WO2005036297A1 - Bi-directional dc-dc converter for voltage level adjustment in a hybrid propulsion system - Google Patents
Bi-directional dc-dc converter for voltage level adjustment in a hybrid propulsion system Download PDFInfo
- Publication number
- WO2005036297A1 WO2005036297A1 PCT/SI2004/000032 SI2004000032W WO2005036297A1 WO 2005036297 A1 WO2005036297 A1 WO 2005036297A1 SI 2004000032 W SI2004000032 W SI 2004000032W WO 2005036297 A1 WO2005036297 A1 WO 2005036297A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- converter
- supply battery
- power switch
- link
- mode
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/26—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the motors or the generators
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/02—Conversion of dc power input into dc power output without intermediate conversion into ac
- H02M3/04—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
- H02M3/10—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M3/145—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M3/155—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/156—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
- H02M3/158—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
- H02M3/1582—Buck-boost converters
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0067—Converter structures employing plural converter units, other than for parallel operation of the units on a single load
- H02M1/007—Plural converter units in cascade
Definitions
- the technical field proposed by the invention relates to switched-mode power converters.
- the patent application represents a bi-directional switched mode DC-DC power converter for the adjustment of voltage levels of a DC link and a supply battery in a hybrid propulsion system, consisting of an electronically commutated electrical machine (BLDC machine) and an internal combustion (IC) engine on a common crankshaft.
- BLDC machine electronically commutated electrical machine
- IC internal combustion
- a BLDC machine serves as an integrated starter-generator and torque booster (ISGtB) in a hybrid propulsion system.
- ISGtB operates both in a motor and generator operation mode and serves as a starter for an IC engine, generator and also as an additional drive motor that operates in parallel with the IC engine.
- the additional drive motor is capable of increasing the resultant mechanical torque on the main propulsion crankshaft and of compensating the torque ripple of an IC engine.
- an ISGtB in all listed operation modes is made possible by use of a control electronic module that ensures the appropriate supply voltage for the BLDC machine, rectifies the induced 3-phase back e.m.f.-s across the BLDC machine stator windings, adjusts the supply battery and the DC-link voltage levels and furthermore enables the bi-directional electric energy flow.
- the specific operation mode is the start-up of the IC engine. Because of the significantly increased start-up current of the electrical machine the control electronics must provide a low impedance current path between the supply battery and the electrical machine in order to minimize the power losses inside the control electronics and to improve the starting of the IC engine.
- the content of the patent application will address the innovative topology of the bidirectional switched-mode DC-DC converter for the adjustment of voltage levels of a DC-link and a supply battery as part of the control electronics of the introduced hybrid propulsion system.
- the suggested topology ensures proper and also optimal operation of the BLDC machine in all listed operation modes at the supply battery voltage of 12 volt, with minimum semiconductor power switch count number, and high overall efficiency, mainly at the start up of the IC engine.
- the BLDC machine in a function of the integrated starter-generator can be supplied with a special connection of four semiconductor power switches, with the limitation that the voltage levels in the starter operation mode of BLDC machine as different than those in the generator operation mode.
- the present invention solves the adjustment of the supply battery voltage level and the DC- link voltage level, which further also defines the direction of the electric energy flow, of the BLDC machine in a hybrid propulsion system together with the IC engine on a common crankshaft with the suggested topology and the driving of the DC-DC converter.
- Fig 1 Block diagram of a control electronic module for supplying the BLDC machine.
- Fig 2 Schematic of a control electronic module with a designation of the most important semiconductor parts.
- Fig 3 Schematic of a bi-directional switched-mode DC-DC converter for the adjustment of the supply battery voltage level and the DC-link voltage level.
- Fig 4 Detailed operation of thae bi-directional switched-mode DC-DC converter in the starter mode of operation of the BLDC machine.
- a control electronic module (Fig. 1) is based on two subsystems with a common DC link together with a DC-link capacitor (1).
- the adjustment of a supply battery (2) voltage level and the DC-link voltage level and therefore the definition of energy flow direction are accomplished with a bi-directional switched-mode DC-DC converter (3).
- a three-phase transistor converter (4) operates as a three-phase inverter in the motor operation mode of the BLDC machine (5) where the DC-link voltage is transformed into six resultant voltage vectors that further induce the magnetic flux vectors, finally forming the rotational magnetic field.
