29 2020-08-01 日商美克司股份有限公司 Bundling machine
US10883284B2 (en) 2016-12-29 2021-01-05 Max Co., Ltd. Binding machine
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CN111042537A (en) * 2019-12-27 2020-04-21 温州瓯厦建设有限公司 Building floor construction reinforcing bar pricks silk ware
CN111042537B (en) * 2019-12-27 2021-12-31 温州瓯厦建设有限公司 Building floor construction reinforcing bar pricks silk ware

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