- the converter (4) operates as a three-phase full-wave rectifier, where the important characteristic is the ratio between the RMS values of the induced back e.m.f.-s across the BLDC machine stator windings and the mean rectified value of the DC-link voltage.
- the proper operation of the discussed control electronic module is assured by a control-protection logic (6) that controls the operation of a particular subsystem on the basis of measured ISGtB system parameters and user commands by driving the power semiconductor switches.
- FIG. 2 A more detailed schematic of the control electronic module incorporating the bi-directional switched-mode DC— DC converter is shown in Fig. 2.
- the three-phase transistor converter (4) is connected to the DC-link in circuit nodes (7) and (8).
- BLDC machine stator windings (9), (10), (11) are connected to the converter (4) in circuit nodes (12), (13) and (14).
- the bi-directional switched-mode DC-DC converter (3) (Fig. 3) for the adjustment of the supply battery (2) voltage level and DC-link voltage level consists of three MOSFET power switches (15), (16) in (17), which consist of MOSFET transistors (15T), (16T), (17T) and freewheel diodes (15D), (16D), (17D), and an inductor (18).
- the components (15), (16), (17) and (18) are connected to enable the operation of the bi-directional switched-mode DC— DC converter as the BUCK converter (active components (15T), (16D) and (18)) and as BOOST converter (active components (17T), (16D) and (18)), respectively.
- the bi-directional switched-mode DC-DC converter (3) is connected to the DC-link in circuit nodes (7) and (8) and to the supply battery (2) in circuit nodes (19) and (20).
- the control-protection logic (6) On the basis of the supply battery (2) voltage (measurement module (21)), the DC-link voltage (measurement module (22)), the BLDC machine (5) rotor position (rotor position detector (23)) and user commands (24) the control-protection logic (6) generates the driving signals for diving of the three-phase transistor converter (4) and proposed bi-directional switched-mode DC-DC converter (3) (MOSFET power switches ((15), (16) and (17))).
- a special operation of the ISGtB in the motor operation mode is the run-up of the IC engine or BLDC machine (5).
- the MOSFET power switch (17) with the synchronized driving signal on the input Gate (17G), bypasses the bidirectional switched-mode DC-DC converter (3) and therefore establishes the low-impedance connection between the supply battery (2) and the three-phase transistor converter (4), or between the circuit nodes (19) and (7), respectively.
- the run-up current of the BLDC machine (5) is limited only by the stator winding resistances (in the range of 10 m ⁇ ), therefore the optimal run-up can be achieved only with the low-impedance connection to the supply battery (2).
- the discussed low-impedance connection is accomplished through the conduction of the power MOSFET transistor (17T) in the reverse direction (direction Source (17S) - Drain (17DR)).
- the parallel connection of the internal MOSFET power switch freewheel diode (17D) and the reverse conductive MOSFET transistor (17T) is established, with the significant reduction of the resultant parasitic voltage drop on the MOSFET power switch (17) in comparison to the voltage drop in the case when only freewheel diode (17D) conducts.
- the reduction can - on the basis of estimations and measurement results - reach up to 70%, depending on the characteristics of the used MOSFET power switch.
- the run— up current and therefore also the run-up maximum torque can be significantly reduced due to the additional parasitic resistance and inductive character of the DC-DC converter.
- the MOSFET transistor (17T) enables the low-impedance connection between DC-link and supply battery (2) also in the generator operation mode of the BLDC machine (5) (between circuit nodes (19) and (7)). According to the invention the discussed connection is active only in the limited rotational speed range of the BLDC machine (5) where the conversion between DC- link voltage level and the supply battery (2) voltage level is not yet possible due to the limited maximum duty-cycle of the BUCK converter.
- the MOSFET transistor (17T) is activated by the synchronized driving signal on the input Gate (17G), and the transistor (17T) conducts in the direction Drain (17DR) - Source (17S).
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Control Of Eletrric Generators (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI200300258A SI21632A2 (en) | 2003-10-10 | 2003-10-10 | Switching dc power rectifier inverter for adapting voltage levels in a hybrid drive of an electronically commutated engine and internal combustion engines |
SIP-200300258 | 2003-10-10 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005036297A1 true WO2005036297A1 (en) | 2005-04-21 |
Family
ID=34432640
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SI2004/000032 WO2005036297A1 (en) | 2003-10-10 | 2004-10-07 | Bi-directional dc-dc converter for voltage level adjustment in a hybrid propulsion system |
Country Status (2)
Country | Link |
---|---|
SI (1) | SI21632A2 (en) |
WO (1) | WO2005036297A1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2915031A1 (en) * | 2007-04-16 | 2008-10-17 | Renault Sas | ELECTRIC ENERGY EXCHANGE SYSTEM, ESPECIALLY FOR A HYBRID VEHICLE. |
CN104054000A (en) * | 2012-01-12 | 2014-09-17 | 艾里逊变速箱公司 | System and method for high voltage cable detection in hybrid vehicles |
DE102012208610B4 (en) | 2011-06-03 | 2019-07-04 | Ford Global Technologies, Llc | Automotive electric drive system with a power converter |
DE102018113738A1 (en) * | 2018-06-08 | 2019-12-12 | Infineon Technologies Ag | Switches for DC converter functionality and reverse polarity protection functionality |
CN110995017A (en) * | 2019-12-27 | 2020-04-10 | 散裂中子源科学中心 | High-voltage resonant network energy fluctuation control circuit and control method |
DE102019202334A1 (en) * | 2019-02-21 | 2020-08-27 | Audi Ag | Drive device and method for operating a drive device |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5670865A (en) * | 1996-08-29 | 1997-09-23 | Hughes Electronics | Circuit to improve the transient response of step-down DC to DC converters |
US5998976A (en) * | 1996-11-08 | 1999-12-07 | Robert Bosch Gmbh | Power supply system |
EP1138539A2 (en) * | 2000-03-29 | 2001-10-04 | Kabushiki Kaisha Toshiba | Control device for permanent magnet motor serving as both engine starter and generator in motor vehicle |
-
2003
- 2003-10-10 SI SI200300258A patent/SI21632A2/en not_active IP Right Cessation
-
2004
- 2004-10-07 WO PCT/SI2004/000032 patent/WO2005036297A1/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5670865A (en) * | 1996-08-29 | 1997-09-23 | Hughes Electronics | Circuit to improve the transient response of step-down DC to DC converters |
US5998976A (en) * | 1996-11-08 | 1999-12-07 | Robert Bosch Gmbh | Power supply system |
EP1138539A2 (en) * | 2000-03-29 | 2001-10-04 | Kabushiki Kaisha Toshiba | Control device for permanent magnet motor serving as both engine starter and generator in motor vehicle |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2915031A1 (en) * | 2007-04-16 | 2008-10-17 | Renault Sas | ELECTRIC ENERGY EXCHANGE SYSTEM, ESPECIALLY FOR A HYBRID VEHICLE. |
WO2008142339A2 (en) * | 2007-04-16 | 2008-11-27 | Renault S.A.S | Electric energy exchange system, in particular for a hybrid vehicle |
WO2008142339A3 (en) * | 2007-04-16 | 2009-03-19 | Renault Sa | Electric energy exchange system, in particular for a hybrid vehicle |
JP2010525772A (en) * | 2007-04-16 | 2010-07-22 | ルノー・エス・アー・エス | Electrical energy exchange system especially for hybrid vehicles |
US8179067B2 (en) | 2007-04-16 | 2012-05-15 | Renault S.A.S. | Electric energy exchange system, in particular for a hybrid vehicle |
DE102012208610B4 (en) | 2011-06-03 | 2019-07-04 | Ford Global Technologies, Llc | Automotive electric drive system with a power converter |
CN104054000A (en) * | 2012-01-12 | 2014-09-17 | 艾里逊变速箱公司 | System and method for high voltage cable detection in hybrid vehicles |
US9581635B2 (en) | 2012-01-12 | 2017-02-28 | Allison Transmission, Inc. | System and method for high voltage cable detection in hybrid vehicles |
DE102018113738A1 (en) * | 2018-06-08 | 2019-12-12 | Infineon Technologies Ag | Switches for DC converter functionality and reverse polarity protection functionality |
DE102019202334A1 (en) * | 2019-02-21 | 2020-08-27 | Audi Ag | Drive device and method for operating a drive device |
US11031889B2 (en) | 2019-02-21 | 2021-06-08 | Audi Ag | Drive device and method for operating a drive device |
CN110995017A (en) * | 2019-12-27 | 2020-04-10 | 散裂中子源科学中心 | High-voltage resonant network energy fluctuation control circuit and control method |
Also Published As
Publication number | Publication date |
---|---|
SI21632A2 (en) | 2005-04-30 |
